2012 Arctic Cat 350 ATV Service Manual – PDF DOWNLOAD

Description

2012 Arctic Cat 350 ATV Service Manual

DESCRIPTION:

2012 Arctic Cat 350 ATV Service Manual 

FOREWORD:

This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2012 Arc- tic Cat 350 ATV model. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.

• When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of each component or system by carefully studying the complete manual.
• This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information.
• Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photo- graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.

TABLE OF CONTENTS:

2012 Arctic Cat 350 ATV Service Manual 

General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 9
Testing Engine Compression 10
Spark Plug 10
Muffler/Spark Arrester 11
Adjusting Throttle Cable 11
Adjusting Engine RPM (Idle) 12
Engine/Transmission Oil – Filter 12
Front Differential/Rear Drive Lubricant 13
Tires 13
Driveshaft/Coupling 14
Nuts/Bolts/Cap Screws 14
Ignition Timing 14
Lights 14
Shift Lever 16
Frame/Welds/Racks 16
Hydraulic Brake Systems 16
Burnishing Brake Pads 18
Checking/Replacing V-Belt 18
Engine/Transmission 22
Troubleshooting 23
Removing Engine/Transmission 26
Top-Side Components 28
Removing Top-Side Components 28
Servicing Top-Side Components 31
Installing Top-Side Components 38
Left-Side Components 42
Removing Left-Side Components 42
Servicing Left-Side Components 44
Installing Left-Side Components 45
Right-Side Components 46
Removing Right-Side Components 46
Servicing Right-Side Components 49
Installing Right-Side Components 50
Center Crankcase Components 53
Separating Crankcase Halves 53
Disassembling Crankcase Half 54
Servicing Center Crankcase Components 55
Assembling Crankcase Half 60
Joining Crankcase Halves 62
Installing Engine/Transmission 63
Fuel/Lubrication/Cooling 67
Electric Choke 67
Carburetor 67
Throttle Cable Free-Play 73
Engine RPM (Idle) 73
Gas Tank 73
Oil Filter/Oil Pump75
Testing Oil Pump Pressure75
Oil Cooler 76
Troubleshooting77
Electrical System78
Electrical Connections78
Battery78
RPM Limiter 79
Testing Electrical Components79
Accessory Receptacle/Connector 79
Brakelight Switch (Pressure) 79
Oil Temperature and Cooling Fan Switches 80
Fan Motor 80
Fuse Block/Power Distribution Module81
Ignition Coil 82
Speed Sensor 82
Ignition Switch83
Handlebar Control Switches84
Gear Position Switch 84
Stator Coil 84
Starter Relay 85
Starter Motor 85
CDI Unit86
Regulator/Rectifier 86
Lights86
Ignition Timing88
Troubleshooting89
Drive System 91
Front Differential91
Drive Axles 100
Rear Gear Case102
Hub102
Hand Brake Lever/Master Cylinder Assembly103
Hydraulic Brake Caliper104
Troubleshooting Drive System107
Troubleshooting Brake System107
Suspension108
Shock Absorbers108
Front A-Arms108
Rear A-Arms 109
Wheels and Tires 110
Troubleshooting111
Steering/Frame/Controls 112
Steering Post/Tie Rods 112
LCD Gauge 113
Handlebar Grip114
Throttle Control 114
Steering Knuckles 115
Measuring/Adjusting Toe-Out117
Front Rack117
Front Bumper Assembly118
Front Body Panel/Fender 118
Exhaust System119
Rear Body Panel/Rack 120
Seat121
Troubleshooting 122

2012 ARCTIC CAT 350 ATV SERVICE MANUAL – PDF DOWNLOAD:

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