2013 Arctic Cat Wildcat 4 Service Manual – PDF DOWNLOAD

Description

2013 Arctic Cat Wildcat 4 Service Manual

DESCRIPTION:

2013 Arctic Cat Wildcat 4 Service Manual

FOREWORD:

This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2013 Arctic Cat Wildcat 4. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.

• The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.

TABLE OF CONTENTS:

2013 Arctic Cat Wildcat 4 Service Manual

General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Periodic Maintenance Chart 6
Lubrication Points 7
Air Filter 7
Valve/Tappet Clearance 7
Testing Engine Compression 8
Spark Plugs 9
Muffler/Spark Arrester 9
Engine/Transmission Oil – Filter 10
Front Differential – Rear Drive Lubricant 10
Driveshaft/Coupling 11
Nuts/Bolts/Cap Screws 11
Headlight/Taillight-Brakelight 11
Shift Lever/Shift Cable 12
Hydraulic Brake System 13
Burnishing Brake Pads 14
Replacing V-Belt 15
Troubleshooting Brake System 16
Engine/Transmission 17
Troubleshooting 18
Removing Engine/ Transmission 20
Top-Side Components 24
Removing Top-Side Components 25
Servicing Top-Side Components 28
Installing Top-Side Components 35
Left-Side Components 41
Removing Left-Side Components 41
Servicing Left-Side Components 44
Installing Left-Side Components 45
Right-Side Components 48
Removing Right-Side Components 48
Servicing Right-Side Components 49
Installing Right-Side Components 55
Center Crankcase Components 56
Separating Crankcase Halves 56
Disassembling Crankcase Half 57
Servicing Center Crankcase Components 59
Assembling Crankcase Half 66
Joining Crankcase Halves 67
Installing Engine/Transmission 69
Fuel/Lubrication/Cooling73
Electronic Fuel Injection 73
Gas Tank 74
Gas/Vent Hoses 75
Oil Filter/Oil Pump 75
Oil Cooler 76
Liquid Cooling System 76
Radiator 76
Thermostat 78
Fans 78
Water Pump 78
Fuel Pump/Fuel Level Sensor 79
Troubleshooting 81
Electrical System 82
Battery 82
RPM Limiter 83
Testing Electrical Components 83
Accessory Receptacle/Connector 83
Brakelight Switch 83
Engine Coolant Temperature (ECT) Sensor 84
Fan Motor 84
Power Distribution Module (PDM) 84
Ignition Coil 85
Manifold Absolute Pressure/Inlet Air Temperature (MAP/IAT)
Sensor 85
Speed Sensor 86
Electronic Power Steering (EPS) 86
Ignition Switch 87
Headlight Switch 88
Drive Select Switch 88
Reverse Override Switch 88
Front Drive Actuator 88
Stator Coil/Crankshaft Position (CKP) Sensor 89
Starter Motor 90
Starter Relay 90
Engine Control Module (ECM) 91
Regulator/Rectifier 91
Headlights 91
Taillight-Brakelight 91
Ignition Timing 92
Tilt Sensor 92
Throttle Position Sensor (TPS) 93
EFI Diagnostic System 94
Troubleshooting 99
Drive System 100
Front Drive Actuator 100
Front Differential 101
Drive Axles 113
Rear Gear Case 114
Hub 119
Hydraulic Brake Caliper 121
Troubleshooting 125
Suspension 126
Shock Absorbers 126
Front A-Arms 126
Rear Trailing Arms 128
Wheels and Tires 130
Troubleshooting 131
Steering/Frame/Controls 132
Electronic Power Steering (EPS) 132
Rack and Pinion Assembly 134
Steering Wheel 136
Steering Shaft 136
Steering Knuckles 139
Checking/Adjusting Front Wheel Alignment 140
Hood 141
Rear Body Panel 141
Accelerator Pedal 142
Shift Lever 143
Shift Cable 143
LCD Gauge/Indicator Lights/Dash Switches 144
Exhaust System 144
Cargo Box 144
Seats 145
Troubleshooting 146

2013 ARCTIC CAT WILDCAT 4 SERVICE MANUAL – PDF DOWNLOAD:

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