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2013 Harley Davidson Dyna Models Electrical Diagnostic Manual – PDF DOWNLOAD 
2013 Harley Davidson Dyna Models Electrical Diagnostic Manual – PDF DOWNLOAD
2013 Harley Davidson Dyna Models Electrical Diagnostic Manual – PDF DOWNLOAD
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Description
2013 Harley Davidson Dyna Models Electrical Diagnostic Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2013 Harley Davidson Dyna Models Electrical Diagnostic Manual – PDF DOWNLOAD
GENERAL :
- This electrical diagnostic service manual has been prepared with two purposes in mind. First, it will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of repair.
- Secondly, it will introduce to the professional Harley-Davidson Technician the latest field-tested and factory-approved diagnostic methods.We sincerely believe that this manual will make your association with Harley-Davidson products more pleasant and profitable.
HOW TO USE YOUR SERVICE MANUAL :
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 General Information
2 Initial Diagnostics and Serial Data
3 Starting and Charging
4 Instruments
5 Accessories, Horn, Lighting and Security
6 Engine Management
7 ABS
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C Conversions
D Appendix D Glossary
- Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Sections and topics in this manual are sequentially numbered for easy navigation.
- For example, a cross-reference shown as 2.1 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.1 SPECIFICATIONS.
- For quick and easy reference, all pages contain a section number followed by a page number. For example, page 3-5 refers to page 5 in section 3.
- A number of acronyms and abbreviations are used in this document. See the D.1 GLOSSARY for a list of acronyms, abbreviations and definitions.
TABLE OF CONTENTS:
2013 Harley Davidson Dyna Models Electrical Diagnostic Manual – PDF DOWNLOAD
FOREWORD........................................................................................................ 7 TABLE OF CONTENTS............................................................................................... 9 1. GENERAL INFORMATION.......................................................................................... 23 1.1 SPECIFICATIONS AND COMPONENT LOCATIONS.................................................................. 25 Specifications.......................................................................................... 25 Component Locations..................................................................................... 25 1.2 DIAGNOSTIC TOOLS........................................................................................ 32 How To Use Diagnostic Tools............................................................................. 32 1.3 DIAGNOSTICS AND TROUBLESHOOTING......................................................................... 36 Voltage Drop............................................................................................ 36 Wiggle Test............................................................................................. 37 Job/Time Codes Values................................................................................... 37 2. INITIAL DIAGNOSTICS AND SERIAL DATA.......................................................................... 39 2.1 INITIAL DIAGNOSTICS..................................................................................... 41 Description and Operation............................................................................... 41 Retrieving Trouble Codes................................................................................ 41 Odometer Self-Diagnostics............................................................................... 41 Initial Diagnostics..................................................................................... 41 Diagnostics............................................................................................. 42 Code Types.............................................................................................. 48 Multiple Trouble Codes.................................................................................. 48 Clearing DTCs........................................................................................... 48 Security Lamp........................................................................................... 48 Check Engine Lamp....................................................................................... 48 Symptoms................................................................................................ 49 2.2 SERIAL DATA COMMUNICATION............................................................................... 51 Description and Operation............................................................................... 51 Components.............................................................................................. 51 Communication DTCs and Error Messages................................................................... 51 2.3 ODOMETER SELF-DIAGNOSTIC INOPERATIVE: DTC U0001, U0011, B2274........................................... 53 Description and Operation............................................................................... 53 Odometer Self-Diagnostic Inoperative: DTC U0001, U0011, B2274........................................... 55 2.4 NO VEHICLE POWER OR DTC U0100, U0121, U0140, U0141, U0142, U0156, U0157, U0002.......................... 60 Description and Operation............................................................................... 60 DTC U0100............................................................................................... 62 DTC U0121............................................................................................... 63 No Vehicle Power: DTC U0140............................................................................. 64 Left Hand Controls Inoperative: DTC U0141............................................................... 65 DTC U0142............................................................................................... 65 Speedometer Inoperative: DTC U0156...................................................................... 66 Tachometer Inoperative: DTC U0157....................................................................... 66 DTC U0002............................................................................................... 67 3. STARTING AND CHARGING........................................................................................ 69 3.1 BATTERY TESTING......................................................................................... 71 General................................................................................................. 71 Voltmeter Test.......................................................................................... 71 Battery Diagnostic Test................................................................................. 71 Load Test............................................................................................... 71 3.2 STARTING SYSTEM......................................................................................... 73 Description and Operation............................................................................... 73 Components.............................................................................................. 73 Starter Troubleshooting................................................................................. 76 Starter Testing......................................................................................... 77 Nothing Clicks.......................................................................................... 77 Starter Solenoid Clicks................................................................................. 78 Starter Spins But Does Not Engage....................................................................... 79 Starter Stalls or Spins Too Slowly...................................................................... 79 3.3 DTC B2121, B2122, B2123, B2124.......................................................................... 