Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
2011 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
$24.95
2011 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
2011 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2011 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1129
Downloadable : Yes
File Type: PDF
IMAGES PREVIEW OF THE MANUAL:
Questions? Email us: [email protected]
https://vimeo.com/852229549?share=copy
DESCRIPTION:
2011 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2011 NISSAN Maxima.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2011 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
fwd 1
Exit 0
QUICK REFERENCE INDEX 1
FOREWORD 2
Comments 3
QUICK REFERENCE CHART 4
A: GENERAL INFORMATION 1
GI – General Information 0
B: ENGINE 1
EM – Engine Mechanical 0
LU – Engine Lubrication System 0
CO – Engine Cooling System 0
EC – Engine Control System 0
FL – Fuel System 0
EX – Exhaust System 0
STR – Starting System 0
ACC – Accelerator Control System 0
C: HYBRID 1
D: TRANSMISSION & DRIVELINE 1
TM – Transaxle & Transmission 0
FAX – Front Axle 0
RAX – Rear Axle 0
E: SUSPENSION 1
FSU – Front Suspension 0
RSU – Rear Suspension 0
WT – Road Wheels & Tires 0
F: BRAKES 1
BR – Brake System 0
PB – Parking Brake System 0
BRC – Brake Control System 0
G: STEERING 1
ST – Steering System 0
STC – Steering Control System 0
H: RESTRAINTS 1
SB – Seat Belt 0
SR – SRS Airbag 0
SRC – SRS Airbag Control System 0
I: VENTILATION, HEATER & AIR CONDITIONER 1
VTL – Ventilation System 0
HA – Heater & Air Conditioning System 0
HAC – Heater & Air Conditioning Control System 0
J: BODY INTERIOR 1
INT – Interior 0
IP – Instrument Panel 0
SE – Seat 0
ADP – Automatic Drive Positioner 0
K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY 1
DLK – Door & Lock 0
SEC – Security Control System 0
GW – Glass & Window System 0
PWC – Power Window Control System 0
RF – Roof 0
EXT – Exterior 0
BRM – Body Repair Manual 0
L: DRIVER CONTROLS 1
MIR – Mirrors 0
EXL – Exterior Lighting System 0
INL – Interior Lighting System 0
WW – Wiper & Washer 0
DEF – Defogger 0
HRN – Horn 0
M: ELECTRICAL & POWER CONTROL 1
PWO – Power Outlet 0
BCS – Body Control System 0
LAN – LAN System 0
PCS – Power Control Syetem 0
CHG – Charging System 0
PG – Power Supply, Ground & Circuit Elements 0
N: DRIVER INFORMATION & MULTIMEDIA 1
MWI – Meter, Warning Lamp & Indicator 0
WCS – Warning Chime System 0
AV – Audio, Visual & Navigation System 0
O: CRUISE CONTROL 1
CCS – Cruise Control System 0
P: MAINTENANCE 1
MA – Maintenance 0
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
ACC 10
QUICK REFERENCE INDEX 0
Table of Contents 10
PRECAUTION 11
PRECAUTIONS 11
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 11
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 11
REMOVAL AND INSTALLATION 12
ACCELERATOR CONTROL SYSTEM 12
Exploded View 12
Removal and Installation 12
REMOVAL 12
INSTALLATION 12
SERVICE DATA AND SPECIFICATIONS (SDS) 14
SERVICE DATA AND SPECIFICATIONS (SDS) 14
Accelerator Control 14
PEDAL TRAVEL 14
BCS 15
QUICK REFERENCE INDEX 0
Table of Contents 15
BCM 17
BASIC INSPECTION 17
DIAGNOSIS AND REPAIR WORKFLOW 17
Work Flow 17
OVERALL SEQUENCE 17
DETAILED FLOW 17
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 19
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 19
BEFORE REPLACEMENT 19
AFTER REPLACEMENT 19
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 19
CONFIGURATION (BCM) 20
CONFIGURATION (BCM) : Description 20
CONFIGURATION (BCM) : Special Repair Requirement 20
CONFIGURATION (BCM) : Configuration list 21
SYSTEM DESCRIPTION 22
BODY CONTROL SYSTEM 22
System Description 22
OUTLINE 22
CAN communication control 22
CAN communication signal 22
BCM control function list 22
Component Parts Location 23
COMBINATION SWITCH READING SYSTEM 24
System Diagram 24
System Description 24
OUTLINE 24
COMBINATION SWITCH MATRIX 24
COMBINATION SWITCH READING FUNCTION 25
Description 25
Operation Example 25
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION) 26
SIGNAL BUFFER SYSTEM 28
System Diagram 28
System Description 28
OUTLINE 28
Signal transmission function list 28
POWER CONSUMPTION CONTROL SYSTEM 29
System Diagram 29
System Description 29
OUTLINE 29
LOW POWER CONSUMPTION CONTROL WITH BCM 29
Sleep mode activation 29
Wake-up operation 30
Component Parts Location 31
DIAGNOSIS SYSTEM (BCM) 32
COMMON ITEM 32
COMMON ITEM : CONSULT-III Function (BCM – COMMON ITEM) 32
APPLICATION ITEM 32
SYSTEM APPLICATION 32
DOOR LOCK 32
DOOR LOCK : CONSULT-III Function (BCM – DOOR LOCK) 33
SELF DIAGNOSTIC RESULT 33
DATA MONITOR 33
ACTIVE TEST 33
WORK SUPPORT 33
REAR DEFOGGER 33
REAR DEFOGGER : CONSULT-III Function (BCM – REAR DEFOGGER) 33
DATA MONITOR 33
ACTIVE TEST 34
BUZZER 34
BUZZER : CONSULT-III Function (BCM – BUZZER) 34
DATA MONITOR 34
ACTIVE TEST 34
INT LAMP 34
INT LAMP : CONSULT-III Function (BCM – INT LAMP) 34
DATA MONITOR 34
ACTIVE TEST 35
WORK SUPPORT 35
HEADLAMP 35
HEADLAMP : CONSULT-III Function (BCM – HEAD LAMP) 35
DATA MONITOR 35
ACTIVE TEST 36
WORK SUPPORT 36
WIPER 36
WIPER : CONSULT – III Function (BCM – WIPER) 37
DATA MONITOR 37
ACTIVE TEST 37
WORK SUPPORT 37
FLASHER 37
FLASHER : CONSULT-III Function (BCM – FLASHER) 37
DATA MONITOR 37
ACTIVE TEST 37
WORK SUPPORT 37
INTELLIGENT KEY 38
INTELLIGENT KEY : CONSULT-III Function (BCM – INTELLIGENT KEY) 38
DATA MONITOR 38
ACTIVE TEST 39
WORK SUPPORT 39
COMB SW 40
COMB SW : CONSULT-III Function (BCM-COMB SW) 41
DATA MONITOR 41
BCM 41
BCM : CONSULT-III Function (BCM – BCM) 41
ECU IDENTIFICATION 41
SELF DIAGNOSTIC RESULT 41
WORK SUPPORT 41
CONFIGURATION 41
CAN DIAG SUPPORT MNTR 41
IMMU 41
IMMU : CONSULT-III Function (BCM – IMMU) 41
SELF DIAGNOSTIC RESULT 41
DATA MONITOR 41
ACTIVE TEST 42
BATTERY SAVER 42
BATTERY SAVER : CONSULT-III Function (BCM – BATTERY SAVER) 42
DATA MONITOR 42
ACTIVE TEST 42
WORK SUPPORT 42
TRUNK 43
TRUNK : CONSULT-III Function (BCM – TRUNK) 43
DATA MONITOR 43
ACTIVE TEST 43
THEFT ALM 43
THEFT ALM : CONSULT-III Function (BCM – THEFT ALM) 43
DATA MONITOR 43
ACTIVE TEST 44
WORK SUPPORT 44
RETAINED PWR 44
RETAINED PWR : CONSULT-III Function (BCM – RETAINED PWR) 44
DATA MONITOR 44
SIGNAL BUFFER 44
SIGNAL BUFFER : CONSULT-III Function (BCM – SIGNAL BUFFER) 44
DATA MONITOR 44
ACTIVE TEST 44
AIR PRESSURE MONITOR 44
AIR PRESSURE MONITOR : CONSULT-III Function (BCM – AIR PRESSURE MONITOR) 44
SELF DIAGNOSTIC RESULT 44
DATA MONITOR 45
ACTIVE TEST 45
WORK SUPPORT 45
DTC/CIRCUIT DIAGNOSIS 46
U1000 CAN COMM CIRCUIT 46
Description 46
DTC Logic 46
DTC DETECTION LOGIC 46
Diagnosis Procedure 46
U1010 CONTROL UNIT (CAN) 47
DTC Logic 47
DTC DETECTION LOGIC 47
Diagnosis Procedure 47
U0415 VEHICLE SPEED SIG 48
Description 48
DTC Logic 48
DTC DETECTION LOGIC 48
DTC CONFIRMATION PROCEDURE 48
Diagnosis Procedure 48
B2562 LOW VOLTAGE 49
DTC Logic 49
DTC DETECTION LOGIC 49
DTC CONFIRMATION PROCEDURE 49
Diagnosis Procedure 49
Special Repair Requirement 49
POWER SUPPLY AND GROUND CIRCUIT 50
Diagnosis Procedure 50
Special Repair Requirement 51
COMBINATION SWITCH INPUT CIRCUIT 52
Diagnosis Procedure 52
Special Repair Requirement 53
COMBINATION SWITCH OUTPUT CIRCUIT 54
Diagnosis Procedure 54
Special Repair Requirement 55
ECU DIAGNOSIS INFORMATION 56
BCM (BODY CONTROL MODULE) 56
Reference Value 56
VALUES ON THE DIAGNOSIS TOOL 56
Terminal Layout 61
Physical Values 61
Fail Safe 77
DTC Inspection Priority Chart 78
DTC Index 79
WIRING DIAGRAM 82
BCM (BODY CONTROL MODULE) 82
Wiring Diagram 82
SYMPTOM DIAGNOSIS 91
COMBINATION SWITCH SYSTEM SYMPTOMS 91
Symptom Table 91
PRECAUTION 92
PRECAUTIONS 92
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 92
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 92
PREPARATION 93
PREPARATION 93
Commercial Service Tools 93
REMOVAL AND INSTALLATION 94
BCM (BODY CONTROL MODULE) 94
Removal and Installation 94
REMOVAL 94
INSTALLATION 94
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
BR 95
QUICK REFERENCE INDEX 0
Table of Contents 95
PRECAUTION 97
PRECAUTIONS 97
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 97
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 97
Precaution for Procedure without Cowl Top Cover 97
Precaution for Brake System 97
PREPARATION 99
PREPARATION 99
Special Service Tool 99
Commercial Service Tool 99
SYMPTOM DIAGNOSIS 100
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 100
NVH Troubleshooting Chart 100
BASIC INSPECTION 101
FRONT DISC BRAKE 101
BRAKE PAD 101
BRAKE PAD : Inspection of Pad 101
PAD WEAR 101
DISC ROTOR 101
DISC ROTOR : Inspection of Rotor 101
VISUAL 101
RUNOUT 101
THICKNESS 101
REAR DISC BRAKE 102
BRAKE PAD 102
BRAKE PAD : Inspection of Pad 102
PAD WEAR 102
DISC ROTOR 102
DISC ROTOR : Inspection of Rotor 102
VISUAL 102
RUNOUT 102
THICKNESS 102
BRAKE BOOSTER 103
Inspection 103
OPERATION 103
AIR TIGHT 103
VACUUM LINES 104
Inspection 104
VISUAL INSPECTION 104
CHECK VALVE INSPECTION 104
Airtightness Inspection 104
BRAKE MASTER CYLINDER 105
Inspection 105
LEAK INSPECTION 105
BRAKE TUBE AND HOSE 106
Hydraulic Circuit 106
FRONT BRAKE 106
FRONT BRAKE : Inspection 106
INSPECTION AFTER REMOVAL 106
REAR BRAKE 107
REAR BRAKE : Inspection 107
INSPECTION AFTER REMOVAL 107
PERIODIC MAINTENANCE 108
BRAKE PEDAL 108
Inspection and Adjustment 108
INSPECTION 108
ADJUSTMENT 108
BRAKE FLUID 110
Inspection 110
LEVEL CHECK 110
Drain and Refill 110
Bleeding Brake System 110
BLEEDING BRAKE SYSTEM 110
REMOVAL AND INSTALLATION 112
BRAKE PEDAL 112
Exploded View 112
Removal and Installation 112
REMOVAL 112
INSPECTION AFTER REMOVAL 112
INSTALLATION 113
BRAKE TUBE AND HOSE 114
Hydraulic Circuit 114
Removal and Installation of Front Brake Piping and Brake Hose 114
REMOVAL 114
INSTALLATION 115
Removal and Installation of Rear Brake Piping and Brake Hose 115
REMOVAL 115
INSTALLATION 116
Inspection After Installation 116
BRAKE MASTER CYLINDER 118
Exploded View 118
Removal and Installation 118
REMOVAL 118
INSTALLATION 118
BRAKE BOOSTER 120
Exploded View 120
Removal and installation 120
REMOVAL 120
INSTALLATION 121
VACUUM LINES 122
Exploded View 122
Removal and Installation 122
REMOVAL 122
INSPECTION AFTER REMOVAL 122
