2014 MAZDA 6 Bodyshop Manual – PDF DOWNLOAD

Description

2014 MAZDA 6 Bodyshop Manual – PDF DOWNLOAD

DESCRIPTION:

2014 MAZDA 6 Bodyshop Manual – PDF DOWNLOAD

FOREWORD :

• This bodyshop manual is intended for use by technicians of Authorized Mazda Dealers to help them service and repair Mazda vehicles. It can also be useful to owners and operators of Mazda vehicles in performing limited repair and maintenance on Mazda vehicles.
• For proper repair and maintenance, a thorough familiarization with this manual is important, and it should always be kept in a handy place for quick and easy reference. All the contents of this manual, including drawings and specifications, are the latest available at the time of printing.
• As modifications affecting repair or maintenance occur, relevant information supplementary to this volume will be made available at Mazda dealers. This manual should be kept up-to-date. Mazda Motor Corporation reserves the right to alter the specifications and contents of this manual without obligation or advance notice.
• All rights reserved. No part of this book may be reproduced or used in any form or by any means, electronic or mechanical including photocopying and recording and the use of any kind of information storage and retrieval system-without permission in writing.

TABLE OF CONTENTS:

2014 MAZDA 6 Bodyshop Manual – PDF DOWNLOAD

Toc of SCT
00-00 GENERAL INFORMATION
VEHICLE IDENTIFICATION
NUMBER (VIN) CODE 00-00–2
VEHICLE IDENTIFICATION NUMBERS
(VIN) 00-00–2
2014 Model Year 00-00–2
HOW TO USE THIS MANUAL 00-00–3
Efficient Replacement of
Body Panels 00-00–3
Symbols of Panel Replacement 00-00–3
Body Dimensions (Flat-plane
Dimensions) 00-00–4
Body Dimensions (Straight-line
Dimensions) 00-00–6
Symbols of Body Dimensions 00-00–7
AIR BAG SYSTEM
SERVICE WARNINGS 00-00–8
Air Bag Module Inspection 00-00–8
Air Bag Module Handling 00-00–8
Side Air Bag Module Handling 00-00–8
SAS Control Module Handling 00-00–9
Crash Zone Sensor Handling 00-00–9
Side Air Bag Sensor Handling 00-00–9
Pre-tensioner Seat Belt Inspection 00-00–10
SERVICE PRECAUTIONS 00-00–10
Arrangement of Workshop 00-00–10
Safety Precautions 00-00–10
Vehicle Protection 00-00–10
Remove Dangerous Articles 00-00–10
Use of Pulling Equipment 00-00–11
Prevent Short Circuits 00-00–11
EFFICIENT REMOVAL OF
BODY PANELS 00-00–12
Body Measurements 00-00–12
Prevention of Body Deformation 00-00–12
Selection of Cut-and-join Locations 00-00–12
Removal of Associated Parts 00-00–12
Rough Cutting of Damaged Panel 00-00–13
EFFICIENT INSTALLATION OF
BODY PANELS 00-00–13
Checking Preweld Measurements And
Watching 00-00–13
Welding Notes 00-00–13
Spot Welding Notes 00-00–14
Checking Weld Strength 00-00–15
INSTALLATION PREPARATIONS 00-00–16
