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Description
2013 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2013 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1195
Downloadable : Yes
File Type: PDF
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DESCRIPTION:
2013 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2013 NISSAN Maxima.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2013 NISSAN MAXIMA A35 Series Service Manual PDF DOWNLOAD
fwd.......................................................................................................................................... 1 Exit..................................................................................................................................... 0 QUICK REFERENCE INDEX.................................................................................................................... 1 FOREWORD................................................................................................................................. 2 Comments................................................................................................................................. 3 QUICK REFERENCE CHART.................................................................................................................... 4 A: GENERAL INFORMATION................................................................................................................... 1 GI - General Information............................................................................................................. 0 B: ENGINE................................................................................................................................ 1 EM - Engine Mechanical............................................................................................................... 0 LU - Engine Lubrication System....................................................................................................... 0 CO - Engine Cooling System........................................................................................................... 0 EC - Engine Control System........................................................................................................... 0 FL - Fuel System..................................................................................................................... 0 EX - Exhaust System.................................................................................................................. 0 STR - Starting System................................................................................................................ 0 ACC - Accelerator Control System..................................................................................................... 0 C: HYBRID................................................................................................................................ 1 D: TRANSMISSION & DRIVELINE.............................................................................................................. 1 TM - Transaxle & Transmission........................................................................................................ 0 FAX - Front Axle..................................................................................................................... 0 RAX - Rear Axle...................................................................................................................... 0 E: SUSPENSION............................................................................................................................ 1 FSU - Front Suspension............................................................................................................... 0 RSU - Rear Suspension................................................................................................................ 0 WT - Road Wheels & Tires............................................................................................................. 0 F: BRAKES................................................................................................................................ 1 BR - Brake System.................................................................................................................... 0 PB - Parking Brake System............................................................................................................ 0 BRC - Brake Control System........................................................................................................... 0 G: STEERING.............................................................................................................................. 1 ST - Steering System................................................................................................................. 0 STC - Steering Control System........................................................................................................ 0 H: RESTRAINTS............................................................................................................................ 1 SB - Seat Belt....................................................................................................................... 0 SR - SRS Airbag...................................................................................................................... 0 SRC - SRS Airbag Control System...................................................................................................... 0 I: VENTILATION, HEATER & AIR CONDITIONER................................................................................................. 1 VTL - Ventilation System............................................................................................................. 0 HA - Heater & Air Conditioning System................................................................................................ 0 HAC - Heater & Air Conditioning Control System....................................................................................... 0 J: BODY INTERIOR......................................................................................................................... 1 INT - Interior....................................................................................................................... 0 IP - Instrument Panel................................................................................................................ 0 SE - Seat............................................................................................................................ 0 ADP - Automatic Drive Positioner..................................................................................................... 0 K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY......................................................................................... 1 DLK - Door & Lock.................................................................................................................... 0 SEC - Security Control System........................................................................................................ 0 GW - Glass & Window System........................................................................................................... 0 PWC - Power Window Control System.................................................................................................... 0 RF - Roof............................................................................................................................ 0 EXT - Exterior....................................................................................................................... 0 BRM - Body Repair Manual............................................................................................................. 0 L: DRIVER CONTROLS....................................................................................................................... 1 MIR - Mirrors........................................................................................................................ 0 EXL - Exterior Lighting System....................................................................................................... 0 INL - Interior Lighting System....................................................................................................... 0 WW - Wiper & Washer.................................................................................................................. 0 DEF - Defogger....................................................................................................................... 0 HRN - Horn........................................................................................................................... 0 M: ELECTRICAL & POWER CONTROL............................................................................................................ 1 PWO - Power Outlet................................................................................................................... 0 BCS - Body Control System............................................................................................................ 0 LAN - LAN System..................................................................................................................... 0 PCS - Power Control Syetem........................................................................................................... 0 CHG - Charging System................................................................................................................ 0 PG - Power Supply, Ground & Circuit Elements......................................................................................... 0 N: DRIVER INFORMATION & MULTIMEDIA....................................................................................................... 1 MWI - Meter, Warning Lamp & Indicator................................................................................................ 0 WCS - Warning Chime System........................................................................................................... 0 AV - Audio, Visual & Navigation System............................................................................................... 0 O: CRUISE CONTROL........................................................................................................................ 1 CCS - Cruise Control System.......................................................................................................... 0 P: MAINTENANCE........................................................................................................................... 1 MA - Maintenance..................................................................................................................... 0 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 ACC.......................................................................................................................................... 10 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 10 PRECAUTION........................................................................................................................... 11 PRECAUTIONS...................................................................................................................... 11 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 11 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 11 REMOVAL AND INSTALLATION............................................................................................................. 12 ACCELERATOR CONTROL SYSTEM....................................................................................................... 12 Exploded View................................................................................................................ 12 Removal and Installation..................................................................................................... 12 REMOVAL.................................................................................................................. 12 INSTALLATION............................................................................................................. 12 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 14 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 14 Accelerator Control.......................................................................................................... 14 PEDAL TRAVEL............................................................................................................. 14 BCS.......................................................................................................................................... 15 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 15 BCM.................................................................................................................................. 17 BASIC INSPECTION................................................................................................................. 17 DIAGNOSIS AND REPAIR WORKFLOW................................................................................................ 17 Work Flow................................................................................................................ 17 OVERALL SEQUENCE..................................................................................................... 17 DETAILED FLOW........................................................................................................ 17 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM)..................................................................... 19 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Description................................................... 19 BEFORE REPLACEMENT............................................................................................... 19 AFTER REPLACEMENT................................................................................................ 19 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Work Procedure................................................ 19 CONFIGURATION (BCM)...................................................................................................... 20 CONFIGURATION (BCM) : Description.................................................................................... 20 CONFIGURATION (BCM) : Work Procedure................................................................................. 20 CONFIGURATION (BCM) : Configuration list............................................................................. 21 SYSTEM DESCRIPTION............................................................................................................... 22 BODY CONTROL SYSTEM.......................................................................................................... 22 System Description....................................................................................................... 22 OUTLINE.............................................................................................................. 22 CAN communication control............................................................................................ 22 CAN communication signal......................................................................................... 22 BCM control function list............................................................................................ 22 Component Parts Location................................................................................................. 23 COMBINATION SWITCH READING SYSTEM............................................................................................ 24 System Diagram........................................................................................................... 24 System Description....................................................................................................... 24 OUTLINE.............................................................................................................. 24 COMBINATION SWITCH MATRIX............................................................................................ 24 COMBINATION SWITCH READING FUNCTION.................................................................................. 25 Description...................................................................................................... 25 Operation Example................................................................................................ 25 WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION)........................................ 26 SIGNAL BUFFER SYSTEM......................................................................................................... 28 System Diagram........................................................................................................... 28 System Description....................................................................................................... 28 OUTLINE.............................................................................................................. 28 Signal transmission function list.................................................................................... 28 POWER CONSUMPTION CONTROL SYSTEM............................................................................................. 29 System Diagram........................................................................................................... 29 System Description....................................................................................................... 29 OUTLINE.............................................................................................................. 29 LOW POWER CONSUMPTION CONTROL WITH BCM............................................................................... 29 Sleep mode activation................................................................................................ 29 Wake-up operation.................................................................................................... 30 Component Parts Location................................................................................................. 31 DIAGNOSIS SYSTEM (BCM)....................................................................................................... 32 COMMON ITEM.............................................................................................................. 32 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................... 32 APPLICATION ITEM................................................................................................. 32 SYSTEM APPLICATION............................................................................................... 32 DOOR LOCK................................................................................................................ 32 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK)....................................................................... 33 SELF DIAGNOSTIC RESULT........................................................................................... 33 DATA MONITOR..................................................................................................... 33 ACTIVE TEST...................................................................................................... 33 WORK SUPPORT..................................................................................................... 33 REAR DEFOGGER............................................................................................................ 33 REAR DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER)............................................................... 33 DATA MONITOR..................................................................................................... 33 ACTIVE TEST...................................................................................................... 34 BUZZER................................................................................................................... 34 BUZZER : CONSULT Function (BCM - BUZZER)............................................................................. 34 DATA MONITOR..................................................................................................... 34 ACTIVE TEST...................................................................................................... 34 INT LAMP................................................................................................................. 34 INT LAMP : CONSULT Function (BCM - INT LAMP)......................................................................... 34 DATA MONITOR..................................................................................................... 34 ACTIVE TEST...................................................................................................... 35 WORK SUPPORT..................................................................................................... 35 HEADLAMP................................................................................................................. 35 HEADLAMP : CONSULT Function (BCM - HEAD LAMP)........................................................................ 35 DATA MONITOR..................................................................................................... 35 ACTIVE TEST...................................................................................................... 36 WORK SUPPORT..................................................................................................... 36 WIPER.................................................................................................................... 36 WIPER : CONSULT Function (BCM - WIPER)............................................................................... 37 DATA MONITOR..................................................................................................... 37 ACTIVE TEST...................................................................................................... 37 WORK SUPPORT..................................................................................................... 37 FLASHER.................................................................................................................. 37 FLASHER : CONSULT Function (BCM - FLASHER)........................................................................... 37 DATA MONITOR..................................................................................................... 37 ACTIVE TEST...................................................................................................... 37 WORK SUPPORT..................................................................................................... 37 INTELLIGENT KEY.......................................................................................................... 38 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY)........................................................... 38 DATA MONITOR..................................................................................................... 38 ACTIVE TEST...................................................................................................... 39 WORK SUPPORT..................................................................................................... 39 COMB SW.................................................................................................................. 40 COMB SW : CONSULT Function (BCM-COMB SW)............................................................................. 41 DATA MONITOR..................................................................................................... 41 BCM...................................................................................................................... 41 BCM : CONSULT Function (BCM - BCM)................................................................................... 41 ECU IDENTIFICATION............................................................................................... 41 SELF DIAGNOSTIC RESULT........................................................................................... 41 WORK SUPPORT..................................................................................................... 41 CONFIGURATION.................................................................................................... 41 CAN DIAG SUPPORT MNTR............................................................................................ 41 IMMU..................................................................................................................... 41 IMMU : CONSULT Function (BCM - IMMU)................................................................................. 41 SELF DIAGNOSTIC RESULT........................................................................................... 41 DATA MONITOR..................................................................................................... 41 ACTIVE TEST...................................................................................................... 42 BATTERY SAVER............................................................................................................ 42 BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)............................................................... 42 DATA MONITOR..................................................................................................... 42 ACTIVE TEST...................................................................................................... 42 WORK SUPPORT..................................................................................................... 42 TRUNK.................................................................................................................... 43 TRUNK : CONSULT Function (BCM - TRUNK)............................................................................... 43 DATA MONITOR..................................................................................................... 43 ACTIVE TEST...................................................................................................... 43 THEFT ALM................................................................................................................ 43 THEFT ALM : CONSULT Function (BCM - THEFT ALM)....................................................................... 43 DATA MONITOR..................................................................................................... 43 ACTIVE TEST...................................................................................................... 44 WORK SUPPORT..................................................................................................... 44 RETAINED PWR............................................................................................................. 44 RETAINED PWR : CONSULT Function (BCM - RETAINED PWR)................................................................. 44 DATA MONITOR..................................................................................................... 44 SIGNAL BUFFER............................................................................................................ 44 SIGNAL BUFFER : CONSULT Function (BCM - SIGNAL BUFFER)............................................................... 44 DATA MONITOR..................................................................................................... 44 ACTIVE TEST...................................................................................................... 44 AIR PRESSURE MONITOR..................................................................................................... 44 AIR PRESSURE MONITOR : CONSULT Function (BCM - AIR PRESSURE MONITOR)................................................. 44 SELF DIAGNOSTIC RESULT........................................................................................... 44 DATA MONITOR..................................................................................................... 45 ACTIVE TEST...................................................................................................... 45 WORK SUPPORT..................................................................................................... 45 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 46 U1000 CAN COMM CIRCUIT....................................................................................................... 46 Description.............................................................................................................. 46 DTC Logic................................................................................................................ 46 DTC DETECTION LOGIC.................................................................................................. 46 Diagnosis Procedure...................................................................................................... 46 U1010 CONTROL UNIT (CAN)..................................................................................................... 47 DTC Logic................................................................................................................ 47 DTC DETECTION LOGIC.................................................................................................. 47 Diagnosis Procedure...................................................................................................... 47 U0415 VEHICLE SPEED SIG...................................................................................................... 48 Description.............................................................................................................. 48 DTC Logic................................................................................................................ 48 DTC DETECTION LOGIC.................................................................................................. 48 DTC CONFIRMATION PROCEDURE........................................................................................... 48 Diagnosis Procedure...................................................................................................... 48 B2562 LOW VOLTAGE............................................................................................................ 49 DTC Logic................................................................................................................ 49 DTC DETECTION LOGIC.................................................................................................. 49 DTC CONFIRMATION PROCEDURE........................................................................................... 49 Diagnosis Procedure...................................................................................................... 49 Special Repair Requirement............................................................................................... 49 POWER SUPPLY AND GROUND CIRCUIT.............................................................................................. 50 Diagnosis Procedure...................................................................................................... 50 Special Repair Requirement............................................................................................... 50 COMBINATION SWITCH INPUT CIRCUIT............................................................................................. 51 Diagnosis Procedure...................................................................................................... 51 Special Repair Requirement............................................................................................... 52 COMBINATION SWITCH OUTPUT CIRCUIT............................................................................................ 53 Diagnosis Procedure...................................................................................................... 53 Special Repair Requirement............................................................................................... 54 ECU DIAGNOSIS INFORMATION........................................................................................................ 55 BCM (BODY CONTROL MODULE).................................................................................................... 55 Reference Value.......................................................................................................... 55 VALUES ON THE DIAGNOSIS TOOL......................................................................................... 55 Terminal Layout.......................................................................................................... 60 Physical Values.......................................................................................................... 60 Fail Safe................................................................................................................ 76 DTC Inspection Priority Chart............................................................................................ 77 DTC Index................................................................................................................ 78 WIRING DIAGRAM................................................................................................................... 81 BCM (BODY CONTROL MODULE).................................................................................................... 81 Wiring Diagram........................................................................................................... 81 SYMPTOM DIAGNOSIS................................................................................................................ 90 COMBINATION SWITCH SYSTEM SYMPTOMS........................................................................................... 90 Symptom Table............................................................................................................ 90 PRECAUTION....................................................................................................................... 91 PRECAUTIONS.................................................................................................................. 91 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................... 91 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................... 91 PREPARATION...................................................................................................................... 92 PREPARATION.................................................................................................................. 92 Commercial Service Tools................................................................................................. 92 REMOVAL AND INSTALLATION......................................................................................................... 93 BCM (BODY CONTROL MODULE).................................................................................................... 93 Removal and Installation................................................................................................. 93 REMOVAL.............................................................................................................. 93 INSTALLATION......................................................................................................... 93 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 BR........................................................................................................................................... 94 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 94 PRECAUTION........................................................................................................................... 96 PRECAUTIONS...................................................................................................................... 96 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 96 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 96 Precaution for Procedure without Cowl Top Cover.............................................................................. 96 Precaution for Brake System.................................................................................................. 96 PREPARATION.......................................................................................................................... 98 PREPARATION...................................................................................................................... 98 Special Service Tool......................................................................................................... 98 Commercial Service Tool...................................................................................................... 98 SYMPTOM DIAGNOSIS.................................................................................................................... 99 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................................. 99 NVH Troubleshooting Chart.................................................................................................... 99 BASIC INSPECTION..................................................................................................................... 100 FRONT DISC BRAKE................................................................................................................. 100 BRAKE PAD.................................................................................................................... 100 BRAKE PAD : Inspection of Pad............................................................................................ 100 PAD WEAR............................................................................................................. 100 DISC ROTOR................................................................................................................... 100 DISC ROTOR : Inspection of Rotor......................................................................................... 100 VISUAL............................................................................................................... 100 RUNOUT............................................................................................................... 100 THICKNESS............................................................................................................ 100 REAR DISC BRAKE.................................................................................................................. 101 BRAKE PAD.................................................................................................................... 101 BRAKE PAD : Inspection of Pad............................................................................................ 101 PAD WEAR............................................................................................................. 101 DISC ROTOR................................................................................................................... 101 DISC ROTOR : Inspection of Rotor......................................................................................... 101 VISUAL............................................................................................................... 101 RUNOUT............................................................................................................... 101 THICKNESS............................................................................................................ 101 BRAKE BOOSTER.................................................................................................................... 102 Inspection................................................................................................................... 102 OPERATION................................................................................................................ 102 AIR TIGHT................................................................................................................ 102 VACUUM LINES..................................................................................................................... 103 Inspection................................................................................................................... 103 VISUAL INSPECTION........................................................................................................ 103 CHECK VALVE INSPECTION................................................................................................... 103 Airtightness Inspection.............................................................................................. 103 BRAKE MASTER CYLINDER............................................................................................................ 104 Inspection................................................................................................................... 104 LEAK INSPECTION.......................................................................................................... 104 BRAKE TUBE AND HOSE.............................................................................................................. 105 Hydraulic Circuit............................................................................................................ 105 FRONT BRAKE.................................................................................................................. 105 FRONT BRAKE : Inspection................................................................................................. 105 INSPECTION AFTER REMOVAL............................................................................................. 105 REAR BRAKE................................................................................................................... 106 REAR BRAKE : Inspection.................................................................................................. 106 INSPECTION AFTER REMOVAL............................................................................................. 106 PERIODIC MAINTENANCE................................................................................................................. 107 BRAKE PEDAL...................................................................................................................... 107 Inspection and Adjustment.................................................................................................... 107 INSPECTION............................................................................................................... 107 ADJUSTMENT............................................................................................................... 107 BRAKE FLUID...................................................................................................................... 109 Inspection................................................................................................................... 109 LEVEL CHECK.............................................................................................................. 109 Drain and Refill............................................................................................................. 109 Bleeding Brake System........................................................................................................ 109 BLEEDING BRAKE SYSTEM.................................................................................................... 109 REMOVAL AND INSTALLATION............................................................................................................. 111 BRAKE PEDAL...................................................................................................................... 111 Exploded View................................................................................................................ 111 Removal and Installation..................................................................................................... 111 REMOVAL.................................................................................................................. 111 INSPECTION AFTER REMOVAL................................................................................................. 111 INSTALLATION............................................................................................................. 112 BRAKE TUBE AND HOSE.............................................................................................................. 113 Hydraulic Circuit............................................................................................................ 113 Removal and Installation of Front Brake Piping and Brake Hose................................................................ 113 REMOVAL.................................................................................................................. 113 INSTALLATION............................................................................................................. 114 Removal and Installation of Rear Brake Piping and Brake Hose................................................................. 114 REMOVAL.................................................................................................................. 114 INSTALLATION............................................................................................................. 115 Inspection After Installation................................................................................................ 115 BRAKE MASTER CYLINDER............................................................................................................ 117 Exploded View................................................................................................................ 117 Removal and Installation..................................................................................................... 117 REMOVAL ................................................................................................................. 117 INSTALLATION............................................................................................................. 117 BRAKE BOOSTER.................................................................................................................... 119 Exploded View................................................................................................................ 119 Removal and installation..................................................................................................... 