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2012 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
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Description
2012 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2012 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1168
Downloadable : Yes
File Type: PDF
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DESCRIPTION:
2012 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2012 NISSAN Maxima.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2012 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
fwd 1
Model Selection 1
QUICK REFERENCE INDEX 1
FOREWORD 2
Comments 3
QUICK REFERENCE CHART 4
A: GENERAL INFORMATION 1
GI – General Information 0
B: ENGINE 1
EM – Engine Mechanical 0
LU – Engine Lubrication System 0
CO – Engine Cooling System 0
EC – Engine Control System 0
FL – Fuel System 0
EX – Exhaust System 0
STR – Starting System 0
ACC – Accelerator Control System 0
C: HYBRID 1
D: TRANSMISSION & DRIVELINE 1
TM – Transaxle & Transmission 0
FAX – Front Axle 0
RAX – Rear Axle 0
E: SUSPENSION 1
FSU – Front Suspension 0
RSU – Rear Suspension 0
WT – Road Wheels & Tires 0
F: BRAKES 1
BR – Brake System 0
PB – Parking Brake System 0
BRC – Brake Control System 0
G: STEERING 1
ST – Steering System 0
STC – Steering Control System 0
H: RESTRAINTS 1
SB – Seat Belt 0
SR – SRS Airbag 0
SRC – SRS Airbag Control System 0
I: VENTILATION, HEATER & AIR CONDITIONER 1
VTL – Ventilation System 0
HA – Heater & Air Conditioning System 0
HAC – Heater & Air Conditioning Control System 0
J: BODY INTERIOR 1
INT – Interior 0
IP – Instrument Panel 0
SE – Seat 0
ADP – Automatic Drive Positioner 0
K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY 1
DLK – Door & Lock 0
SEC – Security Control System 0
GW – Glass & Window System 0
PWC – Power Window Control System 0
RF – Roof 0
EXT – Exterior 0
BRM – Body Repair Manual 0
L: DRIVER CONTROLS 1
MIR – Mirrors 0
EXL – Exterior Lighting System 0
INL – Interior Lighting System 0
WW – Wiper & Washer 0
DEF – Defogger 0
HRN – Horn 0
M: ELECTRICAL & POWER CONTROL 1
PWO – Power Outlet 0
BCS – Body Control System 0
LAN – LAN System 0
PCS – Power Control Syetem 0
CHG – Charging System 0
PG – Power Supply, Ground & Circuit Elements 0
N: DRIVER INFORMATION & MULTIMEDIA 1
MWI – Meter, Warning Lamp & Indicator 0
WCS – Warning Chime System 0
AV – Audio, Visual & Navigation System 0
O: CRUISE CONTROL 1
CCS – Cruise Control System 0
P: MAINTENANCE 1
MA – Maintenance 0
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
ACC 10
QUICK REFERENCE INDEX 0
Table of Contents 10
PRECAUTION 11
PRECAUTIONS 11
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 11
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 11
REMOVAL AND INSTALLATION 12
ACCELERATOR CONTROL SYSTEM 12
Exploded View 12
Removal and Installation 12
REMOVAL 12
INSTALLATION 12
SERVICE DATA AND SPECIFICATIONS (SDS) 14
SERVICE DATA AND SPECIFICATIONS (SDS) 14
Accelerator Control 14
PEDAL TRAVEL 14
BR 15
QUICK REFERENCE INDEX 0
Table of Contents 15
PRECAUTION 17
PRECAUTIONS 17
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 17
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 17
Precaution for Procedure without Cowl Top Cover 17
Precaution for Brake System 17
PREPARATION 19
PREPARATION 19
Special Service Tool 19
Commercial Service Tool 19
SYMPTOM DIAGNOSIS 20
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 20
NVH Troubleshooting Chart 20
BASIC INSPECTION 21
FRONT DISC BRAKE 21
BRAKE PAD 21
BRAKE PAD : Inspection of Pad 21
PAD WEAR 21
DISC ROTOR 21
DISC ROTOR : Inspection of Rotor 21
VISUAL 21
RUNOUT 21
THICKNESS 21
REAR DISC BRAKE 22
BRAKE PAD 22
BRAKE PAD : Inspection of Pad 22
PAD WEAR 22
DISC ROTOR 22
DISC ROTOR : Inspection of Rotor 22
VISUAL 22
RUNOUT 22
THICKNESS 22
BRAKE BOOSTER 23
Inspection 23
OPERATION 23
AIR TIGHT 23
VACUUM LINES 24
Inspection 24
VISUAL INSPECTION 24
CHECK VALVE INSPECTION 24
Airtightness Inspection 24
BRAKE MASTER CYLINDER 25
Inspection 25
LEAK INSPECTION 25
BRAKE TUBE AND HOSE 26
Hydraulic Circuit 26
FRONT BRAKE 26
FRONT BRAKE : Inspection 26
INSPECTION AFTER REMOVAL 26
REAR BRAKE 27
REAR BRAKE : Inspection 27
INSPECTION AFTER REMOVAL 27
PERIODIC MAINTENANCE 28
BRAKE PEDAL 28
Inspection and Adjustment 28
INSPECTION 28
ADJUSTMENT 28
BRAKE FLUID 30
Inspection 30
LEVEL CHECK 30
Drain and Refill 30
Bleeding Brake System 30
BLEEDING BRAKE SYSTEM 30
REMOVAL AND INSTALLATION 32
BRAKE PEDAL 32
Exploded View 32
Removal and Installation 32
REMOVAL 32
INSPECTION AFTER REMOVAL 32
INSTALLATION 33
BRAKE TUBE AND HOSE 34
Hydraulic Circuit 34
Removal and Installation of Front Brake Piping and Brake Hose 34
REMOVAL 34
INSTALLATION 35
Removal and Installation of Rear Brake Piping and Brake Hose 35
REMOVAL 35
INSTALLATION 36
Inspection After Installation 36
BRAKE MASTER CYLINDER 38
Exploded View 38
Removal and Installation 38
REMOVAL 38
INSTALLATION 38
BRAKE BOOSTER 40
Exploded View 40
Removal and installation 40
REMOVAL 40
INSTALLATION 41
VACUUM LINES 42
Exploded View 42
Removal and Installation 42
REMOVAL 42
INSPECTION AFTER REMOVAL 42
Visual Inspection 42
Valve Air-tightness Check 42
INSTALLATION 42
FRONT DISC BRAKE 44
Exploded View of Brake Pads 44
Removal and Installation of Brake Pads 44
REMOVAL 44
INSTALLATION 45
Brake Burnishing Procedure 45
Exploded View of Brake Caliper 46
Removal and Installation of Brake Caliper and Rotor 46
REMOVAL 46
INSTALLATION 47
REAR DISC BRAKE 49
Exploded View of Brake Pads 49
Removal and Installation of Brake Pads 49
REMOVAL 49
INSTALLATION 50
Brake Burnishing Procedure 50
Exploded View of Brake Caliper 51
Removal and Installation of Brake Caliper and Rotor 51
REMOVAL 51
INSTALLATION 52
UNIT DISASSEMBLY AND ASSEMBLY 53
FRONT DISC BRAKE 53
Disassembly and Assembly 53
DISASSEMBLY 53
INSPECTION AFTER DISASSEMBLY 54
Cylinder Body 54
Torque Member 54
Piston 54
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot 54
ASSEMBLY 54
REAR DISC BRAKE 56
Disassembly and Assembly 56
DISASSEMBLY 56
INSPECTION AFTER DISASSEMBLY 57
Cylinder Body 57
Torque Member 57
Piston 57
Sliding Pin Bolt and Sliding Pin Boot 57
ASSEMBLY 57
SERVICE DATA AND SPECIFICATIONS (SDS) 59
SERVICE DATA AND SPECIFICATIONS (SDS) 59
General Specifications 59
Brake Pedal 59
Check Valve 60
Brake Booster 60
Front Disc Brake 60
Rear Disc Brake 60
CCS 62
QUICK REFERENCE INDEX 0
Table of Contents 62
VQ35DE 63
PRECAUTION 63
PRECAUTIONS 63
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 63
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 63
SYSTEM DESCRIPTION 64
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 64
Information 64
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
CHG 65
QUICK REFERENCE INDEX 0
Table of Contents 65
BASIC INSPECTION 66
DIAGNOSIS AND REPAIR WORKFLOW 66
Work Flow (With EXP-800 NI or GR8-1200 NI) 66
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI 66
OVERALL SEQUENCE 67
DETAILED FLOW 67
Work Flow (Without EXP-800 NI or GR8-1200 NI) 69
OVERALL SEQUENCE 69
DETAILED FLOW 70
SYSTEM DESCRIPTION 72
CHARGING SYSTEM 72
System Diagram 72
System Description 72
Component Description 72
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM 73
System Diagram 73
System Description 73
Component Description 73
DTC/CIRCUIT DIAGNOSIS 74
CHARGING SYSTEM PRELIMINARY INSPECTION 74
Diagnosis Procedure 74
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION 75
Diagnosis Procedure 75
B TERMINAL CIRCUIT 77
Description 77
Diagnosis Procedure 77
L TERMINAL CIRCUIT (OPEN) 78
Description 78
Diagnosis Procedure 78
L TERMINAL CIRCUIT (SHORT) 80
Description 80
Diagnosis Procedure 80
S TERMINAL CIRCUIT 81
Description 81
Diagnosis Procedure 81
WIRING DIAGRAM 82
CHARGING SYSTEM 82
Wiring Diagram 82
SYMPTOM DIAGNOSIS 89
CHARGING SYSTEM 89
Symptom Table 89
PRECAUTION 90
PRECAUTIONS 90
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 90
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 90
Precaution for Power Generation Voltage Variable Control System 90
PREPARATION 91
PREPARATION 91
Special Service Tool 91
Commercial Service Tool 91
REMOVAL AND INSTALLATION 92
GENERATOR 92
Exploded View 92
Removal and Installation 92
REMOVAL 92
INSTALLATION 92
Inspection 93
GENERATOR PULLEY INSPECTION 93
SERVICE DATA AND SPECIFICATIONS (SDS) 94
SERVICE DATA AND SPECIFICATIONS (SDS) 94
Generator 94
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
CO 95
QUICK REFERENCE INDEX 0
Table of Contents 95
VQ35DE 96
PRECAUTION 96
PRECAUTIONS 96
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 96
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 96
Precaution for Liquid Gasket 96
REMOVAL OF LIQUID GASKET 96
LIQUID GASKET APPLICATION PROCEDURE 96
PREPARATION 98
PREPARATION 98
Special Service Tool 98
Commercial Service Tool 98
SYSTEM DESCRIPTION 100
OVERHEATING CAUSE ANALYSIS 100
Troubleshooting Chart 100
COOLING SYSTEM 102
Cooling Circuit 102
Schematic 102
PERIODIC MAINTENANCE 103
ENGINE COOLANT 103
System Inspection 103
CHECKING COOLING SYSTEM HOSES 103
CHECKING RESERVOIR LEVEL 103
CHECKING COOLING SYSTEM FOR LEAKS 103
CHECKING RADIATOR CAP 103
CHECKING RADIATOR 104
Changing Engine Coolant 104
DRAINING ENGINE COOLANT 104
REFILLING ENGINE COOLANT 105
FLUSHING COOLING SYSTEM 106
REMOVAL AND INSTALLATION 107
RADIATOR 107
Removal and Installation 107
REMOVAL 107
INSTALLATION 108
INSPECTION 108
Radiator 108
COOLING FAN 109
Removal and Installation 109
REMOVAL 109
INSTALLATION 109
WATER PUMP 110
Exploded View 110
Removal and Installation 110
REMOVAL 110
INSPECTION AFTER REMOVAL 112
INSTALLATION 112
THERMOSTAT AND THERMOSTAT HOUSING 115
Removal and Installation 115
REMOVAL 115
INSPECTION AFTER REMOVAL 115
INSTALLATION 116
WATER OUTLET AND WATER PIPING 117
Removal and Installation 117
REMOVAL 117
INSTALLATION 118
UNIT DISASSEMBLY AND ASSEMBLY 119
COOLING FAN 119
Disassembly and Assembly of Cooling Fan 119
DISASSEMBLY 119
ASSEMBLY 119
SERVICE DATA AND SPECIFICATIONS (SDS) 120
SERVICE DATA AND SPECIFICATIONS (SDS) 120
Capacity 120
Thermostat 120
Radiator 120
DEF 121
QUICK REFERENCE INDEX 0
Table of Contents 121
BASIC INSPECTION 123
DIAGNOSIS AND REPAIR WORKFLOW 123
Work Flow 123
OVERALL SEQUENCE 123
DETAILED FLOW 123
SYSTEM DESCRIPTION 126
REAR WINDOW DEFOGGER SYSTEM 126
System Diagram 126
System Description 126
Operation Description 126
