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2012 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
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Description
2012 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2012 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1101
Downloadable : Yes
File Type: PDF
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DESCRIPTION:
2012 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
FOREWORD:
- This manual contains maintenance and repair procedure for the 2012 NISSAN TITAN.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected
TABLE OF CONTENTS:
2012 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
fwd 1
Exit 0
QUICK REFERENCE INDEX 1
FOREWORD 2
Comment Sheet 3
A: GENERAL INFORMATION 1
GI – General Information 0
B: ENGINE 1
EM – Engine Mechanical 0
LU – Engine Lubrication System 0
CO – Engine Cooling System 0
EC – Engine Control System 0
FL – Fuel System 0
EX – Exhaust System 0
STR – Starting System 0
ACC – Accelerator Control System 0
C: HYBRID 1
D: TRANSMISSION & DRIVELINE 1
TM – Transaxle & Transmission 0
DLN – Driveline 0
FAX – Front Axle 0
RAX – Rear Axle 0
E: SUSPENSION 1
FSU – Front Suspension 0
RSU – Rear Suspension 0
WT – Road Wheels & Tires 0
F: BRAKES 1
BR – Brake System 0
PB – Parking Brake System 0
BRC – Brake Control System 0
G: STEERING 1
ST – Steering System 0
H: RESTRAINTS 1
SB – Seat Belt 0
SR – SRS Airbag 0
SRC – SRS Airbag Control System 0
I: VENTILATION, HEATER & AIR CONDITIONER 1
VTL – Ventilation System 0
HA – Heater & Air Conditioning System 0
HAC – Heater & Air Conditioning Control System 0
J: BODY INTERIOR 1
INT – Interior 0
IP – Instrument Panel 0
SE – Seat 0
ADP – Automatic Drive Positioner 0
AP – Adjustable Pedal 0
K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY 1
DLK – Door & Lock 0
SEC – Security Control System 0
GW – Glass & Window System 0
PWC – Power Window Control System 0
RF – Roof 0
EXT – Exterior 0
BRM – Body Repair Manual 0
L: DRIVER CONTROLS 1
MIR – Mirrors 0
EXL – Exterior Lighting System 0
INL – Interior Lighting System 0
WW – Wiper & Washer 0
DEF – Defogger 0
HRN – Horn 0
M: ELECTRICAL & POWER CONTROL 1
PWO – Power Outlet 0
BCS – Body Control System 0
LAN – LAN System 0
PCS – Power Control Syetem 0
CHG – Charging System 0
PG – Power Supply, Ground & Circuit Elements 0
N: DRIVER INFORMATION & MULTIMEDIA 1
MWI – Meter, Warning Lamp & Indicator 0
WCS – Warning Chime System 0
SN – Sonar System 0
AV – Audio, Visual & Navigation System 0
O: CRUISE CONTROL 1
CCS – Cruise Control System 0
P: MAINTENANCE 1
MA – Maintenance 0
QUICK REFERENCE CHART 4
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
ACC 10
QUICK REFERENCE INDEX 0
Table of Contents 10
PRECAUTION 11
PRECAUTIONS 11
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 11
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 11
REMOVAL AND INSTALLATION 12
ACCELERATOR CONTROL SYSTEM 12
Removal and Installation 12
ADJUSTABLE ACCELERATOR PEDAL ASSEMBLY 12
Removal 12
Installation 13
Inspection After Installation 13
NON-ADJUSTABLE ACCELERATOR PEDAL ASSEMBLY 13
Removal 14
Installation 14
Inspection After Installation 14
SERVICE DATA AND SPECIFICATIONS (SDS) 16
SERVICE DATA AND SPECIFICATIONS (SDS) 16
Accelerator Control 16
ACCELERATOR PEDAL STROKE AND TRAVEL 16
AP 17
QUICK REFERENCE INDEX 0
Table of Contents 17
BASIC INSPECTION 18
DIAGNOSIS AND REPAIR WORKFLOW 18
Repair Work Flow 18
WORK FLOW 18
DETAILED FLOW 18
INSPECTION AND ADJUSTMENT 20
Preliminary Check 20
SYSTEM DESCRIPTION 21
ADJUSTABLE PEDAL SYSTEM 21
Automatic Drive Positioner Interlocking Adjustable Pedal 21
Component Parts Location 21
Component Description 21
DTC/CIRCUIT DIAGNOSIS 22
ADJUSTABLE PEDAL SYSTEM 22
Pedal Adjusting Switch Power Supply and Ground Circuit Inspection 22
Pedal Adjusting Motor Circuit Inspection 22
WIRING DIAGRAM 24
ADJUSTABLE PEDAL SYSTEM 24
Wiring Diagram 24
SYMPTOM DIAGNOSIS 27
ADJUSTABLE PEDAL SYSTEM 27
Symptom Table 27
PRECAUTION 28
PRECAUTIONS 28
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 28
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 28
Precaution for Work 28
REMOVAL AND INSTALLATION 29
ADJUSTABLE PEDAL SYSTEM 29
Removal and Installation 29
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
BCS 30
QUICK REFERENCE INDEX 0
Table of Contents 30
BCM 32
BASIC INSPECTION 32
INSPECTION AND ADJUSTMENT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 32
BEFORE REPLACEMENT 32
AFTER REPLACEMENT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Work Procedure 32
CONFIGURATION 32
CONFIGURATION : Description 33
CONFIGURATION : Work Procedure 33
CONFIGURATION : Configuration List 34
SYSTEM DESCRIPTION 35
BODY CONTROL SYSTEM 35
System Description 35
OUTLINE 35
BCM control function list 35
Component Parts Location 36
COMBINATION SWITCH READING SYSTEM 37
System Diagram 37
System Description 37
OUTLINE 37
COMBINATION SWITCH MATRIX 37
COMBINATION SWITCH READING FUNCTION 38
Description 38
Operation Example 38
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION) 39
Component Parts Location 40
SIGNAL BUFFER SYSTEM 41
System Diagram 41
System Description 41
OUTLINE 41
Signal transmission function list 41
POWER CONSUMPTION CONTROL SYSTEM 42
System Diagram 42
System Description 42
OUTLINE 42
LOW POWER CONSUMPTION CONTROL WITH BCM 42
Sleep mode activation 42
Wake-up operation 43
Component Parts Location 43
DIAGNOSIS SYSTEM (BCM) 44
COMMON ITEM 44
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 44
APPLICATION ITEM 44
SYSTEM APPLICATION 44
DOOR LOCK 44
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 45
DATA MONITOR 45
ACTIVE TEST 45
WORK SUPPORT 45
REAR DEFOGGER 45
REAR DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 45
DATA MONITOR 45
ACTIVE TEST 46
BUZZER 46
BUZZER : CONSULT Function (BCM – BUZZER) 46
DATA MONITOR 46
ACTIVE TEST 46
INT LAMP 46
INT LAMP : CONSULT Function (BCM – INT LAMP) 46
DATA MONITOR 46
ACTIVE TEST 46
WORK SUPPORT 47
MULTI REMOTE ENT 47
MULTI REMOTE ENT : CONSULT Function (BCM – MULTI REMOTE ENT) 47
DATA MONITOR 47
ACTIVE TEST 47
WORK SUPPORT 48
HEADLAMP 48
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 48
DATA MONITOR 48
ACTIVE TEST 49
WORK SUPPORT 49
WIPER 49
WIPER : CONSULT Function (BCM – WIPER) 50
DATA MONITOR 50
ACTIVE TEST 50
WORK SUPPORT 50
FLASHER 50
FLASHER : CONSULT Function (BCM – FLASHER) 50
DATA MONITOR 50
ACTIVE TEST 50
AIR CONDITIONER 50
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER) 50
DATA MONITOR 50
COMB SW 51
COMB SW : CONSULT Function (BCM – COMB SW) 51
DATA MONITOR 51
BCM 51
BCM : CONSULT Function (BCM – BCM) 51
ECU IDENTIFICATION 51
SELF DIAGNOSTIC RESULT 51
WORK SUPPORT 51
CONFIGURATION 51
CAN DIAG SUPPORT MNTR 51
IMMU 51
IMMU : CONSULT Function (BCM – IMMU) 51
DATA MONITOR 51
ACTIVE TEST 52
BATTERY SAVER 52
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER) 52
DATA MONITOR 52
ACTIVE TEST 52
WORK SUPPORT 52
THEFT ALM 52
THEFT ALM : CONSULT Function (BCM – THEFT ALM) 52
DATA MONITOR 52
ACTIVE TEST 53
WORK SUPPORT 53
RETAINED PWR 53
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 53
DATA MONITOR 53
ACTIVE TEST 53
WORK SUPPORT 53
SIGNAL BUFFER 53
SIGNAL BUFFER : CONSULT Function (BCM – SIGNAL BUFFER) 53
DATA MONITOR 53
ACTIVE TEST 54
AIR PRESSURE MONITOR 54
AIR PRESSURE MONITOR : CONSULT Function (BCM – AIR PRESSURE MONITOR) 54
SELF DIAGNOSTIC RESULT 54
DATA MONITOR 54
ACTIVE TEST 54
WORK SUPPORT 54
PANIC ALARM 55
PANIC ALARM : CONSULT Function (BCM – PANIC ALARM) 55
ACTIVE TEST 55
DTC/CIRCUIT DIAGNOSIS 56
U1000 CAN COMM CIRCUIT 56
Description 56
DTC Logic 56
DTC DETECTION LOGIC 56
Diagnosis Procedure 56
POWER SUPPLY AND GROUND CIRCUIT 57
Diagnosis Procedure 57
COMBINATION SWITCH INPUT CIRCUIT 59
Diagnosis Procedure 59
Special Repair Requirement 59
COMBINATION SWITCH OUTPUT CIRCUIT 60
Diagnosis Procedure 60
Special Repair Requirement 61
ECU DIAGNOSIS INFORMATION 62
BCM (BODY CONTROL MODULE) 62
Reference Value 62
VALUES ON THE DIAGNOSIS TOOL 62
Terminal Layout 65
Physical Values 65
Fail Safe 70
Fail-safe index 70
DTC Inspection Priority Chart 70
DTC Index 71
WIRING DIAGRAM 73
BCM (BODY CONTROL MODULE) 73
Wiring Diagram 73
SYMPTOM DIAGNOSIS 78
COMBINATION SWITCH SYSTEM SYMPTOMS 78
Symptom Table 78
PRECAUTION 79
PRECAUTIONS 79
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 79
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 79
REMOVAL AND INSTALLATION 80
BCM (BODY CONTROL MODULE) 80
Removal and Installation 80
BCM 80
Removal 80
Installation 80
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
BR 81
QUICK REFERENCE INDEX 0
Table of Contents 81
PRECAUTION 83
PRECAUTIONS 83
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 83
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 83
Precaution for Brake System 83
PREPARATION 84
PREPARATION 84
Special Service Tool 84
Commercial Service Tool 84
SYSTEM DESCRIPTION 85
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 85
NVH Troubleshooting Chart 85
BASIC INSPECTION 86
FRONT DISC BRAKE 86
BRAKE PAD 86
BRAKE PAD : Inspection 86
PAD WEAR 86
DISC ROTOR 86
DISC ROTOR : Inspection 86
VISUAL 86
RUNOUT 86
THICKNESS 86
REAR DISC BRAKE 87
BRAKE PAD 87
BRAKE PAD : Inspection 87
PAD WEAR 87
DISC ROTOR 87
DISC ROTOR : Inspection 87
VISUAL 87
RUNOUT 87
THICKNESS 87
BRAKE BOOSTER 88
Inspection 88
OPERATION 88
AIR TIGHT 88
VACUUM LINES 89
Inspection 89
VISUAL INSPECTION 89
CHECK VALVE INSPECTION 89
Airtightness Inspection 89
BRAKE MASTER CYLINDER 90
On Board Inspection 90
LEAK INSPECTION 90
BRAKE TUBE AND HOSE 91
Hydraulic Circuit 91
FRONT BRAKE 91
FRONT BRAKE : Inspection 91
INSPECTION AFTER REMOVAL 91
REAR BRAKE 92
REAR BRAKE : Inspection 92
INSPECTION AFTER REMOVAL 92
PERIODIC MAINTENANCE 93
BRAKE PEDAL 93
Inspection and Adjustment – Standard Pedal 93
INSPECTION 93
ADJUSTMENT 93
Inspection and Adjustment – Adjustable Pedal 94
INSPECTION 94
ADJUSTMENT 95
BRAKE FLUID 96
On Board Inspection 96
LEVEL CHECK 96
Drain and Refill 96
Bleeding Brake System 96
REMOVAL AND INSTALLATION 98
BRAKE PEDAL 98
Exploded View 98
Removal and Installation 99
REMOVAL 99
INSPECTION AFTER REMOVAL 100
INSTALLATION 100
BRAKE TUBE AND HOSE 101
Hydraulic Circuit 101
Removal and Installation of Front Brake Piping and Brake Hose 101
REMOVAL 101
INSTALLATION 102
Removal and Installation of Rear Brake Piping and Brake Hose 102
REMOVAL 103
INSTALLATION 103
Inspection After Installation 103
BRAKE MASTER CYLINDER 105
Exploded View 105
Removal and Installation 105
REMOVAL 105
