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Description
2012 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2012 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 3563
Downloadable : Yes
File Type: PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
2012 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2012 NISSAN XTERRA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2012 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
GI 1
QUICK REFERENCE INDEX 0
Table of Contents 1
HOW TO USE THIS MANUAL 3
HOW TO USE THIS MANUAL 3
Description 3
Terms 3
Units 3
Contents 3
Relation between Illustrations and Descriptions 4
Component 4
SYMBOLS 5
HOW TO FOLLOW TROUBLE DIAGNOSES 6
Description 6
How to Follow Test Groups in Trouble Diagnosis 6
Key to Symbols Signifying Measurements or Procedures 7
HOW TO READ WIRING DIAGRAMS 9
Connector symbols 9
Sample/wiring diagram -example- 10
Description 11
SWITCH POSITIONS 11
MULTIPLE SWITCH 12
ABBREVIATIONS 13
Abbreviation List 13
TIGHTENING TORQUE OF STANDARD BOLTS 14
Tightening Torque Table 14
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 15
Recommended Chemical Products and Sealants 15
TERMINOLOGY 16
ISO 15031-2 Terminology List 16
FEATURES OF NEW MODEL 20
IDENTIFICATION INFORMATION 20
Model Variation 20
Identification Number 21
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT 21
ENGINE SERIAL NUMBER 22
TRANSFER SERIAL NUMBER 22
AUTOMATIC TRANSMISSION NUMBER 22
MANUAL TRANSMISSION NUMBER 23
Dimensions 23
Wheels & Tires 23
PRECAUTION 24
PRECAUTIONS 24
Description 24
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 24
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 24
Precaution for NATS (NISSAN ANTI-THEFT SYSTEM) 24
General Precaution 25
Precaution for Three Way Catalyst 26
Precaution for Fuel 26
GASOLINE ENGINE 26
Precaution for Multiport Fuel Injection System or Engine Control System 26
Precaution for Hoses 27
HOSE REMOVAL AND INSTALLATION 27
HOSE CLAMPING 27
Precaution for Engine Oils 27
HEALTH PROTECTION PRECAUTIONS 27
Precaution for Air Conditioning 28
LIFTING POINT 29
Pantograph Jack 29
Garage Jack and Safety Stand 29
2-Pole Lift 29
TOW TRUCK TOWING 31
Tow Truck Towing 31
2WD MODEL 31
4WD MODEL 31
Towing Point 32
Vehicle Recovery (Freeing a stuck vehicle) 32
BASIC INSPECTION 33
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 33
Work Flow 33
WORK FLOW 33
Control Units and Electrical Parts 33
PRECAUTIONS 33
How to Check Terminal 34
CONNECTOR AND TERMINAL PIN KIT 34
HOW TO PROBE CONNECTORS 35
Probing from Harness Side 35
Probing from Terminal Side 35
How to Check Enlarged Contact Spring of Terminal 36
Waterproof Connector Inspection 37
Terminal Lock Inspection 37
Intermittent Incident 37
DESCRIPTION 37
VEHICLE VIBRATION 38
Connector & Harness 38
Hint 38
Sensor & Relay 38
Engine Compartment 38
Behind the Instrument Panel 38
Under Seating Areas 38
HEAT SENSITIVE 39
FREEZING 39
WATER INTRUSION 39
ELECTRICAL LOAD 39
COLD OR HOT START UP 39
Circuit Inspection 40
DESCRIPTION 40
TESTING FOR “OPENS” IN THE CIRCUIT 40
Continuity Check Method 40
Voltage Check Method 40
TESTING FOR “SHORTS” IN THE CIRCUIT 41
Resistance Check Method 41
Voltage Check Method 41
GROUND INSPECTION 41
VOLTAGE DROP TESTS 42
Measuring Voltage Drop – Accumulated Method 42
Measuring Voltage Drop – Steb-by-Step 43
CONTROL UNIT CIRCUIT TEST 43
CASE 1 43
CASE 2 44
CONSULT CHECKING SYSTEM 45
Description 45
Function and System Application 45
CONSULT Data Link Connector (DLC) Circuit 45
INSPECTION PROCEDURE 45
WIRING DIAGRAM 47
CONSULT CHECKING SYSTEM 47
Wiring Diagram 47
acc 48
QUICK REFERENCE INDEX 0
Table of Contents 48
PRECAUTION 49
PRECAUTIONS 49
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 49
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 49
UNIT REMOVAL AND INSTALLATION 50
ACCELERATOR CONTROL SYSTEM 50
Component 50
Removal and Installation 50
REMOVAL 50
INSTALLATION 51
INSPECTION AFTER INSTALLATION 51
SERVICE DATA AND SPECIFICATIONS (SDS) 52
SERVICE DATA AND SPECIFICATIONS (SDS) 52
Accelerator Control 52
ACCELERATOR PEDAL 52
AV 53
QUICK REFERENCE INDEX 0
Table of Contents 53
BASE AUDIO 56
BASIC INSPECTION 56
DIAGNOSIS AND REPAIR WORKFLOW 56
Work Flow 56
OVERALL SEQUENCE 56
DETAILED FLOW 56
SYSTEM DESCRIPTION 58
AUDIO SYSTEM 58
System Diagram 58
System Description 58
AUDIO SYSTEM 58
Component Parts Location 59
Component Description 59
DTC/CIRCUIT DIAGNOSIS 60
POWER SUPPLY AND GROUND CIRCUIT 60
AUDIO UNIT 60
AUDIO UNIT : Diagnosis Procedure 60
FRONT DOOR SPEAKER 61
Description 61
Diagnosis Procedure 61
FRONT TWEETER 63
Description 63
Diagnosis Procedure 63
REAR DOOR SPEAKER 65
Description 65
Diagnosis Procedure 65
ECU DIAGNOSIS INFORMATION 67
AUDIO UNIT 67
Reference Value 67
TERMINAL LAYOUT 67
PHYSICAL VALUES 67
WIRING DIAGRAM 69
BASE AUDIO SYSTEM 69
Wiring Diagram 69
SYMPTOM DIAGNOSIS 75
AUDIO SYSTEM 75
Symptom Table 75
AUDIO SYSTEM 75
CD 75
NORMAL OPERATING CONDITION 76
Description 76
NOISE 76
Type of Noise and Possible Cause 76
PRECAUTION 77
PRECAUTIONS 77
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 77
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 77
Precaution for Procedure without Cowl Top Cover 77
Precaution for Work 77
PREPARATION 79
PREPARATION 79
Special Service Tool 79
Commercial Service Tools 79
REMOVAL AND INSTALLATION 80
AUDIO UNIT 80
Removal and Installation (Type 1) 80
REMOVAL 80
INSTALLATION 81
Removal and Installation (Type 2) 81
REMOVAL 81
INSTALLATION 81
FRONT TWEETER 82
Removal and Installation 82
REMOVAL 82
INSTALLATION 82
FRONT DOOR SPEAKER 83
Removal and Installation 83
REMOVAL 83
INSTALLATION 83
REAR DOOR SPEAKER 84
Removal and Installation 84
REMOVAL 84
INSTALLATION 84
AUDIO ANTENNA 85
Location of Audio Antenna System Component 85
Removal and Installation 85
REMOVAL 85
INSTALLATION 85
PREMIUM AUDIO 87
BASIC INSPECTION 87
DIAGNOSIS AND REPAIR WORKFLOW 87
Work Flow 87
OVERALL SEQUENCE 87
DETAILED FLOW 87
SYSTEM DESCRIPTION 89
AUDIO SYSTEM 89
System Diagram 89
System Description 89
AUDIO SYSTEM 89
SATELLITE RADIO SYSTEM 89
SPEED SENSITIVE VOLUME SYSTEM 90
Component Parts Location 90
Component Description 91
HANDS-FREE PHONE SYSTEM 92
System Diagram 92
System Description 92
BLUETOOTH CONTROL UNIT 92
STEERING WHEEL AUDIO CONTROL SWITCH 92
MICROPHONE 92
AUDIO UNIT 92
Component Parts Location 93
Component Description 94
DIAGNOSIS SYSTEM (AUDIO UNIT) 95
Component Function Check 95
STARTING THE SELF-DIAGNOSIS MODE 95
DIAGNOSIS FUNCTION 95
EXITING THE SELF-DIAGNOSIS MODE 95
DIAGNOSIS SYSTEM (BLUETOOTH CONTROL UNIT) 96
Diagnosis Description 96
BLUETOOTH CONTROL UNIT (AUTOMATIC INITIALIZATION) CHECK 96
BLUETOOTH CONTROL UNIT (STEERING WHEEL AUDIO CONTROL SWITCH) CHECK 96
Work Flow 96
DTC/CIRCUIT DIAGNOSIS 97
POWER SUPPLY AND GROUND CIRCUIT 97
AUDIO UNIT 97
AUDIO UNIT : Diagnosis Procedure 97
SATELLITE RADIO TUNER 97
SATELLITE RADIO TUNER : Diagnosis Procedure 97
AUDIO AMP 98
AUDIO AMP : Diagnosis Procedure 98
BLUETOOTH CONTROL UNIT 99
BLUETOOTH CONTROL UNIT : Diagnosis Procedure 99
MICROPHONE 100
MICROPHONE : Diagnosis Procedure 100
FRONT DOOR SPEAKER 102
Description 102
Diagnosis Procedure 102
FRONT TWEETER 105
Description 105
Diagnosis Procedure 105
REAR DOOR SPEAKER 108
Description 108
Diagnosis Procedure 108
REAR DOOR TWEETER 111
Description 111
Diagnosis Procedure 111
SUBWOOFER 114
Description 114
Diagnosis Procedure 114
AMP ON SIGNAL CIRCUIT 117
Description 117
Diagnosis Procedure 117
STEERING SWITCH 118
Description 118
Diagnosis Procedure 118
COMMUNICATION SIGNAL CIRCUIT 120
SATELLITE RADIO TUNER 120
SATELLITE RADIO TUNER : Description 120
SATELLITE RADIO TUNER : Diagnosis Procedure 120
SOUND SIGNAL CIRCUIT 123
SATELLITE RADIO TUNER 123
SATELLITE RADIO TUNER : Description 123
SATELLITE RADIO TUNER : Diagnosis Procedure 123
LEFT CHANNEL 123
RIGHT CHANNEL 124
MICROPHONE SIGNAL CIRCUIT 125
Description 125
Diagnosis Procedure 125
ECU DIAGNOSIS INFORMATION 127
AUDIO UNIT 127
Reference Value 127
TERMINAL LAYOUT 127
PHYSICAL VALUES 127
SATELLITE RADIO TUNER 130
Reference Value 130
PHYSICAL VALUES 130
PHYSICAL VALUES 130
AUDIO AMP 132
Reference Value 132
TERMINAL LAYOUT 132
PHYSICAL VALUES 132
BLUETOOTH CONTROL UNIT 135
Reference Value 135
TERMINAL LAYOUT 135
PHYSICAL VALUES 135
WIRING DIAGRAM 137
PREMIUM AUDIO SYSTEM 137
Wiring Diagram 137
SYMPTOM DIAGNOSIS 151
AUDIO SYSTEM 151
Symptom Table 151
AUDIO SYSTEM 151
CD 151
SATELLITE RADIO 151
HANDS-FREE PHONE 151
NORMAL OPERATING CONDITION 152
Description 152
NOISE 152
Type of Noise and Possible Cause 152
PRECAUTION 153
PRECAUTIONS 153
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 153
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 153
Precaution for Procedure without Cowl Top Cover 153
Precaution for Work 153
PREPARATION 155
PREPARATION 155
Special Service Tool 155
Commercial Service Tools 155
REMOVAL AND INSTALLATION 156
AUDIO UNIT 156
Removal and Installation 156
REMOVAL 156
INSTALLATION 156
AUDIO AMP 157
Removal and Installation 157
REMOVAL 157
INSTALLATION 157
FRONT TWEETER 158
Removal and Installation 158
REMOVAL 158
INSTALLATION 158
FRONT DOOR SPEAKER 159
Removal and Installation 159
REMOVAL 159
INSTALLATION 159
REAR DOOR SPEAKER 160
Removal and Installation – Rear Door Speaker 160
REMOVAL 160
INSTALLATION 160
Removal and Installation – Rear Tweeter 160
REMOVAL 160
INSTALLATION 160
STEERING SWITCH 161
Removal and Installation 161
REMOVAL 161
INSTALLATION 161
SUBWOOFER 162
Removal and Installation 162
REMOVAL 162
INSTALLATION 162
BLUETOOTH CONTROL UNIT 163
Removal and Installation 163
REMOVAL 163
INSTALLATION 164
MICROPHONE 165
Removal and Installation 165
REMOVAL 165
INSTALLATION 165
AUDIO ANTENNA 166
Location of Antenna 166
Removal and Installation 166
REMOVAL 166
INSTALLATION 167
AUXILIARY INPUT JACK 168
Removal and Installation 168
Removal 168
Installation 168
SATELLITE RADIO ANTENNA 169
Removal and Installation 169
REMOVAL 169
INSTALLATION 169
SATELLITE RADIO TUNER 170
Removal and Installation 170
REMOVAL 170
INSTALLATION 170
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
BCS 171
QUICK REFERENCE INDEX 0
Table of Contents 171
BASIC INSPECTION 173
INSPECTION AND ADJUSTMENT 173
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 173
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 173
BEFORE REPLACEMENT 173
AFTER REPLACEMENT 173
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Work Procedure 173
CONFIGURATION 173
CONFIGURATION : Description 174
CONFIGURATION : Work Procedure 174
CONFIGURATION : Configuration List 175
SYSTEM DESCRIPTION 176
BODY CONTROL SYSTEM 176
System Description 176
OUTLINE 176
BCM control function list 176
Component Parts Location 177
COMBINATION SWITCH READING SYSTEM 178
System Diagram 178
System Description 178
OUTLINE 178
COMBINATION SWITCH MATRIX 178
COMBINATION SWITCH READING FUNCTION 179
Description 179
Operation Example 179
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION) 180
Component Parts Location 181
SIGNAL BUFFER SYSTEM 182
System Diagram 182
System Description 182
OUTLINE 182
Signal transmission function list 182
POWER CONSUMPTION CONTROL SYSTEM 183
System Diagram 183
System Description 183
OUTLINE 183
LOW POWER CONSUMPTION CONTROL WITH BCM 183
Sleep mode activation 183
Wake-up operation 184
Component Parts Location 184
DIAGNOSIS SYSTEM (BCM) 185
COMMON ITEM 185
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 185
APPLICATION ITEM 185
SYSTEM APPLICATION 185
DOOR LOCK 185
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 186
DATA MONITOR 186
ACTIVE TEST 186
WORK SUPPORT 186
REAR DEFOGGER 186
REAR DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 186
DATA MONITOR 186
ACTIVE TEST 187
BUZZER 187
BUZZER : CONSULT Function (BCM – BUZZER) 187
DATA MONITOR 187
ACTIVE TEST 187
INT LAMP 187
INT LAMP : CONSULT Function (BCM – INT LAMP) 187
DATA MONITOR 187
ACTIVE TEST 187
WORK SUPPORT 188
MULTI REMOTE ENT 188
MULTI REMOTE ENT : CONSULT Function (BCM – MULTI REMOTE ENT) 188
DATA MONITOR 188
ACTIVE TEST 189
WORK SUPPORT 189
HEADLAMP 189
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 189
DATA MONITOR 189
ACTIVE TEST 190
WORK SUPPORT 190
WIPER 190
WIPER : CONSULT Function (BCM – WIPER) 190
DATA MONITOR 190
ACTIVE TEST 190
WORK SUPPORT 190
FLASHER 191
FLASHER : CONSULT Function (BCM – FLASHER) 191
DATA MONITOR 191
ACTIVE TEST 191
AIR CONDITIONER 191
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER) 191
DATA MONITOR 191
COMB SW 191
COMB SW : CONSULT Function (BCM – COMB SW) 191
DATA MONITOR 191
BCM 192
BCM : CONSULT Function (BCM – BCM) 192
ECU IDENTIFICATION 192
SELF DIAGNOSTIC RESULT 192
WORK SUPPORT 192
CONFIGURATION 192
CAN DIAG SUPPORT MNTR 192
IMMU 192
IMMU : CONSULT Function (BCM – IMMU) 192
SELF DIAGNOSTIC RESULT 192
DATA MONITOR 192
ACTIVE TEST 192
BATTERY SAVER 192
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER) 192
DATA MONITOR 192
ACTIVE TEST 193
WORK SUPPORT 193
TRUNK 193
TRUNK : CONSULT Function (BCM – TRUNK) 193
DATA MONITOR 193
THEFT ALM 193
THEFT ALM : CONSULT Function (BCM – THEFT ALM) 193
DATA MONITOR 193
ACTIVE TEST 194
WORK SUPPORT 194
RETAINED PWR 194
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 194
DATA MONITOR 194
ACTIVE TEST 194
WORK SUPPORT 194
SIGNAL BUFFER 194
SIGNAL BUFFER : CONSULT Function (BCM – SIGNAL BUFFER) 194
DATA MONITOR 194
ACTIVE TEST 194
AIR PRESSURE MONITOR 195
AIR PRESSURE MONITOR : CONSULT Function (BCM – AIR PRESSURE MONITOR) 195
SELF DIAGNOSTIC RESULT 195
DATA MONITOR 195
ACTIVE TEST 195
WORK SUPPORT 195
PANIC ALARM 195
PANIC ALARM : CONSULT Function (BCM – PANIC ALARM) 196
ACTIVE TEST 196
DTC/CIRCUIT DIAGNOSIS 197
U1000 CAN COMM CIRCUIT 197
Description 197
DTC Logic 197
DTC DETECTION LOGIC 197
Diagnosis Procedure 197
POWER SUPPLY AND GROUND CIRCUIT 198
Diagnosis Procedure 198
COMBINATION SWITCH INPUT CIRCUIT 200
Diagnosis Procedure 200
Special Repair Requirement 200
COMBINATION SWITCH OUTPUT CIRCUIT 201
Diagnosis Procedure 201
Special Repair Requirement 202
ECU DIAGNOSIS INFORMATION 203
BCM (BODY CONTROL MODULE) 203
Reference Value 203
VALUES ON THE DIAGNOSIS TOOL 203
Terminal Layout 206
Physical Values 206
Fail Safe 211
Fail-safe index 211
DTC Inspection Priority Chart 211
DTC Index 212
WIRING DIAGRAM 214
BCM (BODY CONTROL MODULE) 214
Wiring Diagram 214
SYMPTOM DIAGNOSIS 218
COMBINATION SWITCH SYSTEM SYMPTOMS 218
Symptom Table 218
PRECAUTION 219
PRECAUTIONS 219
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 219
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 219
REMOVAL AND INSTALLATION 220
BCM (BODY CONTROL MODULE) 220
Removal and Installation 220
REMOVAL 220
INSTALLATION 220
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
BR 221
QUICK REFERENCE INDEX 0
Table of Contents 221
PRECAUTION 223
PRECAUTIONS 223
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 223
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 223
Precaution for Brake System 223
PREPARATION 224
PREPARATION 224
Special Service Tool 224
Commercial Service Tool 224
SYSTEM DESCRIPTION 225
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 225
NVH Troubleshooting Chart 225
BASIC INSPECTION 226
FRONT DISC BRAKE 226
BRAKE PAD 226
BRAKE PAD : Inspection 226
PAD WEAR 226
DISC ROTOR 226
DISC ROTOR : Inspection 226
VISUAL 226
RUNOUT 226
THICKNESS 226
REAR DISC BRAKE 228
BRAKE PAD 228
BRAKE PAD : Inspection 228
PAD WEAR 228
DISC ROTOR 228
DISC ROTOR : Inspection 228
VISUAL 228
RUNOUT 228
THICKNESS 228
BRAKE BOOSTER 229
Inspection 229
OPERATION 229
AIR TIGHT 229
VACUUM LINES 230
Inspection 230
VISUAL INSPECTION 230
CHECK VALVE INSPECTION 230
Airtightness Inspection 230
BRAKE MASTER CYLINDER 231
On Board Inspection 231
LEAK INSPECTION 231
BRAKE TUBE AND HOSE 232
Hydraulic Circuit 232
FRONT BRAKE 233
FRONT BRAKE : Inspection 233
INSPECTION AFTER REMOVAL 233
REAR BRAKE 234
REAR BRAKE : Inspection 234
INSPECTION AFTER REMOVAL 234
PERIODIC MAINTENANCE 235
BRAKE PEDAL 235
Inspection and Adjustment 235
INSPECTION 235
ADJUSTMENT 235
BRAKE FLUID 237
On Board Inspection 237
LEVEL CHECK 237
Drain and Refill 237
Bleeding Brake System 237
REMOVAL AND INSTALLATION 239
BRAKE PEDAL 239
Exploded View 239
Removal and Installation 239
REMOVAL 239
INSPECTION AFTER REMOVAL 240
INSTALLATION 240
BRAKE TUBE AND HOSE 241
Hydraulic Circuit 241
Removal and Installation of Front Brake Piping and Brake Hose 242
REMOVAL 242
INSTALLATION 243
Removal and Installation of Rear Brake Piping and Brake Hose 243
REMOVAL 243
INSTALLATION 244
Inspection After Installation 244
BRAKE MASTER CYLINDER 246
Removal and Installation 246
REMOVAL 246
INSTALLATION 247
BRAKE BOOSTER 248
Removal and Installation 248
REMOVAL 249
INSTALLATION 249
VACUUM LINES 251
Removal and Installation 251
REMOVAL 251
INSTALLATION 251
FRONT DISC BRAKE 252
Exploded View of Brake Pads 252
Removal and Installation of Brake Pad 252
REMOVAL 252
INSTALLATION 253
Brake Burnishing 253
Exploded View of Brake Caliper 254
Removal and Installation of Brake Caliper and Disc Rotor 254
REMOVAL 254
INSTALLATION 255
REAR DISC BRAKE 257
Exploded View of Brake Pad 257
Removal and Installation of Brake Pad 257
REMOVAL 257
INSTALLATION 258
Brake Burnishing 258
Exploded View of Brake Caliper 259
Removal and Installation of Brake Caliper and Disc Rotor 259
REMOVAL 259
INSTALLATION 260
UNIT DISASSEMBLY AND ASSEMBLY 263
BRAKE MASTER CYLINDER 263
Disassembly and Assembly 263
DISASSEMBLY 263
ASSEMBLY 264
FRONT DISC BRAKE 265
Exploded View of Brake Caliper 265
Disassembly and Assembly 265
DISASSEMBLY 265
CALIPER INSPECTION 266
Cylinder Body 266
Torque Member 266
Piston 266
Sliding Pins, and Sliding Pin Boots 266
ASSEMBLY 266
REAR DISC BRAKE 268
Exploded View of Brake Caliper 268
Disassembly and Assembly 268
DISASSEMBLY 268
CALIPER INSPECTION 269
Cylinder Body 269
Torque Member 269
Piston 269
Sliding Pins and Sliding Pin Boots 269
ASSEMBLY 269
SERVICE DATA AND SPECIFICATIONS (SDS) 271
SERVICE DATA AND SPECIFICATIONS (SDS) 271
General Specification 271
Brake Pedal 271
Brake Booster 272
Check Valve 272
Front Disc Brake 272
Rear Disc Brake 272
BRC 273
QUICK REFERENCE INDEX 0
Table of Contents 273
TYPE 1 279
BASIC INSPECTION 279
APPLICATION NOTICE 279
Application Notice 279
DIAGNOSIS AND REPAIR WORKFLOW 280
Work Flow 280
PRECAUTIONS FOR DIAGNOSIS 280
OVERALL SEQUENCE 281
DETAILED FLOW 281
Diagnostic Work Sheet 283
INSPECTION AND ADJUSTMENT 284
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 284
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 284
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 284
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 284
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description 284
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement 284
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 284
CALIBRATION OF DECEL G SENSOR 285
CALIBRATION OF DECEL G SENSOR : Description 285
CALIBRATION OF DECEL G SENSOR : Special Repair Requirement 285
CALIBRATION OF DECEL G SENSOR 285
SYSTEM DESCRIPTION 287
APPLICATION NOTICE 287
Application Notice 287
VDC 288
System Diagram 288
Hydraulic Circuit Diagram 288
System Description 289
Component Parts Location 290
Component Description 291
TCS 292
System Diagram 292
System Description 292
Component Parts Location 293
Component Description 294
ABS 295
System Diagram 295
System Description 295
Component Parts Location 296
Component Description 297
EBD 298
System Diagram 298
System Description 298
Component Parts Location 299
Component Description 300
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)] 301
CONSULT Function (ABS) 301
FUNCTION 301
SELF DIAGNOSTIC RESULT 301
Operation Procedure 301
How to Erase Self-diagnosis Results 301
Display Item List 301
DATA MONITOR 301
WORK SUPPORT 303
ACTIVE TEST 304
Test Item 304
DTC/CIRCUIT DIAGNOSIS 306
APPLICATION NOTICE 306
Application Notice 306
C1101, C1102, C1103, C1104 WHEEL SENSOR-1 307
Description 307
DTC Logic 307
DTC DETECTION LOGIC 307
DTC CONFIRMATION PROCEDURE 307
Diagnosis Procedure 307
Component Inspection 309
Special Repair Requirement 309
C1105, C1106, C1107, C1108 WHEEL SENSOR-2 310
Description 310
DTC Logic 310
DTC DETECTION LOGIC 310
DTC CONFIRMATION PROCEDURE 310
Diagnosis Procedure 310
Component Inspection 312
Special Repair Requirement 312
C1109 POWER AND GROUND SYSTEM 313
Description 313
DTC Logic 313
DTC DETECTION LOGIC 313
DTC CONFIRMATION PROCEDURE 313
Diagnosis Procedure 313
Special Repair Requirement 314
C1110, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 315
DTC Logic 315
DTC DETECTION LOGIC 315
DTC CONFIRMATION PROCEDURE 315
Diagnosis Procedure 315
Special Repair Requirement 315
C1111 ABS MOTOR, MOTOR RELAY SYSTEM 316
Description 316
PUMP 316
MOTOR 316
DTC Logic 316
DTC DETECTION LOGIC 316
DTC CONFIRMATION PROCEDURE 316
Diagnosis Procedure 316
Component Inspection 317
Special Repair Requirement 317
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR 318
Description 318
DTC Logic 318
DTC DETECTION LOGIC 318
DTC CONFIRMATION PROCEDURE 318
Diagnosis Procedure 318
Component Inspection 319
Special Repair Requirement 319
C1115 WHEEL SENSOR 320
Description 320
DTC Logic 320
DTC DETECTION LOGIC 320
DTC CONFIRMATION PROCEDURE 320
Diagnosis Procedure 320
Component Inspection 321
Special Repair Requirement 322
C1116 STOP LAMP SWITCH 323
Description 323
DTC Logic 323
DTC DETECTION LOGIC 323
DTC CONFIRMATION PROCEDURE 323
Diagnosis Procedure 323
Special Repair Requirement 324
C1120, C1122, C1124, C1126 IN ABS SOL 325
Description 325
DTC Logic 325
DTC DETECTION LOGIC 325
DTC CONFIRMATION PROCEDURE 325
Diagnosis Procedure 325
Component Inspection 326
Special Repair Requirement 326
C1121, C1123, C1125, C1127 OUT ABS SOL 328
Description 328
DTC Logic 328
DTC DETECTION LOGIC 328
DTC CONFIRMATION PROCEDURE 328
Diagnosis Procedure 328
Component Inspection 329
Special Repair Requirement 329
C1130, C1131, C1132, C1133, C1136 ENGINE SIGNAL 331
Description 331
DTC Logic 331
DTC DETECTION LOGIC 331
DTC CONFIRMATION PROCEDURE 331
Diagnosis Procedure 331
C1140 ACTUATOR RLY 332
Description 332
DTC Logic 332
DTC DETECTION LOGIC 332
DTC CONFIRMATION PROCEDURE 332
Diagnosis Procedure 332
Component Inspection 333
Special Repair Requirement 333
C1143, C1144 STEERING ANGLE SENSOR 334
Description 334
DTC Logic 334
DTC DETECTION LOGIC 334
DTC CONFIRMATION PROCEDURE 334
Diagnosis Procedure 334
Component Inspection 335
Special Repair Requirement 335
C1155 BRAKE FLUID LEVEL SWITCH 337
Description 337
DTC Logic 337
DTC DETECTION LOGIC 337
DTC CONFIRMATION PROCEDURE 337
Diagnosis Procedure 337
Component Inspection 338
Special Repair Requirement 338
C1156 ST ANG SEN COM CIR 340
Description 340
DTC Logic 340
DTC DETECTION LOGIC 340
DTC CONFIRMATION PROCEDURE 340
Diagnosis Procedure 340
C1160 DECEL G SEN SET 341
Description 341
DTC Logic 341
DTC DETECTION LOGIC 341
DTC CONFIRMATION PROCEDURE 341
Diagnosis Procedure 341
C1163 ST ANGLE SEN SAFE 342
Description 342
DTC Logic 342
DTC DETECTION LOGIC 342
DTC CONFIRMATION PROCEDURE 342
Diagnosis Procedure 342
C1164, C1165, C1166, C1167 CV/SV SYSTEM 343
Description 343
CV1, CV2 (CUT VALVE) 343
SV1, SV2 (SUCTION VALVE) 343
DTC Logic 343
DTC DETECTION LOGIC 343
DTC CONFIRMATION PROCEDURE 343
Diagnosis Procedure 343
Component Inspection 344
Special Repair Requirement 345
U1000 CAN COMM CIRCUIT 346
Description 346
DTC Logic 346
DTC DETECTION LOGIC 346
Diagnosis Procedure 346
VDC OFF SWITCH 347
Description 347
Component Function Check 347
Diagnosis Procedure 347
Component Inspection 348
Special Repair Requirement 348
ABS WARNING LAMP 349
Description 349
Component Function Check 349
Diagnosis Procedure 349
Special Repair Requirement 349
BRAKE WARNING LAMP 350
Description 350
Component Function Check 350
Diagnosis Procedure 350
Special Repair Requirement 350
VDC OFF INDICATOR LAMP 351
Description 351
Component Function Check 351
Diagnosis Procedure 351
Special Repair Requirement 352
SLIP INDICATOR LAMP 353
Description 353
Component Function Check 353
Diagnosis Procedure 353
Special Repair Requirement 353
Special Repair Requirement 354
ECU DIAGNOSIS INFORMATION 355
APPLICATION NOTICE 355
Application Notice 355
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 356
Reference Value 356
VALUES ON THE DIAGNOSIS TOOL 356
TERMINAL LAYOUT 360
Fail-Safe 360
ABS/EBD SYSTEM 360
VDC/TCS SYSTEM 360
DTC No Index 360
WIRING DIAGRAM 362
BRAKE CONTROL SYSTEM – VDC 362
Wiring Diagram – WITHOUT HILL DESCENT CONTROL/HILL START ASSIST 362
SYMPTOM DIAGNOSIS 370
APPLICATION NOTICE 370
Application Notice 370
VDC/TCS/ABS 371
Symptom Table 371
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY 372
Diagnosis Procedure 372
UNEXPECTED PEDAL REACTION 373
Diagnosis Procedure 373
THE BRAKING DISTANCE IS LONG 374
Diagnosis Procedure 374
ABS FUNCTION DOES NOT OPERATE 375
Diagnosis Procedure 375
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS 376
Diagnosis Procedure 376
VEHICLE JERKS DURING VDC/TCS/ABS CONTROL 377
Diagnosis Procedure 377
NORMAL OPERATING CONDITION 378
Description 378
PRECAUTION 379
PRECAUTIONS 379
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 379
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 379
Precaution for Brake System 379
Precaution for Brake Control 380
Precaution for CAN System 380
PREPARATION 382
PREPARATION 382
Special Service Tool 382
Commercial Service Tool 382
UNIT REMOVAL AND INSTALLATION 383
WHEEL SENSORS 383
Removal and Installation 383
REMOVAL 383
INSTALLATION 383
SENSOR ROTOR 384
Removal and Installation 384
FRONT 384
REAR (C200) 384
Removal and Installation 384
REAR (M226) 384
Removal 384
Installation 384
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) 385
Removal and Installation 385
REMOVAL 385
INSTALLATION 385
STEERING ANGLE SENSOR 387
Removal and Installation 387
REMOVAL 387
INSTALLATION 387
YAW RATE/SIDE/DECEL G SENSOR 388
Removal and Installation 388
REMOVAL 388
INSTALLATION 388
TYPE 2 389
BASIC INSPECTION 389
APPLICATION NOTICE 389
Application Notice 389
DIAGNOSIS AND REPAIR WORKFLOW 390
Work Flow 390
PRECAUTIONS FOR DIAGNOSIS 390
OVERALL SEQUENCE 391
DETAILED FLOW 391
Diagnostic Work Sheet 393
INSPECTION AND ADJUSTMENT 394
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 394
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 394
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 394
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 394
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description 394
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement 394
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 394
CALIBRATION OF DECEL G SENSOR 395
CALIBRATION OF DECEL G SENSOR : Description 395
CALIBRATION OF DECEL G SENSOR : Special Repair Requirement 395
CALIBRATION OF DECEL G SENSOR 395
SYSTEM DESCRIPTION 397
APPLICATION NOTICE 397
Application Notice 397
Hill descent control 398
System Diagram 398
Hydraulic Circuit Diagram 398
System Description 399
Component Parts Location 400
Component Description 401
Hill start assist 402
System Diagram 402
System Description 402
Component Parts Location 403
Component Description 404
VDC 405
System Diagram 405
System Description 405
Component Parts Location 406
Component Description 407
TCS 408
System Diagram 408
System Description 408
Component Parts Location 409
Component Description 410
ABS 411
System Diagram 411
System Description 411
Component Parts Location 412
Component Description 413
EBD 414
System Diagram 414
System Description 414
Component Parts Location 415
Component Description 416
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)] 417
CONSULT Function (ABS) 417
FUNCTION 417
SELF DIAGNOSTIC RESULT 417
Operation Procedure 417
How to Erase Self-diagnosis Results 417
Display Item List 417
DATA MONITOR 417
WORK SUPPORT 420
ACTIVE TEST 420
Test Item 420
DTC/CIRCUIT DIAGNOSIS 422
APPLICATION NOTICE 422
Application Notice 422
C1101, C1102, C1103, C1104 WHEEL SENSOR-1 423
Description 423
DTC Logic 423
DTC DETECTION LOGIC 423
DTC CONFIRMATION PROCEDURE 423
Diagnosis Procedure 423
Component Inspection 425
Special Repair Requirement 425
C1105, C1106, C1107, C1108 WHEEL SENSOR-2 426
Description 426
DTC Logic 426
DTC DETECTION LOGIC 426
DTC CONFIRMATION PROCEDURE 426
Diagnosis Procedure 426
Component Inspection 428
Special Repair Requirement 428
C1109 POWER AND GROUND SYSTEM 429
Description 429
DTC Logic 429
DTC DETECTION LOGIC 429
DTC CONFIRMATION PROCEDURE 429
Diagnosis Procedure 429
Special Repair Requirement 430
C1110, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 431
DTC Logic 431
DTC DETECTION LOGIC 431
DTC CONFIRMATION PROCEDURE 431
