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2013 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
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Description
2013 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2013 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1111
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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TABLE OF CONTENTS:
2013 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
fwd 1
Model Selection 1
QUICK REFERENCE INDEX 1
FOREWORD 2
Comment Sheet 3
QUICK REFERENCE CHART 4
A: GENERAL INFORMATION 1
GI – General Information 0
B: ENGINE 1
EM – Engine Mechanical 0
LU – Engine Lubrication System 0
CO – Engine Cooling System 0
EC – Engine Control System 0
FL – Fuel System 0
EX – Exhaust System 0
STR – Starting System 0
ACC – Accelerator Control System 0
C: HYBRID 1
D: TRANSMISSION & DRIVELINE 1
TM – Transaxle & Transmission 0
DLN – Driveline 0
FAX – Front Axle 0
RAX – Rear Axle 0
E: SUSPENSION 1
FSU – Front Suspension 0
RSU – Rear Suspension 0
WT – Road Wheels & Tires 0
F: BRAKES 1
BR – Brake System 0
PB – Parking Brake System 0
BRC – Brake Control System 0
G: STEERING 1
ST – Steering System 0
H: RESTRAINTS 1
SB – Seat Belt 0
SR – SRS Airbag 0
SRC – SRS Airbag Control System 0
I: VENTILATION, HEATER & AIR CONDITIONER 1
VTL – Ventilation System 0
HA – Heater & Air Conditioning System 0
HAC – Heater & Air Conditioning Control System 0
J: BODY INTERIOR 1
INT – Interior 0
IP – Instrument Panel 0
SE – Seat 0
ADP – Automatic Drive Positioner 0
AP – Adjustable Pedal 0
K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY 1
DLK – Door & Lock 0
SEC – Security Control System 0
GW – Glass & Window System 0
PWC – Power Window Control System 0
RF – Roof 0
EXT – Exterior 0
BRM – Body Repair Manual 0
L: DRIVER CONTROLS 1
MIR – Mirrors 0
EXL – Exterior Lighting System 0
INL – Interior Lighting System 0
WW – Wiper & Washer 0
DEF – Defogger 0
HRN – Horn 0
M: ELECTRICAL & POWER CONTROL 1
PWO – Power Outlet 0
BCS – Body Control System 0
LAN – LAN System 0
PCS – Power Control Syetem 0
CHG – Charging System 0
PG – Power Supply, Ground & Circuit Elements 0
N: DRIVER INFORMATION & MULTIMEDIA 1
MWI – Meter, Warning Lamp & Indicator 0
WCS – Warning Chime System 0
SN – Sonar System 0
AV – Audio, Visual & Navigation System 0
O: CRUISE CONTROL 1
CCS – Cruise Control System 0
P: MAINTENANCE 1
MA – Maintenance 0
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
ACC 10
QUICK REFERENCE INDEX 0
Table of Contents 10
PRECAUTION 11
PRECAUTIONS 11
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 11
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 11
REMOVAL AND INSTALLATION 12
ACCELERATOR CONTROL SYSTEM 12
Removal and Installation 12
ADJUSTABLE ACCELERATOR PEDAL ASSEMBLY 12
Removal 12
Installation 13
Inspection After Installation 13
NON-ADJUSTABLE ACCELERATOR PEDAL ASSEMBLY 13
Removal 14
Installation 14
Inspection After Installation 14
SERVICE DATA AND SPECIFICATIONS (SDS) 16
SERVICE DATA AND SPECIFICATIONS (SDS) 16
Accelerator Control 16
ACCELERATOR PEDAL STROKE AND TRAVEL 16
AP 17
QUICK REFERENCE INDEX 0
Table of Contents 17
BASIC INSPECTION 18
DIAGNOSIS AND REPAIR WORKFLOW 18
Repair Work Flow 18
WORK FLOW 18
DETAILED FLOW 18
INSPECTION AND ADJUSTMENT 20
Preliminary Check 20
SYSTEM DESCRIPTION 21
ADJUSTABLE PEDAL SYSTEM 21
Automatic Drive Positioner Interlocking Adjustable Pedal 21
Component Parts Location 21
Component Description 21
DTC/CIRCUIT DIAGNOSIS 22
ADJUSTABLE PEDAL SYSTEM 22
Pedal Adjusting Switch Power Supply and Ground Circuit Inspection 22
Pedal Adjusting Motor Circuit Inspection 22
WIRING DIAGRAM 24
ADJUSTABLE PEDAL SYSTEM 24
Wiring Diagram 24
SYMPTOM DIAGNOSIS 27
ADJUSTABLE PEDAL SYSTEM 27
Symptom Table 27
PRECAUTION 28
PRECAUTIONS 28
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 28
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 28
Precaution for Work 28
REMOVAL AND INSTALLATION 29
ADJUSTABLE PEDAL SYSTEM 29
Removal and Installation 29
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
BCS 30
QUICK REFERENCE INDEX 0
Table of Contents 30
BCM 32
BASIC INSPECTION 32
INSPECTION AND ADJUSTMENT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 32
BEFORE REPLACEMENT 32
AFTER REPLACEMENT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Work Procedure 32
CONFIGURATION 32
CONFIGURATION : Description 33
CONFIGURATION : Work Procedure 33
CONFIGURATION : Configuration List 34
SYSTEM DESCRIPTION 35
BODY CONTROL SYSTEM 35
System Description 35
OUTLINE 35
BCM control function list 35
Component Parts Location 36
COMBINATION SWITCH READING SYSTEM 37
System Diagram 37
System Description 37
OUTLINE 37
COMBINATION SWITCH MATRIX 37
COMBINATION SWITCH READING FUNCTION 38
Description 38
Operation Example 38
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION) 39
Component Parts Location 40
SIGNAL BUFFER SYSTEM 41
System Diagram 41
System Description 41
OUTLINE 41
Signal transmission function list 41
POWER CONSUMPTION CONTROL SYSTEM 42
System Diagram 42
System Description 42
OUTLINE 42
LOW POWER CONSUMPTION CONTROL WITH BCM 42
Sleep mode activation 42
Wake-up operation 43
Component Parts Location 43
DIAGNOSIS SYSTEM (BCM) 44
COMMON ITEM 44
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 44
APPLICATION ITEM 44
SYSTEM APPLICATION 44
DOOR LOCK 44
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 45
DATA MONITOR 45
ACTIVE TEST 45
WORK SUPPORT 45
REAR DEFOGGER 45
REAR DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 45
DATA MONITOR 45
ACTIVE TEST 46
BUZZER 46
BUZZER : CONSULT Function (BCM – BUZZER) 46
DATA MONITOR 46
ACTIVE TEST 46
INT LAMP 46
INT LAMP : CONSULT Function (BCM – INT LAMP) 46
DATA MONITOR 46
ACTIVE TEST 46
WORK SUPPORT 47
MULTI REMOTE ENT 47
MULTI REMOTE ENT : CONSULT Function (BCM – MULTI REMOTE ENT) 47
DATA MONITOR 47
ACTIVE TEST 47
WORK SUPPORT 48
HEADLAMP 48
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 48
DATA MONITOR 48
ACTIVE TEST 49
WORK SUPPORT 49
WIPER 49
WIPER : CONSULT Function (BCM – WIPER) 50
DATA MONITOR 50
ACTIVE TEST 50
WORK SUPPORT 50
FLASHER 50
FLASHER : CONSULT Function (BCM – FLASHER) 50
DATA MONITOR 50
ACTIVE TEST 50
AIR CONDITIONER 50
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER) 50
DATA MONITOR 50
COMB SW 51
COMB SW : CONSULT Function (BCM – COMB SW) 51
DATA MONITOR 51
BCM 51
BCM : CONSULT Function (BCM – BCM) 51
ECU IDENTIFICATION 51
SELF DIAGNOSTIC RESULT 51
WORK SUPPORT 51
CONFIGURATION 51
CAN DIAG SUPPORT MNTR 51
IMMU 51
IMMU : CONSULT Function (BCM – IMMU) 51
DATA MONITOR 51
ACTIVE TEST 52
BATTERY SAVER 52
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER) 52
DATA MONITOR 52
ACTIVE TEST 52
WORK SUPPORT 52
THEFT ALM 52
THEFT ALM : CONSULT Function (BCM – THEFT ALM) 52
DATA MONITOR 52
ACTIVE TEST 53
WORK SUPPORT 53
RETAINED PWR 53
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 53
DATA MONITOR 53
ACTIVE TEST 53
WORK SUPPORT 53
SIGNAL BUFFER 53
SIGNAL BUFFER : CONSULT Function (BCM – SIGNAL BUFFER) 53
DATA MONITOR 53
ACTIVE TEST 54
AIR PRESSURE MONITOR 54
AIR PRESSURE MONITOR : CONSULT Function (BCM – AIR PRESSURE MONITOR) 54
SELF DIAGNOSTIC RESULT 54
DATA MONITOR 54
ACTIVE TEST 54
WORK SUPPORT 54
PANIC ALARM 55
PANIC ALARM : CONSULT Function (BCM – PANIC ALARM) 55
ACTIVE TEST 55
DTC/CIRCUIT DIAGNOSIS 56
U1000 CAN COMM CIRCUIT 56
Description 56
DTC Logic 56
DTC DETECTION LOGIC 56
Diagnosis Procedure 56
POWER SUPPLY AND GROUND CIRCUIT 57
Diagnosis Procedure 57
COMBINATION SWITCH INPUT CIRCUIT 59
Diagnosis Procedure 59
Special Repair Requirement 59
COMBINATION SWITCH OUTPUT CIRCUIT 60
Diagnosis Procedure 60
Special Repair Requirement 61
ECU DIAGNOSIS INFORMATION 62
BCM (BODY CONTROL MODULE) 62
Reference Value 62
VALUES ON THE DIAGNOSIS TOOL 62
Terminal Layout 65
Physical Values 65
Fail Safe 70
Fail-safe index 70
DTC Inspection Priority Chart 70
DTC Index 71
WIRING DIAGRAM 73
BCM (BODY CONTROL MODULE) 73
Wiring Diagram 73
SYMPTOM DIAGNOSIS 79
COMBINATION SWITCH SYSTEM SYMPTOMS 79
Symptom Table 79
PRECAUTION 80
PRECAUTIONS 80
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 80
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 80
REMOVAL AND INSTALLATION 81
BCM (BODY CONTROL MODULE) 81
Removal and Installation 81
BCM 81
Removal 81
Installation 81
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
BR 82
QUICK REFERENCE INDEX 0
Table of Contents 82
PRECAUTION 84
PRECAUTIONS 84
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 84
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 84
Precaution for Brake System 84
PREPARATION 85
PREPARATION 85
Special Service Tool 85
Commercial Service Tool 85
SYSTEM DESCRIPTION 86
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 86
NVH Troubleshooting Chart 86
BASIC INSPECTION 87
FRONT DISC BRAKE 87
BRAKE PAD 87
BRAKE PAD : Inspection 87
PAD WEAR 87
DISC ROTOR 87
DISC ROTOR : Inspection 87
VISUAL 87
RUNOUT 87
THICKNESS 87
REAR DISC BRAKE 88
BRAKE PAD 88
BRAKE PAD : Inspection 88
PAD WEAR 88
DISC ROTOR 88
DISC ROTOR : Inspection 88
VISUAL 88
RUNOUT 88
THICKNESS 88
BRAKE BOOSTER 89
Inspection 89
OPERATION 89
AIR TIGHT 89
VACUUM LINES 90
Inspection 90
VISUAL INSPECTION 90
CHECK VALVE INSPECTION 90
Airtightness Inspection 90
BRAKE MASTER CYLINDER 91
On Board Inspection 91
LEAK INSPECTION 91
BRAKE TUBE AND HOSE 92
Hydraulic Circuit 92
FRONT BRAKE 92
FRONT BRAKE : Inspection 92
INSPECTION AFTER REMOVAL 92
REAR BRAKE 93
REAR BRAKE : Inspection 93
INSPECTION AFTER REMOVAL 93
PERIODIC MAINTENANCE 94
BRAKE PEDAL 94
Inspection and Adjustment – Standard Pedal 94
INSPECTION 94
ADJUSTMENT 94
Inspection and Adjustment – Adjustable Pedal 95
INSPECTION 95
ADJUSTMENT 96
BRAKE FLUID 97
On Board Inspection 97
LEVEL CHECK 97
Drain and Refill 97
Bleeding Brake System 97
REMOVAL AND INSTALLATION 99
BRAKE PEDAL 99
Exploded View 99
Removal and Installation 100
REMOVAL 100
INSPECTION AFTER REMOVAL 101
INSTALLATION 101
BRAKE TUBE AND HOSE 102
Hydraulic Circuit 102
Removal and Installation of Front Brake Piping and Brake Hose 102
REMOVAL 102
INSTALLATION 103
Removal and Installation of Rear Brake Piping and Brake Hose 103
REMOVAL 104
INSTALLATION 104
Inspection After Installation 104
BRAKE MASTER CYLINDER 106
Exploded View 106
Removal and Installation 106
REMOVAL 106
INSTALLATION 107
BRAKE BOOSTER 108
Removal and Installation 108
REMOVAL 108
INSPECTION AFTER REMOVAL 108
Output Rod Length Inspection 108
INSTALLATION 109
VACUUM LINES 110
Removal and Installation 110
REMOVAL 110
INSTALLATION 110
