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2015 – 2016 Jeep Renegade Repair Manual – PDF DOWNLOAD 
2015 – 2016 Jeep Renegade Repair Manual – PDF DOWNLOAD 
2015 – 2016 Jeep Renegade Repair Manual – PDF DOWNLOAD
2015 – 2016 Jeep Renegade Repair Manual – PDF DOWNLOAD
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Description
2015 – 2016 Jeep Renegade Repair Manual – PDF DOWNLOAD
FILE DETAILS:
2015 – 2016 Jeep Renegade Repair Manual – PDF DOWNLOAD
Language : English
Pages : 8091
Downloadable : Yes
File Type : PDF
Size: 184 MBTABLE OF CONTENTS:
2015 – 2016 Jeep Renegade Repair Manual – PDF DOWNLOAD
Jeep Renegade.............................................................................................................................................................................................. 1 General Information.................................................................................................................................................................................... 1 VEHICLE DATA....................................................................................................................................................................................... 1 VEHICLE INFORMATION > INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS > DESCRIPTION > DESCRIPTION............................................................................................ 1 VEHICLE INFORMATION > INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS > DESCRIPTION > DESCRIPTION > ENGINE COMPARTMENT....................................................................... 7 VEHICLE INFORMATION > LABEL, VEHICLE EMISSION CERTIFICATION INFORMATION (VECI) > DESCRIPTION > DESCRIPTION..................................................................................... 7 VEHICLE INFORMATION > VEHICLE CERTIFICATION LABEL > DESCRIPTION > DESCRIPTION.................................................................................................................. 8 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION................................................................................................................ 10 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITIONS 1 - 3: WORLD MANUFACTURER IDENTIFIER............................................................... 11 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITION 4: BRAKE SYSTEM & GVWR.............................................................................. 11 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITIONS 5 - 7:............................................................................................. 11 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITION 8: ENGINE........................................................................................... 12 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITION 9: CHECK DIGIT...................................................................................... 12 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITION 10: MODEL YEAR...................................................................................... 12 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITION 11: ASSEMBLY PLANT.................................................................................. 12 VEHICLE INFORMATION > VEHICLE IDENTIFICATION NUMBER > DESCRIPTION > DESCRIPTION > POSITION 12 - 17: PLANT SEQUENCE NUMBER...................................................................... 12 VEHICLE QUICK REFERENCE............................................................................................................................................................................ 14 CAPACITIES AND RECOMMENDED FLUIDS > SPECIFICATIONS > SPECIFICATIONS............................................................................................................................ 14 FUSE - RELAY LOCATIONS AND TYPES > SPECIFICATIONS > SPECIFICATIONS > FUSES AND RELAYS.......................................................................................................... 17 HOISTING > STANDARD PROCEDURE > STANDARD PROCEDURE - HOISTING.................................................................................................................................. 21 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING........................................................................................................................ 24 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING > TO JUMP START A DISABLED VEHICLE:.................................................................................... 25 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING > DISCONNECT CABLE CLAMPS AS FOLLOWS:.................................................................................. 27 MAINTENANCE SCHEDULES > DESCRIPTION > SERVICE SCHEDULE (DIESEL - EMEA)......................................................................................................................... 28 MAINTENANCE SCHEDULES > DESCRIPTION > SERVICE SCHEDULE (GAS - EMEA)............................................................................................................................ 30 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > OIL CHANGE INDICATOR SYSTEM...................................................................................................... 32 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > OIL CHANGE INDICATOR - RESET..................................................................................................... 32 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > ONCE A MONTH OR BEFORE A LONG TRIP............................................................................................... 33 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > REQUIRED MAINTENANCE INTERVALS................................................................................................... 33 MAINTENANCE SCHEDULES > INSPECTION > PERIODIC CHECKS........................................................................................................................................... 37 MAINTENANCE SCHEDULES > INSPECTION > DEMANDING USE OF THE CAR.................................................................................................................................. 38 MAINTENANCE SCHEDULES > INSPECTION > 15, 000KM SERVICE (2.4L MULTIAIR2 1.4L TURBO MULTIAIR).................................................................................................... 38 MAINTENANCE SCHEDULES > INSPECTION > 20, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)................................................................................................... 40 MAINTENANCE SCHEDULES > INSPECTION > 30, 000KM SERVICE (1.4L TURBO MULTIAIR)................................................................................................................... 