Diagnosis Procedure 431
Special Repair Requirement 431
C1111 ABS MOTOR, MOTOR RELAY SYSTEM 432
Description 432
PUMP 432
MOTOR 432
DTC Logic 432
DTC DETECTION LOGIC 432
DTC CONFIRMATION PROCEDURE 432
Diagnosis Procedure 432
Component Inspection 433
Special Repair Requirement 433
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR 434
Description 434
DTC Logic 434
DTC DETECTION LOGIC 434
DTC CONFIRMATION PROCEDURE 434
Diagnosis Procedure 434
Component Inspection 435
Special Repair Requirement 435
C1115 WHEEL SENSOR 436
Description 436
DTC Logic 436
DTC DETECTION LOGIC 436
DTC CONFIRMATION PROCEDURE 436
Diagnosis Procedure 436
Component Inspection 437
Special Repair Requirement 438
C1116 STOP LAMP SWITCH 439
Description 439
DTC Logic 439
DTC DETECTION LOGIC 439
DTC CONFIRMATION PROCEDURE 439
Diagnosis Procedure 439
Special Repair Requirement 440
C1120, C1122, C1124, C1126 IN ABS SOL 441
Description 441
DTC Logic 441
DTC DETECTION LOGIC 441
DTC CONFIRMATION PROCEDURE 441
Diagnosis Procedure 441
Component Inspection 442
Special Repair Requirement 442
C1121, C1123, C1125, C1127 OUT ABS SOL 444
Description 444
DTC Logic 444
DTC DETECTION LOGIC 444
DTC CONFIRMATION PROCEDURE 444
Diagnosis Procedure 444
Component Inspection 445
Special Repair Requirement 445
C1130, C1131, C1132, C1133, C1136 ENGINE SIGNAL 447
Description 447
DTC Logic 447
DTC DETECTION LOGIC 447
DTC CONFIRMATION PROCEDURE 447
Diagnosis Procedure 447
C1140 ACTUATOR RLY 448
Description 448
DTC Logic 448
DTC DETECTION LOGIC 448
DTC CONFIRMATION PROCEDURE 448
Diagnosis Procedure 448
Component Inspection 449
Special Repair Requirement 449
C1143, C1144 STEERING ANGLE SENSOR 450
Description 450
DTC Logic 450
DTC DETECTION LOGIC 450
DTC CONFIRMATION PROCEDURE 450
Diagnosis Procedure 450
Component Inspection 451
Special Repair Requirement 451
C1155 BRAKE FLUID LEVEL SWITCH 453
Description 453
DTC Logic 453
DTC DETECTION LOGIC 453
DTC CONFIRMATION PROCEDURE 453
Diagnosis Procedure 453
Component Inspection 454
Special Repair Requirement 454
C1156 ST ANG SEN COM CIR 456
Description 456
DTC Logic 456
DTC DETECTION LOGIC 456
DTC CONFIRMATION PROCEDURE 456
Diagnosis Procedure 456
C1160 DECEL G SEN SET 457
Description 457
DTC Logic 457
DTC DETECTION LOGIC 457
DTC CONFIRMATION PROCEDURE 457
Diagnosis Procedure 457
C1163 ST ANGLE SEN SAFE 458
Description 458
DTC Logic 458
DTC DETECTION LOGIC 458
DTC CONFIRMATION PROCEDURE 458
Diagnosis Procedure 458
C1164, C1165, C1166, C1167 CV/SV SYSTEM 459
Description 459
CV1, CV2 (CUT VALVE) 459
SV1, SV2 (SUCTION VALVE) 459
DTC Logic 459
DTC DETECTION LOGIC 459
DTC CONFIRMATION PROCEDURE 459
Diagnosis Procedure 459
Component Inspection 460
Special Repair Requirement 461
C1187 DIFFERENTIAL LOCK CONTROL UNIT 462
Description 462
DTC Logic 462
DTC DETECTION LOGIC 462
DTC CONFIRMATION PROCEDURE 462
Diagnosis Procedure 462
U1000 CAN COMM CIRCUIT 463
Description 463
DTC Logic 463
DTC DETECTION LOGIC 463
Diagnosis Procedure 463
Hill descent control SWITCH 464
Description 464
Component Function Check 464
Diagnosis Procedure 464
Component Inspection 465
Special Repair Requirement 465
VDC OFF SWITCH 466
Description 466
Component Function Check 466
Diagnosis Procedure 466
Component Inspection 467
Special Repair Requirement 467
ABS WARNING LAMP 468
Description 468
Component Function Check 468
Diagnosis Procedure 468
Special Repair Requirement 468
BRAKE WARNING LAMP 469
Description 469
Component Function Check 469
Diagnosis Procedure 469
Special Repair Requirement 469
Hill descent control INDICATOR LAMP 470
Description 470
Component Function Check 470
Diagnosis Procedure 470
Special Repair Requirement 470
VDC OFF INDICATOR LAMP 471
Description 471
Component Function Check 471
Diagnosis Procedure 471
Special Repair Requirement 472
SLIP INDICATOR LAMP 473
Description 473
Component Function Check 473
Diagnosis Procedure 473
Special Repair Requirement 473
ECU DIAGNOSIS INFORMATION 474
APPLICATION NOTICE 474
Application Notice 474
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 475
Reference Value 475
VALUES ON THE DIAGNOSIS TOOL 475
TERMINAL LAYOUT 479
Fail-Safe 479
ABS/EBD SYSTEM 479
VDC/TCS SYSTEM 479
DTC No Index 479
WIRING DIAGRAM 481
BRAKE CONTROL SYSTEM – VDC 481
Wiring Diagram – WITH HILL DESCENT CONTROL/HILL START ASSIST 481
SYMPTOM DIAGNOSIS 489
APPLICATION NOTICE 489
Application Notice 489
VDC/TCS/ABS 490
Symptom Table 490
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY 491
Diagnosis Procedure 491
UNEXPECTED PEDAL REACTION 492
Diagnosis Procedure 492
THE BRAKING DISTANCE IS LONG 493
Diagnosis Procedure 493
ABS FUNCTION DOES NOT OPERATE 494
Diagnosis Procedure 494
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS 495
Diagnosis Procedure 495
VEHICLE JERKS DURING VDC/TCS/ABS CONTROL 496
Diagnosis Procedure 496
NORMAL OPERATING CONDITION 497
Description 497
PRECAUTION 498
PRECAUTIONS 498
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 498
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 498
Precaution for Brake System 498
Precaution for Brake Control 499
Precaution for CAN System 499
PREPARATION 501
PREPARATION 501
Special Service Tool 501
Commercial Service Tool 501
UNIT REMOVAL AND INSTALLATION 502
WHEEL SENSORS 502
Removal and Installation 502
REMOVAL 502
INSTALLATION 502
SENSOR ROTOR 503
Removal and Installation 503
FRONT 503
REAR 503
Removal 503
Installation 503
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) 504
Removal and Installation 504
REMOVAL 504
INSTALLATION 504
STEERING ANGLE SENSOR 506
Removal and Installation 506
REMOVAL 506
INSTALLATION 506
YAW RATE/SIDE/DECEL G SENSOR 507
Removal and Installation 507
REMOVAL 507
INSTALLATION 507
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
BRM 508
QUICK REFERENCE INDEX 0
Table of Contents 508
FEATURES OF NEW MODEL 509
BODY EXTERIOR PAINT COLOR 509
Body Exterior Paint Color 509
PRECAUTION 510
PRECAUTIONS 510
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 510
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 510
HANDLING PRECAUTIONS 511
Handling Precaution for Plastics 511
HANDLING PRECAUTIONS FOR PLASTICS 511
LOCATION OF PLASTIC PARTS 512
REMOVAL AND INSTALLATION 514
BODY COMPONENT PARTS 514
Body Component Parts 514
UNDERBODY COMPONENT PARTS 514
BODY COMPONENT PARTS 516
FRAME COMPONENT PARTS 518
CORROSION PROTECTION 520
Corrosion Protection 520
DESCRIPTION 520
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL) 520
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER 520
ANTI-CORROSIVE WAX 520
UNDERCOATING 521
Precautions in undercoating 521
Body Sealing 522
DESCRIPTION 522
BODY CONSTRUCTION 526
Body Construction 526
BODY CONSTRUCTION 526
BODY ALIGNMENT 527
Body Alignment 527
BODY CENTER MARKS 527
PANEL PARTS MATCHING MARKS 527
DESCRIPTION 528
Engine Compartment 529
MEASUREMENT 530
MEASUREMENT POINTS 531
Underbody 531
MEASUREMENT 532
MEASUREMENT POINTS 533
Passenger Compartment 534
MEASUREMENT 535
MEASUREMENT POINTS 536
Rear Body 538
MEASUREMENT 539
MEASUREMENT POINTS 540
Body Mounting 540
REPAIRING HIGH STRENGTH STEEL 542
Precaution in Repairing High Strength Steel 542
High strength steel (hss) used in nissan vehicles 542
REPLACEMENT OPERATIONS 545
Replacement Operation 545
DESCRIPTION 545
HOODLEDGE 547
LH 547
RH 548
FRONT PILLAR 549
CENTER PILLAR 551
OUTER SILL 553
REAR FENDER 554
REAR FENDER EXTENSION 555
MAIN BACK PILLAR 556
REAR FLOOR REAR 557
REAR CROSSMEMBER 557
Rear Floor Upper Extensions 558
Crossmember 559
CRUSH HORN 559
Foam Repair 560
URETHANE FOAM APPLICATIONS 560
FILL PROCEDURES 561
CCS 562
QUICK REFERENCE INDEX 0
Table of Contents 562
PRECAUTION 563
PRECAUTIONS 563
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 563
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 563
SYSTEM DESCRIPTION 564
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 564
Information 564
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
CHG 565
QUICK REFERENCE INDEX 0
Table of Contents 565
PRECAUTION 566
PRECAUTIONS 566
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 566
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 566
Precaution for Power Generation Variable Voltage Control System 566
Precaution for Work 566
PREPARATION 568
PREPARATION 568
Special Service Tool 568
Commercial Service Tool 568
BASIC INSPECTION 569
DIAGNOSIS AND REPAIR WORKFLOW 569
Work Flow 569
OVERALL SEQUENCE 569
SYSTEM DESCRIPTION 570
CHARGING SYSTEM 570
System Diagram 570
System Description 570
Component Description 570
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM 571
System Diagram 571
System Description 571
Component Description 571
DTC/CIRCUIT DIAGNOSIS 572
CHARGING SYSTEM PRELIMINARY INSPECTION 572
Diagnosis Procedure 572
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION 573
Diagnosis Procedure 573
B TERMINAL CIRCUIT 575
Description 575
Diagnosis Procedure 575
L TERMINAL CIRCUIT 576
Description 576
Diagnosis Procedure 576
S TERMINAL CIRCUIT 577
Description 577
Diagnosis Procedure 577
WIRING DIAGRAM 578
CHARGING SYSTEM 578
Wiring Diagram 578
SYMPTOM DIAGNOSIS 583
CHARGING SYSTEM 583
Symptom Table 583
REMOVAL AND INSTALLATION 584
GENERATOR 584
Exploded View 584
Removal and Installation 584
REMOVAL 584
INSTALLATION 585
SERVICE DATA AND SPECIFICATIONS (SDS) 586
SERVICE DATA AND SPECIFICATIONS (SDS) 586
Generator 586
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
CL 587
QUICK REFERENCE INDEX 0
Table of Contents 587
SYMPTOM DIAGNOSIS 588
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 588
NVH Troubleshooting Chart 588
CLUTCH 588
PRECAUTION 589
PRECAUTIONS 589
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 589
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 589
Service Notice or Precautions 589
PREPARATION 590
PREPARATION 590
Special Service Tool 590
Commercial Service Tool 590
PERIODIC MAINTENANCE 592
CLUTCH PEDAL 592
On-Vehicle Inspection and Adjustment 592
CLUTCH FLUID 593
Bleeding 593
REMOVAL AND INSTALLATION 594
CLUTCH PEDAL 594
Exploded View 594
Removal and Installation 594
REMOVAL 594
INSTALLATION 594
Inspection 594
INSPECTION AFTER REMOVAL 594
CLUTCH MASTER CYLINDER 595
Exploded View 595
Removal and Installation 595
REMOVAL 595
INSTALLATION 595
OPERATING CYLINDER 596
Exploded View 596
Removal and Installation 596
REMOVAL 596
INSTALLATION 596
CLUTCH PIPING 597
Exploded View 597
Removal and Installation 597
UNIT REMOVAL AND INSTALLATION 598
CLUTCH RELEASE MECHANISM 598
Exploded View 598
Removal and Installation 598
REMOVAL 598
INSTALLATION 598
Inspection 599
INSPECTION AFTER REMOVAL 599
CLUTCH DISC, CLUTCH COVER 601
Exploded View 601
Removal and Installation 601
REMOVAL 601
INSTALLATION 601
Inspection and Adjustment 602
INSPECTION AND ADJUSTMENT AFTER REMOVAL 602
Clutch Disc 602
Clutch Cover 602
Flywheel 603
SERVICE DATA AND SPECIFICATIONS (SDS) 604
SERVICE DATA AND SPECIFICATIONS (SDS) 604
Clutch Control System 604
Clutch Master Cylinder 604
Clutch Operating Cylinder 604
Clutch Disc 604
Clutch Cover 604
Clutch Pedal 605
CO 606
QUICK REFERENCE INDEX 0
Table of Contents 606
VQ40DE 607
PRECAUTION 607
PRECAUTIONS 607
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 607
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 607
Precaution for Liquid Gasket 607
REMOVAL OF LIQUID GASKET 607
LIQUID GASKET APPLICATION PROCEDURE 607
PREPARATION 609
PREPARATION 609
Special Service Tool 609
Commercial Service Tool 609
SYSTEM DESCRIPTION 611
COOLING SYSTEM 611
Cooling Circuit 611
Schematic 612
OVERHEATING CAUSE ANALYSIS 613
Troubleshooting Chart 613
PERIODIC MAINTENANCE 615
ENGINE COOLANT 615
System Inspection 615
CHECKING COOLING SYSTEM HOSES 615
CHECKING RESERVOIR LEVEL 615
CHECKING COOLING SYSTEM FOR LEAKS 615
CHECKING RESERVOIR CAP 615
CHECKING RADIATOR CAP 616
CHECKING RADIATOR 616
Changing Engine Coolant 616
DRAINING ENGINE COOLANT 616
REFILLING ENGINE COOLANT 617
FLUSHING COOLING SYSTEM 619
REMOVAL AND INSTALLATION 620
RADIATOR 620
Exploded View 620
Removal and Installation 620
REMOVAL 620
INSTALLATION 622
INSPECTION AFTER INSTALLATION 622
ENGINE COOLING FAN 623
Exploded View 623
Removal and Installation (Crankshaft driven type) 623
REMOVAL 623
INSPECTION AFTER REMOVAL 623
Fan Coupling 623
Fan Bracket 623
INSTALLATION 624
INSPECTION AFTER INSTALLATION 624
Removal and Installation (Motor driven type) 624
REMOVAL 624
INSTALLATION 625
INSPECTION AFTER INSTALLATION 625
WATER PUMP 626
Exploded View 626
Removal and Installation 626
REMOVAL 626
INSPECTION AFTER REMOVAL 628
INSTALLATION 628
INSPECTION AFTER INSTALLATION 630
WATER INLET AND THERMOSTAT ASSEMBLY 631
Exploded View 631
Removal and Installation 631
REMOVAL 631
INSPECTION AFTER REMOVAL 631
INSTALLATION 632
INSPECTION AFTER INSTALLATION 632
WATER OUTLET AND WATER PIPING 633
Exploded View 633
Removal and Installation 633
REMOVAL 633
INSTALLATION 634
INSPECTION AFTER INSTALLATION 634
SERVICE DATA AND SPECIFICATIONS (SDS) 635
SERVICE DATA AND SPECIFICATIONS (SDS) 635
Standard and Limit 635
ENGINE COOLANT CAPACITY (APPROXIMATE) 635
RADIATOR 635
THERMOSTAT 635
DEF 636
QUICK REFERENCE INDEX 0
Table of Contents 636
BASIC INSPECTION 638
DIAGNOSIS AND REPAIR WORKFLOW 638
Repair Work Flow 638
DETAILED FLOW 638
SYSTEM DESCRIPTION 639
MANUAL A/C IDENTIFICATION TABLE 639
Application Table 639
REAR WINDOW DEFOGGER SYSTEM 640
System Diagram 640
System Description 640
Operation Description 640
Timer function 640
INPUT/OUTPUT SIGNAL CHART 640
Component Parts Location 641
Component Description 641
DIAGNOSIS SYSTEM (BCM) 642
COMMON ITEM 642
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 642
APPLICATION ITEM 642
SYSTEM APPLICATION 642
REAR WINDOW DEFOGGER 642
REAR WINDOW DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 643
DATA MONITOR 643
ACTIVE TEST 643
DTC/CIRCUIT DIAGNOSIS 644
MANUAL A/C IDENTIFICATION TABLE 644
Application Table 644
REAR WINDOW DEFOGGER SWITCH 645
Description 645
Component Function Check 645
Diagnosis Procedure Front Air Control (Type 1) 645
Diagnosis Procedure Front Air Control (Type 2) 645
REAR WINDOW DEFOGGER RELAY 647
Description 647
Component Function Check 647
Diagnosis Procedure 647
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT 648
Description 648
Component Function Check 648
Diagnosis Procedure 648
Component Inspection 649
DOOR MIRROR DEFOGGER LH 650
Description 650
Component Function Check 650
Diagnosis Procedure 650
Component Inspection 652
DOOR MIRROR DEFOGGER RH 653
Description 653
Component Function Check 653
Diagnosis Procedure 653
Component Inspection 655
ECU DIAGNOSIS INFORMATION 656
BCM (BODY CONTROL MODULE) 656
Reference Value 656
VALUES ON THE DIAGNOSIS TOOL 656
Terminal Layout 659
Physical Values 659
WIRING DIAGRAM 665
REAR WINDOW DEFOGGER 665
Wiring Diagram 665
SYMPTOM DIAGNOSIS 672
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE 672
Diagnosis Procedure 672
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE 673
Diagnosis Procedure 673
BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES 674
Diagnosis Procedure 674
DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 675
Diagnosis Procedure 675
PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 676
Diagnosis Procedure 676
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 677
Diagnosis Procedure 677
PRECAUTION 678
PRECAUTIONS 678
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 678
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 678
Handling for Adhesive and Primer 678
REMOVAL AND INSTALLATION 679
REAR WINDOW DEFOGGER 679
Filament Check 679
Filament Repair 679
REPAIR EQUIPMENT 679
REPAIRING PROCEDURE 680
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
DLK 681
QUICK REFERENCE INDEX 0
Table of Contents 681
BASIC INSPECTION 684
DIAGNOSIS AND REPAIR WORKFLOW 684
Work Flow 684
OVERALL SEQUENCE 684
DETAILED FLOW 684
INSPECTION AND ADJUSTMENT 687
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 687
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 687
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 687
SYSTEM DESCRIPTION 688
AUTOMATIC DOOR LOCKS 688
System Diagram 688
System Description 688
DOOR LOCK FUNCTION 688
Functions Available by Operating the Door Lock and Unlock Switches on Driver Door and Passenger Door 688
Functions Available by Operating the Key Cylinder Switch on Driver Door or Back Door 688
Selective Unlock Operation 688
AUTOMATIC DOOR LOCKS (LOCK OPERATION) 688
Vehicle Speed Sensing Auto Door Lock*1 688
Setting change of Automatic Door Locks (LOCK) Function 689
AUTOMATIC DOOR LOCKS (UNLOCK OPERATION) 689
IGN OFF Interlock Door Unlock*1 689
Setting change of Automatic Door Locks (UNLOCK) Function 689
Component Parts Location 690
Component Description 690
DOOR LOCK FUNCTION 692
DOOR LOCK AND UNLOCK SWITCH 692
DOOR LOCK AND UNLOCK SWITCH : System Diagram 692
DOOR LOCK AND UNLOCK SWITCH : System Description 692
DOOR LOCK FUNCTION 692
Functions Available by Operating the Door Lock and Unlock Switches on Driver Door and Passenger Door 692
Functions Available by Operating the Key Cylinder Switch on Driver Door or Back Door 692
Selective Unlock Operation 692
Key Reminder System 692
DOOR LOCK AND UNLOCK SWITCH : Component Parts Location 693
DOOR LOCK AND UNLOCK SWITCH : Component Description 693
REMOTE KEYLESS ENTRY 694
REMOTE KEYLESS ENTRY : System Diagram 694
REMOTE KEYLESS ENTRY : System Description 694
OPERATED PROCEDURE 694
REMOTE CONTROL ENTRY FUNCTIONS 694
REMOTE CONTROL ENTRY OPERATION CONDITIONS 694
AUTO LOCK FUNCTION 694
Operation Description 694
ACTIVE CHECK FUNCTION 695
Operation Description 695
HAZARD AND HORN REMINDER 695
INTERIOR LAMP OPERATION 695
PANIC ALARM OPERATION 695
KEYLESS POWER WINDOW DOWN (OPEN) OPERATION 695
REMOTE KEYLESS ENTRY : Component Parts Location 696
REMOTE KEYLESS ENTRY : Component Description 696
DIAGNOSIS SYSTEM (BCM) 697
COMMON ITEM 697
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 697
APPLICATION ITEM 697
SYSTEM APPLICATION 697
DOOR LOCK 697
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 698
DATA MONITOR 698
ACTIVE TEST 698
WORK SUPPORT 698
MULTI REMOTE ENT 698
MULTI REMOTE ENT : CONSULT Function (BCM – MULTI REMOTE ENT) 698
DATA MONITOR 698
ACTIVE TEST 699
WORK SUPPORT 699
DTC/CIRCUIT DIAGNOSIS 700
U1000 CAN COMM CIRCUIT 700
Description 700
DTC Logic 700
DTC DETECTION LOGIC 700
Diagnosis Procedure 700
U1010 CONTROL UNIT (CAN) 701
DTC Logic 701
DTC DETECTION LOGIC 701
Diagnosis Procedure 701
Special Repair Requirement 701
POWER SUPPLY AND GROUND CIRCUIT 702
BCM (BODY CONTROL MODULE) 702
BCM (BODY CONTROL MODULE) : Diagnosis Procedure 702
DOOR SWITCH 704
Description 704
Component Function Check 704
Diagnosis Procedure 704
DOOR LOCK AND UNLOCK SWITCH 707
Description 707
Component Function Check 707
Diagnosis Procedure 707
KEY CYLINDER SWITCH 711
DRIVER SIDE 711
DRIVER SIDE : Description 711
DRIVER SIDE : Component Function Check 711
DRIVER SIDE : Diagnosis Procedure 711
BACK DOOR 713
BACK DOOR : Description 713
BACK DOOR : Component Function Check 713
BACK DOOR : Diagnosis Procedure 713
DOOR LOCK ACTUATOR 716
DRIVER SIDE 716
DRIVER SIDE : Description 716
DRIVER SIDE : Component Function Check 716
DRIVER SIDE : Diagnosis Procedure 716
PASSENGER SIDE 717
PASSENGER SIDE : Description 717
PASSENGER SIDE : Component Function Check 717
PASSENGER SIDE : Diagnosis Procedure 717
REAR LH 718
REAR LH : Description 718
REAR LH : Component Function Check 718
REAR LH : Diagnosis Procedure 718
REAR RH 719
REAR RH : Description 719
REAR RH : Component Function Check 720
REAR RH : Diagnosis Procedure 720
BACK DOOR 721
BACK DOOR : Description 721
BACK DOOR : Component Function Check 721
BACK DOOR : Diagnosis Procedure 721
REMOTE KEYLESS ENTRY RECEIVER 723
Description 723
Component Function Check 723
Diagnosis Procedure 723
KEYFOB BATTERY AND FUNCTION 725
Description 725
Component Function Check 725
Diagnosis Procedure 725
HORN FUNCTION 727
Description 727
Component Function Check 727
Diagnosis Procedure 727
WARNING CHIME FUNCTION 729
Description 729
Component Function Check 729
Diagnosis Procedure 729
HAZARD FUNCTION 730
Description 730
Component Function Check 730
Diagnosis Procedure 730
KEY SWITCH (BCM INPUT) 731
Diagnosis Procedure 731
HEADLAMP FUNCTION 732
Diagnosis Procedure 732
MAP LAMP AND IGNITION KEYHOLE ILLUMINATION FUNCTION 733
Diagnosis Procedure 733
KEYFOB ID SET UP WITH CONSULT 734
ID Code Entry Procedure 734
KEYFOB ID SET UP WITH CONSULT 734
KEYFOB ID SET UP WITHOUT CONSULT 735
ID Code Entry Procedure 735
KEYFOB ID SET UP WITHOUT CONSULT 735
ECU DIAGNOSIS INFORMATION 737
BCM (BODY CONTROL MODULE) 737
Reference Value 737
VALUES ON THE DIAGNOSIS TOOL 737
Terminal Layout 740
Physical Values 740
Fail Safe 745
Fail-safe index 745
DTC Inspection Priority Chart 745
DTC Index 746
WIRING DIAGRAM 748
POWER DOOR LOCK SYSTEM 748
Wiring Diagram 748
REMOTE KEYLESS ENTRY SYSTEM 759
Wiring Diagram 759
SYMPTOM DIAGNOSIS 769
DOOR LOCK 769
Symptom Table 769
DOOR LOCK SYSTEM 769
REMOTE KEYLESS ENTRY SYSTEM 770
Symptom Table 770
REMOTE KEYLESS ENTRY SYSTEM 770
SQUEAK AND RATTLE TROUBLE DIAGNOSES 772
Work Flow 772
CUSTOMER INTERVIEW 772
DUPLICATE THE NOISE AND TEST DRIVE 772
CHECK RELATED SERVICE BULLETINS 773
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 773
REPAIR THE CAUSE 773
CONFIRM THE REPAIR 774
Generic Squeak and Rattle Troubleshooting 774
INSTRUMENT PANEL 774
CENTER CONSOLE 774
DOORS 774
TRUNK 774
SUNROOF/HEADLINING 775
OVERHEAD CONSOLE (FRONT AND REAR) 775
SEATS 775
UNDERHOOD 775
Diagnostic Worksheet 776
PRECAUTION 778
PRECAUTIONS 778
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 778
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 778
Precaution for Work for Door and Lock 778
PREPARATION 779
PREPARATION 779
Special Service Tool 779
Commercial Service Tool 780
REMOVAL AND INSTALLATION 781
HOOD 781
Fitting Adjustment 781
CLEARANCE AND SURFACE HEIGHT ADJUSTMENT 781
HOOD LOCK ADJUSTMENT 782
Removal and Installation of Hood Assembly 782
REMOVAL 782
INSTALLATION 783
Removal and Installation of Hood Lock Control 783
REMOVAL 783
INSTALLATION 783
Hood Lock Control Inspection 784
DOOR 785
Fitting Adjustment 785
FRONT DOOR 785
Longitudinal clearance and surface height adjustment at front end 785
REAR DOOR 785
Longitudinal clearance and surface height adjustment at front end 785
BACK DOOR 785
Longitudinal clearance and surface height adjustment 785
STRIKER ADJUSTMENT 786
Body Side Doors 786
Back Door 787
Removal and Installation 787
FRONT DOOR 787
Removal 787
Installation 788
REAR DOOR 788
Removal 788
Installation 788
BACK DOOR 788
Removal 788
Installation 789
Back Door Stay Disposal 789
FRONT DOOR LOCK 790
Component Structure 790
Removal and Installation 790
REMOVAL 790
INSTALLATION 792
Disassembly and Assembly 792
DOOR KEY CYLINDER ASSEMBLY 792
REAR DOOR LOCK 793
Component Structure 793
Removal and Installation 793
REMOVAL 793
INSTALLATION 793
BACK DOOR LOCK 794
Component Structure 794
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
DLN 795
QUICK REFERENCE INDEX 0
Table of Contents 795
TRANSFER: TX15B 801
BASIC INSPECTION 801
DIAGNOSIS AND REPAIR WORKFLOW 801
Work Flow 801
WORK FLOW 801
DETAILED FLOW 801
SYSTEM DESCRIPTION 803
4WD SYSTEM 803
System Diagram 803
COMPONENT DESCRIPTION 803
System Description 804
TRANSFER CONTROL DEVICE 804
Actuator Motor 804
Actuator Position Switch 804
WAIT DETECTION SWITCH 804
4LO SWITCH 804
ATP SWITCH (A/T MODELS) 804
PNP SWITCH (M/T models) 804
TRANSFER CONTROL UNIT 804
TRANSFER SHIFT HIGH AND LOW RELAYS 804
TRANSFER SHUT OFF RELAYS 804
4WD SHIFT SWITCH AND INDICATOR LAMP 804
4WD Shift Switch 805
4WD Shift Indicator Lamp 805
4LO Indicator Lamp 805
4WD WARNING LAMP 805
4WD Warning Lamp Indication 805
ATP WARNING LAMP (A/T MODELS) 805
Component Parts Location 806
CAN Communication 807
Cross-Sectional View 807
Power Transfer 808
POWER TRANSFER DIAGRAM 808
POWER TRANSFER FLOW 808
DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT) 810
CONSULT Function (ALL MODE AWD/4WD) 810
FUNCTION 810
SELF DIAGNOSTIC RESULT 810
Operation Procedure 810
How to Erase Self-diagnostic Results 810
<GRAPHIC> SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT) 810
Description 810
Diagnostic Procedure (A/T models) 810
Diagnostic Procedure (M/T models) 811
Self-diagnosis example 811
DATA MONITOR 811
Operation Procedure 811
Display Item List 811
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 813
NVH Troubleshooting Chart 813
DTC/CIRCUIT DIAGNOSIS 814
P1801, P1811 POWER SUPPLY CIRCUIT FOR TRANSFER CONTROL UNIT 814
Description 814
DTC Logic 814
DTC DETECTION LOGIC 814
DTC CONFIRMATION PROCEDURE 814
Diagnosis Procedure 814
Component Inspection 816
P1802 – P1804, P1809 TRANSFER CONTROL UNIT 817
Description 817
DTC Logic 817
DTC DETECTION LOGIC 817
DTC CONFIRMATION PROCEDURE 817
Diagnosis Procedure 817
P1807 VEHICLE SPEED SENSOR (A/T) 819
Description 819
DTC Logic 819
DTC DETECTION LOGIC 819
DTC CONFIRMATION PROCEDURE 819
Diagnosis Procedure 819
P1808 VEHICLE SPEED SENSOR (ABS) 820
Description 820
DTC Logic 820
DTC DETECTION LOGIC 820
DTC CONFIRMATION PROCEDURE 820
Diagnosis Procedure 820
P1810 4 LO SWITCH 821
Description 821
DTC Logic 821
DTC DETECTION LOGIC 821
DTC CONFIRMATION PROCEDURE 821
Diagnosis Procedure 821
Component Inspection 823
P1813 4WD SHIFT SWITCH 824
Description 824
DTC Logic 824
DTC DETECTION LOGIC 824
DTC CONFIRMATION PROCEDURE 824
Diagnosis Procedure 824
Component Inspection 826
P1814 WAIT DETECTION SWITCH 827
Description 827
DTC Logic 827
DTC DETECTION LOGIC 827
DTC CONFIRMATION PROCEDURE 827
Diagnosis Procedure 827
Component Inspection 829
P1816 PNP SWITCH (A/T) 830
Description 830
DTC Logic 830
DTC DETECTION LOGIC 830
DTC CONFIRMATION PROCEDURE 830
Diagnosis Procedure 830
P1816 PNP SWITCH (M/T) 831
Description 831
DTC Logic 831
DTC DETECTION LOGIC 831
DTC CONFIRMATION PROCEDURE 831
Diagnosis Procedure 831
Component Inspection 832
P1817 ACTUATOR MOTOR 834
Description 834
DTC Logic 834
DTC DETECTION LOGIC 834
DTC CONFIRMATION PROCEDURE 834
Diagnosis Procedure 834
Component Inspection 839
ACTUATOR MOTOR 839
TRANSFER RELAY 839
P1818 ACTUATOR POSITION SWITCH 841
Description 841
DTC Logic 841
DTC DETECTION LOGIC 841
DTC CONFIRMATION PROCEDURE 841
Diagnosis Procedure 841
P1819 TRANSFER CONTROL DEVICE 844
Description 844
DTC Logic 844
DTC DETECTION LOGIC 844
DTC CONFIRMATION PROCEDURE 844
Diagnosis Procedure 844
P1820 ENGINE SPEED SIGNAL 847
Description 847
DTC Logic 847
DTC DETECTION LOGIC 847
DTC CONFIRMATION PROCEDURE 847
Diagnosis Procedure 847
U1010 CONTROL UNIT (CAN) 848
Description 848
DTC Logic 848
DTC DETECTION LOGIC 848
DTC CONFIRMATION PROCEDURE 848
Diagnosis Procedure 848
ECU DIAGNOSIS INFORMATION 849
TRANSFER CONTROL UNIT 849
Reference Value 849
VALUE ON THE DIAGNOSIS TOOL 849
CONSULT data monitor item 849
PHYSICAL VALUES 850
Terminal Layout 851
DTC Index 853
DTC CHART 853
FLASH CODE CHART 854
WIRING DIAGRAM 856
PART TIME 4WD SYSTEM 856
Wiring Diagram 856
SYMPTOM DIAGNOSIS 865
4WD SYSTEM SYMPTOMS 865
Symptom Table 865
4WD WARNING LAMP DOES NOT TURN ON 866
Description 866
Diagnosis Procedure 866
4WD SHIFT INDICATOR LAMP AND 4LO INDICATOR LAMP DO NOT TURN ON 868
Description 868
Diagnosis Procedure 868
4WD SHIFT INDICATOR LAMP OR 4LO INDICATOR LAMP DO NOT CHANGE 870
Description 870
Diagnosis Procedure 870
ATP WARNING LAMP DOES NOT TURN ON 872
Description 872
Diagnosis Procedure 872
4WD SHIFT INDICATOR LAMP KEEPS FLASHING 874
Description 874
Diagnosis Procedure 874
4WD WARNING LAMP FLASHES SLOWLY 875
Description 875
Diagnosis Procedure 875
ATP SWITCH 876
Description 876
Diagnosis Procedure 876
Component Inspection 878
PRECAUTION 879
PRECAUTIONS 879
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 879
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 879
Precaution for Transfer Assembly and Transfer Control Unit Replacement 879
CHECK 4WD SHIFT INDICATOR PATTERN 879
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “2WD” 880
Select Adjustment Pattern 880
Pattern A 881
Pattern B 881
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “4H” OR “4LO” 881
Precaution 881
Service Notice 882
PREPARATION 883
PREPARATION 883
Special Service Tool 883
Commercial Service Tool 885
PERIODIC MAINTENANCE 886
TRANSFER FLUID 886
Replacement 886
DRAINING 886
FILLING 886
Inspection 886
FLUID LEAKAGE AND FLUID LEVEL 886
REMOVAL AND INSTALLATION 887
TRANSFER CONTROL UNIT 887
Removal and Installation 887
REMOVAL 887
INSTALLATION 887
FRONT OIL SEAL 888
Removal and Installation 888
REMOVAL 888
INSTALLATION 888
REAR OIL SEAL 890
Removal and Installation 890
REMOVAL 890
INSTALLATION 890
TRANSFER CONTROL DEVICE 892
