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2013-2015 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
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Description
2013-2015 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2013-2015 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 9003
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
2013-2015 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
GI........................................................................................................................................................................................................................................................................ 1 GENERAL INFORMATION................................................................................................................................................................................................................................................... 1 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................ 3 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................ 3 Description............................................................................................................................................................................................................................................... 3 Terms..................................................................................................................................................................................................................................................... 3 Units..................................................................................................................................................................................................................................................... 3 Contents.................................................................................................................................................................................................................................................. 3 Relation between Illustrations and Descriptions........................................................................................................................................................................................................... 4 Components................................................................................................................................................................................................................................................ 4 SYMBOLS............................................................................................................................................................................................................................................... 5 HOW TO FOLLOW TROUBLE DIAGNOSES............................................................................................................................................................................................................................... 6 Description............................................................................................................................................................................................................................................... 6 How to Follow Test Groups in Trouble Diagnosis............................................................................................................................................................................................................ 6 Key to Symbols Signifying Measurements or Procedures...................................................................................................................................................................................................... 7 HOW TO READ WIRING DIAGRAMS................................................................................................................................................................................................................................... 9 Connector Symbols......................................................................................................................................................................................................................................... 9 Sample/Wiring Diagram -Example-........................................................................................................................................................................................................................... 10 SWITCH POSITIONS ..................................................................................................................................................................................................................................... 11 MULTIPLE SWITCH....................................................................................................................................................................................................................................... 11 Connector Information..................................................................................................................................................................................................................................... 12 HOW TO USE CONNECTOR INFORMATION...................................................................................................................................................................................................................... 12 How to Repair Aluminum Wires.............................................................................................................................................................................................................................. 13 PRECAUTIONS FOR THE HANDLING OF ALUMINUM WIRES........................................................................................................................................................................................................ 13 HOW TO DISTINGUISH ALUMINUM WIRES..................................................................................................................................................................................................................... 13 HOW TO REPAIR BROKEN WIRES............................................................................................................................................................................................................................ 13 HOW TO EXTEND WIRES................................................................................................................................................................................................................................... 15 ABBREVIATIONS................................................................................................................................................................................................................................................. 16 Abbreviation List......................................................................................................................................................................................................................................... 16 TIGHTENING TORQUE OF STANDARD BOLTS........................................................................................................................................................................................................................... 21 Description............................................................................................................................................................................................................................................... 21 Tightening Torque Table (New Standard Included)........................................................................................................................................................................................................... 21 PREVIOUS STANDARD..................................................................................................................................................................................................................................... 21 NEW STANDARD BASED ON ISO............................................................................................................................................................................................................................. 22 DISCRIMINATION OF BOLTS AND NUTS...................................................................................................................................................................................................................... 23 PRECAUTION........................................................................................................................................................................................................................................................ 24 PRECAUTIONS................................................................................................................................................................................................................................................... 24 Description............................................................................................................................................................................................................................................... 24 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................ 24 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...................................................................................................................................................................................... 24 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect................................................................................................................................................................................. 24 OPERATION PROCEDURE................................................................................................................................................................................................................................... 24 Precaution for Procedure without Cowl Top Cover........................................................................................................................................................................................................... 25 Precautions for Removing Battery Terminal................................................................................................................................................................................................................. 25 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................ 25 INSTRUCTION 1..................................................................................................................................................................................................................................... 25 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................ 26 General Precautions....................................................................................................................................................................................................................................... 26 Three Way Catalyst........................................................................................................................................................................................................................................ 28 Multiport Fuel Injection System or Engine Control System.................................................................................................................................................................................................. 28 Turbocharger (If Equipped)................................................................................................................................................................................................................................ 28 Hoses..................................................................................................................................................................................................................................................... 28 HOSE REMOVAL AND INSTALLATION......................................................................................................................................................................................................................... 28 HOSE CLAMPING......................................................................................................................................................................................................................................... 29 Engine Oils............................................................................................................................................................................................................................................... 29 HEALTH PROTECTION PRECAUTIONS ........................................................................................................................................................................................................................ 29 ENVIRONMENTAL PROTECTION PRECAUTIONS ................................................................................................................................................................................................................. 29 Air Conditioning.......................................................................................................................................................................................................................................... 30 Fuel...................................................................................................................................................................................................................................................... 30 GASOLINE ENGINE (MODEL WITH THREE-WAY CATALYST)....................................................................................................................................................................................................... 30 QR25DE engine model:.............................................................................................................................................................................................................................. 30 MR20DD engine model:.............................................................................................................................................................................................................................. 30 DIESEL ENGINE ........................................................................................................................................................................................................................................ 30 LIFTING POINT................................................................................................................................................................................................................................................. 31 Commercial Service Tools.................................................................................................................................................................................................................................. 31 Garage Jack and Safety Stand and 2-Pole Lift.............................................................................................................................................................................................................. 31 Board-On Lift............................................................................................................................................................................................................................................. 32 TOW TRUCK TOWING.............................................................................................................................................................................................................................................. 33 Tow Truck Towing.......................................................................................................................................................................................................................................... 33 2WD MODELS............................................................................................................................................................................................................................................ 33 4WD MODELS............................................................................................................................................................................................................................................ 34 Vehicle Recovery (Freeing a Stuck Vehicle)................................................................................................................................................................................................................ 34 FRONT................................................................................................................................................................................................................................................. 34 REAR.................................................................................................................................................................................................................................................. 34 PREPARATION....................................................................................................................................................................................................................................................... 36 PREPARATION................................................................................................................................................................................................................................................... 36 Special Service Tools..................................................................................................................................................................................................................................... 36 Commercial Service Tools.................................................................................................................................................................................................................................. 36 Repair Parts.............................................................................................................................................................................................................................................. 36 VEHICLE INFORMATION............................................................................................................................................................................................................................................... 37 IDENTIFICATION INFORMATION.................................................................................................................................................................................................................................... 37 Model Variation........................................................................................................................................................................................................................................... 37 Information About Identification or Model Code............................................................................................................................................................................................................ 38 IDENTIFICATION NUMBER................................................................................................................................................................................................................................. 38 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT............................................................................................................................................................................................................. 39 IDENTIFICATION PLATE ................................................................................................................................................................................................................................. 39 ENGINE SERIAL NUMBER (CYLINDER BLOCK)................................................................................................................................................................................................................. 39 MR20DD............................................................................................................................................................................................................................................ 39 QR25DE............................................................................................................................................................................................................................................ 39 R9M............................................................................................................................................................................................................................................... 40 MANUAL TRANSAXLE NUMBER............................................................................................................................................................................................................................... 40 RS6F94R........................................................................................................................................................................................................................................... 40 RS6F52A........................................................................................................................................................................................................................................... 40 CVT NUMBER ........................................................................................................................................................................................................................................... 41 Dimensions................................................................................................................................................................................................................................................ 41 Wheels & Tires............................................................................................................................................................................................................................................ 41 BASIC INSPECTION.................................................................................................................................................................................................................................................. 43 SERVICE INFORMATION FOR ELECTRICAL INCIDENT................................................................................................................................................................................................................... 43 Work Flow................................................................................................................................................................................................................................................. 43 WORK FLOW............................................................................................................................................................................................................................................. 43 Control Units and Electrical Parts........................................................................................................................................................................................................................ 43 PRECAUTIONS........................................................................................................................................................................................................................................... 43 Intermittent Incident..................................................................................................................................................................................................................................... 44 DESCRIPTION........................................................................................................................................................................................................................................... 44 VEHICLE VIBRATION..................................................................................................................................................................................................................................... 44 Connector & Harness............................................................................................................................................................................................................................... 44 Hint.............................................................................................................................................................................................................................................. 45 Sensor & Relay.................................................................................................................................................................................................................................... 45 Engine Compartment................................................................................................................................................................................................................................ 45 Behind the Instrument Panel....................................................................................................................................................................................................................... 45 Under Seating Areas............................................................................................................................................................................................................................... 45 HEAT SENSITIVE........................................................................................................................................................................................................................................ 45 FREEZING ............................................................................................................................................................................................................................................. 45 WATER INTRUSION....................................................................................................................................................................................................................................... 46 ELECTRICAL LOAD ...................................................................................................................................................................................................................................... 46 COLD OR HOT START UP ................................................................................................................................................................................................................................. 46 Circuit Inspection........................................................................................................................................................................................................................................ 46 DESCRIPTION .......................................................................................................................................................................................................................................... 46 TESTING FOR “OPENS” IN THE CIRCUIT.................................................................................................................................................................................................................... 47 Continuity Check Method........................................................................................................................................................................................................................... 47 Voltage Check Method.............................................................................................................................................................................................................................. 47 TESTING FOR “SHORTS” IN THE CIRCUIT................................................................................................................................................................................................................... 47 Resistance Check Method........................................................................................................................................................................................................................... 48 Voltage Check Method.............................................................................................................................................................................................................................. 48 GROUND INSPECTION .................................................................................................................................................................................................................................... 48 VOLTAGE DROP TESTS ................................................................................................................................................................................................................................... 49 Measuring Voltage Drop - Accumulated Method....................................................................................................................................................................................................... 49 Measuring Voltage Drop - Step-by-Step............................................................................................................................................................................................................. 49 CONTROL UNIT CIRCUIT TEST ............................................................................................................................................................................................................................ 50 CASE 1............................................................................................................................................................................................................................................ 50 CASE 2............................................................................................................................................................................................................................................ 51 CONSULT/GST CHECKING SYSTEM................................................................................................................................................................................................................................... 52 Description............................................................................................................................................................................................................................................... 52 CONSULT Function and System Application*1................................................................................................................................................................................................................. 52 FUNCTION.............................................................................................................................................................................................................................................. 52 SYSTEM APPLICATION*1.................................................................................................................................................................................................................................. 52 CONSULT/GST Data Link Connector (DLC) Circuit............................................................................................................................................................................................................. 53 INSPECTION PROCEDURE.................................................................................................................................................................................................................................. 53 Wiring Diagram - CONSULT/GST CHECKING SYSTEM -............................................................................................................................................................................................................ 54 INSPECTION AND ADJUSTMENT..................................................................................................................................................................................................................................... 61 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL................................................................................................................................................................................................ 61 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection........................................................................................................................................... 61 ACC....................................................................................................................................................................................................................................................................... 62 ACCELERATOR CONTROL SYSTEM............................................................................................................................................................................................................................................ 62 PRECAUTION........................................................................................................................................................................................................................................................ 63 PRECAUTIONS................................................................................................................................................................................................................................................... 63 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................ 63 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...................................................................................................................................................................................... 63 Precautions for Removing Battery Terminal................................................................................................................................................................................................................. 63 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................ 63 INSTRUCTION 1..................................................................................................................................................................................................................................... 63 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................ 64 REMOVAL AND INSTALLATION.......................................................................................................................................................................................................................................... 65 ACCELERATOR CONTROL SYSTEM.................................................................................................................................................................................................................................... 65 Exploded View............................................................................................................................................................................................................................................. 65 Removal and Installation.................................................................................................................................................................................................................................. 65 REMOVAL............................................................................................................................................................................................................................................... 65 INSTALLATION.......................................................................................................................................................................................................................................... 65 Inspection................................................................................................................................................................................................................................................ 66 INSPECTION AFTER INSTALLATION......................................................................................................................................................................................................................... 66 AV........................................................................................................................................................................................................................................................................ 67 AUDIO, VISUAL & NAVIGATION SYSTEM..................................................................................................................................................................................................................................... 67 BASE AUDIO........................................................................................................................................................................................................................................................ 72 PRECAUTION.................................................................................................................................................................................................................................................... 72 PRECAUTIONS............................................................................................................................................................................................................................................... 72 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 72 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 72 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 72 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 72 INSTRUCTION 1................................................................................................................................................................................................................................. 72 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 73 Precaution for Trouble Diagnosis...................................................................................................................................................................................................................... 73 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 73 Precaution for Harness Repair......................................................................................................................................................................................................................... 73 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 73 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 75 COMPONENT PARTS........................................................................................................................................................................................................................................... 75 Component Parts Location.............................................................................................................................................................................................................................. 75 LHD MODELS........................................................................................................................................................................................................................................ 75 RHD MODELS........................................................................................................................................................................................................................................ 76 Audio Unit............................................................................................................................................................................................................................................ 78 Description....................................................................................................................................................................................................................................... 78 Specification..................................................................................................................................................................................................................................... 78 Speaker............................................................................................................................................................................................................................................... 78 FRONT DOOR SPEAKER................................................................................................................................................................................................................................ 78 FRONT SQUAWKER.................................................................................................................................................................................................................................... 79 REAR DOOR SPEAKER................................................................................................................................................................................................................................. 79 Microphone............................................................................................................................................................................................................................................ 79 Antenna and Antenna Feeder............................................................................................................................................................................................................................ 79 ANTENNA AMP. AND RADIO ANTENNA.................................................................................................................................................................................................................... 79 ANTENNA FEEDER LAYOUT............................................................................................................................................................................................................................. 80 LHD Models.................................................................................................................................................................................................................................... 80 RHD Models.................................................................................................................................................................................................................................... 81 USB Connector and AUX Jack............................................................................................................................................................................................................................ 82 Steering Switch....................................................................................................................................................................................................................................... 82 SYSTEM.................................................................................................................................................................................................................................................... 83 AUDIO SYSTEM.......................................................................................................................................................................................................................................... 83 AUDIO SYSTEM : System Description................................................................................................................................................................................................................. 83 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 83 AUDIO SYSTEM.................................................................................................................................................................................................................................. 83 FUNCTION DESCRIPTION.......................................................................................................................................................................................................................... 83 Operating signal.......................................................................................................................................................................................................................... 83 AM/FM Radio Function...................................................................................................................................................................................................................... 84 CD Playback Function...................................................................................................................................................................................................................... 84 AUX Connection Function................................................................................................................................................................................................................... 84 USB Connection Function................................................................................................................................................................................................................... 84 Speed Sensitive Volume Function........................................................................................................................................................................................................... 84 Bluetooth................................................................................................................................................................................................................................. 84 Hands-Free Phone function................................................................................................................................................................................................................. 84 Meter Display............................................................................................................................................................................................................................. 84 AUDIO SYSTEM : Circuit Diagram.................................................................................................................................................................................................................... 85 DIAGNOSIS SYSTEM (AUDIO UNIT)............................................................................................................................................................................................................................. 86 On Board Diagnosis Function........................................................................................................................................................................................................................... 86 DESCRIPTION....................................................................................................................................................................................................................................... 86 ON BOARD DIAGNOSIS ITEM........................................................................................................................................................................................................................... 86 METHOD OF STARTING................................................................................................................................................................................................................................ 86 Finishing Self-diagnosis Mode................................................................................................................................................................................................................. 86 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 87 AUDIO UNIT................................................................................................................................................................................................................................................ 87 Reference Value....................................................................................................................................................................................................................................... 87 TERMINAL LAYOUT................................................................................................................................................................................................................................... 87 PHYSICAL VALUES................................................................................................................................................................................................................................... 87 WIRING DIAGRAM................................................................................................................................................................................................................................................ 90 BASE AUDIO................................................................................................................................................................................................................................................ 90 Wiring Diagram........................................................................................................................................................................................................................................ 90 BASIC INSPECTION.............................................................................................................................................................................................................................................. 98 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................ 98 Work Flow............................................................................................................................................................................................................................................. 98 OVERALL SEQUENCE.................................................................................................................................................................................................................................. 98 DETAILED FLOW..................................................................................................................................................................................................................................... 98 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 100 POWER SUPPLY AND GROUND CIRCUIT........................................................................................................................................................................................................................... 100 AUDIO UNIT............................................................................................................................................................................................................................................ 100 AUDIO UNIT : Diagnosis Procedure.................................................................................................................................................................................................................. 100 AV COMMUNICATION CIRCUIT.................................................................................................................................................................................................................................. 101 Diagnosis Procedure................................................................................................................................................................................................................................... 101 VEHICLE SPEED SIGNAL CIRCUIT.............................................................................................................................................................................................................................. 102 Component Function Check.............................................................................................................................................................................................................................. 102 Diagnosis Procedure................................................................................................................................................................................................................................... 102 MICROPHONE SIGNAL CIRCUIT................................................................................................................................................................................................................................. 104 Description........................................................................................................................................................................................................................................... 104 Diagnosis Procedure................................................................................................................................................................................................................................... 104 STEERING SWITCH SIGNAL A CIRCUIT.......................................................................................................................................................................................................................... 106 Diagnosis Procedure................................................................................................................................................................................................................................... 106 Component Inspection.................................................................................................................................................................................................................................. 107 STEERING SWITCH SIGNAL B CIRCUIT.......................................................................................................................................................................................................................... 108 Diagnosis Procedure................................................................................................................................................................................................................................... 108 Component Inspection.................................................................................................................................................................................................................................. 109 STEERING SWITCH SIGNAL GND CIRCUIT........................................................................................................................................................................................................................ 110 Description........................................................................................................................................................................................................................................... 110 Diagnosis Procedure................................................................................................................................................................................................................................... 110 Component Inspection.................................................................................................................................................................................................................................. 110 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 112 AUDIO SYSTEM SYMPTOMS..................................................................................................................................................................................................................................... 112 Symptom Table......................................................................................................................................................................................................................................... 112 RELATED TO AUDIO SYSTEM........................................................................................................................................................................................................................... 112 RELATED TO USB.................................................................................................................................................................................................................................... 112 RELATED TO AUXILIARY INPUT........................................................................................................................................................................................................................ 112 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 113 HANDS-FREE PHONE SYMPTOMS................................................................................................................................................................................................................................. 114 Symptom Table......................................................................................................................................................................................................................................... 114 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 114 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 114 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................ 115 Description........................................................................................................................................................................................................................................... 115 RELATED TO AUDIO.................................................................................................................................................................................................................................. 115 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 115 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 117 AUDIO UNIT................................................................................................................................................................................................................................................ 117 Removal and Installation.............................................................................................................................................................................................................................. 117 REMOVAL........................................................................................................................................................................................................................................... 117 INSTALLATION...................................................................................................................................................................................................................................... 117 FRONT DOOR SPEAKER........................................................................................................................................................................................................................................ 118 Removal and Installation.............................................................................................................................................................................................................................. 118 REMOVAL........................................................................................................................................................................................................................................... 118 INSTALLATION...................................................................................................................................................................................................................................... 118 REAR DOOR SPEAKER......................................................................................................................................................................................................................................... 119 Removal and Installation.............................................................................................................................................................................................................................. 119 REMOVAL........................................................................................................................................................................................................................................... 119 INSTALLATION...................................................................................................................................................................................................................................... 119 FRONT SQUAWKER............................................................................................................................................................................................................................................ 120 Removal and Installation.............................................................................................................................................................................................................................. 120 REMOVAL........................................................................................................................................................................................................................................... 120 INSTALLATION...................................................................................................................................................................................................................................... 120 USB CONNECTOR AND AUX JACK................................................................................................................................................................................................................................ 121 Removal and Installation.............................................................................................................................................................................................................................. 121 REMOVAL........................................................................................................................................................................................................................................... 121 INSTALLATION.................................................................................................................................................................................................................................. 121 MICROPHONE................................................................................................................................................................................................................................................ 122 Removal and Installation.............................................................................................................................................................................................................................. 122 REMOVAL........................................................................................................................................................................................................................................... 122 INSTALLATION...................................................................................................................................................................................................................................... 122 STEERING SWITCH........................................................................................................................................................................................................................................... 123 Removal and Installation.............................................................................................................................................................................................................................. 123 ROOF ANTENNA.............................................................................................................................................................................................................................................. 124 Exploded View......................................................................................................................................................................................................................................... 124 Removal and Installation.............................................................................................................................................................................................................................. 124 REMOVAL........................................................................................................................................................................................................................................... 124 INSTALLATION...................................................................................................................................................................................................................................... 124 ANTENNA FEEDER............................................................................................................................................................................................................................................ 125 Feeder Layout......................................................................................................................................................................................................................................... 125 LHD MODELS........................................................................................................................................................................................................................................ 125 RHD MODELS........................................................................................................................................................................................................................................ 125 WITH NAVIGATION................................................................................................................................................................................................................................................... 127 PRECAUTION.................................................................................................................................................................................................................................................... 127 PRECAUTIONS............................................................................................................................................................................................................................................... 127 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 127 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 127 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 127 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 127 INSTRUCTION 1................................................................................................................................................................................................................................. 127 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 128 Precaution for Trouble Diagnosis...................................................................................................................................................................................................................... 128 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 128 Precaution for Harness Repair......................................................................................................................................................................................................................... 128 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 128 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 130 COMPONENT PARTS........................................................................................................................................................................................................................................... 130 Component Parts Location.............................................................................................................................................................................................................................. 130 LHD MODELS........................................................................................................................................................................................................................................ 130 RHD MODELS........................................................................................................................................................................................................................................ 132 NAVI Control Unit..................................................................................................................................................................................................................................... 134 DESCRIPTION....................................................................................................................................................................................................................................... 134 Display....................................................................................................................................................................................................................................... 134 Audio Amplifier............................................................................................................................................................................................................................... 134 AM/FM Electronic Tuner........................................................................................................................................................................................................................ 134 CD Drive ..................................................................................................................................................................................................................................... 134 Bluetooth..................................................................................................................................................................................................................................... 134 Specification..................................................................................................................................................................................................................................... 134 Speaker............................................................................................................................................................................................................................................... 135 FRONT DOOR SPEAKER................................................................................................................................................................................................................................ 135 FRONT SQUAWKER.................................................................................................................................................................................................................................... 136 REAR DOOR SPEAKER................................................................................................................................................................................................................................. 136 Microphone............................................................................................................................................................................................................................................ 136 Steering Switch....................................................................................................................................................................................................................................... 137 Antenna and Antenna Feeder............................................................................................................................................................................................................................ 137 ANTENNA AMP. AND RADIO ANTENNA.................................................................................................................................................................................................................... 137 Without DAB antenna........................................................................................................................................................................................................................... 137 With DAB antenna.............................................................................................................................................................................................................................. 137 GPS ANTENNA....................................................................................................................................................................................................................................... 137 ANTENNA FEEDER LAYOUT............................................................................................................................................................................................................................. 138 LHD Models Without DAB antenna................................................................................................................................................................................................................ 138 RHD Models without DAB antenna................................................................................................................................................................................................................ 139 LHD Models With DAB antenna................................................................................................................................................................................................................... 139 RHD Models with DAB antenna................................................................................................................................................................................................................... 140 USB Connector and AUX Jack............................................................................................................................................................................................................................ 142 SD Card............................................................................................................................................................................................................................................... 142 Steering Angle Sensor................................................................................................................................................................................................................................. 142 Around View Monitor Control Unit...................................................................................................................................................................................................................... 142 Front Camera ......................................................................................................................................................................................................................................... 142 Specification..................................................................................................................................................................................................................................... 143 Side Camera .......................................................................................................................................................................................................................................... 143 Specification..................................................................................................................................................................................................................................... 143 Rear Camera........................................................................................................................................................................................................................................... 143 Specification..................................................................................................................................................................................................................................... 143 SYSTEM.................................................................................................................................................................................................................................................... 144 System Description.................................................................................................................................................................................................................................... 144 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 144 DESCRIPTION....................................................................................................................................................................................................................................... 144 NAVIGATION SYSTEM FUNCTION........................................................................................................................................................................................................................ 144 Description................................................................................................................................................................................................................................... 144 POSITION DETECTION PRINCIPLE.................................................................................................................................................................................................................. 145 MAP-MATCHING.................................................................................................................................................................................................................................. 145 GPS (Global Positioning System)............................................................................................................................................................................................................... 146 AUXILIARY INPUT FUNCTION.......................................................................................................................................................................................................................... 146 USB CONNECTION FUNCTION........................................................................................................................................................................................................................... 146 SPEED SENSITIVE VOLUME SYSTEM..................................................................................................................................................................................................................... 147 HANDS-FREE PHONE SYSTEM........................................................................................................................................................................................................................... 147 METER DISPLAY..................................................................................................................................................................................................................................... 147 Audio Indicator............................................................................................................................................................................................................................... 147 Navigation Indicator.......................................................................................................................................................................................................................... 147 Hands-free Phone Indicator.................................................................................................................................................................................................................... 147 AROUND VIEW MONITOR FUNCTION...................................................................................................................................................................................................................... 147 Around View Monitor Screen.................................................................................................................................................................................................................... 147 Operation Description......................................................................................................................................................................................................................... 148 Camera Image Operation Principle.............................................................................................................................................................................................................. 153 Precautions for Vehicle Width Guide Line and Predictived Course Line Display on The Rear View Monitor Display................................................................................................................................. 153 Circuit Diagram....................................................................................................................................................................................................................................... 156 WITHOUT BSW....................................................................................................................................................................................................................................... 156 WITH BSW.......................................................................................................................................................................................................................................... 157 Fail-Safe (NAVI Control Unit)......................................................................................................................................................................................................................... 157 Fail-Safe (Around View Monitor Control Unit).......................................................................................................................................................................................................... 158 DIAGNOSIS SYSTEM (NAVI CONTROL UNIT)...................................................................................................................................................................................................................... 162 On Board Diagnosis Function........................................................................................................................................................................................................................... 162 ON BOARD DIAGNOSIS ITEM........................................................................................................................................................................................................................... 162 METHOD OF STARTING................................................................................................................................................................................................................................ 163 END ON-BOARD DIAGNOSIS............................................................................................................................................................................................................................ 163 CONSULT Function...................................................................................................................................................................................................................................... 163 APPLICATION ITEMS................................................................................................................................................................................................................................. 163 ECU IDENTIFICATION................................................................................................................................................................................................................................ 164 SELF DIAGNOSIS RESULT............................................................................................................................................................................................................................. 164 DATA MONITOR...................................................................................................................................................................................................................................... 164 CONFIGURATION..................................................................................................................................................................................................................................... 164 DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT)....................................................................................................................................................................................................... 165 CONSULT Function...................................................................................................................................................................................................................................... 165 CONSULT FUNCTIONS................................................................................................................................................................................................................................. 165 ECU IDENTIFICATION................................................................................................................................................................................................................................ 165 SELF DIAGNOSIS RESULT............................................................................................................................................................................................................................. 165 Freeze Frame Data (FFD)....................................................................................................................................................................................................................... 165 DATA MONITOR...................................................................................................................................................................................................................................... 165 WORK SUPPORT...................................................................................................................................................................................................................................... 167 Display Items for The Cause of BSW Cancel..................................................................................................................................................................................................... 167 Display Items for The Cause of Around View Monitor with Park Assist Cancel.................................................................................................................................................................... 168 ACTIVE TEST....................................................................................................................................................................................................................................... 168 LED LH INDICATOR.............................................................................................................................................................................................................................. 169 LED RH INDICATOR.............................................................................................................................................................................................................................. 169 WASH ACTIVE................................................................................................................................................................................................................................... 169 AIR ACTIVE.................................................................................................................................................................................................................................... 169 AIR & WASHER ACTIVE........................................................................................................................................................................................................................... 169 CONFIGURATION..................................................................................................................................................................................................................................... 169 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 171 NAVI CONTROL UNIT......................................................................................................................................................................................................................................... 171 Reference Value....................................................................................................................................................................................................................................... 171 VALUES ON THE DIAGNOSIS TOOL...................................................................................................................................................................................................................... 171 TERMINAL LAYOUT................................................................................................................................................................................................................................... 171 PHYSICAL VALUES................................................................................................................................................................................................................................... 171 Fail-Safe (NAVI Control Unit)......................................................................................................................................................................................................................... 175 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 175 DTC Index............................................................................................................................................................................................................................................. 176 AROUND VIEW MONITOR CONTROL UNIT.......................................................................................................................................................................................................................... 177 Reference Value....................................................................................................................................................................................................................................... 177 VALUES ON THE DIAGNOSIS TOOL...................................................................................................................................................................................................................... 177 TERMINAL LAYOUT................................................................................................................................................................................................................................... 178 PHYSICAL VALUES................................................................................................................................................................................................................................... 178 Without BSW................................................................................................................................................................................................................................... 178 With BSW...................................................................................................................................................................................................................................... 180 Fail-Safe (Around View Monitor Control Unit).......................................................................................................................................................................................................... 183 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 186 DTC Index............................................................................................................................................................................................................................................. 186 WIRING DIAGRAM................................................................................................................................................................................................................................................ 188 NAVIGATION SYSTEM......................................................................................................................................................................................................................................... 188 LHD................................................................................................................................................................................................................................................... 188 LHD : Wiring Diagram.............................................................................................................................................................................................................................. 188 RHD................................................................................................................................................................................................................................................... 203 RHD : Wiring Diagram.............................................................................................................................................................................................................................. 204 BASIC INSPECTION.............................................................................................................................................................................................................................................. 219 DIAGNOSIS AND REPAIR WORKFLOW............................................................................................................................................................................................................................. 219 MULTI AV SYSTEM....................................................................................................................................................................................................................................... 219 MULTI AV SYSTEM : Work Flow....................................................................................................................................................................................................................... 219 OVERALL SEQUENCE.............................................................................................................................................................................................................................. 219 DETAILED FLOW................................................................................................................................................................................................................................. 219 AROUND VIEW MONITOR SYSTEM............................................................................................................................................................................................................................ 220 AROUND VIEW MONITOR SYSTEM : Work Flow............................................................................................................................................................................................................ 221 OVERALL SEQUENCE.............................................................................................................................................................................................................................. 221 DETAILED FLOW................................................................................................................................................................................................................................. 221 INSPECTION AND ADJUSTMENT................................................................................................................................................................................................................................. 223 ADDITIONAL SERVICE WHEN REPLACING NAVI CONTROL UNIT................................................................................................................................................................................................... 223 ADDITIONAL SERVICE WHEN REPLACING NAVI CONTROL UNIT : Description................................................................................................................................................................................. 223 CONFIGURATION (NAVI CONTROL UNIT)..................................................................................................................................................................................................................... 223 CONFIGURATION (NAVI CONTROL UNIT) : Description................................................................................................................................................................................................... 223 CONFIGURATION (NAVI CONTROL UNIT) : Work Procedure................................................................................................................................................................................................ 223 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT.................................................................................................................................................................................... 224 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT : Description.................................................................................................................................................................. 224 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT : Work Procedure............................................................................................................................................................... 225 CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT)...................................................................................................................................................................................................... 225 CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT) : Work Procedure................................................................................................................................................................................. 225 PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT..................................................................................................................................................................................................... 226 PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Description................................................................................................................................................................................... 226 PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Work Procedure................................................................................................................................................................................ 227 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR)........................................................................................................................................................................................................ 227 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Description...................................................................................................................................................................................... 227 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Work Procedure................................................................................................................................................................................... 227 CALIBRATION FLOWCHART......................................................................................................................................................................................................................... 227 CALIBRATION PROCEDURE......................................................................................................................................................................................................................... 227 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 232 C1A00 CONTROL UNIT........................................................................................................................................................................................................................................ 232 DTC Description....................................................................................................................................................................................................................................... 232 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 232 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 232 FAIL-SAFE......................................................................................................................................................................................................................................... 232 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 232 Diagnosis Procedure................................................................................................................................................................................................................................... 232 C1A01 POWER SUPPLY CIRCUIT................................................................................................................................................................................................................................ 233 DTC Description....................................................................................................................................................................................................................................... 233 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 233 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 233 FAIL-SAFE......................................................................................................................................................................................................................................... 233 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 233 Diagnosis Procedure................................................................................................................................................................................................................................... 233 C1A03 VEHICLE SPEED SENSOR................................................................................................................................................................................................................................ 234 DTC Description....................................................................................................................................................................................................................................... 234 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 234 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 234 FAIL-SAFE......................................................................................................................................................................................................................................... 234 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 234 Diagnosis Procedure................................................................................................................................................................................................................................... 234 C1A04 ABS/TCS/VDC SYSTEM.................................................................................................................................................................................................................................. 236 DTC Description....................................................................................................................................................................................................................................... 236 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 236 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 236 FAIL-SAFE......................................................................................................................................................................................................................................... 236 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 236 Diagnosis Procedure................................................................................................................................................................................................................................... 236 C1A07 CVT................................................................................................................................................................................................................................................. 237 DTC Description....................................................................................................................................................................................................................................... 237 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 237 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 237 FAIL-SAFE......................................................................................................................................................................................................................................... 237 Diagnosis Procedure................................................................................................................................................................................................................................... 237 C1A39 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 238 DTC Description....................................................................................................................................................................................................................................... 238 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 238 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 238 FAIL-SAFE......................................................................................................................................................................................................................................... 238 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 238 Diagnosis Procedure................................................................................................................................................................................................................................... 238 C1B56 SONAR............................................................................................................................................................................................................................................... 239 DTC Description....................................................................................................................................................................................................................................... 239 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 239 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 239 FAIL-SAFE......................................................................................................................................................................................................................................... 239 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 239 Diagnosis Procedure................................................................................................................................................................................................................................... 239 U0122 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....................................................................................................................................................................................................... 240 DTC Description....................................................................................................................................................................................................................................... 240 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 240 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 240 FAIL-SAFE......................................................................................................................................................................................................................................... 240 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 240 Diagnosis Procedure................................................................................................................................................................................................................................... 240 U0416 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....................................................................................................................................................................................................... 241 DTC Description....................................................................................................................................................................................................................................... 241 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 241 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 241 FAIL-SAFE......................................................................................................................................................................................................................................... 241 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 241 Diagnosis Procedure................................................................................................................................................................................................................................... 241 U0428 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 242 DTC Description....................................................................................................................................................................................................................................... 242 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 242 FAIL-SAFE......................................................................................................................................................................................................................................... 242 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 242 Diagnosis Procedure................................................................................................................................................................................................................................... 242 U1000 CAN COMM CIRCUIT.................................................................................................................................................................................................................................... 243 NAVI CONTROL UNIT..................................................................................................................................................................................................................................... 243 NAVI CONTROL UNIT : DTC Description............................................................................................................................................................................................................... 243 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 243 POSSIBLE CAUSE................................................................................................................................................................................................................................ 243 FAIL-SAFE..................................................................................................................................................................................................................................... 243 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 243 NAVI CONTROL UNIT : Diagnosis Procedure........................................................................................................................................................................................................... 243 AROUND VIEW MONITOR CONTROL UNIT...................................................................................................................................................................................................................... 243 AROUND VIEW MONITOR CONTROL UNIT : DTC Description................................................................................................................................................................................................ 244 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 244 POSSIBLE CAUSE................................................................................................................................................................................................................................ 244 FAIL-SAFE..................................................................................................................................................................................................................................... 244 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 244 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................ 244 U1010 CONTROL UNIT (CAN).................................................................................................................................................................................................................................. 246 NAVI CONTROL UNIT..................................................................................................................................................................................................................................... 246 NAVI CONTROL UNIT : DTC Description............................................................................................................................................................................................................... 246 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 246 POSSIBLE CAUSE................................................................................................................................................................................................................................ 246 FAIL-SAFE..................................................................................................................................................................................................................................... 246 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 246 NAVI CONTROL UNIT : Diagnosis Procedure........................................................................................................................................................................................................... 246 AROUND VIEW MONITOR CONTROL UNIT...................................................................................................................................................................................................................... 246 AROUND VIEW MONITOR CONTROL UNIT : DTC Description................................................................................................................................................................................................ 246 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 246 POSSIBLE CAUSE................................................................................................................................................................................................................................ 247 FAIL-SAFE..................................................................................................................................................................................................................................... 247 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 247 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................ 247 U111A REAR CAMERA IMAGE SIGNAL CIRCUIT.................................................................................................................................................................................................................... 248 DTC Description....................................................................................................................................................................................................................................... 248 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 248 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 248 FAIL-SAFE......................................................................................................................................................................................................................................... 248 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 248 Diagnosis Procedure................................................................................................................................................................................................................................... 248 U111B SIDE CAMERA RH IMAGE SIGNAL CIRCUIT................................................................................................................................................................................................................. 252 DTC Description....................................................................................................................................................................................................................................... 252 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 252 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 252 FAIL-SAFE......................................................................................................................................................................................................................................... 252 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 252 Diagnosis Procedure................................................................................................................................................................................................................................... 252 U111C FRONT CAMERA IMAGE SIGNAL CIRCUIT................................................................................................................................................................................................................... 258 DTC Description....................................................................................................................................................................................................................................... 258 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 258 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 258 FAIL-SAFE......................................................................................................................................................................................................................................... 258 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 258 Diagnosis Procedure................................................................................................................................................................................................................................... 258 U111D SIDE CAMERA LH IMAGE SIGNAL CIRCUIT................................................................................................................................................................................................................. 261 DTC Description....................................................................................................................................................................................................................................... 261 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 261 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 261 FAIL-SAFE......................................................................................................................................................................................................................................... 261 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 261 Diagnosis Procedure................................................................................................................................................................................................................................... 261 U112F EPS CIRCUIT......................................................................................................................................................................................................................................... 267 DTC Description....................................................................................................................................................................................................................................... 267 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 267 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 267 FAIL-SAFE......................................................................................................................................................................................................................................... 267 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 267 Diagnosis Procedure................................................................................................................................................................................................................................... 267 U1217 NAVI CONTROL UNIT................................................................................................................................................................................................................................... 268 DTC Description....................................................................................................................................................................................................................................... 268 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 268 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 268 FAIL-SAFE......................................................................................................................................................................................................................................... 268 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 268 Diagnosis Procedure................................................................................................................................................................................................................................... 268 U1229 NAVI CONTROL UNIT................................................................................................................................................................................................................................... 269 DTC Description....................................................................................................................................................................................................................................... 269 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 269 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 269 FAIL-SAFE......................................................................................................................................................................................................................................... 269 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 269 Diagnosis Procedure................................................................................................................................................................................................................................... 269 U122F NAVI CONTROL UNIT................................................................................................................................................................................................................................... 270 DTC Description....................................................................................................................................................................................................................................... 270 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 270 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 270 FAIL-SAFE......................................................................................................................................................................................................................................... 270 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 270 Diagnosis Procedure................................................................................................................................................................................................................................... 270 U1232 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 271 DTC Description....................................................................................................................................................................................................................................... 271 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 271 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 271 FAIL-SAFE......................................................................................................................................................................................................................................... 271 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 271 Diagnosis Procedure................................................................................................................................................................................................................................... 271 U1244 GPS ANTENNA......................................................................................................................................................................................................................................... 272 DTC Description....................................................................................................................................................................................................................................... 272 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 272 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 272 FAIL-SAFE......................................................................................................................................................................................................................................... 272 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 272 Diagnosis Procedure................................................................................................................................................................................................................................... 272 U1263 USB................................................................................................................................................................................................................................................. 274 DTC Description....................................................................................................................................................................................................................................... 274 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 274 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 274 FAIL-SAFE......................................................................................................................................................................................................................................... 274 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 274 Diagnosis Procedure................................................................................................................................................................................................................................... 274 U12AA CONFIGURATION ERROR................................................................................................................................................................................................................................. 275 DTC Description....................................................................................................................................................................................................................................... 275 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 275 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 275 FAIL-SAFE......................................................................................................................................................................................................................................... 275 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 275 Diagnosis Procedure................................................................................................................................................................................................................................... 275 U12AB ANTENNA............................................................................................................................................................................................................................................. 276 DTC Description....................................................................................................................................................................................................................................... 276 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 276 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 276 FAIL-SAFE......................................................................................................................................................................................................................................... 276 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 276 Diagnosis Procedure................................................................................................................................................................................................................................... 276 U12AC NAVI CONTROL UNIT................................................................................................................................................................................................................................... 278 DTC Description....................................................................................................................................................................................................................................... 278 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 278 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 278 FAIL-SAFE......................................................................................................................................................................................................................................... 278 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 278 Diagnosis Procedure................................................................................................................................................................................................................................... 278 U12AD NAVI CONTROL UNIT................................................................................................................................................................................................................................... 279 DTC Description....................................................................................................................................................................................................................................... 279 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 279 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 279 FAIL-SAFE......................................................................................................................................................................................................................................... 279 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 279 Diagnosis Procedure................................................................................................................................................................................................................................... 279 U12AE NAVI CONTROL UNIT................................................................................................................................................................................................................................... 280 DTC Description....................................................................................................................................................................................................................................... 280 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 280 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 280 FAIL-SAFE......................................................................................................................................................................................................................................... 280 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 280 Diagnosis Procedure................................................................................................................................................................................................................................... 280 U12AF NAVI CONTROL UNIT................................................................................................................................................................................................................................... 281 DTC Description....................................................................................................................................................................................................................................... 281 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 281 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 281 FAIL-SAFE......................................................................................................................................................................................................................................... 281 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 281 Diagnosis Procedure................................................................................................................................................................................................................................... 281 U12B0 POWER SUPPLY VOLTAGE................................................................................................................................................................................................................................ 282 DTC Description....................................................................................................................................................................................................................................... 282 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 282 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 282 FAIL-SAFE......................................................................................................................................................................................................................................... 282 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 282 Diagnosis Procedure................................................................................................................................................................................................................................... 282 U12B1 POWER SUPPLY VOLTAGE................................................................................................................................................................................................................................ 283 DTC Description....................................................................................................................................................................................................................................... 283 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 283 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 283 FAIL-SAFE......................................................................................................................................................................................................................................... 283 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 283 Diagnosis Procedure................................................................................................................................................................................................................................... 283 U12B2 DAB ANTENNA......................................................................................................................................................................................................................................... 284 DTC Description....................................................................................................................................................................................................................................... 284 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 284 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 284 FAIL-SAFE......................................................................................................................................................................................................................................... 284 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 284 Diagnosis Procedure................................................................................................................................................................................................................................... 284 U1300 AV COMM CIRCUIT..................................................................................................................................................................................................................................... 286 DTC Description....................................................................................................................................................................................................................................... 286 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 286 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 286 FAIL-SAFE......................................................................................................................................................................................................................................... 286 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 286 Diagnosis Procedure................................................................................................................................................................................................................................... 286 U1302 CAMERA POWER VOLT................................................................................................................................................................................................................................... 288 DTC Description....................................................................................................................................................................................................................................... 288 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 288 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 288 FAIL-SAFE......................................................................................................................................................................................................................................... 288 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 288 Diagnosis Procedure................................................................................................................................................................................................................................... 288 U1304 CAMERA IMAGE CALIBRATION............................................................................................................................................................................................................................ 296 DTC Description....................................................................................................................................................................................................................................... 296 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 296 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 296 FAIL-SAFE......................................................................................................................................................................................................................................... 296 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 296 Diagnosis Procedure................................................................................................................................................................................................................................... 296 U1305 CONFIG UNFINISH..................................................................................................................................................................................................................................... 297 DTC Description....................................................................................................................................................................................................................................... 297 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 297 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 297 FAIL-SAFE......................................................................................................................................................................................................................................... 297 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 297 Diagnosis Procedure................................................................................................................................................................................................................................... 297 U1308 REAR CAMERA......................................................................................................................................................................................................................................... 298 DTC Description....................................................................................................................................................................................................................................... 298 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 298 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 298 FAIL-SAFE......................................................................................................................................................................................................................................... 298 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 298 Diagnosis Procedure................................................................................................................................................................................................................................... 298 U1309 AIR PUMP............................................................................................................................................................................................................................................ 299 DTC Description....................................................................................................................................................................................................................................... 299 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 299 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 299 FAIL-SAFE......................................................................................................................................................................................................................................... 299 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 299 Diagnosis Procedure................................................................................................................................................................................................................................... 299 U130A PUMP CONTROL UNIT................................................................................................................................................................................................................................... 300 DTC Description....................................................................................................................................................................................................................................... 300 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 300 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 300 FAIL-SAFE......................................................................................................................................................................................................................................... 300 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 300 Diagnosis Procedure................................................................................................................................................................................................................................... 300 U130B REAR CAMERA......................................................................................................................................................................................................................................... 301 DTC Description....................................................................................................................................................................................................................................... 301 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 301 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 301 FAIL-SAFE......................................................................................................................................................................................................................................... 301 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 301 Diagnosis Procedure................................................................................................................................................................................................................................... 301 U1310 NAVI CONTROL UNIT................................................................................................................................................................................................................................... 302 DTC Description....................................................................................................................................................................................................................................... 302 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 302 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 302 FAIL-SAFE......................................................................................................................................................................................................................................... 302 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 302 Diagnosis Procedure................................................................................................................................................................................................................................... 302 U1320 REPROGRAMMING....................................................................................................................................................................................................................................... 303 DTC Description....................................................................................................................................................................................................................................... 303 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 303 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 303 FAIL-SAFE......................................................................................................................................................................................................................................... 303 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 303 Diagnosis Procedure................................................................................................................................................................................................................................... 303 U150E BCM CIRCUIT......................................................................................................................................................................................................................................... 304 DTC Description....................................................................................................................................................................................................................................... 304 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 304 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 304 FAIL-SAFE......................................................................................................................................................................................................................................... 304 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 304 Diagnosis Procedure................................................................................................................................................................................................................................... 304 U1971 SONAR............................................................................................................................................................................................................................................... 305 DTC Description....................................................................................................................................................................................................................................... 305 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 305 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 305 FAIL-SAFE......................................................................................................................................................................................................................................... 305 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 305 Diagnosis Procedure................................................................................................................................................................................................................................... 305 U1972 EPS................................................................................................................................................................................................................................................. 306 DTC Description....................................................................................................................................................................................................................................... 306 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 306 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 306 FAIL-SAFE......................................................................................................................................................................................................................................... 306 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 306 Diagnosis Procedure................................................................................................................................................................................................................................... 306 POWER SUPPLY AND GROUND CIRCUIT........................................................................................................................................................................................................................... 307 NAVI CONTROL UNIT..................................................................................................................................................................................................................................... 307 NAVI CONTROL UNIT : Diagnosis Procedure........................................................................................................................................................................................................... 307 AROUND VIEW MONITOR CONTROL UNIT...................................................................................................................................................................................................................... 307 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................ 307 MICROPHONE SIGNAL CIRCUIT................................................................................................................................................................................................................................. 309 Description........................................................................................................................................................................................................................................... 309 Diagnosis Procedure................................................................................................................................................................................................................................... 309 CAMERA IMAGE SIGNAL CIRCUIT............................................................................................................................................................................................................................... 311 Description........................................................................................................................................................................................................................................... 311 Diagnosis Procedure................................................................................................................................................................................................................................... 311 STEERING SWITCH SIGNAL A CIRCUIT.......................................................................................................................................................................................................................... 313 Diagnosis Procedure................................................................................................................................................................................................................................... 313 Component Inspection.................................................................................................................................................................................................................................. 314 STEERING SWITCH SIGNAL B CIRCUIT.......................................................................................................................................................................................................................... 315 Diagnosis Procedure................................................................................................................................................................................................................................... 315 Component Inspection.................................................................................................................................................................................................................................. 316 STEERING SWITCH GROUND CIRCUIT............................................................................................................................................................................................................................ 317 Diagnosis Procedure................................................................................................................................................................................................................................... 317 Component Inspection.................................................................................................................................................................................................................................. 317 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 318 MULTI AV SYSTEM........................................................................................................................................................................................................................................... 318 Symptom Table......................................................................................................................................................................................................................................... 318 RELATED TO NAVIGATION............................................................................................................................................................................................................................. 318 RELATED TO AUDIO.................................................................................................................................................................................................................................. 319 RELATED TO USB.................................................................................................................................................................................................................................... 319 RELATED TO AUXILIARY INPUT........................................................................................................................................................................................................................ 320 RELATED TO CAMERA................................................................................................................................................................................................................................. 320 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 320 HANDS-FREE PHONE SYMPTOMS................................................................................................................................................................................................................................. 322 Symptom Table......................................................................................................................................................................................................................................... 322 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 322 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 322 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................ 323 Description........................................................................................................................................................................................................................................... 323 BASIC OPERATIONS.................................................................................................................................................................................................................................. 323 RELATED TO AUDIO.................................................................................................................................................................................................................................. 323 MAP SD CARD ...................................................................................................................................................................................................................................... 324 RELATED TO ROUTE CALCULATION AND VISUAL GUIDANCE ................................................................................................................................................................................................. 324 RELATED TO VEHICLE ICON........................................................................................................................................................................................................................... 325 RELATED TO VOICE GUIDANCE......................................................................................................................................................................................................................... 325 RELATED TO TRAFFIC INFORMATION.................................................................................................................................................................................................................... 325 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 326 RELATED TO TELEPHONE.............................................................................................................................................................................................................................. 326 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 328 NAVI CONTROL UNIT......................................................................................................................................................................................................................................... 328 Removal and Installation.............................................................................................................................................................................................................................. 328 REMOVAL........................................................................................................................................................................................................................................... 328 INSTALLATION...................................................................................................................................................................................................................................... 328 FRONT DOOR SPEAKER........................................................................................................................................................................................................................................ 329 Removal and Installation.............................................................................................................................................................................................................................. 329 REMOVAL........................................................................................................................................................................................................................................... 329 INSTALLATION...................................................................................................................................................................................................................................... 329 REAR DOOR SPEAKER......................................................................................................................................................................................................................................... 330 Removal and Installation.............................................................................................................................................................................................................................. 330 REMOVAL........................................................................................................................................................................................................................................... 330 INSTALLATION...................................................................................................................................................................................................................................... 330 FRONT SQUAWKER............................................................................................................................................................................................................................................ 331 Removal and Installation.............................................................................................................................................................................................................................. 331 REMOVAL........................................................................................................................................................................................................................................... 331 INSTALLATION...................................................................................................................................................................................................................................... 331 USB CONNECTOR AND AUX JACK................................................................................................................................................................................................................................ 332 Removal and Installation.............................................................................................................................................................................................................................. 332 REMOVAL........................................................................................................................................................................................................................................... 332 INSTALLATION.................................................................................................................................................................................................................................. 332 GPS ANTENNA............................................................................................................................................................................................................................................... 333 Feeder Layout......................................................................................................................................................................................................................................... 333 Removal and Installation.............................................................................................................................................................................................................................. 333 REMOVAL........................................................................................................................................................................................................................................... 333 INSTALLATION...................................................................................................................................................................................................................................... 333 AROUND VIEW MONITOR CONTROL UNIT.......................................................................................................................................................................................................................... 334 Removal and Installation.............................................................................................................................................................................................................................. 334 REMOVAL........................................................................................................................................................................................................................................... 334 INSTALLATION...................................................................................................................................................................................................................................... 334 FRONT CAMERA.............................................................................................................................................................................................................................................. 335 Removal and Installation.............................................................................................................................................................................................................................. 335 REMOVAL........................................................................................................................................................................................................................................... 335 INSTALLATION...................................................................................................................................................................................................................................... 335 REAR CAMERA............................................................................................................................................................................................................................................... 336 Removal and Installation.............................................................................................................................................................................................................................. 336 REMOVAL........................................................................................................................................................................................................................................... 336 INSTALLATION...................................................................................................................................................................................................................................... 336 SIDE CAMERA............................................................................................................................................................................................................................................... 337 Removal and Installation.............................................................................................................................................................................................................................. 337 REMOVAL........................................................................................................................................................................................................................................... 337 INSTALLATION...................................................................................................................................................................................................................................... 337 MICROPHONE................................................................................................................................................................................................................................................ 338 Removal and Installation.............................................................................................................................................................................................................................. 338 REMOVAL........................................................................................................................................................................................................................................... 338 INSTALLATION...................................................................................................................................................................................................................................... 338 STEERING SWITCH........................................................................................................................................................................................................................................... 339 Removal and Installation.............................................................................................................................................................................................................................. 339 STEERING ANGLE SENSOR..................................................................................................................................................................................................................................... 340 Exploded View......................................................................................................................................................................................................................................... 340 DISASSEMBLY....................................................................................................................................................................................................................................... 340 Removal and Installation.............................................................................................................................................................................................................................. 340 REMOVAL........................................................................................................................................................................................................................................... 340 INSTALLATION...................................................................................................................................................................................................................................... 340 ROOF ANTENNA.............................................................................................................................................................................................................................................. 341 Exploded View......................................................................................................................................................................................................................................... 341 Removal and Installation.............................................................................................................................................................................................................................. 341 REMOVAL........................................................................................................................................................................................................................................... 341 INSTALLATION...................................................................................................................................................................................................................................... 341 ANTENNA FEEDER............................................................................................................................................................................................................................................ 342 Feeder Layout......................................................................................................................................................................................................................................... 342 BCS....................................................................................................................................................................................................................................................................... 343 BODY CONTROL SYSTEM................................................................................................................................................................................................................................................... 343 PRECAUTION........................................................................................................................................................................................................................................................ 345 PRECAUTIONS................................................................................................................................................................................................................................................... 345 Precautions for Removing Battery Terminal................................................................................................................................................................................................................. 345 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................ 345 INSTRUCTION 1..................................................................................................................................................................................................................................... 345 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................ 345 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................ 346 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...................................................................................................................................................................................... 346 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect................................................................................................................................................................................. 346 OPERATION PROCEDURE................................................................................................................................................................................................................................... 346 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................ 348 COMPONENT PARTS............................................................................................................................................................................................................................................... 348 BODY CONTROL SYSTEM....................................................................................................................................................................................................................................... 348 BODY CONTROL SYSTEM : Component Parts Location........................................................................................................................................................................................................ 348 RHD MODELS........................................................................................................................................................................................................................................ 348 LHD MODELS........................................................................................................................................................................................................................................ 348 POWER CONSUMPTION CONTROL SYSTEM.......................................................................................................................................................................................................................... 349 POWER CONSUMPTION CONTROL SYSTEM : Component Parts Location........................................................................................................................................................................................... 349 RHD models........................................................................................................................................................................................................................................ 349 LHD models........................................................................................................................................................................................................................................ 350 SYSTEM........................................................................................................................................................................................................................................................ 352 BODY CONTROL SYSTEM....................................................................................................................................................................................................................................... 352 BODY CONTROL SYSTEM : System Description.............................................................................................................................................................................................................. 352 OUTLINE........................................................................................................................................................................................................................................... 352 BCM CONTROL FUNCTION LIST......................................................................................................................................................................................................................... 352 BODY CONTROL SYSTEM : Fail-safe....................................................................................................................................................................................................................... 354 FAIL-SAFE CONTROL BY DTC.......................................................................................................................................................................................................................... 354 REAR WIPER MOTOR PROTECTION....................................................................................................................................................................................................................... 354 FAIL-SAFE CONTROL BY RAIN SENSOR MALFUNCTION...................................................................................................................................................................................................... 354 FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE....................................................................................................................................................... 355 COMBINATION SWITCH READING SYSTEM......................................................................................................................................................................................................................... 355 COMBINATION SWITCH READING SYSTEM : System Description................................................................................................................................................................................................ 355 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 355 OUTLINE........................................................................................................................................................................................................................................... 355 COMBINATION SWITCH MATRIX......................................................................................................................................................................................................................... 355 COMBINATION SWITCH READING FUNCTION............................................................................................................................................................................................................... 356 Description................................................................................................................................................................................................................................... 356 Operation Example............................................................................................................................................................................................................................. 357 WIPER VOLUME DIAL POSITION........................................................................................................................................................................................................................ 358 SIGNAL BUFFER SYSTEM...................................................................................................................................................................................................................................... 358 SIGNAL BUFFER SYSTEM : System Description............................................................................................................................................................................................................. 359 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 359 OUTLINE........................................................................................................................................................................................................................................... 359 Signal transmission function list................................................................................................................................................................................................................. 359 POWER CONSUMPTION CONTROL SYSTEM.......................................................................................................................................................................................................................... 359 POWER CONSUMPTION CONTROL SYSTEM : System Description................................................................................................................................................................................................. 360 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 360 OUTLINE........................................................................................................................................................................................................................................... 360 LOW POWER CONSUMPTION CONTROL WITH BCM............................................................................................................................................................................................................ 360 Sleep mode activation............................................................................................................................................................................................................................. 360 Wake-up operation................................................................................................................................................................................................................................. 361 SHIPPING MODE CONTROL SYSTEM.............................................................................................................................................................................................................................. 361 SHIPPING MODE CONTROL SYSTEM : System Description..................................................................................................................................................................................................... 362 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 362 DESCRIPTION....................................................................................................................................................................................................................................... 362 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................ 363 COMMON ITEM............................................................................................................................................................................................................................................... 363 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM).................................................................................................................................................................................................... 363 APPLICATION ITEM.................................................................................................................................................................................................................................. 363 SYSTEM APPLICATION................................................................................................................................................................................................................................ 363 FREEZE FRAME DATA (FFD)........................................................................................................................................................................................................................... 363 DOOR LOCK................................................................................................................................................................................................................................................. 364 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock)........................................................................................................................................................... 364 BCM CONSULT FUNCTION.............................................................................................................................................................................................................................. 364 WORK SUPPORT...................................................................................................................................................................................................................................... 364 DATA MONITOR...................................................................................................................................................................................................................................... 364 ACTIVE TEST....................................................................................................................................................................................................................................... 365 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)...................................................................................................................................................... 365 BCM CONSULT FUNCTION.............................................................................................................................................................................................................................. 365 WORK SUPPORT...................................................................................................................................................................................................................................... 365 DATA MONITOR...................................................................................................................................................................................................................................... 365 ACTIVE TEST....................................................................................................................................................................................................................................... 366 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System, With Super Lock)...................................................................................................................................................... 366 WORK SUPPORT...................................................................................................................................................................................................................................... 366 DATA MONITOR...................................................................................................................................................................................................................................... 366 ACTIVE TEST....................................................................................................................................................................................................................................... 367 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System and Super Lock)........................................................................................................................................................ 367 WORK SUPPORT...................................................................................................................................................................................................................................... 367 DATA MONITOR...................................................................................................................................................................................................................................... 367 ACTIVE TEST....................................................................................................................................................................................................................................... 367 MULTI REMOTE ENT.......................................................................................................................................................................................................................................... 368 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)........................................................................................................................................................................ 368 WORK SUPPORT...................................................................................................................................................................................................................................... 368 DATA MONITOR...................................................................................................................................................................................................................................... 368 ACTIVE TEST....................................................................................................................................................................................................................................... 369 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock)..................................................................................................................................................................... 369 WORK SUPPORT...................................................................................................................................................................................................................................... 369 DATA MONITOR...................................................................................................................................................................................................................................... 370 ACTIVE TEST....................................................................................................................................................................................................................................... 371 REAR WINDOW DEFOGGER...................................................................................................................................................................................................................................... 371 REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER)......................................................................................................................................................................................... 371 WORK SUPPORT...................................................................................................................................................................................................................................... 371 DATA MONITOR...................................................................................................................................................................................................................................... 371 ACTIVE TEST....................................................................................................................................................................................................................................... 371 BUZZER.................................................................................................................................................................................................................................................... 372 BUZZER : CONSULT Function (BCM - BUZZER).............................................................................................................................................................................................................. 372 DATA MONITOR...................................................................................................................................................................................................................................... 372 ACTIVE TEST....................................................................................................................................................................................................................................... 372 INT LAMP.................................................................................................................................................................................................................................................. 372 INT LAMP : CONSULT Function (BCM - INT LAMP).......................................................................................................................................................................................................... 372 WORK SUPPORT...................................................................................................................................................................................................................................... 372 DATA MONITOR...................................................................................................................................................................................................................................... 372 ACTIVE TEST....................................................................................................................................................................................................................................... 373 HEADLAMP.................................................................................................................................................................................................................................................. 373 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (LED Headlamp).......................................................................................................................................................................................... 373 WORK SUPPORT...................................................................................................................................................................................................................................... 373 DATA MONITOR...................................................................................................................................................................................................................................... 374 ACTIVE TEST....................................................................................................................................................................................................................................... 375 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)...................................................................................................................................................................................... 375 WORK SUPPORT...................................................................................................................................................................................................................................... 375 DATA MONITOR...................................................................................................................................................................................................................................... 375 ACTIVE TEST....................................................................................................................................................................................................................................... 376 WIPER..................................................................................................................................................................................................................................................... 377 WIPER : CONSULT Function - WIPER...................................................................................................................................................................................................................... 377 WORK SUPPORT...................................................................................................................................................................................................................................... 377 DATA MONITOR...................................................................................................................................................................................................................................... 378 ACTIVE TEST....................................................................................................................................................................................................................................... 378 FLASHER................................................................................................................................................................................................................................................... 378 FLASHER : CONSULT Function (BCM - FLASHER) (LED Headlamp)............................................................................................................................................................................................. 378 WORK SUPPORT...................................................................................................................................................................................................................................... 378 DATA MONITOR...................................................................................................................................................................................................................................... 379 FLASHER : CONSULT Function (BCM - FLASHER) (Halogen Headlamp)......................................................................................................................................................................................... 379 WORK SUPPORT...................................................................................................................................................................................................................................... 379 DATA MONITOR...................................................................................................................................................................................................................................... 379 INTELLIGENT KEY........................................................................................................................................................................................................................................... 380 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock).......................................................................................................................................................................... 380 WORK SUPPORT...................................................................................................................................................................................................................................... 380 SELF-DIAG RESULT.................................................................................................................................................................................................................................. 380 DATA MONITOR...................................................................................................................................................................................................................................... 380 ACTIVE TEST....................................................................................................................................................................................................................................... 383 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)....................................................................................................................................................................... 384 WORK SUPPORT...................................................................................................................................................................................................................................... 384 SELF-DIAG RESULT.................................................................................................................................................................................................................................. 384 DATA MONITOR...................................................................................................................................................................................................................................... 384 ACTIVE TEST....................................................................................................................................................................................................................................... 387 COMB SW................................................................................................................................................................................................................................................... 388 COMB SW : CONSULT Function (BCM - COMB SW)............................................................................................................................................................................................................ 388 DATA MONITOR...................................................................................................................................................................................................................................... 388 BCM....................................................................................................................................................................................................................................................... 389 BCM : CONSULT Function (BCM - BCM).................................................................................................................................................................................................................... 389 WORK SUPPORT...................................................................................................................................................................................................................................... 389 IMMU...................................................................................................................................................................................................................................................... 389 IMMU : CONSULT Function (BCM - IMMU) (With Intelligent Key System).................................................................................................................................................................................... 389 DATA MONITOR...................................................................................................................................................................................................................................... 389 WORK SUPPORT...................................................................................................................................................................................................................................... 389 ACTIVE TEST....................................................................................................................................................................................................................................... 389 IMMU : CONSULT Function (BCM - IMMU) (Without Intelligent Key System)................................................................................................................................................................................. 389 WORK SUPPORT...................................................................................................................................................................................................................................... 389 ACTIVE TEST....................................................................................................................................................................................................................................... 389 BATTERY SAVER............................................................................................................................................................................................................................................. 389 BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)................................................................................................................................................................................................ 390 DATA MONITOR...................................................................................................................................................................................................................................... 390 ACTIVE TEST....................................................................................................................................................................................................................................... 390 TRUNK..................................................................................................................................................................................................................................................... 390 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System and Super Lock)................................................................................................................................................................... 390 DATA MONITOR...................................................................................................................................................................................................................................... 390 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System, Without Super Lock).............................................................................................................................................................. 391 DATA MONITOR...................................................................................................................................................................................................................................... 391 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System, With Super Lock).............................................................................................................................................................. 391 DATA MONITOR...................................................................................................................................................................................................................................... 391 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System and Super Lock)................................................................................................................................................................ 392 DATA MONITOR...................................................................................................................................................................................................................................... 392 THEFT ALM................................................................................................................................................................................................................................................. 392 THEFT ALM : CONSULT Function (BCM - THEFT) (With Intelligent Key System).............................................................................................................................................................................. 392 DATA MONITOR...................................................................................................................................................................................................................................... 392 WORK SUPPORT...................................................................................................................................................................................................................................... 393 ACTIVE TEST....................................................................................................................................................................................................................................... 393 THEFT ALM : CONSULT Function (BCM - THEFT) (Without Intelligent Key System)........................................................................................................................................................................... 393 DATA MONITOR...................................................................................................................................................................................................................................... 393 WORK SUPPORT...................................................................................................................................................................................................................................... 394 ACTIVE TEST....................................................................................................................................................................................................................................... 394 SIGNAL BUFFER............................................................................................................................................................................................................................................. 394 SIGNAL BUFFER : CONSULT Function (BCM - SIGNAL BUFFER)................................................................................................................................................................................................ 394 DATA MONITOR...................................................................................................................................................................................................................................... 394 ECU DIAGNOSIS INFORMATION......................................................................................................................................................................................................................................... 395 BCM........................................................................................................................................................................................................................................................... 395 Reference Value........................................................................................................................................................................................................................................... 395 VALUES ON THE DIAGNOSIS TOOL.......................................................................................................................................................................................................................... 395 TERMINAL LAYOUT....................................................................................................................................................................................................................................... 402 PHYSICAL VALUES....................................................................................................................................................................................................................................... 402 Fail-safe................................................................................................................................................................................................................................................. 418 FAIL-SAFE CONTROL BY DTC.............................................................................................................................................................................................................................. 418 REAR WIPER MOTOR PROTECTION........................................................................................................................................................................................................................... 418 FAIL-SAFE CONTROL BY RAIN SENSOR MALFUNCTION.......................................................................................................................................................................................................... 419 FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE........................................................................................................................................................... 419 DTC Inspection Priority Chart............................................................................................................................................................................................................................. 419 DTC Index................................................................................................................................................................................................................................................. 420 WIRING DIAGRAM.................................................................................................................................................................................................................................................... 423 BCM........................................................................................................................................................................................................................................................... 423 Wiring Diagram............................................................................................................................................................................................................................................ 423 BASIC INSPECTION.................................................................................................................................................................................................................................................. 446 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT................................................................................................................................................................................................................ 446 Description............................................................................................................................................................................................................................................... 446 BEFORE REPLACEMENT.................................................................................................................................................................................................................................... 446 AFTER REPLACEMENT..................................................................................................................................................................................................................................... 446 Work Procedure............................................................................................................................................................................................................................................ 446 CONFIGURATION (BCM)........................................................................................................................................................................................................................................... 448 Description............................................................................................................................................................................................................................................... 448 Work Procedure............................................................................................................................................................................................................................................ 448 Configuration list........................................................................................................................................................................................................................................ 449 WITH INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................................... 449 WITHOUT INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................................ 449 SHIPPING MODE CANCEL OPERATION................................................................................................................................................................................................................................ 451 Work Procedure............................................................................................................................................................................................................................................ 451 DTC/CIRCUIT DIAGNOSIS............................................................................................................................................................................................................................................. 452 U1000 CAN COMM................................................................................................................................................................................................................................................ 452 DTC Description........................................................................................................................................................................................................................................... 452 DESCRIPTION........................................................................................................................................................................................................................................... 452 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 452 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 452 FAIL-SAFE............................................................................................................................................................................................................................................. 452 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 452 Diagnosis Procedure....................................................................................................................................................................................................................................... 452 U1010 CONTROL UNIT (CAN)...................................................................................................................................................................................................................................... 453 DTC Description........................................................................................................................................................................................................................................... 453 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 453 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 453 FAIL-SAFE............................................................................................................................................................................................................................................. 453 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 453 Diagnosis Procedure....................................................................................................................................................................................................................................... 453 U0415 VEHICLE SPEED........................................................................................................................................................................................................................................... 454 DTC Description........................................................................................................................................................................................................................................... 454 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 454 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 454 FAIL-SAFE............................................................................................................................................................................................................................................. 454 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 454 Diagnosis Procedure....................................................................................................................................................................................................................................... 454 B2562 LOW VOLTAGE............................................................................................................................................................................................................................................. 455 DTC Description........................................................................................................................................................................................................................................... 455 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 455 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 455 FAIL-SAFE............................................................................................................................................................................................................................................. 455 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 455 Diagnosis Procedure....................................................................................................................................................................................................................................... 455 POWER SUPPLY AND GROUND CIRCUIT............................................................................................................................................................................................................................... 456 Diagnosis Procedure....................................................................................................................................................................................................................................... 456 COMBINATION SWITCH OUTPUT CIRCUIT............................................................................................................................................................................................................................. 457 Diagnosis Procedure....................................................................................................................................................................................................................................... 457 COMBINATION SWITCH INPUT CIRCUIT.............................................................................................................................................................................................................................. 459 Diagnosis Procedure....................................................................................................................................................................................................................................... 459 SYMPTOM DIAGNOSIS................................................................................................................................................................................................................................................. 461 COMBINATION SWITCH SYSTEM SYMPTOMS............................................................................................................................................................................................................................ 461 Symptom Table............................................................................................................................................................................................................................................. 461 NORMAL OPERATING CONDITION.................................................................................................................................................................................................................................... 462 Description............................................................................................................................................................................................................................................... 462 SHIPPING MODE......................................................................................................................................................................................................................................... 462 REMOVAL AND INSTALLATION.......................................................................................................................................................................................................................................... 463 BCM........................................................................................................................................................................................................................................................... 463 Removal and Installation.................................................................................................................................................................................................................................. 463 REMOVAL (RHD MODELS).................................................................................................................................................................................................................................. 463 REMOVAL (LHD MODELS).................................................................................................................................................................................................................................. 463 INSTALLATION.......................................................................................................................................................................................................................................... 463 COMBINATION SWITCH............................................................................................................................................................................................................................................ 464 Removal and Installation.................................................................................................................................................................................................................................. 464 REMOVAL............................................................................................................................................................................................................................................... 464 INSTALLATION.......................................................................................................................................................................................................................................... 464 BR........................................................................................................................................................................................................................................................................ 465 BRAKE SYSTEM.......................................................................................................................................................................................................................................................... 465 LHD............................................................................................................................................................................................................................................................... 469 PRECAUTION.................................................................................................................................................................................................................................................... 469 PRECAUTIONS............................................................................................................................................................................................................................................... 469 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 469 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 469 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect............................................................................................................................................................................. 469 OPERATION PROCEDURE............................................................................................................................................................................................................................... 469 Precaution for Procedure without Cowl Top Cover....................................................................................................................................................................................................... 470 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 470 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 470 INSTRUCTION 1................................................................................................................................................................................................................................. 470 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 471 Precaution for Brake System........................................................................................................................................................................................................................... 471 PREPARATION................................................................................................................................................................................................................................................... 472 PREPARATION............................................................................................................................................................................................................................................... 472 Commercial Service Tool............................................................................................................................................................................................................................... 472 Lubricant or/and Sealant.............................................................................................................................................................................................................................. 472 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 473 SYSTEM.................................................................................................................................................................................................................................................... 473 WARNING/INDICATOR/CHIME LIST.......................................................................................................................................................................................................................... 473 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................ 473 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 474 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................................................................................................................................................... 474 NVH Troubleshooting Chart............................................................................................................................................................................................................................. 474 PERIODIC MAINTENANCE.......................................................................................................................................................................................................................................... 475 BRAKE PEDAL............................................................................................................................................................................................................................................... 475 Inspection and Adjustment............................................................................................................................................................................................................................. 475 INSPECTION........................................................................................................................................................................................................................................ 475 Brake Pedal Height............................................................................................................................................................................................................................ 475 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD).................................................................................................................................................................................. 475 Brake Pedal Play.............................................................................................................................................................................................................................. 475 Depressed Brake Pedal Height.................................................................................................................................................................................................................. 475 ADJUSTMENT........................................................................................................................................................................................................................................ 475 Brake Pedal Height............................................................................................................................................................................................................................ 476 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD).................................................................................................................................................................................. 476 Depressed Brake Pedal Height.................................................................................................................................................................................................................. 476 BRAKE FLUID............................................................................................................................................................................................................................................... 477 Inspection............................................................................................................................................................................................................................................ 477 BRAKE FLUID LEVEL................................................................................................................................................................................................................................. 477 BRAKE LINE........................................................................................................................................................................................................................................ 477 Draining.............................................................................................................................................................................................................................................. 477 Refilling............................................................................................................................................................................................................................................. 477 Bleeding Brake System................................................................................................................................................................................................................................. 478 BRAKE MASTER CYLINDER..................................................................................................................................................................................................................................... 479 Inspection............................................................................................................................................................................................................................................ 479 FLUID LEAK........................................................................................................................................................................................................................................ 479 BRAKE BOOSTER............................................................................................................................................................................................................................................. 480 Inspection............................................................................................................................................................................................................................................ 480 OPERATION......................................................................................................................................................................................................................................... 480 AIR TIGHT......................................................................................................................................................................................................................................... 480 FRONT DISC BRAKE.......................................................................................................................................................................................................................................... 481 BRAKE PAD............................................................................................................................................................................................................................................. 481 BRAKE PAD : Inspection and Adjustment............................................................................................................................................................................................................. 481 INSPECTION.................................................................................................................................................................................................................................... 481 ADJUSTMENT.................................................................................................................................................................................................................................... 481 DISC ROTOR............................................................................................................................................................................................................................................ 481 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................ 481 INSPECTION.................................................................................................................................................................................................................................... 481 Appearance................................................................................................................................................................................................................................ 481 Runout.................................................................................................................................................................................................................................... 481 Thickness................................................................................................................................................................................................................................. 482 ADJUSTMENT.................................................................................................................................................................................................................................... 482 REAR DISC BRAKE........................................................................................................................................................................................................................................... 483 BRAKE PAD............................................................................................................................................................................................................................................. 483 BRAKE PAD : Inspection and Adjustment............................................................................................................................................................................................................. 483 INSPECTION.................................................................................................................................................................................................................................... 483 ADJUSTMENT.................................................................................................................................................................................................................................... 483 DISC ROTOR............................................................................................................................................................................................................................................ 483 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................ 483 INSPECTION.................................................................................................................................................................................................................................... 483 Appearance................................................................................................................................................................................................................................ 483 Runout.................................................................................................................................................................................................................................... 483 Thickness................................................................................................................................................................................................................................. 484 ADJUSTMENT.................................................................................................................................................................................................................................... 484 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 485 BRAKE PEDAL............................................................................................................................................................................................................................................... 485 Exploded View......................................................................................................................................................................................................................................... 485 Removal and Installation.............................................................................................................................................................................................................................. 485 REMOVAL........................................................................................................................................................................................................................................... 485 INSTALLATION...................................................................................................................................................................................................................................... 486 Inspection and Adjustment............................................................................................................................................................................................................................. 486 INSPECTION AFTER REMOVAL.......................................................................................................................................................................................................................... 486 ADJUSTMENT AFTER INSTALLATION..................................................................................................................................................................................................................... 487 BRAKE PIPING.............................................................................................................................................................................................................................................. 488 FRONT................................................................................................................................................................................................................................................. 488 FRONT : Exploded View............................................................................................................................................................................................................................. 488 FRONT : Hydraulic Piping.......................................................................................................................................................................................................................... 489 FRONT : Removal and Installation.................................................................................................................................................................................................................. 489 REMOVAL....................................................................................................................................................................................................................................... 489 INSTALLATION.................................................................................................................................................................................................................................. 490 FRONT : Inspection................................................................................................................................................................................................................................ 491 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 491 REAR.................................................................................................................................................................................................................................................. 491 REAR : Exploded View.............................................................................................................................................................................................................................. 491 MR20DD........................................................................................................................................................................................................................................ 491 EXCEPT MR20DD................................................................................................................................................................................................................................. 492 REAR : Hydraulic Piping........................................................................................................................................................................................................................... 493 REAR : Removal and Installation................................................................................................................................................................................................................... 493 REMOVAL....................................................................................................................................................................................................................................... 493 INSTALLATION.................................................................................................................................................................................................................................. 494 REAR : Inspection................................................................................................................................................................................................................................. 495 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 495 BRAKE MASTER CYLINDER..................................................................................................................................................................................................................................... 496 Exploded View......................................................................................................................................................................................................................................... 496 Removal and Installation.............................................................................................................................................................................................................................. 496 REMOVAL .......................................................................................................................................................................................................................................... 496 INSTALLATION...................................................................................................................................................................................................................................... 497 Disassembly and Assembly.............................................................................................................................................................................................................................. 498 DISASSEMBLY....................................................................................................................................................................................................................................... 498 ASSEMBLY.......................................................................................................................................................................................................................................... 498 Inspection............................................................................................................................................................................................................................................ 499 INSPECTION BEFORE REMOVAL......................................................................................................................................................................................................................... 499 INSPECTION AFTER INSTALLATION..................................................................................................................................................................................................................... 499 BRAKE BOOSTER............................................................................................................................................................................................................................................. 500 Exploded View......................................................................................................................................................................................................................................... 500 Removal and installation.............................................................................................................................................................................................................................. 500 REMOVAL........................................................................................................................................................................................................................................... 500 INSTALLATION...................................................................................................................................................................................................................................... 501 Inspection and Adjustment............................................................................................................................................................................................................................. 502 INSPECTION BEFORE REMOVAL......................................................................................................................................................................................................................... 502 Air Tight..................................................................................................................................................................................................................................... 502 INSPECTION AFTER REMOVAL.......................................................................................................................................................................................................................... 502 Check Valve Inspection........................................................................................................................................................................................................................ 502 Input Rod Length rod Inspection............................................................................................................................................................................................................... 502 INSPECTION AFTER INSTALLATION..................................................................................................................................................................................................................... 502 Operation..................................................................................................................................................................................................................................... 502 Air Tight..................................................................................................................................................................................................................................... 502 ADJUSTMENT AFTER INSTALLATION..................................................................................................................................................................................................................... 503 VACUUM LINES.............................................................................................................................................................................................................................................. 504 MR20DD................................................................................................................................................................................................................................................ 504 MR20DD : Exploded View............................................................................................................................................................................................................................ 504 MR20DD........................................................................................................................................................................................................................................ 504 MR20DD : Removal and Installation................................................................................................................................................................................................................. 504 REMOVAL....................................................................................................................................................................................................................................... 504 INSTALLATION.................................................................................................................................................................................................................................. 504 MR20DD : Inspection............................................................................................................................................................................................................................... 504 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 504 Appearance................................................................................................................................................................................................................................ 504 QR25DE................................................................................................................................................................................................................................................ 504 QR25DE : Exploded View............................................................................................................................................................................................................................ 505 QR25DE........................................................................................................................................................................................................................................ 505 QR25DE : Removal and Installation................................................................................................................................................................................................................. 505 REMOVAL....................................................................................................................................................................................................................................... 505 INSTALLATION.................................................................................................................................................................................................................................. 505 QR25DE : Inspection............................................................................................................................................................................................................................... 505 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 505 Appearance................................................................................................................................................................................................................................ 505 R9M................................................................................................................................................................................................................................................... 505 R9M : Exploded View............................................................................................................................................................................................................................... 506 R9M........................................................................................................................................................................................................................................... 506 R9M : Removal and Installation.................................................................................................................................................................................................................... 506 REMOVAL....................................................................................................................................................................................................................................... 506 INSTALLATION.................................................................................................................................................................................................................................. 506 R9M : Inspection.................................................................................................................................................................................................................................. 506 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 506 Appearance................................................................................................................................................................................................................................ 506 FRONT DISC BRAKE.......................................................................................................................................................................................................................................... 507 BRAKE PAD (1 PISTON TYPE)............................................................................................................................................................................................................................. 507 BRAKE PAD (1 PISTON TYPE) : Exploded View......................................................................................................................................................................................................... 507 BRAKE PAD (1 PISTON TYPE) : Removal and Installation.............................................................................................................................................................................................. 507 REMOVAL....................................................................................................................................................................................................................................... 507 INSTALLATION.................................................................................................................................................................................................................................. 508 BRAKE PAD (1 PISTON TYPE) : Inspection............................................................................................................................................................................................................ 510 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 510 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 510 BRAKE PAD (2 PISTON TYPE)............................................................................................................................................................................................................................. 510 BRAKE PAD (2 PISTON TYPE) : Exploded View......................................................................................................................................................................................................... 510 BRAKE PAD (2 PISTON TYPE) : Removal and Installation.............................................................................................................................................................................................. 511 REMOVAL....................................................................................................................................................................................................................................... 511 INSTALLATION.................................................................................................................................................................................................................................. 512 BRAKE PAD (2 PISTON TYPE) : Inspection............................................................................................................................................................................................................ 513 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 513 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 513 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)................................................................................................................................................................................................................ 514 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View............................................................................................................................................................................................ 514 REMOVAL....................................................................................................................................................................................................................................... 514 DISASSEMBLY................................................................................................................................................................................................................................... 514 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation................................................................................................................................................................................. 515 REMOVAL....................................................................................................................................................................................................................................... 515 INSTALLATION.................................................................................................................................................................................................................................. 515 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Disassembly and Assembly................................................................................................................................................................................. 516 DISASSEMBLY................................................................................................................................................................................................................................... 516 ASSEMBLY...................................................................................................................................................................................................................................... 517 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Inspection............................................................................................................................................................................................... 518 INSPECTION AFTER DISASSEMBLY.................................................................................................................................................................................................................. 518 Cylinder Body............................................................................................................................................................................................................................. 518 Torque Member............................................................................................................................................................................................................................. 518 Pistons................................................................................................................................................................................................................................... 518 Sliding Pin, Sliding Pin Boot and Bushing................................................................................................................................................................................................. 518 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 518 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)................................................................................................................................................................................................................ 518 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View............................................................................................................................................................................................ 519 REMOVAL....................................................................................................................................................................................................................................... 519 DISASSEMBLY................................................................................................................................................................................................................................... 519 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and Installation................................................................................................................................................................................. 520 REMOVAL....................................................................................................................................................................................................................................... 520 INSTALLATION.................................................................................................................................................................................................................................. 520 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Disassembly and Assembly................................................................................................................................................................................. 521 DISASSEMBLY................................................................................................................................................................................................................................... 521 ASSEMBLY...................................................................................................................................................................................................................................... 521 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Inspection............................................................................................................................................................................................... 523 INSPECTION AFTER DISASSEMBLY.................................................................................................................................................................................................................. 523 Cylinder Body............................................................................................................................................................................................................................. 523 Torque Member............................................................................................................................................................................................................................. 523 Pistons................................................................................................................................................................................................................................... 523 Sliding Pin, Sliding Pin Boot and Bushing................................................................................................................................................................................................. 523 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 523 REAR DISC BRAKE........................................................................................................................................................................................................................................... 524 BRAKE PAD............................................................................................................................................................................................................................................. 524 BRAKE PAD : Exploded View......................................................................................................................................................................................................................... 524 BRAKE PAD : Removal and Installation.............................................................................................................................................................................................................. 524 REMOVAL....................................................................................................................................................................................................................................... 524 INSTALLATION.................................................................................................................................................................................................................................. 525 BRAKE PAD : Inspection and Adjustment............................................................................................................................................................................................................. 526 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 526 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 526 BRAKE CALIPER ASSEMBLY................................................................................................................................................................................................................................ 526 BRAKE CALIPER ASSEMBLY : Exploded View............................................................................................................................................................................................................ 526 REMOVAL....................................................................................................................................................................................................................................... 526 DISASSEMBLY................................................................................................................................................................................................................................... 527 BRAKE CALIPER ASSEMBLY : Removal and Installation................................................................................................................................................................................................. 527 REMOVAL....................................................................................................................................................................................................................................... 527 INSTALLATION.................................................................................................................................................................................................................................. 528 BRAKE CALIPER ASSEMBLY : Disassembly and Assembly................................................................................................................................................................................................. 529 DISASSEMBLY................................................................................................................................................................................................................................... 529 ASSEMBLY...................................................................................................................................................................................................................................... 529 BRAKE CALIPER ASSEMBLY : Inspection and Adjustment................................................................................................................................................................................................ 530 INSPECTION AFTER DISASSEMBLY.................................................................................................................................................................................................................. 530 Cylinder Body............................................................................................................................................................................................................................. 530 Torque Member............................................................................................................................................................................................................................. 530 Sliding Pin, Sliding Pin Boot and Bushing................................................................................................................................................................................................. 530 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 530 SERVICE DATA AND SPECIFICATIONS (SDS)......................................................................................................................................................................................................................... 531 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................................................................................................................................................... 531 General Specifications................................................................................................................................................................................................................................ 531 Brake Pedal........................................................................................................................................................................................................................................... 531 Brake Booster......................................................................................................................................................................................................................................... 531 Front Disc Brake...................................................................................................................................................................................................................................... 531 Rear Disc Brake....................................................................................................................................................................................................................................... 531 RHD............................................................................................................................................................................................................................................................... 533 PRECAUTION.................................................................................................................................................................................................................................................... 533 PRECAUTIONS............................................................................................................................................................................................................................................... 533 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 533 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 533 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect............................................................................................................................................................................. 533 OPERATION PROCEDURE............................................................................................................................................................................................................................... 533 Precaution for Procedure without Cowl Top Cover....................................................................................................................................................................................................... 534 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 534 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 534 INSTRUCTION 1................................................................................................................................................................................................................................. 534 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 535 Precaution for Brake System........................................................................................................................................................................................................................... 535 PREPARATION................................................................................................................................................................................................................................................... 536 PREPARATION............................................................................................................................................................................................................................................... 536 Commercial Service Tool............................................................................................................................................................................................................................... 536 Lubricant or/and Sealant.............................................................................................................................................................................................................................. 536 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 537 SYSTEM.................................................................................................................................................................................................................................................... 537 WARNING/INDICATOR/CHIME LIST.......................................................................................................................................................................................................................... 537 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................ 537 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 538 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................................................................................................................................................... 538 NVH Troubleshooting Chart............................................................................................................................................................................................................................. 538 PERIODIC MAINTENANCE.......................................................................................................................................................................................................................................... 539 BRAKE PEDAL............................................................................................................................................................................................................................................... 539 Inspection and Adjustment............................................................................................................................................................................................................................. 539 INSPECTION........................................................................................................................................................................................................................................ 539 Brake Pedal Height............................................................................................................................................................................................................................ 539 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD).................................................................................................................................................................................. 539 Brake Pedal Play.............................................................................................................................................................................................................................. 539 Depressed Brake Pedal Height.................................................................................................................................................................................................................. 539 ADJUSTMENT........................................................................................................................................................................................................................................ 539 Brake Pedal Height............................................................................................................................................................................................................................ 540 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD).................................................................................................................................................................................. 540 Depressed Brake Pedal Height.................................................................................................................................................................................................................. 540 BRAKE FLUID............................................................................................................................................................................................................................................... 541 Inspection............................................................................................................................................................................................................................................ 541 BRAKE FLUID LEVEL................................................................................................................................................................................................................................. 541 BRAKE LINE........................................................................................................................................................................................................................................ 541 Draining.............................................................................................................................................................................................................................................. 541 Refilling............................................................................................................................................................................................................................................. 541 Bleeding Brake System................................................................................................................................................................................................................................. 542 BRAKE MASTER CYLINDER..................................................................................................................................................................................................................................... 543 Inspection............................................................................................................................................................................................................................................ 543 FLUID LEAK........................................................................................................................................................................................................................................ 543 BRAKE BOOSTER............................................................................................................................................................................................................................................. 544 Inspection............................................................................................................................................................................................................................................ 544 OPERATION......................................................................................................................................................................................................................................... 544 AIR TIGHT......................................................................................................................................................................................................................................... 544 FRONT DISC BRAKE.......................................................................................................................................................................................................................................... 545 BRAKE PAD............................................................................................................................................................................................................................................. 545 BRAKE PAD : Inspection and Adjustment............................................................................................................................................................................................................. 545 INSPECTION.................................................................................................................................................................................................................................... 545 ADJUSTMENT.................................................................................................................................................................................................................................... 545 DISC ROTOR............................................................................................................................................................................................................................................ 545 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................ 545 INSPECTION.................................................................................................................................................................................................................................... 545 Appearance................................................................................................................................................................................................................................ 545 Runout.................................................................................................................................................................................................................................... 545 Thickness................................................................................................................................................................................................................................. 546 ADJUSTMENT.................................................................................................................................................................................................................................... 546 REAR DISC BRAKE........................................................................................................................................................................................................................................... 547 BRAKE PAD............................................................................................................................................................................................................................................. 547 BRAKE PAD : Inspection and Adjustment............................................................................................................................................................................................................. 547 INSPECTION.................................................................................................................................................................................................................................... 547 ADJUSTMENT.................................................................................................................................................................................................................................... 547 DISC ROTOR............................................................................................................................................................................................................................................ 547 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................ 547 INSPECTION.................................................................................................................................................................................................................................... 547 Appearance................................................................................................................................................................................................................................ 547 Runout.................................................................................................................................................................................................................................... 547 Thickness................................................................................................................................................................................................................................. 548 ADJUSTMENT.................................................................................................................................................................................................................................... 548 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 549 BRAKE PEDAL............................................................................................................................................................................................................................................... 549 Exploded View......................................................................................................................................................................................................................................... 549 Removal and Installation.............................................................................................................................................................................................................................. 549 REMOVAL........................................................................................................................................................................................................................................... 549 INSTALLATION...................................................................................................................................................................................................................................... 550 Inspection and Adjustment............................................................................................................................................................................................................................. 550 INSPECTION AFTER REMOVAL.......................................................................................................................................................................................................................... 550 ADJUSTMENT AFTER INSTALLATION..................................................................................................................................................................................................................... 551 BRAKE PIPING.............................................................................................................................................................................................................................................. 552 FRONT................................................................................................................................................................................................................................................. 552 FRONT : Exploded View............................................................................................................................................................................................................................. 552 FRONT : Hydraulic Piping.......................................................................................................................................................................................................................... 553 FRONT : Removal and Installation.................................................................................................................................................................................................................. 553 REMOVAL....................................................................................................................................................................................................................................... 553 INSTALLATION.................................................................................................................................................................................................................................. 554 FRONT : Inspection................................................................................................................................................................................................................................ 555 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 555 REAR.................................................................................................................................................................................................................................................. 555 REAR : Exploded View.............................................................................................................................................................................................................................. 555 REAR : Hydraulic Piping........................................................................................................................................................................................................................... 556 REAR : Removal and Installation................................................................................................................................................................................................................... 556 REMOVAL....................................................................................................................................................................................................................................... 556 INSTALLATION.................................................................................................................................................................................................................................. 557 REAR : Inspection................................................................................................................................................................................................................................. 558 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 558 BRAKE MASTER CYLINDER..................................................................................................................................................................................................................................... 559 Exploded View......................................................................................................................................................................................................................................... 559 Removal and Installation.............................................................................................................................................................................................................................. 559 REMOVAL .......................................................................................................................................................................................................................................... 559 INSTALLATION...................................................................................................................................................................................................................................... 560 Disassembly and Assembly.............................................................................................................................................................................................................................. 561 DISASSEMBLY....................................................................................................................................................................................................................................... 561 ASSEMBLY.......................................................................................................................................................................................................................................... 561 Inspection............................................................................................................................................................................................................................................ 562 INSPECTION BEFORE REMOVAL......................................................................................................................................................................................................................... 562 INSPECTION AFTER INSTALLATION..................................................................................................................................................................................................................... 562 BRAKE BOOSTER............................................................................................................................................................................................................................................. 563 Exploded View......................................................................................................................................................................................................................................... 563 Removal and installation.............................................................................................................................................................................................................................. 563 REMOVAL........................................................................................................................................................................................................................................... 563 INSTALLATION...................................................................................................................................................................................................................................... 564 Inspection and Adjustment............................................................................................................................................................................................................................. 564 INSPECTION BEFORE REMOVAL......................................................................................................................................................................................................................... 564 Air Tight..................................................................................................................................................................................................................................... 564 INSPECTION AFTER REMOVAL.......................................................................................................................................................................................................................... 565 Check Valve Inspection........................................................................................................................................................................................................................ 565 Input Rod Length rod Inspection............................................................................................................................................................................................................... 565 INSPECTION AFTER INSTALLATION..................................................................................................................................................................................................................... 565 Operation..................................................................................................................................................................................................................................... 565 Air Tight..................................................................................................................................................................................................................................... 565 ADJUSTMENT AFTER INSTALLATION..................................................................................................................................................................................................................... 565 VACUUM LINES.............................................................................................................................................................................................................................................. 566 Exploded View......................................................................................................................................................................................................................................... 566 Removal and Installation.............................................................................................................................................................................................................................. 566 REMOVAL........................................................................................................................................................................................................................................... 566 INSTALLATION...................................................................................................................................................................................................................................... 566 Inspection............................................................................................................................................................................................................................................ 566 INSPECTION AFTER REMOVAL.......................................................................................................................................................................................................................... 566 Appearance.................................................................................................................................................................................................................................... 566 FRONT DISC BRAKE.......................................................................................................................................................................................................................................... 567 BRAKE PAD (1 PISTON TYPE)............................................................................................................................................................................................................................. 567 BRAKE PAD (1 PISTON TYPE) : Exploded View......................................................................................................................................................................................................... 567 BRAKE PAD (1 PISTON TYPE) : Removal and Installation.............................................................................................................................................................................................. 567 REMOVAL....................................................................................................................................................................................................................................... 567 INSTALLATION.................................................................................................................................................................................................................................. 568 BRAKE PAD (1 PISTON TYPE) : Inspection............................................................................................................................................................................................................ 570 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 570 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 570 BRAKE PAD (2 PISTON TYPE)............................................................................................................................................................................................................................. 570 BRAKE PAD (2 PISTON TYPE) : Exploded View......................................................................................................................................................................................................... 570 BRAKE PAD (2 PISTON TYPE) : Removal and Installation.............................................................................................................................................................................................. 571 REMOVAL....................................................................................................................................................................................................................................... 571 INSTALLATION.................................................................................................................................................................................................................................. 572 BRAKE PAD (2 PISTON TYPE) : Inspection............................................................................................................................................................................................................ 573 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 573 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 573 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)................................................................................................................................................................................................................ 574 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View............................................................................................................................................................................................ 574 REMOVAL....................................................................................................................................................................................................................................... 574 DISASSEMBLY................................................................................................................................................................................................................................... 574 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation................................................................................................................................................................................. 575 REMOVAL....................................................................................................................................................................................................................................... 575 INSTALLATION.................................................................................................................................................................................................................................. 575 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Disassembly and Assembly................................................................................................................................................................................. 576 DISASSEMBLY................................................................................................................................................................................................................................... 576 ASSEMBLY...................................................................................................................................................................................................................................... 577 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Inspection............................................................................................................................................................................................... 578 INSPECTION AFTER DISASSEMBLY.................................................................................................................................................................................................................. 578 Cylinder Body............................................................................................................................................................................................................................. 578 Torque Member............................................................................................................................................................................................................................. 578 Pistons................................................................................................................................................................................................................................... 578 Sliding Pin, Sliding Pin Boot and Bushing................................................................................................................................................................................................. 578 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 578 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)................................................................................................................................................................................................................ 578 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View............................................................................................................................................................................................ 579 REMOVAL....................................................................................................................................................................................................................................... 579 DISASSEMBLY................................................................................................................................................................................................................................... 579 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and Installation................................................................................................................................................................................. 580 REMOVAL....................................................................................................................................................................................................................................... 580 INSTALLATION.................................................................................................................................................................................................................................. 580 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Disassembly and Assembly................................................................................................................................................................................. 581 DISASSEMBLY................................................................................................................................................................................................................................... 581 ASSEMBLY...................................................................................................................................................................................................................................... 581 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Inspection............................................................................................................................................................................................... 583 INSPECTION AFTER DISASSEMBLY.................................................................................................................................................................................................................. 583 Cylinder Body............................................................................................................................................................................................................................. 583 Torque Member............................................................................................................................................................................................................................. 583 Pistons................................................................................................................................................................................................................................... 583 Sliding Pin, Sliding Pin Boot and Bushing................................................................................................................................................................................................. 583 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 583 REAR DISC BRAKE........................................................................................................................................................................................................................................... 584 BRAKE PAD............................................................................................................................................................................................................................................. 584 BRAKE PAD : Exploded View......................................................................................................................................................................................................................... 584 BRAKE PAD : Removal and Installation.............................................................................................................................................................................................................. 584 REMOVAL....................................................................................................................................................................................................................................... 584 INSTALLATION.................................................................................................................................................................................................................................. 585 BRAKE PAD : Inspection and Adjustment............................................................................................................................................................................................................. 586 INSPECTION AFTER REMOVAL...................................................................................................................................................................................................................... 586 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 586 BRAKE CALIPER ASSEMBLY................................................................................................................................................................................................................................ 586 BRAKE CALIPER ASSEMBLY : Exploded View............................................................................................................................................................................................................ 586 REMOVAL....................................................................................................................................................................................................................................... 586 DISASSEMBLY................................................................................................................................................................................................................................... 587 BRAKE CALIPER ASSEMBLY : Removal and Installation................................................................................................................................................................................................. 587 REMOVAL....................................................................................................................................................................................................................................... 587 INSTALLATION.................................................................................................................................................................................................................................. 588 BRAKE CALIPER ASSEMBLY : Disassembly and Assembly................................................................................................................................................................................................. 589 DISASSEMBLY................................................................................................................................................................................................................................... 589 ASSEMBLY...................................................................................................................................................................................................................................... 589 BRAKE CALIPER ASSEMBLY : Inspection and Adjustment................................................................................................................................................................................................ 590 INSPECTION AFTER DISASSEMBLY.................................................................................................................................................................................................................. 590 Cylinder Body............................................................................................................................................................................................................................. 590 Torque Member............................................................................................................................................................................................................................. 590 Sliding Pin, Sliding Pin Boot and Bushing................................................................................................................................................................................................. 590 INSPECTION AFTER INSTALLATION................................................................................................................................................................................................................. 590 SERVICE DATA AND SPECIFICATIONS (SDS)......................................................................................................................................................................................................................... 591 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................................................................................................................................................... 591 General Specifications................................................................................................................................................................................................................................ 591 Brake Pedal........................................................................................................................................................................................................................................... 591 Brake Booster......................................................................................................................................................................................................................................... 591 Front Disc Brake...................................................................................................................................................................................................................................... 591 Rear Disc Brake....................................................................................................................................................................................................................................... 592 BRC....................................................................................................................................................................................................................................................................... 593 BRAKE CONTROL SYSTEM.................................................................................................................................................................................................................................................. 593 WITH VDC (ESP).................................................................................................................................................................................................................................................... 599 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................ 599 HOW TO USE THIS SECTION................................................................................................................................................................................................................................... 599 Information........................................................................................................................................................................................................................................... 599 PRECAUTION.................................................................................................................................................................................................................................................... 600 PRECAUTIONS............................................................................................................................................................................................................................................... 600 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 600 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 600 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect............................................................................................................................................................................. 600 OPERATION PROCEDURE............................................................................................................................................................................................................................... 600 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 601 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 601 INSTRUCTION 1................................................................................................................................................................................................................................. 601 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 601 Precaution for Procedure without Cowl Top Cover....................................................................................................................................................................................................... 602 Precaution for Stop/Start System Service.............................................................................................................................................................................................................. 602 Precautions for Harness Repair........................................................................................................................................................................................................................ 602 Precaution for Brake System........................................................................................................................................................................................................................... 603 Precaution for Brake Control System................................................................................................................................................................................................................... 603 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 606 COMPONENT PARTS........................................................................................................................................................................................................................................... 606 Component Parts Location.............................................................................................................................................................................................................................. 606 LHD............................................................................................................................................................................................................................................... 606 2WD Models.................................................................................................................................................................................................................................... 606 4WD Models.................................................................................................................................................................................................................................... 608 RHD............................................................................................................................................................................................................................................... 611 2WD Models.................................................................................................................................................................................................................................... 611 4WD Models.................................................................................................................................................................................................................................... 614 ABS Actuator and Electric Unit (Control Unit)......................................................................................................................................................................................................... 617 CONTROL UNIT...................................................................................................................................................................................................................................... 617 ACTUATOR.......................................................................................................................................................................................................................................... 617 Pump.......................................................................................................................................................................................................................................... 617 Motor......................................................................................................................................................................................................................................... 618 Motor Relay................................................................................................................................................................................................................................... 618 Actuator Relay................................................................................................................................................................................................................................ 618 ABS In Valve.................................................................................................................................................................................................................................. 618 ABS Out Valve................................................................................................................................................................................................................................. 618 Cut Valve 1, Cut Valve 2...................................................................................................................................................................................................................... 618 Suction Valve 1, Suction Valve 2.............................................................................................................................................................................................................. 618 Inlet Valve................................................................................................................................................................................................................................... 618 Outlet Valve.................................................................................................................................................................................................................................. 618 Return Check Valve............................................................................................................................................................................................................................ 618 Reservoir..................................................................................................................................................................................................................................... 618 Yaw Rate/Side/Decel G Sensor.................................................................................................................................................................................................................. 618 Pressure Sensor............................................................................................................................................................................................................................... 618 Wheel Sensor and Sensor Rotor......................................................................................................................................................................................................................... 619 Steering Angle Sensor................................................................................................................................................................................................................................. 619 VDC (ESP) OFF Switch.................................................................................................................................................................................................................................. 620 hill descent control (Downhill Drive Support) Switch.................................................................................................................................................................................................. 620 Brake Fluid Level Switch.............................................................................................................................................................................................................................. 620 Brake Vacuum Sensor................................................................................................................................................................................................................................... 621 SYSTEM.................................................................................................................................................................................................................................................... 622 System Description.................................................................................................................................................................................................................................... 622 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 622 INPUT SIGNAL AND OUTRET SIGNAL.................................................................................................................................................................................................................... 622 VALVE OPERATION [VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION, BRAKE FORCE.................................................................................................................. 624 VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force distribution Fun.............................................................................................................. 624 VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force distribution Fun.............................................................................................................. 625 VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force distribution Fun.............................................................................................................. 626 Component Parts and Function.................................................................................................................................................................................................................. 627 VALVE OPERATION (ABS FUNCTION).................................................................................................................................................................................................................... 627 When Brake Pedal is Applied................................................................................................................................................................................................................... 628 When ABS Function is in Operation (During Pressure Increases)................................................................................................................................................................................. 629 When ABS Function is Operating (During Pressure Holds)........................................................................................................................................................................................ 630 When ABS Function is in Operation (During Pressure Decreases)................................................................................................................................................................................. 631 When Brake Release............................................................................................................................................................................................................................ 632 Component Parts and Function.................................................................................................................................................................................................................. 632 CONDITION FOR TURN ON THE WARNING LAMP............................................................................................................................................................................................................ 633 CONDITION FOR TURN ON THE INDICATOR LAMP.......................................................................................................................................................................................................... 633 Circuit Diagram....................................................................................................................................................................................................................................... 635 Fail-Safe............................................................................................................................................................................................................................................. 635 VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION, BRAKE FORCE DISTRIBUTION FUNCTION, hill start assist FUNCTION AND ADVANCED hill descent control FUNCTION (4WD MODELS WITH GASOLINE ENGINE).... 635 ABS FUNCTION...................................................................................................................................................................................................................................... 636 EBD FUNCTION...................................................................................................................................................................................................................................... 636 VDC (ESP) FUNCTION.................................................................................................................................................................................................................................... 640 VDC (ESP) FUNCTION : System Description........................................................................................................................................................................................................... 640 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 641 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 641 OPERATION CHARACTERISTICS..................................................................................................................................................................................................................... 642 VDC Function That Prevents Oversteer Tendency............................................................................................................................................................................................. 642 VDC Function That Prevents Tendency....................................................................................................................................................................................................... 643 TCS FUNCTION.......................................................................................................................................................................................................................................... 643 TCS FUNCTION : System Description................................................................................................................................................................................................................. 644 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 644 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 645 ABS FUNCTION.......................................................................................................................................................................................................................................... 645 ABS FUNCTION : System Description................................................................................................................................................................................................................. 645 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 646 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 646 EBD FUNCTION.......................................................................................................................................................................................................................................... 647 EBD FUNCTION : System Description................................................................................................................................................................................................................. 647 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 648 INPUT SIGNAL AND OUPUT SIGNAL................................................................................................................................................................................................................. 648 BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION....................................................................................................................................................................................................... 648 BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION : System Description.............................................................................................................................................................................. 648 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 649 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 649 BRAKE ASSIST FUNCTION................................................................................................................................................................................................................................. 650 BRAKE ASSIST FUNCTION : System Description........................................................................................................................................................................................................ 650 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 650 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 651 BRAKE FORCE DISTRIBUTION FUNCTION..................................................................................................................................................................................................................... 652 BRAKE FORCE DISTRIBUTION FUNCTION : System Description............................................................................................................................................................................................ 652 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 652 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 653 hill start assist (UPHILL START SUPPORT) FUNCTION..................................................................................................................................................................................................... 654 hill start assist (UPHILL START SUPPORT) FUNCTION : System Description............................................................................................................................................................................ 654 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 654 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 655 ADVANCED hill descent control (DOWNHILL DRIVE SUPPORT) FUNCTION....................................................................................................................................................................................... 656 ADVANCED hill descent control (DOWNHILL DRIVE SUPPORT) FUNCTION : System Description.............................................................................................................................................................. 656 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 657 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 657 WARNING/INDICATOR/CHIME LIST.......................................................................................................................................................................................................................... 658 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................ 659 INFORMATION DISPLAY (COMBINATION METER)............................................................................................................................................................................................................... 659 INFORMATION DISPLAY (COMBINATION METER) : Chassis Control Display................................................................................................................................................................................. 659 DESIGN/PURPOSE................................................................................................................................................................................................................................ 659 System Information........................................................................................................................................................................................................................ 659 SYNCHRONIZATION WITH MASTER WARNING LAMP...................................................................................................................................................................................................... 660 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 660 SIGNAL PATH................................................................................................................................................................................................................................... 661 hill start assist Function................................................................................................................................................................................................................ 661 Advanced hill descent control Function (4WD Models with Gasoline Engine).................................................................................................................................................................. 661 DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)].......................................................................................................................................................................................... 662 CONSULT Function...................................................................................................................................................................................................................................... 662 APPLICATION ITEMS................................................................................................................................................................................................................................. 662 ECU IDENTIFICATION................................................................................................................................................................................................................................ 662 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................ 662 Freeze frame data (FFD)....................................................................................................................................................................................................................... 662 DATA MONITOR...................................................................................................................................................................................................................................... 662 ACTIVE TEST....................................................................................................................................................................................................................................... 665 ABS In Valve and ABS Out Valve................................................................................................................................................................................................................ 665 ABS In Valve (ACT), ABS Out Valve (ACT)....................................................................................................................................................................................................... 666 ABS MOTOR......................................................................................................................................................................................................................................... 667 STOP LAMP ON RELAY................................................................................................................................................................................................................................ 667 WORK SUPPORT...................................................................................................................................................................................................................................... 667 RE/PROGRAMMING, CONFIGURATION..................................................................................................................................................................................................................... 667 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 668 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)............................................................................................................................................................................................................. 668 Reference Value....................................................................................................................................................................................................................................... 668 CONSULT DATA MONITOR STANDARD VALUE............................................................................................................................................................................................................... 668 Fail-Safe............................................................................................................................................................................................................................................. 671 VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION, BRAKE FORCE DISTRIBUTION FUNCTION, hill start assist FUNCTION AND ADVANCED hill descent control FUNCTION (4WD MODELS WITH GASOLINE ENGINE).... 671 ABS FUNCTION...................................................................................................................................................................................................................................... 671 EBD FUNCTION...................................................................................................................................................................................................................................... 671 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 675 DTC Index............................................................................................................................................................................................................................................. 676 WIRING DIAGRAM................................................................................................................................................................................................................................................ 678 BRAKE CONTROL SYSTEM...................................................................................................................................................................................................................................... 678 LHD................................................................................................................................................................................................................................................... 678 LHD : Wiring Diagram.............................................................................................................................................................................................................................. 678 RHD................................................................................................................................................................................................................................................... 682 RHD : Wiring Diagram.............................................................................................................................................................................................................................. 683 BASIC INSPECTION.............................................................................................................................................................................................................................................. 687 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................ 687 Work Flow............................................................................................................................................................................................................................................. 687 DETAILED FLOW..................................................................................................................................................................................................................................... 687 Diagnostic Work Sheet................................................................................................................................................................................................................................. 688 Description....................................................................................................................................................................................................................................... 688 INTERVIEW SHEET SAMPLE............................................................................................................................................................................................................................ 688 ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)........................................................................................................................................................................... 690 Description........................................................................................................................................................................................................................................... 690 Work Procedure........................................................................................................................................................................................................................................ 690 ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION...................................................................................................................................................................................................... 691 Description........................................................................................................................................................................................................................................... 691 Work Procedure........................................................................................................................................................................................................................................ 691 ADJUST THE NEUTRAL POSITION OF STEERING ANGLE SENSOR.............................................................................................................................................................................................. 691 CALIBRATION OF DECEL G SENSOR............................................................................................................................................................................................................................. 694 Description........................................................................................................................................................................................................................................... 694 Work Procedure........................................................................................................................................................................................................................................ 694 Decel G sensor calibration........................................................................................................................................................................................................................ 694 CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]............................................................................................................................................................................................. 696 Work Procedure........................................................................................................................................................................................................................................ 696 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 699 C10D7 PARKING BRAKE SYSTEM................................................................................................................................................................................................................................ 699 DTC Description....................................................................................................................................................................................................................................... 699 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 699 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 699 FAIL-SAFE......................................................................................................................................................................................................................................... 699 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 699 Diagnosis Procedure................................................................................................................................................................................................................................... 699 C1101, C1102, C1103, C1104 WHEEL SENSOR................................................................................................................................................................................................................... 701 DTC Description....................................................................................................................................................................................................................................... 701 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 701 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 701 FAIL-SAFE......................................................................................................................................................................................................................................... 701 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 701 Diagnosis Procedure................................................................................................................................................................................................................................... 701 C1105, C1106, C1107, C1108 WHEEL SENSOR................................................................................................................................................................................................................... 705 DTC Description....................................................................................................................................................................................................................................... 705 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 705 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 705 FAIL-SAFE......................................................................................................................................................................................................................................... 705 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 705 Diagnosis Procedure................................................................................................................................................................................................................................... 706 C1109 POWER AND GROUND SYSTEM............................................................................................................................................................................................................................. 711 DTC Description....................................................................................................................................................................................................................................... 711 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 711 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 711 FAIL-SAFE......................................................................................................................................................................................................................................... 711 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 711 Diagnosis Procedure................................................................................................................................................................................................................................... 711 C1110, C1153 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)................................................................................................................................................................................................ 714 DTC Description....................................................................................................................................................................................................................................... 714 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 714 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 714 FAIL-SAFE......................................................................................................................................................................................................................................... 714 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 714 Diagnosis Procedure................................................................................................................................................................................................................................... 714 C1111 ABS MOTOR, MOTOR RELAY SYSTEM....................................................................................................................................................................................................................... 715 DTC Description....................................................................................................................................................................................................................................... 715 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 715 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 715 FAIL-SAFE......................................................................................................................................................................................................................................... 715 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 715 Diagnosis Procedure................................................................................................................................................................................................................................... 715 C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR.......................................................................................................................................................................................................... 718 DTC Description....................................................................................................................................................................................................................................... 718 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 718 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 718 FAIL-SAFE......................................................................................................................................................................................................................................... 718 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 718 Diagnosis Procedure................................................................................................................................................................................................................................... 718 C1115 WHEEL SENSOR........................................................................................................................................................................................................................................ 719 DTC Description....................................................................................................................................................................................................................................... 719 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 719 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 719 FAIL-SAFE......................................................................................................................................................................................................................................... 719 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 719 Diagnosis Procedure................................................................................................................................................................................................................................... 719 C1116 STOP LAMP SWITCH.................................................................................................................................................................................................................................... 725 DTC Description....................................................................................................................................................................................................................................... 725 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 725 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 725 FAIL-SAFE......................................................................................................................................................................................................................................... 725 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 725 Diagnosis Procedure................................................................................................................................................................................................................................... 725 C1118 4WD SYSTEM.......................................................................................................................................................................................................................................... 727 DTC Description....................................................................................................................................................................................................................................... 727 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 727 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 727 FAIL-SAFE......................................................................................................................................................................................................................................... 727 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 727 Diagnosis Procedure................................................................................................................................................................................................................................... 727 C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM............................................................................................................................................................................................................ 729 DTC Description....................................................................................................................................................................................................................................... 729 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 729 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 729 FAIL-SAFE......................................................................................................................................................................................................................................... 729 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 729 Diagnosis Procedure................................................................................................................................................................................................................................... 729 C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM........................................................................................................................................................................................................... 732 DTC Description....................................................................................................................................................................................................................................... 732 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 732 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 732 FAIL-SAFE......................................................................................................................................................................................................................................... 732 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 732 Diagnosis Procedure................................................................................................................................................................................................................................... 732 C1130 ENGINE SIGNAL....................................................................................................................................................................................................................................... 735 DTC Description....................................................................................................................................................................................................................................... 735 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 735 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 735 FAIL-SAFE......................................................................................................................................................................................................................................... 735 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 735 Diagnosis Procedure................................................................................................................................................................................................................................... 735 C1140 ACTUATOR RELAY SYSTEM............................................................................................................................................................................................................................... 737 DTC Description....................................................................................................................................................................................................................................... 737 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 737 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 737 FAIL-SAFE......................................................................................................................................................................................................................................... 737 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 737 Diagnosis Procedure................................................................................................................................................................................................................................... 737 C1142 PRESS SENSOR........................................................................................................................................................................................................................................ 739 DTC Description....................................................................................................................................................................................................................................... 739 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 739 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 739 FAIL-SAFE......................................................................................................................................................................................................................................... 739 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 739 Diagnosis Procedure................................................................................................................................................................................................................................... 739 C1143 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 742 DTC Description....................................................................................................................................................................................................................................... 742 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 742 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 742 FAIL-SAFE......................................................................................................................................................................................................................................... 742 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 742 Diagnosis Procedure................................................................................................................................................................................................................................... 742 C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT......................................................................................................................................................................................................... 745 DTC Description....................................................................................................................................................................................................................................... 745 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 745 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 745 FAIL-SAFE......................................................................................................................................................................................................................................... 745 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 745 Diagnosis Procedure................................................................................................................................................................................................................................... 745 C1154 TRANSMISSION RANGE SWITCH........................................................................................................................................................................................................................... 747 DTC Description....................................................................................................................................................................................................................................... 747 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 747 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 747 FAIL-SAFE......................................................................................................................................................................................................................................... 747 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 747 Diagnosis Procedure................................................................................................................................................................................................................................... 747 C1155 BRAKE FLUID LEVEL SWITCH............................................................................................................................................................................................................................ 749 DTC Description....................................................................................................................................................................................................................................... 749 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 749 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 749 FAIL-SAFE......................................................................................................................................................................................................................................... 749 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 749 Diagnosis Procedure................................................................................................................................................................................................................................... 749 Component Inspection.................................................................................................................................................................................................................................. 751 C1160 INCOMPLETE DECEL G SENSOR CALIBRATION............................................................................................................................................................................................................... 753 DTC Description....................................................................................................................................................................................................................................... 753 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 753 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 753 FAIL-SAFE......................................................................................................................................................................................................................................... 753 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 753 Diagnosis Procedure................................................................................................................................................................................................................................... 753 C1164, C1165 CV SYSTEM.................................................................................................................................................................................................................................... 754 DTC Description....................................................................................................................................................................................................................................... 754 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 754 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 754 FAIL-SAFE......................................................................................................................................................................................................................................... 754 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 754 Diagnosis Procedure................................................................................................................................................................................................................................... 754 C1166, C1167 SV SYSTEM.................................................................................................................................................................................................................................... 757 DTC Description....................................................................................................................................................................................................................................... 757 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 757 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 757 FAIL-SAFE......................................................................................................................................................................................................................................... 757 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 757 Diagnosis Procedure................................................................................................................................................................................................................................... 757 C1170 VARIANT CODING...................................................................................................................................................................................................................................... 760 DTC Description....................................................................................................................................................................................................................................... 760 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 760 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 760 FAIL-SAFE......................................................................................................................................................................................................................................... 760 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 760 Diagnosis Procedure................................................................................................................................................................................................................................... 760 C1197 VACUUM SENSOR....................................................................................................................................................................................................................................... 762 DTC Description....................................................................................................................................................................................................................................... 762 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 762 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 762 FAIL-SAFE......................................................................................................................................................................................................................................... 762 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 762 Diagnosis Procedure................................................................................................................................................................................................................................... 762 C1198 VACUUM SENSOR....................................................................................................................................................................................................................................... 765 DTC Description....................................................................................................................................................................................................................................... 765 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 765 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 765 FAIL-SAFE......................................................................................................................................................................................................................................... 765 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 765 Diagnosis Procedure................................................................................................................................................................................................................................... 765 C1199 BRAKE BOOSTER....................................................................................................................................................................................................................................... 768 DTC Description....................................................................................................................................................................................................................................... 768 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 768 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 768 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 768 Diagnosis Procedure................................................................................................................................................................................................................................... 768 C119A VACUUM SENSOR....................................................................................................................................................................................................................................... 771 DTC Description....................................................................................................................................................................................................................................... 771 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 771 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 771 FAIL-SAFE......................................................................................................................................................................................................................................... 771 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 771 Diagnosis Procedure................................................................................................................................................................................................................................... 771 C1B60 CHASSIS CONTROL SYSTEM.............................................................................................................................................................................................................................. 774 DTC Description....................................................................................................................................................................................................................................... 774 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 774 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 774 FAIL-SAFE......................................................................................................................................................................................................................................... 774 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 774 Diagnosis Procedure................................................................................................................................................................................................................................... 774 U1000 CAN COMM CIRCUIT.................................................................................................................................................................................................................................... 776 DTC Description....................................................................................................................................................................................................................................... 776 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 776 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 776 FAIL-SAFE......................................................................................................................................................................................................................................... 776 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 776 Diagnosis Procedure................................................................................................................................................................................................................................... 776 U1002 SYSTEM COMM (CAN)................................................................................................................................................................................................................................... 777 DTC Description....................................................................................................................................................................................................................................... 777 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 777 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 777 FAIL-SAFE......................................................................................................................................................................................................................................... 777 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 777 Diagnosis Procedure................................................................................................................................................................................................................................... 777 U1010 CONTROL UNIT (CAN).................................................................................................................................................................................................................................. 779 DTC Description....................................................................................................................................................................................................................................... 779 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 779 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 779 FAIL-SAFE......................................................................................................................................................................................................................................... 779 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 779 Diagnosis Procedure................................................................................................................................................................................................................................... 779 POWER SUPPLY AND GROUND CIRCUIT........................................................................................................................................................................................................................... 780 Diagnosis Procedure................................................................................................................................................................................................................................... 780 VDC (ESP) OFF SWITCH...................................................................................................................................................................................................................................... 783 Component Function Check.............................................................................................................................................................................................................................. 783 Diagnosis Procedure................................................................................................................................................................................................................................... 783 Component Inspection.................................................................................................................................................................................................................................. 784 hill descent control (DOWNHILL DRIVE SUPPORT) SWITCH...................................................................................................................................................................................................... 785 Component Function Check.............................................................................................................................................................................................................................. 785 Diagnosis Procedure................................................................................................................................................................................................................................... 785 Component Inspection.................................................................................................................................................................................................................................. 786 ABS WARNING LAMP.......................................................................................................................................................................................................................................... 787 Component Function Check.............................................................................................................................................................................................................................. 787 Diagnosis Procedure................................................................................................................................................................................................................................... 787 BRAKE WARNING LAMP........................................................................................................................................................................................................................................ 788 Component Function Check.............................................................................................................................................................................................................................. 788 Diagnosis Procedure................................................................................................................................................................................................................................... 788 VDC (ESP) WARNING LAMP.................................................................................................................................................................................................................................... 789 Component Function Check.............................................................................................................................................................................................................................. 789 Diagnosis Procedure................................................................................................................................................................................................................................... 789 VDC (ESP) OFF INDICATOR LAMP.............................................................................................................................................................................................................................. 790 Component Function Check.............................................................................................................................................................................................................................. 790 Diagnosis Procedure................................................................................................................................................................................................................................... 790 hill start assist (UPHILL START SUPPORT) INDICATOR LAMP................................................................................................................................................................................................... 791 Component Function Check.............................................................................................................................................................................................................................. 791 Diagnosis Procedure................................................................................................................................................................................................................................... 791 hill decent control (DOWNHILL DRIVE SUPPORT) INDICATOR LAMP............................................................................................................................................................................................... 793 Component Function Check.............................................................................................................................................................................................................................. 793 Diagnosis Procedure................................................................................................................................................................................................................................... 793 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 794 EXCESSIVE OPERATION FREQUENCY............................................................................................................................................................................................................................. 794 Description........................................................................................................................................................................................................................................... 794 Diagnosis Procedure................................................................................................................................................................................................................................... 794 UNEXPECTED BRAKE PEDAL REACTION........................................................................................................................................................................................................................... 796 Description........................................................................................................................................................................................................................................... 796 Diagnosis Procedure................................................................................................................................................................................................................................... 796 THE BRAKING DISTANCE IS LONG.............................................................................................................................................................................................................................. 798 Description........................................................................................................................................................................................................................................... 798 Diagnosis Procedure................................................................................................................................................................................................................................... 798 DOES NOT OPERATE.......................................................................................................................................................................................................................................... 799 Description........................................................................................................................................................................................................................................... 799 Diagnosis Procedure................................................................................................................................................................................................................................... 799 BRAKE PEDAL VIBRATION OR OPERATION SOUND OCCURS........................................................................................................................................................................................................... 800 Description........................................................................................................................................................................................................................................... 800 Diagnosis Procedure................................................................................................................................................................................................................................... 800 VEHICLE JERKS DURING...................................................................................................................................................................................................................................... 801 Description........................................................................................................................................................................................................................................... 801 Diagnosis Procedure................................................................................................................................................................................................................................... 801 VDC (ESP) WARNING LAMP, ABS WARNING LAMP AND BRAKE WARNING LAMP TURN ON................................................................................................................................................................................... 802 Description........................................................................................................................................................................................................................................... 802 Diagnosis Procedure................................................................................................................................................................................................................................... 802 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................ 803 Description........................................................................................................................................................................................................................................... 803 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 804 WHEEL SENSOR.............................................................................................................................................................................................................................................. 804 FRONT WHEEL SENSOR.................................................................................................................................................................................................................................... 804 FRONT WHEEL SENSOR : Exploded View................................................................................................................................................................................................................ 804 FRONT WHEEL SENSOR : Removal and Installation..................................................................................................................................................................................................... 804 REMOVAL....................................................................................................................................................................................................................................... 804 INSTALLATION.................................................................................................................................................................................................................................. 804 REAR WHEEL SENSOR..................................................................................................................................................................................................................................... 805 REAR WHEEL SENSOR : Exploded View................................................................................................................................................................................................................. 805 2WD........................................................................................................................................................................................................................................... 805 4WD........................................................................................................................................................................................................................................... 805 REAR WHEEL SENSOR : Removal and Installation...................................................................................................................................................................................................... 806 REMOVAL....................................................................................................................................................................................................................................... 806 INSTALLATION.................................................................................................................................................................................................................................. 806 SENSOR ROTOR.............................................................................................................................................................................................................................................. 808 FRONT SENSOR ROTOR.................................................................................................................................................................................................................................... 808 FRONT SENSOR ROTOR : Removal and Installation..................................................................................................................................................................................................... 808 REMOVAL....................................................................................................................................................................................................................................... 808 INSTALLATION.................................................................................................................................................................................................................................. 808 REAR SENSOR ROTOR..................................................................................................................................................................................................................................... 808 REAR SENSOR ROTOR : Removal and Installation...................................................................................................................................................................................................... 808 REMOVAL....................................................................................................................................................................................................................................... 808 2WD....................................................................................................................................................................................................................................... 808 4WD....................................................................................................................................................................................................................................... 808 INSTALLATION.................................................................................................................................................................................................................................. 808 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)............................................................................................................................................................................................................. 809 LHD................................................................................................................................................................................................................................................... 809 LHD : Exploded View............................................................................................................................................................................................................................... 809 LHD........................................................................................................................................................................................................................................... 809 LHD : Removal and Installation.................................................................................................................................................................................................................... 809 REMOVAL....................................................................................................................................................................................................................................... 809 INSTALLATION.................................................................................................................................................................................................................................. 810 RHD................................................................................................................................................................................................................................................... 811 RHD : Exploded View............................................................................................................................................................................................................................... 811 RHD........................................................................................................................................................................................................................................... 811 RHD : Removal and Installation.................................................................................................................................................................................................................... 812 REMOVAL....................................................................................................................................................................................................................................... 812 INSTALLATION.................................................................................................................................................................................................................................. 812 STEERING ANGLE SENSOR..................................................................................................................................................................................................................................... 814 Removal and Installation.............................................................................................................................................................................................................................. 814 REMOVAL........................................................................................................................................................................................................................................... 814 INSTALLATION...................................................................................................................................................................................................................................... 814 VDC (ESP) OFF SWITCH...................................................................................................................................................................................................................................... 815 Removal and Installation.............................................................................................................................................................................................................................. 815 REMOVAL........................................................................................................................................................................................................................................... 815 INSTALLATION...................................................................................................................................................................................................................................... 815 hill descent control (DOWNHILL DRIVE SUPPORT) SWITCH...................................................................................................................................................................................................... 816 Removal and Installation.............................................................................................................................................................................................................................. 816 REMOVAL........................................................................................................................................................................................................................................... 816 INSTALLATION ..................................................................................................................................................................................................................................... 816 FORWARD EMERGENCY BRAKING......................................................................................................................................................................................................................................... 817 PRECAUTION.................................................................................................................................................................................................................................................... 817 PRECAUTIONS............................................................................................................................................................................................................................................... 817 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 817 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 817 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 817 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 817 INSTRUCTION 1................................................................................................................................................................................................................................. 817 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 818 Precautions for FEB System Service.................................................................................................................................................................................................................... 818 PREPARATION................................................................................................................................................................................................................................................... 819 PREPARATION............................................................................................................................................................................................................................................... 819 Special Service Tools................................................................................................................................................................................................................................. 819 Commercial Service Tools.............................................................................................................................................................................................................................. 819 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 820 COMPONENT PARTS........................................................................................................................................................................................................................................... 820 Component Parts Location.............................................................................................................................................................................................................................. 820 LHD MODELS........................................................................................................................................................................................................................................ 820 RHD MODELS........................................................................................................................................................................................................................................ 821 Distance Sensor....................................................................................................................................................................................................................................... 823 Stop Lamp Switch...................................................................................................................................................................................................................................... 823 SYSTEM.................................................................................................................................................................................................................................................... 824 System Description.................................................................................................................................................................................................................................... 824 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 824 DISTANCE SENSOR INPUT/OUTPUT SIGNAL ITEM.......................................................................................................................................................................................................... 824 Input Signal Item............................................................................................................................................................................................................................. 824 Output Signal Item............................................................................................................................................................................................................................ 825 DESCRIPTION....................................................................................................................................................................................................................................... 825 FUNCTION DESCRIPTION.............................................................................................................................................................................................................................. 825 FEB Operating Condition....................................................................................................................................................................................................................... 825 CVT models.................................................................................................................................................................................................................................... 826 M/T models.................................................................................................................................................................................................................................... 826 Circuit Diagram....................................................................................................................................................................................................................................... 828 Fail-safe (Distance Sensor)........................................................................................................................................................................................................................... 828 WARNING/INDICATOR/CHIME LIST.......................................................................................................................................................................................................................... 828 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................ 829 OPERATION................................................................................................................................................................................................................................................. 830 Switch Name and Function.............................................................................................................................................................................................................................. 830 Menu Displayed by Pressing Each Switch................................................................................................................................................................................................................ 830 SYSTEM DISPLAY.................................................................................................................................................................................................................................... 830 DISPLAY AND WARNING............................................................................................................................................................................................................................... 830 Setting Display............................................................................................................................................................................................................................... 830 Warning Operation............................................................................................................................................................................................................................. 831 Warning Display............................................................................................................................................................................................................................... 831 HANDLING PRECAUTION....................................................................................................................................................................................................................................... 833 Description........................................................................................................................................................................................................................................... 833 PRECAUTIONS FOR FORWARD EMERGENCY BRAKING......................................................................................................................................................................................................... 833 DIAGNOSIS SYSTEM (DISTANCE SENSOR)........................................................................................................................................................................................................................ 834 CONSULT Function (LASER/RADAR)........................................................................................................................................................................................................................ 834 APPLICATION ITEMS................................................................................................................................................................................................................................. 834 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................ 834 DATA MONITOR...................................................................................................................................................................................................................................... 834 WORK SUPPORT...................................................................................................................................................................................................................................... 835 Distance sensor alignment..................................................................................................................................................................................................................... 835 ACTIVE TEST....................................................................................................................................................................................................................................... 835 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 836 DISTANCE SENSOR .......................................................................................................................................................................................................................................... 836 Reference Value....................................................................................................................................................................................................................................... 836 VALUES ON THE DIAGNOSIS TOOL...................................................................................................................................................................................................................... 836 TERMINAL LAYOUT................................................................................................................................................................................................................................... 837 PHYSICAL VALUES................................................................................................................................................................................................................................... 837 Fail-safe (Distance Sensor)........................................................................................................................................................................................................................... 838 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 838 DTC Index............................................................................................................................................................................................................................................. 839 WIRING DIAGRAM................................................................................................................................................................................................................................................ 840 FORWARD EMERGENCY BRAKING................................................................................................................................................................................................................................. 840 Wiring Diagram........................................................................................................................................................................................................................................ 840 BASIC INSPECTION.............................................................................................................................................................................................................................................. 849 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................ 849 Work Flow............................................................................................................................................................................................................................................. 849 OVERALL SEQUENCE.................................................................................................................................................................................................................................. 849 DETAILED FLOW..................................................................................................................................................................................................................................... 849 ADDITIONAL SERVICE WHEN REPLACING DISTANCE SENSOR......................................................................................................................................................................................................... 851 Description........................................................................................................................................................................................................................................... 851 Work Procedure........................................................................................................................................................................................................................................ 851 DISTANCE SENSOR INITIAL VERTICAL ALIGNMENT................................................................................................................................................................................................................ 852 Description........................................................................................................................................................................................................................................... 852 OUTLINE OF DISTANCE SENSOR INITIAL ALIGNMENT PROCEDURE............................................................................................................................................................................................ 852 Required Tools........................................................................................................................................................................................................................................ 852 Preparation........................................................................................................................................................................................................................................... 852 Distance Sensor Initial Vertical Alignment............................................................................................................................................................................................................ 852 DISTANCE SENSOR ALIGNMENT................................................................................................................................................................................................................................. 854 Description........................................................................................................................................................................................................................................... 854 OUTLINE OF RADAR ALIGNMENT PROCEDURE.............................................................................................................................................................................................................. 854 CAUTIONARY POINT FOR RADAR ALIGNMENT PROCEDURE.................................................................................................................................................................................................... 854 Work Procedure (Preparation).......................................................................................................................................................................................................................... 854 Work Procedure (Setting The ICC Target Board)......................................................................................................................................................................................................... 856 DESCRIPTION....................................................................................................................................................................................................................................... 856 Work Procedure (Radar Alignment)...................................................................................................................................................................................................................... 858 DESCRIPTION....................................................................................................................................................................................................................................... 858 ACTION TEST............................................................................................................................................................................................................................................... 860 Description........................................................................................................................................................................................................................................... 860 Inspection Procedure.................................................................................................................................................................................................................................. 860 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 861 C10B7 YAW RATE SENSOR..................................................................................................................................................................................................................................... 861 DTC Logic............................................................................................................................................................................................................................................. 861 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 861 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 861 FAIL-SAFE......................................................................................................................................................................................................................................... 861 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 861 Diagnosis Procedure................................................................................................................................................................................................................................... 861 C1A01 POWER SUPPLY CIRCUIT 1, C1A02 POWER SUPPLY CIRCUIT 2................................................................................................................................................................................................ 862 DTC Logic............................................................................................................................................................................................................................................. 862 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 862 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 862 FAIL-SAFE......................................................................................................................................................................................................................................... 862 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 862 Diagnosis Procedure................................................................................................................................................................................................................................... 862 C1A03 VEHICLE SPEED SENSOR................................................................................................................................................................................................................................ 863 DTC Logic............................................................................................................................................................................................................................................. 863 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 863 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 863 FAIL-SAFE......................................................................................................................................................................................................................................... 863 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 863 Diagnosis Procedure................................................................................................................................................................................................................................... 863 C1A04 ABS/TCS/VDC SYSTEM.................................................................................................................................................................................................................................. 865 DTC Logic............................................................................................................................................................................................................................................. 865 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 865 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 865 FAIL-SAFE......................................................................................................................................................................................................................................... 865 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 865 Diagnosis Procedure................................................................................................................................................................................................................................... 865 C1A05 BRAKE SW/STOP LAMP SW............................................................................................................................................................................................................................... 866 DTC Logic............................................................................................................................................................................................................................................. 866 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 866 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 866 FAIL-SAFE......................................................................................................................................................................................................................................... 866 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 866 Diagnosis Procedure................................................................................................................................................................................................................................... 866 C1A07 CVT................................................................................................................................................................................................................................................. 868 DTC Logic............................................................................................................................................................................................................................................. 868 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 868 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 868 FAIL-SAFE......................................................................................................................................................................................................................................... 868 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 868 Diagnosis Procedure................................................................................................................................................................................................................................... 868 C1A12 RADAR OFF-CENTER.................................................................................................................................................................................................................................... 869 DTC Logic............................................................................................................................................................................................................................................. 869 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 869 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 869 FAIL-SAFE......................................................................................................................................................................................................................................... 869 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 869 Diagnosis Procedure................................................................................................................................................................................................................................... 869 C1A14 ECM................................................................................................................................................................................................................................................. 870 DTC Logic............................................................................................................................................................................................................................................. 870 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 870 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 870 FAIL-SAFE......................................................................................................................................................................................................................................... 870 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 870 Diagnosis Procedure................................................................................................................................................................................................................................... 870 C1A15 GEAR POSITION....................................................................................................................................................................................................................................... 871 DTC Logic............................................................................................................................................................................................................................................. 871 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 871 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 871 FAIL-SAFE......................................................................................................................................................................................................................................... 871 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 871 Diagnosis Procedure................................................................................................................................................................................................................................... 871 C1A16 RADAR BLOCKED....................................................................................................................................................................................................................................... 873 DTC Logic............................................................................................................................................................................................................................................. 873 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 873 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 873 FAIL-SAFE......................................................................................................................................................................................................................................... 873 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 873 Diagnosis Procedure................................................................................................................................................................................................................................... 873 C1A17 DISTANCE SENSOR..................................................................................................................................................................................................................................... 875 DTC Logic............................................................................................................................................................................................................................................. 875 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 875 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 875 FAIL-SAFE......................................................................................................................................................................................................................................... 875 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 875 Diagnosis Procedure................................................................................................................................................................................................................................... 875 C1A18 RADAR AIMING INCMP.................................................................................................................................................................................................................................. 876 DTC Logic............................................................................................................................................................................................................................................. 876 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 876 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 876 FAIL-SAFE......................................................................................................................................................................................................................................... 876 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 876 Diagnosis Procedure................................................................................................................................................................................................................................... 876 C1A21 UNIT HIGH TEMP...................................................................................................................................................................................................................................... 877 DTC Logic............................................................................................................................................................................................................................................. 877 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 877 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 877 FAIL-SAFE......................................................................................................................................................................................................................................... 877 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 877 Diagnosis Procedure................................................................................................................................................................................................................................... 877 C1A24 NP RANGE............................................................................................................................................................................................................................................ 878 DTC Logic............................................................................................................................................................................................................................................. 878 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 878 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 878 FAIL-SAFE......................................................................................................................................................................................................................................... 878 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 878 Diagnosis Procedure................................................................................................................................................................................................................................... 878 C1A26 ECD MODE MALFUNCTION................................................................................................................................................................................................................................ 880 DTC Logic............................................................................................................................................................................................................................................. 880 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 880 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 880 FAIL-SAFE......................................................................................................................................................................................................................................... 880 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 880 Diagnosis Procedure................................................................................................................................................................................................................................... 880 C1A39 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 881 DTC Logic............................................................................................................................................................................................................................................. 881 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 881 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 881 FAIL-SAFE......................................................................................................................................................................................................................................... 881 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 881 Diagnosis Procedure................................................................................................................................................................................................................................... 881 C1B5D FEB OPE COUNT LIMIT................................................................................................................................................................................................................................. 882 DTC Logic............................................................................................................................................................................................................................................. 882 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 882 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 882 FAIL-SAFE......................................................................................................................................................................................................................................... 882 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 882 Diagnosis Procedure................................................................................................................................................................................................................................... 882 U0121 VDC CAN 2........................................................................................................................................................................................................................................... 883 DTC Logic............................................................................................................................................................................................................................................. 883 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 883 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 883 FAIL-SAFE......................................................................................................................................................................................................................................... 883 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 883 Diagnosis Procedure................................................................................................................................................................................................................................... 883 U0126 STRG SEN CAN 1...................................................................................................................................................................................................................................... 884 DTC Logic............................................................................................................................................................................................................................................. 884 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 884 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 884 FAIL-SAFE......................................................................................................................................................................................................................................... 884 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 884 Diagnosis Procedure................................................................................................................................................................................................................................... 884 U0401 ECM CAN 1........................................................................................................................................................................................................................................... 885 DTC Logic............................................................................................................................................................................................................................................. 885 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 885 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 885 FAIL-SAFE......................................................................................................................................................................................................................................... 885 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 885 Diagnosis Procedure................................................................................................................................................................................................................................... 885 U0415 VDC CAN 1........................................................................................................................................................................................................................................... 886 DTC Logic............................................................................................................................................................................................................................................. 886 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 886 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 886 FAIL-SAFE......................................................................................................................................................................................................................................... 886 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 886 Diagnosis Procedure................................................................................................................................................................................................................................... 886 U0428 STRG SEN CAN 2...................................................................................................................................................................................................................................... 887 DTC Logic............................................................................................................................................................................................................................................. 887 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 887 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 887 FAIL-SAFE......................................................................................................................................................................................................................................... 887 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 887 Diagnosis Procedure................................................................................................................................................................................................................................... 887 U1000 CAN COMM CIRCUIT.................................................................................................................................................................................................................................... 888 DTC Logic............................................................................................................................................................................................................................................. 888 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 888 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 888 FAIL-SAFE......................................................................................................................................................................................................................................... 888 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 888 Diagnosis Procedure................................................................................................................................................................................................................................... 888 U1010 CONTROL UNIT (CAN).................................................................................................................................................................................................................................. 889 DTC Logic............................................................................................................................................................................................................................................. 889 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 889 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 889 FAIL-SAFE......................................................................................................................................................................................................................................... 889 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 889 Diagnosis Procedure................................................................................................................................................................................................................................... 889 U1527 CCM CAN 1........................................................................................................................................................................................................................................... 890 DTC Logic............................................................................................................................................................................................................................................. 890 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 890 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 890 FAIL-SAFE......................................................................................................................................................................................................................................... 890 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 890 Diagnosis Procedure................................................................................................................................................................................................................................... 890 U153F CCM CAN 2........................................................................................................................................................................................................................................... 891 DTC Logic............................................................................................................................................................................................................................................. 891 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 891 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 891 FAIL-SAFE......................................................................................................................................................................................................................................... 891 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 891 Diagnosis Procedure................................................................................................................................................................................................................................... 891 POWER SUPPLY AND GROUND CIRCUIT........................................................................................................................................................................................................................... 892 Diagnosis Procedure................................................................................................................................................................................................................................... 892 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 893 DRIVER ASSISTANCE SYSTEM SYMPTOMS......................................................................................................................................................................................................................... 893 Symptom Table......................................................................................................................................................................................................................................... 893 SYSTEM SETTINGS CANNOT BE TURNED ON/OFF................................................................................................................................................................................................................... 894 Symptom Table......................................................................................................................................................................................................................................... 894 Description........................................................................................................................................................................................................................................... 894 Diagnosis Procedure................................................................................................................................................................................................................................... 894 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 896 DISTANCE SENSOR .......................................................................................................................................................................................................................................... 896 Exploded View......................................................................................................................................................................................................................................... 896 Removal and Installation.............................................................................................................................................................................................................................. 896 REMOVAL........................................................................................................................................................................................................................................... 896 INSTALLATION...................................................................................................................................................................................................................................... 897 BRM....................................................................................................................................................................................................................................................................... 898 BODY REPAIR........................................................................................................................................................................................................................................................... 898 FOR EUROPE (LHD).................................................................................................................................................................................................................................................. 901 VEHICLE INFORMATION........................................................................................................................................................................................................................................... 901 BODY EXTERIOR PAINT COLOR................................................................................................................................................................................................................................. 901 Body Exterior Paint Color............................................................................................................................................................................................................................. 901 PRECAUTION.................................................................................................................................................................................................................................................... 902 PRECAUTIONS............................................................................................................................................................................................................................................... 902 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 902 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 902 INSTRUCTION 1................................................................................................................................................................................................................................. 902 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 902 REPAIRING HIGH STRENGTH STEEL............................................................................................................................................................................................................................. 904 High Strength Steel (HSS)............................................................................................................................................................................................................................. 904 PREPARATION................................................................................................................................................................................................................................................... 909 REPAIRING MATERIAL........................................................................................................................................................................................................................................ 909 Foam Repair........................................................................................................................................................................................................................................... 909 URETHANE FOAM APPLICATIONS........................................................................................................................................................................................................................ 909 Example of foaming agent filling operation procedure.......................................................................................................................................................................................... 909 BODY COMPONENT PARTS...................................................................................................................................................................................................................................... 911 Ultra High Strength Steel Part........................................................................................................................................................................................................................ 911 DESCRIPTION....................................................................................................................................................................................................................................... 911 PROHIBITION....................................................................................................................................................................................................................................... 911 PART REPLACEMENT.................................................................................................................................................................................................................................. 911 Underbody Component Parts............................................................................................................................................................................................................................. 911 Body Component Parts.................................................................................................................................................................................................................................. 914 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 918 CORROSION PROTECTION...................................................................................................................................................................................................................................... 918 Description........................................................................................................................................................................................................................................... 918 Anti-Corrosive Precoated Steel (Galvannealed Steel)............................................................................................................................................................................................... 918 Phosphate Coating Treatment and Cationic Electrodeposition Primer................................................................................................................................................................................. 918 Undercoating.......................................................................................................................................................................................................................................... 918 Precautions in Undercoating....................................................................................................................................................................................................................... 918 Body Sealing.......................................................................................................................................................................................................................................... 919 BODY CONSTRUCTION......................................................................................................................................................................................................................................... 923 Body Construction..................................................................................................................................................................................................................................... 923 REPLACEMENT OPERATIONS.................................................................................................................................................................................................................................... 925 Description........................................................................................................................................................................................................................................... 925 Welding of Ultra High Strength Steel.................................................................................................................................................................................................................. 926 SPOT WELDING...................................................................................................................................................................................................................................... 926 PLUG WELDING...................................................................................................................................................................................................................................... 927 EXAMPLE........................................................................................................................................................................................................................................... 927 Radiator Core Support................................................................................................................................................................................................................................. 928 Hoodledge............................................................................................................................................................................................................................................. 928 Hoodledge (Partial Replacement)....................................................................................................................................................................................................................... 930 Front Side Member..................................................................................................................................................................................................................................... 932 Front Side Member (Partial Replacement)............................................................................................................................................................................................................... 935 POINT............................................................................................................................................................................................................................................. 936 Front Pillar.......................................................................................................................................................................................................................................... 937 Center Pillar......................................................................................................................................................................................................................................... 941 Outer Sill (Partial Replacement)...................................................................................................................................................................................................................... 944 Outer Sill............................................................................................................................................................................................................................................ 945 Inner Sill............................................................................................................................................................................................................................................ 947 Rear Fender........................................................................................................................................................................................................................................... 950 Rear Fender Extension................................................................................................................................................................................................................................. 953 Outer Rear Wheelhouse................................................................................................................................................................................................................................. 953 Inner Rear Wheelhouse................................................................................................................................................................................................................................. 954 Inner Rear Pillar Reinforcement....................................................................................................................................................................................................................... 955 Inner Rear Pillar..................................................................................................................................................................................................................................... 956 Rear Panel............................................................................................................................................................................................................................................ 958 Rear Floor Rear....................................................................................................................................................................................................................................... 959 Rear Side Member Extension (SUV Models)............................................................................................................................................................................................................... 960 Rear Side Member Extension (Wagon Models)............................................................................................................................................................................................................. 960 Roof (Normal Roof Models)............................................................................................................................................................................................................................. 962 Roof (Sunroof Models)................................................................................................................................................................................................................................. 963 Roof Rail............................................................................................................................................................................................................................................. 964 SERVICE DATA AND SPECIFICATIONS (SDS)......................................................................................................................................................................................................................... 965 BODY ALIGNMENT............................................................................................................................................................................................................................................ 965 Body Center Marks..................................................................................................................................................................................................................................... 965 Description........................................................................................................................................................................................................................................... 966 Engine Compartment.................................................................................................................................................................................................................................... 966 MEASUREMENT....................................................................................................................................................................................................................................... 966 MEASUREMENT POINTS................................................................................................................................................................................................................................ 967 Underbody............................................................................................................................................................................................................................................. 969 MEASUREMENT....................................................................................................................................................................................................................................... 969 MEASUREMENT POINTS................................................................................................................................................................................................................................ 970 Passenger Compartment................................................................................................................................................................................................................................. 972 MEASUREMENT....................................................................................................................................................................................................................................... 972 MEASUREMENT POINTS................................................................................................................................................................................................................................ 974 Rear Body............................................................................................................................................................................................................................................. 975 MEASUREMENT....................................................................................................................................................................................................................................... 975 MEASUREMENT POINTS................................................................................................................................................................................................................................ 975 LOCATION OF PLASTIC PARTS................................................................................................................................................................................................................................. 977 Precautions for Plastics.............................................................................................................................................................................................................................. 977 Location of Plastic Parts............................................................................................................................................................................................................................. 978 FOR EUROPE (RHD).................................................................................................................................................................................................................................................. 980 VEHICLE INFORMATION........................................................................................................................................................................................................................................... 980 BODY EXTERIOR PAINT COLOR................................................................................................................................................................................................................................. 980 Body Exterior Paint Color............................................................................................................................................................................................................................. 980 PRECAUTION.................................................................................................................................................................................................................................................... 981 PRECAUTIONS............................................................................................................................................................................................................................................... 981 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 981 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 981 INSTRUCTION 1................................................................................................................................................................................................................................. 981 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 981 REPAIRING HIGH STRENGTH STEEL............................................................................................................................................................................................................................. 983 High Strength Steel (HSS)............................................................................................................................................................................................................................. 983 PREPARATION................................................................................................................................................................................................................................................... 988 REPAIRING MATERIAL........................................................................................................................................................................................................................................ 988 Foam Repair........................................................................................................................................................................................................................................... 988 URETHANE FOAM APPLICATIONS........................................................................................................................................................................................................................ 988 Example of foaming agent filling operation procedure.......................................................................................................................................................................................... 988 BODY COMPONENT PARTS...................................................................................................................................................................................................................................... 990 Ultra High Strength Steel Part........................................................................................................................................................................................................................ 990 DESCRIPTION....................................................................................................................................................................................................................................... 990 PROHIBITION....................................................................................................................................................................................................................................... 990 PART REPLACEMENT.................................................................................................................................................................................................................................. 990 Underbody Component Parts............................................................................................................................................................................................................................. 990 Body Component Parts.................................................................................................................................................................................................................................. 993 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 997 CORROSION PROTECTION...................................................................................................................................................................................................................................... 997 Description........................................................................................................................................................................................................................................... 997 Anti-Corrosive Precoated Steel (Galvannealed Steel)............................................................................................................................................................................................... 997 Phosphate Coating Treatment and Cationic Electrodeposition Primer................................................................................................................................................................................. 997 Undercoating.......................................................................................................................................................................................................................................... 997 Precautions in Undercoating....................................................................................................................................................................................................................... 997 Body Sealing.......................................................................................................................................................................................................................................... 