119 REMOVAL.................................................................................................................. 119 INSTALLATION............................................................................................................. 120 VACUUM LINES..................................................................................................................... 121 Exploded View................................................................................................................ 121 Removal and Installation..................................................................................................... 121 REMOVAL.................................................................................................................. 121 INSPECTION AFTER REMOVAL................................................................................................. 121 Visual Inspection.................................................................................................... 121 Valve Air-tightness Check............................................................................................ 121 INSTALLATION............................................................................................................. 121 FRONT DISC BRAKE................................................................................................................. 123 Exploded View of Brake Pads.................................................................................................. 123 Removal and Installation of Brake Pads....................................................................................... 123 REMOVAL.................................................................................................................. 123 INSTALLATION............................................................................................................. 124 Brake Burnishing Procedure................................................................................................... 124 Exploded View of Brake Caliper............................................................................................... 125 Removal and Installation of Brake Caliper and Rotor.......................................................................... 125 REMOVAL.................................................................................................................. 125 INSTALLATION............................................................................................................. 126 REAR DISC BRAKE.................................................................................................................. 127 Exploded View of Brake Pads.................................................................................................. 127 Removal and Installation of Brake Pads....................................................................................... 127 REMOVAL.................................................................................................................. 127 INSTALLATION............................................................................................................. 128 Brake Burnishing Procedure................................................................................................... 128 Exploded View of Brake Caliper............................................................................................... 129 Removal and Installation of Brake Caliper and Rotor.......................................................................... 129 REMOVAL.................................................................................................................. 129 INSTALLATION............................................................................................................. 130 UNIT DISASSEMBLY AND ASSEMBLY........................................................................................................ 132 FRONT DISC BRAKE................................................................................................................. 132 Disassembly and Assembly..................................................................................................... 132 DISASSEMBLY.............................................................................................................. 132 INSPECTION AFTER DISASSEMBLY............................................................................................. 133 Cylinder Body........................................................................................................ 133 Torque Member........................................................................................................ 133 Piston............................................................................................................... 133 Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot.................................................................. 133 ASSEMBLY................................................................................................................. 133 REAR DISC BRAKE.................................................................................................................. 135 Disassembly and Assembly..................................................................................................... 135 DISASSEMBLY.............................................................................................................. 135 INSPECTION AFTER DISASSEMBLY............................................................................................. 136 Cylinder Body........................................................................................................ 136 Torque Member........................................................................................................ 136 Piston............................................................................................................... 136 Sliding Pin Bolt and Sliding Pin Boot................................................................................ 136 ASSEMBLY................................................................................................................. 136 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 138 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 138 General Specifications....................................................................................................... 138 Brake Pedal.................................................................................................................. 138 Check Valve.................................................................................................................. 139 Brake Booster................................................................................................................ 139 Front Disc Brake............................................................................................................. 139 Rear Disc Brake.............................................................................................................. 139 CCS.......................................................................................................................................... 141 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 141 VQ35DE............................................................................................................................... 142 PRECAUTION....................................................................................................................... 142 PRECAUTIONS.................................................................................................................. 142 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................... 142 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................... 142 SYSTEM DESCRIPTION............................................................................................................... 143 AUTOMATIC SPEED CONTROL DEVICE (ASCD)........................................................................................ 143 Information.............................................................................................................. 143 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 CHG.......................................................................................................................................... 144 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 144 BASIC INSPECTION..................................................................................................................... 145 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................... 145 Work Flow (With EXP-800 NI or GR8-1200 NI)................................................................................... 145 CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI................................................................. 145 OVERALL SEQUENCE......................................................................................................... 146 DETAILED FLOW............................................................................................................ 146 Work Flow (Without EXP-800 NI or GR8-1200 NI)................................................................................ 148 OVERALL SEQUENCE......................................................................................................... 148 DETAILED FLOW............................................................................................................ 149 SYSTEM DESCRIPTION................................................................................................................... 151 CHARGING SYSTEM.................................................................................................................. 151 System Diagram............................................................................................................... 151 System Description........................................................................................................... 151 Component Description........................................................................................................ 151 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM................................................................................. 152 System Diagram............................................................................................................... 152 System Description........................................................................................................... 152 Component Description........................................................................................................ 152 DTC/CIRCUIT DIAGNOSIS................................................................................................................ 153 CHARGING SYSTEM PRELIMINARY INSPECTION........................................................................................... 153 Diagnosis Procedure.......................................................................................................... 153 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION............................................................ 154 Diagnosis Procedure.......................................................................................................... 154 B TERMINAL CIRCUIT............................................................................................................... 156 Description.................................................................................................................. 156 Diagnosis Procedure.......................................................................................................... 156 L TERMINAL CIRCUIT (OPEN)........................................................................................................ 157 Description.................................................................................................................. 157 Diagnosis Procedure.......................................................................................................... 157 L TERMINAL CIRCUIT (SHORT)....................................................................................................... 159 Description.................................................................................................................. 159 Diagnosis Procedure.......................................................................................................... 159 S TERMINAL CIRCUIT............................................................................................................... 160 Description.................................................................................................................. 160 Diagnosis Procedure.......................................................................................................... 160 WIRING DIAGRAM....................................................................................................................... 161 CHARGING SYSTEM.................................................................................................................. 161 Wiring Diagram............................................................................................................... 161 SYMPTOM DIAGNOSIS.................................................................................................................... 168 CHARGING SYSTEM.................................................................................................................. 168 Symptom Table................................................................................................................ 168 PRECAUTION........................................................................................................................... 169 PRECAUTIONS...................................................................................................................... 169 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 169 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 169 Precaution for Power Generation Voltage Variable Control System.............................................................. 169 PREPARATION.......................................................................................................................... 170 PREPARATION...................................................................................................................... 170 Special Service Tool......................................................................................................... 170 Commercial Service Tool...................................................................................................... 170 REMOVAL AND INSTALLATION............................................................................................................. 171 GENERATOR........................................................................................................................ 171 Exploded View................................................................................................................ 171 Removal and Installation..................................................................................................... 171 REMOVAL.................................................................................................................. 171 INSTALLATION............................................................................................................. 171 Inspection................................................................................................................... 172 GENERATOR PULLEY INSPECTION.............................................................................................. 172 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 173 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 173 Generator.................................................................................................................... 173 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 CO........................................................................................................................................... 174 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 174 VQ35DE............................................................................................................................... 175 PRECAUTION....................................................................................................................... 175 PRECAUTIONS.................................................................................................................. 175 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................... 175 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................... 175 Precaution for Liquid Gasket............................................................................................. 175 REMOVAL OF LIQUID GASKET............................................................................................. 175 LIQUID GASKET APPLICATION PROCEDURE.................................................................................. 175 PREPARATION...................................................................................................................... 177 PREPARATION.................................................................................................................. 177 Special Service Tool..................................................................................................... 177 Commercial Service Tool.................................................................................................. 177 SYSTEM DESCRIPTION............................................................................................................... 179 OVERHEATING CAUSE ANALYSIS................................................................................................... 179 Troubleshooting Chart.................................................................................................... 179 COOLING SYSTEM............................................................................................................... 181 Cooling Circuit.......................................................................................................... 181 Schematic................................................................................................................ 182 PERIODIC MAINTENANCE............................................................................................................. 183 ENGINE COOLANT............................................................................................................... 183 System Inspection........................................................................................................ 183 CHECKING COOLING SYSTEM HOSES........................................................................................ 183 CHECKING RESERVOIR TANK LEVEL........................................................................................ 183 CHECKING COOLING SYSTEM FOR LEAKS.................................................................................... 183 CHECKING RADIATOR CAP................................................................................................ 183 CHECKING RADIATOR.................................................................................................... 184 Changing Engine Coolant.................................................................................................. 184 DRAINING ENGINE COOLANT.............................................................................................. 184 REFILLING ENGINE COOLANT............................................................................................. 185 FLUSHING COOLING SYSTEM.............................................................................................. 186 REMOVAL AND INSTALLATION......................................................................................................... 187 RADIATOR..................................................................................................................... 187 Exploded View............................................................................................................ 187 Removal and Installation................................................................................................. 187 REMOVAL.............................................................................................................. 187 INSTALLATION......................................................................................................... 188 INSPECTION........................................................................................................... 188 Radiator......................................................................................................... 188 COOLING FAN.................................................................................................................. 189 Removal and Installation................................................................................................. 189 REMOVAL.............................................................................................................. 189 INSTALLATION......................................................................................................... 189 WATER PUMP................................................................................................................... 190 Exploded View............................................................................................................ 190 Removal and Installation................................................................................................. 190 REMOVAL.............................................................................................................. 190 INSPECTION AFTER REMOVAL............................................................................................. 192 INSTALLATION......................................................................................................... 192 THERMOSTAT AND THERMOSTAT HOUSING............................................................................................ 195 Removal and Installation................................................................................................. 195 REMOVAL.............................................................................................................. 195 INSPECTION AFTER REMOVAL............................................................................................. 195 INSTALLATION......................................................................................................... 196 WATER OUTLET AND WATER PIPING................................................................................................ 197 Removal and Installation................................................................................................. 197 REMOVAL.............................................................................................................. 197 INSTALLATION......................................................................................................... 198 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................... 199 COOLING FAN.................................................................................................................. 199 Disassembly and Assembly of Cooling Fan.................................................................................. 199 DISASSEMBLY.......................................................................................................... 199 ASSEMBLY............................................................................................................. 199 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 200 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................................ 200 Capacity................................................................................................................. 200 Thermostat............................................................................................................... 200 Radiator................................................................................................................. 200 DEF.......................................................................................................................................... 201 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 201 BASIC INSPECTION..................................................................................................................... 203 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................... 203 Work Flow.................................................................................................................... 203 OVERALL SEQUENCE......................................................................................................... 203 DETAILED FLOW............................................................................................................ 203 SYSTEM DESCRIPTION................................................................................................................... 206 REAR WINDOW DEFOGGER SYSTEM...................................................................................................... 206 System Diagram............................................................................................................... 206 System Description........................................................................................................... 206 Operation Description.................................................................................................... 206 Timer function........................................................................................................... 206 INPUT/OUTPUT SIGNAL CHART................................................................................................ 206 Component Parts Location..................................................................................................... 207 Component Description........................................................................................................ 207 DIAGNOSIS SYSTEM (BCM)........................................................................................................... 208 COMMON ITEM.................................................................................................................. 208 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................... 208 APPLICATION ITEM..................................................................................................... 208 SYSTEM APPLICATION................................................................................................... 208 REAR WINDOW DEFOGGER......................................................................................................... 208 REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER)............................................................ 209 DATA MONITOR......................................................................................................... 209 ACTIVE TEST.......................................................................................................... 209 DTC/CIRCUIT DIAGNOSIS................................................................................................................ 210 REAR WINDOW DEFOGGER SWITCH...................................................................................................... 210 Description.................................................................................................................. 210 Component Function Check..................................................................................................... 210 Diagnosis Procedure.......................................................................................................... 210 REAR WINDOW DEFOGGER RELAY....................................................................................................... 212 Description.................................................................................................................. 212 Component Function Check..................................................................................................... 212 Diagnosis Procedure.......................................................................................................... 212 Component Inspection......................................................................................................... 213 REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT............................................................................. 214 Description.................................................................................................................. 214 Component Function Check..................................................................................................... 214 Diagnosis Procedure.......................................................................................................... 214 Component Inspection......................................................................................................... 215 DRIVER SIDE DOOR MIRROR DEFOGGER................................................................................................. 216 Description.................................................................................................................. 216 Component Function Check..................................................................................................... 216 Diagnosis Procedure.......................................................................................................... 216 Component Inspection......................................................................................................... 217 PASSENGER SIDE DOOR MIRROR DEFOGGER.............................................................................................. 218 Description.................................................................................................................. 218 Component Function Check..................................................................................................... 218 Diagnosis Procedure.......................................................................................................... 218 Component Inspection......................................................................................................... 219 ECU DIAGNOSIS INFORMATION............................................................................................................ 220 BCM (BODY CONTROL MODULE)........................................................................................................ 220 Reference Value.............................................................................................................. 220 VALUES ON THE DIAGNOSIS TOOL............................................................................................. 220 Terminal Layout.............................................................................................................. 225 Physical Values.............................................................................................................. 225 Fail Safe.................................................................................................................... 241 DTC Inspection Priority Chart................................................................................................ 242 DTC Index.................................................................................................................... 243 WIRING DIAGRAM....................................................................................................................... 246 REAR WINDOW DEFOGGER............................................................................................................. 246 Wiring Diagram............................................................................................................... 246 SYMPTOM DIAGNOSIS.................................................................................................................... 255 REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE..................................................................... 255 Diagnosis Procedure.......................................................................................................... 255 REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE................................................... 257 Diagnosis Procedure.......................................................................................................... 257 BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES....................................................... 258 Diagnosis Procedure.......................................................................................................... 258 DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE................................................................................ 259 Diagnosis Procedure.......................................................................................................... 259 PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE............................................................................. 260 Diagnosis Procedure.......................................................................................................... 260 REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES.................................................... 261 Diagnosis Procedure.......................................................................................................... 261 PRECAUTION........................................................................................................................... 262 PRECAUTIONS...................................................................................................................... 262 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 262 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 262 Precaution for Work.......................................................................................................... 262 PREPARATION.......................................................................................................................... 263 PREPARATION...................................................................................................................... 263 Special Service Tool......................................................................................................... 263 Commercial Service Tool...................................................................................................... 263 REMOVAL AND INSTALLATION............................................................................................................. 264 FILAMENT......................................................................................................................... 264 Inspection and Repair........................................................................................................ 264 INSPECTION............................................................................................................... 264 REPAIR................................................................................................................... 264 REPAIR EQUIPMENT..................................................................................................... 264 REPAIRING PROCEDURE.................................................................................................. 265 CONDENSER........................................................................................................................ 266 Removal and Installation .................................................................................................... 266 REMOVAL.................................................................................................................. 266 INSTALLATION............................................................................................................. 266 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 EX........................................................................................................................................... 267 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 267 PRECAUTION........................................................................................................................... 268 PRECAUTIONS...................................................................................................................... 268 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 268 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 268 PREPARATION.......................................................................................................................... 269 PREPARATION...................................................................................................................... 269 Special Service Tool......................................................................................................... 269 Commercial Service Tool...................................................................................................... 269 PERIODIC MAINTENANCE................................................................................................................. 270 EXHAUST SYSTEM................................................................................................................... 270 Checking Exhaust System...................................................................................................... 270 REMOVAL AND INSTALLATION............................................................................................................. 271 EXHAUST SYSTEM................................................................................................................... 271 Exploded View................................................................................................................ 271 Removal and Installation..................................................................................................... 271 REMOVAL.................................................................................................................. 271 INSTALLATION............................................................................................................. 271 INSPECTION AFTER INSTALLATION............................................................................................ 272 FAX.......................................................................................................................................... 273 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 273 PRECAUTION........................................................................................................................... 274 PRECAUTIONS...................................................................................................................... 274 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 274 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 274 Precautions for Drive Shaft.................................................................................................. 274 PREPARATION.......................................................................................................................... 275 PREPARATION...................................................................................................................... 275 Special Service Tool......................................................................................................... 275 Commercial Service Tool...................................................................................................... 275 SYMPTOM DIAGNOSIS.................................................................................................................... 276 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING............................................................................ 276 NVH Troubleshooting Chart.................................................................................................... 276 PERIODIC MAINTENANCE................................................................................................................. 277 FRONT WHEEL HUB.................................................................................................................. 277 Inspection................................................................................................................... 277 FRONT DRIVE SHAFT................................................................................................................ 278 Inspection................................................................................................................... 278 REMOVAL AND INSTALLATION............................................................................................................. 279 FRONT WHEEL HUB.................................................................................................................. 279 Removal and Installation..................................................................................................... 279 REMOVAL.................................................................................................................. 279 INSPECTION AFTER REMOVAL................................................................................................. 279 INSTALLATION............................................................................................................. 280 FRONT DRIVE SHAFT................................................................................................................ 281 Removal and Installation (Left Side)......................................................................................... 281 REMOVAL ................................................................................................................. 281 INSPECTION AFTER REMOVAL................................................................................................. 281 INSTALLATION............................................................................................................. 282 INSPECTION AFTER INSTALLATION............................................................................................ 282 Removal and Installation (Right Side)........................................................................................ 282 REMOVAL.................................................................................................................. 282 INSPECTION AFTER REMOVAL................................................................................................. 283 INSTALLATION............................................................................................................. 283 INSPECTION AFTER INSTALLATION............................................................................................ 284 UNIT DISASSEMBLY AND ASSEMBLY........................................................................................................ 285 FRONT DRIVE SHAFT................................................................................................................ 285 Disassembly and Assembly (Left Side)......................................................................................... 285 DISASSEMBLY.............................................................................................................. 285 Transaxle Side....................................................................................................... 285 Wheel Side........................................................................................................... 286 Damper............................................................................................................... 286 INSPECTION AFTER DISASSEMBLY............................................................................................. 286 Shaft................................................................................................................ 286 Joint Sub-assembly................................................................................................... 286 Slide Joint Housing.................................................................................................. 287 Ball Cage............................................................................................................ 287 Steel Ball........................................................................................................... 287 Inner Race........................................................................................................... 287 Damper............................................................................................................... 287 ASSEMBLY................................................................................................................. 287 Transaxle Side....................................................................................................... 287 Wheel Side........................................................................................................... 289 Damper............................................................................................................... 290 Disassembly and Assembly (Right Side)........................................................................................ 291 DISASSEMBLY.............................................................................................................. 291 Transaxle Side....................................................................................................... 291 Wheel Side........................................................................................................... 292 Support Bearing...................................................................................................... 292 Damper............................................................................................................... 293 INSPECTION AFTER DISASSEMBLY............................................................................................. 293 Shaft................................................................................................................ 