Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
2011 NISSAN MURANO CrossCabriolet Z51 Series Service Manual PDF DOWNLOAD
$24.95
2011 NISSAN MURANO CrossCabriolet Z51 Series Service Manual PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
2011 NISSAN MURANO CrossCabriolet Z51 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2011 NISSAN MURANO CrossCabriolet Z51 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1108
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2011 NISSAN MURANO CrossCabriolet Z51 Series Service Manual PDF DOWNLOAD
fwd................................................................................................................................ 1 Exit........................................................................................................................... 0 QUICK REFERENCE INDEX.......................................................................................................... 1 FOREWORD....................................................................................................................... 2 QUICK REFERENCE CHART.......................................................................................................... 4 A: GENERAL INFORMATION......................................................................................................... 1 GI - General Information................................................................................................... 0 B: ENGINE...................................................................................................................... 1 EM - Engine Mechanical..................................................................................................... 0 LU - Engine Lubrication System............................................................................................. 0 CO - Engine Cooling System................................................................................................. 0 EC - Engine Control System................................................................................................. 0 FL - Fuel System........................................................................................................... 0 EX - Exhaust System........................................................................................................ 0 STR - Starting System...................................................................................................... 0 ACC - Accelerator Control System........................................................................................... 0 C: ELECTRIC POWER TRAIN........................................................................................................ 1 D: TRANSMISSION & DRIVELINE.................................................................................................... 1 TM - Transaxle & Transmission.............................................................................................. 0 DLN - Driveline............................................................................................................ 0 FAX - Front Axle........................................................................................................... 0 RAX - Rear Axle............................................................................................................ 0 E: SUSPENSION.................................................................................................................. 1 FSU - Front Suspension..................................................................................................... 0 RSU - Rear Suspension...................................................................................................... 0 WT - Road Wheels & Tires................................................................................................... 0 F: BRAKES...................................................................................................................... 1 BR - Brake System.......................................................................................................... 0 PB - Parking Brake System.................................................................................................. 0 BRC - Brake Control System................................................................................................. 0 G: STEERING.................................................................................................................... 1 ST - Steering System....................................................................................................... 0 STC - Steering Control System.............................................................................................. 0 H: RESTRAINTS.................................................................................................................. 1 SB - Seat Belt............................................................................................................. 0 SR - SRS Airbag............................................................................................................ 0 SRC - SRS Airbag Control System............................................................................................ 0 I: VENTILATION, HEATER & AIR CONDITIONER....................................................................................... 1 VTL - Ventilation System................................................................................................... 0 HA - Heater & Air Conditioning System...................................................................................... 0 HAC - Heater & Air Conditioning Control System............................................................................. 0 J: BODY INTERIOR............................................................................................................... 1 INT - Interior............................................................................................................. 0 IP - Instrument Panel...................................................................................................... 0 SE - Seat.................................................................................................................. 0 ADP - Automatic Drive Positioner........................................................................................... 0 K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY............................................................................... 1 DLK - Door & Lock.......................................................................................................... 0 SEC - Security Control System.............................................................................................. 0 GW - Glass & Window System................................................................................................. 0 PWC - Power Window Control System.......................................................................................... 0 RF - Roof.................................................................................................................. 0 EXT - Exterior............................................................................................................. 0 BRM - Body Repair.......................................................................................................... 0 L: DRIVER CONTROLS............................................................................................................. 1 MIR - Mirrors.............................................................................................................. 0 EXL - Exterior Lighting System............................................................................................. 0 INL - Interior Lighting System............................................................................................. 0 WW - Wiper & Washer........................................................................................................ 0 DEF - Defogger............................................................................................................. 0 HRN - Horn................................................................................................................. 0 M: ELECTRICAL & POWER CONTROL.................................................................................................. 1 PWO - Power Outlet......................................................................................................... 0 BCS - Body Control System.................................................................................................. 0 LAN - LAN System........................................................................................................... 0 PCS - Power Control System................................................................................................. 0 CHG - Charging System...................................................................................................... 0 PG - Power Supply, Ground & Circuit Elements............................................................................... 0 N: DRIVER INFORMATION & MULTIMEDIA............................................................................................. 1 MWI - Meter, Warning Lamp & Indicator...................................................................................... 0 WCS - Warning Chime System................................................................................................. 0 AV - Audio, Visual & Navigation System..................................................................................... 0 O: CRUISE CONTROL & DRIVER ASSISTANCE.......................................................................................... 1 CCS - Cruise Control System................................................................................................ 0 P: MAINTENANCE................................................................................................................. 1 MA - Maintenance........................................................................................................... 0 POWER SUPPLY ROUTING CIRCUIT................................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)................................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................................... 89 Comment Sheet.................................................................................................................. 3 ACC................................................................................................................................ 7 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 7 PRECAUTION................................................................................................................. 8 PRECAUTIONS............................................................................................................ 8 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 8 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 8 REMOVAL AND INSTALLATION................................................................................................... 9 ACCELERATOR CONTROL SYSTEM............................................................................................. 9 Exploded View...................................................................................................... 9 Removal and Installation........................................................................................... 9 REMOVAL........................................................................................................ 9 INSTALLATION................................................................................................... 9 Inspection......................................................................................................... 9 INSPECTION AFTER INSTALLATION.................................................................................. 9 BCS................................................................................................................................ 11 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 11 PRECAUTION................................................................................................................. 13 PRECAUTIONS............................................................................................................ 13 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 13 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 13 SYSTEM DESCRIPTION......................................................................................................... 14 COMPONENT PARTS........................................................................................................ 14 BODY CONTROL SYSTEM................................................................................................ 14 BODY CONTROL SYSTEM : Component Parts Location................................................................. 14 POWER CONSUMPTION CONTROL SYSTEM................................................................................... 14 POWER CONSUMPTION CONTROL SYSTEM : Component Parts Location.................................................... 14 SYSTEM................................................................................................................. 15 BODY CONTROL SYSTEM................................................................................................ 15 BODY CONTROL SYSTEM : System Description....................................................................... 15 OUTLINE.................................................................................................... 15 BCM CONTROL FUNCTION LIST.................................................................................. 15 COMBINATION SWITCH READING SYSTEM.................................................................................. 16 COMBINATION SWITCH READING SYSTEM : System Diagram............................................................. 16 COMBINATION SWITCH READING SYSTEM : System Description......................................................... 16 OUTLINE.................................................................................................... 16 COMBINATION SWITCH MATRIX.................................................................................. 16 COMBINATION SWITCH READING FUNCTION........................................................................ 17 Description............................................................................................ 17 Operation Example...................................................................................... 18 WIPER INTERMITTENT DIAL POSITION........................................................................... 18 SIGNAL BUFFER SYSTEM............................................................................................... 19 SIGNAL BUFFER SYSTEM : System Diagram.......................................................................... 19 SIGNAL BUFFER SYSTEM : System Description...................................................................... 19 OUTLINE.................................................................................................... 19 Signal transmission function list.......................................................................... 19 POWER CONSUMPTION CONTROL SYSTEM................................................................................... 20 POWER CONSUMPTION CONTROL SYSTEM : System Diagram.............................................................. 20 POWER CONSUMPTION CONTROL SYSTEM : System Description.......................................................... 20 OUTLINE.................................................................................................... 20 LOW POWER CONSUMPTION CONTROL WITH BCM..................................................................... 20 Sleep mode activation...................................................................................... 20 Wake-up operation.......................................................................................... 21 DIAGNOSIS SYSTEM (BCM)................................................................................................. 22 COMMON ITEM........................................................................................................ 22 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)............................................................. 22 APPLICATION ITEM........................................................................................... 22 SYSTEM APPLICATION......................................................................................... 22 FREEZE FRAME DATA (FFD).................................................................................... 22 DOOR LOCK.......................................................................................................... 23 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK)................................................................. 23 WORK SUPPORT............................................................................................... 23 DATA MONITOR............................................................................................... 24 ACTIVE TEST................................................................................................ 24 REAR WINDOW DEFOGGER............................................................................................... 24 REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER).................................................. 25 Data monitor............................................................................................... 25 ACTIVE TEST................................................................................................ 25 BUZZER............................................................................................................. 25 BUZZER : CONSULT Function (BCM - BUZZER)....................................................................... 25 CONSULT APPLICATION ITEMS.................................................................................. 25 DATA MONITOR............................................................................................... 25 ACTIVE TEST................................................................................................ 25 INT LAMP........................................................................................................... 25 INT LAMP : CONSULT Function (BCM - INT LAMP)................................................................... 26 WORK SUPPORT............................................................................................... 26 DATA MONITOR............................................................................................... 26 ACTIVE TEST................................................................................................ 27 HEADLAMP........................................................................................................... 27 HEADLAMP : CONSULT Function (BCM - HEAD LAMP).................................................................. 27 WORK SUPPORT............................................................................................... 27 DATA MONITOR............................................................................................... 28 ACTIVE TEST................................................................................................ 29 WIPER.............................................................................................................. 29 WIPER : CONSULT Function - WIPER............................................................................... 29 WORK SUPPORT............................................................................................... 29 DATA MONITOR............................................................................................... 29 ACTIVE TEST................................................................................................ 30 FLASHER............................................................................................................ 30 FLASHER : CONSULT Function (BCM - FLASHER)..................................................................... 30 WORK SUPPORT............................................................................................... 30 DATA MONITOR............................................................................................... 30 ACTIVE TEST................................................................................................ 31 INTELLIGENT KEY.................................................................................................... 31 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY)..................................................... 31 WORK SUPPORT............................................................................................... 31 SELF-DIAG RESULT........................................................................................... 32 DATA MONITOR............................................................................................... 32 ACTIVE TEST................................................................................................ 33 COMB SW............................................................................................................ 34 COMB SW : CONSULT Function (BCM - COMB SW)..................................................................... 34 DATA MONITOR............................................................................................... 34 BCM................................................................................................................ 35 BCM : CONSULT Function (BCM - BCM)............................................................................. 35 WORK SUPPORT............................................................................................... 35 IMMU............................................................................................................... 35 IMMU : CONSULT Function (BCM - IMMU)........................................................................... 35 APPLICATION ITEM........................................................................................... 35 DATA MONITOR............................................................................................... 35 ACTIVE TEST................................................................................................ 36 BATTERY SAVER...................................................................................................... 36 BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)......................................................... 36 WORK SUPPORT............................................................................................... 36 DATA MONITOR............................................................................................... 36 ACTIVE TEST................................................................................................ 37 TRUNK.............................................................................................................. 37 TRUNK : CONSULT Function (BCM - TRUNK)......................................................................... 37 DATA MONITOR............................................................................................... 37 ACTIVE TEST................................................................................................ 37 THEFT ALM.......................................................................................................... 38 THEFT ALM : CONSULT Function (BCM - THEFT)..................................................................... 38 APPLICATION ITEM........................................................................................... 38 DATA MONITOR............................................................................................... 38 WORK SUPPORT............................................................................................... 38 ACTIVE TEST................................................................................................ 38 RETAINED PWR....................................................................................................... 39 RETAINED PWR : CONSULT Function (BCM - RETAINED PWR)........................................................... 39 Data monitor............................................................................................... 39 SIGNAL BUFFER...................................................................................................... 39 SIGNAL BUFFER : CONSULT Function (BCM - SIGNAL BUFFER)......................................................... 39 DATA MONITOR............................................................................................... 39 ACTIVE TEST................................................................................................ 39 AIR PRESSURE MONITOR............................................................................................... 39 AIR PRESSURE MONITOR : CONSULT Function (BCM - AIR PRESSURE MONITOR)........................................... 39 APPLICATION ITEMS.......................................................................................... 39 SELF DIAGNOSTIC RESULT..................................................................................... 39 DATA MONITOR MODE.......................................................................................... 40 ACTIVE TEST MODE........................................................................................... 40 TEST ITEM LIST......................................................................................... 40 WORK SUPPORT MODE.......................................................................................... 40 ECU DIAGNOSIS INFORMATION.................................................................................................. 41 BCM.................................................................................................................... 41 Reference Value.................................................................................................... 41 VALUES ON THE DIAGNOSIS TOOL................................................................................... 41 TERMINAL LAYOUT................................................................................................ 46 PHYSICAL VALUES................................................................................................ 46 Fail-safe.......................................................................................................... 63 FAIL-SAFE CONTROL BY DTC....................................................................................... 63 DTC Inspection Priority Chart...................................................................................... 63 DTC Index.......................................................................................................... 64 WIRING DIAGRAM............................................................................................................. 67 BCM.................................................................................................................... 67 Wiring Diagram..................................................................................................... 67 BASIC INSPECTION........................................................................................................... 73 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT......................................................................... 73 Description........................................................................................................ 73 BEFORE REPLACEMENT............................................................................................. 73 AFTER REPLACEMENT.............................................................................................. 73 Work Procedure..................................................................................................... 73 CONFIGURATION (BCM).................................................................................................... 74 Description........................................................................................................ 74 Work Procedure..................................................................................................... 74 Configuration list................................................................................................. 75 TRANSIT MODE CANCEL OPERATION.......................................................................................... 76 Description........................................................................................................ 76 Work Procedure..................................................................................................... 76 DTC/CIRCUIT DIAGNOSIS...................................................................................................... 77 U1000 CAN COMM......................................................................................................... 77 Description........................................................................................................ 77 DTC Logic.......................................................................................................... 77 DTC DETECTION LOGIC............................................................................................ 77 Diagnosis Procedure................................................................................................ 77 U1010 CONTROL UNIT (CAN)............................................................................................... 78 DTC Logic.......................................................................................................... 78 DTC DETECTION LOGIC............................................................................................ 78 Diagnosis Procedure................................................................................................ 78 U0415 VEHICLE SPEED.................................................................................................... 79 Description........................................................................................................ 79 DTC Logic.......................................................................................................... 79 DTC DETECTION LOGIC............................................................................................ 79 DTC CONFIRMATION PROCEDURE..................................................................................... 79 Diagnosis Procedure................................................................................................ 79 B2562 LOW VOLTAGE...................................................................................................... 80 DTC Logic.......................................................................................................... 80 DTC DETECTION LOGIC............................................................................................ 80 DTC CONFIRMATION PROCEDURE..................................................................................... 80 Diagnosis Procedure................................................................................................ 80 POWER SUPPLY AND GROUND CIRCUIT........................................................................................ 81 Diagnosis Procedure................................................................................................ 81 COMBINATION SWITCH INPUT CIRCUIT....................................................................................... 82 Diagnosis Procedure................................................................................................ 82 COMBINATION SWITCH OUTPUT CIRCUIT...................................................................................... 84 Diagnosis Procedure................................................................................................ 84 SYMPTOM DIAGNOSIS.......................................................................................................... 86 COMBINATION SWITCH SYSTEM SYMPTOMS..................................................................................... 86 Symptom Table...................................................................................................... 86 NORMAL OPERATING CONDITION............................................................................................. 87 Description........................................................................................................ 87 TRANSIT MODE................................................................................................... 87 REMOVAL AND INSTALLATION................................................................................................... 88 BCM (BODY CONTROL MODULE).............................................................................................. 88 Removal and Installation........................................................................................... 88 REMOVAL........................................................................................................ 88 INSTALLATION................................................................................................... 88 COMBINATION SWITCH..................................................................................................... 89 Exploded View...................................................................................................... 89 Removal and Installation........................................................................................... 89 REMOVAL........................................................................................................ 89 INSTALLATION................................................................................................... 89 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 BR................................................................................................................................. 90 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 90 PRECAUTION................................................................................................................. 92 PRECAUTIONS............................................................................................................ 92 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 92 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 92 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 92 Precaution for Battery Service..................................................................................... 92 Precaution for Procedure without Cowl Top Cover.................................................................... 93 Precaution for Brake System........................................................................................ 93 PREPARATION................................................................................................................ 94 PREPARATION............................................................................................................ 94 Commercial Service Tool............................................................................................ 94 SYMPTOM DIAGNOSIS.......................................................................................................... 95 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 95 NVH Troubleshooting Chart.......................................................................................... 95 PERIODIC MAINTENANCE....................................................................................................... 96 BRAKE PEDAL............................................................................................................ 96 Inspection and Adjustment.......................................................................................... 96 INSPECTION..................................................................................................... 96 Brake Pedal Height......................................................................................... 96 Stop Lamp Switch and ASCD Brake Switch..................................................................... 96 Brake Pedal Play........................................................................................... 96 Depressed Brake Pedal Height............................................................................... 96 ADJUSTMENT..................................................................................................... 97 Brake Pedal Height......................................................................................... 97 Stop Lamp Switch and ASCD Brake Switch..................................................................... 97 Brake Pedal Play........................................................................................... 97 BRAKE FLUID............................................................................................................ 99 Inspection......................................................................................................... 99 BRAKE FLUID LEVEL.............................................................................................. 99 BRAKE LINE..................................................................................................... 99 Draining........................................................................................................... 99 Refilling.......................................................................................................... 99 Bleeding Brake System.............................................................................................. 100 BRAKE MASTER CYLINDER.................................................................................................. 101 Inspection......................................................................................................... 101 FLUID LEAK..................................................................................................... 101 BRAKE BOOSTER.......................................................................................................... 102 Inspection......................................................................................................... 102 OPERATION...................................................................................................... 102 AIR TIGHT...................................................................................................... 102 FRONT DISC BRAKE....................................................................................................... 103 BRAKE PAD.......................................................................................................... 103 BRAKE PAD : Inspection and Adjustment.......................................................................... 103 INSPECTION................................................................................................. 103 ADJUSTMENT................................................................................................. 103 DISC ROTOR......................................................................................................... 103 DISC ROTOR : Inspection and Adjustment......................................................................... 103 INSPECTION................................................................................................. 103 Appearance............................................................................................. 103 Runout................................................................................................. 103 Thickness.............................................................................................. 104 ADJUSTMENT................................................................................................. 104 REAR DISC BRAKE........................................................................................................ 105 BRAKE PAD.......................................................................................................... 105 BRAKE PAD : Inspection and Adjustment.......................................................................... 105 INSPECTION................................................................................................. 105 ADJUSTMENT................................................................................................. 105 DISC ROTOR......................................................................................................... 105 DISC ROTOR : Inspection and Adjustment......................................................................... 105 INSPECTION................................................................................................. 105 Appearance............................................................................................. 105 Runout................................................................................................. 105 Thickness.............................................................................................. 106 ADJUSTMENT................................................................................................. 106 REMOVAL AND INSTALLATION................................................................................................... 107 BRAKE PEDAL............................................................................................................ 107 Exploded View...................................................................................................... 107 Removal and Installation........................................................................................... 107 REMOVAL........................................................................................................ 107 INSTALLATION................................................................................................... 107 Inspection and Adjustment.......................................................................................... 108 INSPECTION AFTER REMOVAL....................................................................................... 108 ADJUSTMENT AFTER INSTALLATION.................................................................................. 108 BRAKE PIPING........................................................................................................... 109 FRONT.............................................................................................................. 109 FRONT : Exploded View.......................................................................................... 109 FRONT : Hydraulic Piping....................................................................................... 110 FRONT : Removal and Installation............................................................................... 110 REMOVAL.................................................................................................... 110 INSTALLATION............................................................................................... 110 FRONT : Inspection............................................................................................. 111 INSPECTION AFTER INSTALLATION.............................................................................. 111 REAR............................................................................................................... 111 REAR : Exploded View........................................................................................... 111 REAR : Hydraulic Piping........................................................................................ 112 REAR : Removal and Installation................................................................................ 112 REMOVAL.................................................................................................... 112 INSTALLATION............................................................................................... 112 REAR : Inspection.............................................................................................. 113 INSPECTION AFTER INSTALLATION.............................................................................. 113 BRAKE MASTER CYLINDER.................................................................................................. 114 Exploded View...................................................................................................... 114 Removal and Installation........................................................................................... 114 REMOVAL ....................................................................................................... 114 INSTALLATION................................................................................................... 115 Disassembly and Assembly........................................................................................... 115 DISASSEMBLY.................................................................................................... 115 ASSEMBLY....................................................................................................... 115 Inspection......................................................................................................... 116 INSPECTION AFTER INSTALLATION.................................................................................. 116 Fluid Leak................................................................................................. 116 BRAKE BOOSTER.......................................................................................................... 117 Exploded View...................................................................................................... 117 Removal and installation........................................................................................... 117 REMOVAL........................................................................................................ 117 INSTALLATION................................................................................................... 117 Inspection and Adjustment.......................................................................................... 118 INSPECTION AFTER REMOVAL....................................................................................... 118 Air Tight.................................................................................................. 118 Input Rod Length Inspection................................................................................ 118 INSPECTION AFTER INSTALLATION.................................................................................. 118 Operation.................................................................................................. 118 Air Tight.................................................................................................. 118 ADJUSTMENT AFTER INSTALLATION.................................................................................. 119 VACUUM LINES........................................................................................................... 120 Exploded View...................................................................................................... 120 Removal and Installation........................................................................................... 120 REMOVAL........................................................................................................ 120 INSTALLATION................................................................................................... 120 Inspection......................................................................................................... 120 INSPECTION AFTER REMOVAL....................................................................................... 120 Appearance................................................................................................. 