998 BODY CONSTRUCTION.........................................................................................................................................................................................................................................1002 Body Construction.....................................................................................................................................................................................................................................1002 REPLACEMENT OPERATIONS....................................................................................................................................................................................................................................1004 Description...........................................................................................................................................................................................................................................1004 Welding of Ultra High Strength Steel..................................................................................................................................................................................................................1005 SPOT WELDING......................................................................................................................................................................................................................................1005 PLUG WELDING......................................................................................................................................................................................................................................1006 EXAMPLE...........................................................................................................................................................................................................................................1006 Radiator Core Support.................................................................................................................................................................................................................................1007 Hoodledge.............................................................................................................................................................................................................................................1007 Hoodledge (Partial Replacement).......................................................................................................................................................................................................................1009 Front Side Member.....................................................................................................................................................................................................................................1011 Front Side Member (Partial Replacement)...............................................................................................................................................................................................................1014 POINT.............................................................................................................................................................................................................................................1015 Front Pillar..........................................................................................................................................................................................................................................1016 Center Pillar.........................................................................................................................................................................................................................................1020 Outer Sill (Partial Replacement)......................................................................................................................................................................................................................1023 Outer Sill............................................................................................................................................................................................................................................1024 Inner Sill............................................................................................................................................................................................................................................1026 Rear Fender...........................................................................................................................................................................................................................................1029 Rear Fender Extension.................................................................................................................................................................................................................................1032 Outer Rear Wheelhouse.................................................................................................................................................................................................................................1032 Inner Rear Wheelhouse.................................................................................................................................................................................................................................1033 Inner Rear Pillar Reinforcement.......................................................................................................................................................................................................................1034 Inner Rear Pillar.....................................................................................................................................................................................................................................1035 Rear Panel............................................................................................................................................................................................................................................1037 Rear Floor Rear.......................................................................................................................................................................................................................................1038 Rear Side Member Extension (SUV Models)...............................................................................................................................................................................................................1039 Rear Side Member Extension (Wagon Models).............................................................................................................................................................................................................1039 Roof (Normal Roof Models).............................................................................................................................................................................................................................1041 Roof (Sunroof Models).................................................................................................................................................................................................................................1042 Roof Rail.............................................................................................................................................................................................................................................1043 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1044 BODY ALIGNMENT............................................................................................................................................................................................................................................1044 Body Center Marks.....................................................................................................................................................................................................................................1044 Description...........................................................................................................................................................................................................................................1045 Engine Compartment....................................................................................................................................................................................................................................1045 MEASUREMENT.......................................................................................................................................................................................................................................1045 MEASUREMENT POINTS................................................................................................................................................................................................................................1046 Underbody.............................................................................................................................................................................................................................................1048 MEASUREMENT.......................................................................................................................................................................................................................................1048 MEASUREMENT POINTS................................................................................................................................................................................................................................1049 Passenger Compartment.................................................................................................................................................................................................................................1051 MEASUREMENT.......................................................................................................................................................................................................................................1051 MEASUREMENT POINTS................................................................................................................................................................................................................................1053 Rear Body.............................................................................................................................................................................................................................................1054 MEASUREMENT.......................................................................................................................................................................................................................................1054 MEASUREMENT POINTS................................................................................................................................................................................................................................1054 LOCATION OF PLASTIC PARTS.................................................................................................................................................................................................................................1056 Precautions for Plastics..............................................................................................................................................................................................................................1056 Location of Plastic Parts.............................................................................................................................................................................................................................1057 FOR RUSSIA........................................................................................................................................................................................................................................................1059 VEHICLE INFORMATION...........................................................................................................................................................................................................................................1059 BODY EXTERIOR PAINT COLOR.................................................................................................................................................................................................................................1059 Body Exterior Paint Color.............................................................................................................................................................................................................................1059 PRECAUTION....................................................................................................................................................................................................................................................1060 PRECAUTIONS...............................................................................................................................................................................................................................................1060 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1060 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1060 INSTRUCTION 1.................................................................................................................................................................................................................................1060 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1060 REPAIRING HIGH STRENGTH STEEL.............................................................................................................................................................................................................................1062 High Strength Steel (HSS).............................................................................................................................................................................................................................1062 PREPARATION...................................................................................................................................................................................................................................................1067 REPAIRING MATERIAL........................................................................................................................................................................................................................................1067 Foam Repair...........................................................................................................................................................................................................................................1067 URETHANE FOAM APPLICATIONS........................................................................................................................................................................................................................1067 Example of foaming agent filling operation procedure..........................................................................................................................................................................................1067 BODY COMPONENT PARTS......................................................................................................................................................................................................................................1069 Ultra High Strength Steel Part........................................................................................................................................................................................................................1069 DESCRIPTION.......................................................................................................................................................................................................................................1069 PROHIBITION.......................................................................................................................................................................................................................................1069 PART REPLACEMENT..................................................................................................................................................................................................................................1069 Underbody Component Parts.............................................................................................................................................................................................................................1069 Body Component Parts..................................................................................................................................................................................................................................1072 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1076 CORROSION PROTECTION......................................................................................................................................................................................................................................1076 Description...........................................................................................................................................................................................................................................1076 Anti-Corrosive Precoated Steel (Galvannealed Steel)...............................................................................................................................................................................................1076 Phosphate Coating Treatment and Cationic Electrodeposition Primer.................................................................................................................................................................................1076 Undercoating (MR20DD Engine Models)...................................................................................................................................................................................................................1076 Precautions in Undercoating.......................................................................................................................................................................................................................1076 Undercoating (Except For MR20DD Engine Models)........................................................................................................................................................................................................1077 Precautions in Undercoating.......................................................................................................................................................................................................................1077 Body Sealing (MR20DD Engine Models)...................................................................................................................................................................................................................1078 Body Sealing (QR25DE Engine Models)...................................................................................................................................................................................................................1081 Body Sealing (R9M Engine Models)......................................................................................................................................................................................................................1084 BODY CONSTRUCTION.........................................................................................................................................................................................................................................1087 Body Construction.....................................................................................................................................................................................................................................1087 REPLACEMENT OPERATIONS....................................................................................................................................................................................................................................1089 Description...........................................................................................................................................................................................................................................1089 Welding of Ultra High Strength Steel..................................................................................................................................................................................................................1090 SPOT WELDING......................................................................................................................................................................................................................................1090 PLUG WELDING......................................................................................................................................................................................................................................1091 EXAMPLE...........................................................................................................................................................................................................................................1091 Radiator Core Support.................................................................................................................................................................................................................................1092 Hoodledge.............................................................................................................................................................................................................................................1092 Hoodledge (Partial Replacement).......................................................................................................................................................................................................................1094 Front Side Member.....................................................................................................................................................................................................................................1096 Front Side Member (Partial Replacement)...............................................................................................................................................................................................................1099 POINT.............................................................................................................................................................................................................................................1100 Front Pillar..........................................................................................................................................................................................................................................1101 Center Pillar.........................................................................................................................................................................................................................................1105 Outer Sill (Partial Replacement)......................................................................................................................................................................................................................1108 Outer Sill............................................................................................................................................................................................................................................1109 Rear Fender...........................................................................................................................................................................................................................................1112 Rear Panel............................................................................................................................................................................................................................................1115 Rear Floor Rear.......................................................................................................................................................................................................................................1116 Rear Side Member Extension (SUV Models)...............................................................................................................................................................................................................1117 Rear Side Member Extension (Wagon Models).............................................................................................................................................................................................................1117 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1119 BODY ALIGNMENT............................................................................................................................................................................................................................................1119 Body Center Marks (MR20DD Engine Models)..............................................................................................................................................................................................................1119 Body Center Marks (Except For MR20DD Engine Models)...................................................................................................................................................................................................1120 Description...........................................................................................................................................................................................................................................1121 Engine Compartment (MR20DD Engine Models).............................................................................................................................................................................................................1121 MEASUREMENT.......................................................................................................................................................................................................................................1121 MEASUREMENT POINTS................................................................................................................................................................................................................................1122 Engine Compartment (Except For MR20DD Engine Models)..................................................................................................................................................................................................1124 MEASUREMENT.......................................................................................................................................................................................................................................1124 MEASUREMENT POINTS................................................................................................................................................................................................................................1125 Underbody.............................................................................................................................................................................................................................................1127 MEASUREMENT.......................................................................................................................................................................................................................................1127 MEASUREMENT POINTS................................................................................................................................................................................................................................1128 Passenger Compartment (MR20DD Engine Models)..........................................................................................................................................................................................................1130 MEASUREMENT.......................................................................................................................................................................................................................................1130 MEASUREMENT POINTS................................................................................................................................................................................................................................1132 Passenger Compartment (Except For MR20DD Engine Models)...............................................................................................................................................................................................1133 MEASUREMENT.......................................................................................................................................................................................................................................1133 MEASUREMENT POINTS................................................................................................................................................................................................................................1134 Rear Body.............................................................................................................................................................................................................................................1136 MEASUREMENT.......................................................................................................................................................................................................................................1136 MEASUREMENT POINTS................................................................................................................................................................................................................................1136 LOCATION OF PLASTIC PARTS.................................................................................................................................................................................................................................1138 Precautions for Plastics..............................................................................................................................................................................................................................1138 Location of Plastic Parts.............................................................................................................................................................................................................................1139 CCS.......................................................................................................................................................................................................................................................................1141 CRUISE CONTROL SYSTEM.................................................................................................................................................................................................................................................1141 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................1142 AUTOMATIC SPEED CONTROL DEVICE (ASCD).........................................................................................................................................................................................................................1142 Information...............................................................................................................................................................................................................................................1142 CHG.......................................................................................................................................................................................................................................................................1143 CHARGING SYSTEM.......................................................................................................................................................................................................................................................1143 TYPE 1............................................................................................................................................................................................................................................................1145 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1145 APPLICATION NOTICE........................................................................................................................................................................................................................................1145 Information...........................................................................................................................................................................................................................................1145 PRECAUTION....................................................................................................................................................................................................................................................1146 PRECAUTIONS...............................................................................................................................................................................................................................................1146 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1146 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1146 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1146 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1146 INSTRUCTION 1.................................................................................................................................................................................................................................1146 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1147 Precaution for Stop/Start System Service..............................................................................................................................................................................................................1147 Precaution for Energy Management System...............................................................................................................................................................................................................1147 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1148 COMPONENT PARTS...........................................................................................................................................................................................................................................1148 Component Parts Location..............................................................................................................................................................................................................................1148 Alternator............................................................................................................................................................................................................................................1148 Battery Current Sensor (With Battery Temperature Sensor)..............................................................................................................................................................................................1148 BATTERY CURRENT SENSOR............................................................................................................................................................................................................................1148 BATTERY TEMPERATURE SENSOR........................................................................................................................................................................................................................1149 SYSTEM....................................................................................................................................................................................................................................................1150 ENERGY MANAGEMENT SYSTEM..............................................................................................................................................................................................................................1150 ENERGY MANAGEMENT SYSTEM : System Description.....................................................................................................................................................................................................1150 SYSTEM DIAGRAM................................................................................................................................................................................................................................1150 SYSTEM DESCRIPTION............................................................................................................................................................................................................................1150 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1150 WARNING/INDICATOR/CHIME LIST : Warning Lamps/Indicator Lamps......................................................................................................................................................................................1150 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1151 ECM, IPDM E/R.............................................................................................................................................................................................................................................1151 List of ECU Reference.................................................................................................................................................................................................................................1151 WIRING DIAGRAM................................................................................................................................................................................................................................................1152 CHARGING SYSTEM...........................................................................................................................................................................................................................................1152 Wiring Diagram........................................................................................................................................................................................................................................1152 BASIC INSPECTION..............................................................................................................................................................................................................................................1156 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1156 Work Flow.............................................................................................................................................................................................................................................1156 DETAILED FLOW.....................................................................................................................................................................................................................................1156 CHARGING SYSTEM PRELIMINARY INSPECTION....................................................................................................................................................................................................................1157 Inspection Procedure..................................................................................................................................................................................................................................1157 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1158 B20BD BATTERY CURRENT SENSOR..............................................................................................................................................................................................................................1158 DTC Description.......................................................................................................................................................................................................................................1158 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1158 POSSIBLE CAUSE....................................................................................................................................................................................................................................1158 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................1158 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................1158 [CIRC OPEN] or [CMPNENT INTERNAL MLFNCTN].....................................................................................................................................................................................................1158 FAIL-SAFE.........................................................................................................................................................................................................................................1158 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1158 Diagnosis Procedure...................................................................................................................................................................................................................................1158 Component Inspection..................................................................................................................................................................................................................................1161 B20BE BATTERY TEMPERATURE SENSOR..........................................................................................................................................................................................................................1162 DTC Description.......................................................................................................................................................................................................................................1162 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1162 POSSIBLE CAUSE....................................................................................................................................................................................................................................1162 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................1162 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................1162 FAIL-SAFE.........................................................................................................................................................................................................................................1162 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1162 Diagnosis Procedure...................................................................................................................................................................................................................................1162 Component Inspection..................................................................................................................................................................................................................................1164 B TERMINAL CIRCUIT........................................................................................................................................................................................................................................1166 Diagnosis Procedure...................................................................................................................................................................................................................................1166 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1167 CHARGING SYSTEM...........................................................................................................................................................................................................................................1167 Symptom Table.........................................................................................................................................................................................................................................1167 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1168 ALTERNATOR................................................................................................................................................................................................................................................1168 R9M...................................................................................................................................................................................................................................................1168 R9M : Exploded View...............................................................................................................................................................................................................................1168 R9M : Removal and Installation....................................................................................................................................................................................................................1168 REMOVAL.......................................................................................................................................................................................................................................1168 INSTALLATION..................................................................................................................................................................................................................................1169 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1171 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1171 Alternator............................................................................................................................................................................................................................................1171 TYPE 2............................................................................................................................................................................................................................................................1172 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1172 APPLICATION NOTICE........................................................................................................................................................................................................................................1172 Information...........................................................................................................................................................................................................................................1172 PRECAUTION....................................................................................................................................................................................................................................................1173 PRECAUTIONS...............................................................................................................................................................................................................................................1173 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1173 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1173 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1173 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1173 INSTRUCTION 1.................................................................................................................................................................................................................................1173 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1174 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1175 COMPONENT PARTS...........................................................................................................................................................................................................................................1175 Component Parts Location..............................................................................................................................................................................................................................1175 Alternator............................................................................................................................................................................................................................................1175 SYSTEM....................................................................................................................................................................................................................................................1176 CHARGING SYSTEM.......................................................................................................................................................................................................................................1176 CHARGING SYSTEM : System Description..............................................................................................................................................................................................................1176 SYSTEM DIAGRAM................................................................................................................................................................................................................................1176 SYSTEM DESCRIPTION............................................................................................................................................................................................................................1176 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1176 WARNING/INDICATOR/CHIME LIST : Warning Lamps/Indicator Lamps......................................................................................................................................................................................1176 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1177 ECM, IPDM E/R.............................................................................................................................................................................................................................................1177 List of ECU Reference.................................................................................................................................................................................................................................1177 WIRING DIAGRAM................................................................................................................................................................................................................................................1178 CHARGING SYSTEM...........................................................................................................................................................................................................................................1178 Wiring Diagram........................................................................................................................................................................................................................................1178 BASIC INSPECTION..............................................................................................................................................................................................................................................1182 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1182 Work Flow.............................................................................................................................................................................................................................................1182 DETAILED FLOW.....................................................................................................................................................................................................................................1182 CHARGING SYSTEM PRELIMINARY INSPECTION....................................................................................................................................................................................................................1183 Inspection Procedure..................................................................................................................................................................................................................................1183 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1184 B TERMINAL CIRCUIT........................................................................................................................................................................................................................................1184 Diagnosis Procedure...................................................................................................................................................................................................................................1184 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1185 CHARGING SYSTEM...........................................................................................................................................................................................................................................1185 Symptom Table.........................................................................................................................................................................................................................................1185 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1186 ALTERNATOR................................................................................................................................................................................................................................................1186 MR20DD................................................................................................................................................................................................................................................1186 MR20DD : Exploded View............................................................................................................................................................................................................................1186 MR20DD : Removal and Installation.................................................................................................................................................................................................................1186 REMOVAL.......................................................................................................................................................................................................................................1186 INSTALLATION..................................................................................................................................................................................................................................1187 QR25DE................................................................................................................................................................................................................................................1187 QR25DE : Exploded View............................................................................................................................................................................................................................1188 QR25DE : Removal and Installation.................................................................................................................................................................................................................1188 REMOVAL.......................................................................................................................................................................................................................................1188 INSTALLATION..................................................................................................................................................................................................................................1189 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1190 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1190 Alternator............................................................................................................................................................................................................................................1190 CL........................................................................................................................................................................................................................................................................1191 CLUTCH................................................................................................................................................................................................................................................................1191 PRECAUTION........................................................................................................................................................................................................................................................1193 PRECAUTIONS...................................................................................................................................................................................................................................................1193 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................1193 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................1193 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................1193 OPERATION PROCEDURE...................................................................................................................................................................................................................................1193 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................1194 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................1194 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................1194 INSTRUCTION 1.....................................................................................................................................................................................................................................1194 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................1195 Precaution for Stop/Start System Service..................................................................................................................................................................................................................1195 Service Notice or Precautions for Clutch..................................................................................................................................................................................................................1195 PREPARATION.......................................................................................................................................................................................................................................................1196 PREPARATION...................................................................................................................................................................................................................................................1196 Special Service Tools.....................................................................................................................................................................................................................................1196 Commercial Service Tools..................................................................................................................................................................................................................................1196 Lubricant or/and Sealant..................................................................................................................................................................................................................................1196 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................1198 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................1198 NVH Troubleshooting Chart.................................................................................................................................................................................................................................1198 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................1199 CLUTCH PEDAL..................................................................................................................................................................................................................................................1199 Inspection and Adjustment.................................................................................................................................................................................................................................1199 INSPECTION............................................................................................................................................................................................................................................1199 Clutch Pedal Height...............................................................................................................................................................................................................................1199 Clutch Pedal Height when Disengaging the Clutch...................................................................................................................................................................................................1199 Clutch Pedal Play.................................................................................................................................................................................................................................1199 Position of Clutch Interlock Switch...............................................................................................................................................................................................................1199 Position of Clutch Pedal Position Switch..........................................................................................................................................................................................................1200 ADJUSTMENT............................................................................................................................................................................................................................................1200 Position of Clutch Interlock Switch...............................................................................................................................................................................................................1200 Position of Clutch Pedal Position Switch..........................................................................................................................................................................................................1200 CLUTCH FLUID..................................................................................................................................................................................................................................................1201 Inspection................................................................................................................................................................................................................................................1201 FLUID LEAKAGE.........................................................................................................................................................................................................................................1201 FLUID LEVEL...........................................................................................................................................................................................................................................1201 Draining..................................................................................................................................................................................................................................................1201 Refilling.................................................................................................................................................................................................................................................1202 Air Bleeding..............................................................................................................................................................................................................................................1203 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................1204 CLUTCH PEDAL..................................................................................................................................................................................................................................................1204 LHD.......................................................................................................................................................................................................................................................1204 LHD : Exploded View...................................................................................................................................................................................................................................1204 LHD : Removal and Installation........................................................................................................................................................................................................................1204 REMOVAL...........................................................................................................................................................................................................................................1204 INSTALLATION......................................................................................................................................................................................................................................1206 LHD : Inspection and Adjustment.......................................................................................................................................................................................................................1206 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1206 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1207 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1207 RHD.......................................................................................................................................................................................................................................................1207 RHD : Exploded View...................................................................................................................................................................................................................................1208 RHD : Removal and Installation........................................................................................................................................................................................................................1208 REMOVAL...........................................................................................................................................................................................................................................1208 INSTALLATION......................................................................................................................................................................................................................................1210 RHD : Inspection and Adjustment.......................................................................................................................................................................................................................1210 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1210 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1211 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1211 CLUTCH MASTER CYLINDER........................................................................................................................................................................................................................................1212 LHD.......................................................................................................................................................................................................................................................1212 LHD : Exploded View...................................................................................................................................................................................................................................1212 LHD : Removal and Installation........................................................................................................................................................................................................................1212 REMOVAL...........................................................................................................................................................................................................................................1212 INSTALLATION......................................................................................................................................................................................................................................1213 LHD : Inspection and Adjustment.......................................................................................................................................................................................................................1213 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1213 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1213 RHD.......................................................................................................................................................................................................................................................1213 RHD : Exploded View...................................................................................................................................................................................................................................1214 RHD : Removal and Installation........................................................................................................................................................................................................................1214 REMOVAL...........................................................................................................................................................................................................................................1214 INSTALLATION......................................................................................................................................................................................................................................1214 RHD : Inspection and Adjustment.......................................................................................................................................................................................................................1215 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1215 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1215 CLUTCH PIPING.................................................................................................................................................................................................................................................1216 Exploded View.............................................................................................................................................................................................................................................1216 MR20DD................................................................................................................................................................................................................................................1216 R9M...................................................................................................................................................................................................................................................1216 Hydraulic Piping..........................................................................................................................................................................................................................................1217 Removal and Installation..................................................................................................................................................................................................................................1217 REMOVAL ..............................................................................................................................................................................................................................................1217 INSTALLATION..........................................................................................................................................................................................................................................1218 Inspection and Adjustment.................................................................................................................................................................................................................................1218 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................1218 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................1218 ADJUSTMENT AFTER INSTALLATION.........................................................................................................................................................................................................................1219 CSC (CONCENTRIC SLAVE CYLINDER)...............................................................................................................................................................................................................................1220 Exploded View.............................................................................................................................................................................................................................................1220 MR20DD................................................................................................................................................................................................................................................1220 R9M...................................................................................................................................................................................................................................................1220 Removal and Installation..................................................................................................................................................................................................................................1220 REMOVAL...............................................................................................................................................................................................................................................1221 INSTALLATION..........................................................................................................................................................................................................................................1221 Inspection and Adjustment.................................................................................................................................................................................................................................1221 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................1221 ADJUSTMENT AFTER INSTALLATION.........................................................................................................................................................................................................................1221 CLUTCH DISC AND CLUTCH COVER..................................................................................................................................................................................................................................1222 MR20DD....................................................................................................................................................................................................................................................1222 MR20DD : Exploded View................................................................................................................................................................................................................................1222 MR20DD : Removal and Installation.....................................................................................................................................................................................................................1222 REMOVAL...........................................................................................................................................................................................................................................1222 INSTALLATION......................................................................................................................................................................................................................................1222 MR20DD : Inspection...................................................................................................................................................................................................................................1223 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1223 Clutch Disc...................................................................................................................................................................................................................................1223 Clutch Cover..................................................................................................................................................................................................................................1224 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1224 Clutch Cover..................................................................................................................................................................................................................................1224 R9M.......................................................................................................................................................................................................................................................1224 R9M : Exploded View...................................................................................................................................................................................................................................1225 R9M : Removal and Installation........................................................................................................................................................................................................................1225 REMOVAL...........................................................................................................................................................................................................................................1225 INSTALLATION......................................................................................................................................................................................................................................1226 In Case of Clutch Cover Reused:...............................................................................................................................................................................................................1226 In Case of New Clutch Cover Installation:.....................................................................................................................................................................................................1228 R9M : Inspection......................................................................................................................................................................................................................................1229 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1229 Clutch Disc...................................................................................................................................................................................................................................1229 Clutch Cover..................................................................................................................................................................................................................................1229 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1230 Clutch Cover..................................................................................................................................................................................................................................1230 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................1231 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1231 General Specifications....................................................................................................................................................................................................................................1231 Clutch Pedal..............................................................................................................................................................................................................................................1231 LHD MODELS............................................................................................................................................................................................................................................1231 RHD MODELS............................................................................................................................................................................................................................................1231 Clutch Disc...............................................................................................................................................................................................................................................1231 Clutch Cover..............................................................................................................................................................................................................................................1232 CO........................................................................................................................................................................................................................................................................1233 ENGINE COOLING SYSTEM.................................................................................................................................................................................................................................................1233 MR20DD............................................................................................................................................................................................................................................................1236 PRECAUTION....................................................................................................................................................................................................................................................1236 PRECAUTIONS...............................................................................................................................................................................................................................................1236 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1236 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1236 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1236 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1236 INSTRUCTION 1.................................................................................................................................................................................................................................1236 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1237 PREPARATION...................................................................................................................................................................................................................................................1238 PREPARATION...............................................................................................................................................................................................................................................1238 Commercial Service Tools..............................................................................................................................................................................................................................1238 Lubricant or/and Sealant..............................................................................................................................................................................................................................1238 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1239 DESCRIPTION...............................................................................................................................................................................................................................................1239 Engine Cooling System.................................................................................................................................................................................................................................1239 Engine Cooling System Schematic.......................................................................................................................................................................................................................1241 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1243 OVERHEATING CAUSE ANALYSIS................................................................................................................................................................................................................................1243 Troubleshooting Chart.................................................................................................................................................................................................................................1243 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................1245 ENGINE COOLANT............................................................................................................................................................................................................................................1245 Inspection............................................................................................................................................................................................................................................1245 LEVEL ............................................................................................................................................................................................................................................1245 LEAKAGE...........................................................................................................................................................................................................................................1245 Draining..............................................................................................................................................................................................................................................1245 Refilling.............................................................................................................................................................................................................................................1246 Flushing..............................................................................................................................................................................................................................................1247 RADIATOR..................................................................................................................................................................................................................................................1248 RADIATOR CAP..........................................................................................................................................................................................................................................1248 RADIATOR CAP : Inspection.........................................................................................................................................................................................................................1248 RADIATOR..............................................................................................................................................................................................................................................1248 RADIATOR : Inspection.............................................................................................................................................................................................................................1248 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1249 RADIATOR..................................................................................................................................................................................................................................................1249 Exploded View.........................................................................................................................................................................................................................................1249 REMOVAL...........................................................................................................................................................................................................................................1249 Removal and Installation..............................................................................................................................................................................................................................1249 REMOVAL...........................................................................................................................................................................................................................................1249 INSTALLATION......................................................................................................................................................................................................................................1250 Radiator hose.................................................................................................................................................................................................................................1250 Inspection............................................................................................................................................................................................................................................1252 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1252 COOLING FAN...............................................................................................................................................................................................................................................1253 Exploded View.........................................................................................................................................................................................................................................1253 Removal and Installation..............................................................................................................................................................................................................................1253 REMOVAL...........................................................................................................................................................................................................................................1253 INSTALLATION......................................................................................................................................................................................................................................1254 Disassembly and Assembly..............................................................................................................................................................................................................................1254 DISASSEMBLY.......................................................................................................................................................................................................................................1254 ASSEMBLY..........................................................................................................................................................................................................................................1255 Inspection............................................................................................................................................................................................................................................1255 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................1255 Cooling Fan...................................................................................................................................................................................................................................1255 WATER PUMP................................................................................................................................................................................................................................................1256 Exploded View.........................................................................................................................................................................................................................................1256 Removal and Installation..............................................................................................................................................................................................................................1256 REMOVAL...........................................................................................................................................................................................................................................1256 INSTALLATION......................................................................................................................................................................................................................................1256 Inspection............................................................................................................................................................................................................................................1256 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1256 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1257 THERMOSTAT................................................................................................................................................................................................................................................1258 Exploded View.........................................................................................................................................................................................................................................1258 Removal and Installation..............................................................................................................................................................................................................................1258 REMOVAL...........................................................................................................................................................................................................................................1258 INSTALLATION......................................................................................................................................................................................................................................1259 Thermostat ...................................................................................................................................................................................................................................1259 Inspection............................................................................................................................................................................................................................................1259 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1259 Thermostat....................................................................................................................................................................................................................................1259 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1259 WATER OUTLET..............................................................................................................................................................................................................................................1260 Exploded View.........................................................................................................................................................................................................................................1260 Removal and Installation..............................................................................................................................................................................................................................1260 REMOVAL...........................................................................................................................................................................................................................................1260 INSTALLATION......................................................................................................................................................................................................................................1261 Water Control Valve...........................................................................................................................................................................................................................1261 Inspection............................................................................................................................................................................................................................................1261 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1261 Water Control Valve...........................................................................................................................................................................................................................1261 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1262 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1263 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1263 Periodical Maintenance Specification..................................................................................................................................................................................................................1263 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................1263 Radiator..............................................................................................................................................................................................................................................1263 Thermostat............................................................................................................................................................................................................................................1263 Water Control Valve...................................................................................................................................................................................................................................1263 QR25DE............................................................................................................................................................................................................................................................1264 PRECAUTION....................................................................................................................................................................................................................................................1264 PRECAUTIONS...............................................................................................................................................................................................................................................1264 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1264 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1264 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1264 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1264 INSTRUCTION 1.................................................................................................................................................................................................................................1264 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1265 PREPARATION...................................................................................................................................................................................................................................................1266 PREPARATION...............................................................................................................................................................................................................................................1266 Commercial Service Tools..............................................................................................................................................................................................................................1266 Lubricant or/and Sealant..............................................................................................................................................................................................................................1266 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1267 DESCRIPTION...............................................................................................................................................................................................................................................1267 Engine Cooling System.................................................................................................................................................................................................................................1267 Engine Cooling System Schematic.......................................................................................................................................................................................................................1268 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1269 OVERHEATING CAUSE ANALYSIS................................................................................................................................................................................................................................1269 Troubleshooting Chart.................................................................................................................................................................................................................................1269 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................1271 ENGINE COOLANT............................................................................................................................................................................................................................................1271 Inspection............................................................................................................................................................................................................................................1271 LEVEL ............................................................................................................................................................................................................................................1271 LEAKAGE...........................................................................................................................................................................................................................................1271 Draining..............................................................................................................................................................................................................................................1271 Refilling.............................................................................................................................................................................................................................................1272 Flushing..............................................................................................................................................................................................................................................1273 RADIATOR..................................................................................................................................................................................................................................................1274 RADIATOR CAP..........................................................................................................................................................................................................................................1274 RADIATOR CAP : Inspection.........................................................................................................................................................................................................................1274 RADIATOR..............................................................................................................................................................................................................................................1274 RADIATOR : Inspection.............................................................................................................................................................................................................................1274 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1275 RADIATOR..................................................................................................................................................................................................................................................1275 Exploded View.........................................................................................................................................................................................................................................1275 REMOVAL...........................................................................................................................................................................................................................................1275 Removal and Installation..............................................................................................................................................................................................................................1275 REMOVAL...........................................................................................................................................................................................................................................1275 INSTALLATION......................................................................................................................................................................................................................................1276 Radiator hose.................................................................................................................................................................................................................................1276 Inspection............................................................................................................................................................................................................................................1278 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1278 COOLING FAN...............................................................................................................................................................................................................................................1279 Exploded View.........................................................................................................................................................................................................................................1279 Removal and Installation..............................................................................................................................................................................................................................1279 REMOVAL...........................................................................................................................................................................................................................................1279 INSTALLATION......................................................................................................................................................................................................................................1280 Disassembly and Assembly..............................................................................................................................................................................................................................1280 DISASSEMBLY.......................................................................................................................................................................................................................................1280 ASSEMBLY..........................................................................................................................................................................................................................................1280 Inspection............................................................................................................................................................................................................................................1281 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................1281 Cooling Fan...................................................................................................................................................................................................................................1281 WATER PUMP................................................................................................................................................................................................................................................1282 Exploded View.........................................................................................................................................................................................................................................1282 Removal and Installation..............................................................................................................................................................................................................................1282 REMOVAL...........................................................................................................................................................................................................................................1282 INSTALLATION......................................................................................................................................................................................................................................1283 Inspection............................................................................................................................................................................................................................................1283 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1283 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1283 THERMOSTAT AND WATER OUTLET...............................................................................................................................................................................................................................1284 Exploded View.........................................................................................................................................................................................................................................1284 Removal and Installation..............................................................................................................................................................................................................................1284 REMOVAL...........................................................................................................................................................................................................................................1284 Thermostat....................................................................................................................................................................................................................................1284 Water Outlet..................................................................................................................................................................................................................................1284 INSTALLATION......................................................................................................................................................................................................................................1285 Thermostat....................................................................................................................................................................................................................................1285 Heater Pipe Installation......................................................................................................................................................................................................................1285 Inspection............................................................................................................................................................................................................................................1285 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1285 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1285 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1287 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1287 Periodical Maintenance Specification..................................................................................................................................................................................................................1287 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................1287 Radiator..............................................................................................................................................................................................................................................1287 Thermostat............................................................................................................................................................................................................................................1287 R9M...............................................................................................................................................................................................................................................................1288 PRECAUTION....................................................................................................................................................................................................................................................1288 PRECAUTIONS...............................................................................................................................................................................................................................................1288 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1288 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1288 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1288 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1288 INSTRUCTION 1.................................................................................................................................................................................................................................1288 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1289 PREPARATION...................................................................................................................................................................................................................................................1290 PREPARATION...............................................................................................................................................................................................................................................1290 Special Service Tool..................................................................................................................................................................................................................................1290 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1291 DESCRIPTION...............................................................................................................................................................................................................................................1291 Engine Cooling System.................................................................................................................................................................................................................................1291 Engine Cooling System Schematic.......................................................................................................................................................................................................................1293 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1294 OVERHEATING CAUSE ANALYSIS................................................................................................................................................................................................................................1294 Troubleshooting Chart.................................................................................................................................................................................................................................1294 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................1296 ENGINE COOLANT............................................................................................................................................................................................................................................1296 Inspection............................................................................................................................................................................................................................................1296 LEVEL ............................................................................................................................................................................................................................................1296 LEAKAGE...........................................................................................................................................................................................................................................1296 Draining..............................................................................................................................................................................................................................................1296 Refilling.............................................................................................................................................................................................................................................1297 Flushing..............................................................................................................................................................................................................................................1298 RESERVOIR TANK CAP........................................................................................................................................................................................................................................1300 Inspection............................................................................................................................................................................................................................................1300 RADIATOR..................................................................................................................................................................................................................................................1301 Inspection............................................................................................................................................................................................................................................1301 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1302 RADIATOR..................................................................................................................................................................................................................................................1302 Exploded View.........................................................................................................................................................................................................................................1302 REMOVAL...........................................................................................................................................................................................................................................1302 Removal and Installation..............................................................................................................................................................................................................................1303 REMOVAL...........................................................................................................................................................................................................................................1303 REPAIR............................................................................................................................................................................................................................................1304 INSTALLATION......................................................................................................................................................................................................................................1305 Radiator hose.................................................................................................................................................................................................................................1305 Inspection............................................................................................................................................................................................................................................1307 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1307 COOLING FAN...............................................................................................................................................................................................................................................1308 Exploded View.........................................................................................................................................................................................................................................1308 Removal and Installation..............................................................................................................................................................................................................................1308 REMOVAL...........................................................................................................................................................................................................................................1308 INSTALLATION......................................................................................................................................................................................................................................1309 Inspection............................................................................................................................................................................................................................................1309 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................1309 Cooling Fan...................................................................................................................................................................................................................................1310 THERMO PLUNGER UNIT.......................................................................................................................................................................................................................................1311 Exploded View.........................................................................................................................................................................................................................................1311 Removal and Installation..............................................................................................................................................................................................................................1311 REMOVAL...........................................................................................................................................................................................................................................1311 INSTALLATION......................................................................................................................................................................................................................................1312 WATER INLET AND WATER OUTLET..............................................................................................................................................................................................................................1313 Exploded View.........................................................................................................................................................................................................................................1313 Removal and Installation..............................................................................................................................................................................................................................1313 REMOVAL...........................................................................................................................................................................................................................................1313 INSTALLATION......................................................................................................................................................................................................................................1314 Inspection............................................................................................................................................................................................................................................1314 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1314 Water inlet...................................................................................................................................................................................................................................1314 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1314 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................1315 WATER PUMP................................................................................................................................................................................................................................................1315 Exploded View.........................................................................................................................................................................................................................................1315 Removal and Installation..............................................................................................................................................................................................................................1315 REMOVAL...........................................................................................................................................................................................................................................1315 INSTALLATION......................................................................................................................................................................................................................................1315 Water pump....................................................................................................................................................................................................................................1316 Inspection............................................................................................................................................................................................................................................1316 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................1316 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1317 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1317 Periodical Maintenance Specification..................................................................................................................................................................................................................1317 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................1317 Radiator..............................................................................................................................................................................................................................................1317 Thermostat............................................................................................................................................................................................................................................1317 DAS.......................................................................................................................................................................................................................................................................1318 DRIVER ASSISTANCE SYSTEM..............................................................................................................................................................................................................................................1318 DRIVER ASSISTANCE SYSTEM..........................................................................................................................................................................................................................................1324 PRECAUTION....................................................................................................................................................................................................................................................1324 PRECAUTIONS...............................................................................................................................................................................................................................................1324 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1324 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1324 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1324 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1324 INSTRUCTION 1.................................................................................................................................................................................................................................1324 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1325 Precaution for LDW System Service.....................................................................................................................................................................................................................1325 Precaution for BSW System Service.....................................................................................................................................................................................................................1325 Precaution for TSR System Service.....................................................................................................................................................................................................................1325 Precaution for DAA System Service.....................................................................................................................................................................................................................1326 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1327 COMPONENT PARTS...........................................................................................................................................................................................................................................1327 Component Parts Location..............................................................................................................................................................................................................................1327 LHD MODELS........................................................................................................................................................................................................................................1327 RHD MODELS........................................................................................................................................................................................................................................1328 Combination Meter.....................................................................................................................................................................................................................................1330 Around View Monitor Control Unit......................................................................................................................................................................................................................1330 BSW Indicator LH/RH...................................................................................................................................................................................................................................1330 Rear Camera...........................................................................................................................................................................................................................................1330 Camera Specification..............................................................................................................................................................................................................................1331 Pump Control Unit.....................................................................................................................................................................................................................................1331 Air Pump..............................................................................................................................................................................................................................................1332 Rear Camera Washer Pump...............................................................................................................................................................................................................................1332 Front Camera Unit.....................................................................................................................................................................................................................................1332 SYSTEM....................................................................................................................................................................................................................................................1333 LDW...................................................................................................................................................................................................................................................1333 LDW : System Description..........................................................................................................................................................................................................................1333 SYSTEM DIAGRAM................................................................................................................................................................................................................................1333 FRONT CAMERA UNIT INPUT/OUTPUT SIGNAL ITEM....................................................................................................................................................................................................1333 Input Signal Item.........................................................................................................................................................................................................................1333 Output Signal Item........................................................................................................................................................................................................................1333 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................1333 EXAMPLE...................................................................................................................................................................................................................................1334 OPERATION DESCRIPTION.........................................................................................................................................................................................................................1334 Operating Condition.......................................................................................................................................................................................................................1334 BSW...................................................................................................................................................................................................................................................1334 BSW : System Description..........................................................................................................................................................................................................................1335 SYSTEM DIAGRAM................................................................................................................................................................................................................................1335 AROUND VIEW MONITOR CONTROL UNIT INPUT/OUTPUT SIGNAL ITEM.....................................................................................................................................................................................1335 Input Signal Item.........................................................................................................................................................................................................................1335 Output Signal Item........................................................................................................................................................................................................................1336 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................1336 OPERATION DESCRIPTION.........................................................................................................................................................................................................................1337 Operation Condition.......................................................................................................................................................................................................................1337 TSR...................................................................................................................................................................................................................................................1337 TSR : System Description..........................................................................................................................................................................................................................1338 SYSTEM DIAGRAM................................................................................................................................................................................................................................1338 FRONT CAMERA UNIT INPUT/OUTPUT SIGNAL ITEM....................................................................................................................................................................................................1338 Input Signal Item.........................................................................................................................................................................................................................1338 Output Signal Item........................................................................................................................................................................................................................1338 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................1338 EXAMPLE...................................................................................................................................................................................................................................1340 OPERATION DESCRIPTION.........................................................................................................................................................................................................................1340 Operation Condition.......................................................................................................................................................................................................................1340 DAA...................................................................................................................................................................................................................................................1340 DAA : System Description..........................................................................................................................................................................................................................1341 SYSTEM DIAGRAM................................................................................................................................................................................................................................1341 AROUND VIEW MONITOR CONTROL UNIT INPUT/OUTPUT SIGNAL ITEM.....................................................................................................................................................................................1341 Input Signal Item.........................................................................................................................................................................................................................1341 Output Signal Item........................................................................................................................................................................................................................1341 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................1341 OPERATION DESCRIPTION.........................................................................................................................................................................................................................1341 Operation Condition.......................................................................................................................................................................................................................1342 Circuit Diagram.......................................................................................................................................................................................................................................1342 Fail-safe (Front Camera Unit).........................................................................................................................................................................................................................1342 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................1342 LDW (Lane Departure Warning)..................................................................................................................................................................................................................1342 TSR (Traffic Sign Recognition)................................................................................................................................................................................................................1342 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION................................................................................................................................................................................................1343 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................1343 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................1345 INFORMATION DISPLAY (COMBINATION METER) : Warning/Indicator (On Information Display)..............................................................................................................................................................1345 OPERATION.................................................................................................................................................................................................................................................1347 LDW...................................................................................................................................................................................................................................................1347 LDW : Switch Name and Function....................................................................................................................................................................................................................1347 LDW...........................................................................................................................................................................................................................................1347 LDW : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................1347 SYSTEM DISPLAY................................................................................................................................................................................................................................1347 DISPLAY AND WARNING...........................................................................................................................................................................................................................1347 System Display............................................................................................................................................................................................................................1347 Display And Warning Operation.............................................................................................................................................................................................................1348 BSW...................................................................................................................................................................................................................................................1349 BSW : Switch Name and Function....................................................................................................................................................................................................................1349 BSW...........................................................................................................................................................................................................................................1349 BSW : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................1350 SYSTEM DISPLAY................................................................................................................................................................................................................................1350 DISPLAY AND WARNING...........................................................................................................................................................................................................................1350 System Display............................................................................................................................................................................................................................1350 Display And Warning Operation.............................................................................................................................................................................................................1351 TSR...................................................................................................................................................................................................................................................1352 TSR : Switch Name and Function....................................................................................................................................................................................................................1353 TSR...........................................................................................................................................................................................................................................1353 TSR : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................1353 SYSTEM DISPLAY................................................................................................................................................................................................................................1353 DISPLAY AND WARNING...........................................................................................................................................................................................................................1353 System Display............................................................................................................................................................................................................................1353 DAA...................................................................................................................................................................................................................................................1354 DAA : Switch Name and Function....................................................................................................................................................................................................................1355 DAA...........................................................................................................................................................................................................................................1355 DAA : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................1355 SYSTEM DISPLAY................................................................................................................................................................................................................................1355 DISPLAY AND WARNING...........................................................................................................................................................................................................................1355 HANDLING PRECAUTION.......................................................................................................................................................................................................................................1357 Precautions for Lane Departure Warning................................................................................................................................................................................................................1357 FRONT CAMERA UNIT HANDLING........................................................................................................................................................................................................................1357 LANE DEPARTURE WARNING (LDW)......................................................................................................................................................................................................................1357 Precautions for Blind Spot Warning....................................................................................................................................................................................................................1357 REAR CAMERA HANDLING..............................................................................................................................................................................................................................1357 BLIND SPOT WARNING (BSW)..........................................................................................................................................................................................................................1357 Precautions for Traffic Sign Recognition..............................................................................................................................................................................................................1358 TRAFFIC SIGN RECOGNITION (TSR)....................................................................................................................................................................................................................1358 Precautions for Drive Attention Alert.................................................................................................................................................................................................................1358 DRIVE ATTENTION ALERT (DAA).......................................................................................................................................................................................................................1358 DIAGNOSIS SYSTEM (FRONT CAMERA UNIT)......................................................................................................................................................................................................................1359 CONSULT Function (LANE CAMERA)........................................................................................................................................................................................................................1359 APPLICATION ITEMS.................................................................................................................................................................................................................................1359 WORK SUPPORT......................................................................................................................................................................................................................................1359 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................1359 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................1359 DATA MONITOR......................................................................................................................................................................................................................................1359 DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT).......................................................................................................................................................................................................1362 CONSULT Function......................................................................................................................................................................................................................................1362 CONSULT FUNCTIONS.................................................................................................................................................................................................................................1362 ECU IDENTIFICATION................................................................................................................................................................................................................................1362 SELF DIAGNOSIS RESULT.............................................................................................................................................................................................................................1362 Freeze Frame Data (FFD).......................................................................................................................................................................................................................1362 DATA MONITOR......................................................................................................................................................................................................................................1362 WORK SUPPORT......................................................................................................................................................................................................................................1364 Display Items for The Cause of BSW Cancel.....................................................................................................................................................................................................1364 Display Items for The Cause of Around View Monitor with Park Assist Cancel....................................................................................................................................................................1365 ACTIVE TEST.......................................................................................................................................................................................................................................1365 LED LH INDICATOR..............................................................................................................................................................................................................................1366 LED RH INDICATOR..............................................................................................................................................................................................................................1366 WASH ACTIVE...................................................................................................................................................................................................................................1366 AIR ACTIVE....................................................................................................................................................................................................................................1366 AIR & WASHER ACTIVE...........................................................................................................................................................................................................................1366 CONFIGURATION.....................................................................................................................................................................................................................................1366 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1368 FRONT CAMERA UNIT.........................................................................................................................................................................................................................................1368 Reference Value.......................................................................................................................................................................................................................................1368 VALUE ON THE DIAGNOSIS TOOL.......................................................................................................................................................................................................................1368 TERMINAL LAYOUT...................................................................................................................................................................................................................................1372 PHYSICAL VALUES...................................................................................................................................................................................................................................1372 Fail-safe (Front Camera Unit).........................................................................................................................................................................................................................1372 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................1372 LDW (Lane Departure Warning)..................................................................................................................................................................................................................1372 TSR (Traffic Sign Recognition)................................................................................................................................................................................................................1372 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION................................................................................................................................................................................................1372 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1373 DTC Index.............................................................................................................................................................................................................................................1373 AROUND VIEW MONITOR CONTROL UNIT..........................................................................................................................................................................................................................1374 Reference Value.......................................................................................................................................................................................................................................1374 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................1374 TERMINAL LAYOUT...................................................................................................................................................................................................................................1375 PHYSICAL VALUES...................................................................................................................................................................................................................................1375 Without BSW...................................................................................................................................................................................................................................1375 With BSW......................................................................................................................................................................................................................................1377 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................1380 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1383 DTC Index.............................................................................................................................................................................................................................................1383 PUMP CONTROL UNIT.........................................................................................................................................................................................................................................1385 Reference Value.......................................................................................................................................................................................................................................1385 TERMINAL LAYOUT...................................................................................................................................................................................................................................1385 PHYSICAL VALUES...................................................................................................................................................................................................................................1385 WIRING DIAGRAM................................................................................................................................................................................................................................................1387 DRIVER ASSISTANCE SYSTEMS.................................................................................................................................................................................................................................1387 Wiring Diagram........................................................................................................................................................................................................................................1387 BASIC INSPECTION..............................................................................................................................................................................................................................................1405 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1405 Work Flow.............................................................................................................................................................................................................................................1405 OVERALL SEQUENCE..................................................................................................................................................................................................................................1405 DETAILED FLOW.....................................................................................................................................................................................................................................1405 ACTION TEST...............................................................................................................................................................................................................................................1408 LDW...................................................................................................................................................................................................................................................1408 LDW : Description.................................................................................................................................................................................................................................1408 LDW : Work Procedure..............................................................................................................................................................................................................................1408 BSW...................................................................................................................................................................................................................................................1409 BSW : Description.................................................................................................................................................................................................................................1409 BSW : Work Procedure..............................................................................................................................................................................................................................1409 TSR...................................................................................................................................................................................................................................................1410 TSR : Description.................................................................................................................................................................................................................................1411 TSR : Work Procedure..............................................................................................................................................................................................................................1411 DAA...................................................................................................................................................................................................................................................1412 DAA : Description.................................................................................................................................................................................................................................1412 DAA : Work Procedure..............................................................................................................................................................................................................................1412 PRE-INSPECTION FOR DIAGNOSIS (CAMERA AIMING ADJUSTMENT)...................................................................................................................................................................................................1414 Inspection Procedure..................................................................................................................................................................................................................................1414 PRE-INSPECTION FOR DIAGNOSIS (CALIBRATING CAMERA IMAGE)...................................................................................................................................................................................................1415 Inspection Procedure..................................................................................................................................................................................................................................1415 ADDITIONAL SERVICE WHEN REPLACING FRONT CAMERA UNIT.......................................................................................................................................................................................................1416 Description...........................................................................................................................................................................................................................................1416 Work Procedure........................................................................................................................................................................................................................................1416 CAMERA AIMING ADJUSTMENT..................................................................................................................................................................................................................................1417 Description...........................................................................................................................................................................................................................................1417 Work Procedure (Preparation)..........................................................................................................................................................................................................................1417 Work Procedure (Target Setting).......................................................................................................................................................................................................................1418 Work Procedure (Camera Aiming Adjustment).............................................................................................................................................................................................................1420 Work Procedure (Target Mark Sample)...................................................................................................................................................................................................................1421 REAR VIEW CAMERA WASHER/AIR BLOWER FUNCTION INSPECTION....................................................................................................................................................................................................1423 Inspection Procedure..................................................................................................................................................................................................................................1423 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT........................................................................................................................................................................................1424 Description...........................................................................................................................................................................................................................................1424 Work Procedure........................................................................................................................................................................................................................................1424 CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT)..........................................................................................................................................................................................................1425 Work Procedure........................................................................................................................................................................................................................................1425 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR)............................................................................................................................................................................................................1427 Description...........................................................................................................................................................................................................................................1427 Work Procedure (Preparation)..........................................................................................................................................................................................................................1427 Work Procedure (Target Setting).......................................................................................................................................................................................................................1428 Work Procedure (Rear Camera Calibration)..............................................................................................................................................................................................................1430 Work Procedure (Target Mark Sample)...................................................................................................................................................................................................................1431 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1433 C1B00 CAMERA UNIT MALF....................................................................................................................................................................................................................................1433 DTC Description.......................................................................................................................................................................................................................................1433 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1433 POSSIBLE CAUSE....................................................................................................................................................................................................................................1433 FAIL-SAFE.........................................................................................................................................................................................................................................1433 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1433 Diagnosis Procedure...................................................................................................................................................................................................................................1433 C1B01 CAM AIMING INCMP....................................................................................................................................................................................................................................1434 DTC Description.......................................................................................................................................................................................................................................1434 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1434 POSSIBLE CAUSE....................................................................................................................................................................................................................................1434 FAIL-SAFE.........................................................................................................................................................................................................................................1434 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1434 Diagnosis Procedure...................................................................................................................................................................................................................................1434 C1B02 VHCL SPD DATA MALF..................................................................................................................................................................................................................................1435 DTC Description.......................................................................................................................................................................................................................................1435 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1435 POSSIBLE CAUSE....................................................................................................................................................................................................................................1435 FAIL-SAFE.........................................................................................................................................................................................................................................1435 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1435 Diagnosis Procedure...................................................................................................................................................................................................................................1435 C1B03 ABNRML TEMP DETECT..................................................................................................................................................................................................................................1436 DTC Description.......................................................................................................................................................................................................................................1436 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1436 POSSIBLE CAUSE....................................................................................................................................................................................................................................1436 FAIL-SAFE.........................................................................................................................................................................................................................................1436 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1436 Diagnosis Procedure...................................................................................................................................................................................................................................1436 C1B09 POWER SUPPLY CIRCUIT, C1B0A POWER SUPPLY CIRCUIT2...................................................................................................................................................................................................1437 DTC Description.......................................................................................................................................................................................................................................1437 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1437 POSSIBLE CAUSE....................................................................................................................................................................................................................................1437 FAIL-SAFE.........................................................................................................................................................................................................................................1437 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1437 Diagnosis Procedure...................................................................................................................................................................................................................................1437 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................1438 DTC Description.......................................................................................................................................................................................................................................1438 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1438 POSSIBLE CAUSE....................................................................................................................................................................................................................................1438 FAIL-SAFE.........................................................................................................................................................................................................................................1438 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1438 Diagnosis Procedure...................................................................................................................................................................................................................................1438 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................1439 DTC Description.......................................................................................................................................................................................................................................1439 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1439 POSSIBLE CAUSE....................................................................................................................................................................................................................................1439 FAIL-SAFE.........................................................................................................................................................................................................................................1439 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1439 Diagnosis Procedure...................................................................................................................................................................................................................................1439 U0122 VDC CAN CIR1 (LDP)..................................................................................................................................................................................................................................1440 DTC Description.......................................................................................................................................................................................................................................1440 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1440 POSSIBLE CAUSE....................................................................................................................................................................................................................................1440 FAIL-SAFE.........................................................................................................................................................................................................................................1440 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1440 Diagnosis Procedure...................................................................................................................................................................................................................................1440 U0126 STRG SEN CAN 1......................................................................................................................................................................................................................................1441 DTC Description.......................................................................................................................................................................................................................................1441 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1441 POSSIBLE CAUSE....................................................................................................................................................................................................................................1441 FAIL-SAFE.........................................................................................................................................................................................................................................1441 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1441 Diagnosis Procedure...................................................................................................................................................................................................................................1441 U0155 METER CAN 1.........................................................................................................................................................................................................................................1442 DTC Description.......................................................................................................................................................................................................................................1442 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1442 POSSIBLE CAUSE....................................................................................................................................................................................................................................1442 FAIL-SAFE.........................................................................................................................................................................................................................................1442 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1442 Diagnosis Procedure...................................................................................................................................................................................................................................1442 U0235 DIST SEN CAN CIRC 1.................................................................................................................................................................................................................................1443 DTC Description.......................................................................................................................................................................................................................................1443 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1443 POSSIBLE CAUSE....................................................................................................................................................................................................................................1443 FAIL-SAFE.........................................................................................................................................................................................................................................1443 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1443 Diagnosis Procedure...................................................................................................................................................................................................................................1443 U0416 VDC CHECKSUM DIAG...................................................................................................................................................................................................................................1444 DTC Description.......................................................................................................................................................................................................................................1444 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1444 POSSIBLE CAUSE....................................................................................................................................................................................................................................1444 FAIL-SAFE.........................................................................................................................................................................................................................................1444 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1444 Diagnosis Procedure...................................................................................................................................................................................................................................1444 U0428 STRG SEN CAN 2......................................................................................................................................................................................................................................1445 DTC Description.......................................................................................................................................................................................................................................1445 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1445 POSSIBLE CAUSE....................................................................................................................................................................................................................................1445 FAIL-SAFE.........................................................................................................................................................................................................................................1445 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1445 Diagnosis Procedure...................................................................................................................................................................................................................................1445 U0433 DIST SEN CAN CIRC 2.................................................................................................................................................................................................................................1446 DTC Description.......................................................................................................................................................................................................................................1446 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1446 POSSIBLE CAUSE....................................................................................................................................................................................................................................1446 FAIL-SAFE.........................................................................................................................................................................................................................................1446 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1446 Diagnosis Procedure...................................................................................................................................................................................................................................1446 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................1447 AROUND VIEW MONITOR CONTROL UNIT......................................................................................................................................................................................................................1447 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................1447 PUMP CONTROL UNIT.....................................................................................................................................................................................................................................1448 PUMP CONTROL UNIT : Diagnosis Procedure...........................................................................................................................................................................................................1448 FRONT CAMERA UNIT.....................................................................................................................................................................................................................................1448 FRONT CAMERA UNIT : Diagnosis Procedure...........................................................................................................................................................................................................1448 REAR CAMERA COMMUNICATION SIGNAL CIRCUIT..................................................................................................................................................................................................................1450 Component Function Check..............................................................................................................................................................................................................................1450 Diagnosis Procedure...................................................................................................................................................................................................................................1450 WASHER PUMP CIRCUIT.......................................................................................................................................................................................................................................1452 Component Function Check..............................................................................................................................................................................................................................1452 Diagnosis Procedure...................................................................................................................................................................................................................................1452 WASHER SWITCH INPUT SIGNAL CIRCUIT........................................................................................................................................................................................................................1453 Diagnosis Procedure...................................................................................................................................................................................................................................1453 REAR WASHER SWITCH INPUT SIGNAL CIRCUIT...................................................................................................................................................................................................................1454 Diagnosis Procedure...................................................................................................................................................................................................................................1454 BLIND SPOT WARNING INDICATOR CIRCUIT......................................................................................................................................................................................................................1455 Diagnosis Procedure...................................................................................................................................................................................................................................1455 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1457 DRIVER ASSISTANCE SYSTEM SYMPTOMS.........................................................................................................................................................................................................................1457 Symptom Table.........................................................................................................................................................................................................................................1457 SYSTEM SETTINGS CANNOT BE TURNED ON/OFF...................................................................................................................................................................................................................1459 Description...........................................................................................................................................................................................................................................1459 Diagnosis Procedure...................................................................................................................................................................................................................................1459 CHIME DOES NOT SOUND......................................................................................................................................................................................................................................1460 Description...........................................................................................................................................................................................................................................1460 Diagnosis Procedure...................................................................................................................................................................................................................................1460 THE SYSTEM OPERATES EVEN WHEN USING TURN SIGNAL...........................................................................................................................................................................................................1462 Description...........................................................................................................................................................................................................................................1462 Diagnosis Procedure...................................................................................................................................................................................................................................1462 THE SYSTEM DOES NOT OPERATE EVEN WHEN USING TURN SIGNAL...................................................................................................................................................................................................1463 Description...........................................................................................................................................................................................................................................1463 Diagnosis Procedure...................................................................................................................................................................................................................................1463 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................1464 Description...........................................................................................................................................................................................................................................1464 LANE DEPARTURE WARNING (LDW)......................................................................................................................................................................................................................1464 BLIND SPOT WARNING (BSW)..........................................................................................................................................................................................................................1464 TRAFFIC SIGN RECOGNITION (TSR)....................................................................................................................................................................................................................1465 DRIVE ATTENTION ALERT (DAA).......................................................................................................................................................................................................................1465 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1466 FRONT CAMERA UNIT.........................................................................................................................................................................................................................................1466 Exploded View.........................................................................................................................................................................................................................................1466 Removal and Installation..............................................................................................................................................................................................................................1466 REMOVAL...........................................................................................................................................................................................................................................1466 INSTALLATION......................................................................................................................................................................................................................................1467 AROUND VIEW MONITOR CONTROL UNIT..........................................................................................................................................................................................................................1468 Removal and Installation..............................................................................................................................................................................................................................1468 REAR CAMERA...............................................................................................................................................................................................................................................1469 Removal and Installation..............................................................................................................................................................................................................................1469 PUMP CONTROL UNIT.........................................................................................................................................................................................................................................1470 Removal and Installation..............................................................................................................................................................................................................................1470 REMOVAL...........................................................................................................................................................................................................................................1470 INSTALLATION......................................................................................................................................................................................................................................1470 AIR PUMP..................................................................................................................................................................................................................................................1471 Removal and Installation..............................................................................................................................................................................................................................1471 REMOVAL...........................................................................................................................................................................................................................................1471 INSTALLATION......................................................................................................................................................................................................................................1471 REAR CAMERA WASHER/AIR NOZZLE & TUBE......................................................................................................................................................................................................................1472 Exploded View.........................................................................................................................................................................................................................................1472 REAR VIEW CAMERA WASHER / AIR NOZZLE & TUBE.......................................................................................................................................................................................................1472 HYDRAULIC LAYOUT..................................................................................................................................................................................................................................1472 Removal and Installation..............................................................................................................................................................................................................................1473 REMOVAL...........................................................................................................................................................................................................................................1473 INSTALLATION......................................................................................................................................................................................................................................1476 BSW INDICATOR.............................................................................................................................................................................................................................................1477 Removal and Installation..............................................................................................................................................................................................................................1477 REMOVAL...........................................................................................................................................................................................................................................1477 INSTALLATION......................................................................................................................................................................................................................................1477 WASHER PUMP...............................................................................................................................................................................................................................................1478 Exploded View.........................................................................................................................................................................................................................................1478 Removal and Installation..............................................................................................................................................................................................................................1478 REMOVAL...........................................................................................................................................................................................................................................1478 INSTALLATION......................................................................................................................................................................................................................................1478 CHASSIS CONTROL...................................................................................................................................................................................................................................................1479 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1479 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................1479 Information...........................................................................................................................................................................................................................................1479 PRECAUTION....................................................................................................................................................................................................................................................1480 PRECAUTIONS...............................................................................................................................................................................................................................................1480 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1480 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1480 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1480 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1480 INSTRUCTION 1.................................................................................................................................................................................................................................1480 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1481 Precaution for Stop/Start System Service..............................................................................................................................................................................................................1481 Precautions for Harness Repair........................................................................................................................................................................................................................1481 Precaution for Chassis Control........................................................................................................................................................................................................................1482 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1483 COMPONENT PARTS...........................................................................................................................................................................................................................................1483 Component Parts Location..............................................................................................................................................................................................................................1483 LHD MODELS........................................................................................................................................................................................................................................1483 RHD MODELS........................................................................................................................................................................................................................................1483 Chassis Control Module................................................................................................................................................................................................................................1484 SYSTEM....................................................................................................................................................................................................................................................1485 System Description....................................................................................................................................................................................................................................1485 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1485 INPUT SIGNAL AND OUTPUT SIGNAL....................................................................................................................................................................................................................1485 Circuit Diagram.......................................................................................................................................................................................................................................1488 Fail-safe.............................................................................................................................................................................................................................................1488 ACTIVE TRACE CONTROL (DYNAMIC CORNERING ENHANCEMENT) FUNCTION.........................................................................................................................................................................................1490 ACTIVE TRACE CONTROL (DYNAMIC CORNERING ENHANCEMENT) FUNCTION : System Description................................................................................................................................................................1490 OPERATION CHARACTERISTICS.....................................................................................................................................................................................................................1491 SYSTEM DIAGRAM................................................................................................................................................................................................................................1494 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................1495 ACTIVE ENGINE BRAKE FUNCTION..........................................................................................................................................................................................................................1496 ACTIVE ENGINE BRAKE FUNCTION : System Description.................................................................................................................................................................................................1496 CORNERING CONTROL.............................................................................................................................................................................................................................1496 BRAKING CONTROL...............................................................................................................................................................................................................................1497 SYSTEM DIAGRAM................................................................................................................................................................................................................................1498 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................1498 ACTIVE RIDE CONTROL FUNCTION..........................................................................................................................................................................................................................1499 ACTIVE RIDE CONTROL FUNCTION : System Description.................................................................................................................................................................................................1499 ENGINE CONTROL................................................................................................................................................................................................................................1499 Riding Comfort Improvement................................................................................................................................................................................................................1499 Steering Stability........................................................................................................................................................................................................................1500 BRAKING CONTROL...............................................................................................................................................................................................................................1501 SYSTEM DIAGRAM................................................................................................................................................................................................................................1502 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................1503 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................1504 INFORMATION DISPLAY (COMBINATION METER) : Chassis Control Display.................................................................................................................................................................................1504 DESIGN/PURPOSE................................................................................................................................................................................................................................1504 Warning Message...........................................................................................................................................................................................................................1504 System Information........................................................................................................................................................................................................................1504 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1506 SYSTEM DIAGRAM................................................................................................................................................................................................................................1507 SIGNAL PATH...................................................................................................................................................................................................................................1507 Active Trace Control Function.............................................................................................................................................................................................................1507 Active Engine Brake Function..............................................................................................................................................................................................................1507 Active Ride Control Function..............................................................................................................................................................................................................1507 Malfunction of Chassis Control System Detected............................................................................................................................................................................................1507 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1507 Warning...................................................................................................................................................................................................................................1507 Operating.................................................................................................................................................................................................................................1507 DIAGNOSIS SYSTEM (CHASSIS CONTROL MODULE).................................................................................................................................................................................................................1508 CONSULT Function......................................................................................................................................................................................................................................1508 APPLICATION ITEM..................................................................................................................................................................................................................................1508 ECU IDENTIFICATION................................................................................................................................................................................................................................1508 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................1508 Freeze frame data (FFD).......................................................................................................................................................................................................................1508 DATA MONITOR......................................................................................................................................................................................................................................1509 ACTIVE TEST.......................................................................................................................................................................................................................................1511 RE/PROGRAMMING, CONFIGURATION.....................................................................................................................................................................................................................1513 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1514 CHASSIS CONTROL MODULE....................................................................................................................................................................................................................................1514 Reference Value.......................................................................................................................................................................................................................................1514 CONSULT DATA MONITOR STANDARD VALUE...............................................................................................................................................................................................................1514 TERMINAL LAYOUT...................................................................................................................................................................................................................................1518 PHYSICAL VALUES...................................................................................................................................................................................................................................1518 Fail-safe.............................................................................................................................................................................................................................................1519 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1520 DTC Index.............................................................................................................................................................................................................................................1521 WIRING DIAGRAM................................................................................................................................................................................................................................................1523 CHASSIS CONTROL...........................................................................................................................................................................................................................................1523 Wiring Diagram........................................................................................................................................................................................................................................1523 BASIC INSPECTION..............................................................................................................................................................................................................................................1526 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1526 Work Flow.............................................................................................................................................................................................................................................1526 DETAILED FLOW.....................................................................................................................................................................................................................................1526 Diagnostic Work Sheet.................................................................................................................................................................................................................................1527 Description.......................................................................................................................................................................................................................................1527 INTERVIEW SHEET SAMPLE............................................................................................................................................................................................................................1527 ADDITIONAL SERVICE WHEN REPLACING CHASSIS CONTROL MODULE..................................................................................................................................................................................................1529 Description...........................................................................................................................................................................................................................................1529 CONFIGURATION (CHASSIS CONTROL MODULE)....................................................................................................................................................................................................................1530 Work Procedure........................................................................................................................................................................................................................................1530 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1532 C1B92-00 BRAKE CONTROL SYSTEM.............................................................................................................................................................................................................................1532 DTC Description.......................................................................................................................................................................................................................................1532 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1532 POSSIBLE CAUSE....................................................................................................................................................................................................................................1532 FAIL-SAFE.........................................................................................................................................................................................................................................1532 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1532 Diagnosis Procedure...................................................................................................................................................................................................................................1532 C1B93-00 ENGINE SYSTEM....................................................................................................................................................................................................................................1534 DTC Description.......................................................................................................................................................................................................................................1534 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1534 POSSIBLE CAUSE....................................................................................................................................................................................................................................1534 FAIL-SAFE.........................................................................................................................................................................................................................................1534 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1534 Diagnosis Procedure...................................................................................................................................................................................................................................1534 C1B94-00 TRANSMISSION SYSTEM..............................................................................................................................................................................................................................1536 DTC Description.......................................................................................................................................................................................................................................1536 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1536 POSSIBLE CAUSE....................................................................................................................................................................................................................................1536 FAIL-SAFE.........................................................................................................................................................................................................................................1536 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1536 Diagnosis Procedure...................................................................................................................................................................................................................................1536 C1B95-00 CONTROL MODULE...................................................................................................................................................................................................................................1538 DTC Description.......................................................................................................................................................................................................................................1538 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1538 POSSIBLE CAUSE....................................................................................................................................................................................................................................1538 FAIL-SAFE.........................................................................................................................................................................................................................................1538 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1538 Diagnosis Procedure...................................................................................................................................................................................................................................1538 C1B99-00 CONTROL MODULE...................................................................................................................................................................................................................................1539 DTC Description.......................................................................................................................................................................................................................................1539 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1539 POSSIBLE CAUSE....................................................................................................................................................................................................................................1539 FAIL-SAFE.........................................................................................................................................................................................................................................1539 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1539 Diagnosis Procedure...................................................................................................................................................................................................................................1539 C1BA0-00 CHASSIS CONTROL BRAKE SYSTEM.....................................................................................................................................................................................................................1540 DTC Description.......................................................................................................................................................................................................................................1540 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1540 POSSIBLE CAUSE....................................................................................................................................................................................................................................1540 FAIL-SAFE.........................................................................................................................................................................................................................................1540 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1540 Diagnosis Procedure...................................................................................................................................................................................................................................1540 C1BA2-00 STEERING ANGLE SENSOR............................................................................................................................................................................................................................1542 DTC Description.......................................................................................................................................................................................................................................1542 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1542 POSSIBLE CAUSE....................................................................................................................................................................................................................................1542 FAIL-SAFE.........................................................................................................................................................................................................................................1542 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1542 Diagnosis Procedure...................................................................................................................................................................................................................................1542 C1BA5-00 CHASSIS CONTROL ENGINE SYSTEM....................................................................................................................................................................................................................1544 DTC Description.......................................................................................................................................................................................................................................1544 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1544 POSSIBLE CAUSE....................................................................................................................................................................................................................................1544 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1544 Diagnosis Procedure...................................................................................................................................................................................................................................1544 C1BAB-00 STOP LAMP SWITCH.................................................................................................................................................................................................................................1545 DTC Description.......................................................................................................................................................................................................................................1545 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1545 POSSIBLE CAUSE....................................................................................................................................................................................................................................1545 FAIL-SAFE.........................................................................................................................................................................................................................................1545 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1545 Diagnosis Procedure...................................................................................................................................................................................................................................1545 C1BB2-00 CONTROL MODULE...................................................................................................................................................................................................................................1547 DTC Description.......................................................................................................................................................................................................................................1547 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1547 POSSIBLE CAUSE....................................................................................................................................................................................................................................1547 FAIL-SAFE.........................................................................................................................................................................................................................................1547 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1547 Diagnosis Procedure...................................................................................................................................................................................................................................1547 C1BB3-00 CONTROL MODULE...................................................................................................................................................................................................................................1548 DTC Description.......................................................................................................................................................................................................................................1548 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1548 POSSIBLE CAUSE....................................................................................................................................................................................................................................1548 FAIL-SAFE.........................................................................................................................................................................................................................................1548 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1548 Diagnosis Procedure...................................................................................................................................................................................................................................1548 C1BB4-00 CONTROL MODULE...................................................................................................................................................................................................................................1549 DTC Description.......................................................................................................................................................................................................................................1549 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1549 POSSIBLE CAUSE....................................................................................................................................................................................................................................1549 FAIL-SAFE.........................................................................................................................................................................................................................................1549 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1549 Diagnosis Procedure...................................................................................................................................................................................................................................1549 C1BB5-00 IGNITION POWER SUPPLY............................................................................................................................................................................................................................1550 DTC Description.......................................................................................................................................................................................................................................1550 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1550 POSSIBLE CAUSE....................................................................................................................................................................................................................................1550 FAIL-SAFE.........................................................................................................................................................................................................................................1550 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1550 Diagnosis Procedure...................................................................................................................................................................................................................................1550 C1BB6-00 IGNITION POWER SUPPLY............................................................................................................................................................................................................................1552 DTC Description.......................................................................................................................................................................................................................................1552 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1552 POSSIBLE CAUSE....................................................................................................................................................................................................................................1552 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1552 Diagnosis Procedure...................................................................................................................................................................................................................................1552 C1BB7-00 CONTROL MODULE...................................................................................................................................................................................................................................1554 DTC Description.......................................................................................................................................................................................................................................1554 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1554 POSSIBLE CAUSE....................................................................................................................................................................................................................................1554 FAIL-SAFE.........................................................................................................................................................................................................................................1554 TC CONFIRMATION PROCEDURE.........................................................................................................................................................................................................................1554 Diagnosis Procedure...................................................................................................................................................................................................................................1554 C1BB8-00 CONTROL MODULE...................................................................................................................................................................................................................................1555 DTC Description.......................................................................................................................................................................................................................................1555 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1555 POSSIBLE CAUSE....................................................................................................................................................................................................................................1555 FAIL-SAFE.........................................................................................................................................................................................................................................1555 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1555 Diagnosis Procedure...................................................................................................................................................................................................................................1555 C1BB9-00 CONTROL MODULE...................................................................................................................................................................................................................................1556 DTC Description.......................................................................................................................................................................................................................................1556 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1556 POSSIBLE CAUSE....................................................................................................................................................................................................................................1556 FAIL-SAFE.........................................................................................................................................................................................................................................1556 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1556 Diagnosis Procedure...................................................................................................................................................................................................................................1556 C1BBA-00 CONTROL MODULE...................................................................................................................................................................................................................................1557 DTC Description.......................................................................................................................................................................................................................................1557 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1557 POSSIBLE CAUSE....................................................................................................................................................................................................................................1557 FAIL-SAFE.........................................................................................................................................................................................................................................1557 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1557 Diagnosis Procedure...................................................................................................................................................................................................................................1557 C1BBB-00 CONTROL MODULE...................................................................................................................................................................................................................................1558 DTC Description.......................................................................................................................................................................................................................................1558 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1558 POSSIBLE CAUSE....................................................................................................................................................................................................................................1558 FAIL-SAFE.........................................................................................................................................................................................................................................1558 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1558 Diagnosis Procedure...................................................................................................................................................................................................................................1558 C1BBC-00 CONTROL MODULE...................................................................................................................................................................................................................................1559 DTC Description.......................................................................................................................................................................................................................................1559 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1559 POSSIBLE CAUSE....................................................................................................................................................................................................................................1559 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1559 Diagnosis Procedure...................................................................................................................................................................................................................................1559 C1BBD-00 VARIANT CODING...................................................................................................................................................................................................................................1560 DTC Description.......................................................................................................................................................................................................................................1560 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1560 POSSIBLE CAUSE....................................................................................................................................................................................................................................1560 FAIL-SAFE.........................................................................................................................................................................................................................................1560 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1560 Diagnosis Procedure...................................................................................................................................................................................................................................1560 C1BC0-00 FRONT RIGHT WHEEL SENSOR.........................................................................................................................................................................................................................1561 DTC Description.......................................................................................................................................................................................................................................1561 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1561 POSSIBLE CAUSE....................................................................................................................................................................................................................................1561 FAIL-SAFE.........................................................................................................................................................................................................................................1561 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1561 Diagnosis Procedure...................................................................................................................................................................................................................................1561 C1BC1-00 FRONT LEFT WHEEL SENSOR..........................................................................................................................................................................................................................1563 DTC Description.......................................................................................................................................................................................................................................1563 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1563 POSSIBLE CAUSE....................................................................................................................................................................................................................................1563 FAIL-SAFE.........................................................................................................................................................................................................................................1563 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1563 Diagnosis Procedure...................................................................................................................................................................................................................................1563 C1BC2-00 REAR RIGHT WHEEL SENSOR..........................................................................................................................................................................................................................1565 DTC Description.......................................................................................................................................................................................................................................1565 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1565 POSSIBLE CAUSE....................................................................................................................................................................................................................................1565 FAIL-SAFE.........................................................................................................................................................................................................................................1565 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1565 Diagnosis Procedure...................................................................................................................................................................................................................................1565 C1BC3-00 REAR LEFT WHEEL SENSOR...........................................................................................................................................................................................................................1567 DTC Description.......................................................................................................................................................................................................................................1567 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1567 POSSIBLE CAUSE....................................................................................................................................................................................................................................1567 FAIL-SAFE.........................................................................................................................................................................................................................................1567 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1567 Diagnosis Procedure...................................................................................................................................................................................................................................1567 C1BC4-00 DECEL G SENSOR...................................................................................................................................................................................................................................1569 DTC Description.......................................................................................................................................................................................................................................1569 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1569 POSSIBLE CAUSE....................................................................................................................................................................................................................................1569 FAIL-SAFE.........................................................................................................................................................................................................................................1569 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1569 Diagnosis Procedure...................................................................................................................................................................................................................................1569 C1BC5-00 SIDE G SENSOR....................................................................................................................................................................................................................................1570 DTC Description.......................................................................................................................................................................................................................................1570 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1570 POSSIBLE CAUSE....................................................................................................................................................................................................................................1570 FAIL-SAFE.........................................................................................................................................................................................................................................1570 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1570 Diagnosis Procedure...................................................................................................................................................................................................................................1570 C1BC6-00 PRESSURE SENSOR..................................................................................................................................................................................................................................1571 DTC Description.......................................................................................................................................................................................................................................1571 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1571 POSSIBLE CAUSE....................................................................................................................................................................................................................................1571 FAIL-SAFE.........................................................................................................................................................................................................................................1571 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1571 Diagnosis Procedure...................................................................................................................................................................................................................................1571 U1000-00 CAN COMM CIRCUIT.................................................................................................................................................................................................................................1573 DTC Description.......................................................................................................................................................................................................................................1573 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1573 POSSIBLE CAUSE....................................................................................................................................................................................................................................1573 FAIL-SAFE.........................................................................................................................................................................................................................................1573 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1573 Diagnosis Procedure...................................................................................................................................................................................................................................1573 U1010-49 CONTROL UNIT (CAN)...............................................................................................................................................................................................................................1574 DTC Description.......................................................................................................................................................................................................................................1574 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1574 POSSIBLE CAUSE....................................................................................................................................................................................................................................1574 FAIL-SAFE.........................................................................................................................................................................................................................................1574 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1574 Diagnosis Procedure...................................................................................................................................................................................................................................1574 U1A34-00 BRAKE CONTROL COMMUNICATION......................................................................................................................................................................................................................1575 DTC Description.......................................................................................................................................................................................................................................1575 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1575 POSSIBLE CAUSE....................................................................................................................................................................................................................................1575 FAIL-SAFE.........................................................................................................................................................................................................................................1575 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1575 Diagnosis Procedure...................................................................................................................................................................................................................................1575 U1A35-00 BRAKE CONTROL COMMUNICATION......................................................................................................................................................................................................................1577 DTC Description.......................................................................................................................................................................................................................................1577 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1577 POSSIBLE CAUSE....................................................................................................................................................................................................................................1577 FAIL-SAFE.........................................................................................................................................................................................................................................1577 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1577 Diagnosis Procedure...................................................................................................................................................................................................................................1577 U1A36-00 BCM COMMUNICATION................................................................................................................................................................................................................................1579 DTC Description.......................................................................................................................................................................................................................................1579 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1579 POSSIBLE CAUSE....................................................................................................................................................................................................................................1579 FAIL-SAFE.........................................................................................................................................................................................................................................1579 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1579 Diagnosis Procedure...................................................................................................................................................................................................................................1579 U1A39-00 COMBINATION METER COMMUNICATION..................................................................................................................................................................................................................1581 DTC Description.......................................................................................................................................................................................................................................1581 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1581 POSSIBLE CAUSE....................................................................................................................................................................................................................................1581 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1581 Diagnosis Procedure...................................................................................................................................................................................................................................1581 U1A3B-00 TCM COMMUNICATION................................................................................................................................................................................................................................1583 DTC Description.......................................................................................................................................................................................................................................1583 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1583 POSSIBLE CAUSE....................................................................................................................................................................................................................................1583 FAIL-SAFE.........................................................................................................................................................................................................................................1583 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1583 Diagnosis Procedure...................................................................................................................................................................................................................................1583 U1A42-00 STEERING ANGLE SENSOR COMMUNICATION..............................................................................................................................................................................................................1585 DTC Description.......................................................................................................................................................................................................................................1585 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1585 POSSIBLE CAUSE....................................................................................................................................................................................................................................1585 FAIL-SAFE.........................................................................................................................................................................................................................................1585 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1585 Diagnosis Procedure...................................................................................................................................................................................................................................1585 U1A43-00 STEERING ANGLE SENSOR COMMUNICATION..............................................................................................................................................................................................................1587 DTC Description.......................................................................................................................................................................................................................................1587 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1587 POSSIBLE CAUSE....................................................................................................................................................................................................................................1587 FAIL-SAFE.........................................................................................................................................................................................................................................1587 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1587 Diagnosis Procedure...................................................................................................................................................................................................................................1587 U1A48-00 ECM COMMUNICATION................................................................................................................................................................................................................................1589 DTC Description.......................................................................................................................................................................................................................................1589 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1589 POSSIBLE CAUSE....................................................................................................................................................................................................................................1589 FAIL-SAFE.........................................................................................................................................................................................................................................1589 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1589 Diagnosis Procedure...................................................................................................................................................................................................................................1589 U1A4A-00 CONTROL MODULE (CAN).............................................................................................................................................................................................................................1591 DTC Description.......................................................................................................................................................................................................................................1591 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1591 POSSIBLE CAUSE....................................................................................................................................................................................................................................1591 FAIL-SAFE.........................................................................................................................................................................................................................................1591 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1591 Diagnosis Procedure...................................................................................................................................................................................................................................1591 U1A4E-00 ECM COMMUNICATION................................................................................................................................................................................................................................1592 DTC Description.......................................................................................................................................................................................................................................1592 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1592 POSSIBLE CAUSE....................................................................................................................................................................................................................................1592 FAIL-SAFE.........................................................................................................................................................................................................................................1592 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1592 Diagnosis Procedure...................................................................................................................................................................................................................................1592 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................1594 Diagnosis Procedure...................................................................................................................................................................................................................................1594 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1595 CHASSIS CONTROL MODULE....................................................................................................................................................................................................................................1595 Exploded View.........................................................................................................................................................................................................................................1595 LHD MODELS........................................................................................................................................................................................................................................1595 RHD MODELS........................................................................................................................................................................................................................................1595 Removal and Installation..............................................................................................................................................................................................................................1595 REMOVAL...........................................................................................................................................................................................................................................1595 INSTALLATION......................................................................................................................................................................................................................................1596 PARK ASSIST.......................................................................................................................................................................................................................................................1597 PRECAUTION....................................................................................................................................................................................................................................................1597 PRECAUTIONS...............................................................................................................................................................................................................................................1597 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1597 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1597 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1597 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1597 INSTRUCTION 1.................................................................................................................................................................................................................................1597 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1598 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1599 COMPONENT PARTS...........................................................................................................................................................................................................................................1599 Component Parts Location..............................................................................................................................................................................................................................1599 LHD MODELS........................................................................................................................................................................................................................................1599 RHD MODELS........................................................................................................................................................................................................................................1600 Around View Monitor Control Unit......................................................................................................................................................................................................................1602 Sonar Control Unit....................................................................................................................................................................................................................................1602 EPS control unit......................................................................................................................................................................................................................................1603 SYSTEM....................................................................................................................................................................................................................................................1604 System Description....................................................................................................................................................................................................................................1604 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1604 INPUT/OUTPUT SIGNAL ITEMS.........................................................................................................................................................................................................................1604 Input Signal Item.............................................................................................................................................................................................................................1604 Output Signal Item............................................................................................................................................................................................................................1605 FUNCTION DESCRIPTION..............................................................................................................................................................................................................................1605 Available Parking Patterns....................................................................................................................................................................................................................1607 Perpendicular Parking.........................................................................................................................................................................................................................1608 Parallel Parking..............................................................................................................................................................................................................................1609 OPERATION DESCRIPTION (PERPENDICULAR PARKING).....................................................................................................................................................................................................1609 Operation Condition...........................................................................................................................................................................................................................1610 The Park Assist is deactivated under the following conditions:................................................................................................................................................................................1610 OPERATION DESCRIPTION (PARALLEL PARKING)..........................................................................................................................................................................................................1610 Operation Condition...........................................................................................................................................................................................................................1610 The Park Assist is deactivated under the following conditions:................................................................................................................................................................................1610 Circuit Diagram.......................................................................................................................................................................................................................................1611 WITHOUT BSW SYSTEM................................................................................................................................................................................................................................1611 WITH BSW SYSTEM...................................................................................................................................................................................................................................1612 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................1612 Fail-Safe (Sonar Control Unit)........................................................................................................................................................................................................................1615 OPERATION.................................................................................................................................................................................................................................................1616 Switch Name and Function..............................................................................................................................................................................................................................1616 MULTIFUNCTION SWITCH..............................................................................................................................................................................................................................1616 DISPLAY 1.........................................................................................................................................................................................................................................1616 DISPLAY 2.........................................................................................................................................................................................................................................1617 DISPLAY 3.........................................................................................................................................................................................................................................1617 DISPLAY 4.........................................................................................................................................................................................................................................1618 Menu Displayed by Pressing Each Switch................................................................................................................................................................................................................1618 SYSTEM DISPLAY....................................................................................................................................................................................................................................1618 WARNING DISPLAY AND VOICE GUIDANCE................................................................................................................................................................................................................1618 HANDLING PRECAUTION.......................................................................................................................................................................................................................................1620 Precautions for Around View Monitor with Park Assist..................................................................................................................................................................................................1620 DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT).......................................................................................................................................................................................................1621 CONSULT Function......................................................................................................................................................................................................................................1621 CONSULT FUNCTIONS.................................................................................................................................................................................................................................1621 ECU IDENTIFICATION................................................................................................................................................................................................................................1621 SELF DIAGNOSIS RESULT.............................................................................................................................................................................................................................1621 Freeze Frame Data (FFD).......................................................................................................................................................................................................................1621 DATA MONITOR......................................................................................................................................................................................................................................1621 WORK SUPPORT......................................................................................................................................................................................................................................1623 Display Items for The Cause of BSW Cancel.....................................................................................................................................................................................................1623 Display Items for The Cause of Around View Monitor with Park Assist Cancel....................................................................................................................................................................1624 ACTIVE TEST.......................................................................................................................................................................................................................................1624 LED LH INDICATOR..............................................................................................................................................................................................................................1625 LED RH INDICATOR..............................................................................................................................................................................................................................1625 WASH ACTIVE...................................................................................................................................................................................................................................1625 AIR ACTIVE....................................................................................................................................................................................................................................1625 AIR & WASHER ACTIVE...........................................................................................................................................................................................................................1625 CONFIGURATION.....................................................................................................................................................................................................................................1625 DIAGNOSIS SYSTEM (SONAR CONTROL UNIT).....................................................................................................................................................................................................................1627 CONSULT Function......................................................................................................................................................................................................................................1627 APPLICATION ITEMS.................................................................................................................................................................................................................................1627 ECU IDENTIFICATION................................................................................................................................................................................................................................1627 SELF-DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................1627 Freeze Frame Data (FFD).......................................................................................................................................................................................................................1627 DATA MONITOR......................................................................................................................................................................................................................................1627 ACTIVE TEST.......................................................................................................................................................................................................................................1630 WORK SUPPORT......................................................................................................................................................................................................................................1630 CONFIGURATION.....................................................................................................................................................................................................................................1631 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1632 AROUND VIEW MONITOR CONTROL UNIT..........................................................................................................................................................................................................................1632 Reference Value.......................................................................................................................................................................................................................................1632 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................1632 TERMINAL LAYOUT...................................................................................................................................................................................................................................1633 PHYSICAL VALUES...................................................................................................................................................................................................................................1633 Without BSW...................................................................................................................................................................................................................................1633 With BSW......................................................................................................................................................................................................................................1635 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................1638 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1641 DTC Index.............................................................................................................................................................................................................................................1641 SONAR CONTROL UNIT........................................................................................................................................................................................................................................1643 Reference Value.......................................................................................................................................................................................................................................1643 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................1643 TERMINAL LAYOUT...................................................................................................................................................................................................................................1646 PHYSICAL VALUES...................................................................................................................................................................................................................................1647 Fail-Safe (Sonar Control Unit)........................................................................................................................................................................................................................1649 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1649 DTC Index.............................................................................................................................................................................................................................................1650 WIRING DIAGRAM................................................................................................................................................................................................................................................1652 DRIVER ASSISTANCE SYSTEMS.................................................................................................................................................................................................................................1652 Wiring Diagram........................................................................................................................................................................................................................................1652 BASIC INSPECTION..............................................................................................................................................................................................................................................1670 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1670 Work Flow.............................................................................................................................................................................................................................................1670 OVERALL SEQUENCE..................................................................................................................................................................................................................................1670 DETAILED FLOW.....................................................................................................................................................................................................................................1670 ACTION TEST...............................................................................................................................................................................................................................................1672 Description...........................................................................................................................................................................................................................................1672 Work Procedure........................................................................................................................................................................................................................................1672 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1673 PARK ASSIST SYMPTOMS......................................................................................................................................................................................................................................1673 Symptom Table.........................................................................................................................................................................................................................................1673 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................1674 Description...........................................................................................................................................................................................................................................1674 PRECAUTIONS FOR USE OF THE AROUND VIEW MONITOR WITH PARK ASSIST...................................................................................................................................................................................1674 PHENOMENA WHICH CAN BE EASILY MISTAKEN FOR MALFUNCTIONS...........................................................................................................................................................................................1674 DEF.......................................................................................................................................................................................................................................................................1675 DEFOGGER..............................................................................................................................................................................................................................................................1675 PRECAUTION........................................................................................................................................................................................................................................................1677 PRECAUTIONS...................................................................................................................................................................................................................................................1677 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................1677 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................1677 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................1677 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................1677 INSTRUCTION 1.....................................................................................................................................................................................................................................1677 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................1678 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................1679 COMPONENT PARTS...............................................................................................................................................................................................................................................1679 Component Parts Location..................................................................................................................................................................................................................................1679 Rear Window Defogger......................................................................................................................................................................................................................................1680 Door Mirror Defogger......................................................................................................................................................................................................................................1680 SYSTEM........................................................................................................................................................................................................................................................1681 System Description........................................................................................................................................................................................................................................1681 SYSTEM DIAGRAM........................................................................................................................................................................................................................................1681 Automatic Air Conditioning Models.................................................................................................................................................................................................................1681 Manual Air Conditioning Models....................................................................................................................................................................................................................1681 REAR WINDOW DEFOGGER FUNCTION.........................................................................................................................................................................................................................1681 Automatic Air Conditioning Models.................................................................................................................................................................................................................1681 Manual Air Conditioning Models....................................................................................................................................................................................................................1681 REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER TIMER FUNCTION..........................................................................................................................................................................................1682 Circuit Diagram...........................................................................................................................................................................................................................................1683 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................1684 COMMON ITEM...............................................................................................................................................................................................................................................1684 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................1684 APPLICATION ITEM..................................................................................................................................................................................................................................1684 SYSTEM APPLICATION................................................................................................................................................................................................................................1684 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................1684 REAR WINDOW DEFOGGER......................................................................................................................................................................................................................................1685 REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER).........................................................................................................................................................................................1685 WORK SUPPORT......................................................................................................................................................................................................................................1685 DATA MONITOR......................................................................................................................................................................................................................................1685 ACTIVE TEST.......................................................................................................................................................................................................................................1685 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................1686 BCM...........................................................................................................................................................................................................................................................1686 List of ECU Reference.....................................................................................................................................................................................................................................1686 WIRING DIAGRAM....................................................................................................................................................................................................................................................1687 REAR WINDOW DEFOGGER SYSTEM...................................................................................................................................................................................................................................1687 Wiring Diagram............................................................................................................................................................................................................................................1687 LHD MODELS............................................................................................................................................................................................................................................1687 RHD MODELS............................................................................................................................................................................................................................................1693 BASIC INSPECTION..................................................................................................................................................................................................................................................1699 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................1699 Work Flow.................................................................................................................................................................................................................................................1699 DETAILED FLOW.........................................................................................................................................................................................................................................1699 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................1700 REAR WINDOW DEFOGGER SWITCH...................................................................................................................................................................................................................................1700 Component Function Check..................................................................................................................................................................................................................................1700 Diagnosis Procedure.......................................................................................................................................................................................................................................1700 REAR WINDOW DEFOGGER RELAY....................................................................................................................................................................................................................................1701 Component Function Check..................................................................................................................................................................................................................................1701 Diagnosis Procedure.......................................................................................................................................................................................................................................1701 Component Inspection......................................................................................................................................................................................................................................1702 REAR WINDOW DEFOGGER..........................................................................................................................................................................................................................................1703 Component Function Check..................................................................................................................................................................................................................................1703 Diagnosis Procedure.......................................................................................................................................................................................................................................1703 Component Inspection......................................................................................................................................................................................................................................1705 DOOR MIRROR DEFOGGER..........................................................................................................................................................................................................................................1706 Component Function Check..................................................................................................................................................................................................................................1706 Diagnosis Procedure.......................................................................................................................................................................................................................................1706 DRIVER SIDE DOOR MIRROR DEFOGGER..............................................................................................................................................................................................................................1707 Component Function Check..................................................................................................................................................................................................................................1707 Diagnosis Procedure.......................................................................................................................................................................................................................................1707 PASSENGER SIDE DOOR MIRROR DEFOGGER...........................................................................................................................................................................................................................1709 Component Function Check..................................................................................................................................................................................................................................1709 Diagnosis Procedure.......................................................................................................................................................................................................................................1709 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................1711 REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGERS DO NOT OPERATE.................................................................................................................................................................................................1711 Diagnosis Procedure.......................................................................................................................................................................................................................................1711 REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH DOOR MIRROR DEFOGGERS OPERATE..................................................................................................................................................................................1712 Diagnosis Procedure.......................................................................................................................................................................................................................................1712 DOOR MIRROR DEFOGGER DOES NOT OPERATE BUT REAR WINDOW DEFOGGER OPERATE........................................................................................................................................................................................1713 BOTH SIDES................................................................................................................................................................................................................................................1713 BOTH SIDES : Diagnosis Procedure......................................................................................................................................................................................................................1713 DRIVER SIDE...............................................................................................................................................................................................................................................1713 DRIVER SIDE : Diagnosis Procedure.....................................................................................................................................................................................................................1713 PASSENGER SIDE............................................................................................................................................................................................................................................1713 PASSENGER SIDE : Diagnosis Procedure..................................................................................................................................................................................................................1713 REAR WINDOW DEFOGGER INDICATOR DOES NOT ILLUMINATE............................................................................................................................................................................................................1714 Diagnosis Procedure.......................................................................................................................................................................................................................................1714 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................1715 FILAMENT......................................................................................................................................................................................................................................................1715 Inspection and Repair.....................................................................................................................................................................................................................................1715 INSPECTION............................................................................................................................................................................................................................................1715 REPAIR................................................................................................................................................................................................................................................1715 REPAIR EQUIPMENT..................................................................................................................................................................................................................................1715 REPAIRING PROCEDURE...............................................................................................................................................................................................................................1716 CONDENSER.....................................................................................................................................................................................................................................................1717 Removal and Installation..................................................................................................................................................................................................................................1717 REMOVAL...............................................................................................................................................................................................................................................1717 INSTALLATION..........................................................................................................................................................................................................................................1717 DLK.......................................................................................................................................................................................................................................................................1718 DOOR & LOCK...........................................................................................................................................................................................................................................................1718 TYPE 1............................................................................................................................................................................................................................................................1739 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1739 APPLICATION NOTICE........................................................................................................................................................................................................................................1739 Information...........................................................................................................................................................................................................................................1739 PRECAUTION....................................................................................................................................................................................................................................................1740 PRECAUTIONS...............................................................................................................................................................................................................................................1740 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1740 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1740 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................1740 Work..................................................................................................................................................................................................................................................1740 PREPARATION...................................................................................................................................................................................................................................................1741 PREPARATION...............................................................................................................................................................................................................................................1741 Special Service Tools.................................................................................................................................................................................................................................1741 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1742 COMPONENT PARTS...........................................................................................................................................................................................................................................1742 DOOR LOCK SYSTEM......................................................................................................................................................................................................................................1742 DOOR LOCK SYSTEM : Component Parts Location.......................................................................................................................................................................................................1742 VIEW WITH REAR................................................................................................................................................................................................................................1742 VIEW WITH FRONT...............................................................................................................................................................................................................................1744 DOOR LOCK SYSTEM : Automatic Back Door Close Switch...............................................................................................................................................................................................1746 DOOR LOCK SYSTEM : Automatic Back Door Control Unit...............................................................................................................................................................................................1746 DOOR LOCK SYSTEM : Automatic Back Door Main Switch................................................................................................................................................................................................1746 DOOR LOCK SYSTEM : Automatic Back Door Switch.....................................................................................................................................................................................................1747 DOOR LOCK SYSTEM : Automatic Back Door Warning Buzzer.............................................................................................................................................................................................1747 DOOR LOCK SYSTEM : Back Door Lock Assembly........................................................................................................................................................................................................1747 DOOR LOCK SYSTEM : Back Door Opener Switch Assembly...............................................................................................................................................................................................1747 DOOR LOCK SYSTEM : Door Lock Assembly.............................................................................................................................................................................................................1748 DOOR LOCK SYSTEM : Door Lock and Unlock Switch....................................................................................................................................................................................................1748 DOOR LOCK SYSTEM : Door Lock Status Indicator.....................................................................................................................................................................................................1749 DOOR LOCK SYSTEM : Door Request Switch............................................................................................................................................................................................................1749 DOOR LOCK SYSTEM : Door Switch....................................................................................................................................................................................................................1749 DOOR LOCK SYSTEM : Inside Key Antenna.............................................................................................................................................................................................................1749 DOOR LOCK SYSTEM : Intelligent Key Warning Buzzer.................................................................................................................................................................................................1750 DOOR LOCK SYSTEM : Outside Key Antenna............................................................................................................................................................................................................1750 DRIVER SIDE AND PASSENGER SIDE................................................................................................................................................................................................................1750 REAR BUMPER...................................................................................................................................................................................................................................1750 DOOR LOCK SYSTEM : Spindle Unit...................................................................................................................................................................................................................1750 DOOR LOCK SYSTEM : Touch Sensor...................................................................................................................................................................................................................1751 SYSTEM (POWER DOOR LOCK SYSTEM)...........................................................................................................................................................................................................................1752 System Description....................................................................................................................................................................................................................................1752 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1752 DOOR LOCK FUNCTION................................................................................................................................................................................................................................1752 Door Lock and Unlock Switch...................................................................................................................................................................................................................1752 Unlock Sensor.................................................................................................................................................................................................................................1752 Operation Condition...........................................................................................................................................................................................................................1752 IGNITION POSITION WARNING FUNCTION................................................................................................................................................................................................................1752 INTERIOR ROOM LAMP CONTROL FUNCTION...............................................................................................................................................................................................................1752 OVERRIDE FUNCTION.................................................................................................................................................................................................................................1752 UNLOCK LINK FUNCTION..............................................................................................................................................................................................................................1753 DOOR LOCK STATUS INDICATOR OPERATION..............................................................................................................................................................................................................1753 Circuit Diagram.......................................................................................................................................................................................................................................1754 SYSTEM (INTELLIGENT KEY SYSTEM)...........................................................................................................................................................................................................................1755 INTELLIGENT KEY SYSTEM................................................................................................................................................................................................................................1755 INTELLIGENT KEY SYSTEM : System Description.......................................................................................................................................................................................................1755 SYSTEM DIAGRAM................................................................................................................................................................................................................................1755 SYSTEM DESCRIPTION............................................................................................................................................................................................................................1755 INTELLIGENT KEY SYSTEM : Circuit Diagram..........................................................................................................................................................................................................1757 DOOR LOCK FUNCTION....................................................................................................................................................................................................................................1758 DOOR LOCK FUNCTION : System Description...........................................................................................................................................................................................................1759 SYSTEM DIAGRAM................................................................................................................................................................................................................................1759 DOOR LOCK AND UNLOCK FUNCTION (DOOR REQUEST SWITCH)...........................................................................................................................................................................................1759 Operation Description.....................................................................................................................................................................................................................1759 Operation Condition.......................................................................................................................................................................................................................1759 How to Change Door Lock and Unlock Function Operation Mode................................................................................................................................................................................1760 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................1760 REMINDER FUNCTION (DOOR REQUEST SWITCH).......................................................................................................................................................................................................1760 How to Change Reminder Function Operation Mode............................................................................................................................................................................................1760 AUTO DOOR LOCK FUNCTION (DOOR REQUEST SWITCH).................................................................................................................................................................................................1760 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................1760 DOOR LOCK STATUS INDICATOR OPERATION..........................................................................................................................................................................................................1760 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................1760 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1761 BACK DOOR OPEN FUNCTION...............................................................................................................................................................................................................................1761 BACK DOOR OPEN FUNCTION : System Description......................................................................................................................................................................................................1761 SYSTEM DIAGRAM................................................................................................................................................................................................................................1761 BACK DOOR OPEN FUNCTION.......................................................................................................................................................................................................................1761 OPERATION CONDITION...........................................................................................................................................................................................................................1762 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................1762 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1762 SUPER LOCK FUNCTION...................................................................................................................................................................................................................................1762 SUPER LOCK FUNCTION : System Description..........................................................................................................................................................................................................1763 SYSTEM DIAGRAM................................................................................................................................................................................................................................1763 SUPER LOCK SET OPERATION (LOCK OPERATION).....................................................................................................................................................................................................1763 Super Lock Set by Intelligent Key.........................................................................................................................................................................................................1763 Super Lock Set by Door Request Switch.....................................................................................................................................................................................................1763 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITH ANTI-HIJACK MODE..........................................................................................................................................................................1763 Super Lock Release by Intelligent Key.....................................................................................................................................................................................................1763 Super Lock Release by Door Request Switch (Driver Side)...................................................................................................................................................................................1763 Super Lock Release by Door Request Switch (Passenger Side)................................................................................................................................................................................1763 Super Lock Release by Door Request Switch (Back Door).....................................................................................................................................................................................1763 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITHOUT ANTI-HIJACK MODE.......................................................................................................................................................................1764 Super Lock Release by Intelligent Key.....................................................................................................................................................................................................1764 Super Lock Release by Door Request Switch.................................................................................................................................................................................................1764 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) CHANGE IGNITION SWITCH.........................................................................................................................................................................1764 Super Lock Release by Ignition Switch is Changed from OFF to ON...........................................................................................................................................................................1764 ANTI-HIJACK FUNCTION SETTING..................................................................................................................................................................................................................1764 <ÉOÉâÉtÉBÉbÉN> With CONSULT..............................................................................................................................................................................................................1764 <ÉOÉâÉtÉBÉbÉN> Without CONSULT...........................................................................................................................................................................................................1764 REMOTE KEYLESS ENTRY FUNCTION.........................................................................................................................................................................................................................1764 REMOTE KEYLESS ENTRY FUNCTION : System Description................................................................................................................................................................................................1764 SYSTEM DIAGRAM................................................................................................................................................................................................................................1764 DOOR LOCK AND UNLOCK FUNCTION (INTELLIGENT KEY)...............................................................................................................................................................................................1764 Operation Description.....................................................................................................................................................................................................................1765 Operation Condition.......................................................................................................................................................................................................................1765 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................1765 REMINDER FUNCTION (INTELLIGENT KEY)...........................................................................................................................................................................................................1765 Operation Description.....................................................................................................................................................................................................................1765 Operation Condition.......................................................................................................................................................................................................................1765 How to Change Reminder Function Operation Mode............................................................................................................................................................................................1765 AUTO DOOR LOCK FUNCTION (INTELLIGENT KEY).....................................................................................................................................................................................................1765 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................1765 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION.......................................................................................................................................................................................................1765 DOOR LOCK STATUS INDICATOR OPERATION..........................................................................................................................................................................................................1765 OPERATION AREA................................................................................................................................................................................................................................1766 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1766 KEY REMINDER FUNCTION.................................................................................................................................................................................................................................1766 KEY REMINDER FUNCTION : System Description........................................................................................................................................................................................................1766 SYSTEM DIAGRAM................................................................................................................................................................................................................................1766 BASIC OPERATION...............................................................................................................................................................................................................................1766 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................1767 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................1767 DESIGN/PURPOSE ...............................................................................................................................................................................................................................1767 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1767 SYSTEM DIAGRAM................................................................................................................................................................................................................................1767 SIGNAL PATH...................................................................................................................................................................................................................................1767 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1767 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1767 TIMING CHART..................................................................................................................................................................................................................................1768 INFORMATION DISPLAY (COMBINATION METER) : Engine Start Information................................................................................................................................................................................1768 DESIGN/PURPOSE................................................................................................................................................................................................................................1768 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1768 SYSTEM DIAGRAM................................................................................................................................................................................................................................1769 SIGNAL PATH...................................................................................................................................................................................................................................1769 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1769 When Ignition Switch is ON................................................................................................................................................................................................................1769 When Ignition Switch is Other Than ON.....................................................................................................................................................................................................1769 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................1769 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1769 When Ignition Switch is ON................................................................................................................................................................................................................1769 When Ignition Switch is Other than ON.....................................................................................................................................................................................................1769 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................1770 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key Low Battery Warning.....................................................................................................................................................................1770 DESIGN/PURPOSE................................................................................................................................................................................................................................1770 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1770 SYSTEM DIAGRAM................................................................................................................................................................................................................................1770 SIGNAL PATH...................................................................................................................................................................................................................................1770 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1770 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1771 TIMING CHART..................................................................................................................................................................................................................................1771 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key System Malfunction......................................................................................................................................................................1771 DESIGN/PURPOSE................................................................................................................................................................................................................................1771 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1771 SYSTEM DIAGRAM................................................................................................................................................................................................................................1772 SIGNAL PATH...................................................................................................................................................................................................................................1772 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1772 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1772 TIMING CHART..................................................................................................................................................................................................................................1772 INFORMATION DISPLAY (COMBINATION METER) : Key ID Verification Information.........................................................................................................................................................................1772 DESIGN/PURPOSE................................................................................................................................................................................................................................1772 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1772 SYSTEM DIAGRAM................................................................................................................................................................................................................................1773 SIGNAL PATH...................................................................................................................................................................................................................................1773 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1773 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1773 INFORMATION DISPLAY (COMBINATION METER) : Key ID Warning..........................................................................................................................................................................................1773 DESIGN/PURPOSE................................................................................................................................................................................................................................1773 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1773 SYSTEM DIAGRAM................................................................................................................................................................................................................................1774 SIGNAL PATH...................................................................................................................................................................................................................................1774 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1774 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1774 TIMING CHART..................................................................................................................................................................................................................................1774 INFORMATION DISPLAY (COMBINATION METER) : P Position Warning (Information Display)................................................................................................................................................................1774 DESIGN/PURPOSE................................................................................................................................................................................................................................1774 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1775 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................1775 SYSTEM DIAGRAM................................................................................................................................................................................................................................1775 SIGNAL PATH...................................................................................................................................................................................................................................1775 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1775 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1775 TIMING CHART..................................................................................................................................................................................................................................1775 INFORMATION DISPLAY (COMBINATION METER) : Steering Lock Information...............................................................................................................................................................................1776 DESIGN/PURPOSE................................................................................................................................................................................................................................1776 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1776 SYSTEM DIAGRAM................................................................................................................................................................................................................................1776 SIGNAL PATH...................................................................................................................................................................................................................................1776 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1776 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1776 TIMING CHART..................................................................................................................................................................................................................................1777 INFORMATION DISPLAY (COMBINATION METER) : Take Away Warning (Information Display).................................................................................................................................................................1777 DESIGN/PURPOSE................................................................................................................................................................................................................................1777 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1777 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................1777 SYSTEM DIAGRAM................................................................................................................................................................................................................................1777 SIGNAL PATH...................................................................................................................................................................................................................................1777 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1778 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1778 TIMING CHART..................................................................................................................................................................................................................................1778 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1778 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................1778 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................1778 SYSTEM (AUTOMATIC BACK DOOR SYSTEM).......................................................................................................................................................................................................................1779 System Description....................................................................................................................................................................................................................................1779 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1779 AUTOMATIC OPEN/CLOSE TEMPORARY STOP FUNCTION......................................................................................................................................................................................................1779 Back Door Opener Switch Operation.............................................................................................................................................................................................................1780 Automatic Back Door Main Switch Operation.....................................................................................................................................................................................................1780 BACK DOOR OPEN POSITION SETTING FUNCTION..........................................................................................................................................................................................................1780 Setting Procedure.............................................................................................................................................................................................................................1780 Reset Procedure...............................................................................................................................................................................................................................1780 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION...........................................................................................................................................................................................................1780 Operation Condition...........................................................................................................................................................................................................................1780 Automatic Open/close Operation When Each Switch is Operated...................................................................................................................................................................................1781 Timing Chart (Full Closed to Fully Open Operation)............................................................................................................................................................................................1783 Timing Chart (Fully Open to Fully Closed Operation)...........................................................................................................................................................................................1784 CONTROL IF NOT WITHIN THE OPERATION CONDITIONS DURING THE OPERATION...........................................................................................................................................................................1785 WARNING FUNCTION..................................................................................................................................................................................................................................1785 BACK DOOR AUTO CLOSURE FUNCTION...................................................................................................................................................................................................................1786 Open Function.................................................................................................................................................................................................................................1786 Timing Chart (Open function)..................................................................................................................................................................................................................1786 Closure Function..............................................................................................................................................................................................................................1786 Timing Chart (Closure Function)...............................................................................................................................................................................................................1786 ANTI-PINCH FUNCTION...............................................................................................................................................................................................................................1786 Operation Condition...........................................................................................................................................................................................................................1787 Circuit Diagram.......................................................................................................................................................................................................................................1788 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................1790 COMMON ITEM...........................................................................................................................................................................................................................................1790 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................1790 APPLICATION ITEM..............................................................................................................................................................................................................................1790 SYSTEM APPLICATION............................................................................................................................................................................................................................1790 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................1790 DOOR LOCK.............................................................................................................................................................................................................................................1791 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock).......................................................................................................................................................1791 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................1791 WORK SUPPORT..................................................................................................................................................................................................................................1791 DATA MONITOR..................................................................................................................................................................................................................................1791 ACTIVE TEST...................................................................................................................................................................................................................................1792 INTELLIGENT KEY.......................................................................................................................................................................................................................................1792 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)......................................................................................................................................................................1792 WORK SUPPORT..................................................................................................................................................................................................................................1792 SELF-DIAG RESULT..............................................................................................................................................................................................................................1792 DATA MONITOR..................................................................................................................................................................................................................................1793 ACTIVE TEST...................................................................................................................................................................................................................................1795 TRUNK.................................................................................................................................................................................................................................................1796 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System and Super Lock)...............................................................................................................................................................1796 DATA MONITOR..................................................................................................................................................................................................................................1796 DIAGNOSIS SYSTEM (AUTOMATIC BACK DOOR CONTROL UNIT).......................................................................................................................................................................................................1797 CONSULT Function (AUTOMATIC BACK DOOR CONTROL UNIT)...................................................................................................................................................................................................1797 APPLICATION ITEM..................................................................................................................................................................................................................................1797 DATA MONITOR......................................................................................................................................................................................................................................1797 WORK SUPPORT......................................................................................................................................................................................................................................1798 SELF-DIAG RESULT..................................................................................................................................................................................................................................1798 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1799 BCM.......................................................................................................................................................................................................................................................1799 List of ECU Reference.................................................................................................................................................................................................................................1799 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................1800 Reference Value.......................................................................................................................................................................................................................................1800 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................1800 TERMINAL LAYOUT...................................................................................................................................................................................................................................1801 PHYSICAL VALUES...................................................................................................................................................................................................................................1801 Fail-safe.............................................................................................................................................................................................................................................1804 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1805 DTC Index.............................................................................................................................................................................................................................................1805 WIRING DIAGRAM................................................................................................................................................................................................................................................1806 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................1806 Wiring Diagram........................................................................................................................................................................................................................................1806 AUTOMATIC BACK DOOR SYSTEM................................................................................................................................................................................................................................1820 Wiring Diagram........................................................................................................................................................................................................................................1820 BASIC INSPECTION..............................................................................................................................................................................................................................................1829 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1829 Work Flow.............................................................................................................................................................................................................................................1829 OVERALL SEQUENCE..................................................................................................................................................................................................................................1829 DETAILED FLOW.....................................................................................................................................................................................................................................1829 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL................................................................................................................................................................................................1832 Description...........................................................................................................................................................................................................................................1832 Work Procedure........................................................................................................................................................................................................................................1832 ADDITIONAL SERVICE WHEN REPLACING AUTOMATIC BACK DOOR CONTROL UNIT........................................................................................................................................................................................1833 Description...........................................................................................................................................................................................................................................1833 Work Procedure........................................................................................................................................................................................................................................1833 CALIBRATION OF AUTOMATIC BACK DOOR POSITION INFORMATION...................................................................................................................................................................................................1834 Description...........................................................................................................................................................................................................................................1834 Work Procedure........................................................................................................................................................................................................................................1834 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1835 B2401 IGNITION POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................................1835 DTC Description.......................................................................................................................................................................................................................................1835 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1835 POSSIBLE CAUSE....................................................................................................................................................................................................................................1835 FAIL-SAFE.........................................................................................................................................................................................................................................1835 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1835 Diagnosis Procedure...................................................................................................................................................................................................................................1835 B2409 HALF LATCH SWITCH...................................................................................................................................................................................................................................1837 DTC Description.......................................................................................................................................................................................................................................1837 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1837 POSSIBLE CAUSE....................................................................................................................................................................................................................................1837 FAIL-SAFE.........................................................................................................................................................................................................................................1837 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1837 Diagnosis Procedure...................................................................................................................................................................................................................................1837 B2416 TOUCH SENSOR RH.....................................................................................................................................................................................................................................1840 DTC Description.......................................................................................................................................................................................................................................1840 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1840 POSSIBLE CAUSE....................................................................................................................................................................................................................................1840 FAIL-SAFE.........................................................................................................................................................................................................................................1840 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1840 Diagnosis Procedure...................................................................................................................................................................................................................................1840 Component Inspection..................................................................................................................................................................................................................................1842 B2417 TOUCH SENSOR LH.....................................................................................................................................................................................................................................1843 DTC Description.......................................................................................................................................................................................................................................1843 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1843 POSSIBLE CAUSE....................................................................................................................................................................................................................................1843 FAIL-SAFE.........................................................................................................................................................................................................................................1843 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1843 Diagnosis Procedure...................................................................................................................................................................................................................................1843 Component Inspection..................................................................................................................................................................................................................................1845 B2419 OPEN SWITCH.........................................................................................................................................................................................................................................1846 DTC Description.......................................................................................................................................................................................................................................1846 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1846 POSSIBLE CAUSE....................................................................................................................................................................................................................................1846 FAIL-SAFE.........................................................................................................................................................................................................................................1846 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1846 Diagnosis Procedure...................................................................................................................................................................................................................................1846 B2420 CLOSE SWITCH........................................................................................................................................................................................................................................1849 DTC Description.......................................................................................................................................................................................................................................1849 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1849 POSSIBLE CAUSE....................................................................................................................................................................................................................................1849 FAIL-SAFE.........................................................................................................................................................................................................................................1849 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1849 Diagnosis Procedure...................................................................................................................................................................................................................................1849 B2422 BACK DOOR STATE.....................................................................................................................................................................................................................................1851 DTC Description.......................................................................................................................................................................................................................................1851 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1851 POSSIBLE CAUSE....................................................................................................................................................................................................................................1851 FAIL-SAFE.........................................................................................................................................................................................................................................1851 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1851 Diagnosis Procedure...................................................................................................................................................................................................................................1851 B2423 AUTOMATIC BACK DOOR MOTOR OPERATION TIME............................................................................................................................................................................................................1854 DTC Description.......................................................................................................................................................................................................................................1854 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1854 POSSIBLE CAUSE....................................................................................................................................................................................................................................1854 FAIL-SAFE.........................................................................................................................................................................................................................................1854 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1854 Diagnosis Procedure...................................................................................................................................................................................................................................1854 B2426 ENCODER.............................................................................................................................................................................................................................................1856 DTC Description.......................................................................................................................................................................................................................................1856 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1856 POSSIBLE CAUSE....................................................................................................................................................................................................................................1856 FAIL-SAFE.........................................................................................................................................................................................................................................1856 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1856 Diagnosis Procedure...................................................................................................................................................................................................................................1856 B2427 ENCODER.............................................................................................................................................................................................................................................1859 DTC Description.......................................................................................................................................................................................................................................1859 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1859 POSSIBLE CAUSE....................................................................................................................................................................................................................................1859 FAIL-SAFE.........................................................................................................................................................................................................................................1859 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1859 Diagnosis Procedure...................................................................................................................................................................................................................................1859 B2428 AUTOMATIC BACK DOOR CONTROL UNIT....................................................................................................................................................................................................................1862 DTC Description.......................................................................................................................................................................................................................................1862 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1862 POSSIBLE CAUSE....................................................................................................................................................................................................................................1862 FAIL-SAFE.........................................................................................................................................................................................................................................1862 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1862 Diagnosis Procedure...................................................................................................................................................................................................................................1862 B242A CLOSURE CONDITION...................................................................................................................................................................................................................................1863 DTC Description.......................................................................................................................................................................................................................................1863 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1863 POSSIBLE CAUSE....................................................................................................................................................................................................................................1863 FAIL-SAFE.........................................................................................................................................................................................................................................1863 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1863 Diagnosis Procedure...................................................................................................................................................................................................................................1863 B2621 INSIDE ANTENNA......................................................................................................................................................................................................................................1866 DTC Description.......................................................................................................................................................................................................................................1866 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1866 POSSIBLE CAUSE....................................................................................................................................................................................................................................1866 FAIL-SAFE.........................................................................................................................................................................................................................................1866 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1866 Diagnosis Procedure...................................................................................................................................................................................................................................1866 B2622 INSIDE ANTENNA......................................................................................................................................................................................................................................1869 DTC Description.......................................................................................................................................................................................................................................1869 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1869 POSSIBLE CAUSE....................................................................................................................................................................................................................................1869 FAIL-SAFE.........................................................................................................................................................................................................................................1869 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1869 Diagnosis Procedure...................................................................................................................................................................................................................................1869 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................1872 DTC Description.......................................................................................................................................................................................................................................1872 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1872 POSSIBLE CAUSE....................................................................................................................................................................................................................................1872 FAIL-SAFE.........................................................................................................................................................................................................................................1872 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1872 Diagnosis Procedure...................................................................................................................................................................................................................................1872 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................1873 DTC Description.......................................................................................................................................................................................................................................1873 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1873 POSSIBLE CAUSE....................................................................................................................................................................................................................................1873 FAIL-SAFE.........................................................................................................................................................................................................................................1873 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1873 Diagnosis Procedure...................................................................................................................................................................................................................................1873 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................1874 Component Function Check..............................................................................................................................................................................................................................1874 Diagnosis Procedure...................................................................................................................................................................................................................................1874 Component Inspection..................................................................................................................................................................................................................................1875 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................1876 Component Function Check..............................................................................................................................................................................................................................1876 Diagnosis Procedure...................................................................................................................................................................................................................................1876 Component Inspection..................................................................................................................................................................................................................................1877 AUTOMATIC DOOR MAIN SWITCH................................................................................................................................................................................................................................1878 Component Function Check..............................................................................................................................................................................................................................1878 Diagnosis Procedure...................................................................................................................................................................................................................................1878 Component Inspection..................................................................................................................................................................................................................................1879 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................1880 Diagnosis Procedure...................................................................................................................................................................................................................................1880 Component Inspection..................................................................................................................................................................................................................................1880 BACK DOOR CLOSURE MOTOR...................................................................................................................................................................................................................................1882 Diagnosis Procedure...................................................................................................................................................................................................................................1882 BACK DOOR SWITCH..........................................................................................................................................................................................................................................1883 Component Function Check..............................................................................................................................................................................................................................1883 Diagnosis Procedure...................................................................................................................................................................................................................................1883 Component Inspection..................................................................................................................................................................................................................................1884 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................1885 Component Function Check..............................................................................................................................................................................................................................1885 Diagnosis Procedure...................................................................................................................................................................................................................................1885 Component Inspection..................................................................................................................................................................................................................................1886 BACK DOOR REQUEST SWITCH..................................................................................................................................................................................................................................1887 Description...........................................................................................................................................................................................................................................1887 Component Function Check..............................................................................................................................................................................................................................1887 Diagnosis Procedure...................................................................................................................................................................................................................................1887 Component Inspection..................................................................................................................................................................................................................................1888 CLOSE SWITCH..............................................................................................................................................................................................................................................1889 Component Function Check..............................................................................................................................................................................................................................1889 Diagnosis Procedure...................................................................................................................................................................................................................................1889 COMBINATION METER BUZZER..................................................................................................................................................................................................................................1891 Component Function Check..............................................................................................................................................................................................................................1891 Diagnosis Procedure...................................................................................................................................................................................................................................1891 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................1892 DRIVER SIDE...........................................................................................................................................................................................................................................1892 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1892 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1892 PASSENGER SIDE........................................................................................................................................................................................................................................1893 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1893 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1893 REAR LH...............................................................................................................................................................................................................................................1894 REAR LH : Component Function Check................................................................................................................................................................................................................1894 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1894 REAR RH...............................................................................................................................................................................................................................................1895 REAR RH : Component Function Check................................................................................................................................................................................................................1895 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1895 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................1897 DRIVER SIDE...........................................................................................................................................................................................................................................1897 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1897 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1897 PASSENGER SIDE........................................................................................................................................................................................................................................1898 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1898 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1898 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................1900 Component Function Check..............................................................................................................................................................................................................................1900 Diagnosis Procedure...................................................................................................................................................................................................................................1900 DOOR REQUEST SWITCH.......................................................................................................................................................................................................................................1901 Component Function Check..............................................................................................................................................................................................................................1901 Diagnosis Procedure...................................................................................................................................................................................................................................1901 Component Inspection..................................................................................................................................................................................................................................1902 DOOR SWITCH...............................................................................................................................................................................................................................................1903 Component Function Check..............................................................................................................................................................................................................................1903 Diagnosis Procedure...................................................................................................................................................................................................................................1903 Component Inspection..................................................................................................................................................................................................................................1904 HALF LATCH SWITCH.........................................................................................................................................................................................................................................1905 Component Function Check..............................................................................................................................................................................................................................1905 Diagnosis Procedure...................................................................................................................................................................................................................................1905 HAZARD FUNCTION...........................................................................................................................................................................................................................................1907 Component Function Check..............................................................................................................................................................................................................................1907 Diagnosis Procedure...................................................................................................................................................................................................................................1907 INFORMATION DISPLAY.......................................................................................................................................................................................................................................1908 Component Function Check..............................................................................................................................................................................................................................1908 Diagnosis Procedure...................................................................................................................................................................................................................................1908 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................1909 Component Inspection..................................................................................................................................................................................................................................1909 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................1910 Component Function Check..............................................................................................................................................................................................................................1910 Diagnosis Procedure...................................................................................................................................................................................................................................1910 OPEN SWITCH...............................................................................................................................................................................................................................................1912 Component Function Check..............................................................................................................................................................................................................................1912 Diagnosis Procedure...................................................................................................................................................................................................................................1912 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................1914 DRIVER SIDE...........................................................................................................................................................................................................................................1914 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1914 PASSENGER SIDE........................................................................................................................................................................................................................................1916 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1916 REAR BUMPER...........................................................................................................................................................................................................................................1918 REAR BUMPER : Diagnosis Procedure.................................................................................................................................................................................................................1918 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................1921 FRONT DOOR LOCK.......................................................................................................................................................................................................................................1921 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................1921 REAR DOOR LOCK........................................................................................................................................................................................................................................1921 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................1921 AUTOMATIC BACK DOOR CONTROL UNIT......................................................................................................................................................................................................................1922 AUTOMATIC BACK DOOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................1922 TOUCH SENSOR..............................................................................................................................................................................................................................................1924 RH....................................................................................................................................................................................................................................................1924 RH : Component Function Check.....................................................................................................................................................................................................................1924 RH : Diagnosis Procedure..........................................................................................................................................................................................................................1924 RH : Component Inspection.........................................................................................................................................................................................................................1925 LH....................................................................................................................................................................................................................................................1925 LH : Component Function Check.....................................................................................................................................................................................................................1925 LH : Diagnosis Procedure..........................................................................................................................................................................................................................1926 LH : Component Inspection.........................................................................................................................................................................................................................1927 SPINDLE MOTOR.............................................................................................................................................................................................................................................1928 RH....................................................................................................................................................................................................................................................1928 RH : Diagnosis Procedure..........................................................................................................................................................................................................................1928 LH....................................................................................................................................................................................................................................................1929 LH : Diagnosis Procedure..........................................................................................................................................................................................................................1929 SUPER LOCK ACTUATOR.......................................................................................................................................................................................................................................1931 DRIVER SIDE...........................................................................................................................................................................................................................................1931 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1931 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1931 PASSENGER SIDE........................................................................................................................................................................................................................................1932 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1932 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1932 REAR LH...............................................................................................................................................................................................................................................1933 REAR LH : Component Function Check................................................................................................................................................................................................................1933 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1933 REAR RH...............................................................................................................................................................................................................................................1934 REAR RH : Component Function Check................................................................................................................................................................................................................1934 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1934 UNLOCK SENSOR.............................................................................................................................................................................................................................................1936 Diagnosis Procedure...................................................................................................................................................................................................................................1936 Component Inspection..................................................................................................................................................................................................................................1937 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1938 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................1938 Diagnosis Procedure...................................................................................................................................................................................................................................1938 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................1939 Diagnosis Procedure...................................................................................................................................................................................................................................1939 AUTOMATIC BACK DOOR OPERATION DOES NOT OPERATE............................................................................................................................................................................................................1940 ALL SWITCHES..........................................................................................................................................................................................................................................1940 ALL SWITCHES : Description........................................................................................................................................................................................................................1940 ALL SWITCHES : Diagnosis Procedure................................................................................................................................................................................................................1940 AUTOMATIC BACK DOOR SWITCH............................................................................................................................................................................................................................1941 AUTOMATIC BACK DOOR SWITCH : Description..........................................................................................................................................................................................................1941 AUTOMATIC BACK DOOR SWITCH : Diagnosis Procedure..................................................................................................................................................................................................1941 AUTOMATIC BACK DOOR CLOSE SWITCH......................................................................................................................................................................................................................1941 AUTOMATIC BACK DOOR CLOSE SWITCH : Description....................................................................................................................................................................................................1941 AUTOMATIC BACK DOOR CLOSE SWITCH : Diagnosis Procedure............................................................................................................................................................................................1941 INTELLIGENT KEY.......................................................................................................................................................................................................................................1941 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................1942 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................1942 BACK DOOR OPENER SWITCH...............................................................................................................................................................................................................................1942 BACK DOOR OPENER SWITCH : Description.............................................................................................................................................................................................................1942 BACK DOOR OPENER SWITCH : Diagnosis Procedure.....................................................................................................................................................................................................1942 AUTOMATIC BACK DOOR WARNING DOES NOT OPERATE..............................................................................................................................................................................................................1944 BUZZER................................................................................................................................................................................................................................................1944 BUZZER : Description..............................................................................................................................................................................................................................1944 BUZZER : Diagnosis Procedure......................................................................................................................................................................................................................1944 AUTOMATIC BACK DOOR FUNCTIONS DO NOT CANCEL...............................................................................................................................................................................................................1945 Diagnosis Procedure...................................................................................................................................................................................................................................1945 AUTOMATIC BACK DOOR ANTI-PINCH FUNCTION DOES NOT OPERATE..................................................................................................................................................................................................1946 Diagnosis Procedure...................................................................................................................................................................................................................................1946 BACK DOOR AUTO CLOSURE FUNCTION DOES NOT OPERATE..........................................................................................................................................................................................................1947 OPEN/CLOSURE FUNCTION.................................................................................................................................................................................................................................1947 OPEN/CLOSURE FUNCTION : Description...............................................................................................................................................................................................................1947 OPEN/CLOSURE FUNCTION : Diagnosis Procedure.......................................................................................................................................................................................................1947 CLOSURE FUNCTION......................................................................................................................................................................................................................................1948 CLOSURE FUNCTION : Description....................................................................................................................................................................................................................1948 CLOSURE FUNCTION : Diagnosis Procedure............................................................................................................................................................................................................1948 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................1949 ALL DOOR..............................................................................................................................................................................................................................................1949 ALL DOOR : Description............................................................................................................................................................................................................................1949 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................1949 FRONT DOOR............................................................................................................................................................................................................................................1949 FRONT DOOR : Description..........................................................................................................................................................................................................................1949 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................1949 REAR DOOR.............................................................................................................................................................................................................................................1950 REAR DOOR : Description...........................................................................................................................................................................................................................1950 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................1950 DRIVER SIDE...........................................................................................................................................................................................................................................1950 DRIVER SIDE : Description.........................................................................................................................................................................................................................1950 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1950 PASSENGER SIDE........................................................................................................................................................................................................................................1950 PASSENGER SIDE : Description......................................................................................................................................................................................................................1951 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1951 REAR LH...............................................................................................................................................................................................................................................1951 REAR LH : Description.............................................................................................................................................................................................................................1951 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1951 REAR RH...............................................................................................................................................................................................................................................1951 REAR RH : Description.............................................................................................................................................................................................................................1951 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1951 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................1953 Diagnosis Procedure...................................................................................................................................................................................................................................1953 DOOR DOES NOT LOCK/UNLOCK WITH DOOR REQUEST SWITCH........................................................................................................................................................................................................1954 ALL DOOR REQUEST SWITCHES.............................................................................................................................................................................................................................1954 ALL DOOR REQUEST SWITCHES : Description...........................................................................................................................................................................................................1954 ALL DOOR REQUEST SWITCHES : Diagnosis Procedure...................................................................................................................................................................................................1954 DRIVER SIDE DOOR REQUEST SWITCH.......................................................................................................................................................................................................................1954 DRIVER SIDE DOOR REQUEST SWITCH : Description.....................................................................................................................................................................................................1955 DRIVER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure.............................................................................................................................................................................................1955 PASSENGER SIDE DOOR REQUEST SWITCH....................................................................................................................................................................................................................1955 PASSENGER SIDE DOOR REQUEST SWITCH : Description..................................................................................................................................................................................................1955 PASSENGER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure..........................................................................................................................................................................................1955 DOOR DOES NOT LOCK/UNLOCK WITH INTELLIGENT KEY............................................................................................................................................................................................................1956 Diagnosis Procedure...................................................................................................................................................................................................................................1956 DOOR LOCK OPERATION WARNING DOES NOT OPERATE..............................................................................................................................................................................................................1958 Diagnosis Procedure...................................................................................................................................................................................................................................1958 DOOR LOCK STATUS INDICATOR DOES NOT ILLUMINATE............................................................................................................................................................................................................1959 Diagnosis Procedure...................................................................................................................................................................................................................................1959 HAZARD LAMP OPERATES WHEN AUTOMATIC BACK DOOR IS OPERATED.................................................................................................................................................................................................1960 Diagnosis Procedure...................................................................................................................................................................................................................................1960 INTELLIGENT KEY LOW BATTERY WARNING DOES NOT OPERATE......................................................................................................................................................................................................1961 Diagnosis Procedure...................................................................................................................................................................................................................................1961 IGNITION POSITION WARNING FUNCTION DOES NOT OPERATE.......................................................................................................................................................................................................1962 Diagnosis Procedure...................................................................................................................................................................................................................................1962 KEY ID WARNING DOES NOT OPERATE...........................................................................................................................................................................................................................1963 Diagnosis Procedure...................................................................................................................................................................................................................................1963 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................1964 Diagnosis Procedure...................................................................................................................................................................................................................................1964 OFF POSITION WARNING DOES NOT OPERATE.....................................................................................................................................................................................................................1965 Diagnosis Procedure...................................................................................................................................................................................................................................1965 P POSITION WARNING DOES NOT OPERATE.......................................................................................................................................................................................................................1966 Diagnosis Procedure...................................................................................................................................................................................................................................1966 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................1967 DOOR REQUEST SWITCH...................................................................................................................................................................................................................................1967 DOOR REQUEST SWITCH : Description.................................................................................................................................................................................................................1967 DOOR REQUEST SWITCH : Diagnosis Procedure.........................................................................................................................................................................................................1967 INTELLIGENT KEY.......................................................................................................................................................................................................................................1967 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................1967 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................1967 SUPER LOCK DOES NOT OPERATE...............................................................................................................................................................................................................................1968 ALL DOOR..............................................................................................................................................................................................................................................1968 ALL DOOR : Description............................................................................................................................................................................................................................1968 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................1968 DRIVER SIDE...........................................................................................................................................................................................................................................1968 DRIVER SIDE : Description.........................................................................................................................................................................................................................1968 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1968 PASSENGER SIDE........................................................................................................................................................................................................................................1968 PASSENGER SIDE : Description......................................................................................................................................................................................................................1968 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1969 REAR LH...............................................................................................................................................................................................................................................1969 REAR LH : Description.............................................................................................................................................................................................................................1969 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1969 REAR RH...............................................................................................................................................................................................................................................1969 REAR RH : Description.............................................................................................................................................................................................................................1969 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1969 TAKE AWAY WARNING DOES NOT OPERATE........................................................................................................................................................................................................................1971 Diagnosis Procedure...................................................................................................................................................................................................................................1971 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................1972 Diagnosis Procedure...................................................................................................................................................................................................................................1972 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................1973 Work Flow.............................................................................................................................................................................................................................................1973 CUSTOMER INTERVIEW................................................................................................................................................................................................................................1973 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................1973 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................1974 REPAIR THE CAUSE .................................................................................................................................................................................................................................1974 CONFIRM THE REPAIR................................................................................................................................................................................................................................1974 Inspection Procedure..................................................................................................................................................................................................................................1975 INSTRUMENT PANEL..................................................................................................................................................................................................................................1975 CENTER CONSOLE....................................................................................................................................................................................................................................1975 DOORS.............................................................................................................................................................................................................................................1975 TRUNK.............................................................................................................................................................................................................................................1975 SUNROOF/HEADLINING................................................................................................................................................................................................................................1975 SEATS.............................................................................................................................................................................................................................................1976 UNDERHOOD.........................................................................................................................................................................................................................................1976 Diagnostic Worksheet..................................................................................................................................................................................................................................1977 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1979 HOOD......................................................................................................................................................................................................................................................1979 Exploded View.........................................................................................................................................................................................................................................1979 HOOD ASSEMBLY.........................................................................................................................................................................................................................................1979 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1979 REMOVAL.......................................................................................................................................................................................................................................1979 INSTALLATION..................................................................................................................................................................................................................................1979 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................1980 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................1980 FITTING ADJUSTMENT............................................................................................................................................................................................................................1980 Fitting Adjustment Standard...............................................................................................................................................................................................................1981 Fitting Adjustment Procedure..............................................................................................................................................................................................................1982 HOOD HINGE............................................................................................................................................................................................................................................1982 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................1982 REMOVAL.......................................................................................................................................................................................................................................1982 INSTALLATION..................................................................................................................................................................................................................................1983 HOOD SUPPORT ROD......................................................................................................................................................................................................................................1983 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................1983 REMOVAL.......................................................................................................................................................................................................................................1983 INSTALLATION..................................................................................................................................................................................................................................1983 RADIATOR CORE SEAL....................................................................................................................................................................................................................................1983 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................1983 REMOVAL.......................................................................................................................................................................................................................................1983 INSTALLATION..................................................................................................................................................................................................................................1983 HOOD INSULATOR........................................................................................................................................................................................................................................1984 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................1984 REMOVAL.......................................................................................................................................................................................................................................1984 INSTALLATION..................................................................................................................................................................................................................................1984 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................1985 R9M...................................................................................................................................................................................................................................................1985 R9M : Exploded View...............................................................................................................................................................................................................................1985 R9M : Removal and Installation....................................................................................................................................................................................................................1985 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................1985 Removal...................................................................................................................................................................................................................................1985 Installation..............................................................................................................................................................................................................................1986 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................1986 Removal...................................................................................................................................................................................................................................1986 Installation..............................................................................................................................................................................................................................1987 FRONT FENDER..............................................................................................................................................................................................................................................1988 Exploded View.........................................................................................................................................................................................................................................1988 FRONT FENDER..........................................................................................................................................................................................................................................1988 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................1988 REMOVAL.......................................................................................................................................................................................................................................1988 INSTALLATION..................................................................................................................................................................................................................................1989 FENDER COVER..........................................................................................................................................................................................................................................1989 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................1989 REMOVAL.......................................................................................................................................................................................................................................1989 INSTALLATION..................................................................................................................................................................................................................................1990 FRONT DOOR................................................................................................................................................................................................................................................1991 Exploded View.........................................................................................................................................................................................................................................1991 DOOR ASSEMBLY.........................................................................................................................................................................................................................................1992 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1992 REMOVAL.......................................................................................................................................................................................................................................1992 INSTALLATION..................................................................................................................................................................................................................................1992 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................1993 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................1993 FITTING ADJUSTMENT............................................................................................................................................................................................................................1993 Fitting Adjustment Standard...............................................................................................................................................................................................................1994 Fitting Adjustment Procedure..............................................................................................................................................................................................................1995 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................1995 DOOR STRIKER..........................................................................................................................................................................................................................................1995 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................1995 REMOVAL.......................................................................................................................................................................................................................................1995 INSTALLATION..................................................................................................................................................................................................................................1995 DOOR HINGE............................................................................................................................................................................................................................................1995 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................1995 REMOVAL.......................................................................................................................................................................................................................................1995 INSTALLATION..................................................................................................................................................................................................................................1995 DOOR CHECK LINK.......................................................................................................................................................................................................................................1996 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................1996 REMOVAL.......................................................................................................................................................................................................................................1996 INSTALLATION..................................................................................................................................................................................................................................1996 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................1996 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................1996 REMOVAL.......................................................................................................................................................................................................................................1996 INSTALLATION..................................................................................................................................................................................................................................1998 REAR DOOR.................................................................................................................................................................................................................................................1999 Exploded View.........................................................................................................................................................................................................................................1999 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2000 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2000 REMOVAL.......................................................................................................................................................................................................................................2000 INSTALLATION..................................................................................................................................................................................................................................2000 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2001 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2001 FITTING ADJUSTMENT............................................................................................................................................................................................................................2001 Fitting Adjustment Standard...............................................................................................................................................................................................................2002 Fitting Adjustment Procedure..............................................................................................................................................................................................................2003 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2003 DOOR STRIKER..........................................................................................................................................................................................................................................2003 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2003 REMOVAL.......................................................................................................................................................................................................................................2003 INSTALLATION..................................................................................................................................................................................................................................2003 DOOR HINGE............................................................................................................................................................................................................................................2003 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2003 REMOVAL.......................................................................................................................................................................................................................................2003 INSTALLATION..................................................................................................................................................................................................................................2004 DOOR CHECK LINK.......................................................................................................................................................................................................................................2004 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2004 REMOVAL.......................................................................................................................................................................................................................................2004 INSTALLATION..................................................................................................................................................................................................................................2004 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2004 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2004 REMOVAL.......................................................................................................................................................................................................................................2004 INSTALLATION..................................................................................................................................................................................................................................2006 BACK DOOR.................................................................................................................................................................................................................................................2007 Exploded View.........................................................................................................................................................................................................................................2007 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................2007 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................2007 REMOVAL.......................................................................................................................................................................................................................................2008 INSTALLATION..................................................................................................................................................................................................................................2009 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................2009 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................2010 FITTING ADJUSTMENT............................................................................................................................................................................................................................2010 Fitting Adjustment Standard...............................................................................................................................................................................................................2011 Fitting Adjustment Procedure..............................................................................................................................................................................................................2011 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................2012 BACK DOOR STRIKER.....................................................................................................................................................................................................................................2012 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................2012 REMOVAL.......................................................................................................................................................................................................................................2012 INSTALLATION..................................................................................................................................................................................................................................2012 BACK DOOR HINGE.......................................................................................................................................................................................................................................2012 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................2012 REMOVAL.......................................................................................................................................................................................................................................2012 INSTALLATION..................................................................................................................................................................................................................................2012 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................2012 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................2012 REMOVAL.......................................................................................................................................................................................................................................2012 INSTALLATION..................................................................................................................................................................................................................................2013 HOOD LOCK.................................................................................................................................................................................................................................................2014 Exploded View.........................................................................................................................................................................................................................................2014 HOOD LOCK.............................................................................................................................................................................................................................................2014 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................2014 REMOVAL.......................................................................................................................................................................................................................................2014 INSTALLATION..................................................................................................................................................................................................................................2015 HOOD LOCK : Inspection............................................................................................................................................................................................................................2015 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................2016 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................2016 REMOVAL.......................................................................................................................................................................................................................................2016 INSTALLATION..................................................................................................................................................................................................................................2017 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................2017 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................2017 REMOVAL.......................................................................................................................................................................................................................................2017 INSTALLATION..................................................................................................................................................................................................................................2017 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................2017 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................2017 REMOVAL.......................................................................................................................................................................................................................................2017 INSTALLATION..................................................................................................................................................................................................................................2018 FRONT DOOR LOCK...........................................................................................................................................................................................................................................2019 Exploded View.........................................................................................................................................................................................................................................2019 DOOR LOCK.............................................................................................................................................................................................................................................2019 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2020 REMOVAL.......................................................................................................................................................................................................................................2020 INSTALLATION..................................................................................................................................................................................................................................2020 DOOR LOCK : Inspection............................................................................................................................................................................................................................2020 INSIDE HANDLE.........................................................................................................................................................................................................................................2020 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2020 REMOVAL.......................................................................................................................................................................................................................................2020 INSTALLATION..................................................................................................................................................................................................................................2021 OUTSIDE HANDLE........................................................................................................................................................................................................................................2021 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2021 REMOVAL.......................................................................................................................................................................................................................................2021 INSTALLATION..................................................................................................................................................................................................................................2024 REAR DOOR LOCK............................................................................................................................................................................................................................................2025 Exploded View.........................................................................................................................................................................................................................................2025 DOOR LOCK.............................................................................................................................................................................................................................................2025 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2025 REMOVAL.......................................................................................................................................................................................................................................2025 INSTALLATION..................................................................................................................................................................................................................................2025 DOOR LOCK : Inspection............................................................................................................................................................................................................................2026 INSIDE HANDLE.........................................................................................................................................................................................................................................2026 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2026 REMOVAL.......................................................................................................................................................................................................................................2026 INSTALLATION..................................................................................................................................................................................................................................2026 OUTSIDE HANDLE........................................................................................................................................................................................................................................2026 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2027 REMOVAL.......................................................................................................................................................................................................................................2027 INSTALLATION..................................................................................................................................................................................................................................2028 BACK DOOR LOCK............................................................................................................................................................................................................................................2029 Exploded View.........................................................................................................................................................................................................................................2029 DOOR LOCK.............................................................................................................................................................................................................................................2029 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2029 REMOVAL.......................................................................................................................................................................................................................................2029 INSTALLATION..................................................................................................................................................................................................................................2029 DOOR LOCK : Inspection............................................................................................................................................................................................................................2029 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................2030 UNLOCK PROCEDURES.............................................................................................................................................................................................................................2030 SPINDLE UNIT..........................................................................................................................................................................................................................................2030 SPINDLE UNIT : Removal and Installation...........................................................................................................................................................................................................2030 REMOVAL.......................................................................................................................................................................................................................................2030 INSTALLATION..................................................................................................................................................................................................................................2031 TOUCH SENSOR..........................................................................................................................................................................................................................................2032 TOUCH SENSOR : Removal and Installation...........................................................................................................................................................................................................2032 REMOVAL.......................................................................................................................................................................................................................................2032 INSTALLATION..................................................................................................................................................................................................................................2032 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................2033 Exploded View.........................................................................................................................................................................................................................................2033 FUEL FILLER LID.......................................................................................................................................................................................................................................2033 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................2033 REMOVAL ......................................................................................................................................................................................................................................2033 INSTALLATION .................................................................................................................................................................................................................................2034 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................2034 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................2034 REMOVAL.......................................................................................................................................................................................................................................2034 INSTALLATION .................................................................................................................................................................................................................................2035 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................2035 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................2035 REMOVAL ......................................................................................................................................................................................................................................2035 INSTALLATION .................................................................................................................................................................................................................................2035 DOOR SWITCH...............................................................................................................................................................................................................................................2036 Removal and Installation..............................................................................................................................................................................................................................2036 REMOVAL...........................................................................................................................................................................................................................................2036 INSTALLATION......................................................................................................................................................................................................................................2036 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................2037 Removal and Installation..............................................................................................................................................................................................................................2037 REMOVAL...........................................................................................................................................................................................................................................2037 INSTALLATION......................................................................................................................................................................................................................................2037 INSIDE KEY ANTENNA........................................................................................................................................................................................................................................2038 INSTRUMENT CENTER.....................................................................................................................................................................................................................................2038 INSTRUMENT CENTER : Removal and Installation......................................................................................................................................................................................................2038 REMOVAL.......................................................................................................................................................................................................................................2038 INSTALLATION..................................................................................................................................................................................................................................2038 LUGGAGE ROOM..........................................................................................................................................................................................................................................2038 LUGGAGE ROOM : Removal and Installation...........................................................................................................................................................................................................2038 REMOVAL.......................................................................................................................................................................................................................................2038 3 Seat Rows...............................................................................................................................................................................................................................2038 2 Seat Rows...............................................................................................................................................................................................................................2038 INSTALLATION..................................................................................................................................................................................................................................2039 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................2040 FRONT DOOR............................................................................................................................................................................................................................................2040 FRONT DOOR : Removal and Installation.............................................................................................................................................................................................................2040 REMOVAL.......................................................................................................................................................................................................................................2040 INSTALLATION..................................................................................................................................................................................................................................2040 REAR BUMPER...........................................................................................................................................................................................................................................2040 REAR BUMPER : Removal and Installation............................................................................................................................................................................................................2040 REMOVAL.......................................................................................................................................................................................................................................2040 INSTALLATION..................................................................................................................................................................................................................................2040 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................2041 Removal and Installation..............................................................................................................................................................................................................................2041 REMOVAL...........................................................................................................................................................................................................................................2041 INSTALLATION......................................................................................................................................................................................................................................2041 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................2042 Removal and Installation..............................................................................................................................................................................................................................2042 BACK DOOR OPENER SWITCH ASSEMBLY..........................................................................................................................................................................................................................2043 Removal and Installation..............................................................................................................................................................................................................................2043 REMOVAL...........................................................................................................................................................................................................................................2043 INSTALLATION......................................................................................................................................................................................................................................2043 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................2044 Removal and Installation..............................................................................................................................................................................................................................2044 REMOVAL...........................................................................................................................................................................................................................................2044 INSTALLATION......................................................................................................................................................................................................................................2044 AUTOMATIC BACK DOOR MAIN SWITCH...........................................................................................................................................................................................................................2045 Removal and Installation..............................................................................................................................................................................................................................2045 REMOVAL...........................................................................................................................................................................................................................................2045 INSTALLATION......................................................................................................................................................................................................................................2045 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................2046 Removal and Installation..............................................................................................................................................................................................................................2046 REMOVAL...........................................................................................................................................................................................................................................2046 INSTALLATION......................................................................................................................................................................................................................................2046 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................2047 Removal and Installation..............................................................................................................................................................................................................................2047 REMOVAL...........................................................................................................................................................................................................................................2047 INSTALLATION......................................................................................................................................................................................................................................2047 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................2048 Removal and Installation..............................................................................................................................................................................................................................2048 REMOVAL...........................................................................................................................................................................................................................................2048 INSTALLATION......................................................................................................................................................................................................................................2048 TYPE 2............................................................................................................................................................................................................................................................2049 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2049 APPLICATION NOTICE........................................................................................................................................................................................................................................2049 Information...........................................................................................................................................................................................................................................2049 PRECAUTION....................................................................................................................................................................................................................................................2050 PRECAUTIONS...............................................................................................................................................................................................................................................2050 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2050 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2050 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................2050 Work..................................................................................................................................................................................................................................................2050 PREPARATION...................................................................................................................................................................................................................................................2051 PREPARATION...............................................................................................................................................................................................................................................2051 Special Service Tools.................................................................................................................................................................................................................................2051 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2052 COMPONENT PARTS...........................................................................................................................................................................................................................................2052 DOOR LOCK SYSTEM......................................................................................................................................................................................................................................2052 DOOR LOCK SYSTEM : Component Parts Location.......................................................................................................................................................................................................2052 VIEW WITH FRONT...............................................................................................................................................................................................................................2052 VIEW WITH REAR................................................................................................................................................................................................................................2053 DOOR LOCK SYSTEM : Automatic Back Door Close Switch...............................................................................................................................................................................................2055 DOOR LOCK SYSTEM : Automatic Back Door Control Unit...............................................................................................................................................................................................2055 DOOR LOCK SYSTEM : Automatic Back Door Main Switch................................................................................................................................................................................................2055 WITH HANDZ FREE SENSOR MODELS.................................................................................................................................................................................................................2055 WITHOUT HANDS FREE SENSOR MODELS..............................................................................................................................................................................................................2056 DOOR LOCK SYSTEM : Automatic Back Door Switch.....................................................................................................................................................................................................2056 DOOR LOCK SYSTEM : Automatic Back Door Warning Buzzer.............................................................................................................................................................................................2057 DOOR LOCK SYSTEM : Back Door Lock Assembly........................................................................................................................................................................................................2057 DOOR LOCK SYSTEM : Back Door Opener Switch Assembly...............................................................................................................................................................................................2057 DOOR LOCK SYSTEM : Door Lock Assembly.............................................................................................................................................................................................................2058 DOOR LOCK SYSTEM : Door Lock and Unlock Switch....................................................................................................................................................................................................2058 DOOR LOCK SYSTEM : Door Request Switch............................................................................................................................................................................................................2058 DOOR LOCK SYSTEM : Door Switch....................................................................................................................................................................................................................2059 DOOR LOCK SYSTEM : Hands Free Sensor..............................................................................................................................................................................................................2059 DOOR LOCK SYSTEM : Inside Key Antenna.............................................................................................................................................................................................................2059 DOOR LOCK SYSTEM : Intelligent Key Warning Buzzer.................................................................................................................................................................................................2060 DOOR LOCK SYSTEM : Outside Key Antenna............................................................................................................................................................................................................2060 DRIVER SIDE AND PASSENGER SIDE................................................................................................................................................................................................................2060 REAR BUMPER...................................................................................................................................................................................................................................2060 DOOR LOCK SYSTEM : Spindle Unit...................................................................................................................................................................................................................2060 DOOR LOCK SYSTEM : Touch Sensor...................................................................................................................................................................................................................2061 SYSTEM (POWER DOOR LOCK SYSTEM)...........................................................................................................................................................................................................................2062 System Description....................................................................................................................................................................................................................................2062 SYSTEM DIAGRAM....................................................................................................................................................................................................................................2062 DOOR LOCK FUNCTION................................................................................................................................................................................................................................2062 Door Lock and Unlock Switch...................................................................................................................................................................................................................2062 Unlock Sensor.................................................................................................................................................................................................................................2062 Operation Condition...........................................................................................................................................................................................................................2062 IGNITION POSITION WARNING FUNCTION................................................................................................................................................................................................................2062 INTERIOR ROOM LAMP CONTROL FUNCTION...............................................................................................................................................................................................................2062 OVERRIDE FUNCTION.................................................................................................................................................................................................................................2062 UNLOCK LINK FUNCTION..............................................................................................................................................................................................................................2063 Circuit Diagram.......................................................................................................................................................................................................................................2064 SYSTEM (INTELLIGENT KEY SYSTEM)...........................................................................................................................................................................................................................2065 INTELLIGENT KEY SYSTEM................................................................................................................................................................................................................................2065 INTELLIGENT KEY SYSTEM : System Description.......................................................................................................................................................................................................2065 SYSTEM DIAGRAM................................................................................................................................................................................................................................2065 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2065 INTELLIGENT KEY SYSTEM : Circuit Diagram..........................................................................................................................................................................................................2067 DOOR LOCK FUNCTION....................................................................................................................................................................................................................................2068 DOOR LOCK FUNCTION : System Description...........................................................................................................................................................................................................2069 SYSTEM DIAGRAM................................................................................................................................................................................................................................2069 DOOR LOCK AND UNLOCK FUNCTION (DOOR REQUEST SWITCH)...........................................................................................................................................................................................2069 Operation Description.....................................................................................................................................................................................................................2069 Operation Condition.......................................................................................................................................................................................................................2069 How to Change Door Lock and Unlock Function Operation Mode................................................................................................................................................................................2070 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................2070 Lock Operation............................................................................................................................................................................................................................2070 Unlock Operation..........................................................................................................................................................................................................................2070 REMINDER FUNCTION (DOOR REQUEST SWITCH).......................................................................................................................................................................................................2070 AUTO DOOR LOCK FUNCTION (DOOR REQUEST SWITCH).................................................................................................................................................................................................2070 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................2071 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................2071 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................2071 BACK DOOR OPEN FUNCTION...............................................................................................................................................................................................................................2071 BACK DOOR OPEN FUNCTION : System Description......................................................................................................................................................................................................2072 SYSTEM DIAGRAM................................................................................................................................................................................................................................2072 BACK DOOR OPEN FUNCTION.......................................................................................................................................................................................................................2072 OPERATION CONDITION...........................................................................................................................................................................................................................2072 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................2072 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................2073 REMOTE KEYLESS ENTRY FUNCTION.........................................................................................................................................................................................................................2073 REMOTE KEYLESS ENTRY FUNCTION : System Description................................................................................................................................................................................................2073 SYSTEM DIAGRAM................................................................................................................................................................................................................................2073 DOOR LOCK AND UNLOCK FUNCTION (INTELLIGENT KEY)...............................................................................................................................................................................................2073 Operation Description.....................................................................................................................................................................................................................2074 Operation Condition.......................................................................................................................................................................................................................2074 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................2074 REMINDER FUNCTION (INTELLIGENT KEY)...........................................................................................................................................................................................................2074 Operation Description.....................................................................................................................................................................................................................2074 AUTO DOOR LOCK FUNCTION (INTELLIGENT KEY).....................................................................................................................................................................................................2074 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................2074 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION.......................................................................................................................................................................................................2075 OPERATION AREA................................................................................................................................................................................................................................2075 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................2075 KEY REMINDER FUNCTION.................................................................................................................................................................................................................................2075 KEY REMINDER FUNCTION : System Description........................................................................................................................................................................................................2075 SYSTEM DIAGRAM................................................................................................................................................................................................................................2075 BASIC OPERATION...............................................................................................................................................................................................................................2075 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2076 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................2076 DESIGN/PURPOSE ...............................................................................................................................................................................................................................2076 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2076 SYSTEM DIAGRAM................................................................................................................................................................................................................................2076 SIGNAL PATH...................................................................................................................................................................................................................................2076 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2077 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2077 TIMING CHART..................................................................................................................................................................................................................................2077 INFORMATION DISPLAY (COMBINATION METER) : Engine Start Information................................................................................................................................................................................2077 DESIGN/PURPOSE................................................................................................................................................................................................................................2077 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2077 SYSTEM DIAGRAM................................................................................................................................................................................................................................2078 SIGNAL PATH...................................................................................................................................................................................................................................2078 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2078 When Ignition Switch is ON................................................................................................................................................................................................................2078 When Ignition Switch is Other Than ON.....................................................................................................................................................................................................2078 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................2078 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2078 When Ignition Switch is ON................................................................................................................................................................................................................2078 When Ignition Switch is Other than ON.....................................................................................................................................................................................................2078 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................2079 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key Low Battery Warning.....................................................................................................................................................................2079 DESIGN/PURPOSE................................................................................................................................................................................................................................2079 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2079 SYSTEM DIAGRAM................................................................................................................................................................................................................................2079 SIGNAL PATH...................................................................................................................................................................................................................................2079 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2079 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2080 TIMING CHART..................................................................................................................................................................................................................................2080 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key System Malfunction......................................................................................................................................................................2080 DESIGN/PURPOSE................................................................................................................................................................................................................................2080 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2080 SYSTEM DIAGRAM................................................................................................................................................................................................................................2081 SIGNAL PATH...................................................................................................................................................................................................................................2081 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2081 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2081 TIMING CHART..................................................................................................................................................................................................................................2081 INFORMATION DISPLAY (COMBINATION METER) : Key ID Verification Information.........................................................................................................................................................................2081 DESIGN/PURPOSE................................................................................................................................................................................................................................2081 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2081 SYSTEM DIAGRAM................................................................................................................................................................................................................................2082 SIGNAL PATH...................................................................................................................................................................................................................................2082 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2082 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2082 INFORMATION DISPLAY (COMBINATION METER) : Key ID Warning..........................................................................................................................................................................................2082 DESIGN/PURPOSE................................................................................................................................................................................................................................2082 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2082 SYSTEM DIAGRAM................................................................................................................................................................................................................................2083 SIGNAL PATH...................................................................................................................................................................................................................................2083 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2083 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2083 TIMING CHART..................................................................................................................................................................................................................................2083 INFORMATION DISPLAY (COMBINATION METER) : P Position Warning (Information Display)................................................................................................................................................................2083 DESIGN/PURPOSE................................................................................................................................................................................................................................2083 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2084 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................2084 SYSTEM DIAGRAM................................................................................................................................................................................................................................2084 SIGNAL PATH...................................................................................................................................................................................................................................2084 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2084 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2084 TIMING CHART..................................................................................................................................................................................................................................2084 INFORMATION DISPLAY (COMBINATION METER) : Steering Lock Information...............................................................................................................................................................................2085 DESIGN/PURPOSE................................................................................................................................................................................................................................2085 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2085 SYSTEM DIAGRAM................................................................................................................................................................................................................................2085 SIGNAL PATH...................................................................................................................................................................................................................................2085 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2085 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2085 TIMING CHART..................................................................................................................................................................................................................................2086 INFORMATION DISPLAY (COMBINATION METER) : Take Away Warning (Information Display).................................................................................................................................................................2086 DESIGN/PURPOSE................................................................................................................................................................................................................................2086 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2086 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................2086 SYSTEM DIAGRAM................................................................................................................................................................................................................................2086 SIGNAL PATH...................................................................................................................................................................................................................................2086 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2087 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2087 TIMING CHART..................................................................................................................................................................................................................................2087 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2087 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................2087 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................2087 SYSTEM (AUTOMATIC BACK DOOR SYSTEM).......................................................................................................................................................................................................................2088 System Description....................................................................................................................................................................................................................................2088 SYSTEM DIAGRAM....................................................................................................................................................................................................................................2088 AUTOMATIC OPEN/CLOSE TEMPORARY STOP FUNCTION......................................................................................................................................................................................................2088 Back Door Opener Switch Operation.............................................................................................................................................................................................................2089 Automatic Back Door Main Switch Operation.....................................................................................................................................................................................................2089 BACK DOOR OPEN POSITION SETTING FUNCTION..........................................................................................................................................................................................................2089 Setting Procedure.............................................................................................................................................................................................................................2089 Reset Procedure...............................................................................................................................................................................................................................2089 HANDS FREE FUNCTION (WITH HANDS FREE SENSOR MODELS)...............................................................................................................................................................................................2089 Automatic Back Door Main Switch Setting.......................................................................................................................................................................................................2089 Operation Condition...........................................................................................................................................................................................................................2090 Operation Description.........................................................................................................................................................................................................................2090 Hands Free Sensor Detection Area..............................................................................................................................................................................................................2090 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION...........................................................................................................................................................................................................2091 Operation Condition...........................................................................................................................................................................................................................2091 Automatic Open/close Operation When Each Switch is Operated...................................................................................................................................................................................2091 Timing Chart (Full Closed to Fully Open Operation)............................................................................................................................................................................................2094 Timing Chart (Fully Open to Fully Closed Operation)...........................................................................................................................................................................................2094 CONTROL IF NOT WITHIN THE OPERATION CONDITIONS DURING THE OPERATION...........................................................................................................................................................................2095 WARNING FUNCTION..................................................................................................................................................................................................................................2095 BACK DOOR AUTO CLOSURE FUNCTION...................................................................................................................................................................................................................2096 Open Function.................................................................................................................................................................................................................................2096 Timing Chart (Open function)..................................................................................................................................................................................................................2096 Closure Function..............................................................................................................................................................................................................................2096 Timing Chart (Closure Function)...............................................................................................................................................................................................................2097 ANTI-PINCH FUNCTION...............................................................................................................................................................................................................................2097 Operation Condition...........................................................................................................................................................................................................................2097 Circuit Diagram.......................................................................................................................................................................................................................................2098 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................2100 COMMON ITEM...........................................................................................................................................................................................................................................2100 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................2100 APPLICATION ITEM..............................................................................................................................................................................................................................2100 SYSTEM APPLICATION............................................................................................................................................................................................................................2100 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2100 DOOR LOCK.............................................................................................................................................................................................................................................2101 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)..................................................................................................................................................2101 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................2101 WORK SUPPORT..................................................................................................................................................................................................................................2101 DATA MONITOR..................................................................................................................................................................................................................................2101 ACTIVE TEST...................................................................................................................................................................................................................................2102 INTELLIGENT KEY.......................................................................................................................................................................................................................................2102 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)...................................................................................................................................................................2102 WORK SUPPORT..................................................................................................................................................................................................................................2102 SELF-DIAG RESULT..............................................................................................................................................................................................................................2102 DATA MONITOR..................................................................................................................................................................................................................................2103 ACTIVE TEST...................................................................................................................................................................................................................................2105 TRUNK.................................................................................................................................................................................................................................................2106 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System, Without Super Lock)..........................................................................................................................................................2106 DATA MONITOR..................................................................................................................................................................................................................................2106 DIAGNOSIS SYSTEM (AUTOMATIC BACK DOOR CONTROL UNIT).......................................................................................................................................................................................................2107 CONSULT Function (AUTOMATIC BACK DOOR CONTROL UNIT)...................................................................................................................................................................................................2107 APPLICATION ITEM..................................................................................................................................................................................................................................2107 DATA MONITOR......................................................................................................................................................................................................................................2107 WORK SUPPORT......................................................................................................................................................................................................................................2108 SELF-DIAG RESULT..................................................................................................................................................................................................................................2108 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2109 BCM.......................................................................................................................................................................................................................................................2109 List of ECU Reference.................................................................................................................................................................................................................................2109 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................2110 Reference Value.......................................................................................................................................................................................................................................2110 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2110 TERMINAL LAYOUT...................................................................................................................................................................................................................................2111 PHYSICAL VALUES...................................................................................................................................................................................................................................2111 Fail-safe.............................................................................................................................................................................................................................................2114 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2115 DTC Index.............................................................................................................................................................................................................................................2115 WIRING DIAGRAM................................................................................................................................................................................................................................................2117 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................2117 Wiring Diagram........................................................................................................................................................................................................................................2117 AUTOMATIC BACK DOOR SYSTEM................................................................................................................................................................................................................................2130 Wiring Diagram........................................................................................................................................................................................................................................2130 BASIC INSPECTION..............................................................................................................................................................................................................................................2139 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2139 Work Flow.............................................................................................................................................................................................................................................2139 OVERALL SEQUENCE..................................................................................................................................................................................................................................2139 DETAILED FLOW.....................................................................................................................................................................................................................................2139 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL................................................................................................................................................................................................2142 Description...........................................................................................................................................................................................................................................2142 Work Procedure........................................................................................................................................................................................................................................2142 ADDITIONAL SERVICE WHEN REPLACING AUTOMATIC BACK DOOR CONTROL UNIT........................................................................................................................................................................................2143 Description...........................................................................................................................................................................................................................................2143 Work Procedure........................................................................................................................................................................................................................................2143 CALIBRATION OF AUTOMATIC BACK DOOR POSITION INFORMATION...................................................................................................................................................................................................2144 Description...........................................................................................................................................................................................................................................2144 Work Procedure........................................................................................................................................................................................................................................2144 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2145 B2401 IGNITION POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................................2145 DTC Description.......................................................................................................................................................................................................................................2145 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2145 POSSIBLE CAUSE....................................................................................................................................................................................................................................2145 FAIL-SAFE.........................................................................................................................................................................................................................................2145 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2145 Diagnosis Procedure...................................................................................................................................................................................................................................2145 B2409 HALF LATCH SWITCH...................................................................................................................................................................................................................................2147 DTC Description.......................................................................................................................................................................................................................................2147 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2147 POSSIBLE CAUSE....................................................................................................................................................................................................................................2147 FAIL-SAFE.........................................................................................................................................................................................................................................2147 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2147 Diagnosis Procedure...................................................................................................................................................................................................................................2147 B2416 TOUCH SENSOR RH.....................................................................................................................................................................................................................................2150 DTC Description.......................................................................................................................................................................................................................................2150 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2150 POSSIBLE CAUSE....................................................................................................................................................................................................................................2150 FAIL-SAFE.........................................................................................................................................................................................................................................2150 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2150 Diagnosis Procedure...................................................................................................................................................................................................................................2150 Component Inspection..................................................................................................................................................................................................................................2152 B2417 TOUCH SENSOR LH.....................................................................................................................................................................................................................................2153 DTC Description.......................................................................................................................................................................................................................................2153 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2153 POSSIBLE CAUSE....................................................................................................................................................................................................................................2153 FAIL-SAFE.........................................................................................................................................................................................................................................2153 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2153 Diagnosis Procedure...................................................................................................................................................................................................................................2153 Component Inspection..................................................................................................................................................................................................................................2155 B2419 OPEN SWITCH.........................................................................................................................................................................................................................................2156 DTC Description.......................................................................................................................................................................................................................................2156 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2156 POSSIBLE CAUSE....................................................................................................................................................................................................................................2156 FAIL-SAFE.........................................................................................................................................................................................................................................2156 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2156 Diagnosis Procedure...................................................................................................................................................................................................................................2156 B2420 CLOSE SWITCH........................................................................................................................................................................................................................................2159 DTC Description.......................................................................................................................................................................................................................................2159 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2159 POSSIBLE CAUSE....................................................................................................................................................................................................................................2159 FAIL-SAFE.........................................................................................................................................................................................................................................2159 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2159 Diagnosis Procedure...................................................................................................................................................................................................................................2159 B2422 BACK DOOR STATE.....................................................................................................................................................................................................................................2161 DTC Description.......................................................................................................................................................................................................................................2161 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2161 POSSIBLE CAUSE....................................................................................................................................................................................................................................2161 FAIL-SAFE.........................................................................................................................................................................................................................................2161 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2161 Diagnosis Procedure...................................................................................................................................................................................................................................2161 B2423 AUTOMATIC BACK DOOR MOTOR OPERATION TIME............................................................................................................................................................................................................2164 DTC Description.......................................................................................................................................................................................................................................2164 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2164 POSSIBLE CAUSE....................................................................................................................................................................................................................................2164 FAIL-SAFE.........................................................................................................................................................................................................................................2164 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2164 Diagnosis Procedure...................................................................................................................................................................................................................................2164 B2426 ENCODER.............................................................................................................................................................................................................................................2166 DTC Description.......................................................................................................................................................................................................................................2166 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2166 POSSIBLE CAUSE....................................................................................................................................................................................................................................2166 FAIL-SAFE.........................................................................................................................................................................................................................................2166 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2166 Diagnosis Procedure...................................................................................................................................................................................................................................2166 B2427 ENCODER.............................................................................................................................................................................................................................................2169 DTC Description.......................................................................................................................................................................................................................................2169 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2169 POSSIBLE CAUSE....................................................................................................................................................................................................................................2169 FAIL-SAFE.........................................................................................................................................................................................................................................2169 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2169 Diagnosis Procedure...................................................................................................................................................................................................................................2169 B2428 AUTOMATIC BACK DOOR CONTROL UNIT....................................................................................................................................................................................................................2172 DTC Description.......................................................................................................................................................................................................................................2172 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2172 POSSIBLE CAUSE....................................................................................................................................................................................................................................2172 FAIL-SAFE.........................................................................................................................................................................................................................................2172 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2172 Diagnosis Procedure...................................................................................................................................................................................................................................2172 B242A CLOSURE CONDITION...................................................................................................................................................................................................................................2173 DTC Description.......................................................................................................................................................................................................................................2173 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2173 POSSIBLE CAUSE....................................................................................................................................................................................................................................2173 FAIL-SAFE.........................................................................................................................................................................................................................................2173 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2173 Diagnosis Procedure...................................................................................................................................................................................................................................2173 B242B HANDS FREE DETECT SENSOR............................................................................................................................................................................................................................2176 DTC Description.......................................................................................................................................................................................................................................2176 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2176 POSSIBLE CAUSE....................................................................................................................................................................................................................................2176 FAIL-SAFE.........................................................................................................................................................................................................................................2176 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2176 Diagnosis Procedure...................................................................................................................................................................................................................................2176 B2621 INSIDE ANTENNA......................................................................................................................................................................................................................................2177 DTC Description.......................................................................................................................................................................................................................................2177 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2177 POSSIBLE CAUSE....................................................................................................................................................................................................................................2177 FAIL-SAFE.........................................................................................................................................................................................................................................2177 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2177 Diagnosis Procedure...................................................................................................................................................................................................................................2177 B2622 INSIDE ANTENNA......................................................................................................................................................................................................................................2180 DTC Description.......................................................................................................................................................................................................................................2180 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2180 POSSIBLE CAUSE....................................................................................................................................................................................................................................2180 FAIL-SAFE.........................................................................................................................................................................................................................................2180 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2180 Diagnosis Procedure...................................................................................................................................................................................................................................2180 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................2183 DTC Description.......................................................................................................................................................................................................................................2183 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2183 POSSIBLE CAUSE....................................................................................................................................................................................................................................2183 FAIL-SAFE.........................................................................................................................................................................................................................................2183 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2183 Diagnosis Procedure...................................................................................................................................................................................................................................2183 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................2184 DTC Description.......................................................................................................................................................................................................................................2184 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2184 POSSIBLE CAUSE....................................................................................................................................................................................................................................2184 FAIL-SAFE.........................................................................................................................................................................................................................................2184 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2184 Diagnosis Procedure...................................................................................................................................................................................................................................2184 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................2185 Component Function Check..............................................................................................................................................................................................................................2185 Diagnosis Procedure...................................................................................................................................................................................................................................2185 Component Inspection..................................................................................................................................................................................................................................2186 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................2187 Component Function Check..............................................................................................................................................................................................................................2187 Diagnosis Procedure...................................................................................................................................................................................................................................2187 Component Inspection..................................................................................................................................................................................................................................2188 AUTOMATIC DOOR MAIN SWITCH................................................................................................................................................................................................................................2189 Component Function Check..............................................................................................................................................................................................................................2189 Diagnosis Procedure...................................................................................................................................................................................................................................2189 Component Inspection..................................................................................................................................................................................................................................2190 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................2191 Diagnosis Procedure...................................................................................................................................................................................................................................2191 Component Inspection..................................................................................................................................................................................................................................2191 BACK DOOR CLOSURE MOTOR...................................................................................................................................................................................................................................2193 Diagnosis Procedure...................................................................................................................................................................................................................................2193 BACK DOOR SWITCH..........................................................................................................................................................................................................................................2194 Component Function Check..............................................................................................................................................................................................................................2194 Diagnosis Procedure...................................................................................................................................................................................................................................2194 Component Inspection..................................................................................................................................................................................................................................2195 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................2196 Component Function Check..............................................................................................................................................................................................................................2196 Diagnosis Procedure...................................................................................................................................................................................................................................2196 Component Inspection..................................................................................................................................................................................................................................2197 BACK DOOR REQUEST SWITCH..................................................................................................................................................................................................................................2198 Description...........................................................................................................................................................................................................................................2198 Component Function Check..............................................................................................................................................................................................................................2198 Diagnosis Procedure...................................................................................................................................................................................................................................2198 Component Inspection..................................................................................................................................................................................................................................2199 CLOSE SWITCH..............................................................................................................................................................................................................................................2200 Component Function Check..............................................................................................................................................................................................................................2200 Diagnosis Procedure...................................................................................................................................................................................................................................2200 COMBINATION METER BUZZER..................................................................................................................................................................................................................................2202 Component Function Check..............................................................................................................................................................................................................................2202 Diagnosis Procedure...................................................................................................................................................................................................................................2202 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................2203 DRIVER SIDE...........................................................................................................................................................................................................................................2203 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................2203 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2203 PASSENGER SIDE........................................................................................................................................................................................................................................2204 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................2204 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2204 REAR LH...............................................................................................................................................................................................................................................2205 REAR LH : Component Function Check................................................................................................................................................................................................................2205 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2205 REAR RH...............................................................................................................................................................................................................................................2206 REAR RH : Component Function Check................................................................................................................................................................................................................2206 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2206 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................2208 Component Function Check..............................................................................................................................................................................................................................2208 Diagnosis Procedure...................................................................................................................................................................................................................................2208 DOOR REQUEST SWITCH.......................................................................................................................................................................................................................................2210 Component Function Check..............................................................................................................................................................................................................................2210 Diagnosis Procedure...................................................................................................................................................................................................................................2210 Component Inspection..................................................................................................................................................................................................................................2211 DOOR SWITCH...............................................................................................................................................................................................................................................2212 Component Function Check..............................................................................................................................................................................................................................2212 Diagnosis Procedure...................................................................................................................................................................................................................................2212 Component Inspection..................................................................................................................................................................................................................................2213 HALF LATCH SWITCH.........................................................................................................................................................................................................................................2214 Component Function Check..............................................................................................................................................................................................................................2214 Diagnosis Procedure...................................................................................................................................................................................................................................2214 HANDS FREE SENSOR.........................................................................................................................................................................................................................................2216 Component Function Check..............................................................................................................................................................................................................................2216 Diagnosis Procedure...................................................................................................................................................................................................................................2216 HAZARD FUNCTION...........................................................................................................................................................................................................................................2219 Component Function Check..............................................................................................................................................................................................................................2219 Diagnosis Procedure...................................................................................................................................................................................................................................2219 INFORMATION DISPLAY.......................................................................................................................................................................................................................................2220 Component Function Check..............................................................................................................................................................................................................................2220 Diagnosis Procedure...................................................................................................................................................................................................................................2220 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................2221 Component Inspection..................................................................................................................................................................................................................................2221 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................2222 Component Function Check..............................................................................................................................................................................................................................2222 Diagnosis Procedure...................................................................................................................................................................................................................................2222 OPEN SWITCH...............................................................................................................................................................................................................................................2224 Component Function Check..............................................................................................................................................................................................................................2224 Diagnosis Procedure...................................................................................................................................................................................................................................2224 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................2226 DRIVER SIDE...........................................................................................................................................................................................................................................2226 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2226 PASSENGER SIDE........................................................................................................................................................................................................................................2228 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2228 REAR BUMPER...........................................................................................................................................................................................................................................2230 REAR BUMPER : Diagnosis Procedure.................................................................................................................................................................................................................2230 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2233 FRONT DOOR LOCK.......................................................................................................................................................................................................................................2233 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................2233 REAR DOOR LOCK........................................................................................................................................................................................................................................2233 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................2233 AUTOMATIC BACK DOOR CONTROL UNIT......................................................................................................................................................................................................................2234 AUTOMATIC BACK DOOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................2234 TOUCH SENSOR..............................................................................................................................................................................................................................................2236 RH....................................................................................................................................................................................................................................................2236 RH : Component Function Check.....................................................................................................................................................................................................................2236 RH : Diagnosis Procedure..........................................................................................................................................................................................................................2236 RH : Component Inspection.........................................................................................................................................................................................................................2237 LH....................................................................................................................................................................................................................................................2237 LH : Component Function Check.....................................................................................................................................................................................................................2237 LH : Diagnosis Procedure..........................................................................................................................................................................................................................2238 LH : Component Inspection.........................................................................................................................................................................................................................2239 SPINDLE MOTOR.............................................................................................................................................................................................................................................2240 RH....................................................................................................................................................................................................................................................2240 RH : Diagnosis Procedure..........................................................................................................................................................................................................................2240 LH....................................................................................................................................................................................................................................................2241 LH : Diagnosis Procedure..........................................................................................................................................................................................................................2241 UNLOCK SENSOR.............................................................................................................................................................................................................................................2243 Diagnosis Procedure...................................................................................................................................................................................................................................2243 Component Inspection..................................................................................................................................................................................................................................2244 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2245 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2245 Diagnosis Procedure...................................................................................................................................................................................................................................2245 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................2246 Diagnosis Procedure...................................................................................................................................................................................................................................2246 AUTOMATIC BACK DOOR OPERATION DOES NOT OPERATE............................................................................................................................................................................................................2247 ALL SWITCHES..........................................................................................................................................................................................................................................2247 ALL SWITCHES : Description........................................................................................................................................................................................................................2247 ALL SWITCHES : Diagnosis Procedure................................................................................................................................................................................................................2247 AUTOMATIC BACK DOOR SWITCH............................................................................................................................................................................................................................2248 AUTOMATIC BACK DOOR SWITCH : Description..........................................................................................................................................................................................................2248 AUTOMATIC BACK DOOR SWITCH : Diagnosis Procedure..................................................................................................................................................................................................2248 AUTOMATIC BACK DOOR CLOSE SWITCH......................................................................................................................................................................................................................2248 AUTOMATIC BACK DOOR CLOSE SWITCH : Description....................................................................................................................................................................................................2248 AUTOMATIC BACK DOOR CLOSE SWITCH : Diagnosis Procedure............................................................................................................................................................................................2248 INTELLIGENT KEY.......................................................................................................................................................................................................................................2248 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................2249 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................2249 BACK DOOR OPENER SWITCH...............................................................................................................................................................................................................................2249 BACK DOOR OPENER SWITCH : Description.............................................................................................................................................................................................................2249 BACK DOOR OPENER SWITCH : Diagnosis Procedure.....................................................................................................................................................................................................2249 AUTOMATIC BACK DOOR HANDS FREE FUNCTION DOES NOT OPERATE..................................................................................................................................................................................................2251 Diagnosis Procedure...................................................................................................................................................................................................................................2251 AUTOMATIC BACK DOOR WARNING DOES NOT OPERATE..............................................................................................................................................................................................................2252 BUZZER................................................................................................................................................................................................................................................2252 BUZZER : Description..............................................................................................................................................................................................................................2252 BUZZER : Diagnosis Procedure......................................................................................................................................................................................................................2252 AUTOMATIC BACK DOOR FUNCTIONS DO NOT CANCEL...............................................................................................................................................................................................................2253 Diagnosis Procedure...................................................................................................................................................................................................................................2253 AUTOMATIC BACK DOOR ANTI-PINCH FUNCTION DOES NOT OPERATE..................................................................................................................................................................................................2254 Diagnosis Procedure...................................................................................................................................................................................................................................2254 BACK DOOR AUTO CLOSURE FUNCTION DOES NOT OPERATE..........................................................................................................................................................................................................2255 OPEN/CLOSURE FUNCTION.................................................................................................................................................................................................................................2255 OPEN/CLOSURE FUNCTION : Description...............................................................................................................................................................................................................2255 OPEN/CLOSURE FUNCTION : Diagnosis Procedure.......................................................................................................................................................................................................2255 CLOSURE FUNCTION......................................................................................................................................................................................................................................2256 CLOSURE FUNCTION : Description....................................................................................................................................................................................................................2256 CLOSURE FUNCTION : Diagnosis Procedure............................................................................................................................................................................................................2256 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................2257 ALL DOOR..............................................................................................................................................................................................................................................2257 ALL DOOR : Description............................................................................................................................................................................................................................2257 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................2257 FRONT DOOR............................................................................................................................................................................................................................................2257 FRONT DOOR : Description..........................................................................................................................................................................................................................2257 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................2257 REAR DOOR.............................................................................................................................................................................................................................................2258 REAR DOOR : Description...........................................................................................................................................................................................................................2258 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................2258 DRIVER SIDE...........................................................................................................................................................................................................................................2258 DRIVER SIDE : Description.........................................................................................................................................................................................................................2258 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2258 PASSENGER SIDE........................................................................................................................................................................................................................................2258 PASSENGER SIDE : Description......................................................................................................................................................................................................................2258 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2259 REAR LH...............................................................................................................................................................................................................................................2259 REAR LH : Description.............................................................................................................................................................................................................................2259 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2259 REAR RH...............................................................................................................................................................................................................................................2259 REAR RH : Description.............................................................................................................................................................................................................................2259 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2259 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................2261 Diagnosis Procedure...................................................................................................................................................................................................................................2261 DOOR DOES NOT LOCK/UNLOCK WITH DOOR REQUEST SWITCH........................................................................................................................................................................................................2262 ALL DOOR REQUEST SWITCHES.............................................................................................................................................................................................................................2262 ALL DOOR REQUEST SWITCHES : Description...........................................................................................................................................................................................................2262 ALL DOOR REQUEST SWITCHES : Diagnosis Procedure...................................................................................................................................................................................................2262 DRIVER SIDE DOOR REQUEST SWITCH.......................................................................................................................................................................................................................2262 DRIVER SIDE DOOR REQUEST SWITCH : Description.....................................................................................................................................................................................................2263 DRIVER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure.............................................................................................................................................................................................2263 PASSENGER SIDE DOOR REQUEST SWITCH....................................................................................................................................................................................................................2263 PASSENGER SIDE DOOR REQUEST SWITCH : Description..................................................................................................................................................................................................2263 PASSENGER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure..........................................................................................................................................................................................2263 DOOR DOES NOT LOCK/UNLOCK WITH INTELLIGENT KEY............................................................................................................................................................................................................2264 Diagnosis Procedure...................................................................................................................................................................................................................................2264 DOOR LOCK OPERATION WARNING DOES NOT OPERATE..............................................................................................................................................................................................................2266 Diagnosis Procedure...................................................................................................................................................................................................................................2266 HAZARD LAMP OPERATES WHEN AUTOMATIC BACK DOOR IS OPERATED.................................................................................................................................................................................................2267 Diagnosis Procedure...................................................................................................................................................................................................................................2267 INTELLIGENT KEY LOW BATTERY WARNING DOES NOT OPERATE......................................................................................................................................................................................................2268 Diagnosis Procedure...................................................................................................................................................................................................................................2268 IGNITION POSITION WARNING FUNCTION DOES NOT OPERATE.......................................................................................................................................................................................................2269 Diagnosis Procedure...................................................................................................................................................................................................................................2269 KEY ID WARNING DOES NOT OPERATE...........................................................................................................................................................................................................................2270 Diagnosis Procedure...................................................................................................................................................................................................................................2270 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................2271 Diagnosis Procedure...................................................................................................................................................................................................................................2271 OFF POSITION WARNING DOES NOT OPERATE.....................................................................................................................................................................................................................2272 Diagnosis Procedure...................................................................................................................................................................................................................................2272 P POSITION WARNING DOES NOT OPERATE.......................................................................................................................................................................................................................2273 Diagnosis Procedure...................................................................................................................................................................................................................................2273 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................2274 DOOR REQUEST SWITCH...................................................................................................................................................................................................................................2274 DOOR REQUEST SWITCH : Description.................................................................................................................................................................................................................2274 DOOR REQUEST SWITCH : Diagnosis Procedure.........................................................................................................................................................................................................2274 INTELLIGENT KEY.......................................................................................................................................................................................................................................2274 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................2274 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................2274 TAKE AWAY WARNING DOES NOT OPERATE........................................................................................................................................................................................................................2275 Diagnosis Procedure...................................................................................................................................................................................................................................2275 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2276 Diagnosis Procedure...................................................................................................................................................................................................................................2276 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................2277 Work Flow.............................................................................................................................................................................................................................................2277 CUSTOMER INTERVIEW................................................................................................................................................................................................................................2277 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................2277 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................2278 REPAIR THE CAUSE .................................................................................................................................................................................................................................2278 CONFIRM THE REPAIR................................................................................................................................................................................................................................2278 Inspection Procedure..................................................................................................................................................................................................................................2279 INSTRUMENT PANEL..................................................................................................................................................................................................................................2279 CENTER CONSOLE....................................................................................................................................................................................................................................2279 DOORS.............................................................................................................................................................................................................................................2279 TRUNK.............................................................................................................................................................................................................................................2279 SUNROOF/HEADLINING................................................................................................................................................................................................................................2279 SEATS.............................................................................................................................................................................................................................................2280 UNDERHOOD.........................................................................................................................................................................................................................................2280 Diagnostic Worksheet..................................................................................................................................................................................................................................2281 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2283 HOOD......................................................................................................................................................................................................................................................2283 Exploded View.........................................................................................................................................................................................................................................2283 HOOD ASSEMBLY.........................................................................................................................................................................................................................................2283 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2283 REMOVAL.......................................................................................................................................................................................................................................2283 INSTALLATION..................................................................................................................................................................................................................................2283 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................2284 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................2284 FITTING ADJUSTMENT............................................................................................................................................................................................................................2284 Fitting Adjustment Standard...............................................................................................................................................................................................................2285 Fitting Adjustment Procedure..............................................................................................................................................................................................................2286 HOOD HINGE............................................................................................................................................................................................................................................2286 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................2286 REMOVAL.......................................................................................................................................................................................................................................2286 INSTALLATION..................................................................................................................................................................................................................................2287 HOOD SUPPORT ROD......................................................................................................................................................................................................................................2287 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................2287 REMOVAL.......................................................................................................................................................................................................................................2287 INSTALLATION..................................................................................................................................................................................................................................2287 RADIATOR CORE SEAL....................................................................................................................................................................................................................................2287 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................2287 REMOVAL.......................................................................................................................................................................................................................................2287 INSTALLATION..................................................................................................................................................................................................................................2287 HOOD INSULATOR........................................................................................................................................................................................................................................2288 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................2288 REMOVAL.......................................................................................................................................................................................................................................2288 INSTALLATION..................................................................................................................................................................................................................................2288 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................2289 MR20DD................................................................................................................................................................................................................................................2289 MR20DD : Exploded View............................................................................................................................................................................................................................2289 MR20DD : Removal and Installation.................................................................................................................................................................................................................2289 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2289 Removal...................................................................................................................................................................................................................................2289 Installation..............................................................................................................................................................................................................................2290 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2290 Removal...................................................................................................................................................................................................................................2290 Installation..............................................................................................................................................................................................................................2290 QR25DE................................................................................................................................................................................................................................................2290 QR25DE : Exploded View............................................................................................................................................................................................................................2291 QR25DE : Removal and Installation.................................................................................................................................................................................................................2291 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2291 Removal...................................................................................................................................................................................................................................2291 Installation..............................................................................................................................................................................................................................2292 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2292 Removal...................................................................................................................................................................................................................................2292 Installation..............................................................................................................................................................................................................................2292 R9M...................................................................................................................................................................................................................................................2292 R9M : Exploded View...............................................................................................................................................................................................................................2293 R9M : Removal and Installation....................................................................................................................................................................................................................2293 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2293 Removal...................................................................................................................................................................................................................................2293 Installation..............................................................................................................................................................................................................................2294 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2294 Removal...................................................................................................................................................................................................................................2294 Installation..............................................................................................................................................................................................................................2295 FRONT FENDER..............................................................................................................................................................................................................................................2296 Exploded View.........................................................................................................................................................................................................................................2296 FRONT FENDER..........................................................................................................................................................................................................................................2296 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................2296 REMOVAL.......................................................................................................................................................................................................................................2296 INSTALLATION..................................................................................................................................................................................................................................2297 FENDER COVER..........................................................................................................................................................................................................................................2297 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................2297 REMOVAL.......................................................................................................................................................................................................................................2297 INSTALLATION..................................................................................................................................................................................................................................2298 FRONT DOOR................................................................................................................................................................................................................................................2299 Exploded View.........................................................................................................................................................................................................................................2299 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2300 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2300 REMOVAL.......................................................................................................................................................................................................................................2300 INSTALLATION..................................................................................................................................................................................................................................2300 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2301 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2301 FITTING ADJUSTMENT............................................................................................................................................................................................................................2301 Fitting Adjustment Standard...............................................................................................................................................................................................................2302 Fitting Adjustment Procedure..............................................................................................................................................................................................................2303 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2303 DOOR STRIKER..........................................................................................................................................................................................................................................2303 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2303 REMOVAL.......................................................................................................................................................................................................................................2303 INSTALLATION..................................................................................................................................................................................................................................2303 DOOR HINGE............................................................................................................................................................................................................................................2303 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2303 REMOVAL.......................................................................................................................................................................................................................................2303 INSTALLATION..................................................................................................................................................................................................................................2303 DOOR CHECK LINK.......................................................................................................................................................................................................................................2304 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2304 REMOVAL.......................................................................................................................................................................................................................................2304 INSTALLATION..................................................................................................................................................................................................................................2304 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2304 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2304 REMOVAL.......................................................................................................................................................................................................................................2304 INSTALLATION..................................................................................................................................................................................................................................2306 REAR DOOR.................................................................................................................................................................................................................................................2307 Exploded View.........................................................................................................................................................................................................................................2307 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2308 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2308 REMOVAL.......................................................................................................................................................................................................................................2308 INSTALLATION..................................................................................................................................................................................................................................2308 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2309 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2309 FITTING ADJUSTMENT............................................................................................................................................................................................................................2309 Fitting Adjustment Standard...............................................................................................................................................................................................................2310 Fitting Adjustment Procedure..............................................................................................................................................................................................................2311 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2311 DOOR STRIKER..........................................................................................................................................................................................................................................2311 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2311 REMOVAL.......................................................................................................................................................................................................................................2311 INSTALLATION..................................................................................................................................................................................................................................2311 DOOR HINGE............................................................................................................................................................................................................................................2311 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2311 REMOVAL.......................................................................................................................................................................................................................................2311 INSTALLATION..................................................................................................................................................................................................................................2312 DOOR CHECK LINK.......................................................................................................................................................................................................................................2312 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2312 REMOVAL.......................................................................................................................................................................................................................................2312 INSTALLATION..................................................................................................................................................................................................................................2312 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2312 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2312 REMOVAL.......................................................................................................................................................................................................................................2312 INSTALLATION..................................................................................................................................................................................................................................2314 BACK DOOR.................................................................................................................................................................................................................................................2315 Exploded View.........................................................................................................................................................................................................................................2315 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................2315 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................2315 REMOVAL.......................................................................................................................................................................................................................................2316 INSTALLATION..................................................................................................................................................................................................................................2317 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................2317 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................2318 FITTING ADJUSTMENT............................................................................................................................................................................................................................2318 Fitting Adjustment Standard...............................................................................................................................................................................................................2319 Fitting Adjustment Procedure..............................................................................................................................................................................................................2319 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................2320 BACK DOOR STRIKER.....................................................................................................................................................................................................................................2320 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................2320 REMOVAL.......................................................................................................................................................................................................................................2320 INSTALLATION..................................................................................................................................................................................................................................2320 BACK DOOR HINGE.......................................................................................................................................................................................................................................2320 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................2320 REMOVAL.......................................................................................................................................................................................................................................2320 INSTALLATION..................................................................................................................................................................................................................................2320 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................2320 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................2320 REMOVAL.......................................................................................................................................................................................................................................2320 INSTALLATION..................................................................................................................................................................................................................................2321 HOOD LOCK.................................................................................................................................................................................................................................................2322 Exploded View.........................................................................................................................................................................................................................................2322 HOOD LOCK.............................................................................................................................................................................................................................................2322 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................2322 REMOVAL.......................................................................................................................................................................................................................................2322 INSTALLATION..................................................................................................................................................................................................................................2323 HOOD LOCK : Inspection............................................................................................................................................................................................................................2323 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................2324 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................2324 REMOVAL.......................................................................................................................................................................................................................................2324 INSTALLATION..................................................................................................................................................................................................................................2325 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................2325 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................2325 REMOVAL.......................................................................................................................................................................................................................................2325 INSTALLATION..................................................................................................................................................................................................................................2325 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................2325 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................2325 REMOVAL.......................................................................................................................................................................................................................................2325 INSTALLATION..................................................................................................................................................................................................................................2326 FRONT DOOR LOCK...........................................................................................................................................................................................................................................2327 Exploded View.........................................................................................................................................................................................................................................2327 DOOR LOCK.............................................................................................................................................................................................................................................2327 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2327 REMOVAL.......................................................................................................................................................................................................................................2327 INSTALLATION..................................................................................................................................................................................................................................2327 DOOR LOCK : Inspection............................................................................................................................................................................................................................2328 INSIDE HANDLE.........................................................................................................................................................................................................................................2328 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2328 REMOVAL.......................................................................................................................................................................................................................................2328 INSTALLATION..................................................................................................................................................................................................................................2328 OUTSIDE HANDLE........................................................................................................................................................................................................................................2329 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2329 REMOVAL.......................................................................................................................................................................................................................................2329 INSTALLATION..................................................................................................................................................................................................................................2331 REAR DOOR LOCK............................................................................................................................................................................................................................................2332 Exploded View.........................................................................................................................................................................................................................................2332 DOOR LOCK.............................................................................................................................................................................................................................................2332 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2332 REMOVAL.......................................................................................................................................................................................................................................2332 INSTALLATION..................................................................................................................................................................................................................................2332 DOOR LOCK : Inspection............................................................................................................................................................................................................................2333 INSIDE HANDLE.........................................................................................................................................................................................................................................2333 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2333 REMOVAL.......................................................................................................................................................................................................................................2333 INSTALLATION..................................................................................................................................................................................................................................2333 OUTSIDE HANDLE........................................................................................................................................................................................................................................2333 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2334 REMOVAL.......................................................................................................................................................................................................................................2334 INSTALLATION..................................................................................................................................................................................................................................2335 BACK DOOR LOCK............................................................................................................................................................................................................................................2336 Exploded View.........................................................................................................................................................................................................................................2336 DOOR LOCK.............................................................................................................................................................................................................................................2336 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2336 REMOVAL.......................................................................................................................................................................................................................................2336 INSTALLATION..................................................................................................................................................................................................................................2336 DOOR LOCK : Inspection............................................................................................................................................................................................................................2336 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................2337 UNLOCK PROCEDURES.............................................................................................................................................................................................................................2337 SPINDLE UNIT..........................................................................................................................................................................................................................................2337 SPINDLE UNIT : Removal and Installation...........................................................................................................................................................................................................2337 REMOVAL.......................................................................................................................................................................................................................................2337 INSTALLATION..................................................................................................................................................................................................................................2338 TOUCH SENSOR..........................................................................................................................................................................................................................................2339 TOUCH SENSOR : Removal and Installation...........................................................................................................................................................................................................2339 REMOVAL.......................................................................................................................................................................................................................................2339 INSTALLATION..................................................................................................................................................................................................................................2339 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................2340 Exploded View.........................................................................................................................................................................................................................................2340 FUEL FILLER LID.......................................................................................................................................................................................................................................2341 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................2341 REMOVAL ......................................................................................................................................................................................................................................2341 INSTALLATION .................................................................................................................................................................................................................................2341 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................2341 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................2341 REMOVAL.......................................................................................................................................................................................................................................2341 INSTALLATION .................................................................................................................................................................................................................................2342 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................2342 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................2342 REMOVAL ......................................................................................................................................................................................................................................2342 INSTALLATION .................................................................................................................................................................................................................................2342 DOOR SWITCH...............................................................................................................................................................................................................................................2343 Removal and Installation..............................................................................................................................................................................................................................2343 REMOVAL...........................................................................................................................................................................................................................................2343 INSTALLATION......................................................................................................................................................................................................................................2343 INSIDE KEY ANTENNA........................................................................................................................................................................................................................................2344 INSTRUMENT CENTER.....................................................................................................................................................................................................................................2344 INSTRUMENT CENTER : Removal and Installation......................................................................................................................................................................................................2344 REMOVAL.......................................................................................................................................................................................................................................2344 INSTALLATION..................................................................................................................................................................................................................................2344 LUGGAGE ROOM..........................................................................................................................................................................................................................................2344 LUGGAGE ROOM : Removal and Installation...........................................................................................................................................................................................................2344 REMOVAL.......................................................................................................................................................................................................................................2344 3 Seat Rows...............................................................................................................................................................................................................................2344 2 Seat Rows...............................................................................................................................................................................................................................2344 INSTALLATION..................................................................................................................................................................................................................................2345 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................2346 FRONT