Visual Inspection 122
Valve Air-tightness Check 122
INSTALLATION 122
FRONT DISC BRAKE 124
Exploded View of Brake Pads 124
Removal and Installation of Brake Pads 124
REMOVAL 124
INSTALLATION 125
Brake Burnishing Procedure 125
Exploded View of Brake Caliper 126
Removal and Installation of Brake Caliper and Rotor 126
REMOVAL 126
INSTALLATION 127
REAR DISC BRAKE 128
Exploded View of Brake Pads 128
Removal and Installation of Brake Pads 128
REMOVAL 128
INSTALLATION 129
Brake Burnishing Procedure 129
Exploded View of Brake Caliper 130
Removal and Installation of Brake Caliper and Rotor 130
REMOVAL 130
INSTALLATION 131
UNIT DISASSEMBLY AND ASSEMBLY 132
FRONT DISC BRAKE 132
Disassembly and Assembly 132
DISASSEMBLY 132
INSPECTION AFTER DISASSEMBLY 133
Cylinder Body 133
Torque Member 133
Piston 133
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot 133
ASSEMBLY 133
REAR DISC BRAKE 135
Disassembly and Assembly 135
DISASSEMBLY 135
INSPECTION AFTER DISASSEMBLY 136
Cylinder Body 136
Torque Member 136
Piston 136
Sliding Pin Bolt and Sliding Pin Boot 136
ASSEMBLY 136
SERVICE DATA AND SPECIFICATIONS (SDS) 138
SERVICE DATA AND SPECIFICATIONS (SDS) 138
General Specifications 138
Brake Pedal 138
Check Valve 139
Brake Booster 139
Front Disc Brake 139
Rear Disc Brake 139
CCS 141
QUICK REFERENCE INDEX 0
Table of Contents 141
VQ35DE 142
PRECAUTION 142
PRECAUTIONS 142
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 142
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 142
SYSTEM DESCRIPTION 143
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 143
Information 143
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
CHG 144
QUICK REFERENCE INDEX 0
Table of Contents 144
BASIC INSPECTION 145
DIAGNOSIS AND REPAIR WORKFLOW 145
Work Flow 145
OVERALL SEQUENCE 145
SYSTEM DESCRIPTION 146
CHARGING SYSTEM 146
System Diagram 146
System Description 146
Component Description 146
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM 147
System Diagram 147
System Description 147
Component Description 147
DTC/CIRCUIT DIAGNOSIS 148
CHARGING SYSTEM PRELIMINARY INSPECTION 148
Inspection Procedure 148
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION 149
Inspection Procedure 149
B TERMINAL CIRCUIT 151
Description 151
Diagnosis Procedure 151
L TERMINAL CIRCUIT 152
Description 152
Diagnosis Procedure 152
S TERMINAL CIRCUIT 153
Description 153
Diagnosis Procedure 153
WIRING DIAGRAM 154
CHARGING SYSTEM 154
Wiring Diagram 154
SYMPTOM DIAGNOSIS 161
CHARGING SYSTEM 161
Symptom Table 161
PRECAUTION 162
PRECAUTIONS 162
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 162
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 162
Precaution for Power Generation Voltage Variable Control System 162
PREPARATION 163
PREPARATION 163
Special Service Tool 163
Commercial Service Tool 163
REMOVAL AND INSTALLATION 164
GENERATOR 164
Exploded View 164
Removal and Installation 164
VQ35DE 164
REMOVAL 164
INSTALLATION 164
Inspection 165
GENERATOR PULLEY INSPECTION 165
SERVICE DATA AND SPECIFICATIONS (SDS) 166
SERVICE DATA AND SPECIFICATIONS (SDS) 166
Generator 166
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
CO 167
QUICK REFERENCE INDEX 0
Table of Contents 167
VQ35DE 168
PRECAUTION 168
PRECAUTIONS 168
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 168
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 168
Precaution for Liquid Gasket 168
REMOVAL OF LIQUID GASKET SEALING 168
LIQUID GASKET APPLICATION PROCEDURE 168
PREPARATION 170
PREPARATION 170
Special Service Tool 170
Commercial Service Tool 170
SYSTEM DESCRIPTION 172
OVERHEATING CAUSE ANALYSIS 172
Troubleshooting Chart 172
COOLING SYSTEM 174
Cooling Circuit 174
Schematic 174
PERIODIC MAINTENANCE 175
ENGINE COOLANT 175
System Inspection 175
CHECKING COOLING SYSTEM HOSES 175
CHECKING RESERVOIR LEVEL 175
CHECKING COOLING SYSTEM FOR LEAKS 175
CHECKING RADIATOR CAP 175
CHECKING RADIATOR 176
Changing Engine Coolant 176
DRAINING ENGINE COOLANT 176
REFILLING ENGINE COOLANT 177
FLUSHING COOLING SYSTEM 178
REMOVAL AND INSTALLATION 179
RADIATOR 179
Removal and Installation 179
REMOVAL 179
INSTALLATION 180
INSPECTION 180
Radiator 180
COOLING FAN 181
Removal and Installation 181
REMOVAL 181
INSTALLATION 181
WATER PUMP 182
Exploded View 182
Removal and Installation 182
REMOVAL 182
INSPECTION AFTER REMOVAL 184
INSTALLATION 184
THERMOSTAT AND THERMOSTAT HOUSING 186
Removal and Installation 186
REMOVAL 186
INSPECTION AFTER REMOVAL 186
INSTALLATION 187
WATER OUTLET AND WATER PIPING 188
Removal and Installation 188
REMOVAL 188
INSTALLATION 188
UNIT DISASSEMBLY AND ASSEMBLY 190
COOLING FAN 190
Disassembly and Assembly 190
DISASSEMBLY 190
ASSEMBLY 190
SERVICE DATA AND SPECIFICATIONS (SDS) 191
SERVICE DATA AND SPECIFICATIONS (SDS) 191
Capacity 191
Thermostat 191
Radiator 191
DEF 192
QUICK REFERENCE INDEX 0
Table of Contents 192
BASIC INSPECTION 194
DIAGNOSIS AND REPAIR WORKFLOW 194
Work Flow 194
OVERALL SEQUENCE 194
DETAILED FLOW 194
SYSTEM DESCRIPTION 197
REAR WINDOW DEFOGGER SYSTEM 197
System Diagram 197
System Description 197
Operation Description 197
Timer function 197
INPUT/OUTPUT SIGNAL CHART 197
Component Parts Location 198
Component Description 198
DIAGNOSIS SYSTEM (BCM) 200
COMMON ITEM 200
COMMON ITEM : CONSULT-III Function (BCM – COMMON ITEM) 200
APPLICATION ITEM 200
SYSTEM APPLICATION 200
REAR WINDOW DEFOGGER 200
REAR WINDOW DEFOGGER : CONSULT-III Function (BCM – REAR DEFOGGER) 201
DATA MONITOR 201
ACTIVE TEST 201
DTC/CIRCUIT DIAGNOSIS 202
REAR WINDOW DEFOGGER SWITCH 202
Description 202
Component Function Check 202
Diagnosis Procedure 202
REAR WINDOW DEFOGGER RELAY 204
Description 204
Component Function Check 204
Diagnosis Procedure 204
Component Inspection 205
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT 206
Description 206
Component Function Check 206
Diagnosis Procedure 206
Component Inspection 207
DRIVER SIDE DOOR MIRROR DEFOGGER 208
Description 208
Component Function Check 208
Diagnosis Procedure 208
Component Inspection 209
PASSENGER SIDE DOOR MIRROR DEFOGGER 210
Description 210
Component Function Check 210
Diagnosis Procedure 210
Component Inspection 211
ECU DIAGNOSIS INFORMATION 212
BCM (BODY CONTROL MODULE) 212
Reference Value 212
VALUES ON THE DIAGNOSIS TOOL 212
Terminal Layout 217
Physical Values 217
Fail Safe 233
DTC Inspection Priority Chart 234
DTC Index 235
WIRING DIAGRAM 238
REAR WINDOW DEFOGGER 238
Wiring Diagram 238
SYMPTOM DIAGNOSIS 247
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE 247
Diagnosis Procedure 247
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE 249
Diagnosis Procedure 249
BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES 250
Diagnosis Procedure 250
DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 251
Diagnosis Procedure 251
PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 252
Diagnosis Procedure 252
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 253
Diagnosis Procedure 253
PRECAUTION 254
PRECAUTIONS 254
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 254
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 254
Precaution for Work 254
PREPARATION 255
PREPARATION 255
Special Service Tool 255
Commercial Service Tool 255
REMOVAL AND INSTALLATION 256
FILAMENT 256
Inspection and Repair 256
INSPECTION 256
REPAIR 256
REPAIR EQUIPMENT 256
REPAIRING PROCEDURE 257
CONDENSER 258
Removal and Installation 258
REMOVAL 258
INSTALLATION 258
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
EX 259
QUICK REFERENCE INDEX 0
Table of Contents 259
PRECAUTION 260
PRECAUTIONS 260
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 260
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 260
PREPARATION 261
PREPARATION 261
Special Service Tool 261
Commercial Service Tool 261
PERIODIC MAINTENANCE 262
EXHAUST SYSTEM 262
Checking Exhaust System 262
REMOVAL AND INSTALLATION 263
EXHAUST SYSTEM 263
Exploded View 263
Removal and Installation 263
REMOVAL 263
INSTALLATION 263
INSPECTION AFTER INSTALLATION 264
FAX 265
QUICK REFERENCE INDEX 0
Table of Contents 265
SYMPTOM DIAGNOSIS 266
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 266
NVH Troubleshooting Chart 266
PRECAUTION 267
PRECAUTIONS 267
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 267
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 267
General Precautions 267
PREPARATION 268
PREPARATION 268
Special Service Tool 268
Commercial Service Tool 268
PERIODIC MAINTENANCE 269
FRONT WHEEL HUB 269
Inspection 269
FRONT DRIVE SHAFT 270
Inspection 270
REMOVAL AND INSTALLATION 271
FRONT WHEEL HUB 271
Removal and Installation 271
REMOVAL 271
INSPECTION AFTER REMOVAL 271
INSTALLATION 272
FRONT DRIVE SHAFT 273
Removal and Installation (Left Side) 273
REMOVAL 273
INSPECTION AFTER REMOVAL 273
INSTALLATION 274
INSPECTION AFTER INSTALLATION 274
Removal and Installation (Right Side) 274
REMOVAL 274
INSPECTION AFTER REMOVAL 275
INSTALLATION 275
INSPECTION AFTER INSTALLATION 276
UNIT DISASSEMBLY AND ASSEMBLY 277
FRONT DRIVE SHAFT 277
Disassembly and Assembly (Left Side) 277
DISASSEMBLY 277
Transaxle Side 277
Wheel Side 278
Damper 278
INSPECTION AFTER DISASSEMBLY 278
Shaft 278
Joint Sub-assembly 278
Slide Joint Housing 279
Ball Cage 279
Steel Ball 279
Inner Race 279
Damper 279
ASSEMBLY 279
Transaxle Side 279
Wheel Side 281
Damper 282
Disassembly and Assembly (Right Side) 283
DISASSEMBLY 283
Transaxle Side 283
Wheel Side 284
Support Bearing 284
Damper 285
INSPECTION AFTER DISASSEMBLY 285
Shaft 285
Joint Sub-assembly 285
Sliding Joint Housing and Spider Assembly 285
Support Bearing 285
Damper 285
ASSEMBLY 286
Transaxle Side 286
Wheel Side 287
Damper 289
SERVICE DATA AND SPECIFICATIONS (SDS) 290
SERVICE DATA AND SPECIFICATIONS (SDS) 290
Wheel Bearing 290
Drive Shaft 290
Dynamic Damper 290
Boot Bands 291
FL 292
QUICK REFERENCE INDEX 0
Table of Contents 292
PRECAUTION 293
PRECAUTIONS 293
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 293
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 293
General Precaution 293
PREPARATION 295
PREPARATION 295
Special Service Tool 295
Commercial Service Tool 295
PERIODIC MAINTENANCE 296
FUEL SYSTEM 296
Inspection 296