120 Check Valve Airtightness................................................................................... 120 FRONT DISC BRAKE....................................................................................................... 122 BRAKE PAD.......................................................................................................... 122 BRAKE PAD : Exploded View...................................................................................... 122 BRAKE PAD : Removal and Installation........................................................................... 122 REMOVAL.................................................................................................... 122 INSTALLATION............................................................................................... 122 BRAKE PAD : Inspection......................................................................................... 123 INSPECTION AFTER REMOVAL................................................................................... 123 INSPECTION AFTER INSTALLATION.............................................................................. 123 BRAKE CALIPER ASSEMBLY............................................................................................. 123 BRAKE CALIPER ASSEMBLY : Exploded View......................................................................... 124 REMOVAL.................................................................................................... 124 DISASSEMBLY................................................................................................ 124 BRAKE CALIPER ASSEMBLY : Removal and Installation.............................................................. 125 REMOVAL.................................................................................................... 125 INSTALLATION............................................................................................... 125 BRAKE CALIPER ASSEMBLY : Disassembly and Assembly.............................................................. 125 DISASSEMBLY................................................................................................ 125 ASSEMBLY................................................................................................... 126 BRAKE CALIPER ASSEMBLY : Inspection............................................................................ 127 INSPECTION AFTER DISASSEMBLY............................................................................... 127 Cylinder Body.......................................................................................... 127 Torque Member.......................................................................................... 127 Piston................................................................................................. 127 Sliding Pin and Sliding Pin Boot....................................................................... 127 INSPECTION AFTER INSTALLATION.............................................................................. 127 REAR DISC BRAKE........................................................................................................ 128 BRAKE PAD.......................................................................................................... 128 BRAKE PAD : Exploded View...................................................................................... 128 BRAKE PAD : Removal and Installation........................................................................... 128 REMOVAL.................................................................................................... 128 INSTALLATION............................................................................................... 128 BRAKE PAD : Inspection......................................................................................... 129 INSPECTION AFTER REMOVAL................................................................................... 129 INSPECTION AFTER INSTALLATION.............................................................................. 129 BRAKE CALIPER ASSEMBLY............................................................................................. 129 BRAKE CALIPER ASSEMBLY : Exploded View......................................................................... 129 REMOVAL.................................................................................................... 129 DISASSEMBLY................................................................................................ 130 BRAKE CALIPER ASSEMBLY : Removal and Installation.............................................................. 130 REMOVAL.................................................................................................... 130 INSTALLATION............................................................................................... 131 BRAKE CALIPER ASSEMBLY : Disassembly and Assembly.............................................................. 131 DISASSEMBLY................................................................................................ 131 ASSEMBLY................................................................................................... 132 BRAKE CALIPER ASSEMBLY : Inspection............................................................................ 133 INSPECTION AFTER DISASSEMBLY............................................................................... 133 Cylinder Body.......................................................................................... 133 Torque Member.......................................................................................... 133 Piston................................................................................................. 133 Sliding Pin Bolt and Sliding Pin Boot.................................................................. 133 INSPECTION AFTER INSTALLATION.............................................................................. 133 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 134 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 134 General Specifications............................................................................................. 134 Brake Pedal........................................................................................................ 134 Brake Booster...................................................................................................... 134 Front Disc Brake................................................................................................... 134 Rear Disc Brake.................................................................................................... 134 BRC................................................................................................................................ 135 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 135 WITH VDC................................................................................................................... 138 PRECAUTION............................................................................................................. 138 PRECAUTIONS........................................................................................................ 138 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..................... 138 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS........................................... 138 Service Procedure Precautions for Models with a Pop-up Roll Bar................................................ 138 Precaution for Battery Service................................................................................. 138 Precaution for Procedure without Cowl Top Cover................................................................ 139 Precaution for Brake System.................................................................................... 139 Precaution for Brake Control................................................................................... 139 Precaution for Harness Repair.................................................................................. 140 PREPARATION............................................................................................................ 141 PREPARATION........................................................................................................ 141 Commercial Service Tool........................................................................................ 141 SYSTEM DESCRIPTION..................................................................................................... 142 COMPONENT PARTS.................................................................................................... 142 Component Parts Location....................................................................................... 142 Component Description.......................................................................................... 143 ABS Actuator and Electric Unit (Control Unit).................................................................. 143 ELECTRIC UNIT (CONTROL UNIT)............................................................................... 143 ACTUATOR................................................................................................... 143 Pump................................................................................................... 143 Motor.................................................................................................. 143 Motor Relay............................................................................................ 144 Actuator Relay (Main Relay)............................................................................ 144 ABS IN Valve........................................................................................... 144 ABS OUT Valve.......................................................................................... 144 Cut Valve 1, Cut Valve 2............................................................................... 144 Suction Valve 1, Suction Valve 2....................................................................... 144 Pressure Sensor........................................................................................ 144 Wheel Sensor and Sensor Rotor.................................................................................. 144 Stop Lamp Switch............................................................................................... 144 Steering Angle Sensor.......................................................................................... 144 Yaw Rate/Side/Decel G Sensor................................................................................... 144 Brake Fluid Level Switch....................................................................................... 144 VDC OFF Switch................................................................................................. 144 SYSTEM............................................................................................................. 145 System Description............................................................................................. 145 SYSTEM DIAGRAM............................................................................................. 145 CONDITION FOR TURN ON THE WARNING LAMP..................................................................... 145 ABS Warning Lamp....................................................................................... 145 Brake Warning Lamp..................................................................................... 145 CONDITION FOR TURN ON THE INDICATOR LAMP................................................................... 146 VDC OFF Indicator Lamp................................................................................. 146 SLIP Indicator Lamp.................................................................................... 146 Fail-Safe...................................................................................................... 146 ABS, EBD SYSTEM............................................................................................ 146 VDC/TCS ................................................................................................... 146 VDC FUNCTION................................................................................................... 146 VDC FUNCTION : System Description.......................................................................... 146 TCS FUNCTION................................................................................................... 147 TCS FUNCTION : System Description.......................................................................... 147 ABS FUNCTION................................................................................................... 147 ABS FUNCTION : System Description.......................................................................... 147 EBD FUNCTION................................................................................................... 147 EBD FUNCTION : System Description.......................................................................... 147 DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]................................................... 148 CONSULT Function............................................................................................... 148 APPLICATION ITEMS.......................................................................................... 148 WORK SUPPORT............................................................................................... 148 SELF DIAGNOSTIC RESULT..................................................................................... 148 Operation Procedure.................................................................................... 148 Display Item List...................................................................................... 148 How to Erase Self-diagnosis Results.................................................................... 148 DATA MONITOR............................................................................................... 148 Display Item List...................................................................................... 148 ACTIVE TEST MODE........................................................................................... 151 Test Item.............................................................................................. 151 ECU IDENTIFICATION......................................................................................... 152 ECU DIAGNOSIS INFORMATION.............................................................................................. 153 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)...................................................................... 153 Reference Value................................................................................................ 153 VALUES ON THE DIAGNOSIS TOOL............................................................................... 153 Fail-Safe...................................................................................................... 156 ABS, EBD SYSTEM............................................................................................ 156 VDC/TCS ................................................................................................... 156 DTC Inspection Priority Chart.................................................................................. 157 DTC No. Index.................................................................................................. 157 WIRING DIAGRAM......................................................................................................... 159 BRAKE CONTROL SYSTEM............................................................................................... 159 Wiring Diagram................................................................................................. 159 BASIC INSPECTION....................................................................................................... 164 DIAGNOSIS AND REPAIR WORK FLOW..................................................................................... 164 Work Flow...................................................................................................... 164 PRECAUTIONS FOR DIAGNOSIS.................................................................................. 164 Adjustment of Steering Angle Sensor.................................................................... 164 Calibration of Decel G Sensor.......................................................................... 164 OVERALL SEQUENCE........................................................................................... 165 DETAILED FLOW.............................................................................................. 165 Diagnostic Work Sheet.......................................................................................... 167 ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).................................... 168 Description.................................................................................................... 168 Special Repair Requirement..................................................................................... 168 ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION............................................................... 169 Description.................................................................................................... 169 Work Procedure................................................................................................. 169 ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION....................................................... 169 CALIBRATION OF DECEL G SENSOR...................................................................................... 171 Description.................................................................................................... 171 Work Procedure................................................................................................. 171 CALIBRATION OF DECEL G SENSOR.............................................................................. 171 DTC/CIRCUIT DIAGNOSIS.................................................................................................. 173 C1101, C1102, C1103, C1104 WHEEL SENSOR............................................................................ 173 DTC Logic...................................................................................................... 173 DTC DETECTION LOGIC........................................................................................ 173 DTC CONFIRMATION PROCEDURE................................................................................. 173 Diagnosis Procedure............................................................................................ 173 C1105, C1106, C1107, C1108 WHEEL SENSOR............................................................................ 176 DTC Logic...................................................................................................... 176 DTC DETECTION LOGIC........................................................................................ 176 DTC CONFIRMATION PROCEDURE................................................................................. 176 Diagnosis Procedure............................................................................................ 176 C1109 POWER AND GROUND SYSTEM...................................................................................... 181 DTC Logic...................................................................................................... 181 DTC DETECTION LOGIC........................................................................................ 181 DTC CONFIRMATION PROCEDURE................................................................................. 181 Diagnosis Procedure............................................................................................ 181 C1110 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)................................................................ 183 DTC Logic...................................................................................................... 183 DTC DETECTION LOGIC........................................................................................ 183 DTC CONFIRMATION PROCEDURE................................................................................. 183 Diagnosis Procedure............................................................................................ 183 C1111 ABS MOTOR, MOTOR RELAY SYSTEM................................................................................ 184 DTC Logic...................................................................................................... 184 DTC DETECTION LOGIC........................................................................................ 184 DTC CONFIRMATION PROCEDURE................................................................................. 184 Diagnosis Procedure............................................................................................ 184 C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR................................................................... 185 DTC Logic...................................................................................................... 185 DTC DETECTION LOGIC........................................................................................ 185 DTC CONFIRMATION PROCEDURE................................................................................. 185 Diagnosis Procedure............................................................................................ 185 C1115 WHEEL SENSOR................................................................................................. 187 DTC Logic...................................................................................................... 187 DTC DETECTION LOGIC........................................................................................ 187 DTC CONFIRMATION PROCEDURE................................................................................. 187 Diagnosis Procedure............................................................................................ 187 C1116 STOP LAMP SWITCH............................................................................................. 192 DTC Logic...................................................................................................... 192 DTC DETECTION LOGIC........................................................................................ 192 DTC CONFIRMATION PROCEDURE................................................................................. 192 Diagnosis Procedure............................................................................................ 192 Component Inspection........................................................................................... 193 C1120, C1122, C1124, C1126 IN ABS SOL.............................................................................. 194 DTC Logic...................................................................................................... 194 DTC DETECTION LOGIC........................................................................................ 194 DTC CONFIRMATION PROCEDURE................................................................................. 194 Diagnosis Procedure............................................................................................ 194 C1121, C1123, C1125, C1127 OUT ABS SOL............................................................................. 196 DTC Logic...................................................................................................... 196 DTC DETECTION LOGIC........................................................................................ 196 DTC CONFIRMATION PROCEDURE................................................................................. 196 Diagnosis Procedure............................................................................................ 196 C1130 ENGINE SIGNAL................................................................................................ 198 DTC Logic...................................................................................................... 198 DTC DETECTION LOGIC........................................................................................ 198 DTC CONFIRMATION PROCEDURE................................................................................. 198 Diagnosis Procedure............................................................................................ 198 C1140 ACTUATOR RELAY SYSTEM........................................................................................ 199 DTC Logic...................................................................................................... 199 DTC DETECTION LOGIC........................................................................................ 199 DTC CONFIRMATION PROCEDURE................................................................................. 199 Diagnosis Procedure............................................................................................ 199 C1142 PRESS SENSOR................................................................................................. 200 DTC Logic...................................................................................................... 200 DTC DETECTION LOGIC........................................................................................ 200 DTC CONFIRMATION PROCEDURE................................................................................. 200 Diagnosis Procedure............................................................................................ 200 C1143 STEERING ANGLE SENSOR........................................................................................ 201 DTC Logic...................................................................................................... 201 DTC DETECTION LOGIC........................................................................................ 201 DTC CONFIRMATION PROCEDURE................................................................................. 201 Diagnosis Procedure............................................................................................ 201 C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT.................................................................. 203 DTC Logic...................................................................................................... 203 DTC DETECTION LOGIC........................................................................................ 203 DTC CONFIRMATION PROCEDURE................................................................................. 203 Diagnosis Procedure............................................................................................ 203 C1155 BRAKE FLUID LEVEL SWITCH..................................................................................... 204 DTC Logic...................................................................................................... 204 DTC DETECTION LOGIC........................................................................................ 204 DTC CONFIRMATION PROCEDURE................................................................................. 204 Diagnosis Procedure............................................................................................ 204 Component Inspection........................................................................................... 206 C1160 INCOMPLETE DECEL G SENSOR CALIBRATION........................................................................ 207 DTC Logic...................................................................................................... 207 DTC DETECTION LOGIC........................................................................................ 207 DTC CONFIRMATION PROCEDURE................................................................................. 207 Diagnosis Procedure............................................................................................ 207 C1161 INCOMPLETE SIDE G SENSOR CALIBRATION......................................................................... 208 DTC Logic...................................................................................................... 208 DTC DETECTION LOGIC........................................................................................ 208 DTC CONFIRMATION PROCEDURE................................................................................. 208 Diagnosis Procedure............................................................................................ 208 C1162 INCOMPLETE PRESSURE SENSOR CALIBRATION....................................................................... 209 DTC Logic...................................................................................................... 209 DTC DETECTION LOGIC........................................................................................ 209 DTC CONFIRMATION PROCEDURE................................................................................. 209 Diagnosis Procedure............................................................................................ 209 C1164, C1165 CV SYSTEM............................................................................................. 210 DTC Logic...................................................................................................... 210 DTC DETECTION LOGIC........................................................................................ 210 DTC CONFIRMATION PROCEDURE................................................................................. 210 Diagnosis Procedure............................................................................................ 210 C1166, C1167 SV SYSTEM............................................................................................. 211 DTC Logic...................................................................................................... 211 DTC DETECTION LOGIC........................................................................................ 211 DTC CONFIRMATION PROCEDURE................................................................................. 211 Diagnosis Procedure............................................................................................ 211 U1000 CAN COMM CIRCUIT............................................................................................. 212 Description.................................................................................................... 212 DTC Logic...................................................................................................... 212 DTC DETECTION LOGIC........................................................................................ 212 DTC CONFIRMATION PROCEDURE................................................................................. 212 Diagnosis Procedure............................................................................................ 212 U1002 SYSTEM COMM (CAN)............................................................................................ 213 Description.................................................................................................... 213 DTC Logic...................................................................................................... 213 DTC DETECTION LOGIC........................................................................................ 213 DTC CONFIRMATION PROCEDURE................................................................................. 213 Diagnosis Procedure............................................................................................ 213 POWER SUPPLY AND GROUND CIRCUIT.................................................................................... 215 Diagnosis Procedure............................................................................................ 215 PARKING BRAKE SWITCH............................................................................................... 217 Component Function Check....................................................................................... 217 Diagnosis Procedure............................................................................................ 217 Component Inspection........................................................................................... 217 VDC OFF SWITCH..................................................................................................... 219 Component Function Check....................................................................................... 219 Diagnosis Procedure............................................................................................ 219 Component Inspection........................................................................................... 220 ABS WARNING LAMP................................................................................................... 221 Component Function Check....................................................................................... 221 Diagnosis Procedure............................................................................................ 221 BRAKE WARNING LAMP................................................................................................. 222 Component Function Check....................................................................................... 222 Diagnosis Procedure............................................................................................ 222 VDC OFF INDICATOR LAMP............................................................................................. 223 Component Function Check....................................................................................... 223 Diagnosis Procedure............................................................................................ 223 SLIP INDICATOR LAMP................................................................................................ 224 Component Function Check....................................................................................... 224 Diagnosis Procedure............................................................................................ 224 SYMPTOM DIAGNOSIS...................................................................................................... 225 EXCESSIVE ABS FUNCTION OPERATION FREQUENCY......................................................................... 225 Description.................................................................................................... 225 Diagnosis Procedure............................................................................................ 225 UNEXPECTED PEDAL REACTION.......................................................................................... 226 Description.................................................................................................... 226 Diagnosis Procedure............................................................................................ 226 THE BRAKING DISTANCE IS LONG....................................................................................... 227 Description.................................................................................................... 227 Diagnosis Procedure............................................................................................ 227 ABS FUNCTION DOES NOT OPERATE...................................................................................... 228 Description.................................................................................................... 228 Diagnosis Procedure............................................................................................ 228 PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS...................................................................... 229 Description.................................................................................................... 229 Diagnosis Procedure............................................................................................ 229 VEHICLE JERKS DURING VDC/TCS/ABS CONTROL........................................................................... 230 Description.................................................................................................... 230 Diagnosis Procedure............................................................................................ 230 NORMAL OPERATING CONDITION......................................................................................... 231 Description.................................................................................................... 231 REMOVAL AND INSTALLATION............................................................................................... 232 WHEEL SENSOR....................................................................................................... 232 FRONT WHEEL SENSOR............................................................................................. 232 FRONT WHEEL SENSOR : Exploded View......................................................................... 232 FRONT WHEEL SENSOR : Removal and Installation.............................................................. 232 REMOVAL................................................................................................ 232 INSTALLATION........................................................................................... 232 REAR WHEEL SENSOR.............................................................................................. 233 REAR WHEEL SENSOR : Exploded View.......................................................................... 233 REAR WHEEL SENSOR : Removal and Installation............................................................... 233 REMOVAL................................................................................................ 233 INSTALLATION........................................................................................... 233 SENSOR ROTOR....................................................................................................... 234 FRONT SENSOR ROTOR............................................................................................. 234 FRONT SENSOR ROTOR : Exploded View......................................................................... 234 FRONT SENSOR ROTOR : Removal and Installation.............................................................. 234 REMOVAL................................................................................................ 234 INSTALLATION........................................................................................... 234 REAR SENSOR ROTOR.............................................................................................. 234 REAR SENSOR ROTOR : Exploded View.......................................................................... 234 REAR SENSOR ROTOR : Removal and Installation............................................................... 234 REMOVAL................................................................................................ 234 INSTALLATION........................................................................................... 234 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)...................................................................... 235 Exploded View.................................................................................................. 235 Removal and Installation....................................................................................... 235 REMOVAL.................................................................................................... 235 INSTALLATION............................................................................................... 235 YAW RATE/SIDE/DECEL G SENSOR....................................................................................... 237 Exploded View.................................................................................................. 237 Removal and Installation....................................................................................... 237 REMOVAL.................................................................................................... 237 INSTALLATION............................................................................................... 237 STEERING ANGLE SENSOR.............................................................................................. 238 Exploded View.................................................................................................. 238 Removal and Installation....................................................................................... 238 REMOVAL.................................................................................................... 238 INSTALLATION............................................................................................... 238 VDC OFF SWITCH..................................................................................................... 239 Removal and Installation....................................................................................... 239 REMOVAL.................................................................................................... 239 INSTALLATION............................................................................................... 239 POWER SUPPLY ROUTING CIRCUIT........................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX....................................................................................... 89 CCS................................................................................................................................ 240 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 240 ASCD....................................................................................................................... 241 SYSTEM DESCRIPTION..................................................................................................... 241 AUTOMATIC SPEED CONTROL DEVICE (ASCD).............................................................................. 241 Information.................................................................................................... 241 CHG................................................................................................................................ 242 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 242 PRECAUTION................................................................................................................. 244 PRECAUTIONS............................................................................................................ 244 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 244 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 244 Precaution for Battery Service..................................................................................... 244 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 244 Precaution for Power Generation Voltage Variable Control System.................................................... 244 PREPARATION................................................................................................................ 246 PREPARATION............................................................................................................ 246 Special Service Tools.............................................................................................. 246 Commercial Service Tools........................................................................................... 246 SYSTEM DESCRIPTION......................................................................................................... 247 COMPONENT PARTS........................................................................................................ 247 CHARGING SYSTEM.................................................................................................... 247 CHARGING SYSTEM : Component Parts Location..................................................................... 247 CHARGING SYSTEM : Component Description........................................................................ 247 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM................................................................... 247 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : Component Parts Location.................................... 247 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : Component Description....................................... 248 SYSTEM................................................................................................................. 249 CHARGING SYSTEM.................................................................................................... 249 CHARGING SYSTEM : System Diagram............................................................................... 249 CHARGING SYSTEM : System Description........................................................................... 249 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM................................................................... 249 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System Diagram.............................................. 249 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System Description.......................................... 249 WIRING DIAGRAM............................................................................................................. 251 CHARGING SYSTEM........................................................................................................ 251 Wiring Diagram..................................................................................................... 251 BASIC INSPECTION........................................................................................................... 255 DIAGNOSIS AND REPAIR WORKFLOW.......................................................................................... 255 Work Flow.......................................................................................................... 255 OVERALL SEQUENCE............................................................................................... 255 DETAILED FLOW.................................................................................................. 255 CHARGING SYSTEM PRELIMINARY INSPECTION................................................................................. 258 Inspection Procedure............................................................................................... 258 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION.................................................. 259 Inspection Procedure............................................................................................... 259 DTC/CIRCUIT DIAGNOSIS...................................................................................................... 261 B TERMINAL CIRCUIT..................................................................................................... 261 Description........................................................................................................ 261 Diagnosis Procedure................................................................................................ 261 L TERMINAL CIRCUIT (OPEN).............................................................................................. 262 Description........................................................................................................ 262 Diagnosis Procedure................................................................................................ 262 L TERMINAL CIRCUIT (SHORT)............................................................................................. 264 Description........................................................................................................ 264 Diagnosis Procedure................................................................................................ 