DOOR............................................................................................................................................................................................................................................2346 FRONT DOOR : Removal and Installation.............................................................................................................................................................................................................2346 REMOVAL.......................................................................................................................................................................................................................................2346 INSTALLATION..................................................................................................................................................................................................................................2346 REAR BUMPER...........................................................................................................................................................................................................................................2346 REAR BUMPER : Removal and Installation............................................................................................................................................................................................................2346 REMOVAL.......................................................................................................................................................................................................................................2346 INSTALLATION..................................................................................................................................................................................................................................2346 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................2347 Removal and Installation..............................................................................................................................................................................................................................2347 REMOVAL...........................................................................................................................................................................................................................................2347 INSTALLATION......................................................................................................................................................................................................................................2347 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................2348 Removal and Installation..............................................................................................................................................................................................................................2348 BACK DOOR OPENER SWITCH ASSEMBLY..........................................................................................................................................................................................................................2349 Removal and Installation..............................................................................................................................................................................................................................2349 REMOVAL...........................................................................................................................................................................................................................................2349 INSTALLATION......................................................................................................................................................................................................................................2349 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................2350 Removal and Installation..............................................................................................................................................................................................................................2350 REMOVAL...........................................................................................................................................................................................................................................2350 INSTALLATION......................................................................................................................................................................................................................................2350 AUTOMATIC BACK DOOR MAIN SWITCH...........................................................................................................................................................................................................................2351 Removal and Installation..............................................................................................................................................................................................................................2351 REMOVAL...........................................................................................................................................................................................................................................2351 INSTALLATION......................................................................................................................................................................................................................................2351 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................2352 Removal and Installation..............................................................................................................................................................................................................................2352 REMOVAL...........................................................................................................................................................................................................................................2352 INSTALLATION......................................................................................................................................................................................................................................2352 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................2353 Removal and Installation..............................................................................................................................................................................................................................2353 REMOVAL...........................................................................................................................................................................................................................................2353 INSTALLATION......................................................................................................................................................................................................................................2353 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................2354 Removal and Installation..............................................................................................................................................................................................................................2354 REMOVAL...........................................................................................................................................................................................................................................2354 INSTALLATION......................................................................................................................................................................................................................................2354 HANDS FREE SENSOR.........................................................................................................................................................................................................................................2355 Removal and Installation..............................................................................................................................................................................................................................2355 REMOVAL...........................................................................................................................................................................................................................................2355 INSTALLATION......................................................................................................................................................................................................................................2355 TYPE 3............................................................................................................................................................................................................................................................2356 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2356 APPLICATION NOTICE........................................................................................................................................................................................................................................2356 Information...........................................................................................................................................................................................................................................2356 PRECAUTION....................................................................................................................................................................................................................................................2357 PRECAUTIONS...............................................................................................................................................................................................................................................2357 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2357 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2357 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................2357 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2357 Work..................................................................................................................................................................................................................................................2358 PREPARATION...................................................................................................................................................................................................................................................2359 PREPARATION...............................................................................................................................................................................................................................................2359 Commercial Service Tools..............................................................................................................................................................................................................................2359 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2360 COMPONENT PARTS...........................................................................................................................................................................................................................................2360 Component Parts Location..............................................................................................................................................................................................................................2360 Back Door Lock Assembly...............................................................................................................................................................................................................................2361 Back Door Opener Switch Assembly......................................................................................................................................................................................................................2361 Door Lock Assembly....................................................................................................................................................................................................................................2361 Door Lock and Unlock Switch...........................................................................................................................................................................................................................2361 Door Switch...........................................................................................................................................................................................................................................2362 Ignition Key Cylinder.................................................................................................................................................................................................................................2362 POWER DOOR LOCK SYSTEM....................................................................................................................................................................................................................................2363 System Description....................................................................................................................................................................................................................................2363 SYSTEM DIAGRAM....................................................................................................................................................................................................................................2363 DOOR LOCK FUNCTION................................................................................................................................................................................................................................2363 Door Lock and Unlock Switch...................................................................................................................................................................................................................2363 Unlock Sensor.................................................................................................................................................................................................................................2363 Operation Condition...........................................................................................................................................................................................................................2363 KEY REMINDER FUNCTION.............................................................................................................................................................................................................................2363 INTERIOR ROOM LAMP CONTROL FUNCTION...............................................................................................................................................................................................................2363 OVERRIDE FUNCTION.................................................................................................................................................................................................................................2363 UNLOCK LINK FUNCTION..............................................................................................................................................................................................................................2364 DOOR LOCK STATUS INDICATOR OPERATION..............................................................................................................................................................................................................2364 Circuit Diagram.......................................................................................................................................................................................................................................2365 REMOTE KEYLESS ENTRY SYSTEM...............................................................................................................................................................................................................................2366 REMOTE KEYLESS ENTRY FUNCTION.........................................................................................................................................................................................................................2366 REMOTE KEYLESS ENTRY FUNCTION : System Description................................................................................................................................................................................................2366 System Diagram................................................................................................................................................................................................................................2366 DOOR LOCK AND UNLOCK OPERATION................................................................................................................................................................................................................2366 OPERATION CONDITION...........................................................................................................................................................................................................................2366 OPERATION AREA................................................................................................................................................................................................................................2366 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................2366 REMINDER FUNCTION.............................................................................................................................................................................................................................2366 AUTO DOOR LOCK FUNCTION.......................................................................................................................................................................................................................2366 INTERIOR ROOM LAMP CONTROL FUNCTION...........................................................................................................................................................................................................2367 REMOTE KEYLESS ENTRY FUNCTION : Circuit Diagram...................................................................................................................................................................................................2368 SUPER LOCK FUNCTION...................................................................................................................................................................................................................................2368 SUPER LOCK FUNCTION : System Description..........................................................................................................................................................................................................2369 SYSTEM DIAGRAM................................................................................................................................................................................................................................2369 SUPER LOCK SET OPERATION (LOCK OPERATION).....................................................................................................................................................................................................2369 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITH ANTI-HIJACK MODE..........................................................................................................................................................................2369 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITHOUT ANTI-HIJACK MODE.......................................................................................................................................................................2369 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) CHANGE IGNITION SWITCH.........................................................................................................................................................................2369 Super Lock Release by Ignition Switch is Changed from OFF to ON...........................................................................................................................................................................2369 ANTI-HIJACK FUNCTION SETTING..................................................................................................................................................................................................................2369 <ÉOÉâÉtÉBÉbÉN> With CONSULT..............................................................................................................................................................................................................2369 <ÉOÉâÉtÉBÉbÉN> Without CONSULT...........................................................................................................................................................................................................2369 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2369 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................2369 DESIGN/PURPOSE ...............................................................................................................................................................................................................................2369 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2370 SYSTEM DIAGRAM................................................................................................................................................................................................................................2370 SIGNAL PATH...................................................................................................................................................................................................................................2370 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2370 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2370 TIMING CHART..................................................................................................................................................................................................................................2370 INFORMATION DISPLAY (COMBINATION METER) : Key System Malfunction..................................................................................................................................................................................2370 DESIGN/PURPOSE................................................................................................................................................................................................................................2370 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2371 SYSTEM DIAGRAM................................................................................................................................................................................................................................2371 SIGNAL PATH...................................................................................................................................................................................................................................2371 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2371 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2371 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2371 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................2371 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................2371 BACK DOOR OPENER SYSTEM...................................................................................................................................................................................................................................2372 System Description....................................................................................................................................................................................................................................2372 SYSTEM DIAGRAM....................................................................................................................................................................................................................................2372 BACK DOOR OPENER OPERATION........................................................................................................................................................................................................................2372 OPERATION CONDITION...............................................................................................................................................................................................................................2372 Circuit Diagram.......................................................................................................................................................................................................................................2373 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................2374 COMMON ITEM...........................................................................................................................................................................................................................................2374 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................2374 APPLICATION ITEM..............................................................................................................................................................................................................................2374 SYSTEM APPLICATION............................................................................................................................................................................................................................2374 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2374 DOOR LOCK.............................................................................................................................................................................................................................................2375 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System, With Super Lock)..................................................................................................................................................2375 WORK SUPPORT..................................................................................................................................................................................................................................2375 DATA MONITOR..................................................................................................................................................................................................................................2375 ACTIVE TEST...................................................................................................................................................................................................................................2375 MULTI REMOTE ENT......................................................................................................................................................................................................................................2376 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)....................................................................................................................................................................2376 WORK SUPPORT..................................................................................................................................................................................................................................2376 DATA MONITOR..................................................................................................................................................................................................................................2376 ACTIVE TEST...................................................................................................................................................................................................................................2377 TRUNK.................................................................................................................................................................................................................................................2377 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System, With Super Lock)..........................................................................................................................................................2377 DATA MONITOR..................................................................................................................................................................................................................................2377 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2379 BCM.......................................................................................................................................................................................................................................................2379 List of ECU Reference.................................................................................................................................................................................................................................2379 WIRING DIAGRAM................................................................................................................................................................................................................................................2380 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................2380 Wiring Diagram........................................................................................................................................................................................................................................2380 BASIC INSPECTION..............................................................................................................................................................................................................................................2394 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2394 Work Flow.............................................................................................................................................................................................................................................2394 OVERALL SEQUENCE..................................................................................................................................................................................................................................2394 DETAILED FLOW.....................................................................................................................................................................................................................................2394 KEYFOB ID REGISTRATION....................................................................................................................................................................................................................................2397 Description...........................................................................................................................................................................................................................................2397 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2398 BACK DOOR SWITCH..........................................................................................................................................................................................................................................2398 Component Function Check..............................................................................................................................................................................................................................2398 Diagnosis Procedure...................................................................................................................................................................................................................................2398 Component Inspection..................................................................................................................................................................................................................................2399 BACK DOOR OPENER ACTUATOR.................................................................................................................................................................................................................................2400 Diagnosis Procedure...................................................................................................................................................................................................................................2400 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................2401 Component Function Check..............................................................................................................................................................................................................................2401 Diagnosis Procedure...................................................................................................................................................................................................................................2401 Component Inspection..................................................................................................................................................................................................................................2402 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................2403 DRIVER SIDE...........................................................................................................................................................................................................................................2403 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................2403 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2403 PASSENGER SIDE........................................................................................................................................................................................................................................2404 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................2404 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2404 REAR LH...............................................................................................................................................................................................................................................2405 REAR LH : Component Function Check................................................................................................................................................................................................................2405 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2405 REAR RH...............................................................................................................................................................................................................................................2406 REAR RH : Component Function Check................................................................................................................................................................................................................2406 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2406 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................2408 DRIVER SIDE...........................................................................................................................................................................................................................................2408 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................2408 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2408 PASSENGER SIDE........................................................................................................................................................................................................................................2409 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................2409 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2409 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................2411 Component Function Check..............................................................................................................................................................................................................................2411 Diagnosis Procedure...................................................................................................................................................................................................................................2411 DOOR SWITCH...............................................................................................................................................................................................................................................2412 Component Function Check..............................................................................................................................................................................................................................2412 Diagnosis Procedure...................................................................................................................................................................................................................................2412 Component Inspection..................................................................................................................................................................................................................................2413 HAZARD FUNCTION...........................................................................................................................................................................................................................................2414 Component Function Check..............................................................................................................................................................................................................................2414 Diagnosis Procedure...................................................................................................................................................................................................................................2414 KEY SWITCH................................................................................................................................................................................................................................................2415 Component Function Check..............................................................................................................................................................................................................................2415 Diagnosis Procedure...................................................................................................................................................................................................................................2415 Component Inspection..................................................................................................................................................................................................................................2416 COMPONENT INSPECTION..............................................................................................................................................................................................................................2416 KEYFOB BATTERY............................................................................................................................................................................................................................................2417 Component Inspection..................................................................................................................................................................................................................................2417 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2418 FRONT DOOR LOCK.......................................................................................................................................................................................................................................2418 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................2418 REAR DOOR LOCK........................................................................................................................................................................................................................................2418 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................2418 SUPER LOCK ACTUATOR.......................................................................................................................................................................................................................................2420 DRIVER SIDE...........................................................................................................................................................................................................................................2420 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................2420 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2420 PASSENGER SIDE........................................................................................................................................................................................................................................2421 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................2421 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2421 REAR LH...............................................................................................................................................................................................................................................2422 REAR LH : Component Function Check................................................................................................................................................................................................................2422 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2422 REAR RH...............................................................................................................................................................................................................................................2423 REAR RH : Component Function Check................................................................................................................................................................................................................2423 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2423 UNLOCK SENSOR.............................................................................................................................................................................................................................................2425 Diagnosis Procedure...................................................................................................................................................................................................................................2425 Component Inspection..................................................................................................................................................................................................................................2426 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2427 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2427 Diagnosis Procedure...................................................................................................................................................................................................................................2427 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................2428 Diagnosis Procedure...................................................................................................................................................................................................................................2428 BACK DOOR DOES NOT OPEN...................................................................................................................................................................................................................................2429 Diagnosis Procedure...................................................................................................................................................................................................................................2429 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................2430 ALL DOOR..............................................................................................................................................................................................................................................2430 ALL DOOR : Description............................................................................................................................................................................................................................2430 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................2430 FRONT DOOR............................................................................................................................................................................................................................................2430 FRONT DOOR : Description..........................................................................................................................................................................................................................2430 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................2430 REAR DOOR.............................................................................................................................................................................................................................................2431 REAR DOOR : Description...........................................................................................................................................................................................................................2431 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................2431 DRIVER SIDE...........................................................................................................................................................................................................................................2431 DRIVER SIDE : Description.........................................................................................................................................................................................................................2431 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2431 PASSENGER SIDE........................................................................................................................................................................................................................................2431 PASSENGER SIDE : Description......................................................................................................................................................................................................................2432 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2432 REAR LH...............................................................................................................................................................................................................................................2432 REAR LH : Description.............................................................................................................................................................................................................................2432 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2432 REAR RH...............................................................................................................................................................................................................................................2432 REAR RH : Description.............................................................................................................................................................................................................................2432 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2432 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................2434 Diagnosis Procedure...................................................................................................................................................................................................................................2434 DOOR DOES NOT LOCK/UNLOCK WITH KEYFOB.....................................................................................................................................................................................................................2435 Diagnosis Procedure...................................................................................................................................................................................................................................2435 DOOR LOCK STATUS INDICATOR DOES NOT ILLUMINATE............................................................................................................................................................................................................2436 Diagnosis Procedure...................................................................................................................................................................................................................................2436 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................2437 Diagnosis Procedure...................................................................................................................................................................................................................................2437 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................2438 Diagnosis Procedure...................................................................................................................................................................................................................................2438 SUPER LOCK DOES NOT OPERATE...............................................................................................................................................................................................................................2439 ALL DOOR..............................................................................................................................................................................................................................................2439 ALL DOOR : Description............................................................................................................................................................................................................................2439 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................2439 DRIVER SIDE...........................................................................................................................................................................................................................................2439 DRIVER SIDE : Description.........................................................................................................................................................................................................................2439 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2439 PASSENGER SIDE........................................................................................................................................................................................................................................2439 PASSENGER SIDE : Description......................................................................................................................................................................................................................2439 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2440 REAR LH...............................................................................................................................................................................................................................................2440 REAR LH : Description.............................................................................................................................................................................................................................2440 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2440 REAR RH...............................................................................................................................................................................................................................................2440 REAR RH : Description.............................................................................................................................................................................................................................2440 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2440 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2442 Diagnosis Procedure...................................................................................................................................................................................................................................2442 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................2443 Work Flow.............................................................................................................................................................................................................................................2443 CUSTOMER INTERVIEW................................................................................................................................................................................................................................2443 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................2443 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................2444 REPAIR THE CAUSE .................................................................................................................................................................................................................................2444 CONFIRM THE REPAIR................................................................................................................................................................................................................................2444 Inspection Procedure..................................................................................................................................................................................................................................2445 INSTRUMENT PANEL..................................................................................................................................................................................................................................2445 CENTER CONSOLE....................................................................................................................................................................................................................................2445 DOORS.............................................................................................................................................................................................................................................2445 TRUNK.............................................................................................................................................................................................................................................2445 SUNROOF/HEADLINING................................................................................................................................................................................................................................2445 SEATS.............................................................................................................................................................................................................................................2446 UNDERHOOD.........................................................................................................................................................................................................................................2446 Diagnostic Worksheet..................................................................................................................................................................................................................................2447 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2449 HOOD......................................................................................................................................................................................................................................................2449 Exploded View.........................................................................................................................................................................................................................................2449 HOOD ASSEMBLY.........................................................................................................................................................................................................................................2449 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2449 REMOVAL.......................................................................................................................................................................................................................................2449 INSTALLATION..................................................................................................................................................................................................................................2449 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................2450 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................2450 FITTING ADJUSTMENT............................................................................................................................................................................................................................2450 Fitting Adjustment Standard...............................................................................................................................................................................................................2451 Fitting Adjustment Procedure..............................................................................................................................................................................................................2452 HOOD HINGE............................................................................................................................................................................................................................................2452 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................2452 REMOVAL.......................................................................................................................................................................................................................................2452 INSTALLATION..................................................................................................................................................................................................................................2453 HOOD SUPPORT ROD......................................................................................................................................................................................................................................2453 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................2453 REMOVAL.......................................................................................................................................................................................................................................2453 INSTALLATION..................................................................................................................................................................................................................................2453 RADIATOR CORE SEAL....................................................................................................................................................................................................................................2453 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................2453 REMOVAL.......................................................................................................................................................................................................................................2453 INSTALLATION..................................................................................................................................................................................................................................2453 HOOD INSULATOR........................................................................................................................................................................................................................................2454 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................2454 REMOVAL.......................................................................................................................................................................................................................................2454 INSTALLATION..................................................................................................................................................................................................................................2454 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................2455 R9M...................................................................................................................................................................................................................................................2455 R9M : Exploded View...............................................................................................................................................................................................................................2455 R9M : Removal and Installation....................................................................................................................................................................................................................2455 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2455 Removal...................................................................................................................................................................................................................................2455 Installation..............................................................................................................................................................................................................................2456 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2456 Removal...................................................................................................................................................................................................................................2456 Installation..............................................................................................................................................................................................................................2457 FRONT FENDER..............................................................................................................................................................................................................................................2458 Exploded View.........................................................................................................................................................................................................................................2458 FRONT FENDER..........................................................................................................................................................................................................................................2458 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................2458 REMOVAL.......................................................................................................................................................................................................................................2458 INSTALLATION..................................................................................................................................................................................................................................2459 FENDER COVER..........................................................................................................................................................................................................................................2459 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................2459 REMOVAL.......................................................................................................................................................................................................................................2459 INSTALLATION..................................................................................................................................................................................................................................2460 FRONT DOOR................................................................................................................................................................................................................................................2461 Exploded View.........................................................................................................................................................................................................................................2461 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2462 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2462 REMOVAL.......................................................................................................................................................................................................................................2462 INSTALLATION..................................................................................................................................................................................................................................2462 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2463 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2463 FITTING ADJUSTMENT............................................................................................................................................................................................................................2463 Fitting Adjustment Standard...............................................................................................................................................................................................................2464 Fitting Adjustment Procedure..............................................................................................................................................................................................................2465 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2465 DOOR STRIKER..........................................................................................................................................................................................................................................2465 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2465 REMOVAL.......................................................................................................................................................................................................................................2465 INSTALLATION..................................................................................................................................................................................................................................2465 DOOR HINGE............................................................................................................................................................................................................................................2465 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2465 REMOVAL.......................................................................................................................................................................................................................................2465 INSTALLATION..................................................................................................................................................................................................................................2465 DOOR CHECK LINK.......................................................................................................................................................................................................................................2466 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2466 REMOVAL.......................................................................................................................................................................................................................................2466 INSTALLATION..................................................................................................................................................................................................................................2466 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2466 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2466 REMOVAL.......................................................................................................................................................................................................................................2466 INSTALLATION..................................................................................................................................................................................................................................2468 REAR DOOR.................................................................................................................................................................................................................................................2469 Exploded View.........................................................................................................................................................................................................................................2469 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2470 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2470 REMOVAL.......................................................................................................................................................................................................................................2470 INSTALLATION..................................................................................................................................................................................................................................2470 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2471 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2471 FITTING ADJUSTMENT............................................................................................................................................................................................................................2471 Fitting Adjustment Standard...............................................................................................................................................................................................................2472 Fitting Adjustment Procedure..............................................................................................................................................................................................................2473 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2473 DOOR STRIKER..........................................................................................................................................................................................................................................2473 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2473 REMOVAL.......................................................................................................................................................................................................................................2473 INSTALLATION..................................................................................................................................................................................................................................2473 DOOR HINGE............................................................................................................................................................................................................................................2473 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2473 REMOVAL.......................................................................................................................................................................................................................................2473 INSTALLATION..................................................................................................................................................................................................................................2474 DOOR CHECK LINK.......................................................................................................................................................................................................................................2474 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2474 REMOVAL.......................................................................................................................................................................................................................................2474 INSTALLATION..................................................................................................................................................................................................................................2474 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2474 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2474 REMOVAL.......................................................................................................................................................................................................................................2474 INSTALLATION..................................................................................................................................................................................................................................2476 BACK DOOR.................................................................................................................................................................................................................................................2477 Exploded View.........................................................................................................................................................................................................................................2477 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................2477 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................2477 REMOVAL.......................................................................................................................................................................................................................................2478 INSTALLATION..................................................................................................................................................................................................................................2479 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................2479 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................2480 FITTING ADJUSTMENT............................................................................................................................................................................................................................2480 Fitting Adjustment Standard...............................................................................................................................................................................................................2481 Fitting Adjustment Procedure..............................................................................................................................................................................................................2481 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................2482 BACK DOOR STRIKER.....................................................................................................................................................................................................................................2482 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................2482 REMOVAL.......................................................................................................................................................................................................................................2482 INSTALLATION..................................................................................................................................................................................................................................2482 BACK DOOR HINGE.......................................................................................................................................................................................................................................2482 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................2482 REMOVAL.......................................................................................................................................................................................................................................2482 INSTALLATION..................................................................................................................................................................................................................................2482 BACK DOOR STAY........................................................................................................................................................................................................................................2482 BACK DOOR STAY : Removal and Installation.........................................................................................................................................................................................................2482 REMOVAL.......................................................................................................................................................................................................................................2482 INSTALLATION..................................................................................................................................................................................................................................2483 BACK DOOR STAY : Disposal ........................................................................................................................................................................................................................2483 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................2483 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................2483 REMOVAL.......................................................................................................................................................................................................................................2483 INSTALLATION..................................................................................................................................................................................................................................2483 HOOD LOCK.................................................................................................................................................................................................................................................2485 Exploded View.........................................................................................................................................................................................................................................2485 HOOD LOCK.............................................................................................................................................................................................................................................2485 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................2485 REMOVAL.......................................................................................................................................................................................................................................2485 INSTALLATION..................................................................................................................................................................................................................................2486 HOOD LOCK : Inspection............................................................................................................................................................................................................................2486 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................2487 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................2487 REMOVAL.......................................................................................................................................................................................................................................2487 INSTALLATION..................................................................................................................................................................................................................................2488 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................2488 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................2488 REMOVAL.......................................................................................................................................................................................................................................2488 INSTALLATION..................................................................................................................................................................................................................................2488 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................2488 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................2488 REMOVAL.......................................................................................................................................................................................................................................2488 INSTALLATION..................................................................................................................................................................................................................................2489 FRONT DOOR LOCK...........................................................................................................................................................................................................................................2490 Exploded View.........................................................................................................................................................................................................................................2490 DOOR LOCK.............................................................................................................................................................................................................................................2490 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2491 REMOVAL.......................................................................................................................................................................................................................................2491 INSTALLATION..................................................................................................................................................................................................................................2491 DOOR LOCK : Inspection............................................................................................................................................................................................................................2491 INSIDE HANDLE.........................................................................................................................................................................................................................................2491 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2491 REMOVAL.......................................................................................................................................................................................................................................2491 INSTALLATION..................................................................................................................................................................................................................................2492 OUTSIDE HANDLE........................................................................................................................................................................................................................................2492 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2492 REMOVAL.......................................................................................................................................................................................................................................2492 INSTALLATION..................................................................................................................................................................................................................................2494 REAR DOOR LOCK............................................................................................................................................................................................................................................2495 Exploded View.........................................................................................................................................................................................................................................2495 DOOR LOCK.............................................................................................................................................................................................................................................2495 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2495 REMOVAL.......................................................................................................................................................................................................................................2495 INSTALLATION..................................................................................................................................................................................................................................2495 DOOR LOCK : Inspection............................................................................................................................................................................................................................2496 INSIDE HANDLE.........................................................................................................................................................................................................................................2496 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2496 REMOVAL.......................................................................................................................................................................................................................................2496 INSTALLATION..................................................................................................................................................................................................................................2496 OUTSIDE HANDLE........................................................................................................................................................................................................................................2496 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2497 REMOVAL.......................................................................................................................................................................................................................................2497 INSTALLATION..................................................................................................................................................................................................................................2498 BACK DOOR LOCK............................................................................................................................................................................................................................................2499 Exploded View.........................................................................................................................................................................................................................................2499 DOOR LOCK.............................................................................................................................................................................................................................................2499 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2499 REMOVAL.......................................................................................................................................................................................................................................2499 INSTALLATION..................................................................................................................................................................................................................................2499 DOOR LOCK : Inspection............................................................................................................................................................................................................................2499 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................2500 UNLOCK PROCEDURES.............................................................................................................................................................................................................................2500 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................2501 Exploded View.........................................................................................................................................................................................................................................2501 FUEL FILLER LID.......................................................................................................................................................................................................................................2501 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................2501 REMOVAL ......................................................................................................................................................................................................................................2501 INSTALLATION .................................................................................................................................................................................................................................2502 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................2502 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................2502 REMOVAL.......................................................................................................................................................................................................................................2502 INSTALLATION .................................................................................................................................................................................................................................2503 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................2503 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................2503 REMOVAL ......................................................................................................................................................................................................................................2503 INSTALLATION .................................................................................................................................................................................................................................2503 DOOR SWITCH...............................................................................................................................................................................................................................................2504 Removal and Installation..............................................................................................................................................................................................................................2504 REMOVAL...........................................................................................................................................................................................................................................2504 INSTALLATION......................................................................................................................................................................................................................................2504 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................2505 Removal and Installation..............................................................................................................................................................................................................................2505 REMOVAL...........................................................................................................................................................................................................................................2505 INSTALLATION......................................................................................................................................................................................................................................2505 KEYFOB BATTERY............................................................................................................................................................................................................................................2506 Removal and Installation..............................................................................................................................................................................................................................2506 REMOVAL...........................................................................................................................................................................................................................................2506 INSTALLATION......................................................................................................................................................................................................................................2506 TYPE 4............................................................................................................................................................................................................................................................2507 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2507 APPLICATION NOTICE........................................................................................................................................................................................................................................2507 Information...........................................................................................................................................................................................................................................2507 PRECAUTION....................................................................................................................................................................................................................................................2508 PRECAUTIONS...............................................................................................................................................................................................................................................2508 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2508 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2508 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................2508 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2508 Work..................................................................................................................................................................................................................................................2509 PREPARATION...................................................................................................................................................................................................................................................2510 PREPARATION...............................................................................................................................................................................................................................................2510 Commercial Service Tools..............................................................................................................................................................................................................................2510 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2511 COMPONENT PARTS...........................................................................................................................................................................................................................................2511 Component Parts Location..............................................................................................................................................................................................................................2511 Back Door Lock Assembly...............................................................................................................................................................................................................................2512 Back Door Opener Switch Assembly......................................................................................................................................................................................................................2512 Door Lock Assembly....................................................................................................................................................................................................................................2512 Door Lock and Unlock Switch...........................................................................................................................................................................................................................2513 Door Switch...........................................................................................................................................................................................................................................2513 Ignition Key Cylinder.................................................................................................................................................................................................................................2513 SYSTEM....................................................................................................................................................................................................................................................2514 POWER DOOR LOCK SYSTEM................................................................................................................................................................................................................................2514 POWER DOOR LOCK SYSTEM : System Description.......................................................................................................................................................................................................2514 SYSTEM DIAGRAM................................................................................................................................................................................................................................2514 DOOR LOCK FUNCTION............................................................................................................................................................................................................................2514 Door Lock and Unlock Switch...............................................................................................................................................................................................................2514 Unlock Sensor.............................................................................................................................................................................................................................2514 Operation Condition.......................................................................................................................................................................................................................2514 KEY REMINDER FUNCTION.........................................................................................................................................................................................................................2514 INTERIOR ROOM LAMP CONTROL FUNCTION...........................................................................................................................................................................................................2514 OVERRIDE FUNCTION.............................................................................................................................................................................................................................2514 UNLOCK LINK FUNCTION..........................................................................................................................................................................................................................2515 POWER DOOR LOCK SYSTEM : Circuit Diagram..........................................................................................................................................................................................................2516 REMOTE KEYLESS ENTRY SYSTEM...........................................................................................................................................................................................................................2516 REMOTE KEYLESS ENTRY SYSTEM : System Description..................................................................................................................................................................................................2517 System Diagram................................................................................................................................................................................................................................2517 DOOR LOCK AND UNLOCK OPERATION................................................................................................................................................................................................................2517 OPERATION CONDITION...........................................................................................................................................................................................................................2517 OPERATION AREA................................................................................................................................................................................................................................2517 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................2517 REMINDER FUNCTION.............................................................................................................................................................................................................................2517 Operation Description.....................................................................................................................................................................................................................2517 AUTO DOOR LOCK FUNCTION.......................................................................................................................................................................................................................2518 INTERIOR ROOM LAMP CONTROL FUNCTION...........................................................................................................................................................................................................2518 REMOTE KEYLESS ENTRY SYSTEM : Circuit Diagram.....................................................................................................................................................................................................2519 BACK DOOR OPENER SYSTEM...............................................................................................................................................................................................................................2519 BACK DOOR OPENER SYSTEM : System Description......................................................................................................................................................................................................2520 SYSTEM DIAGRAM................................................................................................................................................................................................................................2520 BACK DOOR OPENER OPERATION....................................................................................................................................................................................................................2520 OPERATION CONDITION...........................................................................................................................................................................................................................2520 BACK DOOR OPENER SYSTEM : Circuit Diagram.........................................................................................................................................................................................................2521 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2521 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................2521 DESIGN/PURPOSE ...............................................................................................................................................................................................................................2521 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2521 SYSTEM DIAGRAM................................................................................................................................................................................................................................2522 SIGNAL PATH...................................................................................................................................................................................................................................2522 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2522 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2522 TIMING CHART..................................................................................................................................................................................................................................2522 INFORMATION DISPLAY (COMBINATION METER) : Key System Malfunction..................................................................................................................................................................................2522 DESIGN/PURPOSE................................................................................................................................................................................................................................2522 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2522 SYSTEM DIAGRAM................................................................................................................................................................................................................................2523 SIGNAL PATH...................................................................................................................................................................................................................................2523 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2523 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2523 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2523 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................2523 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................2523 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................2524 COMMON ITEM...........................................................................................................................................................................................................................................2524 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................2524 APPLICATION ITEM..............................................................................................................................................................................................................................2524 SYSTEM APPLICATION............................................................................................................................................................................................................................2524 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2524 DOOR LOCK.............................................................................................................................................................................................................................................2525 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System and Super Lock)....................................................................................................................................................2525 WORK SUPPORT..................................................................................................................................................................................................................................2525 DATA MONITOR..................................................................................................................................................................................................................................2525 ACTIVE TEST...................................................................................................................................................................................................................................2525 MULTI REMOTE ENT......................................................................................................................................................................................................................................2526 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).................................................................................................................................................................2526 WORK SUPPORT..................................................................................................................................................................................................................................2526 DATA MONITOR..................................................................................................................................................................................................................................2526 ACTIVE TEST...................................................................................................................................................................................................................................2527 TRUNK.................................................................................................................................................................................................................................................2527 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System and Super Lock)............................................................................................................................................................2527 DATA MONITOR..................................................................................................................................................................................................................................2527 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2529 BCM.......................................................................................................................................................................................................................................................2529 List of ECU Reference.................................................................................................................................................................................................................................2529 WIRING DIAGRAM................................................................................................................................................................................................................................................2530 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................2530 Wiring Diagram........................................................................................................................................................................................................................................2530 BASIC INSPECTION..............................................................................................................................................................................................................................................2543 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2543 Work Flow.............................................................................................................................................................................................................................................2543 OVERALL SEQUENCE..................................................................................................................................................................................................................................2543 DETAILED FLOW.....................................................................................................................................................................................................................................2543 KEYFOB ID REGISTRATION....................................................................................................................................................................................................................................2546 Description...........................................................................................................................................................................................................................................2546 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2547 BACK DOOR SWITCH..........................................................................................................................................................................................................................................2547 Component Function Check..............................................................................................................................................................................................................................2547 Diagnosis Procedure...................................................................................................................................................................................................................................2547 Component Inspection..................................................................................................................................................................................................................................2548 BACK DOOR OPENER ACTUATOR.................................................................................................................................................................................................................................2549 Diagnosis Procedure...................................................................................................................................................................................................................................2549 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................2550 Component Function Check..............................................................................................................................................................................................................................2550 Diagnosis Procedure...................................................................................................................................................................................................................................2550 Component Inspection..................................................................................................................................................................................................................................2551 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................2552 DRIVER SIDE...........................................................................................................................................................................................................................................2552 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................2552 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2552 PASSENGER SIDE........................................................................................................................................................................................................................................2553 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................2553 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2553 REAR LH...............................................................................................................................................................................................................................................2554 REAR LH : Component Function Check................................................................................................................................................................................................................2554 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2554 REAR RH...............................................................................................................................................................................................................................................2555 REAR RH : Component Function Check................................................................................................................................................................................................................2555 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2555 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................2557 Component Function Check..............................................................................................................................................................................................................................2557 Diagnosis Procedure...................................................................................................................................................................................................................................2557 DOOR SWITCH...............................................................................................................................................................................................................................................2559 Component Function Check..............................................................................................................................................................................................................................2559 Diagnosis Procedure...................................................................................................................................................................................................................................2559 Component Inspection..................................................................................................................................................................................................................................2560 HAZARD FUNCTION...........................................................................................................................................................................................................................................2561 Component Function Check..............................................................................................................................................................................................................................2561 Diagnosis Procedure...................................................................................................................................................................................................................................2561 KEY SWITCH................................................................................................................................................................................................................................................2562 Component Function Check..............................................................................................................................................................................................................................2562 Diagnosis Procedure...................................................................................................................................................................................................................................2562 Component Inspection..................................................................................................................................................................................................................................2563 COMPONENT INSPECTION..............................................................................................................................................................................................................................2563 KEYFOB BATTERY............................................................................................................................................................................................................................................2564 Component Inspection..................................................................................................................................................................................................................................2564 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2565 FRONT DOOR LOCK.......................................................................................................................................................................................................................................2565 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................2565 REAR DOOR LOCK........................................................................................................................................................................................................................................2565 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................2565 UNLOCK SENSOR.............................................................................................................................................................................................................................................2567 Diagnosis Procedure...................................................................................................................................................................................................................................2567 Component Inspection..................................................................................................................................................................................................................................2568 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2569 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2569 Diagnosis Procedure...................................................................................................................................................................................................................................2569 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................2570 Diagnosis Procedure...................................................................................................................................................................................................................................2570 BACK DOOR DOES NOT OPEN...................................................................................................................................................................................................................................2571 Diagnosis Procedure...................................................................................................................................................................................................................................2571 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................2572 ALL DOOR..............................................................................................................................................................................................................................................2572 ALL DOOR : Description............................................................................................................................................................................................................................2572 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................2572 FRONT DOOR............................................................................................................................................................................................................................................2572 FRONT DOOR : Description..........................................................................................................................................................................................................................2572 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................2572 REAR DOOR.............................................................................................................................................................................................................................................2573 REAR DOOR : Description...........................................................................................................................................................................................................................2573 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................2573 DRIVER SIDE...........................................................................................................................................................................................................................................2573 DRIVER SIDE : Description.........................................................................................................................................................................................................................2573 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2573 PASSENGER SIDE........................................................................................................................................................................................................................................2573 PASSENGER SIDE : Description......................................................................................................................................................................................................................2573 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2574 REAR LH...............................................................................................................................................................................................................................................2574 REAR LH : Description.............................................................................................................................................................................................................................2574 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2574 REAR RH...............................................................................................................................................................................................................................................2574 REAR RH : Description.............................................................................................................................................................................................................................2574 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2574 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................2576 Diagnosis Procedure...................................................................................................................................................................................................................................2576 DOOR DOES NOT LOCK/UNLOCK WITH KEYFOB.....................................................................................................................................................................................................................2577 Diagnosis Procedure...................................................................................................................................................................................................................................2577 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................2578 Diagnosis Procedure...................................................................................................................................................................................................................................2578 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................2579 Diagnosis Procedure...................................................................................................................................................................................................................................2579 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2580 Diagnosis Procedure...................................................................................................................................................................................................................................2580 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................2581 Work Flow.............................................................................................................................................................................................................................................2581 CUSTOMER INTERVIEW................................................................................................................................................................................................................................2581 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................2581 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................2582 REPAIR THE CAUSE .................................................................................................................................................................................................................................2582 CONFIRM THE REPAIR................................................................................................................................................................................................................................2582 Inspection Procedure..................................................................................................................................................................................................................................2583 INSTRUMENT PANEL..................................................................................................................................................................................................................................2583 CENTER CONSOLE....................................................................................................................................................................................................................................2583 DOORS.............................................................................................................................................................................................................................................2583 TRUNK.............................................................................................................................................................................................................................................2583 SUNROOF/HEADLINING................................................................................................................................................................................................................................2583 SEATS.............................................................................................................................................................................................................................................2584 UNDERHOOD.........................................................................................................................................................................................................................................2584 Diagnostic Worksheet..................................................................................................................................................................................................................................2585 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2587 HOOD......................................................................................................................................................................................................................................................2587 Exploded View.........................................................................................................................................................................................................................................2587 HOOD ASSEMBLY.........................................................................................................................................................................................................................................2587 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2587 REMOVAL.......................................................................................................................................................................................................................................2587 INSTALLATION..................................................................................................................................................................................................................................2587 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................2588 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................2588 FITTING ADJUSTMENT............................................................................................................................................................................................................................2588 Fitting Adjustment Standard...............................................................................................................................................................................................................2589 Fitting Adjustment Procedure..............................................................................................................................................................................................................2590 HOOD HINGE............................................................................................................................................................................................................................................2590 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................2590 REMOVAL.......................................................................................................................................................................................................................................2590 INSTALLATION..................................................................................................................................................................................................................................2591 HOOD SUPPORT ROD......................................................................................................................................................................................................................................2591 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................2591 REMOVAL.......................................................................................................................................................................................................................................2591 INSTALLATION..................................................................................................................................................................................................................................2591 RADIATOR CORE SEAL....................................................................................................................................................................................................................................2591 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................2591 REMOVAL.......................................................................................................................................................................................................................................2591 INSTALLATION..................................................................................................................................................................................................................................2591 HOOD INSULATOR........................................................................................................................................................................................................................................2592 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................2592 REMOVAL.......................................................................................................................................................................................................................................2592 INSTALLATION..................................................................................................................................................................................................................................2592 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................2593 MR20DD................................................................................................................................................................................................................................................2593 MR20DD : Exploded View............................................................................................................................................................................................................................2593 MR20DD : Removal and Installation.................................................................................................................................................................................................................2593 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2593 Removal...................................................................................................................................................................................................................................2593 Installation..............................................................................................................................................................................................................................2594 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2594 Removal...................................................................................................................................................................................................................................2594 Installation..............................................................................................................................................................................................................................2594 QR25DE................................................................................................................................................................................................................................................2594 QR25DE : Exploded View............................................................................................................................................................................................................................2595 QR25DE : Removal and Installation.................................................................................................................................................................................................................2595 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2595 Removal...................................................................................................................................................................................................................................2595 Installation..............................................................................................................................................................................................................................2596 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2596 Removal...................................................................................................................................................................................................................................2596 Installation..............................................................................................................................................................................................................................2596 R9M...................................................................................................................................................................................................................................................2596 R9M : Exploded View...............................................................................................................................................................................................................................2597 R9M : Removal and Installation....................................................................................................................................................................................................................2597 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2597 Removal...................................................................................................................................................................................................................................2597 Installation..............................................................................................................................................................................................................................2598 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2598 Removal...................................................................................................................................................................................................................................2598 Installation..............................................................................................................................................................................................................................2599 FRONT FENDER..............................................................................................................................................................................................................................................2600 Exploded View.........................................................................................................................................................................................................................................2600 FRONT FENDER..........................................................................................................................................................................................................................................2600 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................2600 REMOVAL.......................................................................................................................................................................................................................................2600 INSTALLATION..................................................................................................................................................................................................................................2601 FENDER COVER..........................................................................................................................................................................................................................................2601 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................2601 REMOVAL.......................................................................................................................................................................................................................................2601 INSTALLATION..................................................................................................................................................................................................................................2602 FRONT DOOR................................................................................................................................................................................................................................................2603 Exploded View.........................................................................................................................................................................................................................................2603 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2604 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2604 REMOVAL.......................................................................................................................................................................................................................................2604 INSTALLATION..................................................................................................................................................................................................................................2604 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2605 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2605 FITTING ADJUSTMENT............................................................................................................................................................................................................................2605 Fitting Adjustment Standard...............................................................................................................................................................................................................2606 Fitting Adjustment Procedure..............................................................................................................................................................................................................2607 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2607 DOOR STRIKER..........................................................................................................................................................................................................................................2607 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2607 REMOVAL.......................................................................................................................................................................................................................................2607 INSTALLATION..................................................................................................................................................................................................................................2607 DOOR HINGE............................................................................................................................................................................................................................................2607 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2607 REMOVAL.......................................................................................................................................................................................................................................2607 INSTALLATION..................................................................................................................................................................................................................................2607 DOOR CHECK LINK.......................................................................................................................................................................................................................................2608 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2608 REMOVAL.......................................................................................................................................................................................................................................2608 INSTALLATION..................................................................................................................................................................................................................................2608 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2608 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2608 REMOVAL.......................................................................................................................................................................................................................................2608 INSTALLATION..................................................................................................................................................................................................................................2610 REAR DOOR.................................................................................................................................................................................................................................................2611 Exploded View.........................................................................................................................................................................................................................................2611 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2612 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2612 REMOVAL.......................................................................................................................................................................................................................................2612 INSTALLATION..................................................................................................................................................................................................................................2612 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2613 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2613 FITTING ADJUSTMENT............................................................................................................................................................................................................................2613 Fitting Adjustment Standard...............................................................................................................................................................................................................2614 Fitting Adjustment Procedure..............................................................................................................................................................................................................2615 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2615 DOOR STRIKER..........................................................................................................................................................................................................................................2615 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2615 REMOVAL.......................................................................................................................................................................................................................................2615 INSTALLATION..................................................................................................................................................................................................................................2615 DOOR HINGE............................................................................................................................................................................................................................................2615 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2615 REMOVAL.......................................................................................................................................................................................................................................2615 INSTALLATION..................................................................................................................................................................................................................................2616 DOOR CHECK LINK.......................................................................................................................................................................................................................................2616 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2616 REMOVAL.......................................................................................................................................................................................................................................2616 INSTALLATION..................................................................................................................................................................................................................................2616 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2616 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2616 REMOVAL.......................................................................................................................................................................................................................................2616 INSTALLATION..................................................................................................................................................................................................................................2618 BACK DOOR.................................................................................................................................................................................................................................................2619 Exploded View.........................................................................................................................................................................................................................................2619 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................2619 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................2619 REMOVAL.......................................................................................................................................................................................................................................2620 INSTALLATION..................................................................................................................................................................................................................................2621 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................2621 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................2622 FITTING ADJUSTMENT............................................................................................................................................................................................................................2622 Fitting Adjustment Standard...............................................................................................................................................................................................................2623 Fitting Adjustment Procedure..............................................................................................................................................................................................................2623 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................2624 BACK DOOR STRIKER.....................................................................................................................................................................................................................................2624 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................2624 REMOVAL.......................................................................................................................................................................................................................................2624 INSTALLATION..................................................................................................................................................................................................................................2624 BACK DOOR HINGE.......................................................................................................................................................................................................................................2624 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................2624 REMOVAL.......................................................................................................................................................................................................................................2624 INSTALLATION..................................................................................................................................................................................................................................2624 BACK DOOR STAY........................................................................................................................................................................................................................................2624 BACK DOOR STAY : Removal and Installation.........................................................................................................................................................................................................2624 REMOVAL.......................................................................................................................................................................................................................................2624 INSTALLATION..................................................................................................................................................................................................................................2625 BACK DOOR STAY : Disposal ........................................................................................................................................................................................................................2625 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................2625 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................2625 REMOVAL.......................................................................................................................................................................................................................................2625 INSTALLATION..................................................................................................................................................................................................................................2625 HOOD LOCK.................................................................................................................................................................................................................................................2627 Exploded View.........................................................................................................................................................................................................................................2627 HOOD LOCK.............................................................................................................................................................................................................................................2627 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................2627 REMOVAL.......................................................................................................................................................................................................................................2627 INSTALLATION..................................................................................................................................................................................................................................2628 HOOD LOCK : Inspection............................................................................................................................................................................................................................2628 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................2629 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................2629 REMOVAL.......................................................................................................................................................................................................................................2629 INSTALLATION..................................................................................................................................................................................................................................2630 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................2630 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................2630 REMOVAL.......................................................................................................................................................................................................................................2630 INSTALLATION..................................................................................................................................................................................................................................2630 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................2630 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................2630 REMOVAL.......................................................................................................................................................................................................................................2630 INSTALLATION..................................................................................................................................................................................................................................2631 FRONT DOOR LOCK...........................................................................................................................................................................................................................................2632 Exploded View.........................................................................................................................................................................................................................................2632 DOOR LOCK.............................................................................................................................................................................................................................................2632 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2632 REMOVAL.......................................................................................................................................................................................................................................2632 INSTALLATION..................................................................................................................................................................................................................................2632 DOOR LOCK : Inspection............................................................................................................................................................................................................................2633 INSIDE HANDLE.........................................................................................................................................................................................................................................2633 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2633 REMOVAL.......................................................................................................................................................................................................................................2633 INSTALLATION..................................................................................................................................................................................................................................2633 OUTSIDE HANDLE........................................................................................................................................................................................................................................2634 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2634 REMOVAL.......................................................................................................................................................................................................................................2634 INSTALLATION..................................................................................................................................................................................................................................2636 REAR DOOR LOCK............................................................................................................................................................................................................................................2637 Exploded View.........................................................................................................................................................................................................................................2637 DOOR LOCK.............................................................................................................................................................................................................................................2637 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2637 REMOVAL.......................................................................................................................................................................................................................................2637 INSTALLATION..................................................................................................................................................................................................................................2637 DOOR LOCK : Inspection............................................................................................................................................................................................................................2638 INSIDE HANDLE.........................................................................................................................................................................................................................................2638 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2638 REMOVAL.......................................................................................................................................................................................................................................2638 INSTALLATION..................................................................................................................................................................................................................................2638 OUTSIDE HANDLE........................................................................................................................................................................................................................................2638 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2639 REMOVAL.......................................................................................................................................................................................................................................2639 INSTALLATION..................................................................................................................................................................................................................................2640 BACK DOOR LOCK............................................................................................................................................................................................................................................2641 Exploded View.........................................................................................................................................................................................................................................2641 DOOR LOCK.............................................................................................................................................................................................................................................2641 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2641 REMOVAL.......................................................................................................................................................................................................................................2641 INSTALLATION..................................................................................................................................................................................................................................2641 DOOR LOCK : Inspection............................................................................................................................................................................................................................2641 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................2642 UNLOCK PROCEDURES.............................................................................................................................................................................................................................2642 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................2643 Exploded View.........................................................................................................................................................................................................................................2643 FUEL FILLER LID.......................................................................................................................................................................................................................................2644 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................2644 REMOVAL ......................................................................................................................................................................................................................................2644 INSTALLATION .................................................................................................................................................................................................................................2644 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................2644 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................2644 REMOVAL.......................................................................................................................................................................................................................................2644 INSTALLATION .................................................................................................................................................................................................................................2645 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................2645 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................2645 REMOVAL ......................................................................................................................................................................................................................................2645 INSTALLATION .................................................................................................................................................................................................................................2645 DOOR SWITCH...............................................................................................................................................................................................................................................2646 Removal and Installation..............................................................................................................................................................................................................................2646 REMOVAL...........................................................................................................................................................................................................................................2646 INSTALLATION......................................................................................................................................................................................................................................2646 KEYFOB BATTERY............................................................................................................................................................................................................................................2647 Removal and Installation..............................................................................................................................................................................................................................2647 REMOVAL...........................................................................................................................................................................................................................................2647 INSTALLATION......................................................................................................................................................................................................................................2647 DLN.......................................................................................................................................................................................................................................................................2648 DRIVELINE.............................................................................................................................................................................................................................................................2648 TRANSFER: TY21C...................................................................................................................................................................................................................................................2654 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2654 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................2654 Information...........................................................................................................................................................................................................................................2654 PRECAUTION....................................................................................................................................................................................................................................................2655 PRECAUTIONS...............................................................................................................................................................................................................................................2655 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2655 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2655 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2655 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2655 INSTRUCTION 1.................................................................................................................................................................................................................................2655 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2656 Service Notice or Precautions for Transfer............................................................................................................................................................................................................2656 PREPARATION...................................................................................................................................................................................................................................................2658 PREPARATION...............................................................................................................................................................................................................................................2658 Special Service Tool..................................................................................................................................................................................................................................2658 Commercial Service Tool...............................................................................................................................................................................................................................2658 Lubricant or/and Sealant..............................................................................................................................................................................................................................2660 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2661 COMPONENT PARTS...........................................................................................................................................................................................................................................2661 Component Parts Location..............................................................................................................................................................................................................................2661 4WD Control Unit......................................................................................................................................................................................................................................2662 4WD ACTUATOR RELAY................................................................................................................................................................................................................................2662 Electric Controlled Coupling..........................................................................................................................................................................................................................2662 4WD Solenoid..........................................................................................................................................................................................................................................2662 4WD Mode Switch.......................................................................................................................................................................................................................................2663 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2664 Sectional View........................................................................................................................................................................................................................................2664 Operation Description.................................................................................................................................................................................................................................2664 POWER TRANSFER DIAGRAM............................................................................................................................................................................................................................2664 ELECTRIC CONTROLLED COUPLING......................................................................................................................................................................................................................2665 SYSTEM....................................................................................................................................................................................................................................................2666 4WD SYSTEM............................................................................................................................................................................................................................................2666 4WD SYSTEM : System Description...................................................................................................................................................................................................................2666 SYSTEM DIAGRAM................................................................................................................................................................................................................................2666 Signal with Communication Line............................................................................................................................................................................................................2666 4WD SYSTEM : Control in Each Mode.................................................................................................................................................................................................................2667 2WD MODE......................................................................................................................................................................................................................................2667 AUTO MODE.....................................................................................................................................................................................................................................2667 Vehicle Starts Control....................................................................................................................................................................................................................2667 Normal Control............................................................................................................................................................................................................................2667 LOCK MODE.....................................................................................................................................................................................................................................2667 4WD SYSTEM : Circuit Diagram......................................................................................................................................................................................................................2668 4WD SYSTEM : Fail-Safe............................................................................................................................................................................................................................2668 4WD SYSTEM : Protection Function..................................................................................................................................................................................................................2669 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2669 INFORMATION DISPLAY (COMBINATION METER) : 4WD Warning.............................................................................................................................................................................................2669 DESIGN/PURPOSE................................................................................................................................................................................................................................2669 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2669 SYSTEM DIAGRAM................................................................................................................................................................................................................................2670 SIGNAL PATH...................................................................................................................................................................................................................................2670 WARNING CONDITION.............................................................................................................................................................................................................................2670 WARNING CANCEL CONDITION......................................................................................................................................................................................................................2670 INFORMATION DISPLAY (COMBINATION METER) : 4WD Torque Distribution Indicator.......................................................................................................................................................................2670 DESIGN/PURPOSE................................................................................................................................................................................................................................2670 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2670 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................2670 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2671 DIAGNOSIS SYSTEM (4WD CONTROL UNIT).......................................................................................................................................................................................................................2672 CONSULT Function......................................................................................................................................................................................................................................2672 APPLICATION ITEMS.................................................................................................................................................................................................................................2672 ECU IDENTIFICATION................................................................................................................................................................................................................................2672 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................2672 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2672 DATA MONITOR......................................................................................................................................................................................................................................2673 ACTIVE TEST.......................................................................................................................................................................................................................................2673 WORK SUPPORT......................................................................................................................................................................................................................................2673 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2674 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2674 Reference Value.......................................................................................................................................................................................................................................2674 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2674 TERMINAL LAYOUT...................................................................................................................................................................................................................................2675 PHYSICAL VALUES...................................................................................................................................................................................................................................2675 Fail-Safe.............................................................................................................................................................................................................................................2676 Protection Function...................................................................................................................................................................................................................................2677 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2677 DTC Index.............................................................................................................................................................................................................................................2677 WIRING DIAGRAM................................................................................................................................................................................................................................................2679 4WD SYSTEM................................................................................................................................................................................................................................................2679 Wiring Diagram........................................................................................................................................................................................................................................2679 BASIC INSPECTION..............................................................................................................................................................................................................................................2684 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2684 Work Flow.............................................................................................................................................................................................................................................2684 DETAILED FLOW.....................................................................................................................................................................................................................................2684 Diagnostic Work Sheet.................................................................................................................................................................................................................................2685 Description.......................................................................................................................................................................................................................................2685 Interview sheet sample............................................................................................................................................................................................................................2685 ADDITIONAL SERVICE WHEN REPLACING 4WD CONTROL UNIT........................................................................................................................................................................................................2687 Description...........................................................................................................................................................................................................................................2687 Work Procedure........................................................................................................................................................................................................................................2687 UNIT CHARACTERISTICS WRITING..............................................................................................................................................................................................................................2688 Description...........................................................................................................................................................................................................................................2688 Work Procedure........................................................................................................................................................................................................................................2688 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2689 C1201 4WD CONTROL UNIT....................................................................................................................................................................................................................................2689 DTC Description.......................................................................................................................................................................................................................................2689 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2689 POSSIBLE CAUSE....................................................................................................................................................................................................................................2689 FAIL-SAFE.........................................................................................................................................................................................................................................2689 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2689 Diagnosis Procedure...................................................................................................................................................................................................................................2689 C1203 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).......................................................................................................................................................................................................2690 DTC Description.......................................................................................................................................................................................................................................2690 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2690 POSSIBLE CAUSE....................................................................................................................................................................................................................................2690 FAIL-SAFE.........................................................................................................................................................................................................................................2690 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2690 Diagnosis Procedure...................................................................................................................................................................................................................................2690 C1204 4WD SOLENOID........................................................................................................................................................................................................................................2691 DTC Description.......................................................................................................................................................................................................................................2691 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2691 POSSIBLE CAUSE....................................................................................................................................................................................................................................2691 FAIL-SAFE.........................................................................................................................................................................................................................................2691 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2691 Diagnosis Procedure...................................................................................................................................................................................................................................2691 Component Inspection..................................................................................................................................................................................................................................2693 C1209 MODE SW.............................................................................................................................................................................................................................................2694 DTC Description.......................................................................................................................................................................................................................................2694 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2694 POSSIBLE CAUSE....................................................................................................................................................................................................................................2694 FAIL-SAFE.........................................................................................................................................................................................................................................2694 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2694 Diagnosis Procedure...................................................................................................................................................................................................................................2694 Component Inspection..................................................................................................................................................................................................................................2696 C1210 ECM.................................................................................................................................................................................................................................................2697 DTC Description.......................................................................................................................................................................................................................................2697 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2697 POSSIBLE CAUSE....................................................................................................................................................................................................................................2697 FAIL-SAFE.........................................................................................................................................................................................................................................2697 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2697 Diagnosis Procedure...................................................................................................................................................................................................................................2697 P1804 4WD CONTROL UNIT....................................................................................................................................................................................................................................2698 DTC Description.......................................................................................................................................................................................................................................2698 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2698 POSSIBLE CAUSE....................................................................................................................................................................................................................................2698 FAIL-SAFE.........................................................................................................................................................................................................................................2698 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2698 Diagnosis Procedure...................................................................................................................................................................................................................................2698 P1808 WHEEL SPEED SENSOR..................................................................................................................................................................................................................................2699 DTC Description.......................................................................................................................................................................................................................................2699 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2699 POSSIBLE CAUSE....................................................................................................................................................................................................................................2699 FAIL-SAFE.........................................................................................................................................................................................................................................2699 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2699 Diagnosis Procedure...................................................................................................................................................................................................................................2699 P1809 4WD CONTROL UNIT....................................................................................................................................................................................................................................2700 DTC Description.......................................................................................................................................................................................................................................2700 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2700 POSSIBLE CAUSE....................................................................................................................................................................................................................................2700 FAIL-SAFE.........................................................................................................................................................................................................................................2700 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2700 Diagnosis Procedure...................................................................................................................................................................................................................................2700 P1811 BATTERY VOLTAGE.....................................................................................................................................................................................................................................2701 DTC Description.......................................................................................................................................................................................................................................2701 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2701 POSSIBLE CAUSE....................................................................................................................................................................................................................................2701 FAIL-SAFE.........................................................................................................................................................................................................................................2701 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2701 Diagnosis Procedure...................................................................................................................................................................................................................................2701 P181B INCOMPLETE SELFSHUT.................................................................................................................................................................................................................................2704 DTC Description.......................................................................................................................................................................................................................................2704 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2704 POSSIBLE CAUSE....................................................................................................................................................................................................................................2704 FAIL-SAFE.........................................................................................................................................................................................................................................2704 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2704 Diagnosis Procedure...................................................................................................................................................................................................................................2704 P181D ENGINE TORQUE SIGNAL................................................................................................................................................................................................................................2707 DTC Description.......................................................................................................................................................................................................................................2707 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2707 POSSIBLE CAUSE....................................................................................................................................................................................................................................2707 FAIL-SAFE.........................................................................................................................................................................................................................................2707 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2707 Diagnosis Procedure...................................................................................................................................................................................................................................2707 P181F INCOMPLETE CALIBRATION..............................................................................................................................................................................................................................2708 DTC Description.......................................................................................................................................................................................................................................2708 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2708 POSSIBLE CAUSE....................................................................................................................................................................................................................................2708 FAIL-SAFE.........................................................................................................................................................................................................................................2708 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2708 Diagnosis Procedure...................................................................................................................................................................................................................................2708 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................2709 DTC Description.......................................................................................................................................................................................................................................2709 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2709 POSSIBLE CAUSE....................................................................................................................................................................................................................................2709 FAIL-SAFE.........................................................................................................................................................................................................................................2709 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2709 Diagnosis Procedure...................................................................................................................................................................................................................................2709 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................2710 DTC Description.......................................................................................................................................................................................................................................2710 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2710 POSSIBLE CAUSE....................................................................................................................................................................................................................................2710 FAIL-SAFE.........................................................................................................................................................................................................................................2710 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2710 Diagnosis Procedure...................................................................................................................................................................................................................................2710 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2711 Diagnosis Procedure...................................................................................................................................................................................................................................2711 4WD INDICATOR LAMP........................................................................................................................................................................................................................................2714 Component Function Check..............................................................................................................................................................................................................................2714 Diagnosis Procedure...................................................................................................................................................................................................................................2714 LOCK INDICATOR LAMP.......................................................................................................................................................................................................................................2715 Component Function Check..............................................................................................................................................................................................................................2715 Diagnosis Procedure...................................................................................................................................................................................................................................2715 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2716 HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS.................................................................................................................................................................................................................2716 Description...........................................................................................................................................................................................................................................2716 Diagnosis Procedure...................................................................................................................................................................................................................................2716 VEHICLE DOES NOT ENTER 4WD MODE...........................................................................................................................................................................................................................2717 Description...........................................................................................................................................................................................................................................2717 Diagnosis Procedure...................................................................................................................................................................................................................................2717 4WD HIGH TEMP IS DISPLAYED ON INFORMATION DISPLAY.........................................................................................................................................................................................................2718 Description...........................................................................................................................................................................................................................................2718 TIRE SIZE INCORRECT IS DISPLAYED ON INFORMATION DISPLAY...................................................................................................................................................................................................2719 Description...........................................................................................................................................................................................................................................2719 Diagnosis Procedure...................................................................................................................................................................................................................................2719 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2720 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2720 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2721 TRANSFER OIL..............................................................................................................................................................................................................................................2721 MR20DD................................................................................................................................................................................................................................................2721 MR20DD : Inspection...............................................................................................................................................................................................................................2721 OIL LEAKAGE...................................................................................................................................................................................................................................2721 OIL LEVEL.....................................................................................................................................................................................................................................2721 MR20DD : Draining.................................................................................................................................................................................................................................2721 MR20DD : Refilling................................................................................................................................................................................................................................2721 QR25DE................................................................................................................................................................................................................................................2721 QR25DE : Inspection...............................................................................................................................................................................................................................2722 OIL LEAKAGE...................................................................................................................................................................................................................................2722 OIL LEVEL.....................................................................................................................................................................................................................................2722 QR25DE : Draining.................................................................................................................................................................................................................................2722 QR25DE : Refilling................................................................................................................................................................................................................................2722 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2723 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2723 Exploded View.........................................................................................................................................................................................................................................2723 Removal and Installation..............................................................................................................................................................................................................................2723 REMOVAL...........................................................................................................................................................................................................................................2723 INSTALLATION......................................................................................................................................................................................................................................2723 Adjustment............................................................................................................................................................................................................................................2723 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2723 4WD MODE SWITCH...........................................................................................................................................................................................................................................2724 Exploded View.........................................................................................................................................................................................................................................2724 Removal and Installation..............................................................................................................................................................................................................................2724 REMOVAL...........................................................................................................................................................................................................................................2724 INSTALLATION......................................................................................................................................................................................................................................2724 TRANSFER COVER OIL SEAL...................................................................................................................................................................................................................................2725 MR20DD................................................................................................................................................................................................................................................2725 MR20DD : Exploded View............................................................................................................................................................................................................................2725 MR20DD : Removal and Installation.................................................................................................................................................................................................................2725 REMOVAL.......................................................................................................................................................................................................................................2725 INSTALLATION..................................................................................................................................................................................................................................2725 MR20DD : Inspection...............................................................................................................................................................................................................................2726 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................2726 QR25DE................................................................................................................................................................................................................................................2726 QR25DE : Removal and Installation.................................................................................................................................................................................................................2726 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................2727 TRANSFER ASSEMBLY.........................................................................................................................................................................................................................................2727 MR20DD................................................................................................................................................................................................................................................2727 MR20DD : Exploded View............................................................................................................................................................................................................................2727 MR20DD : Removal and Installation.................................................................................................................................................................................................................2727 REMOVAL.......................................................................................................................................................................................................................................2727 INSTALLATION..................................................................................................................................................................................................................................2727 MR20DD : Inspection...............................................................................................................................................................................................................................2728 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................2728 QR25DE................................................................................................................................................................................................................................................2728 QR25DE : Exploded View............................................................................................................................................................................................................................2728 QR25DE : Removal and Installation.................................................................................................................................................................................................................2728 REMOVAL.......................................................................................................................................................................................................................................2728 INSTALLATION..................................................................................................................................................................................................................................2729 QR25DE : Inspection...............................................................................................................................................................................................................................2729 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................2729 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................2730 TRANSFER COVER............................................................................................................................................................................................................................................2730 Exploded View.........................................................................................................................................................................................................................................2730 Disassembly and Assembly..............................................................................................................................................................................................................................2732 DISASSEMBLY.......................................................................................................................................................................................................................................2732 ASSEMBLY..........................................................................................................................................................................................................................................2733 Inspection............................................................................................................................................................................................................................................2734 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2734 Transfer cover................................................................................................................................................................................................................................2734 RING GEAR SHAFT...........................................................................................................................................................................................................................................2735 Exploded View.........................................................................................................................................................................................................................................2735 Disassembly and Assembly..............................................................................................................................................................................................................................2737 DISASSEMBLY.......................................................................................................................................................................................................................................2737 ASSEMBLY..........................................................................................................................................................................................................................................2738 Inspection............................................................................................................................................................................................................................................2739 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2739 Gear and Shaft................................................................................................................................................................................................................................2739 Bearing.......................................................................................................................................................................................................................................2740 Shim..........................................................................................................................................................................................................................................2740 DRIVE PINION..............................................................................................................................................................................................................................................2741 Exploded View.........................................................................................................................................................................................................................................2741 Disassembly and Assembly..............................................................................................................................................................................................................................2743 DISASSEMBLY.......................................................................................................................................................................................................................................2743 ASSEMBLY..........................................................................................................................................................................................................................................2744 Adjustment............................................................................................................................................................................................................................................2745 ADJUSTING SHIM SELECTION..........................................................................................................................................................................................................................2745 PINION BEARING PRELOAD............................................................................................................................................................................................................................2746 TOTAL PRELOAD.....................................................................................................................................................................................................................................2746 BACKLASH..........................................................................................................................................................................................................................................2747 TOOTH CONTACT.....................................................................................................................................................................................................................................2747 COMPANION FLANGE RUNOUT...........................................................................................................................................................................................................................2749 Inspection............................................................................................................................................................................................................................................2749 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2749 Gear and Shaft ...............................................................................................................................................................................................................................2749 Bearing.......................................................................................................................................................................................................................................2749 Shim..........................................................................................................................................................................................................................................2749 TRANSFER CASE.............................................................................................................................................................................................................................................2750 Exploded View.........................................................................................................................................................................................................................................2750 Disassembly and Assembly..............................................................................................................................................................................................................................2752 DISASSEMBLY.......................................................................................................................................................................................................................................2752 ASSEMBLY..........................................................................................................................................................................................................................................2753 Inspection............................................................................................................................................................................................................................................2754 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2754 Case..........................................................................................................................................................................................................................................2754 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2755 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2755 General Specifications................................................................................................................................................................................................................................2755 Preload Torque........................................................................................................................................................................................................................................2755 Backlash..............................................................................................................................................................................................................................................2755 Companion Flange Runout...............................................................................................................................................................................................................................2755 TRANSFER: TY30A...................................................................................................................................................................................................................................................2756 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2756 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................2756 Information...........................................................................................................................................................................................................................................2756 PRECAUTION....................................................................................................................................................................................................................................................2757 PRECAUTIONS...............................................................................................................................................................................................................................................2757 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2757 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2757 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2757 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2757 INSTRUCTION 1.................................................................................................................................................................................................................................2757 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2758 Precaution for Stop/Start System Service..............................................................................................................................................................................................................2758 Service Notice or Precautions for Transfer............................................................................................................................................................................................................2758 PREPARATION...................................................................................................................................................................................................................................................2760 PREPARATION...............................................................................................................................................................................................................................................2760 Special Service Tool..................................................................................................................................................................................................................................2760 Commercial Service Tool...............................................................................................................................................................................................................................2762 Lubricant or/and Sealant..............................................................................................................................................................................................................................2763 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2764 COMPONENT PARTS...........................................................................................................................................................................................................................................2764 Component Parts Location..............................................................................................................................................................................................................................2764 LHD MODELS........................................................................................................................................................................................................................................2764 RHD MODELS........................................................................................................................................................................................................................................2765 4WD Control Unit......................................................................................................................................................................................................................................2766 4WD ACTUATOR RELAY................................................................................................................................................................................................................................2766 Electric Controlled Coupling..........................................................................................................................................................................................................................2766 4WD Solenoid..........................................................................................................................................................................................................................................2766 4WD Mode Switch.......................................................................................................................................................................................................................................2767 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2768 Sectional View........................................................................................................................................................................................................................................2768 Operation Description.................................................................................................................................................................................................................................2768 POWER TRANSFER DIAGRAM............................................................................................................................................................................................................................2768 ELECTRIC CONTROLLED COUPLING......................................................................................................................................................................................................................2768 SYSTEM....................................................................................................................................................................................................................................................2770 4WD SYSTEM............................................................................................................................................................................................................................................2770 4WD SYSTEM : System Description...................................................................................................................................................................................................................2770 SYSTEM DIAGRAM................................................................................................................................................................................................................................2770 Signal with Communication Line............................................................................................................................................................................................................2770 4WD SYSTEM : Control in Each Mode.................................................................................................................................................................................................................2771 2WD MODE......................................................................................................................................................................................................................................2771 AUTO MODE.....................................................................................................................................................................................................................................2771 Vehicle Starts Control....................................................................................................................................................................................................................2771 Normal Control............................................................................................................................................................................................................................2771 LOCK MODE.....................................................................................................................................................................................................................................2771 4WD SYSTEM : Circuit Diagram......................................................................................................................................................................................................................2772 4WD SYSTEM : Fail-Safe............................................................................................................................................................................................................................2772 4WD SYSTEM : Protection Function..................................................................................................................................................................................................................2773 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2773 INFORMATION DISPLAY (COMBINATION METER) : 4WD Warning.............................................................................................................................................................................................2773 DESIGN/PURPOSE................................................................................................................................................................................................................................2773 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2773 SYSTEM DIAGRAM................................................................................................................................................................................................................................2774 SIGNAL PATH...................................................................................................................................................................................................................................2774 WARNING CONDITION.............................................................................................................................................................................................................................2774 WARNING CANCEL CONDITION......................................................................................................................................................................................................................2774 INFORMATION DISPLAY (COMBINATION METER) : 4WD Torque Distribution Indicator.......................................................................................................................................................................2774 DESIGN/PURPOSE................................................................................................................................................................................................................................2774 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2774 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................2774 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2775 DIAGNOSIS SYSTEM (4WD CONTROL UNIT).......................................................................................................................................................................................................................2776 CONSULT Function......................................................................................................................................................................................................................................2776 APPLICATION ITEMS.................................................................................................................................................................................................................................2776 ECU IDENTIFICATION................................................................................................................................................................................................................................2776 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................2776 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2776 DATA MONITOR......................................................................................................................................................................................................................................2777 ACTIVE TEST.......................................................................................................................................................................................................................................2777 WORK SUPPORT......................................................................................................................................................................................................................................2777 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2778 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2778 Reference Value.......................................................................................................................................................................................................................................2778 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2778 TERMINAL LAYOUT...................................................................................................................................................................................................................................2779 PHYSICAL VALUES...................................................................................................................................................................................................................................2779 Fail-Safe.............................................................................................................................................................................................................................................2780 Protection Function...................................................................................................................................................................................................................................2781 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2781 DTC Index.............................................................................................................................................................................................................................................2781 WIRING DIAGRAM................................................................................................................................................................................................................................................2783 4WD SYSTEM................................................................................................................................................................................................................................................2783 Wiring Diagram........................................................................................................................................................................................................................................2783 BASIC INSPECTION..............................................................................................................................................................................................................................................2788 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2788 Work Flow.............................................................................................................................................................................................................................................2788 DETAILED FLOW.....................................................................................................................................................................................................................................2788 Diagnostic Work Sheet.................................................................................................................................................................................................................................2789 Description.......................................................................................................................................................................................................................................2789 Interview sheet sample............................................................................................................................................................................................................................2789 ADDITIONAL SERVICE WHEN REPLACING 4WD CONTROL UNIT........................................................................................................................................................................................................2791 Description...........................................................................................................................................................................................................................................2791 Work Procedure........................................................................................................................................................................................................................................2791 UNIT CHARACTERISTICS WRITING..............................................................................................................................................................................................................................2792 Description...........................................................................................................................................................................................................................................2792 Work Procedure........................................................................................................................................................................................................................................2792 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2793 C1201 4WD CONTROL UNIT....................................................................................................................................................................................................................................2793 DTC Description.......................................................................................................................................................................................................................................2793 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2793 POSSIBLE CAUSE....................................................................................................................................................................................................................................2793 FAIL-SAFE.........................................................................................................................................................................................................................................2793 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2793 Diagnosis Procedure...................................................................................................................................................................................................................................2793 C1203 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).......................................................................................................................................................................................................2794 DTC Description.......................................................................................................................................................................................................................................2794 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2794 POSSIBLE CAUSE....................................................................................................................................................................................................................................2794 FAIL-SAFE.........................................................................................................................................................................................................................................2794 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2794 Diagnosis Procedure...................................................................................................................................................................................................................................2794 C1204 4WD SOLENOID........................................................................................................................................................................................................................................2795 DTC Description.......................................................................................................................................................................................................................................2795 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2795 POSSIBLE CAUSE....................................................................................................................................................................................................................................2795 FAIL-SAFE.........................................................................................................................................................................................................................................2795 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2795 Diagnosis Procedure...................................................................................................................................................................................................................................2795 Component Inspection..................................................................................................................................................................................................................................2797 C1209 MODE SW.............................................................................................................................................................................................................................................2798 DTC Description.......................................................................................................................................................................................................................................2798 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2798 POSSIBLE CAUSE....................................................................................................................................................................................................................................2798 FAIL-SAFE.........................................................................................................................................................................................................................................2798 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2798 Diagnosis Procedure...................................................................................................................................................................................................................................2798 Component Inspection..................................................................................................................................................................................................................................2800 C1210 ECM.................................................................................................................................................................................................................................................2801 DTC Description.......................................................................................................................................................................................................................................2801 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2801 POSSIBLE CAUSE....................................................................................................................................................................................................................................2801 FAIL-SAFE.........................................................................................................................................................................................................................................2801 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2801 Diagnosis Procedure...................................................................................................................................................................................................................................2801 P1804 4WD CONTROL UNIT....................................................................................................................................................................................................................................2802 DTC Description.......................................................................................................................................................................................................................................2802 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2802 POSSIBLE CAUSE....................................................................................................................................................................................................................................2802 FAIL-SAFE.........................................................................................................................................................................................................................................2802 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2802 Diagnosis Procedure...................................................................................................................................................................................................................................2802 P1808 WHEEL SPEED SENSOR..................................................................................................................................................................................................................................2803 DTC Description.......................................................................................................................................................................................................................................2803 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2803 POSSIBLE CAUSE....................................................................................................................................................................................................................................2803 FAIL-SAFE.........................................................................................................................................................................................................................................2803 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2803 Diagnosis Procedure...................................................................................................................................................................................................................................2803 P1809 4WD CONTROL UNIT....................................................................................................................................................................................................................................2804 DTC Description.......................................................................................................................................................................................................................................2804 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2804 POSSIBLE CAUSE....................................................................................................................................................................................................................................2804 FAIL-SAFE.........................................................................................................................................................................................................................................2804 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2804 Diagnosis Procedure...................................................................................................................................................................................................................................2804 P1811 BATTERY VOLTAGE.....................................................................................................................................................................................................................................2805 DTC Description.......................................................................................................................................................................................................................................2805 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2805 POSSIBLE CAUSE....................................................................................................................................................................................................................................2805 FAIL-SAFE.........................................................................................................................................................................................................................................2805 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2805 Diagnosis Procedure...................................................................................................................................................................................................................................2805 P181B INCOMPLETE SELFSHUT.................................................................................................................................................................................................................................2808 DTC Description.......................................................................................................................................................................................................................................2808 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2808 POSSIBLE CAUSE....................................................................................................................................................................................................................................2808 FAIL-SAFE.........................................................................................................................................................................................................................................2808 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2808 Diagnosis Procedure...................................................................................................................................................................................................................................2808 P181D ENGINE TORQUE SIGNAL................................................................................................................................................................................................................................2811 DTC Description.......................................................................................................................................................................................................................................2811 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2811 POSSIBLE CAUSE....................................................................................................................................................................................................................................2811 FAIL-SAFE.........................................................................................................................................................................................................................................2811 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2811 Diagnosis Procedure...................................................................................................................................................................................................................................2811 P181F INCOMPLETE CALIBRATION..............................................................................................................................................................................................................................2812 DTC Description.......................................................................................................................................................................................................................................2812 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2812 POSSIBLE CAUSE....................................................................................................................................................................................................................................2812 FAIL-SAFE.........................................................................................................................................................................................................................................2812 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2812 Diagnosis Procedure...................................................................................................................................................................................................................................2812 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................2813 DTC Description.......................................................................................................................................................................................................................................2813 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2813 POSSIBLE CAUSE....................................................................................................................................................................................................................................2813 FAIL-SAFE.........................................................................................................................................................................................................................................2813 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2813 Diagnosis Procedure...................................................................................................................................................................................................................................2813 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................2814 DTC Description.......................................................................................................................................................................................................................................2814 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2814 POSSIBLE CAUSE....................................................................................................................................................................................................................................2814 FAIL-SAFE.........................................................................................................................................................................................................................................2814 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2814 Diagnosis Procedure...................................................................................................................................................................................................................................2814 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2815 Diagnosis Procedure...................................................................................................................................................................................................................................2815 4WD INDICATOR LAMP........................................................................................................................................................................................................................................2818 Component Function Check..............................................................................................................................................................................................................................2818 Diagnosis Procedure...................................................................................................................................................................................................................................2818 LOCK INDICATOR LAMP.......................................................................................................................................................................................................................................2819 Component Function Check..............................................................................................................................................................................................................................2819 Diagnosis Procedure...................................................................................................................................................................................................................................2819 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2820 HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS.................................................................................................................................................................................................................2820 Description...........................................................................................................................................................................................................................................2820 Diagnosis Procedure...................................................................................................................................................................................................................................2820 VEHICLE DOES NOT ENTER 4WD MODE...........................................................................................................................................................................................................................2821 Description...........................................................................................................................................................................................................................................2821 Diagnosis Procedure...................................................................................................................................................................................................................................2821 4WD HIGH TEMP IS DISPLAYED ON INFORMATION DISPLAY.........................................................................................................................................................................................................2822 Description...........................................................................................................................................................................................................................................2822 TIRE SIZE INCORRECT IS DISPLAYED ON INFORMATION DISPLAY...................................................................................................................................................................................................2823 Description...........................................................................................................................................................................................................................................2823 Diagnosis Procedure...................................................................................................................................................................................................................................2823 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2824 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2824 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2825 TRANSFER OIL..............................................................................................................................................................................................................................................2825 Inspection............................................................................................................................................................................................................................................2825 OIL LEAKAGE.......................................................................................................................................................................................................................................2825 OIL LEVEL.........................................................................................................................................................................................................................................2825 Draining..............................................................................................................................................................................................................................................2825 Refilling.............................................................................................................................................................................................................................................2825 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2826 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2826 Exploded View.........................................................................................................................................................................................................................................2826 Removal and Installation..............................................................................................................................................................................................................................2826 REMOVAL...........................................................................................................................................................................................................................................2826 INSTALLATION......................................................................................................................................................................................................................................2826 Adjustment............................................................................................................................................................................................................................................2826 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2826 4WD MODE SWITCH...........................................................................................................................................................................................................................................2827 Exploded View.........................................................................................................................................................................................................................................2827 Removal and Installation..............................................................................................................................................................................................................................2827 REMOVAL...........................................................................................................................................................................................................................................2827 INSTALLATION......................................................................................................................................................................................................................................2827 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................2828 TRANSFER ASSEMBLY.........................................................................................................................................................................................................................................2828 Exploded View.........................................................................................................................................................................................................................................2828 Removal and Installation..............................................................................................................................................................................................................................2828 REMOVAL...........................................................................................................................................................................................................................................2828 INSTALLATION......................................................................................................................................................................................................................................2829 Inspection............................................................................................................................................................................................................................................2830 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2830 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................2831 ADAPTER CASE..............................................................................................................................................................................................................................................2831 Exploded View.........................................................................................................................................................................................................................................2831 Disassembly and Assembly..............................................................................................................................................................................................................................2832 DISASSEMBLY.......................................................................................................................................................................................................................................2832 ASSEMBLY..........................................................................................................................................................................................................................................2832 Inspection............................................................................................................................................................................................................................................2833 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2833 Case..........................................................................................................................................................................................................................................2833 RING GEAR SHAFT...........................................................................................................................................................................................................................................2834 Exploded View.........................................................................................................................................................................................................................................2834 Disassembly and Assembly..............................................................................................................................................................................................................................2835 DISASSEMBLY.......................................................................................................................................................................................................................................2835 ASSEMBLY..........................................................................................................................................................................................................................................2836 Inspection............................................................................................................................................................................................................................................2837 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2837 Gear and Shaft................................................................................................................................................................................................................................2837 Bearing.......................................................................................................................................................................................................................................2837 Shim..........................................................................................................................................................................................................................................2837 Case..........................................................................................................................................................................................................................................2837 DRIVE PINION..............................................................................................................................................................................................................................................2839 Exploded View.........................................................................................................................................................................................................................................2839 Disassembly and Assembly..............................................................................................................................................................................................................................2840 DISASSEMBLY.......................................................................................................................................................................................................................................2840 ASSEMBLY..........................................................................................................................................................................................................................................2841 Adjustment............................................................................................................................................................................................................................................2842 BACKLASH..........................................................................................................................................................................................................................................2842 TOOTH CONTACT.....................................................................................................................................................................................................................................2843 DRIVE PINION BEARING PRELOAD......................................................................................................................................................................................................................2845 TOTAL PRELOAD.....................................................................................................................................................................................................................................2845 COMPANION FLANGE RUNOUT...........................................................................................................................................................................................................................2845 ADJUSTING SHIM SELECTION..........................................................................................................................................................................................................................2846 Measuring Point...............................................................................................................................................................................................................................2846 Ring Gear Adjusting Shim (Adapter Case Side)..................................................................................................................................................................................................2846 Ring Gear Adjusting Shim (Transfer Case Side).................................................................................................................................................................................................2848 Drive Pinion Adjusting Shim...................................................................................................................................................................................................................2850 Inspection............................................................................................................................................................................................................................................2851 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2851 Gear and Shaft................................................................................................................................................................................................................................2851 Bearing.......................................................................................................................................................................................................................................2851 Shim..........................................................................................................................................................................................................................................2851 Case..........................................................................................................................................................................................................................................2851 TRANSFER CASE.............................................................................................................................................................................................................................................2852 Exploded View.........................................................................................................................................................................................................................................2852 Disassembly and Assembly..............................................................................................................................................................................................................................2853 DISASSEMBLY.......................................................................................................................................................................................................................................2853 ASSEMBLY..........................................................................................................................................................................................................................................2853 Inspection............................................................................................................................................................................................................................................2854 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2854 Case..........................................................................................................................................................................................................................................2854 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2855 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2855 General Specifications................................................................................................................................................................................................................................2855 Preload Torque........................................................................................................................................................................................................................................2855 Backlash..............................................................................................................................................................................................................................................2855 Companion Flange Runout...............................................................................................................................................................................................................................2855 REAR PROPELLER SHAFT: C-CVJ-C.....................................................................................................................................................................................................................................2856 PRECAUTION....................................................................................................................................................................................................................................................2856 PRECAUTIONS...............................................................................................................................................................................................................................................2856 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2856 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2856 INSTRUCTION 1.................................................................................................................................................................................................................................2856 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2856 Service Notice or Precautions for Propeller Shaft.....................................................................................................................................................................................................2857 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2858 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2858 Sectional View........................................................................................................................................................................................................................................2858 PART OF JOINT.....................................................................................................................................................................................................................................2858 Universal Type (Shell Type)...................................................................................................................................................................................................................2858 CVJ Type......................................................................................................................................................................................................................................2858 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2859 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2859 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2859 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2860 REAR PROPELLER SHAFT......................................................................................................................................................................................................................................2860 Inspection............................................................................................................................................................................................................................................2860 LOOSENESS OF CONNECTED PART.......................................................................................................................................................................................................................2860 BACKLASH OF JOINT PART............................................................................................................................................................................................................................2860 BACKLASH OF CENTER BEARING........................................................................................................................................................................................................................2860 APPEARANCE AND NOISE..............................................................................................................................................................................................................................2860 VIBRATION.........................................................................................................................................................................................................................................2860 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2861 REAR PROPELLER SHAFT......................................................................................................................................................................................................................................2861 Exploded View.........................................................................................................................................................................................................................................2861 Removal and Installation..............................................................................................................................................................................................................................2861 REMOVAL...........................................................................................................................................................................................................................................2861 INSTALLATION......................................................................................................................................................................................................................................2863 Inspection............................................................................................................................................................................................................................................2864 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................2864 Appearance....................................................................................................................................................................................................................................2864 Propeller Shaft Runout........................................................................................................................................................................................................................2864 Journal Axial Play............................................................................................................................................................................................................................2865 Center Bearing................................................................................................................................................................................................................................2865 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2865 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2866 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2866 General Specifications................................................................................................................................................................................................................................2866 Propeller Shaft Runout................................................................................................................................................................................................................................2866 Journal Axial Play....................................................................................................................................................................................................................................2866 REAR FINAL DRIVE: R145............................................................................................................................................................................................................................................2867 PRECAUTION....................................................................................................................................................................................................................................................2867 PRECAUTIONS...............................................................................................................................................................................................................................................2867 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2867 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2867 INSTRUCTION 1.................................................................................................................................................................................................................................2867 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2867 Service Notice or Precautions for Rear Final Drive....................................................................................................................................................................................................2868 PREPARATION...................................................................................................................................................................................................................................................2869 PREPARATION...............................................................................................................................................................................................................................................2869 Special Service Tools.................................................................................................................................................................................................................................2869 Commercial Service Tools..............................................................................................................................................................................................................................2871 Lubricant or/and Sealant..............................................................................................................................................................................................................................2871 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2872 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2872 Sectional View........................................................................................................................................................................................................................................2872 Electric Controlled Coupling..........................................................................................................................................................................................................................2872 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2873 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2873 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2873 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2874 REAR DIFFERENTIAL GEAR OIL................................................................................................................................................................................................................................2874 Inspection............................................................................................................................................................................................................................................2874 OIL LEAKAGE.......................................................................................................................................................................................................................................2874 OIL LEVEL.........................................................................................................................................................................................................................................2874 Draining..............................................................................................................................................................................................................................................2874 Refilling.............................................................................................................................................................................................................................................2874 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2875 DRIVE PINION OIL SEAL.....................................................................................................................................................................................................................................2875 Exploded View.........................................................................................................................................................................................................................................2875 Removal and Installation..............................................................................................................................................................................................................................2875 REMOVAL...........................................................................................................................................................................................................................................2875 INSTALLATION......................................................................................................................................................................................................................................2875 Inspection............................................................................................................................................................................................................................................2875 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2875 SIDE OIL SEAL.............................................................................................................................................................................................................................................2876 Exploded View.........................................................................................................................................................................................................................................2876 Removal and Installation..............................................................................................................................................................................................................................2876 REMOVAL...........................................................................................................................................................................................................................................2876 INSTALLATION......................................................................................................................................................................................................................................2876 Inspection............................................................................................................................................................................................................................................2877 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2877 ELECTRIC CONTROLLED COUPLING..............................................................................................................................................................................................................................2878 Exploded View.........................................................................................................................................................................................................................................2878 Removal and Installation..............................................................................................................................................................................................................................2878 REMOVAL...........................................................................................................................................................................................................................................2878 INSTALLATION......................................................................................................................................................................................................................................2880 Inspection and Adjustment.............................................................................................................................................................................................................................2882 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2882 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2882 AIR BREATHER..............................................................................................................................................................................................................................................2883 Exploded View.........................................................................................................................................................................................................................................2883 Removal and Installation..............................................................................................................................................................................................................................2883 REMOVAL...........................................................................................................................................................................................................................................2883 Final Drive Side..............................................................................................................................................................................................................................2883 Electric Controlled Coupling Side.............................................................................................................................................................................................................2883 INSTALLATION......................................................................................................................................................................................................................................2884 Final Drive Side..............................................................................................................................................................................................................................2884 Electric Controlled Coupling Side.............................................................................................................................................................................................................2884 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................2886 REAR FINAL DRIVE ASSEMBLY.................................................................................................................................................................................................................................2886 Exploded View.........................................................................................................................................................................................................................................2886 Removal and Installation..............................................................................................................................................................................................................................2886 REMOVAL...........................................................................................................................................................................................................................................2886 INSTALLATION......................................................................................................................................................................................................................................2887 Inspection and Adjustment.............................................................................................................................................................................................................................2888 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2888 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2888 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................2889 ELECTRIC CONTROLLED COUPLING..............................................................................................................................................................................................................................2889 Exploded View.........................................................................................................................................................................................................................................2889 Disassembly and Assembly..............................................................................................................................................................................................................................2890 DISASSEMBLY.......................................................................................................................................................................................................................................2890 ASSEMBLY..........................................................................................................................................................................................................................................2890 DIFFERENTIAL ASSEMBLY.....................................................................................................................................................................................................................................2893 Exploded View.........................................................................................................................................................................................................................................2893 Disassembly and Assembly..............................................................................................................................................................................................................................2894 DISASSEMBLY.......................................................................................................................................................................................................................................2894 ASSEMBLY..........................................................................................................................................................................................................................................2895 Adjustment............................................................................................................................................................................................................................................2899 TOTAL PRELOAD TORQUE..............................................................................................................................................................................................................................2899 DRIVE GEAR RUNOUT.................................................................................................................................................................................................................................2899 TOOTH CONTACT.....................................................................................................................................................................................................................................2900 BACKLASH..........................................................................................................................................................................................................................................2902 Inspection............................................................................................................................................................................................................................................2902 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2902 Drive Gear and Drive Pinion...................................................................................................................................................................................................................2902 Bearing.......................................................................................................................................................................................................................................2902 Oil Seal......................................................................................................................................................................................................................................2903 Differential Assembly.........................................................................................................................................................................................................................2903 DRIVE PINION..............................................................................................................................................................................................................................................2904 Exploded View.........................................................................................................................................................................................................................................2904 Disassembly and Assembly..............................................................................................................................................................................................................................2905 DISASSEMBLY.......................................................................................................................................................................................................................................2905 ASSEMBLY..........................................................................................................................................................................................................................................2906 Inspection............................................................................................................................................................................................................................................2909 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2909 Drive Gear and Drive Pinion...................................................................................................................................................................................................................2909 Bearing.......................................................................................................................................................................................................................................2909 Oil Seal......................................................................................................................................................................................................................................2909 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2910 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2910 General Specifications................................................................................................................................................................................................................................2910 Preload Torque........................................................................................................................................................................................................................................2910 Drive Gear Runout.....................................................................................................................................................................................................................................2910 Backlash..............................................................................................................................................................................................................................................2910 Differential Side Gear Clearance......................................................................................................................................................................................................................2910 DMS.......................................................................................................................................................................................................................................................................2911 DRIVE MODE SYSTEM.....................................................................................................................................................................................................................................................2911 ECO MODE..........................................................................................................................................................................................................................................................2912 PRECAUTION....................................................................................................................................................................................................................................................2912 PRECAUTIONS...............................................................................................................................................................................................................................................2912 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2912 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2912 INSTRUCTION 1.................................................................................................................................................................................................................................2912 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2912 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2914 COMPONENT PARTS...........................................................................................................................................................................................................................................2914 Component Parts Location..............................................................................................................................................................................................................................2914 LHD MODELS........................................................................................................................................................................................................................................2914 RHD MODELS........................................................................................................................................................................................................................................2915 ECO Mode Switch.......................................................................................................................................................................................................................................2916 SYSTEM....................................................................................................................................................................................................................................................2917 ECO MODE CONTROL......................................................................................................................................................................................................................................2917 ECO MODE CONTROL : System Description.............................................................................................................................................................................................................2917 SYSTEM DIAGRAM................................................................................................................................................................................................................................2917 SYSTEM DISCRIPTION............................................................................................................................................................................................................................2917 ECU Control...............................................................................................................................................................................................................................2917 ECO MODE CONTROL : Circuit Diagram................................................................................................................................................................................................................2918 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2918 INFORMATION DISPLAY (COMBINATION METER) : ECO Mode Indicator......................................................................................................................................................................................2918 DESIGN/PURPOSE................................................................................................................................................................................................................................2918 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................2918 SYSTEM DIAGRAM................................................................................................................................................................................................................................2918 SIGNAL PATH...................................................................................................................................................................................................................................2919 LIGHTING CONDITION............................................................................................................................................................................................................................2919 SHUTOFF CONDITION.............................................................................................................................................................................................................................2919 TIMING CHART..................................................................................................................................................................................................................................2919 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2919 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2919 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2920 ECO MODE..................................................................................................................................................................................................................................................2920 List of ECU Reference.................................................................................................................................................................................................................................2920 WIRING DIAGRAM................................................................................................................................................................................................................................................2921 ECO MODE SYSTEM...........................................................................................................................................................................................................................................2921 Wiring Diagram........................................................................................................................................................................................................................................2921 BASIC INSPECTION..............................................................................................................................................................................................................................................2924 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2924 Work Flow.............................................................................................................................................................................................................................................2924 DETAILED FLOW.....................................................................................................................................................................................................................................2924 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2925 ECO MODE SWITCH...........................................................................................................................................................................................................................................2925 Component Function Check..............................................................................................................................................................................................................................2925 Diagnosis Procedure...................................................................................................................................................................................................................................2925 Component Inspection..................................................................................................................................................................................................................................2927 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2928 THE ECO MODE INDICATOR DOES NOT TURN ON...................................................................................................................................................................................................................2928 Description...........................................................................................................................................................................................................................................2928 Diagnosis Procedure...................................................................................................................................................................................................................................2928 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2929 ECO MODE SWITCH...........................................................................................................................................................................................................................................2929 Removal and Installation..............................................................................................................................................................................................................................2929 REMOVAL...........................................................................................................................................................................................................................................2929 INSTALLATION......................................................................................................................................................................................................................................2929 EC........................................................................................................................................................................................................................................................................2930 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................................2930 MR20DD............................................................................................................................................................................................................................................................2949 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2949 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................2949 Information...........................................................................................................................................................................................................................................2949 PRECAUTION....................................................................................................................................................................................................................................................2950 PRECAUTIONS...............................................................................................................................................................................................................................................2950 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2950 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2950 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................2950 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2950 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2951 INSTRUCTION 1.................................................................................................................................................................................................................................2951 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2951 On Board Diagnostic (OBD) System of Engine and CVT....................................................................................................................................................................................................2951 General Precautions...................................................................................................................................................................................................................................2952 PREPARATION...................................................................................................................................................................................................................................................2955 PREPARATION...............................................................................................................................................................................................................................................2955 Special Service Tools.................................................................................................................................................................................................................................2955 Commercial Service Tools..............................................................................................................................................................................................................................2955 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2957 COMPONENT PARTS...........................................................................................................................................................................................................................................2957 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................2957 ENGINE CONTROL SYSTEM : Component Parts Location..................................................................................................................................................................................................2957 ENGINE ROOM COMPARTMENT.......................................................................................................................................................................................................................2957 ENIGNE COMPARTMENT............................................................................................................................................................................................................................2957 EXHAUST COMPARTMENT...........................................................................................................................................................................................................................2959 BODY COMPARTMENT..............................................................................................................................................................................................................................2959 ECM...................................................................................................................................................................................................................................................2961 Accelerator Pedal Position Sensor.....................................................................................................................................................................................................................2961 Electric Throttle Control Actuator....................................................................................................................................................................................................................2961 Description.......................................................................................................................................................................................................................................2961 THROTTLE CONTROL MOTOR RELAY......................................................................................................................................................................................................................2962 THROTTLE CONTROL MOTOR............................................................................................................................................................................................................................2962 THROTTLE POSITION SENSOR..........................................................................................................................................................................................................................2962 Ignition Coil With Power Transistor...................................................................................................................................................................................................................2962 Ignition coil with power transistor...............................................................................................................................................................................................................2962 Fuel Injector.........................................................................................................................................................................................................................................2963 High Pressure Fuel Pump...............................................................................................................................................................................................................................2963 Fuel Rail Pressure Sensor.............................................................................................................................................................................................................................2964 Low Pressure Fuel Pump................................................................................................................................................................................................................................2964 Mass Air Flow Sensor (With Intake Air Temperature Sensor).............................................................................................................................................................................................2964 MASS AIR FLOW SENSOR..............................................................................................................................................................................................................................2964 INTAKE AIR TEMPERATURE SENSOR.....................................................................................................................................................................................................................2965 Engine Coolant Temperature Sensor.....................................................................................................................................................................................................................2965 Crankshaft Position Sensor............................................................................................................................................................................................................................2966 Camshaft Position Sensor..............................................................................................................................................................................................................................2966 Intake Valve Timing Control Solenoid Valve............................................................................................................................................................................................................2966 Exhaust Valve Timing Control Position Sensor..........................................................................................................................................................................................................2966 Exhaust Valve Timing Control Solenoid Valve...........................................................................................................................................................................................................2967 Intake Manifold Runner Control Valve..................................................................................................................................................................................................................2967 Air Fuel Ratio (A/F) Sensor 1.........................................................................................................................................................................................................................2967 Description.......................................................................................................................................................................................................................................2967 A/F SENSOR 1 HEATER...............................................................................................................................................................................................................................2967 Heated Oxygen Sensor 2................................................................................................................................................................................................................................2968 DESCRIPTION.......................................................................................................................................................................................................................................2968 HEATED OXYGEN SENSOR 2 HEATER.....................................................................................................................................................................................................................2968 Operation.....................................................................................................................................................................................................................................2968 Atmospheric Pressure Sensor...........................................................................................................................................................................................................................2968 Knock Sensor..........................................................................................................................................................................................................................................2968 Engine Oil Pressure Sensor............................................................................................................................................................................................................................2969 Engine Oil Temperature Sensor.........................................................................................................................................................................................................................2969 Cooling Fan...........................................................................................................................................................................................................................................2969 EVAP Canister Purge Volume Control Solenoid Valve.....................................................................................................................................................................................................2969 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................2970 Stop Lamp Switch and Brake pedal position switch......................................................................................................................................................................................................2970 Clutch Pedal Position Switch..........................................................................................................................................................................................................................2970 ASCD Steering Switch..................................................................................................................................................................................................................................2970 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2971 Positive Crankcase Ventilation........................................................................................................................................................................................................................2971 SYSTEM....................................................................................................................................................................................................................................................2972 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................2972 ENGINE CONTROL SYSTEM : System Description........................................................................................................................................................................................................2972 SYSTEM DIAGRAM................................................................................................................................................................................................................................2972 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2972 ENGINE CONTROL SYSTEM : Fail-safe.................................................................................................................................................................................................................2973 NON DTC RELATED ITEM..........................................................................................................................................................................................................................2973 DTC RELATED ITEM..............................................................................................................................................................................................................................2973 Description...............................................................................................................................................................................................................................2973 Fail Safe Pattern.........................................................................................................................................................................................................................2974 Fail Safe List............................................................................................................................................................................................................................2974 ENGINE CONTROL SYSTEM : Circuit Diagram...........................................................................................................................................................................................................2977 DIG (DIRECT INJECTION GASOLINE) SYSTEM................................................................................................................................................................................................................2979 DIG (DIRECT INJECTION GASOLINE) SYSTEM : System Description.......................................................................................................................................................................................2980 System Diagram................................................................................................................................................................................................................................2980 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2980 FUEL INJECTION CONTROL........................................................................................................................................................................................................................2980 Injection Pattern.........................................................................................................................................................................................................................2980 Injection when starting the engine........................................................................................................................................................................................................2980 Injection when driving normally...........................................................................................................................................................................................................2980 Cut-in injection when acceleration........................................................................................................................................................................................................2981 DIRECT FUEL INJECTION CONTROL.................................................................................................................................................................................................................2981 Homogeneous Combustion....................................................................................................................................................................................................................2981 Stratified-charge Combustion..............................................................................................................................................................................................................2981 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION.........................................................................................................................................................................................2981 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)..........................................................................................................................................................................................2981 Open Loop Control.........................................................................................................................................................................................................................2982 MIXTURE RATIO SELF-LEARNING CONTROL...........................................................................................................................................................................................................2982 FUEL INJECTION TIMING.........................................................................................................................................................................................................................2982 STRATIFIED-CHARGE START CONTROL...............................................................................................................................................................................................................2982 FUEL SHUT-OFF.................................................................................................................................................................................................................................2982 Fuel shut-off during deceleration ........................................................................................................................................................................................................2982 Fuel shut-off when the engine speed is excessively high...................................................................................................................................................................................2983 Fuel shut-off when the engine speed is excessively high with no load......................................................................................................................................................................2983 Fuel shut-off when the engine is over heating.............................................................................................................................................................................................2983 Fuel shut-off when N Æ D position is selected.............................................................................................................................................................................................2983 Fuel shut-off when the engine stalls consecutively........................................................................................................................................................................................2983 Fuel shut-off when malfunction indicator lamp (MIL) system is not working.................................................................................................................................................................2983 Fuel shut-off when the throttle stuck to closed position .................................................................................................................................................................................2983 FUEL PRESSURE CONTROL.................................................................................................................................................................................................................................2983 FUEL PRESSURE CONTROL : System Description........................................................................................................................................................................................................2983 System Diagram................................................................................................................................................................................................................................2983 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2984 Low fuel pressure control.................................................................................................................................................................................................................2984 High fuel pressure control................................................................................................................................................................................................................2984 ELECTRIC IGNITION SYSTEM..............................................................................................................................................................................................................................2984 ELECTRIC IGNITION SYSTEM : System Description.....................................................................................................................................................................................................2984 System Diagram................................................................................................................................................................................................................................2984 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2984 BASIC CONTROL.................................................................................................................................................................................................................................2985 CYLINDER DISTINCTION CONTROL..................................................................................................................................................................................................................2985 IDLE SPEED CONTROL....................................................................................................................................................................................................................................2985 IDLE SPEED CONTROL : System Description...........................................................................................................................................................................................................2985 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2985 IDLE SPEED FEEDBACK...........................................................................................................................................................................................................................2985 CORRECTION OF BATTERY VOLTAGE.................................................................................................................................................................................................................2985 OTHER CORRECTIVE CONTROLS.....................................................................................................................................................................................................................2985 COOLING FAN CONTROL...................................................................................................................................................................................................................................2986 COOLING FAN CONTROL : System Description..........................................................................................................................................................................................................2986 System Diagram................................................................................................................................................................................................................................2986 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2986 Cooling Fan Operation.........................................................................................................................................................................................................................2986 Cooling Fan Relay Operation...................................................................................................................................................................................................................2986 INTAKE VALVE TIMING CONTROL...........................................................................................................................................................................................................................2986 INTAKE VALVE TIMING CONTROL : System Description..................................................................................................................................................................................................2987 System Diagram................................................................................................................................................................................................................................2987 System Description............................................................................................................................................................................................................................2987 Intake Valve Timing Control Solenoid Valve....................................................................................................................................................................................................2987 INTAKE VALVE TIMING CONTROL FEEDBACK CONTROL..................................................................................................................................................................................................2988 Cam Position Detection....................................................................................................................................................................................................................2988 Feedback Control..........................................................................................................................................................................................................................2988 EXHAUST VALVE TIMING CONTROL..........................................................................................................................................................................................................................2988 EXHAUST VALVE TIMING CONTROL : System Description.................................................................................................................................................................................................2988 System Diagram................................................................................................................................................................................................................................2988 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2988 EXHAUST VALVE TIMING CONTROL SOLENOID VALVE CONTROL...........................................................................................................................................................................................2989 EXHAUST VALVE TIMING CONTROL FEEDBACK CONTROL.................................................................................................................................................................................................2989 Cam Position Detection....................................................................................................................................................................................................................2990 Feedback Control..........................................................................................................................................................................................................................2990 INTAKE MANIFOLD RUNNER CONTROL........................................................................................................................................................................................................................2990 INTAKE MANIFOLD RUNNER CONTROL : System Description...............................................................................................................................................................................................2990 System Diagram................................................................................................................................................................................................................................2990 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2990 IDLING, LOW SPEED·SMALL LOAD RANGE........................................................................................................................................................................................................2990 MIDDLE·HIGH SPEED RANGE...................................................................................................................................................................................................................2990 OPERATION OF INTAKE MANIFOLD RUNNER CONTROL VALVE.........................................................................................................................................................................................2991 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE..................................................................................................................................................................................................2991 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE : System Description.........................................................................................................................................................................2991 System Diagram................................................................................................................................................................................................................................2991 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2991 AIR CONDITIONING CUT CONTROL..........................................................................................................................................................................................................................2992 AIR CONDITIONING CUT CONTROL : System Description.................................................................................................................................................................................................2992 System Diagram................................................................................................................................................................................................................................2992 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2992 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................2992 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description........................................................................................................................................................................................2993 System Diagram................................................................................................................................................................................................................................2993 BASIC ASCD SYSTEM.............................................................................................................................................................................................................................2993 CANCEL OPERATION..............................................................................................................................................................................................................................2993 ECO MODE SYSTEM.......................................................................................................................................................................................................................................2993 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................2994 System Diagram................................................................................................................................................................................................................................2994 CONTROL.......................................................................................................................................................................................................................................2994 SYSTEM DISPLAY FUNCTION.......................................................................................................................................................................................................................2994 ECO Mode Indicator Lamp...................................................................................................................................................................................................................2994 ECO DRIVE NAVIGATOR.......................................................................................................................................................................................................................2994 INTEGRATED CONTROL OF ENGINE, CVT, AND ABS............................................................................................................................................................................................................2994 INTEGRATED CONTROL OF ENGINE, CVT, AND ABS : System Description...................................................................................................................................................................................2994 EVAPORATIVE EMISSION SYSTEM...........................................................................................................................................................................................................................2994 EVAPORATIVE EMISSION SYSTEM : System Description..................................................................................................................................................................................................2995 System Diagram................................................................................................................................................................................................................................2995 System Description............................................................................................................................................................................................................................2995 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM......................................................................................................................................................................................................2995 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System Description.............................................................................................................................................................................2995 DESCRIPTION...................................................................................................................................................................................................................................2995 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2996 INFORMATION DISPLAY (COMBINATION METER) : Indicator/Information...................................................................................................................................................................................2996 INFORMATION DISPLAY (COMBINATION METER) : Engine Oil Pressure Warining............................................................................................................................................................................2996 DESIGN/PURPOSE................................................................................................................................................................................................................................2996 BULB CHECK....................................................................................................................................................................................................................................2996 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................2996 SYSTEM DIAGRAM................................................................................................................................................................................................................................2997 SIGNAL PATH...................................................................................................................................................................................................................................2997 LIGHTING CONDITION............................................................................................................................................................................................................................2997 SHUTOFF CONDITION.............................................................................................................................................................................................................................2997 TIMING CHART..................................................................................................................................................................................................................................2997 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2997 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................2997 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2998 CAN COMMUNICATION.....................................................................................................................................................................................................................................2998 CAN COMMUNICATION : System Description............................................................................................................................................................................................................2998 OPERATION.................................................................................................................................................................................................................................................2999 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................2999 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Switch Name and Function..................................................................................................................................................................................2999 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................2999 SET SPEED RANGE...............................................................................................................................................................................................................................2999 SWITCH OPERATION..............................................................................................................................................................................................................................2999 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................3000 Diagnosis Description.................................................................................................................................................................................................................................3000 GST (Generic Scan Tool)...............................................................................................................................................................................................................................3000 DIAGNOSIS SYSTEM (ECM)....................................................................................................................................................................................................................................3001 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................3001 DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic.....................................................................................................................................................................3001 DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data.................................................................................................................................................................................................3001 DTC AND 1ST TRIP DTC..........................................................................................................................................................................................................................3001 FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA..............................................................................................................................................................................................3001 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................3002 RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS.............................................................................................................................................................................3002 COUNTER SYSTEM CHART..........................................................................................................................................................................................................................3002 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................3002 Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................................................3003 Driving Pattern B.........................................................................................................................................................................................................................3003 Driving Pattern C.........................................................................................................................................................................................................................3004 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................3004 Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................................................3005 Driving Pattern A.........................................................................................................................................................................................................................3005 Driving Pattern B.........................................................................................................................................................................................................................3005 DIAGNOSIS DESCRIPTION : Driving Pattern...........................................................................................................................................................................................................3005 DRIVING PATTERN A.............................................................................................................................................................................................................................3005 DRIVING PATTERN B.............................................................................................................................................................................................................................3005 DRIVING PATTERN C.............................................................................................................................................................................................................................3005 DRIVING PATTERN D.............................................................................................................................................................................................................................3006 DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code..........................................................................................................................................................................................3006 SRT SET TIMING................................................................................................................................................................................................................................3006 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................3007 On Board Diagnosis Function...........................................................................................................................................................................................................................3008 ON BOARD DIAGNOSIS ITEM...........................................................................................................................................................................................................................3008 BULB CHECK MODE...................................................................................................................................................................................................................................3008 Description...................................................................................................................................................................................................................................3008 Operation Procedure...........................................................................................................................................................................................................................3008 MALFUNCTION WARNING MODE..........................................................................................................................................................................................................................3008 Description...................................................................................................................................................................................................................................3008 Operation Procedure...........................................................................................................................................................................................................................3008 SELF-DIAGNOSTIC RESULTS MODE......................................................................................................................................................................................................................3008 Description...................................................................................................................................................................................................................................3008 How to Set Self-diagnostic Results Mode.......................................................................................................................................................................................................3008 How to Read Self-diagnostic Results...........................................................................................................................................................................................................3009 How to Erase Self-diagnostic Results..........................................................................................................................................................................................................3010 CONSULT Function......................................................................................................................................................................................................................................3010 FUNCTION..........................................................................................................................................................................................................................................3010 SELF DIAGNOSTIC RESULT MODE.......................................................................................................................................................................................................................3010 Self Diagnostic Item..........................................................................................................................................................................................................................3011 How to Read DTC and 1st Trip DTC..............................................................................................................................................................................................................3011 How to Erase DTC..............................................................................................................................................................................................................................3011 Freeze Frame Data and 1st Trip Freeze Frame Data..............................................................................................................................................................................................3011 DATA MONITOR MODE.................................................................................................................................................................................................................................3011 Monitored Item................................................................................................................................................................................................................................3012 WORK SUPPORT MODE.................................................................................................................................................................................................................................3016 Work Item.....................................................................................................................................................................................................................................3016 ACTIVE TEST MODE..................................................................................................................................................................................................................................3016 Test Item.....................................................................................................................................................................................................................................3016 DTC WORK SUPPORT MODE.............................................................................................................................................................................................................................3017 Teat Item.....................................................................................................................................................................................................................................3017 SRT & P-DTC MODE..................................................................................................................................................................................................................................3017 SRT STATUS Mode...............................................................................................................................................................................................................................3017 SRT WORK SUPPORT Mode.........................................................................................................................................................................................................................3017 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................3018 ECM.......................................................................................................................................................................................................................................................3018 Reference Value.......................................................................................................................................................................................................................................3018 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................3018 TERMINAL LAYOUT...................................................................................................................................................................................................................................3022 PHYSICAL VALUES...................................................................................................................................................................................................................................3022 Fail-safe.............................................................................................................................................................................................................................................3032 NON DTC RELATED ITEM..............................................................................................................................................................................................................................3032 DTC RELATED ITEM..................................................................................................................................................................................................................................3033 Description...................................................................................................................................................................................................................................3033 Fail Safe Pattern.............................................................................................................................................................................................................................3033 Fail Safe List................................................................................................................................................................................................................................3034 DTC Inspection Priority Chart.........................................................................................................................................................................................................................3036 DTC Index.............................................................................................................................................................................................................................................3038 Test Value and Test Limit.............................................................................................................................................................................................................................3041 WIRING DIAGRAM................................................................................................................................................................................................................................................3048 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3048 Wiring Diagram........................................................................................................................................................................................................................................3048 BASIC INSPECTION..............................................................................................................................................................................................................................................3065 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................3065 Work Flow.............................................................................................................................................................................................................................................3065 OVERALL SEQUENCE..................................................................................................................................................................................................................................3065 DETAILED FLOW.....................................................................................................................................................................................................................................3066 Diagnostic Work Sheet.................................................................................................................................................................................................................................3068 DESCRIPTION.......................................................................................................................................................................................................................................3068 WORKSHEET SAMPLE..................................................................................................................................................................................................................................3069 ADDITIONAL SERVICE WHEN REPLACING ECM.....................................................................................................................................................................................................................3070 Description...........................................................................................................................................................................................................................................3070 PROGRAMMING OPERATION.............................................................................................................................................................................................................................3070 Work Procedure........................................................................................................................................................................................................................................3070 VIN REGISTRATION..........................................................................................................................................................................................................................................3072 Description...........................................................................................................................................................................................................................................3072 Work Procedure........................................................................................................................................................................................................................................3072 ACCELERATOR PEDAL RELEASED POSITION LEARNING..............................................................................................................................................................................................................3073 Description...........................................................................................................................................................................................................................................3073 Work Procedure........................................................................................................................................................................................................................................3073 THROTTLE VALVE CLOSED POSITION LEARNING...................................................................................................................................................................................................................3074 Description...........................................................................................................................................................................................................................................3074 Work Procedure........................................................................................................................................................................................................................................3074 IDLE AIR VOLUME LEARNING..................................................................................................................................................................................................................................3075 Description...........................................................................................................................................................................................................................................3075 Work Procedure........................................................................................................................................................................................................................................3075 MIXTURE RATIO SELF-LEARNING VALUE CLEAR...................................................................................................................................................................................................................3077 Description...........................................................................................................................................................................................................................................3077 Work Procedure........................................................................................................................................................................................................................................3077 BASIC INSPECTION..........................................................................................................................................................................................................................................3078 Work Procedure........................................................................................................................................................................................................................................3078 FUEL PRESSURE CHECK.......................................................................................................................................................................................................................................3081 Work Procedure........................................................................................................................................................................................................................................3081 FUEL PRESSURE RELEASE.............................................................................................................................................................................................................................3081 FUEL PRESSURE CHECK...............................................................................................................................................................................................................................3081 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................3083 TROUBLE DIAGNOSIS - SPECIFICATION VALUE...................................................................................................................................................................................................................3083 Description...........................................................................................................................................................................................................................................3083 Component Function Check..............................................................................................................................................................................................................................3083 Diagnosis Procedure...................................................................................................................................................................................................................................3084 OVERALL SEQUENCE..................................................................................................................................................................................................................................3084 DETAILED PROCEDURE................................................................................................................................................................................................................................3085 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................3091 Diagnosis Procedure...................................................................................................................................................................................................................................3091 U0101 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3094 DTC Description.......................................................................................................................................................................................................................................3094 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3094 POSSIBLE CAUSE....................................................................................................................................................................................................................................3094 FAIL-SAFE.........................................................................................................................................................................................................................................3094 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3094 Diagnosis Procedure...................................................................................................................................................................................................................................3094 U1001 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3095 DTC Description.......................................................................................................................................................................................................................................3095 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3095 POSSIBLE CAUSE....................................................................................................................................................................................................................................3095 FAIL-SAFE.........................................................................................................................................................................................................................................3095 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3095 Diagnosis Procedure...................................................................................................................................................................................................................................3095 U1040 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3096 DTC Description.......................................................................................................................................................................................................................................3096 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3096 POSSIBLE CAUSE....................................................................................................................................................................................................................................3096 FAIL-SAFE.........................................................................................................................................................................................................................................3096 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3096 Diagnosis Procedure...................................................................................................................................................................................................................................3096 U1044 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3098 DTC Description.......................................................................................................................................................................................................................................3098 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3098 POSSIBLE CAUSE....................................................................................................................................................................................................................................3098 FAIL-SAFE.........................................................................................................................................................................................................................................3098 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3098 Diagnosis Procedure...................................................................................................................................................................................................................................3098 U1050, U1051 LIN COMMUNICATION............................................................................................................................................................................................................................3100 DTC Description.......................................................................................................................................................................................................................................3100 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3100 POSSIBLE CAUSE....................................................................................................................................................................................................................................3100 FAIL-SAFE.........................................................................................................................................................................................................................................3100 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3100 Diagnosis Procedure...................................................................................................................................................................................................................................3100 P0011 IVT CONTROL.........................................................................................................................................................................................................................................3102 DTC Description.......................................................................................................................................................................................................................................3102 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3102 POSSIBLE CAUSE....................................................................................................................................................................................................................................3102 FAIL-SAFE.........................................................................................................................................................................................................................................3102 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3102 Diagnosis Procedure...................................................................................................................................................................................................................................3103 Component Inspection..................................................................................................................................................................................................................................3105 P0014 EVT CONTROL.........................................................................................................................................................................................................................................3106 DTC Description.......................................................................................................................................................................................................................................3106 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3106 POSSIBLE CAUSE....................................................................................................................................................................................................................................3106 FAIL-SAFE.........................................................................................................................................................................................................................................3106 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3106 Diagnosis Procedure...................................................................................................................................................................................................................................3107 Component Inspection..................................................................................................................................................................................................................................3108 P0031, P0032 A/F SENSOR 1 HEATER..........................................................................................................................................................................................................................3110 DTC Description.......................................................................................................................................................................................................................................3110 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3110 POSSIBLE CAUSE....................................................................................................................................................................................................................................3110 P0031.........................................................................................................................................................................................................................................3110 P0032.........................................................................................................................................................................................................................................3110 FAIL-SAFE.........................................................................................................................................................................................................................................3110 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3110 Diagnosis Procedure...................................................................................................................................................................................................................................3110 Component Inspection..................................................................................................................................................................................................................................3111 P0037, P0038 HO2S2 HEATER.................................................................................................................................................................................................................................3113 DTC Description.......................................................................................................................................................................................................................................3113 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3113 POSSIBLE CAUSE....................................................................................................................................................................................................................................3113 P0037.........................................................................................................................................................................................................................................3113 P0038.........................................................................................................................................................................................................................................3113 FAIL-SAFE.........................................................................................................................................................................................................................................3113 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3113 Diagnosis Procedure...................................................................................................................................................................................................................................3113 Component Inspection..................................................................................................................................................................................................................................3114 P0075 IVT CONTROL SOLENOID VALVE..........................................................................................................................................................................................................................3116 DTC Description.......................................................................................................................................................................................................................................3116 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3116 POSSIBLE CAUSE....................................................................................................................................................................................................................................3116 FAIL-SAFE.........................................................................................................................................................................................................................................3116 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3116 Diagnosis Procedure...................................................................................................................................................................................................................................3116 Component Inspection..................................................................................................................................................................................................................................3117 P0078 EVT CONTROL SOLENOID VALVE..........................................................................................................................................................................................................................3119 DTC Description.......................................................................................................................................................................................................................................3119 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3119 POSSIBLE CAUSE....................................................................................................................................................................................................................................3119 FAIL-SAFE.........................................................................................................................................................................................................................................3119 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3119 Diagnosis Procedure...................................................................................................................................................................................................................................3119 Component Inspection..................................................................................................................................................................................................................................3120 P0087, P0088, P0090 FRP CONTROL SYSTEM....................................................................................................................................................................................................................3122 DTC Description.......................................................................................................................................................................................................................................3122 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3122 POSSIBLE CAUSE....................................................................................................................................................................................................................................3122 FAIL-SAFE.........................................................................................................................................................................................................................................3122 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3122 Diagnosis Procedure...................................................................................................................................................................................................................................3123 Component Inspection..................................................................................................................................................................................................................................3123 P0102, P0103 MAF SENSOR...................................................................................................................................................................................................................................3125 DTC Description.......................................................................................................................................................................................................................................3125 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3125 POSSIBLE CAUSE....................................................................................................................................................................................................................................3125 P0102.........................................................................................................................................................................................................................................3125 P0103.........................................................................................................................................................................................................................................3125 FAIL-SAFE.........................................................................................................................................................................................................................................3125 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3125 Diagnosis Procedure...................................................................................................................................................................................................................................3126 Component Inspection..................................................................................................................................................................................................................................3128 P0107, P0108 ATMOSPHERIC PRESSURE SENSOR..................................................................................................................................................................................................................3131 DTC Description.......................................................................................................................................................................................................................................3131 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3131 POSSIBLE CAUSE....................................................................................................................................................................................................................................3131 FAIL-SAFE.........................................................................................................................................................................................................................................3131 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3131 Diagnosis Procedure...................................................................................................................................................................................................................................3131 Component Inspection..................................................................................................................................................................................................................................3133 P0112, P0113 IAT SENSOR...................................................................................................................................................................................................................................3135 DTC Description.......................................................................................................................................................................................................................................3135 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3135 POSSIBLE CAUSE....................................................................................................................................................................................................................................3135 FAIL-SAFE.........................................................................................................................................................................................................................................3135 PERFORM DTC CONFIRMATION PROCEDURE................................................................................................................................................................................................................3135 Diagnosis Procedure...................................................................................................................................................................................................................................3135 Component Inspection..................................................................................................................................................................................................................................3136 P0117, P0118 ECT SENSOR...................................................................................................................................................................................................................................3137 DTC Description.......................................................................................................................................................................................................................................3137 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3137 POSSIBLE CAUSE....................................................................................................................................................................................................................................3137 FAIL-SAFE.........................................................................................................................................................................................................................................3137 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3137 Diagnosis Procedure...................................................................................................................................................................................................................................3137 Component Inspection..................................................................................................................................................................................................................................3138 P0122, P0123 TP SENSOR....................................................................................................................................................................................................................................3140 DTC Description.......................................................................................................................................................................................................................................3140 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3140 POSSIBLE CAUSE....................................................................................................................................................................................................................................3140 FAIL-SAFE.........................................................................................................................................................................................................................................3140 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3140 Diagnosis Procedure...................................................................................................................................................................................................................................3140 Component Inspection..................................................................................................................................................................................................................................3142 P0130 A/F SENSOR 1........................................................................................................................................................................................................................................3143 DTC Description.......................................................................................................................................................................................................................................3143 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3143 POSSIBLE CAUSE....................................................................................................................................................................................................................................3143 FAIL-SAFE.........................................................................................................................................................................................................................................3143 PERFORM DTC CONFIRMATION PROCEDURE................................................................................................................................................................................................................3143 Diagnosis Procedure...................................................................................................................................................................................................................................3144 P0131 A/F SENSOR 1........................................................................................................................................................................................................................................3146 DTC Description.......................................................................................................................................................................................................................................3146 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3146 POSSIBLE CAUSE....................................................................................................................................................................................................................................3146 FAIL-SAFE.........................................................................................................................................................................................................................................3146 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3146 Diagnosis Procedure...................................................................................................................................................................................................................................3147 P0132 A/F SENSOR 1........................................................................................................................................................................................................................................3149 DTC Description.......................................................................................................................................................................................................................................3149 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3149 POSSIBLE CAUSE....................................................................................................................................................................................................................................3149 FAIL-SAFE.........................................................................................................................................................................................................................................3149 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3149 Diagnosis Procedure...................................................................................................................................................................................................................................3150 P0137 HO2S2...............................................................................................................................................................................................................................................3152 DTC Description.......................................................................................................................................................................................................................................3152 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3152 POSSIBLE CAUSE....................................................................................................................................................................................................................................3152 FAIL-SAFE.........................................................................................................................................................................................................................................3152 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3152 Diagnosis Procedure...................................................................................................................................................................................................................................3154 Component Inspection..................................................................................................................................................................................................................................3155 P0138 HO2S2...............................................................................................................................................................................................................................................3158 DTC Description.......................................................................................................................................................................................................................................3158 MALFUNCTION A.....................................................................................................................................................................................................................................3158 MALFUNCTION B.....................................................................................................................................................................................................................................3158 POSSIBLE CAUSE....................................................................................................................................................................................................................................3158 P0138-A.......................................................................................................................................................................................................................................3158 P0138-B.......................................................................................................................................................................................................................................3158 FAIL-SAFE.........................................................................................................................................................................................................................................3158 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3158 Diagnosis Procedure...................................................................................................................................................................................................................................3160 Component Inspection..................................................................................................................................................................................................................................3163 P0139 HO2S2...............................................................................................................................................................................................................................................3166 DTC Description.......................................................................................................................................................................................................................................3166 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3166 POSSIBLE CAUSE....................................................................................................................................................................................................................................3166 FAIL-SAFE.........................................................................................................................................................................................................................................3166 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3166 Diagnosis Procedure...................................................................................................................................................................................................................................3168 Component Inspection..................................................................................................................................................................................................................................3170 P014C, P014D A/F SENSOR 1.................................................................................................................................................................................................................................3172 DTC Description.......................................................................................................................................................................................................................................3172 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3172 POSSIBLE CAUSE....................................................................................................................................................................................................................................3172 FAIL-SAFE.........................................................................................................................................................................................................................................3172 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3172 Diagnosis Procedure...................................................................................................................................................................................................................................3174 P0171 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3177 DTC Description.......................................................................................................................................................................................................................................3177 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3177 POSSIBLE CAUSE....................................................................................................................................................................................................................................3177 FAIL-SAFE.........................................................................................................................................................................................................................................3177 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3177 Diagnosis Procedure...................................................................................................................................................................................................................................3178 P0172 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3182 DTC Description.......................................................................................................................................................................................................................................3182 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3182 POSSIBLE CAUSE....................................................................................................................................................................................................................................3182 FAIL-SAFE.........................................................................................................................................................................................................................................3182 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3182 Diagnosis Procedure...................................................................................................................................................................................................................................3183 P0190 FRP SENSOR..........................................................................................................................................................................................................................................3187 DTC Description.......................................................................................................................................................................................................................................3187 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3187 POSSIBLE CAUSE....................................................................................................................................................................................................................................3187 FAIL-SAFE.........................................................................................................................................................................................................................................3187 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3187 Diagnosis Procedure...................................................................................................................................................................................................................................3187 Component Inspection..................................................................................................................................................................................................................................3189 P0197, P0198 EOT SENSOR...................................................................................................................................................................................................................................3191 DTC Description.......................................................................................................................................................................................................................................3191 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3191 POSSIBLE CAUSE....................................................................................................................................................................................................................................3191 FAIL-SAFE.........................................................................................................................................................................................................................................3191 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3191 Diagnosis Procedure...................................................................................................................................................................................................................................3191 Component Inspection..................................................................................................................................................................................................................................3192 P0201, P0202, P0203, P0204 FUEL INJECTOR..................................................................................................................................................................................................................3193 DTC Description.......................................................................................................................................................................................................................................3193 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3193 POSSIBLE CAUSE....................................................................................................................................................................................................................................3193 FAIL-SAFE.........................................................................................................................................................................................................................................3193 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3193 Diagnosis Procedure...................................................................................................................................................................................................................................3193 P0222, P0223 TP SENSOR....................................................................................................................................................................................................................................3194 DTC Description.......................................................................................................................................................................................................................................3194 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3194 POSSIBLE CAUSE....................................................................................................................................................................................................................................3194 FAIL-SAFE.........................................................................................................................................................................................................................................3194 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3194 Diagnosis Procedure...................................................................................................................................................................................................................................3194 Component Inspection..................................................................................................................................................................................................................................3196 P0300, P0301, P0302, P0303, P0304 MISFIRE.................................................................................................................................................................................................................3197 DTC Description.......................................................................................................................................................................................................................................3197 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3197 POSSIBLE CAUSE....................................................................................................................................................................................................................................3197 FAIL-SAFE.........................................................................................................................................................................................................................................3197 P0300.........................................................................................................................................................................................................................................3197 P0301, P0302, P0303, P0304 ...................................................................................................................................................................................................................3198 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3198 Diagnosis Procedure...................................................................................................................................................................................................................................3199 P0327, P0328 KS...........................................................................................................................................................................................................................................3204 DTC Description.......................................................................................................................................................................................................................................3204 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3204 POSSIBLE CAUSE....................................................................................................................................................................................................................................3204 FAIL-SAFE.........................................................................................................................................................................................................................................3204 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3204 Diagnosis Procedure...................................................................................................................................................................................................................................3204 Component Inspection..................................................................................................................................................................................................................................3205 P0335 CKP SENSOR..........................................................................................................................................................................................................................................3206 DTC Description.......................................................................................................................................................................................................................................3206 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3206 POSSIBLE CAUSE....................................................................................................................................................................................................................................3206 FAIL-SAFE.........................................................................................................................................................................................................................................3206 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3206 Diagnosis Procedure...................................................................................................................................................................................................................................3206 Component Inspection..................................................................................................................................................................................................................................3208 P0340 CMP SENSOR..........................................................................................................................................................................................................................................3211 DTC Description.......................................................................................................................................................................................................................................3211 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3211 POSSIBLE CAUSE....................................................................................................................................................................................................................................3211 FAIL-SAFE.........................................................................................................................................................................................................................................3211 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3211 Diagnosis Procedure...................................................................................................................................................................................................................................3212 Component Inspection..................................................................................................................................................................................................................................3214 P0365 EXHAUST VALVE TIMING CONTROL POSITION SENSOR........................................................................................................................................................................................................3215 DTC Description.......................................................................................................................................................................................................................................3215 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3215 Possible Cause....................................................................................................................................................................................................................................3215 FAIL-SAFE.........................................................................................................................................................................................................................................3215 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3215 Diagnosis Procedure...................................................................................................................................................................................................................................3216 Component Inspection..................................................................................................................................................................................................................................3218 P0420 THREE WAY CATALYST FUNCTION.........................................................................................................................................................................................................................3219 DTC Description.......................................................................................................................................................................................................................................3219 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3219 POSSIBLE CAUSE....................................................................................................................................................................................................................................3219 FAIL-SAFE.........................................................................................................................................................................................................................................3219 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3219 Diagnosis Procedure...................................................................................................................................................................................................................................3220 P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...................................................................................................................................................................................................3224 DTC Description.......................................................................................................................................................................................................................................3224 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3224 POSSIBLE CAUSE....................................................................................................................................................................................................................................3224 FAIL-SAFE.........................................................................................................................................................................................................................................3224 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3224 Diagnosis Procedure...................................................................................................................................................................................................................................3224 Component Inspection..................................................................................................................................................................................................................................3225 P0500 VSS.................................................................................................................................................................................................................................................3227 DTC Description.......................................................................................................................................................................................................................................3227 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3227 POSSIBLE CAUSE....................................................................................................................................................................................................................................3227 FAIL-SAFE.........................................................................................................................................................................................................................................3227 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3227 Diagnosis Procedure...................................................................................................................................................................................................................................3228 P0506 ISC SYSTEM..........................................................................................................................................................................................................................................3229 DTC Description.......................................................................................................................................................................................................................................3229 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3229 POSSIBLE CAUSE....................................................................................................................................................................................................................................3229 FAIL-SAFE.........................................................................................................................................................................................................................................3229 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3229 Diagnosis Procedure...................................................................................................................................................................................................................................3230 P0507 ISC SYSTEM..........................................................................................................................................................................................................................................3231 DTC Description.......................................................................................................................................................................................................................................3231 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3231 POSSIBLE CAUSE....................................................................................................................................................................................................................................3231 FAIL-SAFE.........................................................................................................................................................................................................................................3231 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3231 Diagnosis Procedure...................................................................................................................................................................................................................................3232 P0520 EOP SENSOR..........................................................................................................................................................................................................................................3233 DTC Description.......................................................................................................................................................................................................................................3233 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3233 POSSIBLE CAUSE....................................................................................................................................................................................................................................3233 FAIL-SAFE.........................................................................................................................................................................................................................................3233 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3233 Diagnosis Procedure...................................................................................................................................................................................................................................3233 Component Inspection..................................................................................................................................................................................................................................3235 P0524 ENGINE OIL PRESSURE.................................................................................................................................................................................................................................3236 DTC Description.......................................................................................................................................................................................................................................3236 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3236 POSSIBLE CAUSE....................................................................................................................................................................................................................................3236 FAIL-SAFE.........................................................................................................................................................................................................................................3236 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3236 Diagnosis Procedure...................................................................................................................................................................................................................................3237 Component Inspection..................................................................................................................................................................................................................................3238 P0603, P062F ECM..........................................................................................................................................................................................................................................3240 DTC Description.......................................................................................................................................................................................................................................3240 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3240 POSSIBLE CAUSE....................................................................................................................................................................................................................................3240 DTC P0603.....................................................................................................................................................................................................................................3240 DTC P062F.....................................................................................................................................................................................................................................3240 FAIL-SAFE.........................................................................................................................................................................................................................................3240 P0603.........................................................................................................................................................................................................................................3240 P062F.........................................................................................................................................................................................................................................3240 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3240 Diagnosis Procedure...................................................................................................................................................................................................................................3241 P0604 ECM.................................................................................................................................................................................................................................................3242 DTC Description.......................................................................................................................................................................................................................................3242 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3242 POSSIBLE CAUSE....................................................................................................................................................................................................................................3242 FAIL-SAFE.........................................................................................................................................................................................................................................3242 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3242 Diagnosis Procedure...................................................................................................................................................................................................................................3242 P0605 ECM.................................................................................................................................................................................................................................................3243 DTC Description.......................................................................................................................................................................................................................................3243 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3243 POSSIBLE CAUSE....................................................................................................................................................................................................................................3243 FAIL-SAFE.........................................................................................................................................................................................................................................3243 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3243 Diagnosis Procedure...................................................................................................................................................................................................................................3243 P0606 ECM.................................................................................................................................................................................................................................................3244 DTC Description.......................................................................................................................................................................................................................................3244 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3244 POSSIBLE CAUSE....................................................................................................................................................................................................................................3244 FAIL-SAFE.........................................................................................................................................................................................................................................3244 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3244 Diagnosis Procedure...................................................................................................................................................................................................................................3245 P0607 ECM.................................................................................................................................................................................................................................................3246 DTC Description.......................................................................................................................................................................................................................................3246 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3246 POSSIBLE CAUSE....................................................................................................................................................................................................................................3246 FAIL-SAFE.........................................................................................................................................................................................................................................3246 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3246 Diagnosis Procedure...................................................................................................................................................................................................................................3246 P0611 ECM PROTECTION......................................................................................................................................................................................................................................3247 DTC Description.......................................................................................................................................................................................................................................3247 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3247 POSSIBLE CAUSE....................................................................................................................................................................................................................................3247 FAIL-SAFE.........................................................................................................................................................................................................................................3247 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3247 Diagnosis Procedure...................................................................................................................................................................................................................................3247 P062B ECM.................................................................................................................................................................................................................................................3248 DTC Description.......................................................................................................................................................................................................................................3248 DTC Logic.............................................................................................................................................................................................................................................3248 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3248 POSSIBLE CAUSE....................................................................................................................................................................................................................................3248 FAIL-SAFE.........................................................................................................................................................................................................................................3248 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3248 Diagnosis Procedure...................................................................................................................................................................................................................................3248 P0643 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................3250 DTC Description.......................................................................................................................................................................................................................................3250 Sensor power supply 1.............................................................................................................................................................................................................................3250 Sensor power supply 2.............................................................................................................................................................................................................................3250 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3250 POSSIBLE CAUSE....................................................................................................................................................................................................................................3250 FAIL-SAFE.........................................................................................................................................................................................................................................3250 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3250 Diagnosis Procedure...................................................................................................................................................................................................................................3251 P0850 REVERSE/NEUTRAL POSITION SWITCH.....................................................................................................................................................................................................................3252 CVT...................................................................................................................................................................................................................................................3252 CVT : DTC Description.............................................................................................................................................................................................................................3252 DTC DETECTION LOGIC...........................................................................................................................................................................................................................3252 POSSIBLE CAUSE................................................................................................................................................................................................................................3252 FAIL-SAFE.....................................................................................................................................................................................................................................3252 DTC CONFIRMATION PROCEDURE....................................................................................................................................................................................................................3252 CVT : Diagnosis Procedure.........................................................................................................................................................................................................................3252 6M/T..................................................................................................................................................................................................................................................3253 6M/T : DTC Description............................................................................................................................................................................................................................3253 DTC DETECTION LOGIC...........................................................................................................................................................................................................................3253 POSSIBLE CAUSE................................................................................................................................................................................................................................3253 FAIL-SAFE.....................................................................................................................................................................................................................................3253 DTC CONFIRMATION PROCEDURE....................................................................................................................................................................................................................3253 6M/T : Diagnosis Procedure........................................................................................................................................................................................................................3254 P1078 EVT CONTROL POSITION SENSOR.........................................................................................................................................................................................................................3256 DTC Description.......................................................................................................................................................................................................................................3256 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3256 POSSIBLE CAUSE....................................................................................................................................................................................................................................3256 FAIL-SAFE.........................................................................................................................................................................................................................................3256 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3256 Diagnosis Procedure...................................................................................................................................................................................................................................3256 Component Inspection..................................................................................................................................................................................................................................3258 P1197 OUT OF GAS..........................................................................................................................................................................................................................................3260 DTC Description.......................................................................................................................................................................................................................................3260 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3260 POSSIBLE CAUSE....................................................................................................................................................................................................................................3260 FAIL-SAFE.........................................................................................................................................................................................................................................3260 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3260 Diagnosis Procedure...................................................................................................................................................................................................................................3261 P1212 TCS COMMUNICATION LINE..............................................................................................................................................................................................................................3262 DTC Description.......................................................................................................................................................................................................................................3262 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3262 POSSIBLE CAUSE....................................................................................................................................................................................................................................3262 FAIL-SAFE.........................................................................................................................................................................................................................................3262 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3262 Diagnosis Procedure...................................................................................................................................................................................................................................3262 P1217 ENGINE OVER TEMPERATURE.............................................................................................................................................................................................................................3264 DTC Description.......................................................................................................................................................................................................................................3264 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3264 POSSIBLE CAUSE....................................................................................................................................................................................................................................3264 FAIL-SAFE.........................................................................................................................................................................................................................................3264 PERFORM DTC CONFIRMATION PROCEDURE................................................................................................................................................................................................................3264 Diagnosis Procedure...................................................................................................................................................................................................................................3265 P1225 TP SENSOR...........................................................................................................................................................................................................................................3267 DTC Description.......................................................................................................................................................................................................................................3267 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3267 POSSIBLE CAUSE....................................................................................................................................................................................................................................3267 FAIL-SAFE.........................................................................................................................................................................................................................................3267 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3267 Diagnosis Procedure...................................................................................................................................................................................................................................3267 P1226 TP SENSOR...........................................................................................................................................................................................................................................3268 DTC Description.......................................................................................................................................................................................................................................3268 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3268 POSSIBLE CAUSE....................................................................................................................................................................................................................................3268 FAIL-SAFE.........................................................................................................................................................................................................................................3268 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3268 Diagnosis Procedure...................................................................................................................................................................................................................................3268 P155D GENERATOR...........................................................................................................................................................................................................................................3269 DTC Description.......................................................................................................................................................................................................................................3269 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3269 POSSIBLE CAUSE....................................................................................................................................................................................................................................3269 FAIL-SAFE.........................................................................................................................................................................................................................................3269 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3269 Diagnosis Procedure...................................................................................................................................................................................................................................3269 P1564 ASCD STEERING SWITCH................................................................................................................................................................................................................................3270 DTC Description.......................................................................................................................................................................................................................................3270 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3270 POSSIBLE CAUSE....................................................................................................................................................................................................................................3270 FAIL-SAFE.........................................................................................................................................................................................................................................3270 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3270 Diagnosis Procedure...................................................................................................................................................................................................................................3270 Component Inspection..................................................................................................................................................................................................................................3272 P1568 SIGNAL INVALID......................................................................................................................................................................................................................................3273 DTC Description.......................................................................................................................................................................................................................................3273 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3273 POSSIBLE CAUSE....................................................................................................................................................................................................................................3273 FAIL-SAFE.........................................................................................................................................................................................................................................3273 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3273 Diagnosis Procedure...................................................................................................................................................................................................................................3273 P1572 ASCD BRAKE SWITCH...................................................................................................................................................................................................................................3275 DTC Description.......................................................................................................................................................................................................................................3275 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3275 POSSIBLE CAUSE....................................................................................................................................................................................................................................3275 FAIL-SAFE.........................................................................................................................................................................................................................................3275 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3275 Diagnosis Procedure...................................................................................................................................................................................................................................3277 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3279 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3280 P1574 ASCD VEHICLE SPEED SENSOR...........................................................................................................................................................................................................................3281 DTC Description.......................................................................................................................................................................................................................................3281 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3281 POSSIBLE CAUSE....................................................................................................................................................................................................................................3281 FAIL-SAFE.........................................................................................................................................................................................................................................3281 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3281 Diagnosis Procedure...................................................................................................................................................................................................................................3282 P1805 BRAKE SWITCH........................................................................................................................................................................................................................................3283 DTC Description.......................................................................................................................................................................................................................................3283 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3283 POSSIBLE CAUSE....................................................................................................................................................................................................................................3283 FAIL-SAFE.........................................................................................................................................................................................................................................3283 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3283 Diagnosis Procedure...................................................................................................................................................................................................................................3283 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3284 P2008 INTAKE MANIFOLD RUNNER CONTROL VALVE................................................................................................................................................................................................................3286 DTC Description.......................................................................................................................................................................................................................................3286 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3286 POSSIBLE CAUSE....................................................................................................................................................................................................................................3286 FAIL-SAFE.........................................................................................................................................................................................................................................3286 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3286 Diagnosis Procedure...................................................................................................................................................................................................................................3287 Component Inspection..................................................................................................................................................................................................................................3288 P2100, P2103 THROTTLE CONTROL MOTOR RELAY.................................................................................................................................................................................................................3290 DTC Description.......................................................................................................................................................................................................................................3290 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3290 POSSIBLE CAUSE....................................................................................................................................................................................................................................3290 FAIL-SAFE.........................................................................................................................................................................................................................................3290 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3290 Diagnosis Procedure...................................................................................................................................................................................................................................3291 P2101 ELECTRIC THROTTLE CONTROL FUNCTION..................................................................................................................................................................................................................3293 DTC Description.......................................................................................................................................................................................................................................3293 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3293 POSSIBLE CAUSE....................................................................................................................................................................................................................................3293 FAIL-SAFE.........................................................................................................................................................................................................................................3293 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3293 Diagnosis Procedure...................................................................................................................................................................................................................................3293 Component Inspection..................................................................................................................................................................................................................................3295 P2118 THROTTLE CONTROL MOTOR..............................................................................................................................................................................................................................3296 DTC Description.......................................................................................................................................................................................................................................3296 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3296 POSSIBLE CAUSE....................................................................................................................................................................................................................................3296 FAIL-SAFE.........................................................................................................................................................................................................................................3296 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3296 Diagnosis Procedure...................................................................................................................................................................................................................................3296 Component Inspection..................................................................................................................................................................................................................................3297 P2119 ELECTRIC THROTTLE CONTROL ACTUATOR..................................................................................................................................................................................................................3298 DTC Description.......................................................................................................................................................................................................................................3298 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3298 POSSIBLE CAUSE....................................................................................................................................................................................................................................3298 FAIL-SAFE.........................................................................................................................................................................................................................................3298 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3298 Diagnosis Procedure...................................................................................................................................................................................................................................3299 P2122, P2123 APP SENSOR...................................................................................................................................................................................................................................3300 DTC Description.......................................................................................................................................................................................................................................3300 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3300 POSSIBLE CAUSE....................................................................................................................................................................................................................................3300 FAIL-SAFE.........................................................................................................................................................................................................................................3300 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3300 Diagnosis Procedure...................................................................................................................................................................................................................................3301 Component Inspection..................................................................................................................................................................................................................................3302 P2127, P2128 APP SENSOR...................................................................................................................................................................................................................................3303 DTC Description.......................................................................................................................................................................................................................................3303 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3303 POSSIBLE CAUSE....................................................................................................................................................................................................................................3303 FAIL-SAFE.........................................................................................................................................................................................................................................3303 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3303 Diagnosis Procedure...................................................................................................................................................................................................................................3304 Component Inspection..................................................................................................................................................................................................................................3305 P2135 TP SENSOR...........................................................................................................................................................................................................................................3307 DTC Description.......................................................................................................................................................................................................................................3307 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3307 POSSIBLE CAUSE....................................................................................................................................................................................................................................3307 FAIL-SAFE.........................................................................................................................................................................................................................................3307 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3307 Diagnosis Procedure...................................................................................................................................................................................................................................3307 Component Inspection..................................................................................................................................................................................................................................3309 P2138 APP SENSOR..........................................................................................................................................................................................................................................3310 DTC Description.......................................................................................................................................................................................................................................3310 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3310 POSSIBLE CAUSE....................................................................................................................................................................................................................................3310 FAIL-SAFE.........................................................................................................................................................................................................................................3310 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3310 Diagnosis Procedure...................................................................................................................................................................................................................................3311 Component Inspection..................................................................................................................................................................................................................................3314 FUEL INJECTOR.............................................................................................................................................................................................................................................3315 Component Function Check..............................................................................................................................................................................................................................3315 Diagnosis Procedure...................................................................................................................................................................................................................................3315 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3318 Component Inspection (Fuel Injector Relay)............................................................................................................................................................................................................3318 LOW PRESSURE FUEL PUMP....................................................................................................................................................................................................................................3320 Component Function Check..............................................................................................................................................................................................................................3320 Diagnosis Procedure...................................................................................................................................................................................................................................3320 Component Inspection (Fuel Pump)......................................................................................................................................................................................................................3321 HIGH PRESSURE FUEL PUMP...................................................................................................................................................................................................................................3323 Component Function Check..............................................................................................................................................................................................................................3323 Diagnosis Procedure...................................................................................................................................................................................................................................3323 Component Inspection (High Pressure Fuel Pump)........................................................................................................................................................................................................3326 Component Inspection (High Pressure Fuel Pump Relay)..................................................................................................................................................................................................3327 IGNITION SIGNAL...........................................................................................................................................................................................................................................3328 Component Function Check..............................................................................................................................................................................................................................3328 Diagnosis Procedure...................................................................................................................................................................................................................................3328 Component Inspection (Ignition Coil With Power Transistor)............................................................................................................................................................................................3330 Component Inspection (Condenser)......................................................................................................................................................................................................................3331 ELECTRICAL LOAD SIGNAL....................................................................................................................................................................................................................................3332 Description...........................................................................................................................................................................................................................................3332 Component Function Check..............................................................................................................................................................................................................................3332 Diagnosis Procedure...................................................................................................................................................................................................................................3332 SENSOR POWER SUPPLY 2 CIRCUIT.............................................................................................................................................................................................................................3334 Description...........................................................................................................................................................................................................................................3334 Sensor power supply 1.............................................................................................................................................................................................................................3334 Sensor power supply 2.............................................................................................................................................................................................................................3334 Diagnosis Procedure...................................................................................................................................................................................................................................3334 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................3336 Component Function Check..............................................................................................................................................................................................................................3336 Diagnosis Procedure...................................................................................................................................................................................................................................3336 COOLING FAN...............................................................................................................................................................................................................................................3338 Component Function Check..............................................................................................................................................................................................................................3338 Diagnosis Procedure...................................................................................................................................................................................................................................3338 Component Inspection (Cooling Fan Motor)..............................................................................................................................................................................................................3341 Component Inspection (Cooling Fan Relay)..............................................................................................................................................................................................................3341 MALFUNCTION INDICATOR LAMP (MIL)..........................................................................................................................................................................................................................3342 Component Function Check..............................................................................................................................................................................................................................3342 Diagnosis Procedure...................................................................................................................................................................................................................................3342 INFORMATION DISPLAY (ASCD)................................................................................................................................................................................................................................3343 Component Function Check..............................................................................................................................................................................................................................3343 Diagnosis Procedure...................................................................................................................................................................................................................................3343 CLUTCH PEDAL POSITION SWITCH..............................................................................................................................................................................................................................3344 Description...........................................................................................................................................................................................................................................3344 Component Function Check..............................................................................................................................................................................................................................3344 Diagnosis Procedure...................................................................................................................................................................................................................................3344 Component Inspection (Clutch Pedal Position Switch)...................................................................................................................................................................................................3345 ASCD BRAKE SWITCH.........................................................................................................................................................................................................................................3346 Component Function Check..............................................................................................................................................................................................................................3346 Diagnosis Procedure...................................................................................................................................................................................................................................3346 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3347 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................3349 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3349 Symptom Table.........................................................................................................................................................................................................................................3349 SYSTEM - BASIC ENGINE CONTROL SYSTEM..............................................................................................................................................................................................................3349 SYSTEM - ENGINE MECHANICAL & OTHER................................................................................................................................................................................................................3351 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................3354 Description...........................................................................................................................................................................................................................................3354 FUEL CUT CONTROL (AT NO LOAD AND HIGH ENGINE SPEED)...............................................................................................................................................................................................3354 Fuel cut when the accelerator pedal is fully depressed........................................................................................................................................................................................3354 Fuel cut when the accelerator pedal is fully depressed........................................................................................................................................................................................3354 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................3355 IDLE SPEED................................................................................................................................................................................................................................................3355 Inspection............................................................................................................................................................................................................................................3355 IGNITION TIMING...........................................................................................................................................................................................................................................3356 Inspection............................................................................................................................................................................................................................................3356 EVAPORATIVE EMISSION SYSTEM...............................................................................................................................................................................................................................3357 Inspection............................................................................................................................................................................................................................................3357 POSITIVE CRANKCASE VENTILATION............................................................................................................................................................................................................................3358 Inspection............................................................................................................................................................................................................................................3358 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................3359 ECM.......................................................................................................................................................................................................................................................3359 Removal and Installation..............................................................................................................................................................................................................................3359 EXPLODED VIEW.....................................................................................................................................................................................................................................3359 REMOVAL...........................................................................................................................................................................................................................................3359 INSTALLATION......................................................................................................................................................................................................................................3359 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................3360 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................3360 Idle Speed............................................................................................................................................................................................................................................3360 Ignition Timing.......................................................................................................................................................................................................................................3360 Calculated Load Value.................................................................................................................................................................................................................................3360 Mass Air Flow Sensor..................................................................................................................................................................................................................................3360 QR25DE............................................................................................................................................................................................................................................................3361 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................3361 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................3361 Information...........................................................................................................................................................................................................................................3361 PRECAUTION....................................................................................................................................................................................................................................................3362 PRECAUTIONS...............................................................................................................................................................................................................................................3362 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................3362 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................3362 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................3362 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................3362 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................3363 INSTRUCTION 1.................................................................................................................................................................................................................................3363 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................3363 On Board Diagnostic (OBD) System of Engine and CVT....................................................................................................................................................................................................3364 General Precautions...................................................................................................................................................................................................................................3364 PREPARATION...................................................................................................................................................................................................................................................3367 PREPARATION...............................................................................................................................................................................................................................................3367 Special Service Tools.................................................................................................................................................................................................................................3367 Commercial Service Tools..............................................................................................................................................................................................................................3367 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................3369 COMPONENT PARTS...........................................................................................................................................................................................................................................3369 Component Parts Location..............................................................................................................................................................................................................................3369 ENGINE ROOM COMPARTMENT...........................................................................................................................................................................................................................3369 ENGINE COMPARTMENT................................................................................................................................................................................................................................3370 EXHAUST COMPARTMENT...............................................................................................................................................................................................................................3371 BODY COMPARTMENT..................................................................................................................................................................................................................................3371 ECM...................................................................................................................................................................................................................................................3373 Accelerator Pedal Position Sensor.....................................................................................................................................................................................................................3373 Electric Throttle Control Actuator....................................................................................................................................................................................................................3373 THROTTLE CONTROL MOTOR RELAY......................................................................................................................................................................................................................3374 THROTTLE CONTROL MOTOR............................................................................................................................................................................................................................3374 THROTTLE POSITION SENSOR..........................................................................................................................................................................................................................3374 Ignition Coil With Power Transistor...................................................................................................................................................................................................................3374 Fuel Injector.........................................................................................................................................................................................................................................3374 Fuel Level Sensor Unit and Fuel Pump..................................................................................................................................................................................................................3374 FUEL PUMP.........................................................................................................................................................................................................................................3374 FUEL LEVEL SENSOR.................................................................................................................................................................................................................................3375 Mass Air Flow Sensor (With Intake Air Temperature Sensor).............................................................................................................................................................................................3375 MASS AIR FLOW SENSOR..............................................................................................................................................................................................................................3375 INTAKE AIR TEMPERATURE SENSOR.....................................................................................................................................................................................................................3375 Engine Coolant Temperature Sensor.....................................................................................................................................................................................................................3376 Crankshaft Position Sensor (POS)......................................................................................................................................................................................................................3376 Camshaft Position Sensor (PHASE)......................................................................................................................................................................................................................3377 Intake Valve Timing Control Solenoid Valve............................................................................................................................................................................................................3377 Intake Valve Timing Intermediate Lock Control Solenoid Valve..........................................................................................................................................................................................3377 Exhaust Valve Timing Control Position Sensor..........................................................................................................................................................................................................3378 Exhaust Valve Timing Control Solenoid Valve...........................................................................................................................................................................................................3378 Intake Manifold Runner Control Valve..................................................................................................................................................................................................................3378 INTAKE MANIFOLD RUNNER CONTROL VALVE MOTOR........................................................................................................................................................................................................3378 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR..............................................................................................................................................................................................3378 Air Fuel Ratio (A/F) Sensor 1.........................................................................................................................................................................................................................3379 A/F SENSOR 1 HEATER...............................................................................................................................................................................................................................3379 Heated Oxygen Sensor 2................................................................................................................................................................................................................................3379 HEATED OXYGEN SENSOR 2 HEATER.....................................................................................................................................................................................................................3379 Knock Sensor..........................................................................................................................................................................................................................................3380 Engine Oil Pressure Sensor............................................................................................................................................................................................................................3380 Engine Oil Temperature Sensor.........................................................................................................................................................................................................................3380 Cooling Fan...........................................................................................................................................................................................................................................3381 EVAP Canister.........................................................................................................................................................................................................................................3381 EVAP Canister Purge Volume Control Solenoid Valve.....................................................................................................................................................................................................3381 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................3382 Stop Lamp Switch & Brake Pedal Position Switch........................................................................................................................................................................................................3382 ASCD Steering Switch..................................................................................................................................................................................................................................3382 Information Display...................................................................................................................................................................................................................................3382 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................3383 Positive Crankcase Ventilation........................................................................................................................................................................................................................3383 SYSTEM....................................................................................................................................................................................................................................................3384 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................3384 ENGINE CONTROL SYSTEM : System Description........................................................................................................................................................................................................3384 SYSTEM DIAGRAM................................................................................................................................................................................................................................3384 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3384 ENGINE CONTROL SYSTEM : Circuit Diagram...........................................................................................................................................................................................................3386 ENGINE CONTROL SYSTEM : Fail Safe.................................................................................................................................................................................................................3387 NON DTC RELATED ITEM..........................................................................................................................................................................................................................3387 DTC RELATED ITEM..............................................................................................................................................................................................................................3388 Description...............................................................................................................................................................................................................................3388 Fail Safe Pattern.........................................................................................................................................................................................................................3388 Fail Safe List............................................................................................................................................................................................................................3388 MULTIPORT FUEL INJECTION SYSTEM.......................................................................................................................................................................................................................3389 MULTIPORT FUEL INJECTION SYSTEM : System Description (with automatic air conditioner).............................................................................................................................................................3390 SYSTEM DIAGRAM................................................................................................................................................................................................................................3390 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3390 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION.........................................................................................................................................................................................3390 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)..........................................................................................................................................................................................3391 MIXTURE RATIO SELF-LEARNING CONTROL...........................................................................................................................................................................................................3391 FUEL INJECTION TIMING.........................................................................................................................................................................................................................3392 FUEL SHUT-OFF.................................................................................................................................................................................................................................3392 MULTIPORT FUEL INJECTION SYSTEM : System Description (with manual air conditioner)................................................................................................................................................................3392 SYSTEM DIAGRAM................................................................................................................................................................................................................................3392 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3392 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION.........................................................................................................................................................................................3393 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)..........................................................................................................................................................................................3393 MIXTURE RATIO SELF-LEARNING CONTROL...........................................................................................................................................................................................................3393 FUEL INJECTION TIMING.........................................................................................................................................................................................................................3394 FUEL SHUT-OFF.................................................................................................................................................................................................................................3394 ELECTRIC IGNITION SYSTEM..............................................................................................................................................................................................................................3394 ELECTRIC IGNITION SYSTEM : System Description.....................................................................................................................................................................................................3394 SYSTEM DIAGRAM................................................................................................................................................................................................................................3394 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3394 INTAKE VALVE TIMING CONTROL...........................................................................................................................................................................................................................3395 INTAKE VALVE TIMING CONTROL : System Description..................................................................................................................................................................................................3395 INTAKE VALVE TIMING CONTROL...................................................................................................................................................................................................................3395 System Diagram............................................................................................................................................................................................................................3395 System Description........................................................................................................................................................................................................................3395 INTAKE VALVE TIMING INTERMEDIATE LOCK CONTROL.................................................................................................................................................................................................3396 System Diagram............................................................................................................................................................................................................................3396 System Description........................................................................................................................................................................................................................3396 Lock/Unlock Activation....................................................................................................................................................................................................................3396 When stopping the engine..................................................................................................................................................................................................................3397 When starting the engine..................................................................................................................................................................................................................3397 EXHAUST VALVE TIMING CONTROL..........................................................................................................................................................................................................................3397 EXHAUST VALVE TIMING CONTROL : System Description.................................................................................................................................................................................................3398 SYSTEM DIAGRAM................................................................................................................................................................................................................................3398 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3398 INTAKE MANIFOLD RUNNER CONTROL........................................................................................................................................................................................................................3398 INTAKE MANIFOLD RUNNER CONTROL : System Description...............................................................................................................................................................................................3399 SYSTEM DIAGRAM................................................................................................................................................................................................................................3399 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3399 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE..................................................................................................................................................................................................3399 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE : System Description.........................................................................................................................................................................3399 SYSTEM DIAGRAM................................................................................................................................................................................................................................3399 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3399 AIR CONDITIONING CUT CONTROL..........................................................................................................................................................................................................................3399 AIR CONDITIONING CUT CONTROL : System Description.................................................................................................................................................................................................3400 SYSTEM DIAGRAM................................................................................................................................................................................................................................3400 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3400 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM......................................................................................................................................................................................................3400 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System Description.............................................................................................................................................................................3400 DESCRIPTION...................................................................................................................................................................................................................................3400 COOLING FAN CONTROL...................................................................................................................................................................................................................................3400 COOLING FAN CONTROL : System Description..........................................................................................................................................................................................................3401 SYSTEM DIAGRAM................................................................................................................................................................................................................................3401 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3401 Cooling Fan Operation.....................................................................................................................................................................................................................3401 Cooling Fan Relay Operation...............................................................................................................................................................................................................3401 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3402 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description........................................................................................................................................................................................3402 SYSTEM DIAGRAM................................................................................................................................................................................................................................3402 BASIC ASCD SYSTEM.............................................................................................................................................................................................................................3402 SET OPERATION.................................................................................................................................................................................................................................3402 ACCELERATE OPERATION..........................................................................................................................................................................................................................3402 CANCEL OPERATION..............................................................................................................................................................................................................................3402 COAST OPERATION...............................................................................................................................................................................................................................3403 RESUME OPERATION..............................................................................................................................................................................................................................3403 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................3403 INFORMATION DISPLAY (COMBINATION METER) : ASCD Indicator..........................................................................................................................................................................................3403 ASCD INDICATOR................................................................................................................................................................................................................................3403 INFORMATION DISPLAY (COMBINATION METER) : Engine Oil Pressure Warning.............................................................................................................................................................................3403 DESIGN/PURPOSE................................................................................................................................................................................................................................3403 BULB CHECK....................................................................................................................................................................................................................................3404 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................3404 SYSTEM DIAGRAM................................................................................................................................................................................................................................3404 SIGNAL PATH...................................................................................................................................................................................................................................3404 LIGHTING CONDITION............................................................................................................................................................................................................................3404 SHUTOFF CONDITION.............................................................................................................................................................................................................................3404 TIMING CHART..................................................................................................................................................................................................................................3405 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................3405 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................3405 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................3405 EVAPORATIVE EMISSION SYSTEM...........................................................................................................................................................................................................................3405 EVAPORATIVE EMISSION SYSTEM : System Description..................................................................................................................................................................................................3406 SYSTEM DIAGRAM................................................................................................................................................................................................................................3406 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3406 CAN COMMUNICATION.....................................................................................................................................................................................................................................3406 CAN COMMUNICATION : System Description............................................................................................................................................................................................................3406 ECO MODE CONTROL......................................................................................................................................................................................................................................3407 ECO MODE CONTROL : System Description.............................................................................................................................................................................................................3407 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3407 OPERATION.................................................................................................................................................................................................................................................3408 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3408 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Switch Name and Function..................................................................................................................................................................................3408 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3408 SET SPEED RANGE...............................................................................................................................................................................................................................3408 SWITCH OPERATION..............................................................................................................................................................................................................................3408 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................3409 Diagnosis Description.................................................................................................................................................................................................................................3409 GST (Generic Scan Tool)...............................................................................................................................................................................................................................3409 DIAGNOSIS SYSTEM (ECM)....................................................................................................................................................................................................................................3410 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................3410 DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic.....................................................................................................................................................................3410 DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data.................................................................................................................................................................................................3410 DTC AND 1ST TRIP DTC..........................................................................................................................................................................................................................3410 FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA..............................................................................................................................................................................................3410 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................3411 RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS.............................................................................................................................................................................3411 COUNTER SYSTEM CHART..........................................................................................................................................................................................................................3411 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................3411 Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................................................3412 Driving Pattern B.........................................................................................................................................................................................................................3412 Driving Pattern C.........................................................................................................................................................................................................................3413 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................3413 Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................................................3414 Driving Pattern A.........................................................................................................................................................................................................................3414 Driving Pattern B.........................................................................................................................................................................................................................3414 DIAGNOSIS DESCRIPTION : Driving Pattern...........................................................................................................................................................................................................3414 DRIVING PATTERN A.............................................................................................................................................................................................................................3414 DRIVING PATTERN B.............................................................................................................................................................................................................................3414 DRIVING PATTERN C.............................................................................................................................................................................................................................3414 DRIVING PATTERN D.............................................................................................................................................................................................................................3415 DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code..........................................................................................................................................................................................3415 SRT SET TIMING................................................................................................................................................................................................................................3415 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................3416 On Board Diagnosis Function...........................................................................................................................................................................................................................3417 ON BOARD DIAGNOSIS ITEM...........................................................................................................................................................................................................................3417 BULB CHECK MODE...................................................................................................................................................................................................................................3417 Description...................................................................................................................................................................................................................................3417 Operation Procedure...........................................................................................................................................................................................................................3417 SRT STATUS MODE...................................................................................................................................................................................................................................3417 Description...................................................................................................................................................................................................................................3417 Operation Procedure...........................................................................................................................................................................................................................3417 MALFUNCTION WARNING MODE..........................................................................................................................................................................................................................3418 Description...................................................................................................................................................................................................................................3418 Operation Procedure...........................................................................................................................................................................................................................3418 SELF-DIAGNOSTIC RESULTS MODE......................................................................................................................................................................................................................3418 Description...................................................................................................................................................................................................................................3418 How to Set Self-diagnostic Results Mode.......................................................................................................................................................................................................3418 How to Read Self-diagnostic Results...........................................................................................................................................................................................................3419 How to Erase Self-diagnostic Results..........................................................................................................................................................................................................3420 CONSULT Function......................................................................................................................................................................................................................................3420 FUNCTION..........................................................................................................................................................................................................................................3420 SELF DIAGNOSTIC RESULT MODE.......................................................................................................................................................................................................................3420 Self Diagnostic Item..........................................................................................................................................................................................................................3420 How to Read DTC and 1st Trip DTC..............................................................................................................................................................................................................3420 How to Erase DTC and 1st Trip DTC.............................................................................................................................................................................................................3421 Freeze Frame Data and 1st Trip Freeze Frame Data..............................................................................................................................................................................................3421 DATA MONITOR MODE.................................................................................................................................................................................................................................3421 Monitored Item................................................................................................................................................................................................................................3421 WORK SUPPORT MODE.................................................................................................................................................................................................................................3427 Work Item.....................................................................................................................................................................................................................................3427 ACTIVE TEST MODE..................................................................................................................................................................................................................................3428 Test Item.....................................................................................................................................................................................................................................3428 DTC WORK SUPPORT MODE.............................................................................................................................................................................................................................3429 Test Item.....................................................................................................................................................................................................................................3429 SRT & P-DTC MODE..................................................................................................................................................................................................................................3429 SRT STATUS Mode...............................................................................................................................................................................................................................3429 SRT WORK SUPPORT Mode.........................................................................................................................................................................................................................3429 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................3430 ECM.......................................................................................................................................................................................................................................................3430 Reference Value.......................................................................................................................................................................................................................................3430 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................3430 TERMINAL LAYOUT...................................................................................................................................................................................................................................3434 PHYSICAL VALUES...................................................................................................................................................................................................................................3434 Fail Safe.............................................................................................................................................................................................................................................3442 NON DTC RELATED ITEM..............................................................................................................................................................................................................................3442 DTC RELATED ITEM..................................................................................................................................................................................................................................3443 Description...................................................................................................................................................................................................................................3443 Fail Safe Pattern.............................................................................................................................................................................................................................3443 Fail Safe List................................................................................................................................................................................................................................3443 DTC Inspection Priority Chart.........................................................................................................................................................................................................................3444 DTC Index.............................................................................................................................................................................................................................................3446 Test Value and Test Limit.............................................................................................................................................................................................................................3448 WIRING DIAGRAM................................................................................................................................................................................................................................................3456 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3456 Wiring Diagram........................................................................................................................................................................................................................................3456 BASIC INSPECTION..............................................................................................................................................................................................................................................3471 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................3471 Work Flow.............................................................................................................................................................................................................................................3471 OVERALL SEQUENCE..................................................................................................................................................................................................................................3471 DETAILED FLOW.....................................................................................................................................................................................................................................3471 Diagnostic Work Sheet.................................................................................................................................................................................................................................3473 DESCRIPTION.......................................................................................................................................................................................................................................3473 WORKSHEET SAMPLE..................................................................................................................................................................................................................................3474 BASIC INSPECTION..........................................................................................................................................................................................................................................3475 Work Procedure........................................................................................................................................................................................................................................3475 ADDITIONAL SERVICE WHEN REPLACING ECM.....................................................................................................................................................................................................................3479 Description...........................................................................................................................................................................................................................................3479 PROGRAMMING OPERATION.............................................................................................................................................................................................................................3479 Work Procedure........................................................................................................................................................................................................................................3479 