81 Description and Operation............................................................................... 81 DTC B2121............................................................................................... 82 DTC B2122............................................................................................... 82 DTC B2123............................................................................................... 82 DTC B2124............................................................................................... 83 3.4 TESTING STARTER ON MOTORCYCLE........................................................................... 84 Starter Current Draw Test............................................................................... 84 3.5 TESTING STARTER ON BENCH................................................................................ 85 Free Running Current Draw Test.......................................................................... 85 Starter Solenoid........................................................................................ 85 Solenoid Pull-In Test................................................................................... 85 Solenoid Hold-In Test................................................................................... 86 Solenoid Return Test.................................................................................... 86 3.6 CHARGING SYSTEM......................................................................................... 87 Description and Operation............................................................................... 87 Troubleshooting......................................................................................... 87 Low or No Charging...................................................................................... 88 Overcharging............................................................................................ 88 Low Battery After Extended IGN OFF...................................................................... 89 Battery Runs Down During Use............................................................................ 89 Battery Charging Tests.................................................................................. 89 3.7 DTC C0562, C0563........................................................................................ 92 Description and Operation............................................................................... 92 Diagnostics............................................................................................. 92 DTC C0562............................................................................................... 94 DTC C0563............................................................................................... 95 3.8 DTC P0562............................................................................................... 96 Description and Operation............................................................................... 96 Diagnostics............................................................................................. 96 DTC P0562............................................................................................... 98 3.9 DTC B2203...............................................................................................100 Description and Operation...............................................................................100 DTC B2203...............................................................................................102 3.10 DTC B2206, B2208.......................................................................................103 Description and Operation...............................................................................103 DTC B2206...............................................................................................104 DTC B2208...............................................................................................104 3.11 DTC B2271, B2272.......................................................................................105 Description and Operation...............................................................................105 DTC B2271...............................................................................................107 DTC B2272...............................................................................................107 4. INSTRUMENTS..................................................................................................109 4.1 INSTRUMENTS.............................................................................................111 Description and Operation...............................................................................111 Speedometer Theory of Operation.........................................................................111 Tachometer Theory of Operation..........................................................................111 Instrument Diagnostics..................................................................................111 4.2 FUEL GAUGE INACCURATE, DTC B1210, B1211.................................................................112 Description and Operation...............................................................................112 DTC B1210...............................................................................................114 DTC B1211...............................................................................................115 4.3 TRIP ODOMETER FUNCTIONS INOPERATIVE, DTC B2255..........................................................116 Description and Operation...............................................................................116 Trip Odometer Functions Inoperative, DTC B2255..........................................................118 4.4 NO INSTRUMENT POWER, DTC B1200..........................................................................119 Description and Operation...............................................................................119 No Instrument Power.....................................................................................121 DTC B1200...............................................................................................121 4.5 INDICATOR LAMPS.........................................................................................122 Description and Operation...............................................................................122 Oil Pressure Lamp Always On.............................................................................125 Oil Pressure Lamp Inoperative...........................................................................125 Neutral Lamp Always On..................................................................................126 Neutral Lamp Inoperative................................................................................126 High Beam Indicator Lamp Always On......................................................................127 High Beam Indicator Lamp Inoperative....................................................................127 Turn Signal Indicator Lamp Always On....................................................................127 Turn Signal Indicator Inoperative.......................................................................128 4.6 GAUGES..................................................................................................129 Theory of Operation.....................................................................................129 Fuel Gauge Inaccurate, No DTCs..........................................................................130 Fuel Gauge Inoperative..................................................................................130 5. ACCESSORIES, HORN, LIGHTING AND SECURITY.....................................................................131 5.1 ACCESSORIES: DTC B2112, B2113, B2114....................................................................133 Description and Operation...............................................................................133 DTC B2112...............................................................................................135 DTC