INSTALLATION 106
BRAKE BOOSTER 107
Removal and Installation 107
REMOVAL 107
INSPECTION AFTER REMOVAL 107
Output Rod Length Inspection 107
INSTALLATION 108
VACUUM LINES 109
Removal and Installation 109
REMOVAL 109
INSTALLATION 109
FRONT DISC BRAKE 110
Exploded View of Brake Pads 110
Removal and Installation of Brake Pads 110
REMOVAL 110
INSTALLATION 111
Brake Burnishing Procedure 111
Exploded View of Brake Caliper 112
Removal and Installation of Brake Caliper and Rotor 112
REMOVAL 112
INSTALLATION 113
REAR DISC BRAKE 115
Exploded View of Brake Pads 115
Removal and Installation of Brake Pad 115
REMOVAL 115
INSTALLATION 115
Brake Burnishing Procedure 116
Exploded View of Brake Caliper 116
Removal and Installation of Brake Caliper and Disc Rotor 116
REMOVAL 117
INSTALLATION 117
UNIT DISASSEMBLY AND ASSEMBLY 119
BRAKE MASTER CYLINDER 119
With VDC/TCS/ABS 119
DISASSEMBLY 119
ASSEMBLY 119
FRONT DISC BRAKE 121
Disassembly and Assembly 121
DISASSEMBLY 121
CALIPER INSPECTION 122
Cylinder Body 122
Torque Member 122
Piston 122
Sliding Pins, and Sliding Pin Boots 122
ASSEMBLY 122
REAR DISC BRAKE 124
Disassembly and Assembly 124
DISASSEMBLY 124
CALIPER INSPECTION 125
Cylinder Body 125
Torque Member 125
Piston 125
Sliding Pin Bolts and Sliding Pin Boots 125
ASSEMBLY 125
SERVICE DATA AND SPECIFICATIONS (SDS) 127
SERVICE DATA AND SPECIFICATIONS (SDS) 127
General Specification 127
Brake Pedal 127
STANDARD PEDAL 127
ADJUSTABLE PEDAL 128
Brake Booster 128
Check Valve 129
Front Disc Brake 129
Rear Disc Brake 129
CCS 130
QUICK REFERENCE INDEX 0
Table of Contents 130
ASCD 131
PRECAUTION 131
PRECAUTIONS 131
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 131
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 131
SYSTEM DESCRIPTION 132
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 132
Information 132
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
CHG 133
QUICK REFERENCE INDEX 0
Table of Contents 133
PRECAUTION 134
PRECAUTIONS 134
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 134
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 134
Precaution for Power Generation Variable Voltage Control System 134
PREPARATION 135
PREPARATION 135
Special Service Tool 135
Commercial Service Tool 135
BASIC INSPECTION 136
DIAGNOSIS AND REPAIR WORKFLOW 136
Work Flow (With EXP-800 NI or GR8-1200 NI) 136
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI 136
OVERALL SEQUENCE 137
DETAILED FLOW 137
Work Flow (Without EXP-800 NI or GR8-1200 NI) 139
OVERALL SEQUENCE 139
DETAILED FLOW 140
SYSTEM DESCRIPTION 142
CHARGING SYSTEM 142
System Diagram 142
System Description 142
Component Description 142
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM 143
System Diagram 143
System Description 143
Component Description 143
DTC/CIRCUIT DIAGNOSIS 144
CHARGING SYSTEM PRELIMINARY INSPECTION 144
Inspection Procedure 144
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION 145
Inspection Procedure 145
B TERMINAL CIRCUIT 147
Description 147
Diagnosis Procedure 147
L TERMINAL CIRCUIT (OPEN) 148
Description 148
Diagnosis Procedure 148
L TERMINAL CIRCUIT (SHORT) 150
Description 150
Diagnosis Procedure 150
S TERMINAL CIRCUIT 151
Description 151
Diagnosis Procedure 151
WIRING DIAGRAM 152
CHARGING SYSTEM 152
Wiring Diagram 152
SYMPTOM DIAGNOSIS 159
CHARGING SYSTEM 159
Symptom Table 159
REMOVAL AND INSTALLATION 160
GENERATOR 160
Removal and Installation 160
REMOVAL 160
INSTALLATION 160
SERVICE DATA AND SPECIFICATIONS (SDS) 161
GENERATOR 161
Generator 161
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
CO 162
QUICK REFERENCE INDEX 0
Table of Contents 162
PRECAUTION 163
PRECAUTIONS 163
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 163
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 163
Precaution for Liquid Gasket 163
REMOVAL OF LIQUID GASKET 163
LIQUID GASKET APPLICATION PROCEDURE 163
PREPARATION 165
PREPARATION 165
Special Service Tool 165
Commercial Service Tool 166
SYSTEM DESCRIPTION 167
COOLING SYSTEM 167
Cooling Circuit 167
Schematic 168
OVERHEATING CAUSE ANALYSIS 169
Troubleshooting Chart 169
PERIODIC MAINTENANCE 171
ENGINE COOLANT 171
Inspection 171
CHECKING COOLING SYSTEM HOSES 171
LEVEL CHECK 171
CHECKING COOLING SYSTEM FOR LEAKS 171
CHECKING RESERVOIR CAP 171
CHECKING RADIATOR CAP 172
Changing Engine Coolant 172
DRAINING ENGINE COOLANT 172
REFILLING ENGINE COOLANT 173
FLUSHING COOLING SYSTEM 174
RADIATOR 175
Checking Radiator 175
REMOVAL AND INSTALLATION 176
RADIATOR 176
Exploded View 176
Removal and Installation 176
REMOVAL 176
INSTALLATION 178
INSPECTION AFTER INSTALLATION 178
ENGINE COOLING FAN 179
Exploded View 179
Removal and Installation (Crankshaft Driven Type) 179
REMOVAL 179
INSPECTION AFTER REMOVAL 179
Fan Coupling 179
Fan Bracket 179
Cooling Fan Pulley 180
INSTALLATION 180
INSPECTION AFTER INSTALLATION 180
WATER PUMP 181
Exploded View 181
Removal and Installation 181
REMOVAL 181
INSPECTION AFTER REMOVAL 181
INSTALLATION 182
INSPECTION AFTER INSTALLATION 182
THERMOSTAT AND WATER PIPING 183
Exploded View 183
Removal and Installation 183
REMOVAL 183
Removal of Thermostat 183
Removal of Thermostat Housing, Water Outlet and Heater Pipe 184
Removal of Water Cut Valve 184
INSPECTION AFTER REMOVAL 184
INSTALLATION 184
Installation of Thermostat 184
Installation of Water Outlet Pipe and Heater Pipe 184
INSPECTION AFTER INSTALLATION 184
SERVICE DATA AND SPECIFICATIONS (SDS) 185
SERVICE DATA AND SPECIFICATIONS (SDS) 185
Standard and Limit 185
ENGINE COOLANT CAPACITY (APPROXIMATE) 185
THERMOSTAT 185
RADIATOR 185
DEF 186
QUICK REFERENCE INDEX 0
Table of Contents 186
BASIC INSPECTION 188
DIAGNOSIS AND REPAIR WORKFLOW 188
Repair Work Flow 188
WORK FLOW 188
DETAILED FLOW 188
SYSTEM DESCRIPTION 190
REAR WINDOW DEFOGGER SYSTEM 190
System Diagram 190
System Description 190
Operation Description 190
Timer function 190
INPUT/OUTPUT SIGNAL CHART 190
Component Parts Location 191
Component Description 191
DIAGNOSIS SYSTEM (BCM) 193
COMMON ITEM 193
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 193
APPLICATION ITEM 193
SYSTEM APPLICATION 193
REAR WINDOW DEFOGGER 193
REAR WINDOW DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 194
DATA MONITOR 194
ACTIVE TEST 194
DTC/CIRCUIT DIAGNOSIS 195
REAR WINDOW DEFOGGER SWITCH 195
Description 195
Component Function Check (2 Control Dial System or Auto A/C) 195
Component Function Check (3 Control Dial System Without Auto A/C) 195
Diagnosis Procedure (2 Control Dial System or Auto A/C) 195
Diagnosis Procedure (3 Control Dial System Without Auto A/C) 196
REAR WINDOW DEFOGGER RELAY 197
Description 197
Component Function Check 197
Diagnosis Procedure 197
REAR WINDOW DEFOGGER SYSTEM 198
Description 198
Component Function Check 198
Diagnosis Procedure 198
Component Inspection 200
DOOR MIRROR DEFOGGER LH 201
Description 201
Component Function Check 201
Diagnosis Procedure 201
Component Inspection (With Automatic Drive Positioner) 203
Component Inspection (Without Automatic Drive Positioner) 203
DOOR MIRROR DEFOGGER RH 204
Description 204
Component Function Check 204
Diagnosis Procedure 204
Component Inspection (With Automatic Drive Positioner) 206
Component Inspection (Without Automatic Drive Positioner) 206
ECU DIAGNOSIS INFORMATION 207
BCM (BODY CONTROL MODULE) 207
Reference Value 207
VALUES ON THE DIAGNOSIS TOOL 207
Terminal Layout 210
Physical Values 210
WIRING DIAGRAM 216
REAR WINDOW DEFOGGER 216
Wiring Diagram 216
SYMPTOM DIAGNOSIS 224
REAR WINDOW DEFOGGER SYSTEM SYMPTOMS 224
Symptom Table 224
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE 225
Diagnosis Procedure 225
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE 226
Diagnosis Procedure 226
BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES 227
Diagnosis Procedure 227
DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 228
Diagnosis Procedure 228
PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 229
Diagnosis Procedure 229
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 230
Diagnosis Procedure 230
PRECAUTION 231
PRECAUTIONS 231
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 231
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 231
Handling for Adhesive and Primer 231
REMOVAL AND INSTALLATION 232
REAR WINDOW DEFOGGER 232
Filament Check 232
Filament Repair 232
REPAIR EQUIPMENT 232
REPAIRING PROCEDURE 233
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
EX 234
QUICK REFERENCE INDEX 0
Table of Contents 234
PRECAUTION 235
PRECAUTIONS 235
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 235
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 235
PREPARATION 236
PREPARATION 236
Special Service Tool 236
Commercial Service Tool 236
PERIODIC MAINTENANCE 237
EXHAUST SYSTEM 237
Checking Exhaust System 237
REMOVAL AND INSTALLATION 238
EXHAUST SYSTEM 238
Exploded View 238
Removal and Installation 238
REMOVAL 238
INSTALLATION 238
INSPECTION AFTER INSTALLATION 239
EXT 240
QUICK REFERENCE INDEX 0
Table of Contents 240
SERVICE INFORMATION 241
PRECAUTIONS 241
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 241
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 241
Service Notice 241
Precaution for Work 241
PREPARATION 243
Special Service Tool 243
Commercial Service Tool 243
PERIODIC MAINTENANCE 244
SQUEAK AND RATTLE TROUBLE DIAGNOSES 244
Work Flow 244
CUSTOMER INTERVIEW 244
DUPLICATE THE NOISE AND TEST DRIVE 244
CHECK RELATED SERVICE BULLETINS 245
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 245
REPAIR THE CAUSE 245
CONFIRM THE REPAIR 246
Generic Squeak and Rattle Troubleshooting 246
INSTRUMENT PANEL 246
CENTER CONSOLE 246
DOORS 246
TRUNK 246
SUNROOF/HEADLINING 247
OVERHEAD CONSOLE (FRONT AND REAR) 247
SEATS 247
UNDERHOOD 247
Diagnostic Worksheet 248
CLIP AND FASTENER 250
Descriptions for Clips and Fasteners 250
REMOVAL AND INSTALLATION 254
FRONT BUMPER 254
Removal and Installation 254
STEEL BUMPER 254
Removal 254
Installation 255
PLASTIC BUMPER 255
Removal 256
Installation 256
REAR BUMPER 257
Removal and Installation 257
REMOVAL 258
INSTALLATION 258
FRONT GRILLE 259
Removal and Installation 259
REMOVAL 259
INSTALLATION 259
COWL TOP 260
Removal and Installation 260
REMOVAL 260
INSTALLATION 261
FRONT FENDER 262
Removal and Installation 262
REMOVAL 262
INSTALLATION 262
FENDER PROTECTOR 263
Removal and Installation 263
REMOVAL 263
INSTALLATION 263
RUNNING BOARDS 264
Removal and Installation 264
REMOVAL 265
INSTALLATION 265
MUDGUARD 266
Removal and Installation 266
DOOR OUTSIDE MOLDING 267
Removal and Installation 267