FRONT DISC BRAKE 111
Exploded View of Brake Pads 111
Removal and Installation of Brake Pads 111
REMOVAL 111
INSTALLATION 112
Brake Burnishing Procedure 112
Exploded View of Brake Caliper 113
Removal and Installation of Brake Caliper and Rotor 113
REMOVAL 113
INSTALLATION 114
REAR DISC BRAKE 116
Exploded View of Brake Pads 116
Removal and Installation of Brake Pad 116
REMOVAL 116
INSTALLATION 116
Brake Burnishing Procedure 117
Exploded View of Brake Caliper 117
Removal and Installation of Brake Caliper and Disc Rotor 117
REMOVAL 118
INSTALLATION 118
UNIT DISASSEMBLY AND ASSEMBLY 120
BRAKE MASTER CYLINDER 120
Disassembly and Assembly 120
DISASSEMBLY 120
ASSEMBLY 120
FRONT DISC BRAKE 122
Disassembly and Assembly 122
DISASSEMBLY 122
CALIPER INSPECTION 123
Cylinder Body 123
Torque Member 123
Piston 123
Sliding Pins, and Sliding Pin Boots 123
ASSEMBLY 123
REAR DISC BRAKE 125
Disassembly and Assembly 125
DISASSEMBLY 125
CALIPER INSPECTION 126
Cylinder Body 126
Torque Member 126
Piston 126
Sliding Pin Bolts and Sliding Pin Boots 126
ASSEMBLY 126
SERVICE DATA AND SPECIFICATIONS (SDS) 128
SERVICE DATA AND SPECIFICATIONS (SDS) 128
General Specification 128
Brake Pedal 128
STANDARD PEDAL 128
ADJUSTABLE PEDAL 128
Brake Booster 129
Check Valve 130
Front Disc Brake 130
Rear Disc Brake 130
CCS 131
QUICK REFERENCE INDEX 0
Table of Contents 131
ASCD 132
PRECAUTION 132
PRECAUTIONS 132
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 132
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 132
SYSTEM DESCRIPTION 133
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 133
Information 133
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
CHG 134
QUICK REFERENCE INDEX 0
Table of Contents 134
PRECAUTION 135
PRECAUTIONS 135
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 135
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 135
Precaution for Power Generation Variable Voltage Control System 135
PREPARATION 136
PREPARATION 136
Special Service Tool 136
Commercial Service Tool 136
BASIC INSPECTION 137
DIAGNOSIS AND REPAIR WORKFLOW 137
Work Flow (With EXP-800 NI or GR8-1200 NI) 137
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI 137
OVERALL SEQUENCE 138
DETAILED FLOW 138
Work Flow (Without EXP-800 NI or GR8-1200 NI) 140
OVERALL SEQUENCE 140
DETAILED FLOW 141
SYSTEM DESCRIPTION 143
CHARGING SYSTEM 143
System Diagram 143
System Description 143
Component Description 143
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM 144
System Diagram 144
System Description 144
Component Description 144
DTC/CIRCUIT DIAGNOSIS 145
CHARGING SYSTEM PRELIMINARY INSPECTION 145
Inspection Procedure 145
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION 146
Inspection Procedure 146
B TERMINAL CIRCUIT 148
Description 148
Diagnosis Procedure 148
L TERMINAL CIRCUIT (OPEN) 149
Description 149
Diagnosis Procedure 149
L TERMINAL CIRCUIT (SHORT) 151
Description 151
Diagnosis Procedure 151
S TERMINAL CIRCUIT 152
Description 152
Diagnosis Procedure 152
WIRING DIAGRAM 153
CHARGING SYSTEM 153
Wiring Diagram 153
SYMPTOM DIAGNOSIS 160
CHARGING SYSTEM 160
Symptom Table 160
REMOVAL AND INSTALLATION 161
GENERATOR 161
Removal and Installation 161
REMOVAL 161
INSTALLATION 161
SERVICE DATA AND SPECIFICATIONS (SDS) 162
GENERATOR 162
Generator 162
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
CO 163
QUICK REFERENCE INDEX 0
Table of Contents 163
PRECAUTION 164
PRECAUTIONS 164
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 164
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 164
Precaution for Liquid Gasket 164
REMOVAL OF LIQUID GASKET 164
LIQUID GASKET APPLICATION PROCEDURE 164
PREPARATION 166
PREPARATION 166
Special Service Tool 166
Commercial Service Tool 167
SYSTEM DESCRIPTION 168
COOLING SYSTEM 168
Cooling Circuit 168
Schematic 169
OVERHEATING CAUSE ANALYSIS 170
Troubleshooting Chart 170
PERIODIC MAINTENANCE 172
ENGINE COOLANT 172
Inspection 172
CHECKING COOLING SYSTEM HOSES 172
LEVEL CHECK 172
CHECKING COOLING SYSTEM FOR LEAKS 172
CHECKING RESERVOIR CAP 172
CHECKING RADIATOR CAP 173
Changing Engine Coolant 173
DRAINING ENGINE COOLANT 173
REFILLING ENGINE COOLANT 174
FLUSHING COOLING SYSTEM 175
RADIATOR 176
Checking Radiator 176
REMOVAL AND INSTALLATION 177
RADIATOR 177
Exploded View 177
Removal and Installation 177
REMOVAL 177
INSTALLATION 179
INSPECTION AFTER INSTALLATION 179
ENGINE COOLING FAN 180
Exploded View 180
Removal and Installation (Crankshaft Driven Type) 180
REMOVAL 180
INSPECTION AFTER REMOVAL 180
Fan Coupling 180
Fan Bracket 180
Cooling Fan Pulley 181
INSTALLATION 181
INSPECTION AFTER INSTALLATION 181
WATER PUMP 182
Exploded View 182
Removal and Installation 182
REMOVAL 182
INSPECTION AFTER REMOVAL 182
INSTALLATION 183
INSPECTION AFTER INSTALLATION 183
THERMOSTAT AND WATER PIPING 184
Exploded View 184
Removal and Installation 184
REMOVAL 184
Removal of Thermostat 184
Removal of Thermostat Housing, Water Outlet and Heater Pipe 185
Removal of Water Cut Valve 185
INSPECTION AFTER REMOVAL 185
INSTALLATION 185
Installation of Thermostat 185
Installation of Water Outlet Pipe and Heater Pipe 185
INSPECTION AFTER INSTALLATION 185
SERVICE DATA AND SPECIFICATIONS (SDS) 186
SERVICE DATA AND SPECIFICATIONS (SDS) 186
Standard and Limit 186
ENGINE COOLANT CAPACITY (APPROXIMATE) 186
THERMOSTAT 186
RADIATOR 186
DEF 187
QUICK REFERENCE INDEX 0
Table of Contents 187
BASIC INSPECTION 189
DIAGNOSIS AND REPAIR WORKFLOW 189
Repair Work Flow 189
WORK FLOW 189
DETAILED FLOW 189
SYSTEM DESCRIPTION 191
REAR WINDOW DEFOGGER SYSTEM 191
System Diagram 191
System Description 191
Operation Description 191
Timer function 191
INPUT/OUTPUT SIGNAL CHART 191
Component Parts Location 192
Component Description 192
DIAGNOSIS SYSTEM (BCM) 193
COMMON ITEM 193
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 193
APPLICATION ITEM 193
SYSTEM APPLICATION 193
REAR WINDOW DEFOGGER 193
REAR WINDOW DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 194
DATA MONITOR 194
ACTIVE TEST 194
DTC/CIRCUIT DIAGNOSIS 195
REAR WINDOW DEFOGGER SWITCH 195
Description 195
Component Function Check (2 Control Dial System or Auto A/C) 195
Component Function Check (3 Control Dial System Without Auto A/C) 195
Diagnosis Procedure (2 Control Dial System or Auto A/C) 195
Diagnosis Procedure (3 Control Dial System Without Auto A/C) 196
REAR WINDOW DEFOGGER RELAY 197
Description 197
Component Function Check 197
Diagnosis Procedure 197
REAR WINDOW DEFOGGER SYSTEM 198
Description 198
Component Function Check 198
Diagnosis Procedure 198
Component Inspection 200
DOOR MIRROR DEFOGGER LH 201
Description 201
Component Function Check 201
Diagnosis Procedure 201
Component Inspection (With Automatic Drive Positioner) 203
Component Inspection (Without Automatic Drive Positioner) 203
DOOR MIRROR DEFOGGER RH 204
Description 204
Component Function Check 204
Diagnosis Procedure 204
Component Inspection (With Automatic Drive Positioner) 206
Component Inspection (Without Automatic Drive Positioner) 206
ECU DIAGNOSIS INFORMATION 207
BCM (BODY CONTROL MODULE) 207
Reference Value 207
VALUES ON THE DIAGNOSIS TOOL 207
Terminal Layout 210
Physical Values 210
WIRING DIAGRAM 216
REAR WINDOW DEFOGGER 216
Wiring Diagram 216
SYMPTOM DIAGNOSIS 224
REAR WINDOW DEFOGGER SYSTEM SYMPTOMS 224
Symptom Table 224
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE 225
Diagnosis Procedure 225
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE 226
Diagnosis Procedure 226
BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES 227
Diagnosis Procedure 227
DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 228
Diagnosis Procedure 228
PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 229
Diagnosis Procedure 229
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 230
Diagnosis Procedure 230
PRECAUTION 231
PRECAUTIONS 231
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 231
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 231
Handling for Adhesive and Primer 231
REMOVAL AND INSTALLATION 232
REAR WINDOW DEFOGGER 232
Filament Check 232
Filament Repair 232
REPAIR EQUIPMENT 232
REPAIRING PROCEDURE 233
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
EX 234
QUICK REFERENCE INDEX 0
Table of Contents 234
PRECAUTION 235
PRECAUTIONS 235
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 235
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 235
PREPARATION 236
PREPARATION 236
Special Service Tool 236
Commercial Service Tool 236
PERIODIC MAINTENANCE 237
EXHAUST SYSTEM 237
Checking Exhaust System 237
REMOVAL AND INSTALLATION 238
EXHAUST SYSTEM 238
Exploded View 238
Removal and Installation 238
REMOVAL 238
INSTALLATION 238
INSPECTION AFTER INSTALLATION 239
EXT 240
QUICK REFERENCE INDEX 0
Table of Contents 240
SERVICE INFORMATION 241
PRECAUTIONS 241
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 241
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 241
Service Notice 241
Precaution for Work 241
PREPARATION 243
Special Service Tool 243
Commercial Service Tool 243
CLIP LIST 244
Descriptions for Clips 244
PERIODIC MAINTENANCE 248
SQUEAK AND RATTLE TROUBLE DIAGNOSES 248
Work Flow 248
CUSTOMER INTERVIEW 248
DUPLICATE THE NOISE AND TEST DRIVE 248
CHECK RELATED SERVICE BULLETINS 249
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 249
REPAIR THE CAUSE 249
CONFIRM THE REPAIR 250
Generic Squeak and Rattle Troubleshooting 250
INSTRUMENT PANEL 250
CENTER CONSOLE 250
DOORS 250
TRUNK 250
SUNROOF/HEADLINING 251
OVERHEAD CONSOLE (FRONT AND REAR) 251
SEATS 251
UNDERHOOD 251
Diagnostic Worksheet 252
REMOVAL AND INSTALLATION 254
FRONT BUMPER 254
Removal and Installation 254
STEEL BUMPER 254
Removal 254
Installation 255
PLASTIC BUMPER 255
Removal 256
Installation 256
REAR BUMPER 257
Removal and Installation 257
REMOVAL 258
INSTALLATION 258
FRONT GRILLE 259
Removal and Installation 259
REMOVAL 259
INSTALLATION 259
COWL TOP 260
Removal and Installation 260
REMOVAL 260
INSTALLATION 261
FRONT FENDER 262
Removal and Installation 262
REMOVAL 262
INSTALLATION 262
FENDER PROTECTOR 263
Removal and Installation 263
REMOVAL 263
INSTALLATION 263
RUNNING BOARDS 264
Removal and Installation 264
REMOVAL 265
INSTALLATION 265
MUDGUARD 266
Removal and Installation 266
DOOR OUTSIDE MOLDING 267
Removal and Installation 267
FRONT DOOR OUTSIDE MOLDING 268
Removal 268
Installation 268
REAR DOOR OUTSIDE MOLDING 268
Removal 268
Installation 268
SIDE GUARD MOLDING 269
Removal and Installation 269
Removal 269
Installation 269
BED RAILS AND TRIM 271
Removal and Installation 271
REMOVAL 272
INSTALLATION 272
TAIL GATE FINISHER 273
Removal and Installation 273
REMOVAL 273
INSTALLATION 274
STORAGE BOX 275
Removal and Installation 275
REMOVAL 275
INSTALLATION 276
FAX 277
QUICK REFERENCE INDEX 0
Table of Contents 277
PRECAUTION 278
PRECAUTIONS 278
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 278
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 278
Precaution 278
PREPARATION 279
PREPARATION 279
Special Service Tool 279
Commercial Service Tool 279
SYMPTOM DIAGNOSIS 280
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 280
NVH Troubleshooting Chart 280
PERIODIC MAINTENANCE 281
WHEEL HUB 281
On-Vehicle Inspection and Service 281
WHEEL BEARING INSPECTION 281
UNIT REMOVAL AND INSTALLATION 282
WHEEL HUB 282
Exploded View 282
Removal and Installation 282
REMOVAL 282
INSPECTION AFTER REMOVAL 283
INSTALLATION 283
DRIVE SHAFT 284
Exploded View 284
Removal and Installation 284
REMOVAL 284
INSPECTION AFTER REMOVAL 284
INSTALLATION 285
UNIT DISASSEMBLY AND ASSEMBLY 286
DRIVE SHAFT 286
Exploded View 286
Disassembly and Assembly 286
DISASSEMBLY 286
Final Drive Side 286
Wheel Side 287
INSPECTION AFTER DISASSEMBLY 287
Drive Shaft 287
Joint Sub-assembly 287
Sliding Joint Side Housing 287
Ball Cage 287
Steel Ball 287
Inner Race 287
ASSEMBLY 288
Final Drive Side 288
Wheel Side 289
SERVICE DATA AND SPECIFICATIONS (SDS) 291
SERVICE DATA AND SPECIFICATIONS (SDS) 291
Wheel Bearing 291
Drive Shaft 291
Boot Bands 291
FL 292
QUICK REFERENCE INDEX 0
Table of Contents 292
PRECAUTION 293
PRECAUTIONS 293
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 293
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 293
FUEL SYSTEM 294
General Precaution 294
PREPARATION 295
PREPARATION 295
Special Service Tool 295
Commercial Service Tool 295
BASIC INSPECTION 296
FUEL SYSTEM 296
Checking Fuel Line 296
UNIT REMOVAL AND INSTALLATION 297
FUEL TANK 297
Removal and Installation 297
REMOVAL 297
INSTALLATION 300
INSPECTION AFTER INSTALLATION 300
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 302
Removal and Installation 302
REMOVAL 302
INSTALLATION 305
INSPECTION AFTER INSTALLATION 305
EVAP CANISTER 307
Exploded View 307
Removal and Installation 307
EVAP CANISTER 307
Removal 307
Installation 307
EVAP CANISTER VENT CONTROL VALVE 307
Removal 307
Installation 308
EVAP CANISTER CONTROL PRESSURE SENSOR 308
Removal 308
Installation 308
Component Inspection 308
EVAP CANISTER 308
UNIT DISASSEMBLY AND ASSEMBLY 309
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 309
Exploded View 309
Disassembly and Assembly 309
Disassembly 309
Assembly 309
SERVICE DATA AND SPECIFICATIONS (SDS) 310
SERVICE DATA AND SPECIFICATIONS (SDS) 310
Standard and Limit 310
FSU 311
QUICK REFERENCE INDEX 0
Table of Contents 311
PRECAUTION 312
PRECAUTIONS 312
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 312
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 312
Precaution 312
PREPARATION 313
PREPARATION 313
Special Service Tool 313
Commercial Service Tool 313
SYMPTOM DIAGNOSIS 314
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 314
NVH Troubleshooting Chart 314
PERIODIC MAINTENANCE 315
ON-VEHICLE SERVICE 315
Front Suspension Parts 315
Front Wheel Alignment 315
PRELIMINARY INSPECTION 315
GENERAL INFORMATION AND RECOMMENDATIONS 315
THE ALIGNMENT PROCESS 316
CAMBER AND CASTER 316
TOE-IN 316
FRONT WHEEL TURNING ANGLE 317
KNUCKLE 319
On-Vehicle Inspection and Service 319
REMOVAL AND INSTALLATION 320
FRONT SUSPENSION ASSEMBLY 320
Exploded View 320
COIL SPRING AND SHOCK ABSORBER 321
Removal and Installation 321
REMOVAL 321
INSTALLATION 321
Disposal 321
STABILIZER BAR 322
Removal and Installation 322
REMOVAL 322
INSPECTION AFTER REMOVAL 322
INSTALLATION 322
UPPER LINK 323
Removal and Installation 323
REMOVAL 323
INSPECTION AFTER REMOVAL 323
Upper Link 323
Upper Link Ball Joint 323
INSTALLATION 323
Inspection 323
LOWER LINK 325
Removal and Installation 325
REMOVAL 325
INSPECTION AFTER REMOVAL 325
Lower Link 325
Lower Link Bushing 325
INSTALLATION 325
Inspection 325
UPPER BALL JOINT AND LOWER BALL JOINT 327
Removal and Installation 327
KNUCKLE 328
Removal and Installation 328
REMOVAL 328
INSPECTION AFTER REMOVAL 329
INSTALLATION 329
UNIT DISASSEMBLY AND ASSEMBLY 330
COIL SPRING AND SHOCK ABSORBER 330
Disassembly and Assembly 330
DISASSEMBLY 330
INSPECTION AFTER DISASSEMBLY 330
Shock Absorber 330
Mounting Insulator and Rubber Parts 330
Coil Spring 330
ASSEMBLY 330
SERVICE DATA AND SPECIFICATIONS (SDS) 332
SERVICE DATA AND SPECIFICATIONS (SDS) 332
General Specification (Front) 332
Spring Free Height 332
Wheel Alignment (Unladen*1) 332
Ball Joint 333
Wheelarch Height (Unladen*1) 333
GI 335
QUICK REFERENCE INDEX 0
Table of Contents 335
HOW TO USE THIS MANUAL 337
HOW TO USE THIS MANUAL 337
Description 337
Terms 337
Units 337
Contents 337
Relation between Illustrations and Descriptions 338
Components 338
SYMBOLS 339
HOW TO FOLLOW TROUBLE DIAGNOSES 340
Description 340
How to Follow Test Groups in Trouble Diagnosis 340
Key to Symbols Signifying Measurements or Procedures 341
HOW TO READ WIRING DIAGRAMS 343
Connector symbols 343
Sample/wiring diagram -example- 344
Description 345
SWITCH POSITIONS 345
MULTIPLE SWITCH 346
ABBREVIATIONS 347
Abbreviation List 347
TIGHTENING TORQUE OF STANDARD BOLTS 348
Description 348
Tightening Torque Table (New Standard Included) 348
PREVIOUS STANDARD 348
NEW STANDARD BASED ON ISO 349
DISCRIMINATION OF BOLTS AND NUTS 350
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 351
Recommended Chemical Products and Sealants 351
TERMINOLOGY 352
SAE J1930 Terminology List 352
FEATURES OF NEW MODEL 356
IDENTIFICATION INFORMATION 356
Model Variation 356
Identification Number 358
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT 358
ENGINE SERIAL NUMBER 360
TRANSFER SERIAL NUMBER 360
AUTOMATIC TRANSMISSION NUMBER 360
Dimensions 360
Wheels & Tires 361
PRECAUTION 362
PRECAUTIONS 362
Description 362
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 362
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 362
Procedures without Cowl Top Cover 362
General Precautions 363
Three Way Catalyst 364
Precaution for Fuel (Unleaded Regular Gasoline Recommended) 364
Multiport Fuel Injection System or Engine Control System 365
Hoses 365
HOSE REMOVAL AND INSTALLATION 365
HOSE CLAMPING 365
Engine Oils 366
HEALTH PROTECTION PRECAUTIONS 366
ENVIRONMENTAL PROTECTION PRECAUTIONS 366
Air Conditioning 366
LIFTING POINT 367
Pantograph Jack 367
Garage Jack and Safety Stand 367
2-Pole Lift 367
TOW TRUCK TOWING 369
Tow Truck Towing 369
2WD MODEL 369
Towing Point 370
4WD MODEL 370
Vehicle Recovery (Freeing a stuck vehicle) 370
WIRING DIAGRAM 371
CONSULT CHECKING SYSTEM 371
Wiring Diagram 371
BASIC INSPECTION 372
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 372
Work Flow 372
WORK FLOW 372
Control Units and Electrical Parts 372
PRECAUTIONS 372
How to Check Terminal 373
CONNECTOR AND TERMINAL PIN KIT 373
HOW TO PROBE CONNECTORS 374
Probing from Harness Side 374
Probing from Terminal Side 374
How to Check Enlarged Contact Spring of Terminal 375
Waterproof Connector Inspection 376
Terminal Lock Inspection 376
Intermittent Incident 376
DESCRIPTION 376
VEHICLE VIBRATION 377
Connector & Harness 377
Hint 377
Sensor & Relay 377
Engine Compartment 377
Behind the Instrument Panel 377
Under Seating Areas 377
HEAT SENSITIVE 378
FREEZING 378
WATER INTRUSION 378
ELECTRICAL LOAD 378
COLD OR HOT START UP 378
Circuit Inspection 379
DESCRIPTION 379
TESTING FOR “OPENS” IN THE CIRCUIT 379
Continuity Check Method 379
Voltage Check Method 379
TESTING FOR “SHORTS” IN THE CIRCUIT 380
Resistance Check Method 380
Voltage Check Method 380
GROUND INSPECTION 380
VOLTAGE DROP TESTS 381
Measuring Voltage Drop – Accumulated Method 381
Measuring Voltage Drop – Step-by-Step 382
CONTROL UNIT CIRCUIT TEST 382
CASE 1 382
CASE 2 383
CONSULT CHECKING SYSTEM 384
Description 384
Function and System Application 384
CONSULT Data Link Connector (DLC) Circuit 384
INSPECTION PROCEDURE 384
GW 386
QUICK REFERENCE INDEX 0
Table of Contents 386
SYMPTOM DIAGNOSIS 387
SQUEAK AND RATTLE TROUBLE DIAGNOSES 387
Work Flow 387
CUSTOMER INTERVIEW 387
DUPLICATE THE NOISE AND TEST DRIVE 387
CHECK RELATED SERVICE BULLETINS 388
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 388
REPAIR THE CAUSE 388
CONFIRM THE REPAIR 389
Generic Squeak and Rattle Troubleshooting 389
INSTRUMENT PANEL 389
CENTER CONSOLE 389
DOORS 389
TRUNK 389
SUNROOF/HEADLINING 390
OVERHEAD CONSOLE (FRONT AND REAR) 390
SEATS 390
UNDERHOOD 390
Diagnostic Worksheet 391
PRECAUTION 393
PRECAUTIONS 393
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 393
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 393
Handling for Adhesive and Primer 393
PREPARATION 394
PREPARATION 394
Special Service Tool 394
Commercial Service Tool 394
UNIT REMOVAL AND INSTALLATION 395
WINDSHIELD GLASS 395
Removal and Installation 395
REMOVAL 395
INSTALLATION 395
Repairing Water Leaks for Windshield 396
REAR WINDOW GLASS AND MOLDING 398
Removal and Installation 398
FIXED AND SLIDING REAR WINDOW GLASS 398
Removal 398
Installation 399
REAR WINDOW GLASS AND REGULATOR 399
Removal 399
Installation 400
SETTING AFTER INSTALLATION 402
Setting of Limit Switch 402
Resetting 402
REPAIRING WATER LEAKS FOR REAR WINDOW GLASS 402
FRONT DOOR GLASS AND REGULATOR 403
Removal and Installation 403
FRONT DOOR GLASS 403
Removal 403
Installation 403
Fitting Inspection 404
FRONT DOOR GLASS REGULATOR ASSEMBLY 404
Removal 404
Disassembly And Assembly 404
Inspection After Removal 404
Installation 404
REAR DOOR GLASS AND REGULATOR 406
Rear Door Glass 406
REMOVAL 406
INSTALLATION 406
FITTING INSPECTION 406
Rear Door Glass Regulator Assembly 407
REMOVAL 407
INSPECTION AFTER REMOVAL 407
INSTALLATION 407
SIDE WINDOW GLASS 408
Removal 408
Installation 408
Repairing Water Leaks for Side Window Glass 409
HA 410
QUICK REFERENCE INDEX 0
Table of Contents 410
PRECAUTION 412
PRECAUTIONS 412
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 412
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 412
Precaution for Working with HFC-134a (R-134a) 412
Precaution for Procedure without Cowl Top Cover 413
Contaminated Refrigerant 413
General Refrigerant Precaution 413
Precaution for Leak Detection Dye 413
A/C Identification Label 414
Precaution for Refrigerant Connection 414
FEATURES OF NEW TYPE REFRIGERANT CONNECTION 414
O-RING AND REFRIGERANT CONNECTION 414
O-Ring Part Specifications* 416
Precaution for Service of Compressor 417
Precaution for Service Equipment 417
RECOVERY/RECYCLING EQUIPMENT 417
ELECTRONIC LEAK DETECTOR 417
VACUUM PUMP 417
MANIFOLD GAUGE SET 418
SERVICE HOSES 418
SERVICE COUPLERS 418
REFRIGERANT WEIGHT SCALE 419
CHARGING CYLINDER 419
PREPARATION 420
PREPARATION 420
Special Service Tool 420
HFC-134a (R-134a) Service Tool and Equipment 420
Commercial Service Tool 423
SYSTEM DESCRIPTION 424
REFRIGERATION SYSTEM 424
Refrigerant Cycle 424
REFRIGERANT FLOW 424
Refrigerant System Protection 424
REFRIGERANT PRESSURE SENSOR 425
PRESSURE RELIEF VALVE 425
Component 426
OIL 428
Maintenance of Oil Quantity in Compressor 428
PERIODIC MAINTENANCE 429
REFRIGERATION SYSTEM 429
HFC-134a (R-134a) Service Procedure 429
SETTING OF SERVICE TOOLS AND EQUIPMENT 429
Discharging Refrigerant 429
Evacuating System and Charging Refrigerant 429
OIL 431
Maintenance of Oil Quantity in Compressor 431
CHECKING AND ADJUSTING 431
Oil Adjusting Procedure for Components Replacement Except Compressor 431
Oil Adjustment Procedure for Compressor Replacement 431
FLUORESCENT LEAK DETECTOR 433
Checking of Refrigerant Leaks 433
PRELIMINARY CHECK 433
Checking System for Leaks Using the Fluorescent Dye Leak Detector 433
Dye Injection 433
ELECTRICAL LEAK DETECTOR 435
Checking of Refrigerant Leaks 435
PRELIMINARY CHECK 435
Electronic Refrigerant Leak Detector 435
PRECAUTIONS FOR HANDLING LEAK DETECTOR 435
CHECKING PROCEDURE 436
REMOVAL AND INSTALLATION 438
REFRIGERATION SYSTEM 438
Component 438
COMPRESSOR 440
Removal and Installation 440
REMOVAL 440
INSTALLATION 440
MAGNET CLUTCH 442
Exploded View 442
Removal and Installation 442
REMOVAL 442
INSPECTION 443
Clutch Disc 443
Pulley 443
Coil 443
INSTALLATION 443
BREAK-IN OPERATION 445
LOW-PRESSURE FLEXIBLE HOSE 446
Removal and Installation 446
REMOVAL 446
INSTALLATION 446
LOW-PRESSURE PIPE 447
Removal and Installation 447
REMOVAL 447
INSTALLATION 447
HIGH-PRESSURE FLEXIBLE HOSE 448
Removal and Installation 448
REMOVAL 448
INSTALLATION 448
HIGH-PRESSURE PIPE 449
Removal and Installation 449
REMOVAL 449
INSTALLATION 449
CONDENSER 450
Removal and Installation 450
REMOVAL 450
INSTALLATION 450
REFRIGERANT PRESSURE SENSOR 451
Removal and Installation 451
REMOVAL 451
INSTALLATION 451
EXPANSION VALVE 452
Removal and Installation 452
REMOVAL 452
INSTALLATION 452
LIQUID TANK 453
Removal and Installation 453
REMOVAL 453
INSTALLATION 453
AMBIENT SENSOR 454
Removal and Installation 454
REMOVAL 454
INSTALLATION 454
SERVICE DATA AND SPECIFICATIONS (SDS) 455
SERVICE DATA AND SPECIFICATIONS (SDS) 455
Service Data and Specification (SDS) 455
COMPRESSOR 455
OIL 455
REFRIGERANT 455
HRN 456
QUICK REFERENCE INDEX 0
Table of Contents 456
PRECAUTION 457
PRECAUTION 457
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 457
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 457
WIRING DIAGRAM 458
HORN 458
Wiring Diagram 458
UNIT REMOVAL AND INSTALLATION 461
HORN 461
Removal and Installation 461
REMOVAL 461
INSTALLATION 461
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
INT 462
QUICK REFERENCE INDEX 0
Table of Contents 462
SYMPTOM DIAGNOSIS 463
SQUEAK AND RATTLE TROUBLE DIAGNOSES 463
Work Flow 463
CUSTOMER INTERVIEW 463
DUPLICATE THE NOISE AND TEST DRIVE 463
CHECK RELATED SERVICE BULLETINS 464
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 464
REPAIR THE CAUSE 464
CONFIRM THE REPAIR 465
Generic Squeak and Rattle Troubleshooting 465
INSTRUMENT PANEL 465
CENTER CONSOLE 465
DOORS 465
TRUNK 465
SUNROOF/HEADLINING 466
OVERHEAD CONSOLE (FRONT AND REAR) 466
SEATS 466
UNDERHOOD 466
Diagnostic Worksheet 467
PRECAUTION 469
PRECAUTIONS 469
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 469
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 469
Precaution for Work 469
PREPARATION 470
PREPARATION 470
Special Service Tool 470
Commercial Service Tool 470
REMOVAL AND INSTALLATION 471
DOOR FINISHER 471
Removal and Installation 471
FRONT DOOR 471
Removal 471
Installation 472
REAR DOOR – CREW CAB 472
Removal 472
Installation 473
REAR DOOR – KING CAB 473
Removal 474
Installation 474
BODY SIDE TRIM 475
Removal and Installation 475
KING CAB 475
CREW CAB 475
LOWER DASH SIDE FINISHER 476
Removal 476
Installation 476
CENTER PILLAR LOWER FINISHER 477
Removal 477
Installation 477
CENTER PILLAR UPPER FINISHER 477
Removal 477
Installation 477
FRONT PILLAR FINISHER 477
Removal 477
Installation 477
KICKING PLATES 477
Removal 477
Installation 477
DOOR PARTING SEALS 477
Removal 477
Installation 477
REAR 477
Removal 479
Installation 479
FLOOR TRIM 480
Removal and Installation 480
REMOVAL 480
INSTALLATION 481
HEADLINING 482
Removal and Installation 482
REMOVAL 484
INSTALLATION 484
LU 485
QUICK REFERENCE INDEX 0
Table of Contents 485
PRECAUTION 486
PRECAUTIONS 486
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 486
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 486
Precaution for Liquid Gasket 486
REMOVAL OF LIQUID GASKET 486
LIQUID GASKET APPLICATION PROCEDURE 486
PREPARATION 488
PREPARATION 488
Special Service Tool 488
Commercial Service Tool 488
SYSTEM DESCRIPTION 490
LUBRICATION SYSTEM 490
Lubrication Circuit 490
Schematic 491
PERIODIC MAINTENANCE 492
ENGINE OIL 492
Inspection 492
OIL LEVEL 492
OIL APPEARANCE 492
OIL LEAKS 492
OIL PRESSURE CHECK 492
Changing Engine Oil 493
OIL FILTER 495
Removal and Installation 495
REMOVAL 495
INSTALLATION 495
INSPECTION AFTER INSTALLATION 495
REMOVAL AND INSTALLATION 496
OIL COOLER 496
Exploded View 496
Removal and Installation 496
REMOVAL 496
INSPECTION AFTER REMOVAL 497
Oil Cooler 497
Relief Valve 497
INSTALLATION 497
INSPECTION AFTER INSTALLATION 497
OIL PUMP 498
Exploded View 498
Removal and Installation 498
REMOVAL 498
INSTALLATION 498
INSPECTION AFTER INSTALLATION 498
UNIT DISASSEMBLY AND ASSEMBLY 500
OIL PUMP 500
Disassembly and Assembly 500
DISASSEMBLY 500
INSPECTION AFTER DISASSEMBLY 500
Clearance of Oil Pump Parts 500
Regulator Valve Clearance 501
ASSEMBLY 501
SERVICE DATA AND SPECIFICATIONS (SDS) 502
SERVICE DATA AND SPECIFICATIONS (SDS) 502
Standard and Limit 502
OIL PRESSURE 502
OIL PUMP 502
REGULATOR VALVE 502
ENGINE OIL CAPACITY (APPROXIMATE) 502
MA 503
QUICK REFERENCE INDEX 0
Table of Contents 503
PRECAUTION 505
PRECAUTIONS 505
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 505
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 505
PREPARATION 506
PREPARATION 506
Special Service Tool 506
Commercial Service Tool 506
PERIODIC MAINTENANCE 507
GENERAL MAINTENANCE 507
FOR NORTH AMERICA 507
FOR NORTH AMERICA : General Maintenance 507
FOR MEXICO 508
FOR MEXICO : General Maintenance 509
OUTSIDE THE VEHICLE 509
INSIDE THE VEHICLE 509
UNDER THE HOOD AND VEHICLE 510
PERIODIC MAINTENANCE 511
FOR NORTH AMERICA 511
FOR NORTH AMERICA : Introduction of Periodic Maintenance 511
FOR NORTH AMERICA : Schedule 1 511
EMISSION CONTROL SYSTEM MAINTENANCE 511
CHASSIS AND BODY MAINTENANCE 512
FOR NORTH AMERICA : Schedule 2 513
EMISSION CONTROL SYSTEM MAINTENANCE 513
CHASSIS AND BODY MAINTENANCE 514
FOR MEXICO 514
FOR MEXICO : Introduction of Periodic Maintenance 514
ENGINE AND EMISSION CONTROL MAINTENANCE 515
CHASSIS AND BODY MAINTENANCE 515
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS 516
RECOMMENDED FLUIDS AND LUBRICANTS 518
FOR NORTH AMERICA 518
FOR NORTH AMERICA : Fluids and Lubricants 518
FOR NORTH AMERICA : Engine Oil Recommendation 518
FOR NORTH AMERICA : Engine Coolant Mixture Ratio 519
FOR MEXICO 519
FOR MEXICO : Fluids and Lubricants 519
FOR MEXICO : SAE Viscosity Number 520
GASOLINE ENGINE OIL 520
FRONT DIFFERENTIAL GEAR OIL 521
FOR MEXICO : Engine Coolant Mixture Ratio 521
MIXTURE RATIO 521
ENGINE MAINTENANCE 523
Checking Drive Belts 523
DRIVE BELT TENSION 523
Checking Engine Coolant 523
LEVEL CHECK 523
Changing Engine Coolant 524
DRAINING ENGINE COOLANT 524
REFILLING ENGINE COOLANT 525
FLUSHING COOLING SYSTEM 526
Checking Fuel Line 526
Changing Fuel Filter 526
Changing Engine Air Cleaner Filter 527
REMOVAL 527
INSTALLATION 527
Checking Engine Oil 527
OIL LEVEL 527
Changing Engine Oil 527
Changing Oil Filter 528
REMOVAL 528
INSTALLATION 528
INSPECTION AFTER INSTALLATION 529
Changing Spark Plugs 529
REMOVAL 529
INSPECTION AFTER REMOVAL 530
INSTALLATION 530
Checking EVAP Vapor Line 530
CHASSIS AND BODY MAINTENANCE 531
IN-CABIN MICROFILTER 531
IN-CABIN MICROFILTER : Removal and Installation 531
REPLACEMENT PROCEDURE 531
EXHAUST SYSTEM 532
EXHAUST SYSTEM : Checking Exhaust System 532
A/T FLUID 532
A/T FLUID : Checking the A/T Fluid (ATF) 532
A/T FLUID : Changing the A/T Fluid (ATF) 534
TRANSFER FLUID 535
TRANSFER FLUID : Checking Transfer Fluid 535
FLUID LEAKAGE AND FLUID LEVEL 535
TRANSFER FLUID : Changing Transfer Fluid 535
DRAINING 535
FILLING 536
PROPELLER SHAFT 536
PROPELLER SHAFT : Checking Propeller Shaft 536
FRONT DIFFERENTIAL GEAR OIL 536
FRONT DIFFERENTIAL GEAR OIL : Checking Differential Gear Oil 536
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL 536
FRONT DIFFERENTIAL GEAR OIL : Changing Differential Gear Oil 536
DRAINING 536
FILLING 537
REAR DIFFERENTIAL GEAR OIL 537
REAR DIFFERENTIAL GEAR OIL : Checking Differential Gear Oil 537
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL 537
REAR DIFFERENTIAL GEAR OIL : Changing Differential Gear Oil 537
DRAINING 537
FILLING 538
WHEELS 538
WHEELS : Adjustment 538
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 538
Preparation Before Adjustment 538
Wheel Balance Adjustment 538
TIRE ROTATION 539
BRAKE FLUID LEVEL AND LEAKS 540
BRAKE FLUID LEVEL AND LEAKS : Checking Brake Fluid Level and Leaks 540
LEVEL CHECK 540
BRAKE LINES AND CABLES 540
BRAKE LINES AND CABLES : Checking Brake Line and Cables 540
DISC BRAKE 540
DISC BRAKE : Checking Disc Brake 540
ROTOR 540
CALIPER 540
PAD 541
STEERING GEAR AND LINKAGE 541
STEERING GEAR AND LINKAGE : Checking Steering Gear and Linkage 541
STEERING GEAR 541
STEERING LINKAGE 541
POWER STEERING FLUID AND LINES 541
POWER STEERING FLUID AND LINES : Checking Power Steering Fluid and Line 541
CHECKING FLUID LEVEL 541
CHECKING LINES 542
AXLE AND SUSPENSION PARTS 542
AXLE AND SUSPENSION PARTS : Checking Axle and Suspension Parts 542
FRONT AND REAR AXLE AND SUSPENSION PARTS 542
LOCKS AND HINGES 542
LOCKS AND HINGES : Lubricating Locks, Hinges and Hood Latches 543
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS 543
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters 543
MIR 545
QUICK REFERENCE INDEX 0
Table of Contents 545
WIRING DIAGRAM 546
DOOR MIRROR 546
Wiring Diagram – Without Power Fold System 546
Wiring Diagram – Power Fold System 549
INSIDE MIRROR 552
Wiring Diagram 552
PRECAUTION 555
PRECAUTIONS 555