293 Joint Sub-assembly................................................................................................... 293 Sliding Joint Housing and Spider Assembly............................................................................ 293 Support Bearing...................................................................................................... 293 Damper............................................................................................................... 293 ASSEMBLY................................................................................................................. 294 Transaxle Side....................................................................................................... 294 Wheel Side........................................................................................................... 295 Damper............................................................................................................... 297 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 298 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 298 Wheel Bearing................................................................................................................ 298 Drive Shaft.................................................................................................................. 298 Dynamic Damper............................................................................................................... 298 Boot Bands................................................................................................................... 299 FL........................................................................................................................................... 300 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 300 PRECAUTION........................................................................................................................... 301 PRECAUTIONS...................................................................................................................... 301 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 301 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 301 General Precaution........................................................................................................... 301 PREPARATION.......................................................................................................................... 303 PREPARATION...................................................................................................................... 303 Special Service Tool......................................................................................................... 303 Commercial Service Tool...................................................................................................... 303 PERIODIC MAINTENANCE................................................................................................................. 304 FUEL SYSTEM...................................................................................................................... 304 Inspection................................................................................................................... 304 Quick Connector.............................................................................................................. 304 REMOVAL AND INSTALLATION............................................................................................................. 305 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY....................................................................... 305 Exploded View................................................................................................................ 305 Removal and Installation..................................................................................................... 305 REMOVAL.................................................................................................................. 305 INSPECTION AFTER REMOVAL................................................................................................. 307 INSTALLATION............................................................................................................. 307 INSPECTION AFTER INSTALLATION............................................................................................ 308 FUEL TANK........................................................................................................................ 309 Exploded View................................................................................................................ 309 Removal and Installation..................................................................................................... 309 REMOVAL.................................................................................................................. 309 INSTALLATION............................................................................................................. 312 INSPECTION AFTER INSTALLATION............................................................................................ 312 EVAP CANISTER.................................................................................................................... 313 Removal and Installation (EVAP Canister)..................................................................................... 313 REMOVAL.................................................................................................................. 313 INSTALLATION............................................................................................................. 313 Removal and Installation (EVAP Canister Filter).............................................................................. 314 REMOVAL.................................................................................................................. 314 INSTALLATION............................................................................................................. 314 Inspection................................................................................................................... 314 EVAP CANISTER VENT CONTROL VALVE................................................................................................. 315 Removal and Installation..................................................................................................... 315 REMOVAL.................................................................................................................. 315 INSTALLATION............................................................................................................. 315 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................................. 316 Removal and Installation..................................................................................................... 316 REMOVAL.................................................................................................................. 316 INSTALLATION............................................................................................................. 316 DISASSEMBLY AND ASSEMBLY............................................................................................................. 317 FUEL LEVEL SENSOR UNIT........................................................................................................... 317 Disassembly and Assembly..................................................................................................... 317 Disassembly.............................................................................................................. 317 Assembly................................................................................................................. 318 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 319 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 319 Fuel Tank.................................................................................................................... 319 Standard and Limit....................................................................................................... 319 FSU.......................................................................................................................................... 320 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 320 SYMPTOM DIAGNOSIS.................................................................................................................... 321 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................................. 321 NVH Troubleshooting Chart.................................................................................................... 321 PRECAUTION........................................................................................................................... 322 PRECAUTIONS...................................................................................................................... 322 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 322 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 322 Service Notice or Precautions................................................................................................ 322 PREPARATION.......................................................................................................................... 323 PREPARATION...................................................................................................................... 323 Special Service Tool......................................................................................................... 323 Commercial Service Tool...................................................................................................... 324 PERIODIC MAINTENANCE................................................................................................................. 325 FRONT SUSPENSION ASSEMBLY........................................................................................................ 325 Inspection and Adjustment.................................................................................................... 325 INSPECTION............................................................................................................... 325 LOWER BALL JOINT END PLAY................................................................................................ 325 SHOCK ABSORBER........................................................................................................... 325 WHEEL ALIGNMENT.......................................................................................................... 325 Description.......................................................................................................... 325 General Information and Recommendations.............................................................................. 325 Preliminary Check.................................................................................................... 325 Alignment Process.................................................................................................... 325 ADJUSTMENT............................................................................................................... 326 Camber, Caster and Kingpin Inclination Angles........................................................................ 326 REMOVAL AND INSTALLATION............................................................................................................. 327 FRONT COIL SPRING AND STRUT...................................................................................................... 327 Removal and Installation..................................................................................................... 327 REMOVAL.................................................................................................................. 327 INSPECTION AFTER REMOVAL................................................................................................. 327 INSTALLATION............................................................................................................. 327 Disposal..................................................................................................................... 327 TRANSVERSE LINK.................................................................................................................. 329 Removal and Installation..................................................................................................... 329 REMOVAL.................................................................................................................. 329 INSPECTION AFTER REMOVAL................................................................................................. 329 Visual Inspection.................................................................................................... 329 Ball Joint Inspection................................................................................................ 329 Swing Torque Inspection.............................................................................................. 329 Axial End Play Inspection............................................................................................ 329 INSTALLATION............................................................................................................. 329 FRONT STABILIZER................................................................................................................. 330 Removal and Installation..................................................................................................... 330 REMOVAL.................................................................................................................. 330 INSPECTION AFTER REMOVAL................................................................................................. 330 INSTALLATION............................................................................................................. 330 STEERING KNUCKLE................................................................................................................. 331 Removal and Installation..................................................................................................... 331 REMOVAL.................................................................................................................. 331 INSPECTION AFTER REMOVAL................................................................................................. 331 INSTALLATION............................................................................................................. 331 UNIT REMOVAL AND INSTALLATION........................................................................................................ 332 FRONT SUSPENSION ASSEMBLY........................................................................................................ 332 Exploded View................................................................................................................ 332 Removal and Installation..................................................................................................... 333 REMOVAL.................................................................................................................. 333 INSTALLATION............................................................................................................. 333 UNIT DISASSEMBLY AND ASSEMBLY........................................................................................................ 334 FRONT COIL SPRING AND STRUT...................................................................................................... 334 Disassembly and Assembly..................................................................................................... 334 DISASSEMBLY.............................................................................................................. 334 ASSEMBLY................................................................................................................. 334 Inspection................................................................................................................... 335 INSPECTION AFTER DISASSEMBLY............................................................................................. 335 Front Suspension Strut............................................................................................... 335 Insulator and Rubber Parts........................................................................................... 335 Front Spring......................................................................................................... 336 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 337 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 337 Wheel Alignment (Unladen*)................................................................................................... 337 Ball Joint................................................................................................................... 337 Wheelarch Height (Unladen*1)................................................................................................. 338 GI........................................................................................................................................... 339 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 339 HOW TO USE THIS MANUAL............................................................................................................... 341 HOW TO USE THIS MANUAL........................................................................................................... 341 Description.................................................................................................................. 341 Terms........................................................................................................................ 341 Units........................................................................................................................ 341 Contents..................................................................................................................... 341 Relation between Illustrations and Descriptions.............................................................................. 342 Components................................................................................................................... 342 SYMBOLS.................................................................................................................. 343 HOW TO FOLLOW TROUBLE DIAGNOSES.................................................................................................. 344 Description.................................................................................................................. 344 How to Follow Test Groups in Trouble Diagnosis............................................................................... 344 Key to Symbols Signifying Measurements or Procedures......................................................................... 345 HOW TO READ WIRING DIAGRAMS...................................................................................................... 347 Connector symbols............................................................................................................ 347 Sample/wiring diagram -example-.............................................................................................. 348 Description.................................................................................................................. 349 SWITCH POSITIONS ........................................................................................................ 349 MULTIPLE SWITCH.......................................................................................................... 350 ABBREVIATIONS.................................................................................................................... 351 Abbreviation List............................................................................................................ 351 TIGHTENING TORQUE OF STANDARD BOLTS.............................................................................................. 356 Description.................................................................................................................. 356 Tightening Torque Table (New Standard Included).............................................................................. 356 PREVIOUS STANDARD........................................................................................................ 356 NEW STANDARD BASED ON ISO................................................................................................ 357 DISCRIMINATION OF BOLTS AND NUTS......................................................................................... 358 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS....................................................................................... 359 Recommended Chemical Products and Sealants................................................................................... 359 TERMINOLOGY...................................................................................................................... 360 SAE J1930 Terminology List................................................................................................... 360 FEATURES OF NEW MODEL................................................................................................................ 364 IDENTIFICATION INFORMATION....................................................................................................... 364 Model Variation.............................................................................................................. 364 Identification Number........................................................................................................ 365 Identification Plate......................................................................................................... 366 Engine Serial Number......................................................................................................... 366 CVT Number................................................................................................................... 367 Dimensions................................................................................................................... 367 Wheels & Tires............................................................................................................... 367 PRECAUTION........................................................................................................................... 368 PRECAUTIONS...................................................................................................................... 368 Description.................................................................................................................. 368 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 368 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 368 Precautions For Xenon Headlamp Service....................................................................................... 368 Procedures without Cowl Top Cover............................................................................................ 369 General Precautions.......................................................................................................... 369 Three Way Catalyst........................................................................................................... 371 Fuel (Unleaded Premium Gasoline Recommended) VQ35DE.......................................................................... 371 Multiport Fuel Injection System or Engine Control System..................................................................... 371 Hoses........................................................................................................................ 371 HOSE REMOVAL AND INSTALLATION............................................................................................ 371 HOSE CLAMPING............................................................................................................ 372 Engine Oils.................................................................................................................. 372 HEALTH PROTECTION PRECAUTIONS ........................................................................................... 372 ENVIRONMENTAL PROTECTION PRECAUTIONS .................................................................................... 372 Air Conditioning............................................................................................................. 373 LIFTING POINT.................................................................................................................... 374 Special Service Tool......................................................................................................... 374 Garage Jack and Safety Stand................................................................................................. 374 2-Pole Lift.................................................................................................................. 375 Board-on Lift................................................................................................................ 376 TOW TRUCK TOWING................................................................................................................. 377 Tow Truck Towing............................................................................................................. 377 Vehicle Recovery (Freeing a Stuck Vehicle)................................................................................... 377 FRONT.................................................................................................................... 377 CVT ..................................................................................................................... 377 BASIC INSPECTION..................................................................................................................... 379 SERVICE INFORMATION FOR ELECTRICAL INCIDENT...................................................................................... 379 Work Flow.................................................................................................................... 379 WORK FLOW................................................................................................................ 379 Control Units and Electrical Parts........................................................................................... 379 PRECAUTIONS.............................................................................................................. 379 How to Check Terminal........................................................................................................ 380 CONNECTOR AND TERMINAL PIN KIT........................................................................................... 380 HOW TO PROBE CONNECTORS.................................................................................................. 381 Probing from Harness Side ........................................................................................... 381 Probing from Terminal Side .......................................................................................... 381 How to Check Enlarged Contact Spring of Terminal..................................................................... 382 Waterproof Connector Inspection ..................................................................................... 383 Terminal Lock Inspection ............................................................................................ 383 Intermittent Incident........................................................................................................ 383 DESCRIPTION.............................................................................................................. 383 VEHICLE VIBRATION........................................................................................................ 384 Connector & Harness.................................................................................................. 384 Hint................................................................................................................. 384 Sensor & Relay....................................................................................................... 384 Engine Compartment................................................................................................... 384 Behind the Instrument Panel.......................................................................................... 384 Under Seating Areas.................................................................................................. 384 HEAT SENSITIVE........................................................................................................... 385 FREEZING ................................................................................................................ 385 WATER INTRUSION.......................................................................................................... 385 ELECTRICAL LOAD ......................................................................................................... 385 COLD OR HOT START UP .................................................................................................... 385 Circuit Inspection........................................................................................................... 386 DESCRIPTION ............................................................................................................. 386 TESTING FOR “OPENS” IN THE CIRCUIT....................................................................................... 386 Continuity Check Method.............................................................................................. 386 Voltage Check Method................................................................................................. 386 TESTING FOR “SHORTS” IN THE CIRCUIT...................................................................................... 387 Resistance Check Method.............................................................................................. 387 Voltage Check Method................................................................................................. 387 GROUND INSPECTION ....................................................................................................... 387 VOLTAGE DROP TESTS ...................................................................................................... 388 Measuring Voltage Drop - Accumulated Method.......................................................................... 388 Measuring Voltage Drop - Step-by-Step................................................................................ 389 CONTROL UNIT CIRCUIT TEST ............................................................................................... 389 CASE 1............................................................................................................... 389 CASE 2............................................................................................................... 390 CONSULT CHECKING SYSTEM.......................................................................................................... 391 Description.................................................................................................................. 391 Function and System Application.............................................................................................. 391 CONSULT Data Link Connector (DLC) Circuit.................................................................................... 391 INSPECTION PROCEDURE..................................................................................................... 391 WIRING DIAGRAM....................................................................................................................... 393 CONSULT CHECKING SYSTEM.......................................................................................................... 393 Wiring Diagram............................................................................................................... 393 GW........................................................................................................................................... 394 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 394 PRECAUTION........................................................................................................................... 395 PRECAUTIONS...................................................................................................................... 395 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 395 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 395 Procedure without Cowl Top Cover............................................................................................. 395 Handling for Adhesive and Primer............................................................................................. 395 PREPARATION.......................................................................................................................... 396 PREPARATION...................................................................................................................... 396 Special Service Tools........................................................................................................ 396 Commercial Service Tools..................................................................................................... 396 SYMPTOM DIAGNOSIS.................................................................................................................... 397 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................................. 397 Work Flow.................................................................................................................... 397 CUSTOMER INTERVIEW....................................................................................................... 397 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................... 397 CHECK RELATED SERVICE BULLETINS.......................................................................................... 398 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................................. 398 REPAIR THE CAUSE ........................................................................................................ 398 CONFIRM THE REPAIR....................................................................................................... 399 Generic Squeak and Rattle Troubleshooting.................................................................................... 399 INSTRUMENT PANEL......................................................................................................... 399 CENTER CONSOLE........................................................................................................... 399 DOORS.................................................................................................................... 399 TRUNK.................................................................................................................... 399 SUNROOF/HEADLINING....................................................................................................... 400 OVERHEAD CONSOLE (FRONT AND REAR)........................................................................................ 400 SEATS.................................................................................................................... 400 UNDERHOOD................................................................................................................ 400 Diagnostic Worksheet......................................................................................................... 401 REMOVAL AND INSTALLATION............................................................................................................. 403 WINDSHIELD GLASS................................................................................................................. 403 Exploded View................................................................................................................ 403 Removal and Installation..................................................................................................... 404 REMOVAL.................................................................................................................. 404 INSTALLATION............................................................................................................. 404 Inspection................................................................................................................... 405 Repairing water Leaks for Windshield..................................................................................... 405 REAR WINDOW GLASS................................................................................................................ 406 Exploded View................................................................................................................ 406 Removal and Installation..................................................................................................... 406 REMOVAL.................................................................................................................. 406 INSTALLATION............................................................................................................. 407 Inspection................................................................................................................... 407 REPAIRING WATER LEAKS.................................................................................................... 407 FRONT DOOR GLASS................................................................................................................. 408 Exploded View................................................................................................................ 408 Removal and Installation..................................................................................................... 408 REMOVAL.................................................................................................................. 408 Installation......................................................................................................... 409 Inspection and Adjustment.................................................................................................... 409 SYSTEM INITIALIZATION.................................................................................................... 409 INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM............................................................................ 409 FRONT REGULATOR.................................................................................................................. 410 Exploded View................................................................................................................ 410 Removal and Installation..................................................................................................... 410 REMOVAL.................................................................................................................. 410 INSPECTION AFTER REMOVAL................................................................................................. 411 INSTALLATION ............................................................................................................ 411 Inspection and Adjustment.................................................................................................... 412 SYSTEM INITIALIZATION.................................................................................................... 412 Initialization....................................................................................................... 412 INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM............................................................................ 412 REAR DOOR GLASS.................................................................................................................. 413 Exploded View................................................................................................................ 413 Removal and Installation..................................................................................................... 413 REMOVAL ................................................................................................................. 413 INSTALLATION............................................................................................................. 414 Inspection and Adjustment.................................................................................................... 414 FITTING INSPECTION....................................................................................................... 414 REAR REGULATOR................................................................................................................... 415 Rear Door Glass Regulator.................................................................................................... 415 REMOVAL ................................................................................................................. 415 INSPECTION AFTER REMOVAL................................................................................................. 415 INSTALLATION............................................................................................................. 415 UNIT DISASSEMBLY AND ASSEMBLY........................................................................................................ 416 FRONT REGULATOR.................................................................................................................. 416 Exploded View................................................................................................................ 416 Disassembly.................................................................................................................. 416 Assembly..................................................................................................................... 416 HA........................................................................................................................................... 417 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 417 PRECAUTION........................................................................................................................... 419 PRECAUTIONS...................................................................................................................... 419 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 419 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 419 Precaution for Work.......................................................................................................... 419 Precaution for Procedure without Cowl Top Cover.............................................................................. 420 Precautions For Refrigerant System Service................................................................................... 420 WORKING WITH HFC-134a (R-134a)........................................................................................... 420 GENERAL REFRIGERANT PRECAUTION........................................................................................... 420 O-RING AND REFRIGERANT CONNECTION........................................................................................ 420 CONTAMINATED REFRIGERANT................................................................................................. 422 COMPRESSOR............................................................................................................... 422 LEAK DETECTION DYE....................................................................................................... 422 Service Equipment............................................................................................................ 423 RECOVERY/RECYCLING RECHARGING EQUIPMENT.................................................................................. 423 ELECTRICAL LEAK DETECTOR................................................................................................. 423 VACUUM PUMP.............................................................................................................. 423 MANIFOLD GAUGE SET....................................................................................................... 423 SERVICE HOSES............................................................................................................ 424 SERVICE COUPLERS......................................................................................................... 424 REFRIGERANT WEIGHT SCALE................................................................................................. 424 CHARGING CYLINDER........................................................................................................ 424 PREPARATION.......................................................................................................................... 425 PREPARATION...................................................................................................................... 425 Special Service Tool......................................................................................................... 425 Commercial Service Tool...................................................................................................... 425 Sealant and/or Lubricant..................................................................................................... 427 SYSTEM DESCRIPTION................................................................................................................... 428 REFRIGERATION SYSTEM............................................................................................................. 428 Refrigerant Cycle............................................................................................................ 428 Refrigerant flow......................................................................................................... 428 Component Part Location...................................................................................................... 