Timer function 126
INPUT/OUTPUT SIGNAL CHART 126
Component Parts Location 127
Component Description 127
DIAGNOSIS SYSTEM (BCM) 129
COMMON ITEM 129
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 129
APPLICATION ITEM 129
SYSTEM APPLICATION 129
REAR WINDOW DEFOGGER 129
REAR WINDOW DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 130
DATA MONITOR 130
ACTIVE TEST 130
DTC/CIRCUIT DIAGNOSIS 131
REAR WINDOW DEFOGGER SWITCH 131
Description 131
Component Function Check 131
Diagnosis Procedure 131
REAR WINDOW DEFOGGER RELAY 133
Description 133
Component Function Check 133
Diagnosis Procedure 133
Component Inspection 134
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT 135
Description 135
Component Function Check 135
Diagnosis Procedure 135
Component Inspection 136
DRIVER SIDE DOOR MIRROR DEFOGGER 137
Description 137
Component Function Check 137
Diagnosis Procedure 137
Component Inspection 138
PASSENGER SIDE DOOR MIRROR DEFOGGER 139
Description 139
Component Function Check 139
Diagnosis Procedure 139
Component Inspection 140
ECU DIAGNOSIS INFORMATION 141
BCM (BODY CONTROL MODULE) 141
Reference Value 141
VALUES ON THE DIAGNOSIS TOOL 141
Terminal Layout 146
Physical Values 146
Fail Safe 162
DTC Inspection Priority Chart 163
DTC Index 164
WIRING DIAGRAM 167
REAR WINDOW DEFOGGER 167
Wiring Diagram 167
SYMPTOM DIAGNOSIS 176
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE 176
Diagnosis Procedure 176
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE 178
Diagnosis Procedure 178
BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES 179
Diagnosis Procedure 179
DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 180
Diagnosis Procedure 180
PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 181
Diagnosis Procedure 181
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 182
Diagnosis Procedure 182
PRECAUTION 183
PRECAUTIONS 183
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 183
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 183
Precaution for Work 183
PREPARATION 184
PREPARATION 184
Special Service Tool 184
Commercial Service Tool 184
REMOVAL AND INSTALLATION 185
FILAMENT 185
Inspection and Repair 185
INSPECTION 185
REPAIR 185
REPAIR EQUIPMENT 185
REPAIRING PROCEDURE 186
CONDENSER 187
Removal and Installation 187
REMOVAL 187
INSTALLATION 187
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
EX 188
QUICK REFERENCE INDEX 0
Table of Contents 188
PRECAUTION 189
PRECAUTIONS 189
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 189
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 189
PREPARATION 190
PREPARATION 190
Special Service Tool 190
Commercial Service Tool 190
PERIODIC MAINTENANCE 191
EXHAUST SYSTEM 191
Checking Exhaust System 191
REMOVAL AND INSTALLATION 192
EXHAUST SYSTEM 192
Exploded View 192
Removal and Installation 192
REMOVAL 192
INSTALLATION 192
INSPECTION AFTER INSTALLATION 193
FAX 194
QUICK REFERENCE INDEX 0
Table of Contents 194
SYMPTOM DIAGNOSIS 195
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 195
NVH Troubleshooting Chart 195
PRECAUTION 196
PRECAUTIONS 196
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 196
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 196
Precautions for Drive Shaft 196
PREPARATION 197
PREPARATION 197
Special Service Tool 197
Commercial Service Tool 197
PERIODIC MAINTENANCE 198
FRONT WHEEL HUB 198
Inspection 198
FRONT DRIVE SHAFT 199
Inspection 199
REMOVAL AND INSTALLATION 200
FRONT WHEEL HUB 200
Removal and Installation 200
REMOVAL 200
INSPECTION AFTER REMOVAL 200
INSTALLATION 201
FRONT DRIVE SHAFT 202
Removal and Installation (Left Side) 202
REMOVAL 202
INSPECTION AFTER REMOVAL 202
INSTALLATION 203
INSPECTION AFTER INSTALLATION 203
Removal and Installation (Right Side) 203
REMOVAL 203
INSPECTION AFTER REMOVAL 204
INSTALLATION 204
INSPECTION AFTER INSTALLATION 205
UNIT DISASSEMBLY AND ASSEMBLY 206
FRONT DRIVE SHAFT 206
Disassembly and Assembly (Left Side) 206
DISASSEMBLY 206
Transaxle Side 206
Wheel Side 207
Damper 207
INSPECTION AFTER DISASSEMBLY 207
Shaft 207
Joint Sub-assembly 207
Slide Joint Housing 208
Ball Cage 208
Steel Ball 208
Inner Race 208
Damper 208
ASSEMBLY 208
Transaxle Side 208
Wheel Side 210
Damper 211
Disassembly and Assembly (Right Side) 212
DISASSEMBLY 212
Transaxle Side 212
Wheel Side 213
Support Bearing 213
Damper 214
INSPECTION AFTER DISASSEMBLY 214
Shaft 214
Joint Sub-assembly 214
Sliding Joint Housing and Spider Assembly 214
Support Bearing 214
Damper 214
ASSEMBLY 215
Transaxle Side 215
Wheel Side 216
Damper 218
SERVICE DATA AND SPECIFICATIONS (SDS) 219
SERVICE DATA AND SPECIFICATIONS (SDS) 219
Wheel Bearing 219
Drive Shaft 219
Dynamic Damper 219
Boot Bands 220
FL 221
QUICK REFERENCE INDEX 0
Table of Contents 221
PRECAUTION 222
PRECAUTIONS 222
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 222
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 222
General Precaution 222
PREPARATION 224
PREPARATION 224
Special Service Tool 224
Commercial Service Tool 224
PERIODIC MAINTENANCE 225
FUEL SYSTEM 225
Inspection 225
Quick Connector 225
REMOVAL AND INSTALLATION 226
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 226
Exploded View 226
Removal and Installation 226
REMOVAL 226
INSPECTION AFTER REMOVAL 228
INSTALLATION 228
INSPECTION AFTER INSTALLATION 229
FUEL TANK 230
Exploded View 230
Removal and Installation 230
REMOVAL 230
INSTALLATION 232
INSPECTION AFTER INSTALLATION 233
EVAP CANISTER 234
Removal and Installation (EVAP Canister) 234
REMOVAL 234
INSTALLATION 234
Removal and Installation (EVAP Canister Filter) 235
REMOVAL 235
INSTALLATION 235
Inspection 235
EVAP CANISTER VENT CONTROL VALVE 236
Removal and Installation 236
REMOVAL 236
INSTALLATION 236
EVAP CONTROL SYSTEM PRESSURE SENSOR 237
Removal and Installation 237
REMOVAL 237
INSTALLATION 237
DISASSEMBLY AND ASSEMBLY 238
FUEL LEVEL SENSOR UNIT 238
Disassembly and Assembly 238
Disassembly 238
Assembly 239
SERVICE DATA AND SPECIFICATIONS (SDS) 240
SERVICE DATA AND SPECIFICATIONS (SDS) 240
Fuel Tank 240
Standard and Limit 240
FSU 241
QUICK REFERENCE INDEX 0
Table of Contents 241
SYMPTOM DIAGNOSIS 242
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 242
NVH Troubleshooting Chart 242
PRECAUTION 243
PRECAUTIONS 243
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 243
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 243
Service Notice or Precautions 243
PREPARATION 244
PREPARATION 244
Special Service Tool 244
Commercial Service Tool 245
PERIODIC MAINTENANCE 246
FRONT SUSPENSION ASSEMBLY 246
Inspection and Adjustment 246
INSPECTION 246
LOWER BALL JOINT END PLAY 246
SHOCK ABSORBER 246
WHEEL ALIGNMENT 246
Description 246
General Information and Recommendations 246
Preliminary Check 246
Alignment Process 246
ADJUSTMENT 247
Camber, Caster and Kingpin Inclination Angles 247
REMOVAL AND INSTALLATION 248
FRONT COIL SPRING AND STRUT 248
Removal and Installation 248
REMOVAL 248
INSPECTION AFTER REMOVAL 248
INSTALLATION 248
Disposal 248
TRANSVERSE LINK 250
Removal and Installation 250
REMOVAL 250
INSPECTION AFTER REMOVAL 250
Visual Inspection 250
Ball Joint Inspection 250
Swing Torque Inspection 250
Axial Endplay Inspection 250
INSTALLATION 250
FRONT STABILIZER 251
Removal and Installation 251
REMOVAL 251
INSPECTION AFTER REMOVAL 251
INSTALLATION 251
STEERING KNUCKLE 252
Removal and Installation 252
REMOVAL 252
INSPECTION AFTER REMOVAL 252
INSTALLATION 252
UNIT REMOVAL AND INSTALLATION 253
FRONT SUSPENSION ASSEMBLY 253
Exploded View 253
Removal and Installation 254
REMOVAL 254
INSTALLATION 254
UNIT DISASSEMBLY AND ASSEMBLY 255
FRONT COIL SPRING AND STRUT 255
Disassembly and Assembly 255
DISASSEMBLY 255
ASSEMBLY 255
Inspection 256
INSPECTION AFTER DISASSEMBLY 256
Strut 256
Insulator and Rubber Parts 256
Coil Spring 256
SERVICE DATA AND SPECIFICATIONS (SDS) 257
SERVICE DATA AND SPECIFICATIONS (SDS) 257
Wheel Alignment (Unladen*) 257
Ball Joint 257
Wheelarch Height (Unladen*1) 258
GI 259
QUICK REFERENCE INDEX 0
Table of Contents 259
HOW TO USE THIS MANUAL 261
HOW TO USE THIS MANUAL 261
Description 261
Terms 261
Units 261
Contents 261
Relation between Illustrations and Descriptions 262
Components 262
SYMBOLS 263
HOW TO FOLLOW TROUBLE DIAGNOSES 264
Description 264
How to Follow Test Groups in Trouble Diagnosis 264
Key to Symbols Signifying Measurements or Procedures 265
HOW TO READ WIRING DIAGRAMS 267
Connector symbols 267
Sample/wiring diagram -example- 268
Description 269
SWITCH POSITIONS 269
MULTIPLE SWITCH 270
ABBREVIATIONS 271
Abbreviation List 271
TIGHTENING TORQUE OF STANDARD BOLTS 272
Tightening Torque Table 272
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 273
Recommended Chemical Products and Sealants 273
TERMINOLOGY 274
SAE J1930 Terminology List 274
FEATURES OF NEW MODEL 278
IDENTIFICATION INFORMATION 278
Model Variation 278
Identification Number 279
Identification Plate 280
Engine Serial Number 280
CVT Number 281
Dimensions 281
Wheels & Tires 281
PRECAUTION 282
PRECAUTIONS 282
Description 282
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 282
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 282
Precautions For Xenon Headlamp Service 282
Procedures without Cowl Top Cover 283
General Precautions 283
Three Way Catalyst 285
Fuel (Unleaded Premium Gasoline Recommended) VQ35DE 285
Multiport Fuel Injection System or Engine Control System 285
Hoses 285
HOSE REMOVAL AND INSTALLATION 285
HOSE CLAMPING 286
Engine Oils 286
HEALTH PROTECTION PRECAUTIONS 286
ENVIRONMENTAL PROTECTION PRECAUTIONS 286
Air Conditioning 287
LIFTING POINT 288
Special Service Tool 288
Garage Jack and Safety Stand 288
2-Pole Lift 289
Board-on Lift 290
TOW TRUCK TOWING 291
Tow Truck Towing 291
Vehicle Recovery (Freeing a Stuck Vehicle) 291
FRONT 291
CVT 291
BASIC INSPECTION 293
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 293
Work Flow 293
WORK FLOW 293
Control Units and Electrical Parts 293
PRECAUTIONS 293
How to Check Terminal 294
CONNECTOR AND TERMINAL PIN KIT 294
HOW TO PROBE CONNECTORS 295
Probing from Harness Side 295
Probing from Terminal Side 295
How to Check Enlarged Contact Spring of Terminal 296
Waterproof Connector Inspection 297
Terminal Lock Inspection 297
Intermittent Incident 297
DESCRIPTION 297
VEHICLE VIBRATION 298
Connector & Harness 298
Hint 298
Sensor & Relay 298
Engine Compartment 298
Behind the Instrument Panel 298
Under Seating Areas 298
HEAT SENSITIVE 299
FREEZING 299
WATER INTRUSION 299
ELECTRICAL LOAD 299
COLD OR HOT START UP 299
Circuit Inspection 300
DESCRIPTION 300
TESTING FOR “OPENS” IN THE CIRCUIT 300
Continuity Check Method 300
Voltage Check Method 300
TESTING FOR “SHORTS” IN THE CIRCUIT 301
Resistance Check Method 301
Voltage Check Method 301
GROUND INSPECTION 301
VOLTAGE DROP TESTS 302
Measuring Voltage Drop – Accumulated Method 302
Measuring Voltage Drop – Step-by-Step 303
CONTROL UNIT CIRCUIT TEST 303
CASE 1 303
CASE 2 304
CONSULT CHECKING SYSTEM 305
Description 305
Function and System Application 305
CONSULT Data Link Connector (DLC) Circuit 305
INSPECTION PROCEDURE 305
WIRING DIAGRAM 307
CONSULT CHECKING SYSTEM 307
Wiring Diagram 307
GW 308
QUICK REFERENCE INDEX 0
Table of Contents 308
SYMPTOM DIAGNOSIS 309
SQUEAK AND RATTLE TROUBLE DIAGNOSES 309
Work Flow 309
CUSTOMER INTERVIEW 309
DUPLICATE THE NOISE AND TEST DRIVE 309
CHECK RELATED SERVICE BULLETINS 310
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 310
REPAIR THE CAUSE 310
CONFIRM THE REPAIR 311
Generic Squeak and Rattle Troubleshooting 311
INSTRUMENT PANEL 311
CENTER CONSOLE 311
DOORS 311
TRUNK 311
SUNROOF/HEADLINING 312
OVERHEAD CONSOLE (FRONT AND REAR) 312
SEATS 312
UNDERHOOD 312
Diagnostic Worksheet 313
PRECAUTION 315
PRECAUTIONS 315
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 315
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 315
Procedure without Cowl Top Cover 315
Handling for Adhesive and Primer 315
PREPARATION 316
PREPARATION 316
Special Service Tools 316
Commercial Service Tools 316
REMOVAL AND INSTALLATION 317
WINDSHIELD GLASS 317
Exploded View 317
Removal and Installation 318
REMOVAL 318
INSTALLATION 318
Inspection 319
Repairing water Leaks for Windshield 319
REAR WINDOW GLASS 320
Exploded View 320
Removal and Installation 320
REMOVAL 320
INSTALLATION 321
Inspection 321
REPAIRING WATER LEAKS 321
FRONT DOOR GLASS 322
Exploded View 322
Removal and Installation 322
REMOVAL 322
Installation 323
Inspection and Adjustment 323
SYSTEM INITIALIZATION 323
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM 323
FRONT REGULATOR 324
Exploded View 324
Removal and Installation 324
REMOVAL 324
INSPECTION AFTER REMOVAL 325
INSTALLATION 325
Inspection and Adjustment 326
SYSTEM INITIALIZATION 326
Initialization 326
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM 326
REAR DOOR GLASS 327
Exploded View 327
Removal and Installation 327
REMOVAL 327
INSTALLATION 328
Inspection and Adjustment 328
FITTING INSPECTION 328
REAR REGULATOR 329
Rear Door Glass Regulator 329
REMOVAL 329
INSPECTION AFTER REMOVAL 329
INSTALLATION 329
UNIT DISASSEMBLY AND ASSEMBLY 330
FRONT REGULATOR 330
Exploded View 330
Disassembly 330
Assembly 330
HRN 331
QUICK REFERENCE INDEX 0
Table of Contents 331
PRECAUTION 332
PRECAUTIONS 332
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 332
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 332
WIRING DIAGRAM 333
HORN 333
Wiring Diagram 333
REMOVAL AND INSTALLATION 337
HORN 337
Removal and Installation 337
REMOVAL 337
INSTALLATION 337
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
IP 338
QUICK REFERENCE INDEX 0
Table of Contents 338
SYMPTOM DIAGNOSIS 339
SQUEAK AND RATTLE TROUBLE DIAGNOSES 339
Work Flow 339
CUSTOMER INTERVIEW 339
DUPLICATE THE NOISE AND TEST DRIVE 339
CHECK RELATED SERVICE BULLETINS 340
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 340
REPAIR THE CAUSE 340
CONFIRM THE REPAIR 341
Generic Squeak and Rattle Troubleshooting 341
INSTRUMENT PANEL 341
CENTER CONSOLE 341
DOORS 341
TRUNK 341
SUNROOF/HEADLINING 342
OVERHEAD CONSOLE (FRONT AND REAR) 342
SEATS 342
UNDERHOOD 342
Diagnostic Worksheet 343
PRECAUTION 345
PRECAUTIONS 345
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 345
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 345
Precaution for Work 345
PREPARATION 346
PREPARATION 346
Special Service Tool 346
Commercial Service Tools 346
REMOVAL AND INSTALLATION 347
INSTRUMENT PANEL ASSEMBLY 347
Exploded View 347
Removal and Installation 348
REMOVAL 348
INSTALLATION 349
STEERING COLUMN COVERS 350
Removal and Installation 350
MANUAL TILT 350
Removal 350
Installation 350
POWER TILT 350
Removal 350
Installation 350
CENTER CONSOLE ASSEMBLY 351
Exploded View 351
Removal and Installation 351
REMOVAL 351
INSTALLATION 352
CLUSTER LID A 353
Removal and Installation 353
REMOVAL 353
INSTALLATION 353
CLUSTER LID C 354
Removal and Installation 354
CLUSTER LID C 354
Removal – With Monochrome Display 354
Installation 354
Removal – With Color Display 354
Installation 354
CLUSTER LID D 355
Removal and Installation 355
REMOVAL 355
INSTALLATION 355
INSTRUMENT LOWER PANEL LH 356
Removal and Installation 356
REMOVAL 356
INSTALLATION 356
GLOVE BOX ASSEMBLY 357
Removal and Installation 357
REMOVAL 357
INSTALLATION 357
UNIT DISASSEMBLY AND ASSEMBLY 358
CENTER CONSOLE ASSEMBLY 358
Exploded View 358
Disassembly and Assembly 358
DISASSEMBLY 358
ASSEMBLY 358
LAN 359
QUICK REFERENCE INDEX 0
Table of Contents 359
CAN FUNDAMENTAL 363
PRECAUTION 363
PRECAUTIONS 363
Precautions for Trouble Diagnosis 363
Precautions for Harness Repair 363
SYSTEM DESCRIPTION 364
CAN COMMUNICATION SYSTEM 364
System Description 364
System Diagram 364
CAN Communication Control Circuit 365
DIAG ON CAN 366
Description 366
System Diagram 366
TROUBLE DIAGNOSIS 367
Condition of Error Detection 367
CAN COMMUNICATION SYSTEM ERROR 367
WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL 367
Symptom When Error Occurs in CAN Communication System 367
ERROR EXAMPLE 367
Example: TCM branch line open circuit 367
Example: Data link connector branch line open circuit 368
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit 369
Example: CAN-H, CAN-L Harness Short Circuit 369
CAN Diagnosis with CONSULT 370
Self-Diagnosis 370
CAN Diagnostic Support Monitor 370
MONITOR ITEM (CONSULT) 370
Without PAST 371
With PAST 371
MONITOR ITEM (ON-BOARD DIAGNOSIS) 371
How to Use CAN Communication Signal Chart 372
BASIC INSPECTION 373
DIAGNOSIS AND REPAIR WORKFLOW 373
Trouble Diagnosis Flow Chart 373
Trouble Diagnosis Procedure 373
INTERVIEW WITH CUSTOMER 373
INSPECTION OF VEHICLE CONDITION 374
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART) 374
CAN System Type Specification Chart (Style A) 374
CAN System Type Specification Chart (Style B) 375
CREATE INTERVIEW SHEET 376
Interview Sheet (Example) 377
DETECT THE ROOT CAUSE 377
CAN 378
HOW TO USE THIS MANUAL 378
HOW TO USE THIS SECTION 378
Caution 378
Abbreviation List 378
PRECAUTION 379
PRECAUTIONS 379
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 379
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 379
Precautions for Trouble Diagnosis 379
Precautions for Harness Repair 379
BASIC INSPECTION 381
DIAGNOSIS AND REPAIR WORKFLOW 381
Interview Sheet 381
SYSTEM DESCRIPTION 382
CAN COMMUNICATION SYSTEM 382
CAN System Specification Chart 382
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION 382
CAN Communication Signal Chart 382
WIRING DIAGRAM 386
CAN SYSTEM 386
Wiring Diagram 386
DTC/CIRCUIT DIAGNOSIS 394
CAN COMMUNICATION SYSTEM 394
Component Parts Location 394
MALFUNCTION AREA CHART 395
Main Line 395
Branch Line 395
Short Circuit 395
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 396
Diagnosis Procedure 396
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 397
Diagnosis Procedure 397
MAIN LINE BETWEEN HVAC AND ABS CIRCUIT 398
Diagnosis Procedure 398
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 399
Diagnosis Procedure 399
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 400
Diagnosis Procedure 400
ECM BRANCH LINE CIRCUIT 401
Diagnosis Procedure 401
ADP BRANCH LINE CIRCUIT 402
Diagnosis Procedure 402
BCM BRANCH LINE CIRCUIT 403
Diagnosis Procedure 403
DLC BRANCH LINE CIRCUIT 404
Diagnosis Procedure 404
M&A BRANCH LINE CIRCUIT 405
Diagnosis Procedure 405
AV BRANCH LINE CIRCUIT 406
Diagnosis Procedure 406
HVAC BRANCH LINE CIRCUIT 407
Diagnosis Procedure 407
STRG BRANCH LINE CIRCUIT 408
Diagnosis Procedure 408
A-BAG BRANCH LINE CIRCUIT 409
Diagnosis Procedure 409
ABS BRANCH LINE CIRCUIT 410
Diagnosis Procedure 410
TCM BRANCH LINE CIRCUIT 411
Diagnosis Procedure 411
IPDM-E BRANCH LINE CIRCUIT 412
Diagnosis Procedure 412
CAN COMMUNICATION CIRCUIT 413
Diagnosis Procedure 413
CAN SYSTEM (TYPE 1) 415
DTC/CIRCUIT DIAGNOSIS 415
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 415
Diagnosis Procedure 415
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 416
Diagnosis Procedure 416
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 417
Diagnosis Procedure 417
ECM BRANCH LINE CIRCUIT 418
Diagnosis Procedure 418
BCM BRANCH LINE CIRCUIT 419
Diagnosis Procedure 419
DLC BRANCH LINE CIRCUIT 420
Diagnosis Procedure 420
M&A BRANCH LINE CIRCUIT 421
Diagnosis Procedure 421
HVAC BRANCH LINE CIRCUIT 422
Diagnosis Procedure 422
STRG BRANCH LINE CIRCUIT 423
Diagnosis Procedure 423
A-BAG BRANCH LINE CIRCUIT 424
Diagnosis Procedure 424
ABS BRANCH LINE CIRCUIT 425
Diagnosis Procedure 425
TCM BRANCH LINE CIRCUIT 426
Diagnosis Procedure 426
IPDM-E BRANCH LINE CIRCUIT 427
Diagnosis Procedure 427
CAN COMMUNICATION CIRCUIT 428
Diagnosis Procedure 428
CAN SYSTEM (TYPE 2) 430
DTC/CIRCUIT DIAGNOSIS 430
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 430
Diagnosis Procedure 430
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 431
Diagnosis Procedure 431
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 432
Diagnosis Procedure 432
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 433
Diagnosis Procedure 433
ECM BRANCH LINE CIRCUIT 434
Diagnosis Procedure 434
ADP BRANCH LINE CIRCUIT 435
Diagnosis Procedure 435
BCM BRANCH LINE CIRCUIT 436
Diagnosis Procedure 436
DLC BRANCH LINE CIRCUIT 437
Diagnosis Procedure 437
M&A BRANCH LINE CIRCUIT 438
Diagnosis Procedure 438
HVAC BRANCH LINE CIRCUIT 439
Diagnosis Procedure 439
STRG BRANCH LINE CIRCUIT 440
Diagnosis Procedure 440
A-BAG BRANCH LINE CIRCUIT 441
Diagnosis Procedure 441
ABS BRANCH LINE CIRCUIT 442
Diagnosis Procedure 442
TCM BRANCH LINE CIRCUIT 443
Diagnosis Procedure 443
IPDM-E BRANCH LINE CIRCUIT 444
Diagnosis Procedure 444
CAN COMMUNICATION CIRCUIT 445
Diagnosis Procedure 445
CAN SYSTEM (TYPE 3) 447
DTC/CIRCUIT DIAGNOSIS 447
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 447