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 555
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 555
Handling for Adhesive and Primer 555
Precaution for Work 555
PREPARATION 557
PREPARATION 557
Special Service Tool 557
Commercial Service Tool 557
UNIT REMOVAL AND INSTALLATION 558
INSIDE MIRROR 558
Removal and Installation 558
COMPONENTS 558
REMOVAL 558
INSTALLATION 558
DOOR MIRROR 559
Door Mirror Assembly 559
COMPONENTS 559
REMOVAL 560
INSTALLATION 560
Door Mirror Glass 560
REMOVAL 560
INSTALLATION 560
UNIT DISASSEMBLY AND ASSEMBLY 562
DOOR MIRROR 562
Exploded View 562
Mirror Actuator 562
DISASSEMBLY 562
ASSEMBLY 563
Door Mirror Cover 563
DISASSEMBLY 563
ASSEMBLY 563
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
PB 564
QUICK REFERENCE INDEX 0
Table of Contents 564
PRECAUTION 565
PRECAUTIONS 565
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 565
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 565
PREPARATION 566
PREPARATION 566
Commercial Service Tool 566
PERIODIC MAINTENANCE 567
PARKING BRAKE SYSTEM 567
On-Vehicle Service 567
PEDAL STROKE 567
INSPECTION 567
ADJUSTMENT 567
REMOVAL AND INSTALLATION 569
PARKING BRAKE CONTROL 569
Component 569
Removal and Installation 569
REMOVAL 569
INSTALLATION 570
PARKING BRAKE SHOE 571
Removal and Installation 571
COMPONENTS 571
REMOVAL 571
INSPECTION AFTER REMOVAL 571
Lining Thickness Inspection 571
Disc Rotor Inner Diameter Inspection 572
Other Inspections 572
INSTALLATION 572
SERVICE DATA AND SPECIFICATIONS (SDS) 574
SERVICE DATA AND SPECIFICATIONS (SDS) 574
Parking Brake 574
Parking Brake Control 574
PCS 575
QUICK REFERENCE INDEX 0
Table of Contents 575
IPDM E/R 576
BASIC INSPECTION 576
DIAGNOSIS AND REPAIR WORKFLOW 576
Work Flow 576
OVERALL SEQUENCE 576
DETAILED FLOW 576
SYSTEM DESCRIPTION 579
RELAY CONTROL SYSTEM 579
System Diagram 579
System Description 580
Component Parts Location 581
SIGNAL BUFFER SYSTEM 582
System Diagram 582
System Description 582
POWER CONSUMPTION CONTROL SYSTEM 583
System Diagram 583
System Description 583
OUTLINE 583
SLEEP MODE ACTIVATION 583
WAKE-UP OPERATION 583
Component Parts Location 584
DIAGNOSIS SYSTEM (IPDM E/R) 585
Diagnosis Description 585
AUTO ACTIVE TEST 585
Description 585
Operation Procedure 585
Inspection in Auto Active Test Mode 585
Concept of auto active test 586
Diagnosis chart in auto active test mode 586
CONSULT Function (IPDM E/R) 587
APPLICATION ITEM 587
SELF DIAGNOSTIC RESULT 587
DATA MONITOR 587
ACTIVE TEST 588
DTC/CIRCUIT DIAGNOSIS 589
U1000 CAN COMM CIRCUIT 589
Description 589
DTC Logic 589
DTC DETECTION LOGIC 589
DTC CONFIRMATION PROCEDURE 589
Diagnosis Procedure 589
POWER SUPPLY AND GROUND CIRCUIT 590
Diagnosis Procedure 590
ECU DIAGNOSIS INFORMATION 591
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 591
Reference Value 591
VALUES ON THE DIAGNOSIS TOOL 591
Terminal Layout 592
Physical Values 592
PHYSICAL VALUES 592
Fail Safe 595
CAN COMMUNICATION CONTROL 595
If No CAN Communication Is Available With BCM 595
IGNITION RELAY MALFUNCTION DETECTION FUNCTION 596
FRONT WIPER CONTROL 596
STARTER MOTOR PROTECTION FUNCTION 596
DTC Index 596
WIRING DIAGRAM 597
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 597
Wiring Diagram 597
PRECAUTION 601
PRECAUTIONS 601
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 601
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 601
UNIT REMOVAL AND INSTALLATION 602
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 602
Removal and Installation of IPDM E/R 602
REMOVAL 602
INSTALLATION 602
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
PWO 603
QUICK REFERENCE INDEX 0
Table of Contents 603
POWER SOCKET 605
PRECAUTION 605
POWER SOCKET 605
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 605
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 605
Precaution for Work 605
PREPARATION 606
PREPARATION 606
Special Service Tool 606
WIRING DIAGRAM 607
POWER SOCKET 607
Wiring Diagram 607
REMOVAL AND INSTALLATION 611
POWER SOCKET 611
Removal and Installation 611
FRONT POWER SOCKET (RH/LH), FRONT POWER SOCKET (CENTER ARMREST) OR CONSOLE POWER SOCKET 611
Removal 611
Installation 611
REAR CARGO POWER SOCKET (CARGO BED) 611
Removal 611
Installation 612
AC 120 V OUTLET 613
PRECAUTION 613
PRECAUTIONS 613
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 613
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 613
Precaution for Work 613
PREPARATION 614
PREPARATION 614
Special Service Tool 614
SYSTEM DESCRIPTION 615
COMPONENT PARTS 615
Component Parts Location 615
Component Description 615
Inverter Unit 616
AC 120V Outlet Main Switch 616
AC 120V Outlet 616
SYSTEM 617
System Diagram 617
System Description 617
Fail-safe 617
ECU DIAGNOSIS INFORMATION 619
INVERTER UNIT 619
Reference Value 619
TERMINAL LAYOUT 619
PHYSICAL VALUES 619
Fail-safe 620
WIRING DIAGRAM 622
INVERTER UNIT 622
Wiring Diagram 622
BASIC INSPECTION 629
DIAGNOSIS AND REPAIR WORK FLOW 629
Work Flow 629
OVERALL SEQUENCE 629
DETAILED FLOW 629
DTC/CIRCUIT DIAGNOSIS 631
POWER SUPPLY AND GROUND CIRCUIT 631
Diagnosis Procedure 631
Component Inspection (Inverter Relay) 632
AC 120 V OUTLET MAIN SWITCH POWER SUPPLY CIRCUIT 634
Diagnosis Procedure 634
AC 120 V OUTLET MAIN SWITCH INPUT SIGNAL CIRCUIT 635
Diagnosis Procedure 635
Component Inspection (AC 120V Outlet Main Switch) 635
AC 120 V POWER OUTPUT CIRCUIT 637
Diagnosis Procedure 637
AC 120 V OUTLET MAIN SWITCH INDICATOR CIRCUIT 640
Diagnosis Procedure (150W Indicator) 640
Diagnosis Procedure (400W Indicator) 640
Component Inspection (AC 120V Outlet Main Switch Indicators) 641
SYMPTOM DIAGNOSIS 642
NO OUTPUT FROM AC 120 V OUTLET 642
Diagnosis Procedure 642
AC 120 V OUTLET MAIN SWITCH INDICATOR DOES NOT TURN ON 643
Diagnosis Procedure 643
NORMAL OPERATING CONDITION 644
Description 644
REMOVAL AND INSTALLATION 645
INVERTER UNIT 645
Removal and Installation 645
REMOVAL 645
INSTALLATION 645
AC 120V OUTLET MAIN SW 646
Removal and Installation 646
REMOVAL 646
INSTALLATION 646
AC 120 V OUTLET 647
Removal and Installation – Front 647
AC 120V OUTLET FRONT 647
Removal 647
Installation 647
Removal and Installation – Rear 647
AC 120V OUTLET (CARGO BED) 647
Removal 647
Installation 647
SERVICE DATA AND SPECIFICATIONS (SDS) 648
SERVICE DATA AND SPECIFICATIONS (SDS) 648
AC 120V Power Outlet 648
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
RAX 649
QUICK REFERENCE INDEX 0
Table of Contents 649
PRECAUTION 650
PRECAUTIONS 650
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 650
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 650
General Precautions 650
PREPARATION 651
PREPARATION 651
Special Service Tool 651
Commercial Service Tool 651
SYMPTOM DIAGNOSIS 652
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 652
NVH Troubleshooting Chart 652
BASIC INSPECTION 653
AXLE SHAFT 653
On-Vehicle Inspection 653
REAR AXLE 653
WHEEL BEARING INSPECTION 653
UNIT REMOVAL AND INSTALLATION 654
AXLE OIL SEAL 654
Removal and Installation 654
AXLE BEARING 655
Removal and Installation 655
AXLE SHAFT 656
Exploded View 656
Removal and Installation 657
REMOVAL 657
INSPECTION AFTER REMOVAL 658
Axle Shaft 658
Axle Shaft Bearing and Cup 658
Axle Shaft Bearing Cage 658
Axle Shaft Housing 658
INSTALLATION 658
SERVICE DATA AND SPECIFICATIONS (SDS) 660
SERVICE DATA AND SPECIFICATIONS (SDS) 660
Axle Bearing 660
RF 661
QUICK REFERENCE INDEX 0
Table of Contents 661
BASIC INSPECTION 663
DIAGNOSIS AND REPAIR WORKFLOW 663
Work Flow 663
OVERALL SEQUENCE 663
DETAILED FLOW 663
INSPECTION AND ADJUSTMENT 665
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 665
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 665
MEMORY RESET PROCEDURE 665
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 665
INITIALIZATION PROCEDURE 665
BASIC INSPECTION 665
BASIC INSPECTION : Special Repair Requirement 665
BASIC INSPECTION 665
SYSTEM DESCRIPTION 666
SUNROOF SYSTEM 666
System Diagram 666
SUNROOF 666
System Description 666
SUNROOF SYSTEM 666
SUNROOF OPERATION 666
AUTO OPERATION 666
RETAINED POWER OPERATION 666
Component Parts Location 667
Component Description 667
DIAGNOSIS SYSTEM (BCM) 668
COMMON ITEM 668
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 668
APPLICATION ITEM 668
SYSTEM APPLICATION 668
RETAINED PWR 668
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 669
DATA MONITOR 669
ACTIVE TEST 669
WORK SUPPORT 669
DTC/CIRCUIT DIAGNOSIS 670
POWER SUPPLY AND GROUND CIRCUIT 670
SUNROOF MOTOR ASSEMBLY 670
SUNROOF MOTOR ASSEMBLY : Diagnosis Procedure 670
SUNROOF MOTOR ASSEMBLY : Special Repair Requirement 671
SUNROOF SWITCH CIRCUIT 672
Description 672
Component Function Check 672
Diagnosis Procedure 672
DOOR SWITCH 674
Description 674
Component Function Check 674
Diagnosis Procedure 674
ECU DIAGNOSIS INFORMATION 676
BCM (BODY CONTROL MODULE) 676
Reference Value 676
VALUES ON THE DIAGNOSIS TOOL 676
Terminal Layout 679
Physical Values 679
Fail Safe 684
Fail-safe index 684
DTC Inspection Priority Chart 684
DTC Index 685
SUNROOF MOTOR ASSEMBLY 687
Reference Value 687
TERMINAL LAYOUT 687
PHYSICAL VALUES 687
WIRING DIAGRAM 688
SUNROOF 688
Wiring Diagram 688
SYMPTOM DIAGNOSIS 693
SUNROOF DOES NOT OPERATE PROPERLY 693
Diagnosis Procedure 693
AUTO OPERATION DOES NOT OPERATE 694
Diagnosis Procedure 694
DOES NOT STOP FULLY-OPEN OR FULLY-CLOSED POSITION 695
Diagnosis Procedure 695
RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY 696
Diagnosis Procedure 696
SUNROOF DOES NOT OPERATE ANTI-PINCH FUNCTION 697
Diagnosis Procedure 697
SQUEAK AND RATTLE TROUBLE DIAGNOSES 698
Work Flow 698
CUSTOMER INTERVIEW 698
DUPLICATE THE NOISE AND TEST DRIVE 698
CHECK RELATED SERVICE BULLETINS 699
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 699
REPAIR THE CAUSE 699
CONFIRM THE REPAIR 700
Generic Squeak and Rattle Troubleshooting 700
INSTRUMENT PANEL 700
CENTER CONSOLE 700
DOORS 700
TRUNK 700
SUNROOF/HEADLINING 701
OVERHEAD CONSOLE (FRONT AND REAR) 701
SEATS 701
UNDERHOOD 701
Diagnostic Worksheet 702
PRECAUTION 704
PRECAUTIONS 704
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 704
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 704
Precaution for Work 704
PREPARATION 705
PREPARATION 705
Special Service Tool 705
Commercial Service Tool 705
REMOVAL AND INSTALLATION 706
SUNROOF SYSTEM 706
Inspection 706
WIND DEFLECTOR 706
WEATHERSTRIP 706
LINK AND WIRE ASSEMBLY 706
DRAIN HOSES 706
Removal 707
Installation 707
ADJUSTMENT 708
CLEARANCE ADJUSTMENT 708
HEIGHT DIFFERENCE ADJUSTMENT 708
Exploded View 710
Removal and Installation 711
SUNROOF UNIT 711
Removal 711
Installation 711
GLASS LID 711
Removal 711
Installation 711
WIND DEFLECTOR 712
Removal 712
Installation 712
SUNSHADE 712
Removal 712
Installation 712
SUNROOF MOTOR ASSEMBLY 712
Removal 712
Installation 712
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
RSU 714
QUICK REFERENCE INDEX 0
Table of Contents 714
PRECAUTION 715
PRECAUTIONS 715
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 715
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 715
General Precautions 715
PREPARATION 716
PREPARATION 716
Commercial Service Tool 716
SYMPTOM DIAGNOSIS 717
NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 717
NVH Troubleshooting Chart 717
PERIODIC MAINTENANCE 718
REAR SUSPENSION ASSEMBLY 718
On-Vehicle Inspection and Service 718
REMOVAL AND INSTALLATION 719
REAR SUSPENSION ASSEMBLY 719
Exploded View 719
LEAF SPRING 720
Removal and Installation 720
REMOVAL 720
INSPECTION AFTER REMOVAL 720
INSTALLATION 721
SHOCK ABSORBER 723
Removal and Installation 723
REMOVAL 723
INSPECTION AFTER REMOVAL 723
INSTALLATION 723
Disposal 723
SERVICE DATA AND SPECIFICATIONS (SDS) 724
SERVICE DATA AND SPECIFICATIONS (SDS) 724
General Specification (Rear) 724
Wheelarch Height (Unladen*1) 724
SB 725
QUICK REFERENCE INDEX 0
Table of Contents 725
PRECAUTION 726
PRECAUTIONS 726
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 726
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 726
Precaution for Seat Belt Service 726
AFTER A COLLISION 726
OCCUPANT CLASSIFICATION SYSTEM 727
REMOVAL AND INSTALLATION 728
SEAT BELTS 728
Removal and Installation of Front Seat Belt 728
REMOVAL AND INSTALLATION OF SEAT BELT RETRACTOR 729
Removal – Crew Cab 730
Installation – Crew Cab 731
Removal – King Cab 731
Installation – King Cab 731
REMOVAL AND INSTALLATION OF SEAT BELT BUCKLE 731
Removal – Bucket Seat 731
Installation – Bucket Seat 731
REMOVAL AND INSTALLATION OF CENTER BENCH SEAT BELT AND SEAT BELT BUCKLE 731
Removal 732
Installation 732
Removal and Installation of Rear Seat Belt 733
REMOVAL 733
INSTALLATION 734
Seat Belt Inspection 734
AFTER A COLLISION 734
PRELIMINARY CHECKS 734
SEAT BELT RETRACTOR ON-VEHICLE CHECK 735
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR) 735
ELR Function Stationary Check 735
ALR Function Stationary Check 735
ELR Function Moving Check 735
SEAT BELT RETRACTOR OFF-VEHICLE CHECK 735
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM 737
Removal and Installation 737
TOP TETHER STRAP CHILD RESTRAINT 738
Removal and Installation 738
REMOVAL 738
INSTALLATION 738
SN 739
QUICK REFERENCE INDEX 0
Table of Contents 739
BASIC INSPECTION 740
DIAGNOSIS AND REPAIR WORKFLOW 740
Work Flow 740
WORK FLOW 740
DETAILED FLOW 740
INSPECTION AND ADJUSTMENT 742
Preliminary Check 742
DESCRIPTION 742
CONDITIONS 742
SONAR SENSOR STATUS CHECK 742
SYSTEM DESCRIPTION 743
REAR SONAR SYSTEM 743
System Diagram 743
System Description 743
FUNCTION 743
SONAR SYSTEM OFF SWITCH 743
REAR SONAR BUZZER 743
REAR SONAR SENSORS 743
BACK-UP LAMP RELAY 743
Component Parts Location 744
Component Description 744
Self-Diagnosis Function 745
ENTERING DIAGNOSTICS MODE 745
REQUESTING NUMBER OF FAULT CODES MODE 745
REQUESTING FAULT CODES MODE 745
CLEARING FAULT CODES MODE 746
DTC/CIRCUIT DIAGNOSIS 747
POWER SUPPLY AND GROUND CIRCUIT 747
Diagnosis Procedure 747
SONAR SENSOR CIRCUIT INSPECTION 748
Description 748
Diagnosis Procedure 748
SONAR BUZZER CIRCUIT INSPECTION 749
Description 749
Diagnosis Procedure 749
Component Inspection 749
REAR SONAR BUZZER 749
SONAR SYSTEM OFF SWITCH CIRCUIT INSPECTION 751
Description 751
Diagnosis Procedure 751
Component Inspection 751
SONAR SYSTEM OFF SWITCH 751
SONAR SYSTEM OFF INDICATOR 752
ECU DIAGNOSIS INFORMATION 753
SONAR CONTROL UNIT FOR REAR SONAR SYSTEM 753
Reference Value 753
SONAR CONTROL UNIT TERMINAL LAYOUT 753
TERMINALS AND REFERENCE VALUES FOR SONAR CONTROL UNIT 753
DTC Index 754
WIRING DIAGRAM 755
SONAR SYSTEM 755
Wiring Diagram 755
SYMPTOM DIAGNOSIS 762
SONAR SYSTEM SYMPTOMS 762
Symptom Table 762
PRECAUTION 764
PRECAUTION 764
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 764
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 764
UNIT REMOVAL AND INSTALLATION 765
SONAR SENSOR 765
Removal and Installation 765
REMOVAL 765
INSTALLATION 765
SONAR CONTROL UNIT 766
Removal and Installation 766
REMOVAL 766
INSTALLATION 766
BUZZER 767
Removal and Installation 767
REMOVAL 767
INSTALLATION 767
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
SR 768
QUICK REFERENCE INDEX 0
Table of Contents 768
PRECAUTION 769
PRECAUTIONS 769
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 769
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 769
Service 769
Occupant Classification System Precaution 769
PREPARATION 770
PREPARATION 770
Special Service Tool 770
REMOVAL AND INSTALLATION 771
DRIVER AIR BAG MODULE 771
Removal and Installation 771
REMOVAL 771
INSTALLATION 772
SPIRAL CABLE 773
Removal and Installation 773
REMOVAL 773
INSTALLATION 774
FRONT PASSENGER AIR BAG MODULE 775
Removal and Installation 775
REMOVAL 775
INSTALLATION 775
Original Passenger Air Bag Module 776
Service Replacement Passenger Air Bag Module 776
WIRING HARNESS MODIFICATION 776
SIDE CURTAIN AIR BAG MODULE 778
Removal and Installation 778
EXPLODED VIEW 778
REMOVAL 779
INSTALLATION 779
SIDE AIR BAG MODULE 780
Removal and Installation 780
CRASH ZONE SENSOR 781
Removal and Installation 781
REMOVAL 781
INSTALLATION 781
SIDE AIR BAG (SATELLITE) SENSOR 782
Removal and Installation 782
REMOVAL 782
INSTALLATION 782
FRONT SEAT BELT PRE-TENSIONER 783
Removal and Installation 783
DIAGNOSIS SENSOR UNIT 784
Removal and Installation 784
REMOVAL 784
INSTALLATION 784
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 786
Removal and Installation 786
COLLISION DIAGNOSIS 787
For Frontal Collision 787
FOR FRONTAL COLLISION: When SRS is activated in a collision 787
WORK PROCEDURE 787
SRS INSPECTION (FOR FRONTAL COLLISION) 787
FOR FRONTAL COLLISION: When SRS is not activated in a collision 788
WORK PROCEDURE 788
SRS INSPECTION (FOR FRONTAL COLLISION) 788
For Side and Rollover Collision 789
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision 789
WORK PROCEDURE 789
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 789
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision 790
WORK PROCEDURE 790
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 790
SRC 793
QUICK REFERENCE INDEX 0
Table of Contents 793
BASIC INSPECTION 795
DIAGNOSIS AND REPAIR WORK FLOW 795
Work Flow 795
OVERALL SEQUENCE 795
DETAILED WORK FLOW 795
INTERMITTENTS INCIDENT 797
Inspection Procedure 797
INTERMITTENT TROUBLE 797
Trouble Diagnosis with CONSULT 797
DIAGNOSTIC PROCEDURE 4 797
Check SRS Repair History 797
SYSTEM DESCRIPTION 798
SRS AIR BAG SYSTEM 798
SRS Configuration 798
SRS Component Parts Location 799
Driver Air Bag Module 799
Front Passenger Air Bag Module 800
Front Side Air Bag 800
Side Curtain Air Bag 800
Front Seat Belt Pre-tensioner with Load Limiter 800
Direct-connect SRS Component Connectors 801
DIRECT CONNECT 801
SLIDE DOUBLE LOCKING 801
OCCUPANT CLASSIFICATION SYSTEM 802
System Diagram 802
Occupant Classification System (OCS) 802
PASSENGER SEAT BELT WARNING SYSTEM 804
System Diagram 804
System Description 804
Component Parts Location 804
ON BOARD DIAGNOSTIC (OBD) SYSTEM 805
Trouble Diagnosis Introduction 805
DIAGNOSIS FUNCTION 805
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR 805
Information From Customer 805
Preliminary Check 805
SRS Operation Check 805
DIAGNOSTIC PROCEDURE 1 805
Checking SRS Operation Using AIR BAG Warning Lamp-User Mode 805
DIAGNOSTIC PROCEDURE 2 806
Trouble Diagnosis without CONSULT 807
DIAGNOSTIC PROCEDURE 6 807
Inspect SRS Malfunction Using AIR BAG Warning Lamp-Diagnosis Mode 807
CONSULT Function (AIR BAG) 807
Self-Diagnosis Function (Without CONSULT) 807
HOW TO CHANGE SELF-DIAGNOSIS MODE 808
DIAGNOSTIC PROCEDURE 3 808
Final Check of SRS Using CONSULT-Diagnosis Mode 808
DIAGNOSTIC PROCEDURE 4 808
Check SRS Repair History 808
DTC/CIRCUIT DIAGNOSIS 809
B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 809
Description 809
DTC B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE 809
PART LOCATION 809
DTC Logic 809
DTC DETECTION LOGIC 809
With CONSULT 809
Without CONSULT 809
DTC CONFIRMATION PROCEDURE (With CONSULT) 809
DTC CONFIRMATION PROCEDURE (Without CONSULT) 810
Diagnosis Procedure (Component Diagnosis) 810
B1065 – B1068, B1070 – B1073 PASSENGER AIRBAG MODULE 812
Description 812
DTC B1065 – B1068, B1070 – B1073 PASSENGER AIR BAG MODULE 812
PART LOCATION 812
DTC Logic 812
DTC DETECTION LOGIC 812
With CONSULT 812
Without CONSULT 812
DTC CONFIRMATION PROCEDURE (With CONSULT) 812
DTC CONFIRMATION PROCEDURE (Without CONSULT) 813
Diagnosis Procedure (Component Diagnosis) 813
B1134 – B1137 SIDE AIRBAG MODULE LH 815
Description 815
DTC B1134 – B1137 FRONT LH SIDE AIR BAG MODULE 815
PART LOCATION 815
DTC Logic 815
DTC DETECTION LOGIC 815
With CONSULT 815
Without CONSULT 815
DTC CONFIRMATION PROCEDURE (With CONSULT) 815
DTC CONFIRMATION PROCEDURE (Without CONSULT) 815
Diagnosis Procedure (Component Diagnosis) 816
B1129 – B1132 SIDE AIRBAG MODULE RH 818
Description 818
DTC B1129 – B1132 FRONT RH SIDE AIR BAG MODULE 818
PART LOCATION 818
DTC Logic 818
DTC DETECTION LOGIC 818
With CONSULT 818
Without CONSULT 818
DTC CONFIRMATION PROCEDURE (With CONSULT) 818
DTC CONFIRMATION PROCEDURE (Without CONSULT) 818
Diagnosis Procedure (Component Diagnosis) 819
B1150 – B1153 SIDE CURTAIN AIR BAG MODULE LH 821
Description 821
DTC B1150 – B1153 LH SIDE CURTAIN AIR BAG MODULE 821
PART LOCATION 821
DTC Logic 821
DTC DETECTION LOGIC 821
With CONSULT 821
Without CONSULT 821
DTC CONFIRMATION PROCEDURE (With CONSULT) 821
DTC CONFIRMATION PROCEDURE (Without CONSULT) 821
Diagnosis Procedure (Component Diagnosis) 822
B1145 – B1148 SIDE CURTAIN AIR BAG MODULE RH 824
Description 824
DTC B1145 – B1148 RH SIDE CURTAIN AIR BAG MODULE 824
PART LOCATION 824
DTC Logic 824
DTC DETECTION LOGIC 824
With CONSULT 824
Without CONSULT 824
DTC CONFIRMATION PROCEDURE (With CONSULT) 824
DTC CONFIRMATION PROCEDURE (Without CONSULT) 824
Diagnosis Procedure (Component Diagnosis) 825
B1086 – B1089 SEAT BELT PRE-TENSIONER LH 827
Description 827
DTC B1086 – B1089 SEAT BELT PRE-TENSIONER LH 827
PART LOCATION 827
DTC Logic 827
DTC DETECTION LOGIC 827
With CONSULT 827
Without CONSULT 827
DTC CONFIRMATION PROCEDURE (With CONSULT) 827
DTC CONFIRMATION PROCEDURE (With CONSULT) 827
DTC CONFIRMATION PROCEDURE (Without CONSULT) 828
Diagnosis Procedure (Component Diagnosis) 828