47 MAINTENANCE SCHEDULES > INSPECTION > 40, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)................................................................................................... 52 MAINTENANCE SCHEDULES > INSPECTION > 45, 000KM SERVICE (1.4L TURBO MULTIAIR)................................................................................................................... 59 MAINTENANCE SCHEDULES > INSPECTION > 60, 000KM SERVICE (1.4L TURBO MULTIAIR 2.0L TURBO DIESEL 1.6L TURBO DIESEL)............................................................................... 61 MAINTENANCE SCHEDULES > INSPECTION > 75, 000KM SERVICE (2.4L MULTIAIR2 1.4L TURBO MULTIAIR).................................................................................................... 73 MAINTENANCE SCHEDULES > INSPECTION > 80, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)................................................................................................... 75 MAINTENANCE SCHEDULES > INSPECTION > 90, 000KM SERVICE (1.4L TURBO MULTIAIR)................................................................................................................... 82 MAINTENANCE SCHEDULES > INSPECTION > 100, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL).................................................................................................. 86 MAINTENANCE SCHEDULES > INSPECTION > 105, 000KM SERVICE (1.4L TURBO MULTIAIR).................................................................................................................. 94 MAINTENANCE SCHEDULES > INSPECTION > 120, 000KM SERVICE (1.4L TURBO MULTIAIR 2.0L TURBO DIESEL 1.6L TURBO DIESEL).............................................................................. 96 MAINTENANCE SCHEDULES > INSPECTION > 135, 000KM SERVICE (1.4L TURBO MULTIAIR).................................................................................................................. 109 MAINTENANCE SCHEDULES > INSPECTION > 140, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL).................................................................................................. 111 MAINTENANCE SCHEDULES > INSPECTION > 150, 000KM SERVICE (1.4L TURBO MULTIAIR).................................................................................................................. 119 MAINTENANCE SCHEDULES > INSPECTION > 160, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL).................................................................................................. 123 MAINTENANCE SCHEDULES > INSPECTION > 180, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL).................................................................................................. 131 MAINTENANCE SCHEDULES > INSPECTION > 200, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL).................................................................................................. 139 NEW VEHICLE PREPARATION INSTRUCTIONS > STANDARD PROCEDURE > EMEA > STANDARD PROCEDURE - PREPARATION FOR DELIVERY OF NEW VEHICLE................................................................ 146 NEW VEHICLE PREPARATION INSTRUCTIONS > STANDARD PROCEDURE > NAFTA > STANDARD PROCEDURE - NEW VEHICLE PREPARATION............................................................................... 149 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, BASE - EMEA......................................................................................................... 157 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, TRAIL HAWK - EMEA................................................................................................... 158 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > REAR, EMEA................................................................................................................. 160 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, BASE - NAFTA........................................................................................................ 163 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, TRAIL HAWK - NAFTA.................................................................................................. 164 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > REAR, NAFTA................................................................................................................ 166 TOWING > SPECIFICATIONS > DISTRIBUTION OF WEIGHT AND LOADS ON THE AXLES........................................................................................................................ 167 TOWING > SPECIFICATIONS > LOAD................................................................................................................................................................. 168 TOWING > SPECIFICATIONS > TOWING............................................................................................................................................................... 168 TOWING > SPECIFICATIONS > VEHICLE TOWING POINTS................................................................................................................................................ 169 TOWING > SPECIFICATIONS > VEHICLE TOWING POINTS > FRONT........................................................................................................................................ 169 TOWING > SPECIFICATIONS > VEHICLE WEIGHT....................................................................................................................................................... 169 TOWING > STANDARD PROCEDURE > STANDARD PROCEDURE - POINTS OF TOWING VEHICLE.................................................................................................................... 169 TOWING > STANDARD PROCEDURE > STANDARD PROCEDURE - TOWING...................................................................................................................................... 172 Accessories & Equipment................................................................................................................................................................................ 175 AUDIO & VIDEO - NON-DTC BASED DIAGNOSTICS.......................................................................................................................................................... 175 DIAGNOSIS AND TESTING > POOR OR NO SATELLITE AUDIO RECEPTION................................................................................................................................... 175 DIAGNOSIS AND TESTING > POOR OR NO SATELLITE AUDIO RECEPTION > POSSIBLE CAUSES................................................................................................................. 