2013 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

Description

2013 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

2013 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

GENERAL:

This service manual has been prepared with the following purposes in mind:
• To acquaint the user with the construction of the Harley- Davidson product and assist in the performance of basic maintenance and repair.
• To introduce the professional Harley-Davidson technician to the latest field-tested and factory-approved major repair methods.

We sincerely believe that this service manual will make your association with Harley-Davidson products more pleasant and profitable.

HOW TO USE YOUR SERVICE MANUAL
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 Maintenance
2 Chassis
3 Engine
4 Fuel System
5 Drive
6 Transmission
7 Electrical
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C ABS
D Appendix D Conversions
E Appendix E Glossary

• Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Sections and topics in this manual are sequentially numbered for easy navigation.
• For example, a cross-reference shown as 2.1 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.1 SPECIFICATIONS.
• For quick and easy reference, all pages contain a section number followed by a page number. For example, page 3-5 refers to page 5 in section 3.
• A number of acronyms and abbreviations are used in this document. See the D.1 GLOSSARY for a list of acronyms, abbreviations and definitions.

TABLE OF CONTENTS:

2013 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

FOREWORD.................................................................  7
TABLE OF CONTENTS........................................................  9
1. MAINTENANCE........................................................... 21
	1.1 FASTENER TORQUE VALUES........................................... 23
		Fastener Torque Values in this Chapter........................... 23
	1.2 GENERAL.......................................................... 25
		Servicing a New Motorcycle....................................... 25
		Safe Operating Maintenance....................................... 25
		Disposal and Recycling........................................... 25
		Shop Practices................................................... 25
		Repair and Replacement Procedures................................ 26
		Cleaning......................................................... 27
		Tool Safety...................................................... 27
	1.3 FUEL AND OIL..................................................... 29
		Fuel............................................................. 29
		Gasoline Blends.................................................. 29
		Engine Lubrication............................................... 29
		Winter Lubrication............................................... 30
	1.4 BULB REQUIREMENTS................................................ 31
		General.......................................................... 31
	1.5 MAINTENANCE SCHEDULE............................................. 32
		General.......................................................... 32
	1.6 ENGINE OIL AND FILTER............................................ 36
		Checking and Adding Oil.......................................... 36
		Changing Oil and Filter.......................................... 37
	1.7 AIR CLEANER AND EXHAUST SYSTEM................................... 39
		Removal.......................................................... 39
		Installation..................................................... 39
		Exhaust System Leak Check........................................ 40
	1.8 TIRES AND WHEELS................................................. 41
		Tires............................................................ 41
		Tire Replacement................................................. 41
		Wheel Bearings................................................... 43
		Wheel Spokes..................................................... 43
	1.9 PRIMARY CHAINCASE LUBRICANT...................................... 45
		General.......................................................... 45
		Changing Primary Chaincase Lubricant............................. 45
	1.10 TRANSMISSION LUBRICANT.......................................... 47
		Checking Transmission Lubricant.................................. 47
		Changing Transmission Lubricant.................................. 47
	1.11 CLUTCH.......................................................... 49
		Adjustment....................................................... 49
	1.12 DRIVE BELT AND SPROCKETS........................................ 51
		General.......................................................... 51
		Cleaning......................................................... 51
		Inspection....................................................... 51
		Checking Belt Deflection......................................... 52
		Adjusting Belt Deflection........................................ 54
	1.13 THROTTLE CABLES................................................. 55
		Cable Inspection, Lubrication and Adjustment..................... 55
	1.14 CABLE AND CHASSIS LUBRICATION................................... 57
		General.......................................................... 57
		Cables and Hand Levers........................................... 57
		Jiffy Stand...................................................... 57
	1.15 BRAKES.......................................................... 58
		Fluid Inspection................................................. 58
		Rear Pedal Height................................................ 58
		Brake Lines Inspection........................................... 58
	1.16 BRAKE PADS AND DISCS............................................ 60
		Inspection....................................................... 60
		Brake Pad Replacement............................................ 61
	1.17 SPARK PLUGS..................................................... 63
		Inspection....................................................... 63
		Spark Plug Cable Inspection...................................... 63
	1.18 STEERING HEAD BEARINGS.......................................... 65
		Adjustment....................................................... 65
		Lubrication...................................................... 66
	1.19 CRITICAL FASTENERS.............................................. 67
		Inspection....................................................... 67
	1.20 BATTERY MAINTENANCE............................................. 68
		General.......................................................... 68
		Cleaning and Inspection.......................................... 69
		Voltmeter Test................................................... 69
		Charging Battery................................................. 69
		Disconnection and Removal........................................ 70
		Storage.......................................................... 71
		Installation and Connection...................................... 71
	1.21 ENGINE MOUNTS................................................... 72
		Inspection....................................................... 72
	1.22 HEADLAMP ALIGNMENT.............................................. 73
		Headlamp Alignment............................................... 73
		Adjustment: All Models Except FLD................................ 73
		Adjustment: FLD Models........................................... 74
	1.23 SUSPENSION ADJUSTMENTS.......................................... 75
		Shock Absorber Preload Adjustment................................ 75
	1.24 STORAGE......................................................... 76
		General.......................................................... 76
		Placing in Storage............................................... 76
		Removal from Storage............................................. 76
	1.25 TROUBLESHOOTING................................................. 77
		General.......................................................... 77
		Engine........................................................... 77
		Lubrication System............................................... 78
		Electrical System................................................ 78
		Transmission..................................................... 79
		Handling......................................................... 79
		Brakes........................................................... 79
2. CHASSIS............................................................... 81
	2.1 FASTENER TORQUE VALUES........................................... 83
		Fastener Torque Values in this Chapter........................... 83
	2.2 SPECIFICATIONS................................................... 88
		Specifications................................................... 88
	2.3 VEHICLE IDENTIFICATION NUMBER (VIN).............................. 91
		Vehicle Identification Number.................................... 91
	2.4 FRONT WHEEL...................................................... 93
		Removal.......................................................... 93
		Disassembly...................................................... 93
		Cleaning and Inspection.......................................... 98
		Assembly......................................................... 98
		Installation..................................................... 98
	2.5 REAR WHEEL.......................................................101
		Removal..........................................................101
		Disassembly......................................................101
		Cleaning and Inspection..........................................103
		Assembly.........................................................104
		Installation.....................................................104
	2.6 SEALED WHEEL BEARINGS............................................106
		Inspection.......................................................106
		Removal..........................................................106
		Installation.....................................................108
	2.7 WHEEL LACING.....................................................110
		Wheel Lacing: Angle Flange Hub...................................110
		Wheel Lacing: Straight Flange Hub, Single Hole Circle............111
		Wheel Lacing: Straight Flange Hub, Dual Hole Circle..............113
	2.8 CHECKING AND TRUING WHEELS.......................................115
		General..........................................................115
		Checking Wheel Runout............................................115
		Laced Wheel Rim Offset...........................................116
		Truing Laced Wheels..............................................119
	2.9 VEHICLE ALIGNMENT................................................121
		Inspection.......................................................121
	2.10 FRONT BRAKE MASTER CYLINDER.....................................123
		General..........................................................123
		Removal and Disassembly..........................................123
		Cleaning and Inspection..........................................125
		Assembly and Installation........................................125
	2.11 FRONT BRAKE CALIPER.............................................127
		Removal..........................................................127
		Disassembly......................................................127
		Cleaning, Inspection and Repair..................................129
		Assembly.........................................................130
		Installation.....................................................131
	2.12 REAR BRAKE MASTER CYLINDER......................................133
		General..........................................................133
		Removal..........................................................133
		Disassembly......................................................135
		Cleaning and Inspection..........................................136
		Assembly.........................................................136
		Installation.....................................................136
	2.13 REAR BRAKE CALIPER..............................................138
		Removal..........................................................138
		Disassembly......................................................138
		Cleaning, Inspection and Repair..................................140
		Assembly.........................................................141
		Installation.....................................................141
	2.14 BLEEDING BRAKES.................................................143
		General..........................................................143
		Procedure........................................................143
	2.15 TIRES...........................................................145
		General..........................................................145
		Removal..........................................................145
		Cleaning, Inspection and Repair..................................145
		Installation.....................................................146
		Checking Tire Runout.............................................147
		Wheel Balancing..................................................148