Quick Connector 296
REMOVAL AND INSTALLATION 297
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 297
Exploded View 297
Removal and Installation 297
REMOVAL 297
INSPECTION AFTER REMOVAL 299
INSTALLATION 299
INSPECTION AFTER INSTALLATION 300
FUEL TANK 301
Exploded View 301
Removal and Installation 301
REMOVAL 301
INSTALLATION 303
INSPECTION AFTER INSTALLATION 304
EVAP CANISTER 305
Removal and Installation (EVAP Canister) 305
REMOVAL 305
INSTALLATION 305
Removal and Installation (EVAP Canister Filter) 306
REMOVAL 306
INSTALLATION 306
Inspection 306
EVAP CANISTER VENT CONTROL VALVE 307
Removal and Installation 307
REMOVAL 307
INSTALLATION 307
EVAP CONTROL SYSTEM PRESSURE SENSOR 308
Removal and Installation 308
REMOVAL 308
INSTALLATION 308
DISASSEMBLY AND ASSEMBLY 309
FUEL LEVEL SENSOR UNIT 309
Disassembly and Assembly 309
Disassembly 309
Assembly 310
SERVICE DATA AND SPECIFICATIONS (SDS) 311
SERVICE DATA AND SPECIFICATIONS (SDS) 311
Fuel Tank 311
Standard and Limit 311
FSU 312
QUICK REFERENCE INDEX 0
Table of Contents 312
SYMPTOM DIAGNOSIS 313
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 313
NVH Troubleshooting Chart 313
PRECAUTION 314
PRECAUTIONS 314
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 314
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 314
Service Notice or Precautions 314
PREPARATION 315
PREPARATION 315
Special Service Tool 315
Commercial Service Tool 316
PERIODIC MAINTENANCE 317
FRONT SUSPENSION ASSEMBLY 317
Inspection and Adjustment 317
INSPECTION 317
LOWER BALL JOINT END PLAY 317
SHOCK ABSORBER 317
WHEEL ALIGNMENT 317
Description 317
General Information and Recommendations 317
Preliminary Check 317
Alignment Process 317
ADJUSTMENT 318
Camber, Caster and Kingpin Inclination Angles 318
REMOVAL AND INSTALLATION 319
FRONT COIL SPRING AND STRUT 319
Removal and Installation 319
REMOVAL 319
INSPECTION AFTER REMOVAL 319
INSTALLATION 319
Disposal 319
TRANSVERSE LINK 321
Removal and Installation 321
REMOVAL 321
INSPECTION AFTER REMOVAL 321
Visual Inspection 321
Ball Joint Inspection 321
Swing Torque Inspection 321
Axial Endplay Inspection 321
INSTALLATION 321
FRONT STABILIZER 322
Removal and Installation 322
REMOVAL 322
INSPECTION AFTER REMOVAL 322
INSTALLATION 322
STEERING KNUCKLE 323
Removal and Installation 323
REMOVAL 323
INSPECTION AFTER REMOVAL 323
INSTALLATION 323
UNIT REMOVAL AND INSTALLATION 324
FRONT SUSPENSION ASSEMBLY 324
Exploded View 324
Removal and Installation 325
REMOVAL 325
INSTALLATION 325
UNIT DISASSEMBLY AND ASSEMBLY 326
FRONT COIL SPRING AND STRUT 326
Disassembly and Assembly 326
DISASSEMBLY 326
ASSEMBLY 326
Inspection 327
INSPECTION AFTER DISASSEMBLY 327
Strut 327
Insulator and Rubber Parts 327
Coil Spring 327
SERVICE DATA AND SPECIFICATIONS (SDS) 328
SERVICE DATA AND SPECIFICATIONS (SDS) 328
Wheel Alignment (Unladen*) 328
Ball Joint 328
Wheelarch Height (Unladen*1) 329
GI 330
QUICK REFERENCE INDEX 0
Table of Contents 330
HOW TO USE THIS MANUAL 332
HOW TO USE THIS MANUAL 332
Description 332
Terms 332
Units 332
Contents 332
Relation between Illustrations and Descriptions 333
Components 333
SYMBOLS 334
HOW TO FOLLOW TROUBLE DIAGNOSES 335
Description 335
How to Follow Test Groups in Trouble Diagnosis 335
Key to Symbols Signifying Measurements or Procedures 336
HOW TO READ WIRING DIAGRAMS 338
Connector symbols 338
Sample/wiring diagram -example- 339
Description 340
SWITCH POSITIONS 340
MULTIPLE SWITCH 341
ABBREVIATIONS 342
Abbreviation List 342
TIGHTENING TORQUE OF STANDARD BOLTS 343
Tightening Torque Table 343
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 344
Recommended Chemical Products and Sealants 344
TERMINOLOGY 345
SAE J1930 Terminology List 345
FEATURES OF NEW MODEL 349
IDENTIFICATION INFORMATION 349
Model Variation 349
Identification Number 350
Identification Plate 351
Engine Serial Number 351
CVT Number 352
Dimensions 352
Wheels & Tires 352
PRECAUTION 353
PRECAUTIONS 353
Description 353
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 353
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 353
Precautions For Xenon Headlamp Service 353
Procedures without Cowl Top Cover 354
General Precautions 354
Three Way Catalyst 356
Fuel (Unleaded Premium Gasoline Recommended) VQ35DE 356
Multiport Fuel Injection System or Engine Control System 356
Hoses 356
HOSE REMOVAL AND INSTALLATION 356
HOSE CLAMPING 357
Engine Oils 357
HEALTH PROTECTION PRECAUTIONS 357
ENVIRONMENTAL PROTECTION PRECAUTIONS 357
Air Conditioning 358
LIFTING POINT 359
Special Service Tool 359
Garage Jack and Safety Stand 359
2-Pole Lift 360
Board-on Lift 361
TOW TRUCK TOWING 362
Tow Truck Towing 362
Vehicle Recovery (Freeing a Stuck Vehicle) 362
FRONT 362
CVT 362
BASIC INSPECTION 364
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 364
Work Flow 364
WORK FLOW 364
Control Units and Electrical Parts 364
PRECAUTIONS 364
How to Check Terminal 365
CONNECTOR AND TERMINAL PIN KIT 365
HOW TO PROBE CONNECTORS 366
Probing from Harness Side 366
Probing from Terminal Side 366
How to Check Enlarged Contact Spring of Terminal 367
Waterproof Connector Inspection 368
Terminal Lock Inspection 368
Intermittent Incident 368
DESCRIPTION 368
VEHICLE VIBRATION 369
Connector & Harness 369
Hint 369
Sensor & Relay 369
Engine Compartment 369
Behind the Instrument Panel 369
Under Seating Areas 369
HEAT SENSITIVE 370
FREEZING 370
WATER INTRUSION 370
ELECTRICAL LOAD 370
COLD OR HOT START UP 370
Circuit Inspection 371
DESCRIPTION 371
TESTING FOR “OPENS” IN THE CIRCUIT 371
Continuity Check Method 371
Voltage Check Method 371
TESTING FOR “SHORTS” IN THE CIRCUIT 372
Resistance Check Method 372
Voltage Check Method 372
GROUND INSPECTION 372
VOLTAGE DROP TESTS 373
Measuring Voltage Drop – Accumulated Method 373
Measuring Voltage Drop – Step-by-Step 374
CONTROL UNIT CIRCUIT TEST 374
CASE 1 374
CASE 2 375
CONSULT-III CHECKING SYSTEM 376
Description 376
Function and System Application 376
CONSULT-III Data Link Connector (DLC) Circuit 376
INSPECTION PROCEDURE 376
WIRING DIAGRAM 378
CONSULT-III CHECKING SYSTEM 378
Wiring Diagram 378
GW 379
QUICK REFERENCE INDEX 0
Table of Contents 379
SYMPTOM DIAGNOSIS 380
SQUEAK AND RATTLE TROUBLE DIAGNOSES 380
Work Flow 380
CUSTOMER INTERVIEW 380
DUPLICATE THE NOISE AND TEST DRIVE 380
CHECK RELATED SERVICE BULLETINS 381
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 381
REPAIR THE CAUSE 381
CONFIRM THE REPAIR 382
Generic Squeak and Rattle Troubleshooting 382
INSTRUMENT PANEL 382
CENTER CONSOLE 382
DOORS 382
TRUNK 382
SUNROOF/HEADLINING 383
OVERHEAD CONSOLE (FRONT AND REAR) 383
SEATS 383
UNDERHOOD 383
Diagnostic Worksheet 384
PRECAUTION 386
PRECAUTIONS 386
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 386
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 386
Procedure without Cowl Top Cover 386
Handling for Adhesive and Primer 386
PREPARATION 387
PREPARATION 387
Special Service Tools 387
Commercial Service Tools 387
REMOVAL AND INSTALLATION 388
WINDSHIELD GLASS 388
Exploded View 388
Removal and Installation 389
REMOVAL 389
INSTALLATION 389
Inspection 390
Repairing water Leaks for Windshield 390
REAR WINDOW GLASS 391
Exploded View 391
Removal and Installation 391
REMOVAL 391
INSTALLATION 392
Inspection 392
REPAIRING WATER LEAKS 392
Rear Window Stay Disposal 393
FRONT DOOR GLASS 394
Exploded View 394
Removal and Installation 394
REMOVAL 394
Installation 395
Inspection and Adjustment 395
SYSTEM INITIALIZATION 395
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM 395
FRONT REGULATOR 396
Exploded View 396
Removal and Installation 396
REMOVAL 396
INSPECTION AFTER REMOVAL 397
INSTALLATION 397
Inspection and Adjustment 398
SYSTEM INITIALIZATION 398
Initialization 398
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM 398
REAR DOOR GLASS 399
Exploded View 399
Removal and Installation 399
REMOVAL 399
INSTALLATION 400
Inspection and Adjustment 400
FITTING INSPECTION 400
REAR REGULATOR 401
Exploded View 401
Removal and Installation 401
REMOVAL 401
INSPECTION AFTER REMOVAL 402
INSTALLATION 402
UNIT DISASSEMBLY AND ASSEMBLY 403
FRONT REGULATOR 403
Exploded View 403
Disassembly 403
Assembly 403
HRN 404
QUICK REFERENCE INDEX 0
Table of Contents 404
PRECAUTION 405
PRECAUTIONS 405
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 405
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 405
Precaution for Work 405
PREPARATION 406
PREPARATION 406
Special Service Tool 406
Commercial Service Tool 406
WIRING DIAGRAM 407
HORN 407
Wiring Diagram 407
REMOVAL AND INSTALLATION 411
HORN 411
Removal and Installation 411
REMOVAL 411
INSTALLATION 411
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
IP 412
QUICK REFERENCE INDEX 0
Table of Contents 412
SYMPTOM DIAGNOSIS 413
SQUEAK AND RATTLE TROUBLE DIAGNOSES 413
Work Flow 413
CUSTOMER INTERVIEW 413
DUPLICATE THE NOISE AND TEST DRIVE 413
CHECK RELATED SERVICE BULLETINS 414
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 414
REPAIR THE CAUSE 414
CONFIRM THE REPAIR 415
Generic Squeak and Rattle Troubleshooting 415
INSTRUMENT PANEL 415
CENTER CONSOLE 415
DOORS 415
TRUNK 415
SUNROOF/HEADLINING 416
OVERHEAD CONSOLE (FRONT AND REAR) 416
SEATS 416
UNDERHOOD 416
Diagnostic Worksheet 417
PRECAUTION 419
PRECAUTIONS 419
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 419
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 419
Precaution for Work 419
PREPARATION 420
PREPARATION 420
Special Service Tool 420
Commercial Service Tools 420
REMOVAL AND INSTALLATION 421
INSTRUMENT PANEL ASSEMBLY 421
Exploded View 421
Removal and Installation 422
REMOVAL 422
INSTALLATION 423
STEERING COLUMN COVERS 424
Removal and Installation 424
MANUAL TILT 424
Removal 424
Installation 424
POWER TILT 424
Removal 424
Installation 424
CENTER CONSOLE ASSEMBLY 425
Exploded View 425
Removal and Installation 425
REMOVAL 425
INSTALLATION 426
CLUSTER LID A 427
Removal and Installation 427
REMOVAL 427
INSTALLATION 427
CLUSTER LID C 428
Removal and Installation 428
CLUSTER LID C 428
Removal – With Monochrome Display 428
Installation 428
Removal – With Color Display 428
Installation 428
CLUSTER LID D 429
Removal and Installation 429