175 DIAGNOSIS AND TESTING > POOR OR NO SATELLITE AUDIO RECEPTION > DIAGNOSTIC TEST................................................................................................................. 175 DIAGNOSIS AND TESTING > POOR OR NO AM/FM AUDIO RECEPTION....................................................................................................................................... 177 DIAGNOSIS AND TESTING > POOR OR NO AM/FM AUDIO RECEPTION > POSSIBLE CAUSES..................................................................................................................... 177 DIAGNOSIS AND TESTING > POOR OR NO AM/FM AUDIO RECEPTION > DIAGNOSTIC TEST..................................................................................................................... 178 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REAR CAMERA INOPERATIVE........................................................................................................................ 183 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REAR CAMERA I NOPERATI VE > THEORY OF OPERATI ON........................................................................................... 184 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REAR CAMERA INOPERATIVE > WHEN MONITORED....................................................................................................... 185 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REAR CAMERA INOPERATIVE > SET CONDITION........................................................................................................ 185 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REAR CAMERA INOPERATIVE > POSSIBLE CAUSES...................................................................................................... 185 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REAR CAMERA INOPERATIVE > DIAGNOSTIC TEST...................................................................................................... 185 DIAGNOSIS AND TESTING > MIT019 MULTI-MEDIA TESTER.............................................................................................................................................. 187 DIAGNOSIS AND TESTING > MIT019 MULTI-MEDIA TESTER > MIT019 MULTI-MEDIA TEST KIT................................................................................................................ 187 DIAGNOSIS AND TESTING > MIT019 MULTI-MEDIA TESTER > MIT019 MULTI-MEDIA TESTER FUNCTIONALITY.................................................................................................... 188 DIAGNOSIS AND TESTING > MIT019 MULTI-MEDIA TESTER > MIT019 FUNCTIONALITY TESTS................................................................................................................. 190 AUDIO & VIDEO & ENTERTAINMENT & CONNECTIVITY - SERVICE INFORMATION................................................................................................................................. 203 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................ 203 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.............................................................................................................................. 203 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - AUDIO.......................................................................................................................................... 204 AMPLIFIER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION................................................................................................................ 205 AMPLIFIER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON................................................................................................................. 205 AMPLIFIER > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - AUDIO POWER AMPLIFIER.............................................................................................................. 206 AMPLIFIER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION >.............................................................................................................................. 206 REMOVAL........................................................................................................................................................................................ 207 AMPLIFIER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................................. 209 ANTENNA, SATELLITE, AUDIO > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION.............................................................................................................. 211 ANTENNA, SATELLITE, AUDIO > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - SATELLITE ANTENNA.................................................................................................. 213 ANTENNA, SATELLITE, AUDIO > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................... 213 ANTENNA, SATELLITE, AUDIO > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................. 214 CAMERA, REAR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................. 216 CAMERA, REAR > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.................................................................................................... 217 CAMERA, REAR > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REAR CAMERA..................................................................................................................... 217 CAMERA, REAR > CLEANING > CLEANING............................................................................................................................................................. 220 CAMERA, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................................... 220 CAMERA, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................. 222 MEDIA HUB > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION................................................................................................................ 224 MEDIA HUB > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON................................................................................................................. 227 MEDIA HUB > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................................... 227 MEDIA HUB > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................................. 229 RADIO > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.................................................................................................................... 231 RADIO > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON..................................................................................................................... 233 RADIO > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................................................... 