429 Refrigerant System Protection................................................................................................ 429 Refrigerant pressure sensor.............................................................................................. 429 Pressure Relief Valve.................................................................................................... 429 BASIC INSPECTION..................................................................................................................... 430 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................... 430 WITH COLOR DISPLAY........................................................................................................... 430 WITH COLOR DISPLAY : How to Perform Trouble Diagnosis For Quick And Accurate Repair...................................... 430 WORK FLOW............................................................................................................ 430 WITH MONOCHROME DISPLAY...................................................................................................... 430 WITH MONOCHROME DISPLAY : How to Perform Trouble Diagnosis For Quick And Accurate Repair................................. 430 WORK FLOW............................................................................................................ 431 SYMPTOM DIAGNOSIS.................................................................................................................... 432 REFRIGERATION SYSTEM SYMPTOMS.................................................................................................... 432 WITH COLOR DISPLAY........................................................................................................... 432 WITH COLOR DISPLAY : Trouble Diagnoses for Abnormal Pressure............................................................. 432 Both High- and Low-pressure Sides are Too High....................................................................... 432 High-pressure Side is Too High and Low-pressure Side is Too Low...................................................... 432 High-pressure Side is Too Low and Low-pressure Side is Too High...................................................... 433 Both High- and Low-pressure Sides are Too Low........................................................................ 433 Low-pressure Side Sometimes Becomes Negative......................................................................... 433 Low-pressure Side Becomes Negative................................................................................... 434 WITH COLOR DISPLAY : Symptom Matrix Chart................................................................................ 434 WITH MONOCHROME DISPLAY...................................................................................................... 435 WITH MONOCHROME DISPLAY : Trouble Diagnoses for Abnormal Pressure........................................................ 435 Both High- and Low-pressure Sides are Too High....................................................................... 435 High-pressure Side is Too High and Low-pressure Side is Too Low...................................................... 435 High-pressure Side is Too Low and Low-pressure Side is Too High...................................................... 436 Both High- and Low-pressure Sides are Too Low........................................................................ 436 Low-pressure Side Sometimes Becomes Negative......................................................................... 437 Low-pressure Side Becomes Negative................................................................................... 437 WITH MONOCHROME DISPLAY : Symptom Matrix Chart........................................................................... 438 PERIODIC MAINTENANCE................................................................................................................. 439 REFRIGERANT...................................................................................................................... 439 Description.................................................................................................................. 439 CONNECTION OF SERVICE TOOLS AND EQUIPMENT................................................................................ 439 Leak Test.................................................................................................................... 439 CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE........................................................... 439 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR................................................................. 440 Recycle Refrigerant.......................................................................................................... 441 Charge Refrigerant........................................................................................................... 441 OIL.............................................................................................................................. 443 Description.................................................................................................................. 443 MAINTENANCE OF OIL LEVEL................................................................................................. 443 Inspection................................................................................................................... 443 Perform Oil Return Operation................................................................................................. 443 Oil Adjusting Procedure for Components Replacement Except Compressor......................................................... 443 Oil Adjusting Procedure for Compressor Replacement........................................................................... 444 REFRIGERATION SYSTEM............................................................................................................. 446 Inspection................................................................................................................... 446 Performance Chart............................................................................................................ 446 TEST CONDITION........................................................................................................... 446 Testing must be performed as follows:................................................................................ 446 TEST READING............................................................................................................. 446 Recirculating-to-discharge Air Temperature Table..................................................................... 446 PERFORMANCE TEST................................................................................................................. 448 Inspection................................................................................................................... 448 INSPECTION PROCEDURE..................................................................................................... 448 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE......................................................................... 448 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...................................................................... 448 REMOVAL AND INSTALLATION............................................................................................................. 450 COMPRESSOR....................................................................................................................... 450 Removal and Installation for Compressor...................................................................................... 450 REMOVAL.................................................................................................................. 450 INSTALLATION............................................................................................................. 451 Removal and Installation for Compressor Clutch............................................................................... 451 REMOVAL.................................................................................................................. 451 INSPECTION AFTER REMOVAL................................................................................................. 452 Clutch Disc.......................................................................................................... 452 Pulley............................................................................................................... 452 Magnet Coil.......................................................................................................... 452 INSTALLATION............................................................................................................. 453 INSPECTION AFTER INSTALLATION............................................................................................ 453 BREAK-IN OPERATION....................................................................................................... 454 COOLER PIPE AND HOSE............................................................................................................. 455 Exploded View................................................................................................................ 455 LOW-PRESSURE FLEXIBLE HOSE................................................................................................... 455 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.................................................................... 455 REMOVAL.............................................................................................................. 455 INSTALLATION......................................................................................................... 456 LOW-PRESSURE PIPE............................................................................................................ 456 LOW-PRESSURE PIPE : Removal and Installation............................................................................. 456 REMOVAL.............................................................................................................. 456 INSTALLATION......................................................................................................... 456 HIGH-PRESSURE FLEXIBLE HOSE.................................................................................................. 456 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation................................................................... 456 REMOVAL.............................................................................................................. 456 INSTALLATION......................................................................................................... 457 HIGH-PRESSURE PIPE........................................................................................................... 457 HIGH-PRESSURE PIPE : Removal and Installation............................................................................ 457 REMOVAL.............................................................................................................. 457 INSTALLATION......................................................................................................... 457 CONDENSER........................................................................................................................ 458 CONDENSER.................................................................................................................... 458 CONDENSER : Removal and Installation..................................................................................... 458 REMOVAL.............................................................................................................. 458 INSTALLATION......................................................................................................... 458 CONDENSER PIPE ASSEMBLY...................................................................................................... 458 CONDENSER PIPE ASSEMBLY : Removal and Installation....................................................................... 458 REFRIGERANT PRESSURE SENSOR.................................................................................................. 458 REFRIGERANT PRESSURE SENSOR : Removal and Installation................................................................... 459 REMOVAL.............................................................................................................. 459 INSTALLATION......................................................................................................... 459 HEATER & COOLING UNIT ASSEMBLY................................................................................................... 460 Exploded View................................................................................................................ 460 HEATER & COOLING UNIT ASSEMBLY............................................................................................... 460 HEATER & COOLING UNIT ASSEMBLY : ........................................................................................ 460 REMOVAL.............................................................................................................. 460 INSTALLATION......................................................................................................... 461 HEATER CORE.................................................................................................................. 461 HEATER CORE : Removal and Installation................................................................................... 461 REMOVAL.............................................................................................................. 461 INSTALLATION......................................................................................................... 461 EVAPORATOR................................................................................................................... 461 EVAPORATOR : Removal and Installation.................................................................................... 461 REMOVAL.............................................................................................................. 461 INSTALLATION......................................................................................................... 461 EXPANSION VALVE.............................................................................................................. 462 EXPANSION VALVE : Removal and Installation for Expansion Valve........................................................... 462 REMOVAL.............................................................................................................. 462 INSTALLATION......................................................................................................... 462 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 463 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 463 Compressor................................................................................................................... 463 Oil.......................................................................................................................... 463 Refrigerant.................................................................................................................. 463 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 HRN.......................................................................................................................................... 464 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 464 PRECAUTION........................................................................................................................... 465 PRECAUTIONS...................................................................................................................... 465 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 465 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 465 WIRING DIAGRAM....................................................................................................................... 466 HORN............................................................................................................................. 466 Wiring Diagram............................................................................................................... 466 REMOVAL AND INSTALLATION............................................................................................................. 470 HORN............................................................................................................................. 470 Removal and Installation..................................................................................................... 470 REMOVAL.................................................................................................................. 470 INSTALLATION............................................................................................................. 470 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 IP........................................................................................................................................... 471 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 471 SYMPTOM DIAGNOSIS.................................................................................................................... 472 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................................. 472 Work Flow.................................................................................................................... 472 CUSTOMER INTERVIEW....................................................................................................... 472 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................... 472 CHECK RELATED SERVICE BULLETINS.......................................................................................... 473 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................................. 473 REPAIR THE CAUSE ........................................................................................................ 473 CONFIRM THE REPAIR....................................................................................................... 474 Generic Squeak and Rattle Troubleshooting.................................................................................... 474 INSTRUMENT PANEL......................................................................................................... 474 CENTER CONSOLE........................................................................................................... 474 DOORS.................................................................................................................... 474 TRUNK.................................................................................................................... 474 SUNROOF/HEADLINING....................................................................................................... 475 OVERHEAD CONSOLE (FRONT AND REAR)........................................................................................ 475 SEATS.................................................................................................................... 475 UNDERHOOD................................................................................................................ 475 Diagnostic Worksheet......................................................................................................... 476 PRECAUTION........................................................................................................................... 478 PRECAUTIONS...................................................................................................................... 478 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 478 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 478 Precaution for Work.......................................................................................................... 478 PREPARATION.......................................................................................................................... 479 PREPARATION...................................................................................................................... 479 Special Service Tool......................................................................................................... 479 Commercial Service Tools..................................................................................................... 479 REMOVAL AND INSTALLATION............................................................................................................. 480 INSTRUMENT PANEL ASSEMBLY........................................................................................................ 480 Exploded View................................................................................................................ 480 Removal and Installation .................................................................................................... 481 REMOVAL.................................................................................................................. 481 INSTALLATION............................................................................................................. 482 STEERING COLUMN COVERS........................................................................................................... 483 Removal and Installation .................................................................................................... 483 MANUAL TILT.............................................................................................................. 483 Removal.............................................................................................................. 483 Installation......................................................................................................... 483 POWER TILT............................................................................................................... 483 Removal.............................................................................................................. 483 Installation......................................................................................................... 483 CENTER CONSOLE ASSEMBLY ......................................................................................................... 484 Exploded View................................................................................................................ 484 Removal and Installation..................................................................................................... 484 REMOVAL.................................................................................................................. 484 INSTALLATION............................................................................................................. 485 CLUSTER LID A.................................................................................................................... 486 Removal and Installation..................................................................................................... 486 REMOVAL.................................................................................................................. 486 INSTALLATION............................................................................................................. 486 CLUSTER LID C.................................................................................................................... 487 Removal and Installation..................................................................................................... 487 CLUSTER LID C............................................................................................................ 487 Removal - With Monochrome Display.................................................................................... 487 Installation......................................................................................................... 487 Removal - With Color Display......................................................................................... 487 Installation......................................................................................................... 487 CLUSTER LID D.................................................................................................................... 488 Removal and Installation..................................................................................................... 488 REMOVAL.................................................................................................................. 488 INSTALLATION............................................................................................................. 488 INSTRUMENT LOWER PANEL LH........................................................................................................ 489 Removal and Installation..................................................................................................... 489 REMOVAL.................................................................................................................. 489 INSTALLATION............................................................................................................. 489 GLOVE BOX ASSEMBLY............................................................................................................... 490 Removal and Installation..................................................................................................... 490 REMOVAL.................................................................................................................. 490 INSTALLATION............................................................................................................. 490 UNIT DISASSEMBLY AND ASSEMBLY........................................................................................................ 491 CENTER CONSOLE ASSEMBLY.......................................................................................................... 491 Exploded View................................................................................................................ 491 Disassembly and Assembly..................................................................................................... 491 DISASSEMBLY.............................................................................................................. 491 ASSEMBLY................................................................................................................. 491 LAN.......................................................................................................................................... 492 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 492 CAN FUNDAMENTAL...................................................................................................................... 496 PRECAUTION....................................................................................................................... 496 PRECAUTIONS.................................................................................................................. 496 Precautions for Trouble Diagnosis........................................................................................ 496 Precautions for Harness Repair........................................................................................... 496 SYSTEM DESCRIPTION............................................................................................................... 497 CAN COMMUNICATION SYSTEM..................................................................................................... 497 System Description....................................................................................................... 497 System Diagram........................................................................................................... 497 CAN Communication Control Circuit........................................................................................ 498 DIAG ON CAN.................................................................................................................. 499 Description.............................................................................................................. 499 System Diagram........................................................................................................... 499 TROUBLE DIAGNOSIS............................................................................................................ 500 Condition of Error Detection............................................................................................. 500 CAN COMMUNICATION SYSTEM ERROR....................................................................................... 500 WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL............................ 500 Symptom When Error Occurs in CAN Communication System.................................................................... 500 ERROR EXAMPLE........................................................................................................ 500 Example: TCM branch line open circuit............................................................................ 500 Example: Data link connector branch line open circuit............................................................ 501 Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit.... 502 Example: CAN-H, CAN-L Harness Short Circuit...................................................................... 502 CAN Diagnosis with CONSULT............................................................................................... 503 Self-Diagnosis........................................................................................................... 503 CAN Diagnostic Support Monitor........................................................................................... 503 MONITOR ITEM (CONSULT)............................................................................................... 503 Without PAST..................................................................................................... 504 With PAST........................................................................................................ 504 MONITOR ITEM (ON-BOARD DIAGNOSIS).................................................................................... 504 How to Use CAN Communication Signal Chart................................................................................ 505 BASIC INSPECTION................................................................................................................. 506 DIAGNOSIS AND REPAIR WORKFLOW................................................................................................ 506 Trouble Diagnosis Flow Chart............................................................................................. 506 Trouble Diagnosis Procedure.............................................................................................. 506 INTERVIEW WITH CUSTOMER.............................................................................................. 506 INSPECTION OF VEHICLE CONDITION...................................................................................... 507 CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART)............................................ 507 CAN System Type Specification Chart (Style A).................................................................... 507 CAN System Type Specification Chart (Style B).................................................................... 508 CREATE INTERVIEW SHEET............................................................................................... 509 Interview Sheet (Example)........................................................................................ 510 DETECT THE ROOT CAUSE................................................................................................ 510 CAN.................................................................................................................................. 511 HOW TO USE THIS MANUAL........................................................................................................... 511 HOW TO USE THIS SECTION...................................................................................................... 511 Caution.................................................................................................................. 511 Abbreviation List........................................................................................................ 511 PRECAUTION....................................................................................................................... 512 PRECAUTIONS.................................................................................................................. 512 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................... 512 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................... 512 Precautions for Trouble Diagnosis........................................................................................ 512 Precautions for Harness Repair........................................................................................... 512 BASIC INSPECTION................................................................................................................. 514 DIAGNOSIS AND REPAIR WORKFLOW................................................................................................ 514 Interview Sheet.......................................................................................................... 514 SYSTEM DESCRIPTION............................................................................................................... 515 CAN COMMUNICATION SYSTEM..................................................................................................... 515 CAN System Specification Chart........................................................................................... 515 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION......................................................................... 515 CAN Communication Signal Chart........................................................................................... 515 WIRING DIAGRAM................................................................................................................... 519 CAN SYSTEM................................................................................................................... 519 Wiring Diagram........................................................................................................... 519 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 527 CAN COMMUNICATION SYSTEM..................................................................................................... 527 Component Parts Location................................................................................................. 527 MALFUNCTION AREA CHART....................................................................................................... 528 Main Line................................................................................................................ 528 Branch Line.............................................................................................................. 528 Short Circuit............................................................................................................ 528 MAIN LINE BETWEEN ADP AND DLC CIRCUIT........................................................................................ 529 Diagnosis Procedure...................................................................................................... 529 MAIN LINE BETWEEN DLC AND HVAC CIRCUIT....................................................................................... 530 Diagnosis Procedure...................................................................................................... 530 MAIN LINE BETWEEN HVAC AND ABS CIRCUIT....................................................................................... 531 Diagnosis Procedure...................................................................................................... 531 MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT..................................................................................... 532 Diagnosis Procedure...................................................................................................... 532 MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT...................................................................................... 533 Diagnosis Procedure...................................................................................................... 533 ECM BRANCH LINE CIRCUIT...................................................................................................... 534 Diagnosis Procedure...................................................................................................... 534 ADP BRANCH LINE CIRCUIT...................................................................................................... 535 Diagnosis Procedure...................................................................................................... 535 BCM BRANCH LINE CIRCUIT...................................................................................................... 536 Diagnosis Procedure...................................................................................................... 536 DLC BRANCH LINE CIRCUIT...................................................................................................... 537 Diagnosis Procedure...................................................................................................... 537 M&A BRANCH LINE CIRCUIT...................................................................................................... 538 Diagnosis Procedure...................................................................................................... 538 AV BRANCH LINE CIRCUIT....................................................................................................... 539 Diagnosis Procedure...................................................................................................... 539 HVAC BRANCH LINE CIRCUIT..................................................................................................... 540 Diagnosis Procedure...................................................................................................... 540 STRG BRANCH LINE CIRCUIT..................................................................................................... 541 Diagnosis Procedure...................................................................................................... 541 A-BAG BRANCH LINE CIRCUIT.................................................................................................... 542 Diagnosis Procedure...................................................................................................... 542 ABS BRANCH LINE CIRCUIT...................................................................................................... 543 Diagnosis Procedure...................................................................................................... 543 TCM BRANCH LINE CIRCUIT...................................................................................................... 544 Diagnosis Procedure...................................................................................................... 544 IPDM-E BRANCH LINE CIRCUIT................................................................................................... 545 Diagnosis Procedure...................................................................................................... 545 CAN COMMUNICATION CIRCUIT.................................................................................................... 546 Diagnosis Procedure...................................................................................................... 546 CAN SYSTEM (TYPE 1).................................................................................................................. 548 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 548 MAIN LINE BETWEEN DLC AND HVAC CIRCUIT....................................................................................... 548 Diagnosis Procedure...................................................................................................... 548 MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT..................................................................................... 549 Diagnosis Procedure...................................................................................................... 549 MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT...................................................................................... 550 Diagnosis Procedure...................................................................................................... 550 ECM BRANCH LINE CIRCUIT...................................................................................................... 551 Diagnosis Procedure...................................................................................................... 551 BCM BRANCH LINE CIRCUIT...................................................................................................... 552 Diagnosis Procedure...................................................................................................... 552 DLC BRANCH LINE CIRCUIT...................................................................................................... 553 Diagnosis Procedure...................................................................................................... 553 M&A BRANCH LINE CIRCUIT...................................................................................................... 554 Diagnosis Procedure...................................................................................................... 554 HVAC BRANCH LINE CIRCUIT..................................................................................................... 555 Diagnosis Procedure...................................................................................................... 555 STRG BRANCH LINE CIRCUIT..................................................................................................... 556 Diagnosis Procedure...................................................................................................... 556 A-BAG BRANCH LINE CIRCUIT.................................................................................................... 557 Diagnosis Procedure...................................................................................................... 557 ABS BRANCH LINE CIRCUIT...................................................................................................... 558 Diagnosis Procedure...................................................................................................... 558 TCM BRANCH LINE CIRCUIT...................................................................................................... 559 Diagnosis Procedure...................................................................................................... 559 IPDM-E BRANCH LINE CIRCUIT................................................................................................... 560 Diagnosis Procedure...................................................................................................... 560 CAN COMMUNICATION CIRCUIT.................................................................................................... 561 Diagnosis Procedure...................................................................................................... 561 CAN SYSTEM (TYPE 3).................................................................................................................. 563 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 563 MAIN LINE BETWEEN DLC AND HVAC CIRCUIT....................................................................................... 563 Diagnosis Procedure...................................................................................................... 563 MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT..................................................................................... 564 Diagnosis Procedure...................................................................................................... 564 MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT...................................................................................... 565 Diagnosis Procedure...................................................................................................... 565 ECM BRANCH LINE CIRCUIT...................................................................................................... 566 Diagnosis Procedure...................................................................................................... 566 BCM BRANCH LINE CIRCUIT...................................................................................................... 567 Diagnosis Procedure...................................................................................................... 567 DLC BRANCH LINE CIRCUIT...................................................................................................... 568 Diagnosis Procedure...................................................................................................... 568 M&A BRANCH LINE CIRCUIT...................................................................................................... 569 Diagnosis Procedure...................................................................................................... 569 AV BRANCH LINE CIRCUIT....................................................................................................... 570 Diagnosis Procedure...................................................................................................... 570 HVAC BRANCH LINE CIRCUIT..................................................................................................... 571 Diagnosis Procedure...................................................................................................... 