B2113, B2114........................................................................................135 5.2 HORN: DTC B2126, B2127, B2128, B2129....................................................................136 Description and Operation...............................................................................136 DTC B2126...............................................................................................137 DTC B2127...............................................................................................138 DTC B2128, B2129........................................................................................138 5.3 TURN SIGNALS............................................................................................139 Description and Operation...............................................................................139 Will Not Cancel Upon Turn Completion, No DTCs...........................................................143 5.4 DTC B1101, B1151........................................................................................144 Description and Operation...............................................................................144 DTC B1101, B1151........................................................................................146 5.5 DTC B2141, B2143, B2144, B2146, B2148, B2149............................................................147 Description and Operation...............................................................................147 DTC B2141...............................................................................................150 DTC B2143, B2144........................................................................................150 DTC B2146...............................................................................................151 DTC B2148, B2149........................................................................................151 5.6 DTC B2151, B2153, B2154, B2156, B2158, B2159............................................................152 Description and Operation...............................................................................152 DTC B2151...............................................................................................155 DTC B2153, B2154........................................................................................155 DTC B2156...............................................................................................156 DTC B2158, B2159........................................................................................156 5.7 HEADLAMPS: DTC B2131, B2132, B2133, B2134, B2136, B2137, B2138, B2139...................................157 Description and Operation...............................................................................157 DTC B2131...............................................................................................159 DTC B2132...............................................................................................159 DTC B2133, B2134........................................................................................160 DTC B2136...............................................................................................160 DTC B2137...............................................................................................161 DTC B2138, B2139........................................................................................161 5.8 STOP LAMPS: DTC B2161, B2163, B2164, B2223..............................................................162 Description and Operation...............................................................................162 Stop Lamp Always On, DTC B2223..........................................................................165 DTC B2161...............................................................................................165 DTC B2163, B2164........................................................................................166 5.9 DTC B1103, B1153, B2210, B2212, B2250, B2251, B2252, B2253, B2254, B2260, B2261, B2262, B2263, B2270....167 Description and Operation...............................................................................167 DTC B1103, B1153........................................................................................169 DTC B2210, B2212, B2250, B2251, B2252, B2253, B2254, B2260, B2261, B2262, B2263.........................169 DTC B2270...............................................................................................169 Any Hand Control Switch Inoperative.....................................................................169 5.10 RUNNING LAMPS: DTC B2107, B2108, B2109, B2166, B2168, B2169............................................170 Description and Operation...............................................................................170 Front Running Lamps Inoperative.........................................................................173 Rear Running Lamps Inoperative..........................................................................173 License Plate Lamp Inoperative: FXDWG (without Center Stop Lamp)........................................173 License Plate Lamp Inoperative: Except FXDWG (without Center Stop Lamp).................................174 DTC B2107...............................................................................................174 DTC B2108, B2109........................................................................................175 DTC B2166 (Domestic Only)...............................................................................175 DTC B2168, B2169........................................................................................176 5.11 SECURITY SYSTEM........................................................................................177 Security Lamp...........................................................................................177 Security Immobilization.................................................................................177 Security System Features................................................................................177 Security System Warnings................................................................................178 Arming..................................................................................................178 Disarming...............................................................................................178 Alarm...................................................................................................179 5.12 KEY FOB................................................................................................180 Description and Operation...............................................................................180 Fob Assignment..........................................................................................180 5.13 SIREN..................................................................................................181 Description and Operation...............................................................................181 Siren Chirp Mode Confirmation...........................................................................181 5.14 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS.....................................................182 General.................................................................................................182 Actuation...............................................................................................182 Selecting a PIN.........................................................................................182 Initial PIN Entry.......................................................................................182 Changing the PIN........................................................................................182 Transport Mode..........................................................................................183 Service Mode............................................................................................183 Four-Way Flashing.......................................................................................183 5.15 DTC