264 S TERMINAL CIRCUIT..................................................................................................... 265 Description........................................................................................................ 265 Diagnosis Procedure................................................................................................ 265 SYMPTOM DIAGNOSIS.......................................................................................................... 266 CHARGING SYSTEM........................................................................................................ 266 Symptom Table...................................................................................................... 266 REMOVAL AND INSTALLATION................................................................................................... 267 ALTERNATOR............................................................................................................. 267 Exploded View...................................................................................................... 267 REMOVAL........................................................................................................ 267 DISASSEMBLY.................................................................................................... 267 Removal and Installation........................................................................................... 268 REMOVAL........................................................................................................ 268 INSTALLATION................................................................................................... 268 Inspection......................................................................................................... 269 ALTERNATOR PULLEY INSPECTION................................................................................... 269 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 270 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 270 Alternator......................................................................................................... 270 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 CO................................................................................................................................. 271 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 271 PRECAUTION................................................................................................................. 272 PRECAUTIONS............................................................................................................ 272 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 272 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 272 Liquid Gasket...................................................................................................... 272 REMOVAL OF LIQUID GASKET SEALING............................................................................... 272 LIQUID GASKET APPLICATION PROCEDURE............................................................................ 272 PREPARATION................................................................................................................ 274 PREPARATION............................................................................................................ 274 Special Service Tool............................................................................................... 274 Commercial Service Tools........................................................................................... 274 SYSTEM DESCRIPTION......................................................................................................... 275 DESCRIPTION............................................................................................................ 275 Engine Cooling System.............................................................................................. 275 Engine Cooling System Schematic.................................................................................... 275 SYMPTOM DIAGNOSIS.......................................................................................................... 276 OVERHEATING CAUSE ANALYSIS............................................................................................. 276 Troubleshooting Chart.............................................................................................. 276 PERIODIC MAINTENANCE....................................................................................................... 278 ENGINE COOLANT......................................................................................................... 278 Inspection......................................................................................................... 278 LEVEL ......................................................................................................... 278 LEAKAGE........................................................................................................ 278 Draining........................................................................................................... 278 Refilling.......................................................................................................... 279 Flushing........................................................................................................... 280 RADIATOR............................................................................................................... 282 RADIATOR CAP....................................................................................................... 282 RADIATOR CAP : Inspection...................................................................................... 282 RADIATOR........................................................................................................... 282 RADIATOR : Inspection.......................................................................................... 282 REMOVAL AND INSTALLATION................................................................................................... 283 RADIATOR............................................................................................................... 283 Exploded View...................................................................................................... 283 Removal and Installation........................................................................................... 284 REMOVAL........................................................................................................ 284 INSTALLATION................................................................................................... 284 Radiator Upper Clip........................................................................................ 284 Radiator hose.............................................................................................. 285 Inspection......................................................................................................... 286 INSPECTION AFTER INSTALLATION.................................................................................. 286 COOLING FAN............................................................................................................ 287 Exploded View...................................................................................................... 287 Removal and Installation........................................................................................... 287 REMOVAL........................................................................................................ 287 INSTALLATION................................................................................................... 288 Disassembly and Assembly........................................................................................... 288 DISASSEMBLY.................................................................................................... 288 ASSEMBLY....................................................................................................... 288 Inspection......................................................................................................... 288 INSPECTION AFTER DISASSEMBLY................................................................................... 288 Cooling Fan................................................................................................ 288 WATER PUMP............................................................................................................. 289 Exploded View...................................................................................................... 289 Removal and Installation........................................................................................... 289 REMOVAL........................................................................................................ 289 INSTALLATION................................................................................................... 291 Inspection......................................................................................................... 293 INSPECTION AFTER REMOVAL....................................................................................... 293 INSPECTION AFTER INSTALLATION.................................................................................. 293 WATER INLET AND THERMOSTAT ASSEMBLY.................................................................................... 294 Exploded View...................................................................................................... 294 Removal and Installation........................................................................................... 294 REMOVAL........................................................................................................ 294 INSTALLATION................................................................................................... 294 Inspection......................................................................................................... 295 INSPECTION AFTER REMOVAL....................................................................................... 295 INSPECTION AFTER INSTALLATION.................................................................................. 295 WATER OUTLET AND WATER PIPING.......................................................................................... 296 Exploded View...................................................................................................... 296 Removal and Installation........................................................................................... 296 REMOVAL........................................................................................................ 296 INSTALLATION................................................................................................... 297 Inspection......................................................................................................... 297 INSPECTION AFTER INSTALLATION.................................................................................. 297 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 298 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 298 Periodical Maintenance Specification............................................................................... 298 ENGINE COOLANT CAPACITY (APPROXIMATE).......................................................................... 298 Radiator........................................................................................................... 298 Thermostat......................................................................................................... 298 DEF................................................................................................................................ 299 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 299 PRECAUTION................................................................................................................. 301 PRECAUTIONS............................................................................................................ 301 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 301 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 301 SYSTEM DESCRIPTION......................................................................................................... 302 COMPONENT PARTS........................................................................................................ 302 Component Parts Location........................................................................................... 302 Component Description.............................................................................................. 302 SYSTEM................................................................................................................. 303 System Diagram..................................................................................................... 303 System Description................................................................................................. 303 OPERATION DESCRIPTION.......................................................................................... 303 TIMER FUNCTION................................................................................................. 303 DIAGNOSIS SYSTEM (BCM)................................................................................................. 304 COMMON ITEM........................................................................................................ 304 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)............................................................. 304 APPLICATION ITEM........................................................................................... 304 SYSTEM APPLICATION......................................................................................... 304 FREEZE FRAME DATA (FFD).................................................................................... 304 REAR WINDOW DEFOGGER............................................................................................... 305 REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER).................................................. 305 Data monitor............................................................................................... 305 ACTIVE TEST................................................................................................ 306 DIAGNOSIS SYSTEM (SOFT TOP CONTROL UNIT)............................................................................... 307 CONSULT Function................................................................................................... 307 APPLICATION ITEM............................................................................................... 307 SELF-DIAG RESULT............................................................................................... 307 Freeze Frame Data.......................................................................................... 307 DATA MONITOR................................................................................................... 308 ACTIVE TEST.................................................................................................... 309 ECU DIAGNOSIS INFORMATION.................................................................................................. 311 BCM.................................................................................................................... 311 List of ECU Reference.............................................................................................. 311 SOFT TOP CONTROL UNIT.................................................................................................. 312 List of ECU Reference.............................................................................................. 312 WIRING DIAGRAM............................................................................................................. 313 REAR WINDOW DEFOGGER SYSTEM............................................................................................ 313 Wiring Diagram..................................................................................................... 313 BASIC INSPECTION........................................................................................................... 320 DIAGNOSIS AND REPAIR WORKFLOW.......................................................................................... 320 Work Flow.......................................................................................................... 320 DETAILED FLOW.................................................................................................. 320 DTC/CIRCUIT DIAGNOSIS...................................................................................................... 321 REAR WINDOW DEFOGGER SWITCH............................................................................................ 321 Component Function Check........................................................................................... 321 Diagnosis Procedure................................................................................................ 321 REAR WINDOW DEFOGGER RELAY............................................................................................. 322 Component Function Check........................................................................................... 322 Diagnosis Procedure................................................................................................ 322 Component Inspection............................................................................................... 323 SOFT TOP CONTROL UNIT.................................................................................................. 324 Component Function Check........................................................................................... 324 Diagnosis Procedure................................................................................................ 324 REAR WINDOW DEFOGGER................................................................................................... 326 Component Function Check........................................................................................... 326 Diagnosis Procedure................................................................................................ 326 Component Inspection............................................................................................... 327 DOOR MIRROR DEFOGGER................................................................................................... 328 Component Function Check........................................................................................... 328 Diagnosis Procedure................................................................................................ 328 DRIVER SIDE DOOR MIRROR DEFOGGER....................................................................................... 329 Component Function Check........................................................................................... 329 Diagnosis Procedure................................................................................................ 329 Component Inspection............................................................................................... 330 PASSENGER SIDE DOOR MIRROR DEFOGGER.................................................................................... 331 Component Function Check........................................................................................... 331 Diagnosis Procedure................................................................................................ 331 Component Inspection............................................................................................... 332 SYMPTOM DIAGNOSIS.......................................................................................................... 333 REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGERS DO NOT OPERATE.......................................................... 333 Diagnosis Procedure................................................................................................ 333 REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH DOOR MIRROR DEFOGGERS OPERATE........................................... 334 Diagnosis Procedure................................................................................................ 334 DOOR MIRROR DEFOGGER DOES NOT OPERATE BUT REAR WINDOW DEFOGGER OPERATES................................................ 335 BOTH SIDES......................................................................................................... 335 BOTH SIDES : Diagnosis Procedure............................................................................... 335 DRIVER SIDE........................................................................................................ 335 DRIVER SIDE : Diagnosis Procedure.............................................................................. 335 PASSENGER SIDE..................................................................................................... 335 PASSENGER SIDE : Diagnosis Procedure........................................................................... 335 ON IS NOT DISPLAYED WHEN PRESSING REAR WINDOW DEFOGGER SWITCH BUT IT OPERATES.......................................... 336 Diagnosis Procedure................................................................................................ 336 REAR WINDOW DEFOGGER INDICATOR DOES NOT ILLUMINATE..................................................................... 337 Diagnosis Procedure................................................................................................ 337 REMOVAL AND INSTALLATION................................................................................................... 338 FILAMENT............................................................................................................... 338 Inspection and Repair.............................................................................................. 338 INSPECTION..................................................................................................... 338 REPAIR......................................................................................................... 338 REPAIR EQUIPMENT........................................................................................... 338 REPAIRING PROCEDURE........................................................................................ 339 CONDENSER.............................................................................................................. 340 Removal and Installation........................................................................................... 340 REMOVAL........................................................................................................ 340 INSTALLATION................................................................................................... 340 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 EX................................................................................................................................. 341 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 341 PRECAUTION................................................................................................................. 342 PRECAUTIONS............................................................................................................ 342 Removal and Installation........................................................................................... 342 PREPARATION................................................................................................................ 343 PREPARATION............................................................................................................ 343 Commercial Service Tool............................................................................................ 343 PERIODIC MAINTENANCE....................................................................................................... 344 EXHAUST SYSTEM......................................................................................................... 344 Inspection......................................................................................................... 344 REMOVAL AND INSTALLATION................................................................................................... 345 EXHAUST SYSTEM......................................................................................................... 345 Exploded View...................................................................................................... 345 Removal and Installation........................................................................................... 345 REMOVAL........................................................................................................ 345 INSTALLATION................................................................................................... 345 Inspection......................................................................................................... 346 INSPECTION AFTER INSTALLATION.................................................................................. 346 FAX................................................................................................................................ 347 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 347 PRECAUTION................................................................................................................. 348 PRECAUTIONS............................................................................................................ 348 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 348 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 348 Precaution for Battery Service..................................................................................... 348 Precautions for Drive Shaft........................................................................................ 348 PREPARATION................................................................................................................ 349 PREPARATION............................................................................................................ 349 Special Service Tool............................................................................................... 349 Commercial Service Tool............................................................................................ 350 SYMPTOM DIAGNOSIS.......................................................................................................... 351 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 351 NVH Troubleshooting Chart.......................................................................................... 351 PERIODIC MAINTENANCE....................................................................................................... 352 FRONT WHEEL HUB AND KNUCKLE............................................................................................ 352 Inspection......................................................................................................... 352 MOUNTING INSPECTION............................................................................................ 352 WHEEL BEARING INSPECTION....................................................................................... 352 FRONT DRIVE SHAFT...................................................................................................... 353 Inspection......................................................................................................... 353 REMOVAL AND INSTALLATION................................................................................................... 354 FRONT WHEEL HUB AND KNUCKLE............................................................................................ 354 Exploded View...................................................................................................... 354 Removal and Installation........................................................................................... 354 REMOVAL........................................................................................................ 354 INSTALLATION................................................................................................... 355 Inspection......................................................................................................... 355 INSPECTION AFTER REMOVAL....................................................................................... 355 Ball Joint Inspection...................................................................................... 355 INSPECTION AFTER INSTALLATION.................................................................................. 355 FRONT DRIVE SHAFT BOOT................................................................................................. 356 Exploded View...................................................................................................... 356 LEFT SIDE...................................................................................................... 356 RIGHT SIDE..................................................................................................... 356 WHEEL SIDE......................................................................................................... 357 WHEEL SIDE : Removal and Installation.......................................................................... 357 REMOVAL.................................................................................................... 357 INSTALLATION............................................................................................... 358 TRANSAXLE SIDE..................................................................................................... 360 TRANSAXLE SIDE : Removal and Installation...................................................................... 360 Inspection......................................................................................................... 360 INSPECTION AFTER REMOVAL....................................................................................... 360 FRONT DRIVE SHAFT...................................................................................................... 361 Exploded View...................................................................................................... 361 LEFT SIDE...................................................................................................... 361 RIGHT SIDE..................................................................................................... 361 LEFT SIDE.......................................................................................................... 362 LEFT SIDE : Removal and Installation........................................................................... 362 REMOVAL.................................................................................................... 362 INSTALLATION............................................................................................... 362 RIGHT SIDE......................................................................................................... 363 RIGHT SIDE : Removal and Installation.......................................................................... 363 REMOVAL.................................................................................................... 363 INSTALLATION............................................................................................... 364 WHEEL SIDE......................................................................................................... 365 WHEEL SIDE : Disassembly and Assembly.......................................................................... 365 DISASSEMBLY................................................................................................ 365 ASSEMBLY................................................................................................... 365 TRANSAXLE SIDE..................................................................................................... 366 TRANSAXLE SIDE : Disassembly and Assembly...................................................................... 366 DISASSEMBLY................................................................................................ 366 Left Side.............................................................................................. 367 Right Side............................................................................................. 367 ASSEMBLY................................................................................................... 367 Left Side.............................................................................................. 367 Right Side............................................................................................. 368 Inspection......................................................................................................... 370 INSPECTION AFTER REMOVAL....................................................................................... 370 INSPECTION AFTER DISASSEMBLY................................................................................... 370 Shaft...................................................................................................... 370 Dynamic Damper............................................................................................. 370 Joint Sub-Assembly (Wheel Side)............................................................................ 370 Housing Assembly (Transaxle Side).......................................................................... 370 Link Shaft (Right side).................................................................................... 370 Support Bearing (Right Side)............................................................................... 370 Support Bearing Bracket (Right Side)....................................................................... 370 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 371 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 371 Wheel Bearing...................................................................................................... 371 Drive Shaft........................................................................................................ 371 FL................................................................................................................................. 372 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 372 PRECAUTION................................................................................................................. 373 PRECAUTIONS............................................................................................................ 373 General Precautions................................................................................................ 373 PREPARATION................................................................................................................ 374 PREPARATION............................................................................................................ 374 Special Service Tool............................................................................................... 374 Commercial Service Tool............................................................................................ 374 PERIODIC MAINTENANCE....................................................................................................... 375 FUEL SYSTEM............................................................................................................ 375 Inspection......................................................................................................... 375 Quick Connector.................................................................................................... 375 REMOVAL AND INSTALLATION................................................................................................... 376 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY............................................................. 376 Exploded View...................................................................................................... 376 REMOVAL........................................................................................................ 376 DISASSEMBLY.................................................................................................... 376 Removal and Installation........................................................................................... 377 REMOVAL........................................................................................................ 377 INSTALLATION................................................................................................... 379 Main and Sub Fuel Level Sensor Unit........................................................................ 379 Quick Connector............................................................................................ 380 Disassembly and Assembly........................................................................................... 380 DISASSEMBLY.................................................................................................... 380 Fuel level sensor unit, fuel filter and fuel pump assembly side............................................ 380 Sub fuel level sensor unit assembly side................................................................... 381 ASSEMBLY....................................................................................................... 381 Inspection......................................................................................................... 381 INSPECTION AFTER INSTALLATION.................................................................................. 381 FUEL TANK.............................................................................................................. 382 Exploded View...................................................................................................... 382 Removal and Installation........................................................................................... 382 REMOVAL........................................................................................................ 382 INSTALLATION................................................................................................... 383 Inspection......................................................................................................... 384 INSPECTION AFTER INSTALLATION.................................................................................. 384 EVAP CANISTER.......................................................................................................... 385 Hydraulic Layout................................................................................................... 385 EVAPORATIVE EMISSION LINE DRAWING.............................................................................. 385 Exploded View...................................................................................................... 387 Removal and Installation........................................................................................... 387 REMOVAL........................................................................................................ 387 INSTALLATION................................................................................................... 387 DISASSEMBLY.................................................................................................... 387 ASSEMBLY....................................................................................................... 387 Inspection......................................................................................................... 388 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 389 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 389 Fuel Tank.......................................................................................................... 389 Standard and Limit............................................................................................. 389 FSU................................................................................................................................ 390 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 390 PRECAUTION................................................................................................................. 391 PRECAUTIONS............................................................................................................ 391 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 391 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 391 Precaution for Battery Service..................................................................................... 391 Precaution for Procedure without Cowl Top Cover.................................................................... 391 Precautions for Suspension......................................................................................... 391 PREPARATION................................................................................................................ 393 PREPARATION............................................................................................................ 393 Special Service Tool............................................................................................... 393 Commercial Service Tool............................................................................................ 393 SYMPTOM DIAGNOSIS.......................................................................................................... 394 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 394 NVH Troubleshooting Chart.......................................................................................... 394 PERIODIC MAINTENANCE....................................................................................................... 395 FRONT SUSPENSION ASSEMBLY.............................................................................................. 395 Inspection......................................................................................................... 395 COMPONENT PART................................................................................................. 395 Ball Joint Axial End Play.................................................................................. 395 STRUT ASSEMBLY................................................................................................. 395 WHEEL ALIGNMENT........................................................................................................ 396 Inspection......................................................................................................... 396 DESCRIPTION.................................................................................................... 396 PRELIMINARY CHECK.............................................................................................. 396 GENERAL INFORMATION AND RECOMMENDATIONS........................................................................ 396 ALIGNMENT PROCESS.............................................................................................. 396 Adjustment......................................................................................................... 396 TOE-IN......................................................................................................... 396 REMOVAL AND INSTALLATION................................................................................................... 398 FRONT COIL SPRING AND STRUT............................................................................................ 398 Exploded View...................................................................................................... 398 Removal and Installation........................................................................................... 398 REMOVAL........................................................................................................ 398 INSTALLATION................................................................................................... 398 Disassembly and Assembly........................................................................................... 399 DISASSEMBLY.................................................................................................... 399 ASSEMBLY....................................................................................................... 399 Inspection......................................................................................................... 400 INSPECTION AFTER DISASSEMBLY................................................................................... 400 Strut...................................................................................................... 400 Strut Mounting Insulator and Rubber Parts Inspection....................................................... 400 Coil Spring................................................................................................ 400 INSPECTION AFTER INSTALLATION.................................................................................. 400 Disposal........................................................................................................... 400 TRANSVERSE LINK........................................................................................................ 401 Exploded View...................................................................................................... 401 Removal and Installation........................................................................................... 401 REMOVAL........................................................................................................ 401 INSTALLATION................................................................................................... 401 Inspection......................................................................................................... 401 INSPECTION AFTER REMOVAL....................................................................................... 401 Appearance................................................................................................. 401 Ball Joint Inspection...................................................................................... 401 Swing Torque Inspection.................................................................................... 401 Axial End Play Inspection.................................................................................. 402 INSPECTION AFTER INSTALLATION.................................................................................. 402 FRONT STABILIZER....................................................................................................... 403 Exploded View...................................................................................................... 403 Removal and Installation........................................................................................... 403 REMOVAL........................................................................................................ 403 INSTALLATION................................................................................................... 403 Inspection......................................................................................................... 404 INSPECTION AFTER REMOVAL....................................................................................... 404 FRONT SUSPENSION MEMBER................................................................................................ 405 Exploded View...................................................................................................... 405 Removal and Installation........................................................................................... 405 REMOVAL........................................................................................................ 405 INSTALLATION................................................................................................... 405 Inspection......................................................................................................... 405 INSPECTION AFTER REMOVAL....................................................................................... 405 INSPECTION AFTER INSTALLATION.................................................................................. 405 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 406 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 406 Wheel Alignment.................................................................................................... 406 Ball Joint......................................................................................................... 406 Wheelarch Height................................................................................................... 406 GI................................................................................................................................. 408 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 408 HOW TO USE THIS MANUAL..................................................................................................... 410 HOW TO USE THIS MANUAL................................................................................................. 410 Description........................................................................................................ 410 Terms.............................................................................................................. 410 Units.............................................................................................................. 410 Contents........................................................................................................... 410 Relation between Illustrations and Descriptions.................................................................... 411 Components......................................................................................................... 411 SYMBOLS........................................................................................................ 412 HOW TO FOLLOW TROUBLE DIAGNOSES........................................................................................ 413 Description........................................................................................................ 413 How to Follow Test Groups in Trouble Diagnosis..................................................................... 413 Key to Symbols Signifying Measurements or Procedures............................................................... 414 HOW TO READ WIRING DIAGRAMS............................................................................................ 416 Connector Symbols.................................................................................................. 416 Sample/Wiring Diagram -Example-.................................................................................... 417 SWITCH POSITIONS .............................................................................................. 418 MULTIPLE SWITCH................................................................................................ 418 Connector Information.............................................................................................. 419 CONNECTOR LIST................................................................................................. 419 HOW TO USE CONNECTOR INFORMATION............................................................................... 420 ABBREVIATIONS.......................................................................................................... 421 Abbreviation List.................................................................................................. 421 TIGHTENING TORQUE OF STANDARD BOLTS.................................................................................... 426 Description........................................................................................................ 426 Tightening Torque Table (New Standard Included).................................................................... 426 PREVIOUS STANDARD.............................................................................................. 426 NEW STANDARD BASED ON ISO...................................................................................... 427 DISCRIMINATION OF BOLTS AND NUTS............................................................................... 428 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS............................................................................. 429 Recommended Chemical Products and Sealants......................................................................... 429 VEHICLE INFORMATION........................................................................................................ 430 IDENTIFICATION INFORMATION............................................................................................. 430 Model Variation.................................................................................................... 430 Information About Identification or Model Code..................................................................... 430 IDENTIFICATION NUMBER.......................................................................................... 430 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT...................................................................... 431 CERTIFICATION LABEL............................................................................................ 431 ENGINE SERIAL NUMBER .......................................................................................... 431 CVT NUMBER .................................................................................................... 432 Dimensions......................................................................................................... 432 Wheels & Tires..................................................................................................... 432 PRECAUTION................................................................................................................. 433 PRECAUTIONS............................................................................................................ 433 Description........................................................................................................ 433 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 433 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 433 Precautions For Xenon Headlamp Service............................................................................. 433 Precaution for Procedure without Cowl Top Cover.................................................................... 434 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 434 Precaution for Battery Service..................................................................................... 434 Cautions in Removing Battery Terminal and AV Control Unit (Models with AV Control Unit)............................ 434 General Precautions................................................................................................ 434 Three Way Catalyst................................................................................................. 436 Multiport Fuel Injection System or Engine Control System........................................................... 436 Hoses.............................................................................................................. 436 HOSE REMOVAL AND INSTALLATION.................................................................................. 436 HOSE CLAMPING.................................................................................................. 437 Engine Oils........................................................................................................ 437 HEALTH PROTECTION PRECAUTIONS ................................................................................. 437 ENVIRONMENTAL PROTECTION PRECAUTIONS .......................................................................... 437 Air Conditioning................................................................................................... 438 Fuel............................................................................................................... 438 LIFTING POINT.......................................................................................................... 439 Commercial Service Tools........................................................................................... 439 Garage Jack and Safety Stand and 2-Pole Lift....................................................................... 439 Board-On Lift...................................................................................................... 440 TOW TRUCK TOWING....................................................................................................... 441 Tow Truck Towing................................................................................................... 441 AWD MODELS..................................................................................................... 441 Vehicle Recovery (Freeing a Stuck Vehicle)......................................................................... 441 FRONT.......................................................................................................... 441 REAR........................................................................................................... 442 BASIC INSPECTION........................................................................................................... 443 SERVICE INFORMATION FOR ELECTRICAL INCIDENT............................................................................ 443 Work Flow.......................................................................................................... 443 WORK FLOW...................................................................................................... 443 Control Units and Electrical Parts................................................................................. 443 PRECAUTIONS.................................................................................................... 443 How to Check Terminal.............................................................................................. 444 CONNECTOR AND TERMINAL PIN KIT................................................................................. 444 HOW TO PROBE CONNECTORS........................................................................................ 445 Probing from Harness Side ................................................................................. 445 Probing from Terminal Side ................................................................................ 445 How to Check Enlarged Contact Spring of Terminal........................................................... 446 Waterproof Connector Inspection ........................................................................... 447 Terminal Lock Inspection .................................................................................. 447 Intermittent Incident.............................................................................................. 447 DESCRIPTION.................................................................................................... 447 VEHICLE VIBRATION.............................................................................................. 448 Connector & Harness........................................................................................ 448 Hint....................................................................................................... 448 Sensor & Relay............................................................................................. 448 Engine Compartment......................................................................................... 448 Behind the Instrument Panel................................................................................ 448 Under Seating Areas........................................................................................ 448 HEAT SENSITIVE................................................................................................. 449 FREEZING ...................................................................................................... 449 WATER INTRUSION................................................................................................ 449 ELECTRICAL LOAD ............................................................................................... 449 COLD OR HOT START UP .......................................................................................... 449 Circuit Inspection................................................................................................. 450 DESCRIPTION ................................................................................................... 450 TESTING FOR “OPENS” IN THE CIRCUIT............................................................................. 450 Continuity Check Method.................................................................................... 450 Voltage Check Method....................................................................................... 450 TESTING FOR “SHORTS” IN THE CIRCUIT............................................................................ 451 Resistance Check Method.................................................................................... 451 Voltage Check Method....................................................................................... 451 GROUND INSPECTION ............................................................................................. 451 VOLTAGE DROP TESTS ............................................................................................ 452 Measuring Voltage Drop - Accumulated Method................................................................ 452 Measuring Voltage Drop - Step-by-Step...................................................................... 453 CONTROL UNIT CIRCUIT TEST ..................................................................................... 453 CASE 1..................................................................................................... 453 CASE 2..................................................................................................... 454 CONSULT/GST CHECKING SYSTEM............................................................................................ 455 Description........................................................................................................ 455 CONSULT Function and System Application*1.......................................................................... 455 FUNCTION....................................................................................................... 455 SYSTEM APPLICATION*1........................................................................................... 455 CONSULT/GST Data Link Connector (DLC) Circuit...................................................................... 456 INSPECTION PROCEDURE........................................................................................... 456 Wiring Diagram - CONSULT/GST CHECKING SYSTEM -..................................................................... 457 INSPECTION AND ADJUSTMENT.............................................................................................. 458 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL......................................................... 458 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection.... 458 GW................................................................................................................................. 459 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 459 PRECAUTION................................................................................................................. 460 PRECAUTIONS............................................................................................................ 460 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 460 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 460 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 460 Precaution for Battery Service..................................................................................... 460 Precaution for Procedure without Cowl Top Cover.................................................................... 461 PREPARATION................................................................................................................ 462 PREPARATION............................................................................................................ 462 Special Service Tools.............................................................................................. 462 Commercial Service Tools........................................................................................... 462 SYMPTOM DIAGNOSIS.......................................................................................................... 463 SQUEAK AND RATTLE TROUBLE DIAGNOSES.................................................................................... 463 Work Flow.......................................................................................................... 463 CUSTOMER INTERVIEW............................................................................................. 463 DUPLICATE THE NOISE AND TEST DRIVE............................................................................. 463 CHECK RELATED SERVICE BULLETINS................................................................................ 464 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE................................................................... 464 REPAIR THE CAUSE............................................................................................... 464 CONFIRM THE REPAIR............................................................................................. 465 Inspection Procedure............................................................................................... 465 INSTRUMENT PANEL............................................................................................... 465 CENTER CONSOLE................................................................................................. 465 DOORS.......................................................................................................... 465 TRUNK.......................................................................................................... 465 SUNROOF/HEADLINING............................................................................................. 466 SEATS.......................................................................................................... 466 UNDERHOOD...................................................................................................... 466 Diagnostic Worksheet............................................................................................... 467 REMOVAL AND INSTALLATION................................................................................................... 469 WINDSHIELD GLASS....................................................................................................... 469 Exploded View...................................................................................................... 469 Removal and Installation .......................................................................................... 470 REMOVAL........................................................................................................ 470 INSTALLATION................................................................................................... 472 Inspection......................................................................................................... 473 REPAIRING WATER LEAKAGE FOR WINDSHIELD......................................................................... 473 QUARTER WINDOW GLASS................................................................................................... 474 Exploded View...................................................................................................... 474 Removal and Installation........................................................................................... 474 REMOVAL........................................................................................................ 474 INSTALLATION................................................................................................... 476 INSPECTION AFTER REMOVAL....................................................................................... 476 Quarter window glass regulator............................................................................. 476 Quarter window rear guide rail and front guide channel..................................................... 476 Disassembly and Assembly........................................................................................... 477 DISASSEMBLY.................................................................................................... 477 ASSEMBLY....................................................................................................... 477 Inspection and Adjustment.......................................................................................... 477 FITTING ADJUSTMENT............................................................................................. 477 Door inner stabilizer assembly adjustment procedure........................................................ 477 Preparation for adjustment ................................................................................ 478 Inclination Adjustment..................................................................................... 478 Fitting between door glass and quarter window glass........................................................ 481 Fitting inspection......................................................................................... 481 Water Leakage Test......................................................................................... 482 DOOR GLASS............................................................................................................. 483 Exploded View...................................................................................................... 483 Removal and Installation........................................................................................... 483 REMOVAL........................................................................................................ 483 INSTALLATION................................................................................................... 484 Inspection and Adjustment.......................................................................................... 484 SYSTEM INITIALIZATION.......................................................................................... 484 CHECK ANTI-PINCH FUNCTION...................................................................................... 484 FITTING INSPECTION............................................................................................. 484 Preparation for adjustment................................................................................. 485 Fitting between door glass and corner piece assembly....................................................... 486 Fitting between door glass and quarter window glass........................................................ 487 Inclination Adjustment..................................................................................... 487 DOOR REGULATOR......................................................................................................... 488 Exploded View...................................................................................................... 488 Removal and Installation........................................................................................... 488 REMOVAL........................................................................................................ 488 INSTALLATION................................................................................................... 489 Disassembly and Assembly........................................................................................... 489 DISASSEMBLY.................................................................................................... 489 ASSEMBLY....................................................................................................... 489 Inspection After Removal........................................................................................... 489 Inspection and Adjustment.......................................................................................... 489 SYSTEM INITIALIZATION.......................................................................................... 489 CHECK ANTI-PINCH FUNCTION...................................................................................... 489 FITTING INSPECTION............................................................................................. 489 Preparation for adjustment................................................................................. 490 Fitting between door glass and corner piece assembly....................................................... 491 Fitting between door glass and quarter window glass........................................................ 492 Inclination Adjustment..................................................................................... 492 HRN................................................................................................................................ 493 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 493 PRECAUTION................................................................................................................. 494 PRECAUTIONS............................................................................................................ 494 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 494 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 494 WIRING DIAGRAM............................................................................................................. 495 HORN................................................................................................................... 495 Wiring Diagram..................................................................................................... 495 REMOVAL AND INSTALLATION................................................................................................... 498 HORN................................................................................................................... 498 Exploded View...................................................................................................... 498 Removal and Installation........................................................................................... 498 REMOVAL........................................................................................................ 498 INSTALLATION................................................................................................... 498 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 IP................................................................................................................................. 499 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 499 SYMPTOM DIAGNOSIS.......................................................................................................... 500 SQUEAK AND RATTLE TROUBLE DIAGNOSES.................................................................................... 500 Work Flow.......................................................................................................... 500 CUSTOMER INTERVIEW............................................................................................. 500 DUPLICATE THE NOISE AND TEST DRIVE............................................................................. 500 CHECK RELATED SERVICE BULLETINS................................................................................ 501 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE................................................................... 501 REPAIR THE CAUSE............................................................................................... 501 CONFIRM THE REPAIR............................................................................................. 502 Inspection Procedure............................................................................................... 502 INSTRUMENT PANEL............................................................................................... 502 CENTER CONSOLE................................................................................................. 502 DOORS.......................................................................................................... 502 TRUNK.......................................................................................................... 502 SUNROOF/HEADLINING............................................................................................. 503 SEATS.......................................................................................................... 503 UNDERHOOD...................................................................................................... 503 Diagnostic Worksheet............................................................................................... 504 PRECAUTION................................................................................................................. 506 PRECAUTIONS............................................................................................................ 506 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 506 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 506 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 506 Precaution......................................................................................................... 506 PREPARATION................................................................................................................ 508 PREPARATION............................................................................................................ 508 Special Service Tools.............................................................................................. 508 Commercial Service Tools........................................................................................... 508 CLIP LIST.............................................................................................................. 509 Clip List.......................................................................................................... 509 REMOVAL AND INSTALLATION................................................................................................... 510 INSTRUMENT PANEL ASSEMBLY.............................................................................................. 510 Exploded View...................................................................................................... 510 Removal and Installation........................................................................................... 511 WORK STEP...................................................................................................... 511 REMOVAL........................................................................................................ 512 INSTALLATION .................................................................................................. 517 CENTER CONSOLE ASSEMBLY................................................................................................ 518 Exploded View...................................................................................................... 518 Removal and Installation........................................................................................... 519 REMOVAL........................................................................................................ 519 INSTALLATION................................................................................................... 520 LU................................................................................................................................. 521 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 521 PRECAUTION................................................................................................................. 522 PRECAUTIONS............................................................................................................ 522 Precaution for Liquid Gasket....................................................................................... 522 LIQUID GASKET APPLICATION PROCEDURE............................................................................ 522 PREPARATION................................................................................................................ 523 PREPARATION............................................................................................................ 523 Special Service Tool............................................................................................... 523 Commercial Service Tool............................................................................................ 523 SYSTEM DESCRIPTION......................................................................................................... 525 DESCRIPTION............................................................................................................ 525 Engine Lubrication System.......................................................................................... 525 Engine Lubrication System Schematic................................................................................ 526 PERIODIC MAINTENANCE....................................................................................................... 527 ENGINE OIL............................................................................................................. 527 Inspection......................................................................................................... 527 ENGINE OIL LEVEL............................................................................................... 527 ENGINE OIL APPEARANCE.......................................................................................... 527 ENGINE OIL LEAKAGE............................................................................................. 527 OIL PRESSURE CHECK............................................................................................. 527 Draining........................................................................................................... 528 Refilling.......................................................................................................... 529 OIL FILTER............................................................................................................. 530 Removal and Installation........................................................................................... 530 REMOVAL........................................................................................................ 530 INSTALLATION................................................................................................... 530 Inspection......................................................................................................... 530 INSPECTION AFTER INSTALLATION.................................................................................. 530 REMOVAL AND INSTALLATION................................................................................................... 531 OIL COOLER............................................................................................................. 531 Exploded View...................................................................................................... 531 Removal and Installation........................................................................................... 531 REMOVAL........................................................................................................ 531 INSTALLATION................................................................................................... 532 Inspection......................................................................................................... 532 INSPECTION AFTER REMOVAL....................................................................................... 532 Oil Cooler................................................................................................. 532 Relief Valve............................................................................................... 532 INSPECTION AFTER INSTALLATION.................................................................................. 532 UNIT DISASSEMBLY AND ASSEMBLY.............................................................................................. 533 OIL PUMP............................................................................................................... 533 Exploded View...................................................................................................... 533 Removal and Installation........................................................................................... 533 REMOVAL........................................................................................................ 533 INSTALLATION................................................................................................... 533 Disassembly and Assembly........................................................................................... 533 DISASSEMBLY.................................................................................................... 533 ASSEMBLY....................................................................................................... 533 Inspection......................................................................................................... 534 INSPECTION AFTER DISASSEMBLY................................................................................... 534 Oil Pump Clearance......................................................................................... 534 Regulator Valve Clearance.................................................................................. 535 INSPECTION AFTER INSTALLATION.................................................................................. 535 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 536 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 536 Periodical Maintenance Specification............................................................................... 536 ENGINE OIL CAPACITY (APPROXIMATE).............................................................................. 536 Engine Oil Pressure................................................................................................ 536 Oil Pump........................................................................................................... 536 Regulator Valve.................................................................................................... 536 MA................................................................................................................................. 537 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 537 PREPARATION................................................................................................................ 539 PREPARATION............................................................................................................ 539 Special Service Tool............................................................................................... 539 Commercial Service Tool............................................................................................ 539 PERIODIC MAINTENANCE....................................................................................................... 540 GENERAL MAINTENANCE.................................................................................................... 540 Explanation of General Maintenance................................................................................. 540 OUTSIDE THE VEHICLE............................................................................................ 540 INSIDE THE VEHICLE............................................................................................. 540 UNDER THE HOOD AND VEHICLE..................................................................................... 541 PERIODIC MAINTENANCE................................................................................................... 542 Introduction of Periodic Maintenance............................................................................... 542 Schedule 1......................................................................................................... 542 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................ 542 CHASSIS AND BODY MAINTENANCE................................................................................... 543 Schedule 2......................................................................................................... 544 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................ 544 CHASSIS AND BODY MAINTENANCE................................................................................... 545 RECOMMENDED FLUIDS AND LUBRICANTS...................................................................................... 546 Fluids and Lubricants.............................................................................................. 546 Engine Oil Recommendation.......................................................................................... 546 Anti-Freeze Coolant Mixture Ratio.................................................................................. 547 ENGINE MAINTENANCE..................................................................................................... 548 DRIVE BELT......................................................................................................... 548 DRIVE BELT : Exploded View..................................................................................... 548 DRIVE BELT : Checking.......................................................................................... 548 DRIVE BELT : Tension Adjustment................................................................................ 548 ENGINE COOLANT..................................................................................................... 548 ENGINE COOLANT : Inspection.................................................................................... 548 LEVEL ..................................................................................................... 548 LEAKAGE.................................................................................................... 549 ENGINE COOLANT : Draining...................................................................................... 549 ENGINE COOLANT : Refilling..................................................................................... 549 ENGINE COOLANT : Flushing...................................................................................... 551 RADIATOR CAP....................................................................................................... 551 RADIATOR CAP : Inspection...................................................................................... 552 RADIATOR........................................................................................................... 552 RADIATOR : Inspection.......................................................................................... 552 FUEL LINES......................................................................................................... 552 FUEL LINES : Inspection........................................................................................ 553 AIR CLEANER FILTER................................................................................................. 553 AIR CLEANER FILTER : Removal and Installation.................................................................. 553 REMOVAL.................................................................................................... 553 INSTALLATION............................................................................................... 553 ENGINE OIL......................................................................................................... 553 ENGINE OIL : Draining.......................................................................................... 553 ENGINE OIL : Refilling......................................................................................... 554 OIL FILTER......................................................................................................... 554 OIL FILTER : Removal and Installation.......................................................................... 554 REMOVAL.................................................................................................... 554 INSTALLATION............................................................................................... 554 OIL FILTER : Inspection........................................................................................ 555 INSPECTION AFTER INSTALLATION.............................................................................. 555 SPARK PLUG......................................................................................................... 555 SPARK PLUG : Removal and Installation.......................................................................... 555 REMOVAL.................................................................................................... 555 INSTALLATION............................................................................................... 555 SPARK PLUG : Inspection........................................................................................ 556 INSPECTION AFTER REMOVAL................................................................................... 556 POSITIVE CRANKCASE VENTILATION SYSTEM.............................................................................. 556 POSITIVE CRANKCASE VENTILATION SYSTEM : Inspection............................................................. 556 PCV (POSITIVE CRANKCASE VENTILATION) VALVE................................................................. 556 PCV VALVE VENTILATION HOSE................................................................................. 556 EVAP VAPOR LINES................................................................................................... 557 EVAP VAPOR LINES : Inspection.................................................................................. 557 CHASSIS MAINTENANCE.................................................................................................... 558 EXHAUST SYSTEM..................................................................................................... 558 EXHAUST SYSTEM : Inspection.................................................................................... 558 CVT FLUID.......................................................................................................... 558 CVT FLUID : Inspection......................................................................................... 558 CHECKING CVT FLUID......................................................................................... 558 CVT FLUID CONDITION........................................................................................ 559 CVT FLUID : Changing........................................................................................... 