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2013 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD 
2013 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
2013 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
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Description
2013 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2013 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
GENERAL:
- This electrical diagnostic service manual has been prepared with two purposes in mind. First, it will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of repair.
- Secondly, it will introduce to the professional Harley-Davidson Technician the latest field-tested and factory-approved diagnostic methods.We sincerely believe that this manual will make your association with Harley-Davidson products more pleasant and profitable.
HOW TO USE YOUR SERVICE MANUAL:
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 General Information
2 Initial Diagnostics and Serial Data
3 Starting and Charging
4 Instruments
5 Accessories, Horn, Lighting and Security
6 Engine Management
7 ABS
8 Audio System
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C Conversions
D Appendix D Glossary
- Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Sections and topics in this manual are sequentially numbered for easy navigation.
- For example, a cross-reference shown as 2.1 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.1 SPECIFICATIONS.
- For quick and easy reference, all pages contain a section number followed by a page number. For example, page 3-5 refers to page 5 in section 3.
- A number of acronyms and abbreviations are used in this document. See the D.1 GLOSSARY for a list of acronyms, abbreviations and definitions.
TABLE OF CONTENTS:
2013 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
FOREWORD....................................................................................... 7 TABLE OF CONTENTS.............................................................................. 9 1. GENERAL INFORMATION......................................................................... 29 1.1 SPECIFICATIONS AND COMPONENT LOCATIONS................................................. 31 Specifications......................................................................... 31 Component Locations.................................................................... 32 1.2 DIAGNOSTIC TOOLS....................................................................... 43 How To Use Diagnostic Tools............................................................ 43 1.3 DIAGNOSTICS AND TROUBLESHOOTING........................................................ 48 Voltage Drop........................................................................... 48 Wiggle Test............................................................................ 49 Relay Diagnostics...................................................................... 49 Job/Time Codes Values.................................................................. 50 2. INITIAL DIAGNOSTICS AND SERIAL DATA......................................................... 51 2.1 INITIAL DIAGNOSTICS.................................................................... 53 Description and Operation.............................................................. 53 Retrieving Trouble Codes............................................................... 53 Odometer Self-Diagnostics.............................................................. 53 Initial Diagnostics.................................................................... 53 Diagnostics............................................................................ 54 Code Types............................................................................. 59 Multiple Trouble Codes................................................................. 59 Clearing DTCs.......................................................................... 60 Security Lamp.......................................................................... 60 Check Engine Lamp...................................................................... 60 Symptoms............................................................................... 60 2.2 SERIAL DATA COMMUNICATION.............................................................. 75 Description and Operation.............................................................. 75 Components............................................................................. 76 Communication DTCs and "Bus Er"........................................................ 76 2.3 DTC U1016, U1040, U1064, U1097, U1255.................................................. 77 Description and Operation.............................................................. 77 DTC U1016.............................................................................. 78 DTC U1040, U1255....................................................................... 79 DTC U1064, U1255....................................................................... 80 DTC U1097, U1255....................................................................... 81 2.4 DTC U1300, U1301 OR BUS ER............................................................. 82 Description and Operation.............................................................. 82 DTC U1300.............................................................................. 83 DTC U1301.............................................................................. 84 3. STARTING AND CHARGING....................................................................... 87 3.1 BATTERY TESTING........................................................................ 89 General................................................................................ 89 Voltmeter Test......................................................................... 89 Battery Diagnostic Test................................................................ 89 Load Test.............................................................................. 89 3.2 STARTING SYSTEM........................................................................ 91 Description and Operation.............................................................. 91 Components............................................................................. 91 Starter Troubleshooting................................................................ 94 Starter Testing........................................................................ 95 Nothing Clicks......................................................................... 96 Start Relay Clicks..................................................................... 98 Starter Solenoid Clicks................................................................ 99 Starter Spins But Does Not Engage...................................................... 