	2.16 FRONT FORK......................................................149
		Removal..........................................................149
		Disassembly......................................................149
		Disassembly: Cartridge Fork (FLD, Left Side).....................152
		Cleaning and Inspection..........................................154
		Assembly.........................................................154
		Assembly: Cartridge Fork (FLD, Left Side)........................155
		Installation.....................................................158
	2.17 STEERING HEAD...................................................159
		Removal: All But FLD.............................................159
		Removal: FLD.....................................................159
		Inspection.......................................................160
		Disassembly......................................................160
		Assembly.........................................................160
		Installation: All but FLD........................................160
		Installation: FLD................................................161
	2.18 BELT GUARD......................................................163
		Removal..........................................................163
		Installation.....................................................163
	2.19 DEBRIS DEFLECTOR................................................164
		Removal..........................................................164
		Installation.....................................................164
	2.20 THROTTLE CONTROL................................................165
		Removal/Disassembly..............................................165
		Cleaning and Inspection..........................................165
		Assembly/Installation............................................165
		Throttle Cable Routing...........................................165
	2.21 REAR SHOCK ABSORBERS............................................167
		General..........................................................167
		Removal..........................................................167
		Inspection.......................................................167
		Installation.....................................................167
	2.22 REAR FORK.......................................................168
		Removal..........................................................168
		Disassembly......................................................168
		Cleaning and Inspection..........................................169
		Assembly.........................................................169
		Installation.....................................................169
	2.23 CLUTCH CONTROL..................................................170
		Removal..........................................................170
		Installation.....................................................170
	2.24 HANDLEBARS: FXDC, FXDL AND FLD..................................172
		Removal..........................................................172
		Installation.....................................................174
		Left Hand Grip...................................................175
	2.25 HANDLEBARS: FXDB/P/A, FXDF AND FXDWG............................176
		Removal..........................................................176
		Installation.....................................................178
	2.26 FRONT FENDER....................................................181
		Removal..........................................................181
		Installation.....................................................181
	2.27 REAR FENDER.....................................................182
		General..........................................................182
		FXDF.............................................................185
		FXDC and FXDL....................................................185
		FXDB.............................................................186
		FXDWG............................................................188
		FLD..............................................................189
	2.28 SEAT............................................................191
		Removal..........................................................191
		Installation.....................................................193
	2.29 FOOTBOARDS AND FOOTRESTS........................................194
		Rider Footboards.................................................194
		Rider Footrests: Mid Controls....................................195
		Rider Footrests: Forward Controls................................196
		Passenger Footrests: All models except FXDF).....................196
	2.30 HEADLAMP NACELLE: FLD...........................................198
		Upper and lower nacelle: FLD.....................................198
	2.31 WINDSHIELD: FLD.................................................199
		Windshield.......................................................199
		Windshield Window................................................199
	2.32 SADDLEBAGS: FLD.................................................202
		Saddlebags: FLD Model............................................202
		Saddlebags.......................................................203
		Saddlebag Lid....................................................204
	2.33 JIFFY STAND.....................................................207
		Cleaning.........................................................207
		Jiffy Stand Sensor: HDI Models...................................209
		Removal..........................................................209
		Installation.....................................................209
	2.34 ENGINE MOUNTS...................................................211
		Removal..........................................................211
		Installation.....................................................211
	2.35 SAREE GUARD: INDIA MODELS.......................................213
		Replacement......................................................213
	2.36 MEDALLIONS, SERIALIZED BADGES AND TANK EMBLEMS..................214
		Removal..........................................................214
		Installation.....................................................214
3. ENGINE................................................................215
	3.1 FASTENER TORQUE VALUES...........................................217
		Fastener Torque Values in this Chapter...........................217
	3.2 SPECIFICATIONS...................................................219
		Specifications...................................................219
	3.3 SERVICE WEAR LIMITS..............................................221
		General..........................................................221
	3.4 ENGINE OIL FLOW..................................................223
		Oil Feed.........................................................223
		Top End..........................................................223
		Bottom End.......................................................225
		Oil Return.......................................................227
	3.5 OIL PUMP OPERATION...............................................229
		General..........................................................229
		Operation........................................................229
	3.6 BREATHER OPERATION...............................................231
		General..........................................................231
	3.7 OIL PRESSURE.....................................................232
		Oil Pressure Indicator Lamp......................................232
		Checking Oil Pressure............................................232
	3.8 TROUBLESHOOTING..................................................234
		Diagnosing Valve Train Noise.....................................234
		Compression Test.................................................234
		Cylinder Leakdown Test...........................................234
		Diagnosing Smoking Engine or High Oil Consumption................235
	3.9 HOW TO USE THIS SECTION..........................................236
		Top End Repair...................................................236
		Bottom End Repair................................................236
		Typical Symptoms.................................................236
	3.10 TOP END SERVICE.................................................237
		Engine in Chassis................................................237
		Engine Removed from Chassis......................................238
	3.11 CAM COMPARTMENT SERVICE.........................................239
		Engine in Chassis................................................239
		Engine Removed From Chassis......................................240
	3.12 STRIPPING MOTORCYCLE FOR SERVICE................................241
		Procedure........................................................241
	3.13 ASSEMBLING MOTORCYCLE AFTER SERVICE.............................242
		Procedure........................................................242
	3.14 REMOVING ENGINE FROM CHASSIS....................................243
		Procedure........................................................243
	3.15 INSTALLING ENGINE IN CHASSIS....................................244
		Procedure........................................................244
	3.16 TOP END OVERHAUL: DISASSEMBLY...................................246
		General..........................................................246
		Rocker Covers....................................................246
		Rocker Arm Support Plate.........................................246
		Pushrods, Lifters and Covers.....................................248
		Cylinder Head....................................................248
		Cylinder.........................................................249
		Piston...........................................................250
	3.17 BREATHER ASSEMBLY...............................................252
		Disassembly......................................................252
		Cleaning and Inspection..........................................252
		Assembly.........................................................252
	3.18 ROCKER ARM SUPPORT PLATE........................................253
		Disassembly......................................................253
		Cleaning and Inspection..........................................253
		Assembly.........................................................255
	3.19 PUSHRODS, LIFTERS AND COVERS....................................256
		Disassembly......................................................256
		Cleaning and General Inspection..................................256
		Lifter Inspection................................................257
		Assembly.........................................................257
	3.20 CYLINDER HEAD...................................................258
		Disassembly......................................................258
		Cleaning.........................................................259
		Inspection.......................................................259
		Valve Guide Replacement..........................................260
		Valve and Seat Refacing..........................................264
		Assembly.........................................................266
	3.21 CYLINDER........................................................268
		Cleaning.........................................................268
		Inspection.......................................................268
		Deglazing Cylinder...............................................270
		Boring and Honing Cylinder.......................................270
	3.22 PISTON..........................................................272
		Disassembly......................................................272
		Cleaning.........................................................272
		Inspection.......................................................272
		Assembly.........................................................274
	3.23 TOP END OVERHAUL: ASSEMBLY......................................276
		General..........................................................276
		Piston...........................................................276
		Cylinder.........................................................277
		Cylinder Head....................................................279
		Pushrods, Lifters and Covers.....................................283
		Rocker Arm Support Plate.........................................284
		Breather and Rocker Cover........................................285
	3.24 CAM COMPARTMENT AND COMPONENTS..................................286
		Cam Support Plate and Cover Removal..............................286
		Cam Support Plate Cleaning and Inspection........................288
		Camshafts........................................................289
		Oil Pressure Relief Valve........................................291
		Cam Needle Bearings..............................................291
		Cam Support Plate and Cover Installation.........................294
	3.25 OIL PUMP........................................................298
		Removal..........................................................298
		Cleaning and Inspection..........................................298
		Installation.....................................................299