Removal and Installation 892
REMOVAL 892
INSTALLATION 892
AIR BREATHER HOSE 894
Removal and Installation 894
COMPONENTS 894
REMOVAL 894
INSTALLATION 894
UNIT REMOVAL AND INSTALLATION 896
TRANSFER ASSEMBLY 896
Removal and Installation 896
REMOVAL 896
INSTALLATION 896
UNIT DISASSEMBLY AND ASSEMBLY 897
TRANSFER ASSEMBLY 897
Exploded View 897
COMPONENTS 897
Disassembly and Assembly 898
DISASSEMBLY 898
INSPECTION AFTER DISASSEMBLY 904
Case 904
Sleeve 904
Gear, Shaft and Drive Chain 904
Bearing 905
ASSEMBLY 905
PLANETARY CARRIER 914
Disassembly and Assembly 914
DISASSEMBLY 914
INSPECTION AFTER DISASSEMBLY 915
Bearing 915
Planetary Carrier 915
Sun Gear 915
Internal Gear 915
ASSEMBLY 916
FRONT DRIVE SHAFT 918
Disassembly and Assembly 918
DISASSEMBLY 918
INSPECTION AFTER DISASSEMBLY 918
Front Drive Shaft 918
Bearing 918
ASSEMBLY 918
SHIFT CONTROL 920
Disassembly and Assembly 920
DISASSEMBLY (A/T MODELS) 920
DISASSEMBLY (M/T MODELS) 920
INSPECTION AFTER DISASSEMBLY 920
Shift Fork 920
Shift Rod and Fork Components 921
ASSEMBLY (A/T MODELS) 921
ASSEMBLY (M/T MODELS) 922
SERVICE DATA AND SPECIFICATIONS (SDS) 923
SERVICE DATA AND SPECIFICATIONS (SDS) 923
General Specification 923
Inspection and Adjustment 923
PINION GEAR END PLAY 923
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE 923
PROPELLER SHAFT: 2F1310 924
PRECAUTION 924
PRECAUTIONS 924
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 924
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 924
PREPARATION 925
PREPARATION 925
Commercial Service Tool 925
SYSTEM DESCRIPTION 926
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 926
NVH Troubleshooting Chart 926
BASIC INSPECTION 927
PROPELLER SHAFT ASSEMBLY 927
Inspection 927
APPEARANCE AND NOISE INSPECTION 927
PROPELLER SHAFT VIBRATION 927
UNIT REMOVAL AND INSTALLATION 928
PROPELLER SHAFT 928
Removal and Installation 928
COMPONENTS 928
REMOVAL 928
INSPECTION 928
INSTALLATION 929
UNIT DISASSEMBLY AND ASSEMBLY 930
PROPELLER SHAFT 930
Disassembly and Assembly 930
DISASSEMBLY 930
Journal 930
ASSEMBLY 930
Journal 931
SERVICE DATA AND SPECIFICATIONS (SDS) 932
SERVICE DATA AND SPECIFICATIONS (SDS) 932
General Specification 932
PROPELLER SHAFT RUNOUT 932
PROPELLER SHAFT JOINT FLEX EFFORT 932
JOURNAL AXIAL PLAY 932
Snap Ring 932
PROPELLER SHAFT: 2S1330 933
PRECAUTION 933
PRECAUTIONS 933
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 933
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 933
PREPARATION 934
PREPARATION 934
Commercial Service Tool 934
SYSTEM DESCRIPTION 935
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 935
NVH Troubleshooting Chart 935
BASIC INSPECTION 936
PROPELLER SHAFT ASSEMBLY 936
Inspection 936
APPEARANCE AND NOISE INSPECTION 936
PROPELLER SHAFT VIBRATION 936
UNIT REMOVAL AND INSTALLATION 937
PROPELLER SHAFT 937
Removal and Installation 937
COMPONENTS 937
REMOVAL 937
INSPECTION 937
INSTALLATION 938
UNIT DISASSEMBLY AND ASSEMBLY 939
PROPELLER SHAFT 939
Disassembly and Assembly 939
DISASSEMBLY 939
Journal 939
ASSEMBLY 939
Journal 940
SERVICE DATA AND SPECIFICATIONS (SDS) 941
SERVICE DATA AND SPECIFICATIONS (SDS) 941
General Specification 941
PROPELLER SHAFT RUNOUT 941
PROPELLER SHAFT JOINT FLEX EFFORT 941
JOURNAL AXIAL PLAY 941
Snap Ring 941
2S1330-BJ100 942
PRECAUTION 942
PRECAUTIONS 942
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 942
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 942
PREPARATION 943
PREPARATION 943
Commercial Service Tool 943
SYSTEM DESCRIPTION 944
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 944
NVH Troubleshooting Chart 944
BASIC INSPECTION 945
PROPELLER SHAFT ASSEMBLY 945
Inspection 945
APPEARANCE AND NOISE INSPECTION 945
PROPELLER SHAFT VIBRATION 945
UNIT REMOVAL AND INSTALLATION 946
PROPELLER SHAFT 946
Removal and Installation 946
COMPONENTS 946
REMOVAL 946
INSPECTION 946
INSTALLATION 947
UNIT DISASSEMBLY AND ASSEMBLY 948
PROPELLER SHAFT 948
Disassembly and Assembly 948
DISASSEMBLY 948
Journal 948
ASSEMBLY 948
Journal 949
SERVICE DATA AND SPECIFICATIONS (SDS) 950
SERVICE DATA AND SPECIFICATIONS (SDS) 950
General Specification 950
PROPELLER SHAFT RUNOUT 950
PROPELLER SHAFT JOINT FLEX EFFORT 950
JOURNAL AXIAL PLAY 950
Snap Ring 950
FRONT FINAL DRIVE: R180A 951
PRECAUTION 951
PRECAUTIONS 951
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 951
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 951
Precaution for Servicing Front Final Drive 951
PREPARATION 952
PREPARATION 952
Special Service Tool 952
Commercial Service Tool 954
SYSTEM DESCRIPTION 955
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 955
NVH Troubleshooting Chart 955
DESCRIPTION 956
Cross-Sectional View 956
PERIODIC MAINTENANCE 957
DIFFERENTIAL GEAR OIL 957
Changing Differential Gear Oil 957
DRAINING 957
FILLING 957
Checking Differential Gear Oil 957
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL 957
REMOVAL AND INSTALLATION 958
FRONT OIL SEAL 958
Removal and Installation 958
REMOVAL 958
INSTALLATION 958
SIDE OIL SEAL 960
Removal and Installation 960
REMOVAL 960
INSTALLATION 960
CARRIER COVER 961
Removal and Installation 961
REMOVAL 961
INSTALLATION 961
UNIT REMOVAL AND INSTALLATION 962
FRONT FINAL DRIVE ASSEMBLY 962
Removal and Installation 962
REMOVAL 962
INSTALLATION 963
UNIT DISASSEMBLY AND ASSEMBLY 964
FRONT FINAL DRIVE 964
Disassembly and Assembly 964
COMPONENTS 964
ASSEMBLY INSPECTION AND ADJUSTMENT 965
Total Preload Torque 965
Drive Gear Runout 965
Tooth Contact 966
Backlash 967
Companion Flange Runout 967
DISASSEMBLY 967
Differential side shaft 967
Differential Assembly 969
Drive Pinion Assembly 971
INSPECTION AFTER DISASSEMBLY 972
Drive Pinion and Drive Gear 972
Bearing 972
Side Gear and Pinion Mate Gear 972
Side Gear Thrust Washer and Pinion Mate Thrust Washer 972
Gear Carrier 972
Companion Flange 972
ADJUSTING AND SELECTING WASHERS 972
Side Gear Back Clearance 972
Drive Pinion Height 973
ASSEMBLY 976
Drive Pinion Assembly 976
Differential Assembly 978
Differential side shaft 981
SERVICE DATA AND SPECIFICATIONS (SDS) 983
SERVICE DATA AND SPECIFICATIONS (SDS) 983
General Specification 983
Inspection and Adjustment 983
DRIVE GEAR RUNOUT 983
SIDE GEAR CLEARANCE 983
PRELOAD TORQUE 983
BACKLASH 983
COMPANION FLANGE RUNOUT 983
SELECTIVE PARTS 983
Drive Pinion Height Adjusting Washer 983
Side Gear Thrust Washer 984
Side Bearing Adjusting Washer 984
C200 985
PRECAUTION 985
PRECAUTIONS 985
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 985
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 985
Precaution for Servicing Rear Final Drive 985
PREPARATION 986
PREPARATION 986
Special Service Tool 986
Commercial Service Tool 988
SYSTEM DESCRIPTION 989
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 989
NVH Troubleshooting Chart 989
DESCRIPTION 990
Cross-Sectional View 990
PERIODIC MAINTENANCE 991
DIFFERENTIAL GEAR OIL 991
Changing Differential Gear Oil 991
DRAINING 991
FILLING 991
Checking Differential Gear Oil 991
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL 991
REMOVAL AND INSTALLATION 992
FRONT OIL SEAL 992
Removal and Installation 992
REMOVAL 992
INSTALLATION 992
CARRIER COVER 994
Removal and Installation 994
REMOVAL 994
INSTALLATION 994
UNIT REMOVAL AND INSTALLATION 995
REAR FINAL DRIVE 995
Removal and Installation 995
REMOVAL 995
INSTALLATION 995
UNIT DISASSEMBLY AND ASSEMBLY 996
REAR FINAL DRIVE 996
Disassembly and Assembly 996
COMPONENTS 996
ASSEMBLY INSPECTION AND ADJUSTMENT 997
Total Preload Torque 997
Drive Gear Runout 997
Tooth Contact 998
Backlash 999
Companion Flange Runout 999
DISASSEMBLY1000
Differential Assembly1000
Drive Pinion Assembly1002
INSPECTION AFTER DISASSEMBLY1003
Drive Pinion and Drive Gear1003
Bearing1004
Side Gear and Pinion Mate Gear1004
Side Gear Thrust Washer and Pinion Mate Thrust Washer1004
Gear Carrier1004
Companion Flange1004
ADJUSTING AND SELECTING WASHERS1004
Side Gear Back Clearance1004
Side Bearing Preload Torque1005
Drive Pinion Height1006
ASSEMBLY1009
Drive Pinion Assembly1009
Differential Assembly1011
SERVICE DATA AND SPECIFICATIONS (SDS)1015
SERVICE DATA AND SPECIFICATIONS (SDS)1015
General Specification1015
C2001015
Inspection and Adjustment1015
DRIVE GEAR RUNOUT1015
SIDE GEAR CLEARANCE1015
PRELOAD TORQUE1015
BACKLASH1015
COMPANION FLANGE RUNOUT1015
SELECTIVE PARTS1016
Side Gear Thrust Washer1016
Drive Pinion Height Adjusting Washer1016
Side Bearing Adjusting Washer1016
REAR FINAL DRIVE: M226 1017
PRECAUTION1017
PRECAUTIONS1017
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1017
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1017
Precaution for Servicing Rear Final Drive1017
PREPARATION1018
PREPARATION1018
Special Service Tool1018
Commercial Service Tool1019
SYSTEM DESCRIPTION1020
DESCRIPTION1020
Cross-Sectional View1020
SYMPTOM DIAGNOSIS1021
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1021
NVH Troubleshooting Chart1021
PERIODIC MAINTENANCE1022
DIFFERENTIAL GEAR OIL1022
Changing Differential Gear Oil1022
DRAINING1022
FILLING1022
Checking Differential Gear Oil1022
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL1022
REMOVAL AND INSTALLATION1023
FRONT OIL SEAL1023
Removal and Installation1023
REMOVAL1023
INSTALLATION1023
CARRIER COVER1025
Removal and Installation1025
REMOVAL1025
INSTALLATION1025
UNIT REMOVAL AND INSTALLATION1026
REAR FINAL DRIVE ASSEMBLY1026
Removal and Installation1026
REMOVAL1026
INSTALLATION1026
UNIT DISASSEMBLY AND ASSEMBLY1027
REAR FINAL DRIVE ASSEMBLY1027
Disassembly and Assembly1027
COMPONENTS1027
ASSEMBLY INSPECTION AND ADJUSTMENT1027
Total Preload Torque1028
Tooth Contact1028
Backlash1029
Companion Flange Runout1030
DISASSEMBLY1030
Differential Assembly1030
Drive Pinion Assembly1031
INSPECTION AFTER DISASSEMBLY1032
Drive Pinion and Drive Gear1033
Bearings1033
Differential Case Assembly1033
Companion Flange1033
ASSEMBLY1033
Drive Pinion Assembly1033
Differential Assembly1034
SERVICE DATA AND SPECIFICATIONS (SDS)1036
SERVICE DATA AND SPECIFICATIONS (SDS)1036
General Specification1036
Inspection and Adjustment1036
DIFFERENTIAL SIDE GEAR CLEARANCE1036
PRELOAD TORQUE1036
BACKLASH1036
COMPANION FLANGE RUNOUT1036
REAR FINAL DRIVE: M226 (ELD) 1037
BASIC INSPECTION1037
DIAGNOSIS AND REPAIR WORKFLOW1037
Work Flow1037
OVERALL SEQUENCE1037
DETAILED FLOW1037
SYSTEM DESCRIPTION1039
DIFFERENTIAL LOCK SYSTEM1039
Cross-Sectional View1039
System Diagram1040
System Description1040
DIFFERENTIAL LOCK SYSTEM OPERATION1040
DIFFERENTIAL LOCK OPERATION1040
DIFFERENTIAL LOCK INDICATOR LAMP OPERATION1041
Component Parts Location1041
Component Description1042
DIAGNOSIS SYSTEM (DIFFERENTIAL LOCK CONTROL UNIT)1043
DIFFERENTIAL LOCK CONTROL UNIT1043
DIFFERENTIAL LOCK CONTROL UNIT : CONSULT Function (DIFF LOCK)1043
APPLICATION ITEM1043
SELF DIAGNOSTIC RESULT1043
DATA MONITOR1043
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1044
NVH Troubleshooting Chart1044
DTC/CIRCUIT DIAGNOSIS1045
U1000 CAN COMM CIRCUIT1045
Description1045
DTC Logic1045
DTC DETECTION LOGIC1045
Diagnosis Procedure1045
P1833 INITIAL START1046
Description1046
DTC Logic1046
Diagnosis Procedure1046
P1834 CONTROL UNIT 11047
Description1047
DTC Logic1047
P1835 CONTROL UNIT 21048
Description1048
DTC Logic1048
P1836 CONTROL UNIT 31049
Description1049
DTC Logic1049
P1837 CONTROL UNIT 41050
Description1050
DTC Logic1050
P1838 ON SWITCH1051
Description1051
DTC Logic1051
Diagnosis Procedure1051
P1839 POSITION SWITCH ON1053
Description1053
DTC Logic1053
Diagnosis Procedure1053
P1844 RELAY1055
Description1055
DTC Logic1055
Diagnosis Procedure1055
P1847 SOLENOID CIRCUIT1056
Description1056
DTC Logic1056
P1848 SOLENOID DISCONNECT1057
Description1057
DTC Logic1057
Diagnosis Procedure1057
P1849 SOLENOID SHORT1059
Description1059
DTC Logic1059
Diagnosis Procedure1059
P1850 SOLENOID CURRENT1061
Description1061
DTC Logic1061
Diagnosis Procedure1061
C1203 ABS SYSTEM1063
Description1063
DTC Logic1063
LOCK INDICATOR LAMP1064
Description1064
Component Function Check1064
Diagnosis Procedure1064
ECU DIAGNOSIS INFORMATION1066
DIFFERENTIAL LOCK CONTROL UNIT1066
Reference Value1066
DTC Index1067
WIRING DIAGRAM1068
REAR FINAL DRIVE1068
Wiring Diagram1068
SYMPTOM DIAGNOSIS1072
DIFF LOCK INDICATOR LAMP INOPERATIVE1072
Inspection Procedure1072
DIAGNOSTIC PROCEDURE1072
DIFF LOCK INDICATOR LAMP DOES NOT TURN ON WITH DIFFERENTIAL LOCK SWITCHED ON1073
Inspection Procedure1073
DIAGNOSTIC PROCEDURE1073
DIFF LOCK INDICATOR LAMP FLASHES WHILE DRIVING1074
Description1074
Inspection Procedure1074
DIAGNOSTIC PROCEDURE1074
PRECAUTION1075
PRECAUTIONS1075
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1075
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1075
Precaution1075
Precaution for Servicing Rear Final Drive1076
PREPARATION1077
PREPARATION1077
Special Service Tool1077
Commercial Service Tool1078
PERIODIC MAINTENANCE1079
DIFFERENTIAL GEAR OIL1079
Changing Differential Gear Oil1079
DRAINING1079
FILLING1079
Checking Differential Gear Oil1079
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL1079
REMOVAL AND INSTALLATION1080
DIFFERENTIAL LOCK CONTROL UNIT1080
Removal and Installation1080
REMOVAL1080
INSTALLATION1080
DIFFERENTIAL LOCK POSITION SWITCH1081
Removal and Installation1081
REMOVAL1081
Differential Lock Position Switch1081
INSTALLATION1082
FRONT OIL SEAL1085
Removal and Installation1085
REMOVAL1085
INSTALLATION1085
CARRIER COVER1087
Removal and Installation1087
REMOVAL1087
INSTALLATION1087
UNIT REMOVAL AND INSTALLATION1088
REAR FINAL DRIVE ASSEMBLY1088
Removal and Installation1088
REMOVAL1088
INSTALLATION1088
UNIT DISASSEMBLY AND ASSEMBLY1089
REAR FINAL DRIVE1089
Disassembly and Assembly1089
COMPONENTS1089
INSPECTION AND ADJUSTMENT1090
Total Preload Torque1090
Tooth Contact1090
Backlash1091
Companion Flange Runout1092
DISASSEMBLY1092
Differential Assembly1092
Drive Pinion Assembly1094
INSPECTION AFTER DISASSEMBLY1095
Drive Pinion and Drive Gear1095
Bearings1095
Differential Case Assembly1095
Differential Lock Solenoid1095
Companion Flange1095
ASSEMBLY1095
Drive Pinion Assembly1095
Differential Assembly1097
SERVICE DATA AND SPECIFICATIONS (SDS)1099
SERVICE DATA AND SPECIFICATIONS (SDS)1099
General Specification1099
Inspection and Adjustment1099
PRELOAD TORQUE1099
BACKLASH1099
COMPANION FLANGE RUNOUT1099
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
EC1100
QUICK REFERENCE INDEX 0
Table of Contents1100
VQ40DE1107
PRECAUTION1107
PRECAUTIONS1107
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1107
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1107
Precaution for Procedure without Cowl Top Cover1107
On Board Diagnosis (OBD) System of Engine and A/T1107
Precaution1108
PREPARATION1112
PREPARATION1112
Special Service Tool1112
Commercial Service Tool1113
SYSTEM DESCRIPTION1114
ENGINE CONTROL SYSTEM1114
System Diagram1114
Engine Control Component Parts Location1115
MULTIPORT FUEL INJECTION SYSTEM1122
System Description1122
INPUT/OUTPUT SIGNAL CHART1122
SYSTEM DESCRIPTION1122
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION1122
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)1123
Open Loop Control1123
MIXTURE RATIO SELF-LEARNING CONTROL1123
FUEL INJECTION TIMING1124
Sequential Multiport Fuel Injection System1124
Simultaneous Multiport Fuel Injection System1124
FUEL SHUT-OFF1124
ELECTRIC IGNITION SYSTEM1125
System Description1125
INPUT/OUTPUT SIGNAL CHART1125
SYSTEM DESCRIPTION1125
AIR CONDITIONING CUT CONTROL1126
Input/Output Signal Chart1126
System Description1126
AUTOMATIC SPEED CONTROL DEVICE (ASCD)1127
System Description1127
INPUT/OUTPUT SIGNAL CHART1127
BASIC ASCD SYSTEM1127
SET OPERATION1127
ACCELERATE OPERATION1127
CANCEL OPERATION1127
COAST OPERATION1128
RESUME OPERATION1128
Component Description1128
ASCD STEERING SWITCH1128
ASCD BRAKE SWITCH1128
ASCD CLUTCH SWITCH1128
STOP LAMP SWITCH1128
ELECTRIC THROTTLE CONTROL ACTUATOR 1128
ASCD INDICATOR1128
CAN COMMUNICATION1129
System Description1129
COOLING FAN CONTROL1130
Description1130
SYSTEM DESCRIPTION1130
Cooling Fan Control1130
Cooling Fan Operation1130
Cooling Fan Relay Operation1130
EVAPORATIVE EMISSION SYSTEM1131
Description1131
SYSTEM DESCRIPTION1131
EVAPORATIVE EMISSION LINE DRAWING1132
INTAKE VALVE TIMING CONTROL1134
Description1134
SYSTEM DESCRIPTION1134
FUEL FILLER CAP WARNING SYSTEM1135
System Diagram1135
System Description1135
INPUT/OUTPUT SIGNAL CHART1135
SYSTEM DESCRIPTION1135
Reset Operation1135
VARIABLE INDUCTION AIR SYSTEM1137
Description1137
SYSTEM DESCRIPTION1137
COMPONENT DESCRIPTION1137
Power Valve1137
VIAS Control Solenoid Valve1138
Vacuum Hose Drawing1139
ON BOARD DIAGNOSTIC (OBD) SYSTEM1140
Diagnosis Description1140
GST (Generic Scan Tool)1140
DIAGNOSIS SYSTEM (ECM)1141
DIAGNOSIS DESCRIPTION1141
DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic1141
DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data1141
DTC AND 1ST TRIP DTC1141
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA1141
DIAGNOSIS DESCRIPTION : Counter System1142
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS1142
COUNTER SYSTEM CHART1142
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1142
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1143
Driving Pattern B1143
Driving Pattern C1144
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1144
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1145
Driving Pattern A1145
Driving Pattern B1145
DIAGNOSIS DESCRIPTION : Driving Pattern1145
DRIVING PATTERN A1145
DRIVING PATTERN B1145
DRIVING PATTERN C1145
DRIVING PATTERN D1146
DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code1146
SRT SET TIMING1146
DIAGNOSIS DESCRIPTION : Permanent Diagnostic Trouble Code (Permanent DTC)1147
PERMANENT DTC SET TIMING1148
DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)1148
On Board Diagnosis Function1148
ON BOARD DIAGNOSIS ITEM1148
BULB CHECK MODE1148
Description1148
Operation Procedure1148
SRT STATUS MODE1148
Description1148
Operation Procedure1148
MALFUNCTION WARNING MODE1149
Description1149
Operation Procedure1149
SELF-DIAGNOSTIC RESULTS MODE1149
Description1149
How to Set Self-diagnostic Results Mode1149
How to Read Self-diagnostic Results1150
How to Erase Self-diagnostic Results1151
CONSULT Function1151
FUNCTION1151
WORK SUPPORT MODE1151
Work Item1151
SELF-DIAGNOSTIC RESULT MODE1152
Self Diagnostic Item1152
How to Read DTC and 1st Trip DTC1152
How to Erase DTC and 1st Trip DTC1152
Freeze Frame Data and 1st Trip Freeze Frame Data1152
DATA MONITOR MODE1153
Monitored Item1153
ACTIVE TEST MODE1157
Test Item1157
DTC & SRT CONFIRMATION MODE1158
SRT STATUS Mode1158
PERMANENT DTC STATUS Mode1158
SRT WORK SUPPORT Mode1159
PERMANENT DTC WORK SUPPORT Mode1159
DTC WORK SUPPORT Mode1159
ECU DIAGNOSIS INFORMATION1160
ECM1160
CONSULT Reference Value in Data Monitor Mode1160
ECM Harness Connector Terminal Layout1163
ECM Terminal and Reference Value1163
PREPARATION1163
ECM INSPECTION TABLE1163
Fail-Safe Chart1172
DTC Inspection Priority Chart1173
DTC Index1174
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS1174
Test Value and Test Limit1178
WIRING DIAGRAM1185
ENGINE CONTROL SYSTEM1185
Wiring Diagram1185
BASIC INSPECTION1205
DIAGNOSIS AND REPAIR WORKFLOW1205
Trouble Diagnosis Introduction1205
INTRODUCTION1205
WORK FLOW1205
Overall Sequence1205
Detailed Flow1206
DIAGNOSTIC WORKSHEET1209
Description1209
Worksheet Sample1210
INSPECTION AND ADJUSTMENT1211
Basic Inspection1211
Idle Speed and Ignition Timing Check1215
IDLE SPEED1215
<GRAPHIC> With CONSULT1215
<GRAPHIC> With GST1215
IGNITION TIMING1215
Procedure After Replacing ECM1215
VIN Registration1216
DESCRIPTION1216
OPERATION PROCEDURE1216
<GRAPHIC> With CONSULT1216
Accelerator Pedal Released Position Learning1216
DESCRIPTION1216
OPERATION PROCEDURE1216
Throttle Valve Closed Position Learning1216
DESCRIPTION1216
OPERATION PROCEDURE1216
Idle Air Volume Learning1216
DESCRIPTION1216
PREPARATION1217
OPERATION PROCEDURE1217
<GRAPHIC> With CONSULT1217
<GRAPHIC> Without CONSULT1217
DIAGNOSTIC PROCEDURE1218
HOW TO SET SRT CODE1219
Description1219
OUTLINE1219
SRT ITEM1219
SRT SERVICE PROCEDURE1219
SRT Set Driving Pattern1220
Work Procedure1222
HOW TO ERASE PERMANENT DTC1225
Description1225
OUTLINE1225
When a DTC is stored in ECM1225
When a DTC is not stored in ECM1225
PERMANENT DTC ITEM1225
PERMANENT DTC SERVICE PROCEDURE1226
Work Procedure (Group A)1226
Work Procedure (Group B)1228
DTC/CIRCUIT DIAGNOSIS1231
TROUBLE DIAGNOSIS – SPECIFICATION VALUE1231
Description1231
Testing Condition1231
Inspection Procedure1231
Diagnosis Procedure1231
OVERALL SEQUENCE1231
DETAILED PROCEDURE1233
POWER SUPPLY AND GROUND CIRCUIT1239
Diagnosis Procedure1239
Ground Inspection1242
U0101 CAN COMM CIRCUIT1243
Description1243
On Board Diagnosis Logic1243
DTC Confirmation Procedure1243
Diagnosis Procedure1243
U1001 CAN COMM CIRCUIT1244
Description1244
On Board Diagnosis Logic1244
DTC Confirmation Procedure1244
Diagnosis Procedure1244
P0011, P0021 IVT CONTROL1245
On Board Diagnosis Logic1245
FAIL-SAFE MODE1245
DTC Confirmation Procedure1245
<GRAPHIC> WITH CONSULT1245
<GRAPHIC> WITH GST1246
Diagnosis Procedure1246
Component Inspection1247
INTAKE VALVE TIMING CONTROL SOLENOID VALVE1247
P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER1249
Description1249
SYSTEM DESCRIPTION1249
On Board Diagnosis Logic1249
DTC Confirmation Procedure1249
Diagnosis Procedure1249
Component Inspection1251
AIR FUEL RATIO (A/F) SENSOR 1 HEATER1251
P0037, P0038, P0057, P0058 HO2S2 HEATER1252
Description1252
SYSTEM DESCRIPTION1252
OPERATION1252
On Board Diagnosis Logic1252
DTC Confirmation Procedure1252
<GRAPHIC> WITH CONSULT1252
<GRAPHIC> WITH GST1253
Diagnosis Procedure1253
Component Inspection1254
HEATED OXYGEN SENSOR 2 HEATER1254
P0075, P0081 IVT CONTROL SOLENOID VALVE1256
Component Description1256
On Board Diagnosis Logic1256
DTC Confirmation Procedure1256
Diagnosis Procedure1256
Component Inspection1257
INTAKE VALVE TIMING CONTROL SOLENOID VALVE1257
P0101 MAF SENSOR1259
Component Description1259
On Board Diagnosis Logic1259
DTC Confirmation Procedure1259
Diagnosis Procedure1260
Component Inspection1262
MASS AIR FLOW SENSOR1262
<GRAPHIC> With CONSULT1262
<GRAPHIC> Without CONSULT1262
P0102, P0103 MAF SENSOR1264
Component Description1264
On Board Diagnosis Logic1264
FAIL-SAFE MODE1264
DTC Confirmation Procedure1264
PROCEDURE FOR DTC P01021264
PROCEDURE FOR DTC P01031264
Diagnosis Procedure1265
Component Inspection1266
MASS AIR FLOW SENSOR1266
<GRAPHIC> With CONSULT1267
<GRAPHIC> Without CONSULT1267
P0111 IAT SENSOR1269
Component Description1269
On Board Diagnosis Logic1269
DTC Confirmation Procedure1269
Component Function Check1270
Diagnosis Procedure1270
Component Inspection1271
P0112, P0113 IAT SENSOR1272
Component Description1272
On Board Diagnosis Logic1272
DTC Confirmation Procedure1272
Diagnosis Procedure1272
Component Inspection1274
INTAKE AIR TEMPERATURE SENSOR1274
P0116 ECT SENSOR1275
Component Description1275
On Board Diagnosis Logic1275
DTC Confirmation Procedure1275
Component Function Check1276
Diagnosis Procedure1277
Component Inspection1277
ENGINE COOLANT TEMPERATURE SENSOR1277
P0117, P0118 ECT SENSOR1278
Component Description1278
On Board Diagnosis Logic1278
FAIL-SAFE MODE1278
DTC Confirmation Procedure1279
Diagnosis Procedure1279
Component Inspection1280
ENGINE COOLANT TEMPERATURE SENSOR1280
P0122, P0123 TP SENSOR1282
Component Description1282
On Board Diagnosis Logic1282
FAIL-SAFE MODE1282
DTC Confirmation Procedure1282
Diagnosis Procedure1282
Component Inspection1285
THROTTLE POSITION SENSOR1285
P0125 ECT SENSOR1286
Component Description1286
On Board Diagnosis Logic1286
DTC Confirmation Procedure1286
<GRAPHIC> WITH CONSULT1286
<GRAPHIC> WITH GST1287
Diagnosis Procedure1287
Component Inspection1287
ENGINE COOLANT TEMPERATURE SENSOR1287
P0127 IAT SENSOR1289
Component Description1289
On Board Diagnosis Logic1289
DTC Confirmation Procedure1289
<GRAPHIC> WITH CONSULT1289
<GRAPHIC> WITH GST1290
Diagnosis Procedure1290
Component Inspection1290
INTAKE AIR TEMPERATURE SENSOR1290
P0128 THERMOSTAT FUNCTION1292
On Board Diagnosis Logic1292
DTC Confirmation Procedure1292
<GRAPHIC> WITH CONSULT1292
<GRAPHIC> WITH GST1292
Diagnosis Procedure1292
Component Inspection1293
ENGINE COOLANT TEMPERATURE SENSOR1293
P0130, P0150 A/F SENSOR 11294
Component Description1294
On Board Diagnosis Logic1294
DTC Confirmation Procedure1294
PROCEDURE FOR MALFUNCTION A1294
PROCEDURE FOR MALFUNCTION B1295
<GRAPHIC> With CONSULT1295
Overall Function Check1295
PROCEDURE FOR MALFUNCTION B1295
<GRAPHIC> With GST1295
Diagnosis Procedure1295
P0131, P0151 A/F SENSOR 11298
Component Description1298
On Board Diagnosis Logic1298
DTC Confirmation Procedure1298
<GRAPHIC> WITH CONSULT1298
<GRAPHIC> WITH GST1299
Diagnosis Procedure1299
P0132, P0152 A/F SENSOR 11302
Component Description1302
On Board Diagnosis Logic1302
DTC Confirmation Procedure1302
<GRAPHIC> WITH CONSULT1302
<GRAPHIC> WITH GST1303
Diagnosis Procedure1303
P0133, P0153 A/F SENSOR 11306
Component Description1306
On Board Diagnosis Logic1306
DTC Confirmation Procedure1306
<GRAPHIC> WITH CONSULT1306
<GRAPHIC> WITH GST1307
Diagnosis Procedure1307
P0137, P0157 HO2S21311
Component Description1311
On Board Diagnosis Logic1311
DTC Confirmation Procedure1311
<GRAPHIC> WITH CONSULT1311
Overall Function Check1312
<GRAPHIC> WITH GST1312
Diagnosis Procedure1312
Component Inspection1315
HEATED OXYGEN SENSOR 21315
<GRAPHIC> With CONSULT1315
<GRAPHIC> Without CONSULT1315
P0138, P0158 HO2S21317
Component Description1317
On Board Diagnosis Logic1317
MALFUNCTION A1317
MALFUNCTION B1317
DTC Confirmation Procedure1318
PROCEDURE FOR MALFUNCTION A1318
<GRAPHIC> With CONSULT1318
<GRAPHIC> With GST1318
PROCEDURE FOR MALFUNCTION B1318
<GRAPHIC> With CONSULT1318
Overall Function Check1318
PROCEDURE FOR MALFUNCTION B1318
<GRAPHIC> With GST1319
Diagnosis Procedure1319
PROCEDURE FOR MALFUNCTION A1319
PROCEDURE FOR MALFUNCTION B1321
Component Inspection1323
HEATED OXYGEN SENSOR 21323
<GRAPHIC> With CONSULT1323
<GRAPHIC> Without CONSULT1324
P0139, P0159 HO2S21325
Component Description1325
On Board Diagnosis Logic1325
DTC Confirmation Procedure1325
Overall Function Check1327
<GRAPHIC> WITH GST1327
Diagnosis Procedure1327
Component Inspection1329
HEATED OXYGEN SENSOR 21329
<GRAPHIC> With CONSULT1329
<GRAPHIC> Without CONSULT1330
P0171, P0174 FUEL INJECTION SYSTEM FUNCTION1331
On Board Diagnosis Logic1331
DTC Confirmation Procedure1331
<GRAPHIC> WITH CONSULT1331
<GRAPHIC> WITH GST1332
Diagnosis Procedure1332
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION1337
On Board Diagnosis Logic1337
DTC Confirmation Procedure1337
<GRAPHIC> WITH CONSULT1337
<GRAPHIC> WITH GST1338
Diagnosis Procedure1338
P0181 FTT SENSOR1343
Component Description1343
On Board Diagnosis Logic1343
DTC Confirmation Procedure1343
Component Function Check1345
Diagnosis Procedure1345
Component Inspection1347
FUEL TANK TEMPERATURE SENSOR1347
P0182, P0183 FTT SENSOR1348
Component Description1348
On Board Diagnosis Logic1348
DTC Confirmation Procedure1348
Diagnosis Procedure1348
Component Inspection1350
FUEL TANK TEMPERATURE SENSOR1350
P0222, P0223 TP SENSOR1351
Component Description1351
On Board Diagnosis Logic1351
FAIL-SAFE MODE1351
DTC Confirmation Procedure1351
Diagnosis Procedure1351
Component Inspection1354
THROTTLE POSITION SENSOR1354
P0300, P0301, P0302, P0303, P0304, P0305, P0306 MISFIRE1355
On Board Diagnosis Logic1355
DTC Confirmation Procedure1355
<GRAPHIC> WITH CONSULT1355
<GRAPHIC> WITH GST1356
Diagnosis Procedure1356
P0327, P0328, P0332, P0333 KS1362
Component Description1362
On Board Diagnosis Logic1362
DTC Confirmation Procedure1362
Diagnosis Procedure1362
Component Inspection1364
KNOCK SENSOR1364
P0335 CKP SENSOR (POS)1365
Component Description1365
On Board Diagnosis Logic1365
DTC Confirmation Procedure1365
Diagnosis Procedure1365
Component Inspection1367
CRANKSHAFT POSITION SENSOR (POS)1367
P0340, P0345 CMP SENSOR (PHASE)1369
Component Description1369
On Board Diagnosis Logic1369
DTC Confirmation Procedure1369
Diagnosis Procedure1370
Component Inspection1372
CAMSHAFT POSITION SENSOR (PHASE)1372
P0420, P0430 THREE WAY CATALYST FUNCTION1373
On Board Diagnosis Logic1373
DTC Confirmation Procedure1373
<GRAPHIC> WITH CONSULT1373
Overall Function Check1374
<GRAPHIC> WITH GST1374
Diagnosis Procedure1374
P0441 EVAP CONTROL SYSTEM1378
System Description1378
On Board Diagnosis Logic1378
DTC Confirmation Procedure1378
<GRAPHIC> WITH CONSULT1379
Overall Function Check1379
<GRAPHIC> WITH GST1379
Diagnosis Procedure1379
Component Inspection1382
DRAIN FILTER1382
P0442 EVAP CONTROL SYSTEM1383
On Board Diagnosis Logic1383
DTC Confirmation Procedure1384
<GRAPHIC> WITH CONSULT1384
<GRAPHIC> WITH GST1384
Diagnosis Procedure1384
Component Inspection1389
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)1389
DRAIN FILTER1389
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE1390
Description1390
SYSTEM DESCRIPTION1390
COMPONENT DESCRIPTION1390
On Board Diagnosis Logic1390
DTC Confirmation Procedure1391
PROCEDURE FOR MALFUNCTION A1391
<GRAPHIC> With CONSULT1391
<GRAPHIC> With GST1391
PROCEDURE FOR MALFUNCTION B1391
<GRAPHIC> With CONSULT1391
<GRAPHIC> With GST1391
Diagnosis Procedure1392
Component Inspection1394
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE 1394
<GRAPHIC> With CONSULT1394
<GRAPHIC> Without CONSULT1394
DRAIN FILTER1395
P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE1396
Description1396
SYSTEM DESCRIPTION 1396
COMPONENT DESCRIPTION1396
On Board Diagnosis Logic1396
DTC Confirmation Procedure1397
Diagnosis Procedure1397
Component Inspection1398
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE1398
<GRAPHIC> With CONSULT1398
<GRAPHIC> Without CONSULT1398
P0447 EVAP CANISTER VENT CONTROL VALVE1399
Component Description1399
On Board Diagnosis Logic1399
DTC Confirmation Procedure1399
Diagnosis Procedure1399
Component Inspection1401
EVAP CANISTER VENT CONTROL VALVE1401
<GRAPHIC> With CONSULT1401
<GRAPHIC> Without CONSULT1402
DRAIN FILTER1402
P0448 EVAP CANISTER VENT CONTROL VALVE1403
Component Description1403
On Board Diagnosis Logic1403
DTC Confirmation Procedure1403
<GRAPHIC> WITH CONSULT1403
<GRAPHIC> WITH GST1404
Diagnosis Procedure1404
Component Inspection1405
EVAP CANISTER VENT CONTROL VALVE1405
<GRAPHIC> With CONSULT1405
<GRAPHIC> Without CONSULT1406
DRAIN FILTER1407
P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR1408
Component Description1408
On Board Diagnosis Logic1408
DTC Confirmation Procedure1408
DTC CONFIRMATION PROCEDURE1408
Diagnosis Procedure1409
Component Inspection1410
EVAP CONTROL SYSTEM PRESSURE SENSOR1410
P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR1412
Component Description1412
On Board Diagnosis Logic1412
DTC Confirmation Procedure1412
<GRAPHIC> WITH CONSULT1412
<GRAPHIC> WITH GST1413
Diagnosis Procedure1413
Component Inspection1415
EVAP CONTROL SYSTEM PRESSURE SENSOR1415
P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR1416
Component Description1416
On Board Diagnosis Logic1416
DTC Confirmation Procedure1416
<GRAPHIC> With CONSULT1416
<GRAPHIC> With GST1417
Diagnosis Procedure1417
Component Inspection1420
EVAP CONTROL SYSTEM PRESSURE SENSOR1420
DRAIN FILTER1420
P0455 EVAP CONTROL SYSTEM1421
On Board Diagnosis Logic1421
DTC Confirmation Procedure1421
<GRAPHIC> WITH CONSULT1422
<GRAPHIC> WITH GST1422
Diagnosis Procedure1422
Component Inspection1426
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)1426
P0456 EVAP CONTROL SYSTEM1428
On Board Diagnosis Logic1428
DTC Confirmation Procedure1429
<GRAPHIC> WITH CONSULT1429
Overall Function Check1429
<GRAPHIC> WITH GST1429
Diagnosis Procedure1430
Component Inspection1435
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)1435
P0460 FUEL LEVEL SENSOR1436
Component Description1436
On Board Diagnosis Logic1436
DTC Confirmation Procedure1436
Diagnosis Procedure1436
P0461 FUEL LEVEL SENSOR1438
Component Description1438
On Board Diagnosis Logic1438
Overall Function Check1438
<GRAPHIC> WITH CONSULT1438
<GRAPHIC> WITH GST1439
Diagnosis Procedure1439
P0462, P0463 FUEL LEVEL SENSOR1440
Component Description1440
On Board Diagnosis Logic1440
DTC Confirmation Procedure1440
Diagnosis Procedure1440
P0500 VSS1442
Description1442
On Board Diagnosis Logic1442
FAIL-SAFE MODE1442
DTC Confirmation Procedure1442
<GRAPHIC> WITH CONSULT1442
Overall Function Check1443
<GRAPHIC> WITH GST1443
Diagnosis Procedure1443
P0506 ISC SYSTEM1444
Description1444
On Board Diagnosis Logic1444
DTC Confirmation Procedure1444
Diagnosis Procedure1444
P0507 ISC SYSTEM1446
Description1446
On Board Diagnosis Logic1446
DTC Confirmation Procedure1446
Diagnosis Procedure1446
P050A, P050E COLD START CONTROL1448
Description1448
On Board Diagnosis Logic1448
DTC Confirmation Procedure1448
DTC CONFIRMATION PROCEDURE1448
Diagnosis Procedure1449
P0550 PSP SENSOR1450
Component Description1450
On Board Diagnosis Logic1450
DTC Confirmation Procedure1450
Diagnosis Procedure1450
Component Inspection1452
POWER STEERING PRESSURE SENSOR1452
P0603 ECM POWER SUPPLY1453
Component Description1453
On Board Diagnosis Logic1453
DTC Confirmation Procedure1453
Diagnosis Procedure1453
P0605 ECM1455
Component Description1455
On Board Diagnosis Logic1455
FAIL-SAFE MODE1455
DTC Confirmation Procedure1455
PROCEDURE FOR MALFUNCTION A1455
PROCEDURE FOR MALFUNCTION B1455
<GRAPHIC> With CONSULT1455
PROCEDURE FOR MALFUNCTION C1455
<GRAPHIC> With CONSULT1455
Diagnosis Procedure1456
P0607 ECM1457
Description1457
On Board Diagnosis Logic1457
DTC Confirmation Procedure1457
Diagnosis Procedure1457
P0643 SENSOR POWER SUPPLY1458
On Board Diagnosis Logic1458
FAIL-SAFE MODE1458
DTC Confirmation Procedure1458
Diagnosis Procedure1458
P0850 PNP SWITCH1461
Component Description1461
On Board Diagnosis Logic1461
DTC Confirmation Procedure1461
<GRAPHIC> WITH CONSULT1461
Overall Function Check1462
<GRAPHIC> WITH GST1462
Diagnosis Procedure1462
A/T MODELS1462
M/T MODELS1463
P1148, P1168 CLOSED LOOP CONTROL1465
On Board Diagnosis Logic1465
P1211 TCS CONTROL UNIT1466
Description1466
On Board Diagnosis Logic1466
DTC Confirmation Procedure1466
Diagnosis Procedure1466
P1212 TCS COMMUNICATION LINE1467
Description1467
On Board Diagnosis Logic1467
DTC Confirmation Procedure1467
Diagnosis Procedure1467
P1217 ENGINE OVER TEMPERATURE1468
On Board Diagnosis Logic1468
Overall Function Check1468
<GRAPHIC> WITH CONSULT1468
<GRAPHIC> WITH GST1469
Diagnosis Procedure1469
Main 12 Causes of Overheating1470
P1225 TP SENSOR1472
Component Description1472
On Board Diagnosis Logic1472
DTC Confirmation Procedure1472
Diagnosis Procedure1472
P1226 TP SENSOR1474
Component Description1474
On Board Diagnosis Logic1474
DTC Confirmation Procedure1474
Diagnosis Procedure1474
P1550 BATTERY CURRENT SENSOR1476
Component Description1476
On Board Diagnosis Logic1476
DTC Confirmation Procedure1476
Diagnosis Procedure1476
Component Inspection1478
BATTERY CURRENT SENSOR1478
P1551, P1552 BATTERY CURRENT SENSOR1480
Component Description1480
On Board Diagnosis Logic1480
DTC Confirmation Procedure1480
Diagnosis Procedure1480
Component Inspection1482
BATTERY CURRENT SENSOR1482
P1553 BATTERY CURRENT SENSOR1484
Component Description1484
On Board Diagnosis Logic1484
DTC Confirmation Procedure1484
Diagnosis Procedure1484
Component Inspection1486
BATTERY CURRENT SENSOR1486
P1554 BATTERY CURRENT SENSOR1488
Component Description1488
On Board Diagnosis Logic1488
Overall Function Check1488
<GRAPHIC> WITH CONSULT1488
<GRAPHIC> WITH GST1488
Diagnosis Procedure1489
Component Inspection1490
BATTERY CURRENT SENSOR1490
P1564 ASCD STEERING SWITCH1492
Component Description1492
On Board Diagnosis Logic1492
DTC Confirmation Procedure1492
<GRAPHIC> WITH CONSULT1492
Diagnosis Procedure1492
Component Inspection1494
ASCD STEERING SWITCH1494
P1572 ASCD BRAKE SWITCH1496
Component Description1496
On Board Diagnosis Logic1496
DTC Confirmation Procedure1496
<GRAPHIC> WITH CONSULT1497
<GRAPHIC> WITH GST1497
Diagnosis Procedure1497
A/T MODELS1497
M/T MODELS1500
Component Inspection1503
ASCD BRAKE SWITCH1503
ASCD CLUTCH SWITCH1504
STOP LAMP SWITCH1504
P1574 ASCD VEHICLE SPEED SENSOR1505
Component Description1505
On Board Diagnosis Logic1505
DTC Confirmation Procedure1505
Diagnosis Procedure1505
P1715 INPUT SPEED SENSOR1507
Description1507
On Board Diagnosis Logic1507
Diagnosis Procedure1507
P1800 VIAS CONTROL SOLENOID VALVE 11508
Component Description1508
On Board Diagnosis Logic1508
DTC Confirmation Procedure1508
Diagnosis Procedure1508
Component Inspection1509
VIAS CONTROL SOLENOID VALVE1509
<GRAPHIC> With CONSULT1509
<GRAPHIC> With GST1510
P1805 BRAKE SWITCH1511
Description1511
On Board Diagnosis Logic1511
FAIL-SAFE MODE1511
DTC Confirmation Procedure1511
Diagnosis Procedure1511
Component Inspection1513
STOP LAMP SWITCH1513
P2100, P2103 THROTTLE CONTROL MOTOR RELAY1514
Component Description1514
On Board Diagnosis Logic1514
FAIL-SAFE MODE1514
DTC Confirmation Procedure1514
PROCEDURE FOR DTC P21001514
PROCEDURE FOR DTC P21031514
Diagnosis Procedure1514
P2101 ELECTRIC THROTTLE CONTROL FUNCTION1517
Description1517
On Board Diagnosis Logic1517
FAIL-SAFE MODE1517
DTC Confirmation Procedure1517
Diagnosis Procedure1517
Component Inspection1520
THROTTLE CONTROL MOTOR1520
P2118 THROTTLE CONTROL MOTOR1521
Component Description1521
On Board Diagnosis Logic1521
FAIL-SAFE MODE1521
DTC Confirmation Procedure1521
Diagnosis Procedure1521
Component Inspection1522
THROTTLE CONTROL MOTOR1522
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR1523
Component Description1523
On Board Diagnosis Logic1523
FAIL-SAFE MODE1523
DTC Confirmation Procedure1523
PROCEDURE FOR MALFUNCTION A AND B1523
PROCEDURE FOR MALFUNCTION C1524
<GRAPHIC> With CONSULT1524
Diagnosis Procedure1524
P2122, P2123 APP SENSOR1525
Component Description1525
On Board Diagnosis Logic1525
FAIL-SAFE MODE1525
DTC Confirmation Procedure1525
Diagnosis Procedure1526
Component Inspection1527
ACCELERATOR PEDAL POSITION SENSOR1527
P2127, P2128 APP SENSOR1528
Component Description1528
On Board Diagnosis Logic1528
FAIL-SAFE MODE1528
DTC Confirmation Procedure1528
Diagnosis Procedure1528
Component Inspection1531
ACCELERATOR PEDAL POSITION SENSOR1531
P2135 TP SENSOR1532
Component Description1532
On Board Diagnosis Logic1532
FAIL-SAFE MODE1532
DTC Confirmation Procedure1532
Diagnosis Procedure1532
Component Inspection1535
THROTTLE POSITION SENSOR1535
P2138 APP SENSOR1536
Component Description1536
On Board Diagnosis Logic1536
FAIL-SAFE MODE1536
DTC Confirmation Procedure1536
Diagnosis Procedure1537
Component Inspection1539
ACCELERATOR PEDAL POSITION SENSOR1539
P2A00, P2A03 A/F SENSOR 11540
Component Description1540
On Board Diagnosis Logic1540
DTC Confirmation Procedure1540
<GRAPHIC> WITH CONSULT1540
<GRAPHIC> WITH GST1541
Diagnosis Procedure1541
ASCD BRAKE SWITCH1545
Component Description1545
Diagnosis Procedure1545
A/T MODELS1545
M/T MODELS1548
Component Inspection1551
ASCD BRAKE SWITCH1551
ASCD CLUTCH SWITCH1552
STOP LAMP SWITCH 1552
ASCD INDICATOR1553
Component Description1553
Diagnosis Procedure1553
COOLING FAN1554
Description1554
COMPONENT DESCRIPTION1554
Cooling Fan Motor1554
Diagnosis Procedure1554
Component Inspection1555
COOLING FAN MOTOR1555
ELECTRICAL LOAD SIGNAL1556
Description1556
Diagnosis Procedure1556
FUEL INJECTOR1558
Component Description1558
Diagnosis Procedure1558
Component Inspection1561
FUEL INJECTOR1561
FUEL PUMP1562
Description1562
SYSTEM DESCRIPTION1562
COMPONENT DESCRIPTION1562
Diagnosis Procedure1562
Component Inspection1565
FUEL PUMP1565
IGNITION SIGNAL1566
Component Description1566
IGNITION COIL & POWER TRANSISTOR1566
Diagnosis Procedure1566
Component Inspection1569
IGNITION COIL WITH POWER TRANSISTOR1569
CONDENSER-11570
ON BOARD REFUELING VAPOR RECOVERY (ORVR)1571
System Description1571
Diagnosis Procedure1571
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG1571
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING1572
Component Inspection1574
REFUELING EVAP VAPOR CUT VALVE1574
<GRAPHIC> With CONSULT1574
<GRAPHIC> Without CONSULT1574
DRAIN FILTER1575
POSITIVE CRANKCASE VENTILATION1576
Description1576
SYSTEM DESCRIPTION1576
Component Inspection1576
PCV (POSITIVE CRANKCASE VENTILATION) VALVE1576
PCV VALVE VENTILATION HOSE1577
REFRIGERANT PRESSURE SENSOR1578
Component Description1578
Diagnosis Procedure1578
VIAS1581
Diagnosis Procedure1581
Component Inspection1583
VIAS CONTROL SOLENOID VALVE1583
<GRAPHIC> With CONSULT1583
<GRAPHIC> Without CONSULT1583
VACUUM TANK1584
SYMPTOM DIAGNOSIS1585
ENGINE CONTROL SYSTEM SYMPTOMS1585
Symptom Matrix Chart1585
SYSTEM – BASIC ENGINE CONTROL SYSTEM1585
SYSTEM – ENGINE MECHANICAL & OTHER1586
NORMAL OPERATING CONDITION1589
Fuel Cut Control (at No Load and High Engine Speed)1589
INPUT/OUTPUT SIGNAL CHART1589
SYSTEM DESCRIPTION1589
PERIODIC MAINTENANCE1590
FUEL PRESSURE1590
Fuel Pressure Check1590
FUEL PRESSURE RELEASE1590
<GRAPHIC> With CONSULT1590
<GRAPHIC> Without CONSULT1590
FUEL PRESSURE CHECK1590
EVAP LEAK CHECK1592
How to Detect Fuel Vapor Leakage1592
<GRAPHIC> WITH CONSULT1592
<GRAPHIC> WITHOUT CONSULT1592
SERVICE DATA AND SPECIFICATIONS (SDS)1593
SERVICE DATA AND SPECIFICATIONS (SDS)1593
Fuel Pressure1593
Idle Speed and Ignition Timing1593
Calculated Load Value1593
Mass Air Flow Sensor1593
Intake Air Temperature Sensor1593
Engine Coolant Temperature Sensor1593
Air Fuel Ratio (A/F) Sensor 1 Heater1593
Heated Oxygen sensor 2 Heater1594
Crankshaft Position Sensor (POS)1594
Camshaft Position Sensor (PHASE)1594
Throttle Control Motor1594
Fuel Injector1594
Fuel Pump1594
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
EM1595
QUICK REFERENCE INDEX 0
Table of Contents1595
VQ40DE1597
PRECAUTION1597
PRECAUTIONS1597
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1597
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1597
Precaution for Drain Engine Coolant1597
Precaution for Disconnecting Fuel Piping1597
Precaution for Removal and Disassembly1597
Precaution for Inspection, Repair and Replacement1597
Precaution for Assembly and Installation1598
Parts Requiring Angle Tightening1598
Precaution for Liquid Gasket1598
REMOVAL OF LIQUID GASKET 1598
LIQUID GASKET APPLICATION PROCEDURE1598
PREPARATION1600
PREPARATION1600
Special Service Tool1600
Commercial Service Tool1602
SYSTEM DESCRIPTION1605
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1605
NVH Troubleshooting – Engine Noise1605
Use the Chart Below to Help You Find the Cause of the Symptom1605
PERIODIC MAINTENANCE1607
DRIVE BELTS1607
Exploded View1607
Checking Drive Belts1607
Adjustment1607
Removal and Installation1607
REMOVAL1607
INSTALLATION1608
Drive Belt Auto-Tensioner and Idler Pulley1608
REMOVAL1608
INSTALLATION1608
AIR CLEANER FILTER1609
Exploded View1609
Removal and Installation1609
REMOVAL1609
INSTALLATION1609
SPARK PLUG1610
Exploded View1610
Removal and Installation1610
REMOVAL1610
INSPECTION AFTER REMOVAL1610
INSTALLATION1611
CAMSHAFT VALVE CLEARANCE1612
Valve Clearance1612
INSPECTION1612
ADJUSTMENT1614
COMPRESSION PRESSURE1616
Compression Pressure1616
CHECKING COMPRESSION PRESSURE1616
REMOVAL AND INSTALLATION1618
AIR CLEANER AND AIR DUCT1618
Exploded View1618
Removal and Installation1618
REMOVAL1618
INSPECTION AFTER REMOVAL1618
INSTALLATION1618
INTAKE MANIFOLD COLLECTOR1619
Exploded View1619
Removal and Installation1619
REMOVAL1619
INSTALLATION1620
Intake Manifold Collector1620
Intake Manifold Collector Support1621
Electric Throttle Control Actuator1621
INTAKE MANIFOLD1622
Exploded View1622
Removal and Installation1622
REMOVAL1622
INSPECTION AFTER REMOVAL1622
Surface Distortion1622
INSTALLATION1623
Intake Manifold1623
EXHAUST MANIFOLD AND THREE WAY CATALYST1624
Exploded View1624
Removal and Installation (Three Way Catalyst)1624
REMOVAL 1624
INSTALLATION1625
Removal and Installation (Exhaust Manifold)1625
REMOVAL (LH)1625
INSPECTION AFTER REMOVAL (LH)1625
Surface Distortion1625
INSTALLATION (LH)1626
Exhaust Manifold Gasket1626
Exhaust Manifold1626
REMOVAL (RH)1626
INSPECTION AFTER REMOVAL (RH)1627
Surface Distortion1627
INSTALLATION (RH)1627
Exhaust Manifold Gasket1627
Exhaust Manifold1627
OIL PAN AND OIL STRAINER1628
Exploded View1628
Removal and Installation1628
REMOVAL (LOWER)1628
INSPECTION AFTER REMOVAL1629
INSTALLATION (LOWER)1629
INSPECTION AFTER INSTALLATION1630
REMOVAL (UPPER)1630
INSPECTION AFTER REMOVAL1631
INSTALLATION (UPPER)1631
INSPECTION AFTER INSTALLATION1632
IGNITION COIL1634
Exploded View1634
Removal and Installation1634
REMOVAL (LH)1634
INSTALLATION (LH)1634
REMOVAL (RH)1634
INSTALLATION (RH)1634
ROCKER COVER1635
Exploded View1635
Removal and Installation1635
REMOVAL (LH)1635
INSTALLATION (LH)1636
REMOVAL (RH)1636
INSTALLATION (RH)1637
FUEL INJECTOR AND FUEL TUBE1639
Exploded View1639
Removal and Installation1639
REMOVAL1639
INSTALLATION1641
INSPECTION AFTER INSTALLATION1643
Check on Fuel Leakage1643
INTAKE VALVE TIMING CONTROL1644
Intake Valve Timing Control Solenoid Valve (LH)1644
REMOVAL1644
INSTALLATION1644
Intake Valve Timing Control Solenoid Valve (RH)1644
REMOVAL1644
INSTALLATION1644
FRONT TIMING CHAIN CASE1645
Exploded View1645
Removal and Installation1645
REMOVAL1645
INSTALLATION1648
INSPECTION AFTER INSTALLATION1652
TIMING CHAIN1653
Exploded View1653
Removal and Installation1653
REMOVAL1653
INSPECTION AFTER REMOVAL1655
INSTALLATION1655
INSPECTION AFTER INSTALLATION1659
TIMING CHAIN TENSIONER1661
Exploded View1661
Removal and Installation (Primary Timing Chain Tensioner)1661
REMOVAL1661
INSTALLATION1662
Removal and Installation (Secondary Timing Chain Tensioner)1662
REMOVAL1662
INSTALLATION1662
Removal and Installation (Secondary Timing Chain Tensioner Shoe)1662
REMOVAL1662
INSTALLATION1663
REAR TIMING CHAIN CASE1664
Exploded View1664
Removal and Installation1664
REMOVAL1664
INSTALLATION1666
INSPECTION AFTER INSTALLATION1668
CAMSHAFT1669
Exploded View1669
Removal and Installation1670
REMOVAL1670
INSPECTION AFTER REMOVAL1671
Camshaft Runout1671
Camshaft Cam Height1671
Camshaft Journal Oil Clearance1672
Camshaft End Play1672
Camshaft Sprocket Runout1673
Valve Lifter 1673
Valve Lifter Clearance1673
INSTALLATION1674
INSPECTION AFTER INSTALLATION1677
Inspection of Camshaft Sprocket (INT) Oil Groove1677
INSPECTION AFTER INSTALLATION1678
OIL SEAL1679
Removal and Installation of Valve Oil Seal1679
REMOVAL1679
INSTALLATION1679
Removal and Installation of Front Oil Seal1679
REMOVAL1679
INSTALLATION1680
Removal and Installation of Rear Oil Seal1680
REMOVAL1680
INSTALLATION1681
CYLINDER HEAD1682
Exploded View1682
Removal and Installation1682
REMOVAL1682
INSPECTION AFTER REMOVAL1683
Cylinder Head Bolts Outer Diameter1683
Cylinder Head Distortion1683
INSTALLATION1683
INSPECTION AFTER INSTALLATION1685
Exploded View1686
Disassembly and Assembly1686
DISASSEMBLY1686
ASSEMBLY1687
Inspection After Disassembly1688
VALVE DIMENSIONS1688
VALVE GUIDE CLEARANCE1688
Valve Stem Diameter1688
Valve Guide Inner Diameter1688
Valve Guide Clearance1689
VALVE GUIDE REPLACEMENT1689
VALVE SEAT CONTACT1690
VALVE SEAT REPLACEMENT1690
VALVE SPRING SQUARENESS1691
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD1691
UNIT REMOVAL AND INSTALLATION1693
ENGINE ASSEMBLY1693
Exploded View1693
Removal and Installation1693
REMOVAL1694
Preparation1694
INSTALLATION1695
INSPECTION AFTER INSTALLATION1695
UNIT DISASSEMBLY AND ASSEMBLY1696
ENGINE UNIT1696
Exploded View1696
Disassembly and Assembly1697
DISASSEMBLY1697
ASSEMBLY1700
Inspection After Disassembly1706
CRANKSHAFT END PLAY1706
CONNECTING ROD SIDE CLEARANCE1706
PISTON TO PISTON PIN CLEARANCE1707
Piston Pin Hole Diameter1707
Piston Pin Outer Diameter1707
Piston to Piston Pin Oil Clearance1707
PISTON RING SIDE CLEARANCE1707
PISTON RING END GAP1708
CONNECTING ROD BEND AND TORSION1708
CONNECTING ROD DIAMETER (BIG END)1709
CONNECTING ROD BUSHING OIL CLEARANCE (SMALL END)1709
Connecting Rod Bushing Inside Diameter (Small End)1709
Piston Pin Diameter1709
Connecting Rod Bushing Oil Clearance (Small End)1710
CYLINDER BLOCK DISTORTION1710
MAIN BEARING HOUSING INNER DIAMETER1711
PISTON TO CYLINDER BORE CLEARANCE1711
Cylinder Bore Inner Diameter1711
Piston Skirt Diameter1711
Piston to Cylinder Bore Clearance1712
Re-boring Cylinder Bore1712
CRANKSHAFT MAIN JOURNAL DIAMETER1712
CRANKSHAFT PIN JOURNAL DIAMETER1712
OUT-OF-ROUND AND TAPER OF CRANKSHAFT1713
CRANKSHAFT RUNOUT1713
CONNECTING ROD BEARING OIL CLEARANCE1713
Method by Calculation1713
Method of Using Plastigage1714
MAIN BEARING OIL CLEARANCE1714
Method by Calculation1714
Method of Using Plastigage1714
CRUSH HEIGHT OF MAIN BEARING1714
CRUSH HEIGHT OF CONNECTING ROD BEARING1715
LOWER CYLINDER BLOCK BOLT OUTER DIAMETER1715
CONNECTING ROD BOLT OUTER DIAMETER1715
FLYWHEEL RUNOUT (M/T MODELS)1715
Flywheel Deflection1715
MOVEMENT AMOUNT OF FLYWHEEL (M/T MODELS)1716
Movement Amount of Thrust (Fore-and-Aft) Direction1716
Movement Amount in Radial (Rotation) Direction1716
DRIVE PLATE (A/T MODELS)1716
OIL JET1716
OIL JET RELIEF VALVE1716
Dowel Pin Alignment1717
REMOVAL1717
INSTALLATION (A/T MODELS)1717
INSTALLATION (M/T MODELS)1718
HOW TO SELECT PISTON AND BEARING1719
How to Select Piston and Bearing1719
DESCRIPTION1719
HOW TO SELECT PISTON1719
When New Cylinder Block is Used1719
When Cylinder Block is Reused1719
Piston Selection Table1720
HOW TO SELECT CONNECTING ROD BEARING1720
When New Connecting Rod and Crankshaft are Used1720
When Crankshaft and Connecting Rod are Reused1720
Connecting Rod Bearing Selection Table1720
Undersize Bearings Usage Guide1720
HOW TO SELECT MAIN BEARING1721
When New Cylinder Block and Crankshaft are Used1721
When Cylinder Block and Crankshaft are Reused1721
Main Bearing Selection Table1722
Main Bearing Grade Table (All Journals)1722
Undersize Bearing Usage Guide1723
SERVICE DATA AND SPECIFICATIONS (SDS)1724
SERVICE DATA AND SPECIFICATIONS (SDS)1724
Standard and Limit1724
GENERAL SPECIFICATIONS1724
DRIVE BELT1724
INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD1724
SPARK PLUG1725
CAMSHAFT AND CAMSHAFT BEARING1725
Valve Seal1725
Valve Lifter1725
Valve Clearance1726
Available Valve Lifter1726
CYLINDER HEAD1727
Valve Dimensions1727
Valve Guide1728
Valve Seat1728
Valve Spring1729
Spark Plug Tube1729
CYLINDER BLOCK1729
PISTON, PISTON RING AND PISTON PIN1730
Available Piston1730
Piston Ring1730
Piston Pin1731
CONNECTING ROD1731
CRANKSHAFT1731
MAIN BEARING1732
Undersize1733
Main Bearing Oil Clearance1733
CONNECTING ROD BEARING1733
Undersize1733
Connecting Rod Bearing Oil Clearance1733
EX1735
QUICK REFERENCE INDEX 0
Table of Contents1735
PRECAUTION1736
PRECAUTIONS1736
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1736
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1736
PREPARATION1737
PREPARATION1737
Special Service Tool1737
Commercial Service Tool1737
PERIODIC MAINTENANCE1738
EXHAUST SYSTEM1738
Checking Exhaust System1738
REMOVAL AND INSTALLATION1739
EXHAUST SYSTEM1739
Exploded View1739
Removal and Installation1739
REMOVAL1739
INSTALLATION1739
INSPECTION AFTER INSTALLATION1740
EXL1741
QUICK REFERENCE INDEX 0
Table of Contents1741
BASIC INSPECTION1744
DIAGNOSIS AND REPAIR WORKFLOW1744
Work Flow1744
OVERALL SEQUENCE1744
DETAILED FLOW1745
SYSTEM DESCRIPTION1747
HEADLAMP1747
System Diagram1747
System Description1747
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION1747
Component Parts Location1747
Component Description1748
DAYTIME RUNNING LIGHT SYSTEM1749
System Diagram1749
System Description1749
OPERATION1749
Component Parts Location1750
Component Description1750
OFF-ROAD LAMPS1752
System Diagram1752
System Description1752
OFF ROAD LAMP OPERATION1752
Component Parts Location1752
Component Description1753
FRONT FOG LAMP1754
System Diagram1754
System Description1754
FRONT FOG LAMP OPERATION1754
Component Parts Location1754
Component Description1755
TURN SIGNAL AND HAZARD WARNING LAMPS1756
System Diagram1756
System Description1756
TURN SIGNAL OPERATION1756
HAZARD LAMP OPERATION1756
REMOTE KEYLESS ENTRY OPERATION1756
Component Parts Location1756
Component Description1757
PARKING, LICENSE PLATE AND TAIL LAMPS1758
System Diagram1758
System Description1758
PARKING, LICENCE PLATE AND TAIL LAMPS OPERATION1758
EXTERIOR LAMP BATTERY SAVER CONTROL1758
Component Parts Location1758
Component Description1759
TRAILER TOW1760
System Diagram1760
System Description1760
TRAILER TAIL LAMP OPERATION1760
TRAILER TURN SIGNAL LAMP OPERATION1760
TRAILER HAZARD LAMP OPERATION1760
TRAILER BRAKE LAMP OPERATION1760
Component Parts Location1761
Component Description1761
COMBINATION SWITCH READING SYSTEM1762
System Diagram1762
System Description1762
OUTLINE1762
COMBINATION SWITCH MATRIX1762
COMBINATION SWITCH READING FUNCTION1763
Description1763
Operation Example1763
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION)1764
Component Parts Location1765
DIAGNOSIS SYSTEM (BCM)1766
COMMON ITEM1766
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)1766
APPLICATION ITEM1766
SYSTEM APPLICATION1766
HEADLAMP1766
HEADLAMP : CONSULT Function (BCM – HEAD LAMP)1767
DATA MONITOR1767
ACTIVE TEST1767
WORK SUPPORT1767
FLASHER1767
FLASHER : CONSULT Function (BCM – FLASHER)1767
DATA MONITOR1767
ACTIVE TEST1767
COMB SW1768
COMB SW : CONSULT Function (BCM – COMB SW)1768
DATA MONITOR1768
DIAGNOSIS SYSTEM (IPDM E/R)1769
Diagnosis Description1769
AUTO ACTIVE TEST1769
Description1769
Operation Procedure1769
Inspection in Auto Active Test Mode1769
Concept of auto active test1770
Diagnosis chart in auto active test mode1770
CONSULT Function (IPDM E/R)1771
APPLICATION ITEM1771
SELF DIAGNOSTIC RESULT1771
DATA MONITOR1771
ACTIVE TEST1772
DTC/CIRCUIT DIAGNOSIS1773
POWER SUPPLY AND GROUND CIRCUIT1773
BCM (BODY CONTROL MODULE)1773
BCM (BODY CONTROL MODULE) : Diagnosis Procedure1773
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1774
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) : Diagnosis Procedure1774
HEADLAMP (HI) CIRCUIT1776
Description1776
Component Function Check1776
Diagnosis Procedure1776
HEADLAMP (LO) CIRCUIT1779
Description1779
Component Function Check1779
Diagnosis Procedure1779
Component Inspection1782
DAYTIME LIGHT RELAY CIRCUIT1783
Description1783
Diagnosis Procedure1783
Component Inspection1784
OFF-ROAD LAMPS SWITCH CIRCUIT1785
Description1785
Component Function Check1785
Diagnosis Procedure1785
OFF-ROAD LAMP COVER SENSOR CIRCUIT1787
Description1787
Component Function Check1787
Diagnosis Procedure1787
OFF-ROAD LAMPS CIRCUIT1790
Description1790
Component Function Check1790
Diagnosis Procedure1790
Component Inspection1792
FRONT FOG LAMP CIRCUIT1793
Description1793
Component Function Check1793
Diagnosis Procedure1793
PARKING LAMP CIRCUIT1795
Description1795
Component Function Check1795
Diagnosis Procedure1795
TURN SIGNAL LAMP CIRCUIT1798
Description1798
Component Function Check1798
Diagnosis Procedure1798
ECU DIAGNOSIS INFORMATION1801
BCM (BODY CONTROL MODULE)1801
Reference Value1801
VALUES ON THE DIAGNOSIS TOOL1801
Terminal Layout1804
Physical Values1804
Fail Safe1809
Fail-safe index1809
DTC Inspection Priority Chart1809
DTC Index1810
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1812
Reference Value1812
VALUES ON THE DIAGNOSIS TOOL1812
Terminal Layout1813
Physical Values1813
PHYSICAL VALUES1813
Fail Safe1817
CAN COMMUNICATION CONTROL1817
If No CAN Communication Is Available With ECM1817
If No CAN Communication Is Available With BCM1817
IGNITION RELAY MALFUNCTION DETECTION FUNCTION1817
FRONT WIPER CONTROL1817
STARTER MOTOR PROTECTION FUNCTION1817
DTC Index1818
WIRING DIAGRAM1819
HEADLAMP1819
Wiring Diagram 1819
DAYTIME LIGHT SYSTEM1823
Wiring Diagram1823
FRONT FOG LAMP SYSTEM1831
Wiring Diagram1831
OFF-ROAD LAMPS1835
Wiring Diagram1835
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM1840
Wiring Diagram1840
PARKING, LICENSE PLATE AND TAIL LAMPS SYSTEM1846
Wiring Diagram1846
STOP LAMP1852
Wiring Diagram1852
BACK-UP LAMP1856
Wiring Diagram1856
TRAILER TOW1860
Wiring Diagram1860
SYMPTOM DIAGNOSIS1869
EXTERIOR LIGHTING SYSTEM SYMPTOMS1869
Symptom Table1869
BOTH SIDE HEADLAMPS DO NOT SWITCH TO HIGH BEAM1871
Description1871
Diagnosis Procedure1871
DAYTIME LIGHT SYSTEM INOPERATIVE1872
Description1872
Diagnosis Procedure1872
BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON1873
Description1873
Diagnosis Procedure1873
PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON1874
Description1874
Diagnosis Procedure1874
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON1875
Description1875
Diagnosis Procedure1875
PRECAUTION1876
PRECAUTIONS1876
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1876
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1876
Precaution for Work1876
PREPARATION1877
PREPARATION1877
Special Service Tool1877
PERIODIC MAINTENANCE1878
ADJUSTMENT AND INSPECTION1878
HEADLAMP1878
HEADLAMP : Aiming Adjustment1878
LOW BEAM AND HIGH BEAM1878
FRONT FOG LAMP1879
FRONT FOG LAMP : Aiming Adjustment1879
REMOVAL AND INSTALLATION1881
HEADLAMP1881
Bulb Replacement1881
HEADLAMP1881
Removal1881
Installation1881
FRONT TURN SIGNAL/PARKING LAMP1881
Removal1881
Installation1881
FRONT SIDE MARKER LAMP1881
Removal1881
Installation1881
Removal and Installation1881
FRONT COMBINATION LAMP1881
Removal1881
Installation1882
Disassembly and Assembly1882
FRONT COMBINATION LAMP1882
DISASSEMBLY1882
ASSEMBLY1882
FRONT FOG LAMP1884
Bulb Replacement1884
Removal and Installation1884
FRONT FOG LAMP1884
Removal1884
Installation1884
LIGHTING & TURN SIGNAL SWITCH1885
Removal and Installation1885
REMOVAL1885
INSTALLATION1885
HAZARD SWITCH1886
Removal and Installation1886
REMOVAL1886
INSTALLATION1886
HIGH-MOUNTED STOP LAMP1887
High-Mounted Stop Lamp1887
BULB REPLACEMENT1887
REMOVAL AND INSTALLATION1887
Removal1887
Installation1887
LICENSE PLATE LAMP1888
Bulb Replacement1888
LICENSE PLATE LAMP1888
Removal1888
Installation1888
Removal and Installation1888
LICENSE PLATE LAMP1888
Removal1888
Installation1888
REAR COMBINATION LAMP1889
Bulb Replacement1889
REMOVAL1889
INSTALLATION1889
Removal and Installation1889
REMOVAL1889
INSTALLATION1890
OFF-ROAD LAMPS1891
Removal and Installation1891
OFF ROAD LAMPS1891
Removal1891
Installation1891
Disassembly and Assembly1892
Disassembly1892
Assembly 1892
SERVICE DATA AND SPECIFICATIONS (SDS)1893
BULB SPECIFICATIONS1893
Headlamp1893
Exterior Lamp1893
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
EXT1894
QUICK REFERENCE INDEX 0
Table of Contents1894
PRECAUTION1895
PRECAUTIONS1895
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1895
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1895
Service Notice1895
Precaution for Procedure without Cowl Top Cover1895
Precaution for Work1895
PREPARATION1897
PREPARATION1897
Special Service Tool1897
Commercial Service Tool1897
CLIP LIST1898
Descriptions for Clips1898
SYMPTOM DIAGNOSIS1902
SQUEAK AND RATTLE TROUBLE DIAGNOSES1902
Work Flow1902
CUSTOMER INTERVIEW1902
DUPLICATE THE NOISE AND TEST DRIVE1902
CHECK RELATED SERVICE BULLETINS1903
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE1903
REPAIR THE CAUSE 1903
CONFIRM THE REPAIR1904
Generic Squeak and Rattle Troubleshooting1904
INSTRUMENT PANEL1904
CENTER CONSOLE1904
DOORS1904
TRUNK1904
SUNROOF/HEADLINING1905
OVERHEAD CONSOLE (FRONT AND REAR)1905
SEATS1905
UNDERHOOD1905
Diagnostic Worksheet1906
REMOVAL AND INSTALLATION1908
FRONT BUMPER1908
Removal and Installation1908
REMOVAL1909
INSTALLATION1909
REAR BUMPER1910
Removal and Installation1910
REMOVAL1910
INSTALLATION1910
FRONT GRILLE1912
Removal and Installation1912
REMOVAL1912
INSTALLATION1912
COWL TOP1913
Removal and Installation1913
REMOVAL1913
INSTALLATION1913
FRONT FENDER1914
Removal and Installation1914
REMOVAL1914
INSTALLATION1914
FENDER PROTECTOR1915
Removal and Installation1915
FRONT FENDER PROTECTOR1915
Removal1915
Installation1915
REAR FENDER PROTECTOR1915
Removal1915
Installation1916
MUDGUARD1917
Removal and Installation1917
REMOVAL1917
INSTALLATION1917
RUNNING BOARDS1918
Removal and Installation1918
REMOVAL1918
INSTALLATION1918
ROOF RACK1919
Removal and Installation1919
REMOVAL1919
INSTALLATION1919
DOOR OUTSIDE MOLDING1920
Removal and Installation1920
REMOVAL1920
INSTALLATION1920
SIDE GUARD MOLDING1921
Removal and Installation1921
Removal1921
Installation1921
FAX1922
QUICK REFERENCE INDEX 0
Table of Contents1922
PRECAUTION1923
PRECAUTIONS1923
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1923
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1923
Precautions for Driveshaft1923
PREPARATION1924
PREPARATION1924
Special Service Tool1924
Commercial Service Tool1924
SYMPTOM DIAGNOSIS1925
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1925
NVH Troubleshooting Chart1925
PERIODIC MAINTENANCE1926
WHEEL HUB1926
On-Vehicle Inspection and Service1926
WHEEL BEARING INSPECTION1926
UNIT REMOVAL AND INSTALLATION1927
DRIVE SHAFT1927
Removal and Installation1927
REMOVAL 1927
INSPECTION AFTER REMOVAL1927
INSTALLATION1927
WHEEL HUB1929
Removal and Installation1929
REMOVAL1929
INSPECTION AFTER REMOVAL1930
INSTALLATION1930
UNIT DISASSEMBLY AND ASSEMBLY1931
DRIVE SHAFT1931
Disassembly and Assembly1931
DISASSEMBLY1931
Final Drive Side1931
Wheel Side1932
INSPECTION AFTER DISASSEMBLY1932
Shaft1932
Joint Sub-assembly1932
Housing1932
Ball Cage1932
Steel Ball1932
Inner Race1932
ASSEMBLY1932
Final Drive Side1933
Wheel Side1934
SERVICE DATA AND SPECIFICATIONS (SDS)1936
SERVICE DATA AND SPECIFICATIONS (SDS)1936
Wheel Bearing1936
Drive Shaft1936
Boot Bands1936
FL1937
QUICK REFERENCE INDEX 0
Table of Contents1937
PRECAUTION1938
PRECAUTIONS1938
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1938
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1938
General Precaution1938
PREPARATION1940
PREPARATION1940
Special Service Tool1940
Commercial Service Tool1940
PERIODIC MAINTENANCE1941
FUEL SYSTEM1941
Checking Fuel Line1941
REMOVAL AND INSTALLATION1942
FUEL TANK1942
Removal and Installation1942
REMOVAL1943
INSTALLATION1946
INSPECTION AFTER INSTALLATION1946
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY1947
Removal and Installation1947
REMOVAL1948
INSTALLATION1950
INSPECTION AFTER INSTALLATION1951
EVAP CANISTER1952
Component Inspection1952
EVAP CANISTER1952
Removal and Installation1952
EVAP CANISTER1952
Removal1952
Installation1953
EVAP CANISTER CONTROL PRESSURE SENSOR1953
Removal1953
Installation1953
EVAP CANISTER VENT CONTROL VALVE1953
Removal1953
Installation1953
UNIT DISASSEMBLY AND ASSEMBLY1954
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY1954
Disassembly and Assembly1954
Disassembly1954
Assembly1954
SERVICE DATA AND SPECIFICATIONS (SDS)1955
SERVICE DATA AND SPECIFICATIONS (SDS)1955
Standard and Limit1955
FSU1956
QUICK REFERENCE INDEX 0
Table of Contents1956
PRECAUTION1957
PRECAUTIONS1957
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1957
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1957
Precaution for Front Suspension1957
PREPARATION1958
PREPARATION1958
Special Service Tool1958
Commercial Service Tool1958
SYMPTOM DIAGNOSIS1960
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1960
NVH Troubleshooting Chart1960
PERIODIC MAINTENANCE1961
ON-VEHICLE SERVICE1961
Front Suspension Parts1961
Front Wheel Alignment1961
PRELIMINARY INSPECTION1961
GENERAL INFORMATION AND RECOMMENDATIONS1961
THE ALIGNMENT PROCESS1962
CAMBER AND CASTER1962
TOE-IN1963
FRONT WHEEL TURNING ANGLE1963
UPPER BALL JOINT AND LOWER BALL JOINT1965
Inspection1965
Swinging Force 1965
Turning Force1965
Vertical End Play1965
KNUCKLE1967
On-Vehicle Inspection and Service1967
REMOVAL AND INSTALLATION1968
FRONT SUSPENSION ASSEMBLY1968
Component1968
UNIT REMOVAL AND INSTALLATION1969
COIL SPRING AND SHOCK ABSORBER1969
Removal and Installation1969
REMOVAL1969
INSTALLATION1969
Disposal1969
STABILIZER BAR1970
Removal and Installation1970
REMOVAL1970
INSPECTION AFTER REMOVAL1970
INSTALLATION1970
UPPER LINK1971
Removal and Installation1971
REMOVAL1971
INSPECTION AFTER REMOVAL1971
Upper Link1971
Upper Link Ball Joint1971
INSTALLATION1971
LOWER LINK1972
Removal and Installation1972
REMOVAL1972
INSPECTION AFTER REMOVAL1972
Lower Link1972
Lower Link Bushing1972
INSTALLATION1972
UPPER BALL JOINT AND LOWER BALL JOINT1973
Removal and Installation1973
KNUCKLE1974
Removal and Installation1974
REMOVAL1974
INSPECTION AFTER REMOVAL1975
INSTALLATION1975
UNIT DISASSEMBLY AND ASSEMBLY1977
COIL SPRING AND SHOCK ABSORBER1977
Disassembly and Assembly1977
DISASSEMBLY1977
INSPECTION AFTER DISASSEMBLY1977
Shock Absorber Assembly1977
Mounting Insulator and Rubber Parts1977
Coil Spring1977
ASSEMBLY1977
SERVICE DATA AND SPECIFICATIONS (SDS)1979
SERVICE DATA AND SPECIFICATIONS (SDS)1979
General Specification (Front)1979
Spring Free Height1979
Wheel Alignment (Unladen*1)*61979
Ball Joint1980
Wheelarch Height (Unladen*1)1980
GW1981
QUICK REFERENCE INDEX 0
Table of Contents1981
PRECAUTION1982
PRECAUTIONS1982
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1982
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1982
Handling for Adhesive and Primer1982
Precaution for Procedure without Cowl Top Cover1982
PREPARATION1983
PREPARATION1983
Special Service Tool1983
Commercial Service Tool1983
SYMPTOM DIAGNOSIS1984
SQUEAK AND RATTLE TROUBLE DIAGNOSES1984
Work Flow1984
CUSTOMER INTERVIEW1984
DUPLICATE THE NOISE AND TEST DRIVE1984
CHECK RELATED SERVICE BULLETINS1985
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE1985
REPAIR THE CAUSE 1985
CONFIRM THE REPAIR1986
Generic Squeak and Rattle Troubleshooting1986
INSTRUMENT PANEL1986
CENTER CONSOLE1986
DOORS1986
TRUNK1986
SUNROOF/HEADLINING1987
OVERHEAD CONSOLE (FRONT AND REAR)1987
SEATS1987
UNDERHOOD1987
Diagnostic Worksheet1988
UNIT REMOVAL AND INSTALLATION1990
WINDSHIELD GLASS1990
Removal and Installation1990
REMOVAL1990
INSTALLATION1990
Repairing Water Leaks for Windshield1993
FRONT DOOR GLASS AND REGULATOR1994
Front Door Glass1994
REMOVAL1994
INSTALLATION1994
FITTING INSPECTION1994
Front Door Glass Regulator1994
REMOVAL1994
DISASSEMBLY AND ASSEMBLY1995
INSPECTION AFTER REMOVAL1995
INSTALLATION1996
REAR DOOR GLASS AND REGULATOR1998
Rear Door Glass1998
REMOVAL1998
INSTALLATION1998
FITTING INSPECTION1998
Rear Door Glass Regulator1998
REMOVAL1998
INSPECTION AFTER REMOVAL1999
INSTALLATION1999
SIDE WINDOW GLASS2002
Removal and Installation2002
REMOVAL2003
INSTALLATION2003
Repairing Water Leaks for Side Window Glass2003
BACK DOOR WINDOW GLASS2004
Removal and Installation2004
REMOVAL2004
INSTALLATION 2005
HA2006
QUICK REFERENCE INDEX 0
Table of Contents2006
PRECAUTION2008
PRECAUTIONS2008
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2008
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2008
Precaution for Work2008
Precaution for Working with HFC-134a (R-134a)2008
Contaminated Refrigerant2009
General Refrigerant Precaution2009
Precaution for Leak Detection Dye2009
A/C Identification Label2010
Precaution for Refrigerant Connection2010
FEATURES OF NEW TYPE REFRIGERANT CONNECTION2010
O-RING AND REFRIGERANT CONNECTION2010
O-Ring Specifications *2012
Precaution for Service of Compressor2013
Precaution for Service Equipment2013
RECOVERY/RECYCLING EQUIPMENT2013
ELECTRONIC LEAK DETECTOR2013
VACUUM PUMP2013
MANIFOLD GAUGE SET2014
SERVICE HOSES2014
SERVICE COUPLERS2014
REFRIGERANT WEIGHT SCALE2015
CHARGING CYLINDER2015
PREPARATION2016
PREPARATION2016
Special Service Tool2016
HFC-134a (R-134a) Service Tool and Equipment2016
Commercial Service Tool2018
SYSTEM DESCRIPTION2020
REFRIGERATION SYSTEM2020
Refrigerant Cycle2020
REFRIGERANT FLOW2020
FREEZE PROTECTION2020
Refrigerant System Protection2020
REFRIGERANT PRESSURE SENSOR2020
PRESSURE RELIEF VALVE2020
PERIODIC MAINTENANCE2022
REFRIGERATION SYSTEM2022
HFC-134a (R-134a) Service Procedure2022
SETTING OF SERVICE TOOLS AND EQUIPMENT2022
Discharging Refrigerant2022
Evacuating System and Charging Refrigerant2022
OIL2024
Maintenance of Oil Quantity in Compressor2024
OIL2024
CHECKING AND ADJUSTING2024
Oil Adjusting Procedure for Components Replacement Except Compressor2024
Oil Adjustment Procedure for Compressor Replacement2024
FLUORESCENT LEAK DETECTOR2026
Checking of Refrigerant Leaks2026
PRELIMINARY CHECK2026
Checking System for Leaks Using the Fluorescent Dye Leak Detector2026
Dye Injection2026
ELECTRICAL LEAK DETECTOR2028
Checking of Refrigerant Leaks2028
PRELIMINARY CHECK2028
Electronic Refrigerant Leak Detector2028
PRECAUTIONS FOR HANDLING LEAK DETECTOR2028
CHECKING PROCEDURE2029
REMOVAL AND INSTALLATION2031
REFRIGERATION SYSTEM2031
Component2031
FRONT REFRIGERATION SYSTEM2031
HFC-134a (R-134a) Service Procedure2033
SETTING OF SERVICE TOOLS AND EQUIPMENT2033
Discharging Refrigerant2033
Evacuating System and Charging Refrigerant2033
COMPRESSOR2034
Removal and Installation for Compressor2034
REMOVAL2034
INSTALLATION2034
Removal and Installation for Compressor Clutch2035
REMOVAL2035
INSPECTION2036
Clutch Disc2036
Pulley2036
Coil2036
INSTALLATION2036
BREAK-IN OPERATION2037
HIGH-PRESSURE FLEXIBLE HOSE2038
Removal and Installation for High-pressure Flexible A/C Hose2038
REMOVAL2038
INSTALLATION2038
HIGH-PRESSURE PIPE2039
Removal and Installation for High-pressure A/C Pipe2039
REMOVAL2039
INSTALLATION2039
LOW-PRESSURE FLEXIBLE HOSE2040
Removal and Installation for Low-Pressure Flexible A/C Hose2040
REMOVAL2040
INSTALLATION2040
LOW-PRESSURE PIPE2041
Removal and Installation for Low-Pressure A/C Pipe2041
REMOVAL2041
INSTALLATION2041
CONDENSER2042
Removal and Installation for Condenser2042
REMOVAL2042
INSTALLATION2042
Removal and Installation of Liquid Tank2042
REFRIGERANT PRESSURE SENSOR2043
Removal and Installation2043
REMOVAL2043
INSTALLATION2043
EXPANSION VALVE2044
Removal and Installation2044
REMOVAL2044
INSTALLATION2044
SERVICE DATA AND SPECIFICATIONS (SDS)2045
SERVICE DATA AND SPECIFICATIONS (SDS)2045
Service Data and Specification (SDS)2045
COMPRESSOR2045
OIL2045
REFRIGERANT2045
HAC2046
QUICK REFERENCE INDEX 0
Table of Contents2046
MANUAL A/C (TYPE 1)2049
BASIC INSPECTION2049
MANUAL A/C IDENTIFICATION TABLE2049
Application Table2049
DIAGNOSIS AND REPAIR WORKFLOW2050
How to Perform Trouble Diagnosis For Quick And Accurate Repair2050
WORK FLOW2050
INSPECTION AND ADJUSTMENT2051
Operational Check2051
CHECKING BLOWER2051
CHECK A/C SWITCH2051
CHECKING DISCHARGE AIR2051
CHECKING RECIRCULATION2051
CHECKING TEMPERATURE DECREASE2051
CHECKING TEMPERATURE INCREASE2051
SYSTEM DESCRIPTION2052
MANUAL A/C IDENTIFICATION TABLE2052
Application Table2052
FUNCTION INFORMATION2053
Component Part Location2053
ENGINE COMPARTMENT2053
PASSENGER COMPARTMENT2054
REFRIGERATION SYSTEM2055
Refrigerant Cycle2055
REFRIGERANT FLOW2055
FREEZE PROTECTION2055
Refrigerant System Protection2055
REFRIGERANT PRESSURE SENSOR2055
PRESSURE RELIEF VALVE2055
MANUAL AIR CONDITIONER SYSTEM2056
Control System Diagram2056
CONTROL SYSTEM2056
Control System Description2056
CONTROL OPERATION2056
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL)2057
RECIRCULATION () SWITCH2057
DEFROSTER () SWITCH2057
REAR WINDOW DEFOGGER SWITCH2057
OFF SWITCH (BLOWER SPEED DIAL)2057
A/C SWITCH 2057
MODE SWITCHES2057
FRONT BLOWER CONTROL DIAL2057
MAGNET CLUTCH CONTROL2057
Defrost latching logic2058
Discharge Air Flow2058
Switches And Their Control Function2059
SWITCHES AND THEIR CONTROL FUNCTION2059
DIAGNOSIS SYSTEM (BCM)2060
COMMON ITEM2060
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2060
APPLICATION ITEM2060
SYSTEM APPLICATION2060
AIR CONDITIONER2060
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER)2061
DATA MONITOR2061
SELF-DIAGNOSIS FUNCTION2062
Front Air Control Self-Diagnosis2062
A/C SYSTEM SELF-DIAGNOSIS FUNCTION 2062
DESCRIPTION2062
SELF-DIAGNOSTIC MODE2062
Front Air Control Self-Diagnosis Chart2062
SELF-DIAGNOSTIC CHART2062
DTC/CIRCUIT DIAGNOSIS2063
MANUAL A/C IDENTIFICATION TABLE2063
Application Table2063
MODE DOOR MOTOR2064
System Description2064
SYSTEM DESCRIPTION2064
Component Parts2064
System Operation2064
COMPONENT DESCRIPTION2064
Mode Door Motor2064
Mode Door Motor Component Function Check2064
INSPECTION FLOW2065
Mode Door Motor Diagnosis Procedure2065
SYMPTOM:2065
AIR MIX DOOR MOTOR2068
System Description2068
SYSTEM DESCRIPTION2068
Component Parts2068
System Operation2068
Air Mix Door Control Specification2068
COMPONENT DESCRIPTION2068
Air Mix Door Motor2068
Air Mix Door Motor Component Function Check2069
INSPECTION FLOW2069
Air Mix Door Motor Diagnosis Procedure2069
SYMPTOM:2069
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR2069
INTAKE DOOR MOTOR2073
System Description2073
SYSTEM DESCRIPTION2073
Component Parts2073
System Operation2073
COMPONENT DESCRIPTION2073
Intake door motor2073
Intake Door Motor Component Function Check2073
INSPECTION FLOW2073
Intake Door Motor Diagnosis Procedure2074
SYMPTOM:2074
DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR2074
BLOWER MOTOR2076
System Description2076
COMPONENT DESCRIPTION2076
Component Parts2076
System Operation2076
COMPONENT DESCRIPTION2076
Variable Blower Control2076
Front Blower Motor Component Function Check2076
INSPECTION FLOW2076
Front Blower Motor Diagnosis Procedure2077
DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR2077
Front Blower Motor Component Inspection2080
COMPONENT INSPECTION 2080
Front Blower Motor Relay2080
Front Blower Motor2081
MAGNET CLUTCH2082
System Description2082
SYSTEM DESCRIPTION2082
Low Temperature Protection Control2082
Magnet Clutch Component Function Check2082
INSPECTION FLOW2082
Magnet Clutch Diagnosis Procedure2082
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH2082
INTAKE SENSOR2087
System Description2087
COMPONENT DESCRIPTION2087
Intake Sensor2087
Intake Sensor Diagnosis Procedure2087
DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR2087
Intake Sensor Component Inspection2088
COMPONENT INSPECTION2088
Intake Sensor2088
POWER SUPPLY AND GROUND CIRCUIT FOR CONTROLLER2090
Component Description2090
COMPONENT DESCRIPTION2090
Front Air Control2090
Potentio Temperature Control (PTC)2090
Front Air Control Component Function Check2090
INSPECTION FLOW2090
Front Air Control Power and Ground Diagnosis Procedure2090
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM2090
ECU DIAGNOSIS INFORMATION2092
MANUAL A/C IDENTIFICATION TABLE2092
Application Table2092
AIR CONDITIONER CONTROL2093
Front Air Control Terminals Reference Values2093
FRONT AIR CONTROL HARNESS CONNECTOR TERMINAL LAYOUT2093
TERMINALS AND REFERENCE VALUES FOR FRONT AIR CONTROL 2093
WIRING DIAGRAM2095
AIR CONDITIONER CONTROL2095
Wiring Diagram – With VBC2095
SYMPTOM DIAGNOSIS2102
MANUAL A/C IDENTIFICATION TABLE2102
Application Table2102
AIR CONDITIONER CONTROL2103
Symptom Matrix Chart2103
SYMPTOM TABLE2103
INSUFFICIENT COOLING2104
Component Function Check2104
INSPECTION FLOW2104
Diagnostic Work Flow2105
Performance Chart2107
TEST CONDITION2107
Testing must be performed as follows:2107
TEST READING2108
Recirculating-to-discharge Air Temperature Table2108
Trouble Diagnoses for Abnormal Pressure2108
Both High- and Low-pressure Sides are Too High2109
High-pressure Side is Too High and Low-pressure Side is Too Low2109
High-pressure Side is Too Low and Low-pressure Side is Too High2109
Both High- and Low-pressure Sides are Too Low2110
Low-pressure Side Sometimes Becomes Negative2110
Low-pressure Side Becomes Negative2110
INSUFFICIENT HEATING2112
Component Function Check2112
INSPECTION FLOW2112
NOISE2114
Component Function Check2114
INSPECTION FLOW2114
PRECAUTION2116
PRECAUTIONS2116
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2116
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2116
Working with HFC-134a (R-134a)2116
CONTAMINATED REFRIGERANT2116
Precaution for Service Equipment2117
MANIFOLD GAUGE SET2117
SERVICE HOSES2117
SERVICE COUPLERS2117
MANUAL A/C (TYPE 2)2118
BASIC INSPECTION2118
MANUAL A/C IDENTIFICATION TABLE2118
Application Table2118
DIAGNOSIS AND REPAIR WORKFLOW2119
How to Perform Trouble Diagnosis For Quick And Accurate Repair2119
WORK FLOW2119
INSPECTION AND ADJUSTMENT2120
Operational Check2120
CHECKING BLOWER2120
CHECK A/C SWITCH2120
CHECKING DISCHARGE AIR2120
CHECKING RECIRCULATION2120
CHECKING TEMPERATURE DECREASE2120
CHECKING TEMPERATURE INCREASE2120
SYSTEM DESCRIPTION2122
MANUAL A/C IDENTIFICATION TABLE2122
Application Table2122
FUNCTION INFORMATION2123
Component Part Location2123
ENGINE COMPARTMENT2123
PASSENGER COMPARTMENT2124
REFRIGERATION SYSTEM2125
Refrigerant Cycle2125
REFRIGERANT FLOW2125
FREEZE PROTECTION2125
Refrigerant System Protection2125
REFRIGERANT PRESSURE SENSOR2125
PRESSURE RELIEF VALVE2125
MANUAL AIR CONDITIONER SYSTEM2126
Control System Diagram2126
CONTROL SYSTEM2126
Control System Description2126
CONTROL OPERATION2126
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL)2127
RECIRCULATION () SWITCH2127
REAR WINDOW DEFOGGER SWITCH 2127
OFF SWITCH (BLOWER SPEED SET TO 0)2127
A/C SWITCH 2127
MODE DIAL2127
FRONT BLOWER CONTROL DIAL2127
MAGNET CLUTCH CONTROL2127
Defrost latching logic2128
Discharge Air Flow2128
Switches And Their Control Function2129
SWITCHES AND THEIR CONTROL FUNCTION2129
DIAGNOSIS SYSTEM (BCM)2130
COMMON ITEM2130
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2130
APPLICATION ITEM2130
SYSTEM APPLICATION2130
AIR CONDITIONER2130
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER)2131
DATA MONITOR2131
DTC/CIRCUIT DIAGNOSIS2132
MANUAL A/C IDENTIFICATION TABLE2132
Application Table2132
MODE DOOR MOTOR2133
System Description2133
SYSTEM DESCRIPTION2133
Component Parts2133
System Operation2133
COMPONENT DESCRIPTION2133
Mode Door Motor2133
Mode Door Motor Component Function Check2133
INSPECTION FLOW2134
Mode Door Motor Diagnosis Procedure2134
AIR MIX DOOR MOTOR2137
System Description2137
SYSTEM DESCRIPTION2137
Component Parts2137
System Operation2137
Air Mix Door Control Specification2137
COMPONENT DESCRIPTION2137
Air Mix Door Motor2137
Air Mix Door Motor Component Function Check2138
INSPECTION FLOW2138
Air Mix Door Motor Diagnosis Procedure2138
INTAKE DOOR MOTOR2141
System Description2141
SYSTEM DESCRIPTION2141
Component Parts2141
System Operation2141
COMPONENT DESCRIPTION2141
Intake door motor2141
Intake Door Motor Component Function Check2141
INSPECTION FLOW2141
Intake Door Motor Diagnosis Procedure2142
DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR2142
BLOWER MOTOR2143
System Description2143
COMPONENT DESCRIPTION2143
Component Parts2143
System Operation2143
COMPONENT DESCRIPTION2143
Blower Motor Resistor2143
Front Blower Motor Component Function Check2143
INSPECTION FLOW2143
Front Blower Motor Diagnosis Procedure2144
Front Blower Motor Component Inspection2149
COMPONENT INSPECTION2149
Front Blower Motor Relay2149
Front Blower Motor2150
Front Blower Switch2150
Front Blower Motor Resistor2150
MAGNET CLUTCH2152
System Description2152
SYSTEM DESCRIPTION2152
Low Temperature Protection Control2152
Magnet Clutch Component Function Check2152
INSPECTION FLOW2152
Magnet Clutch Diagnosis Procedure2152
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH2152
INTAKE SENSOR2157
System Description2157
COMPONENT DESCRIPTION2157
Intake Sensor2157
Intake Sensor Diagnosis Procedure2157
DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR2157
Intake Sensor Component Inspection2158
COMPONENT INSPECTION2158
Intake Sensor2158
POWER SUPPLY AND GROUND CIRCUIT FOR CONTROLLER2159
Component Description2159
COMPONENT DESCRIPTION2159
Front Air Control2159
Potentio Temperature Control (PTC)2159
Front Air Control Component Function Check2159
INSPECTION FLOW2159
Front Air Control Power and Ground Diagnosis Procedure2159
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM2159
ECU DIAGNOSIS INFORMATION2161
MANUAL A/C IDENTIFICATION TABLE2161
Application Table2161
AIR CONDITIONER CONTROL2162
Front Air Control Terminals Reference Values2162
FRONT AIR CONTROL HARNESS CONNECTOR TERMINAL LAYOUT2162
TERMINALS AND REFERENCE VALUES FOR FRONT AIR CONTROL 2162
WIRING DIAGRAM2164
AIR CONDITIONER CONTROL2164
Wiring Diagram – Without VBC2164
SYMPTOM DIAGNOSIS2171
MANUAL A/C IDENTIFICATION TABLE2171
Application Table2171
AIR CONDITIONER CONTROL2172
Symptom Matrix Chart2172
SYMPTOM TABLE2172
INSUFFICIENT COOLING2173
Component Function Check2173
INSPECTION FLOW2173
Diagnostic Work Flow2174
Performance Chart2176
TEST CONDITION2176
Testing must be performed as follows:2176
TEST READING2177
Recirculating-to-discharge Air Temperature Table2177
Trouble Diagnoses for Abnormal Pressure2177
Both High- and Low-pressure Sides are Too High2178
High-pressure Side is Too High and Low-pressure Side is Too Low2178
High-pressure Side is Too Low and Low-pressure Side is Too High2178
Both High- and Low-pressure Sides are Too Low2179
Low-pressure Side Sometimes Becomes Negative2179
Low-pressure Side Becomes Negative2179
INSUFFICIENT HEATING2181
Component Function Check2181
INSPECTION FLOW2181
NOISE2183
Component Function Check2183
INSPECTION FLOW2183
PRECAUTION2185
PRECAUTIONS2185
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2185
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2185
Working with HFC-134a (R-134a)2185
CONTAMINATED REFRIGERANT2185
Precaution for Service Equipment2186
MANIFOLD GAUGE SET2186
SERVICE HOSES2186
SERVICE COUPLERS2186
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
HRN2187
QUICK REFERENCE INDEX 0
Table of Contents2187
PRECAUTION2188
PRECAUTIONS2188
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2188
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2188
WIRING DIAGRAM2189
HORN2189
Wiring Diagram2189
REMOVAL AND INSTALLATION2191
HORN2191
Removal and Installation2191
REMOVAL2191
INSTALLATION2191
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
INL2192
QUICK REFERENCE INDEX 0
Table of Contents2192
BASIC INSPECTION2194
DIAGNOSIS AND REPAIR WORKFLOW2194
Work Flow2194
OVERALL SEQUENCE2194
DETAILED FLOW2195
SYSTEM DESCRIPTION2197
INTERIOR ROOM LAMP CONTROL SYSTEM2197
System Diagram2197
System Description2197
OUTLINE2197
ROOM LAMP TIMER OPERATION2197
INTERIOR LAMP BATTERY SAVER CONTROL2197
Component Parts Location2198
Component Description2199
ILLUMINATION CONTROL SYSTEM2200
System Diagram2200
System Description2200
BATTERY SAVER CONTROL2200
Component Parts Location2201
Component Description2201
DIAGNOSIS SYSTEM (BCM)2202
COMMON ITEM2202
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2202
APPLICATION ITEM2202
SYSTEM APPLICATION2202
INT LAMP2202
INT LAMP : CONSULT Function (BCM – INT LAMP)2203
DATA MONITOR2203
ACTIVE TEST2203
WORK SUPPORT2203
BATTERY SAVER2203
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER)2204
DATA MONITOR2204
ACTIVE TEST2204
WORK SUPPORT2204
DTC/CIRCUIT DIAGNOSIS2205
POWER SUPPLY AND GROUND CIRCUIT2205
BCM2205
BCM : Diagnosis Procedure2205
BATTERY SAVER OUTPUT/POWER SUPPLY CIRCUIT2207
Description2207
Component Function Check2207
Diagnosis Procedure2207
INTERIOR ROOM LAMP CONTROL CIRCUIT2209
Description2209
Component Function Check2209
Diagnosis Procedure2209
CARGO LAMP CONTROL CIRCUIT2211
Description2211
Component Function Check2211
Diagnosis Procedure2211
IGNITION KEYHOLE ILLUMINATION CONTROL CIRCUIT2213
Description2213
Component Function Check2213
Diagnosis Procedure2213
ECU DIAGNOSIS INFORMATION2215
BCM (BODY CONTROL MODULE)2215
Reference Value2215
VALUES ON THE DIAGNOSIS TOOL2215
Terminal Layout2218
Physical Values2218
Fail Safe2223
Fail-safe index2223
DTC Inspection Priority Chart2223
DTC Index2224
WIRING DIAGRAM2226
INTERIOR ROOM LAMP2226
Wiring Diagram2226
ILLUMINATION2237
Wiring Diagram2237
SYMPTOM DIAGNOSIS2246
INTERIOR LIGHTING SYSTEM SYMPTOMS2246
Symptom Table2246
PRECAUTION2247
PRECAUTIONS2247
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2247
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2247
Precaution for Work2247
PREPARATION2248
PREPARATION2248
Special Service Tool2248
Commercial Service Tools2248
REMOVAL AND INSTALLATION2249
INTERIOR ROOM LAMP2249
Removal and Installation2249
FRONT ROOM/MAP LAMP ASSEMBLY (IF EQUIPPED)2249
Removal2249
Installation2249
Bulb Replacement2249
ROOM LAMP 2ND ROW (IF EQUIPPED)2249
Removal2249
Installation2250
Bulb Replacement2250
VANITY LAMP (IF EQUIPPED)2250
Removal2250
Installation2250
Bulb Replacement2250
ILLUMINATION2251
Removal and Installation2251
ILLUMINATION CONTROL SWITCH2251
Removal2251
Installation2251
CARGO LAMP 2251
Removal2251
Installation2251
Bulb Replacement2251
A/T FINISHER LAMP2252
Removal2252
Installation2252
Bulb Replacement2252
IGNITION KEYHOLE ILLUMINATION LAMP2252
Removal2252
Installation2252
Bulb Replacement2252
SERVICE DATA AND SPECIFICATIONS (SDS)2254
BULB SPECIFICATIONS2254
Interior Lamp/Illumination2254
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
INT2255
QUICK REFERENCE INDEX 0
Table of Contents2255
PRECAUTION2256
PRECAUTIONS2256
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2256
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2256
PRECAUTION FOR WORK2256
PREPARATION2257
PREPARATION2257
Special Service Tool2257
Commercial Service Tool2257
CLIP LIST2258
Descriptions for Clips2258
SYMPTOM DIAGNOSIS2262
SQUEAK AND RATTLE TROUBLE DIAGNOSES2262
Work Flow2262
CUSTOMER INTERVIEW2262
DUPLICATE THE NOISE AND TEST DRIVE2262
CHECK RELATED SERVICE BULLETINS2263
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2263
REPAIR THE CAUSE 2263
CONFIRM THE REPAIR2264
Generic Squeak and Rattle Troubleshooting2264
INSTRUMENT PANEL2264
CENTER CONSOLE2264
DOORS2264
TRUNK2264
SUNROOF/HEADLINING2265
OVERHEAD CONSOLE (FRONT AND REAR)2265
SEATS2265
UNDERHOOD2265
Diagnostic Worksheet2266
REMOVAL AND INSTALLATION2268
DOOR FINISHER2268
Removal and Installation2268
FRONT DOOR2268
Removal2268
Installation2269
REAR DOOR2269
Removal2269
Installation2270
BODY SIDE TRIM2271
Component2271
Removal and Installation2272
LOWER DASH SIDE FINISHER2272
Removal2272
Installation2272
CENTER PILLAR LOWER FINISHER2272
Removal2272
Installation2272
CENTER PILLAR UPPER FINISHER2272
Removal2272
Installation2272
FRONT PILLAR LOWER FINISHER2272
Removal2272
Installation2272
FRONT PILLAR UPPER FINISHER2272
Removal2272
Installation2272
KICK PLATES2272
Removal2272
Installation2272
FLOOR TRIM2273
Removal and Installation2273
FRONT CARPET2273
Removal2273
Installation2273
REAR CARPET2273
Removal2273
Installation2274
HEADLINING2275
Removal and Installation2275
REMOVAL2275
INSTALLATION2276
LUGGAGE FLOOR TRIM2277
Component2277
Removal and Installation2278
REMOVAL2278
INSTALLATION2279
BACK DOOR TRIM2280
Removal and Installation2280
REMOVAL2280
INSTALLATION2280
IP2281
QUICK REFERENCE INDEX 0
Table of Contents2281
PRECAUTION2282
PRECAUTIONS2282
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2282
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2282
Precaution for Work2282
PREPARATION2283
PREPARATION2283
Special Service Tool2283
Commercial Service Tools2283
SYMPTOM DIAGNOSIS2284
SQUEAK AND RATTLE TROUBLE DIAGNOSES2284
Work Flow2284
CUSTOMER INTERVIEW2284
DUPLICATE THE NOISE AND TEST DRIVE2284
CHECK RELATED SERVICE BULLETINS2285
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2285
REPAIR THE CAUSE 2285
CONFIRM THE REPAIR2286
Generic Squeak and Rattle Troubleshooting2286
INSTRUMENT PANEL2286
CENTER CONSOLE2286
DOORS2286
TRUNK2286
SUNROOF/HEADLINING2287
OVERHEAD CONSOLE (FRONT AND REAR)2287
SEATS2287
UNDERHOOD2287
Diagnostic Worksheet2288
REMOVAL AND INSTALLATION2290
INSTRUMENT PANEL ASSEMBLY2290
Exploded View2290
Removal and Installation2291
REMOVAL2291
INSTALLATION2291
STEERING COLUMN COVERS2292
Removal and Installation2292
REMOVAL2292
INSTALLATION2292
CLUSTER LID A2293
Removal and Installation2293
REMOVAL2293
INSTALLATION2293
INSTRUMENT LOWER PANEL LH2294
Removal and Installation2294
REMOVAL2294
INSTALLATION2294
CLUSTER LID C2295
Removal and Installation2295
TYPE 1 2295
Removal2295
Installation2295
TYPE 2 2296
Removal2296
Installation2296
CLUSTER LID D2297
Removal and Installation2297
TYPE 12297
Removal2297
Installation2297
TYPE 22297
Removal2297
Installation2298
UPPER GLOVE BOX2299
Removal and Installation2299
REMOVAL2299
INSTALLATION2299
INSTRUMENT LOWER PANEL RH AND GLOVE BOX2300
Removal and Installation2300
REMOVAL2300
INSTALLATION2300
A/T FINISHER2301
Removal and Installation2301
REMOVAL2301
INSTALLATION2301
M/T FINISHER2302
Removal and Installation2302
REMOVAL2302
INSTALLATION2302
CENTER CONSOLE2303
Removal and Installation2303
CENTER CONSOLE2303
Removal2303
Installation2303
UNIT DISASSEMBLY AND ASSEMBLY2304
INSTRUMENT LOWER PANEL RH AND GLOVE BOX2304
Exploded View2304
Disassembly and Assembly2304
INSTRUMENT LOWER PANEL RH AND GLOVE BOX2304
Disassembly2304
Assembly2304
UPPER GLOVE BOX2304
Disassembly2304
Assembly2305
CENTER CONSOLE ASSEMBLY 2306
Exploded View2306
Disassembly and Assembly2306
DISASSEMBLY2306
ASSEMBLY2306
LAN2308
QUICK REFERENCE INDEX 0
Table of Contents2308
CAN FUNDAMENTAL2310
PRECAUTION2310
PRECAUTIONS2310
Precaution for Trouble Diagnosis2310
Precaution for Harness Repair2310
SYSTEM DESCRIPTION2311
CAN COMMUNICATION SYSTEM2311
System Description2311
System Diagram2311
CAN Communication Control Circuit2312
DIAG ON CAN2313
Description2313
System Diagram2313
TROUBLE DIAGNOSIS2314
Condition of Error Detection2314
CAN COMMUNICATION SYSTEM ERROR2314
WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL2314
Symptom When Error Occurs in CAN Communication System2314
ERROR EXAMPLE2314
Example: TCM branch line open circuit2314
Example: Data link connector branch line open circuit2315
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit2316
Example: CAN-H, CAN-L Harness Short Circuit2316
Self-Diagnosis2317
CAN Diagnostic Support Monitor2317
MONITOR ITEM (CONSULT)2317
Without PAST2318
With PAST2318
MONITOR ITEM (ON-BOARD DIAGNOSIS)2318
BASIC INSPECTION2320
DIAGNOSIS AND REPAIR WORKFLOW2320
Information Needed for Trouble Diagnosis2320
How to Use CAN Communication Signal Chart2320
Trouble Diagnosis Flow Chart2321
Trouble Diagnosis Procedure2321
INTERVIEW WITH CUSTOMER2321
INSPECTION OF VEHICLE CONDITION2322
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART)2322
CAN System Type Specification Chart (Style A)2322
CAN System Type Specification Chart (Style B)2323
CREATE INTERVIEW SHEET2324
Interview Sheet (Example)2325
COLLECT DATA2325
Collect CONSULT Data2325
Create On-board Diagnosis Copy Sheet2326
CREATE DIAGNOSIS SHEET2327
Print Diagnosis Sheet2327
Check Collected Data2327
DETECT THE ROOT CAUSE2328
Present Error – Open Circuit -2328
Present Error – Short Circuit -2334
Past Error – Open Circuit -2335
Past Error – Short Circuit -2341
CAN2343
HOW TO USE THIS MANUAL2343
HOW TO USE THIS SECTION2343
Caution2343
Abbreviation List2343
PRECAUTION2344
PRECAUTIONS2344
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2344
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2344
Precautions for Trouble Diagnosis2344
Precautions for Harness Repair2344
BASIC INSPECTION2346
DIAGNOSIS AND REPAIR WORKFLOW2346
Interview Sheet2346
Diagnosis Sheet (CAN Type 1)2347
Diagnosis Sheet (CAN Type 2)2348
Diagnosis Sheet (CAN Type 3)2349
Diagnosis Sheet (CAN Type 4)2350
Diagnosis Sheet (CAN Type 5)2351
SYSTEM DESCRIPTION2352
CAN COMMUNICATION SYSTEM2352
CAN System Specification Chart2352
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION2352
CAN Communication Signal Chart2352
TROUBLE DIAGNOSIS2355
CAN Diagnostic Support Monitor2355
MONITOR ITEM LIST (CONSULT)2355
ECM2355
TCM2355
Transfer Control Unit2355
Air Bag Diagnosis Sensor Unit2356
BCM2356
Differential Lock Control Unit2356
Combination Meter2357
ABS Actuator and Electric Unit (Control Unit)2357
IPDM E/R2357
DTC Index2358
WIRING DIAGRAM2359
CAN SYSTEM2359
Wiring Diagram2359
DTC/CIRCUIT DIAGNOSIS2364
CAN COMMUNICATION SYSTEM2364
Component Parts Location2364
MALFUNCTION AREA CHART2365
Main Line2365
Branch Line2365
Short Circuit2365
MAIN LINE BETWEEN TCM AND DLC CIRCUIT2366
Diagnosis Procedure2366
MAIN LINE BETWEEN DLC AND ABS CIRCUIT2368
Diagnosis Procedure2368
ECM BRANCH LINE CIRCUIT2369
Diagnosis Procedure2369
TCM BRANCH LINE CIRCUIT2370
Diagnosis Procedure2370
4WD BRANCH LINE CIRCUIT2371
Diagnosis Procedure2371
A-BAG BRANCH LINE CIRCUIT2372
Diagnosis Procedure2372
BCM BRANCH LINE CIRCUIT2373
Diagnosis Procedure2373
DIFF BRANCH LINE CIRCUIT2374
Diagnosis Procedure2374
DLC BRANCH LINE CIRCUIT2375
Diagnosis Procedure2375
M&A BRANCH LINE CIRCUIT2376
Diagnosis Procedure2376
STRG BRANCH LINE CIRCUIT2377
Diagnosis Procedure2377
ABS BRANCH LINE CIRCUIT2378
Diagnosis Procedure2378
IPDM-E BRANCH LINE CIRCUIT2379
Diagnosis Procedure2379
CAN COMMUNICATION CIRCUIT2380
Diagnosis Procedure2380
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
LU2382
QUICK REFERENCE INDEX 0
Table of Contents2382
VQ40DE2383
PRECAUTION2383
PRECAUTIONS2383
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2383
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2383
Precaution for Liquid Gasket2383
REMOVAL OF LIQUID GASKET 2383
LIQUID GASKET APPLICATION PROCEDURE2383
PREPARATION2385
PREPARATION2385
Special Service Tool2385
Commercial Service Tool2385
SYSTEM DESCRIPTION2387
LUBRICATION SYSTEM2387
Lubrication Circuit2387
System Chart2387
PERIODIC MAINTENANCE2388
ENGINE OIL2388
Inspection2388
OIL LEVEL2388
OIL APPEARANCE2388
OIL LEAKAGE2388
OIL PRESSURE CHECK2388
Changing Engine Oil2389
OIL FILTER2391
Removal and Installation2391
REMOVAL2391
INSTALLATION2391
INSPECTION AFTER INSTALLATION2391
REMOVAL AND INSTALLATION2392
OIL COOLER2392
Exploded View2392
Removal and Installation2392
REMOVAL2392
INSPECTION AFTER REMOVAL2393
Oil Cooler2393
Relief Valve2393
INSTALLATION2393
INSPECTION AFTER INSTALLATION2393
OIL PUMP2395
Exploded View2395
Removal and Installation2395
REMOVAL2395
INSTALLATION2395
INSPECTION AFTER INSTALLATION2395
UNIT DISASSEMBLY AND ASSEMBLY2397
OIL PUMP2397
Disassembly and Assembly2397
DISASSEMBLY2397
INSPECTION AFTER DISASSEMBLY 2397
Clearance of Oil Pump Parts2397
Regulator Valve Clearance2398
ASSEMBLY2398
SERVICE DATA AND SPECIFICATIONS (SDS)2399
SERVICE DATA AND SPECIFICATIONS (SDS)2399
Standard and Limit2399
OIL PRESSURE2399
OIL PUMP2399
REGULATOR VALVE2399
ENGINE OIL CAPACITY (APPROXIMATE)2399
MA2400
QUICK REFERENCE INDEX 0
Table of Contents2400
PRECAUTION2402
PRECAUTIONS2402
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2402
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2402
PREPARATION2403
PREPARATION2403
Special Service Tool2403
Commercial Service Tool2403
PERIODIC MAINTENANCE2404
GENERAL MAINTENANCE2404
General Maintenance2404
PERIODIC MAINTENANCE2407
Introduction of Periodic Maintenance2407
Schedule 12407
EMISSION CONTROL SYSTEM MAINTENANCE2407
CHASSIS AND BODY MAINTENANCE2408
Schedule 22409
EMISSION CONTROL SYSTEM MAINTENANCE2409
CHASSIS AND BODY MAINTENANCE2410
RECOMMENDED FLUIDS AND LUBRICANTS2412
Fluids and Lubricants2412
SAE Viscosity Number2413
Engine Coolant Mixture Ratio2413
ENGINE MAINTENANCE2414
DRIVE BELT2414
DRIVE BELT : Exploded View2414
DRIVE BELT : Checking Drive Belts2414
DRIVE BELT : Adjustment2414
ENGINE COOLANT2414
ENGINE COOLANT : System Inspection2414
CHECKING RESERVOIR LEVEL2415
ENGINE COOLANT : Changing Engine Coolant2415
DRAINING ENGINE COOLANT2415
REFILLING ENGINE COOLANT2416
FUEL LINES2417
FUEL LINES : Checking Fuel Line2417
FUEL FILTER2417
FUEL FILTER : Changing Fuel Filter2417
AIR CLEANER FILTER2417
AIR CLEANER FILTER : Exploded View2418
AIR CLEANER FILTER : Removal and Installation2418
REMOVAL2418
INSTALLATION2418
ENGINE OIL2418
ENGINE OIL : Inspection2418
OIL LEVEL2418
ENGINE OIL : Changing Engine Oil2418
OIL FILTER2419
OIL FILTER : Removal and Installation2419
REMOVAL2419
INSTALLATION2419
INSPECTION AFTER INSTALLATION2420
SPARK PLUG2420
SPARK PLUG : Exploded View2420
SPARK PLUG : Removal and Installation2421
REMOVAL2421
INSPECTION AFTER REMOVAL2421
INSTALLATION2421
EVAP VAPOR LINES2421
EVAP VAPOR LINES : Checking EVAP Vapor Line2422
CHASSIS AND BODY MAINTENANCE2423
IN-CABIN MICROFILTER2423
IN-CABIN MICROFILTER : Removal and Installation2423
REPLACEMENT PROCEDURE2423
EXHAUST SYSTEM2423
EXHAUST SYSTEM : Checking the Exhaust System2424
A/T FLUID2424
A/T FLUID : Checking the A/T Fluid (ATF)2424
A/T FLUID : Changing the A/T Fluid (ATF)2426
M/T OIL2427
M/T OIL : Checking Manual Transmission Fluid (MT)2427
OIL LEAKAGE AND OIL LEVEL2427
M/T OIL : Changing Manual Transmission Fluid (MT)2427
DRAINING2427
FILLING2427
TRANSFER FLUID2427
TRANSFER FLUID : Checking Transfer Fluid (TX15B)2427
FLUID LEAKAGE AND FLUID LEVEL2427
TRANSFER FLUID : Changing Transfer Fluid (TX15B)2428
DRAINING2428
FILLING2428
PROPELLER SHAFT2428
PROPELLER SHAFT : Checking Propeller Shaft2428
DIFFERENTIAL GEAR OIL2428
DIFFERENTIAL GEAR OIL : Checking Front Final Drive Oil (R180A)2429
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL2429
DIFFERENTIAL GEAR OIL : Changing Front Final Drive Oil (R180A)2429
DRAINING2429
FILLING2429
DIFFERENTIAL GEAR OIL : Checking Rear Final Drive Oil (C200)2429
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL2429
DIFFERENTIAL GEAR OIL : Changing Rear Final Drive Oil (C200)2430
DRAINING2430
FILLING2430
DIFFERENTIAL GEAR OIL : Checking Rear Final Drive Oil (M226)2430
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL2430
DIFFERENTIAL GEAR OIL : Changing Rear Final Drive Oil (M226)2431
DRAINING2431
FILLING2431
WHEELS2431
WHEELS : Adjustment2431
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)2431
Preparation Before Adjustment2431
Wheel Balance Adjustment2431
TIRE ROTATION2432
BRAKE FLUID LEVEL AND LEAKS2433
BRAKE FLUID LEVEL AND LEAKS : Checking Brake Fluid Level and Leaks2433
BRAKE LINES AND CABLES2433
BRAKE LINES AND CABLES : Checking Brake Line and Cables2433
DISC BRAKE2433
DISC BRAKE : Checking Disc Brake2433
ROTOR2433
CALIPER2434
PAD2434
STEERING GEAR AND LINKAGE2434
STEERING GEAR AND LINKAGE : Checking Steering Gear and Linkage2434
STEERING GEAR2434
STEERING LINKAGE2434
POWER STEERING FLUID AND LINES2434
POWER STEERING FLUID AND LINES : Checking Power Steering Fluid and Line2435
CHECKING FLUID LEVEL2435
CHECKING LINES2435
AXLE AND SUSPENSION PARTS2435
AXLE AND SUSPENSION PARTS : Checking Axle and Suspension Parts2435
FRONT AND REAR AXLE AND SUSPENSION PARTS2435
FRONT DRIVE SHAFT2435
LOCKS, HINGES AND HOOD LATCH2436
LOCKS, HINGES AND HOOD LATCH : Lubricating Locks, Hinges and Hood Latches2437
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS2437
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters2437
MIR2439
QUICK REFERENCE INDEX 0
Table of Contents2439
WIRING DIAGRAM2440
DOOR MIRROR2440
Wiring Diagram – With Heated Mirrors2440
Wiring Diagram – Without Heated Mirrors2443
INSIDE MIRROR2446
Wiring Diagram2446
PRECAUTION2448
PRECAUTIONS2448
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2448
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2448
Precaution for Work2448
PREPARATION2449
PREPARATION2449
Special Service Tool2449
Commercial Service Tool2449
UNIT REMOVAL AND INSTALLATION2450
INSIDE MIRROR2450
Removal2450
Installation2450
DOOR MIRROR2451
Door Mirror Assembly2451
EXPLODED VIEW2451
MANUAL MIRROR2451
Removal2451
Installation2451
POWER MIRROR2451
Removal2451
Installation2451
Door Mirror Glass2452
REMOVAL 2452
INSTALLATION2452
UNIT DISASSEMBLY AND ASSEMBLY2453
DOOR MIRROR2453
Mirror Actuator2453
DISASSEMBLY AND ASSEMBLY2453
Disassembly2453
Assembly2453
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
MWI2454
QUICK REFERENCE INDEX 0
Table of Contents2454
BASIC INSPECTION2457
DIAGNOSIS AND REPAIR WORKFLOW2457
Work Flow2457
DETAILED FLOW2457
SYSTEM DESCRIPTION2458
METER SYSTEM2458
METER SYSTEM2458
METER SYSTEM : System Diagram2458
METER SYSTEM : System Description2458
COMBINATION METER2458
METER SYSTEM : Arrangement of Combination Meter2459
METER SYSTEM : Component Parts Location2460
METER SYSTEM : Component Description2460
SPEEDOMETER2461
SPEEDOMETER : System Diagram2461
SPEEDOMETER : System Description2461
SPEEDOMETER : Component Parts Location2461
SPEEDOMETER : Component Description2462
TACHOMETER2462
TACHOMETER : System Diagram2462
TACHOMETER : System Description2462
TACHOMETER : Component Parts Location2463
TACHOMETER : Component Description2463
ENGINE COOLANT TEMPERATURE GAUGE2463
ENGINE COOLANT TEMPERATURE GAUGE : System Diagram2463
ENGINE COOLANT TEMPERATURE GAUGE : System Description2464
ENGINE COOLANT TEMPERATURE GAUGE : Component Parts Location2464
ENGINE COOLANT TEMPERATURE GAUGE : Component Description2464
FUEL GAUGE2464
FUEL GAUGE : System Diagram2465
FUEL GAUGE : System Description2465
FUEL GAUGE : Component Parts Location2465
FUEL GAUGE : Component Description2466
ENGINE OIL PRESSURE GAUGE2466
ENGINE OIL PRESSURE GAUGE : System Diagram2466
ENGINE OIL PRESSURE GAUGE : System Description2466
ENGINE OIL PRESSURE GAUGE : Component Parts Location2466
ENGINE OIL PRESSURE GAUGE : Component Description2467
VOLTAGE GAUGE2467
VOLTAGE GAUGE : System Diagram2467
VOLTAGE GAUGE : System Description2467
VOLTAGE GAUGE : Component Parts Location2468
VOLTAGE GAUGE : Component Description2468
ODO/TRIP METER2468
ODO/TRIP METER : System Diagram2468
ODO/TRIP METER : System Description2469
LOOSE FUEL CAP WARNING2469
CHECK TIRE PRESSURE WARNING2469
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER2469
ODO/TRIP METER : Component Parts Location2469
ODO/TRIP METER : Component Description2470
SHIFT POSITION INDICATOR2470
SHIFT POSITION INDICATOR : System Diagram2470
SHIFT POSITION INDICATOR : System Description2470
SHIFT POSITION INDICATOR : Component Parts Location2470
SHIFT POSITION INDICATOR : Component Description2471
WARNING LAMPS/INDICATOR LAMPS2471
WARNING LAMPS/INDICATOR LAMPS : System Diagram2471
WARNING LAMPS/INDICATOR LAMPS : System Description2471
OIL PRESSURE WARNING LAMP2471
WARNING LAMPS/INDICATOR LAMPS : Component Parts Location2472
WARNING LAMPS/INDICATOR LAMPS : Component Description2472
TRIP COMPUTER2472
TRIP COMPUTER : System Diagram2473
TRIP COMPUTER : System Description2473
FUNCTION2473
DTE (DISTANCE TO EMPTY) INDICATION2473
TRIP DISTANCE2473
TRIP TIME2473
AVERAGE FUEL CONSUMPTION2473
AVERAGE VEHICLE SPEED2473
HOW TO CHANGE/RESET INDICATION2473
TRIP COMPUTER : Component Parts Location2474
TRIP COMPUTER : Component Description2474
COMPASS2475
Description2475
DESCRIPTION2475
ZONE VARIATION SETTING PROCEDURE2475
CALIBRATION PROCEDURE2475
DIAGNOSIS SYSTEM (METER)2477
Diagnosis Description2477
SELF-DIAGNOSIS MODE2477
OPERATION PROCEDURE2477
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS2477
CONSULT Function (METER/M&A)2478
SELF-DIAG RESULTS2479
Display Item List2479
DATA MONITOR2479
Display Item List2479
DTC/CIRCUIT DIAGNOSIS2481
DTC U1000 CAN COMMUNICATION2481
DTC Logic2481
DTC DETECTION LOGIC2481
Diagnosis Procedure2481
DTC B2205 VEHICLE SPEED CIRCUIT2482
Description2482
DTC Logic2482
Diagnosis Procedure2482
POWER SUPPLY AND GROUND CIRCUIT2483
COMBINATION METER2483
COMBINATION METER : Diagnosis Procedure2483
BCM (BODY CONTROL MODULE)2483
BCM (BODY CONTROL MODULE) : Diagnosis Procedure2484
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2484
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) : Diagnosis Procedure2485
FUEL LEVEL SENSOR SIGNAL CIRCUIT2486
Description2486
Component Function Check2486
Diagnosis Procedure2486
Component Inspection2487
OIL PRESSURE SWITCH SIGNAL CIRCUIT2489
Description2489
Component Function Check2489
Diagnosis Procedure2489
Component Inspection2489
ECU DIAGNOSIS INFORMATION2490
COMBINATION METER2490
Reference Value2490
TERMINAL LAYOUT2490
PHYSICAL VALUES2490
Fail Safe2491
DTC Index2492
BCM (BODY CONTROL MODULE)2493
Reference Value2493
VALUES ON THE DIAGNOSIS TOOL2493
Terminal Layout2496
Physical Values2496
Fail Safe2501
Fail-safe index2501
DTC Inspection Priority Chart2501
DTC Index2502
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2504
Reference Value2504
VALUES ON THE DIAGNOSIS TOOL2504
Terminal Layout2505
Physical Values2505
PHYSICAL VALUES2505
Fail Safe2509
CAN COMMUNICATION CONTROL2509
If No CAN Communication Is Available With ECM2509
If No CAN Communication Is Available With BCM2509
IGNITION RELAY MALFUNCTION DETECTION FUNCTION2509
FRONT WIPER CONTROL2509
STARTER MOTOR PROTECTION FUNCTION2509
DTC Index2510
WIRING DIAGRAM2511
COMPASS2511
Wiring Diagram2511
METER2513
Wiring Diagram2513
SYMPTOM DIAGNOSIS2529
THE FUEL GAUGE POINTER DOES NOT MOVE2529
Description2529
Diagnosis Procedure2529
THE FUEL GAUGE POINTER DOES NOT MOVE TO “F” WHEN REFUELING2530
Description2530
Diagnosis Procedure2530
THE OIL PRESSURE WARNING LAMP DOES NOT TURN ON2531
Description2531
Diagnosis Procedure2531
THE OIL PRESSURE WARNING LAMP DOES NOT TURN OFF2532
Description2532
Diagnosis Procedure2532
NORMAL OPERATING CONDITION2533
COMPASS2533
COMPASS : Description2533
COMPASS2533
PRECAUTION2534
PRECAUTIONS2534
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2534
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2534
PREPARATION2535
PREPARATION2535
Commercial Service Tools2535
REMOVAL AND INSTALLATION2536
COMBINATION METER2536
Removal and Installation2536
REMOVAL2536
INSTALLATION2536
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
PB2537
QUICK REFERENCE INDEX 0
Table of Contents2537
PRECAUTION2538
PRECAUTIONS2538
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2538
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2538
PREPARATION2539
PREPARATION2539
Commercial Service Tool2539
REMOVAL AND INSTALLATION2540
PARKING BRAKE SYSTEM2540
On-Vehicle Service2540
LEVER STROKE2540
INSPECTION2540
ADJUSTMENT2540
UNIT REMOVAL AND INSTALLATION2541
PARKING BRAKE CONTROL2541
Component2541
Removal and Installation2542
REMOVAL2542
INSTALLATION2542
PARKING BRAKE SHOE2543
Component2543
Removal and Installation2543
REMOVAL2543
INSPECTION AFTER REMOVAL2544
Lining Thickness Inspection2544
Drum Inner Diameter Inspection2544
Other Inspections2544
INSTALLATION2544
SERVICE DATA AND SPECIFICATIONS (SDS)2546
SERVICE DATA AND SPECIFICATIONS (SDS)2546
Parking Drum Brake2546
Parking Brake Control2546
PCS2547
QUICK REFERENCE INDEX 0
Table of Contents2547
IPDM E/R2548
SYSTEM DESCRIPTION2548
RELAY CONTROL SYSTEM2548
System Diagram2548
System Description2549
Component Parts Location2550
POWER CONTROL SYSTEM2551
System Diagram2551
System Description2551
COOLING FAN CONTROL2551
SIGNAL BUFFER SYSTEM2552
System Diagram2552
System Description2552
POWER CONSUMPTION CONTROL SYSTEM2553
System Diagram2553
System Description2553
OUTLINE2553
SLEEP MODE ACTIVATION2553
WAKE-UP OPERATION2553
Component Parts Location2554
DIAGNOSIS SYSTEM (IPDM E/R)2555
Diagnosis Description2555
AUTO ACTIVE TEST2555
Description2555
Operation Procedure2555
Inspection in Auto Active Test Mode2555
Concept of auto active test2556
Diagnosis chart in auto active test mode2556
CONSULT Function (IPDM E/R)2557
APPLICATION ITEM2557
SELF DIAGNOSTIC RESULT2557
DATA MONITOR2557
ACTIVE TEST2558
DTC/CIRCUIT DIAGNOSIS2559
U1000 CAN COMM CIRCUIT2559
Description2559
DTC Logic2559
DTC DETECTION LOGIC2559
DTC CONFIRMATION PROCEDURE2559
Diagnosis Procedure2559
POWER SUPPLY AND GROUND CIRCUIT2560
Diagnosis Procedure2560
ECU DIAGNOSIS INFORMATION2561
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2561
Reference Value2561
VALUES ON THE DIAGNOSIS TOOL2561
Terminal Layout2562
Physical Values2563
PHYSICAL VALUES2563
Fail Safe2566
CAN COMMUNICATION CONTROL2566
If No CAN Communication Is Available With ECM2566
If No CAN Communication Is Available With BCM2566
IGNITION RELAY MALFUNCTION DETECTION FUNCTION2566
FRONT WIPER CONTROL2566
STARTER MOTOR PROTECTION FUNCTION2566
DTC Index2567
WIRING DIAGRAM2568
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2568
Wiring Diagram2568
PRECAUTION2572
PRECAUTIONS2572
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2572
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2572
REMOVAL AND INSTALLATION2573
BCM (BODY CONTROL MODULE)2573
Removal and Installation2573
UNIT REMOVAL AND INSTALLATION2574
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2574
Removal and Installation of IPDM E/R2574
REMOVAL2574
INSTALLATION2574
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
PG2575
QUICK REFERENCE INDEX 0
Table of Contents2575
PRECAUTION2576
PRECAUTIONS2576
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2576
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2576
Precaution for Power Generation Variable Voltage Control System2576
PREPARATION2577
PREPARATION2577
Special Service Tool2577
Commercial Service Tool2577
BASIC INSPECTION2578
BATTERY2578
How to Handle Battery2578
METHODS OF PREVENTING OVER-DISCHARGE2578
Work Flow2578
BATTERY DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI2578
BATTERY DIAGNOSIS WITHOUT EXP-800 NI OR GR8-1200 NI2578
Checking Electrolyte Level2578
Specific Gravity Check2579
Charging The Battery2580
INSPECTION AND ADJUSTMENT2581
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL2581
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Special Repair Requirement2581
DTC/CIRCUIT DIAGNOSIS2582
POWER SUPPLY ROUTING CIRCUIT2582
Wiring Diagram-Battery Power Supply2582
Wiring Diagram-Accessory Power Supply2591
Wiring Diagram-Ignition Power Supply2594
Fuse2600
Fusible Link2600
Circuit Breaker (Built Into BCM)2600
GROUND CIRCUIT2601
Ground Distribution2601
Main Harness2601
Engine Room Harness2604
Engine Control Harness2607
Body Harness2608
Body No 2 Harness2609
Back Door No 2 and Back Door Harness2610
HARNESS2611
Harness Layout2611
HOW TO READ HARNESS LAYOUT 2611
OUTLINE 2612
MAIN HARNESS2613
ENGINE ROOM HARNESS (RH VIEW)2615
ENGINE ROOM HARNESS (PASSENGER COMPARTMENT)2617
ENGINE ROOM HARNESS (LH VIEW)2619
ENGINE CONTROL HARNESS2620
CHASSIS HARNESS2622
BODY HARNESS2623
BODY NO 2 HARNESS2625
ROOM LAMP HARNESS2627
FRONT DOOR LH HARNESS2628
FRONT DOOR RH HARNESS2629
REAR DOOR LH HARNESS2630
REAR DOOR RH HARNESS2631
BACK DOOR HARNESS2632
ELECTRICAL UNITS LOCATION2634
Electrical Units Location2634
ENGINE COMPARTMENT2634
PASSENGER COMPARTMENT2635
HARNESS CONNECTOR2637
Description2637
HARNESS CONNECTOR (TAB-LOCKING TYPE)2637
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)2637
HARNESS CONNECTOR (LEVER LOCKING TYPE)2638
HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE)2639
STANDARDIZED RELAY2640
Description2640
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS2640
TYPE OF STANDARDIZED RELAYS2640
FUSE BLOCK-JUNCTION BOX (J/B)2642
Terminal Arrangement2642
FUSE AND FUSIBLE LINK BOX2643
Terminal Arrangement2643
FUSE AND RELAY BOX2644
Terminal Arrangement2644
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2645
IPDM E/R Terminal Arrangement2645
REMOVAL AND INSTALLATION2646
BATTERY2646
Removal and Installation2646
REMOVAL2646
INSTALLATION2646
SERVICE DATA AND SPECIFICATIONS (SDS)2647
BATTERY2647
Battery2647
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
PWC2648
QUICK REFERENCE INDEX 0
Table of Contents2648
BASIC INSPECTION2650
DIAGNOSIS AND REPAIR WORKFLOW2650
Work Flow2650
DETAILED FLOW2650
SYSTEM DESCRIPTION2651
POWER WINDOW SYSTEM2651
System Diagram2651
FRONT WINDOW ANTI-PINCH SYSTEM2651
System Description2651
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH2651
POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH RH2651
POWER WINDOW OPERATION2652
POWER WINDOW AUTO DOWN OPERATION (FRONT LH)2652
RETAINED POWER OPERATION 2652
POWER WINDOW LOCK2652
Component Parts Location2652
Component Description2653
FRONT WINDOW ANTI-PINCH SYSTEM2653
DIAGNOSIS SYSTEM (BCM)2654
COMMON ITEM2654
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2654
APPLICATION ITEM2654
SYSTEM APPLICATION2654
RETAINED PWR2654
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR)2655
DATA MONITOR2655
ACTIVE TEST2655
WORK SUPPORT2655
DTC/CIRCUIT DIAGNOSIS2656
POWER SUPPLY AND GROUND CIRCUIT2656
BCM2656
BCM : Diagnosis Procedure2656
POWER WINDOW MAIN SWITCH2657
POWER WINDOW MAIN SWITCH : Description2657
POWER WINDOW MAIN SWITCH : Component Function Check2657
Main Power Window And Door Lock/Unlock Switch 2657
POWER WINDOW MAIN SWITCH : Diagnosis Procedure2657
POWER WINDOW MAIN SWITCH : Component Inspection2660
FRONT POWER WINDOW SWITCH2662
FRONT POWER WINDOW SWITCH : Description2662
FRONT POWER WINDOW SWITCH : Component Function Check2662
Power Window And Door Lock/Unlock Switch RH 2662
FRONT POWER WINDOW SWITCH : Diagnosis Procedure2662
REAR POWER WINDOW SWITCH2663
REAR POWER WINDOW SWITCH : Description2663
REAR POWER WINDOW SWITCH : Component Function Check2663
Rear Power Window Switch 2663
REAR POWER WINDOW SWITCH : Diagnosis Procedure2664
REAR POWER WINDOW SWITCH : Component Inspection2665
COMPONENT INSPECTION2665
POWER WINDOW MOTOR2667
DRIVER SIDE2667
DRIVER SIDE : Description2667
DRIVER SIDE : Component Function Check2667
DRIVER SIDE : Diagnosis Procedure2667
DRIVER SIDE : Component Inspection2668
COMPONENT INSPECTION2668
PASSENGER SIDE2668
PASSENGER SIDE : Description2668
PASSENGER SIDE : Component Function Check2668
PASSENGER SIDE : Diagnosis Procedure2668
PASSENGER SIDE : Component Inspection2669
COMPONENT INSPECTION2669
REAR LH2670
REAR LH : Description2670
REAR LH : Component Function Check2670
REAR LH : Diagnosis Procedure2670
REAR LH : Component Inspection2671
COMPONENT INSPECTION2671
REAR RH2671
REAR RH : Description2671
REAR RH : Component Function Check2671
REAR RH : Diagnosis Procedure2672
REAR RH : Component Inspection2673
COMPONENT INSPECTION2673
DOOR SWITCH2674
Description2674
Component Function Check2674
Diagnosis Procedure2674
Component Inspection2675
POWER WINDOW LOCK SWITCH2676
Description2676
Component Function Check2676
ECU DIAGNOSIS INFORMATION2677
POWER WINDOW SYSTEM2677
Terminal Layout2677
Physical Values2677
BCM (BODY CONTROL MODULE)2678
Reference Value2678
VALUES ON THE DIAGNOSIS TOOL2678
Terminal Layout2681
Physical Values2681
Fail Safe2686
Fail-safe index2686
DTC Inspection Priority Chart2686
DTC Index2687
WIRING DIAGRAM2689
POWER WINDOW SYSTEM2689
Wiring Diagram2689
SYMPTOM DIAGNOSIS2696
NONE OF THE POWER WINDOWS CAN BE OPERATED USING ANY SWITCH2696
Diagnosis Procedure2696
DRIVER SIDE POWER WINDOW ALONE DOES NOT OPERATE2697
Diagnosis Procedure2697
FRONT PASSENGER SIDE POWER WINDOW ALONE DOES NOT OPERATE2698
Diagnosis Procedure2698
REAR LH SIDE POWER WINDOW ALONE DOES NOT OPERATE2699
Diagnosis Procedure2699
REAR RH SIDE POWER WINDOW ALONE DOES NOT OPERATE2700
Diagnosis Procedure2700
AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (DRIVER SIDE)2701
Diagnosis Procedure2701
POWER WINDOW RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY2702
Diagnosis Procedure2702
POWER WINDOW LOCK SWITCH DOES NOT FUNCTION2703
Diagnosis Procedure2703
PRECAUTION2704
PRECAUTIONS2704
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2704
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2704