B2172, B2173.......................................................................................184 Description and Operation...............................................................................184 DTC B2172...............................................................................................185 DTC B2173...............................................................................................186 5.16 FAILS TO DISARM: DTC B2176, B2177, B2178...............................................................187 Description and Operation...............................................................................187 DTC B2176...............................................................................................188 DTC B2177...............................................................................................189 DTC B2178...............................................................................................189 Fails to Disarm.........................................................................................190 5.17 DTC B2218..............................................................................................191 Description and Operation...............................................................................191 DTC B2218...............................................................................................193 5.18 DTC B2183, B2188, B2193, B2198.........................................................................194 Description and Operation...............................................................................194 DTC B2183, B2188, B2193, B2198..........................................................................195 6. ENGINE MANAGEMENT............................................................................................197 6.1 EFI SYSTEM..............................................................................................199 General.................................................................................................199 6.2 ELECTRONIC CONTROL MODULE...............................................................................201 General.................................................................................................201 6.3 SENSORS AND DRIVERS.....................................................................................202 Description and Operation...............................................................................202 Sensors.................................................................................................202 Drivers.................................................................................................203 6.4 DTC B2102, B2103, B2104.................................................................................205 Description and Operation...............................................................................205 DTC B2102...............................................................................................207 DTC B2103, B2104........................................................................................207 6.5 DTC B2116, B2117, B2118, B2119..........................................................................210 Description and Operation...............................................................................210 DTC B2116...............................................................................................212 DTC B2117...............................................................................................212 DTC B2118, B2119........................................................................................212 6.6 DTC P0107, P0108........................................................................................214 Description and Operation...............................................................................214 DTC P0107...............................................................................................216 DTC P0108...............................................................................................217 6.7 DTC P0112, P0113........................................................................................218 Description and Operation...............................................................................218 DTC P0112...............................................................................................220 DTC P0113...............................................................................................220 6.8 DTC P0117, P0118........................................................................................222 Description and Operation...............................................................................222 DTC P0117...............................................................................................224 DTC P0118...............................................................................................224 6.9 DTC P0122, P0123........................................................................................226 Description and Operation...............................................................................226 DTC P0122...............................................................................................228 DTC P0123...............................................................................................228 6.10 DTC P0031, P0032, P0051, P0052, P0131, P0132, P0134, P0151, P0152, P0154...............................230 Description and Operation...............................................................................230 DTC P0031...............................................................................................232 DTC P0032...............................................................................................232 DTC P0051...............................................................................................233 DTC P0052...............................................................................................233 DTC P0131...............................................................................................234 DTC P0132...............................................................................................234 DTC P0134...............................................................................................235 DTC P0151...............................................................................................235 DTC P0152...............................................................................................236 DTC P0154...............................................................................................236 6.11 DTC P0261, P0262, P0264, P0265.........................................................................238 Description and Operation...............................................................................238 DTC P0261...............................................................................................240 DTC P0262...............................................................................................240 DTC P0264...............................................................................................241 DTC P0265...............................................................................................241 6.12 DTC P0371, P0372, P0374................................................................................243 Description and Operation...............................................................................243 DTC P0371, P0372, P0374.................................................................................244 6.13 DTC P0444, P0445.......................................................................................246 Description and Operation...............................................................................246 DTC P0444...............................................................................................248 DTC P0445...............................................................................................248 6.14 DTC P0502, P0503.......................................................................................249 Description and