	3.26 CRANKCASE DISASSEMBLY AND REPAIR................................300
		Crankcase Disassembly............................................300
		Cleaning and Inspection..........................................300
		Right Crankcase Half.............................................301
		Left Crankcase Half..............................................302
		Sprocket Shaft Bearing Inner Race................................304
		Cylinder Studs...................................................307
		Pipe Plug and Oil Fittings.......................................308
	3.27 FLYWHEEL AND CONNECTING RODS....................................309
		General..........................................................309
		Inspection.......................................................309
		Measuring Crankshaft Runout......................................309
	3.28 CRANKCASE ASSEMBLY..............................................312
		Crankcase Assembly...............................................312
	3.29 OIL PAN.........................................................314
		Removal..........................................................314
		Installation.....................................................314
4. FUEL SYSTEM...........................................................317
	4.1 FASTENER TORQUE VALUES...........................................319
		Fastener Torque Values in this Chapter...........................319
	4.2 SPECIFICATIONS: FUEL SYSTEM......................................321
		Specifications...................................................321
	4.3 AIR CLEANER ASSEMBLY.............................................322
		Removal..........................................................322
		Installation.....................................................324
		Backplate Assembly: HDI Models...................................325
	4.4 FUEL TANK........................................................326
		General..........................................................326
		Removal..........................................................326
		Cleaning and Inspection..........................................327
		Installation.....................................................328
	4.5 THROTTLE POSITION SENSOR (TPS)...................................329
		General..........................................................329
		Removal..........................................................329
		Installation.....................................................329
	4.6 INTAKE AIR TEMPERATURE SENSOR (IAT)..............................330
		General..........................................................330
		Removal..........................................................330
		Installation.....................................................330
	4.7 ENGINE TEMPERATURE SENSOR (ET)...................................331
		General..........................................................331
		Removal..........................................................331
		Installation.....................................................332
	4.8 INDUCTION MODULE.................................................333
		Removal..........................................................333
		Installation.....................................................334
	4.9 IDLE AIR CONTROL (IAC)...........................................335
		General..........................................................335
		Removal..........................................................335
		Installation.....................................................335
	4.10 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP).........................336
		General..........................................................336
		Removal..........................................................336
		Installation.....................................................336
	4.11 OXYGEN SENSOR...................................................337
		General..........................................................337
		Removal..........................................................337
		Installation.....................................................337
	4.12 FUEL INJECTORS..................................................338
		General..........................................................338
		Removal..........................................................338
		Installation.....................................................338
	4.13 FUEL PUMP.......................................................340
		General..........................................................340
		Removal..........................................................340
		Disassembly and Assembly.........................................342
		Installation.....................................................344
	4.14 FUEL PRESSURE TEST..............................................347
		General..........................................................347
		Testing..........................................................347
	4.15 EXHAUST SYSTEM..................................................349
		Removal: FXDB, FXDC and FXDL.....................................349
		Disassembly: FXDB/P/A, FXDC and FXDL.............................351
		Assembly: FXDB/P/A, FXDC and FXDL................................351
		Installation: FXDB/P/A, FXDC and FXDL............................351
		Removal: FXDF and FXDWG..........................................352
		Installation: FXDF and FXDWG.....................................355
		Removal: FLD.....................................................356
		Installation: FLD................................................358
	4.16 INTAKE LEAK TEST................................................359
		General..........................................................359
		Leak Tester......................................................359
		Procedure........................................................359
	4.17 EVAPORATIVE EMISSIONS CONTROL (CA MODELS).......................361
		General..........................................................361
		Charcoal Canister................................................363
5. DRIVE.................................................................365
	5.1 FASTENER TORQUE VALUES...........................................367
		Fastener Torque Values in this Chapter...........................367
	5.2 SPECIFICATIONS: DRIVE............................................368
		Specifications...................................................368
	5.3 PRIMARY CHAINCASE COVER..........................................369
		General..........................................................369
		Removal..........................................................369
		Installation.....................................................369
	5.4 DRIVE COMPONENTS.................................................371
		Removal..........................................................371
		Installation.....................................................373
	5.5 PRIMARY CHAINCASE HOUSING........................................376
		Removal..........................................................376
		Inspection.......................................................376
		Mainshaft Bearing and Seal.......................................376
		Mainshaft Bearing Inner Race.....................................377
		Shifter Shaft Bushing............................................378
		Installation.....................................................379
	5.6 CLUTCH...........................................................381
		Removal and Installation.........................................381
		Clutch Pack Only.................................................381
		Clutch Pack and Bearing..........................................383
	5.7 TRANSMISSION SPROCKET............................................386
		Removal..........................................................386
		Cleaning and Inspection..........................................387
		Installation.....................................................387
	5.8 DRIVE BELT.......................................................389
		Removal..........................................................389
		Installation.....................................................389
6. TRANSMISSION..........................................................391
	6.1 FASTENER TORQUE VALUES...........................................393
		Fastener Torque Values in this Chapter...........................393
	6.2 SPECIFICATIONS: TRANSMISSION.....................................394
		Specifications...................................................394
		Service Wear Limits..............................................394
	6.3 TRANSMISSION.....................................................396
		Power Flow.......................................................396
	6.4 SHIFTER LINKAGE..................................................398
		Adjustment.......................................................398
	6.5 CLUTCH RELEASE COVER.............................................399
		Removal and Disassembly..........................................399
		Cleaning and Inspection..........................................399
		Assembly and Installation........................................400
	6.6 TRANSMISSION ASSEMBLY............................................401
		Removal..........................................................401
		Disassembly......................................................402
		Cleaning and Inspection..........................................408
		Assembly.........................................................408
		Installation.....................................................411
	6.7 MAIN DRIVE GEAR AND BEARING......................................413
		Removal..........................................................413
		Cleaning and Inspection..........................................414
		Installation.....................................................416
	6.8 TRANSMISSION CASE................................................420
		Removal..........................................................420
		Installation.....................................................420
		Disassembly......................................................421
		Cleaning and Inspection..........................................421
		Assembly.........................................................422
7. ELECTRICAL............................................................425
	7.1 FASTENER TORQUE VALUES...........................................427
		Fastener Torque Values in this Chapter...........................427
	7.2 SPECIFICATIONS: ELECTRICAL.......................................429
		Specifications...................................................429
	7.3 ELECTRICAL CADDY.................................................430
		Removal..........................................................430
		Installation.....................................................432
	7.4 ELECTRONIC CONTROL MODULE (ECM)..................................433
		General..........................................................433
		Replacement......................................................433
	7.5 BODY CONTROL MODULE (BCM)........................................434
		General..........................................................434
		Removal..........................................................434
		Installation.....................................................435
	7.6 SECURITY SIREN...................................................436
		Removal..........................................................436
		Installation.....................................................436
	7.7 SPARK PLUG CABLES................................................437
		Removal..........................................................437
		Installation.....................................................437
	7.8 FUSES............................................................438
		General..........................................................438
		Replacement......................................................438
	7.9 IGNITION SWITCH/FORK LOCK........................................439
		General..........................................................439
		FXDL Models......................................................439
		FXDC, FXDF, FXDWG, FLD, FXDB/P/A Models: Ignition Switch Only....442
	7.10 BATTERY TRAY AND BATTERY CABLES.................................444
		Battery Tray.....................................................444
		Battery Cables...................................................445
	7.11 STARTER.........................................................447
		General..........................................................447
		Removal..........................................................447
		Drive Assembly...................................................447
		Solenoid.........................................................448
		Installation.....................................................450
	7.12 HEADLAMP........................................................451
		General..........................................................451
		Bulb Removal: Except For FLD.....................................451