571 STRG BRANCH LINE CIRCUIT..................................................................................................... 572 Diagnosis Procedure...................................................................................................... 572 A-BAG BRANCH LINE CIRCUIT.................................................................................................... 573 Diagnosis Procedure...................................................................................................... 573 ABS BRANCH LINE CIRCUIT...................................................................................................... 574 Diagnosis Procedure...................................................................................................... 574 TCM BRANCH LINE CIRCUIT...................................................................................................... 575 Diagnosis Procedure...................................................................................................... 575 IPDM-E BRANCH LINE CIRCUIT................................................................................................... 576 Diagnosis Procedure...................................................................................................... 576 CAN COMMUNICATION CIRCUIT.................................................................................................... 577 Diagnosis Procedure...................................................................................................... 577 CAN SYSTEM (TYPE 4).................................................................................................................. 579 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 579 MAIN LINE BETWEEN ADP AND DLC CIRCUIT........................................................................................ 579 Diagnosis Procedure...................................................................................................... 579 MAIN LINE BETWEEN DLC AND HVAC CIRCUIT....................................................................................... 580 Diagnosis Procedure...................................................................................................... 580 MAIN LINE BETWEEN HVAC AND A-BAG CIRCUIT..................................................................................... 581 Diagnosis Procedure...................................................................................................... 581 MAIN LINE BETWEEN A-BAG AND ABS CIRCUIT...................................................................................... 582 Diagnosis Procedure...................................................................................................... 582 ECM BRANCH LINE CIRCUIT...................................................................................................... 583 Diagnosis Procedure...................................................................................................... 583 ADP BRANCH LINE CIRCUIT...................................................................................................... 584 Diagnosis Procedure...................................................................................................... 584 BCM BRANCH LINE CIRCUIT...................................................................................................... 585 Diagnosis Procedure...................................................................................................... 585 DLC BRANCH LINE CIRCUIT...................................................................................................... 586 Diagnosis Procedure...................................................................................................... 586 M&A BRANCH LINE CIRCUIT...................................................................................................... 587 Diagnosis Procedure...................................................................................................... 587 AV BRANCH LINE CIRCUIT....................................................................................................... 588 Diagnosis Procedure...................................................................................................... 588 HVAC BRANCH LINE CIRCUIT..................................................................................................... 589 Diagnosis Procedure...................................................................................................... 589 STRG BRANCH LINE CIRCUIT..................................................................................................... 590 Diagnosis Procedure...................................................................................................... 590 A-BAG BRANCH LINE CIRCUIT.................................................................................................... 591 Diagnosis Procedure...................................................................................................... 591 ABS BRANCH LINE CIRCUIT...................................................................................................... 592 Diagnosis Procedure...................................................................................................... 592 TCM BRANCH LINE CIRCUIT...................................................................................................... 593 Diagnosis Procedure...................................................................................................... 593 IPDM-E BRANCH LINE CIRCUIT................................................................................................... 594 Diagnosis Procedure...................................................................................................... 594 CAN COMMUNICATION CIRCUIT.................................................................................................... 595 Diagnosis Procedure...................................................................................................... 595 CAN SYSTEM (TYPE 5).................................................................................................................. 597 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 597 MAIN LINE BETWEEN ADP AND DLC CIRCUIT........................................................................................ 597 Diagnosis Procedure...................................................................................................... 597 MAIN LINE BETWEEN DLC AND HVAC CIRCUIT....................................................................................... 598 Diagnosis Procedure...................................................................................................... 598 MAIN LINE BETWEEN HVAC AND ABS CIRCUIT....................................................................................... 599 Diagnosis Procedure...................................................................................................... 599 ECM BRANCH LINE CIRCUIT...................................................................................................... 600 Diagnosis Procedure...................................................................................................... 600 ADP BRANCH LINE CIRCUIT...................................................................................................... 601 Diagnosis Procedure...................................................................................................... 601 BCM BRANCH LINE CIRCUIT...................................................................................................... 602 Diagnosis Procedure...................................................................................................... 602 DLC BRANCH LINE CIRCUIT...................................................................................................... 603 Diagnosis Procedure...................................................................................................... 603 M&A BRANCH LINE CIRCUIT...................................................................................................... 604 Diagnosis Procedure...................................................................................................... 604 AV BRANCH LINE CIRCUIT....................................................................................................... 605 Diagnosis Procedure...................................................................................................... 605 HVAC BRANCH LINE CIRCUIT..................................................................................................... 606 Diagnosis Procedure...................................................................................................... 606 STRG BRANCH LINE CIRCUIT..................................................................................................... 607 Diagnosis Procedure...................................................................................................... 607 ABS BRANCH LINE CIRCUIT...................................................................................................... 608 Diagnosis Procedure...................................................................................................... 608 TCM BRANCH LINE CIRCUIT...................................................................................................... 609 Diagnosis Procedure...................................................................................................... 609 IPDM-E BRANCH LINE CIRCUIT................................................................................................... 610 Diagnosis Procedure...................................................................................................... 610 CAN COMMUNICATION CIRCUIT.................................................................................................... 611 Diagnosis Procedure...................................................................................................... 611 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 LU........................................................................................................................................... 613 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 613 PRECAUTION........................................................................................................................... 614 PRECAUTIONS...................................................................................................................... 614 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 614 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 614 Precaution for Liquid Gasket................................................................................................. 614 REMOVAL OF LIQUID GASKET................................................................................................. 614 LIQUID GASKET APPLICATION PROCEDURE...................................................................................... 614 PREPARATION.......................................................................................................................... 616 PREPARATION...................................................................................................................... 616 Special Service Tool......................................................................................................... 616 Commercial Service Tool...................................................................................................... 616 SYSTEM DESCRIPTION................................................................................................................... 618 LUBRICATION SYSTEM............................................................................................................... 618 Lubrication Circuit.......................................................................................................... 618 Schematic.................................................................................................................... 619 PERIODIC MAINTENANCE................................................................................................................. 620 ENGINE OIL....................................................................................................................... 620 Inspection................................................................................................................... 620 OIL LEVEL................................................................................................................ 620 ENGINE OIL APPEARANCE.................................................................................................... 620 OIL LEAKAGE.............................................................................................................. 620 OIL PRESSURE CHECK....................................................................................................... 620 Changing Engine Oil.......................................................................................................... 621 OIL FILTER....................................................................................................................... 622 Removal and Installation..................................................................................................... 622 REMOVAL.................................................................................................................. 622 INSTALLATION............................................................................................................. 622 REMOVAL AND INSTALLATION............................................................................................................. 624 OIL PUMP......................................................................................................................... 624 Removal and Installation..................................................................................................... 624 REMOVAL.................................................................................................................. 624 INSTALLATION............................................................................................................. 624 Disassembly and Assembly..................................................................................................... 624 DISASSEMBLY.............................................................................................................. 624 INSPECTION AFTER DISASSEMBLY............................................................................................. 624 Clearance of Oil Pump Parts.......................................................................................... 624 Regulator Valve ..................................................................................................... 625 Regulator Valve Clearance............................................................................................ 625 Assembly................................................................................................................. 626 OIL COOLER....................................................................................................................... 627 Removal and Installation..................................................................................................... 627 REMOVAL.................................................................................................................. 627 INSPECTION AFTER REMOVAL................................................................................................. 628 Oil Pressure Relief Valve............................................................................................ 628 INSTALLATION............................................................................................................. 628 INSPECTION AFTER INSTALLATION............................................................................................ 628 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 629 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 629 Oil Pressure................................................................................................................. 629 Regulator Valve.............................................................................................................. 629 Oil Pump..................................................................................................................... 629 Oil Capacity................................................................................................................. 629 MA........................................................................................................................................... 630 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 630 PRECAUTION........................................................................................................................... 632 PRECAUTIONS...................................................................................................................... 632 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 632 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 632 PREPARATION.......................................................................................................................... 633 PREPARATION...................................................................................................................... 633 Special Service Tool......................................................................................................... 633 Commercial Service Tool...................................................................................................... 633 PERIODIC MAINTENANCE................................................................................................................. 634 GENERAL MAINTENANCE.............................................................................................................. 634 FOR USA AND CANADA........................................................................................................... 634 FOR USA AND CANADA : Explanation of General Maintenance.................................................................. 634 OUTSIDE THE VEHICLE.................................................................................................. 634 INSIDE THE VEHICLE................................................................................................... 634 UNDER THE HOOD AND VEHICLE........................................................................................... 635 FOR MEXICO................................................................................................................... 635 FOR MEXICO : Explanation of General Maintenance.......................................................................... 636 OUTSIDE THE VEHICLE.................................................................................................. 636 INSIDE THE VEHICLE................................................................................................... 636 UNDER THE HOOD AND VEHICLE........................................................................................... 637 PERIODIC MAINTENANCE............................................................................................................. 638 FOR USA AND CANADA........................................................................................................... 638 FOR USA AND CANADA : Introduction of Periodic Maintenance................................................................ 638 FOR USA AND CANADA : Schedule 1.......................................................................................... 638 EMISSION CONTROL SYSTEM.............................................................................................. 638 CHASSIS AND BODY..................................................................................................... 639 FOR USA AND CANADA : Schedule 2.......................................................................................... 640 EMISSION CONTROL SYSTEM.............................................................................................. 640 CHASSIS AND BODY..................................................................................................... 641 FOR MEXICO................................................................................................................... 641 FOR MEXICO : Periodic Maintenance........................................................................................ 641 ENGINE AND EMISSION CONTROL MAINTENANCE.............................................................................. 641 CHASSIS AND BODY MAINTENANCE......................................................................................... 642 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS.......................................................................... 643 RECOMMENDED FLUIDS AND LUBRICANTS................................................................................................ 645 FOR USA AND CANADA........................................................................................................... 645 FOR USA AND CANADA : Fluids and Lubricants............................................................................... 645 FOR USA AND CANADA : Engine Oil Recommendation........................................................................... 645 FOR USA AND CANADA : Anti-Freeze Coolant Mixture Ratio................................................................... 646 FOR MEXICO................................................................................................................... 646 FOR MEXICO : Fluids and Lubricants....................................................................................... 646 FOR MEXICO : Engine Oil Recommendation................................................................................... 647 GASOLINE ENGINE...................................................................................................... 647 FOR MEXICO : Engine Coolant Mixture Ratio................................................................................ 647 ENGINE MAINTENANCE (VQ35DE)...................................................................................................... 649 DRIVE BELTS.................................................................................................................. 649 DRIVE BELTS : Checking Drive Belts....................................................................................... 649 DRIVE BELTS : Tension Adjustment......................................................................................... 649 ENGINE COOLANT............................................................................................................... 649 ENGINE COOLANT : System Inspection....................................................................................... 649 CHECKING COOLING SYSTEM HOSES........................................................................................ 649 CHECKING RESERVOIR TANK LEVEL........................................................................................ 650 ENGINE COOLANT : Changing Engine Coolant................................................................................. 650 DRAINING ENGINE COOLANT.............................................................................................. 650 REFILLING ENGINE COOLANT............................................................................................. 650 FUEL LINES................................................................................................................... 652 FUEL LINES : Inspection.................................................................................................. 652 AIR CLEANER FILTER........................................................................................................... 652 AIR CLEANER FILTER : Removal and Installation............................................................................ 652 CHANGING THE AIR CLEANER FILTER...................................................................................... 652 ENGINE OIL................................................................................................................... 653 ENGINE OIL : Inspection.................................................................................................. 653 OIL LEVEL............................................................................................................ 653 ENGINE OIL : Changing Engine Oil......................................................................................... 653 OIL FILTER................................................................................................................... 653 OIL FILTER : Removal and Installation.................................................................................... 653 REMOVAL.............................................................................................................. 653 INSTALLATION......................................................................................................... 654 SPARK PLUG................................................................................................................... 654 SPARK PLUG : Exploded View............................................................................................... 655 SPARK PLUG : Removal and Installation.................................................................................... 655 REMOVAL.............................................................................................................. 655 INSPECTION AFTER REMOVAL............................................................................................. 655 INSTALLATION......................................................................................................... 656 EVAP VAPOR LINES............................................................................................................. 656 EVAP VAPOR LINES : Inspection............................................................................................ 656 CHASSIS AND BODY MAINTENANCE..................................................................................................... 657 IN-CABIN MICROFILTER......................................................................................................... 657 IN-CABIN MICROFILTER : Removal and Installation.......................................................................... 657 REMOVAL.............................................................................................................. 657 INSTALLATION......................................................................................................... 657 EXHAUST SYSTEM............................................................................................................... 657 EXHAUST SYSTEM : Inspection.............................................................................................. 657 CVT FLUID.................................................................................................................... 657 CVT FLUID : Inspection................................................................................................... 657 CHECKING CVT FLUID................................................................................................... 657 CVT FLUID CONDITION.................................................................................................. 658 CVT FLUID : Changing..................................................................................................... 658 WHEELS....................................................................................................................... 659 WHEELS : Inspection...................................................................................................... 659 ALUMINUM WHEEL....................................................................................................... 659 WHEELS : Adjustment...................................................................................................... 659 BALANCING WHEELS (ADHESIVE WEIGHT TYPE).............................................................................. 659 Preparation Before Adjustment.................................................................................... 659 Wheel Balance Adjustment......................................................................................... 660 TIRE ROTATION........................................................................................................ 661 BRAKE FLUID LEVEL AND LEAKS.................................................................................................. 661 BRAKE FLUID LEVEL AND LEAKS : Inspection................................................................................. 661 LEVEL CHECK.......................................................................................................... 661 BRAKE LINES AND CABLES....................................................................................................... 661 BRAKE LINES AND CABLES : Inspection...................................................................................... 661 BRAKE FLUID.................................................................................................................. 661 BRAKE FLUID : Drain and Refill........................................................................................... 662 FRONT BRAKE.................................................................................................................. 662 FRONT BRAKE : Inspection of Pad.......................................................................................... 662 PAD WEAR............................................................................................................. 662 FRONT BRAKE : Inspection of Rotor........................................................................................ 662 VISUAL............................................................................................................... 662 RUNOUT............................................................................................................... 662 THICKNESS............................................................................................................ 663 REAR BRAKE................................................................................................................... 663 REAR BRAKE : Inspection of Pad........................................................................................... 663 PAD WEAR............................................................................................................. 663 REAR BRAKE : Inspection of Rotor......................................................................................... 663 VISUAL............................................................................................................... 663 RUNOUT............................................................................................................... 663 THICKNESS............................................................................................................ 664 STEERING GEAR AND LINKAGE.................................................................................................... 664 STEERING GEAR AND LINKAGE : Inspection................................................................................... 664 STEERING GEAR........................................................................................................ 664 STEERING LINKAGE..................................................................................................... 664 POWER STEERING FLUID AND LINES............................................................................................... 664 POWER STEERING FLUID AND LINES : Inspection.............................................................................. 664 FLUID LEVEL.......................................................................................................... 664 FLUID LEAKAGE........................................................................................................ 665 AXLE AND SUSPENSION PARTS.................................................................................................... 665 AXLE AND SUSPENSION PARTS : Inspection................................................................................... 665 DRIVE SHAFT.................................................................................................................. 665 DRIVE SHAFT : Inspection................................................................................................. 666 LOCKS, HINGES AND HOOD LATCH................................................................................................. 666 LOCKS, HINGES AND HOOD LATCH : Lubricating............................................................................... 666 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS........................................................................ 666 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection....................................................... 666 MIR.......................................................................................................................................... 668 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 668 WIRING DIAGRAM....................................................................................................................... 669 INSIDE MIRROR.................................................................................................................... 669 Wiring Diagram - Without Homelink Universal Transceiver...................................................................... 669 Wiring Diagram - With Homelink Universal Transceiver......................................................................... 671 DOOR MIRROR...................................................................................................................... 674 Wiring Diagram - Without Automatic Drive Positioner.......................................................................... 674 SYMPTOM DIAGNOSIS.................................................................................................................... 677 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................................. 677 Work Flow.................................................................................................................... 677 CUSTOMER INTERVIEW....................................................................................................... 677 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................... 677 CHECK RELATED SERVICE BULLETINS.......................................................................................... 678 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................................. 678 REPAIR THE CAUSE ........................................................................................................ 678 CONFIRM THE REPAIR....................................................................................................... 679 Generic Squeak and Rattle Troubleshooting.................................................................................... 679 INSTRUMENT PANEL......................................................................................................... 679 CENTER CONSOLE........................................................................................................... 679 DOORS.................................................................................................................... 679 TRUNK.................................................................................................................... 679 SUNROOF/HEADLINING....................................................................................................... 680 OVERHEAD CONSOLE (FRONT AND REAR)........................................................................................ 680 SEATS.................................................................................................................... 680 UNDERHOOD................................................................................................................ 680 Diagnostic Worksheet......................................................................................................... 681 PRECAUTION........................................................................................................................... 683 PRECAUTIONS...................................................................................................................... 683 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 683 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 683 Precaution for Work.......................................................................................................... 683 PREPARATION.......................................................................................................................... 684 PREPARATION...................................................................................................................... 684 Special Service Tools........................................................................................................ 684 Commercial Service Tools..................................................................................................... 684 REMOVAL AND INSTALLATION............................................................................................................. 685 INSIDE MIRROR.................................................................................................................... 685 Exploded View................................................................................................................ 685 Removal and Installation..................................................................................................... 685 REMOVAL.................................................................................................................. 685 INSTALLATION............................................................................................................. 685 DOOR MIRROR...................................................................................................................... 686 Exploded View................................................................................................................ 686 Removal and Installation..................................................................................................... 686 REMOVAL.................................................................................................................. 686 INSTALLATION............................................................................................................. 686 UNIT DISASSEMBLY AND ASSEMBLY........................................................................................................ 687 DOOR MIRROR...................................................................................................................... 687 Exploded View................................................................................................................ 687 Disassembly.................................................................................................................. 687 Assembly..................................................................................................................... 689 DOOR MIRROR COVER............................................................................................................ 689 DOOR MIRROR COVER : Disassembly.......................................................................................... 689 DOOR MIRROR COVER : Assembly............................................................................................. 689 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 PB........................................................................................................................................... 690 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 690 PRECAUTION........................................................................................................................... 691 PRECAUTIONS...................................................................................................................... 691 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 691 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 691 PREPARATION.......................................................................................................................... 692 PREPARATION...................................................................................................................... 692 Commercial Service Tool...................................................................................................... 692 PERIODIC MAINTENANCE................................................................................................................. 693 PARKING BRAKE SYSTEM............................................................................................................. 693 On-Vehicle Service........................................................................................................... 693 PEDAL STROKE............................................................................................................. 693 INSPECTION............................................................................................................... 693 ADJUSTMENT............................................................................................................... 693 REMOVAL AND INSTALLATION............................................................................................................. 695 PARKING BRAKE CONTROL............................................................................................................ 695 Exploded View................................................................................................................ 695 Removal and Installation..................................................................................................... 695 REMOVAL.................................................................................................................. 695 INSTALLATION............................................................................................................. 696 PARKING BRAKE SHOE............................................................................................................... 697 Exploded View................................................................................................................ 697 Removal and Installation..................................................................................................... 697 REMOVAL.................................................................................................................. 697 INSPECTION AFTER REMOVAL................................................................................................. 698 Lining Thickness Inspection.......................................................................................... 698 Disc Rotor Inner Diameter Inspection................................................................................. 698 Other Inspections.................................................................................................... 698 INSTALLATION............................................................................................................. 698 ADJUSTMENT............................................................................................................... 699 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 700 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 700 Parking Brake Control........................................................................................................ 700 Parking Drum Brake........................................................................................................... 700 PWC.......................................................................................................................................... 701 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 701 LH&RH FRONT WINDOW ANTI-PINCH........................................................................................................ 704 BASIC INSPECTION................................................................................................................. 704 DIAGNOSIS AND REPAIR WORKFLOW................................................................................................ 704 Work Flow................................................................................................................ 704 OVERALL SEQUENCE..................................................................................................... 704 DETAILED FLOW........................................................................................................ 704 INSPECTION AND ADJUSTMENT.................................................................................................... 707 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL............................................................... 707 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Description............................................. 707 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Special Repair Requirement.............................. 707 INITIALIZATION PROCEDURE......................................................................................... 707 CHECK ANTI-PINCH FUNCTION........................................................................................ 707 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT........................................................................... 707 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description......................................................... 707 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement.......................................... 707 INITIALIZATION PROCEDURE......................................................................................... 708 CHECK ANTI-PINCH FUNCTION........................................................................................ 