B1081 – B1084 SEAT BELT PRE-TENSIONER RH 830
Description 830
DTC B1081 – B1084 SEAT BELT PRE-TENSIONER RH 830
PART LOCATION 830
DTC Logic 830
DTC DETECTION LOGIC 830
With CONSULT 830
Without CONSULT 830
DTC CONFIRMATION PROCEDURE (With CONSULT) 830
DTC CONFIRMATION PROCEDURE (Without CONSULT) 830
Diagnosis Procedure (Component Diagnosis) 831
B1033 – B1035 CRASH ZONE SENSOR 833
Description 833
DTC B1033 – B1035 CRASH ZONE SENSOR 833
PART LOCATION 833
DTC Logic 833
DTC DETECTION LOGIC 833
With CONSULT 833
Without CONSULT 833
DTC CONFIRMATION PROCEDURE (With CONSULT) 833
DTC CONFIRMATION PROCEDURE (Without CONSULT) 833
Diagnosis Procedure (Component Diagnosis) 834
B1118 – B1120 SATELLITE SENSOR LH 836
Description 836
DTC B1118 – B1120 SATELLITE SENSOR LH 836
PART LOCATION 836
DTC Logic 836
DTC DETECTION LOGIC 836
With CONSULT 836
Without CONSULT 836
DTC CONFIRMATION PROCEDURE (With CONSULT) 836
DTC CONFIRMATION PROCEDURE (Without CONSULT) 836
Diagnosis Procedure (Component Diagnosis) 837
B1113 – B1115 SATELLITE SENSOR RH 839
Description 839
DTC B1113 – B1115 SATELLITE SENSOR RH 839
PART LOCATION 839
DTC Logic 839
DTC DETECTION LOGIC 839
With CONSULT 839
Without CONSULT 839
DTC CONFIRMATION PROCEDURE (With CONSULT) 839
DTC CONFIRMATION PROCEDURE (Without CONSULT) 839
Diagnosis Procedure (Component Diagnosis) 840
B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 842
Description 842
DTC B1XXX AIR BAG DIAGNOSIS SENSOR UNIT 842
PART LOCATION 842
DTC Logic 842
DTC DETECTION LOGIC 842
With CONSULT 842
Without CONSULT 842
DTC CONFIRMATION PROCEDURE (With CONSULT) 842
DTC CONFIRMATION PROCEDURE (Without CONSULT) 842
Diagnosis Procedure (Component Diagnosis) 843
B1023 PASSENGER AIR BAG OFF INDICATOR 844
Description 844
DTC B1023 FRONT PASSENGER AIR BAG OFF INDICATOR 844
PART LOCATION 844
DTC Logic 844
DTC DETECTION LOGIC 844
With CONSULT 844
Without CONSULT 844
DTC CONFIRMATION PROCEDURE (With CONSULT) 844
DTC CONFIRMATION PROCEDURE (Without CONSULT) 844
Diagnosis Procedure (Component Diagnosis) 845
B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM 847
Description 847
DTC B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM (OCS) 847
PART LOCATION 847
DTC Logic 847
DTC DETECTION LOGIC 847
With CONSULT 847
Without CONSULT 847
DTC CONFIRMATION PROCEDURE (With CONSULT) 848
DTC CONFIRMATION PROCEDURE (Without CONSULT) 848
Diagnosis Procedure (Component Diagnosis) 848
B1209 – B1211 COLLISION DETECTION 851
Description 851
DTC B1209 – B1211 COLLISION DETECTION 851
PART LOCATION 851
DTC Logic 851
DTC DETECTION LOGIC 851
With CONSULT 851
DTC CONFIRMATION PROCEDURE (With CONSULT) 851
Diagnosis Procedure (Component Diagnosis) 851
ECU DIAGNOSIS INFORMATION 852
DIAGNOSIS SENSOR UNIT 852
Trouble Diagnosis with CONSULT 852
DIAGNOSTIC CODE CHART 852
Trouble Diagnosis without CONSULT 854
WARNING LAMP FLASH CODE CHART 854
WIRING DIAGRAM 858
SRS AIR BAG CONTROL SYSTEM 858
Wiring Diagram 858
SYMPTOM DIAGNOSIS 868
SRS AIR BAG SYSTEM 868
“AIR BAG” Warning Lamp Does Not Turn Off 868
DIAGNOSTIC PROCEDURE 868
“AIR BAG” Warning Lamp Does Not Turn On 868
DIAGNOSTIC PROCEDURE 868
PASSENGER SEAT BELT WARNING SYSTEM 870
Seat Belt Warning System Does Not Function 870
PRECAUTION 871
PRECAUTIONS 871
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 871
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 871
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service 871
Occupant Classification System Precaution 871
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
ST 872
QUICK REFERENCE INDEX 0
Table of Contents 872
PRECAUTION 873
PRECAUTIONS 873
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 873
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 873
Precaution for Steering System 873
PREPARATION 874
PREPARATION 874
Special Service Tool 874
Commercial Service Tool 875
SYMPTOM DIAGNOSIS 876
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 876
NVH Troubleshooting Chart 876
PERIODIC MAINTENANCE 877
POWER STEERING FLUID 877
Checking Fluid Level 877
Checking Fluid Leakage 877
Air Bleeding Hydraulic System 877
REMOVAL AND INSTALLATION 879
STEERING WHEEL 879
On-Vehicle Inspection and Service 879
CHECKING CONDITION OF INSTALLATION 879
CHECKING STEERING WHEEL PLAY 879
CHECKING NEUTRAL POSITION ON STEERING WHEEL 879
CHECKING STEERING WHEEL TURNING FORCE 879
CHECKING FRONT WHEEL TURNING ANGLE 880
POWER STEERING OIL PUMP 881
On-Vehicle Inspection and Service 881
CHECKING RELIEF OIL PRESSURE 881
UNIT REMOVAL AND INSTALLATION 882
HYDRAULIC LINE 882
Removal and Installation 882
POWER STEERING OIL PUMP 884
Removal and Installation 884
REMOVAL 884
INSTALLATION 884
POWER STEERING GEAR AND LINKAGE 886
Removal and Installation 886
REMOVAL 886
INSTALLATION 887
INSPECTION AFTER INSTALLATION 887
STEERING COLUMN 888
Removal and Installation 888
REMOVAL 889
INSPECTION AFTER REMOVAL 891
INSTALLATION 891
INSPECTION AFTER INSTALLATION 891
STEERING WHEEL 893
Removal and Installation 893
REMOVAL 893
INSTALLATION 893
UNIT DISASSEMBLY AND ASSEMBLY 894
POWER STEERING OIL PUMP 894
Disassembly and Assembly 894
INSPECTION BEFORE DISASSEMBLY 894
DISASSEMBLY 894
INSPECTION AFTER DISASSEMBLY 894
Body Assembly Inspection 894
ASSEMBLY 894
POWER STEERING GEAR AND LINKAGE 895
Disassembly and Assembly 895
DISASSEMBLY 895
INSPECTION AFTER DISASSEMBLY 895
Boot 895
Power steering Gear Housing Assembly 896
Steering Outer Socket and Steering Inner Socket 896
ASSEMBLY 896
STEERING COLUMN 898
Disassembly and Assembly 898
DISASSEMBLY 899
ASSEMBLY 899
INSPECTION AFTER ASSEMBLY 899
SERVICE DATA AND SPECIFICATIONS (SDS) 901
SERVICE DATA AND SPECIFICATIONS (SDS) 901
Steering Wheel 901
Steering Column 901
Steering Outer Socket and Steering Inner Socket 902
Power Steering Gear 903
Power Steering Oil Pump 903
Power Steering Fluid 903
STR 904
QUICK REFERENCE INDEX 0
Table of Contents 904
PRECAUTION 905
PRECAUTIONS 905
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 905
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 905
Precaution for Power Generation Variable Voltage Control System 905
PREPARATION 906
PREPARATION 906
Special Service Tool 906
Commercial Service Tool 906
BASIC INSPECTION 907
DIAGNOSIS AND REPAIR WORKFLOW 907
Work Flow (With GR8-1200 NI) 907
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI 907
OVERALL SEQUENCE 908
DETAILED FLOW 908
Work Flow (Without GR8-1200 NI) 911
OVERALL SEQUENCE 911
DETAILED FLOW 911
SYSTEM DESCRIPTION 913
STARTING SYSTEM 913
System Diagram 913
System Description 913
Component Parts Location 913
Component Description 914
DTC/CIRCUIT DIAGNOSIS 915
B TERMINAL CIRCUIT 915
Description 915
Diagnosis Procedure 915
S CONNECTOR CIRCUIT 916
Description 916
Diagnosis Procedure 916
WIRING DIAGRAM 917
STARTING SYSTEM 917
Wiring Diagram 917
SYMPTOM DIAGNOSIS 921
STARTING SYSTEM 921
Symptom Table 921
REMOVAL AND INSTALLATION 922
STARTER MOTOR 922
Removal and Installation 922
REMOVAL 922
INSTALLATION 922
SERVICE DATA AND SPECIFICATIONS (SDS) 924
STARTER MOTOR 924
Starter 924
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
VTL 925
QUICK REFERENCE INDEX 0
Table of Contents 925
PRECAUTION 926
PRECAUTIONS 926
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 926
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 926
Precaution for Working with HFC-134a (R-134a) 926
Precaution for Procedure without Cowl Top Cover 927
Precaution for Work 927
PREPARATION 928
PREPARATION 928
Special Service Tool 928
Commercial Service Tool 928
SYSTEM DESCRIPTION 929
IN-CABIN MICROFILTER 929
Description 929
FUNCTION 929
REPLACEMENT TIMING 929
PERIODIC MAINTENANCE 930
IN-CABIN MICROFILTER 930
Removal and Installation 930
REPLACEMENT PROCEDURE 930
REMOVAL AND INSTALLATION 932
CONTROL UNIT 932
Removal and Installation 932
REMOVAL 932
INSTALLATION 932
IN-VEHICLE SENSOR 933
Removal and Installation 933
REMOVAL 933
INSTALLATION 933
OPTICAL SENSOR 934
Removal and Installation 934
REMOVAL 934
INSTALLATION 934
INTAKE SENSOR 935
Removal and Installation 935
REMOVAL 935
INSTALLATION 935
BLOWER MOTOR 936
Removal and Installation 936
REMOVAL 936
INSTALLATION 936
HEATER & COOLING UNIT ASSEMBLY 937
Removal and Installation 937
REMOVAL 937
INSTALLATION 938
HEATER CORE 939
Removal and Installation 939
REMOVAL 939
INSTALLATION 940
DEFROSTER DOOR MOTOR 941
Removal and Installation 941
REMOVAL 941
INSTALLATION 941
INTAKE DOOR MOTOR 942
Removal and Installation 942
REMOVAL 942
INSTALLATION 942
MODE DOOR MOTOR 943
Removal and Installation 943
REMOVAL 943
INSTALLATION 943
AIR MIX DOOR MOTOR 944
Removal and Installation 944
AIR MIX DOOR MOTOR (DRIVER) 944
Removal 944
Installation 944
AIR MIX DOOR MOTOR (PASSENGER) 944
Removal 944
Installation 945
VARIABLE BLOWER CONTROL 946
Removal and Installation 946
REMOVAL 946
INSTALLATION 946
BLOWER FAN RESISTOR 947
Removal and Installation 947
REMOVAL 947
INSTALLATION 947
DUCTS AND GRILLES 948
Component 948
Removal and Installation 949
DEFROSTER NOZZLE 949
Removal 949
Installation 949
RH AND LH SIDE DEMISTER DUCT 949
Removal 949
Installation 950
RH AND LH VENTILATOR DUCT 950
Removal 950
Installation 950
CENTER VENTILATOR DUCT 950
Removal 950
Installation 950
FLOOR DUCT 950
Removal 950
Installation 950
GRILLES 950
Removal 950
Installation 950
EVAPORATOR 951
Removal and Installation for Evaporator and Expansion Valve Assembly 951
REMOVAL 951
INSTALLATION 952
WCS 953
QUICK REFERENCE INDEX 0
Table of Contents 953
BASIC INSPECTION 955
DIAGNOSIS AND REPAIR WORKFLOW 955
Work Flow 955
DETAILED FLOW 955
SYSTEM DESCRIPTION 956
WARNING CHIME SYSTEM 956
WARNING CHIME SYSTEM 956
WARNING CHIME SYSTEM : System Diagram 956
WARNING CHIME SYSTEM : System Description 956
COMBINATION METER 956
BCM 956
WARNING CHIME SYSTEM : Component Parts Location 957
WARNING CHIME SYSTEM : Component Description 957
LIGHT REMINDER WARNING CHIME 957
LIGHT REMINDER WARNING CHIME : System Diagram 958
LIGHT REMINDER WARNING CHIME : System Description 958
DESCRIPTION 958
WARNING OPERATION CONDITIONS 958
WARNING CANCEL CONDITIONS 958
LIGHT REMINDER WARNING CHIME : Component Parts Location 959
LIGHT REMINDER WARNING CHIME : Component Description 959
SEAT BELT WARNING CHIME 959
SEAT BELT WARNING CHIME : System Diagram 959
SEAT BELT WARNING CHIME : System Description 960
DESCRIPTION 960
WARNING OPERATION CONDITIONS 960
WARNING CANCEL CONDITIONS 960
SEAT BELT WARNING CHIME : Component Parts Location 960
SEAT BELT WARNING CHIME : Component Description 961
KEY WARNING CHIME 961
KEY WARNING CHIME : System Diagram 961
KEY WARNING CHIME : System Description 961