FRONT DOOR OUTSIDE MOLDING 268
Removal 268
Installation 268
REAR DOOR OUTSIDE MOLDING 268
Removal 268
Installation 268
SIDE GUARD MOLDING 269
Removal and Installation 269
Removal 269
Installation 269
BED RAILS AND TRIM 271
Removal and Installation 271
REMOVAL 272
INSTALLATION 272
TAIL GATE FINISHER 273
Removal and Installation 273
REMOVAL 273
INSTALLATION 273
STORAGE BOX 274
Removal and Installation 274
REMOVAL 274
INSTALLATION 275
FAX 276
QUICK REFERENCE INDEX 0
Table of Contents 276
PRECAUTION 277
PRECAUTIONS 277
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 277
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 277
Precaution 277
PREPARATION 278
PREPARATION 278
Special Service Tool 278
Commercial Service Tool 278
SYMPTOM DIAGNOSIS 279
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 279
NVH Troubleshooting Chart 279
PERIODIC MAINTENANCE 280
WHEEL HUB 280
On-Vehicle Inspection and Service 280
WHEEL BEARING INSPECTION 280
UNIT REMOVAL AND INSTALLATION 281
WHEEL HUB 281
Removal and Installation 281
REMOVAL 281
INSPECTION AFTER REMOVAL 282
INSTALLATION 282
DRIVE SHAFT 283
Removal and Installation 283
REMOVAL 283
INSPECTION AFTER REMOVAL 283
INSTALLATION 284
UNIT DISASSEMBLY AND ASSEMBLY 285
DRIVE SHAFT 285
Disassembly and Assembly 285
DISASSEMBLY 285
Final Drive Side 285
Wheel Side 286
INSPECTION AFTER DISASSEMBLY 286
Drive Shaft 286
Joint Sub-assembly 286
Sliding Joint Side Housing 286
Ball Cage 286
Steel Ball 286
Inner Race 286
ASSEMBLY 287
Final Drive Side 287
Wheel Side 288
SERVICE DATA AND SPECIFICATIONS (SDS) 290
SERVICE DATA AND SPECIFICATIONS (SDS) 290
Wheel Bearing 290
Drive Shaft 290
Boot Bands 290
FL 291
QUICK REFERENCE INDEX 0
Table of Contents 291
PRECAUTION 292
PRECAUTIONS 292
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 292
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 292
FUEL SYSTEM 293
General Precaution 293
PREPARATION 294
PREPARATION 294
Special Service Tool 294
Commercial Service Tool 294
BASIC INSPECTION 295
FUEL SYSTEM 295
Checking Fuel Line 295
UNIT REMOVAL AND INSTALLATION 296
FUEL TANK 296
Removal and Installation 296
REMOVAL 296
INSTALLATION 299
INSPECTION AFTER INSTALLATION 299
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 301
Removal and Installation 301
REMOVAL 301
INSTALLATION 304
INSPECTION AFTER INSTALLATION 304
EVAP CANISTER 306
Component Inspection 306
EVAP CANISTER 306
Removal and Installation 306
EVAP CANISTER 306
Removal 306
Installation 306
EVAP CANISTER VENT CONTROL VALVE 307
Removal 307
Installation 307
EVAP CANISTER CONTROL PRESSURE SENSOR 307
Removal 307
Installation 307
UNIT DISASSEMBLY AND ASSEMBLY 308
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 308
Disassembly and Assembly 308
Disassembly 308
Assembly 308
SERVICE DATA AND SPECIFICATIONS (SDS) 309
SERVICE DATA AND SPECIFICATIONS (SDS) 309
Standard and Limit 309
FSU 310
QUICK REFERENCE INDEX 0
Table of Contents 310
PRECAUTION 311
PRECAUTIONS 311
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 311
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 311
Precaution 311
PREPARATION 312
PREPARATION 312
Special Service Tool 312
Commercial Service Tool 312
SYMPTOM DIAGNOSIS 313
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 313
NVH Troubleshooting Chart 313
PERIODIC MAINTENANCE 314
ON-VEHICLE SERVICE 314
Front Suspension Parts 314
Front Wheel Alignment 314
PRELIMINARY INSPECTION 314
GENERAL INFORMATION AND RECOMMENDATIONS 314
THE ALIGNMENT PROCESS 315
CAMBER AND CASTER 315
TOE-IN 315
FRONT WHEEL TURNING ANGLE 316
UPPER BALL JOINT AND LOWER BALL JOINT 318
Inspection 318
Swinging Force 318
Turning Force 318
Vertical End Play 318
KNUCKLE 320
On-Vehicle Inspection and Service 320
REMOVAL AND INSTALLATION 321
FRONT SUSPENSION ASSEMBLY 321
Component 321
UNIT REMOVAL AND INSTALLATION 322
KNUCKLE 322
Removal and Installation 322
REMOVAL 322
INSPECTION AFTER REMOVAL 323
INSTALLATION 323
UPPER BALL JOINT AND LOWER BALL JOINT 324
Removal and Installation 324
LOWER LINK 325
Removal and Installation 325
REMOVAL 325
INSPECTION AFTER REMOVAL 325
Lower Link 325
Lower Link Bushing 325
INSTALLATION 325
UPPER LINK 326
Removal and Installation 326
REMOVAL 326
INSPECTION AFTER REMOVAL 326
Upper Link 326
Upper Link Ball Joint 326
INSTALLATION 326
STABILIZER BAR 327
Removal and Installation 327
REMOVAL 327
INSPECTION AFTER REMOVAL 327
INSTALLATION 327
COIL SPRING AND SHOCK ABSORBER 328
Removal and Installation 328
REMOVAL 328
INSTALLATION 328
Disposal 328
UNIT DISASSEMBLY AND ASSEMBLY 329
COIL SPRING AND SHOCK ABSORBER 329
Disassembly and Assembly 329
DISASSEMBLY 329
INSPECTION AFTER DISASSEMBLY 329
Shock Absorber Assembly 329
Mounting Insulator and Rubber Parts 329
Coil Spring 329
ASSEMBLY 329
SERVICE DATA AND SPECIFICATIONS (SDS) 331
SERVICE DATA AND SPECIFICATIONS (SDS) 331
General Specification (Front) 331
Spring Free Height 331
Wheel Alignment (Unladen*1) 331
Ball Joint 332
Wheelarch Height (Unladen*1) 332
GI 334
QUICK REFERENCE INDEX 0
Table of Contents 334
HOW TO USE THIS MANUAL 336
HOW TO USE THIS MANUAL 336
Description 336
Terms 336
Units 336
Contents 336
Relation between Illustrations and Descriptions 337
Components 337
SYMBOLS 338
HOW TO FOLLOW TROUBLE DIAGNOSES 339
Description 339
How to Follow Test Groups in Trouble Diagnosis 339
Key to Symbols Signifying Measurements or Procedures 340
HOW TO READ WIRING DIAGRAMS 342
Connector symbols 342
Sample/wiring diagram -example- 343
Description 344
SWITCH POSITIONS 344
MULTIPLE SWITCH 345
ABBREVIATIONS 346
Abbreviation List 346
TIGHTENING TORQUE OF STANDARD BOLTS 347
Tightening Torque Table 347
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 348
Recommended Chemical Products and Sealants 348
TERMINOLOGY 349
SAE J1930 Terminology List 349
FEATURES OF NEW MODEL 353
IDENTIFICATION INFORMATION 353
Model Variation 353
Identification Number 355
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT 355
ENGINE SERIAL NUMBER 356
TRANSFER SERIAL NUMBER 356
AUTOMATIC TRANSMISSION NUMBER 356
Dimensions 356
Wheels & Tires 357
PRECAUTION 359
PRECAUTIONS 359
Description 359
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 359
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 359
Procedures without Cowl Top Cover 359
General Precautions 360
Three Way Catalyst 361
Precaution for Fuel (Unleaded Regular Gasoline Recommended) 361
Multiport Fuel Injection System or Engine Control System 362
Hoses 362
HOSE REMOVAL AND INSTALLATION 362
HOSE CLAMPING 362
Engine Oils 363
HEALTH PROTECTION PRECAUTIONS 363
ENVIRONMENTAL PROTECTION PRECAUTIONS 363
Air Conditioning 363
LIFTING POINT 364
Pantograph Jack 364
Garage Jack and Safety Stand 364
2-Pole Lift 364
TOW TRUCK TOWING 366
Tow Truck Towing 366
2WD MODEL 366
Towing Point 367
4WD MODEL 367
Vehicle Recovery (Freeing a stuck vehicle) 367
BASIC INSPECTION 368
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 368
Work Flow 368
WORK FLOW 368
Control Units and Electrical Parts 368
PRECAUTIONS 368
How to Check Terminal 369
CONNECTOR AND TERMINAL PIN KIT 369
HOW TO PROBE CONNECTORS 370
Probing from Harness Side 370
Probing from Terminal Side 370
How to Check Enlarged Contact Spring of Terminal 371
Waterproof Connector Inspection 372
Terminal Lock Inspection 372
Intermittent Incident 372
DESCRIPTION 372
VEHICLE VIBRATION 373
Connector & Harness 373
Hint 373
Sensor & Relay 373
Engine Compartment 373
Behind the Instrument Panel 373
Under Seating Areas 373
HEAT SENSITIVE 374
FREEZING 374
WATER INTRUSION 374
ELECTRICAL LOAD 374
COLD OR HOT START UP 374
Circuit Inspection 375
DESCRIPTION 375
TESTING FOR “OPENS” IN THE CIRCUIT 375
Continuity Check Method 375
Voltage Check Method 375
TESTING FOR “SHORTS” IN THE CIRCUIT 376
Resistance Check Method 376
Voltage Check Method 376
GROUND INSPECTION 376
VOLTAGE DROP TESTS 377
Measuring Voltage Drop – Accumulated Method 377
Measuring Voltage Drop – Step-by-Step 378
CONTROL UNIT CIRCUIT TEST 378
CASE 1 378
CASE 2 379
CONSULT CHECKING SYSTEM 380
Description 380
Function and System Application 380
CONSULT Data Link Connector (DLC) Circuit 381
INSPECTION PROCEDURE 381
WIRING DIAGRAM 382
CONSULT CHECKING SYSTEM 382
Wiring Diagram 382
GW 383
QUICK REFERENCE INDEX 0
Table of Contents 383
SYMPTOM DIAGNOSIS 384
SQUEAK AND RATTLE TROUBLE DIAGNOSES 384
Work Flow 384
CUSTOMER INTERVIEW 384
DUPLICATE THE NOISE AND TEST DRIVE 384
CHECK RELATED SERVICE BULLETINS 385
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 385
REPAIR THE CAUSE 385
CONFIRM THE REPAIR 386
Generic Squeak and Rattle Troubleshooting 386
INSTRUMENT PANEL 386
CENTER CONSOLE 386
DOORS 386
TRUNK 386
SUNROOF/HEADLINING 387
OVERHEAD CONSOLE (FRONT AND REAR) 387
SEATS 387
UNDERHOOD 387
Diagnostic Worksheet 388
PRECAUTION 390
PRECAUTIONS 390
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 390
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 390
Handling for Adhesive and Primer 390
PREPARATION 391
PREPARATION 391
Special Service Tool 391
Commercial Service Tool 391
UNIT REMOVAL AND INSTALLATION 392
WINDSHIELD GLASS 392
Removal and Installation 392
REMOVAL 392
INSTALLATION 392
Repairing Water Leaks for Windshield 393
REAR WINDOW GLASS AND MOLDING 395
Removal and Installation 395
FIXED AND SLIDING REAR WINDOW GLASS 395
Removal 395
Installation 396
REAR WINDOW GLASS AND REGULATOR 396
Removal 396
Installation 397
SETTING AFTER INSTALLATION 399
Setting of Limit Switch 399
Resetting 399
REPAIRING WATER LEAKS FOR REAR WINDOW GLASS 399
FRONT DOOR GLASS AND REGULATOR 400
Removal and Installation 400
FRONT DOOR GLASS 400
Removal 400
Installation 400
Fitting Inspection 401
FRONT DOOR GLASS REGULATOR ASSEMBLY 401
Removal 401
Disassembly And Assembly 401
Inspection After Removal 401
Installation 401
REAR DOOR GLASS AND REGULATOR 403
Rear Door Glass 403
REMOVAL 403
INSTALLATION 403
FITTING INSPECTION 403
Rear Door Glass Regulator Assembly 404
REMOVAL 404
INSPECTION AFTER REMOVAL 404
INSTALLATION 404
SIDE WINDOW GLASS 405
Removal 405
Installation 405
Repairing Water Leaks for Side Window Glass 406
HA 407
QUICK REFERENCE INDEX 0
Table of Contents 407
PRECAUTION 409
PRECAUTIONS 409
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 409
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 409
Precaution for Working with HFC-134a (R-134a) 409
Precaution for Procedure without Cowl Top Cover 410
Contaminated Refrigerant 410
General Refrigerant Precaution 410
Precaution for Leak Detection Dye 410
A/C Identification Label 411
Precaution for Refrigerant Connection 411