233 RADIO > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..................................................................................................................... 236 SPEAKER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.................................................................................................................. 240 SPEAKER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON................................................................................................................... 242 SPEAKER > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - SPEAKER.............................................................................................................................. 243 SPEAKER > REMOVAL AND INSTALLATION > INSTRUMENT PANEL END SPEAKER > REMOVAL.................................................................................................................... 244 SPEAKER > REMOVAL AND INSTALLATION > INSTRUMENT PANEL END SPEAKER > INSTALLATION............................................................................................................... 246 SPEAKER > REMOVAL AND INSTALLATION > REAR DOOR TWEETER > REMOVAL............................................................................................................................... 249 SPEAKER > REMOVAL AND INSTALLATION > REAR DOOR TWEETER > INSTALLATION.......................................................................................................................... 251 SPEAKER > REMOVAL AND INSTALLATION > DOOR SPEAKER > REMOVAL.................................................................................................................................... 253 SPEAKER > REMOVAL AND INSTALLATION > DOOR SPEAKER > INSTALLATION............................................................................................................................... 254 SPEAKER > REMOVAL AND INSTALLATION > SUBWOOFER > REMOVAL....................................................................................................................................... 254 SPEAKER > REMOVAL AND INSTALLATION > SUBWOOFER > INSTALLATION.................................................................................................................................. 256 SWITCH, REMOTE RADIO > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..................................................................................................... 258 SWITCH, REMOTE RADIO > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................ 259 SWITCH, REMOTE RADIO > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REMOTE RADIO SWITCHES................................................................................................... 259 SWITCH, REMOTE RADIO > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................................... 260 SWITCH, REMOTE RADIO > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................................... 263 CHIME & BUZZER & DRIVER ASSIST - SERVICE INFORMATION............................................................................................................................................... 267 DESCRIPTION AND OPERATION > BLIND SPOT MONITOR SYSTEM > DESCRIPTION - BLIND SPOT MONITOR SYSTEM................................................................................................ 267 DESCRIPTION AND OPERATION > BLIND SPOT MONITOR SYSTEM > OPERATION - BLIND SPOT MONITOR SYSTEM.................................................................................................. 270 DESCRIPTION AND OPERATION > BLIND SPOT MONITOR SYSTEM > OPERATION - BLIND SPOT MONITOR SYSTEM > BLIND SPOT MONITOR MODE........................................................................ 271 DESCRIPTION AND OPERATION > BLIND SPOT MONITOR SYSTEM > OPERATION - BLIND SPOT MONITOR SYSTEM > REAR CROSS PATH MODE........................................................................... 271 DESCRIPTION AND OPERATION > BLIND SPOT MONITOR SYSTEM > OPERATION - BLIND SPOT MONITOR SYSTEM > STANDBY MODE................................................................................... 272 DESCRIPTION AND OPERATION > CHIME WARNING SYSTEM > DESCRIPTION - CHIME WARNING SYSTEM.......................................................................................................... 272 DESCRIPTION AND OPERATION > CHIME WARNING SYSTEM > OPERATION - CHIME WARNING SYSTEM............................................................................................................ 273 COLLISION WARNING PLUS......................................................................................................................................................................... 273 DESCRIPTION AND OPERATION > FORWARD COLLISION WARNING > FORWARD COLLISION WARNING PLUS......................................................................................................... 275 DESCRIPTION AND OPERATION > LANE DEPARTURE WARNING SYSTEM > LANE DEPARTURE WARNING PLUS (LDW).................................................................................................. 276 DESCRIPTION AND OPERATION > LANE DEPARTURE WARNING SYSTEM > LANE DEPARTURE WARNING (LDW+)...................................................................................................... 278 DESCRIPTION AND OPERATION > PARK ASSIST SYSTEM > DESCRIPTION - PARK ASSIST SYSTEM.............................................................................................................. 281 DESCRIPTION AND OPERATION > PARK ASSIST SYSTEM > DESCRIPTION - PARK ASSIST SYSTEM > REAR PARK ASSIST........................................................................................... 289 DESCRIPTION AND OPERATION > PARK ASSIST SYSTEM > DESCRIPTION - PARK ASSIST SYSTEM > PARALLEL AND PERPENDICULAR PARK ASSIST..................................................................... 289 DESCRIPTION AND OPERATION > PARK ASSIST SYSTEM > OPERATION - PARK ASSIST SYSTEM................................................................................................................ 291 DESCRIPTION AND OPERATION > PARK ASSIST SYSTEM > OPERATION - PARK ASSIST SYSTEM > REAR PARK ASSIST............................................................................................. 291 DESCRIPTION AND OPERATION > PARK ASSIST SYSTEM > OPERATION - PARK ASSIST SYSTEM > PARALLEL AND PERPENDICULAR PARK ASSIST....................................................................... 293 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BLIND SPOT MONITOR SYSTEM...................................................................................................................... 295 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - CHIME WARNING SYSTEM........................................................................................................................... 