Diagnosis Procedure 447
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 448
Diagnosis Procedure 448
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 449
Diagnosis Procedure 449
ECM BRANCH LINE CIRCUIT 450
Diagnosis Procedure 450
BCM BRANCH LINE CIRCUIT 451
Diagnosis Procedure 451
DLC BRANCH LINE CIRCUIT 452
Diagnosis Procedure 452
M&A BRANCH LINE CIRCUIT 453
Diagnosis Procedure 453
AV BRANCH LINE CIRCUIT 454
Diagnosis Procedure 454
HVAC BRANCH LINE CIRCUIT 455
Diagnosis Procedure 455
STRG BRANCH LINE CIRCUIT 456
Diagnosis Procedure 456
A-BAG BRANCH LINE CIRCUIT 457
Diagnosis Procedure 457
ABS BRANCH LINE CIRCUIT 458
Diagnosis Procedure 458
TCM BRANCH LINE CIRCUIT 459
Diagnosis Procedure 459
IPDM-E BRANCH LINE CIRCUIT 460
Diagnosis Procedure 460
CAN COMMUNICATION CIRCUIT 461
Diagnosis Procedure 461
CAN SYSTEM (TYPE 4) 463
DTC/CIRCUIT DIAGNOSIS 463
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 463
Diagnosis Procedure 463
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 464
Diagnosis Procedure 464
MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT 465
Diagnosis Procedure 465
MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT 466
Diagnosis Procedure 466
ECM BRANCH LINE CIRCUIT 467
Diagnosis Procedure 467
ADP BRANCH LINE CIRCUIT 468
Diagnosis Procedure 468
BCM BRANCH LINE CIRCUIT 469
Diagnosis Procedure 469
DLC BRANCH LINE CIRCUIT 470
Diagnosis Procedure 470
M&A BRANCH LINE CIRCUIT 471
Diagnosis Procedure 471
AV BRANCH LINE CIRCUIT 472
Diagnosis Procedure 472
HVAC BRANCH LINE CIRCUIT 473
Diagnosis Procedure 473
STRG BRANCH LINE CIRCUIT 474
Diagnosis Procedure 474
A-BAG BRANCH LINE CIRCUIT 475
Diagnosis Procedure 475
ABS BRANCH LINE CIRCUIT 476
Diagnosis Procedure 476
TCM BRANCH LINE CIRCUIT 477
Diagnosis Procedure 477
IPDM-E BRANCH LINE CIRCUIT 478
Diagnosis Procedure 478
CAN COMMUNICATION CIRCUIT 479
Diagnosis Procedure 479
CAN SYSTEM (TYPE 5) 481
DTC/CIRCUIT DIAGNOSIS 481
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 481
Diagnosis Procedure 481
MAIN LINE BETWEEN HVAC AND ABS CIRCUIT 482
Diagnosis Procedure 482
ECM BRANCH LINE CIRCUIT 483
Diagnosis Procedure 483
BCM BRANCH LINE CIRCUIT 484
Diagnosis Procedure 484
DLC BRANCH LINE CIRCUIT 485
Diagnosis Procedure 485
M&A BRANCH LINE CIRCUIT 486
Diagnosis Procedure 486
HVAC BRANCH LINE CIRCUIT 487
Diagnosis Procedure 487
STRG BRANCH LINE CIRCUIT 488
Diagnosis Procedure 488
ABS BRANCH LINE CIRCUIT 489
Diagnosis Procedure 489
TCM BRANCH LINE CIRCUIT 490
Diagnosis Procedure 490
IPDM-E BRANCH LINE CIRCUIT 491
Diagnosis Procedure 491
CAN COMMUNICATION CIRCUIT 492
Diagnosis Procedure 492
CAN SYSTEM (TYPE 6) 494
DTC/CIRCUIT DIAGNOSIS 494
MAIN LINE BETWEEN ADP AND DLC CIRCUIT 494
Diagnosis Procedure 494
MAIN LINE BETWEEN DLC AND HVAC CIRCUIT 495
Diagnosis Procedure 495
MAIN LINE BETWEEN HVAC AND ABS CIRCUIT 496
Diagnosis Procedure 496
ECM BRANCH LINE CIRCUIT 497
Diagnosis Procedure 497
ADP BRANCH LINE CIRCUIT 498
Diagnosis Procedure 498
BCM BRANCH LINE CIRCUIT 499
Diagnosis Procedure 499
DLC BRANCH LINE CIRCUIT 500
Diagnosis Procedure 500
M&A BRANCH LINE CIRCUIT 501
Diagnosis Procedure 501
AV BRANCH LINE CIRCUIT 502
Diagnosis Procedure 502
HVAC BRANCH LINE CIRCUIT 503
Diagnosis Procedure 503
STRG BRANCH LINE CIRCUIT 504
Diagnosis Procedure 504
ABS BRANCH LINE CIRCUIT 505
Diagnosis Procedure 505
TCM BRANCH LINE CIRCUIT 506
Diagnosis Procedure 506
IPDM-E BRANCH LINE CIRCUIT 507
Diagnosis Procedure 507
CAN COMMUNICATION CIRCUIT 508
Diagnosis Procedure 508
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
LU 510
QUICK REFERENCE INDEX 0
Table of Contents 510
PRECAUTION 511
PRECAUTIONS 511
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 511
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 511
Precaution for Liquid Gasket 511
REMOVAL OF LIQUID GASKET 511
LIQUID GASKET APPLICATION PROCEDURE 511
PREPARATION 513
PREPARATION 513
Special Service Tool 513
Commercial Service Tool 513
SYSTEM DESCRIPTION 515
LUBRICATION SYSTEM 515
Lubrication Circuit 515
Schematic 516
PERIODIC MAINTENANCE 517
ENGINE OIL 517
Inspection 517
OIL LEVEL 517
ENGINE OIL APPEARANCE 517
OIL LEAKAGE 517
OIL PRESSURE CHECK 517
Changing Engine Oil 518
OIL FILTER 519
Removal and Installation 519
REMOVAL 519
INSTALLATION 519
REMOVAL AND INSTALLATION 521
OIL PUMP 521
Removal and Installation 521
REMOVAL 521
INSTALLATION 521
Disassembly and Assembly 521
DISASSEMBLY 521
INSPECTION AFTER DISASSEMBLY 521
Clearance of Oil Pump Parts 521
Regulator Valve 522
Regulator Valve Clearance 522
Assembly 523
OIL COOLER 524
Removal and Installation 524
REMOVAL 524
INSPECTION AFTER REMOVAL 525
Oil Pressure Relief Valve 525
INSTALLATION 525
INSPECTION AFTER INSTALLATION 525
SERVICE DATA AND SPECIFICATIONS (SDS) 526
SERVICE DATA AND SPECIFICATIONS (SDS) 526
Oil Pressure 526
Regulator Valve 526
Oil Pump 526
Oil Capacity 526
MA 527
QUICK REFERENCE INDEX 0
Table of Contents 527
PRECAUTION 529
PRECAUTIONS 529
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 529
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 529
PREPARATION 530
PREPARATION 530
FOR NORTH AMERICA 530
FOR NORTH AMERICA : Special Service Tool 530
FOR NORTH AMERICA : Commercial Service Tool 530
FOR MEXICO 530
FOR MEXICO : Special Service Tool 531
FOR MEXICO : Commercial Service Tool 531
PERIODIC MAINTENANCE 532
GENERAL MAINTENANCE 532
FOR USA AND CANADA 532
FOR USA AND CANADA : Explanation of General Maintenance 532
OUTSIDE THE VEHICLE 532
INSIDE THE VEHICLE 532
UNDER THE HOOD AND VEHICLE 533
FOR MEXICO 533
FOR MEXICO : Explanation of General Maintenance 534
OUTSIDE THE VEHICLE 534
INSIDE THE VEHICLE 534
UNDER THE HOOD AND VEHICLE 535
PERIODIC MAINTENANCE 536
FOR USA AND CANADA 536
FOR USA AND CANADA : Introduction of Periodic Maintenance 536
FOR USA AND CANADA : Schedule 1 536
EMISSION CONTROL SYSTEM 536
CHASSIS AND BODY 538
FOR USA AND CANADA : Schedule 2 539
EMISSION CONTROL SYSTEM 539
CHASSIS AND BODY 540
FOR MEXICO 540
FOR MEXICO : Periodic Maintenance 540
ENGINE AND EMISSION CONTROL MAINTENANCE 540
CHASSIS AND BODY MAINTENANCE 541
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS 542
RECOMMENDED FLUIDS AND LUBRICANTS 544
FOR USA AND CANADA 544
FOR USA AND CANADA : Fluids and Lubricants 544
FOR USA AND CANADA : Engine Oil Recommendation 544
FOR USA AND CANADA : Anti-Freeze Coolant Mixture Ratio 545
FOR MEXICO 545
FOR MEXICO : Fluids and Lubricants 545
FOR MEXICO : Engine Oil Recommendation 546
GASOLINE ENGINE 546
FOR MEXICO : Engine Coolant Mixture Ratio 546
ENGINE MAINTENANCE (VQ35DE) 548
DRIVE BELTS 548
DRIVE BELTS : Checking Drive Belts 548
DRIVE BELTS : Tension Adjustment 548
ENGINE COOLANT 548
ENGINE COOLANT : System Inspection 548
CHECKING RESERVOIR LEVEL 548
ENGINE COOLANT : Changing Engine Coolant 549
DRAINING ENGINE COOLANT 549
REFILLING ENGINE COOLANT 549
FUEL LINES 551
FUEL LINES : Inspection 551
AIR CLEANER FILTER 551
AIR CLEANER FILTER : Removal and Installation 551
CHANGING THE AIR CLEANER FILTER 551
ENGINE OIL 552
ENGINE OIL : Inspection 552
OIL LEVEL 552
ENGINE OIL : Changing Engine Oil 552
OIL FILTER 552
OIL FILTER : Removal and Installation 552
REMOVAL 552
INSTALLATION 553
SPARK PLUG 553
SPARK PLUG : Exploded View 554
SPARK PLUG : Removal and Installation 554
REMOVAL 554
INSPECTION AFTER REMOVAL 554
INSTALLATION 555
EVAP VAPOR LINES 555
EVAP VAPOR LINES : Inspection 555
CHASSIS AND BODY MAINTENANCE 556
IN-CABIN MICROFILTER 556
IN-CABIN MICROFILTER : Removal and Installation 556
REMOVAL 556
INSTALLATION 556
EXHAUST SYSTEM 556
EXHAUST SYSTEM : Inspection 556
CVT FLUID 556
CVT FLUID : Inspection 556
CHECKING CVT FLUID 556
CVT FLUID CONDITION 557
CVT FLUID : Changing 558
WHEELS 558
WHEELS : Inspection 558
ALUMINUM WHEEL 558
WHEELS : Adjustment 558
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 558
Preparation Before Adjustment 558
Wheel Balance Adjustment 559
TIRE ROTATION 560
BRAKE FLUID LEVEL AND LEAKS 560
BRAKE FLUID LEVEL AND LEAKS : Inspection 560
LEVEL CHECK 560
BRAKE LINES AND CABLES 560
BRAKE LINES AND CABLES : Inspection 561
BRAKE FLUID 561
BRAKE FLUID : Drain and Refill 561
FRONT BRAKE 561
FRONT BRAKE : Inspection of Pad 561
PAD WEAR 561
FRONT BRAKE : Inspection of Rotor 562
VISUAL 562
THICKNESS 562
REAR BRAKE 562
REAR BRAKE : Inspection of Pad 562
PAD WEAR 562
REAR BRAKE : Inspection of Rotor 562
VISUAL 562
THICKNESS 562
STEERING GEAR AND LINKAGE 563
STEERING GEAR AND LINKAGE : Inspection 563
STEERING GEAR 563
STEERING LINKAGE 563
POWER STEERING FLUID AND LINES 563
POWER STEERING FLUID AND LINES : Inspection 563
FLUID LEVEL 563
FLUID LEAKAGE 563
AXLE AND SUSPENSION PARTS 564
AXLE AND SUSPENSION PARTS : Inspection 564
DRIVE SHAFT 564
DRIVE SHAFT : Inspection 565
LOCKS, HINGES AND HOOD LATCH 565
LOCKS, HINGES AND HOOD LATCH : Lubricating 565
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS 565
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection 565
MIR 567
QUICK REFERENCE INDEX 0
Table of Contents 567
WIRING DIAGRAM 568
INSIDE MIRROR 568
Wiring Diagram – Without Homelink Universal Transceiver 568
Wiring Diagram – With Homelink Universal Transceiver 570
DOOR MIRROR 573
Wiring Diagram – Without Automatic Drive Positioner 573
SYMPTOM DIAGNOSIS 576
SQUEAK AND RATTLE TROUBLE DIAGNOSES 576
Work Flow 576
CUSTOMER INTERVIEW 576
DUPLICATE THE NOISE AND TEST DRIVE 576
CHECK RELATED SERVICE BULLETINS 577
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 577
REPAIR THE CAUSE 577
CONFIRM THE REPAIR 578
Generic Squeak and Rattle Troubleshooting 578
INSTRUMENT PANEL 578
CENTER CONSOLE 578
DOORS 578
TRUNK 578
SUNROOF/HEADLINING 579
OVERHEAD CONSOLE (FRONT AND REAR) 579
SEATS 579
UNDERHOOD 579
Diagnostic Worksheet 580
PRECAUTION 582
PRECAUTIONS 582
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 582
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 582
Precaution for Work 582
PREPARATION 583
PREPARATION 583
Special Service Tools 583
Commercial Service Tools 583
REMOVAL AND INSTALLATION 584
INSIDE MIRROR 584
Exploded View 584
Removal and Installation 584
REMOVAL 584
INSTALLATION 584
DOOR MIRROR 585
Exploded View 585
Removal and Installation 585
REMOVAL 585
INSTALLATION 585
UNIT DISASSEMBLY AND ASSEMBLY 586
DOOR MIRROR 586
Exploded View 586
Disassembly 586
Assembly 588
DOOR MIRROR COVER 588
DOOR MIRROR COVER : Disassembly 588