FEATURES OF NEW TYPE REFRIGERANT CONNECTION 411
O-RING AND REFRIGERANT CONNECTION 411
O-Ring Part Specifications* 413
Precaution for Service of Compressor 414
Precaution for Service Equipment 414
RECOVERY/RECYCLING EQUIPMENT 414
ELECTRONIC LEAK DETECTOR 414
VACUUM PUMP 414
MANIFOLD GAUGE SET 415
SERVICE HOSES 415
SERVICE COUPLERS 415
REFRIGERANT WEIGHT SCALE 416
CHARGING CYLINDER 416
PREPARATION 417
PREPARATION 417
Special Service Tool 417
HFC-134a (R-134a) Service Tool and Equipment 417
Commercial Service Tool 419
SYSTEM DESCRIPTION 421
REFRIGERATION SYSTEM 421
Refrigerant Cycle 421
REFRIGERANT FLOW 421
Refrigerant System Protection 421
REFRIGERANT PRESSURE SENSOR 421
PRESSURE RELIEF VALVE 422
Component 423
OIL 425
Maintenance of Oil Quantity in Compressor 425
PERIODIC MAINTENANCE 426
OIL 426
Maintenance of Oil Quantity in Compressor 426
CHECKING AND ADJUSTING 426
Oil Adjusting Procedure for Components Replacement Except Compressor 426
Oil Adjustment Procedure for Compressor Replacement 426
REFRIGERATION SYSTEM 428
HFC-134a (R-134a) Service Procedure 428
SETTING OF SERVICE TOOLS AND EQUIPMENT 428
Discharging Refrigerant 428
Evacuating System and Charging Refrigerant 428
Checking of Refrigerant Leaks 429
PRELIMINARY CHECK 429
FLUORESCENT LEAK DETECTOR 430
Checking System for Leaks Using the Fluorescent Dye Leak Detector 430
Dye Injection 430
ELECTRICAL LEAK DETECTOR 431
Electronic Refrigerant Leak Detector 431
PRECAUTIONS FOR HANDLING LEAK DETECTOR 431
CHECKING PROCEDURE 431
REMOVAL AND INSTALLATION 434
REFRIGERATION SYSTEM 434
Component 434
HFC-134a (R-134a) Service Procedure 435
SETTING OF SERVICE TOOLS AND EQUIPMENT 435
Discharging Refrigerant 435
Evacuating System and Charging Refrigerant 435
COMPRESSOR 438
Removal and Installation for Compressor 438
REMOVAL 438
INSTALLATION 438
Removal and Installation for Compressor Clutch 439
REMOVAL 439
INSPECTION 440
Clutch Disc 440
Pulley 440
Coil 440
INSTALLATION 440
BREAK-IN OPERATION 442
LOW-PRESSURE FLEXIBLE HOSE 443
Removal and Installation 443
REMOVAL 443
INSTALLATION 443
LOW-PRESSURE PIPE 444
Removal and Installation 444
REMOVAL 444
INSTALLATION 444
HIGH-PRESSURE FLEXIBLE HOSE 445
Removal and Installation 445
REMOVAL 445
INSTALLATION 445
HIGH-PRESSURE PIPE 446
Removal and Installation 446
REMOVAL 446
INSTALLATION 446
CONDENSER 447
Removal and Installation for Condenser and Liquid Tank Assembly 447
REMOVAL 447
INSTALLATION 447
REFRIGERANT PRESSURE SENSOR 448
Removal and Installation 448
REMOVAL AND INSTALLATION 448
EXPANSION VALVE 449
Removal and Installation 449
REMOVAL 449
INSTALLATION 449
LIQUID TANK 450
Removal and Installation 450
AMBIENT SENSOR 451
Removal and Installation 451
REMOVAL 451
INSTALLATION 451
SERVICE DATA AND SPECIFICATIONS (SDS) 452
SERVICE DATA AND SPECIFICATIONS (SDS) 452
Service Data and Specification (SDS) 452
COMPRESSOR 452
OIL 452
REFRIGERANT 452
HRN 453
QUICK REFERENCE INDEX 0
Table of Contents 453
PRECAUTION 454
PRECAUTION 454
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 454
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 454
WIRING DIAGRAM 455
HORN 455
Wiring Diagram 455
UNIT REMOVAL AND INSTALLATION 458
HORN 458
Removal and Installation 458
REMOVAL 458
INSTALLATION 458
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
INT 459
QUICK REFERENCE INDEX 0
Table of Contents 459
SYMPTOM DIAGNOSIS 460
SQUEAK AND RATTLE TROUBLE DIAGNOSES 460
Work Flow 460
CUSTOMER INTERVIEW 460
DUPLICATE THE NOISE AND TEST DRIVE 460
CHECK RELATED SERVICE BULLETINS 461
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 461
REPAIR THE CAUSE 461
CONFIRM THE REPAIR 462
Generic Squeak and Rattle Troubleshooting 462
INSTRUMENT PANEL 462
CENTER CONSOLE 462
DOORS 462
TRUNK 462
SUNROOF/HEADLINING 463
OVERHEAD CONSOLE (FRONT AND REAR) 463
SEATS 463
UNDERHOOD 463
Diagnostic Worksheet 464
PRECAUTION 466
PRECAUTIONS 466
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 466
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 466
Precaution for Work 466
PREPARATION 467
PREPARATION 467
Special Service Tool 467
Commercial Service Tool 467
REMOVAL AND INSTALLATION 468
DOOR FINISHER 468
Removal and Installation 468
FRONT DOOR 468
Removal 468
Installation 469
REAR DOOR – CREW CAB 469
Removal 469
Installation 470
REAR DOOR – KING CAB 470
Removal 471
Installation 471
BODY SIDE TRIM 472
Removal and Installation 472
KING CAB 472
CREW CAB 472
LOWER DASH SIDE FINISHER 473
Removal 473
Installation 473
CENTER PILLAR LOWER FINISHER 474
Removal 474
Installation 474
CENTER PILLAR UPPER FINISHER 474
Removal 474
Installation 474
FRONT PILLAR FINISHER 474
Removal 474
Installation 474
KICKING PLATES 474
Removal 474
Installation 474
DOOR PARTING SEALS 474
Removal 474
Installation 474
REAR 474
Removal 476
Installation 476
FLOOR TRIM 477
Removal and Installation 477
REMOVAL 477
INSTALLATION 478
HEADLINING 479
Removal and Installation 479
REMOVAL 482
INSTALLATION 482
IP 483
QUICK REFERENCE INDEX 0
Table of Contents 483
PRECAUTION 484
PRECAUTIONS 484
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 484
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 484
Precaution for Work 484
PREPARATION 485
PREPARATION 485
Special Service Tool 485
Commercial Service Tool 485
SYMPTOM DIAGNOSIS 486
SQUEAK AND RATTLE TROUBLE DIAGNOSES 486
Work Flow 486
CUSTOMER INTERVIEW 486
DUPLICATE THE NOISE AND TEST DRIVE 486
CHECK RELATED SERVICE BULLETINS 487
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 487
REPAIR THE CAUSE 487
CONFIRM THE REPAIR 488
Generic Squeak and Rattle Troubleshooting 488
INSTRUMENT PANEL 488
CENTER CONSOLE 488
DOORS 488
TRUNK 488
SUNROOF/HEADLINING 489
OVERHEAD CONSOLE (FRONT AND REAR) 489
SEATS 489
UNDERHOOD 489
Diagnostic Worksheet 490
REMOVAL AND INSTALLATION 492
INSTRUMENT PANEL ASSEMBLY 492
Exploded View 492
Removal and Installation 493
REMOVAL 493
INSTALLATION 494
CLUSTER LID A 495
Exploded View 495
Removal and Installation 495
REMOVAL 495
INSTALLATION 495
CLUSTER LID C 496
Exploded View 496
Removal and Installation 496
REMOVAL 496
INSTALLATION 496
CLUSTER LID D 497
Exploded View 497
Removal and Installation 497
REMOVAL 497
INSTALLATION 497
INSTRUMENT LOWER PANEL RH AND GLOVE BOX 498
Removal and Installation 498
REMOVAL 498
INSTALLATION 498
INSTRUMENT LOWER PANEL LH 499
Removal and Installation 499
REMOVAL 499
INSTALLATION 499
A/T FINISHER 500
Removal and Installation 500
REMOVAL 500
INSTALLATION 500
CENTER CONSOLE 501
Exploded View 501
Removal and Installation 502
REMOVAL 502
INSTALLATION 502
UNIT DISASSEMBLY AND ASSEMBLY 503
INSTRUMENT LOWER PANEL RH AND GLOVE BOX 503
Exploded View 503
Disassembly and Assembly 503
DISASSEMBLY 503
ASSEMBLY 503
CENTER CONSOLE ASSEMBLY 505
Exploded View 505
Disassembly and Assembly 506
DISASSEMBLY 506
ASSEMBLY 506
LU 507
QUICK REFERENCE INDEX 0
Table of Contents 507
PRECAUTION 508
PRECAUTIONS 508
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 508
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 508
Precaution for Liquid Gasket 508
REMOVAL OF LIQUID GASKET 508
LIQUID GASKET APPLICATION PROCEDURE 508
PREPARATION 510
PREPARATION 510
Special Service Tool 510
Commercial Service Tool 510
SYSTEM DESCRIPTION 512
LUBRICATION SYSTEM 512
Lubrication Circuit 512
Schematic 513
PERIODIC MAINTENANCE 514
ENGINE OIL 514
Inspection 514
OIL LEVEL 514
OIL APPEARANCE 514
OIL LEAKS 514
OIL PRESSURE CHECK 514
Changing Engine Oil 515
OIL FILTER 517
Removal and Installation 517
REMOVAL 517
INSTALLATION 517
INSPECTION AFTER INSTALLATION 517
REMOVAL AND INSTALLATION 518
OIL COOLER 518
Exploded View 518
Removal and Installation 518
REMOVAL 518
INSPECTION AFTER REMOVAL 519
Oil Cooler 519
Relief Valve 519
INSTALLATION 519
INSPECTION AFTER INSTALLATION 519
OIL PUMP 520
Exploded View 520
Removal and Installation 520
REMOVAL 520
INSTALLATION 520
INSPECTION AFTER INSTALLATION 520
UNIT DISASSEMBLY AND ASSEMBLY 522
OIL PUMP 522
Disassembly and Assembly 522
DISASSEMBLY 522
INSPECTION AFTER DISASSEMBLY 522
Clearance of Oil Pump Parts 522
Regulator Valve Clearance 523
ASSEMBLY 523
SERVICE DATA AND SPECIFICATIONS (SDS) 524
SERVICE DATA AND SPECIFICATIONS (SDS) 524
Standard and Limit 524
OIL PRESSURE 524
OIL PUMP 524
REGULATOR VALVE 524
ENGINE OIL CAPACITY (APPROXIMATE) 524
MA 525
QUICK REFERENCE INDEX 0
Table of Contents 525
PRECAUTION 527
PRECAUTIONS 527
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 527
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 527
PREPARATION 528
PREPARATION 528
Special Service Tool 528
Commercial Service Tool 528
PERIODIC MAINTENANCE 529
GENERAL MAINTENANCE 529
FOR NORTH AMERICA 529
FOR NORTH AMERICA : General Maintenance 529
FOR MEXICO 531
FOR MEXICO : General Maintenance 531
OUTSIDE THE VEHICLE 531
INSIDE THE VEHICLE 531
UNDER THE HOOD AND VEHICLE 531
PERIODIC MAINTENANCE 533
FOR NORTH AMERICA 533
FOR NORTH AMERICA : Introduction of Periodic Maintenance 533
FOR NORTH AMERICA : Schedule 1 533
EMISSION CONTROL SYSTEM MAINTENANCE 533
CHASSIS AND BODY MAINTENANCE 534
FOR NORTH AMERICA : Schedule 2 535
EMISSION CONTROL SYSTEM MAINTENANCE 535
CHASSIS AND BODY MAINTENANCE 536
FOR MEXICO 536
FOR MEXICO : Introduction of Periodic Maintenance 536
ENGINE AND EMISSION CONTROL MAINTENANCE 537
CHASSIS AND BODY MAINTENANCE 537
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS 538
RECOMMENDED FLUIDS AND LUBRICANTS 540
FOR NORTH AMERICA 540
FOR NORTH AMERICA : Fluids and Lubricants 540
FOR NORTH AMERICA : Engine Oil Recommendation 540
FOR NORTH AMERICA : Anti-Freeze Coolant Mixture Ratio 541
FOR MEXICO 541
FOR MEXICO : Fluids and Lubricants 541
FOR MEXICO : SAE Viscosity Number 542
GASOLINE ENGINE OIL 542
DIFFERENTIAL GEAR OIL 543
FOR MEXICO : Engine Coolant Mixture Ratio 543
MIXTURE RATIO 543
ENGINE MAINTENANCE 545
Checking Drive Belts 545
DRIVE BELT TENSION 545
Checking Engine Coolant 545
LEVEL CHECK 545
Changing Engine Coolant 546
DRAINING ENGINE COOLANT 546
REFILLING ENGINE COOLANT 547
FLUSHING COOLING SYSTEM 548
Checking Fuel Line 548
Changing Fuel Filter 548
Changing Engine Air Cleaner Filter 549
REMOVAL 549
INSTALLATION 549
Checking Engine Oil 549
OIL LEVEL 549
Changing Engine Oil 549
Changing Oil Filter 550
REMOVAL 550
INSTALLATION 550
INSPECTION AFTER INSTALLATION 551
Changing Spark Plugs 551
REMOVAL 551
INSPECTION AFTER REMOVAL 552
INSTALLATION 552
Checking EVAP Vapor Line 552
CHASSIS AND BODY MAINTENANCE 553
IN-CABIN MICROFILTER 553
IN-CABIN MICROFILTER : Removal and Installation 553
REPLACEMENT PROCEDURE 553
EXHAUST SYSTEM 554
EXHAUST SYSTEM : Checking Exhaust System 554
A/T FLUID 554
A/T FLUID : Checking the A/T Fluid (ATF) 554
A/T FLUID : Changing the A/T Fluid (ATF) 556
TRANSFER FLUID 557
TRANSFER FLUID : Checking Transfer Fluid 557
FLUID LEAKAGE AND FLUID LEVEL 557
TRANSFER FLUID : Changing Transfer Fluid 557
DRAINING 557
FILLING 558
PROPELLER SHAFT 558
PROPELLER SHAFT : Checking Propeller Shaft 558
FRONT DIFFERENTIAL GEAR OIL 558
FRONT DIFFERENTIAL GEAR OIL : Checking Differential Gear Oil 558
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL 558
FRONT DIFFERENTIAL GEAR OIL : Changing Differential Gear Oil 558
DRAINING 558
FILLING 559
REAR DIFFERENTIAL GEAR OIL 559
REAR DIFFERENTIAL GEAR OIL : Checking Differential Gear Oil 559
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL 559
REAR DIFFERENTIAL GEAR OIL : Changing Differential Gear Oil 559
DRAINING 559
FILLING 560
WHEELS 560
WHEELS : Adjustment 560
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 560
Preparation Before Adjustment 560
Wheel Balance Adjustment 560
TIRE ROTATION 561
BRAKE FLUID LEVEL AND LEAKS 562
BRAKE FLUID LEVEL AND LEAKS : Checking Brake Fluid Level and Leaks 562
LEVEL CHECK 562
BRAKE LINES AND CABLES 562
BRAKE LINES AND CABLES : Checking Brake Line and Cables 562
DISC BRAKE 562
DISC BRAKE : Checking Disc Brake 562
ROTOR 562
CALIPER 562
PAD 563
STEERING GEAR AND LINKAGE 563
STEERING GEAR AND LINKAGE : Checking Steering Gear and Linkage 563
STEERING GEAR 563
STEERING LINKAGE 563
POWER STEERING FLUID AND LINES 563
POWER STEERING FLUID AND LINES : Checking Power Steering Fluid and Line 563
CHECKING FLUID LEVEL 563
CHECKING LINES 564
AXLE AND SUSPENSION PARTS 564
AXLE AND SUSPENSION PARTS : Checking Axle and Suspension Parts 564
FRONT AND REAR AXLE AND SUSPENSION PARTS 564
PROPELLER SHAFT 564
LOCKS AND HINGES 564
LOCKS AND HINGES : Lubricating Locks, Hinges and Hood Latches 565
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS 565
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters 565
MIR 567
QUICK REFERENCE INDEX 0
Table of Contents 567
WIRING DIAGRAM 568
DOOR MIRROR 568
Wiring Diagram – Without Power Fold System 568
Wiring Diagram – Power Fold System 571
INSIDE MIRROR 574
Wiring Diagram 574
PRECAUTION 577
PRECAUTIONS 577
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 577
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 577
Handling for Adhesive and Primer 577
Precaution for Work 577
PREPARATION 579
PREPARATION 579
Special Service Tool 579
Commercial Service Tool 579
UNIT REMOVAL AND INSTALLATION 580
INSIDE MIRROR 580
Removal and Installation 580
DOOR MIRROR 581
Door Mirror Assembly 581
STANDARD MIRROR 581
TRAILER TOW MIRROR 581
Removal 581
Removal 582
Installation 582
Door Mirror Glass 582
REMOVAL 582
INSTALLATION 582
UNIT DISASSEMBLY AND ASSEMBLY 584
DOOR MIRROR 584
Exploded View 584
Mirror Actuator 584
DISASSEMBLY AND ASSEMBLY 584
Disassembly 584
Assembly 585
DOOR MIRROR COVER 585
DOOR MIRROR COVER : Disassembly 585
DOOR MIRROR COVER : Assembly 585
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
PB 586
QUICK REFERENCE INDEX 0
Table of Contents 586
PRECAUTION 587
PRECAUTIONS 587
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 587
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 587
PREPARATION 588
PREPARATION 588
Commercial Service Tool 588
PERIODIC MAINTENANCE 589
PARKING BRAKE SYSTEM 589
On-Vehicle Service 589
PEDAL STROKE 589
INSPECTION 589
ADJUSTMENT 589
REMOVAL AND INSTALLATION 591
PARKING BRAKE CONTROL 591
Component 591
Removal and Installation 591
REMOVAL 591
INSTALLATION 592
PARKING BRAKE SHOE 593
Removal and Installation 593
COMPONENTS 593
REMOVAL 593
INSPECTION AFTER REMOVAL 593
Lining Thickness Inspection 593
Disc Rotor Inner Diameter Inspection 594
Other Inspections 594
INSTALLATION 594
SERVICE DATA AND SPECIFICATIONS (SDS) 596
SERVICE DATA AND SPECIFICATIONS (SDS) 596
Parking Brake 596
Parking Brake Control 596
PCS 597
QUICK REFERENCE INDEX 0
Table of Contents 597
IPDM E/R 598
BASIC INSPECTION 598
DIAGNOSIS AND REPAIR WORKFLOW 598
Work Flow 598
OVERALL SEQUENCE 598
DETAILED FLOW 598
SYSTEM DESCRIPTION 601
RELAY CONTROL SYSTEM 601
System Diagram 601
System Description 602
Component Parts Location 603
SIGNAL BUFFER SYSTEM 604
System Diagram 604
System Description 604
POWER CONSUMPTION CONTROL SYSTEM 605
System Diagram 605
System Description 605
OUTLINE 605
SLEEP MODE ACTIVATION 605
WAKE-UP OPERATION 605
Component Parts Location 606
DIAGNOSIS SYSTEM (IPDM E/R) 607
Diagnosis Description 607
AUTO ACTIVE TEST 607
Description 607
Operation Procedure 607
Inspection in Auto Active Test Mode 607
Concept of auto active test 608
Diagnosis chart in auto active test mode 608
CONSULT Function (IPDM E/R) 609
APPLICATION ITEM 609
SELF DIAGNOSTIC RESULT 609
DATA MONITOR 609
ACTIVE TEST 610
DTC/CIRCUIT DIAGNOSIS 611
U1000 CAN COMM CIRCUIT 611
Description 611
DTC Logic 611
DTC DETECTION LOGIC 611
DTC CONFIRMATION PROCEDURE 611
Diagnosis Procedure 611
POWER SUPPLY AND GROUND CIRCUIT 612
Diagnosis Procedure 612
ECU DIAGNOSIS INFORMATION 613
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 613
Reference Value 613
VALUES ON THE DIAGNOSIS TOOL 613
Terminal Layout 614
Physical Values 615
PHYSICAL VALUES 615
Fail Safe 617
CAN COMMUNICATION CONTROL 617
If No CAN Communication Is Available With BCM 617
IGNITION RELAY MALFUNCTION DETECTION FUNCTION 618
FRONT WIPER CONTROL 618
STARTER MOTOR PROTECTION FUNCTION 618
DTC Index 618
WIRING DIAGRAM 620
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 620
Wiring Diagram 620
PRECAUTION 624
PRECAUTIONS 624
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 624
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 624
UNIT REMOVAL AND INSTALLATION 625
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 625
Removal and Installation of IPDM E/R 625
REMOVAL 625
INSTALLATION 625
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
PWO 626
QUICK REFERENCE INDEX 0
Table of Contents 626
PRECAUTION 627
POWER SOCKET 627
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 627
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 627
Precaution for Work 627
PREPARATION 628
PREPARATION 628
Special Service Tool 628
WIRING DIAGRAM 629
POWER SOCKET 629
Wiring Diagram – Early Production 629
Wiring Diagram – Late Production 632
REMOVAL AND INSTALLATION 636
POWER SOCKET 636
Removal and Installation 636
FRONT POWER SOCKET RH/LH, FRONT POWER SOCKET (CENTER ARMREST), CONSOLE POWER SOCKET 636
Removal 636
Installation 636
REAR CARGO POWER SOCKET (CARGO BED) 636
Removal 636
Installation 636
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
RAX 638
QUICK REFERENCE INDEX 0
Table of Contents 638
PRECAUTION 639
PRECAUTIONS 639
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 639
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 639
General Precautions 639
PREPARATION 640
PREPARATION 640
Special Service Tool 640
Commercial Service Tool 640
SYMPTOM DIAGNOSIS 641
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 641
NVH Troubleshooting Chart 641
BASIC INSPECTION 642
AXLE SHAFT 642
On-Vehicle Inspection 642
REAR AXLE 642
WHEEL BEARING INSPECTION 642
UNIT REMOVAL AND INSTALLATION 643
AXLE OIL SEAL 643
Removal and Installation 643
AXLE BEARING 644
Removal and Installation 644
AXLE SHAFT 645
Removal and Installation 645
REMOVAL 646
INSPECTION AFTER REMOVAL 647
Axle Shaft 647
Axle Shaft Bearing and Cup 647
Axle Shaft Bearing Cage 647
Axle Shaft Housing 647
INSTALLATION 647
SERVICE DATA AND SPECIFICATIONS (SDS) 649
SERVICE DATA AND SPECIFICATIONS (SDS) 649
Axle Bearing 649
RF 650
QUICK REFERENCE INDEX 0
Table of Contents 650
BASIC INSPECTION 652
DIAGNOSIS AND REPAIR WORKFLOW 652
Work Flow 652
OVERALL SEQUENCE 652
DETAILED FLOW 652
INSPECTION AND ADJUSTMENT 654
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 654
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 654
MEMORY RESET PROCEDURE 654
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 654
INITIALIZATION PROCEDURE 654
BASIC INSPECTION 654
BASIC INSPECTION : Special Repair Requirement 654
BASIC INSPECTION 654
SYSTEM DESCRIPTION 655
SUNROOF SYSTEM 655
System Diagram 655
SUNROOF 655
System Description 655
SUNROOF SYSTEM 655
SUNROOF OPERATION 655
AUTO OPERATION 655
RETAINED POWER OPERATION 655
Component Parts Location 656
Component Description 656
DIAGNOSIS SYSTEM (BCM) 657
COMMON ITEM 657
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 657
APPLICATION ITEM 657
SYSTEM APPLICATION 657
RETAINED PWR 657
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 658
DATA MONITOR 658
ACTIVE TEST 658
WORK SUPPORT 658
DTC/CIRCUIT DIAGNOSIS 659
POWER SUPPLY AND GROUND CIRCUIT 659
SUNROOF MOTOR ASSEMBLY 659
SUNROOF MOTOR ASSEMBLY : Diagnosis Procedure 659
SUNROOF MOTOR ASSEMBLY : Special Repair Requirement 660
SUNROOF SWITCH CIRCUIT 661
Description 661
Component Function Check 661
Diagnosis Procedure 661
DOOR SWITCH 663
Description 663
Component Function Check 663
Diagnosis Procedure 663
ECU DIAGNOSIS INFORMATION 665
BCM (BODY CONTROL MODULE) 665
Reference Value 665
VALUES ON THE DIAGNOSIS TOOL 665
Terminal Layout 668
Physical Values 668
Fail Safe 673
Fail-safe index 673
DTC Inspection Priority Chart 673
DTC Index 674
SUNROOF MOTOR ASSEMBLY 676
Reference Value 676
TERMINAL LAYOUT 676
PHYSICAL VALUES 676
WIRING DIAGRAM 677
SUNROOF 677
Wiring Diagram 677
SYMPTOM DIAGNOSIS 682
SUNROOF DOES NOT OPERATE PROPERLY 682
Diagnosis Procedure 682
AUTO OPERATION DOES NOT OPERATE 683
Diagnosis Procedure 683
DOES NOT STOP FULLY-OPEN OR FULLY-CLOSED POSITION 684
Diagnosis Procedure 684
RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY 685
Diagnosis Procedure 685
SUNROOF DOES NOT OPERATE ANTI-PINCH FUNCTION 686
Diagnosis Procedure 686
SQUEAK AND RATTLE TROUBLE DIAGNOSES 687
Work Flow 687
CUSTOMER INTERVIEW 687
DUPLICATE THE NOISE AND TEST DRIVE 687
CHECK RELATED SERVICE BULLETINS 688
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 688
REPAIR THE CAUSE 688
CONFIRM THE REPAIR 689
Generic Squeak and Rattle Troubleshooting 689
INSTRUMENT PANEL 689
CENTER CONSOLE 689
DOORS 689
TRUNK 689
SUNROOF/HEADLINING 690
OVERHEAD CONSOLE (FRONT AND REAR) 690
SEATS 690
UNDERHOOD 690
Diagnostic Worksheet 691
PRECAUTION 693
PRECAUTIONS 693
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 693
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 693
Precaution for Work 693
PREPARATION 694
PREPARATION 694
Special Service Tool 694
Commercial Service Tool 694
REMOVAL AND INSTALLATION 695
SUNROOF SYSTEM 695
Inspection 695