708 SYSTEM DESCRIPTION............................................................................................................... 709 POWER WINDOW SYSTEM.......................................................................................................... 709 System Diagram........................................................................................................... 709 System Description....................................................................................................... 709 MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH........................................................................ 709 POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH RH.......................................................................... 709 POWER WINDOW OPERATION............................................................................................... 710 POWER WINDOW AUTO-OPERATION (FRONT DRIVER SIDE & PASSENGER SIDE)..................................................... 710 RETAINED POWER OPERATION ............................................................................................ 710 POWER WINDOW LOCK.................................................................................................... 710 ANTI-PINCH OPERATION (FRONT DRIVER SIDE & PASSENGER SIDE)............................................................ 710 KEY CYLINDER SWITCH OPERATION........................................................................................ 710 KEYLESS POWER WINDOW DOWN OPERATION (FRONT DRIVER SIDE & PASSENGER SIDE)............................................. 711 Component Parts Location................................................................................................. 712 Component Description.................................................................................................... 713 DIAGNOSIS SYSTEM (BCM)....................................................................................................... 714 COMMON ITEM.............................................................................................................. 714 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................... 714 APPLICATION ITEM................................................................................................. 714 SYSTEM APPLICATION............................................................................................... 714 RETAINED PWR............................................................................................................. 714 RETAINED PWR : CONSULT Function (BCM - RETAINED PWR)................................................................. 715 DATA MONITOR..................................................................................................... 715 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 716 POWER SUPPLY AND GROUND CIRCUIT.............................................................................................. 716 BCM...................................................................................................................... 716 BCM : Diagnosis Procedure............................................................................................ 716 BCM : Special Repair Requirement..................................................................................... 716 POWER WINDOW MAIN SWITCH................................................................................................. 717 POWER WINDOW MAIN SWITCH : Diagnosis Procedure....................................................................... 717 POWER WINDOW MAIN SWITCH : Special Repair Requirement................................................................ 718 FRONT POWER WINDOW SWITCH................................................................................................ 718 FRONT POWER WINDOW SWITCH : Diagnosis Procedure...................................................................... 718 FRONT POWER WINDOW SWITCH : Special Repair Requirement............................................................... 719 REAR POWER WINDOW SWITCH................................................................................................. 719 REAR POWER WINDOW SWITCH : Diagnosis Procedure....................................................................... 719 REAR POWER WINDOW SWITCH : Special Repair Requirement................................................................ 720 REAR POWER WINDOW SWITCH..................................................................................................... 722 Description.............................................................................................................. 722 Component Function Check................................................................................................. 722 Rear Power Window Switch ............................................................................................ 722 Diagnosis Procedure...................................................................................................... 722 Component Inspection..................................................................................................... 723 COMPONENT INSPECTION................................................................................................. 723 Special Repair Requirement............................................................................................... 724 POWER WINDOW MOTOR........................................................................................................... 725 DRIVER SIDE.............................................................................................................. 725 DRIVER SIDE : Description............................................................................................ 725 DRIVER SIDE : Component Function Check............................................................................... 725 DRIVER SIDE : Diagnosis Procedure.................................................................................... 725 DRIVER SIDE : Component Inspection................................................................................... 726 COMPONENT INSPECTION............................................................................................. 726 DRIVER SIDE : Special Repair Requirement............................................................................. 726 PASSENGER SIDE........................................................................................................... 727 PASSENGER SIDE : Description......................................................................................... 727 PASSENGER SIDE : Component Function Check............................................................................ 727 PASSENGER SIDE : Diagnosis Procedure................................................................................. 727 PASSENGER SIDE : Component Inspection................................................................................ 728 COMPONENT INSPECTION............................................................................................. 728 PASSENGER SIDE : Special Repair Requirement.......................................................................... 728 REAR LH.................................................................................................................. 729 REAR LH : Description................................................................................................ 729 REAR LH : Component Function Check................................................................................... 729 REAR LH : Diagnosis Procedure........................................................................................ 729 REAR LH : Component Inspection....................................................................................... 730 COMPONENT INSPECTION............................................................................................. 730 REAR RH.................................................................................................................. 730 REAR RH : Description................................................................................................ 730 REAR RH : Component Function Check................................................................................... 730 REAR RH : Diagnosis Procedure........................................................................................ 730 REAR RH : Component Inspection....................................................................................... 731 COMPONENT INSPECTION............................................................................................. 731 ENCODER...................................................................................................................... 733 DRIVER SIDE.............................................................................................................. 733 DRIVER SIDE : Description............................................................................................ 733 DRIVER SIDE : Component Function Check............................................................................... 733 DRIVER SIDE : Diagnosis Procedure.................................................................................... 733 DRIVER SIDE : Special Repair Requirement............................................................................. 735 PASSENGER SIDE........................................................................................................... 736 PASSENGER SIDE : Description......................................................................................... 736 PASSENGER SIDE : Component Function Check............................................................................ 736 PASSENGER SIDE : Diagnosis Procedure................................................................................. 736 PASSENGER SIDE : Special Repair Requirement.......................................................................... 738 DOOR SWITCH.................................................................................................................. 740 Description.............................................................................................................. 740 Component Function Check................................................................................................. 740 Diagnosis Procedure...................................................................................................... 740 Component Inspection..................................................................................................... 742 DOOR KEY CYLINDER SWITCH..................................................................................................... 743 Description.............................................................................................................. 743 Component Function Check................................................................................................. 743 Diagnosis Procedure...................................................................................................... 743 Component Inspection..................................................................................................... 744 COMPONENT INSPECTION................................................................................................. 744 Special Repair Requirement............................................................................................... 745 POWER WINDOW SERIAL LINK..................................................................................................... 746 POWER WINDOW MAIN SWITCH................................................................................................. 746 POWER WINDOW MAIN SWITCH : Description............................................................................... 746 POWER WINDOW MAIN SWITCH : Component Function Check.................................................................. 746 POWER WINDOW MAIN SWITCH : Diagnosis Procedure....................................................................... 746 POWER WINDOW MAIN SWITCH : Special Repair Requirement................................................................ 747 FRONT POWER WINDOW SWITCH................................................................................................ 747 FRONT POWER WINDOW SWITCH : Description.............................................................................. 748 FRONT POWER WINDOW SWITCH : Diagnosis Procedure...................................................................... 748 FRONT POWER WINDOW SWITCH : Special Repair Requirement............................................................... 749 POWER WINDOW LOCK SWITCH..................................................................................................... 750 Component Function Check................................................................................................. 750 Component Inspection..................................................................................................... 750 Special Repair Requirement............................................................................................... 750 ECU DIAGNOSIS INFORMATION........................................................................................................ 752 POWER WINDOW MAIN SWITCH..................................................................................................... 752 Reference Value ......................................................................................................... 752 TERMINAL LAYOUT...................................................................................................... 752 PHYSICAL VALUES...................................................................................................... 752 Fail Safe................................................................................................................ 753 FAIL-SAFE CONTROL.................................................................................................... 753 POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH RH.................................................................................. 755 Reference Value ......................................................................................................... 755 TERMINAL LAYOUT...................................................................................................... 755 PHYSICAL VALUES...................................................................................................... 755 Fail Safe................................................................................................................ 756 FAIL-SAFE CONTROL.................................................................................................... 756 BCM (BODY CONTROL MODULE).................................................................................................... 757 Reference Value.......................................................................................................... 757 VALUES ON THE DIAGNOSIS TOOL......................................................................................... 757 Terminal Layout.......................................................................................................... 761 Physical Values.......................................................................................................... 762 Fail Safe................................................................................................................ 777 DTC Inspection Priority Chart............................................................................................ 778 DTC Index................................................................................................................ 779 WIRING DIAGRAM................................................................................................................... 782 POWER WINDOW SYSTEM.......................................................................................................... 782 Wiring Diagram........................................................................................................... 782 SYMPTOM DIAGNOSIS................................................................................................................ 790 NONE OF THE POWER WINDOWS CAN BE OPERATED USING ANY SWITCH................................................................... 790 Diagnosis Procedure...................................................................................................... 790 DRIVER SIDE POWER WINDOW ALONE DOES NOT OPERATE.............................................................................. 791 Diagnosis Procedure...................................................................................................... 791 FRONT PASSENGER SIDE POWER WINDOW ALONE DOES NOT OPERATE..................................................................... 792 Diagnosis Procedure...................................................................................................... 792 REAR LH SIDE POWER WINDOW ALONE DOES NOT OPERATE............................................................................. 793 Diagnosis Procedure...................................................................................................... 793 REAR RH SIDE POWER WINDOW ALONE DOES NOT OPERATE............................................................................. 794 Diagnosis Procedure...................................................................................................... 794 ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (DRIVER SIDE).................................................................... 795 Diagnosis Procedure...................................................................................................... 795 ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (PASSENGER SIDE)................................................................. 796 Diagnosis Procedure...................................................................................................... 796 AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (DRIVER SIDE)................................................... 797 Diagnosis Procedure...................................................................................................... 797 AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (PASSENGER SIDE)................................................ 798 Diagnosis Procedure...................................................................................................... 798 POWER WINDOW RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY.............................................................. 799 Diagnosis Procedure...................................................................................................... 799 DOES NOT OPERATE BY KEY CYLINDER SWITCH...................................................................................... 800 Diagnosis Procedure...................................................................................................... 800 KEYLESS POWER WINDOW DOWN DOES NOT OPERATE................................................................................... 801 Diagnosis Procedure...................................................................................................... 801 POWER WINDOW LOCK SWITCH DOES NOT FUNCTION................................................................................... 802 Diagnosis Procedure...................................................................................................... 802 PRECAUTION....................................................................................................................... 803 PRECAUTIONS.................................................................................................................. 803 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................... 803 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................... 803 Precaution for Work...................................................................................................... 803 PREPARATION...................................................................................................................... 804 PREPARATION.................................................................................................................. 804 Special Service Tool..................................................................................................... 804 PERIODIC MAINTENANCE............................................................................................................. 805 PRE-INSPECTION FOR DIAGNOSTIC................................................................................................ 805 Basic Inspection......................................................................................................... 805 BASIC INSPECTION..................................................................................................... 805 REMOVAL AND INSTALLATION......................................................................................................... 806 MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH................................................................................ 806 Removal and Installation................................................................................................. 806 REMOVAL.............................................................................................................. 806 INSTALLATION......................................................................................................... 806 POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH RH.................................................................................. 807 Removal and Installation................................................................................................. 807 REMOVAL.............................................................................................................. 807 INSTALLATION......................................................................................................... 807 REAR POWER WINDOW SWITCH..................................................................................................... 808 Removal and Installation................................................................................................. 808 REMOVAL.............................................................................................................. 808 INSTALLATION......................................................................................................... 808 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 PWO.......................................................................................................................................... 809 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 809 PRECAUTION........................................................................................................................... 810 PRECAUTIONS...................................................................................................................... 810 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 810 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 810 Precaution for Work.......................................................................................................... 810 WIRING DIAGRAM....................................................................................................................... 811 POWER SOCKET..................................................................................................................... 811 Wiring Diagram............................................................................................................... 811 PREPARATION.......................................................................................................................... 814 PREPARATION...................................................................................................................... 814 Special Service Tool......................................................................................................... 814 REMOVAL AND INSTALLATION............................................................................................................. 815 POWER SOCKET..................................................................................................................... 815 Removal and Installation..................................................................................................... 815 POWER SOCKET............................................................................................................. 815 Removal.............................................................................................................. 815 Installation......................................................................................................... 815 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 RAX.......................................................................................................................................... 816 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 816 PRECAUTION........................................................................................................................... 817 PRECAUTIONS...................................................................................................................... 817 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 817 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 817 Precaution................................................................................................................... 817 PREPARATION.......................................................................................................................... 818 PREPARATION...................................................................................................................... 818 Commercial Service Tool...................................................................................................... 818 SYMPTOM DIAGNOSIS.................................................................................................................... 819 NOISE, VIBRATION, AND HARSHNESS(NVH) TROUBLESHOOTING............................................................................. 819 NVH Troubleshooting Chart.................................................................................................... 819 PERIODIC MAINTENANCE................................................................................................................. 820 WHEEL HUB........................................................................................................................ 820 On-vehicle Service........................................................................................................... 820 Inspection................................................................................................................... 820 Rear Wheel Bearing ...................................................................................................... 820 REMOVAL AND INSTALLATION............................................................................................................. 821 WHEEL HUB........................................................................................................................ 821 Removal and Installation..................................................................................................... 821 REMOVAL.................................................................................................................. 821 INSPECTION AFTER REMOVAL ................................................................................................ 822 INSTALLATION............................................................................................................. 822 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 823 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 823 Wheel Bearing (Rear)......................................................................................................... 823 RSU.......................................................................................................................................... 824 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 824 SYMPTOM DIAGNOSIS.................................................................................................................... 825 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................................. 825 NVH Troubleshooting Chart.................................................................................................... 825 PRECAUTION........................................................................................................................... 826 PRECAUTIONS...................................................................................................................... 826 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 826 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 826 Service Notice or Precautions................................................................................................ 826 PREPARATION.......................................................................................................................... 827 PREPARATION...................................................................................................................... 827 Special Service Tool......................................................................................................... 827 Commercial Service Tool...................................................................................................... 827 PERIODIC MAINTENANCE................................................................................................................. 828 REAR SUSPENSION ASSEMBLY......................................................................................................... 828 On-vehicle Service........................................................................................................... 828 Inspection................................................................................................................... 828 REAR SHOCK ABSORBER ..................................................................................................... 828 REAR SUSPENSION ARM...................................................................................................... 828 RADIUS ROD............................................................................................................... 828 FRONT LOWER LINK......................................................................................................... 828 REAR SPRING UPPER AND LOWER RUBBER SEATS................................................................................. 828 REAR LOWER LINK AND REAR SUSPENSION SPRING .............................................................................. 828 REAR STABILIZER.......................................................................................................... 829 Inspection and Adjustment.................................................................................................... 829 PRELIMINARY INSPECTION................................................................................................... 829 GENERAL INFORMATION AND RECOMMENDATIONS.................................................................................. 829 THE ALIGNMENT PROCESS.................................................................................................... 829 CAMBER................................................................................................................... 829 TOE-IN .................................................................................................................. 830 REMOVAL AND INSTALLATION............................................................................................................. 831 REAR LOWER LINK & COIL SPRING.................................................................................................... 831 Removal and Installation..................................................................................................... 831 Removal.................................................................................................................. 831 Installation............................................................................................................. 831 SHOCK ABSORBER................................................................................................................... 832 Removal and Installation..................................................................................................... 832 REMOVAL.................................................................................................................. 832 INSPECTION AFTER REMOVAL................................................................................................. 832 INSTALLATION............................................................................................................. 832 Disassembly and Assembly..................................................................................................... 832 DISASSEMBLY.............................................................................................................. 832 INSPECTION AFTER DISASSEMBLY............................................................................................. 832 Rear Suspension Bound Bumper and Shock Absorber Mount Seal........................................................... 833 Rear Shock Absorber.................................................................................................. 833 ASSEMBLY................................................................................................................. 833 Disposal..................................................................................................................... 833 FRONT LOWER LINK................................................................................................................. 834 Removal and Installation..................................................................................................... 834 Removal.................................................................................................................. 834 Installation............................................................................................................. 834 RADIUS ROD....................................................................................................................... 835 Removal and Installation..................................................................................................... 835 Removal.................................................................................................................. 835 Installation............................................................................................................. 835 REAR STABILIZER.................................................................................................................. 836 Removal and Installation..................................................................................................... 836 Removal.................................................................................................................. 836 Installation............................................................................................................. 836 SUSPENSION ARM................................................................................................................... 837 Removal and Installation..................................................................................................... 837 Removal.................................................................................................................. 837 Installation............................................................................................................. 837 UNIT REMOVAL AND INSTALLATION........................................................................................................ 838 REAR SUSPENSION ASSEMBLY......................................................................................................... 838 Exploded View................................................................................................................ 838 Removal and Installation..................................................................................................... 839 Removal.................................................................................................................. 839 Installation............................................................................................................. 839 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 840 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 840 General Specification (Rear)................................................................................................. 840 Rear Wheel Alignment (Unladen*).............................................................................................. 840 Ball Joint................................................................................................................... 840 Wheelarch Height (Unladen*1)................................................................................................. 841 SB........................................................................................................................................... 842 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 842 PRECAUTION........................................................................................................................... 843 PRECAUTIONS...................................................................................................................... 843 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 843 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 843 Precaution for Seat Belt Service............................................................................................. 843 BASIC INSPECTION..................................................................................................................... 844 COMPONENT INSPECTION............................................................................................................. 844 Inspection................................................................................................................... 844 AFTER A COLLISION........................................................................................................ 844 PRELIMINARY CHECKS....................................................................................................... 844 SEAT BELT RETRACTOR ON-VEHICLE CHECK..................................................................................... 845 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)............................................ 845 ELR Function Stationary Check........................................................................................ 845 ALR Function Stationary Check........................................................................................ 845 ELR Function Moving Check............................................................................................ 845 SEAT BELT RETRACTOR OFF-VEHICLE CHECK (PILLAR)........................................................................... 845 SEAT BELT RETRACTOR OFF-VEHICLE CHECK (REAR PARCEL SHELF)................................................................ 846 REMOVAL AND INSTALLATION............................................................................................................. 847 FRONT SEAT BELT.................................................................................................................. 847 Exploded View................................................................................................................ 847 Removal and Installation..................................................................................................... 847 REMOVAL OF SEAT BELT RETRACTOR........................................................................................... 847 INSTALLATION OF SEAT BELT RETRACTOR...................................................................................... 848 REMOVAL OF SEAT BELT BUCKLE.............................................................................................. 848 INSTALLATION OF SEAT BELT BUCKLE ........................................................................................ 848 REAR SEAT BELT................................................................................................................... 849 Exploded View................................................................................................................ 849 Removal and Installation..................................................................................................... 849 REMOVAL OF SEAT BELT RETRACTOR - OUTER................................................................................... 849 INSTALLATION OF SEAT BELT RETRACTOR - OUTER.............................................................................. 850 REMOVAL OF SEAT BELT RETRACTOR - CENTER.................................................................................. 850 INSTALLATION OF SEAT BELT RETRACTOR - CENTER............................................................................. 850 REMOVAL OF SEAT BELT BUCKLE.............................................................................................. 850 INSTALLATION OF SEAT BELT BUCKLE......................................................................................... 850 LATCH SYSTEM FOR CHILDREN........................................................................................................ 851 Removal and Installation..................................................................................................... 851 TOP TETHER STRAP CHILD RESTRAINT................................................................................................. 852 Removal and Installation..................................................................................................... 852 SR........................................................................................................................................... 853 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 853 PRECAUTION........................................................................................................................... 854 PRECAUTIONS...................................................................................................................... 854 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 854 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 854 Service...................................................................................................................... 854 Occupant Classification System............................................................................................... 854 PREPARATION.......................................................................................................................... 855 PREPARATION...................................................................................................................... 855 Special Service Tool......................................................................................................... 855 REMOVAL AND INSTALLATION............................................................................................................. 856 DRIVER AIR BAG MODULE............................................................................................................ 856 Exploded View................................................................................................................ 856 Removal and Installation..................................................................................................... 856 REMOVAL.................................................................................................................. 856 INSTALLATION............................................................................................................. 857 SPIRAL CABLE..................................................................................................................... 859 Removal and Installation..................................................................................................... 859 REMOVAL.................................................................................................................. 859 INSTALLATION............................................................................................................. 860 FRONT PASSENGER AIR BAG MODULE................................................................................................... 861 Removal and Installation..................................................................................................... 861 REMOVAL.................................................................................................................. 861 INSTALLATION............................................................................................................. 862 SIDE CURTAIN AIR BAG MODULE...................................................................................................... 863 Component.................................................................................................................... 863 Removal and Installation..................................................................................................... 863 REMOVAL.................................................................................................................. 863 INSTALLATION............................................................................................................. 864 SIDE AIR BAG MODULE.............................................................................................................. 865 Removal and Installation..................................................................................................... 865 SEAT ASSEMBLY WITH SIDE AIR BAG MODULE................................................................................... 865 DISASSEMBLY.............................................................................................................. 865 ASSEMBLY................................................................................................................. 869 CRASH ZONE SENSOR................................................................................................................ 871 Component.................................................................................................................... 871 Removal and Installation..................................................................................................... 871 REMOVAL.................................................................................................................. 871 INSTALLATION............................................................................................................. 872 SIDE AIR BAG (SATELLITE) SENSOR.................................................................................................. 873 Removal and Installation..................................................................................................... 873 REMOVAL.................................................................................................................. 873 INSTALLATION............................................................................................................. 874 DIAGNOSIS SENSOR UNIT............................................................................................................ 875 Removal and Installation..................................................................................................... 875 REMOVAL.................................................................................................................. 875 INSTALLATION............................................................................................................. 876 OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT...................................................................................... 877 Removal and Installation..................................................................................................... 877 Removal and Installation................................................................................................. 877 COLLISION DIAGNOSIS.............................................................................................................. 878 For Frontal Collision........................................................................................................ 878 FOR FRONTAL COLLISION: When SRS is activated in a collision.............................................................. 878 WORK PROCEDURE....................................................................................................... 878 SRS INSPECTION (FOR FRONTAL COLLISION)................................................................................... 878 FOR FRONTAL COLLISION: When SRS is not activated in a collision.......................................................... 879 WORK PROCEDURE....................................................................................................... 879 SRS INSPECTION (FOR FRONTAL COLLISION)................................................................................... 879 For Side and Rollover Collision.............................................................................................. 880 FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision.................................................... 880 WORK PROCEDURE....................................................................................................... 880 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)......................................................................... 880 FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision................................................ 881 WORK PROCEDURE....................................................................................................... 881 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)......................................................................... 881 ST........................................................................................................................................... 884 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 884 SYSTEM DESCRIPTION................................................................................................................... 886 HEATED STEERING WHEEL............................................................................................................ 886 System Diagram............................................................................................................... 886 System Description........................................................................................................... 886 Component Parts Location..................................................................................................... 886 Component Description........................................................................................................ 887 WIRING DIAGRAM....................................................................................................................... 888 HEATED STEERING WHEEL............................................................................................................ 888 Wiring Diagram............................................................................................................... 888 SYMPTOM DIAGNOSIS.................................................................................................................... 891 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................................. 891 NVH Troubleshooting Chart.................................................................................................... 891 PRECAUTION........................................................................................................................... 892 PRECAUTIONS...................................................................................................................... 892 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 892 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 892 Service Notice or Precautions................................................................................................ 892 PREPARATION.......................................................................................................................... 893 PREPARATION...................................................................................................................... 893 Special Service Tool......................................................................................................... 893 Commercial Service Tool...................................................................................................... 894 PERIODIC MAINTENANCE................................................................................................................. 895 POWER STEERING FLUID............................................................................................................. 895 Inspection................................................................................................................... 895 FLUID LEVEL.............................................................................................................. 895 FLUID LEAKAGE............................................................................................................ 895 Draining..................................................................................................................... 895 Refilling.................................................................................................................... 895 FILLING HYDRAULIC SYSTEM................................................................................................. 895 AIR BLEEDING HYDRAULIC SYSTEM............................................................................................ 895 STEERING WHEEL................................................................................................................... 897 Inspection................................................................................................................... 897 INSTALLATION CONDITION................................................................................................... 897 STEERING WHEEL PLAY...................................................................................................... 897 NEUTRAL POSITION OF STEERING WHEEL....................................................................................... 897 STEERING WHEEL TURNING FORCE............................................................................................. 897 FRONT WHEEL TURNING ANGLE................................................................................................ 898 POWER STEERING OIL PUMP.......................................................................................................... 899 Inspection................................................................................................................... 899 RELIEF OIL PRESSURE...................................................................................................... 899 REMOVAL AND INSTALLATION............................................................................................................. 900 STEERING WHEEL................................................................................................................... 900 Removal and Installation..................................................................................................... 900 REMOVAL.................................................................................................................. 900 INSTALLATION............................................................................................................. 900 TILT MOTOR....................................................................................................................... 901 Exploded View................................................................................................................ 901 Removal and Installation..................................................................................................... 901 REMOVAL.................................................................................................................. 901 INSTALLATION............................................................................................................. 902 TELESCOPIC MOTOR................................................................................................................. 903 Exploded View................................................................................................................ 903 Removal and Installation..................................................................................................... 903 REMOVAL.................................................................................................................. 903 INSTALLATION............................................................................................................. 904 STEERING COLUMN.................................................................................................................. 905 Exploded View................................................................................................................ 905 Removal and Installation..................................................................................................... 906 REMOVAL.................................................................................................................. 906 Hole Cover Seal, Hole Cover and Lower Shaft Assembly................................................................. 906 Steering Column Assembly............................................................................................. 907 INSPECTION AFTER REMOVAL................................................................................................. 907 Hole Cover Seal, Hole Cover and Lower Shaft Assembly................................................................. 907 Steering Column Assembly............................................................................................. 907 INSTALLATION............................................................................................................. 908 Hole Cover Seal, Hole Cover and Lower Shaft Assembly ................................................................ 908 Steering Column Assembly............................................................................................. 908 STEERING GEAR AND LINKAGE........................................................................................................ 909 Exploded View................................................................................................................ 909 Removal and Installation..................................................................................................... 909 REMOVAL.................................................................................................................. 909 INSPECTION AFTER REMOVAL................................................................................................. 910 INSTALLATION............................................................................................................. 910 INSPECTION AFTER INSTALLATION............................................................................................ 910 POWER STEERING OIL PUMP.......................................................................................................... 911 Exploded View................................................................................................................ 911 Removal and Installation..................................................................................................... 911 REMOVAL.................................................................................................................. 911 INSTALLATION............................................................................................................. 911 HYDRAULIC LINE................................................................................................................... 912 Exploded View................................................................................................................ 912 Removal and Installation..................................................................................................... 913 REMOVAL.................................................................................................................. 913 INSTALLATION............................................................................................................. 913 UNIT DISASSEMBLY AND ASSEMBLY........................................................................................................ 914 STEERING COLUMN.................................................................................................................. 914 Disassembly and Assembly..................................................................................................... 914 DISASSEMBLY.............................................................................................................. 914 Tilt motor........................................................................................................... 914 Telescope motor...................................................................................................... 915 ASSEMBLY................................................................................................................. 915 STEERING GEAR AND LINKAGE........................................................................................................ 916 Exploded View................................................................................................................ 916 Disassembly.................................................................................................................. 916 Inspection................................................................................................................... 916 INSPECTION AFTER DISASSEMBLY............................................................................................. 916 Boot................................................................................................................. 916 Outer Socket and Inner Socket........................................................................................ 916 Assembly..................................................................................................................... 917 POWER STEERING OIL PUMP.......................................................................................................... 919 Disassembly and Assembly..................................................................................................... 919 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................ 920 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 920 Steering Wheel............................................................................................................... 920 Steering Angle............................................................................................................... 920 Steering Column.............................................................................................................. 920 STEERING COLUMN LENGTH................................................................................................... 920 STEERING COLUMN ROTATING TORQUE.......................................................................................... 920 TILT MECHANISM OPERATING RANGE........................................................................................... 920 Steering Gear................................................................................................................ 921 STEERING OUTER SOCKET AND INNER SOCKET................................................................................... 921 RACK STROKE.............................................................................................................. 921 RACK SLIDING FORCE....................................................................................................... 922 Oil Pump..................................................................................................................... 922 Steering Fluid............................................................................................................... 922 STC.......................................................................................................................................... 923 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 923 BASIC INSPECTION..................................................................................................................... 924 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................... 924 Work Flow.................................................................................................................... 924 DETAILED FLOW............................................................................................................ 924 SYSTEM DESCRIPTION................................................................................................................... 925 EPS SYSTEM....................................................................................................................... 925 System Diagram............................................................................................................... 925 CONTROL DIAGRAM.......................................................................................................... 925 System Description........................................................................................................... 925 OPERATION PRINCIPLE...................................................................................................... 925 During Parking (When Turning The Steering Wheel To The Right)........................................................ 925 During High-speed Operation.......................................................................................... 925 Component Parts Location..................................................................................................... 926 Component Description........................................................................................................ 927 DTC/CIRCUIT DIAGNOSIS................................................................................................................ 928 POWER SUPPLY AND GROUND CIRCUIT.................................................................................................. 928 Description.................................................................................................................. 928 Diagnosis Procedure.......................................................................................................... 928 POWER STEERING SOLENOID VALVE.................................................................................................... 929 Description.................................................................................................................. 929 Diagnosis Procedure.......................................................................................................... 929 Component Inspection......................................................................................................... 930 ENGINE SPEED SIGNAL CIRCUIT...................................................................................................... 932 Description.................................................................................................................. 932 Diagnosis Procedure.......................................................................................................... 932 VEHICLE SPEED SIGNAL CIRCUIT..................................................................................................... 935 Description.................................................................................................................. 935 Diagnosis Procedure.......................................................................................................... 935 ECU DIAGNOSIS INFORMATION............................................................................................................ 937 POWER STEERING CONTROL UNIT...................................................................................................... 937 Reference Value.............................................................................................................. 937 TERMINAL LAYOUT.......................................................................................................... 937 PHYSICAL VALUES.......................................................................................................... 937 Fail Safe.................................................................................................................... 938 EPS system............................................................................................................... 938 WIRING DIAGRAM....................................................................................................................... 939 ELECTRONICALLY CONTROLLED POWER STEERING SYSTEM ................................................................................. 939 Wiring Diagram............................................................................................................... 939 SYMPTOM DIAGNOSIS.................................................................................................................... 942 UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION)........................................................................ 942 Description.................................................................................................................. 942 Diagnosis Procedure.......................................................................................................... 942 PRECAUTION........................................................................................................................... 943 PRECAUTIONS...................................................................................................................... 943 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 943 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 943 Precaution for Work.......................................................................................................... 943 UNIT REMOVAL AND INSTALLATION........................................................................................................ 944 EPS CONTROL UNIT................................................................................................................. 944 Removal and Installation..................................................................................................... 944 REMOVAL.................................................................................................................. 944 INSTALLATION............................................................................................................. 944 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 STR.......................................................................................................................................... 945 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 945 VQ35DE............................................................................................................................... 946 BASIC INSPECTION................................................................................................................. 946 DIAGNOSIS AND REPAIR WORKFLOW................................................................................................ 946 Work Flow (With GR8-1200 NI)............................................................................................. 946 STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI........................................................................... 946 OVERALL SEQUENCE..................................................................................................... 947 DETAILED FLOW........................................................................................................ 947 Work Flow (Without GR8-1200 NI).......................................................................................... 950 OVERALL SEQUENCE..................................................................................................... 950 DETAILED FLOW........................................................................................................ 950 SYSTEM DESCRIPTION............................................................................................................... 952 STARTING SYSTEM.............................................................................................................. 952 System Diagram........................................................................................................... 952 System Description....................................................................................................... 952 Component Description.................................................................................................... 952 DTC/CIRCUIT DIAGNOSIS............................................................................................................ 953 B TERMINAL CIRCUIT........................................................................................................... 953 Description.............................................................................................................. 953 Diagnosis Procedure...................................................................................................... 953 S CONNECTOR CIRCUIT.......................................................................................................... 955 Description.............................................................................................................. 955 Diagnosis Procedure...................................................................................................... 955 WIRING DIAGRAM................................................................................................................... 956 STARTING SYSTEM.............................................................................................................. 956 Wiring Diagram........................................................................................................... 956 SYMPTOM DIAGNOSIS................................................................................................................ 960 STARTING SYSTEM.............................................................................................................. 960 Symptom Table............................................................................................................ 960 PRECAUTION....................................................................................................................... 961 PRECAUTIONS.................................................................................................................. 961 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................... 961 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................... 961 PREPARATION...................................................................................................................... 962 PREPARATION.................................................................................................................. 962 Special Service Tool..................................................................................................... 962 Commercial Service Tools................................................................................................. 962 REMOVAL AND INSTALLATION......................................................................................................... 963 STARTER MOTOR................................................................................................................ 963 Removal and Installation................................................................................................. 963 REMOVAL.............................................................................................................. 963 INSTALLATION......................................................................................................... 963 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 964 STARTER MOTOR................................................................................................................ 964 Starter.................................................................................................................. 964 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 VTL.......................................................................................................................................... 965 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 965 PRECAUTION........................................................................................................................... 967 PRECAUTIONS...................................................................................................................... 967 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................... 967 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................... 967 Precaution for Work.......................................................................................................... 967 Precautions For Xenon Headlamp Service....................................................................................... 967 PREPARATION.......................................................................................................................... 969 PREPARATION...................................................................................................................... 969 Special Service Tool......................................................................................................... 969 Commercial Service Tool...................................................................................................... 969 SYSTEM DESCRIPTION................................................................................................................... 970 AUTOMATIC AIR CONDITIONER SYSTEM................................................................................................. 970 WITH COLOR DISPLAY........................................................................................................... 970 WITH COLOR DISPLAY : Switches And Their Control Function................................................................. 970 WITH COLOR DISPLAY : Discharge Air Flow.................................................................................. 970 WITH MONOCHROME DISPLAY...................................................................................................... 971 WITH MONOCHROME DISPLAY : Switches And Their Control Function............................................................ 971 WITH MONOCHROME DISPLAY : Discharge Air Flow............................................................................. 972 PERIODIC MAINTENANCE................................................................................................................. 973 IN-CABIN MICROFILTER............................................................................................................. 973 Removal and Installation..................................................................................................... 973 REMOVAL.................................................................................................................. 973 INSTALLATION............................................................................................................. 973 REMOVAL AND INSTALLATION............................................................................................................. 974 DUCTS AND GRILLES................................................................................................................ 974 Exploded View................................................................................................................ 974 FRONT DEFROSTER NOZZLE....................................................................................................... 975 FRONT DEFROSTER NOZZLE : Removal and Installation........................................................................ 975 REMOVAL.............................................................................................................. 975 INSTALLATION......................................................................................................... 976 UPPER VENTILATOR DUCT........................................................................................................ 976 UPPER VENTILATOR DUCT : Removal and Installation......................................................................... 976 REMOVAL.............................................................................................................. 976 INSTALLATION......................................................................................................... 976 SIDE DEFROSTER NOZZLE........................................................................................................ 976 SIDE DEFROSTER NOZZLE : Removal and Installation......................................................................... 976 REMOVAL.............................................................................................................. 976 INSTALLATION......................................................................................................... 976 REAR FLOOR DUCTS............................................................................................................. 976 REAR FLOOR DUCTS : Removal and Installation.............................................................................. 976 REAR FLOOR DUCT (RH, LH)............................................................................................. 976 Removal.......................................................................................................... 976 Installation..................................................................................................... 976 FLOOR VENTILATOR DUCT (RH, LH)....................................................................................... 976 Removal.......................................................................................................... 976 Installation..................................................................................................... 976 CONNECTOR DUCT....................................................................................................... 976 Removal.......................................................................................................... 977 Installation..................................................................................................... 977 REAR VENTILATOR DUCTS........................................................................................................ 977 REAR VENTILATOR DUCTS : Removal and Installation......................................................................... 977 CONNECTOR DUCT (CENTER).............................................................................................. 977 Removal.......................................................................................................... 977 Installation..................................................................................................... 977 REAR VENTILATOR DUCT (CENTER)........................................................................................ 977 Removal.......................................................................................................... 977 Installation..................................................................................................... 977 FRONT DEFROSTER GRILLE....................................................................................................... 977 FRONT DEFROSTER GRILLE : Removal and Installation........................................................................ 977 REMOVAL.............................................................................................................. 977 INSTALLATION......................................................................................................... 977 CENTER VENTILATOR GRILLES.................................................................................................... 977 CENTER VENTILATOR GRILLES : Removal and Installation..................................................................... 977 REMOVAL.............................................................................................................. 977 INSTALLATION......................................................................................................... 977 SIDE VENTILATOR GRILLES...................................................................................................... 977 SIDE VENTILATOR GRILLES : Removal and Installation....................................................................... 977 REMOVAL.............................................................................................................. 978 INSTALLATION......................................................................................................... 978 SIDE VENTILATOR GRILLES : Replacement.................................................................................... 978 RH SIDE VENTILATOR GRILLE............................................................................................ 978 Removal.......................................................................................................... 978 Installation..................................................................................................... 978 LH SIDE VENTILATOR GRILLE............................................................................................ 979 Removal.......................................................................................................... 979 Installation..................................................................................................... 979 SIDE DEFROSTER GRILLES....................................................................................................... 979 SIDE DEFROSTER GRILLES : Removal and Installation........................................................................ 979 REMOVAL.............................................................................................................. 979 INSTALLATION......................................................................................................... 979 REAR VENTILATOR GRILLE....................................................................................................... 979 REAR VENTILATOR GRILLE : Removal and Installation........................................................................ 979 REMOVAL.............................................................................................................. 979 INSTALLATION......................................................................................................... 980 BLOWER UNIT...................................................................................................................... 981 BLOWER UNIT.................................................................................................................. 981 BLOWER UNIT : Removal and Installation................................................................................... 981 COMPONENTS........................................................................................................... 981 REMOVAL.............................................................................................................. 981 INSTALLATION......................................................................................................... 981 BLOWER MOTOR................................................................................................................. 981 BLOWER MOTOR : Removal and Installation.................................................................................. 981 REMOVAL.............................................................................................................. 981 INSTALLATION......................................................................................................... 982 FAN CONTROL AMP.............................................................................................................. 982 FAN CONTROL AMP. : Removal and Installation.............................................................................. 982 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 WCS.......................................................................................................................................... 983 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................ 983 BASIC INSPECTION..................................................................................................................... 985 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................... 985 Work Flow.................................................................................................................... 985 OVERALL SEQUENCE......................................................................................................... 985 DETAILED FLOW............................................................................................................ 985 SYSTEM DESCRIPTION................................................................................................................... 987 WARNING CHIME SYSTEM............................................................................................................. 987 WARNING CHIME SYSTEM......................................................................................................... 987 WARNING CHIME SYSTEM : System Diagram.................................................................................... 987 WARNING CHIME SYSTEM : System Description................................................................................ 987 COMBINATION METER.................................................................................................... 987 BCM.................................................................................................................. 987 WARNING CHIME SYSTEM : Component Parts Location.......................................................................... 988 WARNING CHIME SYSTEM : Component Description............................................................................. 988 LIGHT REMINDER WARNING CHIME................................................................................................. 989 LIGHT REMINDER WARNING CHIME : System Diagram............................................................................ 989 LIGHT REMINDER WARNING CHIME : System Description........................................................................ 989 DESCRIPTION.......................................................................................................... 989 WARNING OPERATION CONDITIONS......................................................................................... 989 WARNING CANCEL CONDITIONS............................................................................................ 989 LIGHT REMINDER WARNING CHIME : Component Parts Location.................................................................. 990 LIGHT REMINDER WARNING CHIME : Component Description..................................................................... 990 SEAT BELT WARNING CHIME...................................................................................................... 991 SEAT BELT WARNING CHIME : System Diagram................................................................................. 