DOOR MIRROR COVER : Assembly 588
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
PB 589
QUICK REFERENCE INDEX 0
Table of Contents 589
PRECAUTION 590
PRECAUTIONS 590
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 590
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 590
PREPARATION 591
PREPARATION 591
Commercial Service Tool 591
PERIODIC MAINTENANCE 592
PARKING BRAKE SYSTEM 592
On-Vehicle Service 592
PEDAL STROKE 592
INSPECTION 592
ADJUSTMENT 592
REMOVAL AND INSTALLATION 594
PARKING BRAKE CONTROL 594
Exploded View 594
Removal and Installation 594
REMOVAL 594
INSTALLATION 595
PARKING BRAKE SHOE 596
Exploded View 596
Removal and Installation 596
REMOVAL 596
INSPECTION AFTER REMOVAL 597
Lining Thickness Inspection 597
Disc Rotor Inner Diameter Inspection 597
Other Inspections 597
INSTALLATION 597
ADJUSTMENT 598
SERVICE DATA AND SPECIFICATIONS (SDS) 599
SERVICE DATA AND SPECIFICATIONS (SDS) 599
Parking Brake Control 599
Parking Drum Brake 599
PWC 600
QUICK REFERENCE INDEX 0
Table of Contents 600
LH&RH FRONT WINDOW ANTI-PINCH 603
BASIC INSPECTION 603
DIAGNOSIS AND REPAIR WORKFLOW 603
Work Flow 603
OVERALL SEQUENCE 603
DETAILED FLOW 603
INSPECTION AND ADJUSTMENT 606
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL 606
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Description 606
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Special Repair Requirement 606
INITIALIZATION PROCEDURE 606
CHECK ANTI-PINCH FUNCTION 606
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 606
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 606
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 606
INITIALIZATION PROCEDURE 606
CHECK ANTI-PINCH FUNCTION 607
SYSTEM DESCRIPTION 608
POWER WINDOW SYSTEM 608
System Diagram 608
System Description 608
POWER WINDOW MAIN SWITCH 608
FRONT POWER WINDOW SWITCH 608
POWER WINDOW OPERATION 609
POWER WINDOW AUTO-OPERATION (FRONT DRIVER SIDE & PASSENGER SIDE) 609
RETAINED POWER OPERATION 609
POWER WINDOW LOCK 609
ANTI-PINCH OPERATION (FRONT DRIVER SIDE & PASSENGER SIDE) 609
KEY CYLINDER SWITCH OPERATION 609
KEYLESS POWER WINDOW DOWN OPERATION (FRONT DRIVER SIDE & PASSENGER SIDE) 610
Component Parts Location 611
Component Description 612
DIAGNOSIS SYSTEM (BCM) 613
COMMON ITEM 613
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 613
APPLICATION ITEM 613
SYSTEM APPLICATION 613
RETAINED PWR 613
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 614
DATA MONITOR 614
DTC/CIRCUIT DIAGNOSIS 615
POWER SUPPLY AND GROUND CIRCUIT 615
BCM 615
BCM : Diagnosis Procedure 615
BCM : Special Repair Requirement 616
POWER WINDOW MAIN SWITCH 616
POWER WINDOW MAIN SWITCH : Diagnosis Procedure 616
POWER WINDOW MAIN SWITCH : Special Repair Requirement 617
FRONT POWER WINDOW SWITCH 617
FRONT POWER WINDOW SWITCH : Diagnosis Procedure 617
FRONT POWER WINDOW SWITCH : Special Repair Requirement 618
REAR POWER WINDOW SWITCH 619
REAR POWER WINDOW SWITCH : Diagnosis Procedure 619
REAR POWER WINDOW SWITCH : Special Repair Requirement 620
REAR POWER WINDOW SWITCH 621
Description 621
Component Function Check 621
Rear Power Window Switch 621
Diagnosis Procedure 621
Component Inspection 622
COMPONENT INSPECTION 622
Special Repair Requirement 623
POWER WINDOW MOTOR 624
DRIVER SIDE 624
DRIVER SIDE : Description 624
DRIVER SIDE : Component Function Check 624
DRIVER SIDE : Diagnosis Procedure 624
DRIVER SIDE : Component Inspection 625
COMPONENT INSPECTION 625
DRIVER SIDE : Special Repair Requirement 625
PASSENGER SIDE 626
PASSENGER SIDE : Description 626
PASSENGER SIDE : Component Function Check 626
PASSENGER SIDE : Diagnosis Procedure 626
PASSENGER SIDE : Component Inspection 627
COMPONENT INSPECTION 627
PASSENGER SIDE : Special Repair Requirement 627
REAR LH 628
REAR LH : Description 628
REAR LH : Component Function Check 628
REAR LH : Diagnosis Procedure 628
REAR LH : Component Inspection 629
COMPONENT INSPECTION 629
REAR RH 629
REAR RH : Description 629
REAR RH : Component Function Check 629
REAR RH : Diagnosis Procedure 629
REAR RH : Component Inspection 630
COMPONENT INSPECTION 630
ENCODER 632
DRIVER SIDE 632
DRIVER SIDE : Description 632
DRIVER SIDE : Component Function Check 632
DRIVER SIDE : Diagnosis Procedure 632
DRIVER SIDE : Special Repair Requirement 634
PASSENGER SIDE 634
PASSENGER SIDE : Description 635
PASSENGER SIDE : Component Function Check 635
PASSENGER SIDE : Diagnosis Procedure 635
PASSENGER SIDE : Special Repair Requirement 637
DOOR SWITCH 638
Description 638
Component Function Check 638
Diagnosis Procedure 638
Component Inspection 640
DOOR KEY CYLINDER SWITCH 641
Description 641
Component Function Check 641
Diagnosis Procedure 641
Component Inspection 642
COMPONENT INSPECTION 642
Special Repair Requirement 643
POWER WINDOW SERIAL LINK 644
POWER WINDOW MAIN SWITCH 644
POWER WINDOW MAIN SWITCH : Description 644
POWER WINDOW MAIN SWITCH : Component Function Check 644
POWER WINDOW MAIN SWITCH : Diagnosis Procedure 644
POWER WINDOW MAIN SWITCH : Special Repair Requirement 645
FRONT POWER WINDOW SWITCH 645
FRONT POWER WINDOW SWITCH : Description 646
FRONT POWER WINDOW SWITCH : Diagnosis Procedure 646
FRONT POWER WINDOW SWITCH : Special Repair Requirement 647
POWER WINDOW LOCK SWITCH 648
Component Function Check 648
Component Inspection 648
Special Repair Requirement 648
ECU DIAGNOSIS INFORMATION 650
POWER WINDOW MAIN SWITCH 650
Reference Value 650
TERMINAL LAYOUT 650
PHYSICAL VALUES 650
Fail Safe 651
FAIL-SAFE CONTROL 651
FRONT POWER WINDOW SWITCH 653
Reference Value 653
TERMINAL LAYOUT 653
PHYSICAL VALUES 653
Fail Safe 654
FAIL-SAFE CONTROL 654
BCM (BODY CONTROL MODULE) 655
Reference Value 655
VALUES ON THE DIAGNOSIS TOOL 655
Terminal Layout 659
Physical Values 660
Fail Safe 675
DTC Inspection Priority Chart 676
DTC Index 677
WIRING DIAGRAM 680
POWER WINDOW SYSTEM 680
Wiring Diagram 680
SYMPTOM DIAGNOSIS 688
NONE OF THE POWER WINDOWS CAN BE OPERATED USING ANY SWITCH 688
Diagnosis Procedure 688
DRIVER SIDE POWER WINDOW ALONE DOES NOT OPERATE 689
Diagnosis Procedure 689
FRONT PASSENGER SIDE POWER WINDOW ALONE DOES NOT OPERATE 690
Diagnosis Procedure 690
REAR LH SIDE POWER WINDOW ALONE DOES NOT OPERATE 691
Diagnosis Procedure 691
REAR RH SIDE POWER WINDOW ALONE DOES NOT OPERATE 692
Diagnosis Procedure 692
ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (DRIVER SIDE) 693
Diagnosis Procedure 693
ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (PASSENGER SIDE) 694
Diagnosis Procedure 694
AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (DRIVER SIDE) 695
Diagnosis Procedure 695
AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (PASSENGER SIDE) 696
Diagnosis Procedure 696
POWER WINDOW RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY 697
Diagnosis Procedure 697
DOES NOT OPERATE BY KEY CYLINDER SWITCH 698
Diagnosis Procedure 698
KEYLESS POWER WINDOW DOWN DOES NOT OPERATE 699
Diagnosis Procedure 699
POWER WINDOW LOCK SWITCH DOES NOT FUNCTION 700
Diagnosis Procedure 700
PRECAUTION 701
PRECAUTIONS 701
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 701
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 701
Precaution for Work 701
PREPARATION 702
PREPARATION 702
Special Service Tool 702
PERIODIC MAINTENANCE 703
PRE-INSPECTION FOR DIAGNOSTIC 703
Basic Inspection 703
BASIC INSPECTION 703
REMOVAL AND INSTALLATION 704
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH 704
Removal and Installation 704
REMOVAL 704
INSTALLATION 704
POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH RH 705
Removal and Installation 705
REMOVAL 705
INSTALLATION 705
REAR POWER WINDOW SWITCH 706
Removal and Installation 706
REMOVAL 706
INSTALLATION 706
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
PWO 707
QUICK REFERENCE INDEX 0
Table of Contents 707
PRECAUTION 708
PRECAUTIONS 708
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 708
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 708
Precaution for Work 708
WIRING DIAGRAM 709
POWER SOCKET 709
Wiring Diagram 709
PREPARATION 712
PREPARATION 712
Special Service Tool 712
REMOVAL AND INSTALLATION 713
POWER SOCKET 713
Removal and Installation 713
POWER SOCKET 713
Removal 713
Installation 713
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
RAX 714
QUICK REFERENCE INDEX 0
Table of Contents 714
SYMPTOM DIAGNOSIS 715
NOISE, VIBRATION, AND HARSHNESS(NVH) TROUBLESHOOTING 715
NVH Troubleshooting Chart 715
PRECAUTION 716
PRECAUTIONS 716
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 716
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 716
Precaution 716
PREPARATION 717
PREPARATION 717
Commercial Service Tool 717
PERIODIC MAINTENANCE 718
WHEEL HUB 718
On-vehicle Service 718
Inspection 718
Rear Wheel Bearing 718
REMOVAL AND INSTALLATION 719
WHEEL HUB 719
Removal and Installation 719
REMOVAL 719
INSPECTION AFTER REMOVAL 720
INSTALLATION 720
SERVICE DATA AND SPECIFICATIONS (SDS) 721
SERVICE DATA AND SPECIFICATIONS (SDS) 721
Wheel Bearing (Rear) 721
RSU 722
QUICK REFERENCE INDEX 0
Table of Contents 722
SYMPTOM DIAGNOSIS 723
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 723
NVH Troubleshooting Chart 723
PRECAUTION 724
PRECAUTIONS 724
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 724
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 724
Service Notice or Precautions 724
PREPARATION 725
PREPARATION 725
Special Service Tool 725
Commercial Service Tool 725
PERIODIC MAINTENANCE 726
REAR SUSPENSION ASSEMBLY 726
On-vehicle Service 726
Inspection 726
SHOCK ABSORBER ASSEMBLY 726
SUSPENSION ARM 726
RADIUS ROD 726
FRONT LOWER LINK 726
UPPER AND LOWER RUBBER SEATS 726
REAR LOWER LINK AND COIL SPRING 726
STABILIZER BAR 727
Inspection and Adjustment 727
PRELIMINARY INSPECTION 727
GENERAL INFORMATION AND RECOMMENDATIONS 727
THE ALIGNMENT PROCESS 727
CAMBER 727
TOE-IN 728
UNIT REMOVAL AND INSTALLATION 729
REAR SUSPENSION ASSEMBLY 729
Exploded View 729
Removal and Installation 730
Removal 730
Installation 730
REMOVAL AND INSTALLATION 731
REAR LOWER LINK & COIL SPRING 731
Removal and Installation 731
Removal 731
Installation 731
SHOCK ABSORBER 732
Removal and Installation 732
REMOVAL 732
INSPECTION AFTER REMOVAL 732
INSTALLATION 732
Disassembly and Assembly 732
DISASSEMBLY 732
INSPECTION AFTER DISASSEMBLY 732
Bound Bumper and Bushing 732
Shock Absorber 733
ASSEMBLY 733
Disposal 733
FRONT LOWER LINK 734
Removal and Installation 734
Removal 734
Installation 734
RADIUS ROD 735
Removal and Installation 735
Removal 735
Installation 735
REAR STABILIZER 736
Removal and Installation 736
Removal 736
Installation 736
SUSPENSION ARM 737
Removal and Installation 737
Removal 737
Installation 737
SERVICE DATA AND SPECIFICATIONS (SDS) 738
SERVICE DATA AND SPECIFICATIONS (SDS) 738
General Specification (Rear) 738
Rear Wheel Alignment (Unladen*) 738
Ball Joint 738
Wheelarch Height (Unladen*1) 739
SB 740
QUICK REFERENCE INDEX 0
Table of Contents 740
PRECAUTION 741
PRECAUTIONS 741
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 741
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 741
Precaution for Seat Belt Service 741
BASIC INSPECTION 742
COMPONENT INSPECTION 742
Inspection 742
AFTER A COLLISION 742
PRELIMINARY CHECKS 742
SEAT BELT RETRACTOR ON-VEHICLE CHECK 743
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR) 743
ELR Function Stationary Check 743
ALR Function Stationary Check 743
ELR Function Moving Check 743
SEAT BELT RETRACTOR OFF-VEHICLE CHECK (PILLAR) 743
SEAT BELT RETRACTOR OFF-VEHICLE CHECK (REAR PARCEL SHELF) 744
REMOVAL AND INSTALLATION 745
FRONT SEAT BELT 745
Exploded View 745
Removal and Installation 745
REMOVAL OF SEAT BELT RETRACTOR 745
INSTALLATION OF SEAT BELT RETRACTOR 746
REMOVAL OF SEAT BELT BUCKLE 746
INSTALLATION OF SEAT BELT BUCKLE 746
REAR SEAT BELT 747
Exploded View 747
Removal and Installation 747
REMOVAL OF SEAT BELT RETRACTOR – OUTER 747
INSTALLATION OF SEAT BELT RETRACTOR – OUTER 748
REMOVAL OF SEAT BELT RETRACTOR – CENTER 748
INSTALLATION OF SEAT BELT RETRACTOR – CENTER 748
REMOVAL OF SEAT BELT BUCKLE 748
INSTALLATION OF SEAT BELT BUCKLE 748
LATCH SYSTEM FOR CHILDREN 749
Removal and Installation 749
TOP TETHER STRAP CHILD RESTRAINT 750
Removal and Installation 750
SR 751
QUICK REFERENCE INDEX 0
Table of Contents 751
PRECAUTION 752
PRECAUTIONS 752
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 752
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 752
Service 752
Occupant Classification System 752
PREPARATION 753
PREPARATION 753
Special Service Tool 753
REMOVAL AND INSTALLATION 754
DRIVER AIR BAG MODULE 754
Exploded View 754
Removal and Installation 754
REMOVAL 754
INSTALLATION 755
SPIRAL CABLE 757
Removal and Installation 757
REMOVAL 757
INSTALLATION 758
FRONT PASSENGER AIR BAG MODULE 759
Removal and Installation 759
REMOVAL 759
INSTALLATION 760
SIDE CURTAIN AIR BAG MODULE 761
Component 761
Removal and Installation 761
REMOVAL 761
INSTALLATION 762
SIDE AIR BAG MODULE 763
Removal and Installation 763
SEAT ASSEMBLY WITH SIDE AIR BAG MODULE 763
DISASSEMBLY 763
ASSEMBLY 767
CRASH ZONE SENSOR 769
Component 769
Removal and Installation 769
REMOVAL 769
INSTALLATION 770
SIDE AIR BAG (SATELLITE) SENSOR 771
Removal and Installation 771
REMOVAL 771
INSTALLATION 772
DIAGNOSIS SENSOR UNIT 773
Removal and Installation 773
REMOVAL 773
INSTALLATION 774
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 775
Removal and Installation 775
Removal and Installation 775
COLLISION DIAGNOSIS 776
For Frontal Collision 776
FOR FRONTAL COLLISION: When SRS is activated in a collision 776
WORK PROCEDURE 776
SRS INSPECTION (FOR FRONTAL COLLISION) 776
FOR FRONTAL COLLISION: When SRS is not activated in a collision 777
WORK PROCEDURE 777
SRS INSPECTION (FOR FRONTAL COLLISION) 777
For Side and Rollover Collision 778
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision 778
WORK PROCEDURE 778
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 778
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision 779
WORK PROCEDURE 779
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 779
SRC 782
QUICK REFERENCE INDEX 0
Table of Contents 782
BASIC INSPECTION 784
DIAGNOSIS AND REPAIR WORK FLOW 784
Work Flow 784
OVERALL SEQUENCE 784
DETAILED WORK FLOW 784
INTERMITTENT INCIDENT 786
Inspection Procedure 786
INTERMITTENT TROUBLE 786
Trouble Diagnosis with CONSULT 786
DIAGNOSTIC PROCEDURE 4 786
Check SRS Repair History 786
SYSTEM DESCRIPTION 787
SRS AIR BAG SYSTEM 787
SRS Configuration 787
SRS Component Parts Location 788
Driver Air Bag Module 788
Front Passenger Air Bag Module 789
Front Side Air Bag 789
Side Curtain Air Bag 789
Front Seat Belt Pre-tensioner 789
SRS Component Connectors 790
DIRECT CONNECT 790
SLIDE DOUBLE LOCKING 790
OCCUPANT CLASSIFICATION SYSTEM 791
System Diagram 791
Occupant Classification System (OCS) 791
PASSENGER SEAT BELT WARNING SYSTEM 792
System Diagram 792
System Description 792
Component Parts Location 792
ON BOARD DIAGNOSTIC (OBD) SYSTEM 793
Trouble Diagnosis Introduction 793
DIAGNOSIS FUNCTION 793
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR 793
Information From Customer 793
Preliminary Check 793
SRS Operation Check 793
DIAGNOSTIC PROCEDURE 1 793
Checking SRS Operation Using “AIR BAG” Warning Lamp-User Mode 793
DIAGNOSTIC PROCEDURE 2 794
Trouble Diagnosis without CONSULT 795
DIAGNOSTIC PROCEDURE 6 795
Inspect SRS Malfunction Using “AIR BAG” Warning Lamp-Diagnosis Mode 795
CONSULT Function (AIR BAG) 795
Self-Diagnosis Function (Without CONSULT) 795
HOW TO CHANGE SELF-DIAGNOSIS MODE 796
DIAGNOSTIC PROCEDURE 3 796
Final Check of SRS Using CONSULT – Diagnosis Mode 796
DIAGNOSTIC PROCEDURE 4 796
Check SRS Repair History 796
DTC/CIRCUIT DIAGNOSIS 797
B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 797
Description 797
DTC B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 797
PART LOCATION 797
DTC Logic 797
DTC DETECTION LOGIC 797
With CONSULT 797
Without CONSULT 797
DTC CONFIRMATION PROCEDURE (With CONSULT) 797
DTC CONFIRMATION PROCEDURE (Without CONSULT) 798
Diagnosis Procedure (Component Diagnosis) 798
B1065 – B1068, B1070 – B1073 PASSENGER AIRBAG MODULE 800
Description 800
DTC B1065 – B1068, B1070 – B1073 PASSENGER AIR BAG MODULE 800
PART LOCATION 800
DTC Logic 800
DTC DETECTION LOGIC 800
With CONSULT 800
Without CONSULT 800
DTC CONFIRMATION PROCEDURE (With CONSULT) 800
DTC CONFIRMATION PROCEDURE (Without CONSULT) 801
Diagnosis Procedure (Component Diagnosis) 801
B1134 – B1137 SIDE AIRBAG MODULE LH 803
Description 803
DTC B1134 – B1137 FRONT LH SIDE AIR BAG MODULE 803
PART LOCATION 803
DTC Logic 803
DTC DETECTION LOGIC 803
With CONSULT 803
Without CONSULT 803
DTC CONFIRMATION PROCEDURE (With CONSULT) 803
DTC CONFIRMATION PROCEDURE (Without CONSULT) 803
Diagnosis Procedure (Component Diagnosis) 804
B1129 – B1132 SIDE AIRBAG MODULE RH 806
Description 806
DTC B1129 – B1132 FRONT RH SIDE AIR BAG MODULE 806
PART LOCATION 806
DTC Logic 806
DTC DETECTION LOGIC 806
With CONSULT 806
Without CONSULT 806
DTC CONFIRMATION PROCEDURE (With CONSULT) 806
DTC CONFIRMATION PROCEDURE (Without CONSULT) 806
Diagnosis Procedure (Component Diagnosis) 807
B1150 – B1153 SIDE CURTAIN AIR BAG MODULE LH 809
Description 809
DTC B1150 – B1153 LH SIDE CURTAIN AIR BAG MODULE 809
PART LOCATION 809
DTC Logic 809
DTC DETECTION LOGIC 809
With CONSULT 809
Without CONSULT 809
DTC CONFIRMATION PROCEDURE (With CONSULT) 809
DTC CONFIRMATION PROCEDURE (Without CONSULT) 809
Diagnosis Procedure (Component Diagnosis) 810
B1145 – B1148 SIDE CURTAIN AIR BAG MODULE RH 812
Description 812
DTC B1145 – B1148 RH SIDE CURTAIN AIR BAG MODULE 812
PART LOCATION 812
DTC Logic 812
DTC DETECTION LOGIC 812
With CONSULT 812
Without CONSULT 812
DTC CONFIRMATION PROCEDURE (With CONSULT) 812
DTC CONFIRMATION PROCEDURE (Without CONSULT) 812
Diagnosis Procedure (Component Diagnosis) 813
B1086 – B1089 SEAT BELT PRE-TENSIONER LH 815
Description 815
DTC B1086 – B1089 SEAT BELT PRE-TENSIONER LH 815
PART LOCATION 815
DTC Logic 815
DTC DETECTION LOGIC 815
With CONSULT 815
Without CONSULT 815
DTC CONFIRMATION PROCEDURE (With CONSULT) 815
DTC CONFIRMATION PROCEDURE (Without CONSULT) 815
Diagnosis Procedure (Component Diagnosis) 816
B1081 – B1084 SEAT BELT PRE-TENSIONER RH 818
Description 818
DTC B1081 – B1084 SEAT BELT PRE-TENSIONER RH 818
PART LOCATION 818
DTC Logic 818
DTC DETECTION LOGIC 818
With CONSULT 818
Without CONSULT 818
DTC CONFIRMATION PROCEDURE (With CONSULT) 818
DTC CONFIRMATION PROCEDURE (Without CONSULT) 818
Diagnosis Procedure (Component Diagnosis) 819
B1033 – B1035 CRASH ZONE SENSOR 821
Description 821
DTC B1033 – B1035 CRASH ZONE SENSOR 821
PART LOCATION 821
DTC Logic 821
DTC DETECTION LOGIC 821
With CONSULT 821
Without CONSULT 821
DTC CONFIRMATION PROCEDURE (With CONSULT) 821
DTC CONFIRMATION PROCEDURE (Without CONSULT) 821
Diagnosis Procedure (Component Diagnosis) 822
B1118 – B1120 SATELLITE SENSOR LH 824
Description 824
DTC B1118 – B1120 SATELLITE SENSOR LH 824
PART LOCATION 824
DTC Logic 824
DTC DETECTION LOGIC 824
With CONSULT 824
Without CONSULT 824
DTC CONFIRMATION PROCEDURE (With CONSULT) 824
DTC CONFIRMATION PROCEDURE (Without CONSULT) 824
Diagnosis Procedure (Component Diagnosis) 825
B1113 – B1115 SATELLITE SENSOR RH 827
Description 827
DTC B1113 – B1115 SATELLITE SENSOR RH 827
PART LOCATION 827
DTC Logic 827
DTC DETECTION LOGIC 827
With CONSULT 827
Without CONSULT 827
DTC CONFIRMATION PROCEDURE (With CONSULT) 827
DTC CONFIRMATION PROCEDURE (Without CONSULT) 827
Diagnosis Procedure (Component Diagnosis) 828
B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 830
Description 830
DTC B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 830
PART LOCATION 830
DTC Logic 830
DTC DETECTION LOGIC 830
With CONSULT 830
Without CONSULT 830
DTC CONFIRMATION PROCEDURE (With CONSULT) 830
DTC CONFIRMATION PROCEDURE (Without CONSULT) 830
Diagnosis Procedure (Component Diagnosis) 831
B1023 PASSENGER AIR BAG OFF INDICATOR 832
Description 832
DTC B1023 FRONT PASSENGER AIR BAG OFF INDICATOR 832
PART LOCATION 832
DTC Logic 832
DTC DETECTION LOGIC 832
With CONSULT 832
Without CONSULT 832
DTC CONFIRMATION PROCEDURE (With CONSULT) 832
DTC CONFIRMATION PROCEDURE (Without CONSULT) 832
Diagnosis Procedure (Component Diagnosis) 833
B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM 835
Description 835
DTC B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM (OCS) 835
PART LOCATION 835
DTC Logic 835
DTC DETECTION LOGIC 835
With CONSULT 835
Without CONSULT 835
DTC CONFIRMATION PROCEDURE (With CONSULT) 835
DTC CONFIRMATION PROCEDURE (Without CONSULT) 836
Diagnosis Procedure (Component Diagnosis) 836
B1209 – B1210 COLLISION DETECTION 838
Description 838
DTC B1209 – B1210 COLLISION DETECTION 838