99 Starter Stalls or Spins Too Slowly.....................................................100 3.3 TESTING STARTER ON MOTORCYCLE..........................................................101 Starter Current Draw Test..............................................................101 3.4 TESTING STARTER ON BENCH...............................................................102 Free Running Current Draw Test.........................................................102 Starter Solenoid.......................................................................102 Solenoid Pull-In Test..................................................................102 Solenoid Hold-In Test..................................................................103 Solenoid Return Test...................................................................103 3.5 CHARGING SYSTEM........................................................................104 Description and Operation..............................................................104 Troubleshooting........................................................................104 Low or No Charging.....................................................................105 Overcharging...........................................................................105 Low Battery After Extended IGN OFF.....................................................106 Battery Runs Down During Use...........................................................106 Battery Charging Tests.................................................................106 3.6 DTC B0563, C0562, C0563, P0562, P0563..................................................110 Description and Operation..............................................................110 Diagnostics............................................................................110 DTC C0562..............................................................................112 DTC P0562..............................................................................113 DTC B0563, C0563, P0563................................................................115 3.7 DTC B1006, B1007.......................................................................116 Description and Operation..............................................................116 DTC B1006, B1007.......................................................................116 4. INSTRUMENTS.................................................................................117 4.1 INSTRUMENTS............................................................................119 Description and Operation..............................................................119 Speedometer Theory of Operation........................................................119 Tachometer Theory of Operation.........................................................119 Instrument Diagnostics.................................................................120 4.2 DTC B1004, B1005.......................................................................121 Description and Operation..............................................................121 DTC B1004..............................................................................122 DTC B1005..............................................................................123 4.3 DTC B1008..............................................................................125 Description and Operation..............................................................125 DTC B1008..............................................................................125 4.4 NO INSTRUMENT POWER....................................................................126 Description and Operation..............................................................126 Speedometer Inoperative................................................................128 4.5 INDICATOR LAMPS........................................................................130 Description and Operation..............................................................130 Oil Pressure Lamp Always On............................................................135 Oil Pressure Lamp Inoperative..........................................................135 Neutral Lamp Always On.................................................................136 Neutral Lamp Inoperative...............................................................136 High Beam Indicator Lamp Inoperative...................................................136 Turn Signal Indicator Inoperative......................................................137 4.6 GAUGES.................................................................................138 Theory of Operation....................................................................138 Fuel Gauge Inaccurate, No DTCs.........................................................138 Fuel Gauge Inoperative.................................................................139 Oil Pressure Gauge and Indicator Light.................................................139 Ambient Air Temperature Gauge..........................................................139 Voltmeter Gauge........................................................................140 5. ACCESSORIES, HORN, LIGHTING AND SECURITY....................................................141 5.1 ACCESSORIES............................................................................143 Description and Operation..............................................................143 Components.............................................................................143 Rear Auxiliary Power Outlet Inoperative................................................145 Cigar Lighter Inoperative..............................................................145 5.2 HEATED HAND GRIPS......................................................................146 Description and Operation..............................................................146 Heated Handgrips Inoperative...........................................................148 5.3 CRUISE CONTROL.........................................................................149 Description and Operation..............................................................149 System Operation.......................................................................149 Troubleshooting........................................................................150 Cruise Inoperative Diagnostics.........................................................150 Cruise Control Inoperative Conditions..................................................152 5.4 DTC P0577..............................................................................153 Cruise Control.........................................................................153 DTC P0577..............................................................................155 5.5 HORN...................................................................................156 Description and Operation..............................................................156 Components.............................................................................156 Symptoms...............................................................................156 Horn Always On.........................................................................157 Horn Inoperative.......................................................................157 5.6 TURN SIGNALS...........................................................................158 Description and Operation..............................................................158 Will Not Cancel Upon Turn Completion, No DTCs..........................................161 Flash at Double Normal Rate, All Bulbs Work, No DTCs...................................161 Both Turn Signal Lamps on One Side Inoperative, No DTCs................................162 One Turn Signal Lamp Inoperative, No DTCs..............................................163 5.7 HEADLAMPS..............................................................................166 Description and Operation..............................................................166 Headlamp Inoperative, No DTCs..........................................................169 Auxiliary Lamps Inoperative............................................................170 5.8 STOP LAMPS.............................................................................172 Description and Operation..............................................................172 Stop Lamp Inoperative..................................................................175 5.9 RUNNING LAMPS..........................................................................178 Description and Operation..............................................................178 Position Lamp Inoperative: HDI.........................................................180 Running Lamps Inoperative..............................................................180 5.10 DTC B1121, B1122, B1123, B1124, B1125, B1126..........................................181 Description and Operation..............................................................181 DTC B1121: HFSM........................................................................184 DTC B1121: TSM or TSSM.................................................................184 DTC B1122: HFSM........................................................................185 DTC B1122: TSM or TSSM.................................................................185 DTC B1123..............................................................................186 DTC B1124..............................................................................186 DTC B1125..............................................................................187 DTC B1126..............................................................................187 5.11 DTC B1135, B1136, B1141, B1142........................................................188 Diagnostics............................................................................188 DTC B1141..............................................................................188 5.12 SECURITY SYSTEM.......................................................................189 Security Lamp..........................................................................189 Security Immobilization................................................................189 TSSM or HFSM Features..................................................................190 Warnings...............................................................................190 Arming: HFSM...........................................................................190 Arming: TSSM...........................................................................190 Disarming: HFSM........................................................................191 Disarming: TSSM........................................................................191 Alarm..................................................................................192 Alarm Sensitivity: TSSM................................................................192 5.13 KEY FOB...............................................................................194 HFSM Fob...............................................................................194 TSSM Fob...............................................................................194 Fob Assignment: HFSM...................................................................194 Fob Assignment: TSSM...................................................................194 5.14 SIREN.................................................................................196 Description and Operation..............................................................196 Siren Chirp Mode Confirmation: HFSM....................................................196 5.15 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS....................................197 General................................................................................197 Actuation: HFSM........................................................................197 Configuring a TSSM.....................................................................197 Selecting a PIN........................................................................197 Initial Pin Entry: HFSM................................................................197 Initial Pin Entry: TSSM................................................................198 Changing the Pin.......................................................................200 Transport Mode.........................................................................201 Service Mode...........................................................................201 Four-Way Flashing......................................................................201 Storage Mode: TSSM.....................................................................201 Power Disruption and Configuring: HFSM.................................................202 Power Disruption and Configuring: TSSM.................................................203 5.16 FAILS TO DISARM.......................................................................204 Description and Operation..............................................................204 Fails to Disarm: TSSM..................................................................205 Fails to Disarm: HFSM..................................................................206 5.17 DTC B1131, B1132......................................................................207 Description and Operation..............................................................207 DTC B1131..............................................................................208 DTC B1132..............................................................................209 5.18 DTC B1134.............................................................................210 Description and Operation..............................................................210 DTC B1134..............................................................................211 5.19 DTC B1143, B1144, B1145...............................................................212 Description and Operation..............................................................212 DTC B1143..............................................................................212 DTC B1144..............................................................................213 DTC B1145..............................................................................213 5.20 DTC B1154, B1155......................................................................214 Description and Operation..............................................................214 DTC B1154..............................................................................216 DTC B1155..............................................................................216 6. ENGINE MANAGEMENT...........................................................................217 6.1 EFI SYSTEM.............................................................................219 General................................................................................219 6.2 ELECTRONIC CONTROL MODULE..............................................................222 General................................................................................222 6.3 SENSORS AND DRIVERS....................................................................224 Description and Operation..............................................................224 Sensors................................................................................224 Drivers................................................................................225 6.4 DTC P0107, P0108, P0112, P0113.........................................................227 Description and Operation..............................................................227 Diagnostics............................................................................227 DTC P0107..............................................................................228 DTC P0108..............................................................................229 DTC P0112..............................................................................230 DTC P0113..............................................................................230 6.5 DTC P0117, P0118.......................................................................231 Description and Operation..............................................................231 DTC P0117..............................................................................232 DTC P0118..............................................................................232 6.6 DTC P0120, P0122, P0123, P0220, P0222, P0223...........................................234 Description and Operation..............................................................234 DTC P0120..............................................................................235 DTC P0122..............................................................................236 DTC P0123..............................................................................237 DTC P0220..............................................................................238 DTC P0222..............................................................................238 DTC P0223..............................................................................239 6.7 DTC P0031, P0032, P0131, P0132, P0134, P0151, P0152, P0154.............................241 Description and Operation..............................................................241 DTC P0031..............................................................................244 DTC P0032..............................................................................244 DTC P0131..............................................................................244 DTC P0132..............................................................................245 DTC P0134..............................................................................245 DTC P0151..............................................................................246 DTC P0152..............................................................................246 DTC P0154..............................................................................246 6.8 DTC P0261, P0262, P0263, P0264.........................................................248 Description and Operation..............................................................248 DTC P0261..............................................................................250 DTC P0262..............................................................................250 DTC P0263..............................................................................251 DTC P0264..............................................................................251 6.9 DTC P0373, P0374.......................................................................252 Description and Operation..............................................................252 DTC P0373..............................................................................252 DTC P0374..............................................................................253 6.10 DTC P0444, P0445......................................................................254 Description and Operation..............................................................254 DTC P0444..............................................................................256 DTC P0445..............................................................................256 6.11 DTC P0501, P0502......................................................................257 Description and Operation..............................................................257 DTC P0501..............................................................................259 DTC P0502..............................................................................259 6.12 DTC P0505.............................................................................261 Loss of Idle Speed Control.............................................................261 DTC P0505..............................................................................262 6.13 DTC P0572.............................................................................264 Description and Operation..............................................................264 DTC P0572..............................................................................265 6.14 DTC P0603, P0605......................................................................267 Description and Operation..............................................................267 6.15 DTC P0641, P0651......................................................................268 Description and Operation..............................................................268 DTC P0641..............................................................................269 DTC P0651..............................................................................269 6.16 DTC P1001, P1002, P1003, P1004........................................................271 Description and Operation..............................................................271 DTC P1001..............................................................................273 DTC P1002..............................................................................273 DTC P1003..............................................................................273 DTC P1004..............................................................................274 6.17 DTC P1009, P1010......................................................................275 Description and Operation..............................................................275 DTC P1009, P1010.......................................................................276 6.18 DTC P1270.............................................................................277 Description and Operation..............................................................277 DTC P1270..............................................................................279 6.19 DTC P1351, P1352, P1354, P1355........................................................280 Description and Operation..............................................................280 DTC P1351..............................................................................282 DTC P1352..............................................................................282 DTC P1354..............................................................................282 DTC P1355..............................................................................283 6.20 DTC P1353, P1356, P1357, P1358........................................................284 Description and Operation..............................................................284 DTC P1353, P1356.......................................................................286 DTC P1357, P1358.......................................................................286 6.21 DTC P1475, P1477, P1478...............................................................288 Description and Operation..............................................................288 DTC P1475..............................................................................290 DTC P1477..............................................................................291 DTC P1478..............................................................................291 6.22 DTC P1501, P1502......................................................................292 Description and Operation..............................................................292 DTC P1501..............................................................................293 DTC P1502..............................................................................294 Side Stand Displayed on Odometer.......................................................294 6.23 DTC P1510, P1511, P1512...............................................................295 Description and Operation..............................................................295 DTC P1510, P1511, P1512................................................................295 6.24 DTC P1514.............................................................................296 Description and Operation..............................................................296 DTC P1514..............................................................................296 6.25 DTC P1600.............................................................................297 Description and Operation..............................................................297 DTC P1600..............................................................................297 6.26 DTC P1655, P1656......................................................................298 Description and Operation..............................................................298 DTC P1655..............................................................................300 DTC P1656..............................................................................300 6.27 DTC P2100, P2101, P2102, P2103........................................................302 Description and Operation..............................................................302 DTC P2100..............................................................................303 DTC P2101..............................................................................304 DTC P2102..............................................................................304 DTC P2103..............................................................................304 6.28 DTC P2105, P2107......................................................................306 Description and Operation..............................................................306 DTC P2105..............................................................................308 DTC P2107..............................................................................308 6.29 DTC P2119.............................................................................309 Description and Operation..............................................................309 DTC P2119..............................................................................309 6.30 DTC P2122, P2123, P2127, P2128........................................................310 Description and Operation..............................................................310 DTC P2122..............................................................................310 DTC P2123..............................................................................311 DTC P2127..............................................................................312 DTC P2128..............................................................................313 6.31 DTC P2135, P2138......................................................................315 Description and Operation..............................................................315 DTC P2135..............................................................................315 DTC P2138..............................................................................316 6.32 DTC P2176.............................................................................318 Description and Operation..............................................................318 DTC P2176..............................................................................318 6.33 ENGINE CRANKS, BUT WILL NOT START.....................................................319 Description and Operation..............................................................319 Engine Cranks But Will Not Start.......................................................321 6.34 NO ECM POWER..........................................................................322 Description and Operation..............................................................322 No ECM Power...........................................................................323 6.35 STARTS, THEN STALLS...................................................................325 Description and Operation..............................................................325 Starts, Then Stalls....................................................................325 6.36 HESITATION, LOSS OF POWER.............................................................326 Description and Operation..............................................................326 Hesitation, Loss of Power Test.........................................................328 6.37 MISFIRE AT IDLE OR UNDER LOAD.........................................................329 Description and Operation..............................................................329 In-line Spark Tester...................................................................329 Misfire At Idle or Under Load..........................................................331 7. ABS.........................................................................................333 7.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION.......................................335 Description and Operation..............................................................335 7.2 DTC C1017, C1018.......................................................................338 Description and Operation..............................................................338 DTC C1017..............................................................................339 DTC C1018..............................................................................340 7.3 DTC C1021, C1023.......................................................................341 Description and Operation..............................................................341 DTC C1021, C1023.......................................................................342 7.4 DTC C1025, C1027, C1206, C1208.........................................................343 Description and Operation..............................................................343 DTC C1025 (Front), C1027 (Rear), C1206, C1208..........................................344 7.5 DTC C1032, C1034.......................................................................345 Description and Operation..............................................................345 DTC C1032..............................................................................346 DTC C1034..............................................................................346 7.6 DTC C1042, C1043.......................................................................348 Description and Operation..............................................................348 DTC C1042..............................................................................348 DTC C1043..............................................................................349 7.7 DTC C1094..............................................................................350 Description and Operation..............................................................350 DTC C1094..............................................................................351 7.8 DTC