Operation...............................................................................249 DTC P0502...............................................................................................251 DTC P0503...............................................................................................251 6.15 DTC P0506, P0507.......................................................................................253 Description and Operation...............................................................................253 DTC P0506, P0507........................................................................................255 6.16 DTC P0603, P0605.......................................................................................257 Description and Operation...............................................................................257 6.17 DTC P0641..............................................................................................258 Description and Operation...............................................................................258 DTC P0641...............................................................................................261 6.18 DTC P0661, P0662.......................................................................................262 Description and Operation...............................................................................262 DTC P0661...............................................................................................263 DTC P0662...............................................................................................264 6.19 DTC P1009..............................................................................................265 General.................................................................................................265 DTC P1009...............................................................................................265 6.20 DTC P1353, P1356.......................................................................................266 Description and Operation...............................................................................266 DTC P1353, P1356........................................................................................268 6.21 DTC P1475, P1478.......................................................................................269 Description and Operation...............................................................................269 DTC P1475...............................................................................................270 DTC P1478...............................................................................................271 6.22 DTC P1501, P1502.......................................................................................272 Description and Operation...............................................................................272 DTC P1501...............................................................................................274 DTC P1502...............................................................................................274 Side Stand Displayed on Speedometer.....................................................................274 6.23 DTC P1632..............................................................................................276 Description and Operation...............................................................................276 6.24 DTC P1655, P1656.......................................................................................277 Description and Operation...............................................................................277 DTC P1655...............................................................................................279 DTC P1656...............................................................................................280 6.25 DTC P2300, P2301, P2303, P2304.........................................................................281 Description and Operation...............................................................................281 DTC P2300...............................................................................................283 DTC P2301...............................................................................................283 DTC P2303...............................................................................................283 DTC P2304...............................................................................................284 6.26 ENGINE CRANKS, BUT WILL NOT START......................................................................285 Description and Operation...............................................................................285 Engine Cranks but Will Not Start........................................................................285 6.27 HESITATION, LOSS OF POWER..............................................................................287 Description and Operation...............................................................................287 Hesitation, Loss of Power Test..........................................................................288 6.28 STARTS, THEN STALLS....................................................................................290 Description and Operation...............................................................................290 Starts, Then Stalls.....................................................................................292 6.29 MISFIRE AT IDLE OR UNDER LOAD..........................................................................293 Description and Operation...............................................................................293 In-line Spark Tester....................................................................................293 Misfire At Idle or Under Load...........................................................................295 7. ABS..........................................................................................................297 7.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION........................................................299 Description and Operation...............................................................................299 7.2 DTC C1014, C1040, C1055, C1061, C1062, C1065, C1066.....................................................301 Description and Operation...............................................................................301 DTC C1014, C1040, C1055, C1061, C1062, C1065, C1066.....................................................303 7.3 DTC C1021, C1023, C1025, C1027, C1029...................................................................304 Description and Operation...............................................................................304 DTC C1021, C1023, C1025, C1027, C1029...................................................................305 7.4 DTC C1032, C1034........................................................................................307 Description and Operation...............................................................................307 DTC C1032...............................................................................................309 DTC C1034...............................................................................................310 7.5 DTC C1159, C1178, C1184.................................................................................311 Description and Operation...............................................................................311 DTC C1159, C1178, C1184.................................................................................311 7.6 ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE........................................................312 Description and Operation...............................................................................312 ABS Indicator Continuously Flashing, No DTCs............................................................314 ABS Indicator Always On or Inoperative..................................................................314 A. APPENDIX A CONNECTOR REPAIR..................................................................................317 