559 TRANSFER OIL....................................................................................................... 560 TRANSFER OIL : Inspection...................................................................................... 560 OIL LEAKAGE................................................................................................ 560 OIL LEVEL.................................................................................................. 560 TRANSFER OIL : Draining........................................................................................ 560 TRANSFER OIL : Refilling....................................................................................... 560 REAR PROPELLER SHAFT............................................................................................... 561 REAR PROPELLER SHAFT : Inspection.............................................................................. 561 APPEARANCE AND NOISE....................................................................................... 561 VIBRATION.................................................................................................. 561 REAR DIFFERENTIAL GEAR OIL......................................................................................... 561 REAR DIFFERENTIAL GEAR OIL : Inspection........................................................................ 561 OIL LEAKAGE................................................................................................ 561 OIL LEVEL.................................................................................................. 561 REAR DIFFERENTIAL GEAR OIL : Draining.......................................................................... 562 REAR DIFFERENTIAL GEAR OIL : Refilling......................................................................... 562 WHEELS (BONDING WEIGHT TYPE)....................................................................................... 562 WHEELS (BONDING WEIGHT TYPE) : Wheel Balance Adjustment........................................................ 562 PREPARATION BEFORE ADJUSTMENT.............................................................................. 562 ADJUSTMENT................................................................................................. 562 WHEELS (BONDING WEIGHT TYPE) : Tire Rotation................................................................... 564 BRAKE FLUID LEVEL AND LEAKS........................................................................................ 564 BRAKE FLUID LEVEL AND LEAKS : Inspection....................................................................... 564 BRAKE LINES AND CABLES............................................................................................. 564 BRAKE LINES AND CABLES : Inspection............................................................................ 564 BRAKE FLUID........................................................................................................ 564 BRAKE FLUID : Changing......................................................................................... 565 DISC BRAKE......................................................................................................... 565 DISC BRAKE : Inspection........................................................................................ 565 DISC ROTOR................................................................................................. 565 CALIPER.................................................................................................... 565 BRAKE PAD.................................................................................................. 565 DISC BRAKE : Front Disc Brake.................................................................................. 565 DISC BRAKE : Rear Disc Brake................................................................................... 566 STEERING GEAR AND LINKAGE.......................................................................................... 566 STEERING GEAR AND LINKAGE : Inspection......................................................................... 566 STEERING GEAR.............................................................................................. 566 STEERING LINKAGE........................................................................................... 566 POWER STEERING FLUID AND LINES..................................................................................... 566 POWER STEERING FLUID AND LINES : Inspection.................................................................... 566 AXLE AND SUSPENSION PARTS.......................................................................................... 566 AXLE AND SUSPENSION PARTS : Inspection......................................................................... 567 DRIVE SHAFT........................................................................................................ 567 DRIVE SHAFT : Inspection....................................................................................... 567 BODY MAINTENANCE....................................................................................................... 568 LOCKS, HINGES AND HOOD LATCH....................................................................................... 568 LOCKS, HINGES AND HOOD LATCH : Lubricating..................................................................... 568 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS.............................................................. 568 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection............................................. 568 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 569 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 569 DRIVE BELT......................................................................................................... 569 DRIVE BELT : Drive Belt........................................................................................ 569 DRIVE BELT................................................................................................. 569 ENGINE COOLANT..................................................................................................... 569 ENGINE COOLANT : Periodical Maintenance Specification.......................................................... 569 ENGINE COOLANT CAPACITY (APPROXIMATE)...................................................................... 569 ENGINE OIL......................................................................................................... 569 ENGINE OIL : Periodical Maintenance Specification.............................................................. 569 ENGINE OIL CAPACITY (APPROXIMATE).......................................................................... 569 SPARK PLUG......................................................................................................... 569 SPARK PLUG : Spark Plug........................................................................................ 569 SPARK PLUG................................................................................................. 569 ROAD WHEEL......................................................................................................... 569 ROAD WHEEL : Road Wheel........................................................................................ 569 ALUMINUM WHEEL............................................................................................. 569 MIR................................................................................................................................ 570 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 570 PRECAUTION................................................................................................................. 572 PRECAUTIONS............................................................................................................ 572 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 572 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 572 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 572 Precaution for Battery Service..................................................................................... 572 Precaution for Procedure without Cowl Top Cover.................................................................... 573 PREPARATION................................................................................................................ 574 PREPARATION............................................................................................................ 574 Special Service Tools.............................................................................................. 574 Commercial Service Tools........................................................................................... 574 SYSTEM DESCRIPTION......................................................................................................... 575 COMPONENT PARTS........................................................................................................ 575 DOOR MIRROR........................................................................................................ 575 DOOR MIRROR : Component Parts Location......................................................................... 575 DOOR MIRROR : Component Description............................................................................ 575 INSIDE MIRROR...................................................................................................... 576 INSIDE MIRROR : Component Description.......................................................................... 576 SYSTEM................................................................................................................. 577 DOOR MIRROR SYSTEM................................................................................................. 577 DOOR MIRROR SYSTEM : System Diagram............................................................................ 577 DOOR MIRROR SYSTEM : System Description........................................................................ 577 MANUAL FUNCTION............................................................................................ 577 AUTOMATIC DRIVE POSITIONER SYSTEM LINKED OPERATION......................................................... 577 AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM............................................................................ 577 AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM : System Description................................................... 577 ECU DIAGNOSIS INFORMATION.................................................................................................. 578 DRIVER SEAT CONTROL UNIT, AUTOMATIC DRIVE POSITIONER CONTROL UNIT...................................................... 578 List of ECU Reference.............................................................................................. 578 WIRING DIAGRAM............................................................................................................. 579 DOOR MIRROR SYSTEM..................................................................................................... 579 Wiring Diagram..................................................................................................... 579 AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM................................................................................ 586 Wiring Diagram..................................................................................................... 586 SYMPTOM DIAGNOSIS.......................................................................................................... 588 SQUEAK AND RATTLE TROUBLE DIAGNOSES.................................................................................... 588 Work Flow.......................................................................................................... 588 CUSTOMER INTERVIEW............................................................................................. 588 DUPLICATE THE NOISE AND TEST DRIVE............................................................................. 588 CHECK RELATED SERVICE BULLETINS................................................................................ 589 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE................................................................... 589 REPAIR THE CAUSE............................................................................................... 589 CONFIRM THE REPAIR............................................................................................. 590 Inspection Procedure............................................................................................... 590 INSTRUMENT PANEL............................................................................................... 590 CENTER CONSOLE................................................................................................. 590 DOORS.......................................................................................................... 590 TRUNK.......................................................................................................... 590 SUNROOF/HEADLINING............................................................................................. 591 SEATS.......................................................................................................... 591 UNDERHOOD...................................................................................................... 591 Diagnostic Worksheet............................................................................................... 592 REMOVAL AND INSTALLATION................................................................................................... 594 INSIDE MIRROR.......................................................................................................... 594 Exploded View...................................................................................................... 594 Removal and Installation........................................................................................... 594 REMOVAL........................................................................................................ 594 INSTALLATION................................................................................................... 594 DOOR MIRROR............................................................................................................ 595 Exploded View...................................................................................................... 595 DOOR MIRROR ASSEMBLY............................................................................................... 595 DOOR MIRROR ASSEMBLY : Removal and Installation................................................................ 595 REMOVAL.................................................................................................... 595 INSTALLATION............................................................................................... 596 GLASS MIRROR....................................................................................................... 596 GLASS MIRROR : Removal and Installation........................................................................ 596 DISASSEMBLY................................................................................................ 596 ASSEMBLY................................................................................................... 596 DOOR MIRROR COVER.................................................................................................. 597 DOOR MIRROR COVER : Removal and Installation................................................................... 597 DISASSEMBLY................................................................................................ 597 ASSEMBLY................................................................................................... 597 FRONT DOOR CORNER FINISHER......................................................................................... 597 FRONT DOOR CORNER FINISHER : Removal and Installation.......................................................... 597 REMOVAL.................................................................................................... 597 INSTALLATION............................................................................................... 597 DOOR MIRROR REMOTE CONTROL SWITCH...................................................................................... 599 Removal and Installation........................................................................................... 599 REMOVAL........................................................................................................ 599 INSTALLATION................................................................................................... 599 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 PB................................................................................................................................. 600 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 600 PREPARATION................................................................................................................ 601 PREPARATION............................................................................................................ 601 Commercial Service Tool............................................................................................ 601 PERIODIC MAINTENANCE....................................................................................................... 602 PARKING BRAKE SYSTEM................................................................................................... 602 Inspection and Adjustment.......................................................................................... 602 INSPECTION..................................................................................................... 602 Pedal Stroke............................................................................................... 602 Inspect Components......................................................................................... 602 ADJUSTMENT..................................................................................................... 602 PARKING BRAKE SHOE..................................................................................................... 604 Adjustment......................................................................................................... 604 REMOVAL AND INSTALLATION................................................................................................... 605 PARKING BRAKE CONTROL.................................................................................................. 605 Exploded View...................................................................................................... 605 Removal and Installation........................................................................................... 605 REMOVAL........................................................................................................ 605 INSTALLATION................................................................................................... 605 Adjustment......................................................................................................... 606 ADJUSTMENT AFTER INSTALLATION.................................................................................. 606 PARKING BRAKE SHOE..................................................................................................... 607 Exploded View...................................................................................................... 607 Removal and Installation........................................................................................... 607 REMOVAL........................................................................................................ 607 INSTALLATION................................................................................................... 607 Inspection and Adjustment.......................................................................................... 608 INSPECTION..................................................................................................... 608 Brake Lining Thickness Inspection.......................................................................... 608 Drum Inner Diameter Inspection............................................................................. 608 Other Inspections.......................................................................................... 608 ADJUSTMENT..................................................................................................... 608 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 610 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 610 Parking Drum Brake................................................................................................. 610 Parking Brake Control.............................................................................................. 610 PCS................................................................................................................................ 611 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 611 IPDM E/R................................................................................................................... 613 PRECAUTION............................................................................................................. 613 PRECAUTIONS........................................................................................................ 613 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..................... 613 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS........................................... 613 Precaution for Battery Service................................................................................. 613 SYSTEM DESCRIPTION..................................................................................................... 614 COMPONENT PARTS.................................................................................................... 614 Component Parts Location....................................................................................... 614 SYSTEM............................................................................................................. 615 RELAY CONTROL SYSTEM........................................................................................... 615 RELAY CONTROL SYSTEM : System Diagram...................................................................... 615 RELAY CONTROL SYSTEM : System Description.................................................................. 615 RELAY CONTROL SYSTEM : Fail-safe........................................................................... 616 CAN COMMUNICATION CONTROL.............................................................................. 616 If No CAN Communication Is Available With ECM...................................................... 616 If No CAN Communication Is Available With BCM...................................................... 616 IGNITION RELAY MALFUNCTION DETECTION FUNCTION.......................................................... 617 FRONT WIPER PROTECTION FUNCTION........................................................................ 617 STARTER MOTOR PROTECTION FUNCTION...................................................................... 617 POWER CONTROL SYSTEM........................................................................................... 617 POWER CONTROL SYSTEM : System Diagram...................................................................... 618 POWER CONTROL SYSTEM : System Description.................................................................. 618 ALTERNATOR CONTROL..................................................................................... 618 SIGNAL BUFFER SYSTEM........................................................................................... 618 SIGNAL BUFFER SYSTEM : System Diagram...................................................................... 618 SIGNAL BUFFER SYSTEM : System Description.................................................................. 618 POWER CONSUMPTION CONTROL SYSTEM............................................................................... 618 POWER CONSUMPTION CONTROL SYSTEM : System Diagram.......................................................... 619 POWER CONSUMPTION CONTROL SYSTEM : System Description...................................................... 619 OUTLINE................................................................................................ 619 SLEEP MODE ACTIVATION.................................................................................. 619 WAKE-UP OPERATION...................................................................................... 619 DIAGNOSIS SYSTEM (IPDM E/R)........................................................................................ 620 Diagnosis Description.......................................................................................... 620 AUTO ACTIVE TEST........................................................................................... 620 Description............................................................................................ 620 Operation Procedure.................................................................................... 620 Inspection in Auto Active Test Mode.................................................................... 620 Concept of auto active test............................................................................ 621 Diagnosis chart in auto active test mode............................................................... 621 CONSULT Function (IPDM E/R).................................................................................... 622 APPLICATION ITEM........................................................................................... 622 SELF DIAGNOSTIC RESULT..................................................................................... 622 DATA MONITOR............................................................................................... 622 ACTIVE TEST................................................................................................ 623 ECU DIAGNOSIS INFORMATION.............................................................................................. 625 IPDM E/R........................................................................................................... 625 Reference Value................................................................................................ 625 VALUES ON THE DIAGNOSIS TOOL............................................................................... 625 TERMINAL LAYOUT............................................................................................ 627 PHYSICAL VALUES............................................................................................ 627 Fail-safe...................................................................................................... 631 CAN COMMUNICATION CONTROL.................................................................................. 631 If No CAN Communication Is Available With ECM.......................................................... 632 If No CAN Communication Is Available With BCM.......................................................... 632 IGNITION RELAY MALFUNCTION DETECTION FUNCTION.............................................................. 632 FRONT WIPER PROTECTION FUNCTION............................................................................ 632 STARTER MOTOR PROTECTION FUNCTION.......................................................................... 633 DTC Index...................................................................................................... 633 WIRING DIAGRAM......................................................................................................... 634 IPDM E/R........................................................................................................... 634 Wiring Diagram................................................................................................. 634 DTC/CIRCUIT DIAGNOSIS.................................................................................................. 638 U1000 CAN COMM CIRCUIT............................................................................................. 638 Description.................................................................................................... 638 DTC Logic...................................................................................................... 638 DTC DETECTION LOGIC........................................................................................ 638 Diagnosis Procedure............................................................................................ 638 B2098 IGNITION RELAY ON STUCK...................................................................................... 639 Description.................................................................................................... 639 DTC Logic...................................................................................................... 639 DTC DETECTION LOGIC........................................................................................ 639 Diagnosis Procedure............................................................................................ 639 B2099 IGNITION RELAY OFF STUCK..................................................................................... 640 Description.................................................................................................... 640 DTC Logic...................................................................................................... 640 DTC DETECTION LOGIC........................................................................................ 640 Diagnosis Procedure............................................................................................ 640 POWER SUPPLY AND GROUND CIRCUIT.................................................................................... 641 Diagnosis Procedure............................................................................................ 641 REMOVAL AND INSTALLATION............................................................................................... 642 IPDM E/R........................................................................................................... 642 Exploded View.................................................................................................. 642 Removal and Installation....................................................................................... 642 REMOVAL.................................................................................................... 642 INSTALLATION............................................................................................... 642 POWER DISTRIBUTION SYSTEM.................................................................................................. 643 PRECAUTION............................................................................................................. 643 PRECAUTIONS........................................................................................................ 643 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..................... 643 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS........................................... 643 SYSTEM DESCRIPTION..................................................................................................... 644 COMPONENT PARTS.................................................................................................... 644 Component Parts Location....................................................................................... 644 Component Description.......................................................................................... 644 BCM............................................................................................................ 644 IPDM E/R....................................................................................................... 644 Ignition Relay................................................................................................. 645 Accessory Relay................................................................................................ 645 Blower Relay................................................................................................... 645 Push-Button Ignition Switch.................................................................................... 645 Stop Lamp Switch............................................................................................... 645 TCM............................................................................................................ 645 SYSTEM............................................................................................................. 646 POWER DISTRIBUTION SYSTEM...................................................................................... 646 POWER DISTRIBUTION SYSTEM : System Description............................................................. 646 SYSTEM DESCRIPTION..................................................................................... 646 BATTERY SAVER SYSTEM................................................................................... 646 Reset Condition of Battery Saver System............................................................ 646 POWER SUPPLY POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION............................ 646 Vehicle speed: less than 4 km/h (2.5 MPH).......................................................... 646 Vehicle speed: 4 km/h (2.5 MPH) or more............................................................ 647 Fail-safe...................................................................................................... 647 FAIL-SAFE CONTROL BY DTC................................................................................... 647 DIAGNOSIS SYSTEM (BCM)............................................................................................. 649 COMMON ITEM.................................................................................................... 649 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)......................................................... 649 APPLICATION ITEM....................................................................................... 649 SYSTEM APPLICATION..................................................................................... 649 FREEZE FRAME DATA (FFD)................................................................................ 649 INTELLIGENT KEY................................................................................................ 650 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY)................................................. 650 WORK SUPPORT........................................................................................... 650 SELF-DIAG RESULT....................................................................................... 651 DATA MONITOR........................................................................................... 651 ACTIVE TEST............................................................................................ 653 ECU DIAGNOSIS INFORMATION.............................................................................................. 655 BCM, IPDM E/R...................................................................................................... 655 List of ECU Reference.......................................................................................... 655 WIRING DIAGRAM......................................................................................................... 656 POWER DISTRIBUTION SYSTEM.......................................................................................... 656 Wiring Diagram - PDS (POWER DISTRIBUTION SYSTEM) -............................................................. 656 BASIC INSPECTION....................................................................................................... 662 DIAGNOSIS AND REPAIR WORK FLOW..................................................................................... 662 Work Flow...................................................................................................... 662 OVERALL SEQUENCE........................................................................................... 662 DETAILED FLOW.............................................................................................. 662 DTC/CIRCUIT DIAGNOSIS.................................................................................................. 665 B2553 IGNITION RELAY............................................................................................... 665 DTC Logic...................................................................................................... 665 DTC DETECTION LOGIC........................................................................................ 665 DTC CONFIRMATION PROCEDURE................................................................................. 665 Diagnosis Procedure............................................................................................ 665 B260A IGNITION RELAY............................................................................................... 667 DTC Logic...................................................................................................... 667 DTC DETECTION LOGIC........................................................................................ 667 DTC CONFIRMATION PROCEDURE................................................................................. 667 Diagnosis Procedure............................................................................................ 667 B2614 ACC RELAY.................................................................................................... 669 DTC Logic...................................................................................................... 669 DTC DETECTION LOGIC........................................................................................ 669 DTC CONFIRMATION PROCEDURE................................................................................. 669 Diagnosis Procedure............................................................................................ 669 Component Inspection........................................................................................... 670 B2615 BLOWER RELAY CIRCUIT......................................................................................... 672 DTC Logic...................................................................................................... 672 DTC DETECTION LOGIC........................................................................................ 672 DTC CONFIRMATION PROCEDURE................................................................................. 672 Diagnosis Procedure............................................................................................ 672 Component Inspection........................................................................................... 673 B2616 IGNITION RELAY CIRCUIT....................................................................................... 675 DTC Logic...................................................................................................... 675 DTC DETECTION LOGIC........................................................................................ 675 DTC CONFIRMATION PROCEDURE................................................................................. 675 Diagnosis Procedure............................................................................................ 675 Component Inspection........................................................................................... 676 B2618 BCM.......................................................................................................... 678 DTC Logic...................................................................................................... 678 DTC DETECTION LOGIC........................................................................................ 678 DTC CONFIRMATION PROCEDURE................................................................................. 678 Diagnosis Procedure............................................................................................ 678 B261A PUSH-BUTTON IGNITION SWITCH.................................................................................. 679 DTC Logic...................................................................................................... 679 DTC DETECTION LOGIC........................................................................................ 679 DTC CONFIRMATION PROCEDURE................................................................................. 679 Diagnosis Procedure............................................................................................ 679 PUSH-BUTTON IGNITION SWITCH........................................................................................ 680 Component Function Check....................................................................................... 680 Diagnosis Procedure............................................................................................ 680 Component Inspection........................................................................................... 681 PUSH-BUTTON IGNITION SWITCH POSITION INDICATOR..................................................................... 682 Description.................................................................................................... 682 Component Function Check....................................................................................... 682 Diagnosis Procedure............................................................................................ 682 SYMPTOM DIAGNOSIS...................................................................................................... 684 PUSH-BUTTON IGNITION SWITCH DOES NOT OPERATE....................................................................... 684 Description.................................................................................................... 684 Conditions of Vehicle (Operating Conditions)............................................................... 684 Diagnosis Procedure............................................................................................ 684 PUSH-BUTTON IGNITION SWITCH POSITION INDICATOR DOES NOT ILLUMINATE................................................. 685 Description.................................................................................................... 685 Conditions of Vehicle (Operating Conditions)............................................................... 685 Diagnosis Procedure............................................................................................ 685 REMOVAL AND INSTALLATION............................................................................................... 686 PUSH BUTTON IGNITION SWITCH........................................................................................ 686 Exploded View.................................................................................................. 686 Removal and Installation....................................................................................... 686 REMOVAL.................................................................................................... 686 INSTALLATION............................................................................................... 686 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 PWC................................................................................................................................ 687 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 687 PRECAUTION................................................................................................................. 690 PRECAUTIONS............................................................................................................ 690 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 690 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 690 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 690 Precaution for Battery Service..................................................................................... 690 SYSTEM DESCRIPTION......................................................................................................... 691 COMPONENT PARTS........................................................................................................ 691 Component Parts Location........................................................................................... 691 Component Description.............................................................................................. 692 SYSTEM................................................................................................................. 693 System Diagram..................................................................................................... 693 System Description................................................................................................. 693 POWER WINDOW AUTO OPERATION.................................................................................... 693 POWER WINDOW SIMULTANEOUS FUNCTION............................................................................. 694 RETAINED POWER FUNCTION........................................................................................ 694 Retained Power Function Cancel Conditions.................................................................. 694 POWER WINDOW LOCK FUNCTION..................................................................................... 694 POWER WINDOW SERIAL LINK....................................................................................... 694 ANTI-PINCH SYSTEM.............................................................................................. 694 Operation Condition........................................................................................ 694 AUTOMATIC WINDOW ADJUSTING FUNCTION............................................................................ 694 DOOR KEY CYLINDER SWITCH POWER WINDOW FUNCTION................................................................. 695 Operation Condition........................................................................................ 695 KEYLESS POWER WINDOW DOWN FUNCTION............................................................................. 695 Fail-safe.......................................................................................................... 695 FAIL-SAFE CONTROL.............................................................................................. 695 DIAGNOSIS SYSTEM (BCM)................................................................................................. 696 COMMON ITEM........................................................................................................ 696 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)............................................................. 696 APPLICATION ITEM........................................................................................... 696 SYSTEM APPLICATION......................................................................................... 696 FREEZE FRAME DATA (FFD).................................................................................... 696 RETAINED PWR....................................................................................................... 697 RETAINED PWR : CONSULT Function (BCM - RETAINED PWR)........................................................... 697 Data monitor............................................................................................... 697 ECU DIAGNOSIS INFORMATION.................................................................................................. 699 BCM, SOFT TOP CONTROL UNIT............................................................................................. 699 List of ECU Reference.............................................................................................. 699 POWER WINDOW MAIN SWITCH............................................................................................... 700 Reference Value ................................................................................................... 700 TERMINAL LAYOUT................................................................................................ 700 PHYSICAL VALUES................................................................................................ 700 Fail-safe.......................................................................................................... 701 FAIL-SAFE CONTROL.............................................................................................. 701 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)............................................................................. 702 Reference Value ................................................................................................... 702 TERMINAL LAYOUT................................................................................................ 702 PHYSICAL VALUES................................................................................................ 702 Fail-safe.......................................................................................................... 703 FAIL-SAFE CONTROL.............................................................................................. 703 REAR POWER WINDOW SWITCH LH............................................................................................ 704 Reference Value ................................................................................................... 704 TERMINAL LAYOUT................................................................................................ 704 PHYSICAL VALUES................................................................................................ 704 Fail-safe.......................................................................................................... 705 FAIL-SAFE CONTROL.............................................................................................. 705 REAR POWER WINDOW SWITCH RH............................................................................................ 706 Reference Value ................................................................................................... 706 TERMINAL LAYOUT................................................................................................ 706 PHYSICAL VALUES................................................................................................ 706 Fail-safe.......................................................................................................... 707 FAIL-SAFE CONTROL.............................................................................................. 707 WIRING DIAGRAM............................................................................................................. 708 POWER WINDOW SYSTEM.................................................................................................... 708 Wiring Diagram..................................................................................................... 708 BASIC INSPECTION........................................................................................................... 717 DIAGNOSIS AND REPAIR WORK FLOW......................................................................................... 717 Work Flow.......................................................................................................... 717 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL............................................................. 718 Description........................................................................................................ 718 Work Procedure..................................................................................................... 718 ADDITIONAL SERVICE WHEN REPLACING POWER WINDOW SWITCH.................................................................. 719 Description........................................................................................................ 719 Work Procedure..................................................................................................... 719 SYSTEM INITIALIZATION.................................................................................................. 720 Description........................................................................................................ 720 Work Procedure..................................................................................................... 720 CHECK ANTI-PINCH FUNCTION.............................................................................................. 721 Description........................................................................................................ 721 Work Procedure..................................................................................................... 721 DTC/CIRCUIT DIAGNOSIS...................................................................................................... 722 POWER SUPPLY AND GROUND CIRCUIT........................................................................................ 722 POWER WINDOW MAIN SWITCH........................................................................................... 722 POWER WINDOW MAIN SWITCH : Diagnosis Procedure................................................................. 722 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)......................................................................... 722 FRONT POWER WINDOW SWITCH (PASSENGER SIDE) : Diagnosis Procedure............................................... 723 REAR POWER WINDOW SWITCH........................................................................................... 723 REAR POWER WINDOW SWITCH : Diagnosis Procedure................................................................. 723 POWER WINDOW MOTOR..................................................................................................... 725 DRIVER SIDE........................................................................................................ 725 DRIVER SIDE : Component Function Check......................................................................... 725 DRIVER SIDE : Diagnosis Procedure.............................................................................. 725 PASSENGER SIDE..................................................................................................... 725 PASSENGER SIDE : Component Function Check...................................................................... 726 PASSENGER SIDE : Diagnosis Procedure........................................................................... 726 REAR LH............................................................................................................ 726 REAR LH : Component Function Check............................................................................. 727 REAR LH : Diagnosis Procedure.................................................................................. 727 REAR RH............................................................................................................ 727 REAR RH : Component Function Check............................................................................. 727 REAR RH : Diagnosis Procedure.................................................................................. 728 ENCODER CIRCUIT........................................................................................................ 729 DRIVER SIDE........................................................................................................ 729 DRIVER SIDE : Component Function Check......................................................................... 729 DRIVER SIDE : Diagnosis Procedure.............................................................................. 729 PASSENGER SIDE..................................................................................................... 731 PASSENGER SIDE : Component Function Check...................................................................... 731 PASSENGER SIDE : Diagnosis Procedure........................................................................... 731 REAR LH............................................................................................................ 733 REAR LH : Component Function Check............................................................................. 733 REAR LH : Diagnosis Procedure.................................................................................. 733 REAR RH............................................................................................................ 735 REAR RH : Component Function Check............................................................................. 735 REAR RH : Diagnosis Procedure.................................................................................. 735 DOOR KEY CYLINDER SWITCH............................................................................................... 738 Component Function Check........................................................................................... 738 Diagnosis Procedure................................................................................................ 738 Component Inspection............................................................................................... 739 POWER WINDOW SERIAL LINK............................................................................................... 740 POWER WINDOW MAIN SWITCH........................................................................................... 740 POWER WINDOW MAIN SWITCH : Diagnosis Procedure................................................................. 740 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)......................................................................... 741 FRONT POWER WINDOW SWITCH (PASSENGER SIDE) : Diagnosis Procedure............................................... 741 REAR POWER WINDOW SWITCH LH........................................................................................ 741 REAR POWER WINDOW SWITCH LH : Diagnosis Procedure.............................................................. 741 REAR POWER WINDOW SWITCH RH........................................................................................ 742 REAR POWER WINDOW SWITCH RH : Diagnosis Procedure.............................................................. 742 DOOR SWITCH............................................................................................................ 744 DRIVER SIDE........................................................................................................ 744 DRIVER SIDE : Component Function Check......................................................................... 744 DRIVER SIDE : Diagnosis Procedure.............................................................................. 744 PASSENGER SIDE..................................................................................................... 744 PASSENGER SIDE : Component Function Check...................................................................... 744 PASSENGER SIDE : Diagnosis Procedure........................................................................... 744 SYMPTOM DIAGNOSIS.......................................................................................................... 746 NONE OF THE POWER WINDOWS CAN BE OPERATED USING ANY SWITCH............................................................. 746 Diagnosis Procedure................................................................................................ 746 DRIVER SIDE POWER WINDOW DOES NOT OPERATE.............................................................................. 747 Diagnosis Procedure................................................................................................ 747 FRONT PASSENGER SIDE POWER WINDOW DOES NOT OPERATE..................................................................... 748 WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED...................................... 748 WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED : Diagnosis Procedure............ 748 WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED........................................................ 748 WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED : Diagnosis Procedure............................. 748 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.......................................................................... 748 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure................................................ 748 REAR LH SIDE POWER WINDOW DOES NOT OPERATE............................................................................. 749 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED.................................... 749 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED : Diagnosis Procedure.......... 749 WHEN REAR POWER WINDOW SWITCH LH IS OPERATED....................................................................... 749 WHEN REAR POWER WINDOW SWITCH LH IS OPERATED : Diagnosis Procedure............................................. 749 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.......................................................................... 749 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure................................................ 749 REAR RH SIDE POWER WINDOW DOES NOT OPERATE............................................................................. 750 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED.................................... 750 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED : Diagnosis Procedure.......... 750 WHEN REAR POWER WINDOW SWITCH RH IS OPERATED....................................................................... 750 WHEN REAR POWER WINDOW SWITCH RH IS OPERATED : Diagnosis Procedure............................................. 750 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.......................................................................... 750 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure................................................ 750 AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY........................................................... 751 DRIVER SIDE........................................................................................................ 751 DRIVER SIDE : Diagnosis Procedure.............................................................................. 751 PASSENGER SIDE..................................................................................................... 751 PASSENGER SIDE : Diagnosis Procedure........................................................................... 751 REAR LH............................................................................................................ 751 REAR LH : Diagnosis Procedure.................................................................................. 752 REAR RH............................................................................................................ 752 REAR RH : Diagnosis Procedure.................................................................................. 752 ANTI-PINCH FUNCTION DOES NOT OPERATE NORMALLY.......................................................................... 753 Diagnosis Procedure................................................................................................ 753 AUTOMATIC WINDOW ADJUSTING FUNCTION DOES NOT OPERATE................................................................... 754 DRIVER SIDE........................................................................................................ 754 DRIVER SIDE : Diagnosis Procedure.............................................................................. 754 PASSENGER SIDE..................................................................................................... 754 PASSENGER SIDE : Diagnosis Procedure........................................................................... 754 POWER WINDOW RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY........................................................ 755 Diagnosis Procedure................................................................................................ 755 DOOR KEY CYLINDER SWITCH DOES NOT OPERATE POWER WINDOWS................................................................ 756 Diagnosis Procedure................................................................................................ 756 KEYLESS POWER WINDOW DOWN DOES NOT OPERATE............................................................................. 757 Diagnosis Procedure................................................................................................ 757 POWER WINDOW LOCK SWITCH DOES NOT FUNCTION............................................................................. 758 Diagnosis Procedure................................................................................................ 758 POWER WINDOW SWITCH ILLUMINATION DOES NOT ILLUMINATE................................................................... 759 DRIVER SIDE........................................................................................................ 759 DRIVER SIDE : Diagnosis Procedure.............................................................................. 759 PASSENGER SIDE..................................................................................................... 759 PASSENGER SIDE : Diagnosis Procedure........................................................................... 759 REAR LH............................................................................................................ 759 REAR LH : Diagnosis Procedure.................................................................................. 759 REAR RH............................................................................................................ 759 REAR RH : Diagnosis Procedure.................................................................................. 759 REMOVAL AND INSTALLATION................................................................................................... 760 POWER WINDOW MAIN SWITCH............................................................................................... 760 Exploded View...................................................................................................... 760 Removal and Installation........................................................................................... 760 REMOVAL........................................................................................................ 760 INSTALLATION................................................................................................... 760 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 PWO................................................................................................................................ 761 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 761 PRECAUTION................................................................................................................. 762 PRECAUTIONS............................................................................................................ 762 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 762 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 762 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 762 Precaution for Battery Service..................................................................................... 762 WIRING DIAGRAM............................................................................................................. 763 POWER SOCKET........................................................................................................... 763 Wiring Diagram..................................................................................................... 763 REMOVAL AND INSTALLATION................................................................................................... 766 POWER SOCKET........................................................................................................... 766 FRONT POWER SOCKET................................................................................................. 766 FRONT POWER SOCKET : Exploded View............................................................................. 766 FRONT POWER SOCKET : Removal and Installation.................................................................. 766 REMOVAL.................................................................................................... 766 INSTALLATION............................................................................................... 766 CONSOLE POWER SOCKET............................................................................................... 766 CONSOLE POWER SOCKET : Exploded View........................................................................... 766 CONSOLE POWER SOCKET : Removal and Installation................................................................ 766 REMOVAL ................................................................................................... 766 INSTALLATION............................................................................................... 767 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 RAX................................................................................................................................ 768 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 768 PRECAUTION................................................................................................................. 769 PRECAUTIONS............................................................................................................ 769 Precautions for Drive Shaft........................................................................................ 769 PREPARATION................................................................................................................ 770 PREPARATION............................................................................................................ 770 Commercial Service Tool............................................................................................ 770 SYMPTOM DIAGNOSIS.......................................................................................................... 771 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 771 NVH Troubleshooting Chart.......................................................................................... 771 PERIODIC MAINTENANCE....................................................................................................... 772 REAR WHEEL HUB AND HOUSING............................................................................................. 772 Inspection......................................................................................................... 772 MOUNTING INSPECTION............................................................................................ 772 WHEEL BEARING INSPECTION....................................................................................... 772 REAR DRIVE SHAFT....................................................................................................... 773 Inspection......................................................................................................... 773 REMOVAL AND INSTALLATION................................................................................................... 774 REAR WHEEL HUB AND HOUSING............................................................................................. 774 Exploded View...................................................................................................... 774 Removal and Installation........................................................................................... 774 REMOVAL........................................................................................................ 774 INSTALLATION................................................................................................... 775 Inspection......................................................................................................... 775 INSPECTION AFTER REMOVAL....................................................................................... 775 Wheel Hub and Bearing Assembly............................................................................. 775 Axle Housing............................................................................................... 775 Ball Joint Inspection...................................................................................... 775 INSPECTION AFTER INSTALLATION.................................................................................. 775 REAR DRIVE SHAFT....................................................................................................... 776 Exploded View...................................................................................................... 776 Removal and Installation........................................................................................... 776 REMOVAL........................................................................................................ 776 INSTALLATION................................................................................................... 777 WHEEL SIDE......................................................................................................... 777 WHEEL SIDE : Disassembly and Assembly.......................................................................... 777 DISASSEMBLY................................................................................................ 777 ASSEMBLY................................................................................................... 777 FINAL DRIVE SIDE................................................................................................... 779 FINAL DRIVE SIDE : Disassembly and Assembly.................................................................... 779 DISASSEMBLY................................................................................................ 779 ASSEMBLY................................................................................................... 779 Inspection......................................................................................................... 781 INSPECTION AFTER REMOVAL....................................................................................... 781 INSPECTION AFTER DISASSEMBLY................................................................................... 781 Shaft...................................................................................................... 781 Joint Sub-Assembly (Wheel Side)............................................................................ 781 Housing and Spider Assembly (Final Drive Side)............................................................. 782 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 783 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 783 Wheel Bearing...................................................................................................... 783 Drive Shaft........................................................................................................ 783 RSU................................................................................................................................ 784 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 784 PRECAUTION................................................................................................................. 785 PRECAUTIONS............................................................................................................ 785 Precautions for Suspension......................................................................................... 785 PREPARATION................................................................................................................ 786 PREPARATION............................................................................................................ 786 Commercial Service Tool............................................................................................ 786 SYMPTOM DIAGNOSIS.......................................................................................................... 787 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 787 NVH Troubleshooting Chart.......................................................................................... 787 PERIODIC MAINTENANCE....................................................................................................... 788 REAR SUSPENSION ASSEMBLY............................................................................................... 788 Inspection......................................................................................................... 788 COMPONENT PART................................................................................................. 788 Ball Joint Axial End Play.................................................................................. 788 SHOCK ABSORBER................................................................................................. 788 WHEEL ALIGNMENT........................................................................................................ 789 Inspection......................................................................................................... 789 DESCRIPTION.................................................................................................... 789 PRELIMINARY CHECK.............................................................................................. 789 GENERAL INFORMATION AND RECOMMENDATIONS........................................................................ 789 ALIGNMENT PROCESS.............................................................................................. 789 Adjustment......................................................................................................... 789 CAMBER......................................................................................................... 789 TOE-IN......................................................................................................... 790 REMOVAL AND INSTALLATION................................................................................................... 791 REAR LOWER LINK & COIL SPRING.......................................................................................... 791 Exploded View...................................................................................................... 791 Removal and Installation........................................................................................... 791 REMOVAL........................................................................................................ 791 INSTALLATION................................................................................................... 791 Inspection......................................................................................................... 792 INSPECTION AFTER REMOVAL....................................................................................... 792 INSPECTION AFTER INSTALLATION.................................................................................. 792 REAR SHOCK ABSORBER.................................................................................................... 793 Exploded View...................................................................................................... 793 Removal and Installation........................................................................................... 793 REMOVAL........................................................................................................ 793 INSTALLATION................................................................................................... 793 Disassembly and Assembly........................................................................................... 793 DISASSEMBLY.................................................................................................... 793 ASSEMBLY....................................................................................................... 794 Inspection......................................................................................................... 794 INSPECTION AFTER REMOVAL....................................................................................... 794 INSPECTION AFTER DISASSEMBLY................................................................................... 794 Bound Bumper............................................................................................... 794 Shock Absorber............................................................................................. 794 INSPECTION AFTER ASSEMBLY...................................................................................... 794 INSPECTION AFTER INSTALLATION.................................................................................. 794 Disposal........................................................................................................... 794 RADIUS ROD............................................................................................................. 795 Exploded View...................................................................................................... 795 Removal and Installation........................................................................................... 795 REMOVAL........................................................................................................ 795 INSTALLATION................................................................................................... 795 Inspection......................................................................................................... 795 INSPECTION AFTER REMOVAL....................................................................................... 795 INSPECTION AFTER INSTALLATION.................................................................................. 795 FRONT LOWER LINK....................................................................................................... 797 Exploded View...................................................................................................... 797 Removal and Installation........................................................................................... 797 REMOVAL........................................................................................................ 797 INSTALLATION................................................................................................... 797 Inspection......................................................................................................... 797 INSPECTION AFTER REMOVAL....................................................................................... 797 INSPECTION AFTER INSTALLATION.................................................................................. 797 REAR STABILIZER........................................................................................................ 798 Exploded View...................................................................................................... 798 Removal and Installation........................................................................................... 798 REMOVAL........................................................................................................ 798 INSTALLATION................................................................................................... 798 Inspection......................................................................................................... 798 INSPECTION AFTER REMOVAL....................................................................................... 798 REAR SUSPENSION ARM.................................................................................................... 799 Exploded View...................................................................................................... 799 Removal and Installation........................................................................................... 799 REMOVAL........................................................................................................ 799 INSTALLATION................................................................................................... 799 Inspection......................................................................................................... 799 INSPECTION AFTER REMOVAL....................................................................................... 799 Appearance................................................................................................. 799 Ball Joint Inspection...................................................................................... 799 Swing Torque Inspection.................................................................................... 799 Axial End Play Inspection.................................................................................. 800 INSPECTION AFTER INSTALLATION.................................................................................. 800 REAR SUSPENSION MEMBER................................................................................................. 801 Exploded View...................................................................................................... 801 Removal and Installation........................................................................................... 801 REMOVAL........................................................................................................ 801 INSTALLATION................................................................................................... 802 Inspection......................................................................................................... 802 INSPECTION AFTER REMOVAL....................................................................................... 802 INSPECTION AFTER INSTALLATION.................................................................................. 802 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 803 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 803 Wheel Alignment.................................................................................................... 803 Ball Joint......................................................................................................... 803 Wheelarch Height................................................................................................... 803 SB................................................................................................................................. 804 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 804 PRECAUTION................................................................................................................. 805 PRECAUTIONS............................................................................................................ 805 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 805 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 805 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 805 Precaution for Seat Belt Service................................................................................... 805 AFTER A COLLISION.............................................................................................. 806 REMOVAL AND INSTALLATION................................................................................................... 807 FRONT SEAT BELT........................................................................................................ 807 Exploded View...................................................................................................... 807 SEAT BELT RETRACTOR................................................................................................ 807 SEAT BELT RETRACTOR : Removal and Installation................................................................. 808 REMOVAL.................................................................................................... 808 INSTALLATION............................................................................................... 808 SEAT BELT RETRACTOR : Inspection............................................................................... 808 AFTER A COLLISION.......................................................................................... 808 PRELIMINARY CHECKS......................................................................................... 809 SEAT BELT RETRACTOR ON-VEHICLE CHECK....................................................................... 809 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR).............................. 809 ELR Function Stationary Check.......................................................................... 809 ALR Function Stationary Check.......................................................................... 810 ELR Function Moving Check.............................................................................. 810 SEAT BELT RETRACTOR OFF-VEHICLE CHECK...................................................................... 810 SEAT BELT BUCKLE................................................................................................... 810 SEAT BELT BUCKLE : Removal and Installation.................................................................... 810 REMOVAL.................................................................................................... 810 INSTALLATION............................................................................................... 811 SEAT BELT BUCKLE : Inspection.................................................................................. 811 AFTER A COLLISION.......................................................................................... 811 PRELIMINARY CHECKS......................................................................................... 811 REAR SEAT BELT......................................................................................................... 812 Exploded View...................................................................................................... 812 SEAT BELT RETRACTOR................................................................................................ 812 SEAT BELT RETRACTOR : Removal and Installation................................................................. 812 REMOVAL.................................................................................................... 812 INSTALLATION............................................................................................... 813 SEAT BELT RETRACTOR : Inspection............................................................................... 813 AFTER A COLLISION.......................................................................................... 813 PRELIMINARY CHECKS......................................................................................... 813 SEAT BELT RETRACTOR ON-VEHICLE CHECK....................................................................... 814 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR).............................. 814 ELR Function Stationary Check.......................................................................... 814 ALR Function Stationary Check.......................................................................... 814 ELR Function Moving Check.............................................................................. 814 SEAT BELT RETRACTOR OFF-VEHICLE CHECK...................................................................... 815 SEAT BELT BUCKLE................................................................................................... 815 SEAT BELT BUCKLE : Removal and Installation.................................................................... 815 REMOVAL.................................................................................................... 815 INSTALLATION............................................................................................... 815 SEAT BELT BUCKLE : Inspection.................................................................................. 815 AFTER A COLLISION.......................................................................................... 815 PRELIMINARY CHECKS......................................................................................... 815 SR................................................................................................................................. 817 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 817 PRECAUTION................................................................................................................. 818 PRECAUTIONS............................................................................................................ 818 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 818 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 818 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 818 Precaution for Battery Service..................................................................................... 818 Occupant Classification System..................................................................................... 818 Service............................................................................................................ 819 PREPARATION................................................................................................................ 820 PREPARATION............................................................................................................ 820 Commercial Service Tools........................................................................................... 820 BASIC INSPECTION........................................................................................................... 821 COLLISION DIAGNOSIS.................................................................................................... 821 FOR FRONTAL COLLISION.............................................................................................. 821 FOR FRONTAL COLLISION : When SRS is activated in a collision................................................... 821 WORK PROCEDURE............................................................................................. 821 SRS INSPECTION (FOR FRONTAL COLLISION)..................................................................... 821 FOR FRONTAL COLLISION : When SRS is not activated in a collision............................................... 822 WORK PROCEDURE............................................................................................. 822 SRS INSPECTION (FOR FRONTAL COLLISION)..................................................................... 822 FOR SIDE AND ROLLOVER COLLISION.................................................................................... 823 FOR SIDE AND ROLLOVER COLLISION : When SRS is activated in a collision......................................... 823 WORK PROCEDURE............................................................................................. 823 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)........................................................... 824 FOR SIDE AND ROLLOVER COLLISION : When SRS is not activated in a collision..................................... 824 WORK PROCEDURE............................................................................................. 