C1095..............................................................................353 Description and Operation..............................................................353 DTC C1095..............................................................................354 7.9 DTC C1151..............................................................................356 Description and Operation..............................................................356 DTC C1151..............................................................................357 7.10 DTC C1153.............................................................................358 Description and Operation..............................................................358 DTC C1153..............................................................................359 7.11 DTC C1158.............................................................................360 Description and Operation..............................................................360 DTC C1158..............................................................................360 7.12 DTC C1212.............................................................................361 Description and Operation..............................................................361 DTC C1212..............................................................................362 7.13 DTC C1214.............................................................................364 Description and Operation..............................................................364 DTC C1214..............................................................................365 7.14 DTC C1216.............................................................................367 Description and Operation..............................................................367 DTC C1216..............................................................................368 7.15 DTC C1014, C1055-C1066, C1118, C1121..................................................370 Description and Operation..............................................................370 DTC C1014, C1055-C1066, C1118, C1121...................................................372 7.16 ABS INDICATOR ALWAYS ON OR INOPERATIVE................................................373 Description and Operation..............................................................373 ABS Indicator Always On or Inoperative.................................................375 8. AUDIO SYSTEM................................................................................377 8.1 RADIO DIAGNOSTICS......................................................................379 Description and Operation..............................................................379 Diagnostics............................................................................379 8.2 DTC B2006-B2012, RADIO SWITCH DIAGNOSTICS..............................................381 Description and Operation..............................................................381 Diagnostics............................................................................381 B2006 Radio Switch Stuck...............................................................383 B2007 Handlebar Switch Shorted High....................................................384 B2008 Handlebar Switch Shorted Low.....................................................386 B2009 Handlebar Switch Stuck...........................................................388 B2010 Passenger Switch Shorted High....................................................391 B2011 Passenger Switch Shorted Low.....................................................392 B2012 Passenger Switch Stuck...........................................................394 8.3 DTC B2016-B2023, RADIO SPEAKER DIAGNOSTICS.............................................396 Description and Operation..............................................................396 B2016 Front Speakers Shorted: Without Amplifier........................................396 B2016 Front Speakers Shorted: With Amplifier...........................................397 B2017 Front Speakers Open: Without Amplifier...........................................397 B2017 Front Speakers Open: With Amplifier..............................................398 B2018 Front Speakers Shorted to Ground: Without Amplifier..............................399 B2018 Front Speakers Shorted to Ground: With Amplifier.................................400 B2019 Front Speakers Shorted to Battery: Without Amplifier.............................401 B2019 Front Speakers Shorted to Battery: With Amplifier................................401 B2020 Rear Speakers Shorted: Without Amplifier.........................................402 B2020 Rear Speakers Shorted: With Amplifier............................................403 B2021 Rear Speakers Open: Without Amplifier............................................403 B2021 Rear Speakers Open: With Amplifier...............................................404 B2022 Rear Speakers Shorted to Ground: Without Amplifier...............................404 B2022 Rear Speakers Shorted to Ground: With Amplifier..................................405 B2023 Rear Speakers Shorted to Battery: Without Amplifier..............................406 B2023 Rear Speakers Shorted to Battery: With Amplifier.................................407 8.4 SERIAL DATA BUS DIAGNOSTICS............................................................409 Description and Operation..............................................................409 DTC U1016 J1850 Loss of Communication with ECM.........................................410 DTC U1302 Infotainment Bus Off Error...................................................411 DTC U1307 Infotainment Bus Lost Communication with CB Module...........................415 DTC U1308 Infotainment Bus Lost Communication with Future Accessory Module (4-Pin).....415 DTC U1310 Infotainment Bus Lost Communication with iPod................................415 DTC U1312 Infotainment Bus Lost Communication with Future Accessory Module (12-Pin)....415 DTC U1313 Infotainment Bus Lost Communication with XM Module...........................416 DTC U1317 Infotainment Bus Lost Communication with High Output Amplifier...............416 8.5 ADVANCED AUDIO SYSTEM SYMPTOMS.........................................................417 General................................................................................417 Factory Defaults.......................................................................417 Diagnostics............................................................................417 Symptom 1: Radio Inoperative...........................................................418 Symptom 2: Poor or No Reception........................................................420 Symptom 3: Static Present with Engine Running..........................................420 Symptom 4: CB Transmitter Inoperative..................................................421 Symptom 5: CB Receiver Inoperative.....................................................422 Symptom 6: Handset Malfunction.........................................................424 Symptom 7: Fairing Mounted Speaker Switch Malfunction..................................426 Symptom 8: Front Headset Malfunction...................................................428 Symptom 9: Rear Headset Malfunction....................................................430 Symptom 10: No or Low Audio with High Output Amplifier.................................431 Symptom 11: No or Low Audio from XM or XM Inoperative..................................435 Symptom 