A.1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS.................................................................319 Autofuse Unsealed Connector Repair......................................................................319 A.2 BOSCH COMPACT 1.1M CONNECTOR............................................................................320 Bosch Compact 1.1M Connector............................................................................320 A.3 DELPHI 100W MICRO-PACK SEALED CONNECTOR.................................................................321 Delphi 100W Micro-Pack Sealed Connector Repair..........................................................321 Crimping Terminals......................................................................................322 A.4 DELPHI 150 METRI-PACK SEALED CONNECTORS.................................................................323 Delphi 150 Metri-Pack Sealed Connector Repair...........................................................323 A.5 DELPHI 280 METRI-PACK UNSEALED CONNECTORS...............................................................325 Fuse Block Repair.......................................................................................325 A.6 DELPHI 480 METRI-PACK UNSEALED CONNECTORS...............................................................326 Delphi 480 Metri-Pack Unsealed Connector Repair.........................................................326 A.7 DELPHI 630 METRI-PACK UNSEALED CONNECTORS...............................................................327 Delphi 630 Metri-Pack Unsealed Connector Repair.........................................................327 A.8 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING..........................................................328 Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair...................................................328 A.9 DELPHI METRI-PACK TERMINAL REPAIR.......................................................................329 Metri-Pack Terminal Crimps..............................................................................329 A.10 DELPHI MICRO 64 SEALED CONNECTORS......................................................................331 Delphi Micro 64 Sealed Connector Repair.................................................................331 A.11 DELPHI GT 150 SEALED CONNECTORS........................................................................334 Delphi GT 150 Sealed Connector Repair...................................................................334 A.12 DELPHI GT 280 SEALED 73-TERMINAL ECM CONNECTOR.........................................................336 Delphi GT 280 Sealed 73-Terminal ECM Connector..........................................................336 A.13 DEUTSCH DT SEALED CONNECTORS...........................................................................338 Deutsch DT Sealed Connector Repair......................................................................338 A.14 DEUTSCH DT SEALED TERMINAL REPAIR......................................................................342 Deutsch DT Sealed Terminal Crimps.......................................................................342 A.15 DEUTSCH DTM SEALED MINI TERMINAL REPAIR................................................................343 Deutsch DTM Sealed Mini Terminal Crimps.................................................................343 A.16 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR...................................................344 Deutsch DTM Sealed Solid Barrel Terminal Crimps.........................................................344 A.17 JAE MX19 SEALED CONNECTORS.............................................................................346 JAE MX19 Sealed Connectors..............................................................................346 Crimping Terminals......................................................................................346 A.18 MOLEX CMC SEALED CONNECTORS............................................................................347 Molex CMC Sealed Connectors.............................................................................347 Crimping Terminals......................................................................................348 A.19 MOLEX MX 150 SEALED CONNECTORS.........................................................................349 Molex MX 150 Sealed Connector Repair....................................................................349 Crimp Terminal to Lead..................................................................................350 A.20 TYCO 070 MULTILOCK UNSEALED CONNECTOR..................................................................353 Tyco 070 Multilock Unsealed Connector Repair............................................................353 A.21 TYCO GET 64 SEALED CONNECTOR...........................................................................357 Tyco GET 64 Sealed Connector............................................................................357 Crimping Terminals......................................................................................358 A.22 TYCO MCP SEALED CONNECTOR..............................................................................359 Tyco MCP Sealed Connector...............................................................................359 Crimping Terminals......................................................................................360 A.23 SEALED SPLICE CONNECTORS...............................................................................361 Sealed Splice Connector Repair..........................................................................361 B. APPENDIX B WIRING............................................................................................363 B.1 CONNECTORS..............................................................................................365 Connector Locations.....................................................................................365 B.2 WIRING DIAGRAMS.........................................................................................368 Wiring Diagram Information..............................................................................368 2013 Dyna Wiring Diagrams...............................................................................370 C. APPENDIX C CONVERSIONS.......................................................................................381 C.1 METRIC CONVERSION.......................................................................................383 Conversion Table........................................................................................383 C.2 FLUID CONVERSIONS.......................................................................................384 United States System....................................................................................384 Metric System...........................................................................................384 British Imperial System.................................................................................384 C.3 TORQUE CONVERSIONS......................................................................................385 United States System....................................................................................385 Metric System...........................................................................................385 D. APPENDIX D GLOSSARY..........................................................................................387 D.1 GLOSSARY................................................................................................389 Acronyms and Abbreviations..............................................................................389 TOOLS...........................................................................................................393 TORQUE VALUES...................................................................................................411 INDEX...........................................................................................................413
2013 HARLEY DAVIDSON DYNA MODELS ELECTRICAL DIAGNOSTIC MANUAL – PDF DOWNLOAD:
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