824 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)........................................................... 824 REMOVAL AND INSTALLATION................................................................................................... 827 DRIVER AIR BAG MODULE.................................................................................................. 827 Exploded View...................................................................................................... 827 Removal and Installation........................................................................................... 827 REMOVAL........................................................................................................ 827 INSTALLATION................................................................................................... 828 SPIRAL CABLE........................................................................................................... 830 Exploded View...................................................................................................... 830 Removal and Installation........................................................................................... 830 REMOVAL........................................................................................................ 830 INSTALLATION................................................................................................... 831 FRONT PASSENGER AIR BAG MODULE......................................................................................... 833 Exploded View...................................................................................................... 833 Removal and Installation........................................................................................... 833 REMOVAL........................................................................................................ 833 INSTALLATION................................................................................................... 834 DOOR-MOUNTED CURTAIN AIR BAG MODULE ................................................................................... 835 Exploded View...................................................................................................... 835 Removal and Installation........................................................................................... 835 REMOVAL........................................................................................................ 835 INSTALLATION................................................................................................... 836 POP-UP ROLL BAR ....................................................................................................... 837 Exploded View...................................................................................................... 837 Removal and Installation........................................................................................... 837 REMOVAL........................................................................................................ 838 INSTALLATION................................................................................................... 839 Removal When Pop-up Roll Bar is Activated While Soft Top is Closed............................................. 839 When rear glass is broken and pop-up roll bar is deployed.................................................. 839 When pop-up roll bar is deployed and rear glass is not broken.............................................. 840 CRASH ZONE SENSOR...................................................................................................... 842 Exploded View...................................................................................................... 842 Removal and Installation........................................................................................... 842 REMOVAL........................................................................................................ 842 INSTALLATION................................................................................................... 842 SATELLITE SENSOR....................................................................................................... 844 Exploded View...................................................................................................... 844 Removal and Installation........................................................................................... 844 DOOR SATELLITE SENSOR.......................................................................................... 844 Removal.................................................................................................... 844 Installation............................................................................................... 845 SATELLITE SENSOR............................................................................................... 845 Removal.................................................................................................... 845 Installation............................................................................................... 845 DIAGNOSIS SENSOR UNIT.................................................................................................. 846 Exploded View...................................................................................................... 846 Removal and Installation........................................................................................... 846 REMOVAL........................................................................................................ 846 INSTALLATION................................................................................................... 847 FRONT SEAT BELT PRE-TENSIONER.......................................................................................... 848 Removal and Installation........................................................................................... 848 OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT............................................................................ 849 Removal and Installation........................................................................................... 849 For removal and installation................................................................................... 849 ST................................................................................................................................. 850 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 850 PRECAUTION................................................................................................................. 852 PRECAUTIONS............................................................................................................ 852 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 852 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 852 Precaution for Battery Service..................................................................................... 852 Service Notice or Precautions for Steering System.................................................................. 852 PREPARATION................................................................................................................ 853 PREPARATION............................................................................................................ 853 Special Service Tools.............................................................................................. 853 Commercial Service Tools........................................................................................... 854 SYSTEM DESCRIPTION......................................................................................................... 856 COMPONENT PARTS........................................................................................................ 856 Component Parts Location (Heated Steering Wheel)................................................................... 856 Component Description (Heated Steering Wheel)...................................................................... 856 Heated Steering Wheel.............................................................................................. 856 Heated Steering Wheel Switch....................................................................................... 856 Heated Steering Wheel Relay........................................................................................ 856 SYSTEM................................................................................................................. 857 System Description (Heated Steering Wheel)......................................................................... 857 SYSTEM DIAGRAM................................................................................................. 857 WIRING DIAGRAM............................................................................................................. 858 HEATED STEERING WHEEL.................................................................................................. 858 Wiring Diagram..................................................................................................... 858 BASIC INSPECTION........................................................................................................... 861 DIAGNOSIS AND REPAIR WORK FLOW......................................................................................... 861 WorkFlow (Heated Steering Wheel)................................................................................... 861 DETAILED FLOW.................................................................................................. 861 STEERING WHEEL......................................................................................................... 862 Inspection......................................................................................................... 862 NEUTRAL POSITION STEERING WHEEL................................................................................ 862 STEERING WHEEL TURNING FORCE................................................................................... 862 RACK SLIDING FORCE............................................................................................. 862 FRONT WHEEL TURNING ANGLE...................................................................................... 862 DTC/CIRCUIT DIAGNOSIS...................................................................................................... 864 HEATED STEERING WHEEL SYSTEM........................................................................................... 864 Component Function Check........................................................................................... 864 Diagnosis Procedure................................................................................................ 864 Component Inspection (Heated Steering Wheel)....................................................................... 866 Component Inspection (Heated Steering Wheel Relay)................................................................. 867 HEATED STEERING WHEEL SWITCH INDICATOR LAMP............................................................................ 868 Component Function Check........................................................................................... 868 Diagnosis Procedure................................................................................................ 868 Component Inspection (Heated Steering Wheel Relay)................................................................. 870 SYMPTOM DIAGNOSIS.......................................................................................................... 871 HEATED STEERING WHEEL SYSTEM DOES NOT ACTIVATE......................................................................... 871 Description ....................................................................................................... 871 Diagnosis Procedure................................................................................................ 871 HEATED STEERING WHEEL SWITCH INDICATOR LAMP DOES NOT TURN ON........................................................... 874 Description ....................................................................................................... 874 Diagnosis Procedure................................................................................................ 874 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 877 NVH Troubleshooting Chart.......................................................................................... 877 PERIODIC MAINTENANCE....................................................................................................... 878 POWER STEERING FLUID................................................................................................... 878 Inspection......................................................................................................... 878 FLUID LEVEL.................................................................................................... 878 FLUID LEAKAGE.................................................................................................. 878 AIR BLEEDING HYDRAULIC SYSTEM.................................................................................. 878 STEERING WHEEL......................................................................................................... 880 Inspection......................................................................................................... 880 STEERING WHEEL AXIAL END PLAY.................................................................................. 880 STEERING WHEEL PLAY............................................................................................ 880 REMOVAL AND INSTALLATION................................................................................................... 881 STEERING WHEEL......................................................................................................... 881 Exploded View...................................................................................................... 881 Removal and Installation........................................................................................... 881 REMOVAL........................................................................................................ 881 INSTALLATION................................................................................................... 881 STEERING COLUMN........................................................................................................ 882 Exploded View...................................................................................................... 882 Removal and Installation........................................................................................... 882 REMOVAL........................................................................................................ 882 INSTALLATION................................................................................................... 883 Inspection......................................................................................................... 883 INSPECTION AFTER REMOVAL....................................................................................... 883 INSPECTION AFTER INSTALLATION.................................................................................. 884 LOWER SHAFT............................................................................................................ 885 Exploded View...................................................................................................... 885 Removal and Installation........................................................................................... 885 REMOVAL........................................................................................................ 885 INSTALLATION................................................................................................... 886 Inspection......................................................................................................... 887 STEERING GEAR AND LINKAGE.............................................................................................. 888 Exploded View...................................................................................................... 888 REMOVAL........................................................................................................ 888 DISASSEMBLY.................................................................................................... 888 Removal and Installation........................................................................................... 889 REMOVAL........................................................................................................ 889 INSTALLATION................................................................................................... 890 Disassembly and Assembly........................................................................................... 891 DISASSEMBLY.................................................................................................... 891 ASSEMBLY....................................................................................................... 892 Inspection......................................................................................................... 896 INSPECTION AFTER DISASSEMBLY................................................................................... 896 Boot....................................................................................................... 896 Rack Assembly.............................................................................................. 896 Gear-Sub Assembly.......................................................................................... 896 Gear Housing Assembly...................................................................................... 897 Outer Socket and Inner Socket.............................................................................. 897 BALL JOINT SWINGING TORQUE................................................................................. 897 BALL JOINT ROTATING TORQUE................................................................................. 897 BALL JOINT AXIAL END PLAY.................................................................................. 897 INSPECTION AFTER INSTALLATION.................................................................................. 897 POWER STEERING OIL PUMP................................................................................................ 898 Exploded View...................................................................................................... 898 REMOVAL........................................................................................................ 898 DISASSEMBLY.................................................................................................... 898 Removal and Installation........................................................................................... 899 REMOVAL........................................................................................................ 899 INSTALLATION................................................................................................... 899 Disassembly and Assembly........................................................................................... 899 DISASSEMBLY.................................................................................................... 899 ASSEMBLY....................................................................................................... 900 Inspection......................................................................................................... 902 RELIEF OIL PRESSURE............................................................................................ 902 BEFORE DISASSEMBLY............................................................................................. 903 AFTER DISASSEMBLY.............................................................................................. 903 Body Assembly and Rear Cover Inspection.................................................................... 903 Cartridge Assembly Inspection.............................................................................. 903 Side Plate Inspection...................................................................................... 903 Flow Control Valve Inspection.............................................................................. 903 HYDRAULIC LINE......................................................................................................... 904 Exploded View...................................................................................................... 904 Removal and Installation........................................................................................... 904 HEATED STEERING WHEEL SWITCH........................................................................................... 906 Removal and Installation........................................................................................... 906 REMOVAL........................................................................................................ 906 INSTALLATION................................................................................................... 906 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 907 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 907 General Specifications............................................................................................. 907 Steering Wheel Axial End Play and Play............................................................................. 907 Steering Wheel Turning Force....................................................................................... 907 Steering Angle..................................................................................................... 907 Steering Column Length............................................................................................. 907 Steering Column Mounting Dimensions................................................................................ 907 Steering Column Operating Range.................................................................................... 907 Lower Shaft Length................................................................................................. 908 Rack Sliding Force................................................................................................. 908 Rack Stroke........................................................................................................ 908 Socket Swing Force and Rotating Torque............................................................................. 908 SWING FORCE.................................................................................................... 908 ROTATING TORQUE................................................................................................ 908 Socket Axial End Play.............................................................................................. 908 Inner Socket Length................................................................................................ 908 Relief Oil Pressure................................................................................................ 908 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 STC................................................................................................................................ 909 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 909 PRECAUTION................................................................................................................. 910 PRECAUTIONS............................................................................................................ 910 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 910 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 910 Precaution for Battery Service..................................................................................... 910 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 910 SYSTEM DESCRIPTION......................................................................................................... 911 COMPONENT PARTS........................................................................................................ 911 Component Parts Location........................................................................................... 911 Component Description.............................................................................................. 911 Power Steering Control Unit........................................................................................ 911 Power Steering Solenoid Valve...................................................................................... 911 SYSTEM................................................................................................................. 912 EPS SYSTEM......................................................................................................... 912 EPS SYSTEM : System Diagram.................................................................................... 912 CONTROL DIAGRAM............................................................................................ 912 CROSS-SECTIONAL VIEW....................................................................................... 912 EPS SYSTEM : System Description................................................................................ 912 OPERATION PRINCIPLE........................................................................................ 913 During Parking (When Turning The Steering Wheel To The Right.)......................................... 913 During High-speed Operation............................................................................ 913 EPS SYSTEM : Fail-Safe......................................................................................... 913 EPS system................................................................................................. 913 ECU DIAGNOSIS INFORMATION.................................................................................................. 915 POWER STEERING CONTROL UNIT............................................................................................ 915 Reference Value.................................................................................................... 915 TERMINAL LAYOUT................................................................................................ 915 PHYSICAL VALUES................................................................................................ 915 Fail-Safe.......................................................................................................... 916 EPS system..................................................................................................... 916 WIRING DIAGRAM............................................................................................................. 917 POWER STEERING CONTROL SYSTEM.......................................................................................... 917 Wiring Diagram - ELECTRONICALLY CONTROLLED POWER STEERING SYSTEM -................................................. 917 BASIC INSPECTION........................................................................................................... 920 DIAGNOSIS AND REPAIR WORK FLOW......................................................................................... 920 Work Flow.......................................................................................................... 920 DETAILED FLOW.................................................................................................. 920 DTC/CIRCUIT DIAGNOSIS...................................................................................................... 921 POWER SUPPLY AND GROUND CIRCUIT........................................................................................ 921 Description........................................................................................................ 921 Diagnosis Procedure................................................................................................ 921 POWER STEERING SOLENOID VALVE.......................................................................................... 922 Diagnosis Procedure................................................................................................ 922 Component Inspection............................................................................................... 923 ENGINE SPEED SIGNAL CIRCUIT............................................................................................ 924 Description........................................................................................................ 924 Diagnosis Procedure................................................................................................ 924 VEHICLE SPEED SIGNAL CIRCUIT........................................................................................... 926 Description........................................................................................................ 926 Diagnosis Procedure................................................................................................ 926 SYMPTOM DIAGNOSIS.......................................................................................................... 928 UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION).............................................................. 928 Description........................................................................................................ 928 Diagnosis Procedure................................................................................................ 928 REMOVAL AND INSTALLATION................................................................................................... 929 POWER STEERING CONTROL UNIT............................................................................................ 929 Removal and Installation........................................................................................... 929 REMOVAL........................................................................................................ 929 INSTALLATION................................................................................................... 929 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 STR................................................................................................................................ 930 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 930 PRECAUTION................................................................................................................. 931 PRECAUTIONS............................................................................................................ 931 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 931 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 931 Precaution for Battery Service..................................................................................... 931 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 931 PREPARATION................................................................................................................ 932 PREPARATION............................................................................................................ 932 Special Service Tools.............................................................................................. 932 Commercial Service Tools........................................................................................... 932 SYSTEM DESCRIPTION......................................................................................................... 933 COMPONENT PARTS........................................................................................................ 933 STARTING SYSTEM.................................................................................................... 933 STARTING SYSTEM : Component Parts Location..................................................................... 933 STARTING SYSTEM : Component Description........................................................................ 933 SYSTEM................................................................................................................. 934 STARTING SYSTEM.................................................................................................... 934 STARTING SYSTEM : System Diagram............................................................................... 934 STARTING SYSTEM : System Description........................................................................... 934 WIRING DIAGRAM............................................................................................................. 935 STARTING SYSTEM........................................................................................................ 935 Wiring Diagram..................................................................................................... 935 BASIC INSPECTION........................................................................................................... 938 DIAGNOSIS AND REPAIR WORKFLOW.......................................................................................... 938 Work Flow.......................................................................................................... 938 OVERALL SEQUENCE............................................................................................... 938 DETAILED FLOW.................................................................................................. 938 DTC/CIRCUIT DIAGNOSIS...................................................................................................... 941 B TERMINAL CIRCUIT..................................................................................................... 941 Description........................................................................................................ 941 Diagnosis Procedure................................................................................................ 941 S CONNECTOR CIRCUIT.................................................................................................... 942 Description........................................................................................................ 942 Diagnosis Procedure................................................................................................ 942 SYMPTOM DIAGNOSIS.......................................................................................................... 943 STARTING SYSTEM........................................................................................................ 943 Symptom Table...................................................................................................... 943 REMOVAL AND INSTALLATION................................................................................................... 944 STARTER MOTOR.......................................................................................................... 944 Exploded View...................................................................................................... 944 REMOVAL........................................................................................................ 944 DISASSEMBLY.................................................................................................... 944 Removal and Installation........................................................................................... 945 REMOVAL........................................................................................................ 945 INSTALLATION................................................................................................... 945 Inspection......................................................................................................... 946 INSPECTION AFTER DISASSEMBLY................................................................................... 946 Pinion/Clutch Check........................................................................................ 946 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 947 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 947 Starter Motor...................................................................................................... 947 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 VTL................................................................................................................................ 948 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 948 PRECAUTION................................................................................................................. 950 PRECAUTIONS............................................................................................................ 950 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 950 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 950 PREPARATION................................................................................................................ 951 PREPARATION............................................................................................................ 951 Commercial Service Tool............................................................................................ 951 SYSTEM DESCRIPTION......................................................................................................... 952 VENTILATION SYSTEM..................................................................................................... 952 System Description................................................................................................. 952 SWITCH AND THEIR CONTROL FUNCTION.............................................................................. 952 AIR DISTRIBUTION............................................................................................... 953 REMOVAL AND INSTALLATION................................................................................................... 954 DUCT AND GRILLE........................................................................................................ 954 Exploded View...................................................................................................... 954 FRONT.......................................................................................................... 954 REAR........................................................................................................... 954 CENTER VENTILATOR GRILLE........................................................................................... 955 CENTER VENTILATOR GRILLE : Removal and Installation............................................................ 955 REMOVAL.................................................................................................... 955 INSTALLATION............................................................................................... 955 SIDE VENTILATOR GRILLE............................................................................................. 956 SIDE VENTILATOR GRILLE : Removal and Installation.............................................................. 956 REMOVAL.................................................................................................... 956 INSTALLATION............................................................................................... 956 SIDE DEFROSTER GRILLE.............................................................................................. 956 SIDE DEFROSTER GRILLE : Removal and Installation............................................................... 956 REMOVAL.................................................................................................... 956 INSTALLATION............................................................................................... 956 VENTILATOR DUCT.................................................................................................... 956 VENTILATOR DUCT : Removal and Installation..................................................................... 956 REMOVAL.................................................................................................... 956 INSTALLATION............................................................................................... 957 UPPER VENTILATOR DUCT.............................................................................................. 957 UPPER VENTILATOR DUCT : Removal and Installation............................................................... 957 REMOVAL.................................................................................................... 957 INSTALLATION............................................................................................... 957 DEFROSTER NOZZLE AND SIDE DEFROSTER NOZZLE......................................................................... 957 DEFROSTER NOZZLE AND SIDE DEFROSTER NOZZLE : Removal and Installation.......................................... 957 REMOVAL.................................................................................................... 957 INSTALLATION............................................................................................... 958 FRONT FOOT DUCT.................................................................................................... 958 FRONT FOOT DUCT : Removal and Installation..................................................................... 958 REMOVAL.................................................................................................... 958 Driver Side............................................................................................ 958 Passenger Side......................................................................................... 958 INSTALLATION............................................................................................... 958 HEATER DUCT........................................................................................................ 959 HEATER DUCT : Removal and Installation......................................................................... 959 REMOVAL.................................................................................................... 959 INSTALLATION............................................................................................... 959 REAR FOOT DUCT 1................................................................................................... 959 REAR FOOT DUCT 1 : Removal and Installation.................................................................... 959 REMOVAL.................................................................................................... 959 Driver Side............................................................................................ 959 Passenger Side......................................................................................... 959 INSTALLATION............................................................................................... 959 REAR FOOT DUCT 2................................................................................................... 959 REAR FOOT DUCT 2 : Removal and Installation.................................................................... 960 REMOVAL.................................................................................................... 960 Driver Side............................................................................................ 960 Passenger Side......................................................................................... 960 INSTALLATION............................................................................................... 960 REAR FOOT DUCT 3................................................................................................... 960 REAR FOOT DUCT 3 : Removal and Installation.................................................................... 960 REMOVAL.................................................................................................... 960 Driver Side............................................................................................ 960 Passenger Side......................................................................................... 960 INSTALLATION............................................................................................... 961 REAR VENTILATOR DUCT 1............................................................................................. 961 REAR VENTILATOR DUCT 1 : Removal and Installation.............................................................. 961 REMOVAL.................................................................................................... 961 INSTALLATION............................................................................................... 961 REAR VENTILATOR DUCT 2............................................................................................. 961 REAR VENTILATOR DUCT 2 : Removal and Installation.............................................................. 961 REMOVAL.................................................................................................... 961 INSTALLATION............................................................................................... 962 REAR VENTILATOR DUCT 3............................................................................................. 962 REAR VENTILATOR DUCT 3 : Removal and Installation.............................................................. 962 REMOVAL.................................................................................................... 962 INSTALLATION............................................................................................... 962 REAR VENTILATOR GRILLE............................................................................................. 962 REAR VENTILATOR GRILLE : Removal and Installation.............................................................. 962 REMOVAL.................................................................................................... 962 INSTALLATION............................................................................................... 963 BLOWER UNIT............................................................................................................ 964 Exploded View...................................................................................................... 964 REMOVAL........................................................................................................ 964 DISASSEMBLY.................................................................................................... 964 Removal and Installation........................................................................................... 965 REMOVAL........................................................................................................ 965 INSTALLATION................................................................................................... 966 BLOWER MOTOR........................................................................................................... 967 Exploded View...................................................................................................... 967 Removal and Installation........................................................................................... 967 REMOVAL........................................................................................................ 967 INSTALLATION................................................................................................... 967 IN-CABIN MICROFILTER................................................................................................... 968 Exploded View...................................................................................................... 968 Removal and Installation........................................................................................... 968 REMOVAL........................................................................................................ 968 INSTALLATION................................................................................................... 968 Replacement........................................................................................................ 968 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................... 969 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 969 In-cabin microfilter............................................................................................... 969 WCS................................................................................................................................ 970 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents.............................................................................................................. 970 PRECAUTION................................................................................................................. 972 PRECAUTIONS............................................................................................................ 972 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................... 972 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................................... 972 Precaution for Battery Service..................................................................................... 972 Service Procedure Precautions for Models with a Pop-up Roll Bar.................................................... 972 SYSTEM DESCRIPTION......................................................................................................... 973 COMPONENT PARTS........................................................................................................ 973 Component Parts Location........................................................................................... 973 Component Description.............................................................................................. 973 Combination Meter.................................................................................................. 974 WARNING CHIME SYSTEM................................................................................................... 975 WARNING CHIME SYSTEM............................................................................................... 975 WARNING CHIME SYSTEM : System Diagram.......................................................................... 975 WARNING CHIME SYSTEM : System Description...................................................................... 975 COMBINATION METER.......................................................................................... 975 BCM........................................................................................................ 975 WARNING CHIME FUNCTION LIST................................................................................ 975 WARNING CHIME SYSTEM : Fail-Safe............................................................................... 976 FAIL-SAFE.................................................................................................. 976 LIGHT REMINDER WARNING CHIME....................................................................................... 977 LIGHT REMINDER WARNING CHIME : System Diagram.................................................................. 977 LIGHT REMINDER WARNING CHIME : System Description.............................................................. 977 DESCRIPTION................................................................................................ 977 WARNING OPERATION CONDITIONS............................................................................... 977 WARNING CANCEL CONDITIONS.................................................................................. 977 SEAT BELT WARNING CHIME............................................................................................ 977 SEAT BELT WARNING CHIME : System Diagram....................................................................... 977 SEAT BELT WARNING CHIME : System Description................................................................... 977 DESCRIPTION................................................................................................ 977 WARNING OPERATION CONDITIONS............................................................................... 978 WARNING CANCEL CONDITIONS.................................................................................. 978 PARKING BRAKE RELEASE WARNING CHIME................................................................................ 978 PARKING BRAKE RELEASE WARNING CHIME : System Diagram........................................................... 978 PARKING BRAKE RELEASE WARNING CHIME : System Description....................................................... 978 DESCRIPTION................................................................................................ 978 WARNING OPERATION CONDITIONS............................................................................... 978 WARNING CANCEL CONDITIONS.................................................................................. 978 KEY WARNING CHIME.................................................................................................. 978 KEY WARNING CHIME : System Diagram............................................................................. 979 KEY WARNING CHIME : System Description......................................................................... 979 DESCRIPTION................................................................................................ 979 WARNING OPERATION CONDITIONS............................................................................... 979 WARNING CANCEL CONDITIONS.................................................................................. 979 DIAGNOSIS SYSTEM (METER)............................................................................................... 980 CONSULT Function................................................................................................... 980 CONSULT APPLICATION ITEMS...................................................................................... 980 SELF DIAG RESULT............................................................................................... 980 DATA MONITOR................................................................................................... 980 Display Item List.......................................................................................... 980 SPECIAL FUNCTION............................................................................................... 982 Special menu............................................................................................... 982 W/L ON HISTORY............................................................................................. 982 Display Item............................................................................................... 982 DIAGNOSIS SYSTEM (BCM)................................................................................................. 984 COMMON ITEM........................................................................................................ 984 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)............................................................. 984 APPLICATION ITEM........................................................................................... 984 SYSTEM APPLICATION......................................................................................... 984 FREEZE FRAME DATA (FFD).................................................................................... 984 BUZZER............................................................................................................. 985 BUZZER : CONSULT Function (BCM - BUZZER)....................................................................... 985 CONSULT APPLICATION ITEMS.................................................................................. 985 DATA MONITOR............................................................................................... 986 ACTIVE TEST................................................................................................ 986 ECU DIAGNOSIS INFORMATION.................................................................................................. 987 COMBINATION METER...................................................................................................... 987 Reference Value.................................................................................................... 987 VALUES ON THE DIAGNOSIS TOOL................................................................................... 987 TERMINAL LAYOUT................................................................................................ 989 PHYSICAL VALUES................................................................................................ 989 Fail-Safe.......................................................................................................... 992 FAIL-SAFE...................................................................................................... 992 DTC Index.......................................................................................................... 993 BCM (BODY CONTROL MODULE).............................................................................................. 994 List of ECU Reference.............................................................................................. 994 WIRING DIAGRAM............................................................................................................. 995 WARNING CHIME SYSTEM................................................................................................... 995 Wiring Diagram..................................................................................................... 995 BASIC INSPECTION...........................................................................................................1000 DIAGNOSIS AND REPAIR WORKFLOW..........................................................................................1000 Work Flow..........................................................................................................1000 OVERALL SEQUENCE...............................................................................................1000 DETAILED FLOW..................................................................................................1000 DTC/CIRCUIT DIAGNOSIS......................................................................................................1002 POWER SUPPLY AND GROUND CIRCUIT........................................................................................1002 COMBINATION METER..................................................................................................1002 COMBINATION METER : Diagnosis Procedure........................................................................1002 METER BUZZER CIRCUIT...................................................................................................1003 Description........................................................................................................1003 Component Function Check...........................................................................................1003 Diagnosis Procedure................................................................................................1003 SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT.................................................................................1004 Description........................................................................................................1004 Component Function Check...........................................................................................1004 Diagnosis Procedure................................................................................................1004 Component Inspection...............................................................................................1005 SYMPTOM DIAGNOSIS..........................................................................................................1006 THE PARKING BRAKE RELEASE WARNING CONTINUES SOUNDING, OR DOES NOT SOUND................................................1006 Description........................................................................................................1006 Diagnosis Procedure................................................................................................1006 THE LIGHT REMINDER WARNING DOES NOT SOUND..............................................................................1007 Description........................................................................................................1007 Diagnosis Procedure................................................................................................1007 THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND............................................................1008 Description........................................................................................................1008 Diagnosis Procedure................................................................................................1008 THE KEY WARNING DOES NOT SOUND.........................................................................................1009 Description........................................................................................................1009 Diagnosis Procedure................................................................................................1009 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 WT.................................................................................................................................1010 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents..............................................................................................................1010 PRECAUTION.................................................................................................................1012 PRECAUTIONS............................................................................................................1012 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".........................1012 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...............................................1012 Precaution for Battery Service.....................................................................................1012 Service Procedure Precautions for Models with a Pop-up Roll Bar....................................................1012 Service Notice and Precautions for TPMS............................................................................1012 Service Notice and Precautions for Road Wheel......................................................................1013 PREPARATION................................................................................................................1014 PREPARATION............................................................................................................1014 Special Service Tool...............................................................................................1014 Commercial Service Tool............................................................................................1014 SYSTEM DESCRIPTION.........................................................................................................1015 COMPONENT PARTS........................................................................................................1015 Component Parts Location...........................................................................................1015 Component Description..............................................................................................1015 BCM................................................................................................................1015 Tire Pressure Sensor...............................................................................................1016 Tire Pressure Receiver.............................................................................................1016 Information Display................................................................................................1016 TPMS...................................................................................................................1017 System Description.................................................................................................1017 SYSTEM DIAGRAM.................................................................................................1017 INPUT/OUTPUT SIGNAL............................................................................................1017 LOW TIRE PRESSURE WARNING LAMP INDICATION CONDITION............................................................1017 DIAGNOSIS SYSTEM (BCM).................................................................................................1018 COMMON ITEM........................................................................................................1018 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM).............................................................1018 APPLICATION ITEM...........................................................................................1018 SYSTEM APPLICATION.........................................................................................1018 FREEZE FRAME DATA (FFD)....................................................................................1018 AIR PRESSURE MONITOR...............................................................................................1019 AIR PRESSURE MONITOR : CONSULT Function (BCM - AIR PRESSURE MONITOR)...........................................1019 APPLICATION ITEMS..........................................................................................1019 SELF DIAGNOSTIC RESULT.....................................................................................1020 DATA MONITOR MODE..........................................................................................1020 ACTIVE TEST MODE...........................................................................................1020 TEST ITEM LIST.........................................................................................1020 WORK SUPPORT MODE..........................................................................................1020 ECU DIAGNOSIS INFORMATION..................................................................................................1022 BCM....................................................................................................................1022 List of ECU Reference..............................................................................................1022 WIRING DIAGRAM.............................................................................................................1023 TIRE PRESSURE MONITORING SYSTEM........................................................................................1023 Wiring Diagram.....................................................................................................1023 BASIC INSPECTION...........................................................................................................1026 DIAGNOSIS AND REPAIR WORK FLOW.........................................................................................1026 Work Flow .........................................................................................................1026 DETAILED FLOW..................................................................................................1026 ADDITIONAL SERVICE WHEN REPLACING BCM..................................................................................1028 Description........................................................................................................1028 Work Procedure.....................................................................................................1028 TIRE PRESSURE SENSOR WAKE UP OPERATION.................................................................................1029 Description........................................................................................................1029 Work Procedure.....................................................................................................1029 ID REGISTRATION .......................................................................................................1030 Description........................................................................................................1030 Work Procedure.....................................................................................................1030 DTC/CIRCUIT DIAGNOSIS......................................................................................................1032 C1704, C1705, C1706, C1707 LOW TIRE PRESSURE...........................................................................1032 Description........................................................................................................1032 DTC Logic..........................................................................................................1032 DTC DETECTION LOGIC............................................................................................1032 DTC CONFIRMATION PROCEDURE.....................................................................................1032 Diagnosis Procedure................................................................................................1032 C1708, C1709, C1710, C1711 TIRE PRESSURE SENSOR........................................................................1034 DTC Logic..........................................................................................................1034 DTC DETECTION LOGIC............................................................................................1034 DTC CONFIRMATION PROCEDURE.....................................................................................1034 Diagnosis Procedure................................................................................................1034 C1716, C1717, C1718, C1719 TIRE PRESSURE SENSOR........................................................................1037 DTC Logic..........................................................................................................1037 DTC DETECTION LOGIC............................................................................................1037 DTC CONFIRMATION PROCEDURE.....................................................................................1037 Diagnosis Procedure................................................................................................1037 C1729 VEHICLE SPEED SIGNAL.............................................................................................1038 Description........................................................................................................1038 DTC Logic..........................................................................................................1038 DTC DETECTION LOGIC............................................................................................1038 DTC CONFIRMATION PROCEDURE.....................................................................................1038 Diagnosis Procedure................................................................................................1038 C1734 BCM..............................................................................................................1039 DTC Logic..........................................................................................................1039 DTC DETECTION LOGIC............................................................................................1039 DTC CONFIRMATION PROCEDURE.....................................................................................1039 Diagnosis Procedure................................................................................................1039 TIRE PRESSURE RECEIVER.................................................................................................1041 Component Function Check...........................................................................................1041 Diagnosis Procedure................................................................................................1041 LOW TIRE PRESSURE WARNING LAMP.........................................................................................1043 Component Function Check...........................................................................................1043 Diagnosis Procedure................................................................................................1043 POWER SUPPLY AND GROUND CIRCUIT........................................................................................1044 Diagnosis Procedure................................................................................................1044 SYMPTOM DIAGNOSIS..........................................................................................................1045 TPMS...................................................................................................................1045 Symptom Table .....................................................................................................1045 LOW TIRE PRESSURE WARNING LAMP SYMPTOM CHART...................................................................1045 LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON........................................................................1048 Description........................................................................................................1048 Diagnosis Procedure................................................................................................1048 LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN OFF.......................................................................1049 Description........................................................................................................1049 Diagnosis Procedure................................................................................................1049 LOW TIRE PRESSURE WARNING LAMP BLINKS..................................................................................1050 Description........................................................................................................1050 Diagnosis Procedure................................................................................................1050 ID REGISTRATION CANNOT BE COMPLETED....................................................................................1051 Description........................................................................................................1051 Diagnosis Procedure................................................................................................1051 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................1052 NVH Troubleshooting Chart..........................................................................................1052 PERIODIC MAINTENANCE.......................................................................................................1053 ROAD WHEEL.............................................................................................................1053 Inspection.........................................................................................................1053 APPEARANCE.....................................................................................................1053 Wheel Balance Adjustment...........................................................................................1053 PREPARATION BEFORE ADJUSTMENT..................................................................................1053 ADJUSTMENT.....................................................................................................1053 Tire Rotation......................................................................................................1054 REMOVAL AND INSTALLATION...................................................................................................1055 ROAD WHEEL TIRE ASSEMBLY...............................................................................................1055 Exploded View......................................................................................................1055 Removal and Installation...........................................................................................1055 REMOVAL........................................................................................................1055 INSTALLATION...................................................................................................1055 Inspection.........................................................................................................1055 ALUMINUM WHEEL.................................................................................................1055 How to Handle Puncture Repair Agent................................................................................1056 TIRE PRESSURE SENSOR...................................................................................................1057 Exploded View......................................................................................................1057 Removal and Installation...........................................................................................1057 REMOVAL........................................................................................................1057 INSTALLATION...................................................................................................1058 TIRE PRESSURE RECEIVER.................................................................................................1059 Removal and Installation...........................................................................................1059 REMOVAL........................................................................................................1059 INSTALLATION...................................................................................................1059 SERVICE DATA AND SPECIFICATIONS (SDS)......................................................................................1060 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1060 Road Wheel.........................................................................................................1060 ALUMINUM WHEEL.................................................................................................1060 Tire Air Pressure..................................................................................................1060 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89 WW.................................................................................................................................1061 QUICK REFERENCE INDEX.......................................................................................................... 0 Table of Contents..............................................................................................................1061 PRECAUTION.................................................................................................................1063 PRECAUTIONS............................................................................................................1063 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".........................1063 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...............................................1063 Service Procedure Precautions for Models with a Pop-up Roll Bar....................................................1063 Precaution for Battery Service.....................................................................................1063 Precaution for Procedure without Cowl Top Cover....................................................................1064 SYSTEM DESCRIPTION.........................................................................................................1065 COMPONENT PARTS........................................................................................................1065 Component Parts Location...........................................................................................1065 Component Description..............................................................................................1066 Washer Switch......................................................................................................1066 SYSTEM.................................................................................................................1067 FRONT WIPER AND WASHER SYSTEM......................................................................................1067 FRONT WIPER AND WASHER SYSTEM : System Diagram.................................................................1067 FRONT WIPER AND WASHER SYSTEM : System Description.............................................................1067 OUTLINE....................................................................................................1067 FRONT WIPER BASIC OPERATION................................................................................1067 FRONT WIPER LO OPERATION...................................................................................1067 FRONT WIPER HI OPERATION...................................................................................1067 FRONT WIPER INT OPERATION..................................................................................1068 FRONT WIPER AUTO STOP OPERATION............................................................................1068 FRONT WIPER OPERATION LINKED WITH WASHER...................................................................1069 FRONT WIPER AND WASHER SYSTEM : Fail-Safe......................................................................1069 If No CAN Communication Is Available With BCM..............................................................1069 DIAGNOSIS SYSTEM (BCM).................................................................................................1070 COMMON ITEM........................................................................................................1070 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM).............................................................1070 APPLICATION ITEM...........................................................................................1070 SYSTEM APPLICATION.........................................................................................1070 FREEZE FRAME DATA (FFD)....................................................................................1070 WIPER..............................................................................................................1071 WIPER : CONSULT Function - WIPER...............................................................................1071 WORK SUPPORT...............................................................................................1071 DATA MONITOR...............................................................................................1072 ACTIVE TEST................................................................................................1072 DIAGNOSIS SYSTEM (IPDM E/R)............................................................................................1073 Diagnosis Description..............................................................................................1073 AUTO ACTIVE TEST...............................................................................................1073 Description................................................................................................1073 Operation Procedure........................................................................................1073 Inspection in Auto Active Test Mode........................................................................1073 Concept of auto active test................................................................................1074 Diagnosis chart in auto active test mode...................................................................1074 CONSULT Function (IPDM E/R)........................................................................................1075 APPLICATION ITEM...............................................................................................1075 SELF DIAGNOSTIC RESULT.........................................................................................1075 DATA MONITOR...................................................................................................1075 ACTIVE TEST....................................................................................................1076 ECU DIAGNOSIS INFORMATION..................................................................................................1078 BCM, IPDM E/R..........................................................................................................1078 List of ECU Reference..............................................................................................1078 WIRING DIAGRAM.............................................................................................................1079 WIPER AND WASHER SYSTEM................................................................................................1079 Wiring Diagram ....................................................................................................1079 BASIC INSPECTION...........................................................................................................1084 DIAGNOSIS AND REPAIR WORKFLOW..........................................................................................1084 Work Flow..........................................................................................................1084 OVERALL SEQUENCE...............................................................................................1084 DETAILED FLOW..................................................................................................1084 DTC/CIRCUIT DIAGNOSIS......................................................................................................1086 FRONT WIPER MOTOR LO CIRCUIT...........................................................................................1086 Component Function Check...........................................................................................1086 Diagnosis Procedure................................................................................................1086 FRONT WIPER MOTOR HI CIRCUIT...........................................................................................1087 Component Function Check...........................................................................................1087 Diagnosis Procedure................................................................................................1087 FRONT WIPER AUTO STOP SIGNAL CIRCUIT...................................................................................1088 Component Function Check...........................................................................................1088 Diagnosis Procedure................................................................................................1088 FRONT WIPER MOTOR GROUND CIRCUIT.......................................................................................1089 Diagnosis Procedure................................................................................................1089 WASHER SWITCH..........................................................................................................1090 Description........................................................................................................1090 Component Inspection...............................................................................................1090 SYMPTOM DIAGNOSIS..........................................................................................................1091 WIPER AND WASHER SYSTEM SYMPTOMS.......................................................................................1091 Symptom Table......................................................................................................1091 NORMAL OPERATING CONDITION.............................................................................................1093 Description........................................................................................................1093 FRONT WIPER MOTOR PROTECTION FUNCTION..........................................................................1093 FRONT WIPER DOES NOT OPERATE...........................................................................................1094 Description........................................................................................................1094 Diagnosis Procedure................................................................................................1094 REMOVAL AND INSTALLATION...................................................................................................1096 WASHER TANK............................................................................................................1096 Exploded View......................................................................................................1096 Removal and Installation...........................................................................................1096 REMOVAL........................................................................................................1096 INSTALLATION...................................................................................................1096 WASHER PUMP............................................................................................................1097 Exploded View......................................................................................................1097 Removal and Installation...........................................................................................1097 REMOVAL........................................................................................................1097 INSTALLATION...................................................................................................1097 WASHER LEVEL SWITCH....................................................................................................1098 Removal and Installation...........................................................................................1098 WASHER NOZZLE & TUBE...................................................................................................1099 Exploded View......................................................................................................1099 Hydraulic Layout...................................................................................................1099 WASHER NOZZLE......................................................................................................1099 WASHER NOZZLE : Removal and Installation.......................................................................1099 REMOVAL....................................................................................................1099 INSTALLATION...............................................................................................1100 WASHER NOZZLE : Inspection and Adjustment......................................................................1100 INSPECTION.................................................................................................1100 Check valve Inspection.................................................................................1100 ADJUSTMENT.................................................................................................1100 Washer Nozzle Spray Position Adjustment................................................................1100 WASHER TUBE........................................................................................................1101 WASHER TUBE : Removal and Installation.........................................................................1101 REMOVAL....................................................................................................1101 INSTALLATION...............................................................................................1101 FRONT WIPER ARM........................................................................................................1102 Exploded View......................................................................................................1102 Removal and Installation...........................................................................................1102 REMOVAL........................................................................................................1102 INSTALLATION...................................................................................................1102 Adjustment.........................................................................................................1103 WIPER BLADE POSITION ADJUSTMENT................................................................................1103 WIPER BLADE............................................................................................................1104 Exploded View......................................................................................................1104 Removal and Installation...........................................................................................1104 REMOVAL........................................................................................................1104 INSTALLATION...................................................................................................1104 Replacement........................................................................................................1104 FRONT WIPER DRIVE ASSEMBLY.............................................................................................1106 Exploded View......................................................................................................1106 REMOVAL VIEW...................................................................................................1106 DISASSEMBLY VIEW...............................................................................................1106 Removal and Installation...........................................................................................1106 REMOVAL........................................................................................................1106 INSTALLATION...................................................................................................1107 Disassembly and Assembly...........................................................................................1107 DISASSEMBLY....................................................................................................1107 ASSEMBLY.......................................................................................................1107 WIPER AND WASHER SWITCH................................................................................................1108 Exploded View......................................................................................................1108 POWER SUPPLY ROUTING CIRCUIT............................................................................................... 10 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................ 88 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................... 89
DESCRIPTION:
2011 NISSAN MURANO CrossCabriolet Z51 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2011 NISSAN Murano CrossCabriolet.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice
Important safety notice
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither parsonal safety nor the vehicle’s safety will be jeopardized by the service method selected.
2011 NISSAN MURANO CROSSCABRIOLET Z51 SERIES SERVICE MANUAL PDF DOWNLOAD:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