VIN REGISTRATION..........................................................................................................................................................................................................................................3481 Description...........................................................................................................................................................................................................................................3481 Work Procedure........................................................................................................................................................................................................................................3481 ACCELERATOR PEDAL RELEASED POSITION LEARNING..............................................................................................................................................................................................................3482 Description...........................................................................................................................................................................................................................................3482 Work Procedure........................................................................................................................................................................................................................................3482 THROTTLE VALVE CLOSED POSITION LEARNING...................................................................................................................................................................................................................3483 Description...........................................................................................................................................................................................................................................3483 Work Procedure........................................................................................................................................................................................................................................3483 IDLE AIR VOLUME LEARNING..................................................................................................................................................................................................................................3484 Description...........................................................................................................................................................................................................................................3484 Work Procedure........................................................................................................................................................................................................................................3484 MIXTURE RATIO SELF-LEARNING VALUE CLEAR...................................................................................................................................................................................................................3486 Description...........................................................................................................................................................................................................................................3486 Work Procedure........................................................................................................................................................................................................................................3486 FUEL PRESSURE.............................................................................................................................................................................................................................................3487 Work Procedure........................................................................................................................................................................................................................................3487 FUEL PRESSURE RELEASE.............................................................................................................................................................................................................................3487 FUEL PRESSURE CHECK...............................................................................................................................................................................................................................3487 HOW TO SET SRT CODE.......................................................................................................................................................................................................................................3489 Description...........................................................................................................................................................................................................................................3489 OUTLINE...........................................................................................................................................................................................................................................3489 SRT ITEM..........................................................................................................................................................................................................................................3489 SRT SERVICE PROCEDURE.............................................................................................................................................................................................................................3489 SRT Set Driving Pattern...............................................................................................................................................................................................................................3490 Work Procedure........................................................................................................................................................................................................................................3492 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................3494 TROUBLE DIAGNOSIS - SPECIFICATION VALUE...................................................................................................................................................................................................................3494 Description...........................................................................................................................................................................................................................................3494 Component Function Check..............................................................................................................................................................................................................................3494 Diagnosis Procedure...................................................................................................................................................................................................................................3495 OVERALL SEQUENCE..................................................................................................................................................................................................................................3495 DETAILED PROCEDURE................................................................................................................................................................................................................................3496 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................3502 Diagnosis Procedure...................................................................................................................................................................................................................................3502 U0101 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3505 Description...........................................................................................................................................................................................................................................3505 DTC Description.......................................................................................................................................................................................................................................3505 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3505 POSSIBLE CAUSE....................................................................................................................................................................................................................................3505 FAIL-SAFE.........................................................................................................................................................................................................................................3505 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3505 Diagnosis Procedure...................................................................................................................................................................................................................................3505 U1001 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3506 Description...........................................................................................................................................................................................................................................3506 DTC Description.......................................................................................................................................................................................................................................3506 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3506 POSSIBLE CAUSE....................................................................................................................................................................................................................................3506 FAIL-SAFE.........................................................................................................................................................................................................................................3506 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3506 Diagnosis Procedure...................................................................................................................................................................................................................................3506 U1040 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3507 DTC Description.......................................................................................................................................................................................................................................3507 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3507 POSSIBLE CAUSE....................................................................................................................................................................................................................................3507 FAIL-SAFE.........................................................................................................................................................................................................................................3507 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3507 Diagnosis Procedure...................................................................................................................................................................................................................................3507 U1044 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3509 DTC Description.......................................................................................................................................................................................................................................3509 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3509 POSSIBLE CAUSE....................................................................................................................................................................................................................................3509 FAIL-SAFE.........................................................................................................................................................................................................................................3509 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3509 Diagnosis Procedure...................................................................................................................................................................................................................................3509 U1050, U1051 LIN COMMUNICATION............................................................................................................................................................................................................................3511 DTC Description.......................................................................................................................................................................................................................................3511 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3511 POSSIBLE CAUSE....................................................................................................................................................................................................................................3511 FAIL-SAFE.........................................................................................................................................................................................................................................3511 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3511 Diagnosis Procedure...................................................................................................................................................................................................................................3511 P0011 IVT CONTROL.........................................................................................................................................................................................................................................3513 DTC Description.......................................................................................................................................................................................................................................3513 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3513 POSSIBLE CAUSE....................................................................................................................................................................................................................................3513 FAIL-SAFE.........................................................................................................................................................................................................................................3513 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3513 Diagnosis Procedure...................................................................................................................................................................................................................................3514 Component Inspection..................................................................................................................................................................................................................................3515 P0014 EVT CONTROL.........................................................................................................................................................................................................................................3517 DTC Description.......................................................................................................................................................................................................................................3517 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3517 POSSIBLE CAUSE....................................................................................................................................................................................................................................3517 FAIL-SAFE.........................................................................................................................................................................................................................................3517 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3517 Diagnosis Procedure...................................................................................................................................................................................................................................3518 Component Inspection..................................................................................................................................................................................................................................3519 P0031, P0032 A/F SENSOR 1 HEATER..........................................................................................................................................................................................................................3521 DTC Description.......................................................................................................................................................................................................................................3521 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3521 POSSIBLE CAUSE....................................................................................................................................................................................................................................3521 DTC P0031.....................................................................................................................................................................................................................................3521 DTC P0032.....................................................................................................................................................................................................................................3521 FAIL-SAFE.........................................................................................................................................................................................................................................3521 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3521 Diagnosis Procedure...................................................................................................................................................................................................................................3521 Component Inspection..................................................................................................................................................................................................................................3522 P0037, P0038 HO2S2 HEATER.................................................................................................................................................................................................................................3524 DTC Description.......................................................................................................................................................................................................................................3524 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3524 POSSIBLE CAUSE....................................................................................................................................................................................................................................3524 DTC P0037.....................................................................................................................................................................................................................................3524 DTC P0038.....................................................................................................................................................................................................................................3524 FAIL-SAFE.........................................................................................................................................................................................................................................3524 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3524 Diagnosis Procedure...................................................................................................................................................................................................................................3524 Component Inspection..................................................................................................................................................................................................................................3525 P0075 INTAKE VALVE TIMING CONTROL.........................................................................................................................................................................................................................3527 DTC Description.......................................................................................................................................................................................................................................3527 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3527 POSSIBLE CAUSE....................................................................................................................................................................................................................................3527 FAIL-SAFE.........................................................................................................................................................................................................................................3527 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3527 Diagnosis Procedure...................................................................................................................................................................................................................................3527 Component Inspection (IVT Control Solenoid Valve).....................................................................................................................................................................................................3529 Component Inspection (IVT Intermediate Lock Control Solenoid Valve)...................................................................................................................................................................................3530 P0078 EVT CONTROL SOLENOID VALVE..........................................................................................................................................................................................................................3531 DTC Description.......................................................................................................................................................................................................................................3531 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3531 POSSIBLE CAUSE....................................................................................................................................................................................................................................3531 FAIL-SAFE.........................................................................................................................................................................................................................................3531 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3531 Diagnosis Procedure...................................................................................................................................................................................................................................3531 Component Inspection..................................................................................................................................................................................................................................3532 P0102, P0103 MAF SENSOR...................................................................................................................................................................................................................................3534 DTC Description.......................................................................................................................................................................................................................................3534 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3534 POSSIBLE CAUSE....................................................................................................................................................................................................................................3534 DTC P0102.....................................................................................................................................................................................................................................3534 DTC P0103.....................................................................................................................................................................................................................................3534 FAIL-SAFE.........................................................................................................................................................................................................................................3534 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3534 Diagnosis Procedure...................................................................................................................................................................................................................................3535 Component Inspection..................................................................................................................................................................................................................................3536 P0112, P0113 IAT SENSOR...................................................................................................................................................................................................................................3538 DTC Description.......................................................................................................................................................................................................................................3538 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3538 POSSIBLE CAUSE....................................................................................................................................................................................................................................3538 FAIL-SAFE.........................................................................................................................................................................................................................................3538 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3538 Diagnosis Procedure...................................................................................................................................................................................................................................3538 Component Inspection..................................................................................................................................................................................................................................3539 P0117, P0118 ECT SENSOR...................................................................................................................................................................................................................................3541 DTC Description.......................................................................................................................................................................................................................................3541 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3541 POSSIBLE CAUSE....................................................................................................................................................................................................................................3541 FAIL-SAFE.........................................................................................................................................................................................................................................3541 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3541 Diagnosis Procedure...................................................................................................................................................................................................................................3541 Component Inspection..................................................................................................................................................................................................................................3542 P0122, P0123 TP SENSOR....................................................................................................................................................................................................................................3544 DTC Description.......................................................................................................................................................................................................................................3544 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3544 POSSIBLE CAUSE....................................................................................................................................................................................................................................3544 FAIL-SAFE.........................................................................................................................................................................................................................................3544 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3544 Diagnosis Procedure...................................................................................................................................................................................................................................3544 Component Inspection..................................................................................................................................................................................................................................3546 P0130 A/F SENSOR 1........................................................................................................................................................................................................................................3547 DTC Description.......................................................................................................................................................................................................................................3547 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3547 POSSIBLE CAUSE....................................................................................................................................................................................................................................3547 FAIL-SAFE.........................................................................................................................................................................................................................................3547 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3547 Diagnosis Procedure...................................................................................................................................................................................................................................3548 P0131 A/F SENSOR 1........................................................................................................................................................................................................................................3551 DTC Description.......................................................................................................................................................................................................................................3551 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3551 POSSIBLE CAUSE....................................................................................................................................................................................................................................3551 FAIL-SAFE.........................................................................................................................................................................................................................................3551 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3551 Diagnosis Procedure...................................................................................................................................................................................................................................3552 P0132 A/F SENSOR 1........................................................................................................................................................................................................................................3554 DTC Description.......................................................................................................................................................................................................................................3554 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3554 POSSIBLE CAUSE....................................................................................................................................................................................................................................3554 FAIL-SAFE.........................................................................................................................................................................................................................................3554 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3554 Diagnosis Procedure...................................................................................................................................................................................................................................3555 P0137 HO2S2...............................................................................................................................................................................................................................................3557 DTC Description.......................................................................................................................................................................................................................................3557 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3557 POSSIBLE CAUSE....................................................................................................................................................................................................................................3557 FAIL-SAFE.........................................................................................................................................................................................................................................3557 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3557 Diagnosis Procedure...................................................................................................................................................................................................................................3559 Component Inspection..................................................................................................................................................................................................................................3560 P0138 HO2S2...............................................................................................................................................................................................................................................3563 DTC Description.......................................................................................................................................................................................................................................3563 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3563 POSSIBLE CAUSE....................................................................................................................................................................................................................................3563 DTC P0138 - A.................................................................................................................................................................................................................................3563 DTC P0138 - B.................................................................................................................................................................................................................................3563 FAIL-SAFE.........................................................................................................................................................................................................................................3563 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3563 Diagnosis Procedure...................................................................................................................................................................................................................................3565 Component Inspection..................................................................................................................................................................................................................................3568 P0139 HO2S2...............................................................................................................................................................................................................................................3570 DTC Description.......................................................................................................................................................................................................................................3570 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3570 POSSIBLE CAUSE....................................................................................................................................................................................................................................3570 FAIL-SAFE.........................................................................................................................................................................................................................................3570 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3570 Diagnosis Procedure...................................................................................................................................................................................................................................3572 Component Inspection..................................................................................................................................................................................................................................3574 P014C, P014D A/F SENSOR 1.................................................................................................................................................................................................................................3576 DTC Description.......................................................................................................................................................................................................................................3576 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3576 POSSIBLE CAUSE....................................................................................................................................................................................................................................3576 FAIL-SAFE.........................................................................................................................................................................................................................................3576 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3576 Diagnosis Procedure...................................................................................................................................................................................................................................3578 P0171 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3581 DTC Description.......................................................................................................................................................................................................................................3581 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3581 POSSIBLE CAUSE....................................................................................................................................................................................................................................3581 FAIL-SAFE.........................................................................................................................................................................................................................................3581 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3581 Diagnosis Procedure...................................................................................................................................................................................................................................3582 P0172 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3586 DTC Description.......................................................................................................................................................................................................................................3586 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3586 POSSIBLE CAUSE....................................................................................................................................................................................................................................3586 FAIL-SAFE.........................................................................................................................................................................................................................................3586 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3586 Diagnosis Procedure...................................................................................................................................................................................................................................3587 P0197, P0198 EOT SENSOR...................................................................................................................................................................................................................................3591 DTC Description.......................................................................................................................................................................................................................................3591 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3591 POSSIBLE CAUSE....................................................................................................................................................................................................................................3591 FAIL-SAFE.........................................................................................................................................................................................................................................3591 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3591 Diagnosis Procedure...................................................................................................................................................................................................................................3591 Component Inspection..................................................................................................................................................................................................................................3592 P0222, P0223 TP SENSOR....................................................................................................................................................................................................................................3594 DTC Description.......................................................................................................................................................................................................................................3594 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3594 POSSIBLE CAUSE....................................................................................................................................................................................................................................3594 FAIL-SAFE.........................................................................................................................................................................................................................................3594 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3594 Diagnosis Procedure...................................................................................................................................................................................................................................3594 Component Inspection..................................................................................................................................................................................................................................3596 P0300, P0301, P0302, P0303, P0304 MISFIRE.................................................................................................................................................................................................................3597 DTC Description.......................................................................................................................................................................................................................................3597 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3597 POSSIBLE CAUSE....................................................................................................................................................................................................................................3597 FAIL-SAFE.........................................................................................................................................................................................................................................3597 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3597 Diagnosis Procedure...................................................................................................................................................................................................................................3598 P0327, P0328 KS...........................................................................................................................................................................................................................................3603 DTC Description.......................................................................................................................................................................................................................................3603 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3603 POSSIBLE CAUSE....................................................................................................................................................................................................................................3603 FAIL-SAFE.........................................................................................................................................................................................................................................3603 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3603 Diagnosis Procedure...................................................................................................................................................................................................................................3603 Component Inspection..................................................................................................................................................................................................................................3604 P0335 CKP SENSOR (POS)....................................................................................................................................................................................................................................3605 DTC Description.......................................................................................................................................................................................................................................3605 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3605 POSSIBLE CAUSE....................................................................................................................................................................................................................................3605 FAIL-SAFE.........................................................................................................................................................................................................................................3605 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3605 Diagnosis Procedure...................................................................................................................................................................................................................................3605 Component Inspection (Crankshaft Position sensor).....................................................................................................................................................................................................3607 P0340 CMP SENSOR (PHASE)..................................................................................................................................................................................................................................3608 DTC Description.......................................................................................................................................................................................................................................3608 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3608 POSSIBLE CAUSE....................................................................................................................................................................................................................................3608 FAIL-SAFE.........................................................................................................................................................................................................................................3608 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3608 Diagnosis Procedure...................................................................................................................................................................................................................................3608 Component Inspection (Camshaft position sensor).......................................................................................................................................................................................................3610 P0420 THREE WAY CATALYST FUNCTION.........................................................................................................................................................................................................................3611 DTC Description.......................................................................................................................................................................................................................................3611 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3611 POSSIBLE CAUSE....................................................................................................................................................................................................................................3611 FAIL-SAFE.........................................................................................................................................................................................................................................3611 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3611 Diagnosis Procedure...................................................................................................................................................................................................................................3612 P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...................................................................................................................................................................................................3616 DTC Description.......................................................................................................................................................................................................................................3616 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3616 POSSIBLE CAUSE....................................................................................................................................................................................................................................3616 FAIL-SAFE.........................................................................................................................................................................................................................................3616 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3616 Diagnosis Procedure...................................................................................................................................................................................................................................3616 Component Inspection..................................................................................................................................................................................................................................3618 P0500 VSS.................................................................................................................................................................................................................................................3619 Description...........................................................................................................................................................................................................................................3619 DTC Description.......................................................................................................................................................................................................................................3619 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3619 POSSIBLE CAUSE....................................................................................................................................................................................................................................3619 FAIL-SAFE.........................................................................................................................................................................................................................................3619 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3619 Diagnosis Procedure...................................................................................................................................................................................................................................3620 P0520 EOP SENSOR..........................................................................................................................................................................................................................................3621 DTC Description.......................................................................................................................................................................................................................................3621 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3621 POSSIBLE CAUSE....................................................................................................................................................................................................................................3621 FAIL-SAFE.........................................................................................................................................................................................................................................3621 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3621 Diagnosis Procedure...................................................................................................................................................................................................................................3621 Component Inspection..................................................................................................................................................................................................................................3623 P0524 ENGINE OIL PRESSURE.................................................................................................................................................................................................................................3624 DTC Description.......................................................................................................................................................................................................................................3624 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3624 POSSIBLE CAUSE....................................................................................................................................................................................................................................3624 FAIL-SAFE.........................................................................................................................................................................................................................................3624 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3624 Diagnosis Procedure...................................................................................................................................................................................................................................3625 Component Inspection..................................................................................................................................................................................................................................3626 P0603, P062F ECM..........................................................................................................................................................................................................................................3627 DTC Description.......................................................................................................................................................................................................................................3627 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3627 POSSIBLE CAUSE....................................................................................................................................................................................................................................3627 DTC P0603.....................................................................................................................................................................................................................................3627 DTC P062F.....................................................................................................................................................................................................................................3627 FAIL-SAFE.........................................................................................................................................................................................................................................3627 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3627 Diagnosis Procedure...................................................................................................................................................................................................................................3628 P0604 ECM.................................................................................................................................................................................................................................................3629 DTC Description.......................................................................................................................................................................................................................................3629 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3629 POSSIBLE CAUSE....................................................................................................................................................................................................................................3629 FAIL-SAFE.........................................................................................................................................................................................................................................3629 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3629 Diagnosis Procedure...................................................................................................................................................................................................................................3629 P0605 ECM.................................................................................................................................................................................................................................................3630 DTC Description.......................................................................................................................................................................................................................................3630 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3630 POSSIBLE CAUSE....................................................................................................................................................................................................................................3630 FAIL-SAFE.........................................................................................................................................................................................................................................3630 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3630 Diagnosis Procedure...................................................................................................................................................................................................................................3630 P0606 ECM.................................................................................................................................................................................................................................................3631 DTC Description.......................................................................................................................................................................................................................................3631 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3631 POSSIBLE CAUSE....................................................................................................................................................................................................................................3631 FAIL-SAFE.........................................................................................................................................................................................................................................3631 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3631 Diagnosis Procedure...................................................................................................................................................................................................................................3631 P0607 ECM.................................................................................................................................................................................................................................................3633 DTC Description.......................................................................................................................................................................................................................................3633 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3633 POSSIBLE CAUSE....................................................................................................................................................................................................................................3633 FAIL-SAFE.........................................................................................................................................................................................................................................3633 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3633 Diagnosis Procedure...................................................................................................................................................................................................................................3633 P060A ECM.................................................................................................................................................................................................................................................3634 DTC Description.......................................................................................................................................................................................................................................3634 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3634 POSSIBLE CAUSE....................................................................................................................................................................................................................................3634 FAIL-SAFE.........................................................................................................................................................................................................................................3634 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3634 Diagnosis Procedure...................................................................................................................................................................................................................................3634 P060B ECM.................................................................................................................................................................................................................................................3635 DTC Description.......................................................................................................................................................................................................................................3635 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3635 POSSIBLE CAUSE....................................................................................................................................................................................................................................3635 FAIL-SAFE.........................................................................................................................................................................................................................................3635 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3635 Diagnosis Procedure...................................................................................................................................................................................................................................3635 P0643 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................3636 Description...........................................................................................................................................................................................................................................3636 DTC Description.......................................................................................................................................................................................................................................3636 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3636 POSSIBLE CAUSE....................................................................................................................................................................................................................................3636 FAIL-SAFE.........................................................................................................................................................................................................................................3636 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3636 Diagnosis Procedure...................................................................................................................................................................................................................................3637 P0850 PNP SWITCH..........................................................................................................................................................................................................................................3639 Description...........................................................................................................................................................................................................................................3639 DTC Description.......................................................................................................................................................................................................................................3639 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3639 POSSIBLE CAUSE....................................................................................................................................................................................................................................3639 FAIL-SAFE.........................................................................................................................................................................................................................................3639 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3639 Diagnosis Procedure...................................................................................................................................................................................................................................3640 P1078 EVT CONTROL POSITION SENSOR.........................................................................................................................................................................................................................3642 DTC Description.......................................................................................................................................................................................................................................3642 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3642 POSSIBLE CAUSE....................................................................................................................................................................................................................................3642 FAIL-SAFE.........................................................................................................................................................................................................................................3642 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3642 Diagnosis Procedure...................................................................................................................................................................................................................................3642 Component Inspection..................................................................................................................................................................................................................................3644 P1212 TCS COMMUNICATION LINE..............................................................................................................................................................................................................................3645 Description...........................................................................................................................................................................................................................................3645 DTC Description.......................................................................................................................................................................................................................................3645 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3645 POSSIBLE CAUSE....................................................................................................................................................................................................................................3645 FAIL-SAFE.........................................................................................................................................................................................................................................3645 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3645 Diagnosis Procedure...................................................................................................................................................................................................................................3645 P1217 ENGINE OVER TEMPERATURE.............................................................................................................................................................................................................................3647 DTC Description.......................................................................................................................................................................................................................................3647 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3647 POSSIBLE CAUSE....................................................................................................................................................................................................................................3647 FAIL-SAFE.........................................................................................................................................................................................................................................3647 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3647 Diagnosis Procedure...................................................................................................................................................................................................................................3648 P1225 TP SENSOR...........................................................................................................................................................................................................................................3650 DTC Description.......................................................................................................................................................................................................................................3650 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3650 POSSIBLE CAUSE....................................................................................................................................................................................................................................3650 FAIL-SAFE.........................................................................................................................................................................................................................................3650 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3650 Diagnosis Procedure...................................................................................................................................................................................................................................3650 P1226 TP SENSOR...........................................................................................................................................................................................................................................3651 DTC Description.......................................................................................................................................................................................................................................3651 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3651 POSSIBLE CAUSE....................................................................................................................................................................................................................................3651 FAIL-SAFE.........................................................................................................................................................................................................................................3651 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3651 Diagnosis Procedure...................................................................................................................................................................................................................................3651 P155D GENERATOR...........................................................................................................................................................................................................................................3652 DTC Description.......................................................................................................................................................................................................................................3652 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3652 POSSIBLE CAUSE....................................................................................................................................................................................................................................3652 FAIL-SAFE.........................................................................................................................................................................................................................................3652 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3652 Diagnosis Procedure...................................................................................................................................................................................................................................3652 P1564 ASCD STEERING SWITCH................................................................................................................................................................................................................................3653 DTC Description.......................................................................................................................................................................................................................................3653 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3653 POSSIBLE CAUSE....................................................................................................................................................................................................................................3653 FAIL-SAFE.........................................................................................................................................................................................................................................3653 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3653 Diagnosis Procedure...................................................................................................................................................................................................................................3653 Component Inspection..................................................................................................................................................................................................................................3655 P1568 SIGNAL INVALID......................................................................................................................................................................................................................................3656 DTC Description.......................................................................................................................................................................................................................................3656 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3656 POSSIBLE CAUSE....................................................................................................................................................................................................................................3656 FAIL-SAFE.........................................................................................................................................................................................................................................3656 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3656 Diagnosis Procedure...................................................................................................................................................................................................................................3656 P1572 BRAKE PEDAL POSITION SWITCH.........................................................................................................................................................................................................................3658 DTC Description.......................................................................................................................................................................................................................................3658 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3658 POSSIBLE CAUSE....................................................................................................................................................................................................................................3658 FAIL-SAFE.........................................................................................................................................................................................................................................3658 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3658 Diagnosis Procedure...................................................................................................................................................................................................................................3659 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3661 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3662 P1574 ASCD VEHICLE SPEED SENSOR...........................................................................................................................................................................................................................3664 Description...........................................................................................................................................................................................................................................3664 DTC Description.......................................................................................................................................................................................................................................3664 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3664 POSSIBLE CAUSE....................................................................................................................................................................................................................................3664 FAIL-SAFE.........................................................................................................................................................................................................................................3664 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3664 Diagnosis Procedure...................................................................................................................................................................................................................................3665 P1715 INPUT SPEED SENSOR..................................................................................................................................................................................................................................3666 Description...........................................................................................................................................................................................................................................3666 DTC Description.......................................................................................................................................................................................................................................3666 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3666 POSSIBLE CAUSE....................................................................................................................................................................................................................................3666 FAIL-SAFE.........................................................................................................................................................................................................................................3666 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3666 Diagnosis Procedure...................................................................................................................................................................................................................................3666 P1805 BRAKE SWITCH........................................................................................................................................................................................................................................3668 DTC Description.......................................................................................................................................................................................................................................3668 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3668 POSSIBLE CAUSE....................................................................................................................................................................................................................................3668 FAIL-SAFE.........................................................................................................................................................................................................................................3668 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3668 Diagnosis Procedure...................................................................................................................................................................................................................................3668 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3669 P2004 INTAKE MANIFOLD RUNNER CONTROL VALVE................................................................................................................................................................................................................3670 DTC Description.......................................................................................................................................................................................................................................3670 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3670 POSSIBLE CAUSE....................................................................................................................................................................................................................................3670 FAIL-SAFE.........................................................................................................................................................................................................................................3670 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3670 Diagnosis Procedure...................................................................................................................................................................................................................................3670 Component Inspection..................................................................................................................................................................................................................................3671 P2014, P2016, P2017, P2018 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR...........................................................................................................................................................................3673 DTC Description.......................................................................................................................................................................................................................................3673 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3673 POSSIBLE CAUSE....................................................................................................................................................................................................................................3673 FAIL-SAFE.........................................................................................................................................................................................................................................3673 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3673 Diagnosis Procedure...................................................................................................................................................................................................................................3674 P2100, P2103 THROTTLE CONTROL MOTOR RELAY.................................................................................................................................................................................................................3676 DTC Description.......................................................................................................................................................................................................................................3676 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3676 POSSIBLE CAUSE....................................................................................................................................................................................................................................3676 DTC P2100.....................................................................................................................................................................................................................................3676 DTC P2103.....................................................................................................................................................................................................................................3676 FAIL-SAFE.........................................................................................................................................................................................................................................3676 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3676 Diagnosis Procedure...................................................................................................................................................................................................................................3677 P2101 ELECTRIC THROTTLE CONTROL FUNCTION..................................................................................................................................................................................................................3679 DTC Description.......................................................................................................................................................................................................................................3679 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3679 POSSIBLE CAUSE....................................................................................................................................................................................................................................3679 FAIL-SAFE.........................................................................................................................................................................................................................................3679 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3679 Diagnosis Procedure...................................................................................................................................................................................................................................3679 Component Inspection..................................................................................................................................................................................................................................3681 P2118 THROTTLE CONTROL MOTOR..............................................................................................................................................................................................................................3682 DTC Description.......................................................................................................................................................................................................................................3682 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3682 POSSIBLE CAUSE....................................................................................................................................................................................................................................3682 FAIL-SAFE.........................................................................................................................................................................................................................................3682 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3682 Diagnosis Procedure...................................................................................................................................................................................................................................3682 Component Inspection..................................................................................................................................................................................................................................3683 P2119 ELECTRIC THROTTLE CONTROL ACTUATOR..................................................................................................................................................................................................................3684 DTC Description.......................................................................................................................................................................................................................................3684 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3684 POSSIBLE CAUSE....................................................................................................................................................................................................................................3684 FAIL-SAFE.........................................................................................................................................................................................................................................3684 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3684 Diagnosis Procedure...................................................................................................................................................................................................................................3684 P2122, P2123 APP SENSOR...................................................................................................................................................................................................................................3686 DTC Description.......................................................................................................................................................................................................................................3686 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3686 POSSIBLE CAUSE....................................................................................................................................................................................................................................3686 FAIL-SAFE.........................................................................................................................................................................................................................................3686 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3686 Diagnosis Procedure...................................................................................................................................................................................................................................3686 Component Inspection..................................................................................................................................................................................................................................3688 P2127, P2128 APP SENSOR...................................................................................................................................................................................................................................3689 DTC Description.......................................................................................................................................................................................................................................3689 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3689 POSSIBLE CAUSE....................................................................................................................................................................................................................................3689 FAIL-SAFE.........................................................................................................................................................................................................................................3689 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3689 Diagnosis Procedure...................................................................................................................................................................................................................................3689 Component Inspection..................................................................................................................................................................................................................................3690 P2135 TP SENSOR...........................................................................................................................................................................................................................................3692 DTC Description.......................................................................................................................................................................................................................................3692 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3692 POSSIBLE CAUSE....................................................................................................................................................................................................................................3692 FAIL-SAFE.........................................................................................................................................................................................................................................3692 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3692 Diagnosis Procedure...................................................................................................................................................................................................................................3692 Component Inspection..................................................................................................................................................................................................................................3694 P2138 APP SENSOR..........................................................................................................................................................................................................................................3695 DTC Description.......................................................................................................................................................................................................................................3695 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3695 POSSIBLE CAUSE....................................................................................................................................................................................................................................3695 FAIL-SAFE.........................................................................................................................................................................................................................................3695 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3695 Diagnosis Procedure...................................................................................................................................................................................................................................3695 Component Inspection..................................................................................................................................................................................................................................3697 BRAKE PEDAL POSITION SWITCH...............................................................................................................................................................................................................................3699 Component Function Check..............................................................................................................................................................................................................................3699 Diagnosis Procedure...................................................................................................................................................................................................................................3699 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3700 COOLING FAN...............................................................................................................................................................................................................................................3702 Component Function Check..............................................................................................................................................................................................................................3702 Diagnosis Procedure...................................................................................................................................................................................................................................3702 Component Inspection (Cooling Fan Motor)..............................................................................................................................................................................................................3705 Component Inspection (Cooling Fan Relay)..............................................................................................................................................................................................................3705 ELECTRICAL LOAD SIGNAL....................................................................................................................................................................................................................................3706 Description...........................................................................................................................................................................................................................................3706 Component Function Check..............................................................................................................................................................................................................................3706 Diagnosis Procedure...................................................................................................................................................................................................................................3706 FUEL INJECTOR.............................................................................................................................................................................................................................................3708 Component Function Check..............................................................................................................................................................................................................................3708 Diagnosis Procedure...................................................................................................................................................................................................................................3708 Component Inspection..................................................................................................................................................................................................................................3709 FUEL PUMP.................................................................................................................................................................................................................................................3711 Description...........................................................................................................................................................................................................................................3711 Component Function Check..............................................................................................................................................................................................................................3711 Diagnosis Procedure...................................................................................................................................................................................................................................3711 Component Inspection..................................................................................................................................................................................................................................3713 IGNITION SIGNAL...........................................................................................................................................................................................................................................3714 Component Function Check..............................................................................................................................................................................................................................3714 Diagnosis Procedure...................................................................................................................................................................................................................................3714 Component Inspection (Ignition Coil with Power Transistor)............................................................................................................................................................................................3717 Component Inspection (Condenser)......................................................................................................................................................................................................................3718 INFORMATION DISPLAY (ASCD)................................................................................................................................................................................................................................3719 Component Function Check..............................................................................................................................................................................................................................3719 Diagnosis Procedure...................................................................................................................................................................................................................................3719 MALFUNCTION INDICATOR LAMP................................................................................................................................................................................................................................3720 Component Function Check..............................................................................................................................................................................................................................3720 Diagnosis Procedure...................................................................................................................................................................................................................................3720 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................3721 Component Function Check..............................................................................................................................................................................................................................3721 Diagnosis Procedure...................................................................................................................................................................................................................................3721 SENSOR POWER SUPPLY2 CIRCUIT..............................................................................................................................................................................................................................3723 Description...........................................................................................................................................................................................................................................3723 Diagnosis Procedure...................................................................................................................................................................................................................................3723 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................3725 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3725 Symptom Table.........................................................................................................................................................................................................................................3725 SYSTEM - BASIC ENGINE CONTROL SYSTEM..............................................................................................................................................................................................................3725 SYSTEM - ENGINE MECHANICAL & OTHER................................................................................................................................................................................................................3726 INFORMATION DISPLAY IS MALFUNCTIONING.....................................................................................................................................................................................................................3729 Diagnosis Procedure...................................................................................................................................................................................................................................3729 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................3730 Description...........................................................................................................................................................................................................................................3730 FUEL CUT CONTROL (AT NO LOAD AND HIGH ENGINE SPEED)...............................................................................................................................................................................................3730 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................3731 IDLE SPEED................................................................................................................................................................................................................................................3731 Inspection............................................................................................................................................................................................................................................3731 IGNITION TIMING...........................................................................................................................................................................................................................................3732 Inspection............................................................................................................................................................................................................................................3732 EVAPORATIVE EMISSION SYSTEM...............................................................................................................................................................................................................................3733 Inspection............................................................................................................................................................................................................................................3733 POSITIVE CRANKCASE VENTILATION............................................................................................................................................................................................................................3734 Inspection............................................................................................................................................................................................................................................3734 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................3735 ECM.......................................................................................................................................................................................................................................................3735 Removal and Installation..............................................................................................................................................................................................................................3735 EXPLODED VIEW.....................................................................................................................................................................................................................................3735 REMOVAL...........................................................................................................................................................................................................................................3735 INSTALLATION......................................................................................................................................................................................................................................3735 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................3736 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................3736 Idle Speed............................................................................................................................................................................................................................................3736 Ignition Timing.......................................................................................................................................................................................................................................3736 Calculated Load Value.................................................................................................................................................................................................................................3736 Mass Air Flow Sensor..................................................................................................................................................................................................................................3736 R9M...............................................................................................................................................................................................................................................................3737 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................3737 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................3737 Information...........................................................................................................................................................................................................................................3737 PRECAUTION....................................................................................................................................................................................................................................................3738 PRECAUTIONS...............................................................................................................................................................................................................................................3738 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................3738 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................3738 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................3738 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................3738 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................3739 INSTRUCTION 1.................................................................................................................................................................................................................................3739 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................3739 Precaution for Stop/Start System Service..............................................................................................................................................................................................................3739 On Board Diagnostic (OBD) System of Engine............................................................................................................................................................................................................3740 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................3741 COMPONENT PARTS...........................................................................................................................................................................................................................................3741 Component Parts Location..............................................................................................................................................................................................................................3741 ENGINE ROOM COMPARTMENT...........................................................................................................................................................................................................................3741 ENGINE COMPARTMENT................................................................................................................................................................................................................................3742 EXHAUST COMPARTMENT...............................................................................................................................................................................................................................3743 BODY COMPARTMENT..................................................................................................................................................................................................................................3743 ECM...................................................................................................................................................................................................................................................3745 Camshaft Position Sensor..............................................................................................................................................................................................................................3745 Crankshaft Position Sensor............................................................................................................................................................................................................................3745 Mass Air Flow Sensor..................................................................................................................................................................................................................................3745 Intake Air Temperature Sensor 1.......................................................................................................................................................................................................................3745 Turbocharger Boost Sensor.............................................................................................................................................................................................................................3746 Intake Air Temperature Sensor 2.......................................................................................................................................................................................................................3746 Air Fuel Ratio (A/F) Sensor...........................................................................................................................................................................................................................3746 Engine Coolant Temperature Sensor.....................................................................................................................................................................................................................3746 High Pressure Fuel Pump...............................................................................................................................................................................................................................3746 Fuel Pump.............................................................................................................................................................................................................................................3746 Fuel Injector.........................................................................................................................................................................................................................................3747 Fuel Rail Pressure Sensor.............................................................................................................................................................................................................................3747 Fuel Pressure Sensor..................................................................................................................................................................................................................................3747 Fuel Temperature Sensor...............................................................................................................................................................................................................................3747 Fuel Heater With Water In Fuel Level Sensor...........................................................................................................................................................................................................3747 FPCM (Fuel Pump Control Module).......................................................................................................................................................................................................................3747 Turbocharger Boost Control Solenoid Valve.............................................................................................................................................................................................................3747 High Pressure EGR Volume Control Valve................................................................................................................................................................................................................3748 Low Pressure EGR Volume Control Valve.................................................................................................................................................................................................................3748 Low Pressure EGR Temperature Sensor...................................................................................................................................................................................................................3748 Electric Throttle Control Actuator....................................................................................................................................................................................................................3748 Intake Manifold Runner Control Valve..................................................................................................................................................................................................................3748 Exhaust Electric Throttle Control Actuator............................................................................................................................................................................................................3748 DPF (Diesel Particulate Filter).......................................................................................................................................................................................................................3749 Exhaust Gas Pressure Sensor...........................................................................................................................................................................................................................3749 DPF Differential Pressure Sensor......................................................................................................................................................................................................................3749 Exhaust Gas Temperature Sensor 1......................................................................................................................................................................................................................3749 Exhaust Gas Temperature Sensor 2......................................................................................................................................................................................................................3750 Glow Control Unit.....................................................................................................................................................................................................................................3750 Glow Plug.............................................................................................................................................................................................................................................3750 Glow Indicator Lamp...................................................................................................................................................................................................................................3750 Cooling Fan...........................................................................................................................................................................................................................................3750 Cooling Fan Resistor..................................................................................................................................................................................................................................3750 Thermoplunger.........................................................................................................................................................................................................................................3750 Thermoplunger Control Unit............................................................................................................................................................................................................................3750 Engine Coolant Bypass Valve...........................................................................................................................................................................................................................3751 Engine Coolant Bypass Valve Control Solenoid Valve....................................................................................................................................................................................................3751 Accelerator Pedal Position Sensor.....................................................................................................................................................................................................................3751 Refrigerant Pressure Sensor ..........................................................................................................................................................................................................................3751 Stop Lamp Switch......................................................................................................................................................................................................................................3751 Brake Pedal Position Switch...........................................................................................................................................................................................................................3751 Clutch Interlock Switch & Clutch Pedal Position Switch................................................................................................................................................................................................3751 ASCD Steering Switch..................................................................................................................................................................................................................................3751 Malfunction Indicator Lamp............................................................................................................................................................................................................................3752 Information Display...................................................................................................................................................................................................................................3752 DC/DC Converter.......................................................................................................................................................................................................................................3752 Engine Restart Relay..................................................................................................................................................................................................................................3752 Engine Restart Bypass Control Relay...................................................................................................................................................................................................................3752 Engine Restart Bypass Relay...........................................................................................................................................................................................................................3752 Hood Switch...........................................................................................................................................................................................................................................3752 Stop/Start Indicator Lamp.............................................................................................................................................................................................................................3753 Stop/Start indicator lamp status..................................................................................................................................................................................................................3753 Stop/Start OFF Switch.................................................................................................................................................................................................................................3753 SYSTEM....................................................................................................................................................................................................................................................3754 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................3754 ENGINE CONTROL SYSTEM : System Description........................................................................................................................................................................................................3754 SYSTEM DIAGRAM................................................................................................................................................................................................................................3754 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3754 VACUUM HOSE DRAWING...........................................................................................................................................................................................................................3755 ENGINE CONTROL SYSTEM : Circuit Diagram...........................................................................................................................................................................................................3756 ENGINE CONTROL SYSTEM : Fail-safe.................................................................................................................................................................................................................3758 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................3758 STOP/START SYSTEM.............................................................................................................................................................................................................................3763 ENGINE SPEED CONTROL..................................................................................................................................................................................................................................3763 ENGINE SPEED CONTROL : System Description.........................................................................................................................................................................................................3764 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3764 CURATIVE ANTI-JERK............................................................................................................................................................................................................................3764 IDLE SPEED CONTROL............................................................................................................................................................................................................................3764 ENGINE SPEED LIMITATION.......................................................................................................................................................................................................................3764 ENGINE STATE..................................................................................................................................................................................................................................3764 POWERTRAIN COORDINATION CONTROL.......................................................................................................................................................................................................................3764 POWERTRAIN COORDINATION CONTROL : System Description..............................................................................................................................................................................................3764 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3764 POWERTRAIN COORDINATION INPUTS................................................................................................................................................................................................................3765 PREVENTIVE ANTI-JERK..........................................................................................................................................................................................................................3765 TURBOCHARGER BOOST CONTROL............................................................................................................................................................................................................................3765 TURBOCHARGER BOOST CONTROL : System Description...................................................................................................................................................................................................3765 DESCRIPTION...................................................................................................................................................................................................................................3765 EGR SYSTEM............................................................................................................................................................................................................................................3765 EGR SYSTEM : System Description...................................................................................................................................................................................................................3766 DESCRIPTION...................................................................................................................................................................................................................................3766 LOW PRESSURE EGR SYSTEM.......................................................................................................................................................................................................................3766 HIGH PRESSURE EGR SYSTEM......................................................................................................................................................................................................................3766 EGR COOLING SYSTEM............................................................................................................................................................................................................................3766 THROTTLE CONTROL......................................................................................................................................................................................................................................3767 THROTTLE CONTROL : System Description.............................................................................................................................................................................................................3767 DESCRIPTION...................................................................................................................................................................................................................................3767 ELECTRIC THROTTLE CONTROL ACTUATOR........................................................................................................................................................................................................3767 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR................................................................................................................................................................................................3767 SWIRL CONTROL SYSTEM..................................................................................................................................................................................................................................3767 SWIRL CONTROL SYSTEM : System Description.........................................................................................................................................................................................................3767 DESCRIPTION...................................................................................................................................................................................................................................3767 ENGINE TORQUE CONTROL.................................................................................................................................................................................................................................3768 ENGINE TORQUE CONTROL : System Description........................................................................................................................................................................................................3768 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3768 ACCESSORIES TORQUE MANAGEMENT.................................................................................................................................................................................................................3768 Air Conditioning Power....................................................................................................................................................................................................................3768 Coolant heaters or air heaters............................................................................................................................................................................................................3769 ENGINE TORQUE LOSSES..........................................................................................................................................................................................................................3769 MINIMUM AVAILABLE TORQUE......................................................................................................................................................................................................................3769 MAXIMUM AVAILABLE TORQUE......................................................................................................................................................................................................................3769 Transmission torque limitation............................................................................................................................................................................................................3769 Maximum engine torque.....................................................................................................................................................................................................................3769 Torque for the heating protection.........................................................................................................................................................................................................3769 Torque for the smoke limitation...........................................................................................................................................................................................................3769 Fail-safe.................................................................................................................................................................................................................................3769 FAST SET-POINTS TO COMPLETE TORQUE REQUEST....................................................................................................................................................................................................3770 FINAL TORQUE REQUESTS SETTING.................................................................................................................................................................................................................3770 COMBUSTION CONTROL....................................................................................................................................................................................................................................3770 COMBUSTION CONTROL : System Description...........................................................................................................................................................................................................3770 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3770 FUEL SUPPLY AND PRESSURE CONTROL SYSTEM.......................................................................................................................................................................................................3770 Fuel Supply System........................................................................................................................................................................................................................3770 Fuel Pressure Control.....................................................................................................................................................................................................................3770 INJECTION CONTROL.............................................................................................................................................................................................................................3771 Injector Adjustment Value Registration....................................................................................................................................................................................................3771 Zero Fuel Calibration (ZFC)...............................................................................................................................................................................................................3771 Pressure Wave Correction:.................................................................................................................................................................................................................3771 TEMPERATURE BEFORE TURBINE CONTROL............................................................................................................................................................................................................3771 WATER IN FUEL FUNCTION........................................................................................................................................................................................................................3771 AFTER TREATMENT SYSTEM................................................................................................................................................................................................................................3771 AFTER TREATMENT SYSTEM : System Description.......................................................................................................................................................................................................3772 DESCRIPTION...................................................................................................................................................................................................................................3772 NOX TRAP......................................................................................................................................................................................................................................3772 DPF (DIESEL PARTICULATE FILTER)...............................................................................................................................................................................................................3772 REGULATION OF TEMPERATURE BEFORE DPF..........................................................................................................................................................................................................3772 COOLING FAN CONTROL...................................................................................................................................................................................................................................3772 COOLING FAN CONTROL : System Description..........................................................................................................................................................................................................3772 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3772 When the engine is running................................................................................................................................................................................................................3772 When the engine is not running............................................................................................................................................................................................................3773 THERMOSTAT CONTROL....................................................................................................................................................................................................................................3773 THERMOSTAT CONTROL : System Description...........................................................................................................................................................................................................3773 SYSTEM DRAWING................................................................................................................................................................................................................................3773 DESCRIPTION...................................................................................................................................................................................................................................3773 Thermoplunger.............................................................................................................................................................................................................................3773 Engine Coolant Bypass Valve...............................................................................................................................................................................................................3773 GLOW CONTROL..........................................................................................................................................................................................................................................3773 GLOW CONTROL : System Description.................................................................................................................................................................................................................3773 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3773 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3773 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description........................................................................................................................................................................................3774 BASIC ASCD SYSTEM.............................................................................................................................................................................................................................3774 SET OPERATION.................................................................................................................................................................................................................................3774 ACCELERATE OPERATION..........................................................................................................................................................................................................................3774 CANCEL OPERATION..............................................................................................................................................................................................................................3774 COAST OPERATION...............................................................................................................................................................................................................................3774 RESUME OPERATION..............................................................................................................................................................................................................................3774 SPEED LIMITER.........................................................................................................................................................................................................................................3774 SPEED LIMITER : System Description................................................................................................................................................................................................................3774 BASIC SPEED LIMITER SYSTEM....................................................................................................................................................................................................................3774 SET OPERATION.................................................................................................................................................................................................................................3775 CANCEL OPERATION..............................................................................................................................................................................................................................3775 RESUME OPERATION..............................................................................................................................................................................................................................3775 GEAR SHIFT INDICATOR SYSTEM...........................................................................................................................................................................................................................3775 GEAR SHIFT INDICATOR SYSTEM : System Description..................................................................................................................................................................................................3776 SYSTEM DIAGRAM................................................................................................................................................................................................................................3776 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3776 STOP/START SYSTEM.....................................................................................................................................................................................................................................3776 STOP/START SYSTEM : System Description (M/T models)...............................................................................................................................................................................................3777 SYSTEM DIAGRAM................................................................................................................................................................................................................................3777 INPUT/OUTPUT SIGNAL CHART.....................................................................................................................................................................................................................3777 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3779 BASIC OPERATION...............................................................................................................................................................................................................................3780 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................3780 Stop/Start Readiness Condition............................................................................................................................................................................................................3781 Stop/Start Operation Condition............................................................................................................................................................................................................3782 Restart Condition.........................................................................................................................................................................................................................3782 Restart Inhibit Mode......................................................................................................................................................................................................................3782 RELATIONSHIP BETWEEN VEHICLE CONDITION AND RESTART TIMING.....................................................................................................................................................................................3783 ENGINE STALL ASSIST FUNCTION..................................................................................................................................................................................................................3783 EARLY START-UP CONTROL........................................................................................................................................................................................................................3783 VOLTAGE STABILIZER FUNCTION...................................................................................................................................................................................................................3783 ENGINE RESTART BYPASS RELAY CONTROL...........................................................................................................................................................................................................3784 STOP/START SYSTEM : System Description (CVT models)...............................................................................................................................................................................................3785 SYSTEM DIAGRAM................................................................................................................................................................................................................................3785 INPUT/OUTPUT SIGNAL CHART.....................................................................................................................................................................................................................3785 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3787 BASIC OPERATION...............................................................................................................................................................................................................................3788 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................3788 Stop/Start Readiness Condition............................................................................................................................................................................................................3789 Stop/Start Operation Condition............................................................................................................................................................................................................3790 Restart Condition.........................................................................................................................................................................................................................3790 RELATIONSHIP BETWEEN VEHICLE CONDITION AND RESTART TIMING.....................................................................................................................................................................................3790 P Position................................................................................................................................................................................................................................3791 N Position................................................................................................................................................................................................................................3791 D Position................................................................................................................................................................................................................................3791 EARLY START-UP CONTROL........................................................................................................................................................................................................................3791 VOLTAGE STABILIZER FUNCTION...................................................................................................................................................................................................................3791 ENGINE RESTART BYPASS RELAY CONTROL...........................................................................................................................................................................................................3792 ENERGY MANAGEMENT SYSTEM..............................................................................................................................................................................................................................3792 ENERGY MANAGEMENT SYSTEM : System Description.....................................................................................................................................................................................................3792 DESCRIPTION...................................................................................................................................................................................................................................3792 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................3792 INFORMATION DISPLAY (COMBINATION METER) : Indicator/Information...................................................................................................................................................................................3793 INFORMATION DISPLAY (COMBINATION METER) : Engine Oil Pressure Warning.............................................................................................................................................................................3794 DESIGN/PURPOSE................................................................................................................................................................................................................................3794 BULB CHECK....................................................................................................................................................................................................................................3795 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................3795 SYSTEM DIAGRAM................................................................................................................................................................................................................................3795 SIGNAL PATH...................................................................................................................................................................................................................................3795 LIGHTING CONDITION............................................................................................................................................................................................................................3795 SHUTOFF CONDITION.............................................................................................................................................................................................................................3795 TIMING CHART..................................................................................................................................................................................................................................3796 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................3796 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................3796 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................3796 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................3796 ECO MODE SYSTEM.......................................................................................................................................................................................................................................3796 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................3797 System Diagram................................................................................................................................................................................................................................3797 CONTROL.......................................................................................................................................................................................................................................3797 SYSTEM DISPLAY FUNCTION.......................................................................................................................................................................................................................3797 ECO Mode Indicator Lamp...................................................................................................................................................................................................................3797 ECO DRIVE NAVIGATOR.......................................................................................................................................................................................................................3797 CAN COMMUNICATION.....................................................................................................................................................................................................................................3797 CAN COMMUNICATION : System Description............................................................................................................................................................................................................3797 OPERATION.................................................................................................................................................................................................................................................3798 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3798 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Switch Name and Function..................................................................................................................................................................................3798 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3798 SET SPEED RANGE...............................................................................................................................................................................................................................3798 SWITCH OPERATION..............................................................................................................................................................................................................................3798 SPEED LIMITER.........................................................................................................................................................................................................................................3798 SPEED LIMITER : Switch Name and Function..........................................................................................................................................................................................................3798 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3798 SET SPEED RANGE...............................................................................................................................................................................................................................3799 SWITCH OPERATION..............................................................................................................................................................................................................................3799 OIL CONTROL SYSTEM....................................................................................................................................................................................................................................3799 OIL CONTROL SYSTEM : Switch Name and Function.....................................................................................................................................................................................................3799 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3799 SWITCH OPERATION..............................................................................................................................................................................................................................3799 RESET OPERATION...............................................................................................................................................................................................................................3799 STOP/START SYSTEM.....................................................................................................................................................................................................................................3800 STOP/START SYSTEM : Switch Name and Function......................................................................................................................................................................................................3800 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3800 SWITCH OPERATION..............................................................................................................................................................................................................................3800 HANDLING PRECAUTION.......................................................................................................................................................................................................................................3801 Precaution for Stop/Start System......................................................................................................................................................................................................................3801 PRECAUTIONS FOR STOP/START SYSTEM OPERATION.......................................................................................................................................................................................................3801 HANDLING PRECAUTIONS..............................................................................................................................................................................................................................3801 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................3802 Diagnosis Description.................................................................................................................................................................................................................................3802 DESCRIPTION.......................................................................................................................................................................................................................................3802 MALFUNCTION INDICATOR LAMP (MIL) (YELLOW).........................................................................................................................................................................................................3802 MALFUNCTION INDICATOR LAMP (MIL) (RED)............................................................................................................................................................................................................3802 DIAGNOSIS SYSTEM (ECM)....................................................................................................................................................................................................................................3803 CONSULT Function......................................................................................................................................................................................................................................3803 FUNCTION..........................................................................................................................................................................................................................................3803 SELF-DIAGNOSTIC MODE..............................................................................................................................................................................................................................3803 Self Diagnostic Item..........................................................................................................................................................................................................................3803 Freeze Frame Data and 1st Trip Freeze Frame Data..............................................................................................................................................................................................3803 DATA MONITOR MODE.................................................................................................................................................................................................................................3807 WORK SUPPORT MODE.................................................................................................................................................................................................................................3814 Work Item.....................................................................................................................................................................................................................................3814 ACTIVE TEST MODE..................................................................................................................................................................................................................................3816 CONFIGURATION.....................................................................................................................................................................................................................................3817 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................3818 ECM.......................................................................................................................................................................................................................................................3818 Reference Value.......................................................................................................................................................................................................................................3818 TERMINAL LAYOUT...................................................................................................................................................................................................................................3818 PHYSICAL VALUES...................................................................................................................................................................................................................................3818 Fail-safe.............................................................................................................................................................................................................................................3830 ENGINE CONTROL SYSTEM.............................................................................................................................................................................................................................3830 STOP/START SYSTEM.................................................................................................................................................................................................................................3835 DTC Inspection Priority Chart.........................................................................................................................................................................................................................3836 DTC Index.............................................................................................................................................................................................................................................3837 DC/DC CONVERTER...........................................................................................................................................................................................................................................3841 Reference Value.......................................................................................................................................................................................................................................3841 TERMINAL LAYOUT...................................................................................................................................................................................................................................3841 PHYSICAL VALUES...................................................................................................................................................................................................................................3841 WIRING DIAGRAM................................................................................................................................................................................................................................................3843 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3843 Wiring Diagram........................................................................................................................................................................................................................................3843 BASIC INSPECTION..............................................................................................................................................................................................................................................3866 BASIC INSPECTION..........................................................................................................................................................................................................................................3866 Work Procedure........................................................................................................................................................................................................................................3866 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................3868 Work Flow.............................................................................................................................................................................................................................................3868 OVERALL SEQUENCE..................................................................................................................................................................................................................................3868 DETAILED FLOW.....................................................................................................................................................................................................................................3868 Diagnostic Work Sheet.................................................................................................................................................................................................................................3870 DESCRIPTION.......................................................................................................................................................................................................................................3870 WORKSHEET SAMPLE..................................................................................................................................................................................................................................3871 SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS..........................................................................................................................................................................................................3872 Special Repair Requirement List.......................................................................................................................................................................................................................3872 ADDITIONAL SERVICE WHEN REPLACING ECM.....................................................................................................................................................................................................................3873 Description...........................................................................................................................................................................................................................................3873 Work Procedure........................................................................................................................................................................................................................................3873 INJECTOR ADJUSTMENT VALUE REGISTRATION....................................................................................................................................................................................................................3876 Description...........................................................................................................................................................................................................................................3876 Work Procedure........................................................................................................................................................................................................................................3876 THROTTLE VALVE POSITION LEARNING..........................................................................................................................................................................................................................3878 Description...........................................................................................................................................................................................................................................3878 Work Procedure........................................................................................................................................................................................................................................3878 EXHAUST THROTTLE VALVE POSITION LEARNING..................................................................................................................................................................................................................3879 Description...........................................................................................................................................................................................................................................3879 Work Procedure........................................................................................................................................................................................................................................3879 EGR VOLUME CONTROL VALVE POSITION LEARNING................................................................................................................................................................................................................3880 Description...........................................................................................................................................................................................................................................3880 Work Procedure........................................................................................................................................................................................................................................3880 LOW PRESSURE EGR VOLUME CONTROL VALVE POSITION LEARNING...................................................................................................................................................................................................3881 Description...........................................................................................................................................................................................................................................3881 Work Procedure........................................................................................................................................................................................................................................3881 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION LEARNING....................................................................................................................................................................................................3882 Description...........................................................................................................................................................................................................................................3882 Work Procedure........................................................................................................................................................................................................................................3882 SERVICE REGENERATION......................................................................................................................................................................................................................................3883 Description...........................................................................................................................................................................................................................................3883 Work Procedure........................................................................................................................................................................................................................................3883 DIESEL PARTICULATE FILTER DATA CLEAR......................................................................................................................................................................................................................3886 Description...........................................................................................................................................................................................................................................3886 Special Repair Requirement............................................................................................................................................................................................................................3886 FUEL PUMP LEARNING VALUE CLEARING.........................................................................................................................................................................................................................3887 Description...........................................................................................................................................................................................................................................3887 Special Repair Requirement............................................................................................................................................................................................................................3887 ENGINE OIL DATA RESET.....................................................................................................................................................................................................................................3888 Description...........................................................................................................................................................................................................................................3888 Work Procedure........................................................................................................................................................................................................................................3888 STARTER OPERATION COUNTER CLEAR...........................................................................................................................................................................................................................3889 Description...........................................................................................................................................................................................................................................3889 Work Procedure........................................................................................................................................................................................................................................3889 ACCELERATOR PEDAL.........................................................................................................................................................................................................................................3890 Work Procedure........................................................................................................................................................................................................................................3890 FUEL PRESSURE CHECK.......................................................................................................................................................................................................................................3891 Work Procedure........................................................................................................................................................................................................................................3891 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................3892 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................3892 ECM...................................................................................................................................................................................................................................................3892 ECM : Diagnosis Procedure.........................................................................................................................................................................................................................3892 U0111 LIN COMMUNICATION...................................................................................................................................................................................................................................3895 DTC Description.......................................................................................................................................................................................................................................3895 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3895 POSSIBLE CAUSE....................................................................................................................................................................................................................................3895 FAIL-SAFE.........................................................................................................................................................................................................................................3895 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3895 Diagnosis Procedure...................................................................................................................................................................................................................................3895 U0121 CAN COMMUNICATION...................................................................................................................................................................................................................................3897 DTC Description.......................................................................................................................................................................................................................................3897 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3897 POSSIBLE CAUSE....................................................................................................................................................................................................................................3897 FAIL-SAFE.........................................................................................................................................................................................................................................3897 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3897 Diagnosis Procedure...................................................................................................................................................................................................................................3897 U0298 DC/DC CONVERTER.....................................................................................................................................................................................................................................3898 DTC Description.......................................................................................................................................................................................................................................3898 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3898 POSSIBLE CAUSE....................................................................................................................................................................................................................................3898 FAIL-SAFE.........................................................................................................................................................................................................................................3898 STOP/START SYSTEM.............................................................................................................................................................................................................................3898 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3898 Diagnosis Procedure...................................................................................................................................................................................................................................3898 U0299 LOST COMMUNICATION (DC/DC CONVERTER)................................................................................................................................................................................................................3900 DTC Description.......................................................................................................................................................................................................................................3900 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3900 POSSIBLE CAUSE....................................................................................................................................................................................................................................3900 FAIL-SAFE.........................................................................................................................................................................................................................................3900 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3900 Diagnosis Procedure...................................................................................................................................................................................................................................3900 U0315 CAN COMMUNICATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]...................................................................................................................................................................................3902 DTC Description.......................................................................................................................................................................................................................................3902 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3902 POSSIBLE CAUSE....................................................................................................................................................................................................................................3902 FAIL-SAFE.........................................................................................................................................................................................................................................3902 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3902 Diagnosis Procedure...................................................................................................................................................................................................................................3902 U0415 CAN COMMUNICATION...................................................................................................................................................................................................................................3903 DTC Description.......................................................................................................................................................................................................................................3903 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3903 POSSIBLE CAUSE....................................................................................................................................................................................................................................3903 FAIL-SAFE.........................................................................................................................................................................................................................................3903 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3903 Diagnosis Procedure...................................................................................................................................................................................................................................3903 B1900 DC/DC CONVERTER.....................................................................................................................................................................................................................................3904 DTC Description.......................................................................................................................................................................................................................................3904 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3904 POSSIBLE CAUSE....................................................................................................................................................................................................................................3904 FAIL-SAFE.........................................................................................................................................................................................................................................3904 STOP/START SYSTEM.............................................................................................................................................................................................................................3904 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3904 Diagnosis Procedure...................................................................................................................................................................................................................................3905 B1901 DC/DC CONVERTER.....................................................................................................................................................................................................................................3906 DTC Description.......................................................................................................................................................................................................................................3906 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3906 POSSIBLE CAUSE....................................................................................................................................................................................................................................3906 FAIL-SAFE.........................................................................................................................................................................................................................................3906 STOP/START SYSTEM.............................................................................................................................................................................................................................3906 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3906 Diagnosis Procedure...................................................................................................................................................................................................................................3907 B1902 DC/DC CONVERTER.....................................................................................................................................................................................................................................3908 DTC Description.......................................................................................................................................................................................................................................3908 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3908 POSSIBLE CAUSE....................................................................................................................................................................................................................................3908 FAIL-SAFE.........................................................................................................................................................................................................................................3908 STOP/START SYSTEM.............................................................................................................................................................................................................................3908 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3908 Diagnosis Procedure...................................................................................................................................................................................................................................3908 B1903 DC/DC CONVERTER.....................................................................................................................................................................................................................................3910 DTC Description.......................................................................................................................................................................................................................................3910 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3910 POSSIBLE CAUSE....................................................................................................................................................................................................................................3910 FAIL-SAFE.........................................................................................................................................................................................................................................3910 STOP/START SYSTEM.............................................................................................................................................................................................................................3910 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3910 Diagnosis Procedure...................................................................................................................................................................................................................................3910 B1904 DC/DC CONVERTER.....................................................................................................................................................................................................................................3912 DTC Description.......................................................................................................................................................................................................................................3912 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3912 POSSIBLE CAUSE....................................................................................................................................................................................................................................3912 FAIL-SAFE.........................................................................................................................................................................................................................................3912 STOP/START SYSTEM.............................................................................................................................................................................................................................3912 Diagnosis Procedure...................................................................................................................................................................................................................................3913 P0001 FUEL PUMP...........................................................................................................................................................................................................................................3914 DTC Description.......................................................................................................................................................................................................................................3914 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3914 POSSIBLE CAUSE....................................................................................................................................................................................................................................3914 FAIL-SAFE.........................................................................................................................................................................................................................................3914 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3914 Diagnosis Procedure...................................................................................................................................................................................................................................3914 Component Inspection (Fuel Flow Actuator).............................................................................................................................................................................................................3915 P0002 FUEL PRESSURE.......................................................................................................................................................................................................................................3916 DTC Description.......................................................................................................................................................................................................................................3916 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3916 POSSIBLE CAUSE....................................................................................................................................................................................................................................3916 FAIL-SAFE.........................................................................................................................................................................................................................................3916 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3916 Diagnosis Procedure...................................................................................................................................................................................................................................3917 Component Inspection (Fuel Flow Actuator).............................................................................................................................................................................................................3918 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3918 Component Inspection (Fuel Tempearature Sensor).......................................................................................................................................................................................................3918 P0016 CKP - CMP CORRELATION...............................................................................................................................................................................................................................3919 DTC Description.......................................................................................................................................................................................................................................3919 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3919 POSSIBLE CAUSE....................................................................................................................................................................................................................................3919 FAIL-SAFE.........................................................................................................................................................................................................................................3919 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3919 Diagnosis Procedure...................................................................................................................................................................................................................................3919 Component Inspection (Crankshaft Position Sensor).....................................................................................................................................................................................................3920 Component Inspection (Camshaft Position Sensor).......................................................................................................................................................................................................3920 P0045 TC BOOST CONTROL SOLENOID VALVE.....................................................................................................................................................................................................................3922 DTC Description.......................................................................................................................................................................................................................................3922 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3922 POSSIBLE CAUSE....................................................................................................................................................................................................................................3922 FAIL-SAFE.........................................................................................................................................................................................................................................3922 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3922 Diagnosis Procedure...................................................................................................................................................................................................................................3922 P0095 IAT SENSOR 2........................................................................................................................................................................................................................................3924 DTC Description.......................................................................................................................................................................................................................................3924 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3924 POSSIBLE CAUSE....................................................................................................................................................................................................................................3924 FAIL-SAFE.........................................................................................................................................................................................................................................3924 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3924 Diagnosis Procedure...................................................................................................................................................................................................................................3924 Component Inspection (Intake Air Temperature Sensor 2)................................................................................................................................................................................................3925 Component Inspection (Low Pressure EGR Volume Control Valve Upstream Temperature Sensor)..............................................................................................................................................................3925 P0100 MAF SENSOR..........................................................................................................................................................................................................................................3926 DTC Description.......................................................................................................................................................................................................................................3926 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3926 POSSIBLE CAUSE....................................................................................................................................................................................................................................3926 FAIL-SAFE.........................................................................................................................................................................................................................................3926 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3926 Diagnosis Procedure...................................................................................................................................................................................................................................3926 Component Inspection (Mass Air Flow Sensor)...........................................................................................................................................................................................................3927 P0101 MAF SENSOR..........................................................................................................................................................................................................................................3928 DTC Description.......................................................................................................................................................................................................................................3928 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3928 POSSIBLE CAUSE....................................................................................................................................................................................................................................3928 FAIL-SAFE.........................................................................................................................................................................................................................................3928 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3928 Diagnosis Procedure...................................................................................................................................................................................................................................3928 P0105 TC BOOST SENSOR.....................................................................................................................................................................................................................................3930 DTC Description.......................................................................................................................................................................................................................................3930 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3930 POSSIBLE CAUSE....................................................................................................................................................................................................................................3930 FAIL-SAFE.........................................................................................................................................................................................................................................3930 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3930 Diagnosis Procedure...................................................................................................................................................................................................................................3930 Component Inspection (Turbocharger Boost Sensor)......................................................................................................................................................................................................3931 P0106 TC BOOST SENSOR.....................................................................................................................................................................................................................................3932 DTC Description.......................................................................................................................................................................................................................................3932 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3932 POSSIBLE CAUSE....................................................................................................................................................................................................................................3932 FAIL-SAFE.........................................................................................................................................................................................................................................3932 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3932 Diagnosis Procedure...................................................................................................................................................................................................................................3932 Component Inspection (Turbocharger Boost Sensor)......................................................................................................................................................................................................3933 P0110 IAT SENSOR..........................................................................................................................................................................................................................................3935 DTC Description.......................................................................................................................................................................................................................................3935 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3935 POSSIBLE CAUSE....................................................................................................................................................................................................................................3935 FAIL-SAFE.........................................................................................................................................................................................................................................3935 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3935 Diagnosis Procedure...................................................................................................................................................................................................................................3935 Component Inspection (Intake Air Temperature Sensor 1)................................................................................................................................................................................................3936 P0115 ECT SENSOR..........................................................................................................................................................................................................................................3937 DTC Description.......................................................................................................................................................................................................................................3937 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3937 POSSIBLE CAUSE....................................................................................................................................................................................................................................3937 FAIL-SAFE.........................................................................................................................................................................................................................................3937 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3937 Diagnosis Procedure...................................................................................................................................................................................................................................3937 Component Inspection (Engine Coolant Temperature Sensor)..............................................................................................................................................................................................3938 P0120 TP SENSOR...........................................................................................................................................................................................................................................3939 DTC Description.......................................................................................................................................................................................................................................3939 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3939 POSSIBLE CAUSE....................................................................................................................................................................................................................................3939 FAIL-SAFE.........................................................................................................................................................................................................................................3939 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................3939 STOP/START SYSTEM.............................................................................................................................................................................................................................3939 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3939 Diagnosis Procedure...................................................................................................................................................................................................................................3939 Component Inspection (Throttle Position Sensor).......................................................................................................................................................................................................3940 P0135 A/F SENSOR HEATER...................................................................................................................................................................................................................................3941 DTC Description.......................................................................................................................................................................................................................................3941 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3941 POSSIBLE CAUSE....................................................................................................................................................................................................................................3941 FAIL-SAFE.........................................................................................................................................................................................................................................3941 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3941 Diagnosis Procedure...................................................................................................................................................................................................................................3941 Component Inspection (A/F Sensor Heater)..............................................................................................................................................................................................................3942 P0190 FRP SENSOR..........................................................................................................................................................................................................................................3943 DTC Description.......................................................................................................................................................................................................................................3943 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3943 POSSIBLE CAUSE....................................................................................................................................................................................................................................3943 FAIL-SAFE.........................................................................................................................................................................................................................................3943 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3943 Diagnosis Procedure...................................................................................................................................................................................................................................3943 P0200 FUEL INJECTOR.......................................................................................................................................................................................................................................3945 DTC Description.......................................................................................................................................................................................................................................3945 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3945 POSSIBLE CAUSE....................................................................................................................................................................................................................................3945 FAIL-SAFE.........................................................................................................................................................................................................................................3945 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3945 Diagnosis Procedure...................................................................................................................................................................................................................................3945 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3946 P0201, P0202, P0203, P0204 FUEL INJECTOR..................................................................................................................................................................................................................3947 DTC Description.......................................................................................................................................................................................................................................3947 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3947 POSSIBLE CAUSE....................................................................................................................................................................................................................................3947 FAIL-SAFE.........................................................................................................................................................................................................................................3947 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3947 Diagnosis Procedure...................................................................................................................................................................................................................................3948 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3949 P0217 ENGINE OVER TEMPERATURE.............................................................................................................................................................................................................................3950 DTC Description.......................................................................................................................................................................................................................................3950 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3950 POSSIBLE CAUSE....................................................................................................................................................................................................................................3950 FAIL-SAFE.........................................................................................................................................................................................................................................3950 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3950 Diagnosis Procedure...................................................................................................................................................................................................................................3951 P0225 APP SENSOR..........................................................................................................................................................................................................................................3953 DTC Description.......................................................................................................................................................................................................................................3953 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3953 POSSIBLE CAUSE....................................................................................................................................................................................................................................3953 FAIL-SAFE.........................................................................................................................................................................................................................................3953 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3953 Diagnosis Procedure...................................................................................................................................................................................................................................3953 Component Inspection (Accelerator Pedal Position Sensor)..............................................................................................................................................................................................3954 P0226 APP SENSOR..........................................................................................................................................................................................................................................3955 DTC Description.......................................................................................................................................................................................................................................3955 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3955 POSSIBLE CAUSE....................................................................................................................................................................................................................................3955 FAIL-SAFE.........................................................................................................................................................................................................................................3955 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3955 Diagnosis Procedure...................................................................................................................................................................................................................................3955 Component Inspection (Accelerator Pedal Position Sensor)..............................................................................................................................................................................................3956 P025A FUEL PUMP...........................................................................................................................................................................................................................................3957 DTC Description.......................................................................................................................................................................................................................................3957 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3957 POSSIBLE CAUSE....................................................................................................................................................................................................................................3957 FAIL-SAFE.........................................................................................................................................................................................................................................3957 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3957 Diagnosis Procedure...................................................................................................................................................................................................................................3957 P025B FUEL PUMP CONTROL MODULE CONTROL....................................................................................................................................................................................................................3959 DTC Description.......................................................................................................................................................................................................................................3959 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3959 POSSIBLE CAUSE....................................................................................................................................................................................................................................3959 FAIL-SAFE.........................................................................................................................................................................................................................................3959 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3959 Diagnosis Procedure...................................................................................................................................................................................................................................3959 P0335 CKP SENSOR..........................................................................................................................................................................................................................................3961 DTC Description.......................................................................................................................................................................................................................................3961 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3961 POSSIBLE CAUSE....................................................................................................................................................................................................................................3961 FAIL-SAFE.........................................................................................................................................................................................................................................3961 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3961 Diagnosis Procedure...................................................................................................................................................................................................................................3961 Component Inspection (Crankshaft Position Sensor).....................................................................................................................................................................................................3962 P0340 CMP SENSOR..........................................................................................................................................................................................................................................3963 DTC Description.......................................................................................................................................................................................................................................3963 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3963 POSSIBLE CAUSE....................................................................................................................................................................................................................................3963 FAIL-SAFE.........................................................................................................................................................................................................................................3963 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3963 Diagnosis Procedure...................................................................................................................................................................................................................................3963 Component Inspection (Camshaft Position Sensor).......................................................................................................................................................................................................3964 P0380 GLOW CONTROL SYSTEM.................................................................................................................................................................................................................................3965 DTC Description.......................................................................................................................................................................................................................................3965 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3965 POSSIBLE CAUSE....................................................................................................................................................................................................................................3965 FAIL-SAFE.........................................................................................................................................................................................................................................3965 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3965 Diagnosis Procedure...................................................................................................................................................................................................................................3965 Component Inspection (Glow Plug)......................................................................................................................................................................................................................3967 P0402 EGR VOLUME CONTROL VALVE............................................................................................................................................................................................................................3968 DTC Description.......................................................................................................................................................................................................................................3968 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3968 POSSIBLE CAUSE....................................................................................................................................................................................................................................3968 FAIL-SAFE.........................................................................................................................................................................................................................................3968 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3968 Diagnosis Procedure...................................................................................................................................................................................................................................3968 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3969 P0403 EGR VOLUME CONTROL VALVE............................................................................................................................................................................................................................3970 DTC Description.......................................................................................................................................................................................................................................3970 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3970 POSSIBLE CAUSE....................................................................................................................................................................................................................................3970 FAIL-SAFE.........................................................................................................................................................................................................................................3970 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3970 Diagnosis Procedure...................................................................................................................................................................................................................................3970 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3971 P0409 EGR VOLUME CONTROL VALVE POSITION SENSOR............................................................................................................................................................................................................3973 DTC Description.......................................................................................................................................................................................................................................3973 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3973 POSSIBLE CAUSE....................................................................................................................................................................................................................................3973 FAIL-SAFE.........................................................................................................................................................................................................................................3973 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3973 Diagnosis Procedure...................................................................................................................................................................................................................................3973 P0470 EXHAUST GAS PRESSURE SENSOR.........................................................................................................................................................................................................................3975 DTC Description.......................................................................................................................................................................................................................................3975 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3975 POSSIBLE CAUSE....................................................................................................................................................................................................................................3975 FAIL-SAFE.........................................................................................................................................................................................................................................3975 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3975 Diagnosis Procedure...................................................................................................................................................................................................................................3975 Component Inspection (Exhaust Gas Pressure Sensor)....................................................................................................................................................................................................3977 P0471 EXHAUST PRESSURE SENSOR.............................................................................................................................................................................................................................3978 DTC Description.......................................................................................................................................................................................................................................3978 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3978 POSSIBLE CAUSE....................................................................................................................................................................................................................................3978 FAIL-SAFE.........................................................................................................................................................................................................................................3978 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3978 Diagnosis Procedure...................................................................................................................................................................................................................................3978 Component Inspection (Exhaust Gas Pressure Sensor)....................................................................................................................................................................................................3979 P0487 EGR VOLUME CONTROL VALVE............................................................................................................................................................................................................................3981 DTC Description.......................................................................................................................................................................................................................................3981 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3981 POSSIBLE CAUSE....................................................................................................................................................................................................................................3981 FAIL-SAFE.........................................................................................................................................................................................................................................3981 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3981 Diagnosis Procedure...................................................................................................................................................................................................................................3981 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3982 P0488 EGR SYSTEM..........................................................................................................................................................................................................................................3983 DTC Description.......................................................................................................................................................................................................................................3983 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3983 POSSIBLE CAUSE....................................................................................................................................................................................................................................3983 FAIL-SAFE.........................................................................................................................................................................................................................................3983 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3983 Diagnosis Procedure...................................................................................................................................................................................................................................3983 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3984 P0530 REFRIGERANT PRESSURE SENSOR.........................................................................................................................................................................................................................3985 DTC Description.......................................................................................................................................................................................................................................3985 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3985 POSSIBLE CAUSE....................................................................................................................................................................................................................................3985 FAIL-SAFE.........................................................................................................................................................................................................................................3985 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3985 Diagnosis Procedure...................................................................................................................................................................................................................................3985 P0544 EGT SENSOR 1........................................................................................................................................................................................................................................3987 DTC Description.......................................................................................................................................................................................................................................3987 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3987 POSSIBLE CAUSE....................................................................................................................................................................................................................................3987 FAIL-SAFE.........................................................................................................................................................................................................................................3987 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3987 Diagnosis Procedure...................................................................................................................................................................................................................................3987 Component Inspection (Exhaust Gas Temperature Sensor 1)...............................................................................................................................................................................................3988 P0560 BATTERY VOLTAGE.....................................................................................................................................................................................................................................3989 DTC Description.......................................................................................................................................................................................................................................3989 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3989 POSSIBLE CAUSE....................................................................................................................................................................................................................................3989 FAIL-SAFE.........................................................................................................................................................................................................................................3989 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3989 Diagnosis Procedure...................................................................................................................................................................................................................................3989 P0564 ASCD STEERING SWITCH................................................................................................................................................................................................................................3991 DTC Description.......................................................................................................................................................................................................................................3991 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3991 POSSIBLE CAUSE....................................................................................................................................................................................................................................3991 FAIL-SAFE.........................................................................................................................................................................................................................................3991 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3991 Diagnosis Procedure...................................................................................................................................................................................................................................3991 Component Inspection (ASCD Steering Switch)...........................................................................................................................................................................................................3992 P0575 ASCD STEERING SWITCH................................................................................................................................................................................................................................3994 DTC Description.......................................................................................................................................................................................................................................3994 POSSIBLE CAUSE....................................................................................................................................................................................................................................3994 FAIL-SAFE.........................................................................................................................................................................................................................................3994 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3994 Diagnosis Procedure...................................................................................................................................................................................................................................3994 P060A ECM.................................................................................................................................................................................................................................................3996 DTC Description.......................................................................................................................................................................................................................................3996 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3996 POSSIBLE CAUSE....................................................................................................................................................................................................................................3996 FAIL-SAFE.........................................................................................................................................................................................................................................3996 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3996 Diagnosis Procedure...................................................................................................................................................................................................................................3996 P060B ECM.................................................................................................................................................................................................................................................3997 DTC Description.......................................................................................................................................................................................................................................3997 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3997 POSSIBLE CAUSE....................................................................................................................................................................................................................................3997 FAIL-SAFE.........................................................................................................................................................................................................................................3997 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3997 Diagnosis Procedure...................................................................................................................................................................................................................................3997 P061A ECM.................................................................................................................................................................................................................................................3998 DTC Description.......................................................................................................................................................................................................................................3998 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3998 POSSIBLE CAUSE....................................................................................................................................................................................................................................3998 FAIL-SAFE.........................................................................................................................................................................................................................................3998 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3998 Diagnosis Procedure...................................................................................................................................................................................................................................3998 P0627 FUEL PUMP...........................................................................................................................................................................................................................................3999 DTC Description.......................................................................................................................................................................................................................................3999 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3999 POSSIBLE CAUSE....................................................................................................................................................................................................................................3999 FAIL-SAFE.........................................................................................................................................................................................................................................3999 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3999 Diagnosis Procedure...................................................................................................................................................................................................................................3999 P062B ECM.................................................................................................................................................................................................................................................4001 DTC Description.......................................................................................................................................................................................................................................4001 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4001 POSSIBLE CAUSE....................................................................................................................................................................................................................................4001 FAIL-SAFE.........................................................................................................................................................................................................................................4001 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4001 Diagnosis Procedure...................................................................................................................................................................................................................................4001 P0638 ELECTRIC THROTTLE CONTROL ACTUATOR FUNCTION.........................................................................................................................................................................................................4002 DTC Description.......................................................................................................................................................................................................................................4002 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4002 POSSIBLE CAUSE....................................................................................................................................................................................................................................4002 FAIL-SAFE.........................................................................................................................................................................................................................................4002 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4002 Diagnosis Procedure...................................................................................................................................................................................................................................4002 P0641 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................4004 DTC Description.......................................................................................................................................................................................................................................4004 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4004 POSSIBLE CAUSE....................................................................................................................................................................................................................................4004 FAIL-SAFE.........................................................................................................................................................................................................................................4004 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4004 Diagnosis Procedure...................................................................................................................................................................................................................................4004 P0651 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................4006 DTC Description.......................................................................................................................................................................................................................................4006 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4006 POSSIBLE CAUSE....................................................................................................................................................................................................................................4006 FAIL-SAFE.........................................................................................................................................................................................................................................4006 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4006 Diagnosis Procedure...................................................................................................................................................................................................................................4006 P0657 ECM RELAY...........................................................................................................................................................................................................................................4008 DTC Description.......................................................................................................................................................................................................................................4008 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4008 POSSIBLE CAUSE....................................................................................................................................................................................................................................4008 FAIL-SAFE.........................................................................................................................................................................................................................................4008 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4008 Diagnosis Procedure...................................................................................................................................................................................................................................4008 P0697 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................4010 DTC Description.......................................................................................................................................................................................................................................4010 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4010 POSSIBLE CAUSE....................................................................................................................................................................................................................................4010 FAIL-SAFE.........................................................................................................................................................................................................................................4010 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4010 Diagnosis Procedure...................................................................................................................................................................................................................................4010 P0833 CPP SWITCH..........................................................................................................................................................................................................................................4012 DTC Description.......................................................................................................................................................................................................................................4012 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4012 POSSIBLE CAUSE....................................................................................................................................................................................................................................4012 FAIL-SAFE.........................................................................................................................................................................................................................................4012 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................4012 STOP/START SYSTEM.............................................................................................................................................................................................................................4012 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4012 Diagnosis Procedure...................................................................................................................................................................................................................................4013 Component Inspection (Clutch Pedal Position Switch)...................................................................................................................................................................................................4013 P1010 SWIRL CONTROL VALVE ACTUATOR........................................................................................................................................................................................................................4015 DTC Description.......................................................................................................................................................................................................................................4015 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4015 POSSIBLE CAUSE....................................................................................................................................................................................................................................4015 FAIL-SAFE.........................................................................................................................................................................................................................................4015 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4015 Diagnosis Procedure...................................................................................................................................................................................................................................4015 P1011 SWIRL CONTROL VALVE ACTUATOR........................................................................................................................................................................................................................4017 DTC Description.......................................................................................................................................................................................................................................4017 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4017 POSSIBLE CAUSE....................................................................................................................................................................................................................................4017 FAIL-SAFE.........................................................................................................................................................................................................................................4017 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4017 Diagnosis Procedure...................................................................................................................................................................................................................................4017 P1012 SWIRL CONTROL VALVE ACTUATOR........................................................................................................................................................................................................................4019 DTC Description.......................................................................................................................................................................................................................................4019 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4019 POSSIBLE CAUSE....................................................................................................................................................................................................................................4019 FAIL-SAFE.........................................................................................................................................................................................................................................4019 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4019 Diagnosis Procedure...................................................................................................................................................................................................................................4019 P1013 SWIRL CONTROL VALVE POSITION SENSOR.................................................................................................................................................................................................................4021 DTC Description.......................................................................................................................................................................................................................................4021 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4021 POSSIBLE CAUSE....................................................................................................................................................................................................................................4021 FAIL-SAFE.........................................................................................................................................................................................................................................4021 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4021 Diagnosis Procedure...................................................................................................................................................................................................................................4021 P1453 DIESEL PARTICULATE FILTER PRESSURE SENSOR...........................................................................................................................................................................................................4023 DTC Description.......................................................................................................................................................................................................................................4023 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4023 POSSIBLE CAUSE....................................................................................................................................................................................................................................4023 FAIL-SAFE.........................................................................................................................................................................................................................................4023 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4023 Diagnosis Procedure...................................................................................................................................................................................................................................4023 Component Inspection (DPF Differential Pressure Sensor)...............................................................................................................................................................................................4024 P1480 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................4025 DTC Description.......................................................................................................................................................................................................................................4025 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4025 POSSIBLE CAUSE....................................................................................................................................................................................................................................4025 FAIL-SAFE.........................................................................................................................................................................................................................................4025 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4025 Diagnosis Procedure...................................................................................................................................................................................................................................4025 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................4027 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................4027 P1481 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................4028 DTC Description.......................................................................................................................................................................................................................................4028 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4028 POSSIBLE CAUSE....................................................................................................................................................................................................................................4028 FAIL-SAFE.........................................................................................................................................................................................................................................4028 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4028 Diagnosis Procedure...................................................................................................................................................................................................................................4028 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................4030 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................4030 P1482 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................4031 DTC Description.......................................................................................................................................................................................................................................4031 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4031 POSSIBLE CAUSE....................................................................................................................................................................................................................................4031 FAIL-SAFE.........................................................................................................................................................................................................................................4031 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4031 Diagnosis Procedure...................................................................................................................................................................................................................................4031 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................4032 P1483 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................4033 DTC Description.......................................................................................................................................................................................................................................4033 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4033 POSSIBLE CAUSE....................................................................................................................................................................................................................................4033 FAIL-SAFE.........................................................................................................................................................................................................................................4033 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4033 Diagnosis Procedure...................................................................................................................................................................................................................................4033 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................4034 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................4035 P1484 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................4036 DTC Description.......................................................................................................................................................................................................................................4036 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4036 POSSIBLE CAUSE....................................................................................................................................................................................................................................4036 FAIL-SAFE.........................................................................................................................................................................................................................................4036 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4036 Diagnosis Procedure...................................................................................................................................................................................................................................4036 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................4037 P1485 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................4039 DTC Description.......................................................................................................................................................................................................................................4039 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4039 POSSIBLE CAUSE....................................................................................................................................................................................................................................4039 FAIL-SAFE.........................................................................................................................................................................................................................................4039 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4039 Diagnosis Procedure...................................................................................................................................................................................................................................4039 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................4040 P1486 LOW PRESSURE EGR VOLUME CONTROL VALVE POSITION SENSOR...............................................................................................................................................................................................4042 DTC Description.......................................................................................................................................................................................................................................4042 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4042 POSSIBLE CAUSE....................................................................................................................................................................................................................................4042 FAIL-SAFE.........................................................................................................................................................................................................................................4042 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4042 Diagnosis Procedure...................................................................................................................................................................................................................................4042 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................4043 P1487 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................4045 DTC Description.......................................................................................................................................................................................................................................4045 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4045 POSSIBLE CAUSE....................................................................................................................................................................................................................................4045 FAIL-SAFE.........................................................................................................................................................................................................................................4045 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4045 Diagnosis Procedure...................................................................................................................................................................................................................................4045 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................4046 P1488 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................4048 DTC Description.......................................................................................................................................................................................................................................4048 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4048 POSSIBLE CAUSE....................................................................................................................................................................................................................................4048 FAIL-SAFE.........................................................................................................................................................................................................................................4048 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4048 Diagnosis Procedure...................................................................................................................................................................................................................................4048 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................4049 P1489 LOW PRESSURE EGR VOLUME CONTROL VALVE UPSTREAM TEMPERATURE SENSOR...................................................................................................................................................................................4051 DTC Description.......................................................................................................................................................................................................................................4051 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4051 POSSIBLE CAUSE....................................................................................................................................................................................................................................4051 FAIL-SAFE.........................................................................................................................................................................................................................................4051 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4051 Diagnosis Procedure...................................................................................................................................................................................................................................4051 Component Inspection (Low Pressure EGR Temperature Sensor)............................................................................................................................................................................................4052 P148A HIGH PRESSURE EGR VOLUME CONTROL VALVE..............................................................................................................................................................................................................4054 DTC Description.......................................................................................................................................................................................................................................4054 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4054 POSSIBLE CAUSE....................................................................................................................................................................................................................................4054 FAIL-SAFE.........................................................................................................................................................................................................................................4054 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4054 Diagnosis Procedure...................................................................................................................................................................................................................................4054 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................4055 P148B LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................4056 DTC Description.......................................................................................................................................................................................................................................4056 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4056 POSSIBLE CAUSE....................................................................................................................................................................................................................................4056 FAIL-SAFE.........................................................................................................................................................................................................................................4056 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4056 Diagnosis Procedure...................................................................................................................................................................................................................................4056 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................4057 P148C EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................4058 DTC Description.......................................................................................................................................................................................................................................4058 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4058 POSSIBLE CAUSE....................................................................................................................................................................................................................................4058 FAIL-SAFE.........................................................................................................................................................................................................................................4058 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4058 Diagnosis Procedure...................................................................................................................................................................................................................................4058 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................4060 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................4060 P1512 STARTER MOTOR.......................................................................................................................................................................................................................................4061 Description...........................................................................................................................................................................................................................................4061 DTC Description.......................................................................................................................................................................................................................................4061 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4061 POSSIBLE CAUSE....................................................................................................................................................................................................................................4061 FAIL-SAFE.........................................................................................................................................................................................................................................4061 STOP/START SYSTEM.............................................................................................................................................................................................................................4061 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4061 Diagnosis Procedure...................................................................................................................................................................................................................................4061 P1525 ASCD SYSTEM.........................................................................................................................................................................................................................................4062 DTC Description.......................................................................................................................................................................................................................................4062 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4062 POSSIBLE CAUSE....................................................................................................................................................................................................................................4062 FAIL-SAFE.........................................................................................................................................................................................................................................4062 Diagnosis Procedure...................................................................................................................................................................................................................................4062 P1544 EGT SENSOR 2........................................................................................................................................................................................................................................4063 DTC Description.......................................................................................................................................................................................................................................4063 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4063 POSSIBLE CAUSE....................................................................................................................................................................................................................................4063 FAIL-SAFE.........................................................................................................................................................................................................................................4063 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4063 Diagnosis Procedure...................................................................................................................................................................................................................................4063 Component Inspection (DPF Upstream Temperature Sensor)................................................................................................................................................................................................4065 P1546 EXHAUST GAS TEMPERATURE.............................................................................................................................................................................................................................4066 DTC Description.......................................................................................................................................................................................................................................4066 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4066 POSSIBLE CAUSE....................................................................................................................................................................................................................................4066 FAIL-SAFE.........................................................................................................................................................................................................................................4066 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4066 Diagnosis Procedure...................................................................................................................................................................................................................................4066 P1589 NEUTRAL SWITCH......................................................................................................................................................................................................................................4067 DTC Description.......................................................................................................................................................................................................................................4067 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4067 POSSIBLE CAUSE....................................................................................................................................................................................................................................4067 FAIL-SAFE.........................................................................................................................................................................................................................................4067 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4067 Diagnosis Procedure...................................................................................................................................................................................................................................4067 P158A CLUTCH SWITCH.......................................................................................................................................................................................................................................4070 DTC Description.......................................................................................................................................................................................................................................4070 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4070 POSSIBLE CAUSE....................................................................................................................................................................................................................................4070 FAIL-SAFE.........................................................................................................................................................................................................................................4070 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4070 Diagnosis Procedure...................................................................................................................................................................................................................................4070 Component Inspection (Clutch Pedal Position Switch)...................................................................................................................................................................................................4071 P160C ECM.................................................................................................................................................................................................................................................4072 DTC Description.......................................................................................................................................................................................................................................4072 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4072 POSSIBLE CAUSE....................................................................................................................................................................................................................................4072 FAIL-SAFE.........................................................................................................................................................................................................................................4072 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4072 Diagnosis Procedure...................................................................................................................................................................................................................................4072 P160D ECM.................................................................................................................................................................................................................................................4074 DTC Description.......................................................................................................................................................................................................................................4074 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4074 POSSIBLE CAUSE....................................................................................................................................................................................................................................4074 FAIL-SAFE.........................................................................................................................................................................................................................................4074 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4074 Diagnosis Procedure...................................................................................................................................................................................................................................4074 P1620 ECM.................................................................................................................................................................................................................................................4075 DTC Description.......................................................................................................................................................................................................................................4075 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4075 POSSIBLE CAUSE....................................................................................................................................................................................................................................4075 FAIL-SAFE.........................................................................................................................................................................................................................................4075 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4075 Diagnosis Procedure...................................................................................................................................................................................................................................4075 P1641 THERMOPLUNGER CONTROL UNIT..........................................................................................................................................................................................................................4077 DTC Description.......................................................................................................................................................................................................................................4077 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4077 POSSIBLE CAUSE....................................................................................................................................................................................................................................4077 FAIL-SAFE.........................................................................................................................................................................................................................................4077 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4077 Diagnosis Procedure...................................................................................................................................................................................................................................4077 Component Inspection..................................................................................................................................................................................................................................4079 P1642 THERMOPLUNGER CONTROL UNIT..........................................................................................................................................................................................................................4080 DTC Description.......................................................................................................................................................................................................................................4080 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4080 POSSIBLE CAUSE....................................................................................................................................................................................................................................4080 FAIL-SAFE.........................................................................................................................................................................................................................................4080 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4080 Diagnosis Procedure...................................................................................................................................................................................................................................4080 Component Inspection..................................................................................................................................................................................................................................4082 P1643 THERMOPLUNGER CONTROL UNIT..........................................................................................................................................................................................................................4083 DTC Description.......................................................................................................................................................................................................................................4083 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4083 POSSIBLE CAUSE....................................................................................................................................................................................................................................4083 FAIL-SAFE.........................................................................................................................................................................................................................................4083 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4083 Diagnosis Procedure...................................................................................................................................................................................................................................4083 Component Inspection..................................................................................................................................................................................................................................4085 P1650 STARTER MOTOR RELAY 2...............................................................................................................................................................................................................................4086 DTC Description.......................................................................................................................................................................................................................................4086 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4086 POSSIBLE CAUSE....................................................................................................................................................................................................................................4086 FAIL-SAFE.........................................................................................................................................................................................................................................4086 STOP/START SYSTEM.............................................................................................................................................................................................................................4086 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4086 Diagnosis Procedure...................................................................................................................................................................................................................................4087 Component Inspection..................................................................................................................................................................................................................................4088 P1655 ENGINE RESTART BYPASS RELAY.........................................................................................................................................................................................................................4090 DTC Description.......................................................................................................................................................................................................................................4090 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4090 POSSIBLE CAUSE....................................................................................................................................................................................................................................4090 FAIL-SAFE.........................................................................................................................................................................................................................................4090 STOP/START SYSTEM.............................................................................................................................................................................................................................4090 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4090 Diagnosis Procedure...................................................................................................................................................................................................................................4091 Component Inspection (Engine Restart Bypass Control Relay)............................................................................................................................................................................................4092 Component Inspection (Engine Restart Bypass Relay)....................................................................................................................................................................................................4092 P1656 ENGINE RESTART BYPASS RELAY.........................................................................................................................................................................................................................4094 DTC Description.......................................................................................................................................................................................................................................4094 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4094 POSSIBLE CAUSE....................................................................................................................................................................................................................................4094 FAIL-SAFE.........................................................................................................................................................................................................................................4094 STOP/START SYSTEM.............................................................................................................................................................................................................................4094 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4094 Diagnosis Procedure...................................................................................................................................................................................................................................4095 Component Inspection (Engine Restart Bypass Control Relay)............................................................................................................................................................................................4096 Component Inspection (Engine Restart Bypass Relay)....................................................................................................................................................................................................4096 P1675 ENGINE COOLANT TEMPERATURE..........................................................................................................................................................................................................................4098 DTC Description.......................................................................................................................................................................................................................................4098 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4098 POSSIBLE CAUSE....................................................................................................................................................................................................................................4098 FAIL-SAFE.........................................................................................................................................................................................................................................4098 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4098 Diagnosis Procedure...................................................................................................................................................................................................................................4099 P2002 DIESEL PARTICULATE FILTER...........................................................................................................................................................................................................................4101 DTC Description.......................................................................................................................................................................................................................................4101 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4101 POSSIBLE CAUSE....................................................................................................................................................................................................................................4101 FAIL-SAFE.........................................................................................................................................................................................................................................4101 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4101 Diagnosis Procedure...................................................................................................................................................................................................................................4101 Component Inspection..................................................................................................................................................................................................................................4102 P2080 EGT SENSOR 1........................................................................................................................................................................................................................................4103 DTC Description.......................................................................................................................................................................................................................................4103 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4103 POSSIBLE CAUSE....................................................................................................................................................................................................................................4103 FAIL-SAFE.........................................................................................................................................................................................................................................4103 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4103 Diagnosis Procedure...................................................................................................................................................................................................................................4103 P2100 THROTTLE CONTROL MOTOR RELAY........................................................................................................................................................................................................................4105 DTC Description.......................................................................................................................................................................................................................................4105 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4105 POSSIBLE CAUSE....................................................................................................................................................................................................................................4105 FAIL-SAFE.........................................................................................................................................................................................................................................4105 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................4105 STOP/START SYSTEM.............................................................................................................................................................................................................................4105 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4105 Diagnosis Procedure...................................................................................................................................................................................................................................4106 Component Inspection..................................................................................................................................................................................................................................4106 P2119 ELECTRIC THROTTLE CONTROL FUNCTION..................................................................................................................................................................................................................4108 DTC Description.......................................................................................................................................................................................................................................4108 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4108 POSSIBLE CAUSE....................................................................................................................................................................................................................................4108 FAIL-SAFE.........................................................................................................................................................................................................................................4108 Diagnosis Procedure...................................................................................................................................................................................................................................4108 P2120 APP SENSOR..........................................................................................................................................................................................................................................4109 DTC Description.......................................................................................................................................................................................................................................4109 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4109 POSSIBLE CAUSE....................................................................................................................................................................................................................................4109 FAIL-SAFE.........................................................................................................................................................................................................................................4109 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4109 Diagnosis Procedure...................................................................................................................................................................................................................................4109 Component Inspection (Accelerator Pedal Position Sensor)..............................................................................................................................................................................................4110 P2226 BARO SENSOR.........................................................................................................................................................................................................................................4112 DTC Description.......................................................................................................................................................................................................................................4112 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4112 POSSIBLE CAUSE....................................................................................................................................................................................................................................4112 FAIL-SAFE.........................................................................................................................................................................................................................................4112 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4112 Diagnosis Procedure...................................................................................................................................................................................................................................4112 P2243 A/F SENSOR..........................................................................................................................................................................................................................................4113 DTC Description.......................................................................................................................................................................................................................................4113 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4113 POSSIBLE CAUSE....................................................................................................................................................................................................................................4113 FAIL-SAFE.........................................................................................................................................................................................................................................4113 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4113 Diagnosis Procedure...................................................................................................................................................................................................................................4113 P2244 A/F SENSOR..........................................................................................................................................................................................................................................4115 DTC Description.......................................................................................................................................................................................................................................4115 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4115 POSSIBLE CAUSE....................................................................................................................................................................................................................................4115 FAIL-SAFE.........................................................................................................................................................................................................................................4115 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4115 Diagnosis Procedure...................................................................................................................................................................................................................................4115 P2263 TC SYSTEM...........................................................................................................................................................................................................................................4117 DTC Description.......................................................................................................................................................................................................................................4117 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4117 POSSIBLE CAUSE....................................................................................................................................................................................................................................4117 FAIL-SAFE.........................................................................................................................................................................................................................................4117 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4117 Diagnosis Procedure...................................................................................................................................................................................................................................4117 P2264 WATER IN FUEL SENSOR................................................................................................................................................................................................................................4120 DTC Description.......................................................................................................................................................................................................................................4120 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4120 POSSIBLE CAUSE....................................................................................................................................................................................................................................4120 FAIL-SAFE.........................................................................................................................................................................................................................................4120 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4120 Diagnosis Procedure...................................................................................................................................................................................................................................4120 P2452 DIESEL PARTICULATE FILTER PRESSURE SENSOR...........................................................................................................................................................................................................4122 DTC Description.......................................................................................................................................................................................................................................4122 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4122 POSSIBLE CAUSE....................................................................................................................................................................................................................................4122 FAIL-SAFE.........................................................................................................................................................................................................................................4122 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4122 Diagnosis Procedure...................................................................................................................................................................................................................................4122 P2504 CHARGING SYSTEM VOLTAGE.............................................................................................................................................................................................................................4125 DTC Description.......................................................................................................................................................................................................................................4125 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4125 POSSIBLE CAUSE....................................................................................................................................................................................................................................4125 FAIL-SAFE.........................................................................................................................................................................................................................................4125 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4125 Diagnosis Procedure...................................................................................................................................................................................................................................4125 P253F ENGINE OIL DETERIORATED.............................................................................................................................................................................................................................4126 DTC Description.......................................................................................................................................................................................................................................4126 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4126 POSSIBLE CAUSE....................................................................................................................................................................................................................................4126 FAIL-SAFE.........................................................................................................................................................................................................................................4126 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4126 Diagnosis Procedure...................................................................................................................................................................................................................................4126 P2626 A/F SENSOR..........................................................................................................................................................................................................................................4127 DTC Description.......................................................................................................................................................................................................................................4127 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4127 POSSIBLE CAUSE....................................................................................................................................................................................................................................4127 FAIL-SAFE.........................................................................................................................................................................................................................................4127 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4127 Diagnosis Procedure...................................................................................................................................................................................................................................4127 P2681 ENGINE COOLANT BYPASS VALVE.........................................................................................................................................................................................................................4129 DTC Description.......................................................................................................................................................................................................................................4129 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4129 POSSIBLE CAUSE....................................................................................................................................................................................................................................4129 FAIL-SAFE.........................................................................................................................................................................................................................................4129 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4129 Diagnosis Procedure...................................................................................................................................................................................................................................4129 Component Inspection..................................................................................................................................................................................................................................4130 P2A06 A/F SENSOR..........................................................................................................................................................................................................................................4132 DTC Description.......................................................................................................................................................................................................................................4132 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4132 POSSIBLE CAUSE....................................................................................................................................................................................................................................4132 FAIL-SAFE.........................................................................................................................................................................................................................................4132 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4132 Diagnosis Procedure...................................................................................................................................................................................................................................4132 LOW PRESSURE FUEL PUMP....................................................................................................................................................................................................................................4134 Component Function Check..............................................................................................................................................................................................................................4134 Diagnosis Procedure...................................................................................................................................................................................................................................4134 Component Inspection (Low Pressure Fuel Pump).........................................................................................................................................................................................................4135 BRAKE SWITCH..............................................................................................................................................................................................................................................4136 Component Function Check..............................................................................................................................................................................................................................4136 Diagnosis Procedure...................................................................................................................................................................................................................................4136 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................4137 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................4137 HOOD SWITCH...............................................................................................................................................................................................................................................4139 Component Function Check..............................................................................................................................................................................................................................4139 Diagnosis Procedure...................................................................................................................................................................................................................................4139 Component Inspection..................................................................................................................................................................................................................................4140 STOP/START OFF SWITCH.....................................................................................................................................................................................................................................4141 Component Function Check..............................................................................................................................................................................................................................4141 Diagnosis Procedure...................................................................................................................................................................................................................................4141 Component Inspection..................................................................................................................................................................................................................................4142 COOLING FAN...............................................................................................................................................................................................................................................4144 Component Function Check..............................................................................................................................................................................................................................4144 Diagnosis Procedure...................................................................................................................................................................................................................................4144 Component Inspection (Cooling Fan Motor)..............................................................................................................................................................................................................4146 Component Inspection (Cooling Fan Relay)..............................................................................................................................................................................................................4146 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4147 ENGINE CONTROL SYSTEM SYMPTOMS............................................................................................................................................................................................................................4147 Symptom Table.........................................................................................................................................................................................................................................4147 STOP/START SYSTEM.........................................................................................................................................................................................................................................4150 Diagnosis Procedure...................................................................................................................................................................................................................................4150 STOP/START SYSTEM NOT ACTIVATED...........................................................................................................................................................................................................................4151 Diagnosis Procedure...................................................................................................................................................................................................................................4151 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4153 IDLE SPEED................................................................................................................................................................................................................................................4153 Inspection............................................................................................................................................................................................................................................4153 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4154 VACUUM LINES..............................................................................................................................................................................................................................................4154 Vacuum Layout.........................................................................................................................................................................................................................................4154 ECM.......................................................................................................................................................................................................................................................4155 Removal and Installation..............................................................................................................................................................................................................................4155 REMOVAL (CVT MODELS)..............................................................................................................................................................................................................................4155 REMOVAL (M/T MODELS)..............................................................................................................................................................................................................................4155 INSTALLATION......................................................................................................................................................................................................................................4155 GLOW CONTROL UNIT.........................................................................................................................................................................................................................................4156 Exploded View.........................................................................................................................................................................................................................................4156 Removal and Installation..............................................................................................................................................................................................................................4156 REMOVAL...........................................................................................................................................................................................................................................4156 INSTALLATION......................................................................................................................................................................................................................................4156 THERMOPLUNGER CONTROL UNIT................................................................................................................................................................................................................................4157 Exploded View.........................................................................................................................................................................................................................................4157 Removal and Installation..............................................................................................................................................................................................................................4157 REMOVAL...........................................................................................................................................................................................................................................4157 INSTALLATION......................................................................................................................................................................................................................................4157 DC/DC CONVERTER...........................................................................................................................................................................................................................................4158 Exploded View.........................................................................................................................................................................................................................................4158 Removal and Installation..............................................................................................................................................................................................................................4158 REMOVAL...........................................................................................................................................................................................................................................4158 INSTALLATION......................................................................................................................................................................................................................................4158 ENGINE RESTART BYPASS RELAY...............................................................................................................................................................................................................................4159 Exploded View.........................................................................................................................................................................................................................................4159 Removal and Installation..............................................................................................................................................................................................................................4159 REMOVAL...........................................................................................................................................................................................................................................4159 INSTALLATION......................................................................................................................................................................................................................................4159 FUEL PUMP CONTROL MODULE (FPCM)...........................................................................................................................................................................................................................4160 Exploded View.........................................................................................................................................................................................................................................4160 Removal and Installation..............................................................................................................................................................................................................................4160 REMOVAL...........................................................................................................................................................................................................................................4160 INSTALLATION......................................................................................................................................................................................................................................4160 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4161 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4161 Idle Speed............................................................................................................................................................................................................................................4161 EM........................................................................................................................................................................................................................................................................4162 ENGINE MECHANICAL.....................................................................................................................................................................................................................................................4162 MR20DD............................................................................................................................................................................................................................................................4167 PRECAUTION....................................................................................................................................................................................................................................................4167 PRECAUTIONS...............................................................................................................................................................................................................................................4167 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4167 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4167 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................4167 OPERATION PROCEDURE...............................................................................................................................................................................................................................4167 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................4168 Precaution for Handling High Pressure Fuel System.....................................................................................................................................................................................................4168 Special Cautions to Ensure the Safe Disposal of Sodium-filled Valves..................................................................................................................................................................................4168 DEALER DISPOSAL INSTRUCTIONS......................................................................................................................................................................................................................4168 Precautions For Engine Service........................................................................................................................................................................................................................4169 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4169 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4169 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4169 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4170 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4170 Parts Requiring Angle Tightening......................................................................................................................................................................................................................4170 Liquid Gasket.........................................................................................................................................................................................................................................4170 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4170 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4171 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4171 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4172 INSTRUCTION 1.................................................................................................................................................................................................................................4172 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4172 PREPARATION...................................................................................................................................................................................................................................................4173 PREPARATION...............................................................................................................................................................................................................................................4173 Special Service Tools.................................................................................................................................................................................................................................4173 Commercial Service Tools..............................................................................................................................................................................................................................4175 Lubricant or/and Sealant..............................................................................................................................................................................................................................4176 BASIC INSPECTION..............................................................................................................................................................................................................................................4177 CAMSHAFT VALVE CLEARANCE..................................................................................................................................................................................................................................4177 Inspection and Adjustment.............................................................................................................................................................................................................................4177 INSPECTION........................................................................................................................................................................................................................................4177 ADJUSTMENT........................................................................................................................................................................................................................................4178 COMPRESSION PRESSURE......................................................................................................................................................................................................................................4180 Inspection............................................................................................................................................................................................................................................4180 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4181 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................4181 NVH troubleshooting Chart.............................................................................................................................................................................................................................4181 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4183 DRIVE BELTS...............................................................................................................................................................................................................................................4183 Exploded View.........................................................................................................................................................................................................................................4183 Removal and Installation..............................................................................................................................................................................................................................4183 REMOVAL...........................................................................................................................................................................................................................................4183 INSTALLATION......................................................................................................................................................................................................................................4183 Inspection............................................................................................................................................................................................................................................4184 Adjustment............................................................................................................................................................................................................................................4184 AIR CLEANER FILTER........................................................................................................................................................................................................................................4185 Exploded View.........................................................................................................................................................................................................................................4185 Removal and Installation..............................................................................................................................................................................................................................4186 REMOVAL...........................................................................................................................................................................................................................................4186 INSTALLATION......................................................................................................................................................................................................................................4186 Inspection (Dry Paper Type)...........................................................................................................................................................................................................................4187 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4187 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4187 SPARK PLUG................................................................................................................................................................................................................................................4188 Exploded View.........................................................................................................................................................................................................................................4188 Removal and Installation..............................................................................................................................................................................................................................4188 REMOVAL...........................................................................................................................................................................................................................................4188 INSTALLATION......................................................................................................................................................................................................................................4189 Inspection............................................................................................................................................................................................................................................4189 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4189 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4190 DRIVE BELT AUTO-TENSIONER.................................................................................................................................................................................................................................4190 Exploded View.........................................................................................................................................................................................................................................4190 Removal and Installation..............................................................................................................................................................................................................................4190 Removal...........................................................................................................................................................................................................................................4190 Installation......................................................................................................................................................................................................................................4190 AIR CLEANER AND AIR DUCT..................................................................................................................................................................................................................................4191 Exploded View.........................................................................................................................................................................................................................................4191 Removal and Installation..............................................................................................................................................................................................................................4192 REMOVAL...........................................................................................................................................................................................................................................4192 INSTALLATION......................................................................................................................................................................................................................................4192 Air cleaner body..............................................................................................................................................................................................................................4192 Air duct assembly.............................................................................................................................................................................................................................4192 Air duct 1....................................................................................................................................................................................................................................4192 Inspection............................................................................................................................................................................................................................................4193 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4193 INTAKE MANIFOLD...........................................................................................................................................................................................................................................4194 Exploded View.........................................................................................................................................................................................................................................4194 Removal and Installation..............................................................................................................................................................................................................................4194 REMOVAL...........................................................................................................................................................................................................................................4194 INSTALLATION......................................................................................................................................................................................................................................4196 Intake Manifold...............................................................................................................................................................................................................................4196 Electric Throttle Control Actuator............................................................................................................................................................................................................4197 EXHAUST MANIFOLD..........................................................................................................................................................................................................................................4198 Exploded View.........................................................................................................................................................................................................................................4198 Removal and Installation..............................................................................................................................................................................................................................4198 REMOVAL...........................................................................................................................................................................................................................................4198 INSTALLATION......................................................................................................................................................................................................................................4199 Inspection............................................................................................................................................................................................................................................4200 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4200 Surface Distortion............................................................................................................................................................................................................................4200 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4200 OIL PAN (LOWER)...........................................................................................................................................................................................................................................4201 Exploded View.........................................................................................................................................................................................................................................4201 Removal and Installation..............................................................................................................................................................................................................................4201 REMOVAL...........................................................................................................................................................................................................................................4201 INSTALLATION......................................................................................................................................................................................................................................4202 Inspection............................................................................................................................................................................................................................................4203 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4203 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4203 HIGH PRESSURE FUEL PUMP AND FUEL HOSE.....................................................................................................................................................................................................................4204 Exploded View.........................................................................................................................................................................................................................................4204 Removal and Installation..............................................................................................................................................................................................................................4204 REMOVAL...........................................................................................................................................................................................................................................4204 INSTALLATION......................................................................................................................................................................................................................................4206 Inspection............................................................................................................................................................................................................................................4208 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4208 Check for Fuel Leakage........................................................................................................................................................................................................................4208 FUEL INJECTOR AND FUEL TUBE...............................................................................................................................................................................................................................4209 Exploded View.........................................................................................................................................................................................................................................4209 Removal and Installation..............................................................................................................................................................................................................................4209 REMOVAL...........................................................................................................................................................................................................................................4210 INSTALLATION......................................................................................................................................................................................................................................4211 Inspection............................................................................................................................................................................................................................................4214 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4214 Check on Fuel Leakage.........................................................................................................................................................................................................................4214 IGNITION COIL, SPARK PLUG AND ROCKER COVER................................................................................................................................................................................................................4215 Exploded View.........................................................................................................................................................................................................................................4215 Removal and Installation..............................................................................................................................................................................................................................4215 REMOVAL...........................................................................................................................................................................................................................................4215 INSTALLATION......................................................................................................................................................................................................................................4216 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................4217 ENGINE ASSEMBLY...........................................................................................................................................................................................................................................4217 Exploded View.........................................................................................................................................................................................................................................4217 Removal and Installation..............................................................................................................................................................................................................................4217 REMOVAL...........................................................................................................................................................................................................................................4218 Outline.......................................................................................................................................................................................................................................4218 Preparation...................................................................................................................................................................................................................................4218 Engine Room LH................................................................................................................................................................................................................................4218 Engine Room RH................................................................................................................................................................................................................................4218 Vehicle Underbody.............................................................................................................................................................................................................................4218 Removal.......................................................................................................................................................................................................................................4219 Separation....................................................................................................................................................................................................................................4220 INSTALLATION......................................................................................................................................................................................................................................4220 Engine mounting bracket (LH)..................................................................................................................................................................................................................4220 Engine mounting bracket support (LH)..........................................................................................................................................................................................................4220 Inspection............................................................................................................................................................................................................................................4221 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4221 Inspection for Leakage........................................................................................................................................................................................................................4221 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4222 ENGINE STAND SETTING......................................................................................................................................................................................................................................4222 Setting...............................................................................................................................................................................................................................................4222 FLYWHEEL..................................................................................................................................................................................................................................................4223 Exploded View.........................................................................................................................................................................................................................................4223 Removal and Installation..............................................................................................................................................................................................................................4223 REMOVAL...........................................................................................................................................................................................................................................4223 INSTALLATION......................................................................................................................................................................................................................................4223 Inspection............................................................................................................................................................................................................................................4224 FLYWHEEL DEFLECTION...............................................................................................................................................................................................................................4224 MOVEMENT AMOUNT OF FLYWHEEL.......................................................................................................................................................................................................................4224 Movement Amount of Thrust (Fore-and-Aft) Direction............................................................................................................................................................................................4224 Movement Amount in Radial (Rotation) Direction................................................................................................................................................................................................4224 DRIVE PLATE...............................................................................................................................................................................................................................................4226 Exploded View.........................................................................................................................................................................................................................................4226 Removal and Installation..............................................................................................................................................................................................................................4226 REMOVAL...........................................................................................................................................................................................................................................4226 INSTALLATION......................................................................................................................................................................................................................................4227 Inspection............................................................................................................................................................................................................................................4227 DRIVE PLATE DEFLECTION............................................................................................................................................................................................................................4227 TIMING CHAIN..............................................................................................................................................................................................................................................4228 Exploded View.........................................................................................................................................................................................................................................4228 Removal and Installation..............................................................................................................................................................................................................................4229 REMOVAL...........................................................................................................................................................................................................................................4229 INSTALLATION......................................................................................................................................................................................................................................4233 Inspection............................................................................................................................................................................................................................................4239 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4239 Timing Chain..................................................................................................................................................................................................................................4239 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4240 Inspection for Leakage........................................................................................................................................................................................................................4240 CAMSHAFT..................................................................................................................................................................................................................................................4241 Exploded View.........................................................................................................................................................................................................................................4241 Removal and Installation..............................................................................................................................................................................................................................4242 REMOVAL...........................................................................................................................................................................................................................................4242 INSTALLATION......................................................................................................................................................................................................................................4243 Inspection............................................................................................................................................................................................................................................4245 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4245 Camshaft Runout...............................................................................................................................................................................................................................4245 Camshaft Cam Height...........................................................................................................................................................................................................................4245 Camshaft Journal Oil Clearance................................................................................................................................................................................................................4246 Camshaft End Play.............................................................................................................................................................................................................................4246 Camshaft Sprocket Runout......................................................................................................................................................................................................................4247 Valve Lifter .................................................................................................................................................................................................................................4247 Valve Lifter Clearance........................................................................................................................................................................................................................4247 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4248 Inspection of Camshaft Sprocket (INT), (EXH) Oil Groove.......................................................................................................................................................................................4248 OIL SEAL..................................................................................................................................................................................................................................................4250 VALVE OIL SEAL........................................................................................................................................................................................................................................4250 VALVE OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4250 REMOVAL.......................................................................................................................................................................................................................................4250 INSTALLATION..................................................................................................................................................................................................................................4250 FRONT OIL SEAL........................................................................................................................................................................................................................................4251 FRONT OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4251 REMOVAL.......................................................................................................................................................................................................................................4251 INSTALLATION..................................................................................................................................................................................................................................4251 REAR OIL SEAL.........................................................................................................................................................................................................................................4251 REAR OIL SEAL : Removal and Installation..........................................................................................................................................................................................................4251 REMOVAL.......................................................................................................................................................................................................................................4251 INSTALLATION..................................................................................................................................................................................................................................4252 CYLINDER HEAD.............................................................................................................................................................................................................................................4253 Exploded View.........................................................................................................................................................................................................................................4253 REMOVAL...........................................................................................................................................................................................................................................4253 DISASSEMBLY.......................................................................................................................................................................................................................................4253 Removal and Installation..............................................................................................................................................................................................................................4254 REMOVAL...........................................................................................................................................................................................................................................4254 INSTALLATION......................................................................................................................................................................................................................................4255 Disassembly and Assembly..............................................................................................................................................................................................................................4255 DISASSEMBLY.......................................................................................................................................................................................................................................4255 ASSEMBLY..........................................................................................................................................................................................................................................4257 Inspection............................................................................................................................................................................................................................................4260 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4260 Cylinder Head Bolts Outer Diameter............................................................................................................................................................................................................4260 Cylinder Head Distortion......................................................................................................................................................................................................................4260 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4260 VALVE DIMENSIONS..............................................................................................................................................................................................................................4260 VALVE GUIDE CLEARANCE.........................................................................................................................................................................................................................4260 VALVE SEAT CONTACT............................................................................................................................................................................................................................4261 VALVE SPRING SQUARENESS.......................................................................................................................................................................................................................4261 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD........................................................................................................................................................................................4261 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4262 Inspection for Leakage........................................................................................................................................................................................................................4262 OIL PAN (UPPER)...........................................................................................................................................................................................................................................4263 Exploded View.........................................................................................................................................................................................................................................4263 Removal and Installation..............................................................................................................................................................................................................................4263 REMOVAL...........................................................................................................................................................................................................................................4263 INSTALLATION......................................................................................................................................................................................................................................4264 Inspection............................................................................................................................................................................................................................................4266 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4266 CYLINDER BLOCK............................................................................................................................................................................................................................................4267 Exploded View.........................................................................................................................................................................................................................................4267 Disassembly and Assembly..............................................................................................................................................................................................................................4268 DISASSEMBLY.......................................................................................................................................................................................................................................4268 ASSEMBLY..........................................................................................................................................................................................................................................4270 Inspection............................................................................................................................................................................................................................................4276 CRANKSHAFT END PLAY...............................................................................................................................................................................................................................4276 CONNECTING ROD SIDE CLEARANCE.....................................................................................................................................................................................................................4276 PISTON TO PISTON PIN OIL CLEARANCE................................................................................................................................................................................................................4276 Piston Pin Hole Diameter .....................................................................................................................................................................................................................4276 Piston Pin Outer Diameter ....................................................................................................................................................................................................................4276 Piston to Piston Pin Oil Clearance............................................................................................................................................................................................................4277 PISTON RING SIDE CLEARANCE........................................................................................................................................................................................................................4277 PISTON RING END GAP...............................................................................................................................................................................................................................4277 CONNECTING ROD BEND AND TORSION...................................................................................................................................................................................................................4277 CONNECTING ROD BIG END DIAMETER...................................................................................................................................................................................................................4278 CONNECTING ROD BUSHING OIL CLEARANCE..............................................................................................................................................................................................................4278 Connecting Rod Bushing Inner Diameter.........................................................................................................................................................................................................4278 Piston Pin Outer Diameter.....................................................................................................................................................................................................................4278 Connecting Rod Bushing Oil Clearance..........................................................................................................................................................................................................4279 CYLINDER BLOCK TOP SURFACE DISTORTION.............................................................................................................................................................................................................4279 MAIN BEARING HOUSING INNER DIAMETER...............................................................................................................................................................................................................4279 PISTON TO CYLINDER BORE CLEARANCE.................................................................................................................................................................................................................4279 Cylinder Bore Inner Diameter..................................................................................................................................................................................................................4280 Piston Skirt Diameter.........................................................................................................................................................................................................................4280 Piston to Cylinder Bore Clearance.............................................................................................................................................................................................................4280 CRANKSHAFT MAIN JOURNAL DIAMETER..................................................................................................................................................................................................................4281 CRANKSHAFT PIN JOURNAL DIAMETER ..................................................................................................................................................................................................................4281 OUT-OF-ROUND AND TAPER OF CRANKSHAFT..............................................................................................................................................................................................................4281 CRANKSHAFT RUNOUT ................................................................................................................................................................................................................................4281 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4281 Method by Calculation.........................................................................................................................................................................................................................4281 Method of Using Plastigage....................................................................................................................................................................................................................4282 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4282 Method by Calculation.........................................................................................................................................................................................................................4282 Method of Using Plastigage....................................................................................................................................................................................................................4282 MAIN BEARING CRUSH HEIGHT ........................................................................................................................................................................................................................4283 CONNECTING ROD BEARING CRUSH HEIGHT...............................................................................................................................................................................................................4283 MAIN BEARING CAP BOLT OUTER DIAMETER .............................................................................................................................................................................................................4283 CONNECTING ROD CAP BOLT OUTER DIAMETER ...........................................................................................................................................................................................................4283 CLOGGED OR DAMAGED OIL FILTER (FOR VALVE TIMING CONTROL)..........................................................................................................................................................................................4284 HOW TO SELECT PISTON AND BEARING..........................................................................................................................................................................................................................4285 Description...........................................................................................................................................................................................................................................4285 Piston................................................................................................................................................................................................................................................4285 WHEN NEW CYLINDER BLOCK IS USED...................................................................................................................................................................................................................4285 WHEN CYLINDER BLOCK IS REUSED.....................................................................................................................................................................................................................4285 PISTON SELECTION TABLE............................................................................................................................................................................................................................4286 Connecting Rod Bearing................................................................................................................................................................................................................................4286 WHEN NEW CONNECTING ROD AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4286 WHEN CONNECTING ROD AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4286 CONNECTING ROD BEARING SELECTION TABLE............................................................................................................................................................................................................4287 CONNECTING ROD BEARING GRADE TABLE................................................................................................................................................................................................................4287 UNDERSIZE BEARINGS USAGE GUIDE....................................................................................................................................................................................................................4287 Main Bearing..........................................................................................................................................................................................................................................4288 WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4288 WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4289 MAIN BEARING SELECTION TABLE (No. 1 AND 4 JOURNAL)................................................................................................................................................................................................4290 MAIN BEARING SELECTION TABLE (No. 2, 3 AND 5 JOURNAL).............................................................................................................................................................................................4291 MAIN BEARING GRADE TABLE (ALL JOURNALS)...........................................................................................................................................................................................................4291 UNDERSIZE BEARING USAGE GUIDE.....................................................................................................................................................................................................................4291 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4293 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4293 General Specification.................................................................................................................................................................................................................................4293 GENERAL SPECIFICATIONS............................................................................................................................................................................................................................4293 Drive Belt............................................................................................................................................................................................................................................4293 DRIVE BELT........................................................................................................................................................................................................................................4293 Spark Plug............................................................................................................................................................................................................................................4293 SPARK PLUG........................................................................................................................................................................................................................................4293 Exhaust Manifold......................................................................................................................................................................................................................................4294 EXHAUST MANIFOLD..................................................................................................................................................................................................................................4294 Camshaft..............................................................................................................................................................................................................................................4294 CAMSHAFT..........................................................................................................................................................................................................................................4294 VALVE LIFTER......................................................................................................................................................................................................................................4294 VALVE CLEARANCE...................................................................................................................................................................................................................................4295 AVAILABLE VALVE LIFTER............................................................................................................................................................................................................................4295 Cylinder Head.........................................................................................................................................................................................................................................4296 CYLINDER HEAD.....................................................................................................................................................................................................................................4296 VALVE DIMENSIONS..................................................................................................................................................................................................................................4296 VALVE GUIDE.......................................................................................................................................................................................................................................4296 VALVE SEAT........................................................................................................................................................................................................................................4297 VALVE SPRING......................................................................................................................................................................................................................................4298 Cylinder Block........................................................................................................................................................................................................................................4298 CYLINDER BLOCK....................................................................................................................................................................................................................................4298 AVAILABLE PISTON..................................................................................................................................................................................................................................4299 PISTON RING.......................................................................................................................................................................................................................................4299 PISTON PIN........................................................................................................................................................................................................................................4299 CONNECTING ROD....................................................................................................................................................................................................................................4300 CRANKSHAFT........................................................................................................................................................................................................................................4300 Connecting Rod Bearing................................................................................................................................................................................................................................4301 CONNECTING ROD BEARING GRADE TABLE................................................................................................................................................................................................................4301 UNDERSIZE TABLE...................................................................................................................................................................................................................................4302 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4302 Main Bearing..........................................................................................................................................................................................................................................4302 MAIN BEARING GRADE TABLE (ALL JOURNALS)...........................................................................................................................................................................................................4302 UNDERSIZE TABLE...................................................................................................................................................................................................................................4302 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4302 QR25DE............................................................................................................................................................................................................................................................4303 PRECAUTION....................................................................................................................................................................................................................................................4303 PRECAUTIONS...............................................................................................................................................................................................................................................4303 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4303 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4303 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................4303 OPERATION PROCEDURE...............................................................................................................................................................................................................................4303 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................4304 Precautions For Engine Service........................................................................................................................................................................................................................4304 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4304 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4304 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4304 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4304 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4304 Special Cautions to Ensure the Safe Disposal of Sodium-filled Exhaust Valves..........................................................................................................................................................................4305 DEALER DISPOSAL INSTRUCTIONS......................................................................................................................................................................................................................4305 Parts Requiring Angle Tightening......................................................................................................................................................................................................................4306 Liquid Gasket.........................................................................................................................................................................................................................................4306 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4306 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4306 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4307 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4308 INSTRUCTION 1.................................................................................................................................................................................................................................4308 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4308 PREPARATION...................................................................................................................................................................................................................................................4309 PREPARATION...............................................................................................................................................................................................................................................4309 Special Service Tools.................................................................................................................................................................................................................................4309 Commercial Service Tools..............................................................................................................................................................................................................................4310 Lubricant or/and Sealant..............................................................................................................................................................................................................................4312 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4313 COMPONENT PARTS...........................................................................................................................................................................................................................................4313 Intake Camshaft Sprocket..............................................................................................................................................................................................................................4313 OUTLINE...........................................................................................................................................................................................................................................4313 OPERATION.........................................................................................................................................................................................................................................4313 Spark Plug............................................................................................................................................................................................................................................4313 OUTLINE...........................................................................................................................................................................................................................................4313 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................4314 Major Kinetic System..................................................................................................................................................................................................................................4314 DESCRIPTION.......................................................................................................................................................................................................................................4314 STRUCTURE ........................................................................................................................................................................................................................................4314 Valve System .........................................................................................................................................................................................................................................4316 DESCRIPTION.......................................................................................................................................................................................................................................4316 STRUCTURE ........................................................................................................................................................................................................................................4316 OPERATION.........................................................................................................................................................................................................................................4318 Intake and Exhaust System.............................................................................................................................................................................................................................4318 STRUCTURE ........................................................................................................................................................................................................................................4318 OPERATION.........................................................................................................................................................................................................................................4319 BASIC INSPECTION..............................................................................................................................................................................................................................................4320 CAMSHAFT VALVE CLEARANCE..................................................................................................................................................................................................................................4320 Inspection and Adjustment.............................................................................................................................................................................................................................4320 INSPECTION........................................................................................................................................................................................................................................4320 ADJUSTMENT........................................................................................................................................................................................................................................4321 COMPRESSION PRESSURE......................................................................................................................................................................................................................................4323 Inspection............................................................................................................................................................................................................................................4323 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4325 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................4325 NVH Troubleshooting Chart.............................................................................................................................................................................................................................4325 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4327 DRIVE BELTS...............................................................................................................................................................................................................................................4327 Exploded View.........................................................................................................................................................................................................................................4327 Removal and Installation..............................................................................................................................................................................................................................4327 REMOVAL...........................................................................................................................................................................................................................................4327 INSTALLATION......................................................................................................................................................................................................................................4327 Inspection............................................................................................................................................................................................................................................4328 Adjustment............................................................................................................................................................................................................................................4328 AIR CLEANER FILTER........................................................................................................................................................................................................................................4329 Exploded View.........................................................................................................................................................................................................................................4329 Removal and Installation..............................................................................................................................................................................................................................4330 REMOVAL...........................................................................................................................................................................................................................................4330 INSTALLATION......................................................................................................................................................................................................................................4330 Inspection (Dry Paper Type)...........................................................................................................................................................................................................................4331 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4331 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4331 SPARK PLUG................................................................................................................................................................................................................................................4332 Exploded View.........................................................................................................................................................................................................................................4332 Removal and Installation..............................................................................................................................................................................................................................4332 REMOVAL...........................................................................................................................................................................................................................................4332 INSTALLAITON......................................................................................................................................................................................................................................4332 Inspection............................................................................................................................................................................................................................................4332 INSPECTION AFTER REMOVAL .........................................................................................................................................................................................................................4332 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4334 DRIVE BELT AUTO-TENSIONER.................................................................................................................................................................................................................................4334 Exploded View.........................................................................................................................................................................................................................................4334 Removal and Installation..............................................................................................................................................................................................................................4334 Removal...........................................................................................................................................................................................................................................4334 Installation......................................................................................................................................................................................................................................4334 AIR CLEANER AND AIR DUCT..................................................................................................................................................................................................................................4335 Exploded View.........................................................................................................................................................................................................................................4335 Removal and Installation..............................................................................................................................................................................................................................4336 REMOVAL...........................................................................................................................................................................................................................................4336 INSTALLATION......................................................................................................................................................................................................................................4336 Inspection............................................................................................................................................................................................................................................4336 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4336 INTAKE MANIFOLD...........................................................................................................................................................................................................................................4337 Exploded View.........................................................................................................................................................................................................................................4337 Removal and Installation..............................................................................................................................................................................................................................4337 REMOVAL...........................................................................................................................................................................................................................................4337 INSTALLATION......................................................................................................................................................................................................................................4339 Intake Manifold...............................................................................................................................................................................................................................4339 Electric Throttle Control Actuator............................................................................................................................................................................................................4339 Inspection............................................................................................................................................................................................................................................4340 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4340 EXHAUST MANIFOLD AND THREE WAY CATALYST...................................................................................................................................................................................................................4341 Exploded View.........................................................................................................................................................................................................................................4341 Removal and Installation..............................................................................................................................................................................................................................4341 REMOVAL...........................................................................................................................................................................................................................................4341 INSTALLATION......................................................................................................................................................................................................................................4342 Exhaust Manifold..............................................................................................................................................................................................................................4342 Inspection............................................................................................................................................................................................................................................4343 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4343 Surface Distortion............................................................................................................................................................................................................................4343 FUEL INJECTOR AND FUEL TUBE...............................................................................................................................................................................................................................4345 Exploded View.........................................................................................................................................................................................................................................4345 Removal and Installation..............................................................................................................................................................................................................................4345 REMOVAL...........................................................................................................................................................................................................................................4345 INSTALLATION......................................................................................................................................................................................................................................4347 Inspection............................................................................................................................................................................................................................................4349 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4349 Check on Fuel Leakage.........................................................................................................................................................................................................................4349 IGNITION COIL, SPARK PLUG AND ROCKER COVER................................................................................................................................................................................................................4350 Exploded View.........................................................................................................................................................................................................................................4350 Removal and Installation..............................................................................................................................................................................................................................4351 REMOVAL...........................................................................................................................................................................................................................................4351 INSTALLATION......................................................................................................................................................................................................................................4351 OIL PAN (LOWER)...........................................................................................................................................................................................................................................4354 Exploded View.........................................................................................................................................................................................................................................4354 Removal and Installation..............................................................................................................................................................................................................................4355 REMOVAL...........................................................................................................................................................................................................................................4355 INSTALLATION......................................................................................................................................................................................................................................4355 Inspection............................................................................................................................................................................................................................................4356 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4356 OIL SEAL..................................................................................................................................................................................................................................................4357 VALVE OIL SEAL........................................................................................................................................................................................................................................4357 VALVE OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4357 REMOVAL.......................................................................................................................................................................................................................................4357 INSTALLATION..................................................................................................................................................................................................................................4357 FRONT OIL SEAL........................................................................................................................................................................................................................................4358 FRONT OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4358 REMOVAL.......................................................................................................................................................................................................................................4358 INSTALLATION..................................................................................................................................................................................................................................4358 REAR OIL SEAL.........................................................................................................................................................................................................................................4359 REAR OIL SEAL : Removal and Installation..........................................................................................................................................................................................................4359 REMOVAL.......................................................................................................................................................................................................................................4359 INSTALLATION..................................................................................................................................................................................................................................4359 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................4361 ENGINE ASSEMBLY...........................................................................................................................................................................................................................................4361 Exploded View.........................................................................................................................................................................................................................................4361 Removal and Installation..............................................................................................................................................................................................................................4361 REMOVAL...........................................................................................................................................................................................................................................4362 Outline.......................................................................................................................................................................................................................................4362 Preparation...................................................................................................................................................................................................................................4362 Engine Room LH................................................................................................................................................................................................................................4362 Engine Room RH................................................................................................................................................................................................................................4362 Vehicle inside................................................................................................................................................................................................................................4362 Vehicle Underbody.............................................................................................................................................................................................................................4362 Removal.......................................................................................................................................................................................................................................4363 Separation....................................................................................................................................................................................................................................4364 INSTALLATION......................................................................................................................................................................................................................................4365 Preparation...................................................................................................................................................................................................................................4365 Installation..................................................................................................................................................................................................................................4365 Inspection............................................................................................................................................................................................................................................4366 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4366 Inspection for Leaks..........................................................................................................................................................................................................................4366 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4368 ENGINE STAND SETTING......................................................................................................................................................................................................................................4368 Setting...............................................................................................................................................................................................................................................4368 DRIVE PLATE...............................................................................................................................................................................................................................................4369 Exploded View.........................................................................................................................................................................................................................................4369 Removal and Installation..............................................................................................................................................................................................................................4369 REMOVAL...........................................................................................................................................................................................................................................4369 INSTALLATION......................................................................................................................................................................................................................................4370 Inspection............................................................................................................................................................................................................................................4370 DRIVE PLATE DEFLECTION............................................................................................................................................................................................................................4370 TIMING CHAIN..............................................................................................................................................................................................................................................4371 Exploded View.........................................................................................................................................................................................................................................4371 Removal and Installation..............................................................................................................................................................................................................................4372 REMOVAL...........................................................................................................................................................................................................................................4372 INSTALLATION......................................................................................................................................................................................................................................4375 Inspection............................................................................................................................................................................................................................................4380 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4380 Timing Chain..................................................................................................................................................................................................................................4380 Balancer Unit Mounting Bolt Outer Diameter....................................................................................................................................................................................................4380 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4380 Inspection for Leaks..........................................................................................................................................................................................................................4380 CAMSHAFT..................................................................................................................................................................................................................................................4382 Exploded View.........................................................................................................................................................................................................................................4382 Removal and Installation..............................................................................................................................................................................................................................4383 REMOVAL...........................................................................................................................................................................................................................................4383 INSTALLATION......................................................................................................................................................................................................................................4385 Inspection............................................................................................................................................................................................................................................4389 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4389 Camshaft Runout...............................................................................................................................................................................................................................4389 Camshaft Cam Height...........................................................................................................................................................................................................................4389 Camshaft Journal Oil Clearance................................................................................................................................................................................................................4389 Camshaft End Play.............................................................................................................................................................................................................................4390 Camshaft Sprocket Runout......................................................................................................................................................................................................................4390 Valve Lifter .................................................................................................................................................................................................................................4391 Valve Lifter Clearance........................................................................................................................................................................................................................4391 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4391 Inspection of Camshaft Sprocket Oil Groove....................................................................................................................................................................................................4391 CYLINDER HEAD.............................................................................................................................................................................................................................................4393 Exploded View.........................................................................................................................................................................................................................................4393 REMOVAL...........................................................................................................................................................................................................................................4393 DISASSEMBLY.......................................................................................................................................................................................................................................4393 Removal and Installation..............................................................................................................................................................................................................................4394 REMOVAL...........................................................................................................................................................................................................................................4394 INSTALLATION......................................................................................................................................................................................................................................4395 Disassembly and Assembly..............................................................................................................................................................................................................................4395 DISASSEMBLY.......................................................................................................................................................................................................................................4395 ASSEMBLY..........................................................................................................................................................................................................................................4397 Inspection............................................................................................................................................................................................................................................4400 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4400 Cylinder Head Bolts Outer Diameter............................................................................................................................................................................................................4400 Cylinder Head Distortion......................................................................................................................................................................................................................4400 VALVE DIMENSIONS..................................................................................................................................................................................................................................4400 VALVE GUIDE CLEARANCE.............................................................................................................................................................................................................................4401 Valve Stem Diameter...........................................................................................................................................................................................................................4401 Valve Guide Inner Diameter....................................................................................................................................................................................................................4401 Valve Guide Clearance.........................................................................................................................................................................................................................4401 VALVE SEAT CONTACT................................................................................................................................................................................................................................4401 VALVE SPRING SQUARENESS...........................................................................................................................................................................................................................4401 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD............................................................................................................................................................................................4401 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4402 Inspection for Leaks..........................................................................................................................................................................................................................4402 OIL PAN (UPPER) AND OIL STRAINER..........................................................................................................................................................................................................................4403 Exploded View.........................................................................................................................................................................................................................................4403 Removal and Installation..............................................................................................................................................................................................................................4404 REMOVAL...........................................................................................................................................................................................................................................4404 INSTALLATION......................................................................................................................................................................................................................................4405 Inspection............................................................................................................................................................................................................................................4406 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4406 CYLINDER BLOCK............................................................................................................................................................................................................................................4408 Exploded View.........................................................................................................................................................................................................................................4408 Disassembly and Assembly..............................................................................................................................................................................................................................4409 DISASSEMBLY.......................................................................................................................................................................................................................................4409 ASSEMBLY..........................................................................................................................................................................................................................................4411 Inspection............................................................................................................................................................................................................................................4417 CRANKSHAFT END PLAY...............................................................................................................................................................................................................................4417 CONNECTING ROD SIDE CLEARANCE.....................................................................................................................................................................................................................4417 PISTON TO PISTON PIN OIL CLEARANCE................................................................................................................................................................................................................4417 Piston Pin Hole Diameter .....................................................................................................................................................................................................................4417 Piston Pin Outer Diameter ....................................................................................................................................................................................................................4417 Piston to Piston Pin Oil Clearance............................................................................................................................................................................................................4418 PISTON RING SIDE CLEARANCE........................................................................................................................................................................................................................4418 PISTON RING END GAP...............................................................................................................................................................................................................................4418 CONNECTING ROD BEND AND TORSION...................................................................................................................................................................................................................4418 CONNECTING ROD BIG END DIAMETER...................................................................................................................................................................................................................4419 CONNECTING ROD BUSHING OIL CLEARANCE..............................................................................................................................................................................................................4419 Connecting Rod Bushing Inner Diameter.........................................................................................................................................................................................................4419 Piston Pin Outer Diameter.....................................................................................................................................................................................................................4419 Connecting Rod Bushing Oil Clearance..........................................................................................................................................................................................................4420 CYLINDER BLOCK DISTORTION.........................................................................................................................................................................................................................4420 MAIN BEARING HOUSING INNER DIAMETER...............................................................................................................................................................................................................4420 PISTON TO CYLINDER BORE CLEARANCE.................................................................................................................................................................................................................4420 Cylinder Bore Inner Diameter..................................................................................................................................................................................................................4420 Piston Skirt Diameter.........................................................................................................................................................................................................................4421 Piston to Cylinder Bore Clearance.............................................................................................................................................................................................................4421 Re-boring Cylinder Bore.......................................................................................................................................................................................................................4422 CRANKSHAFT MAIN JOURNAL DIAMETER..................................................................................................................................................................................................................4422 CRANKSHAFT PIN JOURNAL DIAMETER ..................................................................................................................................................................................................................4422 OUT-OF-ROUND AND TAPER OF CRANKSHAFT..............................................................................................................................................................................................................4422 CRANKSHAFT RUNOUT ................................................................................................................................................................................................................................4423 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4423 Method by Calculation.........................................................................................................................................................................................................................4423 Method of Using Plastigage....................................................................................................................................................................................................................4423 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4424 Method by Calculation.........................................................................................................................................................................................................................4424 Method of Using Plastigage....................................................................................................................................................................................................................4424 MAIN BEARING CRUSH HEIGHT ........................................................................................................................................................................................................................4424 CONNECTING ROD BEARING CRUSH HEIGHT...............................................................................................................................................................................................................4425 LOWER CYLINDER BLOCK MOUNTING BOLT OUTER DIAMETER ................................................................................................................................................................................................4425 CONNECTING ROD BOLT OUTER DIAMETER ...............................................................................................................................................................................................................4425 HOW TO SELECT PISTON AND BEARING..........................................................................................................................................................................................................................4426 Description...........................................................................................................................................................................................................................................4426 Piston................................................................................................................................................................................................................................................4426 WHEN NEW CYLINDER BLOCK IS USED...................................................................................................................................................................................................................4426 WHEN CYLINDER BLOCK IS REUSED.....................................................................................................................................................................................................................4426 PISTON SELECTION TABLE............................................................................................................................................................................................................................4427 Connecting Rod Bearing................................................................................................................................................................................................................................4427 WHEN NEW CONNECTING ROD AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4427 WHEN CONNECTING ROD AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4427 Connecting Rod Bearing Grade Table............................................................................................................................................................................................................4428 Undersize Bearings Usage Guide................................................................................................................................................................................................................4428 CONNECTING ROD BEARING SELECTION TABLE............................................................................................................................................................................................................4429 CONNECTING ROD BEARING GRADE TABLE................................................................................................................................................................................................................4429 UNDERSIZE BEARINGS USAGE GUIDE....................................................................................................................................................................................................................4429 Main Bearing..........................................................................................................................................................................................................................................4430 WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4430 WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4430 MAIN BEARING SELECTION TABLE (No. 1 and 5 journals) ..............................................................................................................................................................................................4431 MAIN BEARING SELECTION TABLE (No. 2 and 4 journals)...............................................................................................................................................................................................4432 MAIN BEARING SELECTION TABLE (No. 3 journals) ....................................................................................................................................................................................................4433 MAIN BEARING GRADE TABLE (ALL JOURNALS)...........................................................................................................................................................................................................4433 USE UNDERSIZE BEARING USAGE GUIDE.................................................................................................................................................................................................................4433 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4435 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4435 General Specification.................................................................................................................................................................................................................................4435 GENERAL SPECIFICATIONS............................................................................................................................................................................................................................4435 Drive belt............................................................................................................................................................................................................................................4436 DRIVE BELT........................................................................................................................................................................................................................................4436 Spark Plug............................................................................................................................................................................................................................................4436 SPARK PLUG........................................................................................................................................................................................................................................4436 Exhaust Manifold......................................................................................................................................................................................................................................4436 EXHAUST MANIFOLD..................................................................................................................................................................................................................................4436 Camshaft..............................................................................................................................................................................................................................................4436 CAMSHAFT..........................................................................................................................................................................................................................................4436 VALVE LIFTER......................................................................................................................................................................................................................................4437 VALVE CLEARANCE...................................................................................................................................................................................................................................4437 AVAILABLE VALVE LIFTER............................................................................................................................................................................................................................4437 Cylinder Head.........................................................................................................................................................................................................................................4438 CYLINDER HEAD.....................................................................................................................................................................................................................................4438 VALVE DIMENSIONS..................................................................................................................................................................................................................................4439 VALVE GUIDE.......................................................................................................................................................................................................................................4439 VALVE SEAT........................................................................................................................................................................................................................................4440 VALVE SPRING......................................................................................................................................................................................................................................4440 Cylinder Block........................................................................................................................................................................................................................................4441 CYLINDER BLOCK....................................................................................................................................................................................................................................4441 AVAILABLE PISTON..................................................................................................................................................................................................................................4441 PISTON RING.......................................................................................................................................................................................................................................4442 PISTON PIN........................................................................................................................................................................................................................................4442 CONNECTING ROD....................................................................................................................................................................................................................................4442 CRANKSHAFT........................................................................................................................................................................................................................................4443 Main Bearing..........................................................................................................................................................................................................................................4444 MAIN BEARING......................................................................................................................................................................................................................................4444 UNDERSIZE.........................................................................................................................................................................................................................................4445 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4445 Connecting Rod Bearing................................................................................................................................................................................................................................4445 CONNECTING ROD BEARING............................................................................................................................................................................................................................4445 UNDERSIZE.....................................................................................................................................................................................................................................4446 CONNECTING ROD BEARING OIL CLEARANCE..........................................................................................................................................................................................................4446 R9M...............................................................................................................................................................................................................................................................4447 PRECAUTION....................................................................................................................................................................................................................................................4447 PRECAUTIONS...............................................................................................................................................................................................................................................4447 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4447 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4447 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................4447 OPERATION PROCEDURE...............................................................................................................................................................................................................................4447 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................4448 Precautions For Engine Service........................................................................................................................................................................................................................4448 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4448 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4448 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4448 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4448 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4448 Parts Requiring Angle Tightening......................................................................................................................................................................................................................4449 Liquid Gasket.........................................................................................................................................................................................................................................4449 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4449 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4449 Precaution for Diesel Equipment.......................................................................................................................................................................................................................4450 CLEANLINESS.......................................................................................................................................................................................................................................4450 SPECIAL FEATURES..................................................................................................................................................................................................................................4452 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4453 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4453 INSTRUCTION 1.................................................................................................................................................................................................................................4453 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4454 PREPARATION...................................................................................................................................................................................................................................................4455 PREPARATION...............................................................................................................................................................................................................................................4455 Special Service Tools.................................................................................................................................................................................................................................4455 Commercial Service Tools..............................................................................................................................................................................................................................4456 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4459 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................4459 NVH Troubleshooting - Engine Noise....................................................................................................................................................................................................................4459 Use the Chart Below to Help You Find the Cause of the Symptom.........................................................................................................................................................................................4460 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4461 DRIVE BELT................................................................................................................................................................................................................................................4461 Exploded View.........................................................................................................................................................................................................................................4461 Removal and Installation..............................................................................................................................................................................................................................4461 REMOVAL...........................................................................................................................................................................................................................................4461 INSTALLATION......................................................................................................................................................................................................................................4462 Inspection............................................................................................................................................................................................................................................4462 Adjustment............................................................................................................................................................................................................................................4463 AIR CLEANER FILTER........................................................................................................................................................................................................................................4464 Exploded View.........................................................................................................................................................................................................................................4464 Removal and Installation..............................................................................................................................................................................................................................4464 REMOVAL...........................................................................................................................................................................................................................................4464 INSTALLATION......................................................................................................................................................................................................................................4465 Inspection (Dry Paper Type)...........................................................................................................................................................................................................................4465 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4465 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4466 Inspection (Viscous Paper Type).......................................................................................................................................................................................................................4466 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4466 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4466 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4467 ENGINE COVER..............................................................................................................................................................................................................................................4467 Exploded View.........................................................................................................................................................................................................................................4467 Removal and Installation..............................................................................................................................................................................................................................4467 REMOVAL...........................................................................................................................................................................................................................................4467 INSTALLATION......................................................................................................................................................................................................................................4467 DRIVE BELT AUTO TENSIONER AND IDLER PULLEY................................................................................................................................................................................................................4468 Exploded View.........................................................................................................................................................................................................................................4468 Removal and Installation..............................................................................................................................................................................................................................4468 REMOVAL...........................................................................................................................................................................................................................................4468 INSTALLATION......................................................................................................................................................................................................................................4468 AIR CLEANER AND AIR DUCT..................................................................................................................................................................................................................................4469 Exploded View.........................................................................................................................................................................................................................................4469 Removal and Installation..............................................................................................................................................................................................................................4469 REMOVAL...........................................................................................................................................................................................................................................4469 INSTALLATION......................................................................................................................................................................................................................................4470 Air cleaner body..............................................................................................................................................................................................................................4470 Air duct assembly.............................................................................................................................................................................................................................4470 Inspection............................................................................................................................................................................................................................................4470 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4470 CHARGE AIR COOLER.........................................................................................................................................................................................................................................4471 Exploded View.........................................................................................................................................................................................................................................4471 Removal and Installation..............................................................................................................................................................................................................................4471 REMOVAL...........................................................................................................................................................................................................................................4471 Air inlet hose 1 and tube 1...................................................................................................................................................................................................................4471 Air inlet hose 2 and tube 2...................................................................................................................................................................................................................4472 Charge air cooler.............................................................................................................................................................................................................................4472 INSTALLATION......................................................................................................................................................................................................................................4473 Inspection............................................................................................................................................................................................................................................4473 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4473 INTAKE MANIFOLD...........................................................................................................................................................................................................................................4474 Exploded View.........................................................................................................................................................................................................................................4474 Removal and Installation..............................................................................................................................................................................................................................4475 REMOVAL...........................................................................................................................................................................................................................................4475 INSTALLATION......................................................................................................................................................................................................................................4476 Intake Manifold...............................................................................................................................................................................................................................4476 Inspection............................................................................................................................................................................................................................................4477 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4477 Surface Distortion............................................................................................................................................................................................................................4477 EGR SYSTEM................................................................................................................................................................................................................................................4478 Exploded View.........................................................................................................................................................................................................................................4478 Removal and Installation..............................................................................................................................................................................................................................4478 REMOVAL...........................................................................................................................................................................................................................................4479 EGR volume control valve......................................................................................................................................................................................................................4479 EGR cooler....................................................................................................................................................................................................................................4479 INSTALLATION......................................................................................................................................................................................................................................4480 DPF (DIESEL PARTICULATE FILTER)...........................................................................................................................................................................................................................4482 Exploded View.........................................................................................................................................................................................................................................4482 Removal and installation..............................................................................................................................................................................................................................4482 REMOVAL...........................................................................................................................................................................................................................................4483 INSTALLATION......................................................................................................................................................................................................................................4485 TURBOCHARGER..............................................................................................................................................................................................................................................4486 Exploded View.........................................................................................................................................................................................................................................4486 Removal and Installation..............................................................................................................................................................................................................................4487 REMOVAL...........................................................................................................................................................................................................................................4487 INSTALLATION......................................................................................................................................................................................................................................4487 Inspection............................................................................................................................................................................................................................................4487 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4487 Turbocharger..................................................................................................................................................................................................................................4488 Turbocharger Boost Control....................................................................................................................................................................................................................4488 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4488 EXHAUST MANIFOLD..........................................................................................................................................................................................................................................4489 Exploded View.........................................................................................................................................................................................................................................4489 Removal and Installation..............................................................................................................................................................................................................................4489 REMOVAL...........................................................................................................................................................................................................................................4489 INSTALLATION......................................................................................................................................................................................................................................4490 Inspection............................................................................................................................................................................................................................................4490 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4490 Surface Distortion............................................................................................................................................................................................................................4490 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4490 OIL PAN (LOWER)...........................................................................................................................................................................................................................................4491 Exploded View.........................................................................................................................................................................................................................................4491 Removal and Installation..............................................................................................................................................................................................................................4491 REMOVAL...........................................................................................................................................................................................................................................4491 INSTALLATION......................................................................................................................................................................................................................................4492 Inspection............................................................................................................................................................................................................................................4493 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4493 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4493 GLOW PLUG.................................................................................................................................................................................................................................................4494 Exploded View.........................................................................................................................................................................................................................................4494 Removal and Installation..............................................................................................................................................................................................................................4494 REMOVAL...........................................................................................................................................................................................................................................4494 INSTALLATION......................................................................................................................................................................................................................................4494 VACUUM PUMP...............................................................................................................................................................................................................................................4495 Exploded View.........................................................................................................................................................................................................................................4495 Removal and Installation..............................................................................................................................................................................................................................4495 REMOVAL...........................................................................................................................................................................................................................................4495 INSTALLATION......................................................................................................................................................................................................................................4496 Vacuum pump...................................................................................................................................................................................................................................4496 OIL SEPARATOR.............................................................................................................................................................................................................................................4497 Exploded View.........................................................................................................................................................................................................................................4497 Removal and Installation..............................................................................................................................................................................................................................4497 REMOVAL...........................................................................................................................................................................................................................................4497 INSTALLATION......................................................................................................................................................................................................................................4498 INJECTION TUBE AND FUEL INJECTOR..........................................................................................................................................................................................................................4499 Exploded View.........................................................................................................................................................................................................................................4499 Removal and Installation..............................................................................................................................................................................................................................4500 REMOVAL...........................................................................................................................................................................................................................................4500 INSTALLATION......................................................................................................................................................................................................................................4500 Inspection............................................................................................................................................................................................................................................4501 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4501 FUEL PUMP.................................................................................................................................................................................................................................................4502 Exploded View.........................................................................................................................................................................................................................................4502 Removal and Installation..............................................................................................................................................................................................................................4502 REMOVAL...........................................................................................................................................................................................................................................4502 INSTALLATION......................................................................................................................................................................................................................................4503 Inspection............................................................................................................................................................................................................................................4503 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4503 FUEL PUMP SPROCKET........................................................................................................................................................................................................................................4504 Exploded View.........................................................................................................................................................................................................................................4504 Removal and Installation..............................................................................................................................................................................................................................4504 REMOVAL...........................................................................................................................................................................................................................................4504 INSTALLATION......................................................................................................................................................................................................................................4506 TIMING CHAIN..............................................................................................................................................................................................................................................4507 Exploded View.........................................................................................................................................................................................................................................4507 Removal and Installation..............................................................................................................................................................................................................................4508 REMOVAL...........................................................................................................................................................................................................................................4508 INSTALLATION......................................................................................................................................................................................................................................4510 Inspection............................................................................................................................................................................................................................................4512 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4512 Inspection for Leaks..........................................................................................................................................................................................................................4512 TIMING SPROCKET...........................................................................................................................................................................................................................................4514 Exploded View.........................................................................................................................................................................................................................................4514 Removal and installation..............................................................................................................................................................................................................................4515 REMOVAL...........................................................................................................................................................................................................................................4515 INSTALLATION......................................................................................................................................................................................................................................4515 CAMSHAFT..................................................................................................................................................................................................................................................4518 Exploded View.........................................................................................................................................................................................................................................4518 Removal and Installation..............................................................................................................................................................................................................................4518 REMOVAL...........................................................................................................................................................................................................................................4518 INSTALLATION......................................................................................................................................................................................................................................4520 Inspection............................................................................................................................................................................................................................................4522 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4522 Camshaft Journal oil clearance................................................................................................................................................................................................................4522 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4522 Inspection for Leaks..........................................................................................................................................................................................................................4522 OIL SEAL..................................................................................................................................................................................................................................................4524 FRONT OIL SEAL........................................................................................................................................................................................................................................4524 FRONT OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4524 REMOVAL.......................................................................................................................................................................................................................................4524 INSTALLATION..................................................................................................................................................................................................................................4524 REAR OIL SEAL.........................................................................................................................................................................................................................................4524 REAR OIL SEAL : Removal and Installation..........................................................................................................................................................................................................4524 REMOVAL.......................................................................................................................................................................................................................................4524 INSTALLATION..................................................................................................................................................................................................................................4525 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................4526 ENGINE ASSEMBLY...........................................................................................................................................................................................................................................4526 Exploded View.........................................................................................................................................................................................................................................4526 Removal and Installation..............................................................................................................................................................................................................................4527 REMOVAL...........................................................................................................................................................................................................................................4528 Outline.......................................................................................................................................................................................................................................4528 Preparation...................................................................................................................................................................................................................................4528 Engine Room LH................................................................................................................................................................................................................................4528 Engine Room RH................................................................................................................................................................................................................................4528 Vehicle Underbody.............................................................................................................................................................................................................................4528 Removal.......................................................................................................................................................................................................................................4529 Separation....................................................................................................................................................................................................................................4531 INSTALLATION......................................................................................................................................................................................................................................4531 Preparation...................................................................................................................................................................................................................................4531 Installation..................................................................................................................................................................................................................................4533 Inspection............................................................................................................................................................................................................................................4534 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4534 Inspection for Leaks..........................................................................................................................................................................................................................4534 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4536 ENGINE STAND SETTING......................................................................................................................................................................................................................................4536 Setting...............................................................................................................................................................................................................................................4536 FLYWHEEL..................................................................................................................................................................................................................................................4537 Exploded View.........................................................................................................................................................................................................................................4537 Removal and Installation..............................................................................................................................................................................................................................4537 REMOVAL...........................................................................................................................................................................................................................................4537 INSTALLATION......................................................................................................................................................................................................................................4537 DRIVE PLATE...............................................................................................................................................................................................................................................4539 Exploded View.........................................................................................................................................................................................................................................4539 Removal and Installation..............................................................................................................................................................................................................................4539 REMOVAL...........................................................................................................................................................................................................................................4539 INSTALLATION......................................................................................................................................................................................................................................4539 OIL PAN (UPPER)...........................................................................................................................................................................................................................................4541 Exploded View.........................................................................................................................................................................................................................................4541 Removal and Installation..............................................................................................................................................................................................................................4541 REMOVAL...........................................................................................................................................................................................................................................4541 INSTALLATION......................................................................................................................................................................................................................................4542 CYLINDER HEAD.............................................................................................................................................................................................................................................4544 Exploded View.........................................................................................................................................................................................................................................4544 Removal and Installation..............................................................................................................................................................................................................................4544 REMOVAL...........................................................................................................................................................................................................................................4544 INSTALLATION......................................................................................................................................................................................................................................4545 Disassembly and Assembly..............................................................................................................................................................................................................................4546 DISASSEMBLY.......................................................................................................................................................................................................................................4546 ASSEMBLY..........................................................................................................................................................................................................................................4547 Inspection............................................................................................................................................................................................................................................4548 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4548 Cylinder Head Distortion......................................................................................................................................................................................................................4548 VALVE DIMENSIONS..............................................................................................................................................................................................................................4548 VALVE GUIDE CLEARANCE.........................................................................................................................................................................................................................4548 VALVE SEAT CONTACT............................................................................................................................................................................................................................4549 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD........................................................................................................................................................................................4549 CYLINDER BLOCK............................................................................................................................................................................................................................................4550 Exploded View.........................................................................................................................................................................................................................................4550 Disassembly and Assembly..............................................................................................................................................................................................................................4551 Disassembly.......................................................................................................................................................................................................................................4551 Assembly..........................................................................................................................................................................................................................................4553 Inspection............................................................................................................................................................................................................................................4562 CRANKSHAFT END PLAY...............................................................................................................................................................................................................................4562 CRANKSHAFT PIN JOURNAL DIAMETER ..................................................................................................................................................................................................................4562 CRANKSHAFT MAIN JOURNAL DIAMETER..................................................................................................................................................................................................................4562 CONNECTING ROD SIDE CLEARANCE.....................................................................................................................................................................................................................4562 CONNECTING ROD BIG END DIAMETER...................................................................................................................................................................................................................4563 CONNECTING ROD BUSHING OIL CLEARANCE..............................................................................................................................................................................................................4563 Connecting Rod Bushing Inner Diameter.........................................................................................................................................................................................................4563 Piston Pin Outer Diameter.....................................................................................................................................................................................................................4563 Connecting Rod Bushing Oil Clearance..........................................................................................................................................................................................................4563 PISTON PROTRUSION.................................................................................................................................................................................................................................4564 PISTON TO PISTON PIN OIL CLEARANCE................................................................................................................................................................................................................4564 Piston Pin Hole Diameter .....................................................................................................................................................................................................................4564 Piston Pin Outer Diameter ....................................................................................................................................................................................................................4564 Piston to Piston Pin Oil Clearance............................................................................................................................................................................................................4564 PISTON RING SIDE CLEARANCE........................................................................................................................................................................................................................4565 PISTON RING END GAP...............................................................................................................................................................................................................................4565 CYLINDER BLOCK TOP SURFACE DISTORTION.............................................................................................................................................................................................................4565 MAIN BEARING HOUSING INNER DIAMETER...............................................................................................................................................................................................................4565 PISTON TO CYLINDER BORE CLEARANCE.................................................................................................................................................................................................................4566 Cylinder Bore Inner Diameter..................................................................................................................................................................................................................4566 Piston Skirt Diameter.........................................................................................................................................................................................................................4566 Piston to Cylinder Bore Clearance.............................................................................................................................................................................................................4566 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4566 Method by Calculation.........................................................................................................................................................................................................................4566 Method of Using Plastigage....................................................................................................................................................................................................................4567 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4567 Method by Calculation.........................................................................................................................................................................................................................4567 Method of Using Plastigage....................................................................................................................................................................................................................4567 FLYWHEEL INSPECTION...............................................................................................................................................................................................................................4568 HOW TO SELECT PISTON AND BEARING..........................................................................................................................................................................................................................4569 Description...........................................................................................................................................................................................................................................4569 Main Bearing..........................................................................................................................................................................................................................................4569 WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4569 WORKING OUT THE CLASS OF MAIN BEARING (ORIGINAL FITMENT)..........................................................................................................................................................................................4569 Marking On The Crankshaft.....................................................................................................................................................................................................................4569 Table Of Journal Diameter Classes.............................................................................................................................................................................................................4570 WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4570 MAIN BEARING SELECTION TABLE......................................................................................................................................................................................................................4570 Identification of the crankshaft bearing shells...................................................................................................................................................................................................4574 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4575 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4575 General Specification.................................................................................................................................................................................................................................4575 GENERAL SPECIFICATIONS............................................................................................................................................................................................................................4575 Drive Belts...........................................................................................................................................................................................................................................4575 DRIVE BELT........................................................................................................................................................................................................................................4575 Intake Manifold.......................................................................................................................................................................................................................................4575 INTAKE MANIFOLD...................................................................................................................................................................................................................................4575 Exhaust Manifold......................................................................................................................................................................................................................................4575 EXHAUST MANIFOLD..................................................................................................................................................................................................................................4575 Turbocharger..........................................................................................................................................................................................................................................4576 Camshaft..............................................................................................................................................................................................................................................4576 CAMSHAFT..........................................................................................................................................................................................................................................4576 Cylinder Head.........................................................................................................................................................................................................................................4576 CYLINDER HEAD.....................................................................................................................................................................................................................................4576 VALVE DIMENSIONS..................................................................................................................................................................................................................................4576 VALVE GUIDE.......................................................................................................................................................................................................................................4577 VALVE SEAT........................................................................................................................................................................................................................................4577 VALVE SPRING......................................................................................................................................................................................................................................4578 Cylinder Block........................................................................................................................................................................................................................................4578 CRANKSHAFT........................................................................................................................................................................................................................................4578 CONNECTING ROD....................................................................................................................................................................................................................................4579 PISTON PROTRUSION GRADE...........................................................................................................................................................................................................................4580 AVAILABLE PISTON..................................................................................................................................................................................................................................4580 PISTON RING.......................................................................................................................................................................................................................................4581 PISTON PIN........................................................................................................................................................................................................................................4581 CYLINDER BLOCK....................................................................................................................................................................................................................................4581 Main Bearing..........................................................................................................................................................................................................................................4582 MAIN BEARING GRADE TABLE..........................................................................................................................................................................................................................4582 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4582 Connecting Rod Bearing................................................................................................................................................................................................................................4582 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4582 EX........................................................................................................................................................................................................................................................................4583 EXHAUST SYSTEM........................................................................................................................................................................................................................................................4583 MR20DD............................................................................................................................................................................................................................................................4584 PRECAUTION....................................................................................................................................................................................................................................................4584 PRECAUTIONS...............................................................................................................................................................................................................................................4584 Removal and Installation..............................................................................................................................................................................................................................4584 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4584 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4584 INSTRUCTION 1.................................................................................................................................................................................................................................4584 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4585 PREPARATION...................................................................................................................................................................................................................................................4586 PREPARATION...............................................................................................................................................................................................................................................4586 Special Service Tools.................................................................................................................................................................................................................................4586 Commercial Service Tools..............................................................................................................................................................................................................................4586 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4587 EXHAUST SYSTEM............................................................................................................................................................................................................................................4587 Inspection............................................................................................................................................................................................................................................4587 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4588 EXHAUST SYSTEM............................................................................................................................................................................................................................................4588 Exploded View.........................................................................................................................................................................................................................................4588 Removal and Installation..............................................................................................................................................................................................................................4588 REMOVAL...........................................................................................................................................................................................................................................4588 INSTALLATION......................................................................................................................................................................................................................................4589 Inspection............................................................................................................................................................................................................................................4589 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4589 QR25DE............................................................................................................................................................................................................................................................4590 PRECAUTION....................................................................................................................................................................................................................................................4590 PRECAUTIONS...............................................................................................................................................................................................................................................4590 Removal and Installation..............................................................................................................................................................................................................................4590 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4590 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4590 INSTRUCTION 1.................................................................................................................................................................................................................................4590 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4591 PREPARATION...................................................................................................................................................................................................................................................4592 PREPARATION...............................................................................................................................................................................................................................................4592 Special Service Tools.................................................................................................................................................................................................................................4592 Commercial Service Tools..............................................................................................................................................................................................................................4592 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4593 EXHAUST SYSTEM............................................................................................................................................................................................................................................4593 Inspection............................................................................................................................................................................................................................................4593 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4594 EXHAUST SYSTEM............................................................................................................................................................................................................................................4594 Exploded View.........................................................................................................................................................................................................................................4594 Removal and Installation..............................................................................................................................................................................................................................4594 REMOVAL...........................................................................................................................................................................................................................................4594 INSTALLATION......................................................................................................................................................................................................................................4595 Inspection............................................................................................................................................................................................................................................4595 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4595 R9M...............................................................................................................................................................................................................................................................4596 PRECAUTION....................................................................................................................................................................................................................................................4596 PRECAUTIONS...............................................................................................................................................................................................................................................4596 Removal and Installation..............................................................................................................................................................................................................................4596 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4596 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4596 INSTRUCTION 1.................................................................................................................................................................................................................................4596 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4597 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4598 EXHAUST SYSTEM............................................................................................................................................................................................................................................4598 Inspection............................................................................................................................................................................................................................................4598 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4599 EXHAUST SYSTEM............................................................................................................................................................................................................................................4599 Exploded View.........................................................................................................................................................................................................................................4599 Removal and Installation..............................................................................................................................................................................................................................4600 REMOVAL...........................................................................................................................................................................................................................................4600 INSTALLATION......................................................................................................................................................................................................................................4600 Inspection............................................................................................................................................................................................................................................4601 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4601 EXL.......................................................................................................................................................................................................................................................................4602 EXTERIOR LIGHTING SYSTEM..............................................................................................................................................................................................................................................4602 LED HEADLAMP......................................................................................................................................................................................................................................................4610 PRECAUTION....................................................................................................................................................................................................................................................4610 PRECAUTIONS...............................................................................................................................................................................................................................................4610 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4610 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4610 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4610 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4610 INSTRUCTION 1.................................................................................................................................................................................................................................4610 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4611 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4612 COMPONENT PARTS...........................................................................................................................................................................................................................................4612 Exterior Lamp Appearance..............................................................................................................................................................................................................................4612 Exterior Lamp Appearance..........................................................................................................................................................................................................................4612 Bulb Specifications...................................................................................................................................................................................................................................4613 Component Parts Location..............................................................................................................................................................................................................................4613 LHD MODELS........................................................................................................................................................................................................................................4613 RHD MODELS........................................................................................................................................................................................................................................4616 FRONT COMBINATION LAMP................................................................................................................................................................................................................................4619 FRONT COMBINATION LAMP : LED Headlamp.............................................................................................................................................................................................................4619 OUTLINE.......................................................................................................................................................................................................................................4619 PRECAUTIONS FOR TROUBLE DIAGNOSIS.............................................................................................................................................................................................................4619 FRONT COMBINATION LAMP : LED Headlamp Control Module..............................................................................................................................................................................................4620 FRONT COMBINATION LAMP : Headlamp Aiming Motor....................................................................................................................................................................................................4620 Front Height Sensor...................................................................................................................................................................................................................................4620 Rear Height Sensor....................................................................................................................................................................................................................................4621 Light & Rain Sensor...................................................................................................................................................................................................................................4621 Hazard Switch.........................................................................................................................................................................................................................................4621 Stop Lamp Switch......................................................................................................................................................................................................................................4621 SYSTEM....................................................................................................................................................................................................................................................4622 HEADLAMP SYSTEM.......................................................................................................................................................................................................................................4622 HEADLAMP SYSTEM : System Description..............................................................................................................................................................................................................4622 SYSTEM DIAGRAM................................................................................................................................................................................................................................4622 OUTLINE.......................................................................................................................................................................................................................................4622 HEADLAMP (LO) OPERATION ......................................................................................................................................................................................................................4622 HEADLAMP (HI) OPERATION.......................................................................................................................................................................................................................4622 HEADLAMP WARNING OPERATION....................................................................................................................................................................................................................4623 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4623 HEADLAMP SYSTEM : Circuit Diagram.................................................................................................................................................................................................................4624 HEADLAMP SYSTEM : Fail-safe.......................................................................................................................................................................................................................4624 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4624 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4625 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4625 AUTO LIGHT SYSTEM.....................................................................................................................................................................................................................................4625 AUTO LIGHT SYSTEM : System Description............................................................................................................................................................................................................4625 SYSTEM DIAGRAM................................................................................................................................................................................................................................4625 OUTLINE.......................................................................................................................................................................................................................................4625 AUTO LIGHT FUNCTION...........................................................................................................................................................................................................................4626 FOG OVERRIDE FUNCTION.........................................................................................................................................................................................................................4626 AUTO LIGHT SYSTEM : Circuit Diagram...............................................................................................................................................................................................................4627 HIGH BEAM ASSIST SYSTEM...............................................................................................................................................................................................................................4627 HIGH BEAM ASSIST SYSTEM : System Description......................................................................................................................................................................................................4628 