PART LOCATION 838
DTC Logic 838
DTC DETECTION LOGIC 838
With CONSULT 838
DTC CONFIRMATION PROCEDURE (With CONSULT) 838
Diagnosis Procedure (Component Diagnosis) 838
ECU DIAGNOSIS INFORMATION 839
DIAGNOSIS SENSOR UNIT 839
Trouble Diagnosis with CONSULT 839
DIAGNOSTIC CODE CHART 839
Trouble Diagnosis without CONSULT 841
WARNING LAMP FLASH CODE CHART 841
WIRING DIAGRAM 845
SRS AIR BAG CONTROL SYSTEM 845
Wiring Diagram 845
SYMPTOM DIAGNOSIS 855
SRS AIR BAG SYSTEM 855
“AIR BAG” Warning Lamp Does Not Turn Off 855
DIAGNOSTIC PROCEDURE 7 855
“AIR BAG” Warning Lamp Does Not Turn On 855
DIAGNOSTIC PROCEDURE 8 855
PASSENGER SEAT BELT WARNING SYSTEM 857
Seat Belt Warning System Does Not Function 857
PRECAUTION 858
PRECAUTIONS 858
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 858
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 858
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service 858
Occupant Classification System Precaution 858
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
ST 859
QUICK REFERENCE INDEX 0
Table of Contents 859
SYSTEM DESCRIPTION 861
HEATED STEERING WHEEL 861
System Diagram 861
System Description 861
Component Parts Location 861
Component Description 862
WIRING DIAGRAM 863
HEATED STEERING WHEEL 863
Wiring Diagram 863
SYMPTOM DIAGNOSIS 866
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 866
NVH Troubleshooting Chart 866
PRECAUTION 867
PRECAUTIONS 867
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 867
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 867
Service Notice or Precautions 867
PREPARATION 868
PREPARATION 868
Special Service Tool 868
Commercial Service Tool 869
PERIODIC MAINTENANCE 870
POWER STEERING FLUID 870
Inspection 870
FLUID LEVEL 870
FLUID LEAKAGE 870
Draining 870
Refilling 870
FILLING HYDRAULIC SYSTEM 870
AIR BLEEDING HYDRAULIC SYSTEM 870
STEERING WHEEL 872
Inspection 872
INSTALLATION CONDITION 872
STEERING WHEEL PLAY 872
NEUTRAL POSITION OF STEERING WHEEL 872
STEERING WHEEL TURNING FORCE 872
FRONT WHEEL TURNING ANGLE 873
POWER STEERING OIL PUMP 874
Inspection 874
RELIEF OIL PRESSURE 874
REMOVAL AND INSTALLATION 875
STEERING WHEEL 875
Removal and Installation 875
REMOVAL 875
INSTALLATION 875
TILT MOTOR 876
Exploded View 876
Removal and Installation 876
REMOVAL 876
INSTALLATION 877
TELESCOPIC MOTOR 878
Exploded View 878
Removal and Installation 878
REMOVAL 878
INSTALLATION 879
STEERING COLUMN 880
Exploded View 880
Removal and Installation 881
REMOVAL 881
Hole Cover Seal, Hole Cover and Lower Shaft Assembly 881
Steering Column Assembly 882
INSPECTION AFTER REMOVAL 882
Hole Cover Seal, Hole Cover and Lower Shaft Assembly 882
Steering Column Assembly 882
INSTALLATION 883
Hole Cover Seal, Hole Cover and Lower Shaft Assembly 883
Steering Column Assembly 883
STEERING GEAR AND LINKAGE 884
Exploded View 884
Removal and Installation 884
REMOVAL 884
INSPECTION AFTER REMOVAL 885
INSTALLATION 885
INSPECTION AFTER INSTALLATION 885
POWER STEERING OIL PUMP 886
Exploded View 886
Removal and Installation 886
REMOVAL 886
INSTALLATION 886
HYDRAULIC LINE 887
Exploded View 887
Removal and Installation 888
REMOVAL 888
INSTALLATION 888
UNIT DISASSEMBLY AND ASSEMBLY 889
STEERING COLUMN 889
Disassembly and Assembly 889
DISASSEMBLY 889
Tilt motor 889
Telescope motor 890
ASSEMBLY 890
STEERING GEAR AND LINKAGE 891
Exploded View 891
Disassembly 891
Inspection 891
INSPECTION AFTER DISASSEMBLY 891
Boot 891
Outer Socket and Inner Socket 891
Assembly 892
POWER STEERING OIL PUMP 894
Disassembly and Assembly 894
SERVICE DATA AND SPECIFICATIONS (SDS) 895
SERVICE DATA AND SPECIFICATIONS (SDS) 895
Steering Wheel 895
Steering Angle 895
Steering Column 895
STEERING COLUMN LENGTH 895
STEERING COLUMN ROTATING TORQUE 895
TILT MECHANISM OPERATING RANGE 895
Steering Gear 896
STEERING OUTER SOCKET AND INNER SOCKET 896
RACK STROKE 896
RACK SLIDING FORCE 897
Oil Pump 897
Steering Fluid 897
STC 898
QUICK REFERENCE INDEX 0
Table of Contents 898
BASIC INSPECTION 899
DIAGNOSIS AND REPAIR WORKFLOW 899
Work Flow 899
DETAILED FLOW 899
SYSTEM DESCRIPTION 900
EPS SYSTEM 900
System Diagram 900
CONTROL DIAGRAM 900
System Description 900
OPERATION PRINCIPLE 900
During Parking (When Turning The Steering Wheel To The Right) 900
During High-speed Operation 900
Component Parts Location 901
Component Description 902
DTC/CIRCUIT DIAGNOSIS 903
POWER SUPPLY AND GROUND CIRCUIT 903
Description 903
Diagnosis Procedure 903
POWER STEERING SOLENOID VALVE 904
Description 904
Diagnosis Procedure 904
Component Inspection 905
ENGINE SPEED SIGNAL CIRCUIT 906
Description 906
Diagnosis Procedure 906
VEHICLE SPEED SIGNAL CIRCUIT 909
Description 909
Diagnosis Procedure 909
ECU DIAGNOSIS INFORMATION 911
POWER STEERING CONTROL UNIT 911
Reference Value 911
TERMINAL LAYOUT 911
PHYSICAL VALUES 911
Fail Safe 912
EPS system 912
WIRING DIAGRAM 913
ELECTRONICALLY CONTROLLED POWER STEERING SYSTEM 913
Wiring Diagram 913
SYMPTOM DIAGNOSIS 916
UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION) 916
Description 916
Diagnosis Procedure 916
PRECAUTION 917
PRECAUTIONS 917
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 917
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 917
UNIT REMOVAL AND INSTALLATION 918
EPS CONTROL UNIT 918
Removal and Installation 918
REMOVAL 918
INSTALLATION 918
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
STR 919
QUICK REFERENCE INDEX 0
Table of Contents 919
VQ35DE 920
BASIC INSPECTION 920
DIAGNOSIS AND REPAIR WORKFLOW 920
Work Flow (With GR8-1200 NI) 920
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI 920
OVERALL SEQUENCE 921
DETAILED FLOW 921
Work Flow (Without GR8-1200 NI) 924
OVERALL SEQUENCE 924
DETAILED FLOW 924
SYSTEM DESCRIPTION 926
STARTING SYSTEM 926
System Diagram 926
System Description 926
Component Description 926
DTC/CIRCUIT DIAGNOSIS 927
B TERMINAL CIRCUIT 927
Description 927
Diagnosis Procedure 927
S CONNECTOR CIRCUIT 929
Description 929
Diagnosis Procedure 929
WIRING DIAGRAM 930
STARTING SYSTEM 930
Wiring Diagram 930
SYMPTOM DIAGNOSIS 934
STARTING SYSTEM 934
Symptom Table 934
PRECAUTION 935
PRECAUTIONS 935
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 935
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 935
Precaution for Power Generation Voltage Variable Control System 935
PREPARATION 936
PREPARATION 936
Special Service Tool 936
Commercial Service Tools 936
REMOVAL AND INSTALLATION 937
STARTER MOTOR 937
Removal and Installation 937
REMOVAL 937
INSTALLATION 937
SERVICE DATA AND SPECIFICATIONS (SDS) 938
STARTER MOTOR 938
Starter 938
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
VTL 939
QUICK REFERENCE INDEX 0
Table of Contents 939
PRECAUTION 941
PRECAUTIONS 941
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 941
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 941
Precaution for Work 941
Precautions For Xenon Headlamp Service 941
PREPARATION 943
PREPARATION 943
Special Service Tool 943
Commercial Service Tool 943
SYSTEM DESCRIPTION 944
AUTOMATIC AIR CONDITIONER SYSTEM 944
WITH COLOR DISPLAY 944
WITH COLOR DISPLAY : Switches And Their Control Function 944
WITH COLOR DISPLAY : Discharge Air Flow 944
WITH MONOCHROME DISPLAY 945
WITH MONOCHROME DISPLAY : Switches And Their Control Function 945
WITH MONOCHROME DISPLAY : Discharge Air Flow 946
PERIODIC MAINTENANCE 947
IN-CABIN MICROFILTER 947
Removal and Installation 947
REMOVAL 947
INSTALLATION 947
REMOVAL AND INSTALLATION 948
DUCTS AND GRILLES 948
Exploded View 948
FRONT DEFROSTER NOZZLE 949
FRONT DEFROSTER NOZZLE : Removal and Installation 949
REMOVAL 949
INSTALLATION 949
UPPER VENTILATOR DUCT 950
UPPER VENTILATOR DUCT : Removal and Installation 950
REMOVAL 950
INSTALLATION 950
SIDE DEFROSTER NOZZLE 950
SIDE DEFROSTER NOZZLE : Removal and Installation 950
REMOVAL 950
INSTALLATION 950
REAR FLOOR DUCTS 950
REAR FLOOR DUCTS : Removal and Installation 950
REAR FLOOR DUCT (RH, LH) 950
Removal 950
Installation 950
FLOOR VENTILATOR DUCT (RH, LH) 950
Removal 950
Installation 950
CONNECTOR DUCT 950
Removal 950
Installation 950
REAR VENTILATOR DUCTS 951
REAR VENTILATOR DUCTS : Removal and Installation 951
CONNECTOR DUCT (CENTER) 951
Removal 951
Installation 951
REAR VENTILATOR DUCT (CENTER) 951
Removal 951
Installation 951
FRONT DEFROSTER GRILLE 951
FRONT DEFROSTER GRILLE : Removal and Installation 951
REMOVAL 951
INSTALLATION 951
CENTER VENTILATOR GRILLES 951
CENTER VENTILATOR GRILLES : Removal and Installation 951
REMOVAL 951
INSTALLATION 951
SIDE VENTILATOR GRILLES 951
SIDE VENTILATOR GRILLES : Removal and Installation 951
REMOVAL 951
INSTALLATION 952
SIDE VENTILATOR GRILLES : Replacement 952
RH SIDE VENTILATOR GRILLE 952
Removal 952
Installation 952
LH SIDE VENTILATOR GRILLE 953
Removal 953
Installation 953
SIDE DEFROSTER GRILLES 953
SIDE DEFROSTER GRILLES : Removal and Installation 953
REMOVAL 953
INSTALLATION 953
REAR VENTILATOR GRILLE 953
REAR VENTILATOR GRILLE : Removal and Installation 953
REMOVAL 953
INSTALLATION 954
BLOWER UNIT 955
BLOWER UNIT 955
BLOWER UNIT : Removal and Installation 955
COMPONENTS 955
REMOVAL 955
INSTALLATION 955
BLOWER MOTOR 955
BLOWER MOTOR : Removal and Installation 955
REMOVAL 955
INSTALLATION 956
FAN CONTROL AMP 956
FAN CONTROL AMP : Removal and Installation 956
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
WCS 957
QUICK REFERENCE INDEX 0
Table of Contents 957
BASIC INSPECTION 959
DIAGNOSIS AND REPAIR WORKFLOW 959
Work Flow 959
DETAILED FLOW 959
SYSTEM DESCRIPTION 960
WARNING CHIME SYSTEM 960
WARNING CHIME SYSTEM 960
WARNING CHIME SYSTEM : System Diagram 960
WARNING CHIME SYSTEM : System Description 960
COMBINATION METER 960
BCM 960
WARNING CHIME SYSTEM : Component Parts Location 961
WARNING CHIME SYSTEM : Component Description 961
LIGHT REMINDER WARNING CHIME 962
LIGHT REMINDER WARNING CHIME : System Diagram 962
LIGHT REMINDER WARNING CHIME : System Description 962
DESCRIPTION 962
WARNING OPERATION CONDITIONS 962
WARNING CANCEL CONDITIONS 962
LIGHT REMINDER WARNING CHIME : Component Parts Location 963
LIGHT REMINDER WARNING CHIME : Component Description 963
SEAT BELT WARNING CHIME 964
SEAT BELT WARNING CHIME : System Diagram 964
SEAT BELT WARNING CHIME : System Description 964
DESCRIPTION 964
WARNING OPERATION CONDITIONS 964
WARNING CANCEL CONDITIONS 964
SEAT BELT WARNING CHIME : Component Parts Location 965