		Bulb Installation: Except FLD....................................453
		Headlamp Assembly Removal: Except FLD............................453
		Headlamp Assembly Installation: Except FLD.......................453
		Headlamp: FLD Models.............................................453
	7.13 TAIL LAMP.......................................................456
		General..........................................................456
		Tail Lamp Bulb Replacement: Standard Style.......................456
		Base Replacement: All But FXDB/P/A and FXDWG.....................456
		Base Replacement: FXDWG/HDI and Canada...........................458
	7.14 TURN SIGNALS....................................................460
		Turn Signal Bulb Replacement: Bullet Style.......................460
		Front Lamp Housing Replacement: All Except FLD...................460
		Rear Lamp Housing Replacement: All Except FLD....................462
		Front Turn Signal Lamps: FLD.....................................464
		Rear Turn Signal Lamps and Bracket: FLD..........................465
		Rear Turn Signal Reflector/Isolator Repair: FLD..................465
	7.15 CRANK POSITION SENSOR (CKP).....................................467
		General..........................................................467
		Removal..........................................................467
		Installation.....................................................467
	7.16 AUTOMATIC COMPRESSION RELEASE (ACR).............................468
		General..........................................................468
		Removal..........................................................468
		Installation.....................................................468
	7.17 VOLTAGE REGULATOR...............................................470
		Removal..........................................................470
		Installation.....................................................470
	7.18 ALTERNATOR......................................................471
		Removal..........................................................471
		Cleaning and Inspection..........................................471
		Installation.....................................................471
	7.19 FUEL GAUGE......................................................472
		General..........................................................472
		Removal..........................................................472
	7.20 FUEL GAUGE SENDER...............................................473
		Removal..........................................................473
		Installation.....................................................474
	7.21 INSTRUMENTS: FXDC, FXDF AND FLD.................................476
		Speedometer......................................................476
	7.22 INSTRUMENTS: FXDB/P/A, FXDL AND FXDWG...........................477
		Removal..........................................................477
		Installation.....................................................479
	7.23 VEHICLE SPEED SENSOR (VSS)......................................481
		General..........................................................481
		Removal..........................................................481
		Installation.....................................................481
	7.24 INDICATOR LAMPS.................................................482
		General..........................................................482
		Removal..........................................................482
		Installation.....................................................483
	7.25 NEUTRAL SWITCH..................................................484
		General..........................................................484
		Removal..........................................................484
		Installation.....................................................484
	7.26 OIL PRESSURE SWITCH.............................................485
		General..........................................................485
		Removal..........................................................485
		Installation.....................................................485
	7.27 REAR STOPLAMP SWITCH............................................486
		General..........................................................486
		Removal..........................................................486
		Installation.....................................................486
	7.28 HORN............................................................487
		Inspection.......................................................487
		Replacement......................................................487
	7.29 ACTIVE EXHAUST..................................................488
		General..........................................................488
		Removal..........................................................488
		Repair...........................................................488
		Installation.....................................................488
	7.30 MAIN WIRING HARNESS.............................................490
		General..........................................................490
		Removal..........................................................490
		Installation.....................................................492
	7.31 HANDLEBAR CONTROL MODULES.......................................496
		General..........................................................496
		Repair Procedures................................................496
	7.32 LEFT HANDLEBAR CONTROL MODULE...................................497
		Removal..........................................................497
		Clutch Switch Replacement........................................497
		Installation.....................................................498
	7.33 RIGHT HANDLEBAR CONTROL MODULE..................................500
		Removal..........................................................500
		Front Brake Switch Replacement...................................501
		Installation.....................................................501
	7.34 H-DSSS MAINTENANCE..............................................503
		Fob Battery......................................................503
		Smart Siren (If Installed).......................................503
	7.35 PERSONAL IDENTIFICATION NUMBER (PIN)............................504
		General..........................................................504
		Changing the PIN.................................................504
	7.36 H-DSSS ACTUATION................................................506
		Sidecar Configuration............................................506
		Actuation........................................................506
		Fob Assignment...................................................506
A. APPENDIX A CONNECTOR REPAIR...........................................507
	A.1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS..........................509
		Autofuse Unsealed Connector Repair...............................509
	A.2 BOSCH COMPACT 1.1M CONNECTOR.....................................510
		Bosch Compact 1.1M Connector.....................................510
	A.3 DELPHI 100W MICRO-PACK SEALED CONNECTOR..........................511
		Delphi 100W Micro-Pack Sealed Connector Repair...................511
		Crimping Terminals...............................................512
	A.4 DELPHI 150 METRI-PACK SEALED CONNECTORS..........................513
		Delphi 150 Metri-Pack Sealed Connector Repair....................513
	A.5 DELPHI 280 METRI-PACK UNSEALED CONNECTORS........................515
		Fuse Block Repair................................................515
	A.6 DELPHI 480 METRI-PACK UNSEALED CONNECTORS........................516
		Delphi 480 Metri-Pack Unsealed Connector Repair..................516
	A.7 DELPHI 630 METRI-PACK UNSEALED CONNECTORS........................517
		Delphi 630 Metri-Pack Unsealed Connector Repair..................517
	A.8 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING...................518
		Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair............518
	A.9 DELPHI METRI-PACK TERMINAL REPAIR................................519
		Metri-Pack Terminal Crimps.......................................519
	A.10 DELPHI MICRO-64 SEALED CONNECTORS...............................521
		Delphi Micro 64 Sealed Connector Repair..........................521
	A.11 DELPHI GT 150 SEALED CONNECTORS.................................524
		Delphi GT 150 Sealed Connector Repair............................524
	A.12 DELPHI GT 280 SEALED 73-TERMINAL ECM CONNECTOR..................526
		Delphi GT 280 Sealed 73-Terminal ECM Connector...................526
	A.13 DEUTSCH DT SEALED CONNECTORS....................................528
		Deutsch DT Sealed Connector Repair...............................528
	A.14 DEUTSCH DT SEALED TERMINAL REPAIR...............................532
		Deutsch DT Sealed Terminal Crimps................................532
	A.15 DEUTSCH DTM SEALED MINI TERMINAL REPAIR.........................533
		Deutsch DTM Sealed Mini Terminal Crimps..........................533
	A.16 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR............534
		Deutsch DTM Sealed Solid Barrel Terminal Crimps..................534
	A.17 JAE MX19 SEALED CONNECTORS......................................536
		JAE MX19 Sealed Connectors.......................................536
		Crimping Terminals...............................................536
	A.18 MOLEX CMC SEALED CONNECTORS.....................................537
		Molex CMC Sealed Connectors......................................537
		Crimping Terminals...............................................538
	A.19 MOLEX MX 150 SEALED CONNECTORS..................................539
		Molex MX 150 Sealed Connector Repair.............................539
		Crimp Terminal to Lead...........................................540
	A.20 TYCO 070 MULTILOCK UNSEALED CONNECTOR...........................543
		Tyco 070 Multilock Unsealed Connector Repair.....................543
	A.21 TYCO GET 64 SEALED CONNECTOR....................................547
		Tyco GET 64 Sealed Connector.....................................547
		Crimping Terminals...............................................548
	A.22 TYCO MCP SEALED CONNECTOR.......................................549
		Tyco MCP Sealed Connector........................................549
		Crimping Terminals...............................................550
	A.23 SEALED SPLICE CONNECTORS........................................551
		Sealed Splice Connector Repair...................................551
B. APPENDIX B WIRING.....................................................553
	B.1 CONNECTORS.......................................................555
		Connector Locations..............................................555
	B.2 WIRING DIAGRAMS..................................................558
		Wiring Diagram Information.......................................558
		2013 Dyna Wiring Diagrams........................................560
C. APPENDIX C ABS........................................................571
	C.1 FASTENER TORQUE VALUES...........................................573
		Fastener Torque Values in this Chapter...........................573
	C.2 ABS MODULE.......................................................574
		General..........................................................574
		Electro Hydraulic Control Unit (EHCU)............................574
	C.3 WHEEL SPEED SENSORS..............................................577
		Front Wheel Speed Sensor (WSS)...................................577
		Rear Wheel Speed Sensor (WSS)....................................578
	C.4 ABS BRAKE LINES..................................................581
		Front Master Cylinder to Front Caliper Line Assembly.............581
		Front ABS Lines..................................................581
		Rear Master Cylinder to ABS Module...............................583
		ABS Module to Rear Brake Caliper.................................584
D. APPENDIX D CONVERSIONS................................................587
	D.1 LENGTH CONVERSION................................................589
		Conversion Table.................................................589
	D.2 FLUID CONVERSION.................................................590
		United States System.............................................590
		Metric System....................................................590
		British Imperial System..........................................590
	D.3 TORQUE CONVERSION................................................591
		United States System.............................................591
		Metric System....................................................591
E. APPENDIX E GLOSSARY...................................................593
	E.1 GLOSSARY.........................................................595
		Acronyms and Abbreviations.......................................595
TOOLS....................................................................599
TORQUE VALUES............................................................607
INDEX....................................................................621

2013 HARLEY DAVIDSON DYNA MODELS SERVICE MANUAL – PDF DOWNLOAD:

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
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