SYSTEM DIAGRAM................................................................................................................................................................................................................................4628 OUTLINE.......................................................................................................................................................................................................................................4628 OPERATION DESCRIPTION.........................................................................................................................................................................................................................4628 RECOMMENDED BEAM JUDGMENT BY FRONT CAMERA UNIT................................................................................................................................................................................................4628 Headlamp HI Operation Request.............................................................................................................................................................................................................4629 Headlamp LO Operation Request.............................................................................................................................................................................................................4629 HIGH BEAM ASSIST SYSTEM : Circuit Diagram.........................................................................................................................................................................................................4630 HIGH BEAM ASSIST SYSTEM : Fail-safe...............................................................................................................................................................................................................4630 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION............................................................................................................................................................................................4630 DAYTIME RUNNING LIGHT SYSTEM..........................................................................................................................................................................................................................4631 DAYTIME RUNNING LIGHT SYSTEM : System Description.................................................................................................................................................................................................4631 SYSTEM DIAGRAM................................................................................................................................................................................................................................4631 OUTLINE.......................................................................................................................................................................................................................................4631 DAYTIME RUNNING LIGHT OPERATION ..............................................................................................................................................................................................................4631 DAYTIME RUNNING LIGHT SYSTEM : Circuit Diagram....................................................................................................................................................................................................4632 DAYTIME RUNNING LIGHT SYSTEM : Fail-safe..........................................................................................................................................................................................................4632 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4632 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4633 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4633 HEADLAMP AIMING CONTROL SYSTEM (AUTO).................................................................................................................................................................................................................4633 HEADLAMP AIMING CONTROL SYSTEM (AUTO) : System Description........................................................................................................................................................................................4633 SYSTEM DIAGRAM................................................................................................................................................................................................................................4633 OUTLINE.......................................................................................................................................................................................................................................4633 HEADLAMP AUTO AIMING OPERATION................................................................................................................................................................................................................4633 HEADLAMP AIMING CONTROL SYSTEM (AUTO) : Circuit Diagram...........................................................................................................................................................................................4635 HEADLAMP AIMING CONTROL SYSTEM (AUTO) : Fail-safe.................................................................................................................................................................................................4635 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4635 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM............................................................................................................................................................................................................4636 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description...................................................................................................................................................................................4637 SYSTEM DIAGRAM................................................................................................................................................................................................................................4637 OUTLINE.......................................................................................................................................................................................................................................4637 TURN SIGNAL LAMP OPERATION....................................................................................................................................................................................................................4637 HAZARD WARNING LAMP OPERATION.................................................................................................................................................................................................................4637 TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL SOUND OPERATION....................................................................................................................................................................................4637 3-TIME FLASHER FUNCTION.......................................................................................................................................................................................................................4637 HIGH FLASHER OPERATION........................................................................................................................................................................................................................4637 AUTO HAZARD FUNCTION..........................................................................................................................................................................................................................4637 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : Circuit Diagram......................................................................................................................................................................................4638 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM...........................................................................................................................................................................................................4638 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : System Description..................................................................................................................................................................................4639 SYSTEM DIAGRAM................................................................................................................................................................................................................................4639 OUTLINE.......................................................................................................................................................................................................................................4639 PARKING, LICENSE PLATE AND TAIL LAMPS OPERATION ..............................................................................................................................................................................................4639 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4639 SIGNATURE LIGHT FUNCTION .....................................................................................................................................................................................................................4640 Description...............................................................................................................................................................................................................................4640 Operation Description.....................................................................................................................................................................................................................4640 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Circuit Diagram.....................................................................................................................................................................................4641 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Fail-safe...........................................................................................................................................................................................4642 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4642 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4642 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4642 STOP LAMP SYSTEM......................................................................................................................................................................................................................................4642 STOP LAMP SYSTEM : System Description.............................................................................................................................................................................................................4643 SYSTEM DIAGRAM................................................................................................................................................................................................................................4643 OUTLINE.......................................................................................................................................................................................................................................4643 STOP LAMP AND HIGH-MOUNTED STOP LAMP OPERATION................................................................................................................................................................................................4643 FORWARD EMERGENCY BRAKING FUNCTION............................................................................................................................................................................................................4643 STOP LAMP SYSTEM : Circuit Diagram................................................................................................................................................................................................................4644 FRONT FOG LAMP SYSTEM.................................................................................................................................................................................................................................4644 FRONT FOG LAMP SYSTEM : System Description........................................................................................................................................................................................................4645 SYSTEM DIAGRAM................................................................................................................................................................................................................................4645 OUTLINE.......................................................................................................................................................................................................................................4645 FRONT FOG LAMP OPERATION .....................................................................................................................................................................................................................4645 FRONT FOG LAMP SYSTEM : Circuit Diagram...........................................................................................................................................................................................................4646 FRONT FOG LAMP SYSTEM : Fail-safe.................................................................................................................................................................................................................4646 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4646 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4647 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4647 REAR FOG LAMP SYSTEM..................................................................................................................................................................................................................................4647 REAR FOG LAMP SYSTEM : System Description.........................................................................................................................................................................................................4647 SYSTEM DIAGRAM................................................................................................................................................................................................................................4647 OUTLINE.......................................................................................................................................................................................................................................4647 REAR FOG LAMP OPERATION.......................................................................................................................................................................................................................4647 REAR FOG LAMP SYSTEM : Circuit Diagram............................................................................................................................................................................................................4648 EXTERIOR LAMP BATTERY SAVER SYSTEM....................................................................................................................................................................................................................4648 EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description...........................................................................................................................................................................................4649 SYSTEM DIAGRAM................................................................................................................................................................................................................................4649 OUTLINE.......................................................................................................................................................................................................................................4649 EXTERIOR LAMP BATTERY SAVER ACTIVATION........................................................................................................................................................................................................4649 EXTERIOR LAMP BATTERY SAVER SYSTEM : Circuit Diagram..............................................................................................................................................................................................4650 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................4650 INFORMATION DISPLAY (COMBINATION METER) : Headlamp Warning........................................................................................................................................................................................4650 DESIGN/PURPOSE................................................................................................................................................................................................................................4650 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................4651 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................4651 SYSTEM DIAGRAM................................................................................................................................................................................................................................4651 SIGNAL PATH...................................................................................................................................................................................................................................4651 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................4651 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................4651 TIMING CHART..................................................................................................................................................................................................................................4652 INFORMATION DISPLAY (COMBINATION METER) : Light Reminder Warning (Information Display)............................................................................................................................................................4652 DESIGN/PURPOSE................................................................................................................................................................................................................................4652 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................4652 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................4652 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................4652 SYSTEM DIAGRAM................................................................................................................................................................................................................................4653 SIGNAL PATH...................................................................................................................................................................................................................................4653 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................4653 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................4653 TIMING CHART..................................................................................................................................................................................................................................4653 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................4653 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................4654 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................4654 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (Information Display)............................................................................................................................................................................4654 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................4655 COMMON ITEM...........................................................................................................................................................................................................................................4655 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................4655 APPLICATION ITEM..............................................................................................................................................................................................................................4655 SYSTEM APPLICATION............................................................................................................................................................................................................................4655 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................4655 HEADLAMP..............................................................................................................................................................................................................................................4656 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (LED Headlamp)......................................................................................................................................................................................4656 WORK SUPPORT..................................................................................................................................................................................................................................4656 DATA MONITOR..................................................................................................................................................................................................................................4656 ACTIVE TEST...................................................................................................................................................................................................................................4657 FLASHER...............................................................................................................................................................................................................................................4658 FLASHER : CONSULT Function (BCM - FLASHER) (LED Headlamp).........................................................................................................................................................................................4658 WORK SUPPORT..................................................................................................................................................................................................................................4658 DATA MONITOR..................................................................................................................................................................................................................................4658 INT LAMP..............................................................................................................................................................................................................................................4658 INT LAMP : CONSULT Function (BCM - INT LAMP)......................................................................................................................................................................................................4658 WORK SUPPORT..................................................................................................................................................................................................................................4658 DATA MONITOR..................................................................................................................................................................................................................................4659 ACTIVE TEST...................................................................................................................................................................................................................................4659 DOOR LOCK.............................................................................................................................................................................................................................................4659 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock).......................................................................................................................................................4659 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4660 WORK SUPPORT..................................................................................................................................................................................................................................4660 DATA MONITOR..................................................................................................................................................................................................................................4660 ACTIVE TEST...................................................................................................................................................................................................................................4660 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)..................................................................................................................................................4661 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4661 WORK SUPPORT..................................................................................................................................................................................................................................4661 DATA MONITOR..................................................................................................................................................................................................................................4661 ACTIVE TEST...................................................................................................................................................................................................................................4661 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................4662 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................4662 APPLICATION ITEM..................................................................................................................................................................................................................................4662 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................4662 Freeze Frame Data (FFD).......................................................................................................................................................................................................................4662 DATA MONITOR......................................................................................................................................................................................................................................4662 ACTIVE TEST.......................................................................................................................................................................................................................................4668 WORK SUPPORT......................................................................................................................................................................................................................................4669 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................4670 BCM, IPDM E/R, FRONT CAMERA UNIT..........................................................................................................................................................................................................................4670 List of ECU Reference.................................................................................................................................................................................................................................4670 WIRING DIAGRAM................................................................................................................................................................................................................................................4671 EXTERIOR LIGHTING SYSTEM..................................................................................................................................................................................................................................4671 Wiring Diagram........................................................................................................................................................................................................................................4671 BASIC INSPECTION..............................................................................................................................................................................................................................................4696 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................4696 Work Flow.............................................................................................................................................................................................................................................4696 OVERALL SEQUENCE..................................................................................................................................................................................................................................4696 DETAILED FLOW.....................................................................................................................................................................................................................................4696 LED HEADLAMP OPERATION INSPECTION ........................................................................................................................................................................................................................4699 Work Procedure........................................................................................................................................................................................................................................4699 SENSOR INITIALIZE.........................................................................................................................................................................................................................................4700 Description...........................................................................................................................................................................................................................................4700 Work Procedure........................................................................................................................................................................................................................................4700 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................4701 B121A FRONT FOG LAMP LH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4701 DTC Description.......................................................................................................................................................................................................................................4701 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4701 POSSIBLE CAUSE....................................................................................................................................................................................................................................4701 FAIL-SAFE.........................................................................................................................................................................................................................................4701 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4701 Diagnosis Procedure...................................................................................................................................................................................................................................4701 Component Inspection..................................................................................................................................................................................................................................4702 B1231 DAYTIME RUNNING LIGHT RH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4703 DTC Description.......................................................................................................................................................................................................................................4703 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4703 POSSIBLE CAUSE....................................................................................................................................................................................................................................4703 FAIL-SAFE.........................................................................................................................................................................................................................................4703 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4703 Diagnosis Procedure...................................................................................................................................................................................................................................4703 Component Inspection..................................................................................................................................................................................................................................4704 B1256 FRONT FOG LAMP RH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4705 DTC Description.......................................................................................................................................................................................................................................4705 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4705 POSSIBLE CAUSE....................................................................................................................................................................................................................................4705 FAIL-SAFE.........................................................................................................................................................................................................................................4705 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4705 Diagnosis Procedure...................................................................................................................................................................................................................................4705 Component Inspection..................................................................................................................................................................................................................................4706 B1C00 HEIGHT SENSOR POWER SUPPLY CIRCUIT..................................................................................................................................................................................................................4707 DTC Description.......................................................................................................................................................................................................................................4707 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4707 POSSIBLE CAUSE....................................................................................................................................................................................................................................4707 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................4707 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4707 FAIL-SAFE.........................................................................................................................................................................................................................................4707 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4707 Diagnosis Procedure...................................................................................................................................................................................................................................4707 B1C01 FRONT HEIGHT SENSOR SIGNAL..........................................................................................................................................................................................................................4709 DTC Description.......................................................................................................................................................................................................................................4709 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4709 POSSIBLE CAUSE....................................................................................................................................................................................................................................4709 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4709 [CIRC SHORT TO GROUND OR OPEN]................................................................................................................................................................................................................4709 [CIRC VOLTAGE OUT OF RANGE]...................................................................................................................................................................................................................4709 FAIL-SAFE.........................................................................................................................................................................................................................................4709 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4709 Diagnosis Procedure...................................................................................................................................................................................................................................4709 B1C02 REAR HEIGHT SENSOR SIGNAL...........................................................................................................................................................................................................................4712 DTC Description.......................................................................................................................................................................................................................................4712 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4712 POSSIBLE CAUSE....................................................................................................................................................................................................................................4712 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4712 [CIRC SHORT TO GROUND OR OPEN]................................................................................................................................................................................................................4712 [CIRC VOLTAGE OUT OF RANGE]...................................................................................................................................................................................................................4712 FAIL-SAFE.........................................................................................................................................................................................................................................4712 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4712 Diagnosis Procedure...................................................................................................................................................................................................................................4712 B1C07 AIMING MOTOR DRIVE SIGNAL...........................................................................................................................................................................................................................4715 DTC Description.......................................................................................................................................................................................................................................4715 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4715 POSSIBLE CAUSE....................................................................................................................................................................................................................................4715 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................4715 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4715 [SIGNAL COMPARE FAILURE]......................................................................................................................................................................................................................4715 FAIL-SAFE.........................................................................................................................................................................................................................................4715 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4715 Diagnosis Procedure...................................................................................................................................................................................................................................4715 B1C11 FRONT HEIGHT SENSOR SIGNAL..........................................................................................................................................................................................................................4718 DTC Description.......................................................................................................................................................................................................................................4718 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4718 POSSIBLE CAUSE....................................................................................................................................................................................................................................4718 FAIL-SAFE.........................................................................................................................................................................................................................................4718 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4718 Diagnosis Procedure...................................................................................................................................................................................................................................4718 B1C12 REAR HEIGHT SENSOR SIGNAL...........................................................................................................................................................................................................................4720 DTC Description.......................................................................................................................................................................................................................................4720 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4720 POSSIBLE CAUSE....................................................................................................................................................................................................................................4720 FAIL-SAFE.........................................................................................................................................................................................................................................4720 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4720 Diagnosis Procedure...................................................................................................................................................................................................................................4720 B20CB DAYTIME RUNNING LIGHT LH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4722 DTC Description.......................................................................................................................................................................................................................................4722 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4722 POSSIBLE CAUSE....................................................................................................................................................................................................................................4722 FAIL-SAFE.........................................................................................................................................................................................................................................4722 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4722 Diagnosis Procedure...................................................................................................................................................................................................................................4722 Component Inspection..................................................................................................................................................................................................................................4723 B20CE HEADLAMP (HI) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4724 DTC Description.......................................................................................................................................................................................................................................4724 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4724 POSSIBLE CAUSE....................................................................................................................................................................................................................................4724 FAIL-SAFE.........................................................................................................................................................................................................................................4724 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4724 Diagnosis Procedure...................................................................................................................................................................................................................................4724 Component Inspection..................................................................................................................................................................................................................................4725 B20CF HEADLAMP (HI) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4726 DTC Description.......................................................................................................................................................................................................................................4726 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4726 POSSIBLE CAUSE....................................................................................................................................................................................................................................4726 FAIL-SAFE.........................................................................................................................................................................................................................................4726 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4726 Diagnosis Procedure...................................................................................................................................................................................................................................4726 Component Inspection..................................................................................................................................................................................................................................4727 B20D0 HEADLAMP (LO) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4728 DTC Description.......................................................................................................................................................................................................................................4728 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4728 POSSIBLE CAUSE....................................................................................................................................................................................................................................4728 FAIL-SAFE.........................................................................................................................................................................................................................................4728 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4728 Diagnosis Procedure...................................................................................................................................................................................................................................4728 Component Inspection..................................................................................................................................................................................................................................4729 B20D1 HEADLAMP (LO) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4730 DTC Description.......................................................................................................................................................................................................................................4730 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4730 POSSIBLE CAUSE....................................................................................................................................................................................................................................4730 FAIL-SAFE.........................................................................................................................................................................................................................................4730 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4730 Diagnosis Procedure...................................................................................................................................................................................................................................4730 Component Inspection..................................................................................................................................................................................................................................4731 B20D2 PARKING LAMP POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4732 DTC Description.......................................................................................................................................................................................................................................4732 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4732 POSSIBLE CAUSE....................................................................................................................................................................................................................................4732 FAIL-SAFE.........................................................................................................................................................................................................................................4732 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4732 Diagnosis Procedure...................................................................................................................................................................................................................................4733 Component Inspection..................................................................................................................................................................................................................................4733 B20D4 TAIL LAMP LH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4735 DTC Description.......................................................................................................................................................................................................................................4735 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4735 POSSIBLE CAUSE....................................................................................................................................................................................................................................4735 FAIL-SAFE.........................................................................................................................................................................................................................................4735 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4735 Diagnosis Procedure...................................................................................................................................................................................................................................4736 Component Inspection (Tail Lamp)......................................................................................................................................................................................................................4737 Component Inspection (License Plate Lamp).............................................................................................................................................................................................................4737 B20D5 TAIL LAMP RH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4739 DTC Description.......................................................................................................................................................................................................................................4739 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4739 POSSIBLE CAUSE....................................................................................................................................................................................................................................4739 FAIL-SAFE.........................................................................................................................................................................................................................................4739 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4739 Diagnosis Procedure...................................................................................................................................................................................................................................4740 Component Inspection..................................................................................................................................................................................................................................4740 B20DB HEIGHT SENSOR INITIALIZE NOT DONE...................................................................................................................................................................................................................4742 DTC Description.......................................................................................................................................................................................................................................4742 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4742 POSSIBLE CAUSE....................................................................................................................................................................................................................................4742 [MISSING CALIBRATION].........................................................................................................................................................................................................................4742 [NOT CONFIURED]...............................................................................................................................................................................................................................4742 FAIL-SAFE.........................................................................................................................................................................................................................................4742 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4742 Diagnosis Procedure...................................................................................................................................................................................................................................4742 B20E2 LED HEADLAMP RH.....................................................................................................................................................................................................................................4743 DTC Description.......................................................................................................................................................................................................................................4743 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4743 POSSIBLE CAUSE....................................................................................................................................................................................................................................4743 FAIL-SAFE.........................................................................................................................................................................................................................................4743 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4743 Diagnosis Procedure...................................................................................................................................................................................................................................4743 B20E3 LED HEADLAMP LH.....................................................................................................................................................................................................................................4745 DTC Description.......................................................................................................................................................................................................................................4745 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4745 POSSIBLE CAUSE....................................................................................................................................................................................................................................4745 FAIL-SAFE.........................................................................................................................................................................................................................................4745 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4745 Diagnosis Procedure...................................................................................................................................................................................................................................4745 HEADLAMP (HI) CIRCUIT.....................................................................................................................................................................................................................................4747 Component Function Check..............................................................................................................................................................................................................................4747 Diagnosis Procedure...................................................................................................................................................................................................................................4747 HEADLAMP (LO) CIRCUIT.....................................................................................................................................................................................................................................4748 Component Function Check..............................................................................................................................................................................................................................4748 Diagnosis Procedure...................................................................................................................................................................................................................................4748 LED HEADLAMP..............................................................................................................................................................................................................................................4749 Diagnosis Procedure...................................................................................................................................................................................................................................4749 HEADLAMP LEVELIZER CIRCUIT................................................................................................................................................................................................................................4750 Component Function Check..............................................................................................................................................................................................................................4750 Diagnosis Procedure...................................................................................................................................................................................................................................4750 PARKING LAMP CIRCUIT......................................................................................................................................................................................................................................4752 Component Function Check..............................................................................................................................................................................................................................4752 Diagnosis Procedure...................................................................................................................................................................................................................................4752 TAIL LAMP CIRCUIT.........................................................................................................................................................................................................................................4754 Component Function Check..............................................................................................................................................................................................................................4754 Diagnosis Procedure...................................................................................................................................................................................................................................4754 LICENSE PLATE LAMP CIRCUIT................................................................................................................................................................................................................................4756 Component Function Check..............................................................................................................................................................................................................................4756 Diagnosis Procedure...................................................................................................................................................................................................................................4756 DAYTIME RUNNING LIGHT CIRCUIT.............................................................................................................................................................................................................................4757 Component Function Check..............................................................................................................................................................................................................................4757 Diagnosis Procedure...................................................................................................................................................................................................................................4757 STOP LAMP CIRCUIT.........................................................................................................................................................................................................................................4759 Component Function Check..............................................................................................................................................................................................................................4759 Diagnosis Procedure...................................................................................................................................................................................................................................4759 Component Inspection..................................................................................................................................................................................................................................4762 FRONT FOG LAMP CIRCUIT....................................................................................................................................................................................................................................4764 Component Function Check..............................................................................................................................................................................................................................4764 Diagnosis Procedure...................................................................................................................................................................................................................................4764 REAR FOG LAMP CIRCUIT.....................................................................................................................................................................................................................................4766 Component Function Check..............................................................................................................................................................................................................................4766 Diagnosis Procedure...................................................................................................................................................................................................................................4766 TURN SIGNAL LAMP CIRCUIT..................................................................................................................................................................................................................................4768 Component Function Check..............................................................................................................................................................................................................................4768 Diagnosis Procedure...................................................................................................................................................................................................................................4768 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................4773 Component Function Check..............................................................................................................................................................................................................................4773 Diagnosis Procedure...................................................................................................................................................................................................................................4773 HAZARD SWITCH.............................................................................................................................................................................................................................................4775 Component Function Check..............................................................................................................................................................................................................................4775 Diagnosis Procedure...................................................................................................................................................................................................................................4775 Component Inspection..................................................................................................................................................................................................................................4776 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4777 EXTERIOR LIGHTING SYSTEM SYMPTOMS.........................................................................................................................................................................................................................4777 Symptom Table.........................................................................................................................................................................................................................................4777 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................4780 Description...........................................................................................................................................................................................................................................4780 LED HEADLAMP......................................................................................................................................................................................................................................4780 AUTO LIGHT SYSTEM.................................................................................................................................................................................................................................4780 HIGH BEAM ASSIST SYSTEM...........................................................................................................................................................................................................................4780 BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON................................................................................................................................................................................................................4781 Description...........................................................................................................................................................................................................................................4781 Diagnosis Procedure...................................................................................................................................................................................................................................4781 BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON................................................................................................................................................................................................................4782 Description...........................................................................................................................................................................................................................................4782 Diagnosis Procedure...................................................................................................................................................................................................................................4782 PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON...................................................................................................................................................................................................4783 Description...........................................................................................................................................................................................................................................4783 Diagnosis Procedure...................................................................................................................................................................................................................................4783 BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON...............................................................................................................................................................................................................4784 Description...........................................................................................................................................................................................................................................4784 Diagnosis Procedure...................................................................................................................................................................................................................................4784 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4785 HEADLAMP AIMING ADJUSTMENT................................................................................................................................................................................................................................4785 LHD MODELS............................................................................................................................................................................................................................................4785 LHD MODELS : Description..........................................................................................................................................................................................................................4785 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................4785 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................4785 LHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................4786 RHD MODELS............................................................................................................................................................................................................................................4787 RHD MODELS : Description..........................................................................................................................................................................................................................4787 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................4787 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................4787 RHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................4788 FRONT FOG LAMP AIMING ADJUSTMENT..........................................................................................................................................................................................................................4790 Description...........................................................................................................................................................................................................................................4790 PREPARATION BEFORE ADJUSTING......................................................................................................................................................................................................................4790 AIMING ADJUSTMENT SCREW...........................................................................................................................................................................................................................4790 Aiming Adjustment Procedure...........................................................................................................................................................................................................................4790 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4791 FRONT COMBINATION LAMP....................................................................................................................................................................................................................................4791 Exploded View.........................................................................................................................................................................................................................................4791 REMOVAL...........................................................................................................................................................................................................................................4791 DISASSEMBLY.......................................................................................................................................................................................................................................4791 Removal and Installation..............................................................................................................................................................................................................................4792 REMOVAL...........................................................................................................................................................................................................................................4792 INSTALLATION......................................................................................................................................................................................................................................4792 Replacement...........................................................................................................................................................................................................................................4792 HEADLAMP BULB (HI)................................................................................................................................................................................................................................4793 HEADLAMP BULB (LO)................................................................................................................................................................................................................................4793 DAYTIME RUNNING LIGHT/ PARKING LAMP BULB..........................................................................................................................................................................................................4793 FRONT TURN SIGNAL LAMP BULB.......................................................................................................................................................................................................................4793 LH side.......................................................................................................................................................................................................................................4793 RH side.......................................................................................................................................................................................................................................4793 Disassembly and Assembly..............................................................................................................................................................................................................................4793 DISASSEMBLY.......................................................................................................................................................................................................................................4793 ASSEMBLY..........................................................................................................................................................................................................................................4793 FRONT FOG LAMP............................................................................................................................................................................................................................................4794 Exploded View.........................................................................................................................................................................................................................................4794 Removal and Installation..............................................................................................................................................................................................................................4794 REMOVAL...........................................................................................................................................................................................................................................4794 INSTALLATION......................................................................................................................................................................................................................................4794 Replacement...........................................................................................................................................................................................................................................4794 FRONT FOG LAMP BULB...............................................................................................................................................................................................................................4795 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................4796 Exploded View.........................................................................................................................................................................................................................................4796 Removal and Installation..............................................................................................................................................................................................................................4796 REMOVAL...........................................................................................................................................................................................................................................4796 INSTALLATION......................................................................................................................................................................................................................................4796 LIGHTING & TURN SIGNAL SWITCH.............................................................................................................................................................................................................................4797 Removal and Installation..............................................................................................................................................................................................................................4797 REMOVAL...........................................................................................................................................................................................................................................4797 INSTALLATION......................................................................................................................................................................................................................................4797 HAZARD SWITCH.............................................................................................................................................................................................................................................4798 Removal and Installation..............................................................................................................................................................................................................................4798 REMOVAL...........................................................................................................................................................................................................................................4798 INSTALLATION......................................................................................................................................................................................................................................4798 SIDE TURN SIGNAL LAMP.....................................................................................................................................................................................................................................4799 Exploded View.........................................................................................................................................................................................................................................4799 Removal and Installation..............................................................................................................................................................................................................................4799 REMOVAL...........................................................................................................................................................................................................................................4799 INSTALLATION......................................................................................................................................................................................................................................4799 Replacement...........................................................................................................................................................................................................................................4799 SIDE TURN SIGNAL LAMP BULB........................................................................................................................................................................................................................4799 HEIGHT SENSOR.............................................................................................................................................................................................................................................4800 Exploded View.........................................................................................................................................................................................................................................4800 FRONT HEIGHT SENSOR...................................................................................................................................................................................................................................4801 FRONT HEIGHT SENSOR : Removal and Installation....................................................................................................................................................................................................4801 REMOVAL.......................................................................................................................................................................................................................................4801 INSTALLATION..................................................................................................................................................................................................................................4801 REAR HEIGHT SENSOR....................................................................................................................................................................................................................................4801 REAR HEIGHT SENSOR : Removal and Installation.....................................................................................................................................................................................................4801 REMOVAL.......................................................................................................................................................................................................................................4801 INSTALLATION..................................................................................................................................................................................................................................4801 REAR COMBINATION LAMP.....................................................................................................................................................................................................................................4802 Exploded View.........................................................................................................................................................................................................................................4802 REMOVAL...........................................................................................................................................................................................................................................4802 Body Side.....................................................................................................................................................................................................................................4802 Back Door Side................................................................................................................................................................................................................................4802 DISASSEMBLY.......................................................................................................................................................................................................................................4803 REAR COMBINATION LAMP (BODY SIDE).....................................................................................................................................................................................................................4804 REAR COMBINATION LAMP (BODY SIDE) : Removal and Installation......................................................................................................................................................................................4804 REMOVAL.......................................................................................................................................................................................................................................4804 INSTALLATION..................................................................................................................................................................................................................................4805 REAR COMBINATION LAMP (BODY SIDE) : Replacement...................................................................................................................................................................................................4805 TAIL LAMP BULB................................................................................................................................................................................................................................4805 STOP LAMP BULB................................................................................................................................................................................................................................4805 REAR TURN SIGNAL LAMP BULB....................................................................................................................................................................................................................4805 REAR COMBINATION LAMP (BACK DOOR SIDE)................................................................................................................................................................................................................4805 REAR COMBINATION LAMP (BACK DOOR SIDE) : Removal and Installation.................................................................................................................................................................................4806 REMOVAL.......................................................................................................................................................................................................................................4806 INSTALLATION..................................................................................................................................................................................................................................4806 REAR COMBINATION LAMP (BACK DOOR SIDE) : Replacement..............................................................................................................................................................................................4807 TAIL LAMP BULB................................................................................................................................................................................................................................4807 BACK-UP LAMP BULB.............................................................................................................................................................................................................................4807 HIGH-MOUNTED STOP LAMP....................................................................................................................................................................................................................................4808 Exploded View.........................................................................................................................................................................................................................................4808 Removal and Installation..............................................................................................................................................................................................................................4808 REMOVAL...........................................................................................................................................................................................................................................4808 INSTALLATION......................................................................................................................................................................................................................................4809 Replacement...........................................................................................................................................................................................................................................4809 HIGH-MOUNTED STOP LAMP BULB.......................................................................................................................................................................................................................4809 LICENSE PLATE LAMP........................................................................................................................................................................................................................................4810 Exploded View.........................................................................................................................................................................................................................................4810 Removal and Installation..............................................................................................................................................................................................................................4810 REMOVAL...........................................................................................................................................................................................................................................4810 INSTALLATION......................................................................................................................................................................................................................................4810 Replacement...........................................................................................................................................................................................................................................4810 LICENSE PLATE LAMP BULB...........................................................................................................................................................................................................................4811 REAR FOG LAMP.............................................................................................................................................................................................................................................4812 Exploded View.........................................................................................................................................................................................................................................4812 Removal and Installation..............................................................................................................................................................................................................................4812 REMOVAL...........................................................................................................................................................................................................................................4812 INSTALLATION......................................................................................................................................................................................................................................4812 Replacement...........................................................................................................................................................................................................................................4812 REAR FOG LAMP BULB................................................................................................................................................................................................................................4812 REAR REFLEX REFLECTOR.....................................................................................................................................................................................................................................4813 Exploded View.........................................................................................................................................................................................................................................4813 Removal and Installation..............................................................................................................................................................................................................................4813 REMOVAL...........................................................................................................................................................................................................................................4813 INSTALLATION......................................................................................................................................................................................................................................4813 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4814 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4814 Bulb Specifications...................................................................................................................................................................................................................................4814 HALOGEN HEADLAMP..................................................................................................................................................................................................................................................4815 PRECAUTION....................................................................................................................................................................................................................................................4815 PRECAUTIONS...............................................................................................................................................................................................................................................4815 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4815 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4815 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4815 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4815 INSTRUCTION 1.................................................................................................................................................................................................................................4815 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4816 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4817 COMPONENT PARTS...........................................................................................................................................................................................................................................4817 Exterior Lamp Appearance..............................................................................................................................................................................................................................4817 Exterior Lamp Appearance..........................................................................................................................................................................................................................4817 Bulb Specifications...................................................................................................................................................................................................................................4817 Bulb Specifications...............................................................................................................................................................................................................................4817 Component Parts Location..............................................................................................................................................................................................................................4818 LHD MODELS........................................................................................................................................................................................................................................4818 RHD MODELS........................................................................................................................................................................................................................................4821 FRONT COMBINATION LAMP................................................................................................................................................................................................................................4824 FRONT COMBINATION LAMP : Headlamp Aiming Motor....................................................................................................................................................................................................4824 Light & Rain Sensor...................................................................................................................................................................................................................................4825 Headlamp Aiming Switch................................................................................................................................................................................................................................4825 Hazard Switch.........................................................................................................................................................................................................................................4825 Stop Lamp Switch......................................................................................................................................................................................................................................4825 SYSTEM....................................................................................................................................................................................................................................................4826 HEADLAMP SYSTEM.......................................................................................................................................................................................................................................4826 HEADLAMP SYSTEM : System Description..............................................................................................................................................................................................................4826 SYSTEM DIAGRAM................................................................................................................................................................................................................................4826 OUTLINE.......................................................................................................................................................................................................................................4826 HEADLAMP (LO) OPERATION ......................................................................................................................................................................................................................4826 HEADLAMP (HI) OPERATION.......................................................................................................................................................................................................................4826 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4826 HEADLAMP SYSTEM : Circuit Diagram.................................................................................................................................................................................................................4828 HEADLAMP SYSTEM : Fail-safe.......................................................................................................................................................................................................................4828 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4828 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4829 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4829 AUTO LIGHT SYSTEM.....................................................................................................................................................................................................................................4829 AUTO LIGHT SYSTEM : System Description............................................................................................................................................................................................................4829 SYSTEM DIAGRAM................................................................................................................................................................................................................................4829 OUTLINE.......................................................................................................................................................................................................................................4829 AUTO LIGHT FUNCTION...........................................................................................................................................................................................................................4830 FOG OVERRIDE FUNCTION.........................................................................................................................................................................................................................4830 AUTO LIGHT SYSTEM : Circuit Diagram...............................................................................................................................................................................................................4831 HIGH BEAM ASSIST SYSTEM...............................................................................................................................................................................................................................4831 HIGH BEAM ASSIST SYSTEM : System Description......................................................................................................................................................................................................4832 SYSTEM DIAGRAM................................................................................................................................................................................................................................4832 OUTLINE.......................................................................................................................................................................................................................................4832 OPERATION DESCRIPTION.........................................................................................................................................................................................................................4832 RECOMMENDED BEAM JUDGMENT BY FRONT CAMERA UNIT................................................................................................................................................................................................4832 Headlamp HI Operation Request.............................................................................................................................................................................................................4833 Headlamp LO Operation Request.............................................................................................................................................................................................................4833 HIGH BEAM ASSIST SYSTEM : Circuit Diagram.........................................................................................................................................................................................................4834 HIGH BEAM ASSIST SYSTEM : Fail-safe...............................................................................................................................................................................................................4834 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION............................................................................................................................................................................................4834 DAYTIME RUNNING LIGHT SYSTEM..........................................................................................................................................................................................................................4835 DAYTIME RUNNING LIGHT SYSTEM : System Description.................................................................................................................................................................................................4835 SYSTEM DIAGRAM................................................................................................................................................................................................................................4835 OUTLINE.......................................................................................................................................................................................................................................4835 DAYTIME RUNNING LIGHT OPERATION ..............................................................................................................................................................................................................4835 DAYTIME RUNNING LIGHT SYSTEM : Circuit Diagram....................................................................................................................................................................................................4836 DAYTIME RUNNING LIGHT SYSTEM : Fail-safe..........................................................................................................................................................................................................4836 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4836 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4837 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4837 HEADLAMP AIMING CONTROL (MANUAL)......................................................................................................................................................................................................................4837 HEADLAMP AIMING CONTROL (MANUAL) : System Description.............................................................................................................................................................................................4837 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM............................................................................................................................................................................................................4837 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description...................................................................................................................................................................................4837 SYSTEM DIAGRAM................................................................................................................................................................................................................................4837 OUTLINE.......................................................................................................................................................................................................................................4837 TURN SIGNAL LAMP OPERATION....................................................................................................................................................................................................................4837 HAZARD WARNING LAMP OPERATION.................................................................................................................................................................................................................4837 TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL SOUND OPERATION....................................................................................................................................................................................4837 3-TIME FLASHER FUNCTION.......................................................................................................................................................................................................................4838 HIGH FLASHER OPERATION........................................................................................................................................................................................................................4838 AUTO HAZARD FUNCTION..........................................................................................................................................................................................................................4838 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : Circuit Diagram......................................................................................................................................................................................4839 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM...........................................................................................................................................................................................................4839 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : System Description..................................................................................................................................................................................4840 SYSTEM DIAGRAM................................................................................................................................................................................................................................4840 OUTLINE.......................................................................................................................................................................................................................................4840 PARKING, LICENSE PLATE AND TAIL LAMPS OPERATION ..............................................................................................................................................................................................4840 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4840 SIGNATURE LIGHT FUNCTION .....................................................................................................................................................................................................................4841 Description...............................................................................................................................................................................................................................4841 Operation Description.....................................................................................................................................................................................................................4841 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Circuit Diagram.....................................................................................................................................................................................4842 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Fail-safe...........................................................................................................................................................................................4843 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4843 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4843 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4843 STOP LAMP SYSTEM......................................................................................................................................................................................................................................4843 STOP LAMP SYSTEM : System Description.............................................................................................................................................................................................................4844 SYSTEM DIAGRAM................................................................................................................................................................................................................................4844 OUTLINE.......................................................................................................................................................................................................................................4844 STOP LAMP AND HIGH-MOUNTED STOP LAMP OPERATION................................................................................................................................................................................................4844 FORWARD EMERGENCY BRAKING FUNCTION............................................................................................................................................................................................................4844 STOP LAMP SYSTEM : Circuit Diagram................................................................................................................................................................................................................4845 FRONT FOG LAMP SYSTEM.................................................................................................................................................................................................................................4845 FRONT FOG LAMP SYSTEM : System Description........................................................................................................................................................................................................4846 SYSTEM DIAGRAM................................................................................................................................................................................................................................4846 OUTLINE.......................................................................................................................................................................................................................................4846 FRONT FOG LAMP OPERATION .....................................................................................................................................................................................................................4846 FRONT FOG LAMP SYSTEM : Circuit Diagram...........................................................................................................................................................................................................4847 FRONT FOG LAMP SYSTEM : Fail-safe.................................................................................................................................................................................................................4847 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4847 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4848 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4848 REAR FOG LAMP SYSTEM..................................................................................................................................................................................................................................4848 REAR FOG LAMP SYSTEM : System Description.........................................................................................................................................................................................................4848 SYSTEM DIAGRAM................................................................................................................................................................................................................................4848 OUTLINE.......................................................................................................................................................................................................................................4848 REAR FOG LAMP OPERATION.......................................................................................................................................................................................................................4848 REAR FOG LAMP SYSTEM : Circuit Diagram............................................................................................................................................................................................................4849 EXTERIOR LAMP BATTERY SAVER SYSTEM....................................................................................................................................................................................................................4849 EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description...........................................................................................................................................................................................4850 SYSTEM DIAGRAM................................................................................................................................................................................................................................4850 OUTLINE.......................................................................................................................................................................................................................................4850 EXTERIOR LAMP BATTERY SAVER ACTIVATION........................................................................................................................................................................................................4850 EXTERIOR LAMP BATTERY SAVER SYSTEM : Circuit Diagram..............................................................................................................................................................................................4851 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................4851 INFORMATION DISPLAY (COMBINATION METER) : Light Reminder Warning (Information Display)............................................................................................................................................................4851 DESIGN/PURPOSE................................................................................................................................................................................................................................4851 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................4852 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................4852 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................4852 SYSTEM DIAGRAM................................................................................................................................................................................................................................4852 SIGNAL PATH...................................................................................................................................................................................................................................4852 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................4852 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................4852 TIMING CHART..................................................................................................................................................................................................................................4853 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................4853 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................4853 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................4854 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (Information Display)............................................................................................................................................................................4854 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................4855 COMMON ITEM...........................................................................................................................................................................................................................................4855 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................4855 APPLICATION ITEM..............................................................................................................................................................................................................................4855 SYSTEM APPLICATION............................................................................................................................................................................................................................4855 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................4855 HEADLAMP..............................................................................................................................................................................................................................................4856 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)..................................................................................................................................................................................4856 WORK SUPPORT..................................................................................................................................................................................................................................4856 DATA MONITOR..................................................................................................................................................................................................................................4856 ACTIVE TEST...................................................................................................................................................................................................................................4857 FLASHER...............................................................................................................................................................................................................................................4858 FLASHER : CONSULT Function (BCM - FLASHER) (Halogen Headlamp).....................................................................................................................................................................................4858 WORK SUPPORT..................................................................................................................................................................................................................................4858 DATA MONITOR..................................................................................................................................................................................................................................4858 INT LAMP..............................................................................................................................................................................................................................................4858 INT LAMP : CONSULT Function (BCM - INT LAMP)......................................................................................................................................................................................................4859 WORK SUPPORT..................................................................................................................................................................................................................................4859 DATA MONITOR..................................................................................................................................................................................................................................4859 ACTIVE TEST...................................................................................................................................................................................................................................4859 DOOR LOCK.............................................................................................................................................................................................................................................4860 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock).......................................................................................................................................................4860 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4860 WORK SUPPORT..................................................................................................................................................................................................................................4860 DATA MONITOR..................................................................................................................................................................................................................................4860 ACTIVE TEST...................................................................................................................................................................................................................................4860 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)..................................................................................................................................................4861 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4861 WORK SUPPORT..................................................................................................................................................................................................................................4861 DATA MONITOR..................................................................................................................................................................................................................................4861 ACTIVE TEST...................................................................................................................................................................................................................................4861 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System, With Super Lock)..................................................................................................................................................4862 WORK SUPPORT..................................................................................................................................................................................................................................4862 DATA MONITOR..................................................................................................................................................................................................................................4862 ACTIVE TEST...................................................................................................................................................................................................................................4862 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System and Super Lock)....................................................................................................................................................4863 WORK SUPPORT..................................................................................................................................................................................................................................4863 DATA MONITOR..................................................................................................................................................................................................................................4863 ACTIVE TEST...................................................................................................................................................................................................................................4863 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................4864 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................4864 APPLICATION ITEM..................................................................................................................................................................................................................................4864 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................4864 Freeze Frame Data (FFD).......................................................................................................................................................................................................................4864 DATA MONITOR......................................................................................................................................................................................................................................4864 ACTIVE TEST.......................................................................................................................................................................................................................................4870 WORK SUPPORT......................................................................................................................................................................................................................................4871 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................4872 BCM, IPDM E/R, FRONT CAMERA UNIT..........................................................................................................................................................................................................................4872 List of ECU Reference.................................................................................................................................................................................................................................4872 WIRING DIAGRAM................................................................................................................................................................................................................................................4873 EXTERIOR LIGHTING SYSTEM..................................................................................................................................................................................................................................4873 Wiring Diagram........................................................................................................................................................................................................................................4873 BASIC INSPECTION..............................................................................................................................................................................................................................................4898 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................4898 Work Flow.............................................................................................................................................................................................................................................4898 OVERALL SEQUENCE..................................................................................................................................................................................................................................4898 DETAILED FLOW.....................................................................................................................................................................................................................................4898 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................4901 B121A FRONT FOG LAMP LH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4901 DTC Description.......................................................................................................................................................................................................................................4901 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4901 POSSIBLE CAUSE....................................................................................................................................................................................................................................4901 FAIL-SAFE.........................................................................................................................................................................................................................................4901 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4901 Diagnosis Procedure...................................................................................................................................................................................................................................4901 Component Inspection..................................................................................................................................................................................................................................4902 B1231 DAYTIME RUNNING LIGHT RH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4903 DTC Description.......................................................................................................................................................................................................................................4903 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4903 POSSIBLE CAUSE....................................................................................................................................................................................................................................4903 FAIL-SAFE.........................................................................................................................................................................................................................................4903 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4903 Diagnosis Procedure...................................................................................................................................................................................................................................4903 Component Inspection..................................................................................................................................................................................................................................4904 B1256 FRONT FOG LAMP RH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4905 DTC Description.......................................................................................................................................................................................................................................4905 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4905 POSSIBLE CAUSE....................................................................................................................................................................................................................................4905 FAIL-SAFE.........................................................................................................................................................................................................................................4905 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4905 Diagnosis Procedure...................................................................................................................................................................................................................................4905 Component Inspection..................................................................................................................................................................................................................................4906 B20CB DAYTIME RUNNING LIGHT LH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4907 DTC Description.......................................................................................................................................................................................................................................4907 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4907 POSSIBLE CAUSE....................................................................................................................................................................................................................................4907 FAIL-SAFE.........................................................................................................................................................................................................................................4907 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4907 Diagnosis Procedure...................................................................................................................................................................................................................................4907 Component Inspection..................................................................................................................................................................................................................................4908 B20CE HEADLAMP (HI) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4909 DTC Description.......................................................................................................................................................................................................................................4909 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4909 POSSIBLE CAUSE....................................................................................................................................................................................................................................4909 FAIL-SAFE.........................................................................................................................................................................................................................................4909 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4909 Diagnosis Procedure...................................................................................................................................................................................................................................4909 Component Inspection..................................................................................................................................................................................................................................4910 B20CF HEADLAMP (HI) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4912 DTC Description.......................................................................................................................................................................................................................................4912 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4912 POSSIBLE CAUSE....................................................................................................................................................................................................................................4912 FAIL-SAFE.........................................................................................................................................................................................................................................4912 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4912 Diagnosis Procedure...................................................................................................................................................................................................................................4912 Component Inspection..................................................................................................................................................................................................................................4913 B20D0 HEADLAMP (LO) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4915 DTC Description.......................................................................................................................................................................................................................................4915 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4915 POSSIBLE CAUSE....................................................................................................................................................................................................................................4915 FAIL-SAFE.........................................................................................................................................................................................................................................4915 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4915 Diagnosis Procedure...................................................................................................................................................................................................................................4915 Component Inspection..................................................................................................................................................................................................................................4916 B20D1 HEADLAMP (LO) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4918 DTC Description.......................................................................................................................................................................................................................................4918 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4918 POSSIBLE CAUSE....................................................................................................................................................................................................................................4918 FAIL-SAFE.........................................................................................................................................................................................................................................4918 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4918 Diagnosis Procedure...................................................................................................................................................................................................................................4918 Component Inspection..................................................................................................................................................................................................................................4919 B20D2 PARKING LAMP POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4921 DTC Description.......................................................................................................................................................................................................................................4921 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4921 POSSIBLE CAUSE....................................................................................................................................................................................................................................4921 FAIL-SAFE.........................................................................................................................................................................................................................................4921 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4921 Diagnosis Procedure...................................................................................................................................................................................................................................4922 Component Inspection..................................................................................................................................................................................................................................4922 B20D4 TAIL LAMP LH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4924 DTC Description.......................................................................................................................................................................................................................................4924 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4924 POSSIBLE CAUSE....................................................................................................................................................................................................................................4924 FAIL-SAFE.........................................................................................................................................................................................................................................4924 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4924 Diagnosis Procedure...................................................................................................................................................................................................................................4925 Component Inspection (Tail Lamp)......................................................................................................................................................................................................................4926 Component Inspection (License Plate Lamp).............................................................................................................................................................................................................4926 B20D5 TAIL LAMP RH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4928 DTC Description.......................................................................................................................................................................................................................................4928 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4928 POSSIBLE CAUSE....................................................................................................................................................................................................................................4928 FAIL-SAFE.........................................................................................................................................................................................................................................4928 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4928 Diagnosis Procedure...................................................................................................................................................................................................................................4929 Component Inspection..................................................................................................................................................................................................................................4929 HEADLAMP (HI) CIRCUIT.....................................................................................................................................................................................................................................4931 Component Function Check..............................................................................................................................................................................................................................4931 Diagnosis Procedure...................................................................................................................................................................................................................................4931 HEADLAMP (LO) CIRCUIT.....................................................................................................................................................................................................................................4933 Component Function Check..............................................................................................................................................................................................................................4933 Diagnosis Procedure...................................................................................................................................................................................................................................4933 PARKING LAMP CIRCUIT......................................................................................................................................................................................................................................4935 Component Function Check..............................................................................................................................................................................................................................4935 Diagnosis Procedure...................................................................................................................................................................................................................................4935 TAIL LAMP CIRCUIT.........................................................................................................................................................................................................................................4937 Component Function Check..............................................................................................................................................................................................................................4937 Diagnosis Procedure...................................................................................................................................................................................................................................4937 LICENSE PLATE LAMP CIRCUIT................................................................................................................................................................................................................................4939 Component Function Check..............................................................................................................................................................................................................................4939 Diagnosis Procedure...................................................................................................................................................................................................................................4939 DAYTIME RUNNING LIGHT CIRCUIT.............................................................................................................................................................................................................................4940 Component Function Check..............................................................................................................................................................................................................................4940 Diagnosis Procedure...................................................................................................................................................................................................................................4940 STOP LAMP CIRCUIT.........................................................................................................................................................................................................................................4942 Component Function Check..............................................................................................................................................................................................................................4942 Diagnosis Procedure...................................................................................................................................................................................................................................4942 Component Inspection..................................................................................................................................................................................................................................4946 FRONT FOG LAMP CIRCUIT....................................................................................................................................................................................................................................4948 Component Function Check..............................................................................................................................................................................................................................4948 Diagnosis Procedure...................................................................................................................................................................................................................................4948 REAR FOG LAMP CIRCUIT.....................................................................................................................................................................................................................................4950 Component Function Check..............................................................................................................................................................................................................................4950 Diagnosis Procedure...................................................................................................................................................................................................................................4950 TURN SIGNAL LAMP CIRCUIT..................................................................................................................................................................................................................................4952 Component Function Check..............................................................................................................................................................................................................................4952 Diagnosis Procedure...................................................................................................................................................................................................................................4952 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................4957 Component Function Check..............................................................................................................................................................................................................................4957 Diagnosis Procedure...................................................................................................................................................................................................................................4957 HAZARD SWITCH.............................................................................................................................................................................................................................................4959 Component Function Check..............................................................................................................................................................................................................................4959 Diagnosis Procedure...................................................................................................................................................................................................................................4959 Component Inspection..................................................................................................................................................................................................................................4960 HEADLAMP AIMING SWITCH....................................................................................................................................................................................................................................4961 Component Inspection..................................................................................................................................................................................................................................4961 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4962 EXTERIOR LIGHTING SYSTEM SYMPTOMS.........................................................................................................................................................................................................................4962 Symptom Table.........................................................................................................................................................................................................................................4962 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................4965 Description...........................................................................................................................................................................................................................................4965 AUTO LIGHT SYSTEM.................................................................................................................................................................................................................................4965 HIGH BEAM ASSIST SYSTEM...........................................................................................................................................................................................................................4965 BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON................................................................................................................................................................................................................4966 Description...........................................................................................................................................................................................................................................4966 Diagnosis Procedure...................................................................................................................................................................................................................................4966 BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON................................................................................................................................................................................................................4967 Description...........................................................................................................................................................................................................................................4967 Diagnosis Procedure...................................................................................................................................................................................................................................4967 PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON...................................................................................................................................................................................................4968 Description...........................................................................................................................................................................................................................................4968 Diagnosis Procedure...................................................................................................................................................................................................................................4968 BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON...............................................................................................................................................................................................................4969 Description...........................................................................................................................................................................................................................................4969 Diagnosis Procedure...................................................................................................................................................................................................................................4969 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4970 HEADLAMP AIMING ADJUSTMENT................................................................................................................................................................................................................................4970 LHD MODELS............................................................................................................................................................................................................................................4970 LHD MODELS : Description..........................................................................................................................................................................................................................4970 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................4970 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................4970 LHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................4971 RHD MODELS............................................................................................................................................................................................................................................4972 RHD MODELS : Description..........................................................................................................................................................................................................................4972 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................4972 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................4972 RHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................4973 FRONT FOG LAMP AIMING ADJUSTMENT..........................................................................................................................................................................................................................4975 Description...........................................................................................................................................................................................................................................4975 PREPARATION BEFORE ADJUSTING......................................................................................................................................................................................................................4975 AIMING ADJUSTMENT SCREW...........................................................................................................................................................................................................................4975 Aiming Adjustment Procedure...........................................................................................................................................................................................................................4975 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4976 FRONT COMBINATION LAMP....................................................................................................................................................................................................................................4976 Exploded View.........................................................................................................................................................................................................................................4976 REMOVAL...........................................................................................................................................................................................................................................4976 DISASSEMBLY.......................................................................................................................................................................................................................................4976 Removal and Installation..............................................................................................................................................................................................................................4977 REMOVAL...........................................................................................................................................................................................................................................4977 INSTALLATION......................................................................................................................................................................................................................................4977 Replacement...........................................................................................................................................................................................................................................4977 HEADLAMP BULB (HI)................................................................................................................................................................................................................................4978 LH side.......................................................................................................................................................................................................................................4978 RH side.......................................................................................................................................................................................................................................4978 HEADLAMP BULB (LO)................................................................................................................................................................................................................................4978 LH side.......................................................................................................................................................................................................................................4978 RH side.......................................................................................................................................................................................................................................4978 DAYTIME RUNNING LIGHT/ PARKING LAMP BULB..........................................................................................................................................................................................................4978 FRONT TURN SIGNAL LAMP BULB.......................................................................................................................................................................................................................4978 LH side.......................................................................................................................................................................................................................................4978 RH side.......................................................................................................................................................................................................................................4978 Disassembly and Assembly..............................................................................................................................................................................................................................4979 DISASSEMBLY.......................................................................................................................................................................................................................................4979 ASSEMBLY..........................................................................................................................................................................................................................................4979 FRONT FOG LAMP............................................................................................................................................................................................................................................4980 Exploded View.........................................................................................................................................................................................................................................4980 Removal and Installation..............................................................................................................................................................................................................................4980 REMOVAL...........................................................................................................................................................................................................................................4980 INSTALLATION......................................................................................................................................................................................................................................4980 Replacement...........................................................................................................................................................................................................................................4980 FRONT FOG LAMP BULB...............................................................................................................................................................................................................................4981 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................4982 Exploded View.........................................................................................................................................................................................................................................4982 Removal and Installation..............................................................................................................................................................................................................................4982 REMOVAL...........................................................................................................................................................................................................................................4982 INSTALLATION......................................................................................................................................................................................................................................4982 LIGHTING & TURN SIGNAL SWITCH.............................................................................................................................................................................................................................4983 Removal and Installation..............................................................................................................................................................................................................................4983 REMOVAL...........................................................................................................................................................................................................................................4983 INSTALLATION......................................................................................................................................................................................................................................4983 HAZARD SWITCH.............................................................................................................................................................................................................................................4984 Removal and Installation..............................................................................................................................................................................................................................4984 REMOVAL...........................................................................................................................................................................................................................................4984 INSTALLATION......................................................................................................................................................................................................................................4984 HEADLAMP AIMING SWITCH....................................................................................................................................................................................................................................4985 Removal and Installation..............................................................................................................................................................................................................................4985 REMOVAL...........................................................................................................................................................................................................................................4985 INSTALLATION......................................................................................................................................................................................................................................4985 SIDE TURN SIGNAL LAMP.....................................................................................................................................................................................................................................4986 Exploded View.........................................................................................................................................................................................................................................4986 Removal and Installation..............................................................................................................................................................................................................................4986 REMOVAL...........................................................................................................................................................................................................................................4986 INSTALLATION......................................................................................................................................................................................................................................4986 Replacement...........................................................................................................................................................................................................................................4986 SIDE TURN SIGNAL LAMP BULB........................................................................................................................................................................................................................4986 REAR COMBINATION LAMP.....................................................................................................................................................................................................................................4987 Exploded View.........................................................................................................................................................................................................................................4987 REMOVAL...........................................................................................................................................................................................................................................4987 Body Side.....................................................................................................................................................................................................................................4987 Back Door Side................................................................................................................................................................................................................................4987 DISASSEMBLY.......................................................................................................................................................................................................................................4988 REAR COMBINATION LAMP (BODY SIDE).....................................................................................................................................................................................................................4989 REAR COMBINATION LAMP (BODY SIDE) : Removal and Installation......................................................................................................................................................................................4989 REMOVAL.......................................................................................................................................................................................................................................4989 INSTALLATION..................................................................................................................................................................................................................................4990 REAR COMBINATION LAMP (BODY SIDE) : Replacement...................................................................................................................................................................................................4990 TAIL LAMP BULB................................................................................................................................................................................................................................4990 STOP LAMP BULB................................................................................................................................................................................................................................4990 REAR TURN SIGNAL LAMP BULB....................................................................................................................................................................................................................4990 REAR COMBINATION LAMP (BACK DOOR SIDE)................................................................................................................................................................................................................4990 REAR COMBINATION LAMP (BACK DOOR SIDE) : Removal and Installation.................................................................................................................................................................................4991 REMOVAL.......................................................................................................................................................................................................................................4991 INSTALLATION..................................................................................................................................................................................................................................4991 REAR COMBINATION LAMP (BACK DOOR SIDE) : Replacement..............................................................................................................................................................................................4992 TAIL LAMP BULB................................................................................................................................................................................................................................4992 BACK-UP LAMP BULB.............................................................................................................................................................................................................................4992 HIGH-MOUNTED STOP LAMP....................................................................................................................................................................................................................................4993 Exploded View.........................................................................................................................................................................................................................................4993 Removal and Installation..............................................................................................................................................................................................................................4993 REMOVAL...........................................................................................................................................................................................................................................4993 INSTALLATION......................................................................................................................................................................................................................................4994 Replacement...........................................................................................................................................................................................................................................4994 HIGH-MOUNTED STOP LAMP BULB.......................................................................................................................................................................................................................4994 LICENSE PLATE LAMP........................................................................................................................................................................................................................................4995 Exploded View.........................................................................................................................................................................................................................................4995 Removal and Installation..............................................................................................................................................................................................................................4995 REMOVAL...........................................................................................................................................................................................................................................4995 INSTALLATION......................................................................................................................................................................................................................................4995 Replacement...........................................................................................................................................................................................................................................4995 LICENSE PLATE LAMP BULB...........................................................................................................................................................................................................................4996 REAR FOG LAMP.............................................................................................................................................................................................................................................4997 Exploded View.........................................................................................................................................................................................................................................4997 Removal and Installation..............................................................................................................................................................................................................................4997 REMOVAL...........................................................................................................................................................................................................................................4997 INSTALLATION......................................................................................................................................................................................................................................4997 Replacement...........................................................................................................................................................................................................................................4997 REAR FOG LAMP BULB................................................................................................................................................................................................................................4997 REAR REFLEX REFLECTOR.....................................................................................................................................................................................................................................4998 Exploded View.........................................................................................................................................................................................................................................4998 Removal and Installation..............................................................................................................................................................................................................................4998 REMOVAL...........................................................................................................................................................................................................................................4998 INSTALLATION......................................................................................................................................................................................................................................4998 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4999 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4999 Bulb Specifications...................................................................................................................................................................................................................................4999 Bulb Specifications...............................................................................................................................................................................................................................4999 EXT.......................................................................................................................................................................................................................................................................5000 EXTERIOR..............................................................................................................................................................................................................................................................5000 PRECAUTION........................................................................................................................................................................................................................................................5002 PRECAUTIONS...................................................................................................................................................................................................................................................5002 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5002 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5002 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5002 OPERATION PROCEDURE...................................................................................................................................................................................................................................5002 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................5003 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5003 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5003 INSTRUCTION 1.....................................................................................................................................................................................................................................5003 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5004 PREPARATION.......................................................................................................................................................................................................................................................5005 PREPARATION...................................................................................................................................................................................................................................................5005 Commercial Service Tools..................................................................................................................................................................................................................................5005 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5006 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................5006 Work Flow.................................................................................................................................................................................................................................................5006 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................5006 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................5006 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................5007 REPAIR THE CAUSE .....................................................................................................................................................................................................................................5007 CONFIRM THE REPAIR....................................................................................................................................................................................................................................5007 Inspection Procedure......................................................................................................................................................................................................................................5008 INSTRUMENT PANEL......................................................................................................................................................................................................................................5008 CENTER CONSOLE........................................................................................................................................................................................................................................5008 DOORS.................................................................................................................................................................................................................................................5008 TRUNK.................................................................................................................................................................................................................................................5008 SUNROOF/HEADLINING....................................................................................................................................................................................................................................5008 SEATS.................................................................................................................................................................................................................................................5009 UNDERHOOD.............................................................................................................................................................................................................................................5009 Diagnostic Worksheet......................................................................................................................................................................................................................................5010 VEHICLE INFORMATION...............................................................................................................................................................................................................................................5012 BODY EXTERIOR PAINT COLOR.....................................................................................................................................................................................................................................5012 Body Exterior Paint Color.................................................................................................................................................................................................................................5012 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5013 FRONT BUMPER..................................................................................................................................................................................................................................................5013 Exploded View.............................................................................................................................................................................................................................................5013 Removal and Installation..................................................................................................................................................................................................................................5014 REMOVAL...............................................................................................................................................................................................................................................5014 INSTALLATION..........................................................................................................................................................................................................................................5016 REAR BUMPER...................................................................................................................................................................................................................................................5017 Exploded View.............................................................................................................................................................................................................................................5017 Removal and Installation..................................................................................................................................................................................................................................5017 REMOVAL...............................................................................................................................................................................................................................................5018 INSTALLATION..........................................................................................................................................................................................................................................5019 FRONT GRILLE..................................................................................................................................................................................................................................................5021 Exploded View.............................................................................................................................................................................................................................................5021 Removal and Installation..................................................................................................................................................................................................................................5021 REMOVAL...............................................................................................................................................................................................................................................5021 INSTALLATION..........................................................................................................................................................................................................................................5022 COWL TOP......................................................................................................................................................................................................................................................5023 Exploded View.............................................................................................................................................................................................................................................5023 Removal and Installation..................................................................................................................................................................................................................................5024 REMOVAL...............................................................................................................................................................................................................................................5024 INSTALLATION..........................................................................................................................................................................................................................................5025 FRONT SPOILER.................................................................................................................................................................................................................................................5027 Exploded View.............................................................................................................................................................................................................................................5027 Removal and Installation..................................................................................................................................................................................................................................5027 REMOVAL...............................................................................................................................................................................................................................................5027 INSTALLATION..........................................................................................................................................................................................................................................5027 MUDGUARD......................................................................................................................................................................................................................................................5028 Exploded View.............................................................................................................................................................................................................................................5028 FRONT MUDGUARD............................................................................................................................................................................................................................................5028 FRONT MUDGUARD : Removal and Installation.............................................................................................................................................................................................................5029 REMOVAL...........................................................................................................................................................................................................................................5029 INSTALLATION......................................................................................................................................................................................................................................5029 REAR MUDGUARD.............................................................................................................................................................................................................................................5029 REAR MUDGUARD : Removal and Installation..............................................................................................................................................................................................................5029 REMOVAL...........................................................................................................................................................................................................................................5029 INSTALLATION......................................................................................................................................................................................................................................5029 FILLET MOLDING................................................................................................................................................................................................................................................5030 Exploded View.............................................................................................................................................................................................................................................5030 FRONT FILLET MOLDING......................................................................................................................................................................................................................................5031 FRONT FILLET MOLDING : Removal and Installation.......................................................................................................................................................................................................5031 REMOVAL...........................................................................................................................................................................................................................................5031 INSTALLATION......................................................................................................................................................................................................................................5032 REAR FILLET MOLDING.......................................................................................................................................................................................................................................5032 REAR FILLET MOLDING : Removal and Installation........................................................................................................................................................................................................5032 REMOVAL...........................................................................................................................................................................................................................................5032 INSTALLATION......................................................................................................................................................................................................................................5033 FENDER PROTECTOR..............................................................................................................................................................................................................................................5034 FENDER PROTECTOR..........................................................................................................................................................................................................................................5034 FENDER PROTECTOR : Exploded View......................................................................................................................................................................................................................5034 FENDER PROTECTOR : Removal and Installation...........................................................................................................................................................................................................5034 REMOVAL...........................................................................................................................................................................................................................................5034 INSTALLATION......................................................................................................................................................................................................................................5035 REAR WHEEL HOUSE PROTECTOR................................................................................................................................................................................................................................5035 REAR WHEEL HOUSE PROTECTOR : Exploded View............................................................................................................................................................................................................5036 REAR WHEEL HOUSE PROTECTOR : Removal and Installation.................................................................................................................................................................................................5037 REMOVAL...........................................................................................................................................................................................................................................5037 INSTALLATION......................................................................................................................................................................................................................................5037 FLOOR SIDE FAIRING............................................................................................................................................................................................................................................5038 ENGINE UNDER COVER........................................................................................................................................................................................................................................5038 ENGINE UNDER COVER : Exploded View....................................................................................................................................................................................................................5038 WITH R9M ENGINE MODELS............................................................................................................................................................................................................................5038 WITHOUT R9M ENGINE MODELS.........................................................................................................................................................................................................................5038 ENGINE UNDER COVER : Removal and Installation.........................................................................................................................................................................................................5039 REMOVAL...........................................................................................................................................................................................................................................5039 INSTALLATION......................................................................................................................................................................................................................................5039 FLOOR UNDER COVER.........................................................................................................................................................................................................................................5039 FLOOR UNDER COVER : Exploded View.....................................................................................................................................................................................................................5040 FLOOR UNDER COVER : Removal and Installation..........................................................................................................................................................................................................5040 REMOVAL...........................................................................................................................................................................................................................................5040 INSTALLATION......................................................................................................................................................................................................................................5040 ROOF RAIL.....................................................................................................................................................................................................................................................5041 Exploded View.............................................................................................................................................................................................................................................5041 Removal and Installation..................................................................................................................................................................................................................................5041 REMOVAL...............................................................................................................................................................................................................................................5041 INSTALLATION..........................................................................................................................................................................................................................................5043 ROOF SIDE MOLDING.............................................................................................................................................................................................................................................5044 Exploded View.............................................................................................................................................................................................................................................5044 WITH ROOF RAIL........................................................................................................................................................................................................................................5044 WITHOUT ROOF RAIL.....................................................................................................................................................................................................................................5044 Removal and Installation..................................................................................................................................................................................................................................5045 REMOVAL...............................................................................................................................................................................................................................................5045 INSTALLATION..........................................................................................................................................................................................................................................5047 DOOR SASH MOLDING.............................................................................................................................................................................................................................................5048 Exploded View.............................................................................................................................................................................................................................................5048 FRONT DOOR SASH MOLDING...................................................................................................................................................................................................................................5048 FRONT DOOR SASH MOLDING : Removal and Installation....................................................................................................................................................................................................5048 REMOVAL...........................................................................................................................................................................................................................................5048 INSTALLATION......................................................................................................................................................................................................................................5049 REAR DOOR SASH MOLDING....................................................................................................................................................................................................................................5049 REAR DOOR SASH MOLDING : Removal and Installation.....................................................................................................................................................................................................5049 REMOVAL...........................................................................................................................................................................................................................................5049 INSTALLATION......................................................................................................................................................................................................................................5049 DOOR SASH TAPE................................................................................................................................................................................................................................................5050 Exploded View.............................................................................................................................................................................................................................................5050 FRONT DOOR SASH TAPE......................................................................................................................................................................................................................................5050 FRONT DOOR SASH TAPE : Removal and Installation.......................................................................................................................................................................................................5050 REMOVAL...........................................................................................................................................................................................................................................5050 INSTALLATION......................................................................................................................................................................................................................................5050 REAR DOOR SASH TAPE.......................................................................................................................................................................................................................................5052 REAR DOOR SASH TAPE : Removal and Installation........................................................................................................................................................................................................5052 REMOVAL...........................................................................................................................................................................................................................................5052 INSTALLATION......................................................................................................................................................................................................................................5052 DOOR OUTSIDE MOLDING..........................................................................................................................................................................................................................................5054 Exploded View.............................................................................................................................................................................................................................................5054 FRONT DOOR OUTSIDE MOLDING................................................................................................................................................................................................................................5054 FRONT DOOR OUTSIDE MOLDING : Removal and Installation.................................................................................................................................................................................................5054 REMOVAL...........................................................................................................................................................................................................................................5054 INSTALLATION......................................................................................................................................................................................................................................5055 REAR DOOR OUTSIDE MOLDING.................................................................................................................................................................................................................................5055 REAR DOOR OUTSIDE MOLDING : Removal and Installation..................................................................................................................................................................................................5055 REMOVAL...........................................................................................................................................................................................................................................5055 INSTALLATION......................................................................................................................................................................................................................................5056 SIDE GUARD MOLDING............................................................................................................................................................................................................................................5057 Exploded View.............................................................................................................................................................................................................................................5057 FRONT SIDE GUARD MOLDING..................................................................................................................................................................................................................................5057 FRONT SIDE GUARD MOLDING : Removal and Installation...................................................................................................................................................................................................5057 REMOVAL...........................................................................................................................................................................................................................................5057 INSTALLATION......................................................................................................................................................................................................................................5058 REAR SIDE GUARD MOLDING...................................................................................................................................................................................................................................5058 REAR SIDE GUARD MOLDING : Removal and Installation....................................................................................................................................................................................................5058 REMOVAL...........................................................................................................................................................................................................................................5058 INSTALLATION......................................................................................................................................................................................................................................5059 SILL COVER....................................................................................................................................................................................................................................................5060 Exploded View.............................................................................................................................................................................................................................................5060 Removal and Installation..................................................................................................................................................................................................................................5061 REMOVAL...............................................................................................................................................................................................................................................5061 INSTALLATION..........................................................................................................................................................................................................................................5062 REAR SPOILER..................................................................................................................................................................................................................................................5063 Exploded View.............................................................................................................................................................................................................................................5063 Removal and Installation..................................................................................................................................................................................................................................5063 REMOVAL...............................................................................................................................................................................................................................................5063 INSTALLATION..........................................................................................................................................................................................................................................5064 BACK DOOR FINISHER............................................................................................................................................................................................................................................5065 Exploded View.............................................................................................................................................................................................................................................5065 Removal and Installation..................................................................................................................................................................................................................................5065 REMOVAL...............................................................................................................................................................................................................................................5065 INSTALLATION..........................................................................................................................................................................................................................................5066 FAX.......................................................................................................................................................................................................................................................................5067 FRONT AXLE............................................................................................................................................................................................................................................................5067 2WD...............................................................................................................................................................................................................................................................5069 PRECAUTION....................................................................................................................................................................................................................................................5069 PRECAUTIONS...............................................................................................................................................................................................................................................5069 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5069 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5069 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5069 OPERATION PROCEDURE...............................................................................................................................................................................................................................5069 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5070 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5070 INSTRUCTION 1.................................................................................................................................................................................................................................5070 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5070 Precautions for Drive Shaft...........................................................................................................................................................................................................................5071 PREPARATION...................................................................................................................................................................................................................................................5072 PREPARATION...............................................................................................................................................................................................................................................5072 Special Service Tool..................................................................................................................................................................................................................................5072 Commercial Service Tool...............................................................................................................................................................................................................................5072 Lubricant or/and Sealant..............................................................................................................................................................................................................................5073 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5074 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................5074 NVH Troubleshooting Chart.............................................................................................................................................................................................................................5074 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5075 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5075 Inspection............................................................................................................................................................................................................................................5075 COMPONENT PART....................................................................................................................................................................................................................................5075 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................5075 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5076 Inspection............................................................................................................................................................................................................................................5076 FRONT DRIVE SHAFT INSPECTION......................................................................................................................................................................................................................5076 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5077 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5077 Exploded View.........................................................................................................................................................................................................................................5077 Removal and Installation..............................................................................................................................................................................................................................5077 REMOVAL...........................................................................................................................................................................................................................................5077 INSTALLATION......................................................................................................................................................................................................................................5080 Hub Bolts.....................................................................................................................................................................................................................................5080 Drive shaft...................................................................................................................................................................................................................................5080 Disc rotor....................................................................................................................................................................................................................................5081 Strut Assembly and Steering Knuckle Connection................................................................................................................................................................................................5081 Inspection............................................................................................................................................................................................................................................5082 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................5082 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5082 FRONT DRIVE SHAFT BOOT....................................................................................................................................................................................................................................5083 MR20DD................................................................................................................................................................................................................................................5083 MR20DD : Exploded View............................................................................................................................................................................................................................5083 MR20DD : Removal and Installation.................................................................................................................................................................................................................5085 REMOVAL.......................................................................................................................................................................................................................................5085 Wheel Side................................................................................................................................................................................................................................5085 Transaxle Side............................................................................................................................................................................................................................5087 INSTALLATION..................................................................................................................................................................................................................................5087 Wheel Side................................................................................................................................................................................................................................5087 Transaxle Side............................................................................................................................................................................................................................5090 MR20DD : Inspection...............................................................................................................................................................................................................................5091 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5091 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5091 R9M...................................................................................................................................................................................................................................................5091 R9M : Exploded View...............................................................................................................................................................................................................................5091 R9M : Removal and Installation....................................................................................................................................................................................................................5093 REMOVAL.......................................................................................................................................................................................................................................5093 Wheel Side................................................................................................................................................................................................................................5093 Transaxle Side............................................................................................................................................................................................................................5095 INSTALLATION..................................................................................................................................................................................................................................5095 Wheel Side................................................................................................................................................................................................................................5095 Transaxle Side............................................................................................................................................................................................................................5098 R9M : Inspection..................................................................................................................................................................................................................................5099 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5099 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5099 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5100 MR20DD................................................................................................................................................................................................................................................5100 MR20DD : Exploded View............................................................................................................................................................................................................................5100 MR20DD : Removal and Installation.................................................................................................................................................................................................................5102 REMOVAL.......................................................................................................................................................................................................................................5102 Left Side.................................................................................................................................................................................................................................5102 Right Side................................................................................................................................................................................................................................5104 INSTALLATION..................................................................................................................................................................................................................................5105 Left Side.................................................................................................................................................................................................................................5105 Right Side................................................................................................................................................................................................................................5106 MR20DD : Disassembly and Assembly.................................................................................................................................................................................................................5108 DISASSEMBLY...................................................................................................................................................................................................................................5108 Transaxle Assembly Side...................................................................................................................................................................................................................5108 Support Bearing...........................................................................................................................................................................................................................5109 Dynamic Damper............................................................................................................................................................................................................................5109 Wheel Side................................................................................................................................................................................................................................5109 ASSEMBLY......................................................................................................................................................................................................................................5110 Transaxle Assembly Side...................................................................................................................................................................................................................5110 Support Bearing...........................................................................................................................................................................................................................5111 Dynamic Damper............................................................................................................................................................................................................................5112 Wheel Side................................................................................................................................................................................................................................5112 MR20DD : Inspection...............................................................................................................................................................................................................................5112 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5112 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5113 Shaft.....................................................................................................................................................................................................................................5113 Dynamic Damper............................................................................................................................................................................................................................5113 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5113 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5113 Support Bearing (Right Side)..............................................................................................................................................................................................................5113 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5113 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5113 R9M...................................................................................................................................................................................................................................................5113 R9M : Exploded View...............................................................................................................................................................................................................................5114 R9M : Removal and Installation....................................................................................................................................................................................................................5116 REMOVAL.......................................................................................................................................................................................................................................5116 Left Side.................................................................................................................................................................................................................................5116 Right Side................................................................................................................................................................................................................................5118 INSTALLATION..................................................................................................................................................................................................................................5119 Left Side.................................................................................................................................................................................................................................5119 Right Side................................................................................................................................................................................................................................5120 R9M : Disassembly and Assembly....................................................................................................................................................................................................................5122 DISASSEMBLY...................................................................................................................................................................................................................................5122 Transaxle Assembly Side...................................................................................................................................................................................................................5122 Support Bearing...........................................................................................................................................................................................................................5122 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5123 Wheel Side................................................................................................................................................................................................................................5123 ASSEMBLY......................................................................................................................................................................................................................................5123 Transaxle Assembly Side...................................................................................................................................................................................................................5124 Support Bearing...........................................................................................................................................................................................................................5125 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5126 Wheel Side................................................................................................................................................................................................................................5126 R9M : Inspection..................................................................................................................................................................................................................................5126 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5126 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5127 Shaft.....................................................................................................................................................................................................................................5127 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5127 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5127 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5127 Support Bearing (Right Side)..............................................................................................................................................................................................................5127 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5127 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5127 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5128 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5128 Wheel Bearing.........................................................................................................................................................................................................................................5128 Drive Shaft...........................................................................................................................................................................................................................................5128 MR20DD............................................................................................................................................................................................................................................5128 CVT...........................................................................................................................................................................................................................................5128 M/T...........................................................................................................................................................................................................................................5128 R9M...............................................................................................................................................................................................................................................5128 CVT...........................................................................................................................................................................................................................................5128 M/T...........................................................................................................................................................................................................................................5128 4WD...............................................................................................................................................................................................................................................................5130 PRECAUTION....................................................................................................................................................................................................................................................5130 PRECAUTIONS...............................................................................................................................................................................................................................................5130 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5130 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5130 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5130 OPERATION PROCEDURE...............................................................................................................................................................................................................................5130 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5131 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5131 INSTRUCTION 1.................................................................................................................................................................................................................................5131 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5131 Precautions for Drive Shaft...........................................................................................................................................................................................................................5132 PREPARATION...................................................................................................................................................................................................................................................5133 PREPARATION...............................................................................................................................................................................................................................................5133 Special Service Tool..................................................................................................................................................................................................................................5133 Commercial Service Tool...............................................................................................................................................................................................................................5133 Lubricant or/and Sealant..............................................................................................................................................................................................................................5134 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5135 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................5135 NVH Troubleshooting Chart.............................................................................................................................................................................................................................5135 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5136 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5136 Inspection............................................................................................................................................................................................................................................5136 COMPONENT PART....................................................................................................................................................................................................................................5136 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................5136 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5137 Inspection............................................................................................................................................................................................................................................5137 FRONT DRIVE SHAFT INSPECTION......................................................................................................................................................................................................................5137 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5138 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5138 Exploded View.........................................................................................................................................................................................................................................5138 Removal and Installation..............................................................................................................................................................................................................................5138 REMOVAL...........................................................................................................................................................................................................................................5138 INSTALLATION......................................................................................................................................................................................................................................5141 Hub Bolts.....................................................................................................................................................................................................................................5141 Drive shaft...................................................................................................................................................................................................................................5141 Disc rotor....................................................................................................................................................................................................................................5142 Strut Assembly and Steering Knuckle Connection................................................................................................................................................................................................5142 Inspection............................................................................................................................................................................................................................................5143 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................5143 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5143 FRONT DRIVE SHAFT BOOT....................................................................................................................................................................................................................................5144 MR20DD................................................................................................................................................................................................................................................5144 MR20DD : Exploded View............................................................................................................................................................................................................................5144 MR20DD : Removal and Installation.................................................................................................................................................................................................................5145 REMOVAL.......................................................................................................................................................................................................................................5145 Wheel Side................................................................................................................................................................................................................................5145 Transaxle Side............................................................................................................................................................................................................................5147 INSTALLATION..................................................................................................................................................................................................................................5147 Wheel Side................................................................................................................................................................................................................................5147 Transaxle Side............................................................................................................................................................................................................................5150 MR20DD : Inspection...............................................................................................................................................................................................................................5151 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5151 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5151 QR25DE................................................................................................................................................................................................................................................5151 QR25DE : Exploded View............................................................................................................................................................................................................................5151 QR25DE : Removal and Installation.................................................................................................................................................................................................................5152 REMOVAL.......................................................................................................................................................................................................................................5152 Wheel Side................................................................................................................................................................................................................................5152 Transaxle Side............................................................................................................................................................................................................................5154 INSTALLATION..................................................................................................................................................................................................................................5154 Wheel Side................................................................................................................................................................................................................................5154 Transaxle Side............................................................................................................................................................................................................................5157 QR25DE : Inspection...............................................................................................................................................................................................................................5158 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5158 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5158 R9M...................................................................................................................................................................................................................................................5158 R9M : Exploded View...............................................................................................................................................................................................................................5158 R9M : Removal and Installation....................................................................................................................................................................................................................5159 REMOVAL.......................................................................................................................................................................................................................................5159 Wheel Side................................................................................................................................................................................................................................5159 Transaxle Side............................................................................................................................................................................................................................5161 INSTALLATION..................................................................................................................................................................................................................................5161 Wheel Side................................................................................................................................................................................................................................5161 Transaxle Side............................................................................................................................................................................................................................5164 R9M : Inspection..................................................................................................................................................................................................................................5165 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5165 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5165 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5166 MR20DD................................................................................................................................................................................................................................................5166 MR20DD : Exploded View............................................................................................................................................................................................................................5166 MR20DD : Removal and Installation.................................................................................................................................................................................................................5167 REMOVAL.......................................................................................................................................................................................................................................5167 Left Side.................................................................................................................................................................................................................................5167 Right Side................................................................................................................................................................................................................................5169 INSTALLATION..................................................................................................................................................................................................................................5170 Left Side.................................................................................................................................................................................................................................5170 Right Side................................................................................................................................................................................................................................5171 MR20DD : Disassembly and Assembly.................................................................................................................................................................................................................5173 DISASSEMBLY...................................................................................................................................................................................................................................5173 Transaxle Assembly Side...................................................................................................................................................................................................................5173 Support Bearing...........................................................................................................................................................................................................................5173 Dynamic Damper............................................................................................................................................................................................................................5174 Wheel Side................................................................................................................................................................................................................................5174 ASSEMBLY......................................................................................................................................................................................................................................5174 Transaxle Assembly Side...................................................................................................................................................................................................................5175 Support Bearing...........................................................................................................................................................................................................................5176 Dynamic Damper............................................................................................................................................................................................................................5177 Wheel Side................................................................................................................................................................................................................................5177 MR20DD : Inspection...............................................................................................................................................................................................................................5177 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5177 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5177 Shaft.....................................................................................................................................................................................................................................5178 Dynamic Damper............................................................................................................................................................................................................................5178 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5178 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5178 Support Bearing (Right Side)..............................................................................................................................................................................................................5178 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5178 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5178 QR25DE................................................................................................................................................................................................................................................5178 QR25DE : Exploded View............................................................................................................................................................................................................................5178 QR25DE : Removal and Installation.................................................................................................................................................................................................................5179 REMOVAL.......................................................................................................................................................................................................................................5179 Left Side.................................................................................................................................................................................................................................5179 Right Side................................................................................................................................................................................................................................5181 INSTALLATION..................................................................................................................................................................................................................................5182 Left Side.................................................................................................................................................................................................................................5182 Right Side................................................................................................................................................................................................................................5183 QR25DE : Disassembly and Assembly.................................................................................................................................................................................................................5185 DISASSEMBLY...................................................................................................................................................................................................................................5185 Transaxle Assembly Side...................................................................................................................................................................................................................5185 Support Bearing...........................................................................................................................................................................................................................5185 Dynamic Damper............................................................................................................................................................................................................................5186 Wheel Side................................................................................................................................................................................................................................5186 ASSEMBLY......................................................................................................................................................................................................................................5186 Transaxle Assembly Side...................................................................................................................................................................................................................5187 Support Bearing...........................................................................................................................................................................................................................5188 Dynamic Damper............................................................................................................................................................................................................................5189 Wheel Side................................................................................................................................................................................................................................5189 QR25DE : Inspection...............................................................................................................................................................................................................................5189 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5189 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5189 Shaft.....................................................................................................................................................................................................................................5190 Dynamic Damper............................................................................................................................................................................................................................5190 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5190 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5190 Support Bearing (Right Side)..............................................................................................................................................................................................................5190 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5190 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5190 R9M...................................................................................................................................................................................................................................................5190 R9M : Exploded View...............................................................................................................................................................................................................................5190 R9M : Removal and Installation....................................................................................................................................................................................................................5191 REMOVAL.......................................................................................................................................................................................................................................5191 Left Side.................................................................................................................................................................................................................................5191 Right Side................................................................................................................................................................................................................................5193 INSTALLATION..................................................................................................................................................................................................................................5194 Left Side.................................................................................................................................................................................................................................5194 Right Side................................................................................................................................................................................................................................5195 R9M : Disassembly and Assembly....................................................................................................................................................................................................................5197 DISASSEMBLY...................................................................................................................................................................................................................................5197 Transaxle Assembly Side...................................................................................................................................................................................................................5197 Support Bearing...........................................................................................................................................................................................................................5197 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5198 Wheel Side................................................................................................................................................................................................................................5198 ASSEMBLY......................................................................................................................................................................................................................................5198 Transaxle Assembly Side...................................................................................................................................................................................................................5199 Support Bearing...........................................................................................................................................................................................................................5200 Dynamic Damper (If equipped ).............................................................................................................................................................................................................5201 Wheel Side................................................................................................................................................................................................................................5201 R9M : Inspection..................................................................................................................................................................................................................................5201 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5201 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5202 Shaft.....................................................................................................................................................................................................................................5202 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5202 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5202 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5202 Support Bearing (Right Side)..............................................................................................................................................................................................................5202 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5202 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5202 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5203 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5203 Wheel Bearing.........................................................................................................................................................................................................................................5203 Drive Shaft...........................................................................................................................................................................................................................................5203 MR20DD............................................................................................................................................................................................................................................5203 QR25DE............................................................................................................................................................................................................................................5203 R9M...............................................................................................................................................................................................................................................5203 FL........................................................................................................................................................................................................................................................................5204 FUEL SYSTEM...........................................................................................................................................................................................................................................................5204 GASOLINE ENGINE MODEL.............................................................................................................................................................................................................................................5206 PRECAUTION....................................................................................................................................................................................................................................................5206 PRECAUTIONS...............................................................................................................................................................................................................................................5206 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5206 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5206 INSTRUCTION 1.................................................................................................................................................................................................................................5206 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5206 General Precautions...................................................................................................................................................................................................................................5207 PREPARATION...................................................................................................................................................................................................................................................5208 PREPARATION...............................................................................................................................................................................................................................................5208 Special Service Tools.................................................................................................................................................................................................................................5208 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5209 SYSTEM....................................................................................................................................................................................................................................................5209 WARNING/INDICATOR (ON INFORMATION DISPLAY)............................................................................................................................................................................................................5209 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Low fuel warning.....................................................................................................................................................................................5209 DESIGN/PURPOSE................................................................................................................................................................................................................................5209 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................5209 SYSTEM DIAGRAM................................................................................................................................................................................................................................5209 SIGNAL PATH ..................................................................................................................................................................................................................................5209 LIGHTING CONDITION............................................................................................................................................................................................................................5209 SHUTOFF CONDITION ............................................................................................................................................................................................................................5209 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................5209 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................5210 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5211 FUEL SYSTEM...............................................................................................................................................................................................................................................5211 Hydraulic Layout......................................................................................................................................................................................................................................5211 Inspection............................................................................................................................................................................................................................................5212 Quick Connector.......................................................................................................................................................................................................................................5212 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5214 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY................................................................................................................................................................................................5214 Exploded View.........................................................................................................................................................................................................................................5214 REMOVAL...........................................................................................................................................................................................................................................5214 DISASSEMBLY.......................................................................................................................................................................................................................................5214 Removal and Installation..............................................................................................................................................................................................................................5215 REMOVAL...........................................................................................................................................................................................................................................5215 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5218 INSTALLATION......................................................................................................................................................................................................................................5219 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5219 Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly....................................................................................................................................................................................5220 Inspection Hole Cover.........................................................................................................................................................................................................................5222 Disassembly and Assembly..............................................................................................................................................................................................................................5222 DISASSEMBLY.......................................................................................................................................................................................................................................5222 ASSEMBLY..........................................................................................................................................................................................................................................5223 Inspection............................................................................................................................................................................................................................................5223 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5223 FUEL TANK.................................................................................................................................................................................................................................................5224 Exploded View.........................................................................................................................................................................................................................................5224 Removal and Installation..............................................................................................................................................................................................................................5224 REMOVAL...........................................................................................................................................................................................................................................5224 INSTALLATION......................................................................................................................................................................................................................................5225 Inspection............................................................................................................................................................................................................................................5225 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5225 EVAP CANISTER.............................................................................................................................................................................................................................................5226 Hydraulic Layout......................................................................................................................................................................................................................................5226 Removal and Installation..............................................................................................................................................................................................................................5227 REMOVAL...........................................................................................................................................................................................................................................5227 INSTALLATION......................................................................................................................................................................................................................................5227 Inspection............................................................................................................................................................................................................................................5228 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5229 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5229 Fuel Tank.............................................................................................................................................................................................................................................5229 Standard and Limit................................................................................................................................................................................................................................5229 DIESEL ENGINE MODEL...............................................................................................................................................................................................................................................5230 PRECAUTION....................................................................................................................................................................................................................................................5230 PRECAUTIONS...............................................................................................................................................................................................................................................5230 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5230 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5230 INSTRUCTION 1.................................................................................................................................................................................................................................5230 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5230 General Precautions...................................................................................................................................................................................................................................5231 PREPARATION...................................................................................................................................................................................................................................................5232 PREPARATION...............................................................................................................................................................................................................................................5232 Special Service Tools.................................................................................................................................................................................................................................5232 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5233 COMPONENT PARTS...........................................................................................................................................................................................................................................5233 Fuel Filter Sensor....................................................................................................................................................................................................................................5233 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................5234 FUEL TRANSPORTATION IN FUEL TANK......................................................................................................................................................................................................................5234 FUEL TRANSPORTATION IN FUEL TANK : System Description.............................................................................................................................................................................................5234 SYSTEM....................................................................................................................................................................................................................................................5235 WARNING/INDICATOR (ON INFORMATION DISPLAY)............................................................................................................................................................................................................5235 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Low fuel warning.....................................................................................................................................................................................5235 DESIGN/PURPOSE................................................................................................................................................................................................................................5235 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................5235 SYSTEM DIAGRAM................................................................................................................................................................................................................................5235 SIGNAL PATH ..................................................................................................................................................................................................................................5235 LIGHTING CONDITION............................................................................................................................................................................................................................5235 SHUTOFF CONDITION ............................................................................................................................................................................................................................5235 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................5235 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................5236 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................5236 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5237 FUEL SYSTEM...............................................................................................................................................................................................................................................5237 Hydraulic Layout......................................................................................................................................................................................................................................5237 Inspection............................................................................................................................................................................................................................................5238 Air Bleeding..........................................................................................................................................................................................................................................5238 Quick Connector.......................................................................................................................................................................................................................................5238 FUEL FILTER...............................................................................................................................................................................................................................................5240 Exploded View.........................................................................................................................................................................................................................................5240 Removal and Installation..............................................................................................................................................................................................................................5240 REMOVAL...........................................................................................................................................................................................................................................5240 INSTALLATION......................................................................................................................................................................................................................................5241 Draining Water from Fuel Filter.......................................................................................................................................................................................................................5241 Inspection............................................................................................................................................................................................................................................5241 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5241 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5242 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY................................................................................................................................................................................................5242 Exploded View.........................................................................................................................................................................................................................................5242 REMOVAL...........................................................................................................................................................................................................................................5242 DISASSEMBLY.......................................................................................................................................................................................................................................5242 Removal and Installation..............................................................................................................................................................................................................................5243 REMOVAL...........................................................................................................................................................................................................................................5243 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5246 INSTALLATION......................................................................................................................................................................................................................................5247 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5247 Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly....................................................................................................................................................................................5248 Inspection Hole Cover.........................................................................................................................................................................................................................5250 Disassembly and Assembly..............................................................................................................................................................................................................................5250 DISASSEMBLY.......................................................................................................................................................................................................................................5250 ASSEMBLY..........................................................................................................................................................................................................................................5251 Inspection............................................................................................................................................................................................................................................5251 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5251 FUEL TANK.................................................................................................................................................................................................................................................5252 Exploded View.........................................................................................................................................................................................................................................5252 Removal and Installation..............................................................................................................................................................................................................................5252 REMOVAL...........................................................................................................................................................................................................................................5252 INSTALLATION......................................................................................................................................................................................................................................5253 Inspection............................................................................................................................................................................................................................................5253 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5253 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5254 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5254 Fuel Tank.............................................................................................................................................................................................................................................5254 Standard and Limit................................................................................................................................................................................................................................5254 FSU.......................................................................................................................................................................................................................................................................5255 FRONT SUSPENSION......................................................................................................................................................................................................................................................5255 PRECAUTION........................................................................................................................................................................................................................................................5256 PRECAUTIONS...................................................................................................................................................................................................................................................5256 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5256 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5256 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5256 OPERATION PROCEDURE...................................................................................................................................................................................................................................5256 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5257 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5257 INSTRUCTION 1.....................................................................................................................................................................................................................................5257 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5257 Precautions for Suspension................................................................................................................................................................................................................................5258 PREPARATION.......................................................................................................................................................................................................................................................5259 PREPARATION...................................................................................................................................................................................................................................................5259 Special Service Tools.....................................................................................................................................................................................................................................5259 Commercial Service Tools..................................................................................................................................................................................................................................5259 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5260 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................5260 NVH Troubleshooting Chart.................................................................................................................................................................................................................................5260 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................5261 FRONT SUSPENSION ASSEMBLY.....................................................................................................................................................................................................................................5261 Inspection................................................................................................................................................................................................................................................5261 COMPONENT PART........................................................................................................................................................................................................................................5261 Ball Joint Axial End Play.........................................................................................................................................................................................................................5261 STRUT ASSEMBLY........................................................................................................................................................................................................................................5261 WHEEL ALIGNMENT...............................................................................................................................................................................................................................................5262 Inspection................................................................................................................................................................................................................................................5262 DESCRIPTION...........................................................................................................................................................................................................................................5262 PRELIMINARY CHECK.....................................................................................................................................................................................................................................5262 CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES........................................................................................................................................................................................................5262 Using a CCK Gauge.................................................................................................................................................................................................................................5262 TOE-IN................................................................................................................................................................................................................................................5262 Adjustment................................................................................................................................................................................................................................................5263 TOE-IN................................................................................................................................................................................................................................................5263 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5264 FRONT COIL SPRING AND STRUT...................................................................................................................................................................................................................................5264 Exploded View.............................................................................................................................................................................................................................................5264 Removal and Installation..................................................................................................................................................................................................................................5264 REMOVAL...............................................................................................................................................................................................................................................5264 INSTALLATION..........................................................................................................................................................................................................................................5265 Strut Assembly....................................................................................................................................................................................................................................5266 Strut Assembly and Steering Knuckle Connection....................................................................................................................................................................................................5266 Disassembly and Assembly..................................................................................................................................................................................................................................5266 DISASSEMBLY...........................................................................................................................................................................................................................................5266 ASSEMBLY..............................................................................................................................................................................................................................................5267 Inspection................................................................................................................................................................................................................................................5269 INSPECTION AFTER DISASSEMBLY..........................................................................................................................................................................................................................5269 Strut.............................................................................................................................................................................................................................................5269 Strut Mounting Insulator and Bound Bumper.........................................................................................................................................................................................................5269 Coil Spring.......................................................................................................................................................................................................................................5269 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5269 Disposal..................................................................................................................................................................................................................................................5270 TRANSVERSE LINK...............................................................................................................................................................................................................................................5271 Exploded View.............................................................................................................................................................................................................................................5271 Removal and Installation..................................................................................................................................................................................................................................5271 REMOVAL...............................................................................................................................................................................................................................................5271 INSTALLATION..........................................................................................................................................................................................................................................5271 Inspection................................................................................................................................................................................................................................................5272 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................5272 Transverse Link...................................................................................................................................................................................................................................5272 Swing Torque......................................................................................................................................................................................................................................5272 Axial End Play....................................................................................................................................................................................................................................5272 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5272 FRONT STABILIZER..............................................................................................................................................................................................................................................5273 Exploded View.............................................................................................................................................................................................................................................5273 Removal and Installation..................................................................................................................................................................................................................................5273 REMOVAL...............................................................................................................................................................................................................................................5273 INSTALLATION..........................................................................................................................................................................................................................................5274 Inspection................................................................................................................................................................................................................................................5275 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................5275 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5275 FRONT SUSPENSION MEMBER.......................................................................................................................................................................................................................................5276 Exploded View.............................................................................................................................................................................................................................................5276 Removal and Installation..................................................................................................................................................................................................................................5276 REMOVAL...............................................................................................................................................................................................................................................5276 INSTALLATION..........................................................................................................................................................................................................................................5277 Inspection................................................................................................................................................................................................................................................5277 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................5277 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5277 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................5278 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5278 Wheel Alignment...........................................................................................................................................................................................................................................5278 Ball Joint................................................................................................................................................................................................................................................5278 Wheelarch Height..........................................................................................................................................................................................................................................5278 2ROW..................................................................................................................................................................................................................................................5278 3ROW..................................................................................................................................................................................................................................................5279 GW........................................................................................................................................................................................................................................................................5280 GLASS & WINDOW SYSTEM.................................................................................................................................................................................................................................................5280 PRECAUTION........................................................................................................................................................................................................................................................5282 PRECAUTIONS...................................................................................................................................................................................................................................................5282 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5282 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5282 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5282 OPERATION PROCEDURE...................................................................................................................................................................................................................................5282 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................5283 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5283 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5283 INSTRUCTION 1.....................................................................................................................................................................................................................................5283 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5284 Handling for Adhesive and Primer..........................................................................................................................................................................................................................5284 PREPARATION.......................................................................................................................................................................................................................................................5285 PREPARATION...................................................................................................................................................................................................................................................5285 Commercial Service Tools..................................................................................................................................................................................................................................5285 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5286 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................5286 Work Flow.................................................................................................................................................................................................................................................5286 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................5286 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................5286 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................5287 REPAIR THE CAUSE .....................................................................................................................................................................................................................................5287 CONFIRM THE REPAIR....................................................................................................................................................................................................................................5287 Inspection Procedure......................................................................................................................................................................................................................................5288 INSTRUMENT PANEL......................................................................................................................................................................................................................................5288 CENTER CONSOLE........................................................................................................................................................................................................................................5288 DOORS.................................................................................................................................................................................................................................................5288 TRUNK.................................................................................................................................................................................................................................................5288 SUNROOF/HEADLINING....................................................................................................................................................................................................................................5288 SEATS.................................................................................................................................................................................................................................................5289 UNDERHOOD.............................................................................................................................................................................................................................................5289 Diagnostic Worksheet......................................................................................................................................................................................................................................5290 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5292 WINDSHIELD GLASS..............................................................................................................................................................................................................................................5292 Exploded View.............................................................................................................................................................................................................................................5292 Removal and Installation..................................................................................................................................................................................................................................5293 REMOVAL...............................................................................................................................................................................................................................................5293 Replacement Windshield Glass......................................................................................................................................................................................................................5293 Reuse Windshield Glass............................................................................................................................................................................................................................5297 INSTALLATION..........................................................................................................................................................................................................................................5300 Replacement Windshield Glass......................................................................................................................................................................................................................5300 Reuse Windshield Glass............................................................................................................................................................................................................................5302 Inspection................................................................................................................................................................................................................................................5304 WATER LEAKAGE INSPECTION..............................................................................................................................................................................................................................5304 SIDE WINDOW GLASS.............................................................................................................................................................................................................................................5305 Exploded View.............................................................................................................................................................................................................................................5305 Removal and Installation..................................................................................................................................................................................................................................5306 REMOVAL...............................................................................................................................................................................................................................................5306 INSTALLATION..........................................................................................................................................................................................................................................5307 Inspection................................................................................................................................................................................................................................................5308 WATER LEAKAGE INSPECTION..............................................................................................................................................................................................................................5308 BACK DOOR WINDOW GLASS........................................................................................................................................................................................................................................5309 Exploded View.............................................................................................................................................................................................................................................5309 Removal and Installation..................................................................................................................................................................................................................................5310 REMOVAL...............................................................................................................................................................................................................................................5310 Replacement Back Door Window Glass................................................................................................................................................................................................................5310 Reuse Back Door Window Glass......................................................................................................................................................................................................................5312 INSTALLATION..........................................................................................................................................................................................................................................5313 Replacement Back Door Window Glass................................................................................................................................................................................................................5313 Reuse Back Door Window Glass......................................................................................................................................................................................................................5315 Inspection................................................................................................................................................................................................................................................5316 WATER LEAKAGE INSPECTION..............................................................................................................................................................................................................................5316 FRONT DOOR GLASS..............................................................................................................................................................................................................................................5317 Exploded View.............................................................................................................................................................................................................................................5317 FRONT DOOR GLASS..........................................................................................................................................................................................................................................5317 FRONT DOOR GLASS : Removal and Installation...........................................................................................................................................................................................................5317 REMOVAL...........................................................................................................................................................................................................................................5317 INSTALLATION......................................................................................................................................................................................................................................5319 FRONT DOOR LOWER SASH.....................................................................................................................................................................................................................................5319 FRONT DOOR LOWER SASH : Removal and Installation......................................................................................................................................................................................................5319 REMOVAL...........................................................................................................................................................................................................................................5319 INSTALLATION......................................................................................................................................................................................................................................5322 FRONT DOOR GLASS RUN LOWER SASH...........................................................................................................................................................................................................................5322 FRONT DOOR GLASS RUN LOWER SASH : Removal and Installation............................................................................................................................................................................................5322 REMOVAL...........................................................................................................................................................................................................................................5322 INSTALLATION......................................................................................................................................................................................................................................5324 FRONT DOOR GLASS RUN......................................................................................................................................................................................................................................5324 FRONT DOOR GLASS RUN : Removal and Installation.......................................................................................................................................................................................................5324 REMOVAL...........................................................................................................................................................................................................................................5324 INSTALLATION......................................................................................................................................................................................................................................5325 Inspection and Adjustment.................................................................................................................................................................................................................................5325 SYSTEM INITIALIZATION.................................................................................................................................................................................................................................5325 CHECK ANTI-PINCH FUNCTION ............................................................................................................................................................................................................................5325 FITTING INSPECTION....................................................................................................................................................................................................................................5325 FRONT DOOR REGULATOR..........................................................................................................................................................................................................................................5326 Exploded View.............................................................................................................................................................................................................................................5326 Removal and Installation..................................................................................................................................................................................................................................5326 REMOVAL...............................................................................................................................................................................................................................................5326 INSTALLATION..........................................................................................................................................................................................................................................5327 Disassembly and Assembly..................................................................................................................................................................................................................................5328 DISASSEMBLY...........................................................................................................................................................................................................................................5328 ASSEMBLY..............................................................................................................................................................................................................................................5328 Inspection and Adjustment.................................................................................................................................................................................................................................5328 SYSTEM INITIALIZATION.................................................................................................................................................................................................................................5328 CHECK ANTI-PINCH FUNCTION.............................................................................................................................................................................................................................5328 FITTING INSPECTION....................................................................................................................................................................................................................................5329 REAR DOOR GLASS...............................................................................................................................................................................................................................................5330 Exploded View.............................................................................................................................................................................................................................................5330 REAR DOOR GLASS...........................................................................................................................................................................................................................................5330 REAR DOOR GLASS : Removal and Installation............................................................................................................................................................................................................5330 REMOVAL...........................................................................................................................................................................................................................................5330 INSTALLATION......................................................................................................................................................................................................................................5331 REAR DOOR LOWER SASH......................................................................................................................................................................................................................................5331 REAR DOOR LOWER SASH : Removal and Installation.......................................................................................................................................................................................................5331 REMOVAL...........................................................................................................................................................................................................................................5331 INSTALLATION......................................................................................................................................................................................................................................5333 REAR DOOR CORNER PIECE....................................................................................................................................................................................................................................5333 REAR DOOR CORNER PIECE : Removal and Installation.....................................................................................................................................................................................................5333 REMOVAL...........................................................................................................................................................................................................................................5333 INSTALLATION......................................................................................................................................................................................................................................5334 REAR DOOR GLASS RUN.......................................................................................................................................................................................................................................5334 REAR DOOR GLASS RUN : Removal and Installation........................................................................................................................................................................................................5334 REMOVAL...........................................................................................................................................................................................................................................5334 INSTALLATION......................................................................................................................................................................................................................................5334 Inspection and Adjustment.................................................................................................................................................................................................................................5335 FITTING INSPECTION....................................................................................................................................................................................................................................5335 REAR DOOR REGULATOR...........................................................................................................................................................................................................................................5336 Exploded View.............................................................................................................................................................................................................................................5336 Removal and Installation..................................................................................................................................................................................................................................5336 REMOVAL...............................................................................................................................................................................................................................................5336 INSTALLATION..........................................................................................................................................................................................................................................5337 Disassembly and Assembly..................................................................................................................................................................................................................................5338 DISASSEMBLY...........................................................................................................................................................................................................................................5338 ASSEMBLY..............................................................................................................................................................................................................................................5338 Inspection and Adjustment.................................................................................................................................................................................................................................5338 FITTING INSPECTION....................................................................................................................................................................................................................................5338 HA........................................................................................................................................................................................................................................................................5339 HEATER & AIR CONDITIONING SYSTEM......................................................................................................................................................................................................................................5339 R9M (EXCEPT FOR RUSSIA)...........................................................................................................................................................................................................................................5344 PRECAUTION....................................................................................................................................................................................................................................................5344 PRECAUTIONS...............................................................................................................................................................................................................................................5344 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5344 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5344 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5344 OPERATION PROCEDURE...............................................................................................................................................................................................................................5344 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5345 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5345 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5345 INSTRUCTION 1.................................................................................................................................................................................................................................5345 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5346 Precautions For Refrigerant System Service............................................................................................................................................................................................................5346 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5346 WORKING WITH HFO-1234yf (R-1234yf)................................................................................................................................................................................................................5346 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5347 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5347 COMPRESSOR........................................................................................................................................................................................................................................5348 Service Equipment.....................................................................................................................................................................................................................................5348 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5348 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5348 VACUUM PUMP.......................................................................................................................................................................................................................................5348 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5349 SERVICE HOSES.....................................................................................................................................................................................................................................5349 SERVICE COUPLERS..................................................................................................................................................................................................................................5349 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5349 CHARGING CYLINDER.................................................................................................................................................................................................................................5349 PREPARATION...................................................................................................................................................................................................................................................5350 PREPARATION...............................................................................................................................................................................................................................................5350 Commercial Service Tools..............................................................................................................................................................................................................................5350 Sealant or/and Lubricant..............................................................................................................................................................................................................................5351 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5353 COMPONENT PARTS...........................................................................................................................................................................................................................................5353 Component Parts Location..............................................................................................................................................................................................................................5353 SYSTEM....................................................................................................................................................................................................................................................5354 System Diagram........................................................................................................................................................................................................................................5354 System Description....................................................................................................................................................................................................................................5354 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5354 Refrigerant Flow..............................................................................................................................................................................................................................5354 Freeze Protection.............................................................................................................................................................................................................................5354 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5354 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5354 Pressure Relief Valve.........................................................................................................................................................................................................................5354 BASIC INSPECTION..............................................................................................................................................................................................................................................5355 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5355 Work Flow.............................................................................................................................................................................................................................................5355 OVERALL SEQUENCE..................................................................................................................................................................................................................................5355 DETAILED FLOW.....................................................................................................................................................................................................................................5355 REFRIGERANT...............................................................................................................................................................................................................................................5357 Description...........................................................................................................................................................................................................................................5357 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5357 Leak Test.............................................................................................................................................................................................................................................5357 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5357 Recycle Refrigerant...................................................................................................................................................................................................................................5358 Charge Refrigerant....................................................................................................................................................................................................................................5359 LUBRICANT.................................................................................................................................................................................................................................................5360 Description...........................................................................................................................................................................................................................................5360 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5360 Inspection............................................................................................................................................................................................................................................5360 Perform Lubricant Return Operation....................................................................................................................................................................................................................5360 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5360 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5361 PERFORMANCE TEST..........................................................................................................................................................................................................................................5363 Inspection............................................................................................................................................................................................................................................5363 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5363 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5363 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5363 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5365 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5365 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5365 Symptom Table.........................................................................................................................................................................................................................................5365 NOISE.....................................................................................................................................................................................................................................................5367 Symptom Table.........................................................................................................................................................................................................................................5367 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5368 COMPRESSOR................................................................................................................................................................................................................................................5368 Exploded View.........................................................................................................................................................................................................................................5368 REMOVAL...........................................................................................................................................................................................................................................5368 Removal and Installation..............................................................................................................................................................................................................................5368 REMOVAL...........................................................................................................................................................................................................................................5368 INSTALLATION......................................................................................................................................................................................................................................5369 Inspection............................................................................................................................................................................................................................................5369 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5369 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5370 Exploded View.........................................................................................................................................................................................................................................5370 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5370 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5370 REMOVAL.......................................................................................................................................................................................................................................5370 INSTALLATION..................................................................................................................................................................................................................................5371 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5371 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5371 REMOVAL.......................................................................................................................................................................................................................................5371 INSTALLATION..................................................................................................................................................................................................................................5372 INTERNAL HEAT EXCHANGER PIPE..........................................................................................................................................................................................................................5372 INTERNAL HEAT EXCHANGER PIPE : Removal and Installation...........................................................................................................................................................................................5372 REMOVAL.......................................................................................................................................................................................................................................5372 INSTALLATION..................................................................................................................................................................................................................................5373 HIGH-PRESSURE PIPE 1..................................................................................................................................................................................................................................5373 HIGH-PRESSURE PIPE 1 : Removal and Installation...................................................................................................................................................................................................5373 REMOVAL.......................................................................................................................................................................................................................................5373 INSTALLATION..................................................................................................................................................................................................................................5373 HIGH-PRESSURE PIPE 2..................................................................................................................................................................................................................................5374 HIGH-PRESSURE PIPE 2 : Removal and Installation...................................................................................................................................................................................................5374 REMOVAL.......................................................................................................................................................................................................................................5374 INSTALLATION..................................................................................................................................................................................................................................5374 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5374 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5374 REMOVAL.......................................................................................................................................................................................................................................5374 INSTALLATION..................................................................................................................................................................................................................................5375 CONDENSER.................................................................................................................................................................................................................................................5376 Exploded View.........................................................................................................................................................................................................................................5376 CONDENSER.............................................................................................................................................................................................................................................5376 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5376 REMOVAL.......................................................................................................................................................................................................................................5376 INSTALLATION..................................................................................................................................................................................................................................5377 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5378 Exploded View.........................................................................................................................................................................................................................................5378 REMOVAL...........................................................................................................................................................................................................................................5378 DISASSEMBLY.......................................................................................................................................................................................................................................5379 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5380 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5381 REMOVAL.......................................................................................................................................................................................................................................5381 INSTALLATION..................................................................................................................................................................................................................................5382 EVAPORATOR............................................................................................................................................................................................................................................5383 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5383 REMOVAL.......................................................................................................................................................................................................................................5383 INSTALLATION..................................................................................................................................................................................................................................5384 HEATER CORE...........................................................................................................................................................................................................................................5384 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5384 REMOVAL.......................................................................................................................................................................................................................................5384 INSTALLATION..................................................................................................................................................................................................................................5384 EXPANSION VALVE.......................................................................................................................................................................................................................................5384 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5385 REMOVAL.......................................................................................................................................................................................................................................5385 INSTALLATION..................................................................................................................................................................................................................................5385 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5386 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5386 Compressor............................................................................................................................................................................................................................................5386 Lubricant.............................................................................................................................................................................................................................................5386 Refrigerant...........................................................................................................................................................................................................................................5386 Engine Idling Speed...................................................................................................................................................................................................................................5386 Belt Tension..........................................................................................................................................................................................................................................5386 MR20DD............................................................................................................................................................................................................................................................5387 PRECAUTION....................................................................................................................................................................................................................................................5387 PRECAUTIONS...............................................................................................................................................................................................................................................5387 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5387 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5387 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5387 OPERATION PROCEDURE...............................................................................................................................................................................................................................5387 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5388 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5388 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5388 INSTRUCTION 1.................................................................................................................................................................................................................................5388 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5389 Precautions For Refrigerant System Service............................................................................................................................................................................................................5389 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5389 WORKING WITH HFC-134a (R-134a)....................................................................................................................................................................................................................5389 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5390 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5390 COMPRESSOR........................................................................................................................................................................................................................................5391 LEAK DETECTION DYE................................................................................................................................................................................................................................5391 Service Equipment.....................................................................................................................................................................................................................................5392 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5392 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5392 VACUUM PUMP.......................................................................................................................................................................................................................................5392 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5392 SERVICE HOSES.....................................................................................................................................................................................................................................5392 SERVICE COUPLERS..................................................................................................................................................................................................................................5393 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5393 CHARGING CYLINDER.................................................................................................................................................................................................................................5393 PREPARATION...................................................................................................................................................................................................................................................5394 PREPARATION...............................................................................................................................................................................................................................................5394 Special Service Tool..................................................................................................................................................................................................................................5394 Commercial Service Tools..............................................................................................................................................................................................................................5395 Sealant or/and Lubricant..............................................................................................................................................................................................................................5396 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5398 COMPONENT PARTS...........................................................................................................................................................................................................................................5398 Component Parts Location..............................................................................................................................................................................................................................5398 SYSTEM....................................................................................................................................................................................................................................................5399 System Diagram........................................................................................................................................................................................................................................5399 System Description....................................................................................................................................................................................................................................5399 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5399 Refrigerant Flow..............................................................................................................................................................................................................................5399 Freeze Protection.............................................................................................................................................................................................................................5399 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5399 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5399 Pressure Relief Valve.........................................................................................................................................................................................................................5399 BASIC INSPECTION..............................................................................................................................................................................................................................................5400 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5400 Work Flow.............................................................................................................................................................................................................................................5400 OVERALL SEQUENCE..................................................................................................................................................................................................................................5400 DETAILED FLOW.....................................................................................................................................................................................................................................5400 REFRIGERANT...............................................................................................................................................................................................................................................5402 Description...........................................................................................................................................................................................................................................5402 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5402 Leak Test.............................................................................................................................................................................................................................................5402 CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE....................................................................................................................................................................................5402 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5403 Recycle Refrigerant...................................................................................................................................................................................................................................5404 Charge Refrigerant....................................................................................................................................................................................................................................5404 LUBRICANT.................................................................................................................................................................................................................................................5406 Description...........................................................................................................................................................................................................................................5406 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5406 Inspection............................................................................................................................................................................................................................................5406 Perform Lubricant Return Operation....................................................................................................................................................................................................................5406 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5406 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5407 PERFORMANCE TEST..........................................................................................................................................................................................................................................5409 Inspection............................................................................................................................................................................................................................................5409 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5409 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5409 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5409 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5411 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5411 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5411 Symptom Table.........................................................................................................................................................................................................................................5411 NOISE.....................................................................................................................................................................................................................................................5413 Symptom Table.........................................................................................................................................................................................................................................5413 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5414 COMPRESSOR................................................................................................................................................................................................................................................5414 Exploded View.........................................................................................................................................................................................................................................5414 Removal and Installation..............................................................................................................................................................................................................................5414 REMOVAL...........................................................................................................................................................................................................................................5414 INSTALLATION......................................................................................................................................................................................................................................5415 Inspection............................................................................................................................................................................................................................................5415 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5415 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5416 Exploded View.........................................................................................................................................................................................................................................5416 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5416 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5416 REMOVAL.......................................................................................................................................................................................................................................5416 INSTALLATION..................................................................................................................................................................................................................................5418 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5418 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5418 REMOVAL.......................................................................................................................................................................................................................................5418 INSTALLATION..................................................................................................................................................................................................................................5418 HIGH-PRESSURE PIPE....................................................................................................................................................................................................................................5419 HIGH-PRESSURE PIPE : Removal and Installation.....................................................................................................................................................................................................5419 REMOVAL.......................................................................................................................................................................................................................................5419 INSTALLATION..................................................................................................................................................................................................................................5419 CONDENSER.................................................................................................................................................................................................................................................5420 Exploded View.........................................................................................................................................................................................................................................5420 CONDENSER.............................................................................................................................................................................................................................................5420 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5420 REMOVAL.......................................................................................................................................................................................................................................5420 INSTALLATION..................................................................................................................................................................................................................................5422 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5422 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5422 REMOVAL.......................................................................................................................................................................................................................................5422 INSTALLATION..................................................................................................................................................................................................................................5422 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5424 Exploded View.........................................................................................................................................................................................................................................5424 REMOVAL...........................................................................................................................................................................................................................................5424 DISASSEMBLY.......................................................................................................................................................................................................................................5424 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5425 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5426 REMOVAL.......................................................................................................................................................................................................................................5426 INSTALLATION..................................................................................................................................................................................................................................5428 HEATER CORE...........................................................................................................................................................................................................................................5428 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5429 REMOVAL.......................................................................................................................................................................................................................................5429 INSTALLATION..................................................................................................................................................................................................................................5429 EVAPORATOR............................................................................................................................................................................................................................................5429 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5429 REMOVAL.......................................................................................................................................................................................................................................5429 INSTALLATION..................................................................................................................................................................................................................................5429 EXPANSION VALVE.......................................................................................................................................................................................................................................5430 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5430 REMOVAL.......................................................................................................................................................................................................................................5430 INSTALLATION..................................................................................................................................................................................................................................5430 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5431 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5431 Compressor............................................................................................................................................................................................................................................5431 Lubricant.............................................................................................................................................................................................................................................5431 Refrigerant...........................................................................................................................................................................................................................................5431 Engine Idling Speed...................................................................................................................................................................................................................................5431 Belt Tension..........................................................................................................................................................................................................................................5431 QR25DE............................................................................................................................................................................................................................................................5432 PRECAUTION....................................................................................................................................................................................................................................................5432 PRECAUTIONS...............................................................................................................................................................................................................................................5432 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5432 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5432 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5432 OPERATION PROCEDURE...............................................................................................................................................................................................................................5432 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5433 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5433 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5433 INSTRUCTION 1.................................................................................................................................................................................................................................5433 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5434 Precautions For Refrigerant System Service............................................................................................................................................................................................................5434 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5434 WORKING WITH HFC-134a (R-134a)....................................................................................................................................................................................................................5434 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5435 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5435 COMPRESSOR........................................................................................................................................................................................................................................5436 LEAK DETECTION DYE................................................................................................................................................................................................................................5436 Service Equipment.....................................................................................................................................................................................................................................5437 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5437 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5437 VACUUM PUMP.......................................................................................................................................................................................................................................5437 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5437 SERVICE HOSES.....................................................................................................................................................................................................................................5437 SERVICE COUPLERS..................................................................................................................................................................................................................................5438 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5438 CHARGING CYLINDER.................................................................................................................................................................................................................................5438 PREPARATION...................................................................................................................................................................................................................................................5439 PREPARATION...............................................................................................................................................................................................................................................5439 Special Service Tool..................................................................................................................................................................................................................................5439 Commercial Service Tools..............................................................................................................................................................................................................................5440 Sealant or/and Lubricant..............................................................................................................................................................................................................................5441 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5443 COMPONENT PARTS...........................................................................................................................................................................................................................................5443 Component Parts Location..............................................................................................................................................................................................................................5443 SYSTEM....................................................................................................................................................................................................................................................5444 System Diagram........................................................................................................................................................................................................................................5444 System Description....................................................................................................................................................................................................................................5444 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5444 Refrigerant Flow..............................................................................................................................................................................................................................5444 Freeze Protection.............................................................................................................................................................................................................................5444 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5444 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5444 Pressure Relief Valve.........................................................................................................................................................................................................................5444 BASIC INSPECTION..............................................................................................................................................................................................................................................5445 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5445 Work Flow.............................................................................................................................................................................................................................................5445 OVERALL SEQUENCE..................................................................................................................................................................................................................................5445 DETAILED FLOW.....................................................................................................................................................................................................................................5445 REFRIGERANT...............................................................................................................................................................................................................................................5447 Description...........................................................................................................................................................................................................................................5447 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5447 Leak Test.............................................................................................................................................................................................................................................5447 CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE....................................................................................................................................................................................5447 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5448 Recycle Refrigerant...................................................................................................................................................................................................................................5449 Charge Refrigerant....................................................................................................................................................................................................................................5449 LUBRICANT.................................................................................................................................................................................................................................................5451 Description...........................................................................................................................................................................................................................................5451 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5451 Inspection............................................................................................................................................................................................................................................5451 Perform Lubricant Return Operation....................................................................................................................................................................................................................5451 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5451 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5452 PERFORMANCE TEST..........................................................................................................................................................................................................................................5454 Inspection............................................................................................................................................................................................................................................5454 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5454 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5454 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5454 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5456 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5456 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5456 Symptom Table.........................................................................................................................................................................................................................................5456 NOISE.....................................................................................................................................................................................................................................................5458 Symptom Table.........................................................................................................................................................................................................................................5458 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5459 COMPRESSOR................................................................................................................................................................................................................................................5459 Exploded View.........................................................................................................................................................................................................................................5459 Removal and Installation..............................................................................................................................................................................................................................5459 REMOVAL...........................................................................................................................................................................................................................................5459 INSTALLATION......................................................................................................................................................................................................................................5460 Inspection............................................................................................................................................................................................................................................5460 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5460 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5461 Exploded View.........................................................................................................................................................................................................................................5461 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5461 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5461 REMOVAL.......................................................................................................................................................................................................................................5461 INSTALLATION..................................................................................................................................................................................................................................5463 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5463 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5463 REMOVAL.......................................................................................................................................................................................................................................5463 INSTALLATION..................................................................................................................................................................................................................................5463 HIGH-PRESSURE PIPE....................................................................................................................................................................................................................................5464 HIGH-PRESSURE PIPE : Removal and Installation.....................................................................................................................................................................................................5464 REMOVAL.......................................................................................................................................................................................................................................5464 INSTALLATION..................................................................................................................................................................................................................................5464 CONDENSER.................................................................................................................................................................................................................................................5465 Exploded View.........................................................................................................................................................................................................................................5465 CONDENSER.............................................................................................................................................................................................................................................5465 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5465 REMOVAL.......................................................................................................................................................................................................................................5465 INSTALLATION..................................................................................................................................................................................................................................5467 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5467 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5467 REMOVAL.......................................................................................................................................................................................................................................5467 INSTALLATION..................................................................................................................................................................................................................................5467 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5469 Exploded View.........................................................................................................................................................................................................................................5469 REMOVAL...........................................................................................................................................................................................................................................5469 DISASSEMBLY.......................................................................................................................................................................................................................................5469 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5470 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5471 REMOVAL.......................................................................................................................................................................................................................................5471 INSTALLATION..................................................................................................................................................................................................................................5473 HEATER CORE...........................................................................................................................................................................................................................................5473 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5474 REMOVAL.......................................................................................................................................................................................................................................5474 INSTALLATION..................................................................................................................................................................................................................................5474 EVAPORATOR............................................................................................................................................................................................................................................5474 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5474 REMOVAL.......................................................................................................................................................................................................................................5474 INSTALLATION..................................................................................................................................................................................................................................5475 EXPANSION VALVE.......................................................................................................................................................................................................................................5475 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5475 REMOVAL.......................................................................................................................................................................................................................................5475 INSTALLATION..................................................................................................................................................................................................................................5476 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5477 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5477 Compressor............................................................................................................................................................................................................................................5477 Lubricant.............................................................................................................................................................................................................................................5477 Refrigerant...........................................................................................................................................................................................................................................5477 Engine Idling Speed...................................................................................................................................................................................................................................5477 Belt Tension..........................................................................................................................................................................................................................................5477 R9M (FOR RUSSIA)..................................................................................................................................................................................................................................................5478 PRECAUTION....................................................................................................................................................................................................................................................5478 PRECAUTIONS...............................................................................................................................................................................................................................................5478 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5478 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5478 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5478 OPERATION PROCEDURE...............................................................................................................................................................................................................................5478 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5479 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5479 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5479 INSTRUCTION 1.................................................................................................................................................................................................................................5479 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5480 Precautions For Refrigerant System Service............................................................................................................................................................................................................5480 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5480 WORKING WITH HFC-134a (R-134a)....................................................................................................................................................................................................................5480 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5481 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5481 COMPRESSOR........................................................................................................................................................................................................................................5482 LEAK DETECTION DYE................................................................................................................................................................................................................................5482 Service Equipment.....................................................................................................................................................................................................................................5483 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5483 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5483 VACUUM PUMP.......................................................................................................................................................................................................................................5483 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5483 SERVICE HOSES.....................................................................................................................................................................................................................................5483 SERVICE COUPLERS..................................................................................................................................................................................................................................5484 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5484 CHARGING CYLINDER.................................................................................................................................................................................................................................5484 PREPARATION...................................................................................................................................................................................................................................................5485 PREPARATION...............................................................................................................................................................................................................................................5485 Special Service Tool..................................................................................................................................................................................................................................5485 Commercial Service Tools..............................................................................................................................................................................................................................5486 Sealant or/and Lubricant..............................................................................................................................................................................................................................5487 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5489 COMPONENT PARTS...........................................................................................................................................................................................................................................5489 Component Parts Location..............................................................................................................................................................................................................................5489 SYSTEM....................................................................................................................................................................................................................................................5490 System Diagram........................................................................................................................................................................................................................................5490 System Description....................................................................................................................................................................................................................................5490 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5490 Refrigerant Flow..............................................................................................................................................................................................................................5490 Freeze Protection.............................................................................................................................................................................................................................5490 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5490 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5490 Pressure Relief Valve.........................................................................................................................................................................................................................5490 BASIC INSPECTION..............................................................................................................................................................................................................................................5491 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5491 Work Flow.............................................................................................................................................................................................................................................5491 OVERALL SEQUENCE..................................................................................................................................................................................................................................5491 DETAILED FLOW.....................................................................................................................................................................................................................................5491 REFRIGERANT...............................................................................................................................................................................................................................................5493 Description...........................................................................................................................................................................................................................................5493 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5493 Leak Test.............................................................................................................................................................................................................................................5493 CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE....................................................................................................................................................................................5493 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5494 Recycle Refrigerant...................................................................................................................................................................................................................................5495 Charge Refrigerant....................................................................................................................................................................................................................................5495 LUBRICANT.................................................................................................................................................................................................................................................5497 Description...........................................................................................................................................................................................................................................5497 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5497 Inspection............................................................................................................................................................................................................................................5497 Perform Lubricant Return Operation....................................................................................................................................................................................................................5497 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5497 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5498 PERFORMANCE TEST..........................................................................................................................................................................................................................................5500 Inspection............................................................................................................................................................................................................................................5500 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5500 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5500 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5500 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5502 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5502 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5502 Symptom Table.........................................................................................................................................................................................................................................5502 NOISE.....................................................................................................................................................................................................................................................5504 Symptom Table.........................................................................................................................................................................................................................................5504 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5505 COMPRESSOR................................................................................................................................................................................................................................................5505 Exploded View.........................................................................................................................................................................................................................................5505 REMOVAL...........................................................................................................................................................................................................................................5505 Removal and Installation..............................................................................................................................................................................................................................5505 REMOVAL...........................................................................................................................................................................................................................................5505 INSTALLATION......................................................................................................................................................................................................................................5506 Inspection............................................................................................................................................................................................................................................5506 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5506 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5507 Exploded View.........................................................................................................................................................................................................................................5507 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5507 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5507 REMOVAL.......................................................................................................................................................................................................................................5508 INSTALLATION..................................................................................................................................................................................................................................5508 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5508 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5508 REMOVAL.......................................................................................................................................................................................................................................5508 INSTALLATION..................................................................................................................................................................................................................................5509 LOW-PRESSURE PIPE.....................................................................................................................................................................................................................................5509 LOW-PRESSURE PIPE : Removal and Installation......................................................................................................................................................................................................5509 REMOVAL.......................................................................................................................................................................................................................................5509 INSTALLATION..................................................................................................................................................................................................................................5509 HIGH-PRESSURE PIPE 1..................................................................................................................................................................................................................................5509 HIGH-PRESSURE PIPE 1 : Removal and Installation...................................................................................................................................................................................................5510 REMOVAL.......................................................................................................................................................................................................................................5510 INSTALLATION..................................................................................................................................................................................................................................5510 HIGH-PRESSURE PIPE 2..................................................................................................................................................................................................................................5510 HIGH-PRESSURE PIPE 2 : Removal and Installation...................................................................................................................................................................................................5510 REMOVAL.......................................................................................................................................................................................................................................5511 INSTALLATION..................................................................................................................................................................................................................................5511 HIGH-PRESSURE PIPE 3..................................................................................................................................................................................................................................5511 HIGH-PRESSURE PIPE 3 : Removal and Installation...................................................................................................................................................................................................5511 REMOVAL.......................................................................................................................................................................................................................................5511 INSTALLATION..................................................................................................................................................................................................................................5512 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5512 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5512 REMOVAL.......................................................................................................................................................................................................................................5512 INSTALLATION..................................................................................................................................................................................................................................5512 CONDENSER.................................................................................................................................................................................................................................................5513 Exploded View.........................................................................................................................................................................................................................................5513 CONDENSER.............................................................................................................................................................................................................................................5513 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5513 REMOVAL.......................................................................................................................................................................................................................................5513 INSTALLATION..................................................................................................................................................................................................................................5514 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5515 Exploded View.........................................................................................................................................................................................................................................5515 REMOVAL...........................................................................................................................................................................................................................................5515 DISASSEMBLY.......................................................................................................................................................................................................................................5515 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5516 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5517 REMOVAL.......................................................................................................................................................................................................................................5517 INSTALLATION..................................................................................................................................................................................................................................5518 EVAPORATOR............................................................................................................................................................................................................................................5519 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5519 REMOVAL.......................................................................................................................................................................................................................................5519 INSTALLATION..................................................................................................................................................................................................................................5520 HEATER CORE...........................................................................................................................................................................................................................................5520 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5520 REMOVAL.......................................................................................................................................................................................................................................5520 INSTALLATION..................................................................................................................................................................................................................................5520 EXPANSION VALVE.......................................................................................................................................................................................................................................5520 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5520 REMOVAL.......................................................................................................................................................................................................................................5521 INSTALLATION..................................................................................................................................................................................................................................5521 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5522 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5522 Compressor............................................................................................................................................................................................................................................5522 Lubricant.............................................................................................................................................................................................................................................5522 Refrigerant...........................................................................................................................................................................................................................................5522 Engine Idling Speed...................................................................................................................................................................................................................................5522 Belt Tension..........................................................................................................................................................................................................................................5522 HAC.......................................................................................................................................................................................................................................................................5523 HEATER & AIR CONDITIONING CONTROL SYSTEM..............................................................................................................................................................................................................................5523 AUTOMATIC AIR CONDITIONING........................................................................................................................................................................................................................................5528 PRECAUTION....................................................................................................................................................................................................................................................5528 PRECAUTIONS...............................................................................................................................................................................................................................................5528 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5528 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5528 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5528 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5528 INSTRUCTION 1.................................................................................................................................................................................................................................5528 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5529 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5530 COMPONENT PARTS...........................................................................................................................................................................................................................................5530 AUTOMATIC AIR CONDITIONING SYSTEM.....................................................................................................................................................................................................................5530 AUTOMATIC AIR CONDITIONING SYSTEM : Component Parts Location......................................................................................................................................................................................5530 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5531 PTC HEATER CONTROL SYSTEM : Component Parts Location..............................................................................................................................................................................................5531 RHD MODELS....................................................................................................................................................................................................................................5531 LHD MODELS....................................................................................................................................................................................................................................5533 STOP/START SYSTEM.....................................................................................................................................................................................................................................5534 STOP/START SYSTEM : Component Parts Location......................................................................................................................................................................................................5535 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5536 A/C UNIT ASSEMBLY : Aspirator.....................................................................................................................................................................................................................5536 A/C UNIT ASSEMBLY : Intake Sensor.................................................................................................................................................................................................................5536 A/C UNIT ASSEMBLY : Air Mix Door Motor (Driver Side)..............................................................................................................................................................................................5536 DESCRIPTION...................................................................................................................................................................................................................................5536 AIR MIX DOOR MOTOR (DRIVER SIDE) DRIVE METHOD.................................................................................................................................................................................................5537 A/C UNIT ASSEMBLY : Air Mix Door Motor (Passenger Side)...........................................................................................................................................................................................5537 DESCRIPTION...................................................................................................................................................................................................................................5537 AIR MIX DOOR MOTOR (PASSENGER SIDE) DRIVE METHOD..............................................................................................................................................................................................5537 A/C UNIT ASSEMBLY : Mode Door Motor...............................................................................................................................................................................................................5537 DESCRIPTION...................................................................................................................................................................................................................................5537 MODE DOOR MOTOR DRIVE METHOD..................................................................................................................................................................................................................5537 A/C UNIT ASSEMBLY : Intake Door Motor.............................................................................................................................................................................................................5538 DESCRIPTION...................................................................................................................................................................................................................................5538 INTAKE DOOR MOTOR DRIVE METHOD................................................................................................................................................................................................................5538 A/C UNIT ASSEMBLY : Blower Motor..................................................................................................................................................................................................................5538 A/C UNIT ASSEMBLY : Power Transistor..............................................................................................................................................................................................................5539 A/C UNIT ASSEMBLY : PTC Heater....................................................................................................................................................................................................................5539 COMPRESSOR............................................................................................................................................................................................................................................5539 COMPRESSOR : Magnet Clutch........................................................................................................................................................................................................................5539 DESCRIPTION...................................................................................................................................................................................................................................5539 STRUCTURE AND OPERATION.......................................................................................................................................................................................................................5539 COMPRESSOR : ECV (Electrical Control Valve).......................................................................................................................................................................................................5540 A/C Control...........................................................................................................................................................................................................................................5540 A/C Auto Amp..........................................................................................................................................................................................................................................5540 Ambient Sensor........................................................................................................................................................................................................................................5541 In-vehicle Sensor.....................................................................................................................................................................................................................................5541 Sunload Sensor........................................................................................................................................................................................................................................5541 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................5541 DESCRIPTION.......................................................................................................................................................................................................................................5541 STRUCTURE AND OPERATION...........................................................................................................................................................................................................................5541 SYSTEM....................................................................................................................................................................................................................................................5543 AUTOMATIC AIR CONDITIONING SYSTEM.....................................................................................................................................................................................................................5543 AUTOMATIC AIR CONDITIONING SYSTEM : System Description............................................................................................................................................................................................5543 SYSTEM DIAGRAM................................................................................................................................................................................................................................5543 DESCRIPTION...................................................................................................................................................................................................................................5543 CONTROL BY A/C AUTO AMP.......................................................................................................................................................................................................................5543 CONTROL BY ECM................................................................................................................................................................................................................................5544 CONTROL BY IPDM E/R...........................................................................................................................................................................................................................5544 AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control...........................................................................................................................................................................................5544 AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control............................................................................................................................................................................................5545 AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control..............................................................................................................................................................................................5545 DESCRIPTION...................................................................................................................................................................................................................................5545 AUTOMATIC AIR FLOW CONTROL....................................................................................................................................................................................................................5545 STARTING FAN SPEED CONTROL....................................................................................................................................................................................................................5545 LOW COOLANT TEMPERATURE STARTING CONTROL......................................................................................................................................................................................................5545 HIGH IN-VEHICLE TEMPERATURE STARTING CONTROL..................................................................................................................................................................................................5546 FAN SPEED CONTROL AT DOOR MOTOR OPERATION.....................................................................................................................................................................................................5546 AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control.............................................................................................................................................................................................5546 AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control............................................................................................................................................................................................5546 DESCRIPTION...................................................................................................................................................................................................................................5546 CONTROL BY A/C AUTO AMP.......................................................................................................................................................................................................................5546 Low Temperature Protection Control........................................................................................................................................................................................................5546 Refrigerant Discharge Amount Control......................................................................................................................................................................................................5546 Compressor Oil Circulation Control........................................................................................................................................................................................................5547 CONTROL BY ECM................................................................................................................................................................................................................................5547 Compressor Protection Control at Pressure Malfunction.....................................................................................................................................................................................5547 Air Conditioning Cut Control..............................................................................................................................................................................................................5547 AUTOMATIC AIR CONDITIONING SYSTEM : Door Control..................................................................................................................................................................................................5547 SWITCH AND THEIR CONTROL FUNCTION.............................................................................................................................................................................................................5547 AIR DISTRIBUTION..............................................................................................................................................................................................................................5549 AUTOMATIC AIR CONDITIONING SYSTEM : Cooling Fan Control...........................................................................................................................................................................................5550 DESCRIPTION...................................................................................................................................................................................................................................5550 CONTROL OUTLINE...............................................................................................................................................................................................................................5550 AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset Control....................................................................................................................................................................5551 AUTOMATIC AIR CONDITIONING SYSTEM : Circuit Diagram...............................................................................................................................................................................................5552 MR20DD AND QR25DE ENGINE MODELS...............................................................................................................................................................................................................5552 R9M ENGINE MODELS.............................................................................................................................................................................................................................5554 AUTOMATIC AIR CONDITIONING SYSTEM : Fail-safe.....................................................................................................................................................................................................5555 FAIL-SAFE FUNCTION............................................................................................................................................................................................................................5555 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5555 PTC HEATER CONTROL SYSTEM : System Description....................................................................................................................................................................................................5556 SYSTEM DIAGRAM................................................................................................................................................................................................................................5556 DESCRIPTION...................................................................................................................................................................................................................................5556 PTC HEATER CONTROL SYSTEM : Circuit Diagram.......................................................................................................................................................................................................5557 STOP/START SYSTEM.....................................................................................................................................................................................................................................5557 STOP/START SYSTEM : System Description............................................................................................................................................................................................................5558 SYSTEM DIAGRAM................................................................................................................................................................................................................................5558 DESCRIPTION...................................................................................................................................................................................................................................5558 Stop/start Permission Condition Evaluated By A/C Auto Amp. (Before Stop/start Operation)..................................................................................................................................................5558 Stop/start Prohibition Condition Evaluated By A/C Auto Amp. (During Stop/start Operation).................................................................................................................................................5559 A/C CONTROL DURING STOP/START OPERATION.......................................................................................................................................................................................................5559 Air Flow Control..........................................................................................................................................................................................................................5559 Air Inlet Control.........................................................................................................................................................................................................................5559 STOP/START SYSTEM : Circuit Diagram...............................................................................................................................................................................................................5560 OPERATION.................................................................................................................................................................................................................................................5562 Switch Name and Function..............................................................................................................................................................................................................................5562 OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM........................................................................................................................................................................................5562 Display: Display in A/C control...............................................................................................................................................................................................................5562 Operation: A/C control........................................................................................................................................................................................................................5562 DIAGNOSIS SYSTEM (A/C AUTO AMP.)..........................................................................................................................................................................................................................5567 Description...........................................................................................................................................................................................................................................5567 CONSULT Function......................................................................................................................................................................................................................................5567 ECU IDENTIFICATION................................................................................................................................................................................................................................5567 SELF-DIAGNOSIS RESULTS............................................................................................................................................................................................................................5567 DATA MONITOR......................................................................................................................................................................................................................................5567 ACTIVE TEST.......................................................................................................................................................................................................................................5568 Check each output device......................................................................................................................................................................................................................5568 WORK SUPPORT......................................................................................................................................................................................................................................5568 DIAGNOSIS SYSTEM (A/C CONTROL)............................................................................................................................................................................................................................5570 Diagnosis Description.................................................................................................................................................................................................................................5570 DESCRIPTION.......................................................................................................................................................................................................................................5570 STARTING PROCEDURE................................................................................................................................................................................................................................5570 Starting Self-diagnosis Mode..................................................................................................................................................................................................................5570 Ending Self-diagnosis Mode....................................................................................................................................................................................................................5570 DIAGNOSIS DESCRIPTION.............................................................................................................................................................................................................................5570 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................5571 COMMON ITEM...........................................................................................................................................................................................................................................5571 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................5571 APPLICATION ITEM..............................................................................................................................................................................................................................5571 SYSTEM APPLICATION............................................................................................................................................................................................................................5571 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................5571 AIR CONDITIONER.......................................................................................................................................................................................................................................5572 AIR CONDITIONER : CONSULT Function (BCM - AIR CONDITIONER)........................................................................................................................................................................................5572 ACTIVE TEST...................................................................................................................................................................................................................................5572 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................5573 A/C AUTO AMP..............................................................................................................................................................................................................................................5573 Reference Value.......................................................................................................................................................................................................................................5573 CONSULT DATA MONITOR REFERENCE VALUES.............................................................................................................................................................................................................5573 TERMINAL LAYOUT...................................................................................................................................................................................................................................5574 PHYSICAL VALUES...................................................................................................................................................................................................................................5574 Fail-safe.............................................................................................................................................................................................................................................5577 FAIL-SAFE FUNCTION................................................................................................................................................................................................................................5577 DTC Index.............................................................................................................................................................................................................................................5578 BCM, ECM, IPDM E/R........................................................................................................................................................................................................................................5579 List of ECU Reference.................................................................................................................................................................................................................................5579 WIRING DIAGRAM................................................................................................................................................................................................................................................5580 AUTOMATIC AIR CONDITIONING SYSTEM.........................................................................................................................................................................................................................5580 Wiring Diagram........................................................................................................................................................................................................................................5580 BASIC INSPECTION..............................................................................................................................................................................................................................................5591 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................5591 Work Flow.............................................................................................................................................................................................................................................5591 OVERALL SEQUENCE..................................................................................................................................................................................................................................5591 DETAILED FLOW.....................................................................................................................................................................................................................................5591 OPERATION INSPECTION......................................................................................................................................................................................................................................5594 Work Procedure........................................................................................................................................................................................................................................5594 DESCRIPTION.......................................................................................................................................................................................................................................5594 OPERATION INSPECTION..............................................................................................................................................................................................................................5594 SYSTEM SETTING............................................................................................................................................................................................................................................5596 Temperature Setting Trimmer...........................................................................................................................................................................................................................5596 DESCRIPTION.......................................................................................................................................................................................................................................5596 HOW TO SET........................................................................................................................................................................................................................................5596 Inlet Port Memory Function (REC)......................................................................................................................................................................................................................5596 DESCRIPTION.......................................................................................................................................................................................................................................5596 HOW TO SET........................................................................................................................................................................................................................................5596 Inlet Port Memory Function (FRE)......................................................................................................................................................................................................................5597 DESCRIPTION.......................................................................................................................................................................................................................................5597 HOW TO SET........................................................................................................................................................................................................................................5597 Setting of Target Evaporator Temperature Upper Limit Value............................................................................................................................................................................................5597 DESCRIPTION.......................................................................................................................................................................................................................................5597 HOW TO SET........................................................................................................................................................................................................................................5597 DOOR MOTOR STARTING POSITION RESET........................................................................................................................................................................................................................5599 Description...........................................................................................................................................................................................................................................5599 Work Procedure........................................................................................................................................................................................................................................5599 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................5600 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................5600 DTC Description.......................................................................................................................................................................................................................................5600 DESCRIPTION.......................................................................................................................................................................................................................................5600 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5600 POSSIBLE CAUSE....................................................................................................................................................................................................................................5600 FAIL-SAFE.........................................................................................................................................................................................................................................5600 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5600 Diagnosis Procedure...................................................................................................................................................................................................................................5600 B24A0 A/C AUTO AMP........................................................................................................................................................................................................................................5601 DTC Description.......................................................................................................................................................................................................................................5601 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5601 POSSIBLE CAUSE....................................................................................................................................................................................................................................5601 FAIL-SAFE.........................................................................................................................................................................................................................................5601 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5601 Diagnosis Procedure...................................................................................................................................................................................................................................5601 B24A1 A/C AUTO AMP. POWER SUPPLY..........................................................................................................................................................................................................................5602 DTC Description.......................................................................................................................................................................................................................................5602 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5602 POSSIBLE CAUSE....................................................................................................................................................................................................................................5602 FAIL-SAFE.........................................................................................................................................................................................................................................5602 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5602 Diagnosis Procedure...................................................................................................................................................................................................................................5602 B24A4 INTAKE SENSOR.......................................................................................................................................................................................................................................5603 DTC Description.......................................................................................................................................................................................................................................5603 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5603 POSSIBLE CAUSE....................................................................................................................................................................................................................................5603 FAIL-SAFE.........................................................................................................................................................................................................................................5603 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5603 Diagnosis Procedure...................................................................................................................................................................................................................................5603 Component Inspection..................................................................................................................................................................................................................................5605 B24A6 IN-VEHICLE SENSOR...................................................................................................................................................................................................................................5606 DTC Description.......................................................................................................................................................................................................................................5606 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5606 POSSIBLE CAUSE....................................................................................................................................................................................................................................5606 FAIL-SAFE.........................................................................................................................................................................................................................................5606 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5606 Diagnosis Procedure...................................................................................................................................................................................................................................5606 Component Inspection..................................................................................................................................................................................................................................5608 B24A9 SUNLOAD SENSOR......................................................................................................................................................................................................................................5609 DTC Description.......................................................................................................................................................................................................................................5609 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5609 POSSIBLE CAUSE....................................................................................................................................................................................................................................5609 FAIL-SAFE.........................................................................................................................................................................................................................................5609 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5609 Diagnosis Procedure...................................................................................................................................................................................................................................5609 B24B4 A/C CONTROL.........................................................................................................................................................................................................................................5612 DTC Description.......................................................................................................................................................................................................................................5612 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5612 POSSIBLE CAUSE....................................................................................................................................................................................................................................5612 FAIL-SAFE.........................................................................................................................................................................................................................................5612 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5612 Diagnosis Procedure...................................................................................................................................................................................................................................5612 B24B7 INTAKE DOOR MOTOR...................................................................................................................................................................................................................................5613 DTC Description.......................................................................................................................................................................................................................................5613 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5613 POSSIBLE CAUSE....................................................................................................................................................................................................................................5613 FAIL-SAFE.........................................................................................................................................................................................................................................5613 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5613 Diagnosis Procedure...................................................................................................................................................................................................................................5613 Component Inspection..................................................................................................................................................................................................................................5615 B24B9 MODE DOOR MOTOR.....................................................................................................................................................................................................................................5616 DTC Description.......................................................................................................................................................................................................................................5616 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5616 POSSIBLE CAUSE....................................................................................................................................................................................................................................5616 FAIL-SAFE.........................................................................................................................................................................................................................................5616 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5616 Diagnosis Procedure...................................................................................................................................................................................................................................5616 Component Inspection..................................................................................................................................................................................................................................5618 B24BB LEFT AIR MIX DOOR MOTOR.............................................................................................................................................................................................................................5619 DTC Description.......................................................................................................................................................................................................................................5619 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5619 POSSIBLE CAUSE....................................................................................................................................................................................................................................5619 FAIL-SAFE.........................................................................................................................................................................................................................................5619 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5619 Diagnosis Procedure...................................................................................................................................................................................................................................5619 Component Inspection..................................................................................................................................................................................................................................5621 B24BD RIGHT AIR MIX DOOR MOTOR............................................................................................................................................................................................................................5622 DTC Description.......................................................................................................................................................................................................................................5622 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5622 POSSIBLE CAUSE....................................................................................................................................................................................................................................5622 FAIL-SAFE.........................................................................................................................................................................................................................................5622 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5622 Diagnosis Procedure...................................................................................................................................................................................................................................5622 Component Inspection..................................................................................................................................................................................................................................5624 B24D4 A/C CONTROL COMMUNICATION...........................................................................................................................................................................................................................5625 DTC Description.......................................................................................................................................................................................................................................5625 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5625 POSSIBLE CAUSE....................................................................................................................................................................................................................................5625 FAIL-SAFE.........................................................................................................................................................................................................................................5625 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5625 Diagnosis Procedure...................................................................................................................................................................................................................................5625 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................5627 A/C AUTO AMP..........................................................................................................................................................................................................................................5627 A/C AUTO AMP. : Diagnosis Procedure...............................................................................................................................................................................................................5627 A/C CONTROL...........................................................................................................................................................................................................................................5627 A/C CONTROL : Diagnosis Procedure.................................................................................................................................................................................................................5627 BLOWER MOTOR..............................................................................................................................................................................................................................................5629 Diagnosis Procedure...................................................................................................................................................................................................................................5629 Component Inspection (Blower Motor)...................................................................................................................................................................................................................5631 Component Inspection (Blower Relay)...................................................................................................................................................................................................................5632 MAGNET CLUTCH.............................................................................................................................................................................................................................................5633 Component Function Check..............................................................................................................................................................................................................................5633 Diagnosis Procedure...................................................................................................................................................................................................................................5633 ECV (ELECTRICAL CONTROL VALVE)............................................................................................................................................................................................................................5635 Diagnosis Procedure...................................................................................................................................................................................................................................5635 Component Inspection..................................................................................................................................................................................................................................5636 PTC HEATER................................................................................................................................................................................................................................................5637 Component Function Check..............................................................................................................................................................................................................................5637 Diagnosis Procedure...................................................................................................................................................................................................................................5637 Component Inspection (PTC Relay)......................................................................................................................................................................................................................5638 Component Inspection (PTC Heater).....................................................................................................................................................................................................................5639 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5640 AUTOMATIC AIR CONDITIONER SYSTEM..........................................................................................................................................................................................................................5640 Symptom Table.........................................................................................................................................................................................................................................5640 INSUFFICIENT COOLING......................................................................................................................................................................................................................................5642 Description...........................................................................................................................................................................................................................................5642 Diagnosis Procedure...................................................................................................................................................................................................................................5642 INSUFFICIENT HEATING......................................................................................................................................................................................................................................5644 Description...........................................................................................................................................................................................................................................5644 Diagnosis Procedure...................................................................................................................................................................................................................................5644 COMPRESSOR DOES NOT OPERATE...............................................................................................................................................................................................................................5646 Description...........................................................................................................................................................................................................................................5646 SYMPTOM...........................................................................................................................................................................................................................................5646 Diagnosis Procedure...................................................................................................................................................................................................................................5646 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5647 A/C CONTROL...............................................................................................................................................................................................................................................5647 Exploded View.........................................................................................................................................................................................................................................5647 Removal and Installation..............................................................................................................................................................................................................................5647 REMOVAL...........................................................................................................................................................................................................................................5647 INSTALLATION......................................................................................................................................................................................................................................5647 A/C AUTO AMP..............................................................................................................................................................................................................................................5648 Removal and Installation..............................................................................................................................................................................................................................5648 REMOVAL...........................................................................................................................................................................................................................................5648 INSTALLATION......................................................................................................................................................................................................................................5648 AMBIENT SENSOR............................................................................................................................................................................................................................................5649 Removal and Installation..............................................................................................................................................................................................................................5649 REMOVAL...........................................................................................................................................................................................................................................5649 INSTALLATION......................................................................................................................................................................................................................................5649 IN-VEHICLE SENSOR.........................................................................................................................................................................................................................................5650 Removal and Installation..............................................................................................................................................................................................................................5650 REMOVAL...........................................................................................................................................................................................................................................5650 INSTALLATION......................................................................................................................................................................................................................................5650 SUNLOAD SENSOR............................................................................................................................................................................................................................................5651 Removal and Installation..............................................................................................................................................................................................................................5651 REMOVAL...........................................................................................................................................................................................................................................5651 INSTALLATION......................................................................................................................................................................................................................................5651 INTAKE SENSOR.............................................................................................................................................................................................................................................5652 Exploded View.........................................................................................................................................................................................................................................5652 Removal and Installation..............................................................................................................................................................................................................................5652 REMOVAL...........................................................................................................................................................................................................................................5652 INSTALLATION......................................................................................................................................................................................................................................5652 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................5653 Exploded View.........................................................................................................................................................................................................................................5653 Removal and Installation..............................................................................................................................................................................................................................5653 REMOVAL...........................................................................................................................................................................................................................................5653 INSTALLATION......................................................................................................................................................................................................................................5653 PTC HEATER................................................................................................................................................................................................................................................5654 Removal and Installation..............................................................................................................................................................................................................................5654 REMOVAL...........................................................................................................................................................................................................................................5654 INSTALLATION......................................................................................................................................................................................................................................5654 POWER TRANSISTOR..........................................................................................................................................................................................................................................5655 Exploded View.........................................................................................................................................................................................................................................5655 Removal and Installation..............................................................................................................................................................................................................................5655 REMOVAL...........................................................................................................................................................................................................................................5655 INSTALLATION......................................................................................................................................................................................................................................5655 DOOR MOTOR................................................................................................................................................................................................................................................5656 Exploded View.........................................................................................................................................................................................................................................5656 LEFT SIDE.........................................................................................................................................................................................................................................5656 RIGHT SIDE........................................................................................................................................................................................................................................5656 AIR MIX DOOR MOTOR....................................................................................................................................................................................................................................5657 AIR MIX DOOR MOTOR : Removal and Installation.....................................................................................................................................................................................................5657 REMOVAL.......................................................................................................................................................................................................................................5657 Air Mix Door Motor RH.....................................................................................................................................................................................................................5657 Air Mix Door Motor LH.....................................................................................................................................................................................................................5658 INSTALLATION..................................................................................................................................................................................................................................5658 INTAKE DOOR MOTOR.....................................................................................................................................................................................................................................5658 INTAKE DOOR MOTOR : Removal and Installation......................................................................................................................................................................................................5658 REMOVAL.......................................................................................................................................................................................................................................5658 INSTALLATION..................................................................................................................................................................................................................................5659 MODE DOOR MOTOR.......................................................................................................................................................................................................................................5659 MODE DOOR MOTOR : Removal and Installation........................................................................................................................................................................................................5659 REMOVAL.......................................................................................................................................................................................................................................5659 INSTALLATION..................................................................................................................................................................................................................................5659 MANUAL AIR CONDITIONING...........................................................................................................................................................................................................................................5660 PRECAUTION....................................................................................................................................................................................................................................................5660 PRECAUTIONS...............................................................................................................................................................................................................................................5660 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5660 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5660 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5660 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5660 INSTRUCTION 1.................................................................................................................................................................................................................................5660 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5661 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5662 COMPONENT PARTS...........................................................................................................................................................................................................................................5662 MANUAL AIR CONDITIONING SYSTEM........................................................................................................................................................................................................................5662 MANUAL AIR CONDITIONING SYSTEM : Component Parts Location.........................................................................................................................................................................................5662 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5663 PTC HEATER CONTROL SYSTEM : Component Parts Location..............................................................................................................................................................................................5663 RHD MODELS....................................................................................................................................................................................................................................5663 LHD MODELS....................................................................................................................................................................................................................................5665 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5666 A/C UNIT ASSEMBLY : Intake Sensor.................................................................................................................................................................................................................5666 A/C UNIT ASSEMBLY : Air Mix Door Motor............................................................................................................................................................................................................5666 DESCRIPTION...................................................................................................................................................................................................................................5666 AIR MIX DOOR MOTOR DRIVE METHOD...............................................................................................................................................................................................................5666 A/C UNIT ASSEMBLY : Mode Door Motor...............................................................................................................................................................................................................5667 DESCRIPTION...................................................................................................................................................................................................................................5667 MODE DOOR MOTOR DRIVE METHOD..................................................................................................................................................................................................................5667 A/C UNIT ASSEMBLY : Intake Door Motor.............................................................................................................................................................................................................5667 DESCRIPTION...................................................................................................................................................................................................................................5667 INTAKE DOOR MOTOR DRIVE METHOD................................................................................................................................................................................................................5667 A/C UNIT ASSEMBLY : Blower Motor..................................................................................................................................................................................................................5668 A/C UNIT ASSEMBLY : Fan Control Amp...............................................................................................................................................................................................................5668 A/C UNIT ASSEMBLY : PTC Heater....................................................................................................................................................................................................................5669 COMPRESSOR............................................................................................................................................................................................................................................5669 COMPRESSOR : Magnet Clutch........................................................................................................................................................................................................................5669 DESCRIPTION...................................................................................................................................................................................................................................5669 STRUCTURE AND OPERATION.......................................................................................................................................................................................................................5669 COMPRESSOR : ECV (Electrical Control Valve).......................................................................................................................................................................................................5669 A/C Control (A/C Amp.)................................................................................................................................................................................................................................5670 Ambient Sensor........................................................................................................................................................................................................................................5670 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................5670 DESCRIPTION.......................................................................................................................................................................................................................................5670 STRUCTURE AND OPERATION...........................................................................................................................................................................................................................5670 SYSTEM....................................................................................................................................................................................................................................................5671 MANUAL AIR CONDITIONING SYSTEM........................................................................................................................................................................................................................5671 MANUAL AIR CONDITIONING SYSTEM : System Description...............................................................................................................................................................................................5671 SYSTEM DIAGRAM................................................................................................................................................................................................................................5671 DESCRIPTION...................................................................................................................................................................................................................................5671 CONTROL BY A/C AMP............................................................................................................................................................................................................................5671 CONTROL BY ECM................................................................................................................................................................................................................................5672 CONTROL BY IPDM E/R...........................................................................................................................................................................................................................5672 MANUAL AIR CONDITIONING SYSTEM : Air Inlet Control................................................................................................................................................................................................5672 DESCRIPTION...................................................................................................................................................................................................................................5672 HIGH ENGINE COOLANT TEMPERATURE CONTROL.......................................................................................................................................................................................................5672 MANUAL AIR CONDITIONING SYSTEM : Compressor Control...............................................................................................................................................................................................5672 DESCRIPTION...................................................................................................................................................................................................................................5672 CONTROL BY A/C AMP............................................................................................................................................................................................................................5672 Low Temperature Protection Control........................................................................................................................................................................................................5672 Refrigerant Discharge Amount Control......................................................................................................................................................................................................5673 Compressor Oil Circulation Control........................................................................................................................................................................................................5673 CONTROL BY ECM................................................................................................................................................................................................................................5673 Compressor Protection Control at Pressure Malfunction.....................................................................................................................................................................................5673 Air Conditioning Cut Control..............................................................................................................................................................................................................5673 MANUAL AIR CONDITIONING SYSTEM : Door Control.....................................................................................................................................................................................................5673 SWITCH AND THEIR CONTROL FUNCTION.............................................................................................................................................................................................................5673 AIR DISTRIBUTION..............................................................................................................................................................................................................................5675 MANUAL AIR CONDITIONING SYSTEM : Cooling Fan Control..............................................................................................................................................................................................5675 DESCRIPTION...................................................................................................................................................................................................................................5675 CONTROL OUTLINE...............................................................................................................................................................................................................................5676 MANUAL AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset Control.......................................................................................................................................................................5676 MANUAL AIR CONDITIONING SYSTEM : Circuit Diagram..................................................................................................................................................................................................5677 MR20DD ENGINE MODELS..........................................................................................................................................................................................................................5677 R9M ENGINE MODELS.............................................................................................................................................................................................................................5679 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5680 PTC HEATER CONTROL SYSTEM : System Description....................................................................................................................................................................................................5681 SYSTEM DIAGRAM................................................................................................................................................................................................................................5681 DESCRIPTION...................................................................................................................................................................................................................................5681 PTC HEATER CONTROL SYSTEM : Circuit Diagram.......................................................................................................................................................................................................5682 OPERATION.................................................................................................................................................................................................................................................5683 Switch Name and Function..............................................................................................................................................................................................................................5683 OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM........................................................................................................................................................................................5683 Operation: A/C control........................................................................................................................................................................................................................5683 DIAGNOSIS SYSTEM (A/C AMP.)...............................................................................................................................................................................................................................5686 Description...........................................................................................................................................................................................................................................5686 CONSULT Function......................................................................................................................................................................................................................................5686 ECU IDENTIFICATION................................................................................................................................................................................................................................5686 SELF-DIAGNOSIS RESULTS............................................................................................................................................................................................................................5686 DATA MONITOR......................................................................................................................................................................................................................................5686 ACTIVE TEST.......................................................................................................................................................................................................................................5687 Check each output device......................................................................................................................................................................................................................5687 WORK SUPPORT......................................................................................................................................................................................................................................5687 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................5688 COMMON ITEM...........................................................................................................................................................................................................................................5688 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................5688 APPLICATION ITEM..............................................................................................................................................................................................................................5688 SYSTEM APPLICATION............................................................................................................................................................................................................................5688 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................5688 AIR CONDITIONER.......................................................................................................................................................................................................................................5689 AIR CONDITIONER : CONSULT Function (BCM - AIR CONDITIONER)........................................................................................................................................................................................5689 ACTIVE TEST...................................................................................................................................................................................................................................5689 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................5690 A/C AMP...................................................................................................................................................................................................................................................5690 Reference Value.......................................................................................................................................................................................................................................5690 CONSULT DATA MONITOR REFERENCE VALUES.............................................................................................................................................................................................................5690 TERMINAL LAYOUT...................................................................................................................................................................................................................................5690 PHYSICAL VALUES...................................................................................................................................................................................................................................5690 DTC Index.............................................................................................................................................................................................................................................5693 BCM, ECM, IPDM E/R........................................................................................................................................................................................................................................5694 List of ECU Reference.................................................................................................................................................................................................................................5694 WIRING DIAGRAM................................................................................................................................................................................................................................................5695 MANUAL AIR CONDITIONING SYSTEM............................................................................................................................................................................................................................5695 Wiring Diagram........................................................................................................................................................................................................................................5695 BASIC INSPECTION..............................................................................................................................................................................................................................................5705 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................5705 Work Flow.............................................................................................................................................................................................................................................5705 OVERALL SEQUENCE..................................................................................................................................................................................................................................5705 DETAILED FLOW.....................................................................................................................................................................................................................................5705 OPERATION INSPECTION......................................................................................................................................................................................................................................5708 Work Procedure........................................................................................................................................................................................................................................5708 DESCRIPTION.......................................................................................................................................................................................................................................5708 OPERATION INSPECTION..............................................................................................................................................................................................................................5708 SYSTEM SETTING............................................................................................................................................................................................................................................5710 Setting of Target Evaporator Temperature Upper Limit Value............................................................................................................................................................................................5710 DESCRIPTION.......................................................................................................................................................................................................................................5710 HOW TO SET........................................................................................................................................................................................................................................5710 DOOR MOTOR STARTING POSITION RESET........................................................................................................................................................................................................................5711 Description...........................................................................................................................................................................................................................................5711 Work Procedure........................................................................................................................................................................................................................................5711 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................5712 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................5712 DTC Description.......................................................................................................................................................................................................................................5712 DESCRIPTION.......................................................................................................................................................................................................................................5712 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5712 POSSIBLE CAUSE....................................................................................................................................................................................................................................5712 FAIL-SAFE.........................................................................................................................................................................................................................................5712 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5712 Diagnosis Procedure...................................................................................................................................................................................................................................5712 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................5713 DTC Description.......................................................................................................................................................................................................................................5713 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5713 POSSIBLE CAUSE....................................................................................................................................................................................................................................5713 FAIL-SAFE.........................................................................................................................................................................................................................................5713 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5713 Diagnosis Procedure...................................................................................................................................................................................................................................5713 B24A4 INTAKE SENSOR.......................................................................................................................................................................................................................................5714 DTC Description.......................................................................................................................................................................................................................................5714 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5714 POSSIBLE CAUSE....................................................................................................................................................................................................................................5714 FAIL-SAFE.........................................................................................................................................................................................................................................5714 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5714 Diagnosis Procedure...................................................................................................................................................................................................................................5714 Component Inspection..................................................................................................................................................................................................................................5716 B24B7 INTAKE DOOR MOTOR...................................................................................................................................................................................................................................5717 DTC Description.......................................................................................................................................................................................................................................5717 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5717 POSSIBLE CAUSE....................................................................................................................................................................................................................................5717 FAIL-SAFE.........................................................................................................................................................................................................................................5717 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5717 Diagnosis Procedure...................................................................................................................................................................................................................................5717 Component Inspection..................................................................................................................................................................................................................................5719 B24B9 MODE DOOR MOTOR.....................................................................................................................................................................................................................................5720 DTC Description.......................................................................................................................................................................................................................................5720 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5720 POSSIBLE CAUSE....................................................................................................................................................................................................................................5720 FAIL-SAFE.........................................................................................................................................................................................................................................5720 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5720 Diagnosis Procedure...................................................................................................................................................................................................................................5720 Component Inspection..................................................................................................................................................................................................................................5722 B24BB LEFT AIR MIX DOOR MOTOR.............................................................................................................................................................................................................................5723 DTC Description.......................................................................................................................................................................................................................................5723 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5723 POSSIBLE CAUSE....................................................................................................................................................................................................................................5723 FAIL-SAFE.........................................................................................................................................................................................................................................5723 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5723 Diagnosis Procedure...................................................................................................................................................................................................................................5723 Component Inspection..................................................................................................................................................................................................................................5725 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................5726 A/C AMP...............................................................................................................................................................................................................................................5726 A/C AMP. : Diagnosis Procedure....................................................................................................................................................................................................................5726 BLOWER MOTOR..............................................................................................................................................................................................................................................5727 Diagnosis Procedure...................................................................................................................................................................................................................................5727 Component Inspection (Blower Motor)...................................................................................................................................................................................................................5730 Component Inspection (Blower Relay)...................................................................................................................................................................................................................5730 Component Inspection (Fan Control Amp.)...............................................................................................................................................................................................................5730 MAGNET CLUTCH.............................................................................................................................................................................................................................................5732 Component Function Check..............................................................................................................................................................................................................................5732 Diagnosis Procedure...................................................................................................................................................................................................................................5732 ECV (ELECTRICAL CONTROL VALVE)............................................................................................................................................................................................................................5734 Diagnosis Procedure...................................................................................................................................................................................................................................5734 Component Inspection..................................................................................................................................................................................................................................5734 PTC HEATER................................................................................................................................................................................................................................................5736 Component Function Check..............................................................................................................................................................................................................................5736 Diagnosis Procedure...................................................................................................................................................................................................................................5736 Component Inspection (PTC Relay)......................................................................................................................................................................................................................5737 Component Inspection (PTC Heater).....................................................................................................................................................................................................................5738 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5739 MANUAL AIR CONDITIONING SYSTEM............................................................................................................................................................................................................................5739 Symptom Table.........................................................................................................................................................................................................................................5739 INSUFFICIENT COOLING......................................................................................................................................................................................................................................5741 Description...........................................................................................................................................................................................................................................5741 Diagnosis Procedure...................................................................................................................................................................................................................................5741 INSUFFICIENT HEATING......................................................................................................................................................................................................................................5742 Description...........................................................................................................................................................................................................................................5742 Diagnosis Procedure...................................................................................................................................................................................................................................5742 COMPRESSOR DOES NOT OPERATE...............................................................................................................................................................................................................................5743 Description...........................................................................................................................................................................................................................................5743 SYMPTOM...........................................................................................................................................................................................................................................5743 Diagnosis Procedure...................................................................................................................................................................................................................................5743 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5744 A/C CONTROL (A/C AUTO AMP.)...............................................................................................................................................................................................................................5744 Exploded View.........................................................................................................................................................................................................................................5744 Removal and Installation..............................................................................................................................................................................................................................5744 REMOVAL...........................................................................................................................................................................................................................................5744 INSTALLATION......................................................................................................................................................................................................................................5744 AMBIENT SENSOR............................................................................................................................................................................................................................................5745 Removal and Installation..............................................................................................................................................................................................................................5745 REMOVAL...........................................................................................................................................................................................................................................5745 INSTALLATION......................................................................................................................................................................................................................................5745 INTAKE SENSOR.............................................................................................................................................................................................................................................5746 Exploded View.........................................................................................................................................................................................................................................5746 Removal and Installation..............................................................................................................................................................................................................................5746 REMOVAL...........................................................................................................................................................................................................................................5746 INSTALLATION......................................................................................................................................................................................................................................5746 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................5747 Exploded View.........................................................................................................................................................................................................................................5747 Removal and Installation..............................................................................................................................................................................................................................5747 REMOVAL...........................................................................................................................................................................................................................................5747 INSTALLATION......................................................................................................................................................................................................................................5747 PTC HEATER................................................................................................................................................................................................................................................5748 Removal and Installation..............................................................................................................................................................................................................................5748 REMOVAL...........................................................................................................................................................................................................................................5748 INSTALLATION......................................................................................................................................................................................................................................5748 FAN CONTROL AMPLIFIER.....................................................................................................................................................................................................................................5749 Exploded View.........................................................................................................................................................................................................................................5749 Removal and Installation..............................................................................................................................................................................................................................5749 REMOVAL...........................................................................................................................................................................................................................................5749 INSTALLATION......................................................................................................................................................................................................................................5749 DOOR MOTOR................................................................................................................................................................................................................................................5750 Exploded View.........................................................................................................................................................................................................................................5750 LEFT SIDE.........................................................................................................................................................................................................................................5750 RIGHT SIDE........................................................................................................................................................................................................................................5750 AIR MIX DOOR MOTOR....................................................................................................................................................................................................................................5751 AIR MIX DOOR MOTOR : Removal and Installation.....................................................................................................................................................................................................5751 REMOVAL.......................................................................................................................................................................................................................................5751 Air Mix Door Motor LH.....................................................................................................................................................................................................................5751 INSTALLATION..................................................................................................................................................................................................................................5752 INTAKE DOOR MOTOR.....................................................................................................................................................................................................................................5752 INTAKE DOOR MOTOR : Removal and Installation......................................................................................................................................................................................................5752 REMOVAL.......................................................................................................................................................................................................................................5752 INSTALLATION..................................................................................................................................................................................................................................5752 MODE DOOR MOTOR.......................................................................................................................................................................................................................................5752 MODE DOOR MOTOR : Removal and Installation........................................................................................................................................................................................................5752 REMOVAL.......................................................................................................................................................................................................................................5752 INSTALLATION..................................................................................................................................................................................................................................5752 HRN.......................................................................................................................................................................................................................................................................5753 HORN..................................................................................................................................................................................................................................................................5753 PRECAUTION........................................................................................................................................................................................................................................................5754 PRECAUTIONS...................................................................................................................................................................................................................................................5754 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5754 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5754 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5754 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5754 INSTRUCTION 1.....................................................................................................................................................................................................................................5754 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5755 WIRING DIAGRAM....................................................................................................................................................................................................................................................5756 HORN..........................................................................................................................................................................................................................................................5756 Wiring Diagram............................................................................................................................................................................................................................................5756 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5759 HORN..........................................................................................................................................................................................................................................................5759 Exploded View.............................................................................................................................................................................................................................................5759 Removal and Installation..................................................................................................................................................................................................................................5759 REMOVAL ..............................................................................................................................................................................................................................................5759 Horn (high).......................................................................................................................................................................................................................................5759 Horn (low)........................................................................................................................................................................................................................................5759 INSTALLATION..........................................................................................................................................................................................................................................5760 INL.......................................................................................................................................................................................................................................................................5761 INTERIOR LIGHTING SYSTEM..............................................................................................................................................................................................................................................5761 PRECAUTION........................................................................................................................................................................................................................................................5763 PRECAUTIONS...................................................................................................................................................................................................................................................5763 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5763 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5763 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5763 OPERATION PROCEDURE...................................................................................................................................................................................................................................5763 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5764 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5764 INSTRUCTION 1.....................................................................................................................................................................................................................................5764 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5764 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................5766 COMPONENT PARTS...............................................................................................................................................................................................................................................5766 Interior Lamp Appearance and Bulb Specifications..........................................................................................................................................................................................................5766 Component Parts Location..................................................................................................................................................................................................................................5766 LHD MODELS............................................................................................................................................................................................................................................5766 RHD MODELS............................................................................................................................................................................................................................................5768 SYSTEM........................................................................................................................................................................................................................................................5771 INTERIOR ROOM LAMP CONTROL SYSTEM.........................................................................................................................................................................................................................5771 INTERIOR ROOM LAMP CONTROL SYSTEM : System Description................................................................................................................................................................................................5771 SYSTEM DIAGRAM....................................................................................................................................................................................................................................5771 With Personal Lamp............................................................................................................................................................................................................................5771 Without Personal Lamp.........................................................................................................................................................................................................................5772 OUTLINE...........................................................................................................................................................................................................................................5772 INTERIOR ROOM LAMP TIMER CONTROL..................................................................................................................................................................................................................5772 Interior Room Lamp Timer Basic Operation......................................................................................................................................................................................................5772 Interior Room Lamp ON Operation...............................................................................................................................................................................................................5773 Interior Room Lamp OFF Operation..............................................................................................................................................................................................................5773 LUGGAGE ROOM LAMP CONTROL.........................................................................................................................................................................................................................5773 PUSH-BUTTON IGNITION SWITCH ILLUMINATION CONTROL..................................................................................................................................................................................................5773 Push-button Ignition Switch Illumination ON Operation.........................................................................................................................................................................................5773 Push-button Ignition Switch Illumination OFF Operation........................................................................................................................................................................................5773 INTERIOR ROOM LAMP CONTROL SYSTEM : Circuit Diagram...................................................................................................................................................................................................5774 INTERIOR ROOM LAMP BATTERY SAVER SYSTEM...................................................................................................................................................................................................................5774 INTERIOR ROOM LAMP BATTERY SAVER SYSTEM : System Description..........................................................................................................................................................................................5774 SYSTEM DIAGRAM....................................................................................................................................................................................................................................5774 With Personal Lamp............................................................................................................................................................................................................................5775 Without Personal Lamp.........................................................................................................................................................................................................................5775 OUTLINE...........................................................................................................................................................................................................................................5776 INTERIOR ROOM LAMP BATTERY SAVER FUNCTION.........................................................................................................................................................................................................5776 INTERIOR ROOM LAMP BATTERY SAVER SYSTEM : Circuit Diagram.............................................................................................................................................................................................5777 ILLUMINATION CONTROL SYSTEM...............................................................................................................................................................................................................................5777 ILLUMINATION CONTROL SYSTEM : System Description......................................................................................................................................................................................................5778 SYSTEM DIAGRAM....................................................................................................................................................................................................................................5778 OUTLINE...........................................................................................................................................................................................................................................5778 ILLUMINATION CONTROL..............................................................................................................................................................................................................................5778 ILLUMINATION CONTROL SYSTEM : Circuit Diagram.........................................................................................................................................................................................................5779 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................5780 COMMON ITEM...............................................................................................................................................................................................................................................5780 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................5780 APPLICATION ITEM..................................................................................................................................................................................................................................5780 SYSTEM APPLICATION................................................................................................................................................................................................................................5780 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................5780 INT LAMP..................................................................................................................................................................................................................................................5781 INT LAMP : CONSULT Function (BCM - INT LAMP)..........................................................................................................................................................................................................5781 WORK SUPPORT......................................................................................................................................................................................................................................5781 DATA MONITOR......................................................................................................................................................................................................................................5781 ACTIVE TEST.......................................................................................................................................................................................................................................5782 BATTERY SAVER.............................................................................................................................................................................................................................................5782 BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)................................................................................................................................................................................................5782 DATA MONITOR......................................................................................................................................................................................................................................5782 ACTIVE TEST.......................................................................................................................................................................................................................................5783 INTELLIGENT KEY...........................................................................................................................................................................................................................................5783 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)..........................................................................................................................................................................5783 WORK SUPPORT......................................................................................................................................................................................................................................5783 SELF-DIAG RESULT..................................................................................................................................................................................................................................5783 DATA MONITOR......................................................................................................................................................................................................................................5783 ACTIVE TEST.......................................................................................................................................................................................................................................5786 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock).......................................................................................................................................................................5787 WORK SUPPORT......................................................................................................................................................................................................................................5787 SELF-DIAG RESULT..................................................................................................................................................................................................................................5787 DATA MONITOR......................................................................................................................................................................................................................................5787 ACTIVE TEST.......................................................................................................................................................................................................................................5790 MULTI REMOTE ENT..........................................................................................................................................................................................................................................5791 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)........................................................................................................................................................................5791 WORK SUPPORT......................................................................................................................................................................................................................................5791 DATA MONITOR......................................................................................................................................................................................................................................5791 ACTIVE TEST.......................................................................................................................................................................................................................................5792 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).....................................................................................................................................................................5792 WORK SUPPORT......................................................................................................................................................................................................................................5792 DATA MONITOR......................................................................................................................................................................................................................................5793 ACTIVE TEST.......................................................................................................................................................................................................................................5794 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................5795 BCM...........................................................................................................................................................................................................................................................5795 List of ECU Reference.....................................................................................................................................................................................................................................5795 WIRING DIAGRAM....................................................................................................................................................................................................................................................5796 INTERIOR ROOM LAMP CONTROL SYSTEM.............................................................................................................................................................................................................................5796 Wiring Diagram............................................................................................................................................................................................................................................5796 ILLUMINATION..................................................................................................................................................................................................................................................5808 Wiring Diagram............................................................................................................................................................................................................................................5808 BASIC INSPECTION..................................................................................................................................................................................................................................................5822 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................5822 Work Flow.................................................................................................................................................................................................................................................5822 OVERALL SEQUENCE......................................................................................................................................................................................................................................5822 DETAILED FLOW.........................................................................................................................................................................................................................................5822 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................5825 INTERIOR ROOM LAMP POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................................5825 Diagnosis Procedure.......................................................................................................................................................................................................................................5825 Component Inspection......................................................................................................................................................................................................................................5826 INTERIOR ROOM LAMP CIRCUIT....................................................................................................................................................................................................................................5827 Diagnosis Procedure.......................................................................................................................................................................................................................................5827 INTERIOR ROOM LAMP CONTROL CIRCUIT............................................................................................................................................................................................................................5828 Component Function Check..................................................................................................................................................................................................................................5828 Diagnosis Procedure.......................................................................................................................................................................................................................................5828 Component Inspection......................................................................................................................................................................................................................................5829 LUGGAGE ROOM LAMP CIRCUIT.....................................................................................................................................................................................................................................5830 Component Function Check..................................................................................................................................................................................................................................5830 Diagnosis Procedure.......................................................................................................................................................................................................................................5830 PUSH-BUTTON IGNITION SWITCH ILLUMINATION CIRCUIT..............................................................................................................................................................................................................5832 Component Function Check..................................................................................................................................................................................................................................5832 Diagnosis Procedure.......................................................................................................................................................................................................................................5832 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5834 INTERIOR LIGHTING SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5834 Symptom Table.............................................................................................................................................................................................................................................5834 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5836 MAP LAMP......................................................................................................................................................................................................................................................5836 Exploded View.............................................................................................................................................................................................................................................5836 MAP LAMP..................................................................................................................................................................................................................................................5836 MAP LAMP : Removal and Installation...................................................................................................................................................................................................................5836 REMOVAL...........................................................................................................................................................................................................................................5836 INSTALLATION......................................................................................................................................................................................................................................5837 MAP LAMP : Replacement................................................................................................................................................................................................................................5837 MAP LAMP BULB.....................................................................................................................................................................................................................................5837 MAP LAMP BRACKET..........................................................................................................................................................................................................................................5837 MAP LAMP BRACKET : Removal and Installation...........................................................................................................................................................................................................5837 REMOVAL...........................................................................................................................................................................................................................................5837 INSTALLATION......................................................................................................................................................................................................................................5839 VANITY MIRROR LAMP............................................................................................................................................................................................................................................5840 Exploded View.............................................................................................................................................................................................................................................5840 Replacement...............................................................................................................................................................................................................................................5840 VANITY MIRROR LAMP BULB...............................................................................................................................................................................................................................5840 GLOVE BOX LAMP................................................................................................................................................................................................................................................5842 Exploded View.............................................................................................................................................................................................................................................5842 Replacement...............................................................................................................................................................................................................................................5842 GLOVE BOX LAMP BULB...................................................................................................................................................................................................................................5842 ROOM LAMP.....................................................................................................................................................................................................................................................5844 Exploded View.............................................................................................................................................................................................................................................5844 Removal and Installation..................................................................................................................................................................................................................................5844 REMOVAL...............................................................................................................................................................................................................................................5845 INSTALLATION..........................................................................................................................................................................................................................................5845 Replacement...............................................................................................................................................................................................................................................5845 ROOM LAMP BULB........................................................................................................................................................................................................................................5845 PERSONAL LAMP.................................................................................................................................................................................................................................................5847 Exploded View.............................................................................................................................................................................................................................................5847 Removal and Installation..................................................................................................................................................................................................................................5847 REMOVAL...............................................................................................................................................................................................................................................5847 INSTALLATION..........................................................................................................................................................................................................................................5848 Replacement...............................................................................................................................................................................................................................................5848 PERSONAL LAMP BULB....................................................................................................................................................................................................................................5848 LUGGAGE ROOM LAMP.............................................................................................................................................................................................................................................5850 Exploded View.............................................................................................................................................................................................................................................5850 Removal and Installation..................................................................................................................................................................................................................................5850 REMOVAL...............................................................................................................................................................................................................................................5850 INSTALLATION..........................................................................................................................................................................................................................................5851 Replacement...............................................................................................................................................................................................................................................5851 LUGGAGE ROOM LAMP BULB................................................................................................................................................................................................................................5851 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................5852 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5852 Bulb Specifications.......................................................................................................................................................................................................................................5852 INT.......................................................................................................................................................................................................................................................................5853 INTERIOR..............................................................................................................................................................................................................................................................5853 PRECAUTION........................................................................................................................................................................................................................................................5855 PRECAUTIONS...................................................................................................................................................................................................................................................5855 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5855 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5855 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5855 OPERATION PROCEDURE...................................................................................................................................................................................................................................5855 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5856 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5856 INSTRUCTION 1.....................................................................................................................................................................................................................................5856 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5856 Precaution for Work.......................................................................................................................................................................................................................................5857 PREPARATION.......................................................................................................................................................................................................................................................5858 PREPARATION...................................................................................................................................................................................................................................................5858 Commercial Service Tools..................................................................................................................................................................................................................................5858 CLIP LIST.....................................................................................................................................................................................................................................................5859 Clip List.................................................................................................................................................................................................................................................5859 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5860 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................5860 Work Flow.................................................................................................................................................................................................................................................5860 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................5860 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................5860 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................5861 REPAIR THE CAUSE .....................................................................................................................................................................................................................................5861 CONFIRM THE REPAIR....................................................................................................................................................................................................................................5861 Inspection Procedure......................................................................................................................................................................................................................................5862 INSTRUMENT PANEL......................................................................................................................................................................................................................................5862 CENTER CONSOLE........................................................................................................................................................................................................................................5862 DOORS.................................................................................................................................................................................................................................................5862 TRUNK.................................................................................................................................................................................................................................................5862 SUNROOF/HEADLINING....................................................................................................................................................................................................................................5862 SEATS.................................................................................................................................................................................................................................................5863 UNDERHOOD.............................................................................................................................................................................................................................................5863 Diagnostic Worksheet......................................................................................................................................................................................................................................5864 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5866 FRONT DOOR FINISHER...........................................................................................................................................................................................................................................5866 Exploded View.............................................................................................................................................................................................................................................5866 Removal and Installation..................................................................................................................................................................................................................................5866 REMOVAL...............................................................................................................................................................................................................................................5866 INSTALLATION..........................................................................................................................................................................................................................................5869 REAR DOOR FINISHER............................................................................................................................................................................................................................................5871 Exploded View.............................................................................................................................................................................................................................................5871 Removal and Installation..................................................................................................................................................................................................................................5871 REMOVAL...............................................................................................................................................................................................................................................5871 INSTALLATION..........................................................................................................................................................................................................................................5874 BODY SIDE TRIM................................................................................................................................................................................................................................................5875 Exploded View.............................................................................................................................................................................................................................................5875 FRONT PILLAR GARNISH......................................................................................................................................................................................................................................5875 FRONT PILLAR GARNISH : Removal and Installation.......................................................................................................................................................................................................5875 REMOVAL...........................................................................................................................................................................................................................................5875 INSTALLATION......................................................................................................................................................................................................................................5876 KICKING PLATE.............................................................................................................................................................................................................................................5876 KICKING PLATE : Removal and Installation..............................................................................................................................................................................................................5876 REMOVAL...........................................................................................................................................................................................................................................5876 Front Kicking Plate...........................................................................................................................................................................................................................5876 Rear Kicking Plate............................................................................................................................................................................................................................5877 INSTALLATION......................................................................................................................................................................................................................................5878 DASH SIDE FINISHER........................................................................................................................................................................................................................................5878 DASH SIDE FINISHER : Removal and Installation.........................................................................................................................................................................................................5878 REMOVAL...........................................................................................................................................................................................................................................5878 INSTALLATION......................................................................................................................................................................................................................................5878 BODY SIDE WELT............................................................................................................................................................................................................................................5879 BODY SIDE WELT : Removal and Installation.............................................................................................................................................................................................................5879 REMOVAL...........................................................................................................................................................................................................................................5879 Front Body Side Welt..........................................................................................................................................................................................................................5879 Rear Body Side Welt...........................................................................................................................................................................................................................5879 INSTALLATION......................................................................................................................................................................................................................................5879 CENTER PILLAR LOWER GARNISH...............................................................................................................................................................................................................................5879 CENTER PILLAR LOWER GARNISH : Removal and Installation................................................................................................................................................................................................5879 REMOVAL...........................................................................................................................................................................................................................................5879 INSTALLATION......................................................................................................................................................................................................................................5880 CENTER PILLAR UPPER GARNISH...............................................................................................................................................................................................................................5880 CENTER PILLAR UPPER GARNISH : Removal and Installation................................................................................................................................................................................................5880 REMOVAL...........................................................................................................................................................................................................................................5880 INSTALLATION......................................................................................................................................................................................................................................5881 FLOOR TRIM....................................................................................................................................................................................................................................................5882 Exploded View.............................................................................................................................................................................................................................................5882 FRONT FLOOR CARPET........................................................................................................................................................................................................................................5882 FRONT FLOOR CARPET : Removal and Installation.........................................................................................................................................................................................................5882 REMOVAL...........................................................................................................................................................................................................................................5882 INSTALLATION......................................................................................................................................................................................................................................5885 REAR FLOOR CARPET.........................................................................................................................................................................................................................................5885 REAR FLOOR CARPET : Removal and Installation..........................................................................................................................................................................................................5885 REMOVAL...........................................................................................................................................................................................................................................5885 INSTALLATION......................................................................................................................................................................................................................................5886 HEADLINING....................................................................................................................................................................................................................................................5887 Exploded View.............................................................................................................................................................................................................................................5887 Removal and Installation..................................................................................................................................................................................................................................5889 REMOVAL...............................................................................................................................................................................................................................................5889 INSTALLATION..........................................................................................................................................................................................................................................5891 LUGGAGE TRIM..................................................................................................................................................................................................................................................5892 Exploded View.............................................................................................................................................................................................................................................5892 LUGGAGE REAR PLATE........................................................................................................................................................................................................................................5893 LUGGAGE REAR PLATE : Removal and Installation.........................................................................................................................................................................................................5893 REMOVAL...........................................................................................................................................................................................................................................5893 INSTALLATION......................................................................................................................................................................................................................................5895 LUGGAGE SIDE LOWER FINISHER...............................................................................................................................................................................................................................5895 LUGGAGE SIDE LOWER FINISHER : Removal and Installation................................................................................................................................................................................................5895 REMOVAL...........................................................................................................................................................................................................................................5895 INSTALLATION......................................................................................................................................................................................................................................5897 LUGGAGE SIDE UPPER FINISHER...............................................................................................................................................................................................................................5897 LUGGAGE SIDE UPPER FINISHER : Removal and Installation................................................................................................................................................................................................5897 REMOVAL...........................................................................................................................................................................................................................................5897 INSTALLATION......................................................................................................................................................................................................................................5898 BACK DOOR TRIM................................................................................................................................................................................................................................................5899 Exploded View.............................................................................................................................................................................................................................................5899 Removal and Installation..................................................................................................................................................................................................................................5899 REMOVAL...............................................................................................................................................................................................................................................5899 INSTALLATION..........................................................................................................................................................................................................................................5902 IP........................................................................................................................................................................................................................................................................5903 INSTRUMENT PANEL......................................................................................................................................................................................................................................................5903 LHD MODELS........................................................................................................................................................................................................................................................5904 PRECAUTION....................................................................................................................................................................................................................................................5904 PRECAUTIONS...............................................................................................................................................................................................................................................5904 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5904 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5904 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5904 OPERATION PROCEDURE...............................................................................................................................................................................................................................5904 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5905 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5905 INSTRUCTION 1.................................................................................................................................................................................................................................5905 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5905 Service...............................................................................................................................................................................................................................................5906 PREPARATION...................................................................................................................................................................................................................................................5907 PREPARATION...............................................................................................................................................................................................................................................5907 Commercial Service Tools..............................................................................................................................................................................................................................5907 CLIP LIST.................................................................................................................................................................................................................................................5908 Clip List.............................................................................................................................................................................................................................................5908 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5909 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................5909 Work Flow.............................................................................................................................................................................................................................................5909 CUSTOMER INTERVIEW................................................................................................................................................................................................................................5909 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................5909 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................5910 REPAIR THE CAUSE .................................................................................................................................................................................................................................5910 CONFIRM THE REPAIR................................................................................................................................................................................................................................5910 Inspection Procedure..................................................................................................................................................................................................................................5911 INSTRUMENT PANEL..................................................................................................................................................................................................................................5911 CENTER CONSOLE....................................................................................................................................................................................................................................5911 DOORS.............................................................................................................................................................................................................................................5911 TRUNK.............................................................................................................................................................................................................................................5911 SUNROOF/HEADLINING................................................................................................................................................................................................................................5911 SEATS.............................................................................................................................................................................................................................................5912 UNDERHOOD.........................................................................................................................................................................................................................................5912 Diagnostic Worksheet..................................................................................................................................................................................................................................5913 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5915 INSTRUMENT PANEL ASSEMBLY.................................................................................................................................................................................................................................5915 Exploded View.........................................................................................................................................................................................................................................5915 Removal and Installation..............................................................................................................................................................................................................................5916 WORK STEP.........................................................................................................................................................................................................................................5916 REMOVAL...........................................................................................................................................................................................................................................5917 INSTALLATION......................................................................................................................................................................................................................................5924 CENTER CONSOLE ASSEMBLY...................................................................................................................................................................................................................................5926 Exploded View.........................................................................................................................................................................................................................................5926 Removal and Installation..............................................................................................................................................................................................................................5927 REMOVAL...........................................................................................................................................................................................................................................5927 INSTALLATION......................................................................................................................................................................................................................................5930 Disassembly and Assembly..............................................................................................................................................................................................................................5930 Disassembly and Assembly of Center Console Assembly...............................................................................................................................................................................................5930 DISASSEMBLY...................................................................................................................................................................................................................................5930 ASSEMBLY......................................................................................................................................................................................................................................5930 RHD MODELS........................................................................................................................................................................................................................................................5931 PRECAUTION....................................................................................................................................................................................................................................................5931 PRECAUTIONS...............................................................................................................................................................................................................................................5931 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5931 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5931 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5931 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection.........................................................................................................................................................................5931 OPERATION PROCEDURE...............................................................................................................................................................................................................................5932 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5932 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5932 INSTRUCTION 1.................................................................................................................................................................................................................................5932 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5932 Service...............................................................................................................................................................................................................................................5933 PREPARATION...................................................................................................................................................................................................................................................5934 PREPARATION...............................................................................................................................................................................................................................................5934 Commercial Service Tools..............................................................................................................................................................................................................................5934 CLIP LIST.................................................................................................................................................................................................................................................5935 Clip List.............................................................................................................................................................................................................................................5935 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5936 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................5936 Work Flow.............................................................................................................................................................................................................................................5936 CUSTOMER INTERVIEW................................................................................................................................................................................................................................5936 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................5936 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................5937 REPAIR THE CAUSE .................................................................................................................................................................................................................................5937 CONFIRM THE REPAIR................................................................................................................................................................................................................................5937 Inspection Procedure..................................................................................................................................................................................................................................5938 INSTRUMENT PANEL..................................................................................................................................................................................................................................5938 CENTER CONSOLE....................................................................................................................................................................................................................................5938 DOORS.............................................................................................................................................................................................................................................5938 TRUNK.............................................................................................................................................................................................................................................5938 SUNROOF/HEADLINING................................................................................................................................................................................................................................5938 SEATS.............................................................................................................................................................................................................................................5939 UNDERHOOD.........................................................................................................................................................................................................................................5939 Diagnostic Worksheet..................................................................................................................................................................................................................................5940 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5942 INSTRUMENT PANEL ASSEMBLY.................................................................................................................................................................................................................................5942 Exploded View.........................................................................................................................................................................................................................................5942 Removal and Installation..............................................................................................................................................................................................................................5943 WORK STEP.........................................................................................................................................................................................................................................5943 REMOVAL...........................................................................................................................................................................................................................................5944 INSTALLATION......................................................................................................................................................................................................................................5952 CENTER CONSOLE ASSEMBLY...................................................................................................................................................................................................................................5953 Exploded View.........................................................................................................................................................................................................................................5953 Removal and Installation..............................................................................................................................................................................................................................5954 REMOVAL...........................................................................................................................................................................................................................................5954 INSTALLATION......................................................................................................................................................................................................................................5957 Disassembly and Assembly..............................................................................................................................................................................................................................5957 Disassembly and Assembly of Center Console Assembly...............................................................................................................................................................................................5957 DISASSEMBLY...................................................................................................................................................................................................................................5957 ASSEMBLY......................................................................................................................................................................................................................................5957 LAN.......................................................................................................................................................................................................................................................................5958 LAN SYSTEM............................................................................................................................................................................................................................................................5958 CAN FUNDAMENTAL...................................................................................................................................................................................................................................................5964 PRECAUTION....................................................................................................................................................................................................................................................5964 PRECAUTIONS...............................................................................................................................................................................................................................................5964 Precautions for Trouble Diagnosis.....................................................................................................................................................................................................................5964 Precautions for Harness Repair........................................................................................................................................................................................................................5964 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5965 CAN COMMUNICATION SYSTEM..................................................................................................................................................................................................................................5965 System Description....................................................................................................................................................................................................................................5965 System Diagram........................................................................................................................................................................................................................................5965 CAN Communication Control Circuit.....................................................................................................................................................................................................................5966 DIAG ON CAN...............................................................................................................................................................................................................................................5967 Description...........................................................................................................................................................................................................................................5967 System Diagram........................................................................................................................................................................................................................................5967 TROUBLE DIAGNOSIS.........................................................................................................................................................................................................................................5968 Condition of Error Detection..........................................................................................................................................................................................................................5968 CAN COMMUNICATION SYSTEM ERROR....................................................................................................................................................................................................................5968 WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL.........................................................................................................................................................5968 Symptom When Error Occurs in CAN Communication System.................................................................................................................................................................................................5968 ERROR EXAMPLE.....................................................................................................................................................................................................................................5968 Example: TCM branch line open circuit.........................................................................................................................................................................................................5968 Example: Data link connector branch line open circuit.........................................................................................................................................................................................5969 Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit.................................................................................................................................5970 Example: CAN-H, CAN-L Harness Short Circuit...................................................................................................................................................................................................5970 CAN Diagnosis with CONSULT............................................................................................................................................................................................................................5971 Self-Diagnosis........................................................................................................................................................................................................................................5971 CAN Diagnostic Support Monitor........................................................................................................................................................................................................................5971 MONITOR ITEM (CONSULT)............................................................................................................................................................................................................................5971 Without PAST..................................................................................................................................................................................................................................5972 With PAST.....................................................................................................................................................................................................................................5972 MONITOR ITEM (ON-BOARD DIAGNOSIS).................................................................................................................................................................................................................5972 How to Use CAN Communication Signal Chart.............................................................................................................................................................................................................5973 BASIC INSPECTION..............................................................................................................................................................................................................................................5974 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5974 Trouble Diagnosis Flow Chart..........................................................................................................................................................................................................................5974 Trouble Diagnosis Procedure...........................................................................................................................................................................................................................5974 INTERVIEW WITH CUSTOMER...........................................................................................................................................................................................................................5974 INSPECTION OF VEHICLE CONDITION...................................................................................................................................................................................................................5975 CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART).........................................................................................................................................................................5975 CAN System Type Specification Chart (Style A).................................................................................................................................................................................................5975 CAN System Type Specification Chart (Style B).................................................................................................................................................................................................5976 CREATE INTERVIEW SHEET............................................................................................................................................................................................................................5977 Interview Sheet (Example).....................................................................................................................................................................................................................5978 DETECT THE ROOT CAUSE.............................................................................................................................................................................................................................5978 CAN...............................................................................................................................................................................................................................................................5979 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................5979 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................5979 Caution...............................................................................................................................................................................................................................................5979 Abbreviation List.....................................................................................................................................................................................................................................5979 PRECAUTION....................................................................................................................................................................................................................................................5980 PRECAUTIONS...............................................................................................................................................................................................................................................5980 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5980 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5980 Precautions for Trouble Diagnosis.....................................................................................................................................................................................................................5980 Precautions for Harness Repair........................................................................................................................................................................................................................5980 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5981 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5981 INSTRUCTION 1.................................................................................................................................................................................................................................5981 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5982 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5983 COMPONENT PARTS...........................................................................................................................................................................................................................................5983 Component Parts Location..............................................................................................................................................................................................................................5983 LHD models........................................................................................................................................................................................................................................5983 RHD models........................................................................................................................................................................................................................................5983 SYSTEM....................................................................................................................................................................................................................................................5985 CAN COMMUNICATION SYSTEM..............................................................................................................................................................................................................................5985 CAN COMMUNICATION SYSTEM : System Description.....................................................................................................................................................................................................5985 SYSTEM DIAGRAM................................................................................................................................................................................................................................5985 Without forward emergency braking ........................................................................................................................................................................................................5985 With forward emergency braking............................................................................................................................................................................................................5986 DESCRIPTION...................................................................................................................................................................................................................................5986 CAN Communication Signal Generation.......................................................................................................................................................................................................5986 The Construction of CAN Communication Signal (Message)....................................................................................................................................................................................5987 CAN Communication Line........................................................................................................................................................................................................................5988 CAN Signal Communications.....................................................................................................................................................................................................................5988 CAN COMMUNICATION SYSTEM : CAN Communication Control Circuit......................................................................................................................................................................................5990 CAN COMMUNICATION SYSTEM : CAN System Specification Chart.........................................................................................................................................................................................5990 SPECIFICATION CHART A.........................................................................................................................................................................................................................5990 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................5991 SPECIFICATION CHART B.........................................................................................................................................................................................................................5992 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................5994 SPECIFICATION CHART C.........................................................................................................................................................................................................................5994 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................5995 SPECIFICATION CHART D.........................................................................................................................................................................................................................5996 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................5997 CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart.........................................................................................................................................................................................5998 WIRING DIAGRAM................................................................................................................................................................................................................................................6006 CAN SYSTEM (WITHOUT FORWARD EMERGENCY BRAKING)............................................................................................................................................................................................................6006 Wiring Diagram - CAN SYSTEM -.........................................................................................................................................................................................................................6006 CAN SYSTEM (WITH FORWARD EMERGENCY BRAKING)...............................................................................................................................................................................................................6016 Wiring Diagram - CAN SYSTEM -.........................................................................................................................................................................................................................6016 BASIC INSPECTION..............................................................................................................................................................................................................................................6026 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................6026 Interview Sheet.......................................................................................................................................................................................................................................6026 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6027 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6027 CAN Communication Circuit.............................................................................................................................................................................................................................6027 MAIN LINE.........................................................................................................................................................................................................................................6027 BRANCH LINE.......................................................................................................................................................................................................................................6027 SHORT CIRCUIT.....................................................................................................................................................................................................................................6027 Chassis Communication Circuit.........................................................................................................................................................................................................................6028 BRANCH LINE.......................................................................................................................................................................................................................................6028 SHORT CIRCUIT.....................................................................................................................................................................................................................................6028 MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT..................................................................................................................................................................................................................6029 Diagnosis Procedure...................................................................................................................................................................................................................................6029 MAIN LINE BETWEEN DLC AND CCM CIRCUIT.....................................................................................................................................................................................................................6030 Diagnosis Procedure...................................................................................................................................................................................................................................6030 MAIN LINE BETWEEN CCM AND 4WD CIRCUIT.....................................................................................................................................................................................................................6031 Diagnosis Procedure...................................................................................................................................................................................................................................6031 MAIN LINE BETWEEN CCM AND PWBD CIRCUIT....................................................................................................................................................................................................................6032 Diagnosis Procedure...................................................................................................................................................................................................................................6032 MAIN LINE BETWEEN CCM AND SONAR CIRCUIT...................................................................................................................................................................................................................6033 Diagnosis Procedure...................................................................................................................................................................................................................................6033 MAIN LINE BETWEEN HVAC AND LANE CIRCUIT...................................................................................................................................................................................................................6034 Diagnosis Procedure...................................................................................................................................................................................................................................6034 ECM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6035 Diagnosis Procedure...................................................................................................................................................................................................................................6035 ABS BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6036 Diagnosis Procedure...................................................................................................................................................................................................................................6036 IPDM-E BRANCH LINE CIRCUIT................................................................................................................................................................................................................................6037 Diagnosis Procedure...................................................................................................................................................................................................................................6037 TCM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6038 Diagnosis Procedure...................................................................................................................................................................................................................................6038 DLC BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6040 Diagnosis Procedure...................................................................................................................................................................................................................................6040 EHS/PKB BRANCH LINE CIRCUIT...............................................................................................................................................................................................................................6041 Diagnosis Procedure...................................................................................................................................................................................................................................6041 ESCL BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6042 Diagnosis Procedure...................................................................................................................................................................................................................................6042 M&A BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6043 Diagnosis Procedure...................................................................................................................................................................................................................................6043 A-BAG BRANCH LINE CIRCUIT.................................................................................................................................................................................................................................6044 Diagnosis Procedure...................................................................................................................................................................................................................................6044 CCM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6045 Diagnosis Procedure...................................................................................................................................................................................................................................6045 EPS BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6046 Diagnosis Procedure...................................................................................................................................................................................................................................6046 STRG BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6047 Diagnosis Procedure...................................................................................................................................................................................................................................6047 4WD BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6048 Diagnosis Procedure...................................................................................................................................................................................................................................6048 PWBD BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6049 Diagnosis Procedure...................................................................................................................................................................................................................................6049 SONAR BRANCH LINE CIRCUIT.................................................................................................................................................................................................................................6050 Diagnosis Procedure...................................................................................................................................................................................................................................6050 BCM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6051 Diagnosis Procedure...................................................................................................................................................................................................................................6051 AV BRANCH LINE CIRCUIT....................................................................................................................................................................................................................................6052 Diagnosis Procedure...................................................................................................................................................................................................................................6052 AVM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6053 Diagnosis Procedure...................................................................................................................................................................................................................................6053 HVAC BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6054 Diagnosis Procedure...................................................................................................................................................................................................................................6054 ICC BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT).......................................................................................................................................................................................................6056 Diagnosis Procedure...................................................................................................................................................................................................................................6056 ICC BRANCH LINE CIRCUIT (CHASSIS COMMUNICATION CIRCUIT)...................................................................................................................................................................................................6057 Diagnosis Procedure...................................................................................................................................................................................................................................6057 LANE BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6058 Diagnosis Procedure...................................................................................................................................................................................................................................6058 CAN COMMUNICATION CIRCUIT 1...............................................................................................................................................................................................................................6059 Diagnosis Procedure...................................................................................................................................................................................................................................6059 CAN COMMUNICATION CIRCUIT 2...............................................................................................................................................................................................................................6061 Diagnosis Procedure...................................................................................................................................................................................................................................6061 CHASSIS COMMUNICATION CIRCUIT.............................................................................................................................................................................................................................6063 Diagnosis Procedure...................................................................................................................................................................................................................................6063 CAN GATEWAY.......................................................................................................................................................................................................................................................6065 PRECAUTION....................................................................................................................................................................................................................................................6065 PRECAUTIONS...............................................................................................................................................................................................................................................6065 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................6065 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................6065 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6065 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6065 INSTRUCTION 1.................................................................................................................................................................................................................................6065 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6066 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6067 SYSTEM....................................................................................................................................................................................................................................................6067 System Description....................................................................................................................................................................................................................................6067 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6067 SYSTEM DESCRIPTION................................................................................................................................................................................................................................6067 DIAGNOSIS SYSTEM (CAN GATEWAY)............................................................................................................................................................................................................................6068 CONSULT Function......................................................................................................................................................................................................................................6068 APPLICATION ITEM..................................................................................................................................................................................................................................6068 ECU IDENTIFICATION................................................................................................................................................................................................................................6068 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................6068 Freeze Frame Data (FFD).......................................................................................................................................................................................................................6068 DATA MONITOR......................................................................................................................................................................................................................................6068 CONFIGURATION.....................................................................................................................................................................................................................................6068 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................6069 CAN GATEWAY...............................................................................................................................................................................................................................................6069 Reference Value.......................................................................................................................................................................................................................................6069 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................6069 DTC Index.............................................................................................................................................................................................................................................6069 BASIC INSPECTION..............................................................................................................................................................................................................................................6070 CONFIGURATION (CAN GATEWAY)...............................................................................................................................................................................................................................6070 Work Procedure........................................................................................................................................................................................................................................6070 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6071 B2600-46 CONFIG ERROR.....................................................................................................................................................................................................................................6071 DTC Description.......................................................................................................................................................................................................................................6071 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6071 POSSIBLE CAUSE....................................................................................................................................................................................................................................6071 FAIL-SAFE.........................................................................................................................................................................................................................................6071 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6071 Diagnosis Procedure...................................................................................................................................................................................................................................6071 B2600-55 CONFIG ERROR.....................................................................................................................................................................................................................................6072 DTC Description.......................................................................................................................................................................................................................................6072 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6072 POSSIBLE CAUSE....................................................................................................................................................................................................................................6072 FAIL-SAFE.........................................................................................................................................................................................................................................6072 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6072 Diagnosis Procedure...................................................................................................................................................................................................................................6072 CAN SYSTEM (TYPE 101).............................................................................................................................................................................................................................................6073 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6073 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6073 CAN Communication Circuit.............................................................................................................................................................................................................................6073 MAIN LINE.........................................................................................................................................................................................................................................6073 BRANCH LINE.......................................................................................................................................................................................................................................6073 SHORT CIRCUIT.....................................................................................................................................................................................................................................6073 CAN SYSTEM (TYPE 102).............................................................................................................................................................................................................................................6074 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6074 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6074 CAN Communication Circuit.............................................................................................................................................................................................................................6074 MAIN LINE.........................................................................................................................................................................................................................................6074 BRANCH LINE.......................................................................................................................................................................................................................................6074 SHORT CIRCUIT.....................................................................................................................................................................................................................................6074 CAN SYSTEM (TYPE 103).............................................................................................................................................................................................................................................6075 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6075 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6075 CAN Communication Circuit.............................................................................................................................................................................................................................6075 MAIN LINE.........................................................................................................................................................................................................................................6075 BRANCH LINE.......................................................................................................................................................................................................................................6075 SHORT CIRCUIT.....................................................................................................................................................................................................................................6075 CAN SYSTEM (TYPE 104).............................................................................................................................................................................................................................................6076 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6076 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6076 CAN Communication Circuit.............................................................................................................................................................................................................................6076 MAIN LINE.........................................................................................................................................................................................................................................6076 BRANCH LINE.......................................................................................................................................................................................................................................6076 SHORT CIRCUIT.....................................................................................................................................................................................................................................6076 CAN SYSTEM (TYPE 105).............................................................................................................................................................................................................................................6077 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6077 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6077 CAN Communication Circuit.............................................................................................................................................................................................................................6077 MAIN LINE.........................................................................................................................................................................................................................................6077 BRANCH LINE.......................................................................................................................................................................................................................................6077 SHORT CIRCUIT.....................................................................................................................................................................................................................................6077 CAN SYSTEM (TYPE 106).............................................................................................................................................................................................................................................6078 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6078 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6078 CAN Communication Circuit.............................................................................................................................................................................................................................6078 MAIN LINE.........................................................................................................................................................................................................................................6078 BRANCH LINE.......................................................................................................................................................................................................................................6078 SHORT CIRCUIT.....................................................................................................................................................................................................................................6078 CAN SYSTEM (TYPE 107).............................................................................................................................................................................................................................................6079 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6079 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6079 CAN Communication Circuit.............................................................................................................................................................................................................................6079 MAIN LINE.........................................................................................................................................................................................................................................6079 BRANCH LINE.......................................................................................................................................................................................................................................6079 SHORT CIRCUIT.....................................................................................................................................................................................................................................6079 CAN SYSTEM (TYPE 108).............................................................................................................................................................................................................................................6080 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6080 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6080 CAN Communication Circuit.............................................................................................................................................................................................................................6080 MAIN LINE.........................................................................................................................................................................................................................................6080 BRANCH LINE.......................................................................................................................................................................................................................................6080 SHORT CIRCUIT.....................................................................................................................................................................................................................................6080 CAN SYSTEM (TYPE 109).............................................................................................................................................................................................................................................6081 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6081 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6081 CAN Communication Circuit.............................................................................................................................................................................................................................6081 MAIN LINE.........................................................................................................................................................................................................................................6081 BRANCH LINE.......................................................................................................................................................................................................................................6081 SHORT CIRCUIT.....................................................................................................................................................................................................................................6081 Chassis Communication Circuit.........................................................................................................................................................................................................................6082 BRANCH LINE.......................................................................................................................................................................................................................................6082 SHORT CIRCUIT.....................................................................................................................................................................................................................................6082 CAN SYSTEM (TYPE 110).............................................................................................................................................................................................................................................6083 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6083 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6083 CAN Communication Circuit.............................................................................................................................................................................................................................6083 MAIN LINE.........................................................................................................................................................................................................................................6083 BRANCH LINE.......................................................................................................................................................................................................................................6083 SHORT CIRCUIT.....................................................................................................................................................................................................................................6083 CAN SYSTEM (TYPE 111).............................................................................................................................................................................................................................................6084 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6084 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6084 CAN Communication Circuit.............................................................................................................................................................................................................................6084 MAIN LINE.........................................................................................................................................................................................................................................6084 BRANCH LINE.......................................................................................................................................................................................................................................6084 SHORT CIRCUIT.....................................................................................................................................................................................................................................6084 CAN SYSTEM (TYPE 112).............................................................................................................................................................................................................................................6085 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6085 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6085 CAN Communication Circuit.............................................................................................................................................................................................................................6085 MAIN LINE.........................................................................................................................................................................................................................................6085 BRANCH LINE.......................................................................................................................................................................................................................................6085 SHORT CIRCUIT.....................................................................................................................................................................................................................................6085 CAN SYSTEM (TYPE 113).............................................................................................................................................................................................................................................6086 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6086 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6086 CAN Communication Circuit.............................................................................................................................................................................................................................6086 MAIN LINE.........................................................................................................................................................................................................................................6086 BRANCH LINE.......................................................................................................................................................................................................................................6086 SHORT CIRCUIT.....................................................................................................................................................................................................................................6086 Chassis Communication Circuit.........................................................................................................................................................................................................................6087 BRANCH LINE.......................................................................................................................................................................................................................................6087 SHORT CIRCUIT.....................................................................................................................................................................................................................................6087 CAN SYSTEM (TYPE 114).............................................................................................................................................................................................................................................6088 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6088 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6088 CAN Communication Circuit.............................................................................................................................................................................................................................6088 MAIN LINE.........................................................................................................................................................................................................................................6088 BRANCH LINE.......................................................................................................................................................................................................................................6088 SHORT CIRCUIT.....................................................................................................................................................................................................................................6088 Chassis Communication Circuit.........................................................................................................................................................................................................................6089 BRANCH LINE.......................................................................................................................................................................................................................................6089 SHORT CIRCUIT.....................................................................................................................................................................................................................................6089 CAN SYSTEM (TYPE 115).............................................................................................................................................................................................................................................6090 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6090 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6090 CAN Communication Circuit.............................................................................................................................................................................................................................6090 MAIN LINE.........................................................................................................................................................................................................................................6090 BRANCH LINE.......................................................................................................................................................................................................................................6090 SHORT CIRCUIT.....................................................................................................................................................................................................................................6090 Chassis Communication Circuit.........................................................................................................................................................................................................................6091 BRANCH LINE.......................................................................................................................................................................................................................................6091 SHORT CIRCUIT.....................................................................................................................................................................................................................................6091 CAN SYSTEM (TYPE 116).............................................................................................................................................................................................................................................6092 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6092 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6092 CAN Communication Circuit.............................................................................................................................................................................................................................6092 MAIN LINE.........................................................................................................................................................................................................................................6092 BRANCH LINE.......................................................................................................................................................................................................................................6092 SHORT CIRCUIT.....................................................................................................................................................................................................................................6092 CAN SYSTEM (TYPE 117).............................................................................................................................................................................................................................................6093 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6093 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6093 CAN Communication Circuit.............................................................................................................................................................................................................................6093 MAIN LINE.........................................................................................................................................................................................................................................6093 BRANCH LINE.......................................................................................................................................................................................................................................6093 SHORT CIRCUIT.....................................................................................................................................................................................................................................6093 Chassis Communication Circuit.........................................................................................................................................................................................................................6094 BRANCH LINE.......................................................................................................................................................................................................................................6094 SHORT CIRCUIT.....................................................................................................................................................................................................................................6094 CAN SYSTEM (TYPE 118).............................................................................................................................................................................................................................................6095 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6095 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6095 CAN Communication Circuit.............................................................................................................................................................................................................................6095 MAIN LINE.........................................................................................................................................................................................................................................6095 BRANCH LINE.......................................................................................................................................................................................................................................6095 SHORT CIRCUIT.....................................................................................................................................................................................................................................6095 Chassis Communication Circuit.........................................................................................................................................................................................................................6096 BRANCH LINE.......................................................................................................................................................................................................................................6096 SHORT CIRCUIT.....................................................................................................................................................................................................................................6096 CAN SYSTEM (TYPE 119).............................................................................................................................................................................................................................................6097 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6097 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6097 CAN Communication Circuit.............................................................................................................................................................................................................................6097 MAIN LINE.........................................................................................................................................................................................................................................6097 BRANCH LINE.......................................................................................................................................................................................................................................6097 SHORT CIRCUIT.....................................................................................................................................................................................................................................6097 Chassis Communication Circuit.........................................................................................................................................................................................................................6098 BRANCH LINE.......................................................................................................................................................................................................................................6098 SHORT CIRCUIT.....................................................................................................................................................................................................................................6098 CAN SYSTEM (TYPE 120).............................................................................................................................................................................................................................................6099 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6099 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6099 CAN Communication Circuit.............................................................................................................................................................................................................................6099 MAIN LINE.........................................................................................................................................................................................................................................6099 BRANCH LINE.......................................................................................................................................................................................................................................6099 SHORT CIRCUIT.....................................................................................................................................................................................................................................6099 Chassis Communication Circuit.........................................................................................................................................................................................................................6100 BRANCH LINE.......................................................................................................................................................................................................................................6100 SHORT CIRCUIT.....................................................................................................................................................................................................................................6100 CAN SYSTEM (TYPE 121).............................................................................................................................................................................................................................................6101 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6101 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6101 CAN Communication Circuit.............................................................................................................................................................................................................................6101 MAIN LINE.........................................................................................................................................................................................................................................6101 BRANCH LINE.......................................................................................................................................................................................................................................6101 SHORT CIRCUIT.....................................................................................................................................................................................................................................6101 CAN SYSTEM (TYPE 122).............................................................................................................................................................................................................................................6102 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6102 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6102 CAN Communication Circuit.............................................................................................................................................................................................................................6102 MAIN LINE.........................................................................................................................................................................................................................................6102 BRANCH LINE.......................................................................................................................................................................................................................................6102 SHORT CIRCUIT.....................................................................................................................................................................................................................................6102 CAN SYSTEM (TYPE 123).............................................................................................................................................................................................................................................6103 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6103 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6103 CAN Communication Circuit.............................................................................................................................................................................................................................6103 MAIN LINE.........................................................................................................................................................................................................................................6103 BRANCH LINE.......................................................................................................................................................................................................................................6103 SHORT CIRCUIT.....................................................................................................................................................................................................................................6103 CAN SYSTEM (TYPE 124).............................................................................................................................................................................................................................................6104 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6104 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6104 CAN Communication Circuit.............................................................................................................................................................................................................................6104 MAIN LINE.........................................................................................................................................................................................................................................6104 BRANCH LINE.......................................................................................................................................................................................................................................6104 SHORT CIRCUIT.....................................................................................................................................................................................................................................6104 CAN SYSTEM (TYPE 125).............................................................................................................................................................................................................................................6105 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6105 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6105 CAN Communication Circuit.............................................................................................................................................................................................................................6105 MAIN LINE.........................................................................................................................................................................................................................................6105 BRANCH LINE.......................................................................................................................................................................................................................................6105 SHORT CIRCUIT.....................................................................................................................................................................................................................................6105 Chassis Communication Circuit.........................................................................................................................................................................................................................6106 BRANCH LINE.......................................................................................................................................................................................................................................6106 SHORT CIRCUIT.....................................................................................................................................................................................................................................6106 CAN SYSTEM (TYPE 126).............................................................................................................................................................................................................................................6107 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6107 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6107 CAN Communication Circuit.............................................................................................................................................................................................................................6107 MAIN LINE.........................................................................................................................................................................................................................................6107 BRANCH LINE.......................................................................................................................................................................................................................................6107 SHORT CIRCUIT.....................................................................................................................................................................................................................................6107 CAN SYSTEM (TYPE 127).............................................................................................................................................................................................................................................6108 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6108 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6108 CAN Communication Circuit.............................................................................................................................................................................................................................6108 MAIN LINE.........................................................................................................................................................................................................................................6108 BRANCH LINE.......................................................................................................................................................................................................................................6108 SHORT CIRCUIT.....................................................................................................................................................................................................................................6108 CAN SYSTEM (TYPE 128).............................................................................................................................................................................................................................................6109 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6109 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6109 CAN Communication Circuit.............................................................................................................................................................................................................................6109 MAIN LINE.........................................................................................................................................................................................................................................6109 BRANCH LINE.......................................................................................................................................................................................................................................6109 SHORT CIRCUIT.....................................................................................................................................................................................................................................6109 CAN SYSTEM (TYPE 129).............................................................................................................................................................................................................................................6110 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6110 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6110 CAN Communication Circuit.............................................................................................................................................................................................................................6110 MAIN LINE.........................................................................................................................................................................................................................................6110 BRANCH LINE.......................................................................................................................................................................................................................................6110 SHORT CIRCUIT.....................................................................................................................................................................................................................................6110 Chassis Communication Circuit.........................................................................................................................................................................................................................6111 BRANCH LINE.......................................................................................................................................................................................................................................6111 SHORT CIRCUIT.....................................................................................................................................................................................................................................6111 CAN SYSTEM (TYPE 130).............................................................................................................................................................................................................................................6112 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6112 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6112 CAN Communication Circuit.............................................................................................................................................................................................................................6112 MAIN LINE.........................................................................................................................................................................................................................................6112 BRANCH LINE.......................................................................................................................................................................................................................................6112 SHORT CIRCUIT.....................................................................................................................................................................................................................................6112 Chassis Communication Circuit.........................................................................................................................................................................................................................6113 BRANCH LINE.......................................................................................................................................................................................................................................6113 SHORT CIRCUIT.....................................................................................................................................................................................................................................6113 CAN SYSTEM (TYPE 131).............................................................................................................................................................................................................................................6114 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6114 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6114 CAN Communication Circuit.............................................................................................................................................................................................................................6114 MAIN LINE.........................................................................................................................................................................................................................................6114 BRANCH LINE.......................................................................................................................................................................................................................................6114 SHORT CIRCUIT.....................................................................................................................................................................................................................................6114 Chassis Communication Circuit.........................................................................................................................................................................................................................6115 BRANCH LINE.......................................................................................................................................................................................................................................6115 SHORT CIRCUIT.....................................................................................................................................................................................................................................6115 CAN SYSTEM (TYPE 132).............................................................................................................................................................................................................................................6116 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6116 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6116 CAN Communication Circuit.............................................................................................................................................................................................................................6116 MAIN LINE.........................................................................................................................................................................................................................................6116 BRANCH LINE.......................................................................................................................................................................................................................................6116 SHORT CIRCUIT.....................................................................................................................................................................................................................................6116 CAN SYSTEM (TYPE 133).............................................................................................................................................................................................................................................6117 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6117 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6117 CAN Communication Circuit.............................................................................................................................................................................................................................6117 MAIN LINE.........................................................................................................................................................................................................................................6117 BRANCH LINE.......................................................................................................................................................................................................................................6117 SHORT CIRCUIT.....................................................................................................................................................................................................................................6117 Chassis Communication Circuit.........................................................................................................................................................................................................................6118 BRANCH LINE.......................................................................................................................................................................................................................................6118 SHORT CIRCUIT.....................................................................................................................................................................................................................................6118 CAN SYSTEM (TYPE 134).............................................................................................................................................................................................................................................6119 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6119 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6119 CAN Communication Circuit.............................................................................................................................................................................................................................6119 MAIN LINE.........................................................................................................................................................................................................................................6119 BRANCH LINE.......................................................................................................................................................................................................................................6119 SHORT CIRCUIT.....................................................................................................................................................................................................................................6119 Chassis Communication Circuit.........................................................................................................................................................................................................................6120 BRANCH LINE.......................................................................................................................................................................................................................................6120 SHORT CIRCUIT.....................................................................................................................................................................................................................................6120 CAN SYSTEM (TYPE 135).............................................................................................................................................................................................................................................6121 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6121 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6121 CAN Communication Circuit.............................................................................................................................................................................................................................6121 MAIN LINE.........................................................................................................................................................................................................................................6121 BRANCH LINE.......................................................................................................................................................................................................................................6121 SHORT CIRCUIT.....................................................................................................................................................................................................................................6121 Chassis Communication Circuit.........................................................................................................................................................................................................................6122 BRANCH LINE.......................................................................................................................................................................................................................................6122 SHORT CIRCUIT.....................................................................................................................................................................................................................................6122 CAN SYSTEM (TYPE 136).............................................................................................................................................................................................................................................6123 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6123 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6123 CAN Communication Circuit.............................................................................................................................................................................................................................6123 MAIN LINE.........................................................................................................................................................................................................................................6123 BRANCH LINE.......................................................................................................................................................................................................................................6123 SHORT CIRCUIT.....................................................................................................................................................................................................................................6123 Chassis Communication Circuit.........................................................................................................................................................................................................................6124 BRANCH LINE.......................................................................................................................................................................................................................................6124 SHORT CIRCUIT.....................................................................................................................................................................................................................................6124 CAN SYSTEM (TYPE 137).............................................................................................................................................................................................................................................6125 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6125 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6125 CAN Communication Circuit.............................................................................................................................................................................................................................6125 MAIN LINE.........................................................................................................................................................................................................................................6125 BRANCH LINE.......................................................................................................................................................................................................................................6125 SHORT CIRCUIT.....................................................................................................................................................................................................................................6125 CAN SYSTEM (TYPE 138).............................................................................................................................................................................................................................................6126 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6126 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6126 CAN Communication Circuit.............................................................................................................................................................................................................................6126 MAIN LINE.........................................................................................................................................................................................................................................6126 BRANCH LINE.......................................................................................................................................................................................................................................6126 SHORT CIRCUIT.....................................................................................................................................................................................................................................6126 CAN SYSTEM (TYPE 139).............................................................................................................................................................................................................................................6127 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6127 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6127 CAN Communication Circuit.............................................................................................................................................................................................................................6127 MAIN LINE.........................................................................................................................................................................................................................................6127 BRANCH LINE.......................................................................................................................................................................................................................................6127 SHORT CIRCUIT.....................................................................................................................................................................................................................................6127 CAN SYSTEM (TYPE 140).............................................................................................................................................................................................................................................6128 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6128 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6128 CAN Communication Circuit.............................................................................................................................................................................................................................6128 MAIN LINE.........................................................................................................................................................................................................................................6128 BRANCH LINE.......................................................................................................................................................................................................................................6128 SHORT CIRCUIT.....................................................................................................................................................................................................................................6128 CAN SYSTEM (TYPE 141).............................................................................................................................................................................................................................................6129 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6129 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6129 CAN Communication Circuit.............................................................................................................................................................................................................................6129 MAIN LINE.........................................................................................................................................................................................................................................6129 BRANCH LINE.......................................................................................................................................................................................................................................6129 SHORT CIRCUIT.....................................................................................................................................................................................................................................6129 CAN SYSTEM (TYPE 142).............................................................................................................................................................................................................................................6130 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6130 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6130 CAN Communication Circuit.............................................................................................................................................................................................................................6130 MAIN LINE.........................................................................................................................................................................................................................................6130 BRANCH LINE.......................................................................................................................................................................................................................................6130 SHORT CIRCUIT.....................................................................................................................................................................................................................................6130 CAN SYSTEM (TYPE 143).............................................................................................................................................................................................................................................6131 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6131 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6131 CAN Communication Circuit.............................................................................................................................................................................................................................6131 MAIN LINE.........................................................................................................................................................................................................................................6131 BRANCH LINE.......................................................................................................................................................................................................................................6131 SHORT CIRCUIT.....................................................................................................................................................................................................................................6131 CAN SYSTEM (TYPE 144).............................................................................................................................................................................................................................................6132 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6132 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6132 CAN Communication Circuit.............................................................................................................................................................................................................................6132 MAIN LINE.........................................................................................................................................................................................................................................6132 BRANCH LINE.......................................................................................................................................................................................................................................6132 SHORT CIRCUIT.....................................................................................................................................................................................................................................6132 CAN SYSTEM (TYPE 145).............................................................................................................................................................................................................................................6133 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6133 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6133 CAN Communication Circuit.............................................................................................................................................................................................................................6133 MAIN LINE.........................................................................................................................................................................................................................................6133 BRANCH LINE.......................................................................................................................................................................................................................................6133 SHORT CIRCUIT.....................................................................................................................................................................................................................................6133 CAN SYSTEM (TYPE 146).............................................................................................................................................................................................................................................6134 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6134 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6134 CAN Communication Circuit.............................................................................................................................................................................................................................6134 MAIN LINE.........................................................................................................................................................................................................................................6134 BRANCH LINE.......................................................................................................................................................................................................................................6134 SHORT CIRCUIT.....................................................................................................................................................................................................................................6134 CAN SYSTEM (TYPE 147).............................................................................................................................................................................................................................................6135 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6135 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6135 CAN Communication Circuit.............................................................................................................................................................................................................................6135 MAIN LINE.........................................................................................................................................................................................................................................6135 BRANCH LINE.......................................................................................................................................................................................................................................6135 SHORT CIRCUIT.....................................................................................................................................................................................................................................6135 CAN SYSTEM (TYPE 148).............................................................................................................................................................................................................................................6136 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6136 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6136 CAN Communication Circuit.............................................................................................................................................................................................................................6136 MAIN LINE.........................................................................................................................................................................................................................................6136 BRANCH LINE.......................................................................................................................................................................................................................................6136 SHORT CIRCUIT.....................................................................................................................................................................................................................................6136 CAN SYSTEM (TYPE 149).............................................................................................................................................................................................................................................6137 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6137 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6137 CAN Communication Circuit.............................................................................................................................................................................................................................6137 MAIN LINE.........................................................................................................................................................................................................................................6137 BRANCH LINE.......................................................................................................................................................................................................................................6137 SHORT CIRCUIT.....................................................................................................................................................................................................................................6137 CAN SYSTEM (TYPE 150).............................................................................................................................................................................................................................................6138 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6138 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6138 CAN Communication Circuit.............................................................................................................................................................................................................................6138 MAIN LINE.........................................................................................................................................................................................................................................6138 BRANCH LINE.......................................................................................................................................................................................................................................6138 SHORT CIRCUIT.....................................................................................................................................................................................................................................6138 CAN SYSTEM (TYPE 151).............................................................................................................................................................................................................................................6139 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6139 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6139 CAN Communication Circuit.............................................................................................................................................................................................................................6139 MAIN LINE.........................................................................................................................................................................................................................................6139 BRANCH LINE.......................................................................................................................................................................................................................................6139 SHORT CIRCUIT.....................................................................................................................................................................................................................................6139 CAN SYSTEM (TYPE 152).............................................................................................................................................................................................................................................6140 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6140 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6140 CAN Communication Circuit.............................................................................................................................................................................................................................6140 MAIN LINE.........................................................................................................................................................................................................................................6140 BRANCH LINE.......................................................................................................................................................................................................................................6140 SHORT CIRCUIT.....................................................................................................................................................................................................................................6140 Chassis Communication Circuit.........................................................................................................................................................................................................................6141 BRANCH LINE.......................................................................................................................................................................................................................................6141 SHORT CIRCUIT.....................................................................................................................................................................................................................................6141 CAN SYSTEM (TYPE 153).............................................................................................................................................................................................................................................6142 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6142 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6142 CAN Communication Circuit.............................................................................................................................................................................................................................6142 MAIN LINE.........................................................................................................................................................................................................................................6142 BRANCH LINE.......................................................................................................................................................................................................................................6142 SHORT CIRCUIT.....................................................................................................................................................................................................................................6142 CAN SYSTEM (TYPE 154).............................................................................................................................................................................................................................................6143 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6143 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6143 CAN Communication Circuit.............................................................................................................................................................................................................................6143 MAIN LINE.........................................................................................................................................................................................................................................6143 BRANCH LINE.......................................................................................................................................................................................................................................6143 SHORT CIRCUIT.....................................................................................................................................................................................................................................6143 CAN SYSTEM (TYPE 155).............................................................................................................................................................................................................................................6144 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6144 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6144 CAN Communication Circuit.............................................................................................................................................................................................................................6144 MAIN LINE.........................................................................................................................................................................................................................................6144 BRANCH LINE.......................................................................................................................................................................................................................................6144 SHORT CIRCUIT.....................................................................................................................................................................................................................................6144 CAN SYSTEM (TYPE 156).............................................................................................................................................................................................................................................6145 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6145 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6145 CAN Communication Circuit.............................................................................................................................................................................................................................6145 MAIN LINE.........................................................................................................................................................................................................................................6145 BRANCH LINE.......................................................................................................................................................................................................................................6145 SHORT CIRCUIT.....................................................................................................................................................................................................................................6145 Chassis Communication Circuit.........................................................................................................................................................................................................................6146 BRANCH LINE.......................................................................................................................................................................................................................................6146 SHORT CIRCUIT.....................................................................................................................................................................................................................................6146 CAN SYSTEM (TYPE 157).............................................................................................................................................................................................................................................6147 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6147 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6147 CAN Communication Circuit.............................................................................................................................................................................................................................6147 MAIN LINE.........................................................................................................................................................................................................................................6147 BRANCH LINE.......................................................................................................................................................................................................................................6147 SHORT CIRCUIT.....................................................................................................................................................................................................................................6147 CAN SYSTEM (TYPE 158).............................................................................................................................................................................................................................................6148 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6148 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6148 CAN Communication Circuit.............................................................................................................................................................................................................................6148 MAIN LINE.........................................................................................................................................................................................................................................6148 BRANCH LINE.......................................................................................................................................................................................................................................6148 SHORT CIRCUIT.....................................................................................................................................................................................................................................6148 Chassis Communication Circuit.........................................................................................................................................................................................................................6149 BRANCH LINE.......................................................................................................................................................................................................................................6149 SHORT CIRCUIT.....................................................................................................................................................................................................................................6149 CAN SYSTEM (TYPE 159).............................................................................................................................................................................................................................................6150 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6150 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6150 CAN Communication Circuit.............................................................................................................................................................................................................................6150 MAIN LINE.........................................................................................................................................................................................................................................6150 BRANCH LINE.......................................................................................................................................................................................................................................6150 SHORT CIRCUIT.....................................................................................................................................................................................................................................6150 Chassis Communication Circuit.........................................................................................................................................................................................................................6151 BRANCH LINE.......................................................................................................................................................................................................................................6151 SHORT CIRCUIT.....................................................................................................................................................................................................................................6151 CAN SYSTEM (TYPE 160).............................................................................................................................................................................................................................................6152 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6152 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6152 CAN Communication Circuit.............................................................................................................................................................................................................................6152 MAIN LINE.........................................................................................................................................................................................................................................6152 BRANCH LINE.......................................................................................................................................................................................................................................6152 SHORT CIRCUIT.....................................................................................................................................................................................................................................6152 CAN SYSTEM (TYPE 161).............................................................................................................................................................................................................................................6153 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6153 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6153 CAN Communication Circuit.............................................................................................................................................................................................................................6153 MAIN LINE.........................................................................................................................................................................................................................................6153 BRANCH LINE.......................................................................................................................................................................................................................................6153 SHORT CIRCUIT.....................................................................................................................................................................................................................................6153 Chassis Communication Circuit.........................................................................................................................................................................................................................6154 BRANCH LINE.......................................................................................................................................................................................................................................6154 SHORT CIRCUIT.....................................................................................................................................................................................................................................6154 CAN SYSTEM (TYPE 162).............................................................................................................................................................................................................................................6155 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6155 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6155 CAN Communication Circuit.............................................................................................................................................................................................................................6155 MAIN LINE.........................................................................................................................................................................................................................................6155 BRANCH LINE.......................................................................................................................................................................................................................................6155 SHORT CIRCUIT.....................................................................................................................................................................................................................................6155 CAN SYSTEM (TYPE 163).............................................................................................................................................................................................................................................6156 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6156 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6156 CAN Communication Circuit.............................................................................................................................................................................................................................6156 MAIN LINE.........................................................................................................................................................................................................................................6156 BRANCH LINE.......................................................................................................................................................................................................................................6156 SHORT CIRCUIT.....................................................................................................................................................................................................................................6156 Chassis Communication Circuit.........................................................................................................................................................................................................................6157 BRANCH LINE.......................................................................................................................................................................................................................................6157 SHORT CIRCUIT.....................................................................................................................................................................................................................................6157 CAN SYSTEM (TYPE 164).............................................................................................................................................................................................................................................6158 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6158 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6158 CAN Communication Circuit.............................................................................................................................................................................................................................6158 MAIN LINE.........................................................................................................................................................................................................................................6158 BRANCH LINE.......................................................................................................................................................................................................................................6158 SHORT CIRCUIT.....................................................................................................................................................................................................................................6158 Chassis Communication Circuit.........................................................................................................................................................................................................................6159 BRANCH LINE.......................................................................................................................................................................................................................................6159 SHORT CIRCUIT.....................................................................................................................................................................................................................................6159 CAN SYSTEM (TYPE 165).............................................................................................................................................................................................................................................6160 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6160 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6160 CAN Communication Circuit.............................................................................................................................................................................................................................6160 MAIN LINE.........................................................................................................................................................................................................................................6160 BRANCH LINE.......................................................................................................................................................................................................................................6160 SHORT CIRCUIT.....................................................................................................................................................................................................................................6160 Chassis Communication Circuit.........................................................................................................................................................................................................................6161 BRANCH LINE.......................................................................................................................................................................................................................................6161 SHORT CIRCUIT.....................................................................................................................................................................................................................................6161 LU........................................................................................................................................................................................................................................................................6162 ENGINE LUBRICATION SYSTEM.............................................................................................................................................................................................................................................6162 MR20DD............................................................................................................................................................................................................................................................6164 PRECAUTION....................................................................................................................................................................................................................................................6164 PRECAUTIONS...............................................................................................................................................................................................................................................6164 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6164 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6164 INSTRUCTION 1.................................................................................................................................................................................................................................6164 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6164 Precautions For Engine Service........................................................................................................................................................................................................................6165 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................6165 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................6165 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................6165 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................6165 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................6165 Liquid Gasket.........................................................................................................................................................................................................................................6165 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................6165 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................6166 PREPARATION...................................................................................................................................................................................................................................................6167 PREPARATION...............................................................................................................................................................................................................................................6167 Special Service Tools.................................................................................................................................................................................................................................6167 Commercial Service Tools..............................................................................................................................................................................................................................6167 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6168 DESCRIPTION...............................................................................................................................................................................................................................................6168 Engine Lubrication System.............................................................................................................................................................................................................................6168 Engine Lubrication System Schematic...................................................................................................................................................................................................................6169 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6170 ENGINE OIL................................................................................................................................................................................................................................................6170 Inspection............................................................................................................................................................................................................................................6170 ENGINE OIL LEVEL..................................................................................................................................................................................................................................6170 ENGINE OIL APPEARANCE.............................................................................................................................................................................................................................6170 ENGINE OIL LEAKAGE ...............................................................................................................................................................................................................................6170 OIL PRESSURE CHECK................................................................................................................................................................................................................................6170 Draining..............................................................................................................................................................................................................................................6171 Refilling.............................................................................................................................................................................................................................................6171 OIL FILTER................................................................................................................................................................................................................................................6173 Removal and Installation..............................................................................................................................................................................................................................6173 REMOVAL...........................................................................................................................................................................................................................................6173 INSTALLATION......................................................................................................................................................................................................................................6173 Inspection............................................................................................................................................................................................................................................6173 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6173 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6174 OIL COOLER................................................................................................................................................................................................................................................6174 Exploded View.........................................................................................................................................................................................................................................6174 Removal and Installation..............................................................................................................................................................................................................................6175 REMOVAL...........................................................................................................................................................................................................................................6175 INSTALLATION......................................................................................................................................................................................................................................6175 Inspection............................................................................................................................................................................................................................................6176 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6176 Oil Cooler....................................................................................................................................................................................................................................6176 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6176 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................6177 OIL PUMP..................................................................................................................................................................................................................................................6177 Exploded View.........................................................................................................................................................................................................................................6177 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6178 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................6178 Periodical Maintenance Specification..................................................................................................................................................................................................................6178 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6178 Engine Oil Pressure...................................................................................................................................................................................................................................6178 QR25DE............................................................................................................................................................................................................................................................6179 PRECAUTION....................................................................................................................................................................................................................................................6179 PRECAUTIONS...............................................................................................................................................................................................................................................6179 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6179 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6179 INSTRUCTION 1.................................................................................................................................................................................................................................6179 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6179 Precautions For Engine Service........................................................................................................................................................................................................................6180 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................6180 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................6180 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................6180 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................6180 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................6180 Liquid Gasket.........................................................................................................................................................................................................................................6180 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................6180 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................6181 PREPARATION...................................................................................................................................................................................................................................................6182 PREPARATION...............................................................................................................................................................................................................................................6182 Special Service Tools.................................................................................................................................................................................................................................6182 Commercial Service Tools..............................................................................................................................................................................................................................6182 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6184 DESCRIPTION...............................................................................................................................................................................................................................................6184 Engine Lubrication System.............................................................................................................................................................................................................................6184 Engine Lubrication System Schematic...................................................................................................................................................................................................................6185 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6186 ENGINE OIL................................................................................................................................................................................................................................................6186 Inspection............................................................................................................................................................................................................................................6186 ENGINE OIL LEVEL..................................................................................................................................................................................................................................6186 ENGINE OIL APPEARANCE.............................................................................................................................................................................................................................6186 ENGINE OIL LEAKAGE ...............................................................................................................................................................................................................................6186 OIL PRESSURE CHECK................................................................................................................................................................................................................................6186 Draining..............................................................................................................................................................................................................................................6187 Refilling.............................................................................................................................................................................................................................................6187 OIL FILTER................................................................................................................................................................................................................................................6189 Removal and Installation..............................................................................................................................................................................................................................6189 REMOVAL...........................................................................................................................................................................................................................................6189 INSTALLATION......................................................................................................................................................................................................................................6189 Inspection............................................................................................................................................................................................................................................6189 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6189 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6190 OIL COOLER................................................................................................................................................................................................................................................6190 Exploded View.........................................................................................................................................................................................................................................6190 Removal and Installation..............................................................................................................................................................................................................................6190 REMOVAL...........................................................................................................................................................................................................................................6190 INSTALLATION......................................................................................................................................................................................................................................6190 Inspection............................................................................................................................................................................................................................................6191 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6191 Oil Cooler....................................................................................................................................................................................................................................6191 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6191 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................6192 OIL PUMP..................................................................................................................................................................................................................................................6192 Exploded View.........................................................................................................................................................................................................................................6192 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6193 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................6193 Periodical Maintenance Specification..................................................................................................................................................................................................................6193 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6193 Engine Oil Pressure...................................................................................................................................................................................................................................6193 R9M...............................................................................................................................................................................................................................................................6194 PRECAUTION....................................................................................................................................................................................................................................................6194 PRECAUTIONS...............................................................................................................................................................................................................................................6194 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6194 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6194 INSTRUCTION 1.................................................................................................................................................................................................................................6194 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6194 Precautions For Engine Service........................................................................................................................................................................................................................6195 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................6195 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................6195 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................6195 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................6195 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................6195 Liquid Gasket.........................................................................................................................................................................................................................................6195 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................6195 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................6196 PREPARATION...................................................................................................................................................................................................................................................6197 PREPARATION...............................................................................................................................................................................................................................................6197 Special Service Tools.................................................................................................................................................................................................................................6197 Commercial Service Tools..............................................................................................................................................................................................................................6197 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6198 DESCRIPTION...............................................................................................................................................................................................................................................6198 Engine Lubrication System.............................................................................................................................................................................................................................6198 Engine Lubrication System Schematic...................................................................................................................................................................................................................6198 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6199 ENGINE OIL................................................................................................................................................................................................................................................6199 Inspection............................................................................................................................................................................................................................................6199 ENGINE OIL LEVEL..................................................................................................................................................................................................................................6199 ENGINE OIL APPEARANCE.............................................................................................................................................................................................................................6199 ENGINE OIL LEAKAGE ...............................................................................................................................................................................................................................6199 OIL PRESSURE CHECK................................................................................................................................................................................................................................6199 Draining..............................................................................................................................................................................................................................................6200 Refilling.............................................................................................................................................................................................................................................6200 OIL FILTER................................................................................................................................................................................................................................................6201 Removal and Installation..............................................................................................................................................................................................................................6201 REMOVAL...........................................................................................................................................................................................................................................6201 INSTALLATION......................................................................................................................................................................................................................................6201 Inspection............................................................................................................................................................................................................................................6202 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6202 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6203 OIL COOLER................................................................................................................................................................................................................................................6203 Exploded View.........................................................................................................................................................................................................................................6203 Removal and Installation..............................................................................................................................................................................................................................6203 REMOVAL...........................................................................................................................................................................................................................................6203 INSTALLATION......................................................................................................................................................................................................................................6204 Oil Cooler....................................................................................................................................................................................................................................6204 Inspection............................................................................................................................................................................................................................................6204 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6204 Oil Cooler....................................................................................................................................................................................................................................6204 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6204 OIL PUMP..................................................................................................................................................................................................................................................6205 Exploded View.........................................................................................................................................................................................................................................6205 Removal and Installation..............................................................................................................................................................................................................................6205 REMOVAL...........................................................................................................................................................................................................................................6205 INSTALLATION......................................................................................................................................................................................................................................6206 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6207 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................6207 Periodical Maintenance Specification..................................................................................................................................................................................................................6207 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6207 Engine Oil Pressure...................................................................................................................................................................................................................................6207 MA........................................................................................................................................................................................................................................................................6208 MAINTENANCE...........................................................................................................................................................................................................................................................6208 PREPARATION.......................................................................................................................................................................................................................................................6211 PREPARATION...................................................................................................................................................................................................................................................6211 Special Service Tool......................................................................................................................................................................................................................................6211 MR20DD ENGINE MODELS AND QR25DE ENGINE MODELS.........................................................................................................................................................................................................6211 R9M ENGINE MODELS.....................................................................................................................................................................................................................................6211 Commercial Service Tool...................................................................................................................................................................................................................................6212 MR20DD ENGINE MODELS AND QR25DE ENGINE MODELS.........................................................................................................................................................................................................6212 R9M ENGINE MODELS.....................................................................................................................................................................................................................................6212 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................6213 GENERAL MAINTENANCE...........................................................................................................................................................................................................................................6213 General Maintenance.......................................................................................................................................................................................................................................6213 OUTSIDE THE VEHICLE...................................................................................................................................................................................................................................6213 INSIDE THE VEHICLE....................................................................................................................................................................................................................................6213 UNDER THE HOOD AND VEHICLE............................................................................................................................................................................................................................6214 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6215 Periodic Maintenance......................................................................................................................................................................................................................................6215 ENGINE AND EMISSION CONTROL MAINTENANCE (MR20DD AND QR25DE PETROL ENGINE MODELS)......................................................................................................................................................................6215 CHASSIS AND BODY MAINTENANCE (MR20DD AND QR25DE PETROL ENGINE MODELS).................................................................................................................................................................................6216 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS ..........................................................................................................................................................................................................6217 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6218 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6219 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6220 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6221 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6222 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6223 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6224 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6225 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6226 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6227 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6228 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6228 RECOMMENDED FLUIDS AND LUBRICANTS.............................................................................................................................................................................................................................6230 Fluids and Lubricants.....................................................................................................................................................................................................................................6230 SAE Viscosity Number......................................................................................................................................................................................................................................6231 GASOLINE ENGINE.......................................................................................................................................................................................................................................6231 Engine Coolant Mixture Ratio..............................................................................................................................................................................................................................6231 ENGINE MAINTENANCE (MR20DD)...................................................................................................................................................................................................................................6233 DRIVE BELTS...............................................................................................................................................................................................................................................6233 DRIVE BELTS : Exploded View...........................................................................................................................................................................................................................6233 DRIVE BELTS : Inspection..............................................................................................................................................................................................................................6233 DRIVE BELTS : Adjustment..............................................................................................................................................................................................................................6233 ENGINE COOLANT............................................................................................................................................................................................................................................6233 ENGINE COOLANT : Inspection...........................................................................................................................................................................................................................6234 LEVEL ............................................................................................................................................................................................................................................6234 LEAKAGE...........................................................................................................................................................................................................................................6234 ENGINE COOLANT : Draining.............................................................................................................................................................................................................................6234 ENGINE COOLANT : Refilling............................................................................................................................................................................................................................6235 ENGINE COOLANT : Flushing.............................................................................................................................................................................................................................6236 RADIATOR CAP..............................................................................................................................................................................................................................................6236 RADIATOR CAP : Inspection.............................................................................................................................................................................................................................6236 RADIATOR..................................................................................................................................................................................................................................................6237 RADIATOR : Inspection.................................................................................................................................................................................................................................6237 FUEL LINES................................................................................................................................................................................................................................................6237 FUEL LINES : Inspection...............................................................................................................................................................................................................................6237 AIR CLEANER FILTER........................................................................................................................................................................................................................................6237 AIR CLEANER FILTER : Removal and Installation.........................................................................................................................................................................................................6237 REMOVAL...........................................................................................................................................................................................................................................6237 INSTALLATION......................................................................................................................................................................................................................................6238 AIR CLEANER FILTER : Inspection (Dry Paper Type)......................................................................................................................................................................................................6239 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6239 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................6239 ENGINE OIL................................................................................................................................................................................................................................................6239 ENGINE OIL : Draining.................................................................................................................................................................................................................................6239 ENGINE OIL : Refilling................................................................................................................................................................................................................................6239 OIL FILTER................................................................................................................................................................................................................................................6240 OIL FILTER : Removal and Installation.................................................................................................................................................................................................................6240 REMOVAL...........................................................................................................................................................................................................................................6240 INSTALLATION......................................................................................................................................................................................................................................6240 OIL FILTER : Inspection...............................................................................................................................................................................................................................6240 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6240 SPARK PLUG................................................................................................................................................................................................................................................6241 SPARK PLUG : Removal and Installation.................................................................................................................................................................................................................6241 REMOVAL...........................................................................................................................................................................................................................................6241 INSTALLATION......................................................................................................................................................................................................................................6241 SPARK PLUG : Inspection...............................................................................................................................................................................................................................6241 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6241 EVAP VAPOR LINES..........................................................................................................................................................................................................................................6241 EVAP VAPOR LINES : Inspection.........................................................................................................................................................................................................................6242 ENGINE MAINTENANCE (QR25DE)...................................................................................................................................................................................................................................6243 DRIVE BELTS...............................................................................................................................................................................................................................................6243 DRIVE BELTS : Exploded View...........................................................................................................................................................................................................................6243 DRIVE BELTS : Inspection..............................................................................................................................................................................................................................6243 DRIVE BELTS : Adjustment..............................................................................................................................................................................................................................6244 ENGINE COOLANT............................................................................................................................................................................................................................................6244 ENGINE COOLANT : Inspection...........................................................................................................................................................................................................................6244 LEVEL ............................................................................................................................................................................................................................................6244 LEAKAGE...........................................................................................................................................................................................................................................6244 ENGINE COOLANT : Draining.............................................................................................................................................................................................................................6244 ENGINE COOLANT : Refilling............................................................................................................................................................................................................................6245 ENGINE COOLANT : Flushing.............................................................................................................................................................................................................................6246 RADIATOR CAP..............................................................................................................................................................................................................................................6246 RADIATOR CAP : Inspection.............................................................................................................................................................................................................................6247 RADIATOR..................................................................................................................................................................................................................................................6247 RADIATOR : Inspection.................................................................................................................................................................................................................................6247 FUEL LINES................................................................................................................................................................................................................................................6247 FUEL LINES : Inspection...............................................................................................................................................................................................................................6248 AIR CLEANER FILTER........................................................................................................................................................................................................................................6248 AIR CLEANER FILTER : Removal and Installation.........................................................................................................................................................................................................6248 REMOVAL...........................................................................................................................................................................................................................................6248 INSTALLATION......................................................................................................................................................................................................................................6248 AIR CLEANER FILTER : Inspection (Dry Paper Type)......................................................................................................................................................................................................6249 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6249 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................6249 ENGINE OIL................................................................................................................................................................................................................................................6249 ENGINE OIL : Draining.................................................................................................................................................................................................................................6249 ENGINE OIL : Refilling................................................................................................................................................................................................................................6250 OIL FILTER................................................................................................................................................................................................................................................6250 OIL FILTER : Removal and Installation.................................................................................................................................................................................................................6250 REMOVAL...........................................................................................................................................................................................................................................6250 INSTALLATION......................................................................................................................................................................................................................................6250 OIL FILTER : Inspection...............................................................................................................................................................................................................................6251 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6251 SPARK PLUG................................................................................................................................................................................................................................................6251 SPARK PLUG : Removal and Installation.................................................................................................................................................................................................................6251 REMOVAL...........................................................................................................................................................................................................................................6251 INSTALLAITON......................................................................................................................................................................................................................................6251 SPARK PLUG : Inspection...............................................................................................................................................................................................................................6251 INSPECTION AFTER REMOVAL .........................................................................................................................................................................................................................6251 EVAP VAPOR LINES..........................................................................................................................................................................................................................................6252 EVAP VAPOR LINES : Inspection.........................................................................................................................................................................................................................6252 ENGINE MAINTENANCE (R9M)......................................................................................................................................................................................................................................6253 DRIVE BELTS...............................................................................................................................................................................................................................................6253 DRIVE BELTS : Exploded View...........................................................................................................................................................................................................................6253 DRIVE BELTS : Inspection..............................................................................................................................................................................................................................6253 DRIVE BELTS : Adjustment..............................................................................................................................................................................................................................6254 ENGINE COOLANT............................................................................................................................................................................................................................................6254 ENGINE COOLANT : Inspection...........................................................................................................................................................................................................................6254 LEVEL ............................................................................................................................................................................................................................................6254 LEAKAGE...........................................................................................................................................................................................................................................6254 ENGINE COOLANT : Draining.............................................................................................................................................................................................................................6254 ENGINE COOLANT : Refilling............................................................................................................................................................................................................................6255 ENGINE COOLANT : Flushing.............................................................................................................................................................................................................................6257 RESERVOIR TANK CAP........................................................................................................................................................................................................................................6258 RESERVOIR TANK CAP : Inspection.......................................................................................................................................................................................................................6258 RADIATOR..................................................................................................................................................................................................................................................6258 RADIATOR : Inspection.................................................................................................................................................................................................................................6258 FUEL LINES................................................................................................................................................................................................................................................6258 FUEL LINES : Inspection...............................................................................................................................................................................................................................6258 FUEL FILTER...............................................................................................................................................................................................................................................6258 FUEL FILTER : Draining Water from Fuel Filter.........................................................................................................................................................................................................6259 FUEL FILTER : Inspection..............................................................................................................................................................................................................................6259 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6259 AIR CLEANER FILTER........................................................................................................................................................................................................................................6259 AIR CLEANER FILTER : Removal and Installation.........................................................................................................................................................................................................6259 REMOVAL...........................................................................................................................................................................................................................................6259 INSTALLATION......................................................................................................................................................................................................................................6260 ENGINE OIL................................................................................................................................................................................................................................................6260 ENGINE OIL : Draining.................................................................................................................................................................................................................................6260 ENGINE OIL : Refilling................................................................................................................................................................................................................................6261 OIL FILTER................................................................................................................................................................................................................................................6261 OIL FILTER : Removal and Installation.................................................................................................................................................................................................................6261 REMOVAL...........................................................................................................................................................................................................................................6261 INSTALLATION......................................................................................................................................................................................................................................6262 OIL FILTER : Inspection...............................................................................................................................................................................................................................6262 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6262 CHASSIS MAINTENANCE...........................................................................................................................................................................................................................................6263 EXHAUST SYSTEM............................................................................................................................................................................................................................................6263 EXHAUST SYSTEM : Inspection...........................................................................................................................................................................................................................6263 CVT FLUID (RE0F10D).......................................................................................................................................................................................................................................6263 CVT FLUID (RE0F10D) : Inspection......................................................................................................................................................................................................................6263 FLUID LEAKAGE.....................................................................................................................................................................................................................................6263 CVT FLUID (RE0F10G).......................................................................................................................................................................................................................................6263 CVT FLUID (RE0F10G) : Inspection......................................................................................................................................................................................................................6263 FLUID LEAKAGE.....................................................................................................................................................................................................................................6263 M/T OIL (RS6F94R).........................................................................................................................................................................................................................................6263 M/T OIL (RS6F94R) : Inspection........................................................................................................................................................................................................................6263 OIL LEAKAGE.......................................................................................................................................................................................................................................6263 OIL LEVEL.........................................................................................................................................................................................................................................6263 M/T OIL (RS6F94R) : Draining..........................................................................................................................................................................................................................6264 M/T OIL (RS6F94R) : Refilling.........................................................................................................................................................................................................................6264 M/T OIL [RS6F52A (2WD)]...................................................................................................................................................................................................................................6264 M/T OIL [RS6F52A (2WD)] : Inspection..................................................................................................................................................................................................................6264 OIL LEAKAGE.......................................................................................................................................................................................................................................6264 OIL LEVEL.........................................................................................................................................................................................................................................6264 M/T OIL [RS6F52A (2WD)] : Draining....................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (2WD)] : Refilling...................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (4WD)]...................................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (4WD)] : Inspection..................................................................................................................................................................................................................6265 OIL LEAKAGE.......................................................................................................................................................................................................................................6265 OIL LEVEL.........................................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (4WD)] : Draining....................................................................................................................................................................................................................6266 M/T OIL [RS6F52A (4WD)] : Refilling...................................................................................................................................................................................................................6266 CLUTCH FLUID..............................................................................................................................................................................................................................................6266 CLUTCH FLUID : Inspection.............................................................................................................................................................................................................................6266 FLUID LEAKAGE.....................................................................................................................................................................................................................................6266 FLUID LEVEL.......................................................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)].............................................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)] : Inspection............................................................................................................................................................................................................6267 OIL LEAKAGE.......................................................................................................................................................................................................................................6267 OIL LEVEL.........................................................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)] : Draining..............................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)] : Refilling.............................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)].............................................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)] : Inspection............................................................................................................................................................................................................6268 OIL LEAKAGE.......................................................................................................................................................................................................................................6268 OIL LEVEL.........................................................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)] : Draining..............................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)] : Refilling.............................................................................................................................................................................................................6269 TRANSFER OIL (TY30A)......................................................................................................................................................................................................................................6269 TRANSFER OIL (TY30A) : Inspection.....................................................................................................................................................................................................................6269 OIL LEAKAGE.......................................................................................................................................................................................................................................6269 OIL LEVEL.........................................................................................................................................................................................................................................6269 TRANSFER OIL (TY30A) : Draining.......................................................................................................................................................................................................................6269 TRANSFER OIL (TY30A) : Refilling......................................................................................................................................................................................................................6270 REAR PROPELLER SHAFT......................................................................................................................................................................................................................................6270 REAR PROPELLER SHAFT : Inspection.....................................................................................................................................................................................................................6270 LOOSENESS OF CONNECTED PART.......................................................................................................................................................................................................................6270 BACKLASH OF JOINT PART............................................................................................................................................................................................................................6270 BACKLASH OF CENTER BEARING........................................................................................................................................................................................................................6270 APPEARANCE AND NOISE..............................................................................................................................................................................................................................6270 VIBRATION.........................................................................................................................................................................................................................................6270 REAR DIFFERENTIAL GEAR OIL................................................................................................................................................................................................................................6271 REAR DIFFERENTIAL GEAR OIL : Inspection...............................................................................................................................................................................................................6271 OIL LEAKAGE.......................................................................................................................................................................................................................................6271 OIL LEVEL.........................................................................................................................................................................................................................................6271 REAR DIFFERENTIAL GEAR OIL : Draining.................................................................................................................................................................................................................6271 REAR DIFFERENTIAL GEAR OIL : Refilling................................................................................................................................................................................................................6271 WHEELS....................................................................................................................................................................................................................................................6271 WHEELS : Wheel Balance Adjustment (Aluminum Wheel)....................................................................................................................................................................................................6272 PREPARATION BEFORE ADJUSTMENT.....................................................................................................................................................................................................................6272 ADJUSTMENT........................................................................................................................................................................................................................................6272 WHEELS : Wheel Balance Adjustment (Steel Wheel).......................................................................................................................................................................................................6273 PREPARATION BEFORE ADJUSTMENT.....................................................................................................................................................................................................................6273 ADJUSTMENT........................................................................................................................................................................................................................................6273 WHEELS : Tire Rotation................................................................................................................................................................................................................................6274 BRAKE FLUID LEVEL AND LEAKS...............................................................................................................................................................................................................................6274 BRAKE FLUID LEVEL AND LEAKS : Inspection..............................................................................................................................................................................................................6274 BRAKE LINES AND CABLES....................................................................................................................................................................................................................................6274 BRAKE LINES AND CABLES : Inspection...................................................................................................................................................................................................................6274 BRAKE FLUID...............................................................................................................................................................................................................................................6274 BRAKE FLUID : Changing................................................................................................................................................................................................................................6275 DISC BRAKE (LHD)..........................................................................................................................................................................................................................................6275 DISC BRAKE (LHD) : Inspection.........................................................................................................................................................................................................................6275 DISC ROTOR........................................................................................................................................................................................................................................6275 CALIPER...........................................................................................................................................................................................................................................6275 BRAKE PAD.........................................................................................................................................................................................................................................6275 DISC BRAKE (LHD) : Front Disc Brake...................................................................................................................................................................................................................6275 DISC BRAKE (LHD) : Rear Disc Brake....................................................................................................................................................................................................................6276 DISC BRAKE (RHD)..........................................................................................................................................................................................................................................6276 DISC BRAKE (RHD) : Inspection.........................................................................................................................................................................................................................6276 DISC ROTOR........................................................................................................................................................................................................................................6276 CALIPER...........................................................................................................................................................................................................................................6276 BRAKE PAD.........................................................................................................................................................................................................................................6276 DISC BRAKE (RHD) : Front Disc Brake...................................................................................................................................................................................................................6276 DISC BRAKE (RHD) : Rear Disc Brake....................................................................................................................................................................................................................6277 STEERING GEAR AND LINKAGE.................................................................................................................................................................................................................................6277 STEERING GEAR AND LINKAGE : Inspection................................................................................................................................................................................................................6277 STEERING GEAR.....................................................................................................................................................................................................................................6277 STEERING LINKAGE..................................................................................................................................................................................................................................6277 AXLE AND SUSPENSION PARTS.................................................................................................................................................................................................................................6277 AXLE AND SUSPENSION PARTS : Inspection................................................................................................................................................................................................................6277 DRIVE SHAFT...............................................................................................................................................................................................................................................6277 DRIVE SHAFT : Inspection..............................................................................................................................................................................................................................6278 BODY MAINTENANCE..............................................................................................................................................................................................................................................6279 LOCKS, HINGES AND HOOD LATCH..............................................................................................................................................................................................................................6279 LOCKS, HINGES AND HOOD LATCH : Lubricating............................................................................................................................................................................................................6279 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS.....................................................................................................................................................................................................6279 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection....................................................................................................................................................................................6279 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................6280 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6280 DRIVE BELTS (MR20DD)......................................................................................................................................................................................................................................6280 DRIVE BELTS (MR20DD) : Drive Belt.....................................................................................................................................................................................................................6280 DRIVE BELT........................................................................................................................................................................................................................................6280 DRIVE BELTS (QR25DE)......................................................................................................................................................................................................................................6280 DRIVE BELTS (QR25DE) : Drive belt.....................................................................................................................................................................................................................6280 DRIVE BELT........................................................................................................................................................................................................................................6280 DRIVE BELTS (R9M).........................................................................................................................................................................................................................................6280 DRIVE BELTS (R9M) : Drive Belts.......................................................................................................................................................................................................................6280 DRIVE BELT........................................................................................................................................................................................................................................6280 ENGINE COOLANT (MR20DD)...................................................................................................................................................................................................................................6280 ENGINE COOLANT (MR20DD) : Periodical Maintenance Specification........................................................................................................................................................................................6280 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................6280 ENGINE COOLANT (QR25DE)...................................................................................................................................................................................................................................6280 ENGINE COOLANT (QR25DE) : Periodical Maintenance Specification........................................................................................................................................................................................6280 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................6280 ENGINE COOLANT (R9M)......................................................................................................................................................................................................................................6280 ENGINE COOLANT (R9M) : Periodical Maintenance Specification...........................................................................................................................................................................................6280 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................6280 ENGINE OIL (MR20DD).......................................................................................................................................................................................................................................6280 ENGINE OIL (MR20DD) : Periodical Maintenance Specification............................................................................................................................................................................................6281 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6281 ENGINE OIL (QR25DE).......................................................................................................................................................................................................................................6281 ENGINE OIL (QR25DE) : Periodical Maintenance Specification............................................................................................................................................................................................6281 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6281 ENGINE OIL (R9M)..........................................................................................................................................................................................................................................6281 ENGINE OIL (R9M) : Periodical Maintenance Specification...............................................................................................................................................................................................6281 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6281 SPARK PLUG (MR20DD).......................................................................................................................................................................................................................................6281 SPARK PLUG (MR20DD) : Spark Plug......................................................................................................................................................................................................................6281 SPARK PLUG........................................................................................................................................................................................................................................6281 SPARK PLUG (QR25DE).......................................................................................................................................................................................................................................6281 SPARK PLUG (QR25DE) : Spark Plug......................................................................................................................................................................................................................6281 SPARK PLUG........................................................................................................................................................................................................................................6281 ROAD WHEEL................................................................................................................................................................................................................................................6281 ROAD WHEEL : Road Wheel...............................................................................................................................................................................................................................6281 ALUMINUM WHEEL....................................................................................................................................................................................................................................6281 STEEL WHEEL (17¥7J)...............................................................................................................................................................................................................................6282 STEEL WHEEL (17¥4T)...............................................................................................................................................................................................................................6282 MIR.......................................................................................................................................................................................................................................................................6283 MIRRORS...............................................................................................................................................................................................................................................................6283 PRECAUTION........................................................................................................................................................................................................................................................6284 PRECAUTIONS...................................................................................................................................................................................................................................................6284 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6284 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6284 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................6284 OPERATION PROCEDURE...................................................................................................................................................................................................................................6284 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6285 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6285 INSTRUCTION 1.....................................................................................................................................................................................................................................6285 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6285 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6287 DOOR MIRROR SYSTEM............................................................................................................................................................................................................................................6287 Component Description.....................................................................................................................................................................................................................................6287 WIRING DIAGRAM....................................................................................................................................................................................................................................................6288 DOOR MIRROR SYSTEM............................................................................................................................................................................................................................................6288 LHD MODELS................................................................................................................................................................................................................................................6288 LHD MODELS : Wiring Diagram...........................................................................................................................................................................................................................6288 RHD MODELS................................................................................................................................................................................................................................................6290 RHD MODELS : Wiring Diagram...........................................................................................................................................................................................................................6291 AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM.......................................................................................................................................................................................................................6294 Wiring Diagram............................................................................................................................................................................................................................................6294 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6296 DOOR MIRROR REMOTE CONTROL SWITCH (MIRROR SWITCH/ CHANGEOVER SWITCH)..........................................................................................................................................................................................6296 Component Inspection......................................................................................................................................................................................................................................6296 DOOR MIRROR REMOTE CONTROL SWITCH (OPEN/CLOSE SWITCH).........................................................................................................................................................................................................6298 Component Inspection......................................................................................................................................................................................................................................6298 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6299 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................6299 Work Flow.................................................................................................................................................................................................................................................6299 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................6299 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................6299 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................6300 REPAIR THE CAUSE .....................................................................................................................................................................................................................................6300 CONFIRM THE REPAIR....................................................................................................................................................................................................................................6300 Inspection Procedure......................................................................................................................................................................................................................................6301 INSTRUMENT PANEL......................................................................................................................................................................................................................................6301 CENTER CONSOLE........................................................................................................................................................................................................................................6301 DOORS.................................................................................................................................................................................................................................................6301 TRUNK.................................................................................................................................................................................................................................................6301 SUNROOF/HEADLINING....................................................................................................................................................................................................................................6301 SEATS.................................................................................................................................................................................................................................................6302 UNDERHOOD.............................................................................................................................................................................................................................................6302 Diagnostic Worksheet......................................................................................................................................................................................................................................6303 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6305 INSIDE MIRROR.................................................................................................................................................................................................................................................6305 Exploded View.............................................................................................................................................................................................................................................6305 AUTO ANTI-DAZZLING....................................................................................................................................................................................................................................6305 MANUAL ANTI-DAZZLING..................................................................................................................................................................................................................................6306 Removal and Installation..................................................................................................................................................................................................................................6307 REMOVAL...............................................................................................................................................................................................................................................6307 Auto Anti-Dazzling................................................................................................................................................................................................................................6307 Manual Anti-Dazzling..............................................................................................................................................................................................................................6308 INSTALLATION..........................................................................................................................................................................................................................................6308 DOOR MIRROR...................................................................................................................................................................................................................................................6309 Exploded View.............................................................................................................................................................................................................................................6309 DOOR MIRROR ASSEMBLY......................................................................................................................................................................................................................................6309 DOOR MIRROR ASSEMBLY : Removal and Installation.......................................................................................................................................................................................................6309 REMOVAL...........................................................................................................................................................................................................................................6309 INSTALLATION......................................................................................................................................................................................................................................6310 DOOR MIRROR ASSEMBLY : Disassembly and Assembly.......................................................................................................................................................................................................6311 DISASSEMBLY.......................................................................................................................................................................................................................................6311 ASSEMBLY..........................................................................................................................................................................................................................................6311 GLASS MIRROR..............................................................................................................................................................................................................................................6311 GLASS MIRROR : Removal and Installation...............................................................................................................................................................................................................6312 REMOVAL...........................................................................................................................................................................................................................................6312 INSTALLATION......................................................................................................................................................................................................................................6312 DOOR MIRROR COVER.........................................................................................................................................................................................................................................6312 DOOR MIRROR COVER : Removal and Installation..........................................................................................................................................................................................................6312 REMOVAL...........................................................................................................................................................................................................................................6312 INSTALLATION......................................................................................................................................................................................................................................6313 DOOR MIRROR REMOTE CONTROL SWITCH.............................................................................................................................................................................................................................6314 Exploded View.............................................................................................................................................................................................................................................6314 Removal and Installation..................................................................................................................................................................................................................................6314 REMOVAL...............................................................................................................................................................................................................................................6314 INSTALLATION..........................................................................................................................................................................................................................................6315 MWI.......................................................................................................................................................................................................................................................................6316 METER, WARNING LAMP & INDICATOR.......................................................................................................................................................................................................................................6316 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................6319 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................6319 Information...............................................................................................................................................................................................................................................6319 PRECAUTION........................................................................................................................................................................................................................................................6320 PRECAUTIONS...................................................................................................................................................................................................................................................6320 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6320 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6320 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6320 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6320 INSTRUCTION 1.....................................................................................................................................................................................................................................6320 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6321 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6322 COMPONENT PARTS...............................................................................................................................................................................................................................................6322 METER SYSTEM..............................................................................................................................................................................................................................................6322 METER SYSTEM : Component Parts Location...............................................................................................................................................................................................................6322 LHD MODELS........................................................................................................................................................................................................................................6322 RHD MODELS........................................................................................................................................................................................................................................6323 METER SYSTEM : Design.................................................................................................................................................................................................................................6325 ARRANGEMENT OF COMBINATION METER..................................................................................................................................................................................................................6325 METER SYSTEM : Combination Meter......................................................................................................................................................................................................................6328 CLOCK SPECIFICATIONS..............................................................................................................................................................................................................................6328 METER SYSTEM : Steering Switch........................................................................................................................................................................................................................6328 METER SYSTEM : Meter Control Switch...................................................................................................................................................................................................................6329 SYSTEM........................................................................................................................................................................................................................................................6330 METER SYSTEM..............................................................................................................................................................................................................................................6330 METER SYSTEM : System Description.....................................................................................................................................................................................................................6330 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6330 Combination Meter Input Signal (CAN Communication Signal).....................................................................................................................................................................................6330 DESCRIPTION.......................................................................................................................................................................................................................................6332 Combination Meter.............................................................................................................................................................................................................................6332 METER CONTROL FUNCTION LIST.......................................................................................................................................................................................................................6333 METER SYSTEM : Circuit Diagram........................................................................................................................................................................................................................6334 METER SYSTEM : Fail-Safe..............................................................................................................................................................................................................................6334 SPEEDOMETER...............................................................................................................................................................................................................................................6336 SPEEDOMETER : System Description......................................................................................................................................................................................................................6336 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6336 DESCRIPTION.......................................................................................................................................................................................................................................6336 TACHOMETER................................................................................................................................................................................................................................................6337 TACHOMETER : System Description.......................................................................................................................................................................................................................6337 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6337 DESCRIPTION.......................................................................................................................................................................................................................................6337 ENGINE COOLANT TEMPERATURE GAUGE..........................................................................................................................................................................................................................6337 ENGINE COOLANT TEMPERATURE GAUGE : System Description.................................................................................................................................................................................................6337 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6337 DESCRIPTION.......................................................................................................................................................................................................................................6337 FUEL GAUGE................................................................................................................................................................................................................................................6337 FUEL GAUGE : System Description.......................................................................................................................................................................................................................6337 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6337 Except R9M Engine Models......................................................................................................................................................................................................................6338 R9M Engine Models.............................................................................................................................................................................................................................6338 DESCRIPTION.......................................................................................................................................................................................................................................6338 Control Outline...............................................................................................................................................................................................................................6338 Refuel Control................................................................................................................................................................................................................................6338 WARNING LAMPS/INDICATOR LAMPS.............................................................................................................................................................................................................................6338 WARNING LAMPS/INDICATOR LAMPS : 4WD Indicator Lamp and LOCK Indicator Lamp............................................................................................................................................................................6338 DESIGN/PURPOSE....................................................................................................................................................................................................................................6338 BULB CHECK........................................................................................................................................................................................................................................6339 SYNCRONIZATION WITH MASTER WARNING LAMP...........................................................................................................................................................................................................6339 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6339 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6339 SIGNAL PATH.......................................................................................................................................................................................................................................6339 LIGHTING AND SHUTOFF CONDITION....................................................................................................................................................................................................................6339 WARNING LAMPS/INDICATOR LAMPS : ABS Warning Lamp......................................................................................................................................................................................................6339 DESIGN/PURPOSE....................................................................................................................................................................................................................................6339 BULB CHECK........................................................................................................................................................................................................................................6340 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6340 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6340 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6340 SIGNAL PATH.......................................................................................................................................................................................................................................6340 LIGHTING CONDITION................................................................................................................................................................................................................................6340 SHUTOFF CONDITION.................................................................................................................................................................................................................................6340 TIMING CHART......................................................................................................................................................................................................................................6341 WARNING LAMPS/INDICATOR LAMPS : Brake Warning Lamp (Red)..............................................................................................................................................................................................6341 DESIGN/PURPOSE....................................................................................................................................................................................................................................6341 BULB CHECK........................................................................................................................................................................................................................................6341 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6341 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6341 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6341 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6342 SIGNAL PATH.......................................................................................................................................................................................................................................6342 When Brake Fluid Is Insufficient..............................................................................................................................................................................................................6342 When The EBD Function Is In Abnormal State....................................................................................................................................................................................................6342 When The Brake Vacuum Sensor System Is In Abnormal State......................................................................................................................................................................................6342 LIGHTING CONDITION................................................................................................................................................................................................................................6342 SHUTOFF CONDITION.................................................................................................................................................................................................................................6342 TIMING CHART......................................................................................................................................................................................................................................6343 WARNING LAMPS/INDICATOR LAMPS : Brake System Warning Lamp (Yellow)....................................................................................................................................................................................6343 DESIGN/PURPOSE....................................................................................................................................................................................................................................6343 BULB CHECK........................................................................................................................................................................................................................................6343 SYNCHRONIZATION WITH WARNING BUZZER...............................................................................................................................................................................................................6343 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6343 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6343 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6344 SIGNAL PATH.......................................................................................................................................................................................................................................6344 LIGHTING CONDITION................................................................................................................................................................................................................................6344 SHUTOFF CONDITION.................................................................................................................................................................................................................................6344 TIMING CHART......................................................................................................................................................................................................................................6345 WARNING LAMPS/INDICATOR LAMPS : Charge Warning Lamp...................................................................................................................................................................................................6345 DESIGN/PURPOSE....................................................................................................................................................................................................................................6345 BULB CHECK........................................................................................................................................................................................................................................6345 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6345 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6345 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6346 SIGNAL PATH.......................................................................................................................................................................................................................................6346 LIGHTING CONDITION................................................................................................................................................................................................................................6346 SHUTOFF CONDITION.................................................................................................................................................................................................................................6346 TIMING CHART......................................................................................................................................................................................................................................6347 WARNING LAMPS/INDICATOR LAMPS : Dipped Beam Indicator Lamp............................................................................................................................................................................................6347 DESIGN/PURPOSE....................................................................................................................................................................................................................................6347 BULB CHECK........................................................................................................................................................................................................................................6347 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6347 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6347 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6348 SIGNAL PATH.......................................................................................................................................................................................................................................6348 LIGHTING CONDITION................................................................................................................................................................................................................................6348 SHUTOFF CONDITION.................................................................................................................................................................................................................................6348 WARNING LAMPS/INDICATOR LAMPS : Electric Parking Brake Indicator Lamp.................................................................................................................................................................................6348 DESIGN/PURPOSE....................................................................................................................................................................................................................................6348 BULB CHECK........................................................................................................................................................................................................................................6348 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6348 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6348 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6348 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6349 SIGNAL PATH.......................................................................................................................................................................................................................................6349 When Operating The Parking Brake .............................................................................................................................................................................................................6349 When The Electric Parking Brake System Is In Abnormal State (Blinking)........................................................................................................................................................................6349 LIGHTING CONDITION................................................................................................................................................................................................................................6349 BLINKING CONDITION................................................................................................................................................................................................................................6349 SHUTOFF CONDITION.................................................................................................................................................................................................................................6350 TIMING CHART......................................................................................................................................................................................................................................6350 WARNING LAMPS/INDICATOR LAMPS : Electric Power Steering Warning Lamp..................................................................................................................................................................................6350 DESIGN/PURPOSE....................................................................................................................................................................................................................................6350 BULB CHECK........................................................................................................................................................................................................................................6350 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6350 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6350 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6351 SIGNAL PATH.......................................................................................................................................................................................................................................6351 LIGHTING CONDITION................................................................................................................................................................................................................................6351 SHUTOFF CONDITION.................................................................................................................................................................................................................................6351 TIMING CHART......................................................................................................................................................................................................................................6351 WARNING LAMPS/INDICATOR LAMPS : FEB Warning Lamp......................................................................................................................................................................................................6351 DESIGN/PURPOSE....................................................................................................................................................................................................................................6351 BULB CHECK........................................................................................................................................................................................................................................6352 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6352 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6352 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6352 SIGNAL PATH.......................................................................................................................................................................................................................................6352 LIGHTING CONDITION................................................................................................................................................................................................................................6352 SHUTOFF CONDITION.................................................................................................................................................................................................................................6352 TIMING CHART......................................................................................................................................................................................................................................6353 WARNING LAMPS/INDICATOR LAMPS : Front Fog Lamp Indicator Lamp.........................................................................................................................................................................................6353 DESIGN/PURPOSE....................................................................................................................................................................................................................................6353 BULB CHECK........................................................................................................................................................................................................................................6353 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6353 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6353 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6354 SIGNAL PATH.......................................................................................................................................................................................................................................6354 LIGHTING CONDITION................................................................................................................................................................................................................................6354 SHUTOFF CONDITION.................................................................................................................................................................................................................................6354 WARNING LAMPS/INDICATOR LAMPS : Glow Indicator Lamp...................................................................................................................................................................................................6354 DESIGN/PURPOSE....................................................................................................................................................................................................................................6354 BULB CHECK........................................................................................................................................................................................................................................6354 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6354 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6354 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6355 SIGNAL PATH.......................................................................................................................................................................................................................................6355 LIGHTING CONDITION................................................................................................................................................................................................................................6355 SHUTOFF CONDITION.................................................................................................................................................................................................................................6355 TIMING CHART......................................................................................................................................................................................................................................6355 WARNING LAMPS/INDICATOR LAMPS : High Beam Assist Indicator Lamp.......................................................................................................................................................................................6355 DESIGN/PURPOSE....................................................................................................................................................................................................................................6355 BULB CHECK........................................................................................................................................................................................................................................6356 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6356 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6356 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6356 SIGNAL PATH.......................................................................................................................................................................................................................................6356 LIGHTING CONDITION................................................................................................................................................................................................................................6356 SHUTOFF CONDITION.................................................................................................................................................................................................................................6356 WARNING LAMPS/INDICATOR LAMPS : High Beam Indicator Lamp..............................................................................................................................................................................................6356 DESIGN/PURPOSE....................................................................................................................................................................................................................................6356 BULB CHECK........................................................................................................................................................................................................................................6357 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6357 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6357 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6357 SIGNAL PATH.......................................................................................................................................................................................................................................6357 LIGHTING CONDITION................................................................................................................................................................................................................................6357 SHUTOFF CONDITION.................................................................................................................................................................................................................................6357 WARNING LAMPS/INDICATOR LAMPS : hill descent control (Downhill Drive Support) Indicator lamp..........................................................................................................................................................6357 DESIGN/PURPOSE....................................................................................................................................................................................................................................6357 BULB CHECK........................................................................................................................................................................................................................................6358 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6358 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6358 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6358 SIGNAL PATH.......................................................................................................................................................................................................................................6358 Advanced hill descent control Function Operating or Operational (Condition is Satisfied)......................................................................................................................................................6358 Advanced hill descent control Function Operating or Operational (Condition is Not Satisfied)..................................................................................................................................................6358 LIGHTING CONDITION................................................................................................................................................................................................................................6358 BLINKING CONDITION................................................................................................................................................................................................................................6358 SHUTOFF CONDITION.................................................................................................................................................................................................................................6358 TIMING CHART......................................................................................................................................................................................................................................6359 WARNING LAMPS/INDICATOR LAMPS : hill start assist (Uphill Start Support) Indicator lamp...............................................................................................................................................................6359 DESIGN/PURPOSE....................................................................................................................................................................................................................................6359 BULB CHECK........................................................................................................................................................................................................................................6359 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6359 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6359 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6359 SIGNAL PATH.......................................................................................................................................................................................................................................6360 hill start assist Function Operating..........................................................................................................................................................................................................6360 hill start assist Function Operational (Condition is Satisfied)...............................................................................................................................................................................6360 LIGHTING CONDITION................................................................................................................................................................................................................................6360 BLINKING CONDITION................................................................................................................................................................................................................................6360 SHUTOFF CONDITION.................................................................................................................................................................................................................................6360 TIMING CHART......................................................................................................................................................................................................................................6360 WARNING LAMPS/INDICATOR LAMPS : Low Tire Pressure Warning Lamp........................................................................................................................................................................................6360 DESIGN/PURPOSE....................................................................................................................................................................................................................................6360 BULB CHECK........................................................................................................................................................................................................................................6361 SYNCHRONIZATION WITH MASTER WARNING...............................................................................................................................................................................................................6361 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6361 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6361 SIGNAL PATH.......................................................................................................................................................................................................................................6361 LIGHTING CONDITION................................................................................................................................................................................................................................6361 SHUTOFF CONDITION.................................................................................................................................................................................................................................6361 TIMING CHART......................................................................................................................................................................................................................................6362 WARNING LAMPS/INDICATOR LAMPS : Master Warning Lamp...................................................................................................................................................................................................6362 DESIGN/PURPOSE....................................................................................................................................................................................................................................6362 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6363 DESCRIPTION.......................................................................................................................................................................................................................................6363 WARNING LAMPS/INDICATOR LAMPS : Malfunction Indicator Lamp (MIL)......................................................................................................................................................................................6365 DESIGN/PURPOSE....................................................................................................................................................................................................................................6365 BULB CHECK........................................................................................................................................................................................................................................6365 SYNCHRONIZATION WITH MASTER WARNING...............................................................................................................................................................................................................6366 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6366 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6366 SIGNAL PATH.......................................................................................................................................................................................................................................6366 LIGHTING CONDITION................................................................................................................................................................................................................................6366 SHUTOFF CONDITION.................................................................................................................................................................................................................................6366 TIMING CHART......................................................................................................................................................................................................................................6367 WARNING LAMPS/INDICATOR LAMPS : Position Lamp Indicator Lamp..........................................................................................................................................................................................6367 DESIGN/PURPOSE....................................................................................................................................................................................................................................6367 BULB CHECK........................................................................................................................................................................................................................................6367 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6367 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6367 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6367 SIGNAL PATH.......................................................................................................................................................................................................................................6368 LIGHTING CONDITION................................................................................................................................................................................................................................6368 SHUTOFF CONDITION.................................................................................................................................................................................................................................6368 WARNING LAMPS/INDICATOR LAMPS : Rear Fog Lamp Indicator Lamp..........................................................................................................................................................................................6368 DESIGN/PURPOSE....................................................................................................................................................................................................................................6368 BULB CHECK........................................................................................................................................................................................................................................6368 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6368 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6368 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6368 SIGNAL PATH.......................................................................................................................................................................................................................................6368 LIGHTING CONDITION................................................................................................................................................................................................................................6368 SHUTOFF CONDITION.................................................................................................................................................................................................................................6369 WARNING LAMPS/INDICATOR LAMPS : Seat Belt Warning Lamp................................................................................................................................................................................................6369 DESIGN/PURPOSE....................................................................................................................................................................................................................................6369 BULB CHECK........................................................................................................................................................................................................................................6369 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6369 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6369 SIGNAL PATH.......................................................................................................................................................................................................................................6369 LIGHTING CONDITION................................................................................................................................................................................................................................6369 SHUTOFF CONDITION.................................................................................................................................................................................................................................6369 TIMING CHART......................................................................................................................................................................................................................................6370 WARNING LAMPS/INDICATOR LAMPS : Security Indicator Lamp (Turn ON).....................................................................................................................................................................................6370 DESIGN/PURPOSE....................................................................................................................................................................................................................................6370 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6370 SIGNAL PATH.......................................................................................................................................................................................................................................6371 LIGHTING CONDITION................................................................................................................................................................................................................................6371 SHUTOFF CONDITION.................................................................................................................................................................................................................................6371 TIMING CHART......................................................................................................................................................................................................................................6371 WARNING LAMPS/INDICATOR LAMPS : Security Indicator Lamp (Blinks)......................................................................................................................................................................................6371 DESIGN/PURPOSE....................................................................................................................................................................................................................................6371 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6371 SIGNAL PATH.......................................................................................................................................................................................................................................6372 LIGHTING CONDITION................................................................................................................................................................................................................................6372 SHUTOFF CONDITION.................................................................................................................................................................................................................................6372 TIMING CHART......................................................................................................................................................................................................................................6372 WARNING LAMPS/INDICATOR LAMPS : SRS Air Bag Warning Lamp..............................................................................................................................................................................................6372 DESIGN/PURPOSE....................................................................................................................................................................................................................................6372 BULB CHECK........................................................................................................................................................................................................................................6372 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6372 SIGNAL PATH.......................................................................................................................................................................................................................................6372 LIGHTING CONDITION................................................................................................................................................................................................................................6373 SHUTOFF CONDITION.................................................................................................................................................................................................................................6373 When Being Turned ON Due to Deployment of Air Bag.............................................................................................................................................................................................6373 When Turned ON Due to a Malfunction of SRS Air Bag Warning Lamp Circuit.......................................................................................................................................................................6373 When Turned ON Due to a Malfunction of Air Bag Module or Air Bag Module Circuit...............................................................................................................................................................6373 TIMING CHART......................................................................................................................................................................................................................................6373 WARNING LAMPS/INDICATOR LAMPS : Turn Signal Indicator Lamp............................................................................................................................................................................................6374 DESIGN/PURPOSE....................................................................................................................................................................................................................................6374 BULB CHECK........................................................................................................................................................................................................................................6374 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6374 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6374 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6374 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6374 SIGNAL PATH.......................................................................................................................................................................................................................................6374 LIGHTING CONDITION................................................................................................................................................................................................................................6374 Turn Signal Indicator Lamp (LH)...............................................................................................................................................................................................................6374 Turn Signal Indicator Lamp (RH)...............................................................................................................................................................................................................6374 SHUTOFF CONDITION.................................................................................................................................................................................................................................6375 Turn Signal Indicator Lamp (LH)...............................................................................................................................................................................................................6375 Turn Signal Indicator Lamp (RH)...............................................................................................................................................................................................................6375 WARNING LAMPS/INDICATOR LAMPS : VDC (ESP) OFF Indicator Lamp..........................................................................................................................................................................................6375 DESIGN/PURPOSE....................................................................................................................................................................................................................................6375 BULB CHECK........................................................................................................................................................................................................................................6375 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6375 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6375 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6375 SIGNAL PATH.......................................................................................................................................................................................................................................6375 LIGHTING CONDITION................................................................................................................................................................................................................................6375 SHUTOFF CONDITION.................................................................................................................................................................................................................................6375 TIMING CHART......................................................................................................................................................................................................................................6376 WARNING LAMPS/INDICATOR LAMPS : VDC (ESP) Warning Lamp................................................................................................................................................................................................6376 DESIGN/PURPOSE....................................................................................................................................................................................................................................6376 BULB CHECK........................................................................................................................................................................................................................................6376 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6376 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6376 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6377 SIGNAL PATH.......................................................................................................................................................................................................................................6377 When Operating VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function....................................................................................................................................................6377 When VDC Function, TCS Function, ABS Function, EBD Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Funct..............................................................................................................6377 LIGHTING CONDITION................................................................................................................................................................................................................................6377 BLINKING CONDITION................................................................................................................................................................................................................................6377 SHUTOFF CONDITION.................................................................................................................................................................................................................................6377 TIMING CHART......................................................................................................................................................................................................................................6378 WARNING LAMPS/INDICATOR LAMPS : Water-in-fuel-filter warning lamp.....................................................................................................................................................................................6378 DESIGN/PURPOSE....................................................................................................................................................................................................................................6378 BULB CHECK........................................................................................................................................................................................................................................6378 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6378 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6378 SIGNAL PATH.......................................................................................................................................................................................................................................6378 LIGHTING CONDITION................................................................................................................................................................................................................................6378 SHUTOFF CONDITION.................................................................................................................................................................................................................................6379 WARNING/INDICATOR (ON INFORMATION DISPLAY)................................................................................................................................................................................................................6379 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Alert....................................................................................................................................................................................................6379 DESIGN/PURPOSE....................................................................................................................................................................................................................................6379 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6379 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6379 SIGNAL PATH.......................................................................................................................................................................................................................................6379 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6379 WARNING/INDICATOR CANCEL CONDITION................................................................................................................................................................................................................6379 TIMING CHART......................................................................................................................................................................................................................................6380 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Maintenance..............................................................................................................................................................................................6380 DESIGN/PURPOSE....................................................................................................................................................................................................................................6380 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6381 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6381 SIGNAL PATH.......................................................................................................................................................................................................................................6381 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6381 WARNING/INDICATOR CANCEL CONDITION................................................................................................................................................................................................................6381 TIMING CHART......................................................................................................................................................................................................................................6382 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Oil Level Warning........................................................................................................................................................................................6382 DESIGN/PURPOSE....................................................................................................................................................................................................................................6382 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6382 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6383 SIGNAL PATH.......................................................................................................................................................................................................................................6383 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6383 Oil Level Low Warning.........................................................................................................................................................................................................................6383 Oil Level Sensor Warning......................................................................................................................................................................................................................6383 WARNING/INDICATOR CANCEL CONDITION................................................................................................................................................................................................................6383 Oil Level Low Warning.........................................................................................................................................................................................................................6383 Oil Level Sensor Warning......................................................................................................................................................................................................................6383 METER ILLUMINATION CONTROL................................................................................................................................................................................................................................6383 METER ILLUMINATION CONTROL : System Description.......................................................................................................................................................................................................6383 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6383 DESCRIPTION.......................................................................................................................................................................................................................................6383 Back Light Illumination Control Function......................................................................................................................................................................................................6383 Meter Illumination Control Function...........................................................................................................................................................................................................6384 Signal Path...................................................................................................................................................................................................................................6384 METER EFFECT FUNCTION.....................................................................................................................................................................................................................................6384 METER EFFECT FUNCTION : System Description............................................................................................................................................................................................................6384 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6384 DESCRIPTION.......................................................................................................................................................................................................................................6384 Driver Welcome Function.......................................................................................................................................................................................................................6384 Signal Path...................................................................................................................................................................................................................................6385 Engine-start Effect Function..................................................................................................................................................................................................................6385 Meter and Illumination Operations During Engine-start Effect..................................................................................................................................................................................6385 Engine Start Judgement........................................................................................................................................................................................................................6385 Signal Path...................................................................................................................................................................................................................................6385 INFORMATION DISPLAY.......................................................................................................................................................................................................................................6386 INFORMATION DISPLAY : System Description..............................................................................................................................................................................................................6386 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6386 DESCRIPTION.......................................................................................................................................................................................................................................6386 WARNING/INDICATOR LIST............................................................................................................................................................................................................................6387 ODO/TRIP METER....................................................................................................................................................................................................................................6390 WARNING CONFIRMATION..............................................................................................................................................................................................................................6390 SETTINGS..........................................................................................................................................................................................................................................6390 TRIP COMPUTER.....................................................................................................................................................................................................................................6390 Current Fuel Consumption......................................................................................................................................................................................................................6390 ECO Pedal Guide...............................................................................................................................................................................................................................6390 Average Fuel Consumption......................................................................................................................................................................................................................6393 Average Vehicle Speed.........................................................................................................................................................................................................................6394 Distance to Empty.............................................................................................................................................................................................................................6394 Travel Time...................................................................................................................................................................................................................................6394 ECO Drive Report..............................................................................................................................................................................................................................6394 Stop/Start System Information.................................................................................................................................................................................................................6395 AMBIENT TEMPERATURE...............................................................................................................................................................................................................................6395 METER ILLUMINATION LEVEL..........................................................................................................................................................................................................................6395 CLOCK.............................................................................................................................................................................................................................................6395 OPERATION.....................................................................................................................................................................................................................................................6397 Switch Name and Function..................................................................................................................................................................................................................................6397 STEERING SWITCH.......................................................................................................................................................................................................................................6397 METER CONTROL SWITCH..................................................................................................................................................................................................................................6397 DIAGNOSIS SYSTEM (COMBINATION METER)..........................................................................................................................................................................................................................6399 On Board Diagnosis Function...............................................................................................................................................................................................................................6399 COMBINATION METER SELF-DIAGNOSIS MODE.................................................................................................................................................................................................................6399 STARTING COMBINATION METER SELF-DIAGNOSIS MODE........................................................................................................................................................................................................6399 How to Initiate Self-Diagnosis Mode...............................................................................................................................................................................................................6399 How to Reset Error Code...........................................................................................................................................................................................................................6401 CONSULT Function..........................................................................................................................................................................................................................................6401 APPLICATION ITEMS.....................................................................................................................................................................................................................................6401 SELF DIAG RESULT......................................................................................................................................................................................................................................6401 Freeze frame data (FFD)...........................................................................................................................................................................................................................6401 WORK SUPPORT..........................................................................................................................................................................................................................................6401 DATA MONITOR..........................................................................................................................................................................................................................................6402 Display Item List.................................................................................................................................................................................................................................6402 WARNING HISTORY.......................................................................................................................................................................................................................................6406 Display Item......................................................................................................................................................................................................................................6406 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................6408 COMBINATION METER.............................................................................................................................................................................................................................................6408 Reference Value...........................................................................................................................................................................................................................................6408 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................6408 TERMINAL LAYOUT.......................................................................................................................................................................................................................................6415 PHYSICAL VALUES.......................................................................................................................................................................................................................................6415 Fail-Safe.................................................................................................................................................................................................................................................6418 DTC Inspection Priority Chart.............................................................................................................................................................................................................................6420 DTC Index.................................................................................................................................................................................................................................................6420 WIRING DIAGRAM....................................................................................................................................................................................................................................................6421 METER SYSTEM..................................................................................................................................................................................................................................................6421 Wiring Diagram............................................................................................................................................................................................................................................6421 BASIC INSPECTION..................................................................................................................................................................................................................................................6433 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................6433 Work flow.................................................................................................................................................................................................................................................6433 OVERALL SEQUENCE......................................................................................................................................................................................................................................6433 DETAILED FLOW.........................................................................................................................................................................................................................................6433 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6436 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................6436 DTC Description...........................................................................................................................................................................................................................................6436 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6436 POSSIBLE CAUSE........................................................................................................................................................................................................................................6436 FAIL-SAFE.............................................................................................................................................................................................................................................6436 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6436 Diagnosis Procedure.......................................................................................................................................................................................................................................6436 U1010 CONTROL UNIT (CAN)......................................................................................................................................................................................................................................6437 DTC Description...........................................................................................................................................................................................................................................6437 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6437 POSSIBLE CAUSE........................................................................................................................................................................................................................................6437 FAIL-SAFE.............................................................................................................................................................................................................................................6437 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6437 Diagnosis Procedure.......................................................................................................................................................................................................................................6437 B2205 VEHICLE SPEED...........................................................................................................................................................................................................................................6438 DTC Description...........................................................................................................................................................................................................................................6438 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6438 POSSIBLE CAUSE........................................................................................................................................................................................................................................6438 FAIL-SAFE.............................................................................................................................................................................................................................................6438 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6438 Diagnosis Procedure.......................................................................................................................................................................................................................................6438 B2267 ENGINE SPEED............................................................................................................................................................................................................................................6439 DTC Description...........................................................................................................................................................................................................................................6439 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6439 POSSIBLE CAUSE........................................................................................................................................................................................................................................6439 FAIL-SAFE.............................................................................................................................................................................................................................................6439 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6439 Diagnosis Procedure.......................................................................................................................................................................................................................................6439 B2268 WATER TEMP..............................................................................................................................................................................................................................................6440 DTC Description...........................................................................................................................................................................................................................................6440 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6440 POSSIBLE CAUSE........................................................................................................................................................................................................................................6440 FAIL-SAFE.............................................................................................................................................................................................................................................6440 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6440 Diagnosis Procedure.......................................................................................................................................................................................................................................6440 B2321, B2322 OIL LEVEL SENSOR.................................................................................................................................................................................................................................6441 DTC Description...........................................................................................................................................................................................................................................6441 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6441 POSSIBLE CAUSE........................................................................................................................................................................................................................................6441 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6441 Diagnosis Procedure.......................................................................................................................................................................................................................................6441 Component Inspection......................................................................................................................................................................................................................................6441 B2323 ILLUMINATION CONTROL SIGNAL.............................................................................................................................................................................................................................6443 DTC Description...........................................................................................................................................................................................................................................6443 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6443 POSSIBLE CAUSE........................................................................................................................................................................................................................................6443 FAIL-SAFE.............................................................................................................................................................................................................................................6443 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6443 Diagnosis Procedure.......................................................................................................................................................................................................................................6443 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................6444 COMBINATION METER.........................................................................................................................................................................................................................................6444 COMBINATION METER : Diagnosis Procedure...............................................................................................................................................................................................................6444 STEERING SWITCH SIGNAL A CIRCUIT..............................................................................................................................................................................................................................6445 Component Function Check..................................................................................................................................................................................................................................6445 Diagnosis Procedure.......................................................................................................................................................................................................................................6445 Component Inspection......................................................................................................................................................................................................................................6446 STEERING SWITCH SIGNAL B CIRCUIT..............................................................................................................................................................................................................................6447 Component Function Check..................................................................................................................................................................................................................................6447 Diagnosis Procedure.......................................................................................................................................................................................................................................6447 Component Inspection......................................................................................................................................................................................................................................6448 METER CONTROL SWITCH SIGNAL CIRCUIT...........................................................................................................................................................................................................................6449 Component Function Check..................................................................................................................................................................................................................................6449 Diagnosis Procedure.......................................................................................................................................................................................................................................6449 Component Inspection......................................................................................................................................................................................................................................6450 FUEL LEVEL SENSOR SIGNAL CIRCUIT..............................................................................................................................................................................................................................6451 EXCEPT FOR R9M............................................................................................................................................................................................................................................6451 EXCEPT FOR R9M : Component Function Check.............................................................................................................................................................................................................6451 EXCEPT FOR R9M : Diagnosis Procedure..................................................................................................................................................................................................................6451 EXCEPT FOR R9M : Component Inspection.................................................................................................................................................................................................................6452 R9M.......................................................................................................................................................................................................................................................6453 R9M : Component Function Check........................................................................................................................................................................................................................6453 R9M : Diagnosis Procedure.............................................................................................................................................................................................................................6454 R9M : Component Inspection [Fuel Level Sensor Unit (Main and Sub)]....................................................................................................................................................................................6455 R9M : Component Inspection (Fuel Pump Control Module).................................................................................................................................................................................................6456 AMBIENT SENSOR SIGNAL CIRCUIT.................................................................................................................................................................................................................................6457 Diagnosis Procedure.......................................................................................................................................................................................................................................6457 Component Inspection......................................................................................................................................................................................................................................6458 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6459 WARNING/INDICATOR LAMP REMAINS ON.............................................................................................................................................................................................................................6459 Work Flow.................................................................................................................................................................................................................................................6459 THE FUEL GAUGE INDICATOR DOES NOT OPERATE.....................................................................................................................................................................................................................6460 Description...............................................................................................................................................................................................................................................6460 Diagnosis Procedure.......................................................................................................................................................................................................................................6460 THE STEERING SWITCHES ARE INOPERATIVE.........................................................................................................................................................................................................................6461 Description...............................................................................................................................................................................................................................................6461 Diagnosis Procedure.......................................................................................................................................................................................................................................6461 THE METER CONTROL SWITCH IS INOPERATIVE.......................................................................................................................................................................................................................6462 Description...............................................................................................................................................................................................................................................6462 Diagnosis Procedure.......................................................................................................................................................................................................................................6462 THE DOOR OPEN WARNING CONTINUES DISPLAYING, OR DOES NOT DISPLAY...............................................................................................................................................................................................6463 Description...............................................................................................................................................................................................................................................6463 Diagnosis Procedure.......................................................................................................................................................................................................................................6463 THE AMBIENT TEMPERATURE DISPLAY IS INCORRECT..................................................................................................................................................................................................................6464 Description...............................................................................................................................................................................................................................................6464 Diagnosis Procedure.......................................................................................................................................................................................................................................6464 NORMAL OPERATING CONDITION....................................................................................................................................................................................................................................6465 INFORMATION DISPLAY.......................................................................................................................................................................................................................................6465 INFORMATION DISPLAY : Description.....................................................................................................................................................................................................................6465 DISTANCE TO EMPTY.................................................................................................................................................................................................................................6465 AMBIENT TEMPERATURE...............................................................................................................................................................................................................................6465 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6466 COMBINATION METER.............................................................................................................................................................................................................................................6466 Exploded View.............................................................................................................................................................................................................................................6466 REMOVAL...............................................................................................................................................................................................................................................6466 DISASSEMBLY...........................................................................................................................................................................................................................................6466 Removal and Installation..................................................................................................................................................................................................................................6466 REMOVAL...............................................................................................................................................................................................................................................6466 INSTALLATION..........................................................................................................................................................................................................................................6467 Disassembly and Assembly..................................................................................................................................................................................................................................6467 DISASSEMBLY...........................................................................................................................................................................................................................................6467 ASSEMBLY..............................................................................................................................................................................................................................................6468 STEERING SWITCH...............................................................................................................................................................................................................................................6469 Removal and Installation..................................................................................................................................................................................................................................6469 REMOVAL...............................................................................................................................................................................................................................................6469 INSTALLATION..........................................................................................................................................................................................................................................6469 METER CONTROL SWITCH..........................................................................................................................................................................................................................................6470 Exploded View.............................................................................................................................................................................................................................................6470 Removal and Installation..................................................................................................................................................................................................................................6470 REMOVAL...............................................................................................................................................................................................................................................6470 INSTALLATION..........................................................................................................................................................................................................................................6470 AMBIENT SENSOR................................................................................................................................................................................................................................................6471 Removal and Installation..................................................................................................................................................................................................................................6471 REMOVAL...............................................................................................................................................................................................................................................6471 INSTALLATION..........................................................................................................................................................................................................................................6471 PB........................................................................................................................................................................................................................................................................6472 PARKING BRAKE SYSTEM..................................................................................................................................................................................................................................................6472 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................6475 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................6475 Information...............................................................................................................................................................................................................................................6475 PRECAUTION........................................................................................................................................................................................................................................................6476 PRECAUTIONS...................................................................................................................................................................................................................................................6476 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6476 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6476 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6476 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6476 INSTRUCTION 1.....................................................................................................................................................................................................................................6476 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6477 Precaution for Stop/Start System Service..................................................................................................................................................................................................................6477 Precautions for Harness Repair............................................................................................................................................................................................................................6477 Precaution for Parking Brake System.......................................................................................................................................................................................................................6478 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6479 COMPONENT PARTS...............................................................................................................................................................................................................................................6479 Component Parts Location..................................................................................................................................................................................................................................6479 LHD models............................................................................................................................................................................................................................................6479 RHD models............................................................................................................................................................................................................................................6480 Electric Parking Brake Control Module.....................................................................................................................................................................................................................6483 Parking Brake Switch......................................................................................................................................................................................................................................6483 Parking Brake Actuator....................................................................................................................................................................................................................................6483 Clutch Pedal Stroke Sensor................................................................................................................................................................................................................................6483 SYSTEM........................................................................................................................................................................................................................................................6484 System Description........................................................................................................................................................................................................................................6484 OPERATION.............................................................................................................................................................................................................................................6484 RELEASE...............................................................................................................................................................................................................................................6484 SYSTEM DIAGRAM........................................................................................................................................................................................................................................6484 INPUT SIGNAL AND OUTPUT SIGNAL........................................................................................................................................................................................................................6485 ELECTRIC PARKING BRAKE OPERATION......................................................................................................................................................................................................................6486 Normal Operation..................................................................................................................................................................................................................................6486 Automatic Operation...............................................................................................................................................................................................................................6486 Normal Release (ignition switch ON)...............................................................................................................................................................................................................6487 Normal Release (Ignition Switch OFF)..............................................................................................................................................................................................................6488 Automatic Release.................................................................................................................................................................................................................................6488 Driving...........................................................................................................................................................................................................................................6489 CONDITION FOR TURN ON THE WARNING LAMP, THE INDICATOR LAMP AND INFORMATION DISPLAY....................................................................................................................................................................6490 Circuit Diagram...........................................................................................................................................................................................................................................6492 Fail-Safe.................................................................................................................................................................................................................................................6492 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................6494 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................6494 INFORMATION DISPLAY (COMBINATION METER)...................................................................................................................................................................................................................6495 INFORMATION DISPLAY (COMBINATION METER) : Parking Brake Warning.......................................................................................................................................................................................6495 DESIGN/PURPOSE....................................................................................................................................................................................................................................6495 Warning Message...............................................................................................................................................................................................................................6495 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6495 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6495 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6495 SIGNAL PATH.......................................................................................................................................................................................................................................6495 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6495 DIAGNOSIS SYSTEM (ELECTRIC PARKING BRAKE CONTROL MODULE)......................................................................................................................................................................................................6496 CONSULT Function..........................................................................................................................................................................................................................................6496 APPLICATION ITEM......................................................................................................................................................................................................................................6496 ECU IDENTIFICATION....................................................................................................................................................................................................................................6496 SELF DIAGNOSTIC RESULT................................................................................................................................................................................................................................6496 Freeze Frame Data (FFD)...........................................................................................................................................................................................................................6496 DATA MONITOR..........................................................................................................................................................................................................................................6498 WORK SUPPORT..........................................................................................................................................................................................................................................6499 RE/PROGRAMMING, CONFIGURATION.........................................................................................................................................................................................................................6499 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................6500 ELECTRIC PARKING BRAKE CONTROL MODULE.........................................................................................................................................................................................................................6500 Reference Value...........................................................................................................................................................................................................................................6500 CONSULT DATA MONITOR STANDARD VALUE...................................................................................................................................................................................................................6500 TERMINAL LAYOUT.......................................................................................................................................................................................................................................6503 PHYSICAL VALUE........................................................................................................................................................................................................................................6503 Fail-Safe.................................................................................................................................................................................................................................................6505 DTC Inspection Priority Chart.............................................................................................................................................................................................................................6506 DTC Index.................................................................................................................................................................................................................................................6507 WIRING DIAGRAM....................................................................................................................................................................................................................................................6510 ELECTRIC PARKING BRAKE SYSTEM.................................................................................................................................................................................................................................6510 Wiring Diagram............................................................................................................................................................................................................................................6510 BASIC INSPECTION..................................................................................................................................................................................................................................................6514 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................6514 Work Flow.................................................................................................................................................................................................................................................6514 DETAILS OF TROUBLE DIAGNOSIS FLOWCHART................................................................................................................................................................................................................6514 Diagnostic Work Sheet.....................................................................................................................................................................................................................................6515 DESCRIPTION...........................................................................................................................................................................................................................................6515 INTERVIEW SHEET SAMPLE................................................................................................................................................................................................................................6515 CONFIGURATION (ELECTRIC PARKING BRAKE CONTROL MODULE).........................................................................................................................................................................................................6518 Work Procedure............................................................................................................................................................................................................................................6518 INSTRUCTIONS FOR RELEASING PARKING BRAKE WHERE PARKING BRAKE SWITCH CANNOT BE USED............................................................................................................................................................................6521 Description...............................................................................................................................................................................................................................................6521 Work Procedure............................................................................................................................................................................................................................................6521 ADDITIONAL SERVICE WHEN REPLACING ELECTRIC PARKING BRAKE CONTROL MODULE.......................................................................................................................................................................................6522 Work Procedure............................................................................................................................................................................................................................................6522 REPLACEMENT OF REAR BRAKE PAD.................................................................................................................................................................................................................................6523 Description...............................................................................................................................................................................................................................................6523 Work Procedure............................................................................................................................................................................................................................................6523 ADJUSTMENT OF REAR BRAKE CALIPER INITIAL POSITION.............................................................................................................................................................................................................6526 Description...............................................................................................................................................................................................................................................6526 Work Procedure............................................................................................................................................................................................................................................6526 CALIBRATION OF G SENSOR.......................................................................................................................................................................................................................................6528 Description...............................................................................................................................................................................................................................................6528 Work Procedure............................................................................................................................................................................................................................................6528 RESET OF CLUTCH STROKE SENSOR.................................................................................................................................................................................................................................6530 Description...............................................................................................................................................................................................................................................6530 Work Procedure............................................................................................................................................................................................................................................6530 OPERATION OF REAR BRAKE CALIPER...............................................................................................................................................................................................................................6532 Description...............................................................................................................................................................................................................................................6532 Work Procedure............................................................................................................................................................................................................................................6532 RELEASE OF REAR BRAKE CALIPER.................................................................................................................................................................................................................................6534 Description...............................................................................................................................................................................................................................................6534 Work Procedure............................................................................................................................................................................................................................................6534 CHANGE OF SYSTEM MODE.........................................................................................................................................................................................................................................6536 Description...............................................................................................................................................................................................................................................6536 Work Procedure............................................................................................................................................................................................................................................6536 AUTOMATIC ACTIVATION ON SETTING...............................................................................................................................................................................................................................6538 Description...............................................................................................................................................................................................................................................6538 Work Procedure............................................................................................................................................................................................................................................6538 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6540 C10C8 ELECTRIC PARKING BRAKE CONTROL MODULE...................................................................................................................................................................................................................6540 DTC Description...........................................................................................................................................................................................................................................6540 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6540 POSSIBLE CAUSE........................................................................................................................................................................................................................................6540 FAIL-SAFE.............................................................................................................................................................................................................................................6540 Type 1............................................................................................................................................................................................................................................6540 Type 2............................................................................................................................................................................................................................................6540 Type 3............................................................................................................................................................................................................................................6540 Type 4............................................................................................................................................................................................................................................6540 Type 5............................................................................................................................................................................................................................................6540 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6540 TYPE 1....................................................................................................................................................................................................................................................6541 TYPE 1 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 2....................................................................................................................................................................................................................................................6541 TYPE 2 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 3....................................................................................................................................................................................................................................................6541 TYPE 3 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 4....................................................................................................................................................................................................................................................6541 TYPE 4 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 5....................................................................................................................................................................................................................................................6542 TYPE 5 : Diagnosis Procedure..........................................................................................................................................................................................................................6542 C10E3 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6543 DTC Description...........................................................................................................................................................................................................................................6543 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6543 POSSIBLE CAUSE........................................................................................................................................................................................................................................6543 FAIL-SAFE.............................................................................................................................................................................................................................................6543 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6543 Diagnosis Procedure.......................................................................................................................................................................................................................................6543 Component Inspection......................................................................................................................................................................................................................................6545 C10E6 IGNITION SWITCH.........................................................................................................................................................................................................................................6546 DTC Description...........................................................................................................................................................................................................................................6546 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6546 POSSIBLE CAUSE........................................................................................................................................................................................................................................6546 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6546 Diagnosis Procedure.......................................................................................................................................................................................................................................6546 C1BD0 MOTOR...................................................................................................................................................................................................................................................6549 DTC Description...........................................................................................................................................................................................................................................6549 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6549 POSSIBLE CAUSE........................................................................................................................................................................................................................................6549 FAIL-SAFE.............................................................................................................................................................................................................................................6549 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6549 Diagnosis Procedure.......................................................................................................................................................................................................................................6549 C1BD1 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6552 DTC Description...........................................................................................................................................................................................................................................6552 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6552 POSSIBLE CAUSE........................................................................................................................................................................................................................................6552 FAIL-SAFE.............................................................................................................................................................................................................................................6552 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6552 Diagnosis Procedure.......................................................................................................................................................................................................................................6552 Component Inspection......................................................................................................................................................................................................................................6554 C1BD2 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6555 DTC Description...........................................................................................................................................................................................................................................6555 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6555 POSSIBLE CAUSE........................................................................................................................................................................................................................................6555 FAIL-SAFE.............................................................................................................................................................................................................................................6555 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6555 Diagnosis Procedure.......................................................................................................................................................................................................................................6555 Component Inspection......................................................................................................................................................................................................................................6557 C1BD3 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6558 DTC Description...........................................................................................................................................................................................................................................6558 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6558 POSSIBLE CAUSE........................................................................................................................................................................................................................................6558 FAIL-SAFE.............................................................................................................................................................................................................................................6558 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6558 Diagnosis Procedure.......................................................................................................................................................................................................................................6558 Component Inspection......................................................................................................................................................................................................................................6560 C1BD4 G SENSOR................................................................................................................................................................................................................................................6561 DTC Description...........................................................................................................................................................................................................................................6561 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6561 POSSIBLE CAUSE........................................................................................................................................................................................................................................6561 FAIL-SAFE.............................................................................................................................................................................................................................................6561 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6561 Diagnosis Procedure.......................................................................................................................................................................................................................................6561 C1BD5 CONTROL MODULE POWER SUPPLY.............................................................................................................................................................................................................................6562 DTC Description...........................................................................................................................................................................................................................................6562 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6562 POSSIBLE CAUSE........................................................................................................................................................................................................................................6562 FAIL-SAFE.............................................................................................................................................................................................................................................6562 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6562 Diagnosis Procedure.......................................................................................................................................................................................................................................6562 C1BD6 DOOR SYSTEM.............................................................................................................................................................................................................................................6565 DTC Description...........................................................................................................................................................................................................................................6565 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6565 POSSIBLE CAUSE........................................................................................................................................................................................................................................6565 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6565 Diagnosis Procedure.......................................................................................................................................................................................................................................6565 C1BD7 CLUTCH SENSOR SYSTEM....................................................................................................................................................................................................................................6567 DTC Description...........................................................................................................................................................................................................................................6567 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6567 POSSIBLE CAUSE........................................................................................................................................................................................................................................6567 FAIL-SAFE.............................................................................................................................................................................................................................................6567 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6567 Diagnosis Procedure.......................................................................................................................................................................................................................................6567 C1BD9 INITIALIZE POSITION.....................................................................................................................................................................................................................................6571 DTC Description...........................................................................................................................................................................................................................................6571 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6571 POSSIBLE CAUSE........................................................................................................................................................................................................................................6571 FAIL-SAFE.............................................................................................................................................................................................................................................6571 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6571 Diagnosis Procedure.......................................................................................................................................................................................................................................6571 C1BDA PARKING BRAKE ACTUATOR LEFT.............................................................................................................................................................................................................................6573 DTC Description...........................................................................................................................................................................................................................................6573 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6573 POSSIBLE CAUSE........................................................................................................................................................................................................................................6573 FAIL-SAFE.............................................................................................................................................................................................................................................6573 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6573 TYPE 1....................................................................................................................................................................................................................................................6574 TYPE 1 : Diagnosis Procedure..........................................................................................................................................................................................................................6574 TYPE 2....................................................................................................................................................................................................................................................6574 TYPE 2 : Diagnosis Procedure..........................................................................................................................................................................................................................6574 TYPE 3....................................................................................................................................................................................................................................................6575 TYPE 3 : Diagnosis Procedure..........................................................................................................................................................................................................................6575 TYPE 4....................................................................................................................................................................................................................................................6576 TYPE 4 : Diagnosis Procedure..........................................................................................................................................................................................................................6576 TYPE 5....................................................................................................................................................................................................................................................6577 TYPE 5 : Diagnosis Procedure..........................................................................................................................................................................................................................6577 TYPE 6....................................................................................................................................................................................................................................................6579 TYPE 6 : Diagnosis Procedure..........................................................................................................................................................................................................................6579 C1BDB PARKING BRAKE ACTUATOR RIGHT............................................................................................................................................................................................................................6581 DTC Description...........................................................................................................................................................................................................................................6581 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6581 POSSIBLE CAUSE........................................................................................................................................................................................................................................6581 FAIL-SAFE.............................................................................................................................................................................................................................................6581 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6581 TYPE 1....................................................................................................................................................................................................................................................6582 TYPE 1 : Diagnosis Procedure..........................................................................................................................................................................................................................6582 TYPE 2....................................................................................................................................................................................................................................................6582 TYPE 2 : Diagnosis Procedure..........................................................................................................................................................................................................................6582 TYPE 3....................................................................................................................................................................................................................................................6583 TYPE 3 : Diagnosis Procedure..........................................................................................................................................................................................................................6583 TYPE 4....................................................................................................................................................................................................................................................6584 TYPE 4 : Diagnosis Procedure..........................................................................................................................................................................................................................6584 TYPE 5....................................................................................................................................................................................................................................................6585 TYPE 5 : Diagnosis Procedure..........................................................................................................................................................................................................................6585 TYPE 6....................................................................................................................................................................................................................................................6587 TYPE 6 : Diagnosis Procedure..........................................................................................................................................................................................................................6587 C1BDF MODE....................................................................................................................................................................................................................................................6589 DTC Description...........................................................................................................................................................................................................................................6589 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6589 POSSIBLE CAUSE........................................................................................................................................................................................................................................6589 FAIL-SAFE.............................................................................................................................................................................................................................................6589 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6589 Diagnosis Procedure.......................................................................................................................................................................................................................................6589 U0100 ECM COMMUNICATION.......................................................................................................................................................................................................................................6591 DTC Description...........................................................................................................................................................................................................................................6591 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6591 POSSIBLE CAUSE........................................................................................................................................................................................................................................6591 FAIL-SAFE.............................................................................................................................................................................................................................................6591 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6591 Diagnosis Procedure.......................................................................................................................................................................................................................................6591 U0101 TCM COMMUNICATION.......................................................................................................................................................................................................................................6593 DTC Description...........................................................................................................................................................................................................................................6593 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6593 POSSIBLE CAUSE........................................................................................................................................................................................................................................6593 FAIL-SAFE.............................................................................................................................................................................................................................................6593 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6593 Diagnosis Procedure.......................................................................................................................................................................................................................................6593 U0111 IPDM E/R COMMUNICATION..................................................................................................................................................................................................................................6595 DTC Description...........................................................................................................................................................................................................................................6595 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6595 POSSIBLE CAUSE........................................................................................................................................................................................................................................6595 FAIL-SAFE.............................................................................................................................................................................................................................................6595 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6595 Diagnosis Procedure.......................................................................................................................................................................................................................................6595 U0129 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) COMMUNICATION.............................................................................................................................................................................................6597 DTC Description...........................................................................................................................................................................................................................................6597 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6597 POSSIBLE CAUSE........................................................................................................................................................................................................................................6597 FAIL-SAFE.............................................................................................................................................................................................................................................6597 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6597 Diagnosis Procedure.......................................................................................................................................................................................................................................6597 U0140 BCM COMMUNICATION.......................................................................................................................................................................................................................................6599 DTC Description...........................................................................................................................................................................................................................................6599 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6599 POSSIBLE CAUSE........................................................................................................................................................................................................................................6599 FAIL-SAFE.............................................................................................................................................................................................................................................6599 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6599 Diagnosis Procedure.......................................................................................................................................................................................................................................6599 U0155 METER COMMUNICATION.....................................................................................................................................................................................................................................6601 DTC Description...........................................................................................................................................................................................................................................6601 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6601 POSSIBLE CAUSE........................................................................................................................................................................................................................................6601 FAIL-SAFE.............................................................................................................................................................................................................................................6601 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6601 Diagnosis Procedure.......................................................................................................................................................................................................................................6601 U0401 ECM SIGNAL..............................................................................................................................................................................................................................................6603 DTC Description...........................................................................................................................................................................................................................................6603 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6603 POSSIBLE CAUSE........................................................................................................................................................................................................................................6603 FAIL-SAFE.............................................................................................................................................................................................................................................6603 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6603 Diagnosis Procedure.......................................................................................................................................................................................................................................6603 U0402 TCM SIGNAL..............................................................................................................................................................................................................................................6605 DTC Description...........................................................................................................................................................................................................................................6605 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6605 POSSIBLE CAUSE........................................................................................................................................................................................................................................6605 FAIL-SAFE.............................................................................................................................................................................................................................................6605 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6605 Diagnosis Procedure.......................................................................................................................................................................................................................................6605 U0418 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SIGNAL....................................................................................................................................................................................................6607 DTC Description...........................................................................................................................................................................................................................................6607 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6607 POSSIBLE CAUSE........................................................................................................................................................................................................................................6607 FAIL-SAFE.............................................................................................................................................................................................................................................6607 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6607 Diagnosis Procedure.......................................................................................................................................................................................................................................6607 U0422 BCM SIGNAL..............................................................................................................................................................................................................................................6609 DTC Description...........................................................................................................................................................................................................................................6609 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6609 POSSIBLE CAUSE........................................................................................................................................................................................................................................6609 FAIL-SAFE.............................................................................................................................................................................................................................................6609 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6609 Diagnosis Procedure.......................................................................................................................................................................................................................................6609 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................6611 DTC Description...........................................................................................................................................................................................................................................6611 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6611 POSSIBLE CAUSE........................................................................................................................................................................................................................................6611 FAIL-SAFE.............................................................................................................................................................................................................................................6611 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6611 Diagnosis Procedure.......................................................................................................................................................................................................................................6611 U1060 VEHICLE SPEED...........................................................................................................................................................................................................................................6612 DTC Description...........................................................................................................................................................................................................................................6612 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6612 POSSIBLE CAUSE........................................................................................................................................................................................................................................6612 FAIL-SAFE.............................................................................................................................................................................................................................................6612 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6612 Diagnosis Procedure.......................................................................................................................................................................................................................................6612 U1061 IPDM E/R SYSTEM.........................................................................................................................................................................................................................................6614 DTC Description...........................................................................................................................................................................................................................................6614 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6614 POSSIBLE CAUSE........................................................................................................................................................................................................................................6614 FAIL-SAFE.............................................................................................................................................................................................................................................6614 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6614 Diagnosis Procedure.......................................................................................................................................................................................................................................6614 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................6616 Diagnosis Procedure.......................................................................................................................................................................................................................................6616 ELECTRIC PARKING BRAKE INDICATOR LAMP.........................................................................................................................................................................................................................6618 Component Function Check..................................................................................................................................................................................................................................6618 Diagnosis Procedure.......................................................................................................................................................................................................................................6618 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6619 PARKING BRAKE DOES NOT RELEASE................................................................................................................................................................................................................................6619 Description...............................................................................................................................................................................................................................................6619 Diagnosis Procedure.......................................................................................................................................................................................................................................6619 PARKING BRAKE DOES NOT OPERATE................................................................................................................................................................................................................................6621 Description...............................................................................................................................................................................................................................................6621 Diagnosis Procedure.......................................................................................................................................................................................................................................6621 THE BRAKING FORCE OF PARKING BRAKE IS LOW.....................................................................................................................................................................................................................6622 Description...............................................................................................................................................................................................................................................6622 Diagnosis Procedure.......................................................................................................................................................................................................................................6622 THE BRAKING FORCE OF PARKING BRAKE IS HIGH....................................................................................................................................................................................................................6623 Description...............................................................................................................................................................................................................................................6623 Diagnosis Procedure.......................................................................................................................................................................................................................................6623 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6624 ELECTRIC PARKING BRAKE CONTROL MODULE.........................................................................................................................................................................................................................6624 Exploded View.............................................................................................................................................................................................................................................6624 Removal and Installation..................................................................................................................................................................................................................................6624 REMOVAL...............................................................................................................................................................................................................................................6624 INSTALLATION..........................................................................................................................................................................................................................................6624 PARKING BRAKE CONTROL.........................................................................................................................................................................................................................................6625 Exploded View.............................................................................................................................................................................................................................................6625 Removal and Installation..................................................................................................................................................................................................................................6625 REMOVAL...............................................................................................................................................................................................................................................6625 INSTALLATION..........................................................................................................................................................................................................................................6625 PARKING BRAKE ACTUATOR........................................................................................................................................................................................................................................6626 Removal and Installation..................................................................................................................................................................................................................................6626 PARKING BRAKE SWITCH..........................................................................................................................................................................................................................................6627 Removal and Installation..................................................................................................................................................................................................................................6627 REMOVAL...............................................................................................................................................................................................................................................6627 INSTALLATION..........................................................................................................................................................................................................................................6627 PCS.......................................................................................................................................................................................................................................................................6628 POWER CONTROL SYSTEM..................................................................................................................................................................................................................................................6628 IPDM E/R..........................................................................................................................................................................................................................................................6630 PRECAUTION....................................................................................................................................................................................................................................................6630 PRECAUTIONS...............................................................................................................................................................................................................................................6630 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................6630 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................6630 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6630 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6630 INSTRUCTION 1.................................................................................................................................................................................................................................6630 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6631 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6632 COMPONENT PARTS...........................................................................................................................................................................................................................................6632 Component Parts Location..............................................................................................................................................................................................................................6632 Smart FET.............................................................................................................................................................................................................................................6633 SYSTEM....................................................................................................................................................................................................................................................6634 RELAY CONTROL SYSTEM..................................................................................................................................................................................................................................6634 RELAY CONTROL SYSTEM : System Description.........................................................................................................................................................................................................6634 SYSTEM DIAGRAM................................................................................................................................................................................................................................6634 DESCRIPTION...................................................................................................................................................................................................................................6634 RELAY CONTROL SYSTEM : Fail-safe..................................................................................................................................................................................................................6635 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................6635 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................6637 If No CAN Communication Is Available With ECM.............................................................................................................................................................................................6637 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................6637 IGNITION RELAY CONTROL........................................................................................................................................................................................................................6637 FRONT WIPER CONTROL...........................................................................................................................................................................................................................6638 POWER CONTROL SYSTEM..................................................................................................................................................................................................................................6638 POWER CONTROL SYSTEM : System Description.........................................................................................................................................................................................................6638 SYSTEM DIAGRAM................................................................................................................................................................................................................................6638 EACH LAMP CONTROL.............................................................................................................................................................................................................................6638 COOLING FAN CONTROL...........................................................................................................................................................................................................................6638 SIGNAL BUFFER SYSTEM..................................................................................................................................................................................................................................6638 SIGNAL BUFFER SYSTEM : System Description.........................................................................................................................................................................................................6639 SYSTEM DIAGRAM................................................................................................................................................................................................................................6639 DESCRIPTION...................................................................................................................................................................................................................................6639 POWER CONSUMPTION CONTROL SYSTEM......................................................................................................................................................................................................................6639 POWER CONSUMPTION CONTROL SYSTEM : System Description.............................................................................................................................................................................................6639 SYSTEM DIAGRAM................................................................................................................................................................................................................................6639 DESCRIPTION...................................................................................................................................................................................................................................6639 Outline...................................................................................................................................................................................................................................6639 Sleep Mode Activation.....................................................................................................................................................................................................................6640 Wake-Up Operation.........................................................................................................................................................................................................................6640 ENERGY MANAGEMENT SYSTEM..............................................................................................................................................................................................................................6640 ENERGY MANAGEMENT SYSTEM : System Description.....................................................................................................................................................................................................6640 SYSTEM DIAGRAM................................................................................................................................................................................................................................6640 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................6641 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................6641 APPLICATION ITEM..................................................................................................................................................................................................................................6641 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................6641 Freeze Frame Data (FFD).......................................................................................................................................................................................................................6641 DATA MONITOR......................................................................................................................................................................................................................................6641 ACTIVE TEST.......................................................................................................................................................................................................................................6647 WORK SUPPORT......................................................................................................................................................................................................................................6648 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................6649 IPDM E/R..................................................................................................................................................................................................................................................6649 Reference Value.......................................................................................................................................................................................................................................6649 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................6649 TERMINAL LAYOUT...................................................................................................................................................................................................................................6655 PHYSICAL VALUES...................................................................................................................................................................................................................................6655 Fail-safe.............................................................................................................................................................................................................................................6661 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................6661 CAN COMMUNICATION CONTROL.........................................................................................................................................................................................................................6663 If No CAN Communication Is Available With ECM.................................................................................................................................................................................................6663 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................6664 IGNITION RELAY CONTROL............................................................................................................................................................................................................................6664 FRONT WIPER CONTROL...............................................................................................................................................................................................................................6664 DTC Inspection Priority Chart.........................................................................................................................................................................................................................6664 DTC Index.............................................................................................................................................................................................................................................6665 WIRING DIAGRAM................................................................................................................................................................................................................................................6668 IPDM E/R..................................................................................................................................................................................................................................................6668 Wiring Diagram........................................................................................................................................................................................................................................6668 BASIC INSPECTION..............................................................................................................................................................................................................................................6674 ADDITIONAL SERVICE WHEN REPLACING IPDM E/R................................................................................................................................................................................................................6674 Description...........................................................................................................................................................................................................................................6674 BEFORE REPLACEMENT................................................................................................................................................................................................................................6674 AFTER REPLACEMENT.................................................................................................................................................................................................................................6674 Work Procedure........................................................................................................................................................................................................................................6674 CONFIGURATION (IPDM E/R)..................................................................................................................................................................................................................................6675 Description...........................................................................................................................................................................................................................................6675 Work Procedure........................................................................................................................................................................................................................................6675 Configuration list....................................................................................................................................................................................................................................6676 CUMULATIVE BATTERY DISCHARGE CURRENT CLEAR................................................................................................................................................................................................................6678 Description...........................................................................................................................................................................................................................................6678 Work Procedure........................................................................................................................................................................................................................................6678 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6679 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................6679 DTC Description.......................................................................................................................................................................................................................................6679 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6679 POSSIBLE CAUSE....................................................................................................................................................................................................................................6679 FAIL-SAFE.........................................................................................................................................................................................................................................6679 If No CAN Communication Is Available With ECM.................................................................................................................................................................................................6679 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................6679 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6679 Diagnosis Procedure...................................................................................................................................................................................................................................6680 B120E IPDM E/R............................................................................................................................................................................................................................................6681 DTC Description.......................................................................................................................................................................................................................................6681 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6681 POSSIBLE CAUSE....................................................................................................................................................................................................................................6681 FAIL-SAFE.........................................................................................................................................................................................................................................6681 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6681 Diagnosis Procedure...................................................................................................................................................................................................................................6681 B20DD IGNITION RELAY ON CIRCUIT...........................................................................................................................................................................................................................6682 DTC Description.......................................................................................................................................................................................................................................6682 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6682 POSSIBLE CAUSE....................................................................................................................................................................................................................................6682 FAIL-SAFE.........................................................................................................................................................................................................................................6682 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6682 Diagnosis Procedure...................................................................................................................................................................................................................................6682 B20DE IGNITION RELAY OFF CIRCUIT..........................................................................................................................................................................................................................6685 DTC Description.......................................................................................................................................................................................................................................6685 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6685 POSSIBLE CAUSE....................................................................................................................................................................................................................................6685 FAIL-SAFE.........................................................................................................................................................................................................................................6685 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6685 Diagnosis Procedure...................................................................................................................................................................................................................................6685 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................6686 Diagnosis Procedure...................................................................................................................................................................................................................................6686 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6687 IPDM E/R..................................................................................................................................................................................................................................................6687 Exploded View.........................................................................................................................................................................................................................................6687 Removal and Installation..............................................................................................................................................................................................................................6687 REMOVAL...........................................................................................................................................................................................................................................6687 INSTALLATION......................................................................................................................................................................................................................................6688 POWER DISTRIBUTION SYSTEM.........................................................................................................................................................................................................................................6689 PRECAUTION....................................................................................................................................................................................................................................................6689 PRECAUTIONS...............................................................................................................................................................................................................................................6689 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................6689 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................6689 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................6689 OPERATION PROCEDURE...............................................................................................................................................................................................................................6689 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6690 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6690 INSTRUCTION 1.................................................................................................................................................................................................................................6690 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6690 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6692 COMPONENT PARTS...........................................................................................................................................................................................................................................6692 Component Parts Location..............................................................................................................................................................................................................................6692 Push-button Ignition Switch...........................................................................................................................................................................................................................6693 SYSTEM....................................................................................................................................................................................................................................................6694 POWER DISTRIBUTION SYSTEM.............................................................................................................................................................................................................................6694 POWER DISTRIBUTION SYSTEM : System Description....................................................................................................................................................................................................6694 SYSTEM DIADRAM................................................................................................................................................................................................................................6694 SYSTEM DESCRIPTION............................................................................................................................................................................................................................6694 IGNITION BATTERY SAVER SYSTEM.................................................................................................................................................................................................................6694 Reset Condition of Ignition Battery Saver System..........................................................................................................................................................................................6694 IGNITION SWITCH POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION................................................................................................................................................................6695 AUTO ACC FUNCTION.....................................................................................................................................................................................................................................6695 AUTO ACC FUNCTION : System Description............................................................................................................................................................................................................6695 SYSTEM DIAGRAM................................................................................................................................................................................................................................6695 MODELS WITH INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................6695 MODELS WITHOUT INTELLIGENT KEY SYSTEM.....................................................................................................................................................................................................6695 DESCRIPTION...................................................................................................................................................................................................................................6695 OPERATION FLOW................................................................................................................................................................................................................................6696 Ignition Switch On Status.................................................................................................................................................................................................................6696 Audio / Navigation Available Status.......................................................................................................................................................................................................6696 Audio / navigation use intention check status.............................................................................................................................................................................................6696 Audio / navigation unavailable status.....................................................................................................................................................................................................6696 OFF status................................................................................................................................................................................................................................6696 Fail-safe.............................................................................................................................................................................................................................................6698 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................6698 REAR WIPER MOTOR PROTECTION.......................................................................................................................................................................................................................6698 FAIL-SAFE CONTROL BY RAIN SENSOR MALFUNCTION......................................................................................................................................................................................................6699 FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE.......................................................................................................................................................6699 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................6700 COMMON ITEM...........................................................................................................................................................................................................................................6700 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................6700 APPLICATION ITEM..............................................................................................................................................................................................................................6700 SYSTEM APPLICATION............................................................................................................................................................................................................................6700 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................6700 INTELLIGENT KEY.......................................................................................................................................................................................................................................6701 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)......................................................................................................................................................................6701 WORK SUPPORT..................................................................................................................................................................................................................................6701 SELF-DIAG RESULT..............................................................................................................................................................................................................................6701 DATA MONITOR..................................................................................................................................................................................................................................6701 ACTIVE TEST...................................................................................................................................................................................................................................6704 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)...................................................................................................................................................................6705 WORK SUPPORT..................................................................................................................................................................................................................................6705 SELF-DIAG RESULT..............................................................................................................................................................................................................................6705 DATA MONITOR..................................................................................................................................................................................................................................6705 ACTIVE TEST...................................................................................................................................................................................................................................6708 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................6710 BCM.......................................................................................................................................................................................................................................................6710 List of ECU Reference.................................................................................................................................................................................................................................6710 WIRING DIAGRAM................................................................................................................................................................................................................................................6711 POWER DISTRIBUTION SYSTEM.................................................................................................................................................................................................................................6711 Wiring Diagram........................................................................................................................................................................................................................................6711 BASIC INSPECTION..............................................................................................................................................................................................................................................6724 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................6724 Work Flow.............................................................................................................................................................................................................................................6724 OVERALL SEQUENCE..................................................................................................................................................................................................................................6724 DETAILED FLOW.....................................................................................................................................................................................................................................6724 PROCEDURE FOR TEMPORARILY DISABLING THE IGNITION BATTERY SAVER SYSTEM.....................................................................................................................................................................................6727 Description...........................................................................................................................................................................................................................................6727 Work Procedure........................................................................................................................................................................................................................................6727 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6728 B261A PUSH-BUTTON IGNITION SWITCH.........................................................................................................................................................................................................................6728 DTC Description.......................................................................................................................................................................................................................................6728 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6728 POSSIBLE CAUSE....................................................................................................................................................................................................................................6728 FAIL-SAFE.........................................................................................................................................................................................................................................6728 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6728 Diagnosis Procedure...................................................................................................................................................................................................................................6728 B26F1 IGNITION RELAY......................................................................................................................................................................................................................................6730 DTC Description.......................................................................................................................................................................................................................................6730 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6730 POSSIBLE CAUSE....................................................................................................................................................................................................................................6730 FAIL-SAFE.........................................................................................................................................................................................................................................6730 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6730 Diagnosis Procedure...................................................................................................................................................................................................................................6730 Component Inspection..................................................................................................................................................................................................................................6731 B26F2 IGNITION RELAY......................................................................................................................................................................................................................................6732 DTC Description.......................................................................................................................................................................................................................................6732 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6732 POSSIBLE CAUSE....................................................................................................................................................................................................................................6732 FAIL-SAFE.........................................................................................................................................................................................................................................6732 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6732 Diagnosis Procedure...................................................................................................................................................................................................................................6732 Component Inspection..................................................................................................................................................................................................................................6733 ACCESSORY RELAY...........................................................................................................................................................................................................................................6734 Diagnosis Procedure...................................................................................................................................................................................................................................6734 Component Inspection..................................................................................................................................................................................................................................6735 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................6736 Diagnosis Procedure...................................................................................................................................................................................................................................6736 PUSH-BUTTON IGNITION SWITCH...............................................................................................................................................................................................................................6737 Component Function Check..............................................................................................................................................................................................................................6737 Diagnosis Procedure...................................................................................................................................................................................................................................6737 Component Inspection..................................................................................................................................................................................................................................6738 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................6740 PUSH-BUTTON IGNITION SWITCH DOES NOT OPERATE..............................................................................................................................................................................................................6740 Diagnosis Procedure...................................................................................................................................................................................................................................6740 ACCESSORY POWER SUPPLY IS NOT SUPPLIED EVEN IF DOOR IS UNLOCKED BY KEY ...................................................................................................................................................................................6741 ALL SWITCHES AND UNITS................................................................................................................................................................................................................................6741 ALL SWITCHES AND UNITS : Diagnosis Procedure......................................................................................................................................................................................................6741 EXCEPT AUDIO/NAVIGATION...............................................................................................................................................................................................................................6741 EXCEPT AUDIO/NAVIGATION : Diagnosis Procedure.....................................................................................................................................................................................................6741 AUDIO/NAVIGATION ONLY.................................................................................................................................................................................................................................6741 AUDIO/NAVIGATION ONLY : Diagnosis Procedure.......................................................................................................................................................................................................6741 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6743 PUSH-BUTTON IGNITION SWITCH...............................................................................................................................................................................................................................6743 Removal and Installation..............................................................................................................................................................................................................................6743 REMOVAL...........................................................................................................................................................................................................................................6743 INSTALLATION......................................................................................................................................................................................................................................6743 PG........................................................................................................................................................................................................................................................................6744 POWER SUPPLY, GROUND & CIRCUIT ELEMENTS...............................................................................................................................................................................................................................6744 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................6746 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................6746 Information...............................................................................................................................................................................................................................................6746 PRECAUTION........................................................................................................................................................................................................................................................6747 PRECAUTIONS...................................................................................................................................................................................................................................................6747 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6747 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6747 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6747 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6747 INSTRUCTION 1.....................................................................................................................................................................................................................................6747 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6748 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6749 COMPONENT PARTS...............................................................................................................................................................................................................................................6749 Component Parts Location..................................................................................................................................................................................................................................6749 Battery...................................................................................................................................................................................................................................................6749 R9M...................................................................................................................................................................................................................................................6749 EXCEPT FOR R9M........................................................................................................................................................................................................................................6749 Circuit Breaker...........................................................................................................................................................................................................................................6750 Harness Connector.........................................................................................................................................................................................................................................6750 HARNESS CONNECTOR (TAB-LOCKING TYPE)..................................................................................................................................................................................................................6750 HARNESS CONNECTOR (SLIDE-LOCKING TYPE)................................................................................................................................................................................................................6751 HARNESS CONNECTOR (LEVER LOCKING TYPE)................................................................................................................................................................................................................6751 Standardized Relay........................................................................................................................................................................................................................................6752 NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS......................................................................................................................................................................................................6752 TYPE OF STANDARDIZED RELAYS...........................................................................................................................................................................................................................6752 WIRING DIAGRAM....................................................................................................................................................................................................................................................6755 POWER SUPPLY ROUTING CIRCUIT..................................................................................................................................................................................................................................6755 Wiring Diagram - BATTERY POWER SUPPLY -...................................................................................................................................................................................................................6755 Wiring Diagram - BATTERY POWER SUPPLY FUSIBLE LINK No. M,F -..............................................................................................................................................................................................6782 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 16 -.......................................................................................................................................................................................................6783 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 26 -.......................................................................................................................................................................................................6784 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 82 -.......................................................................................................................................................................................................6785 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 84 -.......................................................................................................................................................................................................6787 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 85 -.......................................................................................................................................................................................................6788 Wiring Diagram - ACCESSORY POWER SUPPLY -.................................................................................................................................................................................................................6789 Wiring Diagram - ACCESSORY POWER SUPPLY FUSE No. 20 -.....................................................................................................................................................................................................6794 Wiring Diagram - IGNITION POWER SUPPLY -..................................................................................................................................................................................................................6795 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 30 -......................................................................................................................................................................................................6815 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 56 -......................................................................................................................................................................................................6817 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 57 -......................................................................................................................................................................................................6818 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 86 -......................................................................................................................................................................................................6819 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 93 -......................................................................................................................................................................................................6820 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 97 -......................................................................................................................................................................................................6821 OPTION HARNESS................................................................................................................................................................................................................................................6822 Wiring Diagram............................................................................................................................................................................................................................................6822 FUSE BLOCK - JUNCTION BOX (J/B)...............................................................................................................................................................................................................................6827 Fuse, Connector and Terminal Arrangement..................................................................................................................................................................................................................6827 WITH STOP/START SYSTEM................................................................................................................................................................................................................................6828 FUSE, FUSIBLE LINK AND RELAY BOX..............................................................................................................................................................................................................................6829 Fuse and Fusible Link Arrangement.........................................................................................................................................................................................................................6829 QR ENGINE.............................................................................................................................................................................................................................................6829 MR ENGINE.............................................................................................................................................................................................................................................6830 R9M ENGINE............................................................................................................................................................................................................................................6831 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)..................................................................................................................................................................................................6832 Fuse, Connector and Terminal Arrangement..................................................................................................................................................................................................................6832 HARNESS LAYOUT................................................................................................................................................................................................................................................6833 LHD.......................................................................................................................................................................................................................................................6833 LHD : Outline.........................................................................................................................................................................................................................................6833 LHD : Engine Room Harness.............................................................................................................................................................................................................................6834 ENGINE COMPARTMENT................................................................................................................................................................................................................................6834 PASSENGER COMPARTMENT.............................................................................................................................................................................................................................6835 LHD : Engine Control Harness..........................................................................................................................................................................................................................6836 MR ENGINE.........................................................................................................................................................................................................................................6836 QR ENGINE.........................................................................................................................................................................................................................................6837 R9M ENGINE........................................................................................................................................................................................................................................6838 LHD : Main Harness....................................................................................................................................................................................................................................6839 LHD : Body Harness....................................................................................................................................................................................................................................6840 BODY HARNESS......................................................................................................................................................................................................................................6840 BODY No. 2 HARNESS................................................................................................................................................................................................................................6841 LHD : Door Harness....................................................................................................................................................................................................................................6842 FRONT DOOR HARNESS (LH SIDE)......................................................................................................................................................................................................................6842 FRONT DOOR HARNESS (RH SIDE)......................................................................................................................................................................................................................6843 REAR DOOR HARNESS (LH SIDE).......................................................................................................................................................................................................................6844 REAR DOOR HARNESS (RH SIDE).......................................................................................................................................................................................................................6845 BACK DOOR HARNESS.................................................................................................................................................................................................................................6846 LHD : Room Lamp Harness...............................................................................................................................................................................................................................6847 RHD.......................................................................................................................................................................................................................................................6847 RHD : Outline.........................................................................................................................................................................................................................................6848 RHD : Engine Room Harness.............................................................................................................................................................................................................................6849 ENGINE COMPARTMENT................................................................................................................................................................................................................................6849 PASSENGER COMPARTMENT.............................................................................................................................................................................................................................6850 RHD : Engine Control Harness..........................................................................................................................................................................................................................6851 RHD : Main Harness....................................................................................................................................................................................................................................6852 RHD : Body Harness....................................................................................................................................................................................................................................6853 BODY HARNESS......................................................................................................................................................................................................................................6853 BODY No. 2 HARNESS................................................................................................................................................................................................................................6854 RHD : Door Harness....................................................................................................................................................................................................................................6855 FRONT DOOR HARNESS (LH SIDE)......................................................................................................................................................................................................................6855 FRONT DOOR HARNESS (RH SIDE)......................................................................................................................................................................................................................6856 REAR DOOR HARNESS (LH SIDE).......................................................................................................................................................................................................................6857 REAR DOOR HARNESS (RH SIDE).......................................................................................................................................................................................................................6858 BACK DOOR HARNESS.................................................................................................................................................................................................................................6859 RHD : Room Lamp Harness...............................................................................................................................................................................................................................6860 BASIC INSPECTION..................................................................................................................................................................................................................................................6861 BATTERY INSPECTION............................................................................................................................................................................................................................................6861 R9M.......................................................................................................................................................................................................................................................6861 R9M : How to Handle Battery...........................................................................................................................................................................................................................6861 Methods of Preventing Over-discharge..............................................................................................................................................................................................................6861 Checking Electrolyte Level........................................................................................................................................................................................................................6861 Specific Gravity Check............................................................................................................................................................................................................................6862 R9M : Work Flow.......................................................................................................................................................................................................................................6863 EXCEPT FOR R9M............................................................................................................................................................................................................................................6864 EXCEPT FOR R9M : How to Handle Battery................................................................................................................................................................................................................6864 METHODS OF PREVENTING OVER-DISCHARGE..............................................................................................................................................................................................................6864 CHECKING ELECTROLYTE LEVEL........................................................................................................................................................................................................................6865 Sulphation....................................................................................................................................................................................................................................6865 SPECIFIC GRAVITY CHECK............................................................................................................................................................................................................................6865 EXCEPT FOR R9M : Work Procedure.......................................................................................................................................................................................................................6867 OVERALL SEQUENCE..................................................................................................................................................................................................................................6867 DETAILED FLOW.....................................................................................................................................................................................................................................6867 FUSE INSPECTION...............................................................................................................................................................................................................................................6872 How To Check..............................................................................................................................................................................................................................................6872 EXTENDED STORAGE FUSE SWITCH (IF EQUIPPED)............................................................................................................................................................................................................6872 How To Extended Storage Fuse Switch ON/OFF .......................................................................................................................................................................................................6872 How To Remove Extended Storage Fuse Switch........................................................................................................................................................................................................6873 FUSIBLE LINK INSPECTION.......................................................................................................................................................................................................................................6876 How To Check..............................................................................................................................................................................................................................................6876 BATTERY CHARGING CHART........................................................................................................................................................................................................................................6877 Slow Charge...............................................................................................................................................................................................................................................6877 Standard Charge...........................................................................................................................................................................................................................................6878 Quick Charge..............................................................................................................................................................................................................................................6879 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6881 BATTERY.......................................................................................................................................................................................................................................................6881 R9M.......................................................................................................................................................................................................................................................6881 R9M : Exploded View...................................................................................................................................................................................................................................6881 R9M : Removal and Installation........................................................................................................................................................................................................................6882 REMOVAL...........................................................................................................................................................................................................................................6882 INSTALLATION......................................................................................................................................................................................................................................6882 EXCEPT FOR R9M............................................................................................................................................................................................................................................6882 EXCEPT FOR R9M : Exploded View........................................................................................................................................................................................................................6883 EXCEPT FOR R9M : Removal and Installation.............................................................................................................................................................................................................6885 REMOVAL...........................................................................................................................................................................................................................................6885 INSTALLATION......................................................................................................................................................................................................................................6885 BATTERY TRAY..................................................................................................................................................................................................................................................6886 R9M.......................................................................................................................................................................................................................................................6886 R9M : Exploded View...................................................................................................................................................................................................................................6886 R9M : Removal and Installation........................................................................................................................................................................................................................6886 REMOVAL...........................................................................................................................................................................................................................................6886 INSTALLATION......................................................................................................................................................................................................................................6887 EXCEPT FOR R9M............................................................................................................................................................................................................................................6888 EXCEPT FOR R9M : Exploded View........................................................................................................................................................................................................................6889 EXCEPT FOR R9M : Removal and Installation.............................................................................................................................................................................................................6891 REMOVAL...........................................................................................................................................................................................................................................6891 INSTALLATION......................................................................................................................................................................................................................................6892 BATTERY TERMINAL WITH FUSIBLE LINK............................................................................................................................................................................................................................6893 Exploded View.............................................................................................................................................................................................................................................6893 Removal and Installation..................................................................................................................................................................................................................................6893 REMOVAL...............................................................................................................................................................................................................................................6893 INSTALLATION..........................................................................................................................................................................................................................................6893 BATTERY CURRENT SENSOR........................................................................................................................................................................................................................................6894 R9M.......................................................................................................................................................................................................................................................6894 R9M : Exploded View...................................................................................................................................................................................................................................6894 R9M : Removal and Installation........................................................................................................................................................................................................................6894 REMOVAL...........................................................................................................................................................................................................................................6894 INSTALLATION......................................................................................................................................................................................................................................6894 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................6895 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6895 Battery...................................................................................................................................................................................................................................................6895 R9M...................................................................................................................................................................................................................................................6895 EXCEPT FOR R9M........................................................................................................................................................................................................................................6895 PWC.......................................................................................................................................................................................................................................................................6896 POWER WINDOW CONTROL SYSTEM...........................................................................................................................................................................................................................................6896 PRECAUTION........................................................................................................................................................................................................................................................6899 PRECAUTIONS...................................................................................................................................................................................................................................................6899 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6899 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6899 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6899 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6899 INSTRUCTION 1.....................................................................................................................................................................................................................................6899 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6900 PREPARATION.......................................................................................................................................................................................................................................................6901 PREPARATION...................................................................................................................................................................................................................................................6901 Commercial Service Tools..................................................................................................................................................................................................................................6901 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6902 COMPONENT PARTS...............................................................................................................................................................................................................................................6902 Component Parts Location..................................................................................................................................................................................................................................6902 LHD MODELS............................................................................................................................................................................................................................................6902 RHD MODELS............................................................................................................................................................................................................................................6903 Power Window Main Switch..................................................................................................................................................................................................................................6905 Front Power Window Switch (Passenger side)................................................................................................................................................................................................................6905 LHD MODELS............................................................................................................................................................................................................................................6905 RHD MODELS............................................................................................................................................................................................................................................6905 Rear Power Window Switch..................................................................................................................................................................................................................................6906 Power Window Motor........................................................................................................................................................................................................................................6906 SYSTEM........................................................................................................................................................................................................................................................6907 System Description........................................................................................................................................................................................................................................6907 SYSTEM DIAGRAM........................................................................................................................................................................................................................................6907 POWER WINDOW OPERATION................................................................................................................................................................................................................................6907 POWER WINDOW AUTO-OPERATION (FRONT DRIVER SIDE).......................................................................................................................................................................................................6907 POWER WINDOW LOCK.....................................................................................................................................................................................................................................6907 ANTI-PINCH SYSTEM (FRONT DRIVER SIDE).................................................................................................................................................................................................................6907 Circuit Diagram...........................................................................................................................................................................................................................................6908 Fail Safe.................................................................................................................................................................................................................................................6909 FAIL-SAFE CONTROL.....................................................................................................................................................................................................................................6909 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................6910 BCM (BODY CONTROL MODULE).....................................................................................................................................................................................................................................6910 List of ECU Reference.....................................................................................................................................................................................................................................6910 POWER WINDOW MAIN SWITCH......................................................................................................................................................................................................................................6911 Reference Value ..........................................................................................................................................................................................................................................6911 TERMINAL LAYOUT.......................................................................................................................................................................................................................................6911 PHYSICAL VALUES.......................................................................................................................................................................................................................................6911 PHYSICAL VALUES.......................................................................................................................................................................................................................................6912 Fail Safe.................................................................................................................................................................................................................................................6913 FAIL-SAFE CONTROL.....................................................................................................................................................................................................................................6913 WIRING DIAGRAM....................................................................................................................................................................................................................................................6915 POWER WINDOW SYSTEM...........................................................................................................................................................................................................................................6915 Wiring Diagram............................................................................................................................................................................................................................................6915 BASIC INSPECTION..................................................................................................................................................................................................................................................6923 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................6923 Work Flow.................................................................................................................................................................................................................................................6923 OVERALL SEQUENCE......................................................................................................................................................................................................................................6923 DETAILED FLOW.........................................................................................................................................................................................................................................6923 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL....................................................................................................................................................................................................6926 Description...............................................................................................................................................................................................................................................6926 Work Procedure............................................................................................................................................................................................................................................6926 ADDITIONAL SERVICE WHEN REPLACING POWER WINDOW MAIN SWITCH....................................................................................................................................................................................................6927 Description...............................................................................................................................................................................................................................................6927 Work Procedure............................................................................................................................................................................................................................................6927 SYSTEM INITIALIZATION.........................................................................................................................................................................................................................................6928 Description...............................................................................................................................................................................................................................................6928 Work Procedure............................................................................................................................................................................................................................................6928 ANTI-PINCH INSPECTION.........................................................................................................................................................................................................................................6929 Description...............................................................................................................................................................................................................................................6929 Work Procedure............................................................................................................................................................................................................................................6929 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6930 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................6930 POWER WINDOW MAIN SWITCH..................................................................................................................................................................................................................................6930 POWER WINDOW MAIN SWITCH : Diagnosis Procedure........................................................................................................................................................................................................6930 LHD MODELS........................................................................................................................................................................................................................................6930 RHD MODELS........................................................................................................................................................................................................................................6932 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)................................................................................................................................................................................................................6934 FRONT POWER WINDOW SWITCH (PASSENGER SIDE) : Diagnosis Procedure......................................................................................................................................................................................6934 LHD MODELS........................................................................................................................................................................................................................................6934 RHD MODELS........................................................................................................................................................................................................................................6935 REAR POWER WINDOW SWITCH..................................................................................................................................................................................................................................6935 REAR POWER WINDOW SWITCH : Diagnosis Procedure........................................................................................................................................................................................................6935 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)....................................................................................................................................................................................................................6938 Component Function Check..................................................................................................................................................................................................................................6938 Diagnosis Procedure.......................................................................................................................................................................................................................................6938 LHD MODELS............................................................................................................................................................................................................................................6938 RHD MODELS............................................................................................................................................................................................................................................6939 Component Inspection......................................................................................................................................................................................................................................6940 REAR POWER WINDOW SWITCH .....................................................................................................................................................................................................................................6941 Component Function Check..................................................................................................................................................................................................................................6941 Diagnosis Procedure.......................................................................................................................................................................................................................................6941 Component Inspection......................................................................................................................................................................................................................................6943 POWER WINDOW MOTOR............................................................................................................................................................................................................................................6944 DRIVER SIDE...............................................................................................................................................................................................................................................6944 DRIVER SIDE : Component Function Check................................................................................................................................................................................................................6944 DRIVER SIDE : Diagnosis Procedure.....................................................................................................................................................................................................................6944 LHD MODELS........................................................................................................................................................................................................................................6944 RHD MODELS........................................................................................................................................................................................................................................6945 PASSENGER SIDE............................................................................................................................................................................................................................................6945 PASSENGER SIDE : Component Function Check.............................................................................................................................................................................................................6945 PASSENGER SIDE : Diagnosis Procedure..................................................................................................................................................................................................................6945 LHD MODELS........................................................................................................................................................................................................................................6945 RHD MODELS........................................................................................................................................................................................................................................6946 REAR LH...................................................................................................................................................................................................................................................6947 REAR LH : Component Function Check....................................................................................................................................................................................................................6947 REAR LH : Diagnosis Procedure.........................................................................................................................................................................................................................6947 REAR RH...................................................................................................................................................................................................................................................6949 REAR RH : Component Function Check....................................................................................................................................................................................................................6949 REAR RH : Diagnosis Procedure.........................................................................................................................................................................................................................6949 ENCODER CIRCUIT...............................................................................................................................................................................................................................................6952 Component Function Check..................................................................................................................................................................................................................................6952 Diagnosis Procedure.......................................................................................................................................................................................................................................6952 LHD MODELS............................................................................................................................................................................................................................................6952 RHD MODELS............................................................................................................................................................................................................................................6954 POWER WINDOW RELAY............................................................................................................................................................................................................................................6957 Component Function Check..................................................................................................................................................................................................................................6957 Diagnosis Procedure.......................................................................................................................................................................................................................................6957 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6958 POWER WINDOWS DO NOT OPERATE WITH ANY POWER WINDOW SWITCHES...................................................................................................................................................................................................6958 Diagnosis Procedure.......................................................................................................................................................................................................................................6958 DRIVER SIDE POWER WINDOW DOES NOT OPERATE.....................................................................................................................................................................................................................6959 Diagnosis Procedure.......................................................................................................................................................................................................................................6959 FRONT PASSENGER SIDE POWER WINDOW DOES NOT OPERATE............................................................................................................................................................................................................6960 WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED.............................................................................................................................................................................6960 WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED : Diagnosis Procedure...................................................................................................................................................6960 WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED...............................................................................................................................................................................................6960 WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED : Diagnosis Procedure....................................................................................................................................................................6960 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.................................................................................................................................................................................................................6960 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure.......................................................................................................................................................................................6961 REAR LH SIDE POWER WINDOW DOES NOT OPERATE....................................................................................................................................................................................................................6962 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED...........................................................................................................................................................................6962 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED : Diagnosis Procedure.................................................................................................................................................6962 WHEN REAR POWER WINDOW SWITCH LH IS OPERATED..............................................................................................................................................................................................................6962 WHEN REAR POWER WINDOW SWITCH LH IS OPERATED : Diagnosis Procedure....................................................................................................................................................................................6962 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.................................................................................................................................................................................................................6962 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure.......................................................................................................................................................................................6963 REAR RH SIDE POWER WINDOW DOES NOT OPERATE....................................................................................................................................................................................................................6964 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED...........................................................................................................................................................................6964 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED : Diagnosis Procedure.................................................................................................................................................6964 WHEN REAR POWER WINDOW SWITCH RH IS OPERATED..............................................................................................................................................................................................................6964 WHEN REAR POWER WINDOW SWITCH RH IS OPERATED : Diagnosis Procedure....................................................................................................................................................................................6964 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.................................................................................................................................................................................................................6964 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure.......................................................................................................................................................................................6965 AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATE NORMALLY (DRIVER SIDE).....................................................................................................................................................................................6966 Diagnosis Procedure.......................................................................................................................................................................................................................................6966 ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (DRIVER SIDE).....................................................................................................................................................................................................6967 Diagnosis Procedure.......................................................................................................................................................................................................................................6967 POWER WINDOW LOCK SWITCH DOES NOT FUNCTION....................................................................................................................................................................................................................6968 Diagnosis Procedure.......................................................................................................................................................................................................................................6968 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6969 FRONT POWER WINDOW SWITCH.....................................................................................................................................................................................................................................6969 POWER WINDOW MAIN SWITCH..................................................................................................................................................................................................................................6969 POWER WINDOW MAIN SWITCH : Removal and Installation...................................................................................................................................................................................................6969 REMOVAL...........................................................................................................................................................................................................................................6969 INSTALLATION......................................................................................................................................................................................................................................6969 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)................................................................................................................................................................................................................6969 FRONT POWER WINDOW SWITCH (PASSENGER SIDE) : Removal and Installation.................................................................................................................................................................................6969 REMOVAL...........................................................................................................................................................................................................................................6969 INSTALLATION......................................................................................................................................................................................................................................6969 REAR POWER WINDOW SWITCH......................................................................................................................................................................................................................................6970 Removal and Installation..................................................................................................................................................................................................................................6970 REMOVAL...............................................................................................................................................................................................................................................6970 INSTALLATION..........................................................................................................................................................................................................................................6970 PWO.......................................................................................................................................................................................................................................................................6971 POWER OUTLET..........................................................................................................................................................................................................................................................6971 PRECAUTION........................................................................................................................................................................................................................................................6972 PRECAUTIONS...................................................................................................................................................................................................................................................6972 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6972 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6972 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6972 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6972 INSTRUCTION 1.....................................................................................................................................................................................................................................6972 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6973 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6974 COMPONENT PARTS...............................................................................................................................................................................................................................................6974 Component Parts Location..................................................................................................................................................................................................................................6974 Power Socket..............................................................................................................................................................................................................................................6974 WIRING DIAGRAM....................................................................................................................................................................................................................................................6976 POWER SOCKET..................................................................................................................................................................................................................................................6976 Wiring Diagram............................................................................................................................................................................................................................................6976 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6979 POWER SOCKET..................................................................................................................................................................................................................................................6979 FRONT POWER SOCKET........................................................................................................................................................................................................................................6979 FRONT POWER SOCKET : Removal and Installation.........................................................................................................................................................................................................6979 REMOVAL...........................................................................................................................................................................................................................................6979 INSTALLATION......................................................................................................................................................................................................................................6979 CONSOLE POWER SOCKET......................................................................................................................................................................................................................................6979 CONSOLE POWER SOCKET : Removal and Installation.......................................................................................................................................................................................................6979 REMOVAL...........................................................................................................................................................................................................................................6979 INSTALLATION......................................................................................................................................................................................................................................6979 LUGGAGE ROOM POWER SOCKET.................................................................................................................................................................................................................................6980 LUGGAGE ROOM POWER SOCKET : Removal and Installation..................................................................................................................................................................................................6980 REMOVAL...........................................................................................................................................................................................................................................6980 INSTALLATION......................................................................................................................................................................................................................................6980 RAX.......................................................................................................................................................................................................................................................................6981 REAR AXLE.............................................................................................................................................................................................................................................................6981 2WD...............................................................................................................................................................................................................................................................6982 PRECAUTION....................................................................................................................................................................................................................................................6982 PRECAUTIONS...............................................................................................................................................................................................................................................6982 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6982 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6982 INSTRUCTION 1.................................................................................................................................................................................................................................6982 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6982 PREPARATION...................................................................................................................................................................................................................................................6984 PREPARATION...............................................................................................................................................................................................................................................6984 Commercial Service Tools..............................................................................................................................................................................................................................6984 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................6985 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................6985 NVH Troubleshooting Chart.............................................................................................................................................................................................................................6985 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6986 REAR WHEEL HUB AND HOUSING................................................................................................................................................................................................................................6986 Inspection............................................................................................................................................................................................................................................6986 COMPONENT PART....................................................................................................................................................................................................................................6986 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................6986 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6987 REAR WHEEL HUB............................................................................................................................................................................................................................................6987 Exploded View.........................................................................................................................................................................................................................................6987 Removal and Installation..............................................................................................................................................................................................................................6987 REMOVAL...........................................................................................................................................................................................................................................6987 Wheel Hub and Bearing Assembly................................................................................................................................................................................................................6987 INSTALLATION......................................................................................................................................................................................................................................6988 Hub Bolts.....................................................................................................................................................................................................................................6988 Disc rotor....................................................................................................................................................................................................................................6988 Inspection............................................................................................................................................................................................................................................6989 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6989 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6989 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6990 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................6990 Wheel Bearing.........................................................................................................................................................................................................................................6990 4WD...............................................................................................................................................................................................................................................................6991 PRECAUTION....................................................................................................................................................................................................................................................6991 PRECAUTIONS...............................................................................................................................................................................................................................................6991 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6991 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6991 INSTRUCTION 1.................................................................................................................................................................................................................................6991 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6991 Precautions for Drive Shaft...........................................................................................................................................................................................................................6992 PREPARATION...................................................................................................................................................................................................................................................6993 PREPARATION...............................................................................................................................................................................................................................................6993 Special Service Tool..................................................................................................................................................................................................................................6993 Commercial Service Tool...............................................................................................................................................................................................................................6994 Lubricant or/and Sealant..............................................................................................................................................................................................................................6994 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................6995 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................6995 NVH Troubleshooting Chart.............................................................................................................................................................................................................................6995 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6996 REAR WHEEL HUB AND HOUSING................................................................................................................................................................................................................................6996 Inspection............................................................................................................................................................................................................................................6996 COMPONENT PART....................................................................................................................................................................................................................................6996 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................6996 REAR DRIVE SHAFT..........................................................................................................................................................................................................................................6997 Inspection............................................................................................................................................................................................................................................6997 REAR DRIVE SHAFT INSPECTION.......................................................................................................................................................................................................................6997 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6998 REAR WHEEL HUB AND HOUSING................................................................................................................................................................................................................................6998 Exploded View.........................................................................................................................................................................................................................................6998 Removal and Installation..............................................................................................................................................................................................................................6998 REMOVAL...........................................................................................................................................................................................................................................6998 Wheel Hub and Bearing Assembly................................................................................................................................................................................................................6998 INSTALLATION......................................................................................................................................................................................................................................7000 Hub Bolts.....................................................................................................................................................................................................................................7000 Drive shaft...................................................................................................................................................................................................................................7000 Disc rotor....................................................................................................................................................................................................................................7000 Inspection............................................................................................................................................................................................................................................7001 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................7001 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................7001 REAR DRIVE SHAFT..........................................................................................................................................................................................................................................7002 Exploded View.........................................................................................................................................................................................................................................7002 Removal and Installation..............................................................................................................................................................................................................................7002 REMOVAL...........................................................................................................................................................................................................................................7002 INSTALLATION......................................................................................................................................................................................................................................7003 Disassembly and Assembly..............................................................................................................................................................................................................................7004 DISASSEMBLY.......................................................................................................................................................................................................................................7004 Final Drive Side..............................................................................................................................................................................................................................7004 Wheel Side....................................................................................................................................................................................................................................7004 ASSEMBLY..........................................................................................................................................................................................................................................7005 Final drive Side..............................................................................................................................................................................................................................7005 Wheel Side....................................................................................................................................................................................................................................7007 Inspection............................................................................................................................................................................................................................................7010 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................7010 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................7010 Shaft.........................................................................................................................................................................................................................................7010 Joint Sub-Assembly (Wheel Side)...............................................................................................................................................................................................................7010 Housing and Spider assembly (Final Drive Side)................................................................................................................................................................................................7010 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................7010 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................7011 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................7011 Wheel Bearing.........................................................................................................................................................................................................................................7011 Drive Shaft...........................................................................................................................................................................................................................................7011 RF........................................................................................................................................................................................................................................................................7012 ROOF..................................................................................................................................................................................................................................................................7012 PRECAUTION........................................................................................................................................................................................................................................................7014 PRECAUTIONS...................................................................................................................................................................................................................................................7014 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7014 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7014 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7014 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7014 INSTRUCTION 1.....................................................................................................................................................................................................................................7014 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7015 PREPARATION.......................................................................................................................................................................................................................................................7016 PREPARATION...................................................................................................................................................................................................................................................7016 Commercial Service Tool...................................................................................................................................................................................................................................7016 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7017 COMPONENT PARTS...............................................................................................................................................................................................................................................7017 SUNROOF SYSTEM............................................................................................................................................................................................................................................7017 SUNROOF SYSTEM : Component Description................................................................................................................................................................................................................7017 LHD MODELS........................................................................................................................................................................................................................................7017 RHD MODELS........................................................................................................................................................................................................................................7018 SUNROOF SYSTEM : Sunroof Switch.......................................................................................................................................................................................................................7019 SUNROOF SYSTEM : Sunroof Motor Assembly...............................................................................................................................................................................................................7019 SUNROOF SYSTEM : Sunshade Motor Assembly..............................................................................................................................................................................................................7019 SYSTEM........................................................................................................................................................................................................................................................7020 System Description........................................................................................................................................................................................................................................7020 SYSTEM DIAGRAM........................................................................................................................................................................................................................................7020 SUNROOF SYSTEM........................................................................................................................................................................................................................................7020 OPERATION DESCRIPTION.................................................................................................................................................................................................................................7020 AUTO OPERATION .......................................................................................................................................................................................................................................7023 ANTI-PINCH FUNCTION...................................................................................................................................................................................................................................7023 Circuit Diagram...........................................................................................................................................................................................................................................7024 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................7025 BCM (BODY CONTROL MODULE).....................................................................................................................................................................................................................................7025 List of ECU Reference.....................................................................................................................................................................................................................................7025 SUNROOF MOTOR ASSEMBLY........................................................................................................................................................................................................................................7026 Reference Value...........................................................................................................................................................................................................................................7026 TERMINAL LAYOUT.......................................................................................................................................................................................................................................7026 PHYSICAL VALUES.......................................................................................................................................................................................................................................7026 SUNSHADE MOTOR ASSEMBLY.......................................................................................................................................................................................................................................7028 Reference Value...........................................................................................................................................................................................................................................7028 TERMINAL LAYOUT.......................................................................................................................................................................................................................................7028 PHYSICAL VALUES.......................................................................................................................................................................................................................................7028 WIRING DIAGRAM....................................................................................................................................................................................................................................................7029 SUNROOF SYSTEM................................................................................................................................................................................................................................................7029 Wiring Diagram............................................................................................................................................................................................................................................7029 BASIC INSPECTION..................................................................................................................................................................................................................................................7032 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................7032 Work Flow.................................................................................................................................................................................................................................................7032 OVERALL SEQUENCE......................................................................................................................................................................................................................................7032 DETAILED FLOW.........................................................................................................................................................................................................................................7032 SYSTEM INITIALIZATION.........................................................................................................................................................................................................................................7035 Description...............................................................................................................................................................................................................................................7035 Work Procedure............................................................................................................................................................................................................................................7035 ANTI-PINCH INSPECTION.........................................................................................................................................................................................................................................7036 Description...............................................................................................................................................................................................................................................7036 Work Procedure............................................................................................................................................................................................................................................7036 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7037 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................7037 SUNROOF MOTOR ASSEMBLY....................................................................................................................................................................................................................................7037 SUNROOF MOTOR ASSEMBLY : Diagnosis Procedure..........................................................................................................................................................................................................7037 SUNSHADE MOTOR ASSEMBLY...................................................................................................................................................................................................................................7039 SUNSHADE MOTOR ASSEMBLY : Diagnosis Procedure.........................................................................................................................................................................................................7039 COMMUNICATION SIGNAL CIRCUIT..................................................................................................................................................................................................................................7041 Component Function Check..................................................................................................................................................................................................................................7041 Diagnosis Procedure.......................................................................................................................................................................................................................................7041 VEHICLE SPEED SIGNAL CIRCUIT..................................................................................................................................................................................................................................7042 Component Function Check..................................................................................................................................................................................................................................7042 Diagnosis Procedure.......................................................................................................................................................................................................................................7042 SUNROOF SWITCH................................................................................................................................................................................................................................................7043 Component Function Check..................................................................................................................................................................................................................................7043 Diagnosis Procedure.......................................................................................................................................................................................................................................7043 Component Inspection......................................................................................................................................................................................................................................7044 SUNROOF SWITCH........................................................................................................................................................................................................................................7044 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7045 SUNROOF AND SUNSHADE DOES NOT OPERATE PROPERLY................................................................................................................................................................................................................7045 Description...............................................................................................................................................................................................................................................7045 Diagnosis Procedure.......................................................................................................................................................................................................................................7045 SUNSHADE DOES NOT OPERATE PROPERLY............................................................................................................................................................................................................................7047 Description...............................................................................................................................................................................................................................................7047 Diagnosis Procedure.......................................................................................................................................................................................................................................7047 AUTO OPERATION DOES NOT OPERATE...............................................................................................................................................................................................................................7048 SUNROOF...................................................................................................................................................................................................................................................7048 SUNROOF : Description.................................................................................................................................................................................................................................7048 SUNROOF : Diagnosis Procedure.........................................................................................................................................................................................................................7048 SUNSHADE..................................................................................................................................................................................................................................................7048 SUNSHADE : Description................................................................................................................................................................................................................................7048 SUNSHADE : Diagnosis Procedure........................................................................................................................................................................................................................7049 ANTI-PINCH FUNCTION DOES NOT OPERATE..........................................................................................................................................................................................................................7050 SUNROOF...................................................................................................................................................................................................................................................7050 SUNROOF : Diagnosis Procedure.........................................................................................................................................................................................................................7050 SUNSHADE..................................................................................................................................................................................................................................................7050 SUNSHADE : Diagnosis Procedure........................................................................................................................................................................................................................7050 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................7051 Work Flow.................................................................................................................................................................................................................................................7051 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................7051 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................7051 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................7052 REPAIR THE CAUSE .....................................................................................................................................................................................................................................7052 CONFIRM THE REPAIR....................................................................................................................................................................................................................................7052 Inspection Procedure......................................................................................................................................................................................................................................7053 INSTRUMENT PANEL......................................................................................................................................................................................................................................7053 CENTER CONSOLE........................................................................................................................................................................................................................................7053 DOORS.................................................................................................................................................................................................................................................7053 TRUNK.................................................................................................................................................................................................................................................7053 SUNROOF/HEADLINING....................................................................................................................................................................................................................................7053 SEATS.................................................................................................................................................................................................................................................7054 UNDERHOOD.............................................................................................................................................................................................................................................7054 Diagnostic Worksheet......................................................................................................................................................................................................................................7055 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7057 GLASS LID.....................................................................................................................................................................................................................................................7057 Exploded View.............................................................................................................................................................................................................................................7057 Removal and Installation..................................................................................................................................................................................................................................7058 REMOVAL...............................................................................................................................................................................................................................................7058 INSTALLATION..........................................................................................................................................................................................................................................7058 Adjustment................................................................................................................................................................................................................................................7058 REAR SUNROOF GLASS............................................................................................................................................................................................................................................7060 Exploded View.............................................................................................................................................................................................................................................7060 Removal and Installation..................................................................................................................................................................................................................................7061 REMOVAL...............................................................................................................................................................................................................................................7061 INSTALLATION..........................................................................................................................................................................................................................................7061 Adjustment................................................................................................................................................................................................................................................7061 SUNROOF MOTOR ASSEMBLY........................................................................................................................................................................................................................................7063 Exploded View.............................................................................................................................................................................................................................................7063 Removal and Installation..................................................................................................................................................................................................................................7064 REMOVAL...............................................................................................................................................................................................................................................7064 INSTALLATION..........................................................................................................................................................................................................................................7064 SUNSHADE MOTOR ASSEMBLY.......................................................................................................................................................................................................................................7065 Exploded View.............................................................................................................................................................................................................................................7065 Removal and Installation..................................................................................................................................................................................................................................7066 REMOVAL...............................................................................................................................................................................................................................................7066 INSTALLATION..........................................................................................................................................................................................................................................7066 SUNROOF UNIT ASSEMBLY.........................................................................................................................................................................................................................................7067 Exploded View.............................................................................................................................................................................................................................................7067 Removal and Installation..................................................................................................................................................................................................................................7068 REMOVAL...............................................................................................................................................................................................................................................7068 INSTALLATION..........................................................................................................................................................................................................................................7068 Disassembly and Assembly..................................................................................................................................................................................................................................7068 DISASSEMBLY...........................................................................................................................................................................................................................................7068 ASSEMBLY..............................................................................................................................................................................................................................................7069 SUNSHADE......................................................................................................................................................................................................................................................7070 Exploded View.............................................................................................................................................................................................................................................7070 Removal and Installation..................................................................................................................................................................................................................................7071 REMOVAL...............................................................................................................................................................................................................................................7071 INSTALLATION..........................................................................................................................................................................................................................................7072 WIND DEFLECTOR................................................................................................................................................................................................................................................7073 Exploded View.............................................................................................................................................................................................................................................7073 Removal and Installation..................................................................................................................................................................................................................................7074 REMOVAL...............................................................................................................................................................................................................................................7074 INSTALLATION..........................................................................................................................................................................................................................................7074 SUNROOF SWITCH................................................................................................................................................................................................................................................7075 Removal and Installation..................................................................................................................................................................................................................................7075 Removal...............................................................................................................................................................................................................................................7075 Installation..........................................................................................................................................................................................................................................7075 RSU.......................................................................................................................................................................................................................................................................7076 REAR SUSPENSION.......................................................................................................................................................................................................................................................7076 PRECAUTION........................................................................................................................................................................................................................................................7077 PRECAUTIONS...................................................................................................................................................................................................................................................7077 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7077 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7077 INSTRUCTION 1.....................................................................................................................................................................................................................................7077 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7077 Precautions for Suspension................................................................................................................................................................................................................................7078 PREPARATION.......................................................................................................................................................................................................................................................7079 PREPARATION...................................................................................................................................................................................................................................................7079 Commercial Service Tools..................................................................................................................................................................................................................................7079 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7080 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................7080 NVH Troubleshooting Chart.................................................................................................................................................................................................................................7080 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................7081 REAR SUSPENSION ASSEMBLY......................................................................................................................................................................................................................................7081 Inspection................................................................................................................................................................................................................................................7081 COMPONENT PART........................................................................................................................................................................................................................................7081 SHOCK ABSORBER........................................................................................................................................................................................................................................7081 WHEEL ALIGNMENT...............................................................................................................................................................................................................................................7082 Inspection................................................................................................................................................................................................................................................7082 DESCRIPTION...........................................................................................................................................................................................................................................7082 PRELIMINARY CHECK.....................................................................................................................................................................................................................................7082 CAMBER................................................................................................................................................................................................................................................7082 TOE-IN................................................................................................................................................................................................................................................7082 Adjustment................................................................................................................................................................................................................................................7083 CAMBER................................................................................................................................................................................................................................................7083 TOE-IN................................................................................................................................................................................................................................................7083 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7084 COIL SPRING...................................................................................................................................................................................................................................................7084 Exploded View.............................................................................................................................................................................................................................................7084 Removal and Installation..................................................................................................................................................................................................................................7084 REMOVAL...............................................................................................................................................................................................................................................7084 INSTALLATION..........................................................................................................................................................................................................................................7084 Inspection................................................................................................................................................................................................................................................7085 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7085 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7085 REAR SHOCK ABSORBER...........................................................................................................................................................................................................................................7086 Exploded View.............................................................................................................................................................................................................................................7086 Removal and Installation..................................................................................................................................................................................................................................7086 REMOVAL...............................................................................................................................................................................................................................................7086 INSTALLATION..........................................................................................................................................................................................................................................7086 Inspection................................................................................................................................................................................................................................................7086 INSPECTION AFTER DISASSEMBLY..........................................................................................................................................................................................................................7086 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7086 Disposal..................................................................................................................................................................................................................................................7087 REAR SUSPENSION ARM...........................................................................................................................................................................................................................................7088 Exploded View.............................................................................................................................................................................................................................................7088 Removal and Installation..................................................................................................................................................................................................................................7088 REMOVAL...............................................................................................................................................................................................................................................7088 INSTALLATION..........................................................................................................................................................................................................................................7089 Inspection................................................................................................................................................................................................................................................7089 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7089 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7089 LOWER LINK....................................................................................................................................................................................................................................................7090 Exploded View.............................................................................................................................................................................................................................................7090 Removal and Installation..................................................................................................................................................................................................................................7090 REMOVAL...............................................................................................................................................................................................................................................7090 INSTALLATION..........................................................................................................................................................................................................................................7090 Inspection................................................................................................................................................................................................................................................7090 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7090 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7090 UPPER LINK....................................................................................................................................................................................................................................................7092 Exploded View.............................................................................................................................................................................................................................................7092 Removal and Installation..................................................................................................................................................................................................................................7092 REMOVAL...............................................................................................................................................................................................................................................7092 INSTALLATION..........................................................................................................................................................................................................................................7092 Inspection................................................................................................................................................................................................................................................7092 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7092 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7092 REAR STABILIZER...............................................................................................................................................................................................................................................7094 Exploded View.............................................................................................................................................................................................................................................7094 Removal and Installation..................................................................................................................................................................................................................................7094 REMOVAL...............................................................................................................................................................................................................................................7094 INSTALLATION..........................................................................................................................................................................................................................................7094 Inspection................................................................................................................................................................................................................................................7094 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7094 REAR SUSPENSION MEMBER........................................................................................................................................................................................................................................7095 Exploded View.............................................................................................................................................................................................................................................7095 Removal and Installation..................................................................................................................................................................................................................................7095 REMOVAL...............................................................................................................................................................................................................................................7095 INSTALLATION..........................................................................................................................................................................................................................................7096 Inspection................................................................................................................................................................................................................................................7096 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7096 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7096 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................7097 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................7097 Wheel Alignment...........................................................................................................................................................................................................................................7097 Wheelarch Height..........................................................................................................................................................................................................................................7097 2ROW..................................................................................................................................................................................................................................................7097 3ROW..................................................................................................................................................................................................................................................7097 SB........................................................................................................................................................................................................................................................................7099 SEAT BELT.............................................................................................................................................................................................................................................................7099 PRECAUTION........................................................................................................................................................................................................................................................7100 PRECAUTIONS...................................................................................................................................................................................................................................................7100 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7100 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7100 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7100 OPERATION PROCEDURE...................................................................................................................................................................................................................................7100 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7101 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7101 INSTRUCTION 1.....................................................................................................................................................................................................................................7101 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7101 Precaution for Seat Belt Service..........................................................................................................................................................................................................................7102 AFTER A COLLISION.....................................................................................................................................................................................................................................7102 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7103 COMPONENT PARTS...............................................................................................................................................................................................................................................7103 Seat belt pre-tensioner with Load limiter.................................................................................................................................................................................................................7103 DESCRIPTION...........................................................................................................................................................................................................................................7103 STRUCTURE.............................................................................................................................................................................................................................................7103 PRE-TENSIONER MECHANISM...............................................................................................................................................................................................................................7103 LOAD LIMITER (ELR) MECHANISM..........................................................................................................................................................................................................................7103 Double pre-tensioner seat belt............................................................................................................................................................................................................................7104 DESCRIPTION...........................................................................................................................................................................................................................................7104 LAP PRE-TENSIONER MECHANISM...........................................................................................................................................................................................................................7104 Seat belt warning lamp/indicator..........................................................................................................................................................................................................................7104 SEAT BELT WARNING LAMP................................................................................................................................................................................................................................7104 REAR SEAT BELT WARNING................................................................................................................................................................................................................................7104 Seat belt warning chime...................................................................................................................................................................................................................................7105 SYSTEM........................................................................................................................................................................................................................................................7106 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7106 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7106 WARNING/INDICATOR/CHIME LIST : Warning Chime..........................................................................................................................................................................................................7106 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display)...........................................................................................................................................................................7106 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7107 FRONT SEAT BELT...............................................................................................................................................................................................................................................7107 Exploded View.............................................................................................................................................................................................................................................7107 SEAT BELT RETRACTOR.......................................................................................................................................................................................................................................7108 SEAT BELT RETRACTOR : Removal and Installation........................................................................................................................................................................................................7108 REMOVAL...........................................................................................................................................................................................................................................7108 INSTALLATION......................................................................................................................................................................................................................................7110 SEAT BELT RETRACTOR : Inspection......................................................................................................................................................................................................................7111 AFTER A COLLISION.................................................................................................................................................................................................................................7111 PRELIMINARY CHECKS................................................................................................................................................................................................................................7111 SEAT BELT RETRACTOR ON-VEHICLE CHECK..............................................................................................................................................................................................................7112 Emergency Locking Retractors (ELR)............................................................................................................................................................................................................7112 ELR Function Stationary Check.................................................................................................................................................................................................................7112 ELR Function Moving Check.....................................................................................................................................................................................................................7112 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.............................................................................................................................................................................................................7112 SEAT BELT BUCKLE..........................................................................................................................................................................................................................................7112 SEAT BELT BUCKLE : Removal and Installation...........................................................................................................................................................................................................7112 REMOVAL...........................................................................................................................................................................................................................................7112 INSTALLATION......................................................................................................................................................................................................................................7113 SEAT BELT BUCKLE : Inspection.........................................................................................................................................................................................................................7113 AFTER A COLLISION.................................................................................................................................................................................................................................7113 PRELIMINARY CHECKS................................................................................................................................................................................................................................7113 REAR SEAT BELT................................................................................................................................................................................................................................................7114 Exploded View.............................................................................................................................................................................................................................................7114 SEAT BELT RETRACTOR.......................................................................................................................................................................................................................................7115 SEAT BELT RETRACTOR : Removal and Installation........................................................................................................................................................................................................7115 REMOVAL...........................................................................................................................................................................................................................................7115 Seat Belt Retractor LH/RH.....................................................................................................................................................................................................................7115 Center Seat Belt Retractor....................................................................................................................................................................................................................7115 INSTALLATION......................................................................................................................................................................................................................................7116 SEAT BELT RETRACTOR : Inspection......................................................................................................................................................................................................................7116 AFTER A COLLISION.................................................................................................................................................................................................................................7116 PRELIMINARY CHECKS................................................................................................................................................................................................................................7116 SEAT BELT RETRACTOR ON-VEHICLE CHECK..............................................................................................................................................................................................................7116 Emergency Locking Retractors (ELR) ...........................................................................................................................................................................................................7116 ELR Function Stationary Check.................................................................................................................................................................................................................7116 ELR Function Moving Check.....................................................................................................................................................................................................................7117 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.............................................................................................................................................................................................................7117 SEAT BELT BUCKLE..........................................................................................................................................................................................................................................7117 SEAT BELT BUCKLE : Removal and Installation...........................................................................................................................................................................................................7117 REMOVAL...........................................................................................................................................................................................................................................7117 Sliding Seat Type.............................................................................................................................................................................................................................7117 INSTALLATION......................................................................................................................................................................................................................................7118 SEAT BELT BUCKLE : Inspection.........................................................................................................................................................................................................................7118 AFTER A COLLISION.................................................................................................................................................................................................................................7118 PRELIMINARY CHECKS................................................................................................................................................................................................................................7118 THIRD SEAT BELT...............................................................................................................................................................................................................................................7119 Exploded View.............................................................................................................................................................................................................................................7119 SEAT BELT RETRACTOR.......................................................................................................................................................................................................................................7119 SEAT BELT RETRACTOR : Removal and Installation........................................................................................................................................................................................................7119 REMOVAL...........................................................................................................................................................................................................................................7119 INSTALLATION......................................................................................................................................................................................................................................7120 SEAT BELT RETRACTOR : Inspection......................................................................................................................................................................................................................7120 AFTER A COLLISION.................................................................................................................................................................................................................................7120 PRELIMINARY CHECKS................................................................................................................................................................................................................................7120 SEAT BELT RETRACTOR ON-VEHICLE CHECK..............................................................................................................................................................................................................7120 Emergency Locking Retractors (ELR) ...........................................................................................................................................................................................................7120 ELR Function Stationary Check.................................................................................................................................................................................................................7120 ELR Function Moving Check.....................................................................................................................................................................................................................7121 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.............................................................................................................................................................................................................7121 SEAT BELT BUCKLE..........................................................................................................................................................................................................................................7121 SEAT BELT BUCKLE : Removal and Installation...........................................................................................................................................................................................................7121 REMOVAL...........................................................................................................................................................................................................................................7121 INSTALLATION......................................................................................................................................................................................................................................7121 SEAT BELT BUCKLE : Inspection.........................................................................................................................................................................................................................7121 AFTER A COLLISION.................................................................................................................................................................................................................................7121 PRELIMINARY CHECKS................................................................................................................................................................................................................................7122 SBC.......................................................................................................................................................................................................................................................................7123 SEAT BELT CONTROL SYSTEM..............................................................................................................................................................................................................................................7123 PRECAUTION........................................................................................................................................................................................................................................................7124 PRECAUTIONS...................................................................................................................................................................................................................................................7124 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7124 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7124 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7124 OPERATION PROCEDURE...................................................................................................................................................................................................................................7124 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7125 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7125 INSTRUCTION 1.....................................................................................................................................................................................................................................7125 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7125 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7127 COMPONENT PARTS...............................................................................................................................................................................................................................................7127 Component Parts Location..................................................................................................................................................................................................................................7127 Seat Belt Buckle Switch...................................................................................................................................................................................................................................7128 SYSTEM........................................................................................................................................................................................................................................................7129 SEAT BELT WARNING LAMP CONTROL SYSTEM.....................................................................................................................................................................................................................7129 SEAT BELT WARNING LAMP CONTROL SYSTEM : System Description............................................................................................................................................................................................7129 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7129 SEAT BELT WARNING LAMP OPERATION..................................................................................................................................................................................................................7129 REAR SEAT BELT WARNING LAMP OPERATION.............................................................................................................................................................................................................7129 SEAT BELT WARNING CHIME OPERATION.................................................................................................................................................................................................................7129 Front.........................................................................................................................................................................................................................................7129 SEAT BELT WARNING LAMP CONTROL SYSTEM : Circuit Diagram...............................................................................................................................................................................................7130 INFORMATION DISPLAY (COMBINATION METER)...................................................................................................................................................................................................................7130 INFORMATION DISPLAY (COMBINATION METER) : Rear Seat Belt Warning......................................................................................................................................................................................7130 DESIGN/PURPOSE ...................................................................................................................................................................................................................................7130 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................7131 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7131 SIGNAL PATH.......................................................................................................................................................................................................................................7131 WARNING OPERATION CONDITION.......................................................................................................................................................................................................................7131 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................7131 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7131 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7131 WARNING/INDICATOR/CHIME LIST : Warning Chime..........................................................................................................................................................................................................7132 WIRING DIAGRAM....................................................................................................................................................................................................................................................7133 SEAT BELT WARNING LAMP CONTROL SYSTEM.........................................................................................................................................................................................................................7133 Wiring Diagram............................................................................................................................................................................................................................................7133 BASIC INSPECTION..................................................................................................................................................................................................................................................7138 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................7138 Work Flow.................................................................................................................................................................................................................................................7138 OVERALL SEQUENCE......................................................................................................................................................................................................................................7138 DETAILED FLOW.........................................................................................................................................................................................................................................7138 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7141 SEAT BELT BUCKLE SWITCH (PASSENGER SIDE)......................................................................................................................................................................................................................7141 Diagnosis Procedure.......................................................................................................................................................................................................................................7141 Component Inspection......................................................................................................................................................................................................................................7141 REAR SEAT BELT BUCKLE SWITCH..................................................................................................................................................................................................................................7142 Diagnosis Procedure.......................................................................................................................................................................................................................................7142 Component Inspection .....................................................................................................................................................................................................................................7142 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7143 FRONT SEAT BELT WARNING LAMP DOES NOT ILLUMINATE..............................................................................................................................................................................................................7143 Diagnosis Procedure.......................................................................................................................................................................................................................................7143 FRONT SEAT BELT WARNING LAMP DOES NOT TURN OFF................................................................................................................................................................................................................7145 Diagnosis Procedure.......................................................................................................................................................................................................................................7145 REAR SEAT BELT WARNING LAMP DOES NOT ILLUMINATE...............................................................................................................................................................................................................7147 Diagnosis Procedure.......................................................................................................................................................................................................................................7147 REAR SEAT BELT WARNING LAMP DOES NOT TURN OFF.................................................................................................................................................................................................................7149 Diagnosis Procedure.......................................................................................................................................................................................................................................7149 SE........................................................................................................................................................................................................................................................................7150 SEAT..................................................................................................................................................................................................................................................................7150 PRECAUTION........................................................................................................................................................................................................................................................7152 PRECAUTIONS...................................................................................................................................................................................................................................................7152 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7152 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7152 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7152 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7152 INSTRUCTION 1.....................................................................................................................................................................................................................................7152 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7153 Service Notice............................................................................................................................................................................................................................................7153 Precaution for Work.......................................................................................................................................................................................................................................7153 PREPARATION.......................................................................................................................................................................................................................................................7155 PREPARATION...................................................................................................................................................................................................................................................7155 Commercial Service Tool...................................................................................................................................................................................................................................7155 CLIP LIST.....................................................................................................................................................................................................................................................7156 Clip List.................................................................................................................................................................................................................................................7156 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7157 COMPONENT PARTS...............................................................................................................................................................................................................................................7157 POWER SEAT SYSTEM.........................................................................................................................................................................................................................................7157 POWER SEAT SYSTEM : Component Parts Location..........................................................................................................................................................................................................7157 LUMBAR SUPPORT SYSTEM.....................................................................................................................................................................................................................................7157 LUMBAR SUPPORT SYSTEM : Component Parts Location......................................................................................................................................................................................................7157 HEATED SEAT SYSTEM........................................................................................................................................................................................................................................7158 HEATED SEAT SYSTEM : Component Parts Location.........................................................................................................................................................................................................7158 Power Seat Switch.........................................................................................................................................................................................................................................7158 Lumbar Support Switch.....................................................................................................................................................................................................................................7158 SYSTEM........................................................................................................................................................................................................................................................7160 POWER SEAT SYSTEM.........................................................................................................................................................................................................................................7160 POWER SEAT SYSTEM : System Description................................................................................................................................................................................................................7160 SLIDING OPERATION.................................................................................................................................................................................................................................7160 RECLINING OPERATION...............................................................................................................................................................................................................................7160 LIFTING OPERATION.................................................................................................................................................................................................................................7160 LUMBAR SUPPORT SYSTEM.....................................................................................................................................................................................................................................7160 LUMBAR SUPPORT SYSTEM : System Description............................................................................................................................................................................................................7160 DESCRIPTION.......................................................................................................................................................................................................................................7160 HEATED SEAT SYSTEM........................................................................................................................................................................................................................................7160 HEATED SEAT SYSTEM : System Description...............................................................................................................................................................................................................7160 HEATER OPERATION..................................................................................................................................................................................................................................7160 WIRING DIAGRAM....................................................................................................................................................................................................................................................7161 POWER SEAT CONTROL SYSTEM.....................................................................................................................................................................................................................................7161 Wiring Diagram ...........................................................................................................................................................................................................................................7161 FOR DRIVER SIDE.......................................................................................................................................................................................................................................7161 FOR PASSENGER SIDE....................................................................................................................................................................................................................................7165 LUMBAR SUPPORT SYSTEM.........................................................................................................................................................................................................................................7169 LHD.......................................................................................................................................................................................................................................................7169 LHD : Wiring Diagram..................................................................................................................................................................................................................................7169 RHD.......................................................................................................................................................................................................................................................7171 RHD : Wiring Diagram..................................................................................................................................................................................................................................7172 HEATED SEAT SYSTEM............................................................................................................................................................................................................................................7175 LHD.......................................................................................................................................................................................................................................................7175 LHD : Wiring Diagram..................................................................................................................................................................................................................................7175 RHD.......................................................................................................................................................................................................................................................7177 RHD : Wiring Diagram..................................................................................................................................................................................................................................7178 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7181 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................7181 Work Flow.................................................................................................................................................................................................................................................7181 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................7181 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................7181 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................7182 REPAIR THE CAUSE .....................................................................................................................................................................................................................................7182 CONFIRM THE REPAIR....................................................................................................................................................................................................................................7182 Inspection Procedure......................................................................................................................................................................................................................................7183 INSTRUMENT PANEL......................................................................................................................................................................................................................................7183 CENTER CONSOLE........................................................................................................................................................................................................................................7183 DOORS.................................................................................................................................................................................................................................................7183 TRUNK.................................................................................................................................................................................................................................................7183 SUNROOF/HEADLINING....................................................................................................................................................................................................................................7183 SEATS.................................................................................................................................................................................................................................................7184 UNDERHOOD.............................................................................................................................................................................................................................................7184 Diagnostic Worksheet......................................................................................................................................................................................................................................7185 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7187 FRONT SEAT....................................................................................................................................................................................................................................................7187 Exploded View.............................................................................................................................................................................................................................................7187 Removal and Installation..................................................................................................................................................................................................................................7190 REMOVAL...............................................................................................................................................................................................................................................7190 INSTALLATION..........................................................................................................................................................................................................................................7190 SEATBACK..................................................................................................................................................................................................................................................7190 SEATBACK : Disassembly and Assembly...................................................................................................................................................................................................................7190 DISASSEMBLY.......................................................................................................................................................................................................................................7190 ASSEMBLY..........................................................................................................................................................................................................................................7194 SEAT CUSHION..............................................................................................................................................................................................................................................7195 SEAT CUSHION : Disassembly and Assembly...............................................................................................................................................................................................................7195 DISASSEMBLY.......................................................................................................................................................................................................................................7195 ASSEMBLY..........................................................................................................................................................................................................................................7196 SEAT CUSHION FINISHER.....................................................................................................................................................................................................................................7197 SEAT CUSHION FINISHER : Disassembly and Assembly......................................................................................................................................................................................................7197 DISASSEMBLY.......................................................................................................................................................................................................................................7197 SEAT CUSHION OUTSIDE FINISHER.................................................................................................................................................................................................................7197 SEAT CUSHION INSIDE FINISHER..................................................................................................................................................................................................................7198 SEAT CUSHION LOWSIDE FINISHER.................................................................................................................................................................................................................7199 DISASSEMBLY.......................................................................................................................................................................................................................................7200 SECOND SEAT (SLIDING TYPE)....................................................................................................................................................................................................................................7201 Exploded View.............................................................................................................................................................................................................................................7201 Removal and Installation..................................................................................................................................................................................................................................7203 REMOVAL...............................................................................................................................................................................................................................................7203 INSTALLATION..........................................................................................................................................................................................................................................7204 ARMREST...................................................................................................................................................................................................................................................7204 ARMREST : Removal and Installation....................................................................................................................................................................................................................7204 REMOVAL...........................................................................................................................................................................................................................................7204 INSTALLATION......................................................................................................................................................................................................................................7206 ARMREST : Disassembly and Assembly....................................................................................................................................................................................................................7206 DISASSEMBLY.......................................................................................................................................................................................................................................7206 Cup Holder....................................................................................................................................................................................................................................7206 Armrest Bracket Inner Cover...................................................................................................................................................................................................................7206 Armrest Trim and Armrest Pad..................................................................................................................................................................................................................7206 ASSEMBLY..........................................................................................................................................................................................................................................7207 SEATBACK..................................................................................................................................................................................................................................................7207 SEATBACK : Disassembly and Assembly...................................................................................................................................................................................................................7207 DISASSEMBLY.......................................................................................................................................................................................................................................7207 ASSEMBLY..........................................................................................................................................................................................................................................7212 SEAT CUSHION..............................................................................................................................................................................................................................................7212 SEAT CUSHION : Disassembly and Assembly...............................................................................................................................................................................................................7212 DISASSEMBLY.......................................................................................................................................................................................................................................7212 ASSEMBLY..........................................................................................................................................................................................................................................7214 SEAT CUSHION FINISHER.....................................................................................................................................................................................................................................7214 SEAT CUSHION FINISHER : Disassembly and Assembly......................................................................................................................................................................................................7214 DISASSEMBLY.......................................................................................................................................................................................................................................7214 Seat Cushion Outside Finisher Outer Side......................................................................................................................................................................................................7214 Seat Cushion Outside Finisher Inner Side......................................................................................................................................................................................................7215 Seat Cushion Inside Finisher Outer Side.......................................................................................................................................................................................................7215 Seat Cushion Inside Finisher Inner Side.......................................................................................................................................................................................................7216 Seat Cushion Center Finisher..................................................................................................................................................................................................................7217 ASSEMBLY..........................................................................................................................................................................................................................................7217 THIRD SEAT....................................................................................................................................................................................................................................................7218 Exploded View.............................................................................................................................................................................................................................................7218 Removal and Installation..................................................................................................................................................................................................................................7219 REMOVAL...............................................................................................................................................................................................................................................7219 Third Seat........................................................................................................................................................................................................................................7219 Striker...........................................................................................................................................................................................................................................7220 INSTALLATION..........................................................................................................................................................................................................................................7220 SEATBACK..................................................................................................................................................................................................................................................7221 SEATBACK : Disassembly and Assembly...................................................................................................................................................................................................................7221 DISASSEMBLY.......................................................................................................................................................................................................................................7221 ASSEMBLY..........................................................................................................................................................................................................................................7223 SEAT CUSHION..............................................................................................................................................................................................................................................7223 SEAT CUSHION : Disassembly and Assembly...............................................................................................................................................................................................................7223 DISASSEMBLY.......................................................................................................................................................................................................................................7223 ASSEMBLY..........................................................................................................................................................................................................................................7226 ASSIST STAY...............................................................................................................................................................................................................................................7226 ASSIST STAY : Removal and Installation................................................................................................................................................................................................................7226 REMOVAL...........................................................................................................................................................................................................................................7226 INSTALLATION......................................................................................................................................................................................................................................7227 ASSIST STAY : Disposal................................................................................................................................................................................................................................7227 POWER SEAT SWITCH.............................................................................................................................................................................................................................................7228 Removal and Installation..................................................................................................................................................................................................................................7228 REMOVAL...............................................................................................................................................................................................................................................7228 INSTALLATION..........................................................................................................................................................................................................................................7228 LUMBAR SUPPORT SWITCH.........................................................................................................................................................................................................................................7229 Removal and Installation..................................................................................................................................................................................................................................7229 REMOVAL...............................................................................................................................................................................................................................................7229 INSTALLRATION.........................................................................................................................................................................................................................................7229 HEATED SEAT SWITCH............................................................................................................................................................................................................................................7230 Removal and Installation..................................................................................................................................................................................................................................7230 REMOVAL...............................................................................................................................................................................................................................................7230 INSTALLATION..........................................................................................................................................................................................................................................7230 SEC.......................................................................................................................................................................................................................................................................7231 SECURITY CONTROL SYSTEM...............................................................................................................................................................................................................................................7231 WITH INTELLIGENT KEY SYSTEM.......................................................................................................................................................................................................................................7237 PRECAUTION....................................................................................................................................................................................................................................................7237 PRECAUTIONS...............................................................................................................................................................................................................................................7237 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7237 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7237 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................7237 OPERATION PROCEDURE...............................................................................................................................................................................................................................7237 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7238 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7238 INSTRUCTION 1.................................................................................................................................................................................................................................7238 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7238 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7240 COMPONENT PARTS...........................................................................................................................................................................................................................................7240 Component Parts Location..............................................................................................................................................................................................................................7240 NATS Antenna Amp......................................................................................................................................................................................................................................7243 Hood Switch...........................................................................................................................................................................................................................................7243 Steering Lock Unit....................................................................................................................................................................................................................................7243 Siren Control Unit....................................................................................................................................................................................................................................7243 Intruder Sensor.......................................................................................................................................................................................................................................7244 Sensor Cancel Switch..................................................................................................................................................................................................................................7244 SYSTEM....................................................................................................................................................................................................................................................7245 INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION..........................................................................................................................................................................................................7245 INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION : System Description.................................................................................................................................................................................7245 SYSTEM DIAGRAM................................................................................................................................................................................................................................7245 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7245 Input Signal Item.........................................................................................................................................................................................................................7245 Output Signal Item........................................................................................................................................................................................................................7246 SYSTEM DESCRIPTION ...........................................................................................................................................................................................................................7246 PRECAUTIONS FOR INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................7247 OPERATION WHEN INTELLIGENT KEY IS CARRIED.....................................................................................................................................................................................................7247 OPERATION RANGE...............................................................................................................................................................................................................................7247 STEERING LOCK OPERATION.......................................................................................................................................................................................................................7247 IGNITION SWITCH POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION................................................................................................................................................................7247 Vehicle speed: less than 4 km/h (2.5 MPH).................................................................................................................................................................................................7248 Vehicle speed: 4 km/h (2.5 MPH) or more...................................................................................................................................................................................................7248 INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION : Circuit Diagram....................................................................................................................................................................................7249 LHD models....................................................................................................................................................................................................................................7249 RHD models....................................................................................................................................................................................................................................7252 NISSAN ANTI-THEFT SYSTEM..............................................................................................................................................................................................................................7254 NISSAN ANTI-THEFT SYSTEM : System Description.....................................................................................................................................................................................................7255 SYSTEM DIAGRAM................................................................................................................................................................................................................................7255 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7255 Input Signal Item.........................................................................................................................................................................................................................7255 Output Signal Item........................................................................................................................................................................................................................7256 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7256 PRECAUTIONS FOR KEY REGISTRATION..............................................................................................................................................................................................................7256 SECURITY INDICATOR LAMP.......................................................................................................................................................................................................................7256 ENGINE START OPERATION WHEN INTELLIGENT KEY IS CONTACTED TO PUSH-BUTTON IGNITION SWITCH.......................................................................................................................................................7257 IGNITION SWITCH POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION................................................................................................................................................................7257 Vehicle speed: less than 4 km/h (2.5 MPH).................................................................................................................................................................................................7257 Vehicle speed: 4 km/h (2.5 MPH) or more...................................................................................................................................................................................................7258 NISSAN ANTI-THEFT SYSTEM : Circuit Diagram........................................................................................................................................................................................................7259 LHD models....................................................................................................................................................................................................................................7259 RHD models....................................................................................................................................................................................................................................7262 VEHICLE SECURITY SYSTEM...............................................................................................................................................................................................................................7264 VEHICLE SECURITY SYSTEM : System Description......................................................................................................................................................................................................7264 SYSTEM DIAGRAM................................................................................................................................................................................................................................7264 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7265 Input Signal Item.........................................................................................................................................................................................................................7265 Output Signal Item........................................................................................................................................................................................................................7265 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7265 Operation Flow............................................................................................................................................................................................................................7265 Disarmed Phase............................................................................................................................................................................................................................7267 Pre-armed Phase...........................................................................................................................................................................................................................7267 Armed Phase...............................................................................................................................................................................................................................7267 Alarm Phase...............................................................................................................................................................................................................................7267 SENSOR CANCEL FUNCTION........................................................................................................................................................................................................................7267 VEHICLE SECURITY SYSTEM : Circuit Diagram.........................................................................................................................................................................................................7268 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................7270 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................7270 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................7271 COMMON ITEM...........................................................................................................................................................................................................................................7271 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................7271 APPLICATION ITEM..............................................................................................................................................................................................................................7271 SYSTEM APPLICATION............................................................................................................................................................................................................................7271 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................7271 INTELLIGENT KEY.......................................................................................................................................................................................................................................7272 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)......................................................................................................................................................................7272 WORK SUPPORT..................................................................................................................................................................................................................................7272 SELF-DIAG RESULT..............................................................................................................................................................................................................................7272 DATA MONITOR..................................................................................................................................................................................................................................7272 ACTIVE TEST...................................................................................................................................................................................................................................7275 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)...................................................................................................................................................................7276 WORK SUPPORT..................................................................................................................................................................................................................................7276 SELF-DIAG RESULT..............................................................................................................................................................................................................................7276 DATA MONITOR..................................................................................................................................................................................................................................7276 ACTIVE TEST...................................................................................................................................................................................................................................7279 MULTI REMOTE ENT......................................................................................................................................................................................................................................7280 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)....................................................................................................................................................................7280 WORK SUPPORT..................................................................................................................................................................................................................................7280 DATA MONITOR..................................................................................................................................................................................................................................7280 ACTIVE TEST...................................................................................................................................................................................................................................7281 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).................................................................................................................................................................7281 WORK SUPPORT..................................................................................................................................................................................................................................7281 DATA MONITOR..................................................................................................................................................................................................................................7282 ACTIVE TEST...................................................................................................................................................................................................................................7283 THEFT ALM.............................................................................................................................................................................................................................................7283 THEFT ALM : CONSULT Function (BCM - THEFT) (With Intelligent Key System)..........................................................................................................................................................................7283 DATA MONITOR..................................................................................................................................................................................................................................7283 WORK SUPPORT..................................................................................................................................................................................................................................7284 ACTIVE TEST...................................................................................................................................................................................................................................7284 IMMU..................................................................................................................................................................................................................................................7284 IMMU : CONSULT Function (BCM - IMMU) (With Intelligent Key System)................................................................................................................................................................................7284 DATA MONITOR..................................................................................................................................................................................................................................7284 WORK SUPPORT..................................................................................................................................................................................................................................7284 ACTIVE TEST...................................................................................................................................................................................................................................7284 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................7286 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................7286 APPLICATION ITEM..................................................................................................................................................................................................................................7286 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................7286 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7286 DATA MONITOR......................................................................................................................................................................................................................................7286 ACTIVE TEST.......................................................................................................................................................................................................................................7292 WORK SUPPORT......................................................................................................................................................................................................................................7293 DIAGNOSIS SYSTEM (SIREN CONTROL UNIT).....................................................................................................................................................................................................................7294 Diagnosis Description.................................................................................................................................................................................................................................7294 DIAGNOSIS FUNCTION................................................................................................................................................................................................................................7294 SELF-DIAGNOSIS PROCEDURE..........................................................................................................................................................................................................................7294 SELF-DIAGNOSIS RESULT DISPLAY.....................................................................................................................................................................................................................7294 DIAGNOSIS PROCEDURE...............................................................................................................................................................................................................................7295 Precaution for Diagnosis Procedure............................................................................................................................................................................................................7295 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7298 SIREN CONTROL UNIT........................................................................................................................................................................................................................................7298 Reference Value.......................................................................................................................................................................................................................................7298 TERMINAL LAYOUT...................................................................................................................................................................................................................................7298 PHYSICAL VALUES...................................................................................................................................................................................................................................7298 ECM, IPDM E/R, BCM........................................................................................................................................................................................................................................7299 List of ECU Reference.................................................................................................................................................................................................................................7299 WIRING DIAGRAM................................................................................................................................................................................................................................................7300 SECURITY CONTROL SYSTEM...................................................................................................................................................................................................................................7300 Wiring Diagram........................................................................................................................................................................................................................................7300 LHD models........................................................................................................................................................................................................................................7300 RHD models........................................................................................................................................................................................................................................7313 BASIC INSPECTION..............................................................................................................................................................................................................................................7327 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................7327 Work Flow.............................................................................................................................................................................................................................................7327 OVERALL SEQUENCE..................................................................................................................................................................................................................................7327 DETAILED FLOW.....................................................................................................................................................................................................................................7327 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT............................................................................................................................................................................................................7330 ECM...................................................................................................................................................................................................................................................7330 ECM : Description.................................................................................................................................................................................................................................7330 ECM : Work Procedure..............................................................................................................................................................................................................................7330 BCM...................................................................................................................................................................................................................................................7330 BCM : Description.................................................................................................................................................................................................................................7330 BEFORE REPLACEMENT............................................................................................................................................................................................................................7330 AFTER REPLACEMENT.............................................................................................................................................................................................................................7330 BCM : Work Procedure..............................................................................................................................................................................................................................7330 STEERING LOCK UNIT....................................................................................................................................................................................................................................7331 STEERING LOCK UNIT : Description..................................................................................................................................................................................................................7331 STEERING LOCK UNIT : Work Procedure...............................................................................................................................................................................................................7331 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7332 P161D IMMOBILIZER.........................................................................................................................................................................................................................................7332 DTC Description.......................................................................................................................................................................................................................................7332 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7332 POSSIBLE CAUSE....................................................................................................................................................................................................................................7332 FAIL-SAFE.........................................................................................................................................................................................................................................7332 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7332 Diagnosis Procedure...................................................................................................................................................................................................................................7332 P161E IMMOBILIZER.........................................................................................................................................................................................................................................7333 DTC Description.......................................................................................................................................................................................................................................7333 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7333 POSSIBLE CAUSE....................................................................................................................................................................................................................................7333 FAIL-SAFE.........................................................................................................................................................................................................................................7333 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7333 Diagnosis Procedure...................................................................................................................................................................................................................................7333 P161F IMMOBILIZER.........................................................................................................................................................................................................................................7334 DTC Description.......................................................................................................................................................................................................................................7334 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7334 POSSIBLE CAUSE....................................................................................................................................................................................................................................7334 FAIL-SAFE.........................................................................................................................................................................................................................................7334 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7334 Diagnosis Procedure...................................................................................................................................................................................................................................7334 P1616 ECM.................................................................................................................................................................................................................................................7335 DTC Description.......................................................................................................................................................................................................................................7335 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7335 POSSIBLE CAUSE....................................................................................................................................................................................................................................7335 FAIL-SAFE.........................................................................................................................................................................................................................................7335 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7335 Diagnosis Procedure...................................................................................................................................................................................................................................7335 B121D STEERING LOCK POWER SUPPLY CIRCUIT..................................................................................................................................................................................................................7336 DTC Description.......................................................................................................................................................................................................................................7336 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7336 POSSIBLE CAUSE....................................................................................................................................................................................................................................7336 FAIL-SAFE.........................................................................................................................................................................................................................................7336 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7336 Diagnosis Procedure...................................................................................................................................................................................................................................7336 B20DF STARTER RELAY OFF CIRCUIT...........................................................................................................................................................................................................................7338 DTC Description.......................................................................................................................................................................................................................................7338 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7338 POSSIBLE CAUSE....................................................................................................................................................................................................................................7338 FAIL-SAFE.........................................................................................................................................................................................................................................7338 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7338 Diagnosis Procedure...................................................................................................................................................................................................................................7338 B2190 CHAIN OF BCM - IMM ANT..............................................................................................................................................................................................................................7340 DTC Description.......................................................................................................................................................................................................................................7340 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7340 POSSIBLE CAUSE....................................................................................................................................................................................................................................7340 FAIL-SAFE.........................................................................................................................................................................................................................................7340 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7340 Diagnosis Procedure...................................................................................................................................................................................................................................7340 B2191 ID DISCORD, BCM - IMM ANT...........................................................................................................................................................................................................................7343 DTC Description.......................................................................................................................................................................................................................................7343 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7343 POSSIBLE CAUSE....................................................................................................................................................................................................................................7343 FAIL-SAFE.........................................................................................................................................................................................................................................7343 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7343 Diagnosis Procedure...................................................................................................................................................................................................................................7343 B2192 ID DISCORD, BCM-ECM.................................................................................................................................................................................................................................7344 DTC Description.......................................................................................................................................................................................................................................7344 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7344 POSSIBLE CAUSE....................................................................................................................................................................................................................................7344 FAIL-SAFE.........................................................................................................................................................................................................................................7344 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7344 Diagnosis Procedure...................................................................................................................................................................................................................................7344 B2193 CHAIN OF BCM-ECM....................................................................................................................................................................................................................................7346 DTC Description.......................................................................................................................................................................................................................................7346 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7346 POSSIBLE CAUSE....................................................................................................................................................................................................................................7346 FAIL-SAFE.........................................................................................................................................................................................................................................7346 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7346 Diagnosis Procedure...................................................................................................................................................................................................................................7346 B2195 ANTI-SCANNING.......................................................................................................................................................................................................................................7348 DTC Description.......................................................................................................................................................................................................................................7348 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7348 POSSIBLE CAUSE....................................................................................................................................................................................................................................7348 FAIL-SAFE.........................................................................................................................................................................................................................................7348 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7348 Diagnosis Procedure...................................................................................................................................................................................................................................7348 B2196 DONGLE UNIT.........................................................................................................................................................................................................................................7349 DTC Description.......................................................................................................................................................................................................................................7349 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7349 POSSIBLE CAUSE....................................................................................................................................................................................................................................7349 FAIL-SAFE.........................................................................................................................................................................................................................................7349 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7349 Diagnosis Procedure...................................................................................................................................................................................................................................7349 B2198 NATS ANTENNA AMP....................................................................................................................................................................................................................................7351 DTC Description.......................................................................................................................................................................................................................................7351 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7351 POSSIBLE CAUSE....................................................................................................................................................................................................................................7351 FAIL-SAFE.........................................................................................................................................................................................................................................7351 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7351 Diagnosis Procedure...................................................................................................................................................................................................................................7351 B2556 PUSH-BUTTON IGNITION SWITCH.........................................................................................................................................................................................................................7353 DTC Description.......................................................................................................................................................................................................................................7353 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7353 POSSIBLE CAUSE....................................................................................................................................................................................................................................7353 FAIL-SAFE.........................................................................................................................................................................................................................................7353 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7353 Diagnosis Procedure...................................................................................................................................................................................................................................7353 Component Inspection..................................................................................................................................................................................................................................7354 B2557 VEHICLE SPEED.......................................................................................................................................................................................................................................7355 DTC Description.......................................................................................................................................................................................................................................7355 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7355 POSSIBLE CAUSE....................................................................................................................................................................................................................................7355 FAIL-SAFE.........................................................................................................................................................................................................................................7355 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7355 Diagnosis Procedure...................................................................................................................................................................................................................................7355 B2602 SHIFT POSITION......................................................................................................................................................................................................................................7357 DTC Description.......................................................................................................................................................................................................................................7357 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7357 POSSIBLE CAUSE....................................................................................................................................................................................................................................7357 FAIL-SAFE.........................................................................................................................................................................................................................................7357 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7357 Diagnosis Procedure...................................................................................................................................................................................................................................7357 Component Inspection..................................................................................................................................................................................................................................7359 B2604 SHIFT POSITION......................................................................................................................................................................................................................................7360 DTC Description.......................................................................................................................................................................................................................................7360 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7360 POSSIBLE CAUSE....................................................................................................................................................................................................................................7360 FAIL-SAFE.........................................................................................................................................................................................................................................7360 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7360 Diagnosis Procedure...................................................................................................................................................................................................................................7360 Component Inspection..................................................................................................................................................................................................................................7362 B2608 STARTER RELAY.......................................................................................................................................................................................................................................7363 DTC Description.......................................................................................................................................................................................................................................7363 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7363 POSSIBLE CAUSE....................................................................................................................................................................................................................................7363 FAIL-SAFE.........................................................................................................................................................................................................................................7363 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7363 Diagnosis Procedure...................................................................................................................................................................................................................................7363 B260F ENGINE STATUS.......................................................................................................................................................................................................................................7364 DTC Description.......................................................................................................................................................................................................................................7364 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7364 POSSIBLE CAUSE....................................................................................................................................................................................................................................7364 FAIL-SAFE.........................................................................................................................................................................................................................................7364 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7364 Diagnosis Procedure...................................................................................................................................................................................................................................7364 B261F ASCD CLUTCH SWITCH..................................................................................................................................................................................................................................7366 DTC Description.......................................................................................................................................................................................................................................7366 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7366 POSSIBLE CAUSE....................................................................................................................................................................................................................................7366 FAIL-SAFE.........................................................................................................................................................................................................................................7366 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7366 Diagnosis Procedure...................................................................................................................................................................................................................................7366 Component Inspection..................................................................................................................................................................................................................................7368 B2620 REVERSE/NEUTRAL POSITION SWITCH.....................................................................................................................................................................................................................7369 DTC Description.......................................................................................................................................................................................................................................7369 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7369 POSSIBLE CAUSE....................................................................................................................................................................................................................................7369 FAIL-SAFE.........................................................................................................................................................................................................................................7369 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7369 Diagnosis Procedure...................................................................................................................................................................................................................................7369 Component Inspection..................................................................................................................................................................................................................................7370 B26FC KEY REGISTRATION....................................................................................................................................................................................................................................7372 DTC Description.......................................................................................................................................................................................................................................7372 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7372 POSSIBLE CAUSE....................................................................................................................................................................................................................................7372 FAIL-SAFE.........................................................................................................................................................................................................................................7372 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7372 Diagnosis Procedure...................................................................................................................................................................................................................................7372 B26E8 CLUTCH INTERLOCK SWITCH.............................................................................................................................................................................................................................7373 DTC Description.......................................................................................................................................................................................................................................7373 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7373 POSSIBLE CAUSE....................................................................................................................................................................................................................................7373 FAIL-SAFE.........................................................................................................................................................................................................................................7373 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7373 Diagnosis Procedure...................................................................................................................................................................................................................................7373 Component Inspection (Clutch interlock switch)........................................................................................................................................................................................................7375 B27D1 START CUT RELAY OFF.................................................................................................................................................................................................................................7376 DTC Description.......................................................................................................................................................................................................................................7376 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7376 POSSIBLE CAUSE....................................................................................................................................................................................................................................7376 FAIL-SAFE.........................................................................................................................................................................................................................................7376 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7376 Diagnosis Procedure...................................................................................................................................................................................................................................7376 Component Inspection..................................................................................................................................................................................................................................7378 B27D2 START CUT RELAY ON..................................................................................................................................................................................................................................7379 DTC Description.......................................................................................................................................................................................................................................7379 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7379 POSSIBLE CAUSE....................................................................................................................................................................................................................................7379 FAIL-SAFE.........................................................................................................................................................................................................................................7379 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7379 Diagnosis Procedure...................................................................................................................................................................................................................................7379 Component Inspection..................................................................................................................................................................................................................................7381 B27D3 S/L THERMAL PROTECTION..............................................................................................................................................................................................................................7382 DTC Description.......................................................................................................................................................................................................................................7382 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7382 POSSIBLE CAUSE....................................................................................................................................................................................................................................7382 FAIL-SAFE.........................................................................................................................................................................................................................................7382 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7382 Diagnosis Procedure...................................................................................................................................................................................................................................7382 B27D4 BCM - S/L SENSOR CIRCUIT............................................................................................................................................................................................................................7383 DTC Description.......................................................................................................................................................................................................................................7383 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7383 POSSIBLE CAUSE....................................................................................................................................................................................................................................7383 FAIL-SAFE.........................................................................................................................................................................................................................................7383 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7383 Diagnosis Procedure...................................................................................................................................................................................................................................7383 B27D5 S/L SENSOR TEST OUTPUT..............................................................................................................................................................................................................................7385 DTC Description.......................................................................................................................................................................................................................................7385 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7385 POSSIBLE CAUSE....................................................................................................................................................................................................................................7385 FAIL-SAFE.........................................................................................................................................................................................................................................7385 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7385 Diagnosis Procedure...................................................................................................................................................................................................................................7385 B27D6 S/L CAN COMM CIRCUIT................................................................................................................................................................................................................................7388 DTC Description.......................................................................................................................................................................................................................................7388 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7388 POSSIBLE CAUSE....................................................................................................................................................................................................................................7388 FAIL-SAFE.........................................................................................................................................................................................................................................7388 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7388 Diagnosis Procedure...................................................................................................................................................................................................................................7388 B27D7 S/L PWR RELAY.......................................................................................................................................................................................................................................7390 DTC Description.......................................................................................................................................................................................................................................7390 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7390 POSSIBLE CAUSE....................................................................................................................................................................................................................................7390 FAIL-SAFE.........................................................................................................................................................................................................................................7390 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7390 Diagnosis Procedure...................................................................................................................................................................................................................................7390 B27D8 S/L VEHICLE SPEED MALFUNCTION.......................................................................................................................................................................................................................7392 DTC Description.......................................................................................................................................................................................................................................7392 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7392 POSSIBLE CAUSE....................................................................................................................................................................................................................................7392 FAIL-SAFE.........................................................................................................................................................................................................................................7392 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7392 Diagnosis Procedure...................................................................................................................................................................................................................................7392 B27D9 S/L IGN MALFUNCTION.................................................................................................................................................................................................................................7394 DTC Description.......................................................................................................................................................................................................................................7394 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7394 POSSIBLE CAUSE....................................................................................................................................................................................................................................7394 FAIL-SAFE.........................................................................................................................................................................................................................................7394 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7394 Diagnosis Procedure...................................................................................................................................................................................................................................7394 B27DA IPDM CAN COMM CIRCUIT...............................................................................................................................................................................................................................7395 DTC Description.......................................................................................................................................................................................................................................7395 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7395 POSSIBLE CAUSE....................................................................................................................................................................................................................................7395 FAIL-SAFE.........................................................................................................................................................................................................................................7395 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7395 Diagnosis Procedure...................................................................................................................................................................................................................................7395 B27DB S/L IGN OFF.........................................................................................................................................................................................................................................7397 DTC Description.......................................................................................................................................................................................................................................7397 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7397 POSSIBLE CAUSE....................................................................................................................................................................................................................................7397 FAIL-SAFE.........................................................................................................................................................................................................................................7397 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7397 Diagnosis Procedure...................................................................................................................................................................................................................................7397 B27DC S/L POWER SUPPLY....................................................................................................................................................................................................................................7399 DTC Description.......................................................................................................................................................................................................................................7399 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7399 POSSIBLE CAUSE....................................................................................................................................................................................................................................7399 FAIL-SAFE.........................................................................................................................................................................................................................................7399 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7399 Diagnosis Procedure...................................................................................................................................................................................................................................7399 B27DD BCM - S/L ID DISCORD................................................................................................................................................................................................................................7401 DTC Description.......................................................................................................................................................................................................................................7401 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7401 POSSIBLE CAUSE....................................................................................................................................................................................................................................7401 FAIL-SAFE.........................................................................................................................................................................................................................................7401 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7401 Diagnosis Procedure...................................................................................................................................................................................................................................7401 B27DE S/L MECHANICAL MALFUNCTION..........................................................................................................................................................................................................................7403 DTC Description.......................................................................................................................................................................................................................................7403 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7403 POSSIBLE CAUSE....................................................................................................................................................................................................................................7403 FAIL-SAFE.........................................................................................................................................................................................................................................7403 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7403 Diagnosis Procedure...................................................................................................................................................................................................................................7403 B27DF S/L HIGH LEVEL MALFUNCTION..........................................................................................................................................................................................................................7404 DTC Description.......................................................................................................................................................................................................................................7404 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7404 POSSIBLE CAUSE....................................................................................................................................................................................................................................7404 FAIL-SAFE.........................................................................................................................................................................................................................................7404 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7404 Diagnosis Procedure...................................................................................................................................................................................................................................7404 B27E0 S/L LOW LEVEL MALFUNCTION...........................................................................................................................................................................................................................7405 DTC Description.......................................................................................................................................................................................................................................7405 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7405 POSSIBLE CAUSE....................................................................................................................................................................................................................................7405 FAIL-SAFE.........................................................................................................................................................................................................................................7405 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7405 Diagnosis Procedure...................................................................................................................................................................................................................................7405 B27E1 S/L SAFETY CIRCUIT..................................................................................................................................................................................................................................7406 DTC Description.......................................................................................................................................................................................................................................7406 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7406 POSSIBLE CAUSE....................................................................................................................................................................................................................................7406 FAIL-SAFE.........................................................................................................................................................................................................................................7406 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7406 Diagnosis Procedure...................................................................................................................................................................................................................................7406 B27E3 S/L KEY NOT REGISTRATION............................................................................................................................................................................................................................7408 DTC Description.......................................................................................................................................................................................................................................7408 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7408 POSSIBLE CAUSE....................................................................................................................................................................................................................................7408 FAIL-SAFE.........................................................................................................................................................................................................................................7408 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7408 Diagnosis Procedure...................................................................................................................................................................................................................................7408 B27E4 S/L REGISTRATION STATUS.............................................................................................................................................................................................................................7409 DTC Description.......................................................................................................................................................................................................................................7409 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7409 POSSIBLE CAUSE....................................................................................................................................................................................................................................7409 FAIL-SAFE.........................................................................................................................................................................................................................................7409 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7409 Diagnosis Procedure...................................................................................................................................................................................................................................7409 B27E5 S/L IGN OFF POSITION................................................................................................................................................................................................................................7410 DTC Description.......................................................................................................................................................................................................................................7410 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7410 POSSIBLE CAUSE....................................................................................................................................................................................................................................7410 FAIL-SAFE.........................................................................................................................................................................................................................................7410 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7410 Diagnosis Procedure...................................................................................................................................................................................................................................7410 B27E6 S/L ANTI-SCAN MODE..................................................................................................................................................................................................................................7412 DTC Description.......................................................................................................................................................................................................................................7412 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7412 POSSIBLE CAUSE....................................................................................................................................................................................................................................7412 FAIL-SAFE.........................................................................................................................................................................................................................................7412 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7412 Diagnosis Procedure...................................................................................................................................................................................................................................7412 B27E7 S/L UNDETERMINED UNLOCK POS.........................................................................................................................................................................................................................7414 DTC Description.......................................................................................................................................................................................................................................7414 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7414 POSSIBLE CAUSE....................................................................................................................................................................................................................................7414 FAIL-SAFE.........................................................................................................................................................................................................................................7414 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7414 Diagnosis Procedure...................................................................................................................................................................................................................................7414 B27E8 S/L UNDETERMINED LOCK POS...........................................................................................................................................................................................................................7416 DTC Description.......................................................................................................................................................................................................................................7416 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7416 POSSIBLE CAUSE....................................................................................................................................................................................................................................7416 FAIL-SAFE.........................................................................................................................................................................................................................................7416 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7416 Diagnosis Procedure...................................................................................................................................................................................................................................7416 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7417 SIREN CONTROL UNIT....................................................................................................................................................................................................................................7417 SIREN CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7417 STEERING LOCK UNIT....................................................................................................................................................................................................................................7417 STEERING LOCK UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7417 SECURITY INDICATOR LAMP...................................................................................................................................................................................................................................7420 Component Function Check..............................................................................................................................................................................................................................7420 Diagnosis Procedure...................................................................................................................................................................................................................................7420 HOOD SWITCH...............................................................................................................................................................................................................................................7422 Component Function Check..............................................................................................................................................................................................................................7422 Diagnosis Procedure...................................................................................................................................................................................................................................7422 Component Inspection..................................................................................................................................................................................................................................7423 INTRUDER SENSOR...........................................................................................................................................................................................................................................7424 Component Function Check..............................................................................................................................................................................................................................7424 Diagnosis Procedure...................................................................................................................................................................................................................................7424 SENSOR CANCEL SWITCH......................................................................................................................................................................................................................................7426 Diagnosis Procedure...................................................................................................................................................................................................................................7426 Component Inspection..................................................................................................................................................................................................................................7427 SIREN CONTROL UNIT CIRCUIT (COMMUNICATION SIGNAL).........................................................................................................................................................................................................7428 Component Function Check..............................................................................................................................................................................................................................7428 Diagnosis Procedure...................................................................................................................................................................................................................................7428 SIREN CONTROL UNIT CIRCUIT (HAZARD SWITCH SIGNAL).........................................................................................................................................................................................................7429 Component Function Check..............................................................................................................................................................................................................................7429 Diagnosis Procedure...................................................................................................................................................................................................................................7429 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7430 ENGINE DOES NOT START WHEN INTELLIGENT KEY IS INSIDE OF VEHICLE...........................................................................................................................................................................................7430 Description...........................................................................................................................................................................................................................................7430 Conditions of Vehicle (Operating Conditions)......................................................................................................................................................................................................7430 Diagnosis Procedure...................................................................................................................................................................................................................................7430 STEERING DOES NOT LOCK....................................................................................................................................................................................................................................7431 Description...........................................................................................................................................................................................................................................7431 Diagnosis Procedure...................................................................................................................................................................................................................................7431 SECURITY INDICATOR LAMP DOES NOT TURN ON OR BLINK.........................................................................................................................................................................................................7432 Description...........................................................................................................................................................................................................................................7432 Conditions of Vehicle (Operating Conditions)......................................................................................................................................................................................................7432 Diagnosis Procedure...................................................................................................................................................................................................................................7432 VEHICLE SECURITY SYSTEM CANNOT BE SET.....................................................................................................................................................................................................................7433 INTELLIGENT KEY.......................................................................................................................................................................................................................................7433 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................7433 CONDITION OF VEHICLE (OPERATING CONDITION)....................................................................................................................................................................................................7433 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................7433 DOOR REQUEST SWITCH...................................................................................................................................................................................................................................7433 DOOR REQUEST SWITCH : Description.................................................................................................................................................................................................................7433 CONDITION OF VEHICLE (OPERATING CONDITION)....................................................................................................................................................................................................7433 DOOR REQUEST SWITCH : Diagnosis Procedure.........................................................................................................................................................................................................7433 VEHICLE SECURITY ALARM DOES NOT ACTIVATE..................................................................................................................................................................................................................7435 Description...........................................................................................................................................................................................................................................7435 Diagnosis Procedure...................................................................................................................................................................................................................................7435 INTRUDER SENSOR CANNOT BE DEACTIVATED.....................................................................................................................................................................................................................7437 Diagnosis Procedure...................................................................................................................................................................................................................................7437 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7438 NATS ANTENNA AMP..........................................................................................................................................................................................................................................7438 Removal and Installation..............................................................................................................................................................................................................................7438 REMOVAL...........................................................................................................................................................................................................................................7438 INSTALLATION......................................................................................................................................................................................................................................7438 WITHOUT INTELLIGENT KEY SYSTEM....................................................................................................................................................................................................................................7439 PRECAUTION....................................................................................................................................................................................................................................................7439 PRECAUTIONS...............................................................................................................................................................................................................................................7439 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7439 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7439 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7439 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7439 INSTRUCTION 1.................................................................................................................................................................................................................................7439 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7440 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7441 COMPONENT PARTS...........................................................................................................................................................................................................................................7441 Component Parts Location..............................................................................................................................................................................................................................7441 NATS Antenna Amp......................................................................................................................................................................................................................................7442 Hood Switch...........................................................................................................................................................................................................................................7443 Siren Control Unit....................................................................................................................................................................................................................................7443 Intruder Sensor.......................................................................................................................................................................................................................................7443 Sensor Cancel Switch..................................................................................................................................................................................................................................7443 SYSTEM....................................................................................................................................................................................................................................................7444 NISSAN ANTI-THEFT SYSTEM..............................................................................................................................................................................................................................7444 NISSAN ANTI-THEFT SYSTEM : System Description.....................................................................................................................................................................................................7444 SYSTEM DIAGRAM................................................................................................................................................................................................................................7444 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7444 SECURITY INDICATOR LAMP.......................................................................................................................................................................................................................7444 OPERATION WHEN IGNITION KEY IS INSERTED INTO IGNITION KEY CYLINDER............................................................................................................................................................................7444 NISSAN ANTI-THEFT SYSTEM : Circuit Diagram........................................................................................................................................................................................................7445 LHD models....................................................................................................................................................................................................................................7445 RHD models....................................................................................................................................................................................................................................7446 VEHICLE SECURITY SYSTEM...............................................................................................................................................................................................................................7446 VEHICLE SECURITY SYSTEM : System Description......................................................................................................................................................................................................7447 SYSTEM DIAGRAM................................................................................................................................................................................................................................7447 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7447 Input Signal Item.........................................................................................................................................................................................................................7447 Output Signal Item........................................................................................................................................................................................................................7447 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7447 Operation Flow............................................................................................................................................................................................................................7448 Disarmed Phase............................................................................................................................................................................................................................7449 Pre-armed Phase...........................................................................................................................................................................................................................7449 Armed Phase...............................................................................................................................................................................................................................7449 Alarm Phase...............................................................................................................................................................................................................................7449 SENSOR CANCEL FUNCTION........................................................................................................................................................................................................................7450 VEHICLE SECURITY SYSTEM : Circuit Diagram.........................................................................................................................................................................................................7451 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................7452 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................7453 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................7454 COMMON ITEM...........................................................................................................................................................................................................................................7454 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................7454 APPLICATION ITEM..............................................................................................................................................................................................................................7454 SYSTEM APPLICATION............................................................................................................................................................................................................................7454 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................7454 MULTI REMOTE ENT......................................................................................................................................................................................................................................7455 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)....................................................................................................................................................................7455 WORK SUPPORT..................................................................................................................................................................................................................................7455 DATA MONITOR..................................................................................................................................................................................................................................7455 ACTIVE TEST...................................................................................................................................................................................................................................7456 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).................................................................................................................................................................7456 WORK SUPPORT..................................................................................................................................................................................................................................7456 DATA MONITOR..................................................................................................................................................................................................................................7457 ACTIVE TEST...................................................................................................................................................................................................................................7458 THEFT ALM.............................................................................................................................................................................................................................................7458 THEFT ALM : CONSULT Function (BCM - THEFT) (Without Intelligent Key System).......................................................................................................................................................................7458 DATA MONITOR..................................................................................................................................................................................................................................7458 WORK SUPPORT..................................................................................................................................................................................................................................7459 ACTIVE TEST...................................................................................................................................................................................................................................7459 IMMU..................................................................................................................................................................................................................................................7459 IMMU : CONSULT Function (BCM - IMMU) (Without Intelligent Key System).............................................................................................................................................................................7459 WORK SUPPORT..................................................................................................................................................................................................................................7459 ACTIVE TEST...................................................................................................................................................................................................................................7459 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................7460 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................7460 APPLICATION ITEM..................................................................................................................................................................................................................................7460 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................7460 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7460 DATA MONITOR......................................................................................................................................................................................................................................7460 ACTIVE TEST.......................................................................................................................................................................................................................................7466 WORK SUPPORT......................................................................................................................................................................................................................................7467 DIAGNOSIS SYSTEM (SIREN CONTROL UNIT).....................................................................................................................................................................................................................7468 Diagnosis Description.................................................................................................................................................................................................................................7468 DIAGNOSIS FUNCTION................................................................................................................................................................................................................................7468 SELF-DIAGNOSIS PROCEDURE..........................................................................................................................................................................................................................7468 SELF-DIAGNOSIS RESULT DISPLAY.....................................................................................................................................................................................................................7468 DIAGNOSIS PROCEDURE...............................................................................................................................................................................................................................7469 Precaution for Diagnosis Procedure............................................................................................................................................................................................................7469 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7472 SIREN CONTROL UNIT........................................................................................................................................................................................................................................7472 Reference Value.......................................................................................................................................................................................................................................7472 TERMINAL LAYOUT...................................................................................................................................................................................................................................7472 PHYSICAL VALUES...................................................................................................................................................................................................................................7472 ECM, IPDM E/R, BCM........................................................................................................................................................................................................................................7473 List of ECU Reference.................................................................................................................................................................................................................................7473 WIRING DIAGRAM................................................................................................................................................................................................................................................7474 SECURITY CONTROL SYSTEM...................................................................................................................................................................................................................................7474 Wiring Diagram........................................................................................................................................................................................................................................7474 LHD models........................................................................................................................................................................................................................................7474 RHD models........................................................................................................................................................................................................................................7479 BASIC INSPECTION..............................................................................................................................................................................................................................................7489 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................7489 Work Flow.............................................................................................................................................................................................................................................7489 OVERALL SEQUENCE..................................................................................................................................................................................................................................7489 DETAILED FLOW.....................................................................................................................................................................................................................................7489 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT............................................................................................................................................................................................................7492 ECM...................................................................................................................................................................................................................................................7492 ECM : Description.................................................................................................................................................................................................................................7492 ECM : Work Procedure..............................................................................................................................................................................................................................7492 BCM...................................................................................................................................................................................................................................................7492 BCM : Description.................................................................................................................................................................................................................................7492 BEFORE REPLACEMENT............................................................................................................................................................................................................................7492 AFTER REPLACEMENT.............................................................................................................................................................................................................................7492 BCM : Work Procedure..............................................................................................................................................................................................................................7492 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7494 P161D IMMOBILIZER.........................................................................................................................................................................................................................................7494 DTC Description.......................................................................................................................................................................................................................................7494 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7494 POSSIBLE CAUSE....................................................................................................................................................................................................................................7494 FAIL-SAFE.........................................................................................................................................................................................................................................7494 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7494 Diagnosis Procedure...................................................................................................................................................................................................................................7494 P161E IMMOBILIZER.........................................................................................................................................................................................................................................7495 DTC Description.......................................................................................................................................................................................................................................7495 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7495 POSSIBLE CAUSE....................................................................................................................................................................................................................................7495 FAIL-SAFE.........................................................................................................................................................................................................................................7495 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7495 Diagnosis Procedure...................................................................................................................................................................................................................................7495 P161F IMMOBILIZER.........................................................................................................................................................................................................................................7496 DTC Description.......................................................................................................................................................................................................................................7496 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7496 POSSIBLE CAUSE....................................................................................................................................................................................................................................7496 FAIL-SAFE.........................................................................................................................................................................................................................................7496 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7496 Diagnosis Procedure...................................................................................................................................................................................................................................7496 P1616 ECM.................................................................................................................................................................................................................................................7497 DTC Logic.............................................................................................................................................................................................................................................7497 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7497 POSSIBLE CAUSE....................................................................................................................................................................................................................................7497 FAIL-SAFE.........................................................................................................................................................................................................................................7497 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7497 Diagnosis Procedure...................................................................................................................................................................................................................................7497 B20DF STARTER RELAY OFF CIRCUIT...........................................................................................................................................................................................................................7498 DTC Description.......................................................................................................................................................................................................................................7498 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7498 POSSIBLE CAUSE....................................................................................................................................................................................................................................7498 FAIL-SAFE.........................................................................................................................................................................................................................................7498 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7498 Diagnosis Procedure...................................................................................................................................................................................................................................7498 B2190 CHAIN OF BCM - IMM ANT..............................................................................................................................................................................................................................7500 DTC Description.......................................................................................................................................................................................................................................7500 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7500 POSSIBLE CAUSE....................................................................................................................................................................................................................................7500 FAIL-SAFE.........................................................................................................................................................................................................................................7500 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7500 Diagnosis Procedure...................................................................................................................................................................................................................................7500 B2191 ID DISCORD, BCM - IMM ANT...........................................................................................................................................................................................................................7503 DTC Description.......................................................................................................................................................................................................................................7503 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7503 POSSIBLE CAUSE....................................................................................................................................................................................................................................7503 FAIL-SAFE.........................................................................................................................................................................................................................................7503 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7503 Diagnosis Procedure...................................................................................................................................................................................................................................7503 B2192 ID DISCORD, BCM-ECM.................................................................................................................................................................................................................................7504 DTC Description.......................................................................................................................................................................................................................................7504 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7504 POSSIBLE CAUSE....................................................................................................................................................................................................................................7504 FAIL-SAFE.........................................................................................................................................................................................................................................7504 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7504 Diagnosis Procedure...................................................................................................................................................................................................................................7504 B2193 CHAIN OF BCM-ECM....................................................................................................................................................................................................................................7505 DTC Description.......................................................................................................................................................................................................................................7505 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7505 POSSIBLE CAUSE....................................................................................................................................................................................................................................7505 FAIL-SAFE.........................................................................................................................................................................................................................................7505 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7505 Diagnosis Procedure...................................................................................................................................................................................................................................7505 B2195 ANTI-SCANNING.......................................................................................................................................................................................................................................7507 DTC Description.......................................................................................................................................................................................................................................7507 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7507 POSSIBLE CAUSE....................................................................................................................................................................................................................................7507 FAIL-SAFE.........................................................................................................................................................................................................................................7507 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7507 Diagnosis Procedure...................................................................................................................................................................................................................................7507 B2196 DONGLE UNIT.........................................................................................................................................................................................................................................7508 Description...........................................................................................................................................................................................................................................7508 DTC Logic.............................................................................................................................................................................................................................................7508 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7508 POSSIBLE CAUSE....................................................................................................................................................................................................................................7508 FAIL-SAFE.........................................................................................................................................................................................................................................7508 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7508 Diagnosis Procedure...................................................................................................................................................................................................................................7508 B2198 NATS ANTENNA AMP....................................................................................................................................................................................................................................7510 DTC Description.......................................................................................................................................................................................................................................7510 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7510 POSSIBLE CAUSE....................................................................................................................................................................................................................................7510 FAIL-SAFE.........................................................................................................................................................................................................................................7510 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7510 Diagnosis Procedure...................................................................................................................................................................................................................................7510 B2608 STARTER RELAY.......................................................................................................................................................................................................................................7513 DTC Description.......................................................................................................................................................................................................................................7513 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7513 POSSIBLE CAUSE....................................................................................................................................................................................................................................7513 FAIL-SAFE.........................................................................................................................................................................................................................................7513 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7513 Diagnosis Procedure...................................................................................................................................................................................................................................7513 B260F ENGINE STATUS.......................................................................................................................................................................................................................................7514 DTC Description.......................................................................................................................................................................................................................................7514 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7514 POSSIBLE CAUSE....................................................................................................................................................................................................................................7514 FAIL-SAFE.........................................................................................................................................................................................................................................7514 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7514 Diagnosis Procedure...................................................................................................................................................................................................................................7514 B27D1 START CUT RELAY OFF.................................................................................................................................................................................................................................7516 DTC Description.......................................................................................................................................................................................................................................7516 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7516 POSSIBLE CAUSE....................................................................................................................................................................................................................................7516 FAIL-SAFE.........................................................................................................................................................................................................................................7516 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7516 Diagnosis Procedure...................................................................................................................................................................................................................................7516 Component Inspection..................................................................................................................................................................................................................................7518 B27D2 START CUT RELAY ON..................................................................................................................................................................................................................................7519 DTC Description.......................................................................................................................................................................................................................................7519 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7519 POSSIBLE CAUSE....................................................................................................................................................................................................................................7519 FAIL-SAFE.........................................................................................................................................................................................................................................7519 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7519 Diagnosis Procedure...................................................................................................................................................................................................................................7519 Component Inspection..................................................................................................................................................................................................................................7521 B27DA IPDM CAN COMM CIRCUIT...............................................................................................................................................................................................................................7522 DTC Description.......................................................................................................................................................................................................................................7522 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7522 POSSIBLE CAUSE....................................................................................................................................................................................................................................7522 FAIL-SAFE.........................................................................................................................................................................................................................................7522 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7522 Diagnosis Procedure...................................................................................................................................................................................................................................7522 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7524 SIREN CONTROL UNIT....................................................................................................................................................................................................................................7524 SIREN CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7524 SECURITY INDICATOR LAMP...................................................................................................................................................................................................................................7525 Diagnosis Procedure...................................................................................................................................................................................................................................7525 HOOD SWITCH...............................................................................................................................................................................................................................................7527 Component Function Check..............................................................................................................................................................................................................................7527 Diagnosis Procedure...................................................................................................................................................................................................................................7527 Component Inspection..................................................................................................................................................................................................................................7528 INTRUDER SENSOR...........................................................................................................................................................................................................................................7529 Component Function Check..............................................................................................................................................................................................................................7529 Diagnosis Procedure...................................................................................................................................................................................................................................7529 SENSOR CANCEL SWITCH......................................................................................................................................................................................................................................7531 Diagnosis Procedure...................................................................................................................................................................................................................................7531 Component Inspection..................................................................................................................................................................................................................................7532 SIREN CONTROL UNIT CIRCUIT (COMMUNICATION SIGNAL).........................................................................................................................................................................................................7533 Component Function Check..............................................................................................................................................................................................................................7533 Diagnosis Procedure...................................................................................................................................................................................................................................7533 SIREN CONTROL UNIT CIRCUIT (HAZARD SWITCH SIGNAL).........................................................................................................................................................................................................7534 Component Function Check..............................................................................................................................................................................................................................7534 Diagnosis Procedure...................................................................................................................................................................................................................................7534 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7535 SECURITY INDICATOR LAMP DOES NOT TURN ON OR BLINK.........................................................................................................................................................................................................7535 Description...........................................................................................................................................................................................................................................7535 CONDITIONS OF VEHICLE (OPERATING CONDITIONS)......................................................................................................................................................................................................7535 Diagnosis Procedure...................................................................................................................................................................................................................................7535 VEHICLE SECURITY SYSTEM CANNOT BE SET.....................................................................................................................................................................................................................7536 KEY FOB...............................................................................................................................................................................................................................................7536 KEY FOB : Description.............................................................................................................................................................................................................................7536 CONDITION OF VEHICLE (OPERATING CONDITIONS)...................................................................................................................................................................................................7536 KEY FOB : Diagnosis Procedure.....................................................................................................................................................................................................................7536 DOOR LOCK AND UNLOCK SWITCH...........................................................................................................................................................................................................................7536 DOOR LOCK AND UNLOCK SWITCH : Description.........................................................................................................................................................................................................7536 CONDITION OF VEHICLE (OPERATING CONDITION)....................................................................................................................................................................................................7536 DOOR LOCK AND UNLOCK SWITCH : Diagnosis Procedure.................................................................................................................................................................................................7536 VEHICLE SECURITY ALARM DOES NOT ACTIVATE..................................................................................................................................................................................................................7538 Description...........................................................................................................................................................................................................................................7538 CONDITION OF VEHICLE (OPERATING CONDITIONS).......................................................................................................................................................................................................7538 Diagnosis Procedure...................................................................................................................................................................................................................................7538 INTRUDER SENSOR CANNOT BE DEACTIVATED.....................................................................................................................................................................................................................7540 Diagnosis Procedure...................................................................................................................................................................................................................................7540 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7541 NATS ANTENNA AMP..........................................................................................................................................................................................................................................7541 Removal and Installation..............................................................................................................................................................................................................................7541 REMOVAL...........................................................................................................................................................................................................................................7541 INSTALLATION......................................................................................................................................................................................................................................7541 SN........................................................................................................................................................................................................................................................................7542 SONAR SYSTEM..........................................................................................................................................................................................................................................................7542 WITHOUT PARK ASSIST...............................................................................................................................................................................................................................................7547 PRECAUTION....................................................................................................................................................................................................................................................7547 PRECAUTIONS...............................................................................................................................................................................................................................................7547 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7547 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7547 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7547 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7547 INSTRUCTION 1.................................................................................................................................................................................................................................7547 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7548 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7549 COMPONENT PARTS...........................................................................................................................................................................................................................................7549 Component Parts Location..............................................................................................................................................................................................................................7549 LHD MODELS........................................................................................................................................................................................................................................7549 RHD MODELS........................................................................................................................................................................................................................................7551 Sonar Control Unit....................................................................................................................................................................................................................................7552 DESCRIPTION.......................................................................................................................................................................................................................................7552 Sonar System Switch...................................................................................................................................................................................................................................7552 Sonar Sensor..........................................................................................................................................................................................................................................7553 Buzzer................................................................................................................................................................................................................................................7553 SYSTEM....................................................................................................................................................................................................................................................7554 SONAR SYSTEM..........................................................................................................................................................................................................................................7554 SONAR SYSTEM : System Description.................................................................................................................................................................................................................7554 SYSTEM DIAGRAM................................................................................................................................................................................................................................7554 Sonar Control Unit Input Signal (CAN Communication).......................................................................................................................................................................................7554 Sonar Control Unit Output Signal (CAN Communication)......................................................................................................................................................................................7554 DESCRIPTION...................................................................................................................................................................................................................................7554 SONAR SYSTEM ACTIVATION CONDITION.............................................................................................................................................................................................................7555 OBSTACLE DETECTION DISTANCE...................................................................................................................................................................................................................7555 Sonar Indicator...........................................................................................................................................................................................................................7556 Warning Buzzer............................................................................................................................................................................................................................7556 Trailer Hitch Mode........................................................................................................................................................................................................................7557 SONAR SYSTEM : Circuit Diagram....................................................................................................................................................................................................................7558 SONAR SYSTEM : Fail-Safe..........................................................................................................................................................................................................................7558 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................7558 INFORMATION DISPLAY (COMBINATION METER) : Parking Sensor Error....................................................................................................................................................................................7558 DESIGN/PURPOSE................................................................................................................................................................................................................................7558 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................7558 SYSTEM DIAGRAM................................................................................................................................................................................................................................7559 SIGNAL PATH...................................................................................................................................................................................................................................7559 WARNING OPERATING CONDITION...................................................................................................................................................................................................................7559 WARNING CANCEL CONDITION......................................................................................................................................................................................................................7559 TIMING CHART..................................................................................................................................................................................................................................7559 DIAGNOSIS SYSTEM (SONAR CONTROL UNIT).....................................................................................................................................................................................................................7560 CONSULT Function......................................................................................................................................................................................................................................7560 APPLICATION ITEMS.................................................................................................................................................................................................................................7560 ECU IDENTIFICATION................................................................................................................................................................................................................................7560 SELF-DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................7560 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7560 DATA MONITOR......................................................................................................................................................................................................................................7560 ACTIVE TEST.......................................................................................................................................................................................................................................7562 WORK SUPPORT......................................................................................................................................................................................................................................7562 CONFIGURATION.....................................................................................................................................................................................................................................7562 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7564 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7564 Reference Value.......................................................................................................................................................................................................................................7564 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................7564 TERMINAL LAYOUT...................................................................................................................................................................................................................................7566 PHYSICAL VALUES...................................................................................................................................................................................................................................7566 Fail-Safe.............................................................................................................................................................................................................................................7568 DTC Inspection Priority Chart.........................................................................................................................................................................................................................7569 DTC Index.............................................................................................................................................................................................................................................7569 WIRING DIAGRAM................................................................................................................................................................................................................................................7571 SONAR SYSTEM..............................................................................................................................................................................................................................................7571 Wiring Diagram........................................................................................................................................................................................................................................7571 BASIC INSPECTION..............................................................................................................................................................................................................................................7580 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................7580 Work Flow.............................................................................................................................................................................................................................................7580 OVERALL SEQUENCE..................................................................................................................................................................................................................................7580 DETAILED FLOW.....................................................................................................................................................................................................................................7580 INSPECTION AND ADJUSTMENT.................................................................................................................................................................................................................................7582 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT..................................................................................................................................................................................................7582 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT : Description................................................................................................................................................................................7582 CONFIGURATION (SONAR CONTROL UNIT)....................................................................................................................................................................................................................7582 CONFIGURATION (SONAR CONTROL UNIT) : Description..................................................................................................................................................................................................7582 CONFIGURATION (SONAR CONTROL UNIT) : Work Procedure...............................................................................................................................................................................................7582 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7584 B2720-12 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7584 DTC Description.......................................................................................................................................................................................................................................7584 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7584 POSSIBLE CAUSE....................................................................................................................................................................................................................................7584 FAIL-SAFE.........................................................................................................................................................................................................................................7584 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7584 Diagnosis Procedure...................................................................................................................................................................................................................................7584 B2720-14 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7586 DTC Description.......................................................................................................................................................................................................................................7586 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7586 POSSIBLE CAUSE....................................................................................................................................................................................................................................7586 FAIL-SAFE.........................................................................................................................................................................................................................................7586 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7586 Diagnosis Procedure...................................................................................................................................................................................................................................7586 B2720-55 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7588 DTC Description.......................................................................................................................................................................................................................................7588 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7588 POSSIBLE CAUSE....................................................................................................................................................................................................................................7588 FAIL-SAFE.........................................................................................................................................................................................................................................7588 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7588 Diagnosis Procedure...................................................................................................................................................................................................................................7588 B2720-92 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7589 DTC Description.......................................................................................................................................................................................................................................7589 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7589 POSSIBLE CAUSE....................................................................................................................................................................................................................................7589 FAIL-SAFE.........................................................................................................................................................................................................................................7589 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7589 Diagnosis Procedure...................................................................................................................................................................................................................................7589 B2721-12 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7590 DTC Description.......................................................................................................................................................................................................................................7590 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7590 POSSIBLE CAUSE....................................................................................................................................................................................................................................7590 FAIL-SAFE.........................................................................................................................................................................................................................................7590 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7590 Diagnosis Procedure...................................................................................................................................................................................................................................7590 B2721-14 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7592 DTC Description.......................................................................................................................................................................................................................................7592 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7592 POSSIBLE CAUSE....................................................................................................................................................................................................................................7592 FAIL-SAFE.........................................................................................................................................................................................................................................7592 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7592 Diagnosis Procedure...................................................................................................................................................................................................................................7592 B2721-55 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7594 DTC Description.......................................................................................................................................................................................................................................7594 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7594 POSSIBLE CAUSE....................................................................................................................................................................................................................................7594 FAIL-SAFE.........................................................................................................................................................................................................................................7594 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7594 Diagnosis Procedure...................................................................................................................................................................................................................................7594 B2721-92 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7595 DTC Description.......................................................................................................................................................................................................................................7595 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7595 POSSIBLE CAUSE....................................................................................................................................................................................................................................7595 FAIL-SAFE.........................................................................................................................................................................................................................................7595 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7595 Diagnosis Procedure...................................................................................................................................................................................................................................7595 B2722-12 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7596 DTC Description.......................................................................................................................................................................................................................................7596 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7596 POSSIBLE CAUSE....................................................................................................................................................................................................................................7596 FAIL-SAFE.........................................................................................................................................................................................................................................7596 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7596 Diagnosis Procedure...................................................................................................................................................................................................................................7596 B2722-14 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7598 DTC Description.......................................................................................................................................................................................................................................7598 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7598 POSSIBLE CAUSE....................................................................................................................................................................................................................................7598 FAIL-SAFE.........................................................................................................................................................................................................................................7598 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7598 Diagnosis Procedure...................................................................................................................................................................................................................................7598 B2722-55 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7600 DTC Description.......................................................................................................................................................................................................................................7600 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7600 POSSIBLE CAUSE....................................................................................................................................................................................................................................7600 FAIL-SAFE.........................................................................................................................................................................................................................................7600 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7600 Diagnosis Procedure...................................................................................................................................................................................................................................7600 B2722-92 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7601 DTC Description.......................................................................................................................................................................................................................................7601 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7601 POSSIBLE CAUSE....................................................................................................................................................................................................................................7601 FAIL-SAFE.........................................................................................................................................................................................................................................7601 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7601 Diagnosis Procedure...................................................................................................................................................................................................................................7601 B2723-12 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7602 DTC Description.......................................................................................................................................................................................................................................7602 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7602 POSSIBLE CAUSE....................................................................................................................................................................................................................................7602 FAIL-SAFE.........................................................................................................................................................................................................................................7602 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7602 Diagnosis Procedure...................................................................................................................................................................................................................................7602 B2723-14 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7604 DTC Description.......................................................................................................................................................................................................................................7604 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7604 POSSIBLE CAUSE....................................................................................................................................................................................................................................7604 FAIL-SAFE.........................................................................................................................................................................................................................................7604 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7604 Diagnosis Procedure...................................................................................................................................................................................................................................7604 B2723-55 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7606 DTC Description.......................................................................................................................................................................................................................................7606 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7606 POSSIBLE CAUSE....................................................................................................................................................................................................................................7606 FAIL-SAFE.........................................................................................................................................................................................................................................7606 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7606 Diagnosis Procedure...................................................................................................................................................................................................................................7606 B2723-92 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7607 DTC Description.......................................................................................................................................................................................................................................7607 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7607 POSSIBLE CAUSE....................................................................................................................................................................................................................................7607 FAIL-SAFE.........................................................................................................................................................................................................................................7607 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7607 Diagnosis Procedure...................................................................................................................................................................................................................................7607 B2724-55 SONAR CONTROL UNIT...............................................................................................................................................................................................................................7608 DTC Description.......................................................................................................................................................................................................................................7608 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7608 POSSIBLE CAUSE....................................................................................................................................................................................................................................7608 FAIL-SAFE.........................................................................................................................................................................................................................................7608 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7608 Diagnosis Procedure...................................................................................................................................................................................................................................7608 B2725-12 REAR BUZZER......................................................................................................................................................................................................................................7609 DTC Description.......................................................................................................................................................................................................................................7609 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7609 POSSIBLE CAUSE....................................................................................................................................................................................................................................7609 FAIL-SAFE.........................................................................................................................................................................................................................................7609 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7609 Diagnosis Procedure...................................................................................................................................................................................................................................7609 B2725-14 REAR BUZZER......................................................................................................................................................................................................................................7611 DTC Description.......................................................................................................................................................................................................................................7611 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7611 POSSIBLE CAUSE....................................................................................................................................................................................................................................7611 FAIL-SAFE.........................................................................................................................................................................................................................................7611 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7611 Diagnosis Procedure...................................................................................................................................................................................................................................7611 B2728-11 LED..............................................................................................................................................................................................................................................7613 DTC Description.......................................................................................................................................................................................................................................7613 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7613 POSSIBLE CAUSE....................................................................................................................................................................................................................................7613 FAIL-SAFE.........................................................................................................................................................................................................................................7613 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7613 Diagnosis Procedure...................................................................................................................................................................................................................................7613 B2728-12 LED..............................................................................................................................................................................................................................................7614 DTC Description.......................................................................................................................................................................................................................................7614 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7614 POSSIBLE CAUSE....................................................................................................................................................................................................................................7614 FAIL-SAFE.........................................................................................................................................................................................................................................7614 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7614 Diagnosis Procedure...................................................................................................................................................................................................................................7614 B2728-14 LED..............................................................................................................................................................................................................................................7615 DTC Description.......................................................................................................................................................................................................................................7615 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7615 POSSIBLE CAUSE....................................................................................................................................................................................................................................7615 FAIL-SAFE.........................................................................................................................................................................................................................................7615 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7615 Diagnosis Procedure...................................................................................................................................................................................................................................7615 Component Inspection..................................................................................................................................................................................................................................7616 B2729-12 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7617 DTC Description.......................................................................................................................................................................................................................................7617 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7617 POSSIBLE CAUSE....................................................................................................................................................................................................................................7617 FAIL-SAFE.........................................................................................................................................................................................................................................7617 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7617 Diagnosis Procedure...................................................................................................................................................................................................................................7617 B2729-14 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7619 DTC Description.......................................................................................................................................................................................................................................7619 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7619 POSSIBLE CAUSE....................................................................................................................................................................................................................................7619 FAIL-SAFE.........................................................................................................................................................................................................................................7619 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7619 Diagnosis Procedure...................................................................................................................................................................................................................................7619 B2729-55 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7621 DTC Description.......................................................................................................................................................................................................................................7621 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7621 POSSIBLE CAUSE....................................................................................................................................................................................................................................7621 FAIL-SAFE.........................................................................................................................................................................................................................................7621 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7621 Diagnosis Procedure...................................................................................................................................................................................................................................7621 B2729-92 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7622 DTC Description.......................................................................................................................................................................................................................................7622 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7622 POSSIBLE CAUSE....................................................................................................................................................................................................................................7622 FAIL-SAFE.........................................................................................................................................................................................................................................7622 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7622 Diagnosis Procedure...................................................................................................................................................................................................................................7622 B272A-12 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7623 DTC Description.......................................................................................................................................................................................................................................7623 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7623 POSSIBLE CAUSE....................................................................................................................................................................................................................................7623 FAIL-SAFE.........................................................................................................................................................................................................................................7623 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7623 Diagnosis Procedure...................................................................................................................................................................................................................................7623 B272A-14 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7625 DTC Description.......................................................................................................................................................................................................................................7625 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7625 POSSIBLE CAUSE....................................................................................................................................................................................................................................7625 FAIL-SAFE.........................................................................................................................................................................................................................................7625 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7625 Diagnosis Procedure...................................................................................................................................................................................................................................7625 B272A-55 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7627 DTC Description.......................................................................................................................................................................................................................................7627 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7627 POSSIBLE CAUSE....................................................................................................................................................................................................................................7627 FAIL-SAFE.........................................................................................................................................................................................................................................7627 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7627 Diagnosis Procedure...................................................................................................................................................................................................................................7627 B272A-92 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7628 DTC Description.......................................................................................................................................................................................................................................7628 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7628 POSSIBLE CAUSE....................................................................................................................................................................................................................................7628 FAIL-SAFE.........................................................................................................................................................................................................................................7628 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7628 Diagnosis Procedure...................................................................................................................................................................................................................................7628 B272B-12 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7629 DTC Description.......................................................................................................................................................................................................................................7629 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7629 POSSIBLE CAUSE....................................................................................................................................................................................................................................7629 FAIL-SAFE.........................................................................................................................................................................................................................................7629 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7629 Diagnosis Procedure...................................................................................................................................................................................................................................7629 B272B-14 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7631 DTC Description.......................................................................................................................................................................................................................................7631 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7631 POSSIBLE CAUSE....................................................................................................................................................................................................................................7631 FAIL-SAFE.........................................................................................................................................................................................................................................7631 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7631 Diagnosis Procedure...................................................................................................................................................................................................................................7631 B272B-55 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7633 DTC Description.......................................................................................................................................................................................................................................7633 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7633 POSSIBLE CAUSE....................................................................................................................................................................................................................................7633 FAIL-SAFE.........................................................................................................................................................................................................................................7633 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7633 Diagnosis Procedure...................................................................................................................................................................................................................................7633 B272B-92 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7634 DTC Description.......................................................................................................................................................................................................................................7634 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7634 POSSIBLE CAUSE....................................................................................................................................................................................................................................7634 FAIL-SAFE.........................................................................................................................................................................................................................................7634 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7634 Diagnosis Procedure...................................................................................................................................................................................................................................7634 B272C-12 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7635 DTC Description.......................................................................................................................................................................................................................................7635 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7635 POSSIBLE CAUSE....................................................................................................................................................................................................................................7635 FAIL-SAFE.........................................................................................................................................................................................................................................7635 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7635 Diagnosis Procedure...................................................................................................................................................................................................................................7635 B272C-14 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7637 DTC Description.......................................................................................................................................................................................................................................7637 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7637 POSSIBLE CAUSE....................................................................................................................................................................................................................................7637 FAIL-SAFE.........................................................................................................................................................................................................................................7637 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7637 Diagnosis Procedure...................................................................................................................................................................................................................................7637 B272C-55 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7639 DTC Description.......................................................................................................................................................................................................................................7639 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7639 POSSIBLE CAUSE....................................................................................................................................................................................................................................7639 FAIL-SAFE.........................................................................................................................................................................................................................................7639 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7639 Diagnosis Procedure...................................................................................................................................................................................................................................7639 B272C-92 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7640 DTC Description.......................................................................................................................................................................................................................................7640 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7640 POSSIBLE CAUSE....................................................................................................................................................................................................................................7640 FAIL-SAFE.........................................................................................................................................................................................................................................7640 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7640 Diagnosis Procedure...................................................................................................................................................................................................................................7640 B272D-12 FRONT BUZZER.....................................................................................................................................................................................................................................7641 DTC Description.......................................................................................................................................................................................................................................7641 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7641 POSSIBLE CAUSE....................................................................................................................................................................................................................................7641 FAIL-SAFE.........................................................................................................................................................................................................................................7641 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7641 Diagnosis Procedure...................................................................................................................................................................................................................................7641 B272D-14 FRONT BUZZER.....................................................................................................................................................................................................................................7643 DTC Description.......................................................................................................................................................................................................................................7643 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7643 POSSIBLE CAUSE....................................................................................................................................................................................................................................7643 FAIL-SAFE.........................................................................................................................................................................................................................................7643 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7643 Diagnosis Procedure...................................................................................................................................................................................................................................7643 U1000-01 CAN COMM CIRCUIT.................................................................................................................................................................................................................................7645 DTC Description.......................................................................................................................................................................................................................................7645 DESCRIPTION.......................................................................................................................................................................................................................................7645 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7645 POSSIBLE CAUSE....................................................................................................................................................................................................................................7645 FAIL-SAFE.........................................................................................................................................................................................................................................7645 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7645 Diagnosis Procedure...................................................................................................................................................................................................................................7645 U1010-49 CONTROL UNIT (CAN)...............................................................................................................................................................................................................................7646 DTC Description.......................................................................................................................................................................................................................................7646 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7646 POSSIBLE CAUSE....................................................................................................................................................................................................................................7646 FAIL-SAFE.........................................................................................................................................................................................................................................7646 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7646 Diagnosis Procedure...................................................................................................................................................................................................................................7646 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7647 SONAR CONTROL UNIT....................................................................................................................................................................................................................................7647 SONAR CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7647 SONAR SYSTEM SWITCH.......................................................................................................................................................................................................................................7648 Description...........................................................................................................................................................................................................................................7648 Diagnosis Procedure...................................................................................................................................................................................................................................7648 Component Inspection..................................................................................................................................................................................................................................7649 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7650 SONAR SYSTEM SYMPTOMS.....................................................................................................................................................................................................................................7650 Symptom Table.........................................................................................................................................................................................................................................7650 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................7651 Description...........................................................................................................................................................................................................................................7651 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7652 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7652 Removal and Installation..............................................................................................................................................................................................................................7652 REMOVAL...........................................................................................................................................................................................................................................7652 INSTALLATION......................................................................................................................................................................................................................................7652 SONAR SYSTEM SWITCH.......................................................................................................................................................................................................................................7653 Removal and Installation..............................................................................................................................................................................................................................7653 REMOVAL...........................................................................................................................................................................................................................................7653 INSTALLATION......................................................................................................................................................................................................................................7653 SONAR SENSOR..............................................................................................................................................................................................................................................7654 FRONT.................................................................................................................................................................................................................................................7654 FRONT : Removal and Installation..................................................................................................................................................................................................................7654 REMOVAL.......................................................................................................................................................................................................................................7654 INSTALLATION..................................................................................................................................................................................................................................7654 REAR..................................................................................................................................................................................................................................................7655 REAR : Removal and Installation...................................................................................................................................................................................................................7655 REMOVAL.......................................................................................................................................................................................................................................7655 INSTALLATION..................................................................................................................................................................................................................................7655 BUZZER....................................................................................................................................................................................................................................................7657 FRONT.................................................................................................................................................................................................................................................7657 FRONT : Removal and Installation..................................................................................................................................................................................................................7657 REMOVAL.......................................................................................................................................................................................................................................7657 INSTALLATION..................................................................................................................................................................................................................................7657 REAR..................................................................................................................................................................................................................................................7657 REAR : Removal and Installation...................................................................................................................................................................................................................7657 REMOVAL.......................................................................................................................................................................................................................................7657 INSTALLATION..................................................................................................................................................................................................................................7657 WITH PARK ASSIST..................................................................................................................................................................................................................................................7658 PRECAUTION....................................................................................................................................................................................................................................................7658 PRECAUTIONS...............................................................................................................................................................................................................................................7658 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7658 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7658 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7658 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7658 INSTRUCTION 1.................................................................................................................................................................................................................................7658 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7659 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7660 COMPONENT PARTS...........................................................................................................................................................................................................................................7660 Component Parts Location..............................................................................................................................................................................................................................7660 LHD MODELS........................................................................................................................................................................................................................................7660 RHD MODELS........................................................................................................................................................................................................................................7662 Sonar Control Unit....................................................................................................................................................................................................................................7663 Sonar System Switch...................................................................................................................................................................................................................................7663 Sonar Sensor..........................................................................................................................................................................................................................................7664 Buzzer................................................................................................................................................................................................................................................7664 SYSTEM....................................................................................................................................................................................................................................................7665 SONAR SYSTEM..........................................................................................................................................................................................................................................7665 SONAR SYSTEM : System Description.................................................................................................................................................................................................................7665 SYSTEM DIAGRAM................................................................................................................................................................................................................................7665 Sonar Control Unit Input Signal (CAN Communication).......................................................................................................................................................................................7665 Sonar Control Unit Output Signal (CAN Communication)......................................................................................................................................................................................7665 DESCRIPTION...................................................................................................................................................................................................................................7665 SONAR SYSTEM ACTIVATION CONDITION.............................................................................................................................................................................................................7666 OBSTACLE DETECTION DISTANCE...................................................................................................................................................................................................................7666 Sonar Indicator...........................................................................................................................................................................................................................7667 Warning Buzzer............................................................................................................................................................................................................................7667 Trailer Hitch Mode........................................................................................................................................................................................................................7668 SONAR SYSTEM : Circuit Diagram....................................................................................................................................................................................................................7669 SONAR SYSTEM : Fail-Safe (Sonar Control Unit).....................................................................................................................................................................................................7669 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................7669 INFORMATION DISPLAY (COMBINATION METER) : Parking Sensor Error....................................................................................................................................................................................7669 DESIGN/PURPOSE................................................................................................................................................................................................................................7669 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................7670 SYSTEM DIAGRAM................................................................................................................................................................................................................................7670 SIGNAL PATH...................................................................................................................................................................................................................................7670 WARNING OPERATING CONDITION...................................................................................................................................................................................................................7670 WARNING CANCEL CONDITION......................................................................................................................................................................................................................7670 TIMING CHART..................................................................................................................................................................................................................................7671 DIAGNOSIS SYSTEM (SONAR CONTROL UNIT).....................................................................................................................................................................................................................7672 CONSULT Function......................................................................................................................................................................................................................................7672 APPLICATION ITEMS.................................................................................................................................................................................................................................7672 ECU IDENTIFICATION................................................................................................................................................................................................................................7672 SELF-DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................7672 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7672 DATA MONITOR......................................................................................................................................................................................................................................7672 ACTIVE TEST.......................................................................................................................................................................................................................................7675 WORK SUPPORT......................................................................................................................................................................................................................................7675 CONFIGURATION.....................................................................................................................................................................................................................................7676 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7677 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7677 Reference Value.......................................................................................................................................................................................................................................7677 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................7677 TERMINAL LAYOUT...................................................................................................................................................................................................................................7680 PHYSICAL VALUES...................................................................................................................................................................................................................................7681 Fail-Safe (Sonar Control Unit)........................................................................................................................................................................................................................7683 DTC Inspection Priority Chart.........................................................................................................................................................................................................................7683 DTC Index.............................................................................................................................................................................................................................................7684 WIRING DIAGRAM................................................................................................................................................................................................................................................7686 SONAR SYSTEM..............................................................................................................................................................................................................................................7686 Wiring Diagram........................................................................................................................................................................................................................................7686 BASIC INSPECTION..............................................................................................................................................................................................................................................7695 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................7695 Work Flow.............................................................................................................................................................................................................................................7695 OVERALL SEQUENCE..................................................................................................................................................................................................................................7695 DETAILED FLOW.....................................................................................................................................................................................................................................7695 INSPECTION AND ADJUSTMENT.................................................................................................................................................................................................................................7697 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT..................................................................................................................................................................................................7697 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT : Description................................................................................................................................................................................7697 CONFIGURATION (SONAR CONTROL UNIT)....................................................................................................................................................................................................................7697 CONFIGURATION (SONAR CONTROL UNIT) : Description..................................................................................................................................................................................................7697 CONFIGURATION (SONAR CONTROL UNIT) : Work Procedure...............................................................................................................................................................................................7697 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7699 B2720-12 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7699 DTC Description.......................................................................................................................................................................................................................................7699 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7699 POSSIBLE CAUSE....................................................................................................................................................................................................................................7699 FAIL-SAFE.........................................................................................................................................................................................................................................7699 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7699 Diagnosis Procedure...................................................................................................................................................................................................................................7699 B2720-14 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7701 DTC Description.......................................................................................................................................................................................................................................7701 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7701 POSSIBLE CAUSE....................................................................................................................................................................................................................................7701 FAIL-SAFE.........................................................................................................................................................................................................................................7701 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7701 Diagnosis Procedure...................................................................................................................................................................................................................................7701 B2720-55 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7703 DTC Description.......................................................................................................................................................................................................................................7703 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7703 POSSIBLE CAUSE....................................................................................................................................................................................................................................7703 FAIL-SAFE.........................................................................................................................................................................................................................................7703 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7703 Diagnosis Procedure...................................................................................................................................................................................................................................7703 B2720-92 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7704 DTC Description.......................................................................................................................................................................................................................................7704 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7704 POSSIBLE CAUSE....................................................................................................................................................................................................................................7704 FAIL-SAFE.........................................................................................................................................................................................................................................7704 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7704 Diagnosis Procedure...................................................................................................................................................................................................................................7704 B2721-12 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7705 DTC Description.......................................................................................................................................................................................................................................7705 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7705 POSSIBLE CAUSE....................................................................................................................................................................................................................................7705 FAIL-SAFE.........................................................................................................................................................................................................................................7705 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7705 Diagnosis Procedure...................................................................................................................................................................................................................................7705 B2721-14 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7707 DTC Description.......................................................................................................................................................................................................................................7707 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7707 POSSIBLE CAUSE....................................................................................................................................................................................................................................7707 FAIL-SAFE.........................................................................................................................................................................................................................................7707 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7707 Diagnosis Procedure...................................................................................................................................................................................................................................7707 B2721-55 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7709 DTC Description.......................................................................................................................................................................................................................................7709 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7709 POSSIBLE CAUSE....................................................................................................................................................................................................................................7709 FAIL-SAFE.........................................................................................................................................................................................................................................7709 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7709 Diagnosis Procedure...................................................................................................................................................................................................................................7709 B2721-92 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7710 DTC Description.......................................................................................................................................................................................................................................7710 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7710 POSSIBLE CAUSE....................................................................................................................................................................................................................................7710 FAIL-SAFE.........................................................................................................................................................................................................................................7710 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7710 Diagnosis Procedure...................................................................................................................................................................................................................................7710 B2722-12 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7711 DTC Description.......................................................................................................................................................................................................................................7711 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7711 POSSIBLE CAUSE....................................................................................................................................................................................................................................7711 FAIL-SAFE.........................................................................................................................................................................................................................................7711 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7711 Diagnosis Procedure...................................................................................................................................................................................................................................7711 B2722-14 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7713 DTC Description.......................................................................................................................................................................................................................................7713 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7713 POSSIBLE CAUSE....................................................................................................................................................................................................................................7713 FAIL-SAFE.........................................................................................................................................................................................................................................7713 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7713 Diagnosis Procedure...................................................................................................................................................................................................................................7713 B2722-55 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7715 DTC Description.......................................................................................................................................................................................................................................7715 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7715 POSSIBLE CAUSE....................................................................................................................................................................................................................................7715 FAIL-SAFE.........................................................................................................................................................................................................................................7715 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7715 Diagnosis Procedure...................................................................................................................................................................................................................................7715 B2722-92 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7716 DTC Description.......................................................................................................................................................................................................................................7716 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7716 POSSIBLE CAUSE....................................................................................................................................................................................................................................7716 FAIL-SAFE.........................................................................................................................................................................................................................................7716 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7716 Diagnosis Procedure...................................................................................................................................................................................................................................7716 B2723-12 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7717 DTC Description.......................................................................................................................................................................................................................................7717 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7717 POSSIBLE CAUSE....................................................................................................................................................................................................................................7717 FAIL-SAFE.........................................................................................................................................................................................................................................7717 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7717 Diagnosis Procedure...................................................................................................................................................................................................................................7717 B2723-14 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7719 DTC Description.......................................................................................................................................................................................................................................7719 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7719 POSSIBLE CAUSE....................................................................................................................................................................................................................................7719 FAIL-SAFE.........................................................................................................................................................................................................................................7719 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7719 Diagnosis Procedure...................................................................................................................................................................................................................................7719 B2723-55 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7721 DTC Description.......................................................................................................................................................................................................................................7721 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7721 POSSIBLE CAUSE....................................................................................................................................................................................................................................7721 FAIL-SAFE.........................................................................................................................................................................................................................................7721 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7721 Diagnosis Procedure...................................................................................................................................................................................................................................7721 B2723-92 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7722 DTC Description.......................................................................................................................................................................................................................................7722 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7722 POSSIBLE CAUSE....................................................................................................................................................................................................................................7722 FAIL-SAFE.........................................................................................................................................................................................................................................7722 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7722 Diagnosis Procedure...................................................................................................................................................................................................................................7722 B2724-55 SONAR CONTROL UNIT...............................................................................................................................................................................................................................7723 DTC Description.......................................................................................................................................................................................................................................7723 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7723 POSSIBLE CAUSE....................................................................................................................................................................................................................................7723 FAIL-SAFE.........................................................................................................................................................................................................................................7723 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7723 Diagnosis Procedure...................................................................................................................................................................................................................................7723 B2725-12 REAR BUZZER......................................................................................................................................................................................................................................7724 DTC Description.......................................................................................................................................................................................................................................7724 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7724 POSSIBLE CAUSE....................................................................................................................................................................................................................................7724 FAIL-SAFE.........................................................................................................................................................................................................................................7724 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7724 Diagnosis Procedure...................................................................................................................................................................................................................................7724 B2725-14 REAR BUZZER......................................................................................................................................................................................................................................7726 DTC Description.......................................................................................................................................................................................................................................7726 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7726 POSSIBLE CAUSE....................................................................................................................................................................................................................................7726 FAIL-SAFE.........................................................................................................................................................................................................................................7726 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7726 Diagnosis Procedure...................................................................................................................................................................................................................................7726 B2728-11 LED..............................................................................................................................................................................................................................................7728 DTC Description.......................................................................................................................................................................................................................................7728 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7728 POSSIBLE CAUSE....................................................................................................................................................................................................................................7728 FAIL-SAFE.........................................................................................................................................................................................................................................7728 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7728 Diagnosis Procedure...................................................................................................................................................................................................................................7728 B2728-12 LED..............................................................................................................................................................................................................................................7729 DTC Description.......................................................................................................................................................................................................................................7729 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7729 POSSIBLE CAUSE....................................................................................................................................................................................................................................7729 FAIL-SAFE.........................................................................................................................................................................................................................................7729 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7729 Diagnosis Procedure...................................................................................................................................................................................................................................7729 B2728-14 LED..............................................................................................................................................................................................................................................7730 DTC Description.......................................................................................................................................................................................................................................7730 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7730 POSSIBLE CAUSE....................................................................................................................................................................................................................................7730 FAIL-SAFE.........................................................................................................................................................................................................................................7730 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7730 Diagnosis Procedure...................................................................................................................................................................................................................................7730 Component Inspection..................................................................................................................................................................................................................................7731 B2729-12 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7732 DTC Description.......................................................................................................................................................................................................................................7732 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7732 POSSIBLE CAUSE....................................................................................................................................................................................................................................7732 FAIL-SAFE.........................................................................................................................................................................................................................................7732 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7732 Diagnosis Procedure...................................................................................................................................................................................................................................7732 B2729-14 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7734 DTC Description.......................................................................................................................................................................................................................................7734 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7734 POSSIBLE CAUSE....................................................................................................................................................................................................................................7734 FAIL-SAFE.........................................................................................................................................................................................................................................7734 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7734 Diagnosis Procedure...................................................................................................................................................................................................................................7734 B2729-55 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7736 DTC Description.......................................................................................................................................................................................................................................7736 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7736 POSSIBLE CAUSE....................................................................................................................................................................................................................................7736 FAIL-SAFE.........................................................................................................................................................................................................................................7736 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7736 Diagnosis Procedure...................................................................................................................................................................................................................................7736 B2729-92 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7737 DTC Description.......................................................................................................................................................................................................................................7737 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7737 POSSIBLE CAUSE....................................................................................................................................................................................................................................7737 FAIL-SAFE.........................................................................................................................................................................................................................................7737 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7737 Diagnosis Procedure...................................................................................................................................................................................................................................7737 B272A-12 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7738 DTC Description.......................................................................................................................................................................................................................................7738 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7738 POSSIBLE CAUSE....................................................................................................................................................................................................................................7738 FAIL-SAFE.........................................................................................................................................................................................................................................7738 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7738 Diagnosis Procedure...................................................................................................................................................................................................................................7738 B272A-14 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7740 DTC Description.......................................................................................................................................................................................................................................7740 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7740 POSSIBLE CAUSE....................................................................................................................................................................................................................................7740 FAIL-SAFE.........................................................................................................................................................................................................................................7740 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7740 Diagnosis Procedure...................................................................................................................................................................................................................................7740 B272A-55 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7742 DTC Description.......................................................................................................................................................................................................................................7742 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7742 POSSIBLE CAUSE....................................................................................................................................................................................................................................7742 FAIL-SAFE.........................................................................................................................................................................................................................................7742 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7742 Diagnosis Procedure...................................................................................................................................................................................................................................7742 B272A-92 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7743 DTC Description.......................................................................................................................................................................................................................................7743 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7743 POSSIBLE CAUSE....................................................................................................................................................................................................................................7743 FAIL-SAFE.........................................................................................................................................................................................................................................7743 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7743 Diagnosis Procedure...................................................................................................................................................................................................................................7743 B272B-12 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7744 DTC Description.......................................................................................................................................................................................................................................7744 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7744 POSSIBLE CAUSE....................................................................................................................................................................................................................................7744 FAIL-SAFE.........................................................................................................................................................................................................................................7744 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7744 Diagnosis Procedure...................................................................................................................................................................................................................................7744 B272B-14 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7746 DTC Description.......................................................................................................................................................................................................................................7746 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7746 POSSIBLE CAUSE....................................................................................................................................................................................................................................7746 FAIL-SAFE.........................................................................................................................................................................................................................................7746 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7746 Diagnosis Procedure...................................................................................................................................................................................................................................7746 B272B-55 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7748 DTC Description.......................................................................................................................................................................................................................................7748 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7748 POSSIBLE CAUSE....................................................................................................................................................................................................................................7748 FAIL-SAFE.........................................................................................................................................................................................................................................7748 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7748 Diagnosis Procedure...................................................................................................................................................................................................................................7748 B272B-92 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7749 DTC Description.......................................................................................................................................................................................................................................7749 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7749 POSSIBLE CAUSE....................................................................................................................................................................................................................................7749 FAIL-SAFE.........................................................................................................................................................................................................................................7749 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7749 Diagnosis Procedure...................................................................................................................................................................................................................................7749 B272C-12 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7750 DTC Description.......................................................................................................................................................................................................................................7750 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7750 POSSIBLE CAUSE....................................................................................................................................................................................................................................7750 FAIL-SAFE.........................................................................................................................................................................................................................................7750 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7750 Diagnosis Procedure...................................................................................................................................................................................................................................7750 B272C-14 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7752 DTC Description.......................................................................................................................................................................................................................................7752 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7752 POSSIBLE CAUSE....................................................................................................................................................................................................................................7752 FAIL-SAFE.........................................................................................................................................................................................................................................7752 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7752 Diagnosis Procedure...................................................................................................................................................................................................................................7752 B272C-55 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7754 DTC Description.......................................................................................................................................................................................................................................7754 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7754 POSSIBLE CAUSE....................................................................................................................................................................................................................................7754 FAIL-SAFE.........................................................................................................................................................................................................................................7754 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7754 Diagnosis Procedure...................................................................................................................................................................................................................................7754 B272C-92 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7755 DTC Description.......................................................................................................................................................................................................................................7755 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7755 POSSIBLE CAUSE....................................................................................................................................................................................................................................7755 FAIL-SAFE.........................................................................................................................................................................................................................................7755 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7755 Diagnosis Procedure...................................................................................................................................................................................................................................7755 B272D-12 FRONT BUZZER.....................................................................................................................................................................................................................................7756 DTC Description.......................................................................................................................................................................................................................................7756 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7756 POSSIBLE CAUSE....................................................................................................................................................................................................................................7756 FAIL-SAFE.........................................................................................................................................................................................................................................7756 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7756 Diagnosis Procedure...................................................................................................................................................................................................................................7756 B272D-14 FRONT BUZZER.....................................................................................................................................................................................................................................7758 DTC Description.......................................................................................................................................................................................................................................7758 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7758 POSSIBLE CAUSE....................................................................................................................................................................................................................................7758 FAIL-SAFE.........................................................................................................................................................................................................................................7758 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7758 Diagnosis Procedure...................................................................................................................................................................................................................................7758 B272E-12 SIDE SENSOR [FL].................................................................................................................................................................................................................................7760 DTC Description.......................................................................................................................................................................................................................................7760 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7760 POSSIBLE CAUSE....................................................................................................................................................................................................................................7760 FAIL-SAFE.........................................................................................................................................................................................................................................7760 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7760 Diagnosis Procedure...................................................................................................................................................................................................................................7760 B272E-14 SIDE SENSOR [FL].................................................................................................................................................................................................................................7762 DTC Description.......................................................................................................................................................................................................................................7762 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7762 POSSIBLE CAUSE....................................................................................................................................................................................................................................7762 FAIL-SAFE.........................................................................................................................................................................................................................................7762 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7762 Diagnosis Procedure...................................................................................................................................................................................................................................7762 B272E-55 SIDE SENSOR [FL].................................................................................................................................................................................................................................7764 DTC Description.......................................................................................................................................................................................................................................7764 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7764 POSSIBLE CAUSE....................................................................................................................................................................................................................................7764 FAIL-SAFE.........................................................................................................................................................................................................................................7764 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7764 Diagnosis Procedure...................................................................................................................................................................................................................................7764 B272E-92 SIDE SENSOR [FL].................................................................................................................................................................................................................................7765 DTC Description.......................................................................................................................................................................................................................................7765 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7765 POSSIBLE CAUSE....................................................................................................................................................................................................................................7765 FAIL-SAFE.........................................................................................................................................................................................................................................7765 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7765 Diagnosis Procedure...................................................................................................................................................................................................................................7765 B272F-12 SIDE SENSOR [FR].................................................................................................................................................................................................................................7766 DTC Description.......................................................................................................................................................................................................................................7766 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7766 POSSIBLE CAUSE....................................................................................................................................................................................................................................7766 FAIL-SAFE.........................................................................................................................................................................................................................................7766 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7766 Diagnosis Procedure...................................................................................................................................................................................................................................7766 B272F-14 SIDE SENSOR [FR].................................................................................................................................................................................................................................7768 DTC Description.......................................................................................................................................................................................................................................7768 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7768 POSSIBLE CAUSE....................................................................................................................................................................................................................................7768 FAIL-SAFE.........................................................................................................................................................................................................................................7768 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7768 Diagnosis Procedure...................................................................................................................................................................................................................................7768 B272F-55 SIDE SENSOR [FR].................................................................................................................................................................................................................................7770 DTC Description.......................................................................................................................................................................................................................................7770 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7770 POSSIBLE CAUSE....................................................................................................................................................................................................................................7770 FAIL-SAFE.........................................................................................................................................................................................................................................7770 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7770 Diagnosis Procedure...................................................................................................................................................................................................................................7770 B272F-92 SIDE SENSOR [FR].................................................................................................................................................................................................................................7771 DTC Description.......................................................................................................................................................................................................................................7771 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7771 POSSIBLE CAUSE....................................................................................................................................................................................................................................7771 FAIL-SAFE.........................................................................................................................................................................................................................................7771 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7771 Diagnosis Procedure...................................................................................................................................................................................................................................7771 U1000-01 CAN COMM CIRCUIT.................................................................................................................................................................................................................................7772 DTC Description.......................................................................................................................................................................................................................................7772 DESCRIPTION.......................................................................................................................................................................................................................................7772 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7772 POSSIBLE CAUSE....................................................................................................................................................................................................................................7772 FAIL-SAFE.........................................................................................................................................................................................................................................7772 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7772 Diagnosis Procedure...................................................................................................................................................................................................................................7772 U1010-49 CONTROL UNIT (CAN)...............................................................................................................................................................................................................................7773 DTC Description.......................................................................................................................................................................................................................................7773 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7773 POSSIBLE CAUSE....................................................................................................................................................................................................................................7773 FAIL-SAFE.........................................................................................................................................................................................................................................7773 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7773 Diagnosis Procedure...................................................................................................................................................................................................................................7773 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7774 SONAR CONTROL UNIT....................................................................................................................................................................................................................................7774 SONAR CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7774 SONAR SYSTEM SWITCH CIRCUIT...............................................................................................................................................................................................................................7775 Description...........................................................................................................................................................................................................................................7775 Diagnosis Procedure...................................................................................................................................................................................................................................7775 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7776 SONAR SYSTEM SYMPTOMS.....................................................................................................................................................................................................................................7776 Symptom Table.........................................................................................................................................................................................................................................7776 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................7777 Description...........................................................................................................................................................................................................................................7777 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7778 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7778 Removal and Installation..............................................................................................................................................................................................................................7778 REMOVAL...........................................................................................................................................................................................................................................7778 INSTALLATION......................................................................................................................................................................................................................................7778 SONAR SYSTEM SWITCH.......................................................................................................................................................................................................................................7779 Removal and Installation..............................................................................................................................................................................................................................7779 REMOVAL...........................................................................................................................................................................................................................................7779 INSTALLATION......................................................................................................................................................................................................................................7779 SONAR SENSOR..............................................................................................................................................................................................................................................7780 FRONT.................................................................................................................................................................................................................................................7780 FRONT : Removal and Installation..................................................................................................................................................................................................................7780 REMOVAL.......................................................................................................................................................................................................................................7780 INSTALLATION..................................................................................................................................................................................................................................7780 REAR..................................................................................................................................................................................................................................................7781 REAR : Removal and Installation...................................................................................................................................................................................................................7781 REMOVAL.......................................................................................................................................................................................................................................7781 INSTALLATION..................................................................................................................................................................................................................................7781 BUZZER....................................................................................................................................................................................................................................................7783 FRONT.................................................................................................................................................................................................................................................7783 FRONT : Removal and Installation..................................................................................................................................................................................................................7783 REMOVAL.......................................................................................................................................................................................................................................7783 INSTALLATION..................................................................................................................................................................................................................................7783 REAR..................................................................................................................................................................................................................................................7783 REAR : Removal and Installation...................................................................................................................................................................................................................7783 REMOVAL.......................................................................................................................................................................................................................................7783 INSTALLATION..................................................................................................................................................................................................................................7783 SR........................................................................................................................................................................................................................................................................7784 SRS AIRBAG............................................................................................................................................................................................................................................................7784 PRECAUTION........................................................................................................................................................................................................................................................7786 PRECAUTIONS...................................................................................................................................................................................................................................................7786 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7786 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7786 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7786 OPERATION PROCEDURE...................................................................................................................................................................................................................................7786 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7787 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7787 INSTRUCTION 1.....................................................................................................................................................................................................................................7787 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7787 Precaution for Disposal...................................................................................................................................................................................................................................7788 Service...................................................................................................................................................................................................................................................7788 PREPARATION.......................................................................................................................................................................................................................................................7789 PREPARATION...................................................................................................................................................................................................................................................7789 Special Service Tool......................................................................................................................................................................................................................................7789 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7790 COMPONENT PARTS...............................................................................................................................................................................................................................................7790 AIR BAG MODULE............................................................................................................................................................................................................................................7790 AIR BAG MODULE : Driver air bag module................................................................................................................................................................................................................7790 AIR BAG MODULE : Passenger air bag module.............................................................................................................................................................................................................7790 AIR BAG MODULE : Side air bag module..................................................................................................................................................................................................................7791 AIR BAG MODULE : Curtain air bag module...............................................................................................................................................................................................................7791 INFLATOR..................................................................................................................................................................................................................................................7792 INFLATOR : Driver air bag inflator....................................................................................................................................................................................................................7792 INFLATOR : Passenger air bag inflator.................................................................................................................................................................................................................7792 INFLATOR : Side air bag inflator......................................................................................................................................................................................................................7793 INFLATOR : Curtain air bag inflator...................................................................................................................................................................................................................7793 MAIN COMPONENT PARTS AND FUNCTIONS........................................................................................................................................................................................................................7793 MAIN COMPONENT PARTS AND FUNCTIONS : Spiral cable.....................................................................................................................................................................................................7793 MAIN COMPONENT PARTS AND FUNCTIONS : Crash zone sensor................................................................................................................................................................................................7793 MAIN COMPONENT PARTS AND FUNCTIONS : Satellite sensor.................................................................................................................................................................................................7793 MAIN COMPONENT PARTS AND FUNCTIONS : Air bag diagnosis sensor unit....................................................................................................................................................................................7794 MAIN COMPONENT PARTS AND FUNCTIONS : Air bag warning lamp.............................................................................................................................................................................................7795 BASIC INSPECTION..................................................................................................................................................................................................................................................7796 COLLISION DIAGNOSIS...........................................................................................................................................................................................................................................7796 FOR FRONTAL COLLISION.....................................................................................................................................................................................................................................7796 FOR FRONTAL COLLISION : When SRS is activated in a collision..........................................................................................................................................................................................7796 WORK PROCEDURE....................................................................................................................................................................................................................................7796 SRS INSPECTION (FOR FRONTAL COLLISION)............................................................................................................................................................................................................7796 FOR FRONTAL COLLISION : When SRS is not activated in a collision......................................................................................................................................................................................7797 WORK PROCEDURE....................................................................................................................................................................................................................................7797 SRS INSPECTION (FOR FRONTAL COLLISION)............................................................................................................................................................................................................7797 FOR SIDE AND ROLLOVER COLLISION...........................................................................................................................................................................................................................7798 FOR SIDE AND ROLLOVER COLLISION : When SRS is activated in a collision................................................................................................................................................................................7798 WORK PROCEDURE....................................................................................................................................................................................................................................7798 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)..................................................................................................................................................................................................7799 FOR SIDE AND ROLLOVER COLLISION : When SRS is not activated in a collision............................................................................................................................................................................7799 WORK PROCEDURE....................................................................................................................................................................................................................................7799 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)..................................................................................................................................................................................................7799 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7802 DRIVER AIR BAG MODULE.........................................................................................................................................................................................................................................7802 Exploded View.............................................................................................................................................................................................................................................7802 Removal and Installation..................................................................................................................................................................................................................................7802 REMOVAL...............................................................................................................................................................................................................................................7802 INSTALLATION..........................................................................................................................................................................................................................................7804 SPIRAL CABLE..................................................................................................................................................................................................................................................7806 Exploded View.............................................................................................................................................................................................................................................7806 Removal and Installation..................................................................................................................................................................................................................................7806 REMOVAL...............................................................................................................................................................................................................................................7806 INSTALLATION..........................................................................................................................................................................................................................................7807 PASSENGER AIR BAG MODULE......................................................................................................................................................................................................................................7809 Exploded View.............................................................................................................................................................................................................................................7809 Removal and Installation..................................................................................................................................................................................................................................7809 REMOVAL...............................................................................................................................................................................................................................................7809 INSTALLATION..........................................................................................................................................................................................................................................7810 SIDE AIR BAG MODULE...........................................................................................................................................................................................................................................7811 Exploded View.............................................................................................................................................................................................................................................7811 Removal and Installation..................................................................................................................................................................................................................................7811 CURTAIN AIR BAG MODULE........................................................................................................................................................................................................................................7812 Exploded View.............................................................................................................................................................................................................................................7812 Removal and Installation..................................................................................................................................................................................................................................7812 REMOVAL...............................................................................................................................................................................................................................................7813 INSTALLATION..........................................................................................................................................................................................................................................7813 CRASH ZONE SENSOR.............................................................................................................................................................................................................................................7814 Exploded View.............................................................................................................................................................................................................................................7814 Removal and Installation..................................................................................................................................................................................................................................7814 REMOVAL...............................................................................................................................................................................................................................................7814 INSTALLATION..........................................................................................................................................................................................................................................7815 SATELLITE SENSOR..............................................................................................................................................................................................................................................7816 Exploded View.............................................................................................................................................................................................................................................7816 Removal and Installation..................................................................................................................................................................................................................................7816 REMOVAL...............................................................................................................................................................................................................................................7816 B-pillar Satellite Sensor.........................................................................................................................................................................................................................7816 C-pillar Satellite Sensor.........................................................................................................................................................................................................................7817 INSTALLATION..........................................................................................................................................................................................................................................7817 AIR BAG CUTOFF SWITCH.........................................................................................................................................................................................................................................7818 Exploded View.............................................................................................................................................................................................................................................7818 Removal and Installation..................................................................................................................................................................................................................................7818 REMOVAL...............................................................................................................................................................................................................................................7818 INSTALLATION..........................................................................................................................................................................................................................................7818 SEAT BELT PRE-TENSIONER.......................................................................................................................................................................................................................................7819 Exploded View.............................................................................................................................................................................................................................................7819 Removal and Installation..................................................................................................................................................................................................................................7819 LAP PRE-TENSIONER.............................................................................................................................................................................................................................................7820 Exploded View.............................................................................................................................................................................................................................................7820 Removal and Installation..................................................................................................................................................................................................................................7820 DIAGNOSIS SENSOR UNIT.........................................................................................................................................................................................................................................7821 Exploded View.............................................................................................................................................................................................................................................7821 Removal and Installation..................................................................................................................................................................................................................................7821 REMOVAL...............................................................................................................................................................................................................................................7821 INSTALLATION..........................................................................................................................................................................................................................................7822 DISPOSAL OF AIR BAG MODULE....................................................................................................................................................................................................................................7823 DRIVER AIR BAG MODULE.....................................................................................................................................................................................................................................7823 DRIVER AIR BAG MODULE : Deployment....................................................................................................................................................................................................................7823 DEPLOYMENT OF DRIVER AIR BAG MODULE (OUTSIDE OF VEHICLE)..........................................................................................................................................................................................7823 DRIVER AIR BAG MODULE : Disposal......................................................................................................................................................................................................................7823 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7823 PASSENGER AIR BAG MODULE..................................................................................................................................................................................................................................7824 PASSENGER AIR BAG MODULE : Deployment.................................................................................................................................................................................................................7824 DEPLOYMENT OF PASSENGER AIR BAG MODULE (OUTSIDE OF VEHICLE).......................................................................................................................................................................................7824 PASSENGER AIR BAG MODULE : Disposal...................................................................................................................................................................................................................7824 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7824 SIDE AIR BAG MODULE.......................................................................................................................................................................................................................................7825 SIDE AIR BAG MODULE : Deployment......................................................................................................................................................................................................................7825 DEPLOYMENT OF SIDE AIR BAG MODULE (OUTSIDE OF VEHICLE)............................................................................................................................................................................................7825 SIDE AIR BAG MODULE : Disposal........................................................................................................................................................................................................................7826 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7826 CURTAIN AIR BAG MODULE....................................................................................................................................................................................................................................7826 CURTAIN AIR BAG MODULE : Deployment...................................................................................................................................................................................................................7826 DEPLOYMENT OF CURTAIN AIR BAG MODULE (OUTSIDE OF VEHICLE).........................................................................................................................................................................................7826 CURTAIN AIR BAG MODULE : Disposal.....................................................................................................................................................................................................................7827 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7827 SEAT BELT PRE-TENSIONER...................................................................................................................................................................................................................................7827 SEAT BELT PRE-TENSIONER : Deployment..................................................................................................................................................................................................................7827 DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)........................................................................................................................................................................................7827 SEAT BELT PRE-TENSIONER : Disposal....................................................................................................................................................................................................................7828 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7828 LAP PRE-TENSIONER.........................................................................................................................................................................................................................................7828 LAP PRE-TENSIONER : Deployment........................................................................................................................................................................................................................7828 DEPLOYMENT OF LAP PRE-TENSIONER (OUTSIDE OF VEHICLE)..............................................................................................................................................................................................7828 LAP PRE-TENSIONER : Disposal..........................................................................................................................................................................................................................7829 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7829 SRC.......................................................................................................................................................................................................................................................................7830 SRS AIRBAG CONTROL SYSTEM.............................................................................................................................................................................................................................................7830 PRECAUTION........................................................................................................................................................................................................................................................7832 PRECAUTIONS...................................................................................................................................................................................................................................................7832 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7832 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7832 INSTRUCTION 1.....................................................................................................................................................................................................................................7832 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7832 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7833 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7833 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7833 OPERATION PROCEDURE...................................................................................................................................................................................................................................7833 Service...................................................................................................................................................................................................................................................7834 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7835 COMPONENT PARTS...............................................................................................................................................................................................................................................7835 Component Parts Location..................................................................................................................................................................................................................................7835 RHD models............................................................................................................................................................................................................................................7835 LHD models............................................................................................................................................................................................................................................7836 Front Passenger Air Bag Off Indicator.....................................................................................................................................................................................................................7838 Front Passenger Air Bag On Indicator......................................................................................................................................................................................................................7839 SYSTEM........................................................................................................................................................................................................................................................7840 SRS AIR BAG SYSTEM........................................................................................................................................................................................................................................7840 SRS AIR BAG SYSTEM : System Description...............................................................................................................................................................................................................7840 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7840 SYSTEM DESCRIPTION................................................................................................................................................................................................................................7840 AIR BAG DIAGNOSIS SENSOR UNIT FUNCTIONS...........................................................................................................................................................................................................7841 Air Bag Warning Lamp..............................................................................................................................................................................................................................7841 COLLISION MODES...................................................................................................................................................................................................................................7842 PASSENGER AIR BAG CUTOFF FUNCTION.................................................................................................................................................................................................................7843 SRS AIR BAG SYSTEM : Circuit Diagram..................................................................................................................................................................................................................7844 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7845 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7845 DIAGNOSIS SYSTEM (AIR BAG)....................................................................................................................................................................................................................................7846 CONSULT Function..........................................................................................................................................................................................................................................7846 APPLICATION ITEM......................................................................................................................................................................................................................................7846 SELF-DIAG RESULT......................................................................................................................................................................................................................................7846 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................7847 DIAGNOSIS SENSOR UNIT.........................................................................................................................................................................................................................................7847 DTC Index.................................................................................................................................................................................................................................................7847 WIRING DIAGRAM....................................................................................................................................................................................................................................................7851 SRS AIR BAG SYSTEM............................................................................................................................................................................................................................................7851 Wiring Diagram............................................................................................................................................................................................................................................7851 BASIC INSPECTION..................................................................................................................................................................................................................................................7857 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................7857 Work Flow.................................................................................................................................................................................................................................................7857 OVERALL SEQUENCE......................................................................................................................................................................................................................................7857 DETAILED FLOW.........................................................................................................................................................................................................................................7857 ADDITIONAL SERVICE WHEN REPLACING AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7860 Description...............................................................................................................................................................................................................................................7860 BEFORE REPLACEMENT....................................................................................................................................................................................................................................7860 AFTER REPLACEMENT.....................................................................................................................................................................................................................................7860 Work Procedure............................................................................................................................................................................................................................................7860 CONFIGURATION (AIR BAG DIAGNOSIS SENSOR UNIT).................................................................................................................................................................................................................7861 Work Procedure............................................................................................................................................................................................................................................7861 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7862 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................7862 Description...............................................................................................................................................................................................................................................7862 DTC Logic.................................................................................................................................................................................................................................................7862 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7862 POSSIBLE CAUSE........................................................................................................................................................................................................................................7862 FAIL-SAFE.............................................................................................................................................................................................................................................7862 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7862 Diagnosis Procedure.......................................................................................................................................................................................................................................7862 U1010 CONTROL UNIT (CAN)......................................................................................................................................................................................................................................7863 DTC Logic.................................................................................................................................................................................................................................................7863 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7863 POSSIBLE CAUSE........................................................................................................................................................................................................................................7863 FAIL-SAFE.............................................................................................................................................................................................................................................7863 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7863 Diagnosis Procedure.......................................................................................................................................................................................................................................7863 B0001 DRIVER AIR BAG MODULE...................................................................................................................................................................................................................................7864 DTC Description...........................................................................................................................................................................................................................................7864 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7864 POSSIBLE CAUSE........................................................................................................................................................................................................................................7864 FAIL-SAFE.............................................................................................................................................................................................................................................7864 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7864 Diagnosis Procedure.......................................................................................................................................................................................................................................7864 B0010 PASSENGER AIR BAG MODULE................................................................................................................................................................................................................................7867 DTC Description...........................................................................................................................................................................................................................................7867 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7867 POSSIBLE CAUSE........................................................................................................................................................................................................................................7867 FAIL-SAFE.............................................................................................................................................................................................................................................7867 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7867 Diagnosis Procedure.......................................................................................................................................................................................................................................7867 B0020 SIDE AIR BAG MODULE.....................................................................................................................................................................................................................................7869 DTC Description...........................................................................................................................................................................................................................................7869 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7869 POSSIBLE CAUSE........................................................................................................................................................................................................................................7869 FAIL-SAFE.............................................................................................................................................................................................................................................7869 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7869 Diagnosis Procedure.......................................................................................................................................................................................................................................7869 B0021 CURTAIN AIR BAG MODULE..................................................................................................................................................................................................................................7871 DTC Description...........................................................................................................................................................................................................................................7871 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7871 POSSIBLE CAUSE........................................................................................................................................................................................................................................7871 FAIL-SAFE.............................................................................................................................................................................................................................................7871 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7871 Diagnosis Procedure.......................................................................................................................................................................................................................................7871 B0028 SIDE AIR BAG MODULE.....................................................................................................................................................................................................................................7873 DTC Description...........................................................................................................................................................................................................................................7873 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7873 POSSIBLE CAUSE........................................................................................................................................................................................................................................7873 FAIL-SAFE.............................................................................................................................................................................................................................................7873 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7873 Diagnosis Procedure.......................................................................................................................................................................................................................................7873 B0029 CURTAIN AIR BAG MODULE..................................................................................................................................................................................................................................7875 DTC Description...........................................................................................................................................................................................................................................7875 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7875 POSSIBLE CAUSE........................................................................................................................................................................................................................................7875 FAIL-SAFE.............................................................................................................................................................................................................................................7875 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7875 Diagnosis Procedure.......................................................................................................................................................................................................................................7875 B0091 B-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7877 DTC Description...........................................................................................................................................................................................................................................7877 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7877 POSSIBLE CAUSE........................................................................................................................................................................................................................................7877 FAIL-SAFE.............................................................................................................................................................................................................................................7877 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7877 Diagnosis Procedure.......................................................................................................................................................................................................................................7877 B0092 C-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7879 DTC Description...........................................................................................................................................................................................................................................7879 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7879 POSSIBLE CAUSE........................................................................................................................................................................................................................................7879 FAIL-SAFE.............................................................................................................................................................................................................................................7879 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7879 Diagnosis Procedure.......................................................................................................................................................................................................................................7879 B0094 CRASH ZONE SENSOR.......................................................................................................................................................................................................................................7881 DTC Description...........................................................................................................................................................................................................................................7881 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7881 POSSIBLE CAUSE........................................................................................................................................................................................................................................7881 FAIL-SAFE.............................................................................................................................................................................................................................................7881 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7881 Diagnosis Procedure.......................................................................................................................................................................................................................................7881 B0096 B-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7883 DTC Description...........................................................................................................................................................................................................................................7883 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7883 POSSIBLE CAUSE........................................................................................................................................................................................................................................7883 FAIL-SAFE.............................................................................................................................................................................................................................................7883 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7883 Diagnosis Procedure.......................................................................................................................................................................................................................................7883 B0097 C-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7885 DTC Description...........................................................................................................................................................................................................................................7885 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7885 POSSIBLE CAUSE........................................................................................................................................................................................................................................7885 FAIL-SAFE.............................................................................................................................................................................................................................................7885 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7885 Diagnosis Procedure.......................................................................................................................................................................................................................................7885 B0099 SATELLITE SENSOR........................................................................................................................................................................................................................................7887 DTC Description...........................................................................................................................................................................................................................................7887 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7887 POSSIBLE CAUSE........................................................................................................................................................................................................................................7887 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7887 Diagnosis Procedure.......................................................................................................................................................................................................................................7887 B00D2 FRONT PASSENGER AIR BAG ON INDICATOR....................................................................................................................................................................................................................7889 DTC Description...........................................................................................................................................................................................................................................7889 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7889 POSSIBLE CAUSE........................................................................................................................................................................................................................................7889 FAIL-SAFE.............................................................................................................................................................................................................................................7889 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7889 Diagnosis Procedure.......................................................................................................................................................................................................................................7889 DIAGNOSTIC PROCEDURE..................................................................................................................................................................................................................................7890 B00D5 FRONT PASSENGER AIR BAG OFF INDICATOR...................................................................................................................................................................................................................7891 DTC Description...........................................................................................................................................................................................................................................7891 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7891 POSSIBLE CAUSE........................................................................................................................................................................................................................................7891 FAIL-SAFE.............................................................................................................................................................................................................................................7891 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7891 Diagnosis Procedure.......................................................................................................................................................................................................................................7891 DIAGNOSTIC PROCEDURE..................................................................................................................................................................................................................................7892 B00DF AIR BAG CUTOFF SWITCH...................................................................................................................................................................................................................................7893 DTC Description...........................................................................................................................................................................................................................................7893 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7893 POSSIBLE CAUSE........................................................................................................................................................................................................................................7893 FAIL-SAFE.............................................................................................................................................................................................................................................7893 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7893 Diagnosis Procedure.......................................................................................................................................................................................................................................7893 B1400, B1401, B1402, B1403, B1404, B1405 AIR BAG DIAGNOSIS SENSOR UNIT........................................................................................................................................................................................7895 DTC Description...........................................................................................................................................................................................................................................7895 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7895 POSSIBLE CAUSE........................................................................................................................................................................................................................................7895 FAIL-SAFE.............................................................................................................................................................................................................................................7895 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7895 Diagnosis Procedure.......................................................................................................................................................................................................................................7895 B1406, B1407, B1408, B1409, B1410 AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7897 DTC Description...........................................................................................................................................................................................................................................7897 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7897 POSSIBLE CAUSE........................................................................................................................................................................................................................................7897 FAIL-SAFE.............................................................................................................................................................................................................................................7897 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7897 Diagnosis Procedure.......................................................................................................................................................................................................................................7897 B1411, B1412, B1413, B1414, B1415 AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7899 DTC Description...........................................................................................................................................................................................................................................7899 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7899 POSSIBLE CAUSE........................................................................................................................................................................................................................................7899 FAIL-SAFE.............................................................................................................................................................................................................................................7899 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7899 Diagnosis Procedure.......................................................................................................................................................................................................................................7899 B1416, B1417, B1418, B1419, B1420 AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7901 DTC Description...........................................................................................................................................................................................................................................7901 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7901 POSSIBLE CAUSE........................................................................................................................................................................................................................................7901 FAIL-SAFE.............................................................................................................................................................................................................................................7901 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7901 Diagnosis Procedure.......................................................................................................................................................................................................................................7901 B1421 FRONTAL COLLISION DETECTION.............................................................................................................................................................................................................................7903 DTC Description...........................................................................................................................................................................................................................................7903 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7903 POSSIBLE CAUSE........................................................................................................................................................................................................................................7903 FAIL-SAFE.............................................................................................................................................................................................................................................7903 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7903 Diagnosis Procedure.......................................................................................................................................................................................................................................7903 B1422 SIDE COLLISION DETECTION................................................................................................................................................................................................................................7904 DTC Description...........................................................................................................................................................................................................................................7904 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7904 POSSIBLE CAUSE........................................................................................................................................................................................................................................7904 FAIL-SAFE.............................................................................................................................................................................................................................................7904 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7904 Diagnosis Procedure.......................................................................................................................................................................................................................................7904 B1425 REAR COLLISION DETECTION................................................................................................................................................................................................................................7905 DTC Description...........................................................................................................................................................................................................................................7905 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7905 POSSIBLE CAUSE........................................................................................................................................................................................................................................7905 FAIL-SAFE.............................................................................................................................................................................................................................................7905 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7905 Diagnosis Procedure.......................................................................................................................................................................................................................................7905 B1426 DISPOSAL DEPLOYMENT DETECTION...........................................................................................................................................................................................................................7906 DTC Description...........................................................................................................................................................................................................................................7906 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7906 POSSIBLE CAUSE........................................................................................................................................................................................................................................7906 FAIL-SAFE.............................................................................................................................................................................................................................................7906 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7906 Diagnosis Procedure.......................................................................................................................................................................................................................................7906 B1427 CONFIG SETTING..........................................................................................................................................................................................................................................7907 DTC Description...........................................................................................................................................................................................................................................7907 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7907 POSSIBLE CAUSE........................................................................................................................................................................................................................................7907 [B1427-54]........................................................................................................................................................................................................................................7907 [B1427-55]........................................................................................................................................................................................................................................7907 FAIL-SAFE.............................................................................................................................................................................................................................................7907 Diagnosis Procedure.......................................................................................................................................................................................................................................7907 B142A IGN VOLTAGE.............................................................................................................................................................................................................................................7908 DTC Description...........................................................................................................................................................................................................................................7908 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7908 POSSIBLE CAUSE........................................................................................................................................................................................................................................7908 FAIL-SAFE.............................................................................................................................................................................................................................................7908 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7908 Diagnosis Procedure.......................................................................................................................................................................................................................................7908 B1430 SEAT BELT PRE-TENSIONER.................................................................................................................................................................................................................................7910 DTC Description...........................................................................................................................................................................................................................................7910 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7910 POSSIBLE CAUSE........................................................................................................................................................................................................................................7910 FAIL-SAFE.............................................................................................................................................................................................................................................7910 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7910 Diagnosis Procedure.......................................................................................................................................................................................................................................7911 B1431 SEAT BELT PRE-TENSIONER.................................................................................................................................................................................................................................7912 DTC Description...........................................................................................................................................................................................................................................7912 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7912 POSSIBLE CAUSE........................................................................................................................................................................................................................................7912 FAIL-SAFE.............................................................................................................................................................................................................................................7912 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7912 Diagnosis Procedure.......................................................................................................................................................................................................................................7913 B1432 LAP PRE-TENSIONER.......................................................................................................................................................................................................................................7914 DTC Description...........................................................................................................................................................................................................................................7914 POSSIBLE CAUSE........................................................................................................................................................................................................................................7914 FAIL-SAFE.............................................................................................................................................................................................................................................7914 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7914 Diagnosis Procedure.......................................................................................................................................................................................................................................7914 B1433 LAP PRE-TENSIONER.......................................................................................................................................................................................................................................7916 DTC Description...........................................................................................................................................................................................................................................7916 POSSIBLE CAUSE........................................................................................................................................................................................................................................7916 FAIL-SAFE.............................................................................................................................................................................................................................................7916 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7916 Diagnosis Procedure.......................................................................................................................................................................................................................................7916 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7918 SRS AIR BAG WARNING LAMP DOES NOT TURN OFF....................................................................................................................................................................................................................7918 Diagnosis Procedure.......................................................................................................................................................................................................................................7918 SRS AIR BAG WARNING LAMP DOES NOT TURN ON.....................................................................................................................................................................................................................7919 Diagnosis Procedure.......................................................................................................................................................................................................................................7919 ST........................................................................................................................................................................................................................................................................7920 STEERING SYSTEM.......................................................................................................................................................................................................................................................7920 PRECAUTION........................................................................................................................................................................................................................................................7921 PRECAUTIONS...................................................................................................................................................................................................................................................7921 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7921 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7921 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7921 OPERATION PROCEDURE...................................................................................................................................................................................................................................7921 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7922 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7922 INSTRUCTION 1.....................................................................................................................................................................................................................................7922 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7922 Service Notice or Precautions for Steering System.........................................................................................................................................................................................................7923 PREPARATION.......................................................................................................................................................................................................................................................7924 PREPARATION...................................................................................................................................................................................................................................................7924 Special Service Tools.....................................................................................................................................................................................................................................7924 Commercial Service Tools..................................................................................................................................................................................................................................7924 Sealant or/and Lubricant..................................................................................................................................................................................................................................7924 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7926 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................7926 NVH Troubleshooting Chart.................................................................................................................................................................................................................................7926 2WD MODELS............................................................................................................................................................................................................................................7926 4WD MODELS............................................................................................................................................................................................................................................7926 BASIC INSPECTION..................................................................................................................................................................................................................................................7928 STEERING WHEEL................................................................................................................................................................................................................................................7928 Inspection................................................................................................................................................................................................................................................7928 NEUTRAL POSITION STEERING WHEEL.......................................................................................................................................................................................................................7928 STEERING WHEEL TURNING FORCE..........................................................................................................................................................................................................................7928 FRONT WHEEL TURNING ANGLE.............................................................................................................................................................................................................................7928 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................7930 STEERING WHEEL................................................................................................................................................................................................................................................7930 Inspection................................................................................................................................................................................................................................................7930 STEERING WHEEL AXIAL END PLAY.........................................................................................................................................................................................................................7930 STEERING WHEEL PLAY...................................................................................................................................................................................................................................7930 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7931 STEERING WHEEL................................................................................................................................................................................................................................................7931 Exploded View.............................................................................................................................................................................................................................................7931 Removal and Installation..................................................................................................................................................................................................................................7931 REMOVAL...............................................................................................................................................................................................................................................7931 INSTALLATION..........................................................................................................................................................................................................................................7931 STEERING COLUMN...............................................................................................................................................................................................................................................7932 Exploded View.............................................................................................................................................................................................................................................7932 Removal and Installation..................................................................................................................................................................................................................................7932 REMOVAL...............................................................................................................................................................................................................................................7932 INSTALLATION..........................................................................................................................................................................................................................................7933 Inspection................................................................................................................................................................................................................................................7934 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7934 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7934 STEERING SHAFT................................................................................................................................................................................................................................................7936 Exploded View.............................................................................................................................................................................................................................................7936 Removal and Installation..................................................................................................................................................................................................................................7936 REMOVAL...............................................................................................................................................................................................................................................7936 INSTALLATION..........................................................................................................................................................................................................................................7937 Inspection................................................................................................................................................................................................................................................7938 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7938 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7938 STEERING GEAR AND LINKAGE.....................................................................................................................................................................................................................................7939 LHD.......................................................................................................................................................................................................................................................7939 LHD : Exploded View...................................................................................................................................................................................................................................7939 REMOVAL...........................................................................................................................................................................................................................................7939 DISASSEMBLY.......................................................................................................................................................................................................................................7939 RHD.......................................................................................................................................................................................................................................................7940 RHD : Exploded View...................................................................................................................................................................................................................................7940 REMOVAL...........................................................................................................................................................................................................................................7940 DISASSEMBLY.......................................................................................................................................................................................................................................7940 Removal and Installation..................................................................................................................................................................................................................................7941 REMOVAL...............................................................................................................................................................................................................................................7941 INSTALLATION..........................................................................................................................................................................................................................................7943 Disassembly and Assembly..................................................................................................................................................................................................................................7944 DISASSEMBLY...........................................................................................................................................................................................................................................7944 ASSEMBLY..............................................................................................................................................................................................................................................7944 Inspection................................................................................................................................................................................................................................................7945 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7945 INSPECTION AFTER DISASSEMBLY..........................................................................................................................................................................................................................7945 Boot..............................................................................................................................................................................................................................................7946 Pinion Assembly...................................................................................................................................................................................................................................7946 Rack..............................................................................................................................................................................................................................................7946 Gear Housing Assembly.............................................................................................................................................................................................................................7946 Outer Socket and Inner Socket.....................................................................................................................................................................................................................7946 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................7947 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................7947 Steering Wheel............................................................................................................................................................................................................................................7947 Steering Angle............................................................................................................................................................................................................................................7947 Steering Column...........................................................................................................................................................................................................................................7947 Steering Gear and Linkage.................................................................................................................................................................................................................................7947 STC.......................................................................................................................................................................................................................................................................7948 STEERING CONTROL SYSTEM...............................................................................................................................................................................................................................................7948 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................7950 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................7950 Information...............................................................................................................................................................................................................................................7950 PRECAUTION........................................................................................................................................................................................................................................................7951 PRECAUTIONS...................................................................................................................................................................................................................................................7951 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7951 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7951 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7951 OPERATION PROCEDURE...................................................................................................................................................................................................................................7951 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7952 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7952 INSTRUCTION 1.....................................................................................................................................................................................................................................7952 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7952 Precaution for Stop/Start System Service..................................................................................................................................................................................................................7953 Service Notice and Precautions for EPS System.............................................................................................................................................................................................................7953 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7954 COMPONENT PARTS...............................................................................................................................................................................................................................................7954 Component Parts Location..................................................................................................................................................................................................................................7954 LHD models............................................................................................................................................................................................................................................7954 RHD models............................................................................................................................................................................................................................................7955 EPS Control Unit..........................................................................................................................................................................................................................................7957 EPS Motor, Torque Sensor, Reduction Gear..................................................................................................................................................................................................................7957 EPS MOTOR.............................................................................................................................................................................................................................................7958 TORQUE SENSOR.........................................................................................................................................................................................................................................7958 REDUCTION GEAR........................................................................................................................................................................................................................................7958 SYSTEM........................................................................................................................................................................................................................................................7959 EPS SYSTEM................................................................................................................................................................................................................................................7959 EPS SYSTEM : System Description.......................................................................................................................................................................................................................7959 DESCRIPTION.......................................................................................................................................................................................................................................7959 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7959 INPUT/OUTPUT SIGNAL...............................................................................................................................................................................................................................7960 ELECTRIC POWER STEERING WARNING LAMP INDICATION...................................................................................................................................................................................................7960 EPS SYSTEM : Circuit Diagram..........................................................................................................................................................................................................................7961 EPS SYSTEM : Fail-Safe................................................................................................................................................................................................................................7961 EPS SYSTEM : Protection Function......................................................................................................................................................................................................................7962 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7962 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7962 DIAGNOSIS SYSTEM (EPS CONTROL UNIT)...........................................................................................................................................................................................................................7963 CONSULT Function..........................................................................................................................................................................................................................................7963 FUNCTION..............................................................................................................................................................................................................................................7963 ECU IDENTIFICATION....................................................................................................................................................................................................................................7963 SELF-DIAG RESULTS MODE................................................................................................................................................................................................................................7963 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................7963 DATA MONITOR MODE.....................................................................................................................................................................................................................................7963 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................7965 EPS CONTROL UNIT..............................................................................................................................................................................................................................................7965 Reference Value...........................................................................................................................................................................................................................................7965 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................7965 TERMINAL LAYOUT.......................................................................................................................................................................................................................................7966 PHYSICAL VALUES.......................................................................................................................................................................................................................................7966 Fail-Safe.................................................................................................................................................................................................................................................7967 Protection Function.......................................................................................................................................................................................................................................7967 DTC Inspection Priority Chart.............................................................................................................................................................................................................................7967 DTC Index.................................................................................................................................................................................................................................................7968 WIRING DIAGRAM....................................................................................................................................................................................................................................................7969 EPS SYSTEM....................................................................................................................................................................................................................................................7969 Wiring Diagram............................................................................................................................................................................................................................................7969 BASIC INSPECTION..................................................................................................................................................................................................................................................7971 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................7971 Work Flow.................................................................................................................................................................................................................................................7971 DETAILED FLOW.........................................................................................................................................................................................................................................7971 Diagnostic Work Sheet.....................................................................................................................................................................................................................................7972 Description...........................................................................................................................................................................................................................................7972 Interview sheet sample................................................................................................................................................................................................................................7972 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7974 C1601 BATTERY POWER SUPPLY....................................................................................................................................................................................................................................7974 DTC Description...........................................................................................................................................................................................................................................7974 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7974 POSSIBLE CAUSE........................................................................................................................................................................................................................................7974 FAIL-SAFE.............................................................................................................................................................................................................................................7974 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7974 Diagnosis Procedure.......................................................................................................................................................................................................................................7974 C1604 TORQUE SENSOR...........................................................................................................................................................................................................................................7977 DTC Description...........................................................................................................................................................................................................................................7977 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7977 POSSIBLE CAUSE........................................................................................................................................................................................................................................7977 FAIL-SAFE.............................................................................................................................................................................................................................................7977 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7977 Diagnosis Procedure.......................................................................................................................................................................................................................................7977 C1606 EPS MOTOR...............................................................................................................................................................................................................................................7978 DTC Description...........................................................................................................................................................................................................................................7978 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7978 POSSIBLE CAUSE........................................................................................................................................................................................................................................7978 FAIL-SAFE.............................................................................................................................................................................................................................................7978 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7978 Diagnosis Procedure.......................................................................................................................................................................................................................................7978 C1607, C1608 EPS CONTROL UNIT.................................................................................................................................................................................................................................7979 DTC Description...........................................................................................................................................................................................................................................7979 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7979 POSSIBLE CAUSE........................................................................................................................................................................................................................................7979 FAIL-SAFE.............................................................................................................................................................................................................................................7979 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7979 Diagnosis Procedure.......................................................................................................................................................................................................................................7979 C1609 VEHICLE SPEED SIGNAL....................................................................................................................................................................................................................................7980 DTC Description...........................................................................................................................................................................................................................................7980 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7980 POSSIBLE CAUSE........................................................................................................................................................................................................................................7980 FAIL-SAFE.............................................................................................................................................................................................................................................7980 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7980 Diagnosis Procedure.......................................................................................................................................................................................................................................7980 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................7981 DTC Description...........................................................................................................................................................................................................................................7981 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7981 POSSIBLE CAUSE........................................................................................................................................................................................................................................7981 FAIL-SAFE.............................................................................................................................................................................................................................................7981 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7981 Diagnosis Procedure.......................................................................................................................................................................................................................................7981 U1010 CONTROL UNIT (CAN)......................................................................................................................................................................................................................................7982 DTC Description...........................................................................................................................................................................................................................................7982 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7982 POSSIBLE CAUSE........................................................................................................................................................................................................................................7982 FAIL-SAFE.............................................................................................................................................................................................................................................7982 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7982 Diagnosis Procedure.......................................................................................................................................................................................................................................7982 U1970 AROUND VIEW MONITOR SYSTEM..............................................................................................................................................................................................................................7983 DTC Description...........................................................................................................................................................................................................................................7983 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7983 POSSIBLE CAUSE........................................................................................................................................................................................................................................7983 FAIL-SAFE.............................................................................................................................................................................................................................................7983 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7983 Diagnosis Procedure.......................................................................................................................................................................................................................................7983 U1971 SONAR SYSTEM............................................................................................................................................................................................................................................7985 DTC Description...........................................................................................................................................................................................................................................7985 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7985 POSSIBLE CAUSE........................................................................................................................................................................................................................................7985 FAIL-SAFE.............................................................................................................................................................................................................................................7985 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7985 Diagnosis Procedure.......................................................................................................................................................................................................................................7985 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................7987 Diagnosis Procedure.......................................................................................................................................................................................................................................7987 ELECTRIC POWER STEERING WARNING LAMP..........................................................................................................................................................................................................................7989 Component Function Check..................................................................................................................................................................................................................................7989 Diagnosis Procedure.......................................................................................................................................................................................................................................7989 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7990 ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN ON.........................................................................................................................................................................................................7990 Description...............................................................................................................................................................................................................................................7990 Diagnosis Procedure.......................................................................................................................................................................................................................................7990 ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN OFF........................................................................................................................................................................................................7991 Description...............................................................................................................................................................................................................................................7991 Diagnosis Procedure.......................................................................................................................................................................................................................................7991 STEERING WHEEL TURNING FORCE IS HEAVY OR LIGHT................................................................................................................................................................................................................7992 Description...............................................................................................................................................................................................................................................7992 Diagnosis Procedure.......................................................................................................................................................................................................................................7992 UNBALANCE STEERING WHEEL TURNING FORCE AND RETURN BETWEEN RIGHT AND LEFT......................................................................................................................................................................................7994 Description...............................................................................................................................................................................................................................................7994 Diagnosis Procedure.......................................................................................................................................................................................................................................7994 UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION).....................................................................................................................................................................................................7995 Description...............................................................................................................................................................................................................................................7995 Diagnosis Procedure.......................................................................................................................................................................................................................................7995 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7997 EPS CONTROL UNIT..............................................................................................................................................................................................................................................7997 Removal and Installation..................................................................................................................................................................................................................................7997 STR.......................................................................................................................................................................................................................................................................7998 STARTING SYSTEM.......................................................................................................................................................................................................................................................7998 PRECAUTION........................................................................................................................................................................................................................................................7999 PRECAUTIONS...................................................................................................................................................................................................................................................7999 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7999 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7999 Precaution for Stop/Start System Service..................................................................................................................................................................................................................7999 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7999 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8000 INSTRUCTION 1.....................................................................................................................................................................................................................................8000 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8000 PREPARATION.......................................................................................................................................................................................................................................................8001 PREPARATION...................................................................................................................................................................................................................................................8001 Commercial Service Tools..................................................................................................................................................................................................................................8001 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8002 COMPONENT PARTS...............................................................................................................................................................................................................................................8002 Component Parts Location..................................................................................................................................................................................................................................8002 QR ENGINE.............................................................................................................................................................................................................................................8002 EXCEPT FOR QR ENGINE..................................................................................................................................................................................................................................8003 For LHD models....................................................................................................................................................................................................................................8003 For RHD models....................................................................................................................................................................................................................................8004 Starter motor.............................................................................................................................................................................................................................................8005 SYSTEM........................................................................................................................................................................................................................................................8006 STARTING SYSTEM...........................................................................................................................................................................................................................................8006 STARTING SYSTEM : System Description..................................................................................................................................................................................................................8006 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8006 CVT Models....................................................................................................................................................................................................................................8006 MT Models.....................................................................................................................................................................................................................................8006 SYSTEM DESCRIPTION................................................................................................................................................................................................................................8006 CVT Models....................................................................................................................................................................................................................................8006 M/T Models....................................................................................................................................................................................................................................8006 WIRING DIAGRAM....................................................................................................................................................................................................................................................8008 STARTING SYSTEM...............................................................................................................................................................................................................................................8008 Wiring Diagram............................................................................................................................................................................................................................................8008 BASIC INSPECTION..................................................................................................................................................................................................................................................8016 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................8016 Work Flow.................................................................................................................................................................................................................................................8016 DETAILED FLOW.........................................................................................................................................................................................................................................8016 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8018 B TERMINAL CIRCUIT............................................................................................................................................................................................................................................8018 Diagnosis Procedure.......................................................................................................................................................................................................................................8018 S TERMINAL CIRCUIT............................................................................................................................................................................................................................................8020 Diagnosis Procedure.......................................................................................................................................................................................................................................8020 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8022 STARTING SYSTEM...............................................................................................................................................................................................................................................8022 Symptom Table.............................................................................................................................................................................................................................................8022 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8023 STARTER MOTOR.................................................................................................................................................................................................................................................8023 MR20DD....................................................................................................................................................................................................................................................8023 MR20DD : Exploded View................................................................................................................................................................................................................................8023 REMOVAL...........................................................................................................................................................................................................................................8023 DISASSEMBLY.......................................................................................................................................................................................................................................8023 MR20DD : Removal and Installation.....................................................................................................................................................................................................................8024 REMOVAL...........................................................................................................................................................................................................................................8024 INSTALLATION......................................................................................................................................................................................................................................8025 MR20DD : Inspection...................................................................................................................................................................................................................................8025 MAGNETIC SWITCH...................................................................................................................................................................................................................................8025 PINION PROTRUSION LENGTH..........................................................................................................................................................................................................................8025 PINION ASSEMBLY...................................................................................................................................................................................................................................8026 BRUSH HOLDER ASSEMBLY.............................................................................................................................................................................................................................8026 Brush.........................................................................................................................................................................................................................................8026 Brush Spring..................................................................................................................................................................................................................................8026 Brush Holder..................................................................................................................................................................................................................................8026 YOKE CHECK........................................................................................................................................................................................................................................8027 ARMATURE CHECK....................................................................................................................................................................................................................................8027 QR25DE....................................................................................................................................................................................................................................................8028 QR25DE : Exploded View................................................................................................................................................................................................................................8028 REMOVAL...........................................................................................................................................................................................................................................8028 DISASSEMBLY.......................................................................................................................................................................................................................................8029 QR25DE : Removal and Installation.....................................................................................................................................................................................................................8031 REMOVAL...........................................................................................................................................................................................................................................8031 INSTALLATION......................................................................................................................................................................................................................................8032 QR25DE : Inspection...................................................................................................................................................................................................................................8032 MAGNETIC SWITCH...................................................................................................................................................................................................................................8032 PINION PROTRUSION LENGTH..........................................................................................................................................................................................................................8033 PINION ASSEMBLY...................................................................................................................................................................................................................................8033 BRUSH HOLDER ASSEMBLY.............................................................................................................................................................................................................................8033 Brush.........................................................................................................................................................................................................................................8033 Brush Spring..................................................................................................................................................................................................................................8034 Brush Holder..................................................................................................................................................................................................................................8034 YOKE CHECK........................................................................................................................................................................................................................................8034 ARMATURE CHECK....................................................................................................................................................................................................................................8034 R9M.......................................................................................................................................................................................................................................................8036 R9M : Exploded View...................................................................................................................................................................................................................................8036 R9M : Removal and Installation........................................................................................................................................................................................................................8036 REMOVAL...........................................................................................................................................................................................................................................8036 INSTALLATION......................................................................................................................................................................................................................................8037 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................8039 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8039 Starter Motor.............................................................................................................................................................................................................................................8039 TM........................................................................................................................................................................................................................................................................8040 TRANSAXLE & TRANSMISSION..............................................................................................................................................................................................................................................8040 6MT: RS6F94R......................................................................................................................................................................................................................................................8052 PRECAUTION....................................................................................................................................................................................................................................................8052 PRECAUTIONS...............................................................................................................................................................................................................................................8052 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8052 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8052 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8052 OPERATION PROCEDURE...............................................................................................................................................................................................................................8052 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8053 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8053 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8053 INSTRUCTION 1.................................................................................................................................................................................................................................8053 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8054 Service Notice or Precautions for Manual Transaxle....................................................................................................................................................................................................8054 PREPARATION...................................................................................................................................................................................................................................................8055 PREPARATION...............................................................................................................................................................................................................................................8055 Special Service Tools.................................................................................................................................................................................................................................8055 Commercial Service Tools..............................................................................................................................................................................................................................8057 Lubricant or/and Sealant..............................................................................................................................................................................................................................8059 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8060 COMPONENT PARTS...........................................................................................................................................................................................................................................8060 Component Parts Location..............................................................................................................................................................................................................................8060 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8061 Sectional View........................................................................................................................................................................................................................................8061 System Description....................................................................................................................................................................................................................................8062 TRIPLE-CONE SYNCHRONIZER..........................................................................................................................................................................................................................8062 REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD).....................................................................................................................................................................................8062 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8063 POSITION SWITCH...........................................................................................................................................................................................................................................8063 Component Function Check..............................................................................................................................................................................................................................8063 Diagnosis Procedure...................................................................................................................................................................................................................................8063 Component Inspection..................................................................................................................................................................................................................................8063 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8065 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................8065 NVH Troubleshooting Chart.............................................................................................................................................................................................................................8065 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8066 M/T OIL...................................................................................................................................................................................................................................................8066 Inspection............................................................................................................................................................................................................................................8066 OIL LEAKAGE.......................................................................................................................................................................................................................................8066 OIL LEVEL.........................................................................................................................................................................................................................................8066 Draining..............................................................................................................................................................................................................................................8066 Refilling.............................................................................................................................................................................................................................................8066 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8067 M/T SHIFT SELECTOR........................................................................................................................................................................................................................................8067 Exploded View.........................................................................................................................................................................................................................................8067 Removal and Installation..............................................................................................................................................................................................................................8067 REMOVAL ..........................................................................................................................................................................................................................................8067 INSTALLATION......................................................................................................................................................................................................................................8068 CONTROL LINKAGE...........................................................................................................................................................................................................................................8070 Exploded View.........................................................................................................................................................................................................................................8070 Removal and Installation..............................................................................................................................................................................................................................8070 REMOVAL ..........................................................................................................................................................................................................................................8070 INSTALLATION......................................................................................................................................................................................................................................8072 Inspection............................................................................................................................................................................................................................................8074 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8074 POSITION SWITCH...........................................................................................................................................................................................................................................8075 Exploded View.........................................................................................................................................................................................................................................8075 Removal and Installation..............................................................................................................................................................................................................................8075 REMOVAL...........................................................................................................................................................................................................................................8075 INSTALLATION......................................................................................................................................................................................................................................8075 Inspection............................................................................................................................................................................................................................................8076 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8076 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8076 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8077 Exploded View.........................................................................................................................................................................................................................................8077 Removal and Installation..............................................................................................................................................................................................................................8077 REMOVAL...........................................................................................................................................................................................................................................8077 INSTALLATION......................................................................................................................................................................................................................................8077 Inspection............................................................................................................................................................................................................................................8078 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8078 AIR BREATHER..............................................................................................................................................................................................................................................8079 Exploded View.........................................................................................................................................................................................................................................8079 Removal and Installation..............................................................................................................................................................................................................................8079 REMOVAL...........................................................................................................................................................................................................................................8079 INSTALLATION......................................................................................................................................................................................................................................8079 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8080 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8080 Exploded View.........................................................................................................................................................................................................................................8080 Removal and Installation..............................................................................................................................................................................................................................8080 REMOVAL...........................................................................................................................................................................................................................................8080 INSTALLATION......................................................................................................................................................................................................................................8080 Inspection............................................................................................................................................................................................................................................8081 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8081 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8082 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8082 Exploded View.........................................................................................................................................................................................................................................8082 CASE AND HOUSING..................................................................................................................................................................................................................................8082 SHAFT AND GEAR....................................................................................................................................................................................................................................8083 SHIFT FORK AND FORK ROD...........................................................................................................................................................................................................................8085 FINAL DRIVE.......................................................................................................................................................................................................................................8086 Disassembly and Assembly..............................................................................................................................................................................................................................8087 DISASSEMBLY.......................................................................................................................................................................................................................................8087 ASSEMBLY..........................................................................................................................................................................................................................................8092 INPUT SHAFT AND GEAR......................................................................................................................................................................................................................................8099 Exploded View.........................................................................................................................................................................................................................................8099 Disassembly and Assembly..............................................................................................................................................................................................................................8100 DISASSEMBLY.......................................................................................................................................................................................................................................8100 ASSEMBLY..........................................................................................................................................................................................................................................8101 Inspection............................................................................................................................................................................................................................................8103 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8103 Input Shaft and Gear..........................................................................................................................................................................................................................8103 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8103 Baulk Ring....................................................................................................................................................................................................................................8103 Bearing.......................................................................................................................................................................................................................................8104 MAINSHAFT AND GEAR........................................................................................................................................................................................................................................8105 Exploded View.........................................................................................................................................................................................................................................8105 Disassembly and Assembly..............................................................................................................................................................................................................................8106 DISASSEMBLY.......................................................................................................................................................................................................................................8106 ASSEMBLY..........................................................................................................................................................................................................................................8107 Inspection............................................................................................................................................................................................................................................8109 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8109 Mainshaft and Gear............................................................................................................................................................................................................................8110 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8110 Baulk Ring....................................................................................................................................................................................................................................8110 Bearing.......................................................................................................................................................................................................................................8110 REVERSE IDLER SHAFT AND GEAR..............................................................................................................................................................................................................................8111 Exploded View.........................................................................................................................................................................................................................................8111 Disassembly and Assembly..............................................................................................................................................................................................................................8111 DISASSEMBLY.......................................................................................................................................................................................................................................8111 ASSEMBLY..........................................................................................................................................................................................................................................8112 Inspection............................................................................................................................................................................................................................................8112 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8112 Shaft and Gear................................................................................................................................................................................................................................8113 Bearing.......................................................................................................................................................................................................................................8113 SHIFT FORK AND FORK ROD...................................................................................................................................................................................................................................8114 Exploded View.........................................................................................................................................................................................................................................8114 Disassembly and Assembly..............................................................................................................................................................................................................................8114 Inspection............................................................................................................................................................................................................................................8114 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8114 FINAL DRIVE...............................................................................................................................................................................................................................................8116 Exploded View.........................................................................................................................................................................................................................................8116 Disassembly and Assembly..............................................................................................................................................................................................................................8116 DISASSEMBLY.......................................................................................................................................................................................................................................8116 ASSEMBLY..........................................................................................................................................................................................................................................8117 Inspection............................................................................................................................................................................................................................................8117 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8117 Gear and Case.................................................................................................................................................................................................................................8118 Bearing.......................................................................................................................................................................................................................................8118 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8119 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8119 General Specifications................................................................................................................................................................................................................................8119 6MT: RS6F52A......................................................................................................................................................................................................................................................8120 PRECAUTION....................................................................................................................................................................................................................................................8120 PRECAUTIONS...............................................................................................................................................................................................................................................8120 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8120 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8120 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8120 OPERATION PROCEDURE...............................................................................................................................................................................................................................8120 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8121 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8121 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8121 INSTRUCTION 1.................................................................................................................................................................................................................................8121 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8122 Precaution for Stop/Start System Service..............................................................................................................................................................................................................8122 Service Notice or Precautions for Manual Transaxle....................................................................................................................................................................................................8122 PREPARATION...................................................................................................................................................................................................................................................8123 PREPARATION...............................................................................................................................................................................................................................................8123 Special Service Tools.................................................................................................................................................................................................................................8123 Commercial Service Tools..............................................................................................................................................................................................................................8126 Lubricant or/and Sealant..............................................................................................................................................................................................................................8127 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8128 COMPONENT PARTS...........................................................................................................................................................................................................................................8128 Component Parts Location..............................................................................................................................................................................................................................8128 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8129 Sectional View........................................................................................................................................................................................................................................8129 2WD...............................................................................................................................................................................................................................................8129 4WD...............................................................................................................................................................................................................................................8129 System Description....................................................................................................................................................................................................................................8131 DOUBLE-CONE SYNCHRONIZER..........................................................................................................................................................................................................................8131 TRIPLE-CONE SYNCHRONIZER..........................................................................................................................................................................................................................8131 REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD).....................................................................................................................................................................................8131 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8132 BACK-UP LAMP SWITCH.......................................................................................................................................................................................................................................8132 Component Function Check..............................................................................................................................................................................................................................8132 Diagnosis Procedure...................................................................................................................................................................................................................................8132 Component Inspection..................................................................................................................................................................................................................................8132 NEUTRAL POSITION SWITCH...................................................................................................................................................................................................................................8133 Component Function Check..............................................................................................................................................................................................................................8133 Diagnosis Procedure...................................................................................................................................................................................................................................8133 Component Inspection..................................................................................................................................................................................................................................8133 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8134 SHIFTING IS DIFFICULT OR GEAR SQUEAL OCCURS WHEN SHIFTING TO THE 2ND GEAR.................................................................................................................................................................................8134 Description...........................................................................................................................................................................................................................................8134 Diagnosis Procedure...................................................................................................................................................................................................................................8134 SHIFTING IS DIFFICULT OR GEAR SQUEAL OCCURS WHEN SHIFTING TO THE 3RD GEAR.................................................................................................................................................................................8136 Description...........................................................................................................................................................................................................................................8136 Diagnosis Procedure...................................................................................................................................................................................................................................8136 GEAR SHIFT TO 1ST OR 2ND IS HARD OR LEVER BECOMES STUCK...................................................................................................................................................................................................8138 Description...........................................................................................................................................................................................................................................8138 Diagnosis Procedure...................................................................................................................................................................................................................................8138 UNUSUAL NOISE OCCURS DURING DRIVING.......................................................................................................................................................................................................................8139 Description...........................................................................................................................................................................................................................................8139 Diagnosis Procedure...................................................................................................................................................................................................................................8139 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................8140 NVH Troubleshooting Chart.............................................................................................................................................................................................................................8140 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8142 M/T OIL...................................................................................................................................................................................................................................................8142 2WD...................................................................................................................................................................................................................................................8142 2WD : Inspection..................................................................................................................................................................................................................................8142 OIL LEAKAGE...................................................................................................................................................................................................................................8142 OIL LEVEL.....................................................................................................................................................................................................................................8142 2WD : Draining....................................................................................................................................................................................................................................8142 2WD : Refilling...................................................................................................................................................................................................................................8142 4WD...................................................................................................................................................................................................................................................8143 4WD : Inspection..................................................................................................................................................................................................................................8143 OIL LEAKAGE...................................................................................................................................................................................................................................8143 OIL LEVEL.....................................................................................................................................................................................................................................8143 4WD : Draining....................................................................................................................................................................................................................................8143 4WD : Refilling...................................................................................................................................................................................................................................8143 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8145 M/T SHIFT SELECTOR........................................................................................................................................................................................................................................8145 Exploded View.........................................................................................................................................................................................................................................8145 Removal and Installation..............................................................................................................................................................................................................................8145 REMOVAL ..........................................................................................................................................................................................................................................8145 INSTALLATION......................................................................................................................................................................................................................................8146 CONTROL LINKAGE...........................................................................................................................................................................................................................................8148 Exploded View.........................................................................................................................................................................................................................................8148 Removal and Installation..............................................................................................................................................................................................................................8148 REMOVAL ..........................................................................................................................................................................................................................................8148 INSTALLATION......................................................................................................................................................................................................................................8150 Inspection............................................................................................................................................................................................................................................8152 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8152 BACK-UP LAMP SWITCH.......................................................................................................................................................................................................................................8153 Exploded View.........................................................................................................................................................................................................................................8153 Removal and Installation..............................................................................................................................................................................................................................8153 REMOVAL...........................................................................................................................................................................................................................................8153 INSTALLATION......................................................................................................................................................................................................................................8153 Inspection............................................................................................................................................................................................................................................8154 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8154 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8154 NEUTRAL POSITION SWITCH...................................................................................................................................................................................................................................8155 Exploded View.........................................................................................................................................................................................................................................8155 Removal and Installation..............................................................................................................................................................................................................................8155 REMOVAL...........................................................................................................................................................................................................................................8155 INSTALLATION......................................................................................................................................................................................................................................8155 Inspection............................................................................................................................................................................................................................................8156 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8156 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8156 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8157 Exploded View.........................................................................................................................................................................................................................................8157 Removal and Installation..............................................................................................................................................................................................................................8157 REMOVAL...........................................................................................................................................................................................................................................8157 INSTALLATION......................................................................................................................................................................................................................................8157 Inspection............................................................................................................................................................................................................................................8158 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8158 AIR BREATHER..............................................................................................................................................................................................................................................8159 Exploded View.........................................................................................................................................................................................................................................8159 Removal and Installation..............................................................................................................................................................................................................................8159 REMOVAL...........................................................................................................................................................................................................................................8159 INSTALLATION......................................................................................................................................................................................................................................8159 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8161 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8161 Exploded View.........................................................................................................................................................................................................................................8161 Removal and Installation..............................................................................................................................................................................................................................8161 REMOVAL...........................................................................................................................................................................................................................................8161 INSTALLATION......................................................................................................................................................................................................................................8162 Inspection............................................................................................................................................................................................................................................8162 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8162 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8163 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8163 2WD...................................................................................................................................................................................................................................................8163 2WD : Exploded View...............................................................................................................................................................................................................................8163 CASE AND HOUSING..............................................................................................................................................................................................................................8163 SHAFT AND GEAR................................................................................................................................................................................................................................8164 SHIFT FORK AND FORK ROD.......................................................................................................................................................................................................................8166 FINAL DRIVE...................................................................................................................................................................................................................................8167 2WD : Disassembly and Assembly....................................................................................................................................................................................................................8168 DISASSEMBLY...................................................................................................................................................................................................................................8168 ASSEMBLY......................................................................................................................................................................................................................................8175 2WD : Inspection and Adjustment...................................................................................................................................................................................................................8186 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8186 Case and Housing..........................................................................................................................................................................................................................8186 Bearing...................................................................................................................................................................................................................................8186 ADJUSTMENT....................................................................................................................................................................................................................................8186 Differential Side Bearing Preload.........................................................................................................................................................................................................8186 Reverse Idler Gear End Play...............................................................................................................................................................................................................8187 Input Shaft End Play......................................................................................................................................................................................................................8187 Striking Rod End Play.....................................................................................................................................................................................................................8188 Mainshaft End Play........................................................................................................................................................................................................................8189 4WD...................................................................................................................................................................................................................................................8192 4WD : Exploded View...............................................................................................................................................................................................................................8192 CASE AND HOUSING..............................................................................................................................................................................................................................8192 SHAFT AND GEAR................................................................................................................................................................................................................................8193 SHIFT FORK AND FORK ROD.......................................................................................................................................................................................................................8196 FINAL DRIVE...................................................................................................................................................................................................................................8197 4WD : Disassembly and Assembly....................................................................................................................................................................................................................8198 DISASSEMBLY...................................................................................................................................................................................................................................8198 ASSEMBLY......................................................................................................................................................................................................................................8206 4WD : Inspection and Adjustment...................................................................................................................................................................................................................8217 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8217 Case and Housing..........................................................................................................................................................................................................................8217 Bearing...................................................................................................................................................................................................................................8217 ADJUSTMENT....................................................................................................................................................................................................................................8217 Differential Side Bearing Preload.........................................................................................................................................................................................................8217 Reverse Idler Gear End Play...............................................................................................................................................................................................................8218 Input Shaft End Play......................................................................................................................................................................................................................8218 Striking Rod End Play.....................................................................................................................................................................................................................8219 Mainshaft End Play........................................................................................................................................................................................................................8220 INPUT SHAFT AND GEAR......................................................................................................................................................................................................................................8224 Exploded View.........................................................................................................................................................................................................................................8224 Disassembly and Assembly..............................................................................................................................................................................................................................8225 DISASSEMBLY.......................................................................................................................................................................................................................................8225 ASSEMBLY..........................................................................................................................................................................................................................................8226 Inspection............................................................................................................................................................................................................................................8230 INPUT SHAFT AND GEAR..............................................................................................................................................................................................................................8230 SYNCHRONIZER......................................................................................................................................................................................................................................8230 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8230 Baulk Ring and Spread Spring..................................................................................................................................................................................................................8230 Baulk Ring Clearance for Single Cone Synchronizer (4th, 5th, and 6th).........................................................................................................................................................................8230 Baulk Ring Clearance for Double Cone Synchronizer (3rd).......................................................................................................................................................................................8230 BEARING...........................................................................................................................................................................................................................................8231 MAINSHAFT AND GEAR........................................................................................................................................................................................................................................8232 Exploded View.........................................................................................................................................................................................................................................8232 Disassembly and Assembly..............................................................................................................................................................................................................................8233 DISASSEMBLY.......................................................................................................................................................................................................................................8233 ASSEMBLY..........................................................................................................................................................................................................................................8234 Inspection............................................................................................................................................................................................................................................8239 MAINSHAFT AND GEAR................................................................................................................................................................................................................................8239 SYNCHRONIZER......................................................................................................................................................................................................................................8239 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8239 Baulk Ring and Spread Spring..................................................................................................................................................................................................................8239 Baulk Ring Clearance for Triple Cone Synchronizer (1st and 2nd)...............................................................................................................................................................................8240 BEARING...........................................................................................................................................................................................................................................8241 REVERSE IDLER SHAFT AND GEAR..............................................................................................................................................................................................................................8242 Exploded View.........................................................................................................................................................................................................................................8242 Disassembly and Assembly..............................................................................................................................................................................................................................8242 DISASSEMBLY.......................................................................................................................................................................................................................................8242 ASSEMBLY..........................................................................................................................................................................................................................................8242 Inspection............................................................................................................................................................................................................................................8243 REVERSE IDLER SHAFT AND GEAR......................................................................................................................................................................................................................8243 SYNCHRONIZER......................................................................................................................................................................................................................................8243 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8243 Baulk Ring....................................................................................................................................................................................................................................8243 Baulk Ring Clearance for Single Cone Synchronizer (Reverse)...................................................................................................................................................................................8243 BEARING...........................................................................................................................................................................................................................................8244 SHIFT FORK AND FORK ROD...................................................................................................................................................................................................................................8245 Exploded View.........................................................................................................................................................................................................................................8245 Disassembly and Assembly..............................................................................................................................................................................................................................8245 DISASSEMBLY.......................................................................................................................................................................................................................................8245 Striking Rod..................................................................................................................................................................................................................................8246 ASSEMBLY..........................................................................................................................................................................................................................................8246 Striking Rod..................................................................................................................................................................................................................................8246 Inspection............................................................................................................................................................................................................................................8247 STRIKING ROD AND RETURN SPRING....................................................................................................................................................................................................................8247 FORK ROD AND SHIFT FORK...........................................................................................................................................................................................................................8247 FINAL DRIVE...............................................................................................................................................................................................................................................8249 2WD...................................................................................................................................................................................................................................................8249 2WD : Exploded View...............................................................................................................................................................................................................................8249 2WD : Disassembly and Assembly....................................................................................................................................................................................................................8249 DISASSEMBLY...................................................................................................................................................................................................................................8249 ASSEMBLY......................................................................................................................................................................................................................................8250 2WD : Inspection..................................................................................................................................................................................................................................8252 INSPECTION BEFORE DISASSEMBLY.................................................................................................................................................................................................................8252 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8253 Gear, Washer, Shaft, and Case.............................................................................................................................................................................................................8253 Bearing...................................................................................................................................................................................................................................8253 4WD...................................................................................................................................................................................................................................................8253 4WD : Exploded View...............................................................................................................................................................................................................................8254 4WD : Disassembly and Assembly....................................................................................................................................................................................................................8254 DISASSEMBLY...................................................................................................................................................................................................................................8254 Differential Case.........................................................................................................................................................................................................................8254 Output Gear...............................................................................................................................................................................................................................8255 ASSEMBLY......................................................................................................................................................................................................................................8256 Differential Case.........................................................................................................................................................................................................................8256 Output Gear...............................................................................................................................................................................................................................8258 4WD : Inspection..................................................................................................................................................................................................................................8260 INSPECTION BEFORE DISASSEMBLY.................................................................................................................................................................................................................8260 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8260 Gear, Washer, Shaft, and Case.............................................................................................................................................................................................................8261 Output Gear and Reduction Gear............................................................................................................................................................................................................8261 Bearing...................................................................................................................................................................................................................................8261 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8262 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8262 General Specifications................................................................................................................................................................................................................................8262 End Play..............................................................................................................................................................................................................................................8263 Baulk Ring Clearance..................................................................................................................................................................................................................................8263 Dimension.............................................................................................................................................................................................................................................8264 INPUT SHAFT.......................................................................................................................................................................................................................................8264 MAINSHAFT.........................................................................................................................................................................................................................................8264 SHIFT FORK........................................................................................................................................................................................................................................8264 Differential Side Bearing Preload.....................................................................................................................................................................................................................8265 Differential Side Gear Clearance......................................................................................................................................................................................................................8265 CVT: RE0F10D......................................................................................................................................................................................................................................................8266 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................8266 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................8266 Information...........................................................................................................................................................................................................................................8266 PRECAUTION....................................................................................................................................................................................................................................................8267 PRECAUTIONS...............................................................................................................................................................................................................................................8267 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8267 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8267 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8267 OPERATION PROCEDURE...............................................................................................................................................................................................................................8267 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8268 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8268 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8268 INSTRUCTION 1.................................................................................................................................................................................................................................8268 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8269 Precaution for TCM and Transaxle Assembly Replacement.................................................................................................................................................................................................8269 General Precautions...................................................................................................................................................................................................................................8269 On Board Diagnosis (OBD) System of CVT and Engine.....................................................................................................................................................................................................8270 Removal and Installation Procedure for CVT Unit Connector.............................................................................................................................................................................................8270 REMOVAL...........................................................................................................................................................................................................................................8270 INSTALLATION......................................................................................................................................................................................................................................8271 PREPARATION...................................................................................................................................................................................................................................................8272 PREPARATION...............................................................................................................................................................................................................................................8272 Special Service Tools.................................................................................................................................................................................................................................8272 Commercial Service Tools..............................................................................................................................................................................................................................8272 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8274 COMPONENT PARTS...........................................................................................................................................................................................................................................8274 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8274 CVT CONTROL SYSTEM : Component Parts Location.....................................................................................................................................................................................................8274 CVT CONTROL SYSTEM : TCM..........................................................................................................................................................................................................................8277 CVT CONTROL SYSTEM : Transmission Range Switch....................................................................................................................................................................................................8277 CVT CONTROL SYSTEM : Primary Speed Sensor.........................................................................................................................................................................................................8277 CVT CONTROL SYSTEM : Output Speed Sensor..........................................................................................................................................................................................................8278 CVT CONTROL SYSTEM : Input Speed Sensor...........................................................................................................................................................................................................8278 CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor.................................................................................................................................................................................................8279 CVT CONTROL SYSTEM : Primary Pressure Sensor......................................................................................................................................................................................................8280 CVT CONTROL SYSTEM : Secondary Pressure Sensor....................................................................................................................................................................................................8280 CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve..............................................................................................................................................................................................8281 CVT CONTROL SYSTEM : Secondary Pressure Solenoid Valve............................................................................................................................................................................................8281 CVT CONTROL SYSTEM : Select Solenoid Valve........................................................................................................................................................................................................8281 CVT CONTROL SYSTEM : Torque Converter Clutch Solenoid Valve.......................................................................................................................................................................................8282 CVT CONTROL SYSTEM : Line Pressure Solenoid Valve.................................................................................................................................................................................................8282 CVT CONTROL SYSTEM : Manual Mode Switch...........................................................................................................................................................................................................8282 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8283 SHIFT LOCK SYSTEM : Component Parts Location......................................................................................................................................................................................................8283 SHIFT LOCK SYSTEM : Stop Lamp Switch..............................................................................................................................................................................................................8283 SHIFT LOCK SYSTEM : Shift Lock Solenoid...........................................................................................................................................................................................................8284 SHIFT LOCK SYSTEM : Park Position Switch..........................................................................................................................................................................................................8284 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8285 TRANSAXLE.............................................................................................................................................................................................................................................8285 TRANSAXLE : Cross-Sectional View..................................................................................................................................................................................................................8285 TRANSAXLE : Operation Status......................................................................................................................................................................................................................8286 TRANSAXLE : Transaxle Mechanism...................................................................................................................................................................................................................8286 TORQUE CONVERTER (WITH LOCK-UP FUNCTION)......................................................................................................................................................................................................8286 OIL PUMP......................................................................................................................................................................................................................................8286 PLANETARY GEAR................................................................................................................................................................................................................................8286 Operation of Planetary gear...............................................................................................................................................................................................................8286 BELT & PULLEY.................................................................................................................................................................................................................................8286 Steel Belt................................................................................................................................................................................................................................8287 Pulley....................................................................................................................................................................................................................................8287 FINAL DRIVE AND DIFFERENTIAL..................................................................................................................................................................................................................8288 TRANSAXLE : Oil Pressure System ..................................................................................................................................................................................................................8289 TRANSAXLE : Component Description.................................................................................................................................................................................................................8290 FLUID COOLER & FLUID WARMER SYSTEM....................................................................................................................................................................................................................8290 FLUID COOLER & FLUID WARMER SYSTEM : .............................................................................................................................................................................................................8291 CVT FLUID COOLER SCHEMATIC....................................................................................................................................................................................................................8291 COMPONENT DESCRIPTION.........................................................................................................................................................................................................................8291 CVT Oil Warmer............................................................................................................................................................................................................................8291 Heater Thermostat.........................................................................................................................................................................................................................8292 CVT Fluid Cooler (Air Cooling Type).......................................................................................................................................................................................................8292 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8292 SHIFT LOCK SYSTEM : System Description............................................................................................................................................................................................................8293 SHIFT LOCK OPERATION AT P POSITION............................................................................................................................................................................................................8293 When brake pedal is not depressed (no selector operation allowed).........................................................................................................................................................................8293 When brake pedal is depressed (selector lever operation allowed)..........................................................................................................................................................................8293 FORCIBLE RELEASE OF SHIFT LOCK................................................................................................................................................................................................................8293 KEY LOCK SYSTEM.......................................................................................................................................................................................................................................8294 KEY LOCK SYSTEM : System Description..............................................................................................................................................................................................................8294 KEY LOCK MECHANISM............................................................................................................................................................................................................................8294 Key lock status...........................................................................................................................................................................................................................8294 Key unlock status.........................................................................................................................................................................................................................8294 SYSTEM....................................................................................................................................................................................................................................................8295 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8295 CVT CONTROL SYSTEM : System Description...........................................................................................................................................................................................................8295 SYSTEM DIAGRAM................................................................................................................................................................................................................................8295 MAIN CONTROL CONTENTS OF TCM..................................................................................................................................................................................................................8295 LIST OF CONTROL ITEMS AND INPUT/OUTPUT........................................................................................................................................................................................................8295 CVT CONTROL SYSTEM : Circuit Diagram..............................................................................................................................................................................................................8297 CVT CONTROL SYSTEM : Fail-safe....................................................................................................................................................................................................................8297 Fail-safe function............................................................................................................................................................................................................................8298 CVT CONTROL SYSTEM : Protection Control ..........................................................................................................................................................................................................8300 CONTROL FOR WHEEL SPIN........................................................................................................................................................................................................................8300 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..........................................................................................................................................................................................8300 CONTROL WHEN FLUID TEMPERATURE IS HIGH........................................................................................................................................................................................................8300 REVERSE PROHIBIT CONTROL......................................................................................................................................................................................................................8301 LINE PRESSURE CONTROL.................................................................................................................................................................................................................................8301 LINE PRESSURE CONTROL : System Description........................................................................................................................................................................................................8301 SYSTEM DIAGRAM................................................................................................................................................................................................................................8301 DESCRIPTION...................................................................................................................................................................................................................................8301 Normal Oil Pressure Control...............................................................................................................................................................................................................8301 Secondary Pressure Feedback Control.......................................................................................................................................................................................................8302 SHIFT CONTROL.........................................................................................................................................................................................................................................8302 SHIFT CONTROL : System Description................................................................................................................................................................................................................8302 SYSTEM DIAGRAM................................................................................................................................................................................................................................8302 DESCRIPTION...................................................................................................................................................................................................................................8302 Shift Position Function...................................................................................................................................................................................................................8303 Blipping Control..........................................................................................................................................................................................................................8303 Hill Climbing And Descending Control......................................................................................................................................................................................................8304 Control In Acceleration...................................................................................................................................................................................................................8304 SELECT CONTROL........................................................................................................................................................................................................................................8305 SELECT CONTROL : System Description...............................................................................................................................................................................................................8305 SYSTEM DIAGRAM................................................................................................................................................................................................................................8305 DESCRIPTION...................................................................................................................................................................................................................................8305 LOCK-UP CONTROL.......................................................................................................................................................................................................................................8305 LOCK-UP CONTROL : System Description..............................................................................................................................................................................................................8306 SYSTEM DIAGRAM................................................................................................................................................................................................................................8306 DESCRIPTION...................................................................................................................................................................................................................................8306 Lock-up engagement .......................................................................................................................................................................................................................8306 Lock-up release condition ................................................................................................................................................................................................................8306 ECO MODE SYSTEM.......................................................................................................................................................................................................................................8306 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................8306 FAIL-SAFE.....................................................................................................................................................................................................................................8306 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................8307 INFORMATION DISPLAY (COMBINATION METER) : Shift Position Indicator................................................................................................................................................................................8307 PURPOSE.......................................................................................................................................................................................................................................8307 SYSTEM DIAGRAM................................................................................................................................................................................................................................8307 SIGNAL PATH...................................................................................................................................................................................................................................8307 LIGHTING CONDITION............................................................................................................................................................................................................................8307 SHUTOFF CONDITION.............................................................................................................................................................................................................................8307 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................8307 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................8307 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................8307 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................8308 Description...........................................................................................................................................................................................................................................8308 GST (Generic Scan Tool)...............................................................................................................................................................................................................................8308 DIAGNOSIS SYSTEM (TCM)....................................................................................................................................................................................................................................8309 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................8309 DIAGNOSIS DESCRIPTION : 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis.................................................................................................................................................................8309 1 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8309 2 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8309 DIAGNOSIS DESCRIPTION : DTC and DTC of 1st Trip...................................................................................................................................................................................................8309 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL...............................................................................................................................................................................................8309 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................8309 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................8309 RELATION BETWEEN DTC AT 1ST TRIP/DTC/MIL AND DRIVING CONDITIONS (FOR 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL).........................................................................................................................8309 COUNTER SYSTEM LIST...........................................................................................................................................................................................................................8310 DRIVING CONDITION.............................................................................................................................................................................................................................8310 Driving condition A.......................................................................................................................................................................................................................8310 Driving condition B.......................................................................................................................................................................................................................8310 TIME CHART....................................................................................................................................................................................................................................8311 CONSULT Function......................................................................................................................................................................................................................................8311 APPLICABLE ITEM...................................................................................................................................................................................................................................8311 SELF DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................8312 DTC at 1st trip and method to read DTC........................................................................................................................................................................................................8312 DTC deletion method ..........................................................................................................................................................................................................................8312 IGN counter...................................................................................................................................................................................................................................8312 DATA MONITOR......................................................................................................................................................................................................................................8312 WORK SUPPORT......................................................................................................................................................................................................................................8315 Engine brake adjustment.......................................................................................................................................................................................................................8315 Check the degradation level of the CVT fluid..................................................................................................................................................................................................8315 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................8316 TCM.......................................................................................................................................................................................................................................................8316 Reference Value.......................................................................................................................................................................................................................................8316 CONSULT DATA MONITOR STANDARD VALUE...............................................................................................................................................................................................................8316 TERMINAL LAYOUT...................................................................................................................................................................................................................................8320 INPUT/OUTPUT SIGNAL STANDARD......................................................................................................................................................................................................................8320 Fail-safe.............................................................................................................................................................................................................................................8323 Fail-safe function................................................................................................................................................................................................................................8323 Protection Control ...................................................................................................................................................................................................................................8325 CONTROL FOR WHEEL SPIN............................................................................................................................................................................................................................8325 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..............................................................................................................................................................................................8325 CONTROL WHEN FLUID TEMPERATURE IS HIGH............................................................................................................................................................................................................8326 REVERSE PROHIBIT CONTROL..........................................................................................................................................................................................................................8326 DTC Inspection Priority Chart.........................................................................................................................................................................................................................8326 DTC Index.............................................................................................................................................................................................................................................8327 WIRING DIAGRAM................................................................................................................................................................................................................................................8329 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8329 Wiring Diagram........................................................................................................................................................................................................................................8329 CVT SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8334 Wiring Diagram........................................................................................................................................................................................................................................8334 BASIC INSPECTION..............................................................................................................................................................................................................................................8337 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................8337 Work Flow.............................................................................................................................................................................................................................................8337 Diagnostic Work Sheet.................................................................................................................................................................................................................................8338 DESCRIPTION.......................................................................................................................................................................................................................................8338 Worksheet Sample..................................................................................................................................................................................................................................8338 ADDITIONAL SERVICE WHEN REPLACING TCM.....................................................................................................................................................................................................................8340 Description...........................................................................................................................................................................................................................................8340 Work Procedure........................................................................................................................................................................................................................................8340 ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY......................................................................................................................................................................................................8342 Description...........................................................................................................................................................................................................................................8342 Work Procedure........................................................................................................................................................................................................................................8342 ADDITIONAL SERVICE WHEN REPLACING TCM AND TRANSAXLE ASSEMBLY..............................................................................................................................................................................................8344 Description...........................................................................................................................................................................................................................................8344 Work Procedure........................................................................................................................................................................................................................................8344 STALL TEST................................................................................................................................................................................................................................................8346 Work Procedure........................................................................................................................................................................................................................................8346 INSPECTION........................................................................................................................................................................................................................................8346 NARROWING-DOWN MALFUNCTIONING PARTS...............................................................................................................................................................................................................8346 CVT POSITION..............................................................................................................................................................................................................................................8347 Inspection............................................................................................................................................................................................................................................8347 Adjustment............................................................................................................................................................................................................................................8347 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8349 U0073 COMMUNICATION BUS A OFF.............................................................................................................................................................................................................................8349 DTC Description.......................................................................................................................................................................................................................................8349 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8349 POSSIBLE CAUSE....................................................................................................................................................................................................................................8349 FAIL-SAFE.........................................................................................................................................................................................................................................8349 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8349 Diagnosis Procedure...................................................................................................................................................................................................................................8349 U0100 LOST COMMUNICATION (ECM A)..........................................................................................................................................................................................................................8350 DTC Description.......................................................................................................................................................................................................................................8350 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8350 POSSIBLE CAUSE....................................................................................................................................................................................................................................8350 FAIL-SAFE.........................................................................................................................................................................................................................................8350 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8350 Diagnosis Procedure...................................................................................................................................................................................................................................8350 U0102 LOST COMMUNICATION (TRANSFER).......................................................................................................................................................................................................................8351 DTC Description.......................................................................................................................................................................................................................................8351 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8351 POSSIBLE CAUSE....................................................................................................................................................................................................................................8351 FAIL-SAFE.........................................................................................................................................................................................................................................8351 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8351 Diagnosis Procedure...................................................................................................................................................................................................................................8351 U0140 LOST COMMUNICATION (BCM)............................................................................................................................................................................................................................8352 DTC Description.......................................................................................................................................................................................................................................8352 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8352 POSSIBLE CAUSE....................................................................................................................................................................................................................................8352 FAIL-SAFE.........................................................................................................................................................................................................................................8352 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8352 Diagnosis Procedure...................................................................................................................................................................................................................................8352 U0141 LOST COMMUNICATION (BCM A)..........................................................................................................................................................................................................................8353 DTC Description.......................................................................................................................................................................................................................................8353 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8353 POSSIBLE CAUSE....................................................................................................................................................................................................................................8353 FAIL-SAFE.........................................................................................................................................................................................................................................8353 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8353 Diagnosis Procedure...................................................................................................................................................................................................................................8353 U0155 LOST COMMUNICATION (IPC)............................................................................................................................................................................................................................8354 DTC Description.......................................................................................................................................................................................................................................8354 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8354 POSSIBLE CAUSE....................................................................................................................................................................................................................................8354 FAIL-SAFE.........................................................................................................................................................................................................................................8354 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8354 Diagnosis Procedure...................................................................................................................................................................................................................................8354 U0300 CAN COMMUNICATION DATA..............................................................................................................................................................................................................................8355 DTC Description.......................................................................................................................................................................................................................................8355 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8355 POSSIBLE CAUSE....................................................................................................................................................................................................................................8355 FAIL-SAFE.........................................................................................................................................................................................................................................8355 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8355 Diagnosis Procedure...................................................................................................................................................................................................................................8355 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................8356 DTC Description.......................................................................................................................................................................................................................................8356 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8356 POSSIBLE CAUSE....................................................................................................................................................................................................................................8356 FAIL-SAFE.........................................................................................................................................................................................................................................8356 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8356 Diagnosis Procedure...................................................................................................................................................................................................................................8356 U110F LOST COMMUNICATION (ECM)............................................................................................................................................................................................................................8357 DTC Description.......................................................................................................................................................................................................................................8357 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8357 POSSIBLE CAUSE....................................................................................................................................................................................................................................8357 FAIL-SAFE.........................................................................................................................................................................................................................................8357 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8357 Diagnosis Procedure...................................................................................................................................................................................................................................8357 U1111 LOST COMMUNICATION (CHASSIS CONTROL MODULE).........................................................................................................................................................................................................8358 DTC Description.......................................................................................................................................................................................................................................8358 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8358 POSSIBLE CAUSE....................................................................................................................................................................................................................................8358 FAIL-SAFE.........................................................................................................................................................................................................................................8358 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8358 Diagnosis Procedure...................................................................................................................................................................................................................................8358 U1117 LOST COMMUNICATION (ABS)............................................................................................................................................................................................................................8359 DTC Description.......................................................................................................................................................................................................................................8359 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8359 POSSIBLE CAUSE....................................................................................................................................................................................................................................8359 FAIL-SAFE.........................................................................................................................................................................................................................................8359 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8359 Diagnosis Procedure...................................................................................................................................................................................................................................8359 P062F EEPROM..............................................................................................................................................................................................................................................8360 DTC Description.......................................................................................................................................................................................................................................8360 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8360 POSSIBLE CAUSE....................................................................................................................................................................................................................................8360 FAIL-SAFE.........................................................................................................................................................................................................................................8360 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8360 Diagnosis Procedure...................................................................................................................................................................................................................................8360 P0705 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8361 DTC Description.......................................................................................................................................................................................................................................8361 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8361 POSSIBLE CAUSE....................................................................................................................................................................................................................................8361 FAIL-SAFE.........................................................................................................................................................................................................................................8361 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8361 Diagnosis Procedure...................................................................................................................................................................................................................................8361 Component Inspection..................................................................................................................................................................................................................................8364 P0706 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8366 DTC Description.......................................................................................................................................................................................................................................8366 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8366 POSSIBLE CAUSE....................................................................................................................................................................................................................................8366 FAIL-SAFE.........................................................................................................................................................................................................................................8366 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8366 Diagnosis Procedure...................................................................................................................................................................................................................................8366 Component Inspection..................................................................................................................................................................................................................................8368 P0712 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8369 DTC Description.......................................................................................................................................................................................................................................8369 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8369 POSSIBLE CAUSE....................................................................................................................................................................................................................................8369 FAIL-SAFE.........................................................................................................................................................................................................................................8369 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8369 Diagnosis Procedure...................................................................................................................................................................................................................................8369 P0713 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8371 DTC Description.......................................................................................................................................................................................................................................8371 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8371 POSSIBLE CAUSE....................................................................................................................................................................................................................................8371 FAIL-SAFE.........................................................................................................................................................................................................................................8371 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8371 Diagnosis Procedure...................................................................................................................................................................................................................................8371 P0715 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8373 DTC Description.......................................................................................................................................................................................................................................8373 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8373 POSSIBLE CAUSE....................................................................................................................................................................................................................................8373 FAIL-SAFE.........................................................................................................................................................................................................................................8373 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8373 Diagnosis Procedure...................................................................................................................................................................................................................................8374 P0717 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8376 DTC Description.......................................................................................................................................................................................................................................8376 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8376 POSSIBLE CAUSE....................................................................................................................................................................................................................................8376 FAIL-SAFE.........................................................................................................................................................................................................................................8376 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8376 Diagnosis Procedure...................................................................................................................................................................................................................................8377 P0740 TORQUE CONVERTER....................................................................................................................................................................................................................................8379 DTC Description.......................................................................................................................................................................................................................................8379 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8379 POSSIBLE CAUSE....................................................................................................................................................................................................................................8379 FAIL-SAFE.........................................................................................................................................................................................................................................8379 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8379 Diagnosis Procedure...................................................................................................................................................................................................................................8380 P0743 TORQUE CONVERTER....................................................................................................................................................................................................................................8381 DTC Description.......................................................................................................................................................................................................................................8381 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8381 POSSIBLE CAUSE....................................................................................................................................................................................................................................8381 FAIL-SAFE.........................................................................................................................................................................................................................................8381 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8381 Diagnosis Procedure...................................................................................................................................................................................................................................8382 P0744 TORQUE CONVERTER....................................................................................................................................................................................................................................8383 DTC Description.......................................................................................................................................................................................................................................8383 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8383 POSSIBLE CAUSE....................................................................................................................................................................................................................................8383 FAIL-SAFE.........................................................................................................................................................................................................................................8383 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8383 Diagnosis Procedure...................................................................................................................................................................................................................................8384 P0746 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8385 DTC Description.......................................................................................................................................................................................................................................8385 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8385 POSSIBLE CAUSE....................................................................................................................................................................................................................................8385 FAIL-SAFE.........................................................................................................................................................................................................................................8385 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8385 Diagnosis Procedure...................................................................................................................................................................................................................................8386 P0776 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8387 DTC Description.......................................................................................................................................................................................................................................8387 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8387 POSSIBLE CAUSE....................................................................................................................................................................................................................................8387 FAIL-SAFE.........................................................................................................................................................................................................................................8387 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8387 Diagnosis Procedure...................................................................................................................................................................................................................................8388 P0778 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8389 DTC Description.......................................................................................................................................................................................................................................8389 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8389 POSSIBLE CAUSE....................................................................................................................................................................................................................................8389 FAIL-SAFE.........................................................................................................................................................................................................................................8389 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8389 Diagnosis Procedure...................................................................................................................................................................................................................................8389 P0779 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8391 DTC Description.......................................................................................................................................................................................................................................8391 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8391 POSSIBLE CAUSE....................................................................................................................................................................................................................................8391 FAIL-SAFE.........................................................................................................................................................................................................................................8391 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8391 Diagnosis Procedure...................................................................................................................................................................................................................................8391 P0826 UP AND DOWN SHIFT SW................................................................................................................................................................................................................................8393 DTC Description.......................................................................................................................................................................................................................................8393 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8393 POSSIBLE CAUSE....................................................................................................................................................................................................................................8393 FAIL-SAFE.........................................................................................................................................................................................................................................8393 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8393 Diagnosis Procedure...................................................................................................................................................................................................................................8394 Component Inspection..................................................................................................................................................................................................................................8395 P0841 TRANSMISSION FLUID PRESSURE SEN/SW A................................................................................................................................................................................................................8396 DTC Description.......................................................................................................................................................................................................................................8396 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8396 POSSIBLE CAUSE....................................................................................................................................................................................................................................8396 FAIL-SAFE.........................................................................................................................................................................................................................................8396 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8396 Diagnosis Procedure...................................................................................................................................................................................................................................8396 P0847 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8397 DTC Description.......................................................................................................................................................................................................................................8397 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8397 POSSIBLE CAUSE....................................................................................................................................................................................................................................8397 FAIL-SAFE.........................................................................................................................................................................................................................................8397 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8397 Diagnosis Procedure...................................................................................................................................................................................................................................8397 P0848 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8399 DTC Description.......................................................................................................................................................................................................................................8399 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8399 POSSIBLE CAUSE....................................................................................................................................................................................................................................8399 FAIL-SAFE.........................................................................................................................................................................................................................................8399 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8399 Diagnosis Procedure...................................................................................................................................................................................................................................8399 P084C TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8401 DTC Description.......................................................................................................................................................................................................................................8401 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8401 POSSIBLE CAUSE....................................................................................................................................................................................................................................8401 FAIL-SAFE.........................................................................................................................................................................................................................................8401 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8401 Diagnosis Procedure...................................................................................................................................................................................................................................8401 P084D TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8403 DTC Description.......................................................................................................................................................................................................................................8403 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8403 POSSIBLE CAUSE....................................................................................................................................................................................................................................8403 FAIL-SAFE.........................................................................................................................................................................................................................................8403 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8403 Diagnosis Procedure...................................................................................................................................................................................................................................8403 P0863 TCM COMMUNICATION...................................................................................................................................................................................................................................8405 DTC Description.......................................................................................................................................................................................................................................8405 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8405 POSSIBLE CAUSE....................................................................................................................................................................................................................................8405 FAIL-SAFE.........................................................................................................................................................................................................................................8405 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8405 Diagnosis Procedure...................................................................................................................................................................................................................................8405 P0890 TCM.................................................................................................................................................................................................................................................8406 DTC Description.......................................................................................................................................................................................................................................8406 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8406 POSSIBLE CAUSE....................................................................................................................................................................................................................................8406 FAIL-SAFE.........................................................................................................................................................................................................................................8406 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8406 Diagnosis Procedure...................................................................................................................................................................................................................................8406 P0962 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8408 DTC Description.......................................................................................................................................................................................................................................8408 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8408 POSSIBLE CAUSE....................................................................................................................................................................................................................................8408 FAIL-SAFE.........................................................................................................................................................................................................................................8408 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8408 Diagnosis Procedure...................................................................................................................................................................................................................................8408 P0963 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8410 DTC Description.......................................................................................................................................................................................................................................8410 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8410 POSSIBLE CAUSE....................................................................................................................................................................................................................................8410 FAIL-SAFE.........................................................................................................................................................................................................................................8410 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8410 Diagnosis Procedure...................................................................................................................................................................................................................................8410 P0965 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8412 DTC Description.......................................................................................................................................................................................................................................8412 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8412 POSSIBLE CAUSE....................................................................................................................................................................................................................................8412 FAIL-SAFE.........................................................................................................................................................................................................................................8412 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8412 Diagnosis Procedure...................................................................................................................................................................................................................................8413 P0966 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8414 DTC Description.......................................................................................................................................................................................................................................8414 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8414 POSSIBLE CAUSE....................................................................................................................................................................................................................................8414 FAIL-SAFE.........................................................................................................................................................................................................................................8414 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8414 Diagnosis Procedure...................................................................................................................................................................................................................................8414 P0967 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8416 DTC Description.......................................................................................................................................................................................................................................8416 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8416 POSSIBLE CAUSE....................................................................................................................................................................................................................................8416 FAIL-SAFE.........................................................................................................................................................................................................................................8416 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8416 Diagnosis Procedure...................................................................................................................................................................................................................................8416 P2765 INPUT SPEED SENSOR B................................................................................................................................................................................................................................8418 DTC Description.......................................................................................................................................................................................................................................8418 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8418 POSSIBLE CAUSE....................................................................................................................................................................................................................................8418 FAIL-SAFE.........................................................................................................................................................................................................................................8418 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8418 Diagnosis Procedure...................................................................................................................................................................................................................................8419 P2813 SELECT SOLENOID.....................................................................................................................................................................................................................................8421 DTC Description.......................................................................................................................................................................................................................................8421 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8421 POSSIBLE CAUSE....................................................................................................................................................................................................................................8421 FAIL-SAFE.........................................................................................................................................................................................................................................8421 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8421 Diagnosis Procedure...................................................................................................................................................................................................................................8422 P2814 SELECT SOLENOID.....................................................................................................................................................................................................................................8423 DTC Description.......................................................................................................................................................................................................................................8423 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8423 POSSIBLE CAUSE....................................................................................................................................................................................................................................8423 FAIL-SAFE.........................................................................................................................................................................................................................................8423 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8423 Diagnosis Procedure...................................................................................................................................................................................................................................8423 P2815 SELECT SOLENOID.....................................................................................................................................................................................................................................8425 DTC Description.......................................................................................................................................................................................................................................8425 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8425 POSSIBLE CAUSE....................................................................................................................................................................................................................................8425 FAIL-SAFE.........................................................................................................................................................................................................................................8425 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8425 Diagnosis Procedure...................................................................................................................................................................................................................................8425 MAIN POWER SUPPLY AND GROUND CIRCUIT......................................................................................................................................................................................................................8427 Diagnosis Procedure...................................................................................................................................................................................................................................8427 SHIFT POSITION INDICATOR CIRCUIT..........................................................................................................................................................................................................................8429 Component Parts Function Inspection...................................................................................................................................................................................................................8429 Diagnosis Procedure...................................................................................................................................................................................................................................8429 SHIFT LOCK SYSTEM.........................................................................................................................................................................................................................................8430 Component Function Check..............................................................................................................................................................................................................................8430 Diagnosis Procedure...................................................................................................................................................................................................................................8430 Component Inspection (Shift Lock Solenoid)............................................................................................................................................................................................................8431 Component Inspection (Park Position Switch)...........................................................................................................................................................................................................8432 Component Inspection (CVT Shift Selector Harness).....................................................................................................................................................................................................8432 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................8433 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8434 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8434 Symptom Table.........................................................................................................................................................................................................................................8434 Symptom Table 1...................................................................................................................................................................................................................................8434 Symptom Table 2...................................................................................................................................................................................................................................8436 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8438 CVT FLUID.................................................................................................................................................................................................................................................8438 Inspection............................................................................................................................................................................................................................................8438 FLUID LEAKAGE.....................................................................................................................................................................................................................................8438 Replacement...........................................................................................................................................................................................................................................8438 Adjustment............................................................................................................................................................................................................................................8440 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8442 CVT SHIFT SELECTOR........................................................................................................................................................................................................................................8442 Exploded View.........................................................................................................................................................................................................................................8442 Removal and Installation..............................................................................................................................................................................................................................8442 REMOVAL...........................................................................................................................................................................................................................................8442 INSTALLATION......................................................................................................................................................................................................................................8443 Disassembly and Assembly..............................................................................................................................................................................................................................8443 DISASSEMBLY.......................................................................................................................................................................................................................................8443 ASSEMBLY..........................................................................................................................................................................................................................................8444 Inspection............................................................................................................................................................................................................................................8444 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8444 CONTROL CABLE.............................................................................................................................................................................................................................................8445 MR20DD................................................................................................................................................................................................................................................8445 MR20DD : Exploded View............................................................................................................................................................................................................................8445 MR20DD : Removal and Installation.................................................................................................................................................................................................................8445 REMOVAL.......................................................................................................................................................................................................................................8445 INSTALLATION..................................................................................................................................................................................................................................8447 MR20DD : Inspection...............................................................................................................................................................................................................................8447 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8447 QR25DE................................................................................................................................................................................................................................................8447 QR25DE : Exploded View............................................................................................................................................................................................................................8448 QR25DE : Removal and Installation.................................................................................................................................................................................................................8448 REMOVAL.......................................................................................................................................................................................................................................8448 INSTALLATION..................................................................................................................................................................................................................................8450 QR25DE : Inspection...............................................................................................................................................................................................................................8450 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8450 KEY INTERLOCK CABLE.......................................................................................................................................................................................................................................8451 Exploded View.........................................................................................................................................................................................................................................8451 Removal and Installation..............................................................................................................................................................................................................................8451 REMOVAL...........................................................................................................................................................................................................................................8451 INSTALLATION......................................................................................................................................................................................................................................8452 Inspection............................................................................................................................................................................................................................................8452 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8452 TCM.......................................................................................................................................................................................................................................................8454 Exploded View.........................................................................................................................................................................................................................................8454 Removal and Installation..............................................................................................................................................................................................................................8454 REMOVAL...........................................................................................................................................................................................................................................8454 INSTALLATION......................................................................................................................................................................................................................................8455 Adjustment............................................................................................................................................................................................................................................8455 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8455 AIR BREATHER..............................................................................................................................................................................................................................................8456 MR20DD................................................................................................................................................................................................................................................8456 MR20DD : Exploded View............................................................................................................................................................................................................................8456 MR20DD : Removal and Installation.................................................................................................................................................................................................................8456 REMOVAL.......................................................................................................................................................................................................................................8456 INSTALLATION..................................................................................................................................................................................................................................8456 QR25DE................................................................................................................................................................................................................................................8456 QR25DE : Exploded View............................................................................................................................................................................................................................8457 QR25DE : Removal and Installation.................................................................................................................................................................................................................8457 REMOVAL.......................................................................................................................................................................................................................................8457 INSTALLATION..................................................................................................................................................................................................................................8457 OIL PAN...................................................................................................................................................................................................................................................8458 Exploded View.........................................................................................................................................................................................................................................8458 Removal and Installation..............................................................................................................................................................................................................................8458 REMOVAL...........................................................................................................................................................................................................................................8458 INSTALLATION......................................................................................................................................................................................................................................8459 Inspection............................................................................................................................................................................................................................................8460 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8460 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8460 INPUT SPEED SENSOR........................................................................................................................................................................................................................................8461 MR20DD................................................................................................................................................................................................................................................8461 MR20DD : Exploded View............................................................................................................................................................................................................................8461 MR20DD : Removal and Installation.................................................................................................................................................................................................................8461 REMOVAL.......................................................................................................................................................................................................................................8461 INSTALLATION..................................................................................................................................................................................................................................8462 MR20DD : Inspection and Adjustment................................................................................................................................................................................................................8462 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8462 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8462 QR25DE................................................................................................................................................................................................................................................8462 QR25DE : Exploded View............................................................................................................................................................................................................................8462 QR25DE : Removal and Installation.................................................................................................................................................................................................................8463 REMOVAL.......................................................................................................................................................................................................................................8463 INSTALLATION..................................................................................................................................................................................................................................8463 QR25DE : Inspection and Adjustment................................................................................................................................................................................................................8463 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8463 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8463 PRIMARY SPEED SENSOR......................................................................................................................................................................................................................................8464 Exploded View.........................................................................................................................................................................................................................................8464 Removal and Installation..............................................................................................................................................................................................................................8464 REMOVAL...........................................................................................................................................................................................................................................8464 INSTALLATION......................................................................................................................................................................................................................................8465 Inspection and Adjustment.............................................................................................................................................................................................................................8465 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8465 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8465 OUTPUT SPEED SENSOR.......................................................................................................................................................................................................................................8466 Exploded View.........................................................................................................................................................................................................................................8466 Removal and Installation..............................................................................................................................................................................................................................8466 REMOVAL...........................................................................................................................................................................................................................................8466 INSTALLATION......................................................................................................................................................................................................................................8467 Inspection and Adjustment.............................................................................................................................................................................................................................8467 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8467 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8467 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8468 Exploded View.........................................................................................................................................................................................................................................8468 Removal and Installation..............................................................................................................................................................................................................................8468 REMOVAL...........................................................................................................................................................................................................................................8468 Differential Side Oil Seal (Left Side)........................................................................................................................................................................................................8468 Differential Side Oil Seal (Right Side) (2WD Models Only).....................................................................................................................................................................................8468 INSTALLATION......................................................................................................................................................................................................................................8469 Inspection and Adjustment.............................................................................................................................................................................................................................8469 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8469 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8469 WATER HOSE................................................................................................................................................................................................................................................8470 MR20DD................................................................................................................................................................................................................................................8470 MR20DD : Exploded View............................................................................................................................................................................................................................8470 MR20DD : Removal and Installation.................................................................................................................................................................................................................8470 REMOVAL.......................................................................................................................................................................................................................................8470 INSTALLATION..................................................................................................................................................................................................................................8470 MR20DD : Inspection...............................................................................................................................................................................................................................8471 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................8471 Heater Thermostat.........................................................................................................................................................................................................................8471 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8472 QR25DE................................................................................................................................................................................................................................................8472 QR25DE : Exploded View............................................................................................................................................................................................................................8472 QR25DE : Removal and Installation.................................................................................................................................................................................................................8472 REMOVAL.......................................................................................................................................................................................................................................8472 INSTALLATION..................................................................................................................................................................................................................................8473 QR25DE : Inspection...............................................................................................................................................................................................................................8473 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................8473 Heater Thermostat.........................................................................................................................................................................................................................8474 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8474 CVT FLUID COOLER SYSTEM...................................................................................................................................................................................................................................8475 MR20DD................................................................................................................................................................................................................................................8475 MR20DD : Exploded View............................................................................................................................................................................................................................8475 MR20DD : Removal and Installation.................................................................................................................................................................................................................8476 REMOVAL.......................................................................................................................................................................................................................................8476 INSTALLATION..................................................................................................................................................................................................................................8477 Transaxle side............................................................................................................................................................................................................................8477 Vehicle side..............................................................................................................................................................................................................................8478 MR20DD : Inspection and Adjustment................................................................................................................................................................................................................8479 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8479 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8479 QR25DE................................................................................................................................................................................................................................................8479 QR25DE : Exploded View............................................................................................................................................................................................................................8480 QR25DE : Removal and Installation.................................................................................................................................................................................................................8480 REMOVAL.......................................................................................................................................................................................................................................8480 INSTALLATION..................................................................................................................................................................................................................................8482 QR25DE : Inspection and Adjustment................................................................................................................................................................................................................8483 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8483 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8483 CVT OIL WARMER............................................................................................................................................................................................................................................8484 MR20DD................................................................................................................................................................................................................................................8484 MR20DD : Exploded View............................................................................................................................................................................................................................8484 MR20DD : Removal and Installation.................................................................................................................................................................................................................8484 REMOVAL.......................................................................................................................................................................................................................................8484 INSTALLATION..................................................................................................................................................................................................................................8485 MR20DD : Inspection and Adjustment................................................................................................................................................................................................................8485 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8485 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8485 QR25DE................................................................................................................................................................................................................................................8485 QR25DE : Exploded View............................................................................................................................................................................................................................8485 QR25DE : Removal and Installation.................................................................................................................................................................................................................8485 REMOVAL.......................................................................................................................................................................................................................................8485 INSTALLATION..................................................................................................................................................................................................................................8486 QR25DE : Inspection and Adjustment................................................................................................................................................................................................................8486 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8486 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8486 PLUG......................................................................................................................................................................................................................................................8487 Description...........................................................................................................................................................................................................................................8487 Exploded View.........................................................................................................................................................................................................................................8487 Removal and Installation..............................................................................................................................................................................................................................8487 REMOVAL...........................................................................................................................................................................................................................................8487 INSTALLATION......................................................................................................................................................................................................................................8487 Inspection and Adjustment.............................................................................................................................................................................................................................8487 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8487 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8487 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8488 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8488 Exploded View.........................................................................................................................................................................................................................................8488 Removal and Installation..............................................................................................................................................................................................................................8489 REMOVAL...........................................................................................................................................................................................................................................8489 INSTALLATION......................................................................................................................................................................................................................................8490 Inspection and Adjustment.............................................................................................................................................................................................................................8491 INSPECTION BEFORE INSTALLATION....................................................................................................................................................................................................................8491 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8491 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8491 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8492 TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL...........................................................................................................................................................................................................8492 Exploded View.........................................................................................................................................................................................................................................8492 Disassembly...........................................................................................................................................................................................................................................8492 Assembly..............................................................................................................................................................................................................................................8492 Inspection............................................................................................................................................................................................................................................8493 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8493 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8495 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8495 General Specification.................................................................................................................................................................................................................................8495 Shift Characteristics.................................................................................................................................................................................................................................8495 MR20DD............................................................................................................................................................................................................................................8495 QR25DE............................................................................................................................................................................................................................................8495 Stall Speed...........................................................................................................................................................................................................................................8495 MR20DD............................................................................................................................................................................................................................................8495 QR25DE............................................................................................................................................................................................................................................8495 Torque Converter......................................................................................................................................................................................................................................8496 Heater Thermostat.....................................................................................................................................................................................................................................8496 CVT: RE0F10G......................................................................................................................................................................................................................................................8497 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................8497 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................8497 Information...........................................................................................................................................................................................................................................8497 PRECAUTION....................................................................................................................................................................................................................................................8498 PRECAUTIONS...............................................................................................................................................................................................................................................8498 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8498 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8498 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8498 OPERATION PROCEDURE...............................................................................................................................................................................................................................8498 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8499 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8499 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8499 INSTRUCTION 1.................................................................................................................................................................................................................................8499 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8500 Precaution for TCM and Transaxle Assembly Replacement.................................................................................................................................................................................................8500 General Precautions...................................................................................................................................................................................................................................8500 On Board Diagnosis (OBD) System of CVT and Engine.....................................................................................................................................................................................................8501 Removal and Installation Procedure for CVT Unit Connector.............................................................................................................................................................................................8501 REMOVAL...........................................................................................................................................................................................................................................8501 INSTALLATION......................................................................................................................................................................................................................................8502 PREPARATION...................................................................................................................................................................................................................................................8503 PREPARATION...............................................................................................................................................................................................................................................8503 Special Service Tools.................................................................................................................................................................................................................................8503 Commercial Service Tools..............................................................................................................................................................................................................................8503 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8505 COMPONENT PARTS...........................................................................................................................................................................................................................................8505 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8505 CVT CONTROL SYSTEM : Component Parts Location.....................................................................................................................................................................................................8505 LHD MODELS....................................................................................................................................................................................................................................8505 RHD MODELS....................................................................................................................................................................................................................................8508 CVT CONTROL SYSTEM : TCM..........................................................................................................................................................................................................................8511 CVT CONTROL SYSTEM : Transmission Range Switch....................................................................................................................................................................................................8511 CVT CONTROL SYSTEM : Primary Speed Sensor.........................................................................................................................................................................................................8511 CVT CONTROL SYSTEM : Output Speed Sensor..........................................................................................................................................................................................................8512 CVT CONTROL SYSTEM : Input Speed Sensor...........................................................................................................................................................................................................8513 CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor.................................................................................................................................................................................................8513 CVT CONTROL SYSTEM : Primary Pressure Sensor......................................................................................................................................................................................................8514 CVT CONTROL SYSTEM : Secondary Pressure Sensor....................................................................................................................................................................................................8514 CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve..............................................................................................................................................................................................8514 CVT CONTROL SYSTEM : Secondary Pressure Solenoid Valve............................................................................................................................................................................................8515 CVT CONTROL SYSTEM : Select Solenoid Valve........................................................................................................................................................................................................8515 CVT CONTROL SYSTEM : Torque Converter Clutch Solenoid Valve.......................................................................................................................................................................................8515 CVT CONTROL SYSTEM : Line Pressure Solenoid Valve.................................................................................................................................................................................................8516 CVT CONTROL SYSTEM : G Sensor.....................................................................................................................................................................................................................8516 CVT CONTROL SYSTEM : Electric Oil Pump............................................................................................................................................................................................................8516 CVT CONTROL SYSTEM : Electric Oil Pump Relay......................................................................................................................................................................................................8517 CVT CONTROL SYSTEM : Manual Mode Switch...........................................................................................................................................................................................................8517 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8517 SHIFT LOCK SYSTEM : Component Parts Location......................................................................................................................................................................................................8517 LHD MODELS....................................................................................................................................................................................................................................8517 RHD MODELS....................................................................................................................................................................................................................................8518 SHIFT LOCK SYSTEM : Stop Lamp Switch..............................................................................................................................................................................................................8519 SHIFT LOCK SYSTEM : Shift Lock Solenoid...........................................................................................................................................................................................................8520 SHIFT LOCK SYSTEM : Park Position Switch..........................................................................................................................................................................................................8520 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8521 TRANSAXLE.............................................................................................................................................................................................................................................8521 TRANSAXLE : Cross-Sectional View..................................................................................................................................................................................................................8521 TRANSAXLE : Operation Status......................................................................................................................................................................................................................8522 TRANSAXLE : Transaxle Mechanism...................................................................................................................................................................................................................8522 TORQUE CONVERTER (WITH LOCK-UP FUNCTION)......................................................................................................................................................................................................8522 OIL PUMP......................................................................................................................................................................................................................................8522 PLANETARY GEAR................................................................................................................................................................................................................................8522 Operation of Planetary gear...............................................................................................................................................................................................................8522 BELT & PULLEY.................................................................................................................................................................................................................................8522 Chain belt................................................................................................................................................................................................................................8522 Pulley....................................................................................................................................................................................................................................8523 FINAL DRIVE AND DIFFERENTIAL..................................................................................................................................................................................................................8523 TRANSAXLE : Oil Pressure System ..................................................................................................................................................................................................................8524 TRANSAXLE : Component Description.................................................................................................................................................................................................................8525 FLUID COOLER & FLUID WARMER SYSTEM....................................................................................................................................................................................................................8525 FLUID COOLER & FLUID WARMER SYSTEM : .............................................................................................................................................................................................................8526 CVT FLUID COOLER SCHEMATIC....................................................................................................................................................................................................................8526 COMPONENT DESCRIPTION.........................................................................................................................................................................................................................8526 CVT Oil Warmer............................................................................................................................................................................................................................8526 CVT Fluid Cooler (Air Cooling Type).......................................................................................................................................................................................................8526 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8526 SHIFT LOCK SYSTEM : System Description............................................................................................................................................................................................................8526 SHIFT LOCK OPERATION AT P POSITION............................................................................................................................................................................................................8526 When brake pedal is not depressed (no selector operation allowed).........................................................................................................................................................................8526 When brake pedal is depressed (selector lever operation allowed)..........................................................................................................................................................................8527 FORCIBLE RELEASE OF SHIFT LOCK................................................................................................................................................................................................................8527 KEY LOCK SYSTEM.......................................................................................................................................................................................................................................8528 KEY LOCK SYSTEM : System Description..............................................................................................................................................................................................................8528 KEY LOCK MECHANISM............................................................................................................................................................................................................................8528 Key lock status...........................................................................................................................................................................................................................8528 Key unlock status.........................................................................................................................................................................................................................8528 SYSTEM....................................................................................................................................................................................................................................................8529 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8529 CVT CONTROL SYSTEM : System Description...........................................................................................................................................................................................................8529 SYSTEM DIAGRAM................................................................................................................................................................................................................................8529 MAIN CONTROL CONTENTS OF TCM..................................................................................................................................................................................................................8529 LIST OF CONTROL ITEMS AND INPUT/OUTPUT........................................................................................................................................................................................................8529 CVT CONTROL SYSTEM : Circuit Diagram..............................................................................................................................................................................................................8531 CVT CONTROL SYSTEM : Fail-safe....................................................................................................................................................................................................................8531 Fail-safe function............................................................................................................................................................................................................................8532 CVT CONTROL SYSTEM : Protection Control ..........................................................................................................................................................................................................8536 CONTROL FOR WHEEL SPIN........................................................................................................................................................................................................................8536 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..........................................................................................................................................................................................8536 CONTROL WHEN FLUID TEMPERATURE IS HIGH........................................................................................................................................................................................................8536 REVERSE PROHIBIT CONTROL......................................................................................................................................................................................................................8536 LINE PRESSURE CONTROL.................................................................................................................................................................................................................................8537 LINE PRESSURE CONTROL : System Description........................................................................................................................................................................................................8537 SYSTEM DIAGRAM................................................................................................................................................................................................................................8537 DESCRIPTION...................................................................................................................................................................................................................................8537 Normal Oil Pressure Control...............................................................................................................................................................................................................8537 Secondary Pressure Feedback Control.......................................................................................................................................................................................................8537 SHIFT CONTROL.........................................................................................................................................................................................................................................8537 SHIFT CONTROL : System Description................................................................................................................................................................................................................8538 SYSTEM DIAGRAM................................................................................................................................................................................................................................8538 DESCRIPTION...................................................................................................................................................................................................................................8538 Shift Position Function...................................................................................................................................................................................................................8538 Blipping Control..........................................................................................................................................................................................................................8539 Hill Climbing And Descending Control......................................................................................................................................................................................................8540 Control In Acceleration...................................................................................................................................................................................................................8540 SELECT CONTROL........................................................................................................................................................................................................................................8541 SELECT CONTROL : System Description...............................................................................................................................................................................................................8541 SYSTEM DIAGRAM................................................................................................................................................................................................................................8541 DESCRIPTION...................................................................................................................................................................................................................................8541 LOCK-UP CONTROL.......................................................................................................................................................................................................................................8541 LOCK-UP CONTROL : System Description..............................................................................................................................................................................................................8542 SYSTEM DIAGRAM................................................................................................................................................................................................................................8542 DESCRIPTION...................................................................................................................................................................................................................................8542 Lock-up engagement .......................................................................................................................................................................................................................8542 Lock-up release condition ................................................................................................................................................................................................................8542 ECO MODE SYSTEM.......................................................................................................................................................................................................................................8542 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................8542 FAIL-SAFE.....................................................................................................................................................................................................................................8542 STOP/START SYSTEM.....................................................................................................................................................................................................................................8543 STOP/START SYSTEM : System Description............................................................................................................................................................................................................8543 STOP/START OPERATION PERMISSION CONDITION EVALUATED BY TCM....................................................................................................................................................................................8543 TCM INDICATION CHARACTERISTICS................................................................................................................................................................................................................8543 TIME CHART................................................................................................................................................................................................................................8544 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................8544 INFORMATION DISPLAY (COMBINATION METER) : Shift Position Indicator................................................................................................................................................................................8544 PURPOSE.......................................................................................................................................................................................................................................8544 SYSTEM DIAGRAM................................................................................................................................................................................................................................8545 SIGNAL PATH...................................................................................................................................................................................................................................8545 LIGHTING CONDITION............................................................................................................................................................................................................................8545 SHUTOFF CONDITION.............................................................................................................................................................................................................................8545 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................8545 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................8545 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................8545 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................8546 Description...........................................................................................................................................................................................................................................8546 GST (Generic Scan Tool)...............................................................................................................................................................................................................................8546 DIAGNOSIS SYSTEM (TCM)....................................................................................................................................................................................................................................8547 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................8547 DIAGNOSIS DESCRIPTION : 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis.................................................................................................................................................................8547 1 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8547 2 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8547 DIAGNOSIS DESCRIPTION : DTC and DTC of 1st Trip...................................................................................................................................................................................................8547 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL...............................................................................................................................................................................................8547 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................8547 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................8547 RELATION BETWEEN DTC AT 1ST TRIP/DTC/MIL AND DRIVING CONDITIONS (FOR 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL).........................................................................................................................8547 COUNTER SYSTEM LIST...........................................................................................................................................................................................................................8548 DRIVING CONDITION.............................................................................................................................................................................................................................8548 Driving condition A.......................................................................................................................................................................................................................8548 Driving condition B.......................................................................................................................................................................................................................8548 TIME CHART....................................................................................................................................................................................................................................8549 CONSULT Function......................................................................................................................................................................................................................................8549 APPLICABLE ITEM...................................................................................................................................................................................................................................8549 SELF DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................8550 DTC at 1st trip and method to read DTC........................................................................................................................................................................................................8550 DTC deletion method ..........................................................................................................................................................................................................................8550 IGN counter...................................................................................................................................................................................................................................8550 DATA MONITOR......................................................................................................................................................................................................................................8550 WORK SUPPORT......................................................................................................................................................................................................................................8553 Engine brake adjustment.......................................................................................................................................................................................................................8553 Check the degradation level of the CVT fluid..................................................................................................................................................................................................8553 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................8554 TCM.......................................................................................................................................................................................................................................................8554 Reference Value.......................................................................................................................................................................................................................................8554 CONSULT DATA MONITOR STANDARD VALUE...............................................................................................................................................................................................................8554 TERMINAL LAYOUT...................................................................................................................................................................................................................................8558 INPUT/OUTPUT SIGNAL STANDARD......................................................................................................................................................................................................................8559 Fail-safe.............................................................................................................................................................................................................................................8561 Fail-safe function................................................................................................................................................................................................................................8562 Protection Control ...................................................................................................................................................................................................................................8566 CONTROL FOR WHEEL SPIN............................................................................................................................................................................................................................8566 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..............................................................................................................................................................................................8566 CONTROL WHEN FLUID TEMPERATURE IS HIGH............................................................................................................................................................................................................8566 REVERSE PROHIBIT CONTROL..........................................................................................................................................................................................................................8566 DTC Inspection Priority Chart.........................................................................................................................................................................................................................8567 DTC Index.............................................................................................................................................................................................................................................8568 WIRING DIAGRAM................................................................................................................................................................................................................................................8570 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8570 Wiring Diagram........................................................................................................................................................................................................................................8570 CVT SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8577 Wiring Diagram........................................................................................................................................................................................................................................8577 BASIC INSPECTION..............................................................................................................................................................................................................................................8580 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................8580 Work Flow.............................................................................................................................................................................................................................................8580 Diagnostic Work Sheet.................................................................................................................................................................................................................................8581 DESCRIPTION.......................................................................................................................................................................................................................................8581 Worksheet Sample..................................................................................................................................................................................................................................8581 ADDITIONAL SERVICE WHEN REPLACING TCM.....................................................................................................................................................................................................................8583 Description...........................................................................................................................................................................................................................................8583 Work Procedure........................................................................................................................................................................................................................................8583 ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY......................................................................................................................................................................................................8585 Description...........................................................................................................................................................................................................................................8585 Work Procedure........................................................................................................................................................................................................................................8585 ADDITIONAL SERVICE WHEN REPLACING TCM AND TRANSAXLE ASSEMBLY..............................................................................................................................................................................................8587 Description...........................................................................................................................................................................................................................................8587 Work Procedure........................................................................................................................................................................................................................................8587 CALIBRATION OF G SENSOR...................................................................................................................................................................................................................................8590 Description...........................................................................................................................................................................................................................................8590 Work Procedure........................................................................................................................................................................................................................................8590 BLEEDING ELECTRIC OIL PUMP................................................................................................................................................................................................................................8591 Description...........................................................................................................................................................................................................................................8591 Work Procedure........................................................................................................................................................................................................................................8591 STALL TEST................................................................................................................................................................................................................................................8592 Work Procedure........................................................................................................................................................................................................................................8592 INSPECTION........................................................................................................................................................................................................................................8592 NARROWING-DOWN MALFUNCTIONING PARTS...............................................................................................................................................................................................................8592 CVT POSITION..............................................................................................................................................................................................................................................8593 Inspection............................................................................................................................................................................................................................................8593 Adjustment............................................................................................................................................................................................................................................8593 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8594 U0073 COMMUNICATION BUS A OFF.............................................................................................................................................................................................................................8594 DTC Description.......................................................................................................................................................................................................................................8594 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8594 POSSIBLE CAUSE....................................................................................................................................................................................................................................8594 FAIL-SAFE.........................................................................................................................................................................................................................................8594 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8594 Diagnosis Procedure...................................................................................................................................................................................................................................8594 U0100 LOST COMMUNICATION (ECM A)..........................................................................................................................................................................................................................8595 DTC Description.......................................................................................................................................................................................................................................8595 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8595 POSSIBLE CAUSE....................................................................................................................................................................................................................................8595 FAIL-SAFE.........................................................................................................................................................................................................................................8595 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8595 Diagnosis Procedure...................................................................................................................................................................................................................................8595 U0102 LOST COMMUNICATION (TRANSFER).......................................................................................................................................................................................................................8596 DTC Description.......................................................................................................................................................................................................................................8596 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8596 POSSIBLE CAUSE....................................................................................................................................................................................................................................8596 FAIL-SAFE.........................................................................................................................................................................................................................................8596 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8596 Diagnosis Procedure...................................................................................................................................................................................................................................8596 U0140 LOST COMMUNICATION (BCM)............................................................................................................................................................................................................................8597 DTC Description.......................................................................................................................................................................................................................................8597 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8597 POSSIBLE CAUSE....................................................................................................................................................................................................................................8597 FAIL-SAFE.........................................................................................................................................................................................................................................8597 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8597 Diagnosis Procedure...................................................................................................................................................................................................................................8597 U0141 LOST COMMUNICATION (BCM A)..........................................................................................................................................................................................................................8598 DTC Description.......................................................................................................................................................................................................................................8598 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8598 POSSIBLE CAUSE....................................................................................................................................................................................................................................8598 FAIL-SAFE.........................................................................................................................................................................................................................................8598 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8598 Diagnosis Procedure...................................................................................................................................................................................................................................8598 U0155 LOST COMMUNICATION (IPC)............................................................................................................................................................................................................................8599 DTC Description.......................................................................................................................................................................................................................................8599 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8599 POSSIBLE CAUSE....................................................................................................................................................................................................................................8599 FAIL-SAFE.........................................................................................................................................................................................................................................8599 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8599 Diagnosis Procedure...................................................................................................................................................................................................................................8599 U0300 CAN COMMUNICATION DATA..............................................................................................................................................................................................................................8600 DTC Description.......................................................................................................................................................................................................................................8600 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8600 POSSIBLE CAUSE....................................................................................................................................................................................................................................8600 FAIL-SAFE.........................................................................................................................................................................................................................................8600 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8600 Diagnosis Procedure...................................................................................................................................................................................................................................8600 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................8602 DTC Description.......................................................................................................................................................................................................................................8602 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8602 POSSIBLE CAUSE....................................................................................................................................................................................................................................8602 FAIL-SAFE.........................................................................................................................................................................................................................................8602 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8602 Diagnosis Procedure...................................................................................................................................................................................................................................8602 U110F LOST COMMUNICATION (ECM)............................................................................................................................................................................................................................8603 DTC Description.......................................................................................................................................................................................................................................8603 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8603 POSSIBLE CAUSE....................................................................................................................................................................................................................................8603 FAIL-SAFE.........................................................................................................................................................................................................................................8603 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8603 Diagnosis Procedure...................................................................................................................................................................................................................................8603 U1111 LOST COMMUNICATION (CHASSIS CONTROL MODULE).........................................................................................................................................................................................................8604 DTC Description.......................................................................................................................................................................................................................................8604 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8604 POSSIBLE CAUSE....................................................................................................................................................................................................................................8604 FAIL-SAFE.........................................................................................................................................................................................................................................8604 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8604 Diagnosis Procedure...................................................................................................................................................................................................................................8604 U1117 LOST COMMUNICATION (ABS)............................................................................................................................................................................................................................8605 DTC Description.......................................................................................................................................................................................................................................8605 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8605 POSSIBLE CAUSE....................................................................................................................................................................................................................................8605 FAIL-SAFE.........................................................................................................................................................................................................................................8605 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8605 Diagnosis Procedure...................................................................................................................................................................................................................................8605 P062F EEPROM..............................................................................................................................................................................................................................................8606 DTC Description.......................................................................................................................................................................................................................................8606 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8606 POSSIBLE CAUSE....................................................................................................................................................................................................................................8606 FAIL-SAFE.........................................................................................................................................................................................................................................8606 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8606 Diagnosis Procedure...................................................................................................................................................................................................................................8606 P0705 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8607 DTC Description.......................................................................................................................................................................................................................................8607 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8607 POSSIBLE CAUSE....................................................................................................................................................................................................................................8607 FAIL-SAFE.........................................................................................................................................................................................................................................8607 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8607 Diagnosis Procedure...................................................................................................................................................................................................................................8607 Component Inspection..................................................................................................................................................................................................................................8611 P0706 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8612 DTC Description.......................................................................................................................................................................................................................................8612 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8612 POSSIBLE CAUSE....................................................................................................................................................................................................................................8612 FAIL-SAFE.........................................................................................................................................................................................................................................8612 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8612 Diagnosis Procedure...................................................................................................................................................................................................................................8612 Component Inspection..................................................................................................................................................................................................................................8614 P0712 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8615 DTC Description.......................................................................................................................................................................................................................................8615 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8615 POSSIBLE CAUSE....................................................................................................................................................................................................................................8615 FAIL-SAFE.........................................................................................................................................................................................................................................8615 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8615 Diagnosis Procedure...................................................................................................................................................................................................................................8615 P0713 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8617 DTC Description.......................................................................................................................................................................................................................................8617 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8617 POSSIBLE CAUSE....................................................................................................................................................................................................................................8617 FAIL-SAFE.........................................................................................................................................................................................................................................8617 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8617 Diagnosis Procedure...................................................................................................................................................................................................................................8618 P0715 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8619 DTC Description.......................................................................................................................................................................................................................................8619 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8619 POSSIBLE CAUSE....................................................................................................................................................................................................................................8619 FAIL-SAFE.........................................................................................................................................................................................................................................8619 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8619 Diagnosis Procedure...................................................................................................................................................................................................................................8620 P0717 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8622 DTC Description.......................................................................................................................................................................................................................................8622 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8622 POSSIBLE CAUSE....................................................................................................................................................................................................................................8622 FAIL-SAFE.........................................................................................................................................................................................................................................8622 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8622 Diagnosis Procedure...................................................................................................................................................................................................................................8623 P0740 TORQUE CONVERTER....................................................................................................................................................................................................................................8625 DTC Description.......................................................................................................................................................................................................................................8625 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8625 POSSIBLE CAUSE....................................................................................................................................................................................................................................8625 FAIL-SAFE.........................................................................................................................................................................................................................................8625 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8625 Diagnosis Procedure...................................................................................................................................................................................................................................8626 P0743 TORQUE CONVERTER....................................................................................................................................................................................................................................8627 DTC Description.......................................................................................................................................................................................................................................8627 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8627 POSSIBLE CAUSE....................................................................................................................................................................................................................................8627 FAIL-SAFE.........................................................................................................................................................................................................................................8627 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8627 Diagnosis Procedure...................................................................................................................................................................................................................................8628 P0744 TORQUE CONVERTER....................................................................................................................................................................................................................................8629 DTC Description.......................................................................................................................................................................................................................................8629 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8629 POSSIBLE CAUSE....................................................................................................................................................................................................................................8629 FAIL-SAFE.........................................................................................................................................................................................................................................8629 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8629 Diagnosis Procedure...................................................................................................................................................................................................................................8630 P0746 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8631 DTC Description.......................................................................................................................................................................................................................................8631 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8631 POSSIBLE CAUSE....................................................................................................................................................................................................................................8631 FAIL-SAFE.........................................................................................................................................................................................................................................8631 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8631 Diagnosis Procedure...................................................................................................................................................................................................................................8632 P0776 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8633 DTC Description.......................................................................................................................................................................................................................................8633 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8633 POSSIBLE CAUSE....................................................................................................................................................................................................................................8633 FAIL-SAFE.........................................................................................................................................................................................................................................8633 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8633 Diagnosis Procedure...................................................................................................................................................................................................................................8634 P0778 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8635 DTC Description.......................................................................................................................................................................................................................................8635 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8635 POSSIBLE CAUSE....................................................................................................................................................................................................................................8635 FAIL-SAFE.........................................................................................................................................................................................................................................8635 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8635 Diagnosis Procedure...................................................................................................................................................................................................................................8635 P0779 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8637 DTC Description.......................................................................................................................................................................................................................................8637 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8637 POSSIBLE CAUSE....................................................................................................................................................................................................................................8637 FAIL-SAFE.........................................................................................................................................................................................................................................8637 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8637 Diagnosis Procedure...................................................................................................................................................................................................................................8637 P0826 UP AND DOWN SHIFT SW................................................................................................................................................................................................................................8639 DTC Description.......................................................................................................................................................................................................................................8639 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8639 POSSIBLE CAUSE....................................................................................................................................................................................................................................8639 FAIL-SAFE.........................................................................................................................................................................................................................................8639 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8639 Diagnosis Procedure...................................................................................................................................................................................................................................8640 Component Inspection..................................................................................................................................................................................................................................8641 P0841 TRANSMISSION FLUID PRESSURE SEN/SW A................................................................................................................................................................................................................8642 DTC Description.......................................................................................................................................................................................................................................8642 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8642 POSSIBLE CAUSE....................................................................................................................................................................................................................................8642 FAIL-SAFE.........................................................................................................................................................................................................................................8642 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8642 Diagnosis Procedure...................................................................................................................................................................................................................................8642 P0847 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8644 DTC Description.......................................................................................................................................................................................................................................8644 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8644 POSSIBLE CAUSE....................................................................................................................................................................................................................................8644 FAIL-SAFE.........................................................................................................................................................................................................................................8644 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8644 Diagnosis Procedure...................................................................................................................................................................................................................................8644 P0848 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8646 DTC Description.......................................................................................................................................................................................................................................8646 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8646 POSSIBLE CAUSE....................................................................................................................................................................................................................................8646 FAIL-SAFE.........................................................................................................................................................................................................................................8646 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8646 Diagnosis Procedure...................................................................................................................................................................................................................................8646 P084C TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8648 DTC Description.......................................................................................................................................................................................................................................8648 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8648 POSSIBLE CAUSE....................................................................................................................................................................................................................................8648 FAIL-SAFE.........................................................................................................................................................................................................................................8648 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8648 Diagnosis Procedure...................................................................................................................................................................................................................................8648 P084D TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8650 DTC Description.......................................................................................................................................................................................................................................8650 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8650 POSSIBLE CAUSE....................................................................................................................................................................................................................................8650 FAIL-SAFE.........................................................................................................................................................................................................................................8650 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8650 Diagnosis Procedure...................................................................................................................................................................................................................................8650 P0863 TCM COMMUNICATION...................................................................................................................................................................................................................................8652 DTC Description.......................................................................................................................................................................................................................................8652 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8652 POSSIBLE CAUSE....................................................................................................................................................................................................................................8652 FAIL-SAFE.........................................................................................................................................................................................................................................8652 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8652 Diagnosis Procedure...................................................................................................................................................................................................................................8652 P0890 TCM.................................................................................................................................................................................................................................................8653 DTC Description.......................................................................................................................................................................................................................................8653 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8653 POSSIBLE CAUSE....................................................................................................................................................................................................................................8653 FAIL-SAFE.........................................................................................................................................................................................................................................8653 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8653 Diagnosis Procedure...................................................................................................................................................................................................................................8653 P0962 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8655 DTC Description.......................................................................................................................................................................................................................................8655 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8655 POSSIBLE CAUSE....................................................................................................................................................................................................................................8655 FAIL-SAFE.........................................................................................................................................................................................................................................8655 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8655 Diagnosis Procedure...................................................................................................................................................................................................................................8655 P0963 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8657 DTC Description.......................................................................................................................................................................................................................................8657 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8657 POSSIBLE CAUSE....................................................................................................................................................................................................................................8657 FAIL-SAFE.........................................................................................................................................................................................................................................8657 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8657 Diagnosis Procedure...................................................................................................................................................................................................................................8657 P0965 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8659 DTC Description.......................................................................................................................................................................................................................................8659 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8659 POSSIBLE CAUSE....................................................................................................................................................................................................................................8659 FAIL-SAFE.........................................................................................................................................................................................................................................8659 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8660 Diagnosis Procedure...................................................................................................................................................................................................................................8660 P0966 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8661 DTC Description.......................................................................................................................................................................................................................................8661 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8661 POSSIBLE CAUSE....................................................................................................................................................................................................................................8661 FAIL-SAFE.........................................................................................................................................................................................................................................8661 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8661 Diagnosis Procedure...................................................................................................................................................................................................................................8661 P0967 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8663 DTC Description.......................................................................................................................................................................................................................................8663 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8663 POSSIBLE CAUSE....................................................................................................................................................................................................................................8663 FAIL-SAFE.........................................................................................................................................................................................................................................8663 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8663 Diagnosis Procedure...................................................................................................................................................................................................................................8663 P1586 G SENSOR............................................................................................................................................................................................................................................8665 DTC Description.......................................................................................................................................................................................................................................8665 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8665 POSSIBLE CAUSE....................................................................................................................................................................................................................................8665 FAIL-SAFE.........................................................................................................................................................................................................................................8665 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8665 Diagnosis Procedure...................................................................................................................................................................................................................................8665 P1588 G SENSOR............................................................................................................................................................................................................................................8668 DTC Description.......................................................................................................................................................................................................................................8668 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8668 POSSIBLE CAUSE....................................................................................................................................................................................................................................8668 FAIL-SAFE.........................................................................................................................................................................................................................................8668 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8668 Diagnosis Procedure...................................................................................................................................................................................................................................8669 P188E ELECTRIC OIL PUMP...................................................................................................................................................................................................................................8671 DTC Description.......................................................................................................................................................................................................................................8671 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8671 POSSIBLE CAUSE....................................................................................................................................................................................................................................8671 FAIL-SAFE.........................................................................................................................................................................................................................................8671 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8671 Diagnosis Procedure...................................................................................................................................................................................................................................8672 Component Inspection (Electric Oil Pump Relay)........................................................................................................................................................................................................8674 Component Inspection (Diode)..........................................................................................................................................................................................................................8674 P188F ELECTRIC OIL PUMP...................................................................................................................................................................................................................................8676 DTC Description.......................................................................................................................................................................................................................................8676 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8676 POSSIBLE CAUSE....................................................................................................................................................................................................................................8676 FAIL-SAFE.........................................................................................................................................................................................................................................8676 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8676 Diagnosis Procedure...................................................................................................................................................................................................................................8677 P1890 ELECTRIC OIL PUMP RELAY.............................................................................................................................................................................................................................8678 DTC Description.......................................................................................................................................................................................................................................8678 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8678 POSSIBLE CAUSE....................................................................................................................................................................................................................................8678 FAIL-SAFE.........................................................................................................................................................................................................................................8678 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8678 Diagnosis Procedure...................................................................................................................................................................................................................................8678 Component Inspection (Electric Oil Pump Relay)........................................................................................................................................................................................................8680 Component Inspection (Diode)..........................................................................................................................................................................................................................8680 P2765 INPUT SPEED SENSOR B................................................................................................................................................................................................................................8682 DTC Description.......................................................................................................................................................................................................................................8682 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8682 POSSIBLE CAUSE....................................................................................................................................................................................................................................8682 FAIL-SAFE.........................................................................................................................................................................................................................................8682 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8682 Diagnosis Procedure...................................................................................................................................................................................................................................8683 P2813 SELECT SOLENOID.....................................................................................................................................................................................................................................8685 DTC Description.......................................................................................................................................................................................................................................8685 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8685 POSSIBLE CAUSE....................................................................................................................................................................................................................................8685 FAIL-SAFE.........................................................................................................................................................................................................................................8685 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8685 Diagnosis Procedure...................................................................................................................................................................................................................................8686 P2814 SELECT SOLENOID.....................................................................................................................................................................................................................................8687 DTC Description.......................................................................................................................................................................................................................................8687 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8687 POSSIBLE CAUSE....................................................................................................................................................................................................................................8687 FAIL-SAFE.........................................................................................................................................................................................................................................8687 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8687 Diagnosis Procedure...................................................................................................................................................................................................................................8687 P2815 SELECT SOLENOID.....................................................................................................................................................................................................................................8689 DTC Description.......................................................................................................................................................................................................................................8689 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8689 POSSIBLE CAUSE....................................................................................................................................................................................................................................8689 FAIL-SAFE.........................................................................................................................................................................................................................................8689 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8689 Diagnosis Procedure...................................................................................................................................................................................................................................8689 MAIN POWER SUPPLY AND GROUND CIRCUIT......................................................................................................................................................................................................................8691 Diagnosis Procedure...................................................................................................................................................................................................................................8691 SHIFT POSITION INDICATOR CIRCUIT..........................................................................................................................................................................................................................8693 Component Parts Function Inspection...................................................................................................................................................................................................................8693 Diagnosis Procedure...................................................................................................................................................................................................................................8693 SHIFT LOCK SYSTEM.........................................................................................................................................................................................................................................8694 Component Function Check..............................................................................................................................................................................................................................8694 Diagnosis Procedure...................................................................................................................................................................................................................................8694 Component Inspection (Shift Lock Solenoid)............................................................................................................................................................................................................8695 Component Inspection (Park Position Switch)...........................................................................................................................................................................................................8696 Component Inspection (CVT Shift Selector Harness).....................................................................................................................................................................................................8696 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................8697 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8698 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8698 Symptom Table.........................................................................................................................................................................................................................................8698 Symptom Table 1...................................................................................................................................................................................................................................8698 Symptom Table 2...................................................................................................................................................................................................................................8700 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8702 CVT FLUID.................................................................................................................................................................................................................................................8702 Inspection............................................................................................................................................................................................................................................8702 FLUID LEAKAGE.....................................................................................................................................................................................................................................8702 Replacement...........................................................................................................................................................................................................................................8702 Adjustment............................................................................................................................................................................................................................................8704 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8706 CVT SHIFT SELECTOR........................................................................................................................................................................................................................................8706 Exploded View.........................................................................................................................................................................................................................................8706 Removal and Installation..............................................................................................................................................................................................................................8706 REMOVAL...........................................................................................................................................................................................................................................8706 INSTALLATION......................................................................................................................................................................................................................................8707 Disassembly and Assembly..............................................................................................................................................................................................................................8707 DISASSEMBLY.......................................................................................................................................................................................................................................8707 ASSEMBLY..........................................................................................................................................................................................................................................8708 Inspection............................................................................................................................................................................................................................................8708 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8708 CONTROL CABLE.............................................................................................................................................................................................................................................8709 Exploded View.........................................................................................................................................................................................................................................8709 Removal and Installation..............................................................................................................................................................................................................................8709 REMOVAL...........................................................................................................................................................................................................................................8709 INSTALLATION......................................................................................................................................................................................................................................8711 Inspection............................................................................................................................................................................................................................................8711 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8711 KEY INTERLOCK CABLE.......................................................................................................................................................................................................................................8712 Exploded View.........................................................................................................................................................................................................................................8712 Removal and Installation..............................................................................................................................................................................................................................8712 REMOVAL...........................................................................................................................................................................................................................................8712 INSTALLATION......................................................................................................................................................................................................................................8713 Inspection............................................................................................................................................................................................................................................8713 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8713 TCM.......................................................................................................................................................................................................................................................8715 Exploded View.........................................................................................................................................................................................................................................8715 Removal and Installation..............................................................................................................................................................................................................................8715 REMOVAL...........................................................................................................................................................................................................................................8715 INSTALLATION......................................................................................................................................................................................................................................8716 Adjustment............................................................................................................................................................................................................................................8716 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8716 G SENSOR..................................................................................................................................................................................................................................................8717 Exploded View.........................................................................................................................................................................................................................................8717 Removal and Installation..............................................................................................................................................................................................................................8717 REMOVAL...........................................................................................................................................................................................................................................8717 INSTALLATION......................................................................................................................................................................................................................................8717 Adjustment............................................................................................................................................................................................................................................8718 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8718 AIR BREATHER..............................................................................................................................................................................................................................................8719 Exploded View.........................................................................................................................................................................................................................................8719 Removal and Installation..............................................................................................................................................................................................................................8719 REMOVAL...........................................................................................................................................................................................................................................8719 INSTALLATION......................................................................................................................................................................................................................................8719 OIL PAN...................................................................................................................................................................................................................................................8720 Exploded View.........................................................................................................................................................................................................................................8720 Removal and Installation..............................................................................................................................................................................................................................8720 REMOVAL...........................................................................................................................................................................................................................................8720 INSTALLATION......................................................................................................................................................................................................................................8721 Inspection............................................................................................................................................................................................................................................8722 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8722 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8722 INPUT SPEED SENSOR........................................................................................................................................................................................................................................8723 Exploded View.........................................................................................................................................................................................................................................8723 Removal and Installation..............................................................................................................................................................................................................................8723 REMOVAL...........................................................................................................................................................................................................................................8723 INSTALLATION......................................................................................................................................................................................................................................8724 Inspection and Adjustment.............................................................................................................................................................................................................................8724 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8724 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8724 PRIMARY SPEED SENSOR......................................................................................................................................................................................................................................8725 Exploded View.........................................................................................................................................................................................................................................8725 Removal and Installation..............................................................................................................................................................................................................................8725 REMOVAL...........................................................................................................................................................................................................................................8725 INSTALLATION......................................................................................................................................................................................................................................8726 Inspection and Adjustment.............................................................................................................................................................................................................................8726 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8726 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8726 OUTPUT SPEED SENSOR.......................................................................................................................................................................................................................................8727 Exploded View.........................................................................................................................................................................................................................................8727 Removal and Installation..............................................................................................................................................................................................................................8727 REMOVAL...........................................................................................................................................................................................................................................8727 INSTALLATION......................................................................................................................................................................................................................................8728 Inspection and Adjustment.............................................................................................................................................................................................................................8728 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8728 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8728 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8729 Exploded View.........................................................................................................................................................................................................................................8729 Removal and Installation..............................................................................................................................................................................................................................8729 REMOVAL...........................................................................................................................................................................................................................................8729 Differential Side Oil Seal (Left Side)........................................................................................................................................................................................................8729 Differential Side Oil Seal (Right Side).......................................................................................................................................................................................................8729 INSTALLATION......................................................................................................................................................................................................................................8730 Inspection and Adjustment.............................................................................................................................................................................................................................8730 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8730 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8730 WATER HOSE................................................................................................................................................................................................................................................8731 Exploded View.........................................................................................................................................................................................................................................8731 Removal and Installation..............................................................................................................................................................................................................................8731 REMOVAL...........................................................................................................................................................................................................................................8731 INSTALLATION......................................................................................................................................................................................................................................8731 Inspection............................................................................................................................................................................................................................................8732 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8732 CVT FLUID COOLER SYSTEM...................................................................................................................................................................................................................................8733 Exploded View.........................................................................................................................................................................................................................................8733 Removal and Installation..............................................................................................................................................................................................................................8734 REMOVAL...........................................................................................................................................................................................................................................8734 INSTALLATION......................................................................................................................................................................................................................................8735 Transaxle side................................................................................................................................................................................................................................8735 Vehicle side..................................................................................................................................................................................................................................8736 Inspection and Adjustment.............................................................................................................................................................................................................................8737 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8737 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8737 CVT OIL WARMER............................................................................................................................................................................................................................................8738 Exploded View.........................................................................................................................................................................................................................................8738 Removal and Installation..............................................................................................................................................................................................................................8738 REMOVAL...........................................................................................................................................................................................................................................8738 INSTALLATION......................................................................................................................................................................................................................................8738 Inspection and Adjustment.............................................................................................................................................................................................................................8739 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8739 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8739 PLUG......................................................................................................................................................................................................................................................8740 Description...........................................................................................................................................................................................................................................8740 Exploded View.........................................................................................................................................................................................................................................8740 Removal and Installation..............................................................................................................................................................................................................................8740 REMOVAL...........................................................................................................................................................................................................................................8740 INSTALLATION......................................................................................................................................................................................................................................8740 Inspection and Adjustment.............................................................................................................................................................................................................................8740 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8740 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8740 ELECTRIC OIL PUMP.........................................................................................................................................................................................................................................8741 Exploded View.........................................................................................................................................................................................................................................8741 Removal and Installation..............................................................................................................................................................................................................................8741 REMOVAL...........................................................................................................................................................................................................................................8741 INSTALLATION......................................................................................................................................................................................................................................8742 Inspection and Adjustment.............................................................................................................................................................................................................................8742 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8742 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8742 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8743 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8743 Exploded View.........................................................................................................................................................................................................................................8743 Removal and Installation..............................................................................................................................................................................................................................8743 REMOVAL...........................................................................................................................................................................................................................................8743 INSTALLATION......................................................................................................................................................................................................................................8744 Inspection and Adjustment.............................................................................................................................................................................................................................8745 INSPECTION BEFORE INSTALLATION....................................................................................................................................................................................................................8745 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8745 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8745 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8746 TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL...........................................................................................................................................................................................................8746 Exploded View.........................................................................................................................................................................................................................................8746 Disassembly...........................................................................................................................................................................................................................................8746 Assembly..............................................................................................................................................................................................................................................8746 Inspection............................................................................................................................................................................................................................................8747 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8747 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8749 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8749 General Specification.................................................................................................................................................................................................................................8749 Shift Characteristics.................................................................................................................................................................................................................................8749 Stall Speed...........................................................................................................................................................................................................................................8749 Torque Converter......................................................................................................................................................................................................................................8749 VTL.......................................................................................................................................................................................................................................................................8750 VENTILATION SYSTEM....................................................................................................................................................................................................................................................8750 PRECAUTION........................................................................................................................................................................................................................................................8751 PRECAUTIONS...................................................................................................................................................................................................................................................8751 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8751 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8751 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................8751 OPERATION PROCEDURE...................................................................................................................................................................................................................................8751 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8752 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8752 INSTRUCTION 1.....................................................................................................................................................................................................................................8752 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8752 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8754 VENTILATION SYSTEM............................................................................................................................................................................................................................................8754 System Description........................................................................................................................................................................................................................................8754 OUTLINE...............................................................................................................................................................................................................................................8754 AIR FLOW..............................................................................................................................................................................................................................................8754 Front.............................................................................................................................................................................................................................................8754 Rear..............................................................................................................................................................................................................................................8754 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8756 DUCT AND GRILLE...............................................................................................................................................................................................................................................8756 Exploded View.............................................................................................................................................................................................................................................8756 CENTER VENTILATOR GRILLE..................................................................................................................................................................................................................................8757 CENTER VENTILATOR GRILLE : Removal and Installation...................................................................................................................................................................................................8757 REMOVAL...........................................................................................................................................................................................................................................8757 INSTALLATION......................................................................................................................................................................................................................................8758 SIDE VENTILATOR GRILLE....................................................................................................................................................................................................................................8758 SIDE VENTILATOR GRILLE : Removal and Installation.....................................................................................................................................................................................................8758 REMOVAL...........................................................................................................................................................................................................................................8758 Driver Side...................................................................................................................................................................................................................................8758 Passenger Side................................................................................................................................................................................................................................8759 INSTALLATION......................................................................................................................................................................................................................................8759 CENTER VENTILATOR DUCT....................................................................................................................................................................................................................................8759 CENTER VENTILATOR DUCT : Removal and Installation.....................................................................................................................................................................................................8759 REMOVAL...........................................................................................................................................................................................................................................8759 INSTALLATION......................................................................................................................................................................................................................................8760 FRONT DEFROSTER NOZZLE....................................................................................................................................................................................................................................8760 FRONT DEFROSTER NOZZLE : Removal and Installation.....................................................................................................................................................................................................8760 REMOVAL...........................................................................................................................................................................................................................................8760 INSTALLATION......................................................................................................................................................................................................................................8760 SIDE DEFROSTER NOZZLE.....................................................................................................................................................................................................................................8760 SIDE DEFROSTER NOZZLE : Removal and Installation......................................................................................................................................................................................................8760 REMOVAL...........................................................................................................................................................................................................................................8760 INSTALLATION......................................................................................................................................................................................................................................8761 SIDE DEFROSTER GRILLE.....................................................................................................................................................................................................................................8761 SIDE DEFROSTER GRILLE : Removal and Installation......................................................................................................................................................................................................8761 REMOVAL...........................................................................................................................................................................................................................................8761 INSTALLATION......................................................................................................................................................................................................................................8761 FOOT DUCT.................................................................................................................................................................................................................................................8761 FOOT DUCT : Removal and Installation..................................................................................................................................................................................................................8761 REMOVAL...........................................................................................................................................................................................................................................8761 Foot Duct LH..................................................................................................................................................................................................................................8761 Foot Duct RH..................................................................................................................................................................................................................................8761 INSTALLATION......................................................................................................................................................................................................................................8762 REAR FLOOR DUCT 1.........................................................................................................................................................................................................................................8762 REAR FLOOR DUCT 1 : Removal and Installation..........................................................................................................................................................................................................8762 REMOVAL...........................................................................................................................................................................................................................................8762 INSTALLATION......................................................................................................................................................................................................................................8762 REAR FLOOR DUCT 2.........................................................................................................................................................................................................................................8762 REAR FLOOR DUCT 2 : Removal and Installation..........................................................................................................................................................................................................8762 REMOVAL...........................................................................................................................................................................................................................................8762 INSTALLATION......................................................................................................................................................................................................................................8762 REAR VENTILATOR DUCT 1....................................................................................................................................................................................................................................8762 REAR VENTILATOR DUCT 1 : Removal and Installation.....................................................................................................................................................................................................8762 REMOVAL...........................................................................................................................................................................................................................................8762 INSTALLATION......................................................................................................................................................................................................................................8763 REAR VENTILATOR DUCT 2....................................................................................................................................................................................................................................8763 REAR VENTILATOR DUCT 2 : Removal and Installation.....................................................................................................................................................................................................8763 REMOVAL...........................................................................................................................................................................................................................................8763 INSTALLATION......................................................................................................................................................................................................................................8763 REAR VENTILATOR GRILLE....................................................................................................................................................................................................................................8763 REAR VENTILATOR GRILLE : Removal and Installation.....................................................................................................................................................................................................8763 REMOVAL...........................................................................................................................................................................................................................................8763 INSTALLATION......................................................................................................................................................................................................................................8763 BLOWER MOTOR..................................................................................................................................................................................................................................................8764 Exploded View.............................................................................................................................................................................................................................................8764 Removal and Installation..................................................................................................................................................................................................................................8764 REMOVAL...............................................................................................................................................................................................................................................8764 INSTALLATION..........................................................................................................................................................................................................................................8764 AIR CONDITIONER FILTER........................................................................................................................................................................................................................................8765 Exploded View.............................................................................................................................................................................................................................................8765 Removal and Installation..................................................................................................................................................................................................................................8765 REMOVAL...............................................................................................................................................................................................................................................8765 INSTALLATION..........................................................................................................................................................................................................................................8765 Replacement...............................................................................................................................................................................................................................................8765 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................8766 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8766 Air Conditioner Filter....................................................................................................................................................................................................................................8766 WCS.......................................................................................................................................................................................................................................................................8767 WARNING CHIME SYSTEM..................................................................................................................................................................................................................................................8767 PRECAUTION........................................................................................................................................................................................................................................................8769 PRECAUTIONS...................................................................................................................................................................................................................................................8769 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8769 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8769 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8769 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8769 INSTRUCTION 1.....................................................................................................................................................................................................................................8769 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8770 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8771 COMPONENT PARTS...............................................................................................................................................................................................................................................8771 Component Parts Location..................................................................................................................................................................................................................................8771 LHD MODELS............................................................................................................................................................................................................................................8771 RHD MODELS............................................................................................................................................................................................................................................8772 Combination Meter.........................................................................................................................................................................................................................................8773 SYSTEM........................................................................................................................................................................................................................................................8774 WARNING CHIME SYSTEM......................................................................................................................................................................................................................................8774 WARNING CHIME SYSTEM : System Description.............................................................................................................................................................................................................8774 DESCRIPTION.......................................................................................................................................................................................................................................8774 Combination Meter.............................................................................................................................................................................................................................8774 BCM...........................................................................................................................................................................................................................................8774 WARNING CHIME FUNCTION LIST.......................................................................................................................................................................................................................8774 WARNING CHIME SYSTEM : Circuit Diagram................................................................................................................................................................................................................8775 WARNING CHIME SYSTEM : Fail-Safe......................................................................................................................................................................................................................8775 WARNING CHIME.............................................................................................................................................................................................................................................8776 WARNING CHIME : Door Lock Operation Warning...........................................................................................................................................................................................................8776 PURPOSE...........................................................................................................................................................................................................................................8776 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8776 SIGNAL PATH.......................................................................................................................................................................................................................................8776 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8776 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8776 TIMING CHART......................................................................................................................................................................................................................................8776 SOUND SPECIFICATION...............................................................................................................................................................................................................................8777 WARNING CHIME : Key Warning Chime (Without Intelligent Key System)....................................................................................................................................................................................8777 PURPOSE...........................................................................................................................................................................................................................................8777 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8777 SIGNAL PATH.......................................................................................................................................................................................................................................8777 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8777 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8777 TIMING CHART......................................................................................................................................................................................................................................8778 SOUND SPECIFICATION...............................................................................................................................................................................................................................8778 WARNING CHIME : Light Reminder Warning (Buzzer).......................................................................................................................................................................................................8778 PURPOSE...........................................................................................................................................................................................................................................8778 SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY)......................................................................................................................................................................................8778 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................8778 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8779 SIGNAL PATH.......................................................................................................................................................................................................................................8779 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8779 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8779 TIMING CHART......................................................................................................................................................................................................................................8779 SOUND SPECIFICATION...............................................................................................................................................................................................................................8779 WARNING CHIME : OFF Position Warning..................................................................................................................................................................................................................8779 PURPOSE...........................................................................................................................................................................................................................................8779 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8780 SIGNAL PATH.......................................................................................................................................................................................................................................8780 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8780 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8780 TIMING CHART......................................................................................................................................................................................................................................8780 SOUND SPECIFICATION...............................................................................................................................................................................................................................8781 WARNING CHIME : P Position Warning (Buzzer)...........................................................................................................................................................................................................8781 PURPOSE...........................................................................................................................................................................................................................................8781 SYNCRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY).......................................................................................................................................................................................8781 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8781 SIGNAL PATH.......................................................................................................................................................................................................................................8781 For internal..................................................................................................................................................................................................................................8781 For external..................................................................................................................................................................................................................................8781 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8781 For internal..................................................................................................................................................................................................................................8781 For external..................................................................................................................................................................................................................................8782 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8782 For internal..................................................................................................................................................................................................................................8782 For external..................................................................................................................................................................................................................................8782 TIMING CHART......................................................................................................................................................................................................................................8782 For internal..................................................................................................................................................................................................................................8782 For external..................................................................................................................................................................................................................................8782 SOUND SPECIFICATION...............................................................................................................................................................................................................................8783 For internal..................................................................................................................................................................................................................................8783 For external..................................................................................................................................................................................................................................8783 WARNING CHIME : Seat Belt Warning.....................................................................................................................................................................................................................8783 DESCRIPTION.......................................................................................................................................................................................................................................8783 SYNCRONIZATION WITH WARNING LAMP/INDICATOR LAMP...................................................................................................................................................................................................8783 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8783 SIGNAL PATH.......................................................................................................................................................................................................................................8783 WARNING OPERATION CONDITIONS......................................................................................................................................................................................................................8783 WARNING CANCEL CONDITIONS.........................................................................................................................................................................................................................8784 TIMING CHART......................................................................................................................................................................................................................................8784 SOUND SPECIFICATION...............................................................................................................................................................................................................................8784 WARNING CHIME : Stop/Start warning....................................................................................................................................................................................................................8784 PURPOSE...........................................................................................................................................................................................................................................8784 SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY)......................................................................................................................................................................................8784 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8785 SIGNAL PATH.......................................................................................................................................................................................................................................8785 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8785 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8785 TIMING CHART......................................................................................................................................................................................................................................8785 SOUND SPECIFICATION...............................................................................................................................................................................................................................8786 WARNING CHIME : Take Away Warning (Buzzer)............................................................................................................................................................................................................8786 PURPOSE...........................................................................................................................................................................................................................................8786 SYNCHROIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY).......................................................................................................................................................................................8786 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8786 SIGNAL PATH.......................................................................................................................................................................................................................................8786 Door status changes from open to close........................................................................................................................................................................................................8786 Door status is open...........................................................................................................................................................................................................................8786 Push-button ignition switch is pressed........................................................................................................................................................................................................8786 WARNING OPRATING CONDITION........................................................................................................................................................................................................................8787 Door status changes from open to close........................................................................................................................................................................................................8787 Door status is open...........................................................................................................................................................................................................................8787 Push-button ignition switch is pressed........................................................................................................................................................................................................8787 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8787 Door status changes from open to close........................................................................................................................................................................................................8787 Door status is open...........................................................................................................................................................................................................................8787 Push-button ignition switch is pressed........................................................................................................................................................................................................8787 TIMING CHART......................................................................................................................................................................................................................................8787 Door status changes from open to close........................................................................................................................................................................................................8788 Door status is open...........................................................................................................................................................................................................................8788 Push-button ignition switch is pressed........................................................................................................................................................................................................8789 SOUND SPECIFICATION...............................................................................................................................................................................................................................8789 Buzzer (combination meter)....................................................................................................................................................................................................................8789 Intelligent Key warning buzzer................................................................................................................................................................................................................8789 DIAGNOSIS SYSTEM (COMBINATION METER)..........................................................................................................................................................................................................................8790 CONSULT Function..........................................................................................................................................................................................................................................8790 APPLICATION ITEMS.....................................................................................................................................................................................................................................8790 SELF DIAG RESULT......................................................................................................................................................................................................................................8790 Freeze frame data (FFD)...........................................................................................................................................................................................................................8790 WORK SUPPORT..........................................................................................................................................................................................................................................8790 DATA MONITOR..........................................................................................................................................................................................................................................8790 Display Item List.................................................................................................................................................................................................................................8790 WARNING HISTORY.......................................................................................................................................................................................................................................8795 Display Item......................................................................................................................................................................................................................................8795 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................8796 COMMON ITEM...............................................................................................................................................................................................................................................8796 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................8796 APPLICATION ITEM..................................................................................................................................................................................................................................8796 SYSTEM APPLICATION................................................................................................................................................................................................................................8796 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................8796 BUZZER....................................................................................................................................................................................................................................................8797 BUZZER : CONSULT Function (BCM - BUZZER)..............................................................................................................................................................................................................8797 DATA MONITOR......................................................................................................................................................................................................................................8797 ACTIVE TEST.......................................................................................................................................................................................................................................8797 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................8798 COMBINATION METER.............................................................................................................................................................................................................................................8798 Reference Value...........................................................................................................................................................................................................................................8798 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................8798 TERMINAL LAYOUT.......................................................................................................................................................................................................................................8805 PHYSICAL VALUES.......................................................................................................................................................................................................................................8805 Fail-Safe.................................................................................................................................................................................................................................................8808 DTC Inspection Priority Chart.............................................................................................................................................................................................................................8810 DTC Index.................................................................................................................................................................................................................................................8810 BCM...........................................................................................................................................................................................................................................................8811 List of ECU Reference.....................................................................................................................................................................................................................................8811 WIRING DIAGRAM....................................................................................................................................................................................................................................................8812 WARNING CHIME SYSTEM..........................................................................................................................................................................................................................................8812 Wiring Diagram............................................................................................................................................................................................................................................8812 BASIC INSPECTION..................................................................................................................................................................................................................................................8817 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................8817 Work Flow.................................................................................................................................................................................................................................................8817 OVERALL SEQUENCE......................................................................................................................................................................................................................................8817 DETAILED FLOW.........................................................................................................................................................................................................................................8817 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8819 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................8819 COMBINATION METER.........................................................................................................................................................................................................................................8819 COMBINATION METER : Diagnosis Procedure...............................................................................................................................................................................................................8819 METER BUZZER CIRCUIT..........................................................................................................................................................................................................................................8820 Component Function Check..................................................................................................................................................................................................................................8820 Diagnosis Procedure.......................................................................................................................................................................................................................................8820 SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT (DRIVER SIDE)..........................................................................................................................................................................................................8821 Component Function Check..................................................................................................................................................................................................................................8821 Diagnosis Procedure.......................................................................................................................................................................................................................................8821 Component Inspection......................................................................................................................................................................................................................................8822 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8823 THE SEAT BELT REMINDER WARNING CONTINUES SOUNDING, OR DOES NOT SOUND..........................................................................................................................................................................................8823 Description...............................................................................................................................................................................................................................................8823 Diagnosis Procedure.......................................................................................................................................................................................................................................8823 THE LIGHT REMINDER WARNING DOES NOT SOUND.....................................................................................................................................................................................................................8824 Description...............................................................................................................................................................................................................................................8824 Diagnosis Procedure.......................................................................................................................................................................................................................................8824 WT........................................................................................................................................................................................................................................................................8825 ROAD WHEELS & TIRES...................................................................................................................................................................................................................................................8825 PRECAUTION........................................................................................................................................................................................................................................................8827 PRECAUTIONS...................................................................................................................................................................................................................................................8827 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8827 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8827 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8827 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8827 INSTRUCTION 1.....................................................................................................................................................................................................................................8827 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8828 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................8828 OPERATION PROCEDURE...................................................................................................................................................................................................................................8828 Service Notice and Precautions for TPMS...................................................................................................................................................................................................................8829 Service Notice and Precautions for Road Wheel.............................................................................................................................................................................................................8829 PREPARATION.......................................................................................................................................................................................................................................................8830 PREPARATION...................................................................................................................................................................................................................................................8830 Special Service Tool......................................................................................................................................................................................................................................8830 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8831 COMPONENT PARTS...............................................................................................................................................................................................................................................8831 Component Parts Location..................................................................................................................................................................................................................................8831 LHD MODELS............................................................................................................................................................................................................................................8831 RHD MODELS............................................................................................................................................................................................................................................8832 BCM.......................................................................................................................................................................................................................................................8833 Tire Pressure Sensor......................................................................................................................................................................................................................................8833 SYSTEM........................................................................................................................................................................................................................................................8834 System Description........................................................................................................................................................................................................................................8834 SYSTEM DIAGRAM........................................................................................................................................................................................................................................8834 INPUT/OUTPUT SIGNAL...................................................................................................................................................................................................................................8834 LOW TIRE PRESSURE WARNING LAMP INDICATION CONDITION...................................................................................................................................................................................................8835 TPMS RESET CONDITION..................................................................................................................................................................................................................................8835 HAZARD WARNING LAMP INDICATION CONDITION..............................................................................................................................................................................................................8835 Circuit Diagram...........................................................................................................................................................................................................................................8836 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................8836 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................8836 INFORMATION DISPLAY (COMBINATION METER)...................................................................................................................................................................................................................8836 INFORMATION DISPLAY (COMBINATION METER) : Low Tire Pressure Location Indicator........................................................................................................................................................................8836 INFORMATION DISPLAY (COMBINATION METER) : Tire Pressure Display.......................................................................................................................................................................................8837 OPERATION.....................................................................................................................................................................................................................................................8838 TPMS reset operation......................................................................................................................................................................................................................................8838 DESCRIPTION...........................................................................................................................................................................................................................................8838 TPMS RESET PROCEDURE..................................................................................................................................................................................................................................8838 DIAGNOSIS SYSTEM (TIRE PRESSURE MONITORING SYSTEM)............................................................................................................................................................................................................8839 CONSULT Function..........................................................................................................................................................................................................................................8839 APPLICATION ITEM......................................................................................................................................................................................................................................8839 ACTIVE TEST...........................................................................................................................................................................................................................................8839 ECU IDENTIFICATION....................................................................................................................................................................................................................................8839 SELF DIAGNOSTIC RESULT................................................................................................................................................................................................................................8839 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................8839 DATA MONITOR..........................................................................................................................................................................................................................................8840 WORK SUPPORT..........................................................................................................................................................................................................................................8841 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................8842 TIRE PRESSURE MONITORING SYSTEM...............................................................................................................................................................................................................................8842 Reference Value...........................................................................................................................................................................................................................................8842 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................8842 TERMINAL LAYOUT.......................................................................................................................................................................................................................................8844 PHYSICAL VALUES.......................................................................................................................................................................................................................................8844 DTC Inspection Priority Chart.............................................................................................................................................................................................................................8844 DTC Index.................................................................................................................................................................................................................................................8845 WIRING DIAGRAM....................................................................................................................................................................................................................................................8847 TIRE PRESSURE MONITORING SYSTEM...............................................................................................................................................................................................................................8847 Wiring Diagram............................................................................................................................................................................................................................................8847 BASIC INSPECTION..................................................................................................................................................................................................................................................8851 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................8851 Work Flow ................................................................................................................................................................................................................................................8851 OVERALL SEQUENCE......................................................................................................................................................................................................................................8851 DETAILED FLOW.........................................................................................................................................................................................................................................8851 TIRE PRESSURE SENSOR ID REGISTRATION..........................................................................................................................................................................................................................8854 Description...............................................................................................................................................................................................................................................8854 Work Procedure............................................................................................................................................................................................................................................8854 CONFIGURATION (TIRE PRESSURE MONITORING SYSTEM)...............................................................................................................................................................................................................8855 Work Procedure............................................................................................................................................................................................................................................8855 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8857 C1704-00, C1705-00, C1706-00, C1707-00 LOW TIRE PRESSURE......................................................................................................................................................................................................8857 DTC Description...........................................................................................................................................................................................................................................8857 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8857 POSSIBLE CAUSE........................................................................................................................................................................................................................................8857 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8857 Diagnosis Procedure.......................................................................................................................................................................................................................................8857 C1708-00, C1709-00, C1710-00, C1711-00 TIRE PRESSURE SENSOR...................................................................................................................................................................................................8859 DTC Description...........................................................................................................................................................................................................................................8859 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8859 POSSIBLE CAUSE........................................................................................................................................................................................................................................8859 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8859 Diagnosis Procedure.......................................................................................................................................................................................................................................8859 C1716-00, C1717-00, C1718-00, C1719-00 TIRE PRESSURE SENSOR...................................................................................................................................................................................................8861 DTC Description...........................................................................................................................................................................................................................................8861 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8861 POSSIBLE CAUSE........................................................................................................................................................................................................................................8861 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8861 Diagnosis Procedure.......................................................................................................................................................................................................................................8861 C1729-00 VEHICLE SPEED SIGNAL.................................................................................................................................................................................................................................8862 DTC Description...........................................................................................................................................................................................................................................8862 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8862 POSSIBLE CAUSES.......................................................................................................................................................................................................................................8862 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8862 Diagnosis Procedure.......................................................................................................................................................................................................................................8862 C1734-00 CONTROL UNIT.........................................................................................................................................................................................................................................8863 DTC Description...........................................................................................................................................................................................................................................8863 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8863 POSSIBLE CAUSE........................................................................................................................................................................................................................................8863 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8863 Diagnosis Procedure.......................................................................................................................................................................................................................................8863 C1735-00 IGNITION SIGNAL......................................................................................................................................................................................................................................8864 DTC Description...........................................................................................................................................................................................................................................8864 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8864 POSSIBLE CAUSE........................................................................................................................................................................................................................................8864 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8864 Diagnosis Procedure.......................................................................................................................................................................................................................................8864 C1761-00, C1762-00, C1763-00, C1764-00 TIRE PRESSURE SENSOR...................................................................................................................................................................................................8865 DTC Description...........................................................................................................................................................................................................................................8865 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8865 POSSIBLE CAUSE........................................................................................................................................................................................................................................8865 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8865 Diagnosis Procedure.......................................................................................................................................................................................................................................8865 C1765-00, C1766-00, C1767-00, C1768-00 WHEEL SENSOR...........................................................................................................................................................................................................8866 DTC Description...........................................................................................................................................................................................................................................8866 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8866 POSSIBLE CAUSE........................................................................................................................................................................................................................................8866 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8866 Diagnosis Procedure.......................................................................................................................................................................................................................................8866 C1769-00 CONFIGURATION SETTING................................................................................................................................................................................................................................8867 DTC Description...........................................................................................................................................................................................................................................8867 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8867 POSSIBLE CAUSE........................................................................................................................................................................................................................................8867 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8867 Diagnosis Procedure.......................................................................................................................................................................................................................................8867 C1770-00, C1771-00, C1772-00, C1773-00 G SENSOR...............................................................................................................................................................................................................8868 DTC Description...........................................................................................................................................................................................................................................8868 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8868 POSSIBLE CAUSE........................................................................................................................................................................................................................................8868 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8868 Diagnosis Procedure.......................................................................................................................................................................................................................................8868 U1000-01 CAN COMM CIRCUIT.....................................................................................................................................................................................................................................8869 Description...............................................................................................................................................................................................................................................8869 DTC Description...........................................................................................................................................................................................................................................8869 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8869 POSSIBLE CAUSE........................................................................................................................................................................................................................................8869 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8869 Diagnosis Procedure.......................................................................................................................................................................................................................................8869 U1010-49 CONTROL UNIT (CAN)...................................................................................................................................................................................................................................8870 Description...............................................................................................................................................................................................................................................8870 DTC Description...........................................................................................................................................................................................................................................8870 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8870 POSSIBLE CAUSE........................................................................................................................................................................................................................................8870 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8870 Diagnosis Procedure.......................................................................................................................................................................................................................................8870 LOW TIRE PRESSURE WARNING LAMP................................................................................................................................................................................................................................8871 Component Function Check..................................................................................................................................................................................................................................8871 Diagnosis Procedure.......................................................................................................................................................................................................................................8871 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8872 TPMS..........................................................................................................................................................................................................................................................8872 Symptom Table ............................................................................................................................................................................................................................................8872 LOW TIRE PRESSURE WARNING LAMP SYMPTOM CHART..........................................................................................................................................................................................................8872 LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON...............................................................................................................................................................................................................8874 Description...............................................................................................................................................................................................................................................8874 Diagnosis Procedure.......................................................................................................................................................................................................................................8874 LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN OFF..............................................................................................................................................................................................................8875 Description...............................................................................................................................................................................................................................................8875 Diagnosis Procedure.......................................................................................................................................................................................................................................8875 LOW TIRE PRESSURE WARNING LAMP BLINKS.........................................................................................................................................................................................................................8876 Description...............................................................................................................................................................................................................................................8876 Diagnosis Procedure.......................................................................................................................................................................................................................................8876 LOW TIRE PRESSURE LOCATION INDICATOR DOES NOT DISPLAY.........................................................................................................................................................................................................8877 Description...............................................................................................................................................................................................................................................8877 Diagnosis Procedure.......................................................................................................................................................................................................................................8877 LOW TIRE PRESSURE LOCATION INDICATOR CONTINUES DISPLAYING.....................................................................................................................................................................................................8878 Description...............................................................................................................................................................................................................................................8878 Diagnosis Procedure.......................................................................................................................................................................................................................................8878 TIRE PRESSURE SENSOR ID REGISTRATION CANNOT BE COMPLETED......................................................................................................................................................................................................8879 Description...............................................................................................................................................................................................................................................8879 Diagnosis Procedure.......................................................................................................................................................................................................................................8879 HAZARD WARNING LAMP REMAINS ON................................................................................................................................................................................................................................8880 Description...............................................................................................................................................................................................................................................8880 Diagnosis Procedure.......................................................................................................................................................................................................................................8880 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................8881 NVH Troubleshooting Chart.................................................................................................................................................................................................................................8881 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................8882 ROAD WHEEL....................................................................................................................................................................................................................................................8882 Inspection................................................................................................................................................................................................................................................8882 APPEARANCE............................................................................................................................................................................................................................................8882 Road Wheel........................................................................................................................................................................................................................................8882 Tire..............................................................................................................................................................................................................................................8882 Wheel Balance Adjustment (Aluminum Wheel).................................................................................................................................................................................................................8882 PREPARATION BEFORE ADJUSTMENT.........................................................................................................................................................................................................................8882 ADJUSTMENT............................................................................................................................................................................................................................................8882 Wheel Balance Adjustment (Steel Wheel)....................................................................................................................................................................................................................8883 PREPARATION BEFORE ADJUSTMENT.........................................................................................................................................................................................................................8883 ADJUSTMENT............................................................................................................................................................................................................................................8883 Tire Rotation.............................................................................................................................................................................................................................................8884 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8885 ROAD WHEEL TIRE ASSEMBLY......................................................................................................................................................................................................................................8885 Exploded View.............................................................................................................................................................................................................................................8885 Removal and Installation..................................................................................................................................................................................................................................8885 REMOVAL...............................................................................................................................................................................................................................................8885 INSTALLATION..........................................................................................................................................................................................................................................8885 Inspection................................................................................................................................................................................................................................................8885 TIRE PRESSURE SENSOR..........................................................................................................................................................................................................................................8886 Exploded View.............................................................................................................................................................................................................................................8886 Removal and Installation..................................................................................................................................................................................................................................8886 REMOVAL...............................................................................................................................................................................................................................................8886 INSTALLATION..........................................................................................................................................................................................................................................8887 Disposal..................................................................................................................................................................................................................................................8889 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................8890 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8890 Road Wheel................................................................................................................................................................................................................................................8890 ALUMINUM WHEEL........................................................................................................................................................................................................................................8890 STEEL WHEEL (17¥7J)...................................................................................................................................................................................................................................8890 STEEL WHEEL (17¥4T)...................................................................................................................................................................................................................................8890 Tire Air Pressure.........................................................................................................................................................................................................................................8890 WW........................................................................................................................................................................................................................................................................8891 WIPER & WASHER........................................................................................................................................................................................................................................................8891 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................8894 APPLICATION NOTICE............................................................................................................................................................................................................................................8894 Information...............................................................................................................................................................................................................................................8894 PRECAUTION........................................................................................................................................................................................................................................................8895 PRECAUTIONS...................................................................................................................................................................................................................................................8895 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8895 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8895 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................8895 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8895 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8896 INSTRUCTION 1.....................................................................................................................................................................................................................................8896 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8896 PREPARATION.......................................................................................................................................................................................................................................................8897 PREPARATION...................................................................................................................................................................................................................................................8897 Commercial Service Tool...................................................................................................................................................................................................................................8897 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8898 COMPONENT PARTS...............................................................................................................................................................................................................................................8898 Component Parts Location..................................................................................................................................................................................................................................8898 LHD MODELS............................................................................................................................................................................................................................................8898 RHD MODELS............................................................................................................................................................................................................................................8899 Front Wiper Motor.........................................................................................................................................................................................................................................8901 Headlamp Washer Pump......................................................................................................................................................................................................................................8901 Headlamp Washer Switch....................................................................................................................................................................................................................................8901 Light & Rain Sensor.......................................................................................................................................................................................................................................8902 Rear Wiper Motor..........................................................................................................................................................................................................................................8902 Washer Switch.............................................................................................................................................................................................................................................8902 Washer Pump...............................................................................................................................................................................................................................................8902 SYSTEM........................................................................................................................................................................................................................................................8903 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) .................................................................................................................................................................................................8903 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) : ...........................................................................................................................................................................................8903 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8903 OUTLINE...........................................................................................................................................................................................................................................8903 FRONT WIPER BASIC OPERATION.......................................................................................................................................................................................................................8903 FRONT WIPER LO OPERATION..........................................................................................................................................................................................................................8903 FRONT WIPER HI OPERATION..........................................................................................................................................................................................................................8903 FRONT WIPER AUTO OPERATION........................................................................................................................................................................................................................8903 Rain Detection................................................................................................................................................................................................................................8904 Auto Wiping Operation ........................................................................................................................................................................................................................8904 Light & rain Sensor Sensitivity Setting.......................................................................................................................................................................................................8904 Splash mode operation.........................................................................................................................................................................................................................8904 FRONT WIPER AUTO STOP OPERATION...................................................................................................................................................................................................................8904 FRONT WIPER OPERATION LINKED WITH WASHER..........................................................................................................................................................................................................8904 FRONT WIPER DROP WIPE OPERATION...................................................................................................................................................................................................................8905 FRONT WIPER SERVICE POSITION OPERATION............................................................................................................................................................................................................8905 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) : ...........................................................................................................................................................................................8905 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) : ...........................................................................................................................................................................................8906 IPDM E/R..........................................................................................................................................................................................................................................8906 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................8906 Front Wiper Protection Function...............................................................................................................................................................................................................8907 BCM...............................................................................................................................................................................................................................................8907 Fail-safe Control By Light & Rain Sensor Malfunction..........................................................................................................................................................................................8907 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) ..............................................................................................................................................................................................8907 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) : ........................................................................................................................................................................................8907 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8907 OUTLINE...........................................................................................................................................................................................................................................8907 FRONT WIPER BASIC OPERATION.......................................................................................................................................................................................................................8908 FRONT WIPER LO OPERATION..........................................................................................................................................................................................................................8908 FRONT WIPER HI OPERATION..........................................................................................................................................................................................................................8908 FRONT WIPER INT OPERATION.........................................................................................................................................................................................................................8908 FRONT WIPER AUTO STOP OPERATION...................................................................................................................................................................................................................8908 FRONT WIPER OPERATION LINKED WITH WASHER..........................................................................................................................................................................................................8909 FRONT WIPER DROP WIPE OPERATION...................................................................................................................................................................................................................8909 FRONT WIPER SERVICE POSITION OPERATION............................................................................................................................................................................................................8909 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) : ........................................................................................................................................................................................8909 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) : ........................................................................................................................................................................................8910 IPDM E/R..........................................................................................................................................................................................................................................8910 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................8910 Front Wiper Protection Function...............................................................................................................................................................................................................8911 REAR WIPER AND WASHER SYSTEM..............................................................................................................................................................................................................................8911 REAR WIPER AND WASHER SYSTEM : System Description.....................................................................................................................................................................................................8911 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8911 OUTLINE...........................................................................................................................................................................................................................................8911 REAR WIPER BASIC OPERATION........................................................................................................................................................................................................................8911 REAR WIPER ON OPERATION...........................................................................................................................................................................................................................8911 REAR WIPER INT OPERATION..........................................................................................................................................................................................................................8911 REAR WIPER AUTO STOP OPERATION....................................................................................................................................................................................................................8912 REAR WIPER OPERATION LINKED WITH WASHER ..........................................................................................................................................................................................................8912 REAR WIPER DROP WIPE OPERATION....................................................................................................................................................................................................................8912 REAR WIPER OPERATION LINKED WITH REVERSE..........................................................................................................................................................................................................8913 REAR WIPER AND WASHER SYSTEM : Circuit Diagram........................................................................................................................................................................................................8914 REAR WIPER AND WASHER SYSTEM : Fail-safe..............................................................................................................................................................................................................8914 REAR WIPER MOTOR PROTECTION.......................................................................................................................................................................................................................8914 HEADLAMP WASHER SYSTEM....................................................................................................................................................................................................................................8915 HEADLAMP WASHER SYSTEM : System Description...........................................................................................................................................................................................................8915 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8915 Except For Russia.............................................................................................................................................................................................................................8915 For Russia....................................................................................................................................................................................................................................8915 OUTLINE...........................................................................................................................................................................................................................................8915 HEADLAMP WASHER OPERATION.........................................................................................................................................................................................................................8915 Except For Russia.............................................................................................................................................................................................................................8915 For Russia....................................................................................................................................................................................................................................8916 HEADLAMP WASHER SYSTEM : Circuit Diagram..............................................................................................................................................................................................................8917 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................8918 COMMON ITEM...............................................................................................................................................................................................................................................8918 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................8918 APPLICATION ITEM..................................................................................................................................................................................................................................8918 SYSTEM APPLICATION................................................................................................................................................................................................................................8918 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................8918 WIPER.....................................................................................................................................................................................................................................................8919 WIPER : CONSULT Function - WIPER......................................................................................................................................................................................................................8919 WORK SUPPORT......................................................................................................................................................................................................................................8919 DATA MONITOR......................................................................................................................................................................................................................................8919 ACTIVE TEST.......................................................................................................................................................................................................................................8920 DIAGNOSIS SYSTEM (IPDM E/R)...................................................................................................................................................................................................................................8921 CONSULT Function (IPDM E/R)...............................................................................................................................................................................................................................8921 APPLICATION ITEM......................................................................................................................................................................................................................................8921 SELF DIAGNOSTIC RESULT................................................................................................................................................................................................................................8921 Freeze Frame Data (FFD)...........................................................................................................................................................................................................................8921 DATA MONITOR..........................................................................................................................................................................................................................................8921 ACTIVE TEST...........................................................................................................................................................................................................................................8927 WORK SUPPORT..........................................................................................................................................................................................................................................8928 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................8929 BCM, IPDM E/R.................................................................................................................................................................................................................................................8929 List of ECU Reference.....................................................................................................................................................................................................................................8929 WIRING DIAGRAM....................................................................................................................................................................................................................................................8930 WIPER AND WASHER SYSTEM.......................................................................................................................................................................................................................................8930 Wiring Diagram............................................................................................................................................................................................................................................8930 HEADLAMP WASHER SYSTEM........................................................................................................................................................................................................................................8937 Wiring Diagram............................................................................................................................................................................................................................................8937 BASIC INSPECTION..................................................................................................................................................................................................................................................8941 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................8941 Work Flow.................................................................................................................................................................................................................................................8941 OVERALL SEQUENCE......................................................................................................................................................................................................................................8941 DETAILED FLOW.........................................................................................................................................................................................................................................8941 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8944 FRONT WIPER MOTOR LO CIRCUIT..................................................................................................................................................................................................................................8944 Component Function Check..................................................................................................................................................................................................................................8944 Diagnosis Procedure.......................................................................................................................................................................................................................................8944 FRONT WIPER MOTOR HI CIRCUIT..................................................................................................................................................................................................................................8946 Component Function Check..................................................................................................................................................................................................................................8946 Diagnosis Procedure.......................................................................................................................................................................................................................................8946 FRONT WIPER STOP POSITION SIGNAL CIRCUIT......................................................................................................................................................................................................................8948 Component Function Check..................................................................................................................................................................................................................................8948 Diagnosis Procedure.......................................................................................................................................................................................................................................8948 FRONT WIPER MOTOR GROUND CIRCUIT..............................................................................................................................................................................................................................8950 Diagnosis Procedure.......................................................................................................................................................................................................................................8950 LIGHT & RAIN SENSOR...........................................................................................................................................................................................................................................8951 Component Function Check..................................................................................................................................................................................................................................8951 Diagnosis Procedure.......................................................................................................................................................................................................................................8951 Component Inspection......................................................................................................................................................................................................................................8953 WASHER SWITCH.................................................................................................................................................................................................................................................8954 Component Inspection......................................................................................................................................................................................................................................8954 REAR WIPER MOTOR CIRCUIT......................................................................................................................................................................................................................................8955 Diagnosis Procedure.......................................................................................................................................................................................................................................8955 REAR WIPER STOP POSITION SIGNAL CIRCUIT.......................................................................................................................................................................................................................8956 Component Function Check..................................................................................................................................................................................................................................8956 Diagnosis Procedure.......................................................................................................................................................................................................................................8956 HEADLAMP WASHER SWITCH........................................................................................................................................................................................................................................8958 Component Function Check..................................................................................................................................................................................................................................8958 Diagnosis Procedure.......................................................................................................................................................................................................................................8958 HEADLAMP WASHER CIRCUIT.......................................................................................................................................................................................................................................8960 Component Function Check..................................................................................................................................................................................................................................8960 Diagnosis Procedure.......................................................................................................................................................................................................................................8960 Component Inspection......................................................................................................................................................................................................................................8962 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8963 WIPER AND WASHER SYSTEM SYMPTOMS..............................................................................................................................................................................................................................8963 WITH LIGHT & RAIN SENSOR..................................................................................................................................................................................................................................8963 WITH LIGHT & RAIN SENSOR : ...........................................................................................................................................................................................................................8963 WITHOUT LIGHT & RAIN SENSOR...............................................................................................................................................................................................................................8965 WITHOUT LIGHT & RAIN SENSOR : ........................................................................................................................................................................................................................8965 NORMAL OPERATING CONDITION....................................................................................................................................................................................................................................8969 Description...............................................................................................................................................................................................................................................8969 FRONT WIPER MOTOR PROTECTION FUNCTION.................................................................................................................................................................................................................8969 REAR WIPER MOTOR PROTECTION FUNCTION..................................................................................................................................................................................................................8969 FRONT WIPER DOES NOT OPERATE..................................................................................................................................................................................................................................8970 Description...............................................................................................................................................................................................................................................8970 Diagnosis Procedure.......................................................................................................................................................................................................................................8970 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8972 FRONT WIPER...................................................................................................................................................................................................................................................8972 Exploded View.............................................................................................................................................................................................................................................8972 WIPER ARM.................................................................................................................................................................................................................................................8972 WIPER ARM : Removal and Installation..................................................................................................................................................................................................................8972 REMOVAL...........................................................................................................................................................................................................................................8972 INSTALLATION......................................................................................................................................................................................................................................8973 WIPER ARM : Adjustment................................................................................................................................................................................................................................8973 WIPER BLADE POSITION ADJUSTMENT...................................................................................................................................................................................................................8973 WIPER BLADE...............................................................................................................................................................................................................................................8974 WIPER BLADE : Removal and Installation................................................................................................................................................................................................................8974 REMOVAL...........................................................................................................................................................................................................................................8974 INSTALLATION......................................................................................................................................................................................................................................8974 WIPER REFILL..............................................................................................................................................................................................................................................8974 WIPER REFILL : Removal and Installation...............................................................................................................................................................................................................8974 REMOVAL...........................................................................................................................................................................................................................................8974 INSTALLATION......................................................................................................................................................................................................................................8974 WIPER DRIVE ASSEMBLY......................................................................................................................................................................................................................................8975 WIPER DRIVE ASSEMBLY : Removal and Installation.......................................................................................................................................................................................................8975 REMOVAL...........................................................................................................................................................................................................................................8975 INSTALLATION......................................................................................................................................................................................................................................8976 WIPER DRIVE ASSEMBLY : Disassembly and Assembly.......................................................................................................................................................................................................8976 DISASSEMBLY.......................................................................................................................................................................................................................................8976 ASSEMBLY..........................................................................................................................................................................................................................................8976 REAR WIPER....................................................................................................................................................................................................................................................8977 Exploded View.............................................................................................................................................................................................................................................8977 WIPER ARM.................................................................................................................................................................................................................................................8977 WIPER ARM : Removal and Installation..................................................................................................................................................................................................................8977 REMOVAL...........................................................................................................................................................................................................................................8977 INSTALLATION......................................................................................................................................................................................................................................8978 WIPER ARM : Adjustment................................................................................................................................................................................................................................8978 REAR WIPER ARM POSITION ADJUSTMENT................................................................................................................................................................................................................8978 WIPER BLADE...............................................................................................................................................................................................................................................8979 WIPER BLADE : Removal and Installation................................................................................................................................................................................................................8979 REMOVAL...........................................................................................................................................................................................................................................8979 INSTALLATION......................................................................................................................................................................................................................................8979 WIPER MOTOR...............................................................................................................................................................................................................................................8979 WIPER MOTOR : Removal and Installation................................................................................................................................................................................................................8979 REMOVAL...........................................................................................................................................................................................................................................8979 INSTALLATION......................................................................................................................................................................................................................................8979 WASHER TANK...................................................................................................................................................................................................................................................8980 Exploded View.............................................................................................................................................................................................................................................8980 Removal and Installation..................................................................................................................................................................................................................................8981 REMOVAL...............................................................................................................................................................................................................................................8981 INSTALLATION..........................................................................................................................................................................................................................................8981 WASHER PUMP...................................................................................................................................................................................................................................................8982 Exploded View.............................................................................................................................................................................................................................................8982 Removal and Installation..................................................................................................................................................................................................................................8982 REMOVAL...............................................................................................................................................................................................................................................8982 INSTALLATION..........................................................................................................................................................................................................................................8983 WASHER NOZZLE AND TUBE........................................................................................................................................................................................................................................8984 Exploded View.............................................................................................................................................................................................................................................8984 WITHOUT AROUND VIEW MONITOR SYSTEM....................................................................................................................................................................................................................8984 WITH AROUND VIEW MONITOR SYSTEM.......................................................................................................................................................................................................................8985 Hydraulic Layout..........................................................................................................................................................................................................................................8986 WITHOUT AROUND VIEW MONITOR SYSTEM....................................................................................................................................................................................................................8986 WITH AROUND VIEW MONITOR SYSTEM.......................................................................................................................................................................................................................8986 FRONT WASHER NOZZLE.......................................................................................................................................................................................................................................8987 FRONT WASHER NOZZLE : Removal and Installation........................................................................................................................................................................................................8987 REMOVAL...........................................................................................................................................................................................................................................8987 INSTALLATION......................................................................................................................................................................................................................................8988 FRONT WASHER NOZZLE : Inspection and Adjustment.......................................................................................................................................................................................................8988 INSPECTION........................................................................................................................................................................................................................................8988 Front Check Valve Inspection..................................................................................................................................................................................................................8988 ADJUSTMENT........................................................................................................................................................................................................................................8988 Front Washer Nozzle Spray Position Adjustment.................................................................................................................................................................................................8988 REAR WASHER NOZZLE........................................................................................................................................................................................................................................8989 REAR WASHER NOZZLE : Removal and Installation.........................................................................................................................................................................................................8989 REMOVAL...........................................................................................................................................................................................................................................8989 INSTALLATION......................................................................................................................................................................................................................................8990 REAR WASHER NOZZLE : Inspection and Adjustment........................................................................................................................................................................................................8990 INSPECTION........................................................................................................................................................................................................................................8990 Rear Check Valve Inspection...................................................................................................................................................................................................................8990 ADJUSTMENT........................................................................................................................................................................................................................................8990 Rear Washer Nozzle Spray Position Adjustment..................................................................................................................................................................................................8990 FRONT WASHER TUBE.........................................................................................................................................................................................................................................8991 FRONT WASHER TUBE : Removal and Installation..........................................................................................................................................................................................................8991 REMOVAL...........................................................................................................................................................................................................................................8991 INSTALLATION......................................................................................................................................................................................................................................8992 REAR WASHER TUBE..........................................................................................................................................................................................................................................8992 REAR WASHER TUBE : Removal and Installation...........................................................................................................................................................................................................8992 REMOVAL...........................................................................................................................................................................................................................................8992 INSTALLATION......................................................................................................................................................................................................................................8993 REAR CAMERA WASHER TUBE...................................................................................................................................................................................................................................8993 REAR CAMERA WASHER TUBE : Removal and Installation....................................................................................................................................................................................................8993 REMOVAL...........................................................................................................................................................................................................................................8993 INSTALLATION......................................................................................................................................................................................................................................8993 HEADLAMP WASHER...............................................................................................................................................................................................................................................8994 Exploded View.............................................................................................................................................................................................................................................8994 Hydraulic Layout..........................................................................................................................................................................................................................................8995 WASHER NOZZLE.............................................................................................................................................................................................................................................8995 WASHER NOZZLE : Removal and Installation..............................................................................................................................................................................................................8995 REMOVAL...........................................................................................................................................................................................................................................8995 INSTALLATION......................................................................................................................................................................................................................................8996 WASHER NOZZLE : Inspection............................................................................................................................................................................................................................8996 HEADLAMP WASHER NOZZLE SPRAY POSITION INSPECTION..................................................................................................................................................................................................8996 WASHER TUBE...............................................................................................................................................................................................................................................8997 WASHER TUBE : Removal and Installation................................................................................................................................................................................................................8997 REMOVAL...........................................................................................................................................................................................................................................8997 INSTALLATION......................................................................................................................................................................................................................................8997 WASHER PUMP...............................................................................................................................................................................................................................................8997 WASHER PUMP : Removal and Installation................................................................................................................................................................................................................8997 REMOVAL...........................................................................................................................................................................................................................................8997 INSTALLATION......................................................................................................................................................................................................................................8998 LIGHT & RAIN SENSOR...........................................................................................................................................................................................................................................8999 Exploded View.............................................................................................................................................................................................................................................8999 WITH FRONT CAMERA UNIT................................................................................................................................................................................................................................8999 WITHOUT FRONT CAMERA UNIT.............................................................................................................................................................................................................................8999 Removal and Installation..................................................................................................................................................................................................................................8999 REMOVAL...............................................................................................................................................................................................................................................8999 With Front Camera Unit............................................................................................................................................................................................................................8999 Without Front Camera Unit.........................................................................................................................................................................................................................9000 INSTALLATION..........................................................................................................................................................................................................................................9000 Inspection................................................................................................................................................................................................................................................9000 WIPER AND WASHER SWITCH.......................................................................................................................................................................................................................................9002 Removal and Installation..................................................................................................................................................................................................................................9002 HEADLAMP WASHER SWITCH........................................................................................................................................................................................................................................9003 Removal and Installation..................................................................................................................................................................................................................................9003 REMOVAL...............................................................................................................................................................................................................................................9003 INSTALLATION..........................................................................................................................................................................................................................................9003
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DESCRIPTION:
2013-2015 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the NISSAN model T32 series.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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