Precaution for Work2704
PREPARATION2705
PREPARATION2705
Special Service Tool2705
REMOVAL AND INSTALLATION2706
POWER WINDOW MAIN SWITCH2706
Removal and Installation2706
REMOVAL2706
INSTALLATION2706
FRONT POWER WINDOW SWITCH 2707
Removal and Installation2707
REMOVAL2707
INSTALLATION2707
REAR POWER WINDOW SWITCH 2708
Removal and Installation – Rear Door Switch2708
REMOVAL2708
INSTALLATION2708
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
PWO2709
QUICK REFERENCE INDEX 0
Table of Contents2709
PRECAUTION2710
PRECAUTIONS2710
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2710
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2710
Precaution for Work2710
PREPARATION2711
PREPARATION2711
Special Service Tool2711
WIRING DIAGRAM2712
POWER SOCKET2712
Wiring Diagram – Early Production2712
Wiring Diagram – Late Production2715
REMOVAL AND INSTALLATION2719
POWER SOCKET2719
Front, Console, or Rear Cargo Power Socket2719
POWER SOCKET2719
Removal2719
Installation2719
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
RAX2720
QUICK REFERENCE INDEX 0
Table of Contents2720
C2002722
PRECAUTION2722
PRECAUTIONS2722
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2722
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2722
Precaution2722
PREPARATION2723
PREPARATION2723
Special Service Tool2723
Commercial Service Tool2723
SYMPTOM DIAGNOSIS2725
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2725
NVH Troubleshooting Chart2725
REMOVAL AND INSTALLATION2726
ON-VEHICLE SERVICE2726
Rear Axle Parts2726
Rear Axle Bearing2726
UNIT REMOVAL AND INSTALLATION2727
AXLE SHAFT2727
Removal and Installation2727
REMOVAL2728
INSPECTION AFTER REMOVAL2729
Axle Shaft2729
Axle Case2729
INSTALLATION2729
AXLE BEARING2732
Removal and Installation2732
AXLE OIL SEAL2733
Removal and Installation2733
SERVICE DATA AND SPECIFICATIONS (SDS)2734
SERVICE DATA AND SPECIFICATIONS (SDS)2734
Axle Specification2734
Shim Washers2734
M2262735
PRECAUTION2735
PRECAUTIONS2735
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2735
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2735
Precaution2735
PREPARATION2736
PREPARATION2736
Special Service Tool2736
Commercial Service Tool2736
SYMPTOM DIAGNOSIS2737
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2737
NVH Troubleshooting Chart2737
REMOVAL AND INSTALLATION2738
ON-VEHICLE SERVICE2738
Rear Axle Parts2738
Rear Axle Bearing2738
UNIT REMOVAL AND INSTALLATION2739
AXLE SHAFT2739
Removal and Installation2739
REMOVAL2740
INSPECTION AFTER REMOVAL2741
Axle Shaft2741
Axle Shaft Bearing and Cup2741
Axle Shaft Bearing Cage2741
Axle Shaft Housing2741
INSTALLATION2741
AXLE BEARING2743
Removal and Installation2743
AXLE OIL SEAL2744
Removal and Installation2744
SERVICE DATA AND SPECIFICATIONS (SDS)2745
SERVICE DATA AND SPECIFICATIONS (SDS)2745
Axle Bearing2745
RSU2746
QUICK REFERENCE INDEX 0
Table of Contents2746
PRECAUTION2747
PRECAUTIONS2747
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2747
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2747
Precaution for Rear Suspension2747
PREPARATION2748
PREPARATION2748
Commercial Service Tool2748
SYMPTOM DIAGNOSIS2749
NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2749
NVH Troubleshooting Chart2749
PERIODIC MAINTENANCE2750
REAR SUSPENSION ASSEMBLY2750
On-Vehicle Inspection and Service2750
STABILIZER BAR2751
Inspection2751
REMOVAL AND INSTALLATION2752
REAR SUSPENSION ASSEMBLY2752
Component2752
UNIT REMOVAL AND INSTALLATION2754
SHOCK ABSORBER2754
Removal and Installation2754
REMOVAL2754
INSPECTION AFTER REMOVAL2754
INSTALLATION2754
Disposal2754
LEAF SPRING2755
Removal and Installation2755
REMOVAL2756
INSPECTION AFTER REMOVAL2756
INSTALLATION2756
STABILIZER BAR2759
Removal and Installation2759
REMOVAL2759
INSTALLATION2759
SERVICE DATA AND SPECIFICATIONS (SDS)2761
SERVICE DATA AND SPECIFICATIONS (SDS)2761
General Specification (Rear)2761
Wheelarch Height (Unladen*1)2761
SB2762
QUICK REFERENCE INDEX 0
Table of Contents2762
PRECAUTION2763
PRECAUTIONS2763
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2763
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2763
Precaution for Seat Belt Service2763
AFTER A COLLISION2763
REMOVAL AND INSTALLATION2765
SEAT BELTS2765
Removal and Installation of Front Seat Belt2765
REMOVAL OF SEAT BELT RETRACTOR 2765
INSTALLATION OF SEAT BELT RETRACTOR2766
REMOVAL OF SEAT BELT BUCKLE2766
INSTALLATION OF SEAT BELT BUCKLE2766
Removal and Installation of Rear Seat Belt2767
REMOVAL OF SEAT BELT RETRACTOR – OUTBOARD2768
INSTALLATION OF SEAT BELT RETRACTOR – OUTBOARD2768
REMOVAL OF SEAT BELT RETRACTOR – CENTER2768
INSTALLATION OF SEAT BELT RETRACTOR – CENTER2769
REMOVAL OF SEAT BELT BUCKLE2769
INSTALLATION OF SEAT BELT BUCKLE2769
Seat Belt Inspection2769
AFTER A COLLISION2769
PRELIMINARY CHECKS2769
SEAT BELT RETRACTOR ON-VEHICLE CHECK2770
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)2770
ELR Function Stationary Check2770
ALR Function Stationary Check2770
ELR Function Moving Check2770
SEAT BELT RETRACTOR OFF-VEHICLE CHECK2770
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM2772
Removal and Installation2772
TOP TETHER STRAP CHILD RESTRAINT2773
Removal and Installation2773
SE2774
QUICK REFERENCE INDEX 0
Table of Contents2774
SERVICE INFORMATION2775
SQUEAK AND RATTLE TROUBLE DIAGNOSES2775
Work Flow2775
CUSTOMER INTERVIEW2775
DUPLICATE THE NOISE AND TEST DRIVE2775
CHECK RELATED SERVICE BULLETINS2776
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2776
REPAIR THE CAUSE 2776
CONFIRM THE REPAIR2777
Generic Squeak and Rattle Troubleshooting2777
INSTRUMENT PANEL2777
CENTER CONSOLE2777
DOORS2777
TRUNK2777
SUNROOF/HEADLINING2778
OVERHEAD CONSOLE (FRONT AND REAR)2778
SEATS2778
UNDERHOOD2778
Diagnostic Worksheet2779
PRECAUTION2781
PRECAUTIONS2781
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2781
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2781
Precaution for Work2781
PREPARATION2782
PREPARATION2782
Special Service Tool2782
Commercial Service Tool2782
CLIP LIST2783
Descriptions for Clips2783
REMOVAL AND INSTALLATION2787
FRONT SEAT2787
Component2787
Removal and Installation2790
SEAT ASSEMBLY2790
Removal2790
Installation2790
SEATBACK ASSEMBLY – DRIVER’S SEAT2790
Removal2790
Installation2791
SEATBACK ASSEMBLY – PASSENGER’S SEAT, WITH SOFT SEATBACK2791
Removal2791
Installation2792
SEATBACK ASSEMBLY – PASSENGER’S SEAT, WITH HARD SEATBACK2792
Removal2792
Installation2793
SEATBACK ASSEMBLY – PASSENGER’S FOLD FLAT SEAT2793
Removal2793
Installation2794
SEAT CUSHION ASSEMBLY2794
Removal2794
Installation2795
REAR SEAT2796
Removal and Installation2796
SEAT CUSHION ASSEMBLY2796
Removal2796
Installation2796
SEATBACK ASSEMBLY2796
Removal2796
Installation2796
UNIT DISASSEMBLY AND ASSEMBLY2797
FRONT SEAT2797
Component2797
Disassembly and Assembly2800
SEATBACK 2800
Disassembly2800
Assembly2800
SEAT CUSHION TRIM AND PAD2800
Disassembly2800
Assembly2800
PASSENGER SEATBACK BOARD – SOFT SEATBACK2801
Removal2801
Installation2801
PASSENGER SEATBACK BOARD – HARD SEATBACK2801
Removal2801
Installation2802
REAR SEAT2803
Disassembly and Assembly2803
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
SEC2807
QUICK REFERENCE INDEX 0
Table of Contents2807
BASIC INSPECTION2809
DIAGNOSIS AND REPAIR WORKFLOW2809
Work Flow2809
OVERALL SEQUENCE2809
DETAILED FLOW2809
PRE-INSPECTION FOR DIAGNOSTIC2812
Basic Inspection2812
INSPECTION AND ADJUSTMENT2813
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT2813
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement2813
ECM RE-COMMUNICATING FUNCTION2813
ECM RE-COMMUNICATING FUNCTION : Description2813
ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement2813
SYSTEM DESCRIPTION2814
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)2814
System Diagram2814
System Description2814
INPUT/OUTPUT SIGNAL CHART2814
BCM2814
SYSTEM DESCRIPTION2814
PRECAUTIONS FOR KEY REGISTRATION2815
SECURITY INDICATOR2815
MAINTENANCE INFORMATION2815
Component Parts Location2815
Component Description2816
VEHICLE SECURITY SYSTEM2817
System Diagram2817
System Description2817
DESCRIPTION2817
OPERATION FLOW2817
Disarmed Phase2817
Pre-Armed Phase And Armed Phase2817
Condition of Activating The System2817
Condition of Deactivating The System2818
Component Parts Location2818
Component Description2818
DIAGNOSIS SYSTEM (BCM)2820
COMMON ITEM2820
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2820
APPLICATION ITEM2820
SYSTEM APPLICATION2820
IMMU2820
IMMU : CONSULT Function (BCM – IMMU)2821
SELF DIAGNOSTIC RESULT2821
DATA MONITOR2821
ACTIVE TEST2821
THEFT ALM2821
THEFT ALM : CONSULT Function (BCM – THEFT ALM)2821
DATA MONITOR2821
ACTIVE TEST2821
WORK SUPPORT2821
DTC/CIRCUIT DIAGNOSIS2822
U1000 CAN COMM CIRCUIT2822
Description2822
DTC Logic2822
DTC DETECTION LOGIC2822
Diagnosis Procedure2822
U1010 CONTROL UNIT (CAN)2823
Description2823
DTC Logic2823
DTC DETECTION LOGIC2823
Diagnosis Procedure2823
Special Repair Requirement2823
B2190, P1614 NATS ANTENNA AMP2824
Description2824
DTC Logic2824
DTC DETECTION LOGIC2824
DTC CONFIRMATION PROCEDURE2824
Diagnosis Procedure2824
B2191, P1615 DIFFERENCE OF KEY2827
Description2827
DTC Logic2827
DTC DETECTION LOGIC2827
DTC CONFIRMATION PROCEDURE2827
Diagnosis Procedure2827
B2192, P1611 ID DISCORD, IMMU-ECM2828
Description2828
DTC Logic2828
DTC DETECTION LOGIC2828
DTC CONFIRMATION PROCEDURE2828
Diagnosis Procedure2828
B2193, P1612 CHAIN OF ECM-IMMU2830
Description2830
DTC Logic2830
DTC DETECTION LOGIC2830
DTC CONFIRMATION PROCEDURE2830
Diagnosis Procedure2830
P1610 LOCK MODE2831
Description2831
DTC Logic2831
DTC DETECTION LOGIC2831
DTC CONFIRMATION PROCEDURE2831
Diagnosis Procedure2831
POWER SUPPLY AND GROUND CIRCUIT2832
BCM2832
BCM : Diagnosis Procedure2832
KEY CYLINDER SWITCH2834
DRIVER SIDE2834
DRIVER SIDE : Description2834
DRIVER SIDE : Component Function Check2834
DRIVER SIDE : Diagnosis Procedure2834
BACK DOOR2836
BACK DOOR : Description2836
BACK DOOR : Component Function Check2836
BACK DOOR : Diagnosis Procedure2836
HORN FUNCTION2839
Symptom Table2839
HAZARD AND HORN REMINDER FUNCTION MALFUNCTION2839
Conditions of Vehicle (Operating Conditions)2839
VEHICLE SECURITY INDICATOR2840
Description2840
Component Function Check2840
Diagnosis Procedure2840
ECU DIAGNOSIS INFORMATION2842
BCM (BODY CONTROL MODULE)2842
Reference Value2842
VALUES ON THE DIAGNOSIS TOOL2842
Terminal Layout2845
Physical Values2845
Fail Safe2850
Fail-safe index2850
DTC Inspection Priority Chart2850
DTC Index2851
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2853
Reference Value2853
VALUES ON THE DIAGNOSIS TOOL2853
Terminal Layout2854
Physical Values2854
PHYSICAL VALUES2854
Fail Safe2858
CAN COMMUNICATION CONTROL2858
If No CAN Communication Is Available With ECM2858
If No CAN Communication Is Available With BCM2858
IGNITION RELAY MALFUNCTION DETECTION FUNCTION2858
FRONT WIPER CONTROL2858
STARTER MOTOR PROTECTION FUNCTION2858
DTC Index2859
WIRING DIAGRAM2860
VEHICLE SECURITY SYSTEM2860
Wiring Diagram2860
NVIS2870
Wiring Diagram2870
SYMPTOM DIAGNOSIS2874
VEHICLE SECURITY SYSTEM SYMPTOMS2874
Symptom Table2874
NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS SYMPTOMS2875
Symptom Table2875
CONDITIONS OF VEHICLE (OPERATING CONDITIONS)2875
PRECAUTION2876
PRECAUTIONS2876
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2876
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2876
REMOVAL AND INSTALLATION2877
NATS ANTENNA AMP2877
Removal and Installation2877
REMOVAL2877
INSTALLATION2877
REMOTE KEYLESS ENTRY RECEIVER2878
Removal and Installation2878
REMOVAL2878
INSTALLATION2878
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
SR2879
QUICK REFERENCE INDEX 0
Table of Contents2879
PRECAUTION2880
PRECAUTIONS2880
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2880
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2880
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service2880
Occupant Classification System Precaution2880
PREPARATION2881
PREPARATION2881
Special Service Tool2881
REMOVAL AND INSTALLATION2882
DRIVER AIR BAG MODULE2882
Removal and Installation2882
REMOVAL2882
INSTALLATION2883
SPIRAL CABLE2884
Removal and Installation2884
REMOVAL2884
INSTALLATION2885
FRONT PASSENGER AIR BAG MODULE2886
Removal and Installation2886
REMOVAL2886
INSTALLATION2887
Original Passenger Air Bag Module2887
Service Replacement Passenger Air Bag Module2887
WIRING HARNESS MODIFICATION2887
SIDE CURTAIN AIR BAG MODULE2889
Removal and Installation2889
REMOVAL2889
INSTALLATION2889
CRASH ZONE SENSOR2890
Removal and Installation2890
REMOVAL2890
INSTALLATION2890
SIDE AIR BAG (SATELLITE) SENSOR2891
Removal and Installation2891
REMOVAL2891
INSTALLATION2891
FRONT SEAT BELT PRE-TENSIONER2892
Removal and Installation2892
DIAGNOSIS SENSOR UNIT2893
Removal and Installation2893
REMOVAL2893
INSTALLATION2893
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT2895
Removal and Installation2895
COLLISION DIAGNOSIS2896
For Frontal Collision2896
FOR FRONTAL COLLISION: When SRS is activated in a collision2896
WORK PROCEDURE2896
SRS INSPECTION (FOR FRONTAL COLLISION)2896
FOR FRONTAL COLLISION: When SRS is not activated in a collision2897
WORK PROCEDURE2897
SRS INSPECTION (FOR FRONTAL COLLISION)2897
For Side and Rollover Collision2898
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision2898
WORK PROCEDURE2898
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)2898
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision2899
WORK PROCEDURE2899
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)2899
SRC2902
QUICK REFERENCE INDEX 0
Table of Contents2902
BASIC INSPECTION2904
DIAGNOSIS AND REPAIR WORK FLOW2904
Work Flow2904
OVERALL SEQUENCE2904
DETAILED WORK FLOW2904
INTERMITTENTS INCIDENT2906
Inspection Procedure2906
INTERMITTENT TROUBLE2906
Trouble Diagnosis with CONSULT2906
DIAGNOSTIC PROCEDURE 42906
Check SRS Repair History2906
SYSTEM DESCRIPTION2907
SRS AIR BAG SYSTEM2907
SRS Configuration2907
SRS Component Parts Location2908
Driver Air Bag Module2908
Front Passenger Air Bag Module2909
Front Side Air Bag2909
Side Curtain Air Bag2909
Front Seat Belt Pre-tensioner with Load Limiter2909
Direct-connect SRS Component Connectors2910
OCCUPANT CLASSIFICATION SYSTEM2911
System Diagram2911
Occupant Classification System (OCS)2911
PASSENGER SEAT BELT WARNING SYSTEM2913
System Diagram2913
System Description2913
Component Parts Location2913
ON BOARD DIAGNOSTIC (OBD) SYSTEM2914
Trouble Diagnosis Introduction2914
DIAGNOSIS FUNCTION2914
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR2914
Information From Customer2914
Preliminary Check2914
SRS Operation Check2914
DIAGNOSTIC PROCEDURE 12914
Checking SRS Operation Using “AIR BAG” Warning Lamp-User Mode2914
DIAGNOSTIC PROCEDURE 22915
Trouble Diagnosis without CONSULT2916
DIAGNOSTIC PROCEDURE 62916
Inspect SRS Malfunction Using “AIR BAG” Warning Lamp-Diagnosis Mode2916
CONSULT Function (AIR BAG)2916
Self-Diagnosis Function (Without CONSULT)2916
HOW TO CHANGE SELF-DIAGNOSIS MODE 2917
DIAGNOSTIC PROCEDURE 32917
Final Check of SRS Using CONSULT-Diagnosis Mode2917
DIAGNOSTIC PROCEDURE 42917
Check SRS Repair History2917
DTC/CIRCUIT DIAGNOSIS2918
B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE2918
Description2918
DTC B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE2918
PART LOCATION2918
DTC Logic2918
DTC DETECTION LOGIC 2918
With CONSULT2918
Without CONSULT2918
DTC CONFIRMATION PROCEDURE (With CONSULT)2918
DTC CONFIRMATION PROCEDURE (Without CONSULT)2919
Diagnosis Procedure (Component Diagnosis)2919
B1065 – B1068, B1070 – B1073 PASSENGER AIRBAG MODULE2921
Description2921
DTC B1065 – B1068, B1070 – B1073 PASSENGER AIR BAG MODULE2921
PART LOCATION2921
DTC Logic2921
DTC DETECTION LOGIC 2921
With CONSULT2921
Without CONSULT2921
DTC CONFIRMATION PROCEDURE (With CONSULT)2921
DTC CONFIRMATION PROCEDURE (Without CONSULT)2922
Diagnosis Procedure (Component Diagnosis)2922
B1134 – B1137 SIDE AIRBAG MODULE LH2924
Description2924
DTC B1134 – B1137 FRONT LH SIDE AIR BAG MODULE2924
PART LOCATION2924
DTC Logic2924
DTC DETECTION LOGIC 2924
With CONSULT2924
Without CONSULT2924
DTC CONFIRMATION PROCEDURE (With CONSULT)2924
DTC CONFIRMATION PROCEDURE (Without CONSULT)2924
Diagnosis Procedure (Component Diagnosis)2925
B1129 – B1132 SIDE AIRBAG MODULE RH2927
Description2927
DTC B1129 – B1132 FRONT RH SIDE AIR BAG MODULE2927
PART LOCATION2927
DTC Logic2927
DTC DETECTION LOGIC 2927
With CONSULT2927
Without CONSULT2927
DTC CONFIRMATION PROCEDURE (With CONSULT)2927
DTC CONFIRMATION PROCEDURE (Without CONSULT)2927
Diagnosis Procedure (Component Diagnosis)2928
B1150 – B1153 SIDE CURTAIN AIR BAG MODULE LH2930
Description2930
DTC B1150 – B1153 LH SIDE CURTAIN AIR BAG MODULE2930
PART LOCATION2930
DTC Logic2930
DTC DETECTION LOGIC 2930
With CONSULT2930
Without CONSULT2930
DTC CONFIRMATION PROCEDURE (With CONSULT)2930
DTC CONFIRMATION PROCEDURE (Without CONSULT)2930
Diagnosis Procedure (Component Diagnosis)2931
B1145 – B1148 SIDE CURTAIN AIR BAG MODULE RH2933
Description2933
DTC B1145 – B1148 RH SIDE CURTAIN AIR BAG MODULE2933
PART LOCATION2933
DTC Logic2933
DTC DETECTION LOGIC 2933
With CONSULT2933
Without CONSULT2933
DTC CONFIRMATION PROCEDURE (With CONSULT)2933
DTC CONFIRMATION PROCEDURE (Without CONSULT)2933
Diagnosis Procedure (Component Diagnosis)2934
B1086 – B1089 SEAT BELT PRE-TENSIONER LH2936
Description2936
DTC B1086 – B1089 SEAT BELT PRE-TENSIONER LH2936
PART LOCATION2936
DTC Logic2936
DTC DETECTION LOGIC 2936
With CONSULT2936
Without CONSULT2936
DTC CONFIRMATION PROCEDURE (With CONSULT)2936
DTC CONFIRMATION PROCEDURE (Without CONSULT)2936
Diagnosis Procedure (Component Diagnosis)2937
B1081 – B1084 SEAT BELT PRE-TENSIONER RH2939
Description2939
DTC B1081 – B1084 SEAT BELT PRE-TENSIONER RH2939
PART LOCATION2939
DTC Logic2939
DTC DETECTION LOGIC 2939
With CONSULT2939
Without CONSULT2939
DTC CONFIRMATION PROCEDURE (With CONSULT)2939
DTC CONFIRMATION PROCEDURE (Without CONSULT)2939
Diagnosis Procedure (Component Diagnosis)2940
B1033 – B1035 CRASH ZONE SENSOR2942
Description2942
DTC B1033 – B1035 CRASH ZONE SENSOR2942
PART LOCATION2942
DTC Logic2942
DTC DETECTION LOGIC 2942
With CONSULT2942
Without CONSULT2942
DTC CONFIRMATION PROCEDURE (With CONSULT)2942
DTC CONFIRMATION PROCEDURE (Without CONSULT)2942
Diagnosis Procedure (Component Diagnosis)2943
B1118 – B1120 SATELLITE SENSOR LH2945
Description2945
DTC B1118 – B1120 SATELLITE SENSOR LH2945
PART LOCATION2945
DTC Logic2945
DTC DETECTION LOGIC 2945
With CONSULT2945
Without CONSULT2945
DTC CONFIRMATION PROCEDURE (With CONSULT)2945
DTC CONFIRMATION PROCEDURE (Without CONSULT)2945
Diagnosis Procedure (Component Diagnosis)2946
B1113 – B1115 SATELLITE SENSOR RH2948
Description2948
DTC B1113 – B1115 SATELLITE SENSOR RH2948
PART LOCATION2948
DTC Logic2948
DTC DETECTION LOGIC 2948
With CONSULT2948
Without CONSULT2948
DTC CONFIRMATION PROCEDURE (With CONSULT)2948
DTC CONFIRMATION PROCEDURE (Without CONSULT)2948
Diagnosis Procedure (Component Diagnosis)2949
B1XXX AIR BAG DIAGNOSIS SENSOR UNIT2951
Description2951
DTC B1XXX AIR BAG DIAGNOSIS SENSOR UNIT2951
PART LOCATION2951
DTC Logic2951
DTC DETECTION LOGIC 2951
With CONSULT2951
Without CONSULT2951
DTC CONFIRMATION PROCEDURE (With CONSULT)2951
DTC CONFIRMATION PROCEDURE (Without CONSULT)2951
Diagnosis Procedure (Component Diagnosis)2952
B1023 PASSENGER AIR BAG OFF INDICATOR2953
Description2953
DTC B1023 FRONT PASSENGER AIR BAG OFF INDICATOR2953
PART LOCATION2953
DTC Logic2953
DTC DETECTION LOGIC 2953
With CONSULT2953
Without CONSULT2953
DTC CONFIRMATION PROCEDURE (With CONSULT)2953
DTC CONFIRMATION PROCEDURE (Without CONSULT)2953
Diagnosis Procedure (Component Diagnosis)2954
B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM2956
Description2956
DTC B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM (OCS)2956
PART LOCATION2956
DTC Logic2956
DTC DETECTION LOGIC 2956
With CONSULT2956
Without CONSULT2956
DTC CONFIRMATION PROCEDURE (With CONSULT)2957
DTC CONFIRMATION PROCEDURE (Without CONSULT)2957
Diagnosis Procedure (Component Diagnosis)2957
B1209 – B1211 COLLISION DETECTION2960
Description2960
DTC B1209 – B1211 COLLISION DETECTION2960
PART LOCATION2960
DTC Logic2960
DTC DETECTION LOGIC 2960
With CONSULT2960
DTC CONFIRMATION PROCEDURE (With CONSULT)2960
Diagnosis Procedure (Component Diagnosis)2960
ECU DIAGNOSIS INFORMATION2961
DIAGNOSIS SENSOR UNIT2961
Trouble Diagnosis with CONSULT2961
DIAGNOSTIC CODE CHART2961
Trouble Diagnosis without CONSULT2963
WARNING LAMP FLASH CODE CHART2963
WIRING DIAGRAM2967
SRS AIR BAG CONTROL SYSTEM2967
Wiring Diagram2967
SYMPTOM DIAGNOSIS2976
SRS AIR BAG SYSTEM2976
“AIR BAG” Warning Lamp Does Not Turn Off2976
DIAGNOSTIC PROCEDURE 72976
“AIR BAG” Warning Lamp Does Not Turn On2976
DIAGNOSTIC PROCEDURE 82976
PASSENGER SEAT BELT WARNING SYSTEM2978
Seat Belt Warning System Does Not Function2978
PRECAUTION2979
PRECAUTIONS2979
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2979
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2979
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service2979
Occupant Classification System Precaution2979
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
ST2980
QUICK REFERENCE INDEX 0
Table of Contents2980
PRECAUTION2981
PRECAUTIONS2981
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2981
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2981
Precaution for Steering System2981
PREPARATION2982
PREPARATION2982
Special Service Tool2982
Commercial Service Tool2983
SYMPTOM DIAGNOSIS2984
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2984
NVH Troubleshooting Chart2984
PERIODIC MAINTENANCE2985
POWER STEERING FLUID2985
Checking Fluid Level2985
Checking Fluid Leakage2985
Air Bleeding Hydraulic System2985
STEERING WHEEL2987
On-Vehicle Inspection and Service2987
CHECKING CONDITION OF INSTALLATION2987
CHECKING STEERING WHEEL PLAY2987
CHECKING NEUTRAL POSITION ON STEERING WHEEL2987
CHECKING STEERING WHEEL TURNING FORCE2987
CHECKING FRONT WHEEL TURNING ANGLE 2988
POWER STEERING OIL PUMP2989
On-Vehicle Inspection and Service2989
CHECKING RELIEF OIL PRESSURE2989
REMOVAL AND INSTALLATION2990
STEERING WHEEL2990
Removal and Installation2990
REMOVAL2990
INSTALLATION2990
STEERING COLUMN2991
Removal and Installation2991
REMOVAL2991
INSPECTION AFTER REMOVAL2992
INSTALLATION2992
INSPECTION AFTER INSTALLATION2993
POWER STEERING GEAR AND LINKAGE2994
Removal and Installation2994
REMOVAL2994
INSTALLATION2995
INSPECTION AFTER INSTALLATION2995
POWER STEERING OIL PUMP2996
Component2996
Removal and Installation2996
REMOVAL2996
INSTALLATION2996
POWER STEERING OIL PUMP BRACKET2997
Removal2997
Installation2997
HYDRAULIC LINE2998
Removal and Installation2998
UNIT DISASSEMBLY AND ASSEMBLY3000
STEERING COLUMN3000
Disassembly and Assembly3000
DISASSEMBLY3000
ASSEMBLY3000
INSPECTION AFTER ASSEMBLY3001
POWER STEERING OIL PUMP3002
Disassembly and Assembly3002
INSPECTION BEFORE DISASSEMBLY3002
DISASSEMBLY3002
INSPECTION AFTER DISASSEMBLY3002
Body Assembly Inspection3002
ASSEMBLY3002
STEERING GEAR AND LINKAGE3004
Disassembly and Assembly3004
DISASSEMBLY3004
INSPECTION AFTER DISASSEMBLY3004
Boot3004
Gear Housing Assembly3005
Outer Socket and Inner Socket3005
ASSEMBLY3005
SERVICE DATA AND SPECIFICATIONS (SDS)3007
SERVICE DATA AND SPECIFICATIONS (SDS)3007
Steering Wheel3007
Steering Column3007
Tie-rod3007
Steering Gear3008
Oil Pump3008
Steering Fluid3008
STR3009
QUICK REFERENCE INDEX 0
Table of Contents3009
PRECAUTION3011
PRECAUTIONS3011
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3011
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3011
Precaution for Power Generation Variable Voltage Control System3011
Precaution for Work3011
PREPARATION3013
PREPARATION3013
Special Service Tool3013
Commercial Service Tool3013
BASIC INSPECTION3014
DIAGNOSIS AND REPAIR WORKFLOW3014
Work Flow3014
OVERALL SEQUENCE3014
DETAILED FLOW3014
SYSTEM DESCRIPTION3017
STARTING SYSTEM3017
A/T3017
A/T : System Diagram3017
A/T : System Description3017
A/T : Component Parts Location3017
A/T : Component Description3018
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM3018
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : System Diagram3018
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : System Description3018
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : Component Parts Location3019
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : Component Description3019
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM3019
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : System Diagram3020
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : System Description3020
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : Component Parts Location3020
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : Component Description3021
DTC/CIRCUIT DIAGNOSIS3022
B TERMINAL CIRCUIT3022
Description3022
Diagnosis Procedure3022
1 CHECK TERMINAL 2 POWER SUPPLY VOLTAGE3022
1 CHECK TERMINAL 2 POWER SUPPLY VOLTAGE3022
S CONNECTOR CIRCUIT3024
Description3024
Diagnosis Procedure3024
1 CHECK STARTER MOTOR MAGNETIC SWITCH CIRCUIT3024
1 CHECK STARTER MOTOR MAGNETIC SWITCH CIRCUIT3024
WIRING DIAGRAM3026
STARTING SYSTEM3026
Wiring Diagram – With Clutch Interlock Cancel System3026
Wiring Diagram – Without Clutch Interlock Cancel System3032
SYMPTOM DIAGNOSIS3036
STARTING SYSTEM3036
Symptom Table3036
REMOVAL AND INSTALLATION3037
STARTER MOTOR3037
Exploded View3037
Removal and Installation3037
REMOVAL3037
INSTALLATION3037
SERVICE DATA AND SPECIFICATIONS (SDS)3039
STARTER MOTOR3039
Starter3039
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
TM3040
QUICK REFERENCE INDEX 0
Table of Contents3040
6MT: FS6R31A3045
SYMPTOM DIAGNOSIS3045
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING3045
NVH Troubleshooting Chart3045
DESCRIPTION3046
Cross-Sectional View3046
DOUBLE-CONE SYNCHRONIZER3046
TRIPLE-CONE SYNCHRONIZER 3046
PRECAUTION3048
PRECAUTIONS3048
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3048
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3048
Service Notice or Precaution3048
Precaution for Work3048
PREPARATION3050
PREPARATION3050
Special Service Tool3050
Commercial Service Tool3052
PERIODIC MAINTENANCE3054
M/T OIL3054
Changing3054
DRAINING3054
FILLING3054
Checking3054
OIL LEAKAGE AND OIL LEVEL3054
REMOVAL AND INSTALLATION3055
REAR OIL SEAL3055
Removal and Installation3055
REMOVAL3055
INSTALLATION3055
Check the transmission oil level after installation Refer to TM-15, “Checking”3055
POSITION SWITCH3056
Checking3056
BACK-UP LAMP SWITCH3056
PARK/NEUTRAL POSITION SWITCH3056
SHIFT CONTROL3057
Removal and Installation3057
COMPONENTS3057
REMOVAL3057
INSTALLATION3057
INSPECTION AFTER INSTALLATION3058
AIR BREATHER HOSE3059
Removal and Installation3059
COMPONENTS3059
REMOVAL3059
INSTALLATION3059
UNIT REMOVAL AND INSTALLATION3060
TRANSMISSION ASSEMBLY3060
Removal and Installation from Vehicle 3060
COMPONENTS3060
REMOVAL3061
INSTALLATION3061
UNIT DISASSEMBLY AND ASSEMBLY3063
TRANSMISSION ASSEMBLY3063
Overhaul3063
COMPONENTS3063
Case Components3063
Gear Components3064
Shift Control Components3066
CASE COMPONENTS3069
Disassembly3069
CASE COMPONENTS3069
Assembly3072
CASE COMPONENTS3072
SHIFT CONTROL COMPONENTS3079
Disassembly3079
SHIFT CONTROL COMPONENTS3079
Inspection3082
SHIFT CONTROL COMPONENTS3082
Assembly3082
SHIFT CONTROL COMPONENTS3082
GEAR COMPONENTS3087
Disassembly3087
GEAR COMPONENTS3087
Inspection3093
GEAR AND SHAFT3093
SYNCHRONIZERS3093
BAULK RING CLEARENCE3094
BEARINGS3096
Assembly3096
GEAR COMPONENTS3096
SERVICE DATA AND SPECIFICATIONS (SDS)3110
SERVICE DATA AND SPECIFICATIONS (SDS)3110
General Specification3110
Gear End Play3111
Snap Rings3111
Baulk Ring Clearance3111
5AT: RE5R05A3113
BASIC INSPECTION3113
DIAGNOSIS AND REPAIR WORKFLOW3113
How to Perform Trouble Diagnosis for Quick and Accurate Repair3113
INTRODUCTION3113
DETAILED FLOW3113
Diagnostic Work Sheet3114
INFORMATION FROM CUSTOMER3114
DIAGNOSTIC WORK SHEET3115
SYSTEM DESCRIPTION3116
A/T CONTROL SYSTEM3116
Cross-Sectional View3116
Shift Mechanism3117
CONSTRUCTION 3117
FUNCTION OF CLUTCH AND BRAKE 3118
CLUTCH AND BAND CHART 3118
POWER TRANSMISSION 3119
“N” Position3119
“P” Position3119
“D1″, “31” and “21” Positions 3120
“11” Position3121
“D2” and “32” Positions3122
“22” and “12” Positions3123
“D3” and “33” Positions3124
“D4” Position 3125
“D5” Position 3126
“R” Position3127
TCM Function3128
CONTROL SYSTEM OUTLINE3128
CONTROL SYSTEM DIAGRAM 3129
CAN Communication3129
SYSTEM DESCRIPTION3129
Input/Output Signal of TCM3130
Line Pressure Control3130
LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN 3131
Normal Control3131
Back-up Control (Engine Brake)3131
During Shift Change3131
At Low Fluid Temperature3132
Shift Control3132
SHIFT CHANGE 3132
Shift Change System Diagram3132
Lock-up Control3133
TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL 3133
Lock-up Control System Diagram3133
Lock-up Released 3133
Lock-up Applied3133
SMOOTH LOCK-UP CONTROL 3133
Half-clutched State3134
Slip Lock-up Control3134
Engine Brake Control3134
Control Valve3134
FUNCTION OF CONTROL VALVE 3134
FUNCTION OF PRESSURE SWITCH 3135
A/T Electrical Parts Location3136
A/T SHIFT LOCK SYSTEM3138
System Description3138
Component Parts Location3138
ON BOARD DIAGNOSTIC (OBD) SYSTEM3139
Introduction3139
OBD-II Function for A/T System3139
One or Two Trip Detection Logic of OBD-II3139
ONE TRIP DETECTION LOGIC3139
TWO TRIP DETECTION LOGIC3139
OBD-II Diagnostic Trouble Code (DTC)3139
HOW TO READ DTC AND 1ST TRIP DTC3139
Freeze Frame Data and 1st Trip Freeze Frame Data3139
HOW TO ERASE DTC3140
<GRAPHIC> HOW TO ERASE DTC (WITH CONSULT)3140
<GRAPHIC> HOW TO ERASE DTC (WITH GST)3140
<GRAPHIC> HOW TO ERASE DTC (NO TOOLS)3140
Malfunction Indicator Lamp (MIL)3140
DESCRIPTION 3140
DIAGNOSIS SYSTEM (TCM)3141
CONSULT Function (TRANSMISSION)3141
FUNCTION3141
SELF-DIAGNOSTIC RESULT MODE3141
Display Items List3141
DATA MONITOR MODE3143
Display Items List3143
DTC & SRT CONFIRMATION3146
DTC Work Support Mode3146
Diagnosis Procedure without CONSULT3146
<GRAPHIC> OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)3146
<GRAPHIC> TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)3146
Description3146
Diagnostic Procedure3146
Judgment Self-diagnosis Code3147
Erase Self-diagnosis3148
DTC/CIRCUIT DIAGNOSIS3149
U1000 CAN COMM CIRCUIT3149
Description3149
On Board Diagnosis Logic3149
Possible Cause3149
DTC Confirmation Procedure3149
<GRAPHIC> WITH CONSULT3149
<GRAPHIC> WITH GST3149
Diagnosis Procedure3149
P0615 STARTER RELAY3150
Description3150
CONSULT Reference Value in Data Monitor Mode3150
On Board Diagnosis Logic3150
Possible Cause3150
DTC Confirmation Procedure3150
<GRAPHIC> WITH CONSULT3150
Diagnosis Procedure3150
P0700 TRANSMISSION CONTROL3152
Description3152
On Board Diagnosis Logic3152
Possible Cause3152
DTC Confirmation Procedure3152
<GRAPHIC> WITH CONSULT3152
<GRAPHIC> WITH GST3152
Diagnosis Procedure3152
P0705 TRANSMISSION RANGE SENSOR A3153
Description3153
CONSULT Reference Value in Data Monitor Mode3153
On Board Diagnosis Logic3153
Possible Cause3153
DTC Confirmation Procedure3153
<GRAPHIC> WITH CONSULT3153
<GRAPHIC> WITH GST3153
Diagnosis Procedure3153
P0717 INPUT SPEED SENSOR A3155
Description3155
CONSULT Reference Value in Data Monitor Mode3155
On Board Diagnosis Logic3155
Possible Cause3155
DTC Confirmation Procedure3155
<GRAPHIC> WITH CONSULT3155
<GRAPHIC> WITH GST3155
Diagnosis Procedure3155
P0720 OUTPUT SPEED SENSOR3157
Description3157
CONSULT Reference Value in Data Monitor Mode3157
On Board Diagnosis Logic3157
Possible Cause3157
DTC Confirmation Procedure3157
<GRAPHIC> WITH CONSULT3157
<GRAPHIC> WITH GST3158
Diagnosis Procedure3158
P0725 ENGINE SPEED3160
Description3160
CONSULT Reference Value in Data Monitor Mode3160
On Board Diagnosis Logic3160
Possible Cause3160
DTC Confirmation Procedure3160
<GRAPHIC> WITH CONSULT3160
Diagnosis Procedure3160
P0731 1GR INCORRECT RATIO3162
Description3162
On Board Diagnosis Logic3162
Possible Cause3162
DTC Confirmation Procedure3162
<GRAPHIC> WITH CONSULT3162
<GRAPHIC> WITH GST3162
Diagnosis Procedure3163
P0732 2GR INCORRECT RATIO3164
Description3164
On Board Diagnosis Logic3164
Possible Cause3164
DTC Confirmation Procedure3164
<GRAPHIC> WITH CONSULT3164
<GRAPHIC> WITH GST3164
Diagnosis Procedure3165
P0733 3GR INCORRECT RATIO3166
Description3166
On Board Diagnosis Logic3166
Possible Cause3166
DTC Confirmation Procedure3166
<GRAPHIC> WITH CONSULT3166
<GRAPHIC> WITH GST3166
Diagnosis Procedure3167
P0734 4GR INCORRECT RATIO3168
Description3168
On Board Diagnosis Logic3168
Possible Cause3168
DTC Confirmation Procedure3168
<GRAPHIC> WITH CONSULT3168
<GRAPHIC> WITH GST3168
Diagnosis Procedure3169
P0735 5GR INCORRECT RATIO3170
Description3170
On Board Diagnosis Logic3170
Possible Cause3170
DTC Confirmation Procedure3170
<GRAPHIC> WITH CONSULT3170
<GRAPHIC> WITH GST3170
Diagnosis Procedure3171
P0740 TORQUE CONVERTER3172
Description3172
CONSULT Reference Value in Data Monitor Mode3172
On Board Diagnosis Logic3172
Possible Cause3172
DTC Confirmation Procedure3172
<GRAPHIC> WITH CONSULT3172
<GRAPHIC> WITH GST3172
Diagnosis Procedure3172
P0744 TORQUE CONVERTER3174
Description3174
CONSULT Reference Value in Data Monitor Mode3174
On Board Diagnosis Logic3174
Possible Cause3174
DTC Confirmation Procedure3174
<GRAPHIC> WITH CONSULT3174
<GRAPHIC> WITH GST3174
Diagnosis Procedure3174
P0745 PRESSURE CONTROL SOLENOID A3176
Description3176
CONSULT Reference Value in Data Monitor Mode3176
On Board Diagnosis Logic3176
Possible Cause3176
DTC Confirmation Procedure3176
<GRAPHIC> WITH CONSULT3176
<GRAPHIC> WITH GST3176
Diagnosis Procedure3176
P1705 TP SENSOR3178
Description3178
CONSULT Reference Value in Data Monitor Mode3178
On Board Diagnosis Logic3178
Possible Cause3178
DTC Confirmation Procedure3178
<GRAPHIC> WITH CONSULT3178
Diagnosis Procedure3178
P1710 TRANSMISSION FLUID TEMPERATURE SENSOR3180
Description3180
CONSULT Reference Value in Data Monitor Mode3180
On Board Diagnosis Logic3180
Possible Cause3180
DTC Confirmation Procedure3180
<GRAPHIC> WITH CONSULT3180
<GRAPHIC> WITH GST3180
Diagnosis Procedure3180
Component Inspection3181
A/T FLUID TEMPERATURE SENSOR3181
P1721 VEHICLE SPEED SIGNAL3182
Description3182
CONSULT Reference Value in Data Monitor Mode3182
On Board Diagnosis Logic3182
Possible Cause3182
DTC Confirmation Procedure3182
<GRAPHIC> WITH CONSULT3182
Diagnosis Procedure3182
P1730 INTERLOCK3184
Description3184
On Board Diagnosis Logic3184
Possible Cause3184
DTC Confirmation Procedure3184
<GRAPHIC> WITH CONSULT3184
<GRAPHIC> WITH GST3184
Judgment of Interlock3184
Diagnosis Procedure3184
P1731 1ST ENGINE BRAKING3186
Description3186
CONSULT Reference Value in Data Monitor Mode3186
On Board Diagnosis Logic3186
Possible Cause3186
DTC Confirmation Procedure3186
<GRAPHIC> WITH CONSULT3186
Diagnosis Procedure3186
P1752 INPUT CLUTCH SOLENOID3188
Description3188
CONSULT Reference Value in Data Monitor Mode3188
On Board Diagnosis Logic3188
Possible Cause3188
DTC Confirmation Procedure3188
<GRAPHIC> WITH CONSULT3188
<GRAPHIC> WITH GST3188
Diagnosis Procedure3188
P1757 FRONT BRAKE SOLENOID3190
Description3190
CONSULT Reference Value in Data Monitor Mode3190
On Board Diagnosis Logic3190
Possible Cause3190
DTC Confirmation Procedure3190
<GRAPHIC> WITH CONSULT3190
<GRAPHIC> WITH GST3190
Diagnosis Procedure3190
P1762 DIRECT CLUTCH SOLENOID3192
Description3192
CONSULT Reference Value in Data Monitor Mode3192
On Board Diagnosis Logic3192
Possible Cause3192
DTC Confirmation Procedure3192
<GRAPHIC> WITH CONSULT3192
<GRAPHIC> WITH GST3192
Diagnosis Procedure3192
P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID3194
Description3194
CONSULT Reference Value in Data Monitor Mode3194
On Board Diagnosis Logic3194
Possible Cause3194
DTC Confirmation Procedure3194
<GRAPHIC> WITH CONSULT3194
<GRAPHIC> WITH GST3194
Diagnosis Procedure3194
P1772 LOW COAST BRAKE SOLENOID3196
Description3196
CONSULT Reference Value in Data Monitor Mode3196
On Board Diagnosis Logic3196
Possible Cause3196
DTC Confirmation Procedure3196
<GRAPHIC> WITH CONSULT3196
<GRAPHIC> WITH GST3196
Diagnosis Procedure3196
P1774 LOW COAST BRAKE SOLENOID3198
Description3198
CONSULT Reference Value in Data Monitor Mode3198
On Board Diagnosis Logic3198
Possible Cause3198
DTC Confirmation Procedure3198
<GRAPHIC> WITH CONSULT3198
<GRAPHIC> WITH GST3198
Diagnosis Procedure3199
MAIN POWER SUPPLY AND GROUND CIRCUIT3200
Diagnosis Procedure3200
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIRCUIT3202
CONSULT Reference Value in Data Monitor Mode3202
Diagnosis Procedure3202
BRAKE SIGNAL CIRCUIT3203
CONSULT Reference Value in Data Monitor Mode3203
Diagnosis Procedure3203
A/T SHIFT LOCK SYSTEM3204
Description3204
Diagnosis Procedure3204
OVERDRIVE CONTROL SWITCH3206
CONSULT Reference Value in Data Monitor Mode3206
Diagnosis Procedure3206
1ST POSITION SWITCH3208
CONSULT Reference Value in Data Monitor Mode3208
Diagnosis Procedure3208
ECU DIAGNOSIS INFORMATION3210
TCM3210
Reference Value3210
VALUES ON THE DIAGNOSIS TOOL3210
TERMINAL LAYOUT3211
PHYSICAL VALUES3211
Fail-Safe3212
FAIL-SAFE FUNCTION 3212
Output Speed Sensor3212
Accelerator Pedal Position Sensor3212
Throttle Position Sensor3212
Transmission Range Switch3212
Starter Relay3212
Interlock3212
1st Engine Braking3212
Line Pressure Solenoid3212
Torque Converter Clutch Solenoid3212
Low Coast Brake Solenoid3212
Input Clutch Solenoid3213
Direct Clutch Solenoid3213
Front Brake Solenoid3213
High and Low Reverse Clutch Solenoid3213
Input Speed Sensor 1 or 23213
DTC Inspection Priority Chart3213
DTC No Index3213
WIRING DIAGRAM3215
A/T CONTROL SYSTEM3215
Wiring Diagram3215
A/T SHIFT LOCK SYSTEM3222
Wiring Diagram3222
SYMPTOM DIAGNOSIS3224
SYSTEM SYMPTOM3224
Symptom Chart3224
PRECAUTION3246
PRECAUTIONS3246
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3246
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3246
PRECAUTION FOR WORK3246
Precaution for On Board Diagnosis (OBD) System of A/T and Engine3246
Precaution3247
Service Notice or Precaution3248
ATF COOLER SERVICE3248
OBD-II SELF-DIAGNOSIS3248
PREPARATION3249
PREPARATION3249
Special Service Tool3249
Commercial Service Tool3250
PERIODIC MAINTENANCE3251
A/T FLUID3251
Checking the A/T Fluid (ATF)3251
Changing the A/T Fluid (ATF)3253
A/T Fluid Cooler Cleaning3254
A/T FLUID COOLER CLEANING PROCEDURE3254
A/T FLUID COOLER DIAGNOSIS PROCEDURE3255
A/T FLUID COOLER INSPECTION PROCEDURE3256
A/T FLUID COOLER FINAL INSPECTION3256
INSPECTIONS BEFORE TROUBLE DIAGNOSIS3257
Fluid Condition Check3257
A/T FLUID CHECK3257
Fluid Leakage and Fluid Level Check 3257
Fluid Condition Check3257
Stall Test3257
STALL TEST3257
Stall Test Procedure3257
Judgment of Stall Test3258
Line Pressure Test3258
LINE PRESSURE TEST3258
Line Pressure Test Port3258
Line Pressure Test Procedure3258
Line Pressure3259
Judgment of Line Pressure Test3259
ROAD TEST3261
Description3261
ROAD TEST 3261
Check Before Engine Is Started3261
Check at Idle3261
Cruise Test – Part 13262
Cruise Test – Part 23264
Cruise Test – Part 33264
REMOVAL AND INSTALLATION3266
SHIFT CONTROL SYSTEM3266
Exploded view3266
Removal and Installation3266
REMOVAL3266
INSTALLATION3267
Inspection and Adjustment3267
INSPECTION3267
ADJUSTMENT3267
OIL PAN3268
Removal and Installation3268
REMOVAL AND INSTALLATION3268
Removal3268
Installation3268
CONTROL VALVE WITH TCM3270
Removal and Installation3270
COMPONENTS3270
REMOVAL3270
INSTALLATION3273
REAR OIL SEAL3278
Removal and Installation3278
REMOVAL3278
INSTALLATION3278
KEY INTERLOCK CABLE3280
Component3280
Removal and Installation3280
REMOVAL3280
INSTALLATION3281
AIR BREATHER HOSE3283
Removal and Installation3283
COMPONENTS (2WD MODELS)3283
REMOVAL (2WD MODELS)3283
INSTALLATION (2WD MODELS)3283
COMPONENTS (4WD MODELS)3283
REMOVAL (4WD MODELS)3284
INSTALLATION (4WD MODELS)3284
A/T FLUID COOLER3285
Removal and Installation3285
COMPONENTS3285
REMOVAL3285
INSTALLATION3285
UNIT REMOVAL AND INSTALLATION3286
TRANSMISSION ASSEMBLY3286
Removal and Installation (2WD)3286
COMPONENTS3286
REMOVAL3286
INSPECTION3287
Installation and Inspection of Torque Converter3287
INSTALLATION3288
Removal and Installation (4WD)3288
COMPONENTS3288
REMOVAL3289
INSPECTION3290
Installation and Inspection of Torque Converter3290
INSTALLATION3291
UNIT DISASSEMBLY AND ASSEMBLY3292
OVERHAUL3292
Exploded View3292
Oil Channel3299
2WD models3299
4WD models3300
Location of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings3301
2WD models3301
4WD models3302
DISASSEMBLY3303
Disassembly3303
OIL PUMP3321
Exploded View3321
Oil Pump3321
Disassembly and Assembly3321
DISASSEMBLY3321
ASSEMBLY3322
FRONT SUN GEAR, 3RD ONE-WAY CLUTCH3324
Exploded View3324
Disassembly and Assembly3324
DISASSEMBLY3324
INSPECTION3324
3rd One-way Clutch3324
Front Sun Gear Snap Ring3325
Front Sun Gear3325
ASSEMBLY3325
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR3326
Exploded View3326
Disassembly and Assembly3326
DISASSEMBLY3326
INSPECTION3328
Front Carrier Snap Ring3328
Input Clutch Snap Ring3328
Input Clutch Drum3328
Input Clutch Drive Plates3328
Input Clutch Retaining Plate and Driven Plates3328
Front Carrier3328
Rear Internal Gear3328
ASSEMBLY3328
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB3331
Exploded View3331
VQ40DE models3331
Disassembly and Assembly3331
DISASSEMBLY3331
INSPECTION3333
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring3333
1st One-way Clutch3333
Mid Sun Gear3333
Rear Sun Gear3333
High and Low Reverse Clutch Hub3333
ASSEMBLY3333
HIGH AND LOW REVERSE CLUTCH3336
Exploded View3336
Disassembly and Assembly3336
DISASSEMBLY3336
INSPECTION3336
High and Low Reverse Clutch Snap Ring3336
High and Low Reverse Clutch Drive Plates3336
High and Low Reverse Clutch Retaining Plate and Driven Plates3337
ASSEMBLY3337
DIRECT CLUTCH3338
Exploded View3338
Disassembly and Assembly3338
DISASSEMBLY3338
INSPECTION3338
Direct Clutch Snap Ring3338
Direct Clutch Drive Plates3338
Direct Clutch Retaining Plate and Driven Plates3338
Direct Clutch Dish Plate3338
ASSEMBLY3338
ASSEMBLY3340
Assembly (1)3340
Adjustment3353
TOTAL END PLAY3353
Assembly (2)3355
SERVICE DATA AND SPECIFICATIONS (SDS)3362
SERVICE DATA AND SPECIFICATIONS (SDS)3362
General Specification3362
Vehicle Speed at Which Gear Shifting Occurs3362
2WD MODELS3362
4WD MODELS3362
Vehicle Speed at Which Lock-up Occurs/Releases3362
2WD MODELS3362
4WD MODELS3363
Stall Speed3363
Line Pressure3363
A/T Fluid Temperature Sensor3363
Input Speed Sensor3363
Output Speed Sensor3363
Reverse brake3364
Total End Play3364
BEARING RACE FOR ADJUSTING TOTAL END PLAY3364
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
VTL3365
QUICK REFERENCE INDEX 0
Table of Contents3365
PRECAUTION3366
PRECAUTIONS3366
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3366
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3366
Precaution for Working with HFC-134a (R-134a)3366
Precaution for Work3367
PREPARATION3368
PREPARATION3368
Special Service Tool3368
Commercial Service Tool3368
SYSTEM DESCRIPTION3369
IN-CABIN MICROFILTER3369
Description3369
FUNCTION3369
REPLACEMENT TIMING3369
PERIODIC MAINTENANCE3370
IN-CABIN MICROFILTER3370
Removal and Installation3370
REPLACEMENT PROCEDURE3370
REMOVAL AND INSTALLATION3371
CONTROL UNIT3371
Removal and Installation3371
FRONT AIR CONTROL3371
Removal3371
Installation3371
INTAKE SENSOR3372
Removal and Installation3372
REMOVAL3372
INSTALLATION3372
BLOWER MOTOR3373
Component3373
Removal and Installation3373
FRONT BLOWER MOTOR3373
Removal3373
Installation3373
VARIABLE BLOWER CONTROL3374
Removal and Installation3374
REMOVAL3374
INSTALLATION3374
FRONT BLOWER MOTOR RESISTOR3375
Removal and Installation3375
REMOVAL3375
INSTALLATION3375
HEATER & COOLING UNIT ASSEMBLY3376
Component3376
Removal and Installation3376
HEATER AND COOLING UNIT ASSEMBLY3376
Removal3376
Installation3377
EVAPORATOR3378
Removal and Installation3378
REMOVAL3379
INSTALLATION3379
HEATER CORE3380
Component3380
Removal and Installation3380
HEATER CORE3380
Removal3380
Installation3380
INTAKE DOOR MOTOR3381
Removal and Installation3381
REMOVAL3381
INSTALLATION3381
MODE DOOR MOTOR3382
Removal and Installation3382
REMOVAL3382
INSTALLATION3382
AIR MIX DOOR MOTOR3383
Removal and Installation3383
REMOVAL3383
INSTALLATION3383
DUCTS AND GRILLES3384
Component3384
Removal and Installation3385
DEFROSTER NOZZLE3385
Removal3385
Installation3385
RH AND LH SIDE DEMISTER DUCT3385
Removal3385
Installation3386
RH AND LH VENTILATOR DUCT3386
Removal3386
Installation3386
CENTER VENTILATOR DUCT3386
Removal3386
Installation3386
FLOOR CONNECTOR DUCT3386
Removal3386
Installation3386
FRONT AND REAR FLOOR DUCTS3386
Removal3386
Installation3386
GRILLES3386
Removal3386
Installation3386
WCS3387
QUICK REFERENCE INDEX 0
Table of Contents3387
BASIC INSPECTION3389
DIAGNOSIS AND REPAIR WORKFLOW3389
Work Flow3389
DETAILED FLOW3389
SYSTEM DESCRIPTION3390
WARNING CHIME SYSTEM3390
WARNING CHIME SYSTEM3390
WARNING CHIME SYSTEM : System Diagram3390
WARNING CHIME SYSTEM : System Description3390
COMBINATION METER3390
BCM3390
WARNING CHIME SYSTEM : Component Parts Location3391
WARNING CHIME SYSTEM : Component Description3391
LIGHT REMINDER WARNING CHIME3391
LIGHT REMINDER WARNING CHIME : System Diagram3392
LIGHT REMINDER WARNING CHIME : System Description3392
DESCRIPTION3392
WARNING OPERATION CONDITIONS3392
WARNING CANCEL CONDITIONS3392
LIGHT REMINDER WARNING CHIME : Component Parts Location3393
LIGHT REMINDER WARNING CHIME : Component Description3393
SEAT BELT WARNING CHIME3393
SEAT BELT WARNING CHIME : System Diagram3393
SEAT BELT WARNING CHIME : System Description3394
DESCRIPTION3394
WARNING OPERATION CONDITIONS3394
WARNING CANCEL CONDITIONS3394
SEAT BELT WARNING CHIME : Component Parts Location3394
SEAT BELT WARNING CHIME : Component Description3395
KEY WARNING CHIME3395
KEY WARNING CHIME : System Diagram3395
KEY WARNING CHIME : System Description3395
KEY WARNING CHIME : Component Parts Location3396
KEY WARNING CHIME : Component Description3396
DIAGNOSIS SYSTEM (METER)3397
Diagnosis Description3397
SELF-DIAGNOSIS MODE3397
OPERATION PROCEDURE3397
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS3397
CONSULT Function (METER/M&A)3398
SELF-DIAG RESULTS3399
Display Item List3399
DATA MONITOR3399
Display Item List3399
DIAGNOSIS SYSTEM (BCM)3401
BUZZER3401
BUZZER : CONSULT Function (BCM – BUZZER)3401
DATA MONITOR3401
ACTIVE TEST3401
DTC/CIRCUIT DIAGNOSIS3402
POWER SUPPLY AND GROUND CIRCUIT3402
COMBINATION METER3402
COMBINATION METER : Diagnosis Procedure3402
BCM (BODY CONTROL MODULE)3402
BCM (BODY CONTROL MODULE) : Diagnosis Procedure3403
METER BUZZER CIRCUIT3404
Description3404
Component Function Check3404
Diagnosis Procedure3404
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT3405
Description3405
Component Function Check3405
Diagnosis Procedure3405
Component Inspection3406
KEY SWITCH SIGNAL CIRCUIT3407
Description3407
Component Function Check3407
Diagnosis Procedure3407
Component Inspection3408
ECU DIAGNOSIS INFORMATION3409
COMBINATION METER3409
Reference Value3409
TERMINAL LAYOUT3409
PHYSICAL VALUES3409
Fail Safe3410
DTC Index3411
BCM (BODY CONTROL MODULE)3412
Reference Value3412
VALUES ON THE DIAGNOSIS TOOL3412
Terminal Layout3415
Physical Values3415
Fail Safe3420
Fail-safe index3420
DTC Inspection Priority Chart3420
DTC Index3421
WIRING DIAGRAM3423
WARNING CHIME SYSTEM3423
Wiring Diagram3423
SYMPTOM DIAGNOSIS3428
THE LIGHT REMINDER WARNING DOES NOT SOUND3428
Description3428
Diagnosis Procedure3428
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND3429
Description3429
Diagnosis Procedure3429
THE KEY WARNING DOES NOT SOUND3430
Description3430
Diagnosis Procedure3430
PRECAUTION3431
PRECAUTIONS3431
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3431
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3431
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
WT3432
QUICK REFERENCE INDEX 0
Table of Contents3432
BASIC INSPECTION3434
DIAGNOSIS AND REPAIR WORKFLOW3434
Repair Work Flow3434
WORK FLOW3434
DETAILED FLOW3434
INSPECTION AND ADJUSTMENT3436
Preliminary Check3436
Transmitter Wake Up Operation3436
ID Registration Procedure3437
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL3437
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL3438
SYSTEM DESCRIPTION3439
TPMS3439
System Diagram3439
System Description3439
DESCRIPTION3439
FUNCTION3439
BODY CONTROL MODULE (BCM)3439
TRANSMITTER3439
REMOTE KEYLESS ENTRY RECEIVER3440
COMBINATION METER3440
TIRE PRESSURE WARNING CHECK CONNECTOR3440
System Component3441
DIAGNOSIS SYSTEM (BCM)3442
CONSULT Function (BCM – COMMON ITEM)3442
APPLICATION ITEM3442
SYSTEM APPLICATION3442
CONSULT Function (BCM – AIR PRESSURE MONITOR)3443
SELF DIAGNOSTIC RESULT3443
DATA MONITOR3443
ACTIVE TEST3443
WORK SUPPORT3443
Self-Diagnosis (Without CONSULT)3443
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)3444
DTC/CIRCUIT DIAGNOSIS3445
C1708 – C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED3445
Description3445
DTC Logic3445
DTC DETECTION LOGIC3445
DTC CONFIRMATION PROCEDURE3445
Diagnosis Procedure3445
MALFUNCTION CODE NO 21, 22, 23 OR 24 (DTC C1708, C1709, C1710 OR C1711)3445
Special Repair Requirement3446
C1712 – C1715, C1720 – C1723, C1724 – C1727 TRANSMITTER MALFUNCTION3447
Description3447
DTC Logic3447
DTC DETECTION LOGIC3447
DTC CONFIRMATION PROCEDURE3447
Diagnosis Procedure3447
MALFUNCTION CODE NO 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48 (DTC C1712, C1713, C1714, C1715, C1720, C1721, C1722, C1723, C1724, C1725, C1726 OR C1727)3447
Special Repair Requirement3448
C1716 – C1719 TRANSMITTER PRESSURE MALFUNCTION3449
Description3449
DTC Logic3449
DTC DETECTION LOGIC3449
DTC CONFIRMATION PROCEDURE3449
Diagnosis Procedure3449
MALFUNCTION CODE NO 35, 36, 37 OR 38 (DTC C1716, C1717, C1718 OR C1719)3449
Special Repair Requirement3450
C1729 VEHICLE SPEED SIGNAL3451
Description3451
DTC Logic3451
DTC DETECTION LOGIC3451
DTC CONFIRMATION PROCEDURE3451
Diagnosis Procedure3451
MALFUNCTION CODE NO 52 (DTC C1729)3451
Special Repair Requirement3451
C1735 IGNITION SIGNAL3452
Description3452
DTC Logic3452
DTC DETECTION LOGIC3452
DTC CONFIRMATION PROCEDURE3452
Diagnosis Procedure3452
MALFUNCTION CODE NO 54 (DTC C1735)3452
Special Repair Requirement3453
ECU DIAGNOSIS INFORMATION3454
BCM (BODY CONTROL MODULE)3454
Reference Value3454
VALUES ON THE DIAGNOSIS TOOL3454
Terminal Layout3457
Physical Values3457
Self-Diagnosis (With CONSULT)3462
FUNCTION3462
Self-Diagnostic Results Mode3462
Self-Diagnosis (Without CONSULT)3463
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)3463
WIRING DIAGRAM3465
TIRE PRESSURE MONITORING SYSTEM3465
Wiring Diagram3465
SYMPTOM DIAGNOSIS3468
TPMS3468
Symptom Table3468
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON3469
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On3469
LOW TIRE PRESSURE WARNING LAMP STAYS ON3470
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On3470
LOW TIRE PRESSURE WARNING LAMP BLINKS3471
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On3471
HAZARD WARNING LAMPS FLASH3472
Hazard Warning Lamps Flash When Ignition Switch Is Turned On3472
ID REGISTRATION CANNOT BE COMPLETED3473
ID Registration Cannot Be Completed3473
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING3474
NVH Troubleshooting Chart3474
PRECAUTION3475
PRECAUTIONS3475
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3475
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3475
Precaution for Road Wheel3475
PREPARATION3476
PREPARATION3476
Special Service Tool3476
Commercial Service Tool3476
PERIODIC MAINTENANCE3477
WHEEL3477
Inspection3477
ALUMINUM WHEEL3477
STEEL WHEEL3477
WHEEL AND TIRE ASSEMBLY3478
Adjustment3478
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)3478
Preparation Before Adjustment3478
Wheel Balance Adjustment3478
TIRE ROTATION3479
UNIT REMOVAL AND INSTALLATION3480
REMOVAL AND INSTALLATION3480
Transmitter (Pressure Sensor)3480
REMOVAL3480
INSTALLATION3480
SERVICE DATA AND SPECIFICATIONS (SDS)3482
SERVICE DATA AND SPECIFICATIONS (SDS)3482
Road Wheel3482
Tire3482
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
WW3483
QUICK REFERENCE INDEX 0
Table of Contents3483
BASIC INSPECTION3485
DIAGNOSIS AND REPAIR WORKFLOW3485
Work Flow3485
DETAILED FLOW3485
SYSTEM DESCRIPTION3486
FRONT WIPER AND WASHER SYSTEM3486
System Diagram3486
System Description3486
OUTLINE3486
FRONT WIPER BASIC OPERATION3486
FRONT WIPER LO OPERATION3486
FRONT WIPER HI OPERATION3486
FRONT WIPER INT OPERATION (LINKED WITH VEHICLE SPEED)3486
FRONT WIPER AUTO STOP OPERATION3487
FRONT WIPER OPERATION LINKED WITH WASHER3488
FRONT WIPER DROP WIPE OPERATION3488
FRONT WIPER FAIL-SAFE OPERATION3488
Component Parts Location3489
Component Description3489
REAR WIPER AND WASHER SYSTEM3490
System Diagram3490
System Description3490
OUTLINE3490
REAR WIPER BASIC OPERATION3490
REAR WIPER ON OPERATION3490
REAR WIPER INT OPERATION3490
REAR WIPER AUTO STOP OPERATION3490
REAR WIPER OPERATION LINKED WITH WASHER 3491
REAR WIPER DROP WIPE OPERATION3491
REAR WIPER FAIL-SAFE OPERATION3491
Component Parts Location3492
Component Description3492
DIAGNOSIS SYSTEM (BCM)3493
COMMON ITEM3493
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)3493
APPLICATION ITEM3493
SYSTEM APPLICATION3493
WIPER3493
WIPER : CONSULT Function (BCM – WIPER)3494
DATA MONITOR3494
ACTIVE TEST3494
WORK SUPPORT3494
DIAGNOSIS SYSTEM (IPDM E/R)3495
Diagnosis Description3495
AUTO ACTIVE TEST3495
Description3495
Operation Procedure3495
Inspection in Auto Active Test Mode3495
Concept of auto active test3496
Diagnosis chart in auto active test mode3496
CONSULT Function (IPDM E/R)3497
APPLICATION ITEM3497
SELF DIAGNOSTIC RESULT3497
DATA MONITOR3497
ACTIVE TEST3498
DTC/CIRCUIT DIAGNOSIS3499
WIPER AND WASHER FUSE3499
Description3499
Diagnosis Procedure3499
FRONT WIPER MOTOR LO CIRCUIT3500
Component Function Check3500
Diagnosis Procedure3500
FRONT WIPER MOTOR HI CIRCUIT3502
Component Function Check3502
Diagnosis Procedure3502
FRONT WIPER AUTO STOP SIGNAL CIRCUIT3504
Component Function Check3504
Diagnosis Procedure3504
FRONT WIPER MOTOR GROUND CIRCUIT3506
Diagnosis Procedure3506
WASHER SWITCH3507
Description3507
Component Inspection3507
WASHER MOTOR CIRCUIT3509
Diagnosis Procedure3509
REAR WIPER MOTOR CIRCUIT3511
Component Function Check3511
Diagnosis Procedure3511
REAR WIPER AUTO STOP SIGNAL CIRCUIT3513
Component Function Check3513
Diagnosis Procedure3513
ECU DIAGNOSIS INFORMATION3514
BCM (BODY CONTROL MODULE)3514
Reference Value3514
VALUES ON THE DIAGNOSIS TOOL3514
Terminal Layout3517
Physical Values3517
Fail Safe3522
Fail-safe index3522
DTC Inspection Priority Chart3522
DTC Index3523
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)3525
Reference Value3525
VALUES ON THE DIAGNOSIS TOOL3525
Terminal Layout3526
Physical Values3526
PHYSICAL VALUES3526
Fail Safe3530
CAN COMMUNICATION CONTROL3530
If No CAN Communication Is Available With ECM3530
If No CAN Communication Is Available With BCM3530
IGNITION RELAY MALFUNCTION DETECTION FUNCTION3530
FRONT WIPER CONTROL3530
STARTER MOTOR PROTECTION FUNCTION3530
DTC Index3531
WIRING DIAGRAM3532
FRONT WIPER AND WASHER SYSTEM3532
Wiring Diagram3532
REAR WIPER AND WASHER SYSTEM3537
Wiring Diagram3537
SYMPTOM DIAGNOSIS3542
WIPER AND WASHER SYSTEM SYMPTOMS3542
Symptom Table3542
NORMAL OPERATING CONDITION3545
Description3545
FRONT WIPER MOTOR PROTECTION FUNCTION3545
REAR WIPER MOTOR PROTECTION FUNCTION3545
FRONT WIPER DOES NOT OPERATE3546
Description3546
Diagnosis Procedure3546
PRECAUTION3548
PRECAUTION3548
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3548
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3548
Precaution for Procedure without Cowl Top Cover3548
REMOVAL AND INSTALLATION3549
FRONT WIPER ARM3549
Removal and Installation3549
REMOVAL3549
INSTALLATION3549
FRONT WIPER ARM ADJUSTMENT3549
FRONT WIPER DRIVE ASSEMBLY3550
Removal and Installation3550
REMOVAL3550
INSTALLATION3550
FRONT WASHER TUBE3551
Washer Tube Layout3551
FRONT WASHER NOZZLE3552
Removal and Installation3552
REMOVAL3552
INSTALLATION3552
Washer Nozzle Adjustment3552
REAR WIPER ARM3553
Removal and Installation3553
REAR WIPER ARM3553
Removal3553
Installation3553
REAR WIPER ARM ADJUSTMENT3554
REAR WIPER MOTOR3555
Removal and Installation3555
REMOVAL3555
INSTALLATION3555
REAR WASHER TUBE3557
Removal and Installation3557
REAR WASHER HOSE LAYOUT3557
REAR WASHER NOZZLE3558
Removal and Installation3558
REMOVAL3558
INSTALLATION3558
Rear Washer Nozzle Adjustment3558
WASHER TANK3559
Removal and Installation3559
REMOVAL3559
INSTALLATION3559
WASHER PUMP3560
Removal and Installation3560
REMOVAL3560
INSTALLATION3560
WIPER & WASHER SWITCH3561
Removal and Installation3561
REMOVAL3561
INSTALLATION3561
WASHER LEVEL SWITCH3562
Removal and Installation3562
SERVICE DATA AND SPECIFICATIONS (SDS)3563
SERVICE DATA AND SPECIFICATIONS (SDS)3563
Specifications3563
Windshield Washer Fluid3563
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK- JUNCTION BOX (J/B) 67
FUSE AND FUSIBLE LINK BOX 68
FUSE AND RELAY BOX 69
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 70
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