SEAT BELT WARNING CHIME : Component Description 965
PARKING BRAKE RELEASE WARNING CHIME 966
PARKING BRAKE RELEASE WARNING CHIME : System Diagram 966
PARKING BRAKE RELEASE WARNING CHIME : System Description 966
DESCRIPTION 966
WARNING OPERATION CONDITIONS 966
WARNING CANCEL CONDITIONS 966
PARKING BRAKE RELEASE WARNING CHIME : Component Parts Location 967
PARKING BRAKE RELEASE WARNING CHIME : Component Description 967
DIAGNOSIS SYSTEM (METER) 969
Diagnosis Description 969
SELF-DIAGNOSIS MODE 969
OPERATION PROCEDURE 969
CONSULT Function (METER/M&A) 969
SELF-DIAG RESULTS 970
Display Item List 970
DATA MONITOR 970
Display Item List 970
DIAGNOSIS SYSTEM (BCM) 972
BUZZER 972
BUZZER : CONSULT Function (BCM – BUZZER) 972
DATA MONITOR 972
ACTIVE TEST 972
DTC/CIRCUIT DIAGNOSIS 973
POWER SUPPLY AND GROUND CIRCUIT 973
COMBINATION METER 973
COMBINATION METER : Diagnosis Procedure 973
BCM (BODY CONTROL MODULE) 973
BCM (BODY CONTROL MODULE) : Diagnosis Procedure 974
METER BUZZER CIRCUIT 975
Description 975
Component Function Check 975
Diagnosis Procedure 975
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT 976
Description 976
Component Function Check 976
Diagnosis Procedure 976
Component Inspection 977
ECU DIAGNOSIS INFORMATION 978
COMBINATION METER 978
Reference Value 978
VALUES ON THE DIAGNOSIS TOOL 978
TERMINAL LAYOUT 980
PHYSICAL VALUES 980
Fail Safe 981
DTC Index 982
BCM (BODY CONTROL MODULE) 983
Reference Value 983
VALUES ON THE DIAGNOSIS TOOL 983
Terminal Layout 987
Physical Values 988
Fail Safe1003
DTC Inspection Priority Chart1004
DTC Index1005
WIRING DIAGRAM1008
WARNING CHIME SYSTEM1008
Wiring Diagram1008
SYMPTOM DIAGNOSIS1014
THE PARKING BRAKE RELEASE WARNING CONTINUES SOUNDING, OR DOES NOT SOUND1014
Description1014
Diagnosis Procedure1014
THE LIGHT REMINDER WARNING DOES NOT SOUND1015
Description1015
Diagnosis Procedure1015
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND1016
Description1016
Diagnosis Procedure1016
PRECAUTION1017
PRECAUTIONS1017
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1017
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1017
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
WT1018
QUICK REFERENCE INDEX 0
Table of Contents1018
BASIC INSPECTION1020
DIAGNOSIS AND REPAIR WORKFLOW1020
Repair Work Flow1020
WORK FLOW1020
DETAILED FLOW1020
INSPECTION AND ADJUSTMENT1022
Preliminary Check1022
Transmitter Wake Up Operation1022
ID Registration Procedure1023
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL1023
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL1024
SYSTEM DESCRIPTION1025
TPMS1025
System Diagram1025
System Description1025
DESCRIPTION1025
FUNCTION1025
BODY CONTROL MODULE (BCM)1025
TRANSMITTER1025
TIRE PRESSURE RECEIVER1026
COMBINATION METER1026
TIRE PRESSURE WARNING CHECK CONNECTOR1026
System Components1027
DIAGNOSIS SYSTEM (BCM)1028
CONSULT Function (BCM – AIR PRESSURE MONITOR)1028
SELF DIAGNOSTIC RESULT1028
DATA MONITOR1028
ACTIVE TEST1028
WORK SUPPORT1028
Self-Diagnosis (Without CONSULT)1028
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)1028
DTC/CIRCUIT DIAGNOSIS1030
C1708 – C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED1030
Description1030
DTC Logic1030
DTC DETECTION LOGIC1030
DTC CONFIRMATION PROCEDURE1030
Diagnosis Procedure1030
Special Repair Requirement1031
C1712 – C1715, C1720 – C1723, C1724 – C1727 TRANSMITTER MALFUNCTION1032
Description1032
DTC Logic1032
DTC DETECTION LOGIC1032
DTC CONFIRMATION PROCEDURE1032
Diagnosis Procedure1032
Special Repair Requirement1033
C1716 – C1719 TRANSMITTER PRESSURE MALFUNCTION1034
Description1034
DTC Logic1034
DTC DETECTION LOGIC1034
DTC CONFIRMATION PROCEDURE1034
Diagnosis Procedure1034
Special Repair Requirement1035
C1729 VEHICLE SPEED SIGNAL1036
Description1036
DTC Logic1036
DTC DETECTION LOGIC1036
DTC CONFIRMATION PROCEDURE1036
Diagnosis Procedure1036
Special Repair Requirement1036
C1734 CONTROL UNIT1037
Description1037
DTC Logic1037
DTC DETECTION LOGIC1037
DTC CONFIRMATION PROCEDURE1037
Diagnosis Procedure1037
Special Repair Requirement1038
ECU DIAGNOSIS INFORMATION1039
BCM (BODY CONTROL MODULE)1039
Reference Value1039
VALUES ON THE DIAGNOSIS TOOL1039
Terminal Layout1044
Physical Values1044
Self-Diagnosis (With CONSULT)1060
FUNCTION1060
Self-Diagnostic Results Mode1060
Self-Diagnosis (Without CONSULT)1061
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)1061
WIRING DIAGRAM1063
TIRE PRESSURE MONITORING SYSTEM1063
Wiring Diagram1063
SYMPTOM DIAGNOSIS1066
TPMS1066
Symptom Table1066
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON1067
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On1067
LOW TIRE PRESSURE WARNING LAMP STAYS ON1068
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On1068
LOW TIRE PRESSURE WARNING LAMP BLINKS1069
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On1069
HAZARD WARNING LAMPS FLASH1070
Hazard Warning Lamps Flash When Ignition Switch Is Turned On1070
ID REGISTRATION CANNOT BE COMPLETED1071
ID Registration Cannot Be Completed1071
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1072
NVH Troubleshooting Chart1072
PRECAUTION1073
PRECAUTIONS1073
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1073
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1073
Precaution for Road Wheel1073
PREPARATION1074
PREPARATION1074
Special Service Tool1074
Commercial Service Tools1074
PERIODIC MAINTENANCE1075
ROAD WHEEL1075
Inspection1075
ALUMINUM WHEEL1075
REMOVAL AND INSTALLATION1076
TIRE PRESSURE RECEIVER1076
Removal and Installation1076
REMOVAL1076
INSTALLATION1076
ROAD WHEEL TIRE ASSEMBLY1077
Adjustment1077
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)1077
Preparation Before Adjustment1077
Wheel Balance Adjustment1077
TIRE ROTATION1078
UNIT REMOVAL AND INSTALLATION1079
TRANSMITTER1079
Exploded View1079
Removal and Installation1079
REMOVAL1079
INSTALLATION1080
SERVICE DATA AND SPECIFICATIONS (SDS)1082
SERVICE DATA AND SPECIFICATIONS (SDS)1082
Road Wheel1082
Tire1082
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
WW1083
QUICK REFERENCE INDEX 0
Table of Contents1083
BASIC INSPECTION1085
DIAGNOSIS AND REPAIR WORKFLOW1085
Work Flow1085
OVERALL SEQUENCE1085
DETAILED FLOW1085
SYSTEM DESCRIPTION1088
FRONT WIPER AND WASHER SYSTEM1088
System Diagram1088
System Description1088
OUTLINE1088
FRONT WIPER BASIC OPERATION 1088
FRONT WIPER LO OPERATION1088
FRONT WIPER HI OPERATION1088
FRONT WIPER INT OPERATION1088
FRONT WIPER AUTO STOP OPERATION1089
FRONT WIPER OPERATION LINKED WITH WASHER1090
FRONT WIPER FAIL-SAFE OPERATION1090
Component Parts Location1091
Component Description1092
DIAGNOSIS SYSTEM (BCM)1093
COMMON ITEM1093
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)1093
APPLICATION ITEM1093
SYSTEM APPLICATION1093
WIPER1093
WIPER : CONSULT Function (BCM – WIPER)1094
DATA MONITOR1094
ACTIVE TEST1094
WORK SUPPORT1094
DIAGNOSIS SYSTEM (IPDM E/R)1095
Diagnosis Description1095
AUTO ACTIVE TEST1095
Description1095
Operation Procedure1095
Inspection in Auto Active Test Mode1095
Concept of auto active test1096
Diagnosis chart in auto active test mode1096
CONSULT Function (IPDM E/R)1097
APPLICATION ITEM1097
ECU IDENTIFICATION1097
SELF DIAGNOSTIC RESULT1097
DATA MONITOR1097
ACTIVE TEST1098
CAN DIAG SUPPORT MNTR1098
DTC/CIRCUIT DIAGNOSIS1099
WIPER AND WASHER FUSE1099
Description1099
Diagnosis Procedure1099
FRONT WIPER MOTOR LO CIRCUIT1100
Component Function Check1100
Diagnosis Procedure1100
FRONT WIPER MOTOR HI CIRCUIT1102
Component Function Check1102
Diagnosis Procedure1102
FRONT WIPER AUTO STOP SIGNAL CIRCUIT1104
Component Function Check1104
Diagnosis Procedure1104
FRONT WIPER MOTOR GROUND CIRCUIT1106
Diagnosis Procedure1106
WASHER SWITCH1107
Description1107
Component Inspection1107
WASHER MOTOR CIRCUIT1108
Diagnosis Procedure1108
ECU DIAGNOSIS INFORMATION1110
BCM (BODY CONTROL MODULE)1110
Reference Value1110
VALUES ON THE DIAGNOSIS TOOL1110
Terminal Layout1115
Physical Values1115
Fail Safe1131
DTC Inspection Priority Chart1132
DTC Index1133
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1136
Reference Value1136
VALUES ON THE DIAGNOSIS TOOL1136
TERMINAL LAYOUT1137
PHYSICAL VALUES1137
Fail Safe1142
CAN COMMUNICATION CONTROL1142
If No CAN Communication Is Available With ECM1142
If No CAN Communication Is Available With BCM1142
IGNITION RELAY MALFUNCTION DETECTION FUNCTION1143
FRONT WIPER CONTROL1143
STARTER MOTOR PROTECTION FUNCTION1143
DTC Index1144
WIRING DIAGRAM1145
FRONT WIPER AND WASHER SYSTEM1145
Wiring Diagram1145
SYMPTOM DIAGNOSIS1150
FRONT WIPER AND WASHER SYSTEM SYMPTOMS1150
Symptom Table1150
FRONT WIPER DOES NOT OPERATE1152
Description1152
Diagnosis Procedure1152
NORMAL OPERATING CONDITION1154
Description1154
FRONT WIPER MOTOR PROTECTION FUNCTION1154
PRECAUTION1155
PRECAUTIONS1155
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1155
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1155
Precaution for Procedure without Cowl Top Cover1155
REMOVAL AND INSTALLATION1156
FRONT WIPER1156
Exploded View1156
FRONT WIPER BLADE REFILL1156
FRONT WIPER BLADE REFILL : Removal and Installation1156
REMOVAL1156
INSTALLATION1157
FRONT WIPER BLADE1159
FRONT WIPER BLADE : Removal and Installation1159
REMOVAL1159
INSTALLATION1159
FRONT WIPER ARMS1160
FRONT WIPER ARMS : Removal and Installation1160
REMOVAL1160
INSTALLATION1160
ADJUSTMENT1160
FRONT WIPER DRIVE ASSEMBLY1160
FRONT WIPER DRIVE ASSEMBLY : Removal and Installation1161
REMOVAL1161
INSTALLATION1161
FRONT WASHER1162
WASHER TUBE1162
WASHER TUBE : Layout1162
FRONT WASHER NOZZLE1162
FRONT WASHER NOZZLE : Removal and Installation1162
REMOVAL1162
INSTALLATION1162
FRONT WASHER NOZZLE : Adjustment1163
WASHER TANK1163
WASHER TANK : Removal and Installation1163
REMOVAL1163
INSTALLATION1164
FRONT WASHER PUMP1164
FRONT WASHER PUMP : Removal and Installation1164
REMOVAL1164
INSTALLATION1164
WASHER LEVEL SWITCH1166
Removal and Installation1166
REMOVAL1166
INSTALLATION1166
FRONT WIPER AND WASHER SWITCH1167
Removal and Installation1167
REMOVAL1167
INSTALLATION1167
SERVICE DATA AND SPECIFICATIONS (SDS)1168
SERVICE DATA AND SPECIFICATIONS (SDS)1168
Specifications1168
Windshield Washer Fluid1168
POWER SUPPLY ROUTING CIRCUIT 5
FUSE BLOCK JUNCTION BOX (J/B) 61
FUSE, FUSIBLE LINK AND RELAY BOX 62
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 63
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