WIND DEFLECTOR 695
WEATHERSTRIP 695
LINK AND WIRE ASSEMBLY 695
DRAIN HOSES 695
Removal 696
Installation 696
ADJUSTMENT 697
CLEARANCE ADJUSTMENT 697
HEIGHT DIFFERENCE ADJUSTMENT 697
Exploded View 699
Removal and Installation 700
SUNROOF UNIT 700
Removal 700
Installation 700
GLASS LID 700
Removal 700
Installation 700
WIND DEFLECTOR 701
Removal 701
Installation 701
SUNSHADE 701
Removal 701
Installation 701
SUNROOF MOTOR ASSEMBLY 701
Removal 701
Installation 701
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
RSU 703
QUICK REFERENCE INDEX 0
Table of Contents 703
PRECAUTION 704
PRECAUTIONS 704
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 704
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 704
General Precautions 704
PREPARATION 705
PREPARATION 705
Commercial Service Tool 705
SYMPTOM DIAGNOSIS 706
NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 706
NVH Troubleshooting Chart 706
PERIODIC MAINTENANCE 707
REAR SUSPENSION ASSEMBLY 707
On-Vehicle Inspection and Service 707
REMOVAL AND INSTALLATION 708
REAR SUSPENSION ASSEMBLY 708
Component 708
LEAF SPRING 710
Removal and Installation 710
REMOVAL 710
INSPECTION AFTER REMOVAL 711
INSTALLATION 711
SHOCK ABSORBER 713
Removal and Installation 713
REMOVAL 713
INSPECTION AFTER REMOVAL 713
INSTALLATION 713
Disposal 713
SERVICE DATA AND SPECIFICATIONS (SDS) 714
SERVICE DATA AND SPECIFICATIONS (SDS) 714
General Specification (Rear) 714
Wheelarch Height (Unladen*1) 714
SB 715
QUICK REFERENCE INDEX 0
Table of Contents 715
PRECAUTION 716
PRECAUTIONS 716
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 716
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 716
Precaution for Seat Belt Service 716
AFTER A COLLISION 716
OCCUPANT CLASSIFICATION SYSTEM 717
REMOVAL AND INSTALLATION 718
SEAT BELTS 718
Removal and Installation of Front Seat Belt 718
REMOVAL AND INSTALLATION OF SEAT BELT RETRACTOR 719
Removal – Crew Cab 720
Installation – Crew Cab 721
Removal – King Cab 721
Installation – King Cab 721
REMOVAL AND INSTALLATION OF SEAT BELT BUCKLE 721
Removal – Bucket Seat 721
Installation – Bucket Seat 721
REMOVAL AND INSTALLATION OF CENTER BENCH SEAT BELT AND SEAT BELT BUCKLE 721
Removal 722
Installation 722
Removal and Installation of Rear Seat Belt 723
REMOVAL 723
INSTALLATION 724
Seat Belt Inspection 724
AFTER A COLLISION 724
PRELIMINARY CHECKS 724
SEAT BELT RETRACTOR ON-VEHICLE CHECK 725
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR) 725
ELR Function Stationary Check 725
ALR Function Stationary Check 725
ELR Function Moving Check 725
SEAT BELT RETRACTOR OFF-VEHICLE CHECK 725
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM 727
Removal and Installation 727
TOP TETHER STRAP CHILD RESTRAINT 728
Removal and Installation 728
REMOVAL 728
INSTALLATION 728
SN 729
QUICK REFERENCE INDEX 0
Table of Contents 729
BASIC INSPECTION 730
DIAGNOSIS AND REPAIR WORKFLOW 730
Work Flow 730
WORK FLOW 730
DETAILED FLOW 730
INSPECTION AND ADJUSTMENT 732
Preliminary Check 732
DESCRIPTION 732
CONDITIONS 732
SONAR SENSOR STATUS CHECK 732
SYSTEM DESCRIPTION 733
REAR SONAR SYSTEM 733
System Diagram 733
System Description 733
FUNCTION 733
SONAR SYSTEM OFF SWITCH 733
REAR SONAR BUZZER 733
REAR SONAR SENSORS 733
BACK-UP LAMP RELAY 733
Component Parts Location 734
Component Description 734
Self-Diagnosis Function 735
ENTERING DIAGNOSTICS MODE 735
REQUESTING NUMBER OF FAULT CODES MODE 735
REQUESTING FAULT CODES MODE 735
CLEARING FAULT CODES MODE 736
DTC/CIRCUIT DIAGNOSIS 737
POWER SUPPLY AND GROUND CIRCUIT 737
Diagnosis Procedure 737
SONAR SENSOR CIRCUIT INSPECTION 738
Description 738
Diagnosis Procedure 738
SONAR BUZZER CIRCUIT INSPECTION 739
Description 739
Diagnosis Procedure 739
Component Inspection 739
REAR SONAR BUZZER 739
SONAR SYSTEM OFF SWITCH CIRCUIT INSPECTION 741
Description 741
Diagnosis Procedure 741
Component Inspection 741
SONAR SYSTEM OFF SWITCH 741
SONAR SYSTEM OFF INDICATOR 742
ECU DIAGNOSIS INFORMATION 743
SONAR CONTROL UNIT FOR REAR SONAR SYSTEM 743
Reference Value 743
SONAR CONTROL UNIT TERMINAL LAYOUT 743
TERMINALS AND REFERENCE VALUES FOR SONAR CONTROL UNIT 743
DTC Index 744
WIRING DIAGRAM 745
SONAR SYSTEM 745
Wiring Diagram 745
SYMPTOM DIAGNOSIS 752
SONAR SYSTEM SYMPTOMS 752
Symptom Table 752
PRECAUTION 754
PRECAUTION 754
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 754
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 754
UNIT REMOVAL AND INSTALLATION 755
SONAR SENSOR 755
Removal and Installation 755
REMOVAL 755
INSTALLATION 755
SONAR CONTROL UNIT 756
Removal and Installation 756
REMOVAL 756
INSTALLATION 756
BUZZER 757
Removal and Installation 757
REMOVAL 757
INSTALLATION 757
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
SR 758
QUICK REFERENCE INDEX 0
Table of Contents 758
PRECAUTION 759
PRECAUTIONS 759
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 759
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 759
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service 759
Occupant Classification System Precaution 759
PREPARATION 760
PREPARATION 760
Special Service Tool 760
REMOVAL AND INSTALLATION 761
DRIVER AIR BAG MODULE 761
Removal and Installation 761
REMOVAL 761
INSTALLATION 762
SPIRAL CABLE 763
Removal and Installation 763
REMOVAL 763
INSTALLATION 764
FRONT PASSENGER AIR BAG MODULE 765
Removal and Installation 765
REMOVAL 765
INSTALLATION 765
Original Passenger Air Bag Module 766
Service Replacement Passenger Air Bag Module 766
WIRING HARNESS MODIFICATION 766
SIDE CURTAIN AIR BAG MODULE 768
Removal and Installation 768
EXPLODED VIEW 768
REMOVAL 769
INSTALLATION 769
CRASH ZONE SENSOR 770
Removal and Installation 770
REMOVAL 770
INSTALLATION 770
SIDE AIR BAG (SATELLITE) SENSOR 771
Removal and Installation 771
REMOVAL 771
INSTALLATION 771
FRONT SEAT BELT PRE-TENSIONER 772
Removal and Installation 772
DIAGNOSIS SENSOR UNIT 773
Removal and Installation 773
REMOVAL 773
INSTALLATION 773
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 775
Removal and Installation 775
COLLISION DIAGNOSIS 776
For Frontal Collision 776
FOR FRONTAL COLLISION: When SRS is activated in a collision 776
WORK PROCEDURE 776
SRS INSPECTION (FOR FRONTAL COLLISION) 776
FOR FRONTAL COLLISION: When SRS is not activated in a collision 777
WORK PROCEDURE 777
SRS INSPECTION (FOR FRONTAL COLLISION) 777
For Side and Rollover Collision 778
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision 778
WORK PROCEDURE 778
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 778
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision 779
WORK PROCEDURE 779
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 779
SRC 782
QUICK REFERENCE INDEX 0
Table of Contents 782
BASIC INSPECTION 784
DIAGNOSIS AND REPAIR WORK FLOW 784
Work Flow 784
OVERALL SEQUENCE 784
DETAILED WORK FLOW 784
INTERMITTENTS INCIDENT 786
Inspection Procedure 786
INTERMITTENT TROUBLE 786
Trouble Diagnosis with CONSULT 786
DIAGNOSTIC PROCEDURE 4 786
Check SRS Repair History 786
SYSTEM DESCRIPTION 787
SRS AIR BAG SYSTEM 787
SRS Configuration 787
SRS Component Parts Location 788
Driver Air Bag Module 788
Front Passenger Air Bag Module 789
Front Side Air Bag 789
Side Curtain Air Bag 789
Front Seat Belt Pre-tensioner with Load Limiter 789
Direct-connect SRS Component Connectors 790
DIRECT CONNECT 790
SLIDE DOUBLE LOCKING 790
OCCUPANT CLASSIFICATION SYSTEM 791
System Diagram 791
Occupant Classification System (OCS) 791
PASSENGER SEAT BELT WARNING SYSTEM 793
System Diagram 793
System Description 793
Component Parts Location 793
ON BOARD DIAGNOSTIC (OBD) SYSTEM 794
Trouble Diagnosis Introduction 794
DIAGNOSIS FUNCTION 794
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR 794
Information From Customer 794
Preliminary Check 794
SRS Operation Check 794
DIAGNOSTIC PROCEDURE 1 794
Checking SRS Operation Using AIR BAG Warning Lamp-User Mode 794
DIAGNOSTIC PROCEDURE 2 795
Trouble Diagnosis without CONSULT 796
DIAGNOSTIC PROCEDURE 6 796
Inspect SRS Malfunction Using AIR BAG Warning Lamp-Diagnosis Mode 796
CONSULT Function (AIR BAG) 796
Self-Diagnosis Function (Without CONSULT) 796
HOW TO CHANGE SELF-DIAGNOSIS MODE 797
DIAGNOSTIC PROCEDURE 3 797
Final Check of SRS Using CONSULT-Diagnosis Mode 797
DIAGNOSTIC PROCEDURE 4 797
Check SRS Repair History 797
DTC/CIRCUIT DIAGNOSIS 798
B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 798
Description 798
DTC B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 798
PART LOCATION 798
DTC Logic 798
DTC DETECTION LOGIC 798
With CONSULT 798
Without CONSULT 798
DTC CONFIRMATION PROCEDURE (With CONSULT) 798
DTC CONFIRMATION PROCEDURE (Without CONSULT) 799
Diagnosis Procedure (Component Diagnosis) 799
B1065 – B1068, B1070 – B1073 PASSENGER AIRBAG MODULE 801
Description 801
DTC B1065 – B1068, B1070 – B1073 PASSENGER AIR BAG MODULE 801
PART LOCATION 801
DTC Logic 801
DTC DETECTION LOGIC 801
With CONSULT 801
Without CONSULT 801
DTC CONFIRMATION PROCEDURE (With CONSULT) 801
DTC CONFIRMATION PROCEDURE (Without CONSULT) 802
Diagnosis Procedure (Component Diagnosis) 802
B1134 – B1137 SIDE AIRBAG MODULE LH 804
Description 804
DTC B1134 – B1137 FRONT LH SIDE AIR BAG MODULE 804
PART LOCATION 804
DTC Logic 804
DTC DETECTION LOGIC 804
With CONSULT 804
Without CONSULT 804
DTC CONFIRMATION PROCEDURE (With CONSULT) 804
DTC CONFIRMATION PROCEDURE (Without CONSULT) 804
Diagnosis Procedure (Component Diagnosis) 805
B1129 – B1132 SIDE AIRBAG MODULE RH 807
Description 807
DTC B1129 – B1132 FRONT RH SIDE AIR BAG MODULE 807
PART LOCATION 807
DTC Logic 807
DTC DETECTION LOGIC 807
With CONSULT 807
Without CONSULT 807
DTC CONFIRMATION PROCEDURE (With CONSULT) 807
DTC CONFIRMATION PROCEDURE (Without CONSULT) 807
Diagnosis Procedure (Component Diagnosis) 808
B1150 – B1153 SIDE CURTAIN AIR BAG MODULE LH 810
Description 810
DTC B1150 – B1153 LH SIDE CURTAIN AIR BAG MODULE 810
PART LOCATION 810
DTC Logic 810
DTC DETECTION LOGIC 810
With CONSULT 810
Without CONSULT 810
DTC CONFIRMATION PROCEDURE (With CONSULT) 810
DTC CONFIRMATION PROCEDURE (Without CONSULT) 810
Diagnosis Procedure (Component Diagnosis) 811
B1145 – B1148 SIDE CURTAIN AIR BAG MODULE RH 813
Description 813
DTC B1145 – B1148 RH SIDE CURTAIN AIR BAG MODULE 813
PART LOCATION 813
DTC Logic 813
DTC DETECTION LOGIC 813
With CONSULT 813
Without CONSULT 813
DTC CONFIRMATION PROCEDURE (With CONSULT) 813
DTC CONFIRMATION PROCEDURE (Without CONSULT) 813
Diagnosis Procedure (Component Diagnosis) 814
B1086 – B1089 SEAT BELT PRE-TENSIONER LH 816
Description 816