296 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - FORWARD COLLISION WARNING...................................................................................................................... 297 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - LANE DEPARTURE WARNING SYSTEM.................................................................................................................. 297 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - PARK ASSIST SYSTEM............................................................................................................................. 297 DISPLAY, BLIND SPOT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................... 298 DISPLAY, BLIND SPOT > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................. 299 DISPLAY, BLIND SPOT > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BLIND SPOT DISPLAY....................................................................................................... 300 DISPLAY, BLIND SPOT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................ 300 DISPLAY, BLIND SPOT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................... 300 MODULE, BLIND SPOT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................................... 301 MODULE, BLIND SPOT > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.............................................................................................. 301 MODULE, BLIND SPOT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................. 301 MODULE, BLIND SPOT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................ 301 MODULE, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................... 301 MODULE, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................. 303 MODULE, PARK ASSIST > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - PARK ASSIST MODULE....................................................................................................... 304 MODULE, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................ 305 MODULE, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................... 308 SENSOR, BLIND SPOT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................................... 310 SENSOR, BLIND SPOT > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.............................................................................................. 312 BLIND SPOT SENSOR.............................................................................................................................................................................. 312 SENSOR, BLIND SPOT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................. 313 SENSOR, BLIND SPOT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................ 315 SENSOR, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................... 316 SENSOR, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................. 319 SENSOR, PARK ASSIST > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - PARK ASSIST SENSOR....................................................................................................... 320 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - FRONT CENTER............................................................................................. 320 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - FRONT OUTBOARD........................................................................................... 322 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - FRONT OUTWARD FACING..................................................................................... 324 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - REAR..................................................................................................... 326 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - FRONT CENTER........................................................................................ 328 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - FRONT OUTBOARD...................................................................................... 330 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - FRONT OUTWARD FACING................................................................................ 332 SENSOR, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - REAR................................................................................................ 334 SWITCH, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................... 336 SWITCH, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................. 338 COMMUNICATION - NON-DTC BASED DIAGNOSTICS.......................................................................................................................................................... 339 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN C1............................................................................................................................. 339 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN C1 > THEORY OF OPERATION....................................................................................................... 339 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN C1 > POSSIBLE CAUSES........................................................................................................... 339 DIAGNOSTIC TEST................................................................................................................................................................................ 340 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN C2............................................................................................................................. 345 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN C2 > THEORY OF OPERATION....................................................................................................... 345 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN C2 > POSSIBLE CAUSES........................................................................................................... 345 DIAGNOSTIC TEST................................................................................................................................................................................ 346 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN IHS............................................................................................................................ 350 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN IHS > THEORY OF OPERATION...................................................................................................... 350 DIAGNOSIS AND TESTING > SCAN TOOL WILL NOT COMMUNICATE WITH CAN IHS > POSSIBLE CAUSES.......................................................................................................... 350 > DIAGNOSTIