2012 Dodge RAM 3500 HD Service Manual – PDF DOWNLOAD
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2012 Dodge RAM 3500 HD Service Manual – PDF DOWNLOAD
Description
2012 Dodge RAM 3500 HD Service Manual – PDF DOWNLOAD
DESCRIPTION:
2012 Dodge RAM 3500 HD Service Manual – PDF DOWNLOAD
2012 GENERAL INFORMATION:
WARNING
WARNINGS provide information to prevent personal injury and vehicle damage. Below is a list of general warnings that should be followed any time a vehicle is being serviced.
DESCRIPTION WARNING:
Always wear safety glasses for eye protection.
WARNING:
Use safety stands anytime a procedure requires being under a vehicle. WARNING: Be sure that the ignition switch always is in the off position, unless the procedure requires it to be on.
WARNING:
Set the parking brake when working on any vehicle. An automatic transmission should be in park. A manual transmission should be in neutral.
WARNING:
Operate the engine only in a well-ventilated area.
WARNING: Keep away from moving parts when the engine is running, especially the fan and belts.
WARNING:
To prevent serious burns, avoid contact with hot parts such as the radiator, exhaust manifold(s), tail pipe, catalytic converter and muffler.
WARNING:
Do not allow flame or sparks near the battery. Gases are always present in and around the battery.
WARNING:
Always remove rings, watches, loose hanging jewelry and avoid loose clothing.
DESCRIPTION:
CIRCUIT FUNCTIONS
All circuits in the diagrams use an alpha/numeric code to identify the wire and its function. To identify which circuit code applies to a system, refer to the Circuit Identification Code Chart below. This chart shows the main circuits only and does not show the secondary codes that may apply to some models
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING – WIRING HARNESS TESTING
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit there are several common tools necessary. These tools are listed and explained below.
ο¬ Jumper Wire – This is a test wire used to connect two points of a circuit. It can be used to bypass an open in a circuit.
WARNING:
Never use a jumper wire across a load, such as a motor, connected between a battery feed and ground.
ο¬ Voltmeter – Used to check for voltage on a circuit. Always connect the black lead to a known good ground and the red lead to the positive side of the circuit.
CAUTION:
Most of the electrical components used in today’s vehicles are Solid State. When checking voltages in these circuits, use a meter with a 10 – megohm or greater impedance rating.
TROUBLESHOOTING WIRING PROBLEMS:
When troubleshooting wiring problems there are six steps which can aid in the procedure. The steps are listed and explained below. Always check for non-factory items added to the vehicle before doing any diagnosis. If the vehicle is equipped with these items, disconnect them to verify these add-on items are not the cause of the problem.
1. Verify the problem.
2. Verify any related symptoms. Do this by performing operational checks on components that are in the same circuit. Refer to the appropriate wiring diagrams.
3. Analyze the symptoms. Use the wiring diagrams to determine what the circuit is doing, where the problem most likely is occurring and where the diagnosis will continue.
4. Isolate the problem area
5. Repair the problem area.
6. Verify the proper operation. For this step, check for proper operation of all items on the repaired circuit. Refer to the appropriate wiring diagrams
TABLE OF CONTENTS:
2012 Dodge RAM 3500 HD Service Manual – PDF DOWNLOAD
01-General Information.pdf...................................................... 1 01-General Information-Non DTC Based.pdf.................................... 1 02-General Information Mopar Accessories.pdf................................ 36 03-General Information-Scan Tool Non DTC Based.pdf.......................... 218 04-General Information-Special Tools DTC Based.pdf.......................... 224 05-General Information-Special Tools Non DTC Based.pdf...................... 226 06-General Information-Vehicle Data.pdf..................................... 227 08-General Information-DTC Index.pdf........................................ 240 09-General Information-Capacities.pdf....................................... 311 10-General Information-TPMS.pdf............................................. 369 02-Engine.pdf................................................................... 374 01-Engine Cooling System.pdf................................................ 374 02-5.7L Engine Service Information.pdf...................................... 526 03-6.7L Engine Service Information.pdf...................................... 783 04-Exhaust System.pdf....................................................... 1072 05-Fuel System.pdf.......................................................... 1123 06-Ignition System.pdf...................................................... 1360 07-Starting-Non DTC Based Diagnosis.pdf..................................... 1403 08-Starting System.pdf...................................................... 1409 03-Engine Performance and Emissions.pdf......................................... 1434 01-Driveability Diesel-Non DTC Based.pdf.................................... 1434 02-Driveability Gas-Non DTC Based.pdf....................................... 1502 03-Emission Apps-Diesel.pdf................................................. 1591 04-Emijssion Apps-Gas.pdf................................................... 1592 05-Emission Controls.pdf.................................................... 1593 06-Firing Order and Cylinder Identification.pdf............................. 1753 07-Mode 6 Diagnosis.pdf..................................................... 1758 08-PCM-Electrical Diagnosis 5.7L.pdf........................................ 1834 09-PCM -Diagnosis 6.7L Diesel.pdf........................................... 3749 04-Automatic Transmission.pdf................................................... 5196 01-66RFE Transmission.pdf................................................... 5196 02-AS68RC Transmission.pdf.................................................. 5623 03-PCM-Electrical Diagnosis 545RFE.pdf...................................... 5919 04-PCM-Electrical Diagnosis 66RFE.pdf....................................... 6326 05-PCM-Electrical Diagnosis 68RFE.pdf....................................... 6694 06-TCM-Electrical Diagnosis AS68RC.pdf...................................... 7099 05-Manual Transmission & Clutch.pdf............................................. 7479 01-G56 Manual Transmission.pdf.............................................. 7479 02-Clutch System.pdf........................................................ 7569 06-Transfer Case.pdf............................................................ 7592 01-Borg Warner BW44-46.pdf.................................................. 7592 02-Borg Warner BW44-47.pdf.................................................. 7629 03-New Venture NV271.pdf.................................................... 7671 04-New Venture NV273.pdf.................................................... 7744 05-FDCM (Final Drive Control Module) Diagnosis.pdf.......................... 7817 07-Drivelines & Axles.pdf....................................................... 8048 01-Front Axle-275FBI.pdf.................................................... 8048 02-Front Axle-9.25 AA.pdf................................................... 8149 03-Propeller Shaft.pdf...................................................... 8217 04-Rear Axle-10.5 AA.pdf.................................................... 8275 05-Rear Axle-11.5 AA.pdf.................................................... 8339 06-Rear Axle-302RBI.pdf..................................................... 8389 08-Steering & Suspension.pdf.................................................... 8493 01-Steering System.pdf...................................................... 8493 02-Front Suspension and Alignment.pdf....................................... 8596 03-Rear Suspension.pdf...................................................... 8736 04-TPM (Tire Pressure Monitor) Diagnosis.pdf................................ 8765 05-Tires and Wheels.pdf..................................................... 8824 09-Brakes.pdf................................................................... 8875 01-Base Brakes.pdf.......................................................... 8875 02-Base Brakes-Non DTC Based Diagnosis.pdf.................................. 9015 03-Antilock Brakes.pdf...................................................... 9033 04-Antilock Brakes Electrical Diagnosis.pdf................................. 9050 05-Integrated Trailer Brake (ITBM) Diagnosis.pdf............................ 9475 10-Electrical System & Wiring Diagrams.pdf...................................... 9540 01-Battery System.pdf....................................................... 9540 02-Charging System.pdf...................................................... 9579 03-Power Distribution.pdf................................................... 9591 04-Special Tools.pdf........................................................ 9612 05-Wiring Diagrams.pdf...................................................... 9613 11-HVAV-Heating & Air Conditioning.pdf.......................................... 9710 01-HVAC-Heating and Irconditioning Service Information.pdf.................. 9710 02-HVAC-Non DTC Diagnosis.pdf............................................... 9907 03-HVAC-Automatic Climate Control (ATC) Diagnosis.pdf....................... 9909 04-HVAC-Manual Climate Control (MTC) Diagnosis.pdf..........................10135 12-Restraints.pdf...............................................................10272 01-Restraints-Service Information.pdf.......................................10272 02-ORC (Occupant Restraint Controller) Diagnosis.pdf........................10409 13-Accessories & Equipment.pdf..................................................10820 ACCESSORIES AND EQUIPMENT - I.pdf...........................................10820 09-Amplifier Elctrical Diagnosis.pdf....................................10820 10-Audio & Video Service Information.pdf................................11105 11-Audio (Radio) Electrical Diagnosis.pdf...............................11156 12-Audio & Video Non DTC Based Diagnosis.pdf............................11353 13-Chime & Buzzer Service Information.pdf...............................11375 14-Communication Non DTC Diagnosis.pdf..................................11392 15-Driver Door Module-Electrical Diagnosis.pdf..........................11619 16-Electronic Control Modules-Service Information.pdf...................11894 17-Hands Free Module (HFM)-Electrical Diagnosis.pdf.....................11971 18-Heated & Cooled Accessories-Service Information.pdf..................11998 19-Heated Glass-Service Information.pdf.................................12014 20-Heated Mirrors-Service Information.pdf...............................12021 21-Heated Seat Module (HSM)-Electrical Diagnosis.pdf....................12023 22-Heated Seats-Service Information.pdf.................................12370 23-Heated Systems-Non DTC Based Diagnosis.pdf...........................12385 ACCESSORIES AND EQUIPMENT - II.pdf..........................................12390 24-Horn-Non DTC Based Diagnosis.pdf.....................................12390 25-Horn System-Service Information.pdf..................................12391 26-Instrument Cluster-Non DTC Based Diagnosis.pdf.......................12396 27-Instrument Cluster-Service Information.pdf...........................12399 28-Memory Seat Module (MSMD)-Electrical Diagnostics.pdf.................12458 29-Message Center-Service Information.pdf...............................12698 30-Mirror-Non-DTC Based Diagnostics.pdf.................................12724 31-Navigation & Telecommunication-Service Information.pdf...............12726 32-Park Assist Module (PAM)-Electrical Diagnostics.pdf..................12734 33-Passenger Door Module (PDM)-Electrical Diagnostics (DMFR).pdf........12906 34-Power Doors-Non-DTC Based Diagnostics.pdf............................13144 35-Power Locks-Service Information.pdf..................................13184 36-Power Mirrors-Service Information.pdf................................13198 37-Power Seats-Service Information.pdf..................................13202 38-Power Windows-Non-DTC-Based Diagnostics.pdf..........................13238 ACCESSORIES AND EQUIPMENT - III.pdf.........................................13244 39-Power Windows-Service Information.pdf................................13244 40-Seats-Non-DTC Based Diagnostics.pdf..................................13253 41-Speed Control-Service Information.pdf................................13258 42-Telecommunication-Non-DTC Based Diagnostics.pdf......................13268 43-Totally Integrated Power Module (TIPM)-Electrical Diagnostics.pdf....13273 44-Universal Transmitter.pdf............................................13745 45-Vehicle Theft-Non-DTC-Based Diagnostics.pdf..........................13752 46-Vehicle Theft Security-Service Information.pdf.......................13754 47-Video Entertainment System (VES3)-Electrical Diagnostics.pdf.........13770 48-Wiper System & Washer System-Non-DTC Based Diagnostics.pdf...........13789 49-Wiper System & Washer System-Service Information.pdf.................13791 50-Wireless Ignition Node (WIN) Electrical Diagnosis.pdf................13837 51-Body-Interior & Exterior.pdf.........................................13950 52-Frame & Bumpers.pdf..................................................14513 53-Power Top & Sunroof.pdf..............................................14559 91-CCN (Cabin Compartment Node) Diagnosis.pdf...........................14570 92-Exterior Lighting-Non DTC Based Diagnosis.pdf........................14736 93-Interior Lighting-Non DTC Based Diagnosis.pdf........................14747 94-Lamps and Lighting-Exterior.pdf......................................14754 95-Lamps and Lighting-Interior.pdf......................................14867
2012 DODGE RAM 3500 HD SERVICE MANUAL – PDF DOWNLOAD:
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