DTC B1086 – B1089 SEAT BELT PRE-TENSIONER LH 816
PART LOCATION 816
DTC Logic 816
DTC DETECTION LOGIC 816
With CONSULT 816
Without CONSULT 816
DTC CONFIRMATION PROCEDURE (With CONSULT) 816
DTC CONFIRMATION PROCEDURE (With CONSULT) 816
DTC CONFIRMATION PROCEDURE (Without CONSULT) 817
Diagnosis Procedure (Component Diagnosis) 817
B1081 – B1084 SEAT BELT PRE-TENSIONER RH 819
Description 819
DTC B1081 – B1084 SEAT BELT PRE-TENSIONER RH 819
PART LOCATION 819
DTC Logic 819
DTC DETECTION LOGIC 819
With CONSULT 819
Without CONSULT 819
DTC CONFIRMATION PROCEDURE (With CONSULT) 819
DTC CONFIRMATION PROCEDURE (Without CONSULT) 819
Diagnosis Procedure (Component Diagnosis) 820
B1033 – B1035 CRASH ZONE SENSOR 822
Description 822
DTC B1033 – B1035 CRASH ZONE SENSOR 822
PART LOCATION 822
DTC Logic 822
DTC DETECTION LOGIC 822
With CONSULT 822
Without CONSULT 822
DTC CONFIRMATION PROCEDURE (With CONSULT) 822
DTC CONFIRMATION PROCEDURE (Without CONSULT) 822
Diagnosis Procedure (Component Diagnosis) 823
B1118 – B1120 SATELLITE SENSOR LH 825
Description 825
DTC B1118 – B1120 SATELLITE SENSOR LH 825
PART LOCATION 825
DTC Logic 825
DTC DETECTION LOGIC 825
With CONSULT 825
Without CONSULT 825
DTC CONFIRMATION PROCEDURE (With CONSULT) 825
DTC CONFIRMATION PROCEDURE (Without CONSULT) 825
Diagnosis Procedure (Component Diagnosis) 826
B1113 – B1115 SATELLITE SENSOR RH 828
Description 828
DTC B1113 – B1115 SATELLITE SENSOR RH 828
PART LOCATION 828
DTC Logic 828
DTC DETECTION LOGIC 828
With CONSULT 828
Without CONSULT 828
DTC CONFIRMATION PROCEDURE (With CONSULT) 828
DTC CONFIRMATION PROCEDURE (Without CONSULT) 828
Diagnosis Procedure (Component Diagnosis) 829
B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 831
Description 831
DTC B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 831
PART LOCATION 831
DTC Logic 831
DTC DETECTION LOGIC 831
With CONSULT 831
Without CONSULT 831
DTC CONFIRMATION PROCEDURE (With CONSULT) 831
DTC CONFIRMATION PROCEDURE (Without CONSULT) 831
Diagnosis Procedure (Component Diagnosis) 832
B1023 PASSENGER AIR BAG OFF INDICATOR 833
Description 833
DTC B1023 FRONT PASSENGER AIR BAG OFF INDICATOR 833
PART LOCATION 833
DTC Logic 833
DTC DETECTION LOGIC 833
With CONSULT 833
Without CONSULT 833
DTC CONFIRMATION PROCEDURE (With CONSULT) 833
DTC CONFIRMATION PROCEDURE (Without CONSULT) 833
Diagnosis Procedure (Component Diagnosis) 834
B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM 836
Description 836
DTC B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM (OCS) 836
PART LOCATION 836
DTC Logic 836
DTC DETECTION LOGIC 836
With CONSULT 836
Without CONSULT 836
DTC CONFIRMATION PROCEDURE (With CONSULT) 837
DTC CONFIRMATION PROCEDURE (Without CONSULT) 837
Diagnosis Procedure (Component Diagnosis) 837
B1209 – B1211 COLLISION DETECTION 840
Description 840
DTC B1209 – B1211 COLLISION DETECTION 840
PART LOCATION 840
DTC Logic 840
DTC DETECTION LOGIC 840
With CONSULT 840
DTC CONFIRMATION PROCEDURE (With CONSULT) 840
Diagnosis Procedure (Component Diagnosis) 840
ECU DIAGNOSIS INFORMATION 841
DIAGNOSIS SENSOR UNIT 841
Trouble Diagnosis with CONSULT 841
DIAGNOSTIC CODE CHART 841
Trouble Diagnosis without CONSULT 843
WARNING LAMP FLASH CODE CHART 843
WIRING DIAGRAM 847
SRS AIR BAG CONTROL SYSTEM 847
Wiring Diagram 847
SYMPTOM DIAGNOSIS 857
SRS AIR BAG SYSTEM 857
“AIR BAG” Warning Lamp Does Not Turn Off 857
DIAGNOSTIC PROCEDURE 7 857
“AIR BAG” Warning Lamp Does Not Turn On 857
DIAGNOSTIC PROCEDURE 8 857
PASSENGER SEAT BELT WARNING SYSTEM 859
Seat Belt Warning System Does Not Function 859
PRECAUTION 860
PRECAUTIONS 860
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 860
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 860
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service 860
Occupant Classification System Precaution 860
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
ST 861
QUICK REFERENCE INDEX 0
Table of Contents 861
PRECAUTION 862
PRECAUTIONS 862
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 862
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 862
Precaution for Steering System 862
PREPARATION 863
PREPARATION 863
Special Service Tool 863
Commercial Service Tool 864
SYMPTOM DIAGNOSIS 865
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 865
NVH Troubleshooting Chart 865
PERIODIC MAINTENANCE 866
POWER STEERING FLUID 866
Checking Fluid Level 866
Checking Fluid Leakage 866
Air Bleeding Hydraulic System 866
REMOVAL AND INSTALLATION 868
STEERING WHEEL 868
On-Vehicle Inspection and Service 868
CHECKING CONDITION OF INSTALLATION 868
CHECKING STEERING WHEEL PLAY 868
CHECKING NEUTRAL POSITION ON STEERING WHEEL 868
CHECKING STEERING WHEEL TURNING FORCE 868
CHECKING FRONT WHEEL TURNING ANGLE 869
POWER STEERING OIL PUMP 870
On-Vehicle Inspection and Service 870
CHECKING RELIEF OIL PRESSURE 870
UNIT REMOVAL AND INSTALLATION 871
STEERING WHEEL 871
Removal and Installation 871
REMOVAL 871
INSTALLATION 871
STEERING COLUMN 872
Removal and Installation 872
REMOVAL 873
INSPECTION AFTER REMOVAL 875
INSTALLATION 875
INSPECTION AFTER INSTALLATION 875
POWER STEERING GEAR AND LINKAGE 877
Removal and Installation 877
REMOVAL 877
INSTALLATION 878
INSPECTION AFTER INSTALLATION 878
POWER STEERING OIL PUMP 880
Removal and Installation 880
REMOVAL 880
INSTALLATION 880
HYDRAULIC LINE 881
Removal and Installation 881
UNIT DISASSEMBLY AND ASSEMBLY 883
STEERING COLUMN 883
Disassembly and Assembly 883
DISASSEMBLY 884
ASSEMBLY 884
INSPECTION AFTER ASSEMBLY 884
POWER STEERING GEAR AND LINKAGE 887
Disassembly and Assembly 887
DISASSEMBLY 887
INSPECTION AFTER DISASSEMBLY 887
Boot 887
Power steering Gear Housing Assembly 888
Steering Outer Socket and Steering Inner Socket 888
ASSEMBLY 888
POWER STEERING OIL PUMP 890
Disassembly and Assembly 890
INSPECTION BEFORE DISASSEMBLY 890
DISASSEMBLY 890
INSPECTION AFTER DISASSEMBLY 890
Body Assembly Inspection 890
ASSEMBLY 890
SERVICE DATA AND SPECIFICATIONS (SDS) 891
SERVICE DATA AND SPECIFICATIONS (SDS) 891
Steering Wheel 891
Steering Column 891
Steering Outer Socket and Steering Inner Socket 892
Power Steering Gear 892
Power Steering Oil Pump 892
Power Steering Fluid 893
STR 894
QUICK REFERENCE INDEX 0
Table of Contents 894
PRECAUTION 895
PRECAUTIONS 895
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 895
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 895
Precaution for Power Generation Variable Voltage Control System 895
PREPARATION 896
PREPARATION 896
Special Service Tool 896
Commercial Service Tool 896
BASIC INSPECTION 897
DIAGNOSIS AND REPAIR WORKFLOW 897
Work Flow (With GR8-1200 NI) 897
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI 897
OVERALL SEQUENCE 898
DETAILED FLOW 898
Work Flow (Without GR8-1200 NI) 901
OVERALL SEQUENCE 901
DETAILED FLOW 901
SYSTEM DESCRIPTION 903
STARTING SYSTEM 903
System Diagram 903
System Description 903
Component Parts Location 903
Component Description 904
DTC/CIRCUIT DIAGNOSIS 905
B TERMINAL CIRCUIT 905
Description 905
Diagnosis Procedure 905
S CONNECTOR CIRCUIT 906
Description 906
Diagnosis Procedure 906
WIRING DIAGRAM 907
STARTING SYSTEM 907
Wiring Diagram 907
SYMPTOM DIAGNOSIS 911
STARTING SYSTEM 911
Symptom Table 911
REMOVAL AND INSTALLATION 912
STARTER MOTOR 912
Removal and Installation 912
REMOVAL 912
INSTALLATION 912
SERVICE DATA AND SPECIFICATIONS (SDS) 914
STARTER MOTOR 914
Starter 914
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
VTL 915
QUICK REFERENCE INDEX 0
Table of Contents 915
PRECAUTION 916
PRECAUTIONS 916
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 916
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 916
Precaution for Working with HFC-134a (R-134a) 916
Precaution for Procedure without Cowl Top Cover 917
Precaution for Work 917
PREPARATION 918
PREPARATION 918
Special Service Tool 918
Commercial Service Tool 918
SYSTEM DESCRIPTION 919
IN-CABIN MICROFILTER 919
Description 919
FUNCTION 919
REPLACEMENT TIMING 919
PERIODIC MAINTENANCE 920
IN-CABIN MICROFILTER 920
Removal and Installation 920
REPLACEMENT PROCEDURE 920
REMOVAL AND INSTALLATION 922
CONTROL UNIT 922
Removal and Installation 922
REMOVAL 922
INSTALLATION 922
IN-VEHICLE SENSOR 923
Removal and Installation 923
REMOVAL 923
INSTALLATION 923
OPTICAL SENSOR 924
Removal and Installation 924
REMOVAL 924
INSTALLATION 924
INTAKE SENSOR 925
Removal and Installation 925
REMOVAL 925
INSTALLATION 925
BLOWER MOTOR 926
Removal and Installation 926
REMOVAL 926
INSTALLATION 926
HEATER & COOLING UNIT ASSEMBLY 927
Removal and Installation 927
REMOVAL 927
INSTALLATION 928
HEATER CORE 929
Removal and Installation 929
REMOVAL 929
INSTALLATION 930
DEFROSTER DOOR MOTOR 931
Removal and Installation 931
REMOVAL 931
INSTALLATION 931
INTAKE DOOR MOTOR 932
Removal and Installation 932
REMOVAL 932
INSTALLATION 932
MODE DOOR MOTOR 933
Removal and Installation 933
REMOVAL 933
INSTALLATION 933
AIR MIX DOOR MOTOR 934
Removal and Installation 934
AIR MIX DOOR MOTOR (DRIVER) 934
Removal 934
Installation 934
AIR MIX DOOR MOTOR (PASSENGER) 934
Removal 934
Installation 935
VARIABLE BLOWER CONTROL 936
Removal and Installation 936
REMOVAL 936
INSTALLATION 936
BLOWER FAN RESISTOR 937
Removal and Installation 937
REMOVAL 937
INSTALLATION 937
DUCTS AND GRILLES 938
Component 938
Removal and Installation 939
DEFROSTER NOZZLE 939
Removal 939
Installation 939
RH AND LH SIDE DEMISTER DUCT 939
Removal 939
Installation 940
RH AND LH VENTILATOR DUCT 940
Removal 940
Installation 940
CENTER VENTILATOR DUCT 940
Removal 940
Installation 940
FLOOR DUCT 940
Removal 940
Installation 940
GRILLES 940
Removal 940
Installation 940
EVAPORATOR 941
Removal and Installation for Evaporator and Expansion Valve Assembly 941
REMOVAL 941
INSTALLATION 942
WCS 943
QUICK REFERENCE INDEX 0
Table of Contents 943
BASIC INSPECTION 945
DIAGNOSIS AND REPAIR WORKFLOW 945
Work Flow 945
DETAILED FLOW 945
SYSTEM DESCRIPTION 946
WARNING CHIME SYSTEM 946
WARNING CHIME SYSTEM 946
WARNING CHIME SYSTEM : System Diagram 946
WARNING CHIME SYSTEM : System Description 946
COMBINATION METER 946
BCM 946
WARNING CHIME SYSTEM : Component Parts Location 947
WARNING CHIME SYSTEM : Component Description 947
LIGHT REMINDER WARNING CHIME 947
LIGHT REMINDER WARNING CHIME : System Diagram 948
LIGHT REMINDER WARNING CHIME : System Description 948
DESCRIPTION 948
WARNING OPERATION CONDITIONS 948
WARNING CANCEL CONDITIONS 948
LIGHT REMINDER WARNING CHIME : Component Parts Location 949
LIGHT REMINDER WARNING CHIME : Component Description 949
SEAT BELT WARNING CHIME 949