Rough Cutting of New Parts 00-00–16
Determination of Welding Method 00-00–16
Making Holes for Arc Welding 00-00–16
Application of Weld-through Primer 00-00–17
ANTICORROSION,
SOUND INSULATION,
AND VIBRATION INSULATION 00-00–17
Body Sealing 00-00–17
Application of Undercoating 00-00–17
Application of Rust Inhibitor 00-00–18
Application of Dumping Sheet 00-00–18
ABBREVIATION 00-00–18
IDENTIFICATION NUMBER
LOCATIONS 00-00–19
Vehicle Identification Number (VIN) 00-00–19
Engine Type/Number 00-00–19
BODY COLORS 00-00–19
Color Code and Color Name 00-00–19
Verification of Primary Color Mixture for
Body Color 00-00–19
TBoOc DofY S CSTTRUCTURE
[CONSTRUCTION] 09-80A
BODY STRUCTURE
[PANEL REPLACEMENT] 09-80B
BODY STRUCTURE
[WATER-PROOF AND
RUST PREVENTIVE] 09-80C
BODY STRUCTURE
[DIMENSIONS] 09-80D
BODY STRUCTURE
[PLASTIC BODY PARTS] 09-80E
BODY STRUCTURE
[CONSTRUCTION STANDARD
VALUES] 09-80F
Toc of SCT
09-80A BODY STRUCTURE [CONSTRUCTION]
BODY COMPONENTS CONSTRUCTION
[CONSTRUCTION] 09-80A–2
ULTRA HIGH-TENSION STEEL
[CONSTRUCTION] 09-80A–7
Characteristics of Ultra High-Tensile
Steel Plates 09-80A–7
Range of Use and
Cautions for Service 09-80A–7
09-80B BODY STRUCTURE [PANEL REPLACEMENT]
BUMPER BRACKET REMOVAL
[PANEL REPLACEMENT] 09-80B–3
Symbol Mark 09-80B–3
Removal Procedure 09-80B–3
BUMPER BRACKET INSTALLATION
[PANEL REPLACEMENT] 09-80B–5
Symbol Mark 09-80B–5
Installation Procedure 09-80B–5
SHROUD SIDE MEMBER REMOVAL
[PANEL REPLACEMENT] 09-80B–6
Symbol Mark 09-80B–6
Removal Procedure 09-80B–6
SHROUD SIDE MEMBER INSTALLATION
[PANEL REPLACEMENT] 09-80B–7
Symbol Mark 09-80B–7
Installation Procedure 09-80B–7
SHROUD UPPER
REINFORCEMENT REMOVAL
[PANEL REPLACEMENT] 09-80B–8
Symbol Mark 09-80B–8
Removal Procedure 09-80B–8
SHROUD UPPER
REINFORCEMENT INSTALLATION
[PANEL REPLACEMENT] 09-80B–9
Symbol Mark 09-80B–9
Installation Procedure 09-80B–9
COWL SIDE
REINFORCEMENT REMOVAL
[PANEL REPLACEMENT] 09-80B–10
Symbol Mark 09-80B–10
Removal Procedure 09-80B–10
COWL SIDE
REINFORCEMENT INSTALLATION
[PANEL REPLACEMENT] 09-80B–11
Symbol Mark 09-80B–11
Installation Procedure 09-80B–11
WIPER BRACKET REMOVAL
[PANEL REPLACEMENT] 09-80B–12
Symbol Mark 09-80B–12
Removal Procedure 09-80B–12
WIPER BRACKET INSTALLATION
[PANEL REPLACEMENT] 09-80B–13
Symbol Mark 09-80B–13
Installation Procedure 09-80B–13
WHEEL APRON
COMPONENT REMOVAL
[PANEL REPLACEMENT] 09-80B–14
Symbol Mark 09-80B–14
Removal Procedure 09-80B–14
WHEEL APRON
COMPONENT INSTALLATION
[PANEL REPLACEMENT] 09-80B–16
Symbol Mark 09-80B–16
Installation Procedure 09-80B–16
FRONT FENDER JUNCTION REMOVAL
[PANEL REPLACEMENT] 09-80B–18
Symbol Mark 09-80B–18
Removal Procedure 09-80B–18
FRONT FENDER
JUNCTION INSTALLATION
[PANEL REPLACEMENT] 09-80B–19
Symbol Mark 09-80B–19
Installation Procedure 09-80B–19
FRONT SIDE FRAME REMOVAL
[PANEL REPLACEMENT] 09-80B–20
Symbol Mark 09-80B–20
Removal Procedure 09-80B–20
FRONT SIDE FRAME INSTALLATION
[PANEL REPLACEMENT] 09-80B–21
Symbol Mark 09-80B–21
Installation Procedure 09-80B–21
FRONT SIDE FRAME
(PARTIAL CUTTING) REMOVAL
[PANEL REPLACEMENT] 09-80B–22
Symbol Mark 09-80B–22
Removal Procedure 09-80B–22
FRONT SIDE FRAME
(PARTIAL CUTTING) INSTALLATION
[PANEL REPLACEMENT] 09-80B–24
Symbol Mark 09-80B–24
Installation Procedure 09-80B–24
COWL UPPER PLATE REMOVAL
[PANEL REPLACEMENT] 09-80B–30
Symbol Mark 09-80B–30
Removal Procedure 09-80B–30
COWL UPPER PLATE INSTALLATION
[PANEL REPLACEMENT] 09-80B–31
Symbol Mark 09-80B–31
Installation Procedure 09-80B–31
TORQUE BOX REMOVAL
[PANEL REPLACEMENT] 09-80B–32
Symbol Mark 09-80B–32
Removal Procedure 09-80B–32
TORQUE BOX INSTALLATION
[PANEL REPLACEMENT] 09-80B–34
Symbol Mark 09-80B–34
Installation Procedure 09-80B–34
SIDE MEMBER REMOVAL
[PANEL REPLACEMENT] 09-80B–36
Symbol Mark 09-80B–36
Removal Procedure 09-80B–36
SIDE MEMBER INSTALLATION
[PANEL REPLACEMENT] 09-80B–37
Symbol Mark 09-80B–37
Installation Procedure 09-80B–37
FRONT FRAME (REAR) REMOVAL
[PANEL REPLACEMENT] 09-80B–38
Symbol Mark 09-80B–38
Removal Procedure 09-80B–38
FRONT FRAME (REAR) INSTALLATION
[PANEL REPLACEMENT] 09-80B–39
Symbol Mark 09-80B–39
Installation Procedure 09-80B–39
FRONT PILLAR REMOVAL
[PANEL REPLACEMENT] 09-80B–40
Symbol Mark 09-80B–40
Removal Procedure 09-80B–40
FRONT PILLAR INSTALLATION
[PANEL REPLACEMENT] 09-80B–44
Symbol Mark 09-80B–44
Installation Procedure 09-80B–44
CENTER PILLAR REMOVAL
[PANEL REPLACEMENT] 09-80B–47
Symbol Mark 09-80B–47
cardiagn com
BODY STRUCTURE [PANEL REPLACEMENT]
09-80B–2
Removal Procedure 09-80B–47
CENTER PILLAR INSTALLATION
[PANEL REPLACEMENT] 09-80B–52
Symbol Mark 09-80B–52
Installation Procedure 09-80B–52
SIDE SILL PANEL REMOVAL
[PANEL REPLACEMENT] 09-80B–55
Symbol Mark 09-80B–55
Removal Procedure 09-80B–55
SIDE SILL PANEL INSTALLATION
[PANEL REPLACEMENT] 09-80B–58
Symbol Mrak 09-80B–58
Installation Procedure 09-80B–58
REAR FENDER PANEL REMOVAL
[PANEL REPLACEMENT] 09-80B–61
Symbol Mark 09-80B–61
Removal Procedure 09-80B–61
REAR FENDER PANEL INSTALLATION
[PANEL REPLACEMENT] 09-80B–64
Symbol Mark 09-80B–64
Installation Procedure 09-80B–64
REAR FENDER PANEL
(LOWER) REMOVAL
[PANEL REPLACEMENT] 09-80B–67
Symbol Mark 09-80B–67
Removal Procedure 09-80B–67
REAR FENDER PANEL
(LOWER) INSTALLATION
[PANEL REPLACEMENT] 09-80B–68
Symbol Mark 09-80B–68
Installation Procedure 09-80B–68
CORNER PLATE REMOVAL
[PANEL REPLACEMENT] 09-80B–69
Symbol Mark 09-80B–69
Removal Procedure 09-80B–69
CORNER PLATE INSTALLATION
[PANEL REPLACEMENT] 09-80B–70
Symbol Mark 09-80B–70
Installation Procedure 09-80B–70
REAR FENDER RAIN RAIL REMOVAL
[PANEL REPLACEMENT] 09-80B–71
Symbol Mark 09-80B–71
Removal Procedure 09-80B–71
REAR FENDER RAIN RAIL
INSTALLATION
[PANEL REPLACEMENT] 09-80B–72
Symbol Mark 09-80B–72
Installation Procedure 09-80B–72
REAR END PANEL REMOVAL
[PANEL REPLACEMENT] 09-80B–73
Symbol Mark 09-80B–73
Removal Procedure 09-80B–73
REAR END PANEL INSTALLATION
[PANEL REPLACEMENT] 09-80B–74
Symbol Mark 09-80B–74
Installation Procedure 09-80B–74
FLOOR SIDE PANEL REMOVAL
[PANEL REPLACEMENT] 09-80B–75
Symbol Mark 09-80B–75
Removal Procedure 09-80B–75
FLOOR SIDE PANEL INSTALLATION
[PANEL REPLACEMENT] 09-80B–77
Symbol Mark 09-80B–77
Installation Procedure 09-80B–77
TRUNK FLOOR PANEL REMOVAL
[PANEL REPLACEMENT] 09-80B–79
Symbol Mark 09-80B–79
Removal Procedure 09-80B–79
TRUNK FLOOR PANEL INSTALLATION
[PANEL REPLACEMENT] 09-80B–80
Symbol Mark 09-80B–80
Installation Procedure 09-80B–80
REAR SIDE FRAME REMOVAL
[PANEL REPLACEMENT] 09-80B–82
Symbol Mark 09-80B–82
Removal Procedure 09-80B–82
REAR SIDE FRAME INSTALLATION
[PANEL REPLACEMENT] 09-80B–84
Symbol Mark 09-80B–84
Installation Procedure 09-80B–84
ROOF PANEL REMOVAL
[PANEL REPLACEMENT] 09-80B–86
Symbol Mark 09-80B–86
Removal Procedure 09-80B–86
ROOF PANEL INSTALLATION
[PANEL REPLACEMENT] 09-80B–88
Symbol Mark 09-80B–88
Installation Procedure 09-80B–88
BODY SEALING
[WATER-PROOF AND
RUST PREVENTIVE] 09-80C–1
UNDER COATING
[WATER-PROOF AND
RUST PREVENTIVE] 09-80C–5
CHIPPING-RESISTANT COATING
[WATER-PROOF AND
RUST PREVENTIVE] 09-80C–5
RUST PREVENTIVE TREATMENT
[WATER-PROOF AND
RUST PREVENTIVE] 09-80C–6
DUMPING SHEET REPLACEMENT
[WATER-PROOF AND
RUST PREVENTIVE] 09-80C–7
UNDERBODY DIMENSIONS
[DIMENSIONS] 09-80D–2
FRONT WHEEL ALIGNMENT
[DIMENSIONS] 09-80D–3
Steering Angle Adjustment 09-80D–4
Total Toe-in Adjustment 09-80D–4
REAR WHEEL ALIGNMENT
[DIMENSIONS] 09-80D–5
Total Toe-in Adjustment 09-80D–5
FRONT BODY DIMENSIONS (1)
[DIMENSIONS] 09-80D–6
FRONT BODY DIMENSIONS (2)
[DIMENSIONS] 09-80D–7
CABIN SIDE FRAME DIMENSIONS
[DIMENSIONS] 09-80D–9
ROOM DIMENSIONS (1)
[DIMENSIONS] 09-80D–11
ROOM DIMENSIONS (2)
[DIMENSIONS] 09-80D–13
ROOM DIMENSIONS (3)
[DIMENSIONS] 09-80D–14
REAR BODY DIMENSIONS
[DIMENSIONS] 09-80D–15
PLASTIC PARTS HEAT
RESISTING TEMPERATURE
[PLASTIC BODY PARTS] 09-80E–1
REPAIRABLE RANGE OF
POLYPROPYLENE BUMPERS
[PLASTIC BODY PARTS] 09-80E–2
Repairable Bumpers 09-80E–2
POLYPROPYLENE BUMPER REPAIR
[PLASTIC BODY PARTS] 09-80E–3
PROCEDURE
[PLASTIC BODY PARTS] 09-80E–4
CONSTRUCTION STANDARD VALUES
[CONSTRUCTION
STANDARD VALUES] 09-80F–1
Front View 09-80F–1
Rear View 09-80F–2

2014 MAZDA 6 BODYSHOP MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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