KEY WARNING CHIME : Component Parts Location 962
KEY WARNING CHIME : Component Description 962
DIAGNOSIS SYSTEM (METER) 963
CONSULT Function (METER/M&A) 963
SELF-DIAG RESULTS 963
Display Item List 963
DATA MONITOR 963
Display Item List 963
DIAGNOSIS SYSTEM (BCM) 965
BUZZER 965
BUZZER : CONSULT Function (BCM – BUZZER) 965
DATA MONITOR 965
ACTIVE TEST 965
DTC/CIRCUIT DIAGNOSIS 966
POWER SUPPLY AND GROUND CIRCUIT 966
COMBINATION METER 966
COMBINATION METER : Diagnosis Procedure 966
BCM (BODY CONTROL MODULE) 967
BCM (BODY CONTROL MODULE) : Diagnosis Procedure 967
METER BUZZER CIRCUIT 969
Description 969
Component Function Check 969
Diagnosis Procedure 969
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT 970
Description 970
Component Function Check 970
Diagnosis Procedure 970
Component Inspection 971
KEY SWITCH SIGNAL CIRCUIT 972
Description 972
Component Function Check 972
Diagnosis Procedure – Column Shift 972
Diagnosis Procedure – Floor Shift 973
Component Inspection – Column Shift 974
COLUMN SHIFT 974
Component Inspection – Floor Shift 975
FLOOR SHIFT 975
ECU DIAGNOSIS INFORMATION 976
COMBINATION METER 976
Reference Value 976
TERMINAL LAYOUT 976
PHYSICAL VALUES 976
Fail Safe 977
DTC Index 978
BCM (BODY CONTROL MODULE) 979
Reference Value 979
VALUES ON THE DIAGNOSIS TOOL 979
Terminal Layout 982
Physical Values 982
Fail Safe 987
Fail-safe index 987
DTC Inspection Priority Chart 987
DTC Index 988
WIRING DIAGRAM 990
WARNING CHIME SYSTEM 990
Wiring Diagram 990
SYMPTOM DIAGNOSIS 996
THE LIGHT REMINDER WARNING DOES NOT SOUND 996
Description 996
Diagnosis Procedure 996
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND 997
Description 997
Diagnosis Procedure 997
THE KEY WARNING DOES NOT SOUND 998
Description 998
Diagnosis Procedure 998
PRECAUTION 999
PRECAUTIONS 999
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 999
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 999
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
WT 1000
QUICK REFERENCE INDEX 0
Table of Contents 1000
BASIC INSPECTION 1002
DIAGNOSIS AND REPAIR WORKFLOW 1002
Repair Work Flow 1002
WORK FLOW 1002
DETAILED FLOW 1002
INSPECTION AND ADJUSTMENT 1004
Preliminary Check 1004
Transmitter Wake Up Operation 1004
ID Registration Procedure 1005
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL 1005
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL 1006
SYSTEM DESCRIPTION 1007
TPMS 1007
System Diagram 1007
System Description 1007
DESCRIPTION 1007
FUNCTION 1007
BODY CONTROL MODULE (BCM) 1007
TRANSMITTER 1007
REMOTE KEYLESS ENTRY RECEIVER 1008
COMBINATION METER 1008
TIRE PRESSURE WARNING CHECK CONNECTOR 1008
System Component 1009
DIAGNOSIS SYSTEM (BCM) 1010
CONSULT Function (BCM – COMMON ITEM) 1010
APPLICATION ITEM 1010
SYSTEM APPLICATION 1010
CONSULT Function (BCM – AIR PRESSURE MONITOR) 1010
SELF DIAGNOSTIC RESULT 1011
DATA MONITOR 1011
ACTIVE TEST 1011
WORK SUPPORT 1011
Self-Diagnosis (Without CONSULT) 1011
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT) 1011
DTC/CIRCUIT DIAGNOSIS 1013
C1708 – C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED 1013
Description 1013
DTC Logic 1013
DTC DETECTION LOGIC 1013
DTC CONFIRMATION PROCEDURE 1013
Diagnosis Procedure 1013
MALFUNCTION CODE NO 21, 22, 23 OR 24 (DTC C1708, C1709, C1710 OR C1711) 1013
Special Repair Requirement 1014
C1712 – C1715, C1720 – C1723, C1724 – C1727 TRANSMITTER MALFUNCTION 1015
Description 1015
DTC Logic 1015
DTC DETECTION LOGIC 1015
DTC CONFIRMATION PROCEDURE 1015
Diagnosis Procedure 1015
MALFUNCTION CODE NO 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48 (DTC C1712, C1713, C1714, C1715, C1720, C1721, C1722, C1723, C1724, C1725, C1726 OR C1727) 1015
Special Repair Requirement 1016
C1716 – C1719 TRANSMITTER PRESSURE MALFUNCTION 1017
Description 1017
DTC Logic 1017
DTC DETECTION LOGIC 1017
DTC CONFIRMATION PROCEDURE 1017
Diagnosis Procedure 1017
MALFUNCTION CODE NO 35, 36, 37 OR 38 (DTC C1716, C1717, C1718 OR C1719) 1017
Special Repair Requirement 1018
C1729 VEHICLE SPEED SIGNAL 1019
Description 1019
DTC Logic 1019
DTC DETECTION LOGIC 1019
DTC CONFIRMATION PROCEDURE 1019
Diagnosis Procedure 1019
MALFUNCTION CODE NO 52 (DTC C1729) 1019
Special Repair Requirement 1019
C1735 IGNITION SIGNAL 1020
Description 1020
DTC Logic 1020
DTC DETECTION LOGIC 1020
DTC CONFIRMATION PROCEDURE 1020
Diagnosis Procedure 1020
MALFUNCTION CODE NO 54 (DTC C1735) 1020
Special Repair Requirement 1021
ECU DIAGNOSIS INFORMATION 1022
BCM (BODY CONTROL MODULE) 1022
Reference Value 1022
VALUES ON THE DIAGNOSIS TOOL 1022
Terminal Layout 1025
Physical Values 1025
Self-Diagnosis (With CONSULT) 1030
FUNCTION 1030
Self-Diagnostic Results Mode 1030
Self-Diagnosis (Without CONSULT) 1031
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT) 1031
WIRING DIAGRAM 1033
TIRE PRESSURE MONITORING SYSTEM 1033
Wiring Diagram 1033
SYMPTOM DIAGNOSIS 1037
TPMS 1037
Symptom Table 1037
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON 1038
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On 1038
LOW TIRE PRESSURE WARNING LAMP STAYS ON 1039
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On 1039
LOW TIRE PRESSURE WARNING LAMP BLINKS 1040
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On 1040
HAZARD WARNING LAMPS FLASH 1041
Hazard Warning Lamps Flash When Ignition Switch Is Turned On 1041
ID REGISTRATION CANNOT BE COMPLETED 1042
ID Registration Cannot Be Completed 1042
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 1043
NVH Troubleshooting Chart 1043
PRECAUTION 1044
PRECAUTIONS 1044
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1044
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1044
Precaution for Work 1044
PREPARATION 1045
PREPARATION 1045
Special Service Tool 1045
Commercial Service Tool 1045
PERIODIC MAINTENANCE 1046
WHEEL 1046
Inspection 1046
ALUMINUM WHEEL 1046
STEEL WHEEL 1046
WHEEL AND TIRE ASSEMBLY 1047
Balancing Wheels 1047
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 1047
Preparation Before Adjustment 1047
Wheel Balance Adjustment 1047
Rotation 1048
TIRE ROTATION 1048
UNIT REMOVAL AND INSTALLATION 1050
TRANSMITTER 1050
Transmitter (Pressure Sensor) 1050
REMOVAL 1050
INSTALLATION 1050
SERVICE DATA AND SPECIFICATIONS (SDS) 1052
SERVICE DATA AND SPECIFICATIONS (SDS) 1052
Road Wheel 1052
Tire 1052
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
WW 1053
QUICK REFERENCE INDEX 0
Table of Contents 1053
BASIC INSPECTION 1055
DIAGNOSIS AND REPAIR WORKFLOW 1055
Work Flow 1055
DETAILED FLOW 1055
SYSTEM DESCRIPTION 1056
FRONT WIPER AND WASHER SYSTEM 1056
System Diagram 1056
System Description 1056
OUTLINE 1056
FRONT WIPER BASIC OPERATION 1056
FRONT WIPER LO OPERATION 1056
FRONT WIPER HI OPERATION 1056
FRONT WIPER INT OPERATION (LINKED WITH VEHICLE SPEED) 1056
FRONT WIPER AUTO STOP OPERATION 1057
FRONT WIPER OPERATION LINKED WITH WASHER 1058
FRONT WIPER DROP WIPE OPERATION 1058
FRONT WIPER FAIL-SAFE OPERATION 1058
Component Parts Location 1059
Component Description 1059
DIAGNOSIS SYSTEM (BCM) 1060
COMMON ITEM 1060
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 1060
APPLICATION ITEM 1060
SYSTEM APPLICATION 1060
WIPER 1060
WIPER : CONSULT Function (BCM – WIPER) 1061
DATA MONITOR 1061
ACTIVE TEST 1061
WORK SUPPORT 1061
DIAGNOSIS SYSTEM (IPDM E/R) 1062
Diagnosis Description 1062
AUTO ACTIVE TEST 1062
Description 1062
Operation Procedure 1062
Inspection in Auto Active Test Mode 1062
Concept of auto active test 1063
Diagnosis chart in auto active test mode 1063
CONSULT Function (IPDM E/R) 1064
APPLICATION ITEM 1064
SELF DIAGNOSTIC RESULT 1064
DATA MONITOR 1064
ACTIVE TEST 1065
DTC/CIRCUIT DIAGNOSIS 1066
WIPER AND WASHER FUSE 1066
Description 1066
Diagnosis Procedure 1066
FRONT WIPER MOTOR LO CIRCUIT 1067
Component Function Check 1067
Diagnosis Procedure 1067
FRONT WIPER MOTOR HI CIRCUIT 1069
Component Function Check 1069
Diagnosis Procedure 1069
FRONT WIPER AUTO STOP SIGNAL CIRCUIT 1071
Component Function Check 1071
Diagnosis Procedure 1071
FRONT WIPER MOTOR GROUND CIRCUIT 1073
Diagnosis Procedure 1073
WASHER SWITCH 1074
Description 1074
Component Inspection 1074
WASHER MOTOR CIRCUIT 1075
Diagnosis Procedure 1075
ECU DIAGNOSIS INFORMATION 1077
BCM (BODY CONTROL MODULE) 1077
Reference Value 1077
VALUES ON THE DIAGNOSIS TOOL 1077
Terminal Layout 1080
Physical Values 1080
Fail Safe 1085
Fail-safe index 1085
DTC Inspection Priority Chart 1085
DTC Index 1086
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 1088
Reference Value 1088
VALUES ON THE DIAGNOSIS TOOL 1088
Terminal Layout 1089
Physical Values 1089
PHYSICAL VALUES 1089
Fail Safe 1092
CAN COMMUNICATION CONTROL 1092
If No CAN Communication Is Available With BCM 1092
IGNITION RELAY MALFUNCTION DETECTION FUNCTION 1093
FRONT WIPER CONTROL 1093
STARTER MOTOR PROTECTION FUNCTION 1093
DTC Index 1093
WIRING DIAGRAM 1094
FRONT WIPER AND WASHER SYSTEM 1094
Wiring Diagram 1094
SYMPTOM DIAGNOSIS 1099
WIPER AND WASHER SYSTEM SYMPTOMS 1099
Symptom Table 1099
NORMAL OPERATING CONDITION 1101
Description 1101
FRONT WIPER MOTOR PROTECTION FUNCTION 1101
FRONT WIPER DOES NOT OPERATE 1102
Description 1102
Diagnosis Procedure 1102
PRECAUTION 1104
PRECAUTION 1104
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 1104
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 1104
REMOVAL AND INSTALLATION 1105
FRONT WIPER ARM 1105
Front Wiper Arms 1105
REMOVAL AND INSTALLATION 1105
Removal 1105
Installation 1105
FRONT WIPER ARM ADJUSTMENT 1105
FRONT WIPER DRIVE ASSEMBLY 1106
Wiper Motor and Linkage 1106
REMOVAL AND INSTALLATION 1106
Removal 1106
Removal 1106
Installation 1106
WASHER TANK 1107
Washer Fluid Reservoir 1107
REMOVAL AND INSTALLATION 1107
Removal 1107
Installation 1107
FRONT WASHER NOZZLE AND TUBE 1108
Washer Tube Layout 1108
Washer Nozzle Adjustment 1108
FRONT WIPER AND WASHER SWITCH 1109
Wiper and Washer Switch 1109
REMOVAL AND INSTALLATION 1109
Removal 1109
Installation 1109
WASHER PUMP 1110
Washer Motor 1110
REMOVAL AND INSTALLATION 1110
Removal 1110
Installation 1110
SERVICE DATA AND SPECIFICATIONS (SDS) 1111
SERVICE DATA AND SPECIFICATIONS (SDS) 1111
Specifications 1111
WINDSHIELD WASHER FLUID 1111
POWER SUPPLY ROUTING CIRCUIT 7
FUSE BLOCK – JUNCTION BOX (J/B) 75
FUSE, FUSIBLE LINK AND RELAY BOX 76
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 78
DESCRIPTION:
2013 NISSAN TITAN A60 Series Service Manual PDF DOWNLOAD
FOREWORD:
- This manual contains maintenance and repair procedure for the 2013 NISSAN TITAN.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
