2014 Arctic Cat ZR XF M 2 STROKE ATV Service Manual – PDF DOWNLOAD

Description

2014 Arctic Cat ZR XF M 2 STROKE ATV Service Manual

2014 ARCTIC CAT ZR XF M 2 STROKE ATV SERVICE MANUAL – PDF DOWNLOAD:

Image Preview:

Table Of Contents:

2014 Arctic Cat ZR XF M 2 STROKE ATV Service Manual

General Information……………………………………………… 2
Snowmobile Identification …………………………………………. 2
Recommended Gasoline and Oil ……………………………….. 2
Engine Break-In ………………………………………………………. 2
Drive Belt Break-In…………………………………………………… 2
Genuine Parts …………………………………………………………. 3
Varying Altitude Operation ………………………………………… 3
Preparation For Storage……………………………………………. 4
Preparation After Storage …………………………………………. 5
After Break-In Checkup/Checklist ………………………………. 6
Engine Specifications……………………………………………….. 6
Crankshaft Runout/Repair Specifications…………………….. 7
Arctic Power Valve (APV) System Specifications …………. 7
Electrical Specifications ……………………………………………. 8
Drive System Specifications………………………………………. 9
Drive Clutch/Driven Clutch-Related Specifications ……….. 9
Drive System Components ……………………………………….. 9
Chain Case Performance Calibrations………………………. 10
Track Specifications …………………………………………………11
Suspension Specifications ………………………………………..11
Torque Conversions …………………………………………………11
Torque Specifications ……………………………………………… 12
Steering and Body ……………………………………………… 13
Steering Post (ZR/XF)…………………………………………….. 13
Ski ……………………………………………………………………….. 17
Ski Wear Bar…………………………………………………………. 18
Spindle …………………………………………………………………. 18
Steering Tie Rod ……………………………………………………. 19
Ski Alignment ………………………………………………………… 20
A-Arms…………………………………………………………………. 22
Ski Shock Absorber ……………………………………………….. 23
Sway Bar (ZR/XF)………………………………………………….. 23
Front Bumper ………………………………………………………… 24
Seat Assembly (ZR/XF/M STD) ……………………………….. 24
Seat Assembly (M Sno Pro/HCR/LTD) ……………………… 24
Taillight/Brakelight Assembly …………………………………… 25
Rear Bumper/Snowflap…………………………………………… 25
Windshield/Console/Headlight …………………………………. 26
Headlight Bulb……………………………………………………….. 27
Adjusting Headlight Aim …………………………………………. 27
Engine ……………………………………………………………….. 28
Engine Removing/Installing – 6000 …………………………… 28
Assembly Schematic – 6000 ……………………………………. 34
Engine Removing/Installing – 8000 …………………………… 36
Assembly Schematic – 8000 ……………………………………. 42
Engine Servicing – 6000………………………………………….. 44
Engine Servicing – 8000………………………………………….. 58
Troubleshooting Engine ………………………………………….. 75
Engine-Related Items …………………………………………. 77
Water Pump (8000)………………………………………………… 77
Water Pump (6000)………………………………………………… 80
Pressure Testing Engine …………………………………………. 83
Liquid Cooling System ……………………………………………. 83
Cooling System Schematic ……………………………………… 84
Recoil Starter ………………………………………………………… 84
Arctic Power Valve (APV) System…………………………….. 86
Exhaust Controlled Timing (ECT) System …………………. 90
Fuel Systems……………………………………………………… 91
EFI System …………………………………………………………….91
Individual Components …………………………………………….91
Self-Diagnostic System/Codes (6000)………………………..94
Self-Diagnostic System/Codes (8000)………………………..94
Fuel Pressure Regulator…………………………………………..95
Throttle Body Assembly……………………………………………95
Throttle Cable …………………………………………………………96
Fuel Pump ……………………………………………………………..96
Troubleshooting ………………………………………………………98
Oil-Injection Pump (8000)…………………………………………99
Gas Tank ……………………………………………………………..101
Electrical Systems …………………………………………….103
Ignition System ……………………………………………………..103
Throttle Position Sensor …………………………………………103
Electrical Resistance Tests……………………………………..105
Voltage Regulator Tests…………………………………………. 110
Testing Oil Level Sensor…………………………………………107
Testing Fuel Gauge Sender…………………………………….108
Emergency Stop Switch………………………………………….108
Starter Relay Solenoid……………………………………………108
Fuse…………………………………………………………………….108
Ignition Switch ………………………………………………………109
Starter Motor…………………………………………………………109
Troubleshooting Electric Start…………………………………. 113
Ignition Timing ……………………………………………………… 113
Brakelight Switch ………………………………………………….. 114
Headlight Dimmer Switch ………………………………………. 114
Testing Handlebar Warmer Elements ……………………… 114
Testing Thumb Warmer Element …………………………….. 115
Testing Handlebar Warmer/Thumb Warmer Switch……. 115
Testing Speedometer Sensor …………………………………. 115
Testing Shift Switch ………………………………………………. 116
Testing Servomotor/Potentiometer ………………………….. 116
Troubleshooting Servomotor ………………………………….. 118
Voltage/Resistance Chart – Air Temperature (8000) ……120
Voltage/Resistance Chart – Air Temperature (6000) ……120
Voltage/Resistance Chart – Coolant Temperature ………121
Drive Train/Track/Brake Systems ……………………….122
Drive Belt ……………………………………………………………..122
Drive Clutch ………………………………………………………….122
Driven Clutch ………………………………………………………..124
Drive Clutch/Driven Clutch ……………………………………..126
Drive Train ……………………………………………………………127
Drive Sprockets …………………………………………………….131
Track Tension ……………………………………………………….134
Track Alignment…………………………………………………….134
Brake System ……………………………………………………….135
Brake Lever/Master Cylinder Assembly ……………………140
Troubleshooting Hydraulic Brake System………………….141
Troubleshooting Track ……………………………………………142
Troubleshooting Drive Clutch/Driven Clutch………………143
Suspension……………………………………………………….144
Suspension Setup Basics……………………………………….144
Servicing Suspension …………………………………………….149
Rebuilding/Recharging Fox Air Shocks …………………….163
Servicing Fox Float X EVOL Front Shock Absorbers ….168
Servicing Mono-Tube Shock Absorbers ……………………186
Pressurizing Rebuildable Shocks …………………………….191

Description:

2014 Arctic Cat ZR XF M 2 STROKE ATV Service Manual

• This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2014 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
• The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient with servicing procedures.
• Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information.
• Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]