REMOVAL 429
INSTALLATION 429
INSTRUMENT LOWER PANEL LH 430
Removal and Installation 430
REMOVAL 430
INSTALLATION 430
GLOVE BOX ASSEMBLY 431
Removal and Installation 431
REMOVAL 431
INSTALLATION 431
UNIT DISASSEMBLY AND ASSEMBLY 432
CENTER CONSOLE ASSEMBLY 432
Exploded View 432
Disassembly and Assembly 432
DISASSEMBLY 432
ASSEMBLY 432
LAN 433
QUICK REFERENCE INDEX 0
Table of Contents 433
CAN FUNDAMENTAL 437
PRECAUTION 437
PRECAUTIONS 437
Precautions for Trouble Diagnosis 437
Precautions for Harness Repair 437
SYSTEM DESCRIPTION 438
CAN COMMUNICATION SYSTEM 438
System Description 438
System Diagram 438
CAN Communication Control Circuit 439
DIAG ON CAN 440
Description 440
System Diagram 440
TROUBLE DIAGNOSIS 441
Condition of Error Detection 441
CAN COMMUNICATION SYSTEM ERROR 441
WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL 441
Symptom When Error Occurs in CAN Communication System 441
ERROR EXAMPLE 441
Example: TCM branch line open circuit 441
Example: Data link connector branch line open circuit 442
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit 443
Example: CAN-H, CAN-L Harness Short Circuit 443
CAN Diagnosis with CONSULT-III 444
Self-Diagnosis 444
CAN Diagnostic Support Monitor 444
MONITOR ITEM (CONSULT-III) 444
Without PAST 445
With PAST 445
MONITOR ITEM (ON-BOARD DIAGNOSIS) 445
How to Use CAN Communication Signal Chart 446
BASIC INSPECTION 447
DIAGNOSIS AND REPAIR WORKFLOW 447
Trouble Diagnosis Flow Chart 447
Trouble Diagnosis Procedure 447
INTERVIEW WITH CUSTOMER 447
INSPECTION OF VEHICLE CONDITION 448
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART) 448
CAN System Type Specification Chart (Style A) 448
CAN System Type Specification Chart (Style B) 449
CREATE INTERVIEW SHEET 450
Interview Sheet (Example) 451
DETECT THE ROOT CAUSE 451
CAN 452
HOW TO USE THIS MANUAL 452
HOW TO USE THIS SECTION 452
Caution 452
Abbreviation List 452
PRECAUTION 453
PRECAUTIONS 453
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 453
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 453
Precautions Necessary for Steering Wheel Rotation after Battery Disconnect (Early Production, With Electronic Steering Column Lock) 453
OPERATION PROCEDURE 453
Precautions for Trouble Diagnosis 454
Precautions for Harness Repair 454
BASIC INSPECTION 455
DIAGNOSIS AND REPAIR WORKFLOW 455
Interview Sheet 455
SYSTEM DESCRIPTION 456
CAN COMMUNICATION SYSTEM 456
CAN System Specification Chart 456
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION 456
CAN Communication Signal Chart 456
WIRING DIAGRAM 460
CAN SYSTEM 460
Wiring Diagram 460
DTC/CIRCUIT DIAGNOSIS 468
CAN COMMUNICATION SYSTEM 468
Component Parts Location 468
MALFUNCTION AREA CHART 469
Main Line 469
Branch Line 469
Short Circuit 469
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 470
Diagnosis Procedure 470
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 471
Diagnosis Procedure 471
MAIN LINE BETWEEN HVAC AND ABS CIRCUIT 472
Diagnosis Procedure 472
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 473
Diagnosis Procedure 473
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 474
Diagnosis Procedure 474
ECM BRANCH LINE CIRCUIT 475
Diagnosis Procedure 475
ADP BRANCH LINE CIRCUIT 476
Diagnosis Procedure 476
BCM BRANCH LINE CIRCUIT 477
Diagnosis Procedure 477
DLC BRANCH LINE CIRCUIT 478
Diagnosis Procedure 478
M&A BRANCH LINE CIRCUIT 479
Diagnosis Procedure 479
AV BRANCH LINE CIRCUIT 480
Diagnosis Procedure 480
HVAC BRANCH LINE CIRCUIT 481
Diagnosis Procedure 481
STRG BRANCH LINE CIRCUIT 482
Diagnosis Procedure 482
A-BAG BRANCH LINE CIRCUIT 483
Diagnosis Procedure 483
ABS BRANCH LINE CIRCUIT 484
Diagnosis Procedure 484
TCM BRANCH LINE CIRCUIT 485
Diagnosis Procedure 485
IPDM-E BRANCH LINE CIRCUIT 486
Diagnosis Procedure 486
CAN COMMUNICATION CIRCUIT 487
Diagnosis Procedure 487
CAN SYSTEM (TYPE 1) 489
DTC/CIRCUIT DIAGNOSIS 489
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 489
Diagnosis Procedure 489
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 490
Diagnosis Procedure 490
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 491
Diagnosis Procedure 491
ECM BRANCH LINE CIRCUIT 492
Diagnosis Procedure 492
BCM BRANCH LINE CIRCUIT 493
Diagnosis Procedure 493
DLC BRANCH LINE CIRCUIT 494
Diagnosis Procedure 494
M&A BRANCH LINE CIRCUIT 495
Diagnosis Procedure 495
HVAC BRANCH LINE CIRCUIT 496
Diagnosis Procedure 496
STRG BRANCH LINE CIRCUIT 497
Diagnosis Procedure 497
A-BAG BRANCH LINE CIRCUIT 498
Diagnosis Procedure 498
ABS BRANCH LINE CIRCUIT 499
Diagnosis Procedure 499
TCM BRANCH LINE CIRCUIT 500
Diagnosis Procedure 500
IPDM-E BRANCH LINE CIRCUIT 501
Diagnosis Procedure 501
CAN COMMUNICATION CIRCUIT 502
Diagnosis Procedure 502
CAN SYSTEM (TYPE 2) 504
DTC/CIRCUIT DIAGNOSIS 504
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 504
Diagnosis Procedure 504
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 505
Diagnosis Procedure 505
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 506
Diagnosis Procedure 506
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 507
Diagnosis Procedure 507
ECM BRANCH LINE CIRCUIT 508
Diagnosis Procedure 508
ADP BRANCH LINE CIRCUIT 509
Diagnosis Procedure 509
BCM BRANCH LINE CIRCUIT 510
Diagnosis Procedure 510
DLC BRANCH LINE CIRCUIT 511
Diagnosis Procedure 511
M&A BRANCH LINE CIRCUIT 512
Diagnosis Procedure 512
HVAC BRANCH LINE CIRCUIT 513
Diagnosis Procedure 513
STRG BRANCH LINE CIRCUIT 514
Diagnosis Procedure 514
A-BAG BRANCH LINE CIRCUIT 515
Diagnosis Procedure 515
ABS BRANCH LINE CIRCUIT 516
Diagnosis Procedure 516
TCM BRANCH LINE CIRCUIT 517
Diagnosis Procedure 517
IPDM-E BRANCH LINE CIRCUIT 518
Diagnosis Procedure 518
CAN COMMUNICATION CIRCUIT 519
Diagnosis Procedure 519
CAN SYSTEM (TYPE 3) 521
DTC/CIRCUIT DIAGNOSIS 521
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 521
Diagnosis Procedure 521
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 522
Diagnosis Procedure 522
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 523
Diagnosis Procedure 523
ECM BRANCH LINE CIRCUIT 524
Diagnosis Procedure 524
BCM BRANCH LINE CIRCUIT 525
Diagnosis Procedure 525
DLC BRANCH LINE CIRCUIT 526
Diagnosis Procedure 526
M&A BRANCH LINE CIRCUIT 527
Diagnosis Procedure 527
AV BRANCH LINE CIRCUIT 528
Diagnosis Procedure 528
HVAC BRANCH LINE CIRCUIT 529
Diagnosis Procedure 529
STRG BRANCH LINE CIRCUIT 530
Diagnosis Procedure 530
A-BAG BRANCH LINE CIRCUIT 531
Diagnosis Procedure 531
ABS BRANCH LINE CIRCUIT 532
Diagnosis Procedure 532
TCM BRANCH LINE CIRCUIT 533
Diagnosis Procedure 533
IPDM-E BRANCH LINE CIRCUIT 534
Diagnosis Procedure 534
CAN COMMUNICATION CIRCUIT 535
Diagnosis Procedure 535
CAN SYSTEM (TYPE 4) 537
DTC/CIRCUIT DIAGNOSIS 537
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 537
Diagnosis Procedure 537
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 538
Diagnosis Procedure 538
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 539
Diagnosis Procedure 539
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 540
Diagnosis Procedure 540
ECM BRANCH LINE CIRCUIT 541
Diagnosis Procedure 541
ADP BRANCH LINE CIRCUIT 542
Diagnosis Procedure 542
BCM BRANCH LINE CIRCUIT 543
Diagnosis Procedure 543
DLC BRANCH LINE CIRCUIT 544
Diagnosis Procedure 544
M&A BRANCH LINE CIRCUIT 545
Diagnosis Procedure 545
AV BRANCH LINE CIRCUIT 546
Diagnosis Procedure 546
HVAC BRANCH LINE CIRCUIT 547
Diagnosis Procedure 547
STRG BRANCH LINE CIRCUIT 548
Diagnosis Procedure 548
A-BAG BRANCH LINE CIRCUIT 549
Diagnosis Procedure 549
ABS BRANCH LINE CIRCUIT 550
Diagnosis Procedure 550
TCM BRANCH LINE CIRCUIT 551
Diagnosis Procedure 551
IPDM-E BRANCH LINE CIRCUIT 552
Diagnosis Procedure 552
CAN COMMUNICATION CIRCUIT 553
Diagnosis Procedure 553
CAN SYSTEM (TYPE 5) 555
DTC/CIRCUIT DIAGNOSIS 555
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 555
Diagnosis Procedure 555
MAIN LINE BETWEEN HVAC AND ABS CIRCUIT 556
Diagnosis Procedure 556
ECM BRANCH LINE CIRCUIT 557
Diagnosis Procedure 557
BCM BRANCH LINE CIRCUIT 558
Diagnosis Procedure 558
DLC BRANCH LINE CIRCUIT 559
Diagnosis Procedure 559
M&A BRANCH LINE CIRCUIT 560
Diagnosis Procedure 560
HVAC BRANCH LINE CIRCUIT 561
Diagnosis Procedure 561
STRG BRANCH LINE CIRCUIT 562
Diagnosis Procedure 562
ABS BRANCH LINE CIRCUIT 563
Diagnosis Procedure 563
TCM BRANCH LINE CIRCUIT 564
Diagnosis Procedure 564
IPDM-E BRANCH LINE CIRCUIT 565
Diagnosis Procedure 565
CAN COMMUNICATION CIRCUIT 566
Diagnosis Procedure 566
CAN SYSTEM (TYPE 6) 568
DTC/CIRCUIT DIAGNOSIS 568
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 568
Diagnosis Procedure 568
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 569
Diagnosis Procedure 569
MAIN LINE BETWEEN HVAC AND ABS CIRCUIT 570
Diagnosis Procedure 570
ECM BRANCH LINE CIRCUIT 571
Diagnosis Procedure 571
ADP BRANCH LINE CIRCUIT 572
Diagnosis Procedure 572
BCM BRANCH LINE CIRCUIT 573
Diagnosis Procedure 573
DLC BRANCH LINE CIRCUIT 574
Diagnosis Procedure 574
M&A BRANCH LINE CIRCUIT 575
Diagnosis Procedure 575
HVAC BRANCH LINE CIRCUIT 576
Diagnosis Procedure 576
STRG BRANCH LINE CIRCUIT 577
Diagnosis Procedure 577
ABS BRANCH LINE CIRCUIT 578
Diagnosis Procedure 578
TCM BRANCH LINE CIRCUIT 579
Diagnosis Procedure 579
IPDM-E BRANCH LINE CIRCUIT 580
Diagnosis Procedure 580
CAN COMMUNICATION CIRCUIT 581
Diagnosis Procedure 581
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
LU 583
QUICK REFERENCE INDEX 0
Table of Contents 583
PRECAUTION 584
PRECAUTIONS 584
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 584
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 584
Precaution for Liquid Gasket 584
REMOVAL OF LIQUID GASKET SEALANT 584
LIQUID GASKET APPLICATION PROCEDURE 584
PREPARATION 586
PREPARATION 586
Special Service Tool 586
Commercial Service Tool 586
SYSTEM DESCRIPTION 588
LUBRICATION SYSTEM 588
Lubrication Circuit 588
Schematic 589
PERIODIC MAINTENANCE 590
ENGINE OIL 590
Inspection 590
OIL LEVEL 590
ENGINE OIL APPEARANCE 590
OIL LEAKAGE 590
OIL PRESSURE CHECK 590
Changing Engine Oil 591
OIL FILTER 592
Removal and Installation 592
REMOVAL 592
INSTALLATION 592
REMOVAL AND INSTALLATION 594
OIL PUMP 594
Removal and Installation 594
REMOVAL 594
INSTALLATION 594
Disassembly and Assembly 594
DISASSEMBLY 594
INSPECTION AFTER DISASSEMBLY 594
Clearance of Oil Pump Parts 594
Regulator Valve 595
Regulator Valve Clearance 595
Assembly 596
OIL COOLER 597
Removal and Installation 597
REMOVAL 597
INSPECTION AFTER REMOVAL 598
Oil Pressure Relief Valve 598
INSTALLATION 598
INSPECTION AFTER INSTALLATION 598
SERVICE DATA AND SPECIFICATIONS (SDS) 599
SERVICE DATA AND SPECIFICATIONS (SDS) 599
Oil Pressure 599
Regulator Valve 599
Oil Pump 599
Oil Capacity 599
MA 600
QUICK REFERENCE INDEX 0
Table of Contents 600
PRECAUTION 602
PRECAUTIONS 602
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 602
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 602
PREPARATION 603
PREPARATION 603
FOR USA AND CANADA 603
FOR USA AND CANADA : Special Service Tool 603
FOR USA AND CANADA : Commercial Service Tool 603
FOR MEXICO 603
FOR MEXICO : Special Service Tool 604
FOR MEXICO : Commercial Service Tool 604
FOR MEXICO : Pre-Delivery Inspection Item 604
PERIODIC MAINTENANCE 607
GENERAL MAINTENANCE 607
FOR USA AND CANADA 607
FOR USA AND CANADA : Explanation of General Maintenance 607
OUTSIDE THE VEHICLE 607
INSIDE THE VEHICLE 607
UNDER THE HOOD AND VEHICLE 608
FOR MEXICO 608
FOR MEXICO : Explanation of General Maintenance 609
PERIODIC MAINTENANCE 610
FOR USA AND CANADA 610
FOR USA AND CANADA : Introduction of Periodic Maintenance 610
FOR USA AND CANADA : Schedule 1 610
EMISSION CONTROL SYSTEM 610
CHASSIS AND BODY 612
FOR USA AND CANADA : Schedule 2 613
EMISSION CONTROL SYSTEM 613
CHASSIS AND BODY 614
FOR MEXICO 615
FOR MEXICO : Periodic Maintenance 615
ENGINE AND EMISSION CONTROL MAINTENANCE 615
CHASSIS AND BODY MAINTENANCE 616
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS 616
RECOMMENDED FLUIDS AND LUBRICANTS 618
FOR USA AND CANADA 618
FOR USA AND CANADA : Fluids and Lubricants 618
FOR USA AND CANADA : Engine Oil Recommendation 618
FOR USA AND CANADA : Anti-Freeze Coolant Mixture Ratio 619
FOR MEXICO 619
FOR MEXICO : Fluids and Lubricants 619
FOR MEXICO : Engine Oil Recommendation 620
GASOLINE ENGINE 620
FOR MEXICO : Anti-Freeze Coolant Mixture Ratio 620
ENGINE MAINTENANCE (VQ35DE) 622
DRIVE BELTS 622
DRIVE BELTS : Checking Drive Belts 622
DRIVE BELTS : Tension Adjustment 622
ENGINE COOLANT 622
ENGINE COOLANT : System Inspection 622
CHECKING COOLING SYSTEM HOSES 622
CHECKING RESERVOIR LEVEL 623
ENGINE COOLANT : Changing Engine Coolant 623
DRAINING ENGINE COOLANT 623
REFILLING ENGINE COOLANT 623
FLUSHING COOLING SYSTEM 625
FUEL LINES 625
FUEL LINES : Inspection 625
AIR CLEANER FILTER 625
AIR CLEANER FILTER : Removal and Installation 625
CHANGING THE AIR CLEANER FILTER 626
ENGINE OIL 626
ENGINE OIL : Inspection 626
OIL LEVEL 626
ENGINE OIL : Changing Engine Oil 626
OIL FILTER 627
OIL FILTER : Removal and Installation 627
REMOVAL 627
INSTALLATION 627
SPARK PLUG 628
SPARK PLUG : Exploded View 628
SPARK PLUG : Removal and Installation 628
REMOVAL 628
INSPECTION AFTER REMOVAL 629
INSTALLATION 629
EVAP VAPOR LINES 629
EVAP VAPOR LINES : Inspection 629
CHASSIS AND BODY MAINTENANCE 630
IN-CABIN MICROFILTER 630
IN-CABIN MICROFILTER : Removal and Installation 630
REMOVAL 630
INSTALLATION 630
EXHAUST SYSTEM 630
EXHAUST SYSTEM : Inspection 630
CVT FLUID 630
CVT FLUID : Inspection 630
CHECKING CVT FLUID 630
CVT FLUID CONDITION 631
CVT FLUID : Changing 631
WHEELS 632
WHEELS : Inspection 632
ALUMINUM WHEEL 632
WHEELS : Adjustment 632
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 632
Preparation Before Adjustment 632
Wheel Balance Adjustment 633
TIRE ROTATION 634
BRAKE FLUID LEVEL AND LEAKS 634
BRAKE FLUID LEVEL AND LEAKS : Inspection 634
LEVEL CHECK 634
BRAKE LINES AND CABLES 634
BRAKE LINES AND CABLES : Inspection 634
BRAKE FLUID 634
BRAKE FLUID : Drain and Refill 635
FRONT BRAKE 635
FRONT BRAKE : Inspection of Pad 635
PAD WEAR 635
FRONT BRAKE : Inspection of Rotor 635
VISUAL 635
RUNOUT 635
THICKNESS 636
REAR BRAKE 636
REAR BRAKE : Inspection of Pad 636
PAD WEAR 636
REAR BRAKE : Inspection of Rotor 636
VISUAL 636
RUNOUT 636
THICKNESS 637
STEERING GEAR AND LINKAGE 637
STEERING GEAR AND LINKAGE : Inspection 637
STEERING GEAR 637
STEERING LINKAGE 637
POWER STEERING FLUID AND LINES 637
POWER STEERING FLUID AND LINES : Inspection 637
FLUID LEVEL 637
FLUID LEAKAGE 638
AXLE AND SUSPENSION PARTS 638
AXLE AND SUSPENSION PARTS : Inspection 638
DRIVE SHAFT 638
DRIVE SHAFT : Inspection 639
LOCKS, HINGES AND HOOD LATCH 639
LOCKS, HINGES AND HOOD LATCH : Lubricating 639
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS 639
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection 639
MIR 641
QUICK REFERENCE INDEX 0
Table of Contents 641
WIRING DIAGRAM 642
INSIDE MIRROR 642
Wiring Diagram – Without Homelink Universal Transceiver 642
Wiring Diagram – With Homelink Universal Transceiver 644
DOOR MIRROR 647
Wiring Diagram – Without Automatic Drive Positioner 647
SYMPTOM DIAGNOSIS 650
SQUEAK AND RATTLE TROUBLE DIAGNOSES 650
Work Flow 650
CUSTOMER INTERVIEW 650
DUPLICATE THE NOISE AND TEST DRIVE 650
CHECK RELATED SERVICE BULLETINS 651
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 651
REPAIR THE CAUSE 651
CONFIRM THE REPAIR 652
Generic Squeak and Rattle Troubleshooting 652
INSTRUMENT PANEL 652
CENTER CONSOLE 652
DOORS 652
TRUNK 652
SUNROOF/HEADLINING 653
OVERHEAD CONSOLE (FRONT AND REAR) 653
SEATS 653
UNDERHOOD 653
Diagnostic Worksheet 654
PRECAUTION 656
PRECAUTIONS 656
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 656
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 656
Precaution for Work 656
PREPARATION 657
PREPARATION 657
Special Service Tools 657
Commercial Service Tools 657
REMOVAL AND INSTALLATION 658
INSIDE MIRROR 658
Exploded View 658
Removal and Installation 658
REMOVAL 658
INSTALLATION 658
DOOR MIRROR 659
Exploded View 659
Removal and Installation 659
REMOVAL 659
INSTALLATION 659
UNIT DISASSEMBLY AND ASSEMBLY 660
DOOR MIRROR 660
Exploded View 660
Disassembly 660
Assembly 662
DOOR MIRROR COVER 662
DOOR MIRROR COVER : Disassembly 662
DOOR MIRROR COVER : Assembly 662
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
PB 663
QUICK REFERENCE INDEX 0
Table of Contents 663
PRECAUTION 664
PRECAUTIONS 664
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 664
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 664
PREPARATION 665
PREPARATION 665
Commercial Service Tool 665
PERIODIC MAINTENANCE 666
PARKING BRAKE SYSTEM 666
On-Vehicle Service 666
PEDAL STROKE 666
INSPECTION 666
ADJUSTMENT 666
REMOVAL AND INSTALLATION 668
PARKING BRAKE CONTROL 668
Exploded View 668
Removal and Installation 668
REMOVAL 668
INSTALLATION 669
PARKING BRAKE SHOE 670
Exploded View 670
Removal and Installation 670
REMOVAL 670
INSPECTION AFTER REMOVAL 671
Lining Thickness Inspection 671
Disc Rotor Inner Diameter Inspection 671
Other Inspections 671
INSTALLATION 671
ADJUSTMENT 672
SERVICE DATA AND SPECIFICATIONS (SDS) 673
SERVICE DATA AND SPECIFICATIONS (SDS) 673
Parking Brake Control 673
Parking Drum Brake 673
PWO 674
QUICK REFERENCE INDEX 0
Table of Contents 674
PRECAUTION 675
PRECAUTIONS 675
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 675
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 675
Precaution for Work 675
PREPARATION 676
PREPARATION 676
Special Service Tool 676
WIRING DIAGRAM 677
POWER SOCKET 677
Wiring Diagram 677
REMOVAL AND INSTALLATION 679
POWER SOCKET 679
Removal and Installation 679
POWER SOCKET 679
Removal 679
Installation 679
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
RAX 680
QUICK REFERENCE INDEX 0
Table of Contents 680
SYMPTOM DIAGNOSIS 681
NOISE, VIBRATION, AND HARSHNESS(NVH) TROUBLESHOOTING 681
NVH Troubleshooting Chart 681
PRECAUTION 682
PRECAUTIONS 682
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 682
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 682
Precaution 682
PREPARATION 683
PREPARATION 683
Commercial Service Tool 683
PERIODIC MAINTENANCE 684
WHEEL HUB 684
On-vehicle Service 684
Inspection 684
Rear Wheel Bearing 684
REMOVAL AND INSTALLATION 685
WHEEL HUB 685
Removal and Installation 685
REMOVAL 685
INSPECTION AFTER REMOVAL 686
INSTALLATION 686
SERVICE DATA AND SPECIFICATIONS (SDS) 687
SERVICE DATA AND SPECIFICATIONS (SDS) 687
Wheel Bearing (Rear) 687
RSU 688
QUICK REFERENCE INDEX 0
Table of Contents 688
SYMPTOM DIAGNOSIS 689
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 689
NVH Troubleshooting Chart 689
PRECAUTION 690
PRECAUTIONS 690
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 690
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 690
Service Notice or Precautions 690
PREPARATION 691
PREPARATION 691
Special Service Tool 691
Commercial Service Tool 691
PERIODIC MAINTENANCE 692
REAR SUSPENSION ASSEMBLY 692
On-vehicle Service 692
Inspection 692
SHOCK ABSORBER ASSEMBLY 692
SUSPENSION ARM 692
RADIUS ROD 692
FRONT LOWER LINK 692
UPPER AND LOWER RUBBER SEATS 692
REAR LOWER LINK AND COIL SPRING 692
STABILIZER BAR 693
Inspection and Adjustment 693
PRELIMINARY INSPECTION 693
GENERAL INFORMATION AND RECOMMENDATIONS 693
THE ALIGNMENT PROCESS 693
CAMBER 693
TOE-IN 694
UNIT REMOVAL AND INSTALLATION 695
REAR SUSPENSION ASSEMBLY 695
Exploded View 695
Removal and Installation 696
Removal 696
Installation 696
REMOVAL AND INSTALLATION 697
REAR LOWER LINK & COIL SPRING 697
Removal and Installation 697
Removal 697
Installation 697
SHOCK ABSORBER 698
Removal and Installation 698
REMOVAL 698
INSPECTION AFTER REMOVAL 698
INSTALLATION 698
Disassembly and Assembly 698
DISASSEMBLY 698
INSPECTION AFTER DISASSEMBLY 698
Bound Bumper and Bushing 698
Shock Absorber 699
ASSEMBLY 699
Disposal 699
FRONT LOWER LINK 700
Removal and Installation 700
Removal 700
Installation 700
RADIUS ROD 701
Removal and Installation 701
Removal 701
Installation 701
REAR STABILIZER 702
Removal and Installation 702
Removal 702
Installation 702
SUSPENSION ARM 703
Removal and Installation 703
Removal 703
Installation 703
SERVICE DATA AND SPECIFICATIONS (SDS) 704
SERVICE DATA AND SPECIFICATIONS (SDS) 704
General Specification (Rear) 704
Rear Wheel Alignment (Unladen*) 704
Ball Joint 705
Wheelarch Height (Unladen*1) 705
SB 706
QUICK REFERENCE INDEX 0
Table of Contents 706
PRECAUTION 707
PRECAUTIONS 707
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 707
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 707
Precaution for Seat Belt Service 707
BASIC INSPECTION 708
COMPONENT INSPECTION 708
Inspection 708
AFTER A COLLISION 708
PRELIMINARY CHECKS 708
SEAT BELT RETRACTOR ON-VEHICLE CHECK 709
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR) 709
ELR Function Stationary Check 709
ALR Function Stationary Check 709
ELR Function Moving Check 709
SEAT BELT RETRACTOR OFF-VEHICLE CHECK (PILLAR) 709
SEAT BELT RETRACTOR OFF-VEHICLE CHECK (REAR PARCEL SHELF) 710
REMOVAL AND INSTALLATION 711
FRONT SEAT BELT 711
Exploded View 711
Removal and Installation 711
REMOVAL OF SEAT BELT RETRACTOR 711
INSTALLATION OF SEAT BELT RETRACTOR 712
REMOVAL OF SEAT BELT BUCKLE 712
INSTALLATION OF SEAT BELT BUCKLE 712
REAR SEAT BELT 713
Exploded View 713
Removal and Installation 713
REMOVAL OF SEAT BELT RETRACTOR – OUTER 713
INSTALLATION OF SEAT BELT RETRACTOR – OUTER 714
REMOVAL OF SEAT BELT RETRACTOR – CENTER 714
INSTALLATION OF SEAT BELT RETRACTOR – CENTER 714
REMOVAL OF SEAT BELT BUCKLE 714
INSTALLATION OF SEAT BELT BUCKLE 714
LATCH SYSTEM FOR CHILDREN 715
Removal and Installation 715
TOP TETHER STRAP CHILD RESTRAINT 716
Removal and Installation 716
SR 717
QUICK REFERENCE INDEX 0
Table of Contents 717
PRECAUTION 718
PRECAUTIONS 718
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 718
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 718
Service 718
Occupant Classification System 718
PREPARATION 719
PREPARATION 719
Special Service Tool 719
REMOVAL AND INSTALLATION 720
DRIVER AIR BAG MODULE 720
Exploded View 720
Removal and Installation 720
REMOVAL 720
INSTALLATION 721
SPIRAL CABLE 723
Removal and Installation 723
REMOVAL 723
INSTALLATION 724
FRONT PASSENGER AIR BAG MODULE 725
Removal and Installation 725
REMOVAL 725
INSTALLATION 726
SIDE CURTAIN AIR BAG MODULE 727
Component 727
Removal and Installation 727
REMOVAL 727
INSTALLATION 728
SIDE AIR BAG MODULE 729
Removal and Installation 729
SEAT ASSEMBLY WITH SIDE AIR BAG MODULE 729
DISASSEMBLY 729
ASSEMBLY 733
CRASH ZONE SENSOR 735
Component 735
Removal and Installation 735
REMOVAL 735
INSTALLATION 736
SIDE AIR BAG (SATELLITE) SENSOR 737
Removal and Installation 737
REMOVAL 737
INSTALLATION 738
DIAGNOSIS SENSOR UNIT 739
Removal and Installation 739
REMOVAL 739
INSTALLATION 740
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 741
Removal and Installation 741
COLLISION DIAGNOSIS 742
For Frontal Collision 742
FOR FRONTAL COLLISION: When SRS is activated in a collision 742
WORK PROCEDURE 742
SRS INSPECTION (FOR FRONTAL COLLISION) 742
FOR FRONTAL COLLISION: When SRS is not activated in a collision 743
WORK PROCEDURE 743
SRS INSPECTION (FOR FRONTAL COLLISION) 743
For Side and Rollover Collision 744
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision 744
WORK PROCEDURE 744
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 744
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision 745
WORK PROCEDURE 745
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 745
SRC 748
QUICK REFERENCE INDEX 0
Table of Contents 748
BASIC INSPECTION 750
DIAGNOSIS AND REPAIR WORK FLOW 750
Work Flow 750
OVERALL SEQUENCE 750
DETAILED WORK FLOW 750
INTERMITTENT INCIDENT 752
Inspection Procedure 752
INTERMITTENT TROUBLE 752
Trouble Diagnosis with CONSULT 752
DIAGNOSTIC PROCEDURE 4 752
Check SRS Repair History 752
SYSTEM DESCRIPTION 753
SRS AIR BAG SYSTEM 753
SRS Configuration 753
SRS Component Parts Location 754
Driver Air Bag Module 754
Front Passenger Air Bag Module 755
Front Side Air Bag 755
Side Curtain Air Bag 755
Front Seat Belt Pre-tensioner 755
SRS Component Connectors 756
DIRECT CONNECT 756
SLIDE DOUBLE LOCKING 756
OCCUPANT CLASSIFICATION SYSTEM 757
System Diagram 757
Occupant Classification System (OCS) 757
PASSENGER SEAT BELT WARNING SYSTEM 758
System Diagram 758
System Description 758
Component Parts Location 758
ON BOARD DIAGNOSTIC (OBD) SYSTEM 759
Trouble Diagnosis Introduction 759
DIAGNOSIS FUNCTION 759
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR 759
Information From Customer 759
Preliminary Check 759
SRS Operation Check 759
DIAGNOSTIC PROCEDURE 1 759
Checking SRS Operation Using “AIR BAG” Warning Lamp-User Mode 759
DIAGNOSTIC PROCEDURE 2 760
Trouble Diagnosis without CONSULT 761
DIAGNOSTIC PROCEDURE 6 761
Inspect SRS Malfunction Using “AIR BAG” Warning Lamp-Diagnosis Mode 761
CONSULT Function (AIR BAG) 761
Self-Diagnosis Function (Without CONSULT) 761
HOW TO CHANGE SELF-DIAGNOSIS MODE 762
DIAGNOSTIC PROCEDURE 3 762
Final Check of SRS Using CONSULT – Diagnosis Mode 762
DIAGNOSTIC PROCEDURE 4 762
Check SRS Repair History 762
DTC/CIRCUIT DIAGNOSIS 763
B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 763
Description 763
DTC B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 763
PART LOCATION 763
DTC Logic 763
DTC DETECTION LOGIC 763
With CONSULT 763
Without CONSULT 763
DTC CONFIRMATION PROCEDURE (With CONSULT) 763
DTC CONFIRMATION PROCEDURE (Without CONSULT) 764
Diagnosis Procedure (Component Diagnosis) 764
B1065 – B1068, B1070 – B1073 PASSENGER AIRBAG MODULE 766
Description 766
DTC B1065 – B1068, B1070 – B1073 PASSENGER AIR BAG MODULE 766
PART LOCATION 766
DTC Logic 766
DTC DETECTION LOGIC 766
With CONSULT 766
Without CONSULT 766
DTC CONFIRMATION PROCEDURE (With CONSULT) 766
DTC CONFIRMATION PROCEDURE (Without CONSULT) 767
Diagnosis Procedure (Component Diagnosis) 767
B1134 – B1137 SIDE AIRBAG MODULE LH 769
Description 769
DTC B1134 – B1137 FRONT LH SIDE AIR BAG MODULE 769
PART LOCATION 769
DTC Logic 769
DTC DETECTION LOGIC 769
With CONSULT 769
Without CONSULT 769
DTC CONFIRMATION PROCEDURE (With CONSULT) 769
DTC CONFIRMATION PROCEDURE (Without CONSULT) 769
Diagnosis Procedure (Component Diagnosis) 770
B1129 – B1132 SIDE AIRBAG MODULE RH 772
Description 772
DTC B1129 – B1132 FRONT RH SIDE AIR BAG MODULE 772
PART LOCATION 772
DTC Logic 772
DTC DETECTION LOGIC 772
With CONSULT 772
Without CONSULT 772
DTC CONFIRMATION PROCEDURE (With CONSULT) 772
DTC CONFIRMATION PROCEDURE (Without CONSULT) 772
Diagnosis Procedure (Component Diagnosis) 773
B1150 – B1153 SIDE CURTAIN AIR BAG MODULE LH 775
Description 775
DTC B1150 – B1153 LH SIDE CURTAIN AIR BAG MODULE 775
PART LOCATION 775
DTC Logic 775
DTC DETECTION LOGIC 775
With CONSULT 775
Without CONSULT 775
DTC CONFIRMATION PROCEDURE (With CONSULT) 775
DTC CONFIRMATION PROCEDURE (Without CONSULT) 775
Diagnosis Procedure (Component Diagnosis) 776
B1145 – B1148 SIDE CURTAIN AIR BAG MODULE RH 778
Description 778
DTC B1145 – B1148 RH SIDE CURTAIN AIR BAG MODULE 778
PART LOCATION 778
DTC Logic 778
DTC DETECTION LOGIC 778
With CONSULT 778
Without CONSULT 778
DTC CONFIRMATION PROCEDURE (With CONSULT) 778
DTC CONFIRMATION PROCEDURE (Without CONSULT) 778
Diagnosis Procedure (Component Diagnosis) 779
B1086 – B1089 SEAT BELT PRE-TENSIONER LH 781
Description 781
DTC B1086 – B1089 SEAT BELT PRE-TENSIONER LH 781
PART LOCATION 781
DTC Logic 781
DTC DETECTION LOGIC 781
With CONSULT 781
Without CONSULT 781
DTC CONFIRMATION PROCEDURE (With CONSULT) 781
DTC CONFIRMATION PROCEDURE (Without CONSULT) 781
Diagnosis Procedure (Component Diagnosis) 782
B1081 – B1084 SEAT BELT PRE-TENSIONER RH 784
Description 784
DTC B1081 – B1084 SEAT BELT PRE-TENSIONER RH 784
PART LOCATION 784
DTC Logic 784
DTC DETECTION LOGIC 784
With CONSULT 784
Without CONSULT 784
DTC CONFIRMATION PROCEDURE (With CONSULT) 784
DTC CONFIRMATION PROCEDURE (Without CONSULT) 784
Diagnosis Procedure (Component Diagnosis) 785
B1033 – B1035 CRASH ZONE SENSOR 787
Description 787
DTC B1033 – B1035 CRASH ZONE SENSOR 787
PART LOCATION 787
DTC Logic 787
DTC DETECTION LOGIC 787
With CONSULT 787
Without CONSULT 787
DTC CONFIRMATION PROCEDURE (With CONSULT) 787
DTC CONFIRMATION PROCEDURE (Without CONSULT) 787
Diagnosis Procedure (Component Diagnosis) 788
B1118 – B1120 SATELLITE SENSOR LH 790
Description 790
DTC B1118 – B1120 SATELLITE SENSOR LH 790
PART LOCATION 790
DTC Logic 790
DTC DETECTION LOGIC 790
With CONSULT 790
Without CONSULT 790
DTC CONFIRMATION PROCEDURE (With CONSULT) 790
DTC CONFIRMATION PROCEDURE (Without CONSULT) 790
Diagnosis Procedure (Component Diagnosis) 791
B1113 – B1115 SATELLITE SENSOR RH 793
Description 793
DTC B1113 – B1115 SATELLITE SENSOR RH 793
PART LOCATION 793
DTC Logic 793
DTC DETECTION LOGIC 793
With CONSULT 793
Without CONSULT 793
DTC CONFIRMATION PROCEDURE (With CONSULT) 793
DTC CONFIRMATION PROCEDURE (Without CONSULT) 793
Diagnosis Procedure (Component Diagnosis) 794
B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 796
Description 796
DTC B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 796
PART LOCATION 796
DTC Logic 796
DTC DETECTION LOGIC 796
With CONSULT 796
Without CONSULT 796
DTC CONFIRMATION PROCEDURE (With CONSULT) 796
DTC CONFIRMATION PROCEDURE (Without CONSULT) 796
Diagnosis Procedure (Component Diagnosis) 797
B1023 PASSENGER AIR BAG OFF INDICATOR 798
Description 798
DTC B1023 FRONT PASSENGER AIR BAG OFF INDICATOR 798
PART LOCATION 798
DTC Logic 798
DTC DETECTION LOGIC 798
With CONSULT 798
Without CONSULT 798
DTC CONFIRMATION PROCEDURE (With CONSULT) 798
DTC CONFIRMATION PROCEDURE (Without CONSULT) 798
Diagnosis Procedure (Component Diagnosis) 799
B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM 801
Description 801
DTC B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM (OCS) 801
PART LOCATION 801
DTC Logic 801
DTC DETECTION LOGIC 801
With CONSULT 801
Without CONSULT 801
DTC CONFIRMATION PROCEDURE (With CONSULT) 801
DTC CONFIRMATION PROCEDURE (Without CONSULT) 802
Diagnosis Procedure (Component Diagnosis) 802
B1209 – B1210 COLLISION DETECTION 804
Description 804
DTC B1209 – B1210 COLLISION DETECTION 804
PART LOCATION 804
DTC Logic 804
DTC DETECTION LOGIC 804
With CONSULT 804
DTC CONFIRMATION PROCEDURE (With CONSULT) 804
Diagnosis Procedure (Component Diagnosis) 804
ECU DIAGNOSIS INFORMATION 805
DIAGNOSIS SENSOR UNIT 805
Trouble Diagnosis with CONSULT 805
DIAGNOSTIC CODE CHART 805
Trouble Diagnosis without CONSULT 807
WARNING LAMP FLASH CODE CHART 807
WIRING DIAGRAM 811
SRS AIR BAG CONTROL SYSTEM 811
Wiring Diagram 811
SYMPTOM DIAGNOSIS 821
SRS AIR BAG SYSTEM 821
“AIR BAG” Warning Lamp Does Not Turn Off 821
DIAGNOSTIC PROCEDURE 7 821
“AIR BAG” Warning Lamp Does Not Turn On 821
DIAGNOSTIC PROCEDURE 8 821
PASSENGER SEAT BELT WARNING SYSTEM 823
Seat Belt Warning System Does Not Function 823
PRECAUTION 824
PRECAUTIONS 824
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 824
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 824
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service 824
Occupant Classification System Precaution 824
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
ST 825
QUICK REFERENCE INDEX 0
Table of Contents 825
SYSTEM DESCRIPTION 827
HEATED STEERING WHEEL 827
System Diagram 827
System Description 827
Component Parts Location 827
Component Description 828
WIRING DIAGRAM 829
HEATED STEERING WHEEL 829
Wiring Diagram 829
SYMPTOM DIAGNOSIS 832
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 832
NVH Troubleshooting Chart 832
PRECAUTION 833
PRECAUTIONS 833
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 833
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 833
Service Notice or Precautions 833
PREPARATION 834
PREPARATION 834
Special Service Tool 834
Commercial Service Tool 835
PERIODIC MAINTENANCE 836
POWER STEERING FLUID 836
Inspection 836
FLUID LEVEL 836
FLUID LEAKAGE 836
Draining 836
Refilling 836
FILLING HYDRAULIC SYSTEM 836
AIR BLEEDING HYDRAULIC SYSTEM 836
STEERING WHEEL 838
Inspection 838
INSTALLATION CONDITION 838
STEERING WHEEL PLAY 838
NEUTRAL POSITION OF STEERING WHEEL 838
STEERING WHEEL TURNING FORCE 838
FRONT WHEEL TURNING ANGLE 839
POWER STEERING OIL PUMP 840
Inspection 840
RELIEF OIL PRESSURE 840
REMOVAL AND INSTALLATION 841
STEERING WHEEL 841
Removal and Installation 841
REMOVAL 841
INSTALLATION 841
TILT MOTOR 842
Exploded View 842
Removal and Installation 842
REMOVAL 842
INSTALLATION 843
TELESCOPIC MOTOR 844
Exploded View 844
Removal and Installation 844
REMOVAL 844
INSTALLATION 845
STEERING COLUMN 846
Exploded View 846
Removal and Installation 847
REMOVAL 847
Hole Cover Seal, Hole Cover and Lower Shaft Assembly 847
Steering Column Assembly 848
INSPECTION AFTER REMOVAL 848
Hole Cover Seal, Hole Cover and Lower Shaft Assembly 848
Steering Column Assembly 848
INSTALLATION 849
Steering Column Assembly 849
Hole Cover Seal, Hole Cover and Lower Shaft Assembly 849
STEERING GEAR AND LINKAGE 850
Exploded View 850
Removal and Installation 850
REMOVAL 850
INSPECTION AFTER REMOVAL 851
INSTALLATION 851
INSPECTION AFTER INSTALLATION 851
POWER STEERING OIL PUMP 852
Exploded View 852
Removal and Installation 852
REMOVAL 852
INSTALLATION 852
HYDRAULIC LINE 853
Exploded View 853
Removal and Installation 854
REMOVAL 854
INSTALLATION 854
UNIT DISASSEMBLY AND ASSEMBLY 855
STEERING COLUMN 855
Disassembly and Assembly 855
DISASSEMBLY 855
Tilt motor 855
Telescope motor 856
ASSEMBLY 856
STEERING GEAR AND LINKAGE 857
Exploded View 857
Disassembly 857
Inspection 857
INSPECTION AFTER DISASSEMBLY 857
Boot 857
Outer Socket and Inner Socket 857
Assembly 858
POWER STEERING OIL PUMP 860
Disassembly and Assembly 860
SERVICE DATA AND SPECIFICATIONS (SDS) 861
SERVICE DATA AND SPECIFICATIONS (SDS) 861
Steering Wheel 861
Steering Angle 861
Steering Column 861
STEERING COLUMN LENGTH 861
STEERING COLUMN ROTATING TORQUE 861
TILT MECHANISM OPERATING RANGE 861
Steering Gear 862
STEERING OUTER SOCKET AND INNER SOCKET 862
RACK STROKE 862
RACK SLIDING FORCE 863
Oil Pump 863
Steering Fluid 863
STC 864
QUICK REFERENCE INDEX 0
Table of Contents 864
BASIC INSPECTION 865
DIAGNOSIS AND REPAIR WORKFLOW 865
Work Flow 865
DETAILED FLOW 865
SYSTEM DESCRIPTION 866
EPS SYSTEM 866
System Diagram 866
CONTROL DIAGRAM 866
System Description 866
OPERATION PRINCIPLE 866
During Parking (When Turning The Steering Wheel To The Right) 866
During High-speed Operation 866
Component Parts Location 867
Component Description 868
DTC/CIRCUIT DIAGNOSIS 869
POWER SUPPLY AND GROUND CIRCUIT 869
Description 869
Diagnosis Procedure 869
POWER STEERING SOLENOID VALVE 870
Description 870
Diagnosis Procedure 870
Component Inspection 871
ENGINE SPEED SIGNAL CIRCUIT 872
Description 872
Diagnosis Procedure 872
VEHICLE SPEED SIGNAL CIRCUIT 875
Description 875
Diagnosis Procedure 875
ECU DIAGNOSIS INFORMATION 877
POWER STEERING CONTROL UNIT 877
Reference Value 877
TERMINAL LAYOUT 877
PHYSICAL VALUES 877
Fail Safe 878
EPS system 878
WIRING DIAGRAM 879
ELECTRONICALLY CONTROLLED POWER STEERING SYSTEM 879
Wiring Diagram 879
SYMPTOM DIAGNOSIS 882
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION) 882
Description 882
Diagnosis Procedure 882
PRECAUTION 883
PRECAUTIONS 883
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 883
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 883
UNIT REMOVAL AND INSTALLATION 884
EPS CONTROL UNIT 884
Removal and Installation 884
REMOVAL 884
INSTALLATION 884
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
STR 885
QUICK REFERENCE INDEX 0
Table of Contents 885
VQ35DE 886
BASIC INSPECTION 886
DIAGNOSIS AND REPAIR WORKFLOW 886
Work Flow 886
OVERALL SEQUENCE 886
DETAILED FLOW 886
SYSTEM DESCRIPTION 889
STARTING SYSTEM 889
System Diagram 889
System Description 889
Component Description 889
DTC/CIRCUIT DIAGNOSIS 890
B TERMINAL CIRCUIT 890
Description 890
Diagnosis Procedure 890
S CONNECTOR CIRCUIT 892
Description 892
Diagnosis Procedure 892
WIRING DIAGRAM 893
STARTING SYSTEM 893
Wiring Diagram 893
SYMPTOM DIAGNOSIS 897
STARTING SYSTEM 897
Symptom Table 897
PRECAUTION 898
PRECAUTIONS 898
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 898
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 898
Precaution for Power Generation Voltage Variable Control System 898
PREPARATION 899
PREPARATION 899
Special Service Tool 899
Commercial Service Tools 899
REMOVAL AND INSTALLATION 900
STARTER MOTOR 900
Removal and Installation 900
REMOVAL 900
INSTALLATION 900
SERVICE DATA AND SPECIFICATIONS (SDS) 901
STARTER MOTOR 901
Starter 901
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
VTL 902
QUICK REFERENCE INDEX 0
Table of Contents 902
SYSTEM DESCRIPTION 904
AUTOMATIC AIR CONDITIONER SYSTEM 904
WITH COLOR DISPLAY 904
WITH COLOR DISPLAY : Switches And Their Control Function 904
WITH COLOR DISPLAY : Discharge Air Flow 904
WITH MONOCHROME DISPLAY 905
WITH MONOCHROME DISPLAY : Switches And Their Control Function 905
WITH MONOCHROME DISPLAY : Discharge Air Flow 906
PRECAUTION 907
PRECAUTIONS 907
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 907
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 907
Precaution for Work 907
Precautions For Xenon Headlamp Service 907
PREPARATION 909
PREPARATION 909
Special Service Tool 909
Commercial Service Tool 909
PERIODIC MAINTENANCE 910
IN-CABIN MICROFILTER 910
Removal and Installation 910
REMOVAL 910
INSTALLATION 910
REMOVAL AND INSTALLATION 911
DUCTS AND GRILLES 911
Exploded View 911
FRONT DEFROSTER NOZZLE 912
FRONT DEFROSTER NOZZLE : Removal and Installation 912
REMOVAL 912
INSTALLATION 912
UPPER VENTILATOR DUCT 913
UPPER VENTILATOR DUCT : Removal and Installation 913
REMOVAL 913
INSTALLATION 913
SIDE DEFROSTER NOZZLE 913
SIDE DEFROSTER NOZZLE : Removal and Installation 913
REMOVAL 913
INSTALLATION 913
REAR FLOOR DUCTS 913
REAR FLOOR DUCTS : Removal and Installation 913
REAR FLOOR DUCT (RH, LH) 913
Removal 913
Installation 913
FLOOR VENTILATOR DUCT (RH, LH) 913
Removal 913
Installation 913
CONNECTOR DUCT 913
Removal 913
Installation 913
REAR VENTILATOR DUCTS 914
REAR VENTILATOR DUCTS : Removal and Installation 914
CONNECTOR DUCT (CENTER) 914
Removal 914
Installation 914
REAR VENTILATOR DUCT (CENTER) 914
Removal 914
Installation 914
FRONT DEFROSTER GRILLE 914
FRONT DEFROSTER GRILLE : Removal and Installation 914
REMOVAL 914
INSTALLATION 914
CENTER VENTILATOR GRILLES 914
CENTER VENTILATOR GRILLES : Removal and Installation 914
REMOVAL 914
INSTALLATION 914
SIDE VENTILATOR GRILLES 914
SIDE VENTILATOR GRILLES : Removal and Installation 914
REMOVAL 914
INSTALLATION 915
SIDE VENTILATOR GRILLES : Replacement 915
RH SIDE VENTILATOR GRILLE 915
Removal 915
Installation 915
LH SIDE VENTILATOR GRILLE 916
Removal 916
Installation 916
SIDE DEFROSTER GRILLES 916
SIDE DEFROSTER GRILLES : Removal and Installation 916
REMOVAL 916
INSTALLATION 916
REAR VENTILATOR GRILLE 916
REAR VENTILATOR GRILLE : Removal and Installation 916
REMOVAL 916
INSTALLATION 917
BLOWER UNIT 918
BLOWER UNIT 918
BLOWER UNIT : Removal and Installation 918
COMPONENTS 918
REMOVAL 918
INSTALLATION 918
BLOWER MOTOR 918
BLOWER MOTOR : Removal and Installation 918
REMOVAL 918
INSTALLATION 919
FAN CONTROL AMP 919
FAN CONTROL AMP : Removal and Installation 919
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
WCS 920
QUICK REFERENCE INDEX 0
Table of Contents 920
BASIC INSPECTION 922
DIAGNOSIS AND REPAIR WORKFLOW 922
Work Flow 922
DETAILED FLOW 922
SYSTEM DESCRIPTION 923
WARNING CHIME SYSTEM 923
WARNING CHIME SYSTEM 923
WARNING CHIME SYSTEM : System Diagram 923
WARNING CHIME SYSTEM : System Description 923
COMBINATION METER 923
BCM 923
WARNING CHIME SYSTEM : Component Parts Location 924
WARNING CHIME SYSTEM : Component Description 924
LIGHT REMINDER WARNING CHIME 925
LIGHT REMINDER WARNING CHIME : System Diagram 925
LIGHT REMINDER WARNING CHIME : System Description 925
DESCRIPTION 925
WARNING OPERATION CONDITIONS 925
WARNING CANCEL CONDITIONS 925
LIGHT REMINDER WARNING CHIME : Component Parts Location 926
LIGHT REMINDER WARNING CHIME : Component Description 926
SEAT BELT WARNING CHIME 927
SEAT BELT WARNING CHIME : System Diagram 927
SEAT BELT WARNING CHIME : System Description 927
DESCRIPTION 927
WARNING OPERATION CONDITIONS 927
WARNING CANCEL CONDITIONS 927
SEAT BELT WARNING CHIME : Component Parts Location 928
SEAT BELT WARNING CHIME : Component Description 928
PARKING BRAKE RELEASE WARNING CHIME 929
PARKING BRAKE RELEASE WARNING CHIME : System Diagram 929
PARKING BRAKE RELEASE WARNING CHIME : System Description 929
DESCRIPTION 929
WARNING OPERATION CONDITIONS 929
WARNING CANCEL CONDITIONS 929
PARKING BRAKE RELEASE WARNING CHIME : Component Parts Location 930
PARKING BRAKE RELEASE WARNING CHIME : Component Description 930
DIAGNOSIS SYSTEM (METER) 932
Diagnosis Description 932
SELF-DIAGNOSIS MODE 932
OPERATION PROCEDURE 932
CONSULT-III Function (METER/M&A) 932
SELF-DIAG RESULTS 933
Display Item List 933
DATA MONITOR 933
Display Item List 933
DIAGNOSIS SYSTEM (BCM) 935
BUZZER 935
BUZZER : CONSULT-III Function (BCM – BUZZER) 935
DATA MONITOR 935
ACTIVE TEST 935
DTC/CIRCUIT DIAGNOSIS 936
POWER SUPPLY AND GROUND CIRCUIT 936
COMBINATION METER 936
COMBINATION METER : Diagnosis Procedure 936
BCM (BODY CONTROL MODULE) 936
BCM (BODY CONTROL MODULE) : Diagnosis Procedure 937
METER BUZZER CIRCUIT 938
Description 938
Component Function Check 938
Diagnosis Procedure 938
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT 939
Description 939
Component Function Check 939
Diagnosis Procedure 939
Component Inspection 940
ECU DIAGNOSIS INFORMATION 941
COMBINATION METER 941
Reference Value 941
VALUES ON THE DIAGNOSIS TOOL 941
TERMINAL LAYOUT 943
PHYSICAL VALUES 943
Fail Safe 944
DTC Index 945
BCM (BODY CONTROL MODULE) 946
Reference Value 946
VALUES ON THE DIAGNOSIS TOOL 946
Terminal Layout 950
Physical Values 951
Fail Safe 966
DTC Inspection Priority Chart 967
DTC Index 968
WIRING DIAGRAM 971
WARNING CHIME SYSTEM 971
Wiring Diagram 971
SYMPTOM DIAGNOSIS 977
THE PARKING BRAKE RELEASE WARNING CONTINUES SOUNDING, OR DOES NOT SOUND 977
Description 977
Diagnosis Procedure 977
THE LIGHT REMINDER WARNING DOES NOT SOUND 978
Description 978
Diagnosis Procedure 978
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND 979
Description 979
Diagnosis Procedure 979
PRECAUTION 980
PRECAUTIONS 980
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 980
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 980
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
WT 981
QUICK REFERENCE INDEX 0
Table of Contents 981
BASIC INSPECTION 983
DIAGNOSIS AND REPAIR WORKFLOW 983
Repair Work Flow 983
WORK FLOW 983
DETAILED FLOW 983
INSPECTION AND ADJUSTMENT 985
Preliminary Check 985
Transmitter Wake Up Operation 985
ID Registration Procedure 986
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL 986
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL 987
SYSTEM DESCRIPTION 988
TPMS 988
System Diagram 988
System Description 988
DESCRIPTION 988
FUNCTION 988
BODY CONTROL MODULE (BCM) 988
TRANSMITTER 988
TIRE PRESSURE RECEIVER 989
COMBINATION METER 989
TIRE PRESSURE WARNING CHECK CONNECTOR 989
System Components 990
DIAGNOSIS SYSTEM (BCM) 991
CONSULT-III Function (BCM – AIR PRESSURE MONITOR) 991
SELF DIAGNOSTIC RESULT 991
DATA MONITOR 991
ACTIVE TEST 991
WORK SUPPORT 991
Self-Diagnosis (Without CONSULT-III) 991
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-III) 991
DTC/CIRCUIT DIAGNOSIS 993
C1708 – C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED 993
Description 993
DTC Logic 993
DTC DETECTION LOGIC 993
DTC CONFIRMATION PROCEDURE 993
Diagnosis Procedure 993
Special Repair Requirement 994
C1712 – C1715, C1720 – C1723, C1724 – C1727 TRANSMITTER MALFUNCTION 995
Description 995
DTC Logic 995
DTC DETECTION LOGIC 995
DTC CONFIRMATION PROCEDURE 995
Diagnosis Procedure 995
Special Repair Requirement 996
C1716 – C1719 TRANSMITTER PRESSURE MALFUNCTION 997
Description 997
DTC Logic 997
DTC DETECTION LOGIC 997
DTC CONFIRMATION PROCEDURE 997
Diagnosis Procedure 997
Special Repair Requirement 998
C1729 VEHICLE SPEED SIGNAL 999
Description 999
DTC Logic 999
DTC DETECTION LOGIC 999
DTC CONFIRMATION PROCEDURE 999
Diagnosis Procedure 999
Special Repair Requirement 999
C1734 CONTROL UNIT1000
Description1000
DTC Logic1000
DTC DETECTION LOGIC1000
DTC CONFIRMATION PROCEDURE1000
Diagnosis Procedure1000
Special Repair Requirement1001
ECU DIAGNOSIS INFORMATION1002
BCM (BODY CONTROL MODULE)1002
Reference Value1002
VALUES ON THE DIAGNOSIS TOOL1002
Terminal Layout1007
Physical Values1007
Self-Diagnosis (With CONSULT-III)1023
FUNCTION1023
Self-Diagnostic Results Mode1023
Self-Diagnosis (Without CONSULT-III)1024
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-III)1024
WIRING DIAGRAM1026
TIRE PRESSURE MONITORING SYSTEM1026
Wiring Diagram1026
SYMPTOM DIAGNOSIS1029
TPMS1029
Symptom Table1029
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON1030
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On1030
LOW TIRE PRESSURE WARNING LAMP STAYS ON1031
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On1031
LOW TIRE PRESSURE WARNING LAMP BLINKS1032
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On1032
HAZARD WARNING LAMPS FLASH1033
Hazard Warning Lamps Flash When Ignition Switch Is Turned On1033
ID REGISTRATION CANNOT BE COMPLETED1034
ID Registration Cannot Be Completed1034
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1035
NVH Troubleshooting Chart1035
PRECAUTION1036
PRECAUTIONS1036
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1036
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1036
Precaution for Road Wheel1036
PREPARATION1037
PREPARATION1037
Special Service Tool1037
Commercial Service Tools1037
PERIODIC MAINTENANCE1038
ROAD WHEEL1038
Inspection1038
ALUMINUM WHEEL1038
REMOVAL AND INSTALLATION1039
TIRE PRESSURE RECEIVER1039
Removal and Installation1039
REMOVAL1039
INSTALLATION1039
ROAD WHEEL TIRE ASSEMBLY1040
Adjustment1040
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)1040
Preparation Before Adjustment1040
Wheel Balance Adjustment1040
TIRE ROTATION1041
UNIT REMOVAL AND INSTALLATION1042
TRANSMITTER1042
Removal and Installation1042
REMOVAL1042
INSTALLATION1042
SERVICE DATA AND SPECIFICATIONS (SDS)1044
SERVICE DATA AND SPECIFICATIONS (SDS)1044
Road Wheel1044
Tire1044
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
WW1045
QUICK REFERENCE INDEX 0
Table of Contents1045
BASIC INSPECTION1047
DIAGNOSIS AND REPAIR WORKFLOW1047
Work Flow1047
OVERALL SEQUENCE1047
DETAILED FLOW1047
SYSTEM DESCRIPTION1050
FRONT WIPER AND WASHER SYSTEM1050
System Diagram1050
System Description1050
OUTLINE1050
FRONT WIPER BASIC OPERATION 1050
FRONT WIPER LO OPERATION1050
FRONT WIPER HI OPERATION1050
FRONT WIPER INT OPERATION1050
FRONT WIPER AUTO STOP OPERATION1051
FRONT WIPER OPERATION LINKED WITH WASHER1052
FRONT WIPER FAIL-SAFE OPERATION1052
Component Parts Location1053
Component Description1054
DIAGNOSIS SYSTEM (BCM)1055
COMMON ITEM1055
COMMON ITEM : CONSULT-III Function (BCM – COMMON ITEM)1055
APPLICATION ITEM1055
SYSTEM APPLICATION1055
WIPER1055
WIPER : CONSULT – III Function (BCM – WIPER)1056
DATA MONITOR1056
ACTIVE TEST1056
WORK SUPPORT1056
DIAGNOSIS SYSTEM (IPDM E/R)1057
Diagnosis Description1057
AUTO ACTIVE TEST1057
Description1057
Operation Procedure1057
Inspection in Auto Active Test Mode1057
Concept of auto active test1058
Diagnosis chart in auto active test mode1058
CONSULT – III Function (IPDM E/R)1059
APPLICATION ITEM1059
ECU IDENTIFICATION1059
SELF DIAGNOSTIC RESULT1059
DATA MONITOR1059
ACTIVE TEST1060
CAN DIAG SUPPORT MNTR1060
DTC/CIRCUIT DIAGNOSIS1061
WIPER AND WASHER FUSE1061
Description1061
Diagnosis Procedure1061
FRONT WIPER MOTOR LO CIRCUIT1062
Component Function Check1062
Diagnosis Procedure1062
FRONT WIPER MOTOR HI CIRCUIT1064
Component Function Check1064
Diagnosis Procedure1064
FRONT WIPER AUTO STOP SIGNAL CIRCUIT1066
Component Function Check1066
Diagnosis Procedure1066
FRONT WIPER MOTOR GROUND CIRCUIT1068
Diagnosis Procedure1068
WASHER SWITCH1069
Description1069
Component Inspection1069
WASHER MOTOR CIRCUIT1070
Diagnosis Procedure1070
ECU DIAGNOSIS INFORMATION1072
BCM (BODY CONTROL MODULE)1072
Reference Value1072
VALUES ON THE DIAGNOSIS TOOL1072
Terminal Layout1077
Physical Values1077
Fail Safe1093
DTC Inspection Priority Chart1094
DTC Index1095
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1098
Reference Value1098
VALUES ON THE DIAGNOSIS TOOL1098
TERMINAL LAYOUT1099
PHYSICAL VALUES1099
Fail Safe1104
CAN COMMUNICATION CONTROL1104
If No CAN Communication Is Available With ECM1104
If No CAN Communication Is Available With BCM1104
IGNITION RELAY MALFUNCTION DETECTION FUNCTION1105
FRONT WIPER CONTROL1105
STARTER MOTOR PROTECTION FUNCTION1105
DTC Index1106
WIRING DIAGRAM1107
FRONT WIPER AND WASHER SYSTEM1107
Wiring Diagram1107
SYMPTOM DIAGNOSIS1112
FRONT WIPER AND WASHER SYSTEM SYMPTOMS1112
Symptom Table1112
FRONT WIPER DOES NOT OPERATE1114
Description1114
Diagnosis Procedure1114
NORMAL OPERATING CONDITION1116
Description1116
FRONT WIPER MOTOR PROTECTION FUNCTION1116
PRECAUTION1117
PRECAUTIONS1117
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1117
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1117
Precaution for Procedure without Cowl Top Cover1117
REMOVAL AND INSTALLATION1118
FRONT WIPER1118
Exploded View1118
FRONT WIPER BLADE REFILL1118
FRONT WIPER BLADE REFILL : Removal and Installation1118
REMOVAL1118
INSTALLATION1119
FRONT WIPER BLADE1121
FRONT WIPER BLADE : Removal and Installation1121
REMOVAL1121
INSTALLATION1121
FRONT WIPER ARMS1122
FRONT WIPER ARMS : Removal and Installation1122
REMOVAL1122
INSTALLATION1122
ADJUSTMENT1122
FRONT WIPER DRIVE ASSEMBLY1122
FRONT WIPER DRIVE ASSEMBLY : Removal and Installation1123
REMOVAL1123
INSTALLATION1123
FRONT WASHER1124
WASHER TUBE1124
WASHER TUBE : Layout1124
FRONT WASHER NOZZLE1124
FRONT WASHER NOZZLE : Removal and Installation1124
REMOVAL1124
INSTALLATION1124
FRONT WASHER NOZZLE : Adjustment1125
WASHER TANK1125
WASHER TANK : Removal and Installation1125
REMOVAL1125
INSTALLATION1126
FRONT WASHER PUMP1126
FRONT WASHER PUMP : Removal and Installation1126
REMOVAL1126
INSTALLATION1126
WASHER LEVEL SWITCH1127
Removal and Installation1127
REMOVAL1127
INSTALLATION1127
FRONT WIPER AND WASHER SWITCH1128
Removal and Installation1128
REMOVAL1128
INSTALLATION1128
SERVICE DATA AND SPECIFICATIONS (SDS)1129
SERVICE DATA AND SPECIFICATIONS (SDS)1129
Specifications1129
Windshield Washer Fluid1129
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 62
FUSE, FUSIBLE LINK AND RELAY BOX 63
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 64
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