12: No or Intermittent Reception on XM Module..................................436 Symptom 13: AVC Inoperative............................................................436 Symptom 14: CD Skipping................................................................437 Symptom 15: Radio Softkeys Malfunction.................................................437 Symptom 16: Handlebar Audio/PTT and Mode Switch Malfunction............................440 Symptom 17: Passengers Audio/PTT and Mode Switch Malfunction...........................443 A. APPENDIX A CONNECTOR REPAIR.................................................................447 A.1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS................................................449 Autofuse Unsealed Connector Repair.....................................................449 A.2 BOSCH COMPACT 1.1M CONNECTOR...........................................................450 Bosch Compact 1.1M Connector...........................................................450 A.3 DELPHI 100W MICRO-PACK SEALED CONNECTOR................................................451 Delphi 100W Micro-Pack Sealed Connector Repair.........................................451 Crimping Terminals.....................................................................452 A.4 DELPHI 150 METRI-PACK SEALED CONNECTORS................................................453 Delphi 150 Metri-Pack Sealed Connector Repair..........................................453 A.5 DELPHI 280 METRI-PACK UNSEALED CONNECTORS..............................................455 Fuse Block Repair......................................................................455 A.6 DELPHI 480 METRI-PACK UNSEALED CONNECTORS..............................................456 Delphi 480 Metri-Pack Unsealed Connector Repair........................................456 A.7 DELPHI 630 METRI-PACK UNSEALED CONNECTORS..............................................457 Delphi 630 Metri-Pack Unsealed Connector Repair........................................457 A.8 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING.........................................458 Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair..................................458 A.9 DELPHI METRI-PACK TERMINAL REPAIR......................................................459 Metri-Pack Terminal Crimps.............................................................459 A.10 DELPHI MICRO 64 SEALED CONNECTORS.....................................................461 Delphi Micro 64 Sealed Connector Repair................................................461 A.11 DELPHI GT 150 SEALED CONNECTORS.......................................................464 Delphi GT 150 Sealed Connector Repair..................................................464 A.12 DELPHI GT 280 SEALED 73-TERMINAL ECM CONNECTOR........................................466 Delphi GT 280 Sealed 73-Terminal ECM Connector.........................................466 A.13 DEUTSCH DT SEALED CONNECTORS..........................................................468 Deutsch DT Sealed Connector Repair.....................................................468 A.14 DEUTSCH DT SEALED TERMINAL REPAIR.....................................................472 Deutsch DT Sealed Terminal Crimps......................................................472 A.15 DEUTSCH DTM SEALED MINI TERMINAL REPAIR...............................................473 Deutsch DTM Sealed Mini Terminal Crimps................................................473 A.16 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR..................................474 Deutsch DTM Sealed Solid Barrel Terminal Crimps........................................474 A.17 JAE MX19 SEALED CONNECTORS............................................................476 JAE MX19 Sealed Connectors.............................................................476 Crimping Terminals.....................................................................476 A.18 MOLEX CMC SEALED CONNECTORS...........................................................477 Molex CMC Sealed Connectors............................................................477 Crimping Terminals.....................................................................478 A.19 MOLEX MX 150 SEALED CONNECTORS........................................................479 Molex MX 150 Sealed Connector Repair...................................................479 Crimp Terminal to Lead.................................................................480 A.20 TYCO 070 MULTILOCK UNSEALED CONNECTOR.................................................483 Tyco 070 Multilock Unsealed Connector Repair...........................................483 A.21 TYCO GET 64 SEALED CONNECTOR..........................................................487 Tyco GET 64 Sealed Connector...........................................................487 Crimping Terminals.....................................................................488 A.22 TYCO MCP SEALED CONNECTOR.............................................................489 Tyco MCP Sealed Connector..............................................................489 Crimping Terminals.....................................................................490 A.23 SEALED SPLICE CONNECTORS..............................................................491 Sealed Splice Connector Repair.........................................................491 B. APPENDIX B WIRING...........................................................................493 B.1 CONNECTORS.............................................................................495 Connector Locations....................................................................495 B.2 WIRING DIAGRAMS........................................................................501 Wiring Diagram Information.............................................................501 2013 Touring Wiring Diagrams...........................................................503 C. APPENDIX C CONVERSIONS......................................................................551 C.1 METRIC CONVERSION......................................................................553 Conversion Table.......................................................................553 C.2 FLUID CONVERSIONS......................................................................554 United States System...................................................................554 Metric System..........................................................................554 British Imperial System................................................................554 C.3 TORQUE CONVERSIONS.....................................................................555 United States System...................................................................555 Metric System..........................................................................555 D. APPENDIX D GLOSSARY.........................................................................557 D.1 GLOSSARY...............................................................................559 Acronyms and Abbreviations.............................................................559 TOOLS..........................................................................................563 TORQUE VALUES..................................................................................577 INDEX..........................................................................................579
2013 HARLEY DAVIDSON TOURING MODELS ELECTRICAL DIAGNOSTIC MANUAL – PDF DOWNLOAD:
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