SEAT BELT WARNING CHIME : System Diagram 949
SEAT BELT WARNING CHIME : System Description 950
DESCRIPTION 950
WARNING OPERATION CONDITIONS 950
WARNING CANCEL CONDITIONS 950
SEAT BELT WARNING CHIME : Component Parts Location 950
SEAT BELT WARNING CHIME : Component Description 951
KEY WARNING CHIME 951
KEY WARNING CHIME : System Diagram 951
KEY WARNING CHIME : System Description 951
KEY WARNING CHIME : Component Parts Location 952
KEY WARNING CHIME : Component Description 952
DIAGNOSIS SYSTEM (METER) 953
CONSULT Function (METER/M&A) 953
SELF-DIAG RESULTS 953
Display Item List 953
DATA MONITOR 953
Display Item List 953
DIAGNOSIS SYSTEM (BCM) 955
BUZZER 955
BUZZER : CONSULT Function (BCM – BUZZER) 955
DATA MONITOR 955
ACTIVE TEST 955
DTC/CIRCUIT DIAGNOSIS 956
POWER SUPPLY AND GROUND CIRCUIT 956
COMBINATION METER 956
COMBINATION METER : Diagnosis Procedure 956
BCM (BODY CONTROL MODULE) 957
BCM (BODY CONTROL MODULE) : Diagnosis Procedure 957
METER BUZZER CIRCUIT 959
Description 959
Component Function Check 959
Diagnosis Procedure 959
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT 960
Description 960
Component Function Check 960
Diagnosis Procedure 960
Component Inspection 961
KEY SWITCH SIGNAL CIRCUIT 962
Description 962
Component Function Check 962
Diagnosis Procedure – Column Shift 962
Diagnosis Procedure – Floor Shift 963
Component Inspection – Column Shift 964
COLUMN SHIFT 964
Component Inspection – Floor Shift 965
FLOOR SHIFT 965
ECU DIAGNOSIS INFORMATION 966
COMBINATION METER 966
Reference Value 966
TERMINAL LAYOUT 966
PHYSICAL VALUES 966
Fail Safe 967
DTC Index 968
BCM (BODY CONTROL MODULE) 969
Reference Value 969
VALUES ON THE DIAGNOSIS TOOL 969
Terminal Layout 972
Physical Values 972
Fail Safe 977
Fail-safe index 977
DTC Inspection Priority Chart 977
DTC Index 978
WIRING DIAGRAM 980
WARNING CHIME SYSTEM 980
Wiring Diagram 980
SYMPTOM DIAGNOSIS 985
THE LIGHT REMINDER WARNING DOES NOT SOUND 985
Description 985
Diagnosis Procedure 985
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND 986
Description 986
Diagnosis Procedure 986
THE KEY WARNING DOES NOT SOUND 987
Description 987
Diagnosis Procedure 987
PRECAUTION 988
PRECAUTIONS 988
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 988
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 988
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
WT 989
QUICK REFERENCE INDEX 0
Table of Contents 989
BASIC INSPECTION 991
DIAGNOSIS AND REPAIR WORKFLOW 991
Repair Work Flow 991
WORK FLOW 991
DETAILED FLOW 991
INSPECTION AND ADJUSTMENT 993
Preliminary Check 993
Transmitter Wake Up Operation 993
ID Registration Procedure 994
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL 994
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL 995
SYSTEM DESCRIPTION 996
TPMS 996
System Diagram 996
System Description 996
DESCRIPTION 996
FUNCTION 996
BODY CONTROL MODULE (BCM) 996
TRANSMITTER 996
REMOTE KEYLESS ENTRY RECEIVER 997
COMBINATION METER 997
TIRE PRESSURE WARNING CHECK CONNECTOR 997
DISPLAY UNIT (with NAVI) 997
System Component 998
DIAGNOSIS SYSTEM (BCM) 999
CONSULT Function (BCM – COMMON ITEM) 999
APPLICATION ITEM 999
SYSTEM APPLICATION 999
CONSULT Function (BCM – AIR PRESSURE MONITOR) 999
SELF DIAGNOSTIC RESULT1000
DATA MONITOR1000
ACTIVE TEST1000
WORK SUPPORT1000
Self-Diagnosis (Without CONSULT)1000
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)1000
DTC/CIRCUIT DIAGNOSIS1002
C1708 – C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED1002
Description1002
DTC Logic1002
DTC DETECTION LOGIC1002
DTC CONFIRMATION PROCEDURE1002
Diagnosis Procedure1002
MALFUNCTION CODE NO 21, 22, 23 OR 24 (DTC C1708, C1709, C1710 OR C1711)1002
Special Repair Requirement1003
C1712 – C1715, C1720 – C1723, C1724 – C1727 TRANSMITTER MALFUNCTION1004
Description1004
DTC Logic1004
DTC DETECTION LOGIC1004
DTC CONFIRMATION PROCEDURE1004
Diagnosis Procedure1004
MALFUNCTION CODE NO 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48 (DTC C1712, C1713, C1714, C1715, C1720, C1721, C1722, C1723, C1724, C1725, C1726 OR C1727)1004
Special Repair Requirement1005
C1716 – C1719 TRANSMITTER PRESSURE MALFUNCTION1006
Description1006
DTC Logic1006
DTC DETECTION LOGIC1006
DTC CONFIRMATION PROCEDURE1006
Diagnosis Procedure1006
MALFUNCTION CODE NO 35, 36, 37 OR 38 (DTC C1716, C1717, C1718 OR C1719)1006
Special Repair Requirement1007
C1729 VEHICLE SPEED SIGNAL1008
Description1008
DTC Logic1008
DTC DETECTION LOGIC1008
DTC CONFIRMATION PROCEDURE1008
Diagnosis Procedure1008
MALFUNCTION CODE NO 52 (DTC C1729)1008
Special Repair Requirement1008
C1735 IGNITION SIGNAL1009
Description1009
DTC Logic1009
DTC DETECTION LOGIC1009
DTC CONFIRMATION PROCEDURE1009
Diagnosis Procedure1009
MALFUNCTION CODE NO 54 (DTC C1735)1009
Special Repair Requirement1010
ECU DIAGNOSIS INFORMATION1011
BCM (BODY CONTROL MODULE)1011
Reference Value1011
VALUES ON THE DIAGNOSIS TOOL1011
Terminal Layout1014
Physical Values1014
Self-Diagnosis (With CONSULT)1019
FUNCTION1019
Self-Diagnostic Results Mode1019
Self-Diagnosis (Without CONSULT)1020
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)1020
WIRING DIAGRAM1022
TIRE PRESSURE MONITORING SYSTEM1022
Wiring Diagram1022
SYMPTOM DIAGNOSIS1026
TPMS1026
Symptom Table1026
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON1027
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On1027
LOW TIRE PRESSURE WARNING LAMP STAYS ON1028
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On1028
LOW TIRE PRESSURE WARNING LAMP BLINKS1029
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On1029
HAZARD WARNING LAMPS FLASH1030
Hazard Warning Lamps Flash When Ignition Switch Is Turned On1030
“TIRE PRESSURE” INFORMATION IN DISPLAY UNIT DOES NOT EXIST1031
“TIRE PRESSURE” Information in Display Unit Does Not Exist1031
ID REGISTRATION CANNOT BE COMPLETED1032
ID Registration Cannot Be Completed1032
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING1033
NVH Troubleshooting Chart1033
PRECAUTION1034
PRECAUTIONS1034
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1034
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1034
Precaution for Work1034
PREPARATION1035
PREPARATION1035
Special Service Tool1035
Commercial Service Tool1035
PERIODIC MAINTENANCE1036
WHEEL1036
Inspection1036
ALUMINUM WHEEL1036
STEEL WHEEL1036
WHEEL AND TIRE ASSEMBLY1037
Adjustment1037
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)1037
Preparation Before Adjustment1037
Wheel Balance Adjustment1037
TIRE ROTATION1038
UNIT REMOVAL AND INSTALLATION1039
REMOVAL AND INSTALLATION1039
Transmitter (Pressure Sensor)1039
REMOVAL1039
INSTALLATION1039
SERVICE DATA AND SPECIFICATIONS (SDS)1041
SERVICE DATA AND SPECIFICATIONS (SDS)1041
Road Wheel1041
Tire1041
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
WW1042
QUICK REFERENCE INDEX 0
Table of Contents1042
BASIC INSPECTION1044
DIAGNOSIS AND REPAIR WORKFLOW1044
Work Flow1044
DETAILED FLOW1044
SYSTEM DESCRIPTION1045
FRONT WIPER AND WASHER SYSTEM1045
System Diagram1045
System Description1045
OUTLINE1045
FRONT WIPER BASIC OPERATION1045
FRONT WIPER LO OPERATION1045
FRONT WIPER HI OPERATION1045
FRONT WIPER INT OPERATION (LINKED WITH VEHICLE SPEED)1045
FRONT WIPER AUTO STOP OPERATION1046
FRONT WIPER OPERATION LINKED WITH WASHER1047
FRONT WIPER DROP WIPE OPERATION1047
FRONT WIPER FAIL-SAFE OPERATION1047
Component Parts Location1048
Component Description1048
DIAGNOSIS SYSTEM (BCM)1049
COMMON ITEM1049
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)1049
APPLICATION ITEM1049
SYSTEM APPLICATION1049
WIPER1049
WIPER : CONSULT Function (BCM – WIPER)1050
DATA MONITOR1050
ACTIVE TEST1050
WORK SUPPORT1050
DIAGNOSIS SYSTEM (IPDM E/R)1051
Diagnosis Description1051
AUTO ACTIVE TEST1051
Description1051
Operation Procedure1051
Inspection in Auto Active Test Mode1051
Concept of auto active test1052
Diagnosis chart in auto active test mode1052
CONSULT Function (IPDM E/R)1053
APPLICATION ITEM1053
SELF DIAGNOSTIC RESULT1053
DATA MONITOR1053
ACTIVE TEST1054
DTC/CIRCUIT DIAGNOSIS1055
WIPER AND WASHER FUSE1055
Description1055
Diagnosis Procedure1055
FRONT WIPER MOTOR LO CIRCUIT1056
Component Function Check1056
Diagnosis Procedure1056
FRONT WIPER MOTOR HI CIRCUIT1058
Component Function Check1058
Diagnosis Procedure1058
FRONT WIPER AUTO STOP SIGNAL CIRCUIT1060
Component Function Check1060
Diagnosis Procedure1060
FRONT WIPER MOTOR GROUND CIRCUIT1062
Diagnosis Procedure1062
WASHER SWITCH1063
Description1063
Component Inspection1063
WASHER MOTOR CIRCUIT1064
Diagnosis Procedure1064
ECU DIAGNOSIS INFORMATION1066
BCM (BODY CONTROL MODULE)1066
Reference Value1066
VALUES ON THE DIAGNOSIS TOOL1066
Terminal Layout1069
Physical Values1069
Fail Safe1074
Fail-safe index1074
DTC Inspection Priority Chart1074
DTC Index1075
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1077
Reference Value1077
VALUES ON THE DIAGNOSIS TOOL1077
Terminal Layout1078
Physical Values1079
PHYSICAL VALUES1079
Fail Safe1081
CAN COMMUNICATION CONTROL1081
If No CAN Communication Is Available With BCM1081
IGNITION RELAY MALFUNCTION DETECTION FUNCTION1082
FRONT WIPER CONTROL1082
STARTER MOTOR PROTECTION FUNCTION1082
DTC Index1082
WIRING DIAGRAM1084
FRONT WIPER AND WASHER SYSTEM1084
Wiring Diagram1084
SYMPTOM DIAGNOSIS1089
WIPER AND WASHER SYSTEM SYMPTOMS1089
Symptom Table1089
NORMAL OPERATING CONDITION1091
Description1091
FRONT WIPER MOTOR PROTECTION FUNCTION1091
FRONT WIPER DOES NOT OPERATE1092
Description1092
Diagnosis Procedure1092
PRECAUTION1094
PRECAUTION1094
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1094
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1094
REMOVAL AND INSTALLATION1095
FRONT WIPER ARM1095
Front Wiper Arms1095
REMOVAL AND INSTALLATION1095
Removal1095
Installation1095
FRONT WIPER ARM ADJUSTMENT1095
FRONT WIPER DRIVE ASSEMBLY1096
Wiper Motor and Linkage1096
REMOVAL AND INSTALLATION1096
Removal1096
Removal1096
Installation1096
WASHER TANK1097
Washer Fluid Reservoir1097
REMOVAL AND INSTALLATION1097
Removal1097
Installation1097
FRONT WASHER NOZZLE AND TUBE1098
Washer Tube Layout1098
Washer Nozzle Adjustment1098
FRONT WIPER AND WASHER SWITCH1099
Wiper and Washer Switch1099
REMOVAL AND INSTALLATION1099
Removal1099
Installation1099
WASHER PUMP1100
Washer Motor1100
REMOVAL AND INSTALLATION1100
Removal1100
Installation1100
SERVICE DATA AND SPECIFICATIONS (SDS)1101
SERVICE DATA AND SPECIFICATIONS (SDS)1101
Specifications1101
WINDSHIELD WASHER FLUID1101
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 75
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