991 SEAT BELT WARNING CHIME : System Description............................................................................. 991 DESCRIPTION.......................................................................................................... 991 WARNING OPERATION CONDITIONS......................................................................................... 991 WARNING CANCEL CONDITIONS............................................................................................ 991 SEAT BELT WARNING CHIME : Component Parts Location....................................................................... 992 SEAT BELT WARNING CHIME : Component Description.......................................................................... 992 PARKING BRAKE RELEASE WARNING CHIME.......................................................................................... 993 PARKING BRAKE RELEASE WARNING CHIME : System Diagram..................................................................... 993 PARKING BRAKE RELEASE WARNING CHIME : System Description................................................................. 993 DESCRIPTION.......................................................................................................... 993 WARNING OPERATION CONDITIONS......................................................................................... 993 WARNING CANCEL CONDITIONS............................................................................................ 993 PARKING BRAKE RELEASE WARNING CHIME : Component Parts Location........................................................... 994 PARKING BRAKE RELEASE WARNING CHIME : Component Description.............................................................. 994 DIAGNOSIS SYSTEM (METER)......................................................................................................... 996 Diagnosis Description........................................................................................................ 996 SELF-DIAGNOSIS MODE...................................................................................................... 996 OPERATION PROCEDURE...................................................................................................... 996 CONSULT Function (METER/M&A)................................................................................................. 996 SELF-DIAG RESULTS........................................................................................................ 997 Display Item List.................................................................................................... 997 DATA MONITOR............................................................................................................. 997 Display Item List.................................................................................................... 997 DIAGNOSIS SYSTEM (BCM)........................................................................................................... 999 BUZZER....................................................................................................................... 999 BUZZER : CONSULT Function (BCM - BUZZER)................................................................................. 999 DATA MONITOR......................................................................................................... 999 ACTIVE TEST.......................................................................................................... 999 DTC/CIRCUIT DIAGNOSIS................................................................................................................1000 POWER SUPPLY AND GROUND CIRCUIT..................................................................................................1000 COMBINATION METER............................................................................................................1000 COMBINATION METER : Diagnosis Procedure..................................................................................1000 BCM (BODY CONTROL MODULE)....................................................................................................1000 BCM (BODY CONTROL MODULE) : Diagnosis Procedure..........................................................................1001 METER BUZZER CIRCUIT.............................................................................................................1002 Description..................................................................................................................1002 Component Function Check.....................................................................................................1002 Diagnosis Procedure..........................................................................................................1002 SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT...........................................................................................1003 Description..................................................................................................................1003 Component Function Check.....................................................................................................1003 Diagnosis Procedure..........................................................................................................1003 Component Inspection.........................................................................................................1004 ECU DIAGNOSIS INFORMATION............................................................................................................1005 COMBINATION METER................................................................................................................1005 Reference Value..............................................................................................................1005 VALUES ON THE DIAGNOSIS TOOL.............................................................................................1005 TERMINAL LAYOUT..........................................................................................................1007 PHYSICAL VALUES..........................................................................................................1007 Fail Safe....................................................................................................................1008 DTC Index....................................................................................................................1009 BCM (BODY CONTROL MODULE)........................................................................................................1010 Reference Value..............................................................................................................1010 VALUES ON THE DIAGNOSIS TOOL.............................................................................................1010 Terminal Layout..............................................................................................................1014 Physical Values..............................................................................................................1015 Fail Safe....................................................................................................................1030 DTC Inspection Priority Chart................................................................................................1031 DTC Index....................................................................................................................1032 WIRING DIAGRAM.......................................................................................................................1035 WARNING CHIME SYSTEM.............................................................................................................1035 Wiring Diagram...............................................................................................................1035 SYMPTOM DIAGNOSIS....................................................................................................................1041 THE PARKING BRAKE RELEASE WARNING CONTINUES SOUNDING, OR DOES NOT SOUND..........................................................1041 Description..................................................................................................................1041 Diagnosis Procedure..........................................................................................................1041 THE LIGHT REMINDER WARNING DOES NOT SOUND........................................................................................1042 Description..................................................................................................................1042 Diagnosis Procedure..........................................................................................................1042 THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND......................................................................1043 Description..................................................................................................................1043 Diagnosis Procedure..........................................................................................................1043 PRECAUTION...........................................................................................................................1044 PRECAUTIONS......................................................................................................................1044 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"...................................1044 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.........................................................1044 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 WT...........................................................................................................................................1045 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................1045 BASIC INSPECTION.....................................................................................................................1047 DIAGNOSIS AND REPAIR WORKFLOW....................................................................................................1047 Repair Work Flow.............................................................................................................1047 WORK FLOW................................................................................................................1047 DETAILED FLOW............................................................................................................1047 INSPECTION AND ADJUSTMENT........................................................................................................1049 Preliminary Check............................................................................................................1049 Transmitter Wake Up Operation................................................................................................1049 ID Registration Procedure....................................................................................................1050 ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL.........................................................................1050 ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL......................................................................1051 SYSTEM DESCRIPTION...................................................................................................................1052 TPMS.............................................................................................................................1052 System Diagram...............................................................................................................1052 System Description...........................................................................................................1052 DESCRIPTION..............................................................................................................1052 FUNCTION.................................................................................................................1052 BODY CONTROL MODULE (BCM)................................................................................................1052 TRANSMITTER..............................................................................................................1052 TIRE PRESSURE RECEIVER...................................................................................................1053 COMBINATION METER........................................................................................................1053 TIRE PRESSURE WARNING CHECK CONNECTOR....................................................................................1053 System Components............................................................................................................1054 DIAGNOSIS SYSTEM (BCM)...........................................................................................................1055 CONSULT Function (BCM - COMMON ITEM).........................................................................................1055 APPLICATION ITEM.........................................................................................................1055 SYSTEM APPLICATION.......................................................................................................1055 CONSULT Function (BCM - AIR PRESSURE MONITOR)................................................................................1055 SELF DIAGNOSTIC RESULT...................................................................................................1055 DATA MONITOR.............................................................................................................1056 ACTIVE TEST..............................................................................................................1056 WORK SUPPORT.............................................................................................................1056 DTC/CIRCUIT DIAGNOSIS................................................................................................................1057 C1708 - C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED...........................................................................1057 Description..................................................................................................................1057 DTC Logic....................................................................................................................1057 DTC DETECTION LOGIC......................................................................................................1057 DTC CONFIRMATION PROCEDURE...............................................................................................1057 Diagnosis Procedure..........................................................................................................1057 Special Repair Requirement...................................................................................................1058 C1712 - C1715, C1720 - C1723, C1724 - C1727 TRANSMITTER MALFUNCTION..............................................................1059 Description..................................................................................................................1059 DTC Logic....................................................................................................................1059 DTC DETECTION LOGIC......................................................................................................1059 DTC CONFIRMATION PROCEDURE...............................................................................................1059 Diagnosis Procedure..........................................................................................................1059 Special Repair Requirement...................................................................................................1060 C1716 - C1719 TRANSMITTER PRESSURE MALFUNCTION...................................................................................1061 Description..................................................................................................................1061 DTC Logic....................................................................................................................1061 DTC DETECTION LOGIC......................................................................................................1061 DTC CONFIRMATION PROCEDURE...............................................................................................1061 Diagnosis Procedure..........................................................................................................1061 Special Repair Requirement...................................................................................................1062 C1729 VEHICLE SPEED SIGNAL.......................................................................................................1063 Description..................................................................................................................1063 DTC Logic....................................................................................................................1063 DTC DETECTION LOGIC......................................................................................................1063 DTC CONFIRMATION PROCEDURE...............................................................................................1063 Diagnosis Procedure..........................................................................................................1063 Special Repair Requirement...................................................................................................1063 C1734 CONTROL UNIT...............................................................................................................1064 Description..................................................................................................................1064 DTC Logic....................................................................................................................1064 DTC DETECTION LOGIC......................................................................................................1064 DTC CONFIRMATION PROCEDURE...............................................................................................1064 Diagnosis Procedure..........................................................................................................1064 Special Repair Requirement...................................................................................................1065 ECU DIAGNOSIS INFORMATION............................................................................................................1066 BCM (BODY CONTROL MODULE)........................................................................................................1066 Reference Value..............................................................................................................1066 VALUES ON THE DIAGNOSIS TOOL.............................................................................................1066 Terminal Layout..............................................................................................................1071 Physical Values..............................................................................................................1071 Self-Diagnosis (With CONSULT)................................................................................................1087 FUNCTION.................................................................................................................1087 Self-Diagnostic Results Mode.........................................................................................1087 Self-Diagnosis (Without CONSULT).............................................................................................1088 SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)..............................................................................1088 WIRING DIAGRAM.......................................................................................................................1090 TIRE PRESSURE MONITORING SYSTEM..................................................................................................1090 Wiring Diagram...............................................................................................................1090 SYMPTOM DIAGNOSIS....................................................................................................................1093 TPMS.............................................................................................................................1093 Symptom Table................................................................................................................1093 LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON..................................................................................1094 Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On............................................1094 LOW TIRE PRESSURE WARNING LAMP STAYS ON..........................................................................................1095 Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On....................................................1095 LOW TIRE PRESSURE WARNING LAMP BLINKS............................................................................................1096 Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On.....................................................1096 HAZARD WARNING LAMPS FLASH.......................................................................................................1097 Hazard Warning Lamps Flash When Ignition Switch Is Turned On.................................................................1097 ID REGISTRATION CANNOT BE COMPLETED..............................................................................................1098 ID Registration Cannot Be Completed..........................................................................................1098 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.............................................................................1099 NVH Troubleshooting Chart....................................................................................................1099 PRECAUTION...........................................................................................................................1100 PRECAUTIONS......................................................................................................................1100 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"...................................1100 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.........................................................1100 Precaution for Road Wheel....................................................................................................1100 PREPARATION..........................................................................................................................1101 PREPARATION......................................................................................................................1101 Special Service Tool.........................................................................................................1101 Commercial Service Tools.....................................................................................................1101 PERIODIC MAINTENANCE.................................................................................................................1102 ROAD WHEEL.......................................................................................................................1102 Inspection...................................................................................................................1102 ALUMINUM WHEEL...........................................................................................................1102 REMOVAL AND INSTALLATION.............................................................................................................1103 TIRE PRESSURE RECEIVER...........................................................................................................1103 Removal and Installation.....................................................................................................1103 REMOVAL..................................................................................................................1103 INSTALLATION.............................................................................................................1103 ROAD WHEEL TIRE ASSEMBLY.........................................................................................................1104 Adjustment...................................................................................................................1104 BALANCING WHEELS (ADHESIVE WEIGHT TYPE)..................................................................................1104 Preparation Before Adjustment........................................................................................1104 Wheel Balance Adjustment.............................................................................................1104 TIRE ROTATION............................................................................................................1105 UNIT REMOVAL AND INSTALLATION........................................................................................................1106 TRANSMITTER......................................................................................................................1106 Exploded View................................................................................................................1106 Removal and Installation.....................................................................................................1106 REMOVAL..................................................................................................................1106 INSTALLATION.............................................................................................................1107 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................1109 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1109 Road Wheel...................................................................................................................1109 Tire.........................................................................................................................1109 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63 WW...........................................................................................................................................1110 QUICK REFERENCE INDEX.................................................................................................................... 0 Table of Contents........................................................................................................................1110 BASIC INSPECTION.....................................................................................................................1112 DIAGNOSIS AND REPAIR WORKFLOW....................................................................................................1112 Work Flow....................................................................................................................1112 OVERALL SEQUENCE.........................................................................................................1112 DETAILED FLOW............................................................................................................1112 SYSTEM DESCRIPTION...................................................................................................................1115 FRONT WIPER AND WASHER SYSTEM....................................................................................................1115 System Diagram...............................................................................................................1115 System Description...........................................................................................................1115 OUTLINE..................................................................................................................1115 FRONT WIPER BASIC OPERATION .............................................................................................1115 FRONT WIPER LO OPERATION.................................................................................................1115 FRONT WIPER HI OPERATION.................................................................................................1115 FRONT WIPER INT OPERATION................................................................................................1115 FRONT WIPER AUTO STOP OPERATION..........................................................................................1116 FRONT WIPER OPERATION LINKED WITH WASHER.................................................................................1117 FRONT WIPER FAIL-SAFE OPERATION..........................................................................................1117 Component Parts Location.....................................................................................................1118 Component Description........................................................................................................1119 DIAGNOSIS SYSTEM (BCM)...........................................................................................................1120 COMMON ITEM..................................................................................................................1120 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM).......................................................................1120 APPLICATION ITEM.....................................................................................................1120 SYSTEM APPLICATION...................................................................................................1120 WIPER........................................................................................................................1120 WIPER : CONSULT Function (BCM - WIPER)...................................................................................1121 DATA MONITOR.........................................................................................................1121 ACTIVE TEST..........................................................................................................1121 WORK SUPPORT.........................................................................................................1121 DIAGNOSIS SYSTEM (IPDM E/R)......................................................................................................1122 Diagnosis Description........................................................................................................1122 AUTO ACTIVE TEST.........................................................................................................1122 Description..........................................................................................................1122 Operation Procedure..................................................................................................1122 Inspection in Auto Active Test Mode..................................................................................1122 Concept of auto active test..........................................................................................1123 Diagnosis chart in auto active test mode.............................................................................1123 CONSULT Function (IPDM E/R)..................................................................................................1124 APPLICATION ITEM.........................................................................................................1124 ECU IDENTIFICATION.......................................................................................................1124 SELF DIAGNOSTIC RESULT...................................................................................................1124 DATA MONITOR.............................................................................................................1124 ACTIVE TEST..............................................................................................................1125 CAN DIAG SUPPORT MNTR....................................................................................................1125 DTC/CIRCUIT DIAGNOSIS................................................................................................................1126 WIPER AND WASHER FUSE............................................................................................................1126 Description..................................................................................................................1126 Diagnosis Procedure..........................................................................................................1126 FRONT WIPER MOTOR LO CIRCUIT.....................................................................................................1127 Component Function Check.....................................................................................................1127 Diagnosis Procedure..........................................................................................................1127 FRONT WIPER MOTOR HI CIRCUIT.....................................................................................................1129 Component Function Check.....................................................................................................1129 Diagnosis Procedure..........................................................................................................1129 FRONT WIPER AUTO STOP SIGNAL CIRCUIT.............................................................................................1131 Component Function Check.....................................................................................................1131 Diagnosis Procedure..........................................................................................................1131 FRONT WIPER MOTOR GROUND CIRCUIT.................................................................................................1133 Diagnosis Procedure..........................................................................................................1133 WASHER SWITCH....................................................................................................................1134 Description..................................................................................................................1134 Component Inspection.........................................................................................................1134 WASHER MOTOR CIRCUIT.............................................................................................................1135 Diagnosis Procedure..........................................................................................................1135 ECU DIAGNOSIS INFORMATION............................................................................................................1137 BCM (BODY CONTROL MODULE)........................................................................................................1137 Reference Value..............................................................................................................1137 VALUES ON THE DIAGNOSIS TOOL.............................................................................................1137 Terminal Layout..............................................................................................................1142 Physical Values..............................................................................................................1142 Fail Safe....................................................................................................................1158 DTC Inspection Priority Chart................................................................................................1159 DTC Index....................................................................................................................1160 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM).....................................................................1163 Reference Value..............................................................................................................1163 VALUES ON THE DIAGNOSIS TOOL.............................................................................................1163 TERMINAL LAYOUT..........................................................................................................1164 PHYSICAL VALUES..........................................................................................................1164 Fail Safe....................................................................................................................1169 CAN COMMUNICATION CONTROL................................................................................................1169 If No CAN Communication Is Available With ECM........................................................................1169 If No CAN Communication Is Available With BCM........................................................................1169 IGNITION RELAY MALFUNCTION DETECTION FUNCTION............................................................................1170 FRONT WIPER CONTROL......................................................................................................1170 STARTER MOTOR PROTECTION FUNCTION........................................................................................1170 DTC Index....................................................................................................................1171 WIRING DIAGRAM.......................................................................................................................1172 FRONT WIPER AND WASHER SYSTEM....................................................................................................1172 Wiring Diagram...............................................................................................................1172 SYMPTOM DIAGNOSIS....................................................................................................................1177 FRONT WIPER AND WASHER SYSTEM SYMPTOMS...........................................................................................1177 Symptom Table................................................................................................................1177 FRONT WIPER DOES NOT OPERATE.....................................................................................................1179 Description..................................................................................................................1179 Diagnosis Procedure..........................................................................................................1179 NORMAL OPERATING CONDITION.......................................................................................................1181 Description..................................................................................................................1181 FRONT WIPER MOTOR PROTECTION FUNCTION....................................................................................1181 PRECAUTION...........................................................................................................................1182 PRECAUTIONS......................................................................................................................1182 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"...................................1182 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.........................................................1182 Precaution for Procedure without Cowl Top Cover..............................................................................1182 REMOVAL AND INSTALLATION.............................................................................................................1183 FRONT WIPER......................................................................................................................1183 Exploded View................................................................................................................1183 FRONT WIPER BLADE REFILL.....................................................................................................1183 FRONT WIPER BLADE REFILL : Removal and Installation......................................................................1183 REMOVAL..............................................................................................................1183 INSTALLATION.........................................................................................................1184 FRONT WIPER BLADE............................................................................................................1186 FRONT WIPER BLADE : Removal and Installation.............................................................................1186 REMOVAL..............................................................................................................1186 INSTALLATION.........................................................................................................1186 FRONT WIPER ARMS.............................................................................................................1187 FRONT WIPER ARMS : Removal and Installation..............................................................................1187 REMOVAL..............................................................................................................1187 INSTALLATION.........................................................................................................1187 ADJUSTMENT...........................................................................................................1187 FRONT WIPER DRIVE ASSEMBLY...................................................................................................1187 FRONT WIPER DRIVE ASSEMBLY : Removal and Installation....................................................................1187 REMOVAL..............................................................................................................1187 INSTALLATION.........................................................................................................1188 FRONT WASHER.....................................................................................................................1189 WASHER TUBE..................................................................................................................1189 WASHER TUBE : Layout.....................................................................................................1189 FRONT WASHER NOZZLE..........................................................................................................1189 FRONT WASHER NOZZLE : Removal and Installation...........................................................................1189 REMOVAL..............................................................................................................1189 INSTALLATION.........................................................................................................1189 FRONT WASHER NOZZLE : Adjustment.........................................................................................1190 WASHER TANK..................................................................................................................1190 WASHER TANK : Removal and Installation...................................................................................1190 REMOVAL..............................................................................................................1190 INSTALLATION.........................................................................................................1191 FRONT WASHER PUMP............................................................................................................1191 FRONT WASHER PUMP : Removal and Installation.............................................................................1191 REMOVAL..............................................................................................................1191 INSTALLATION.........................................................................................................1191 WASHER LEVEL SWITCH..............................................................................................................1193 Removal and Installation.....................................................................................................1193 REMOVAL..................................................................................................................1193 INSTALLATION.............................................................................................................1193 FRONT WIPER AND WASHER SWITCH....................................................................................................1194 Removal and Installation.....................................................................................................1194 REMOVAL..................................................................................................................1194 INSTALLATION.............................................................................................................1194 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................1195 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1195 Specifications...............................................................................................................1195 Windshield Washer Fluid..................................................................................................1195 POWER SUPPLY ROUTING CIRCUIT............................................................................................................. 5 FUSE BLOCK JUNCTION BOX (J/B)............................................................................................................ 61 FUSE, FUSIBLE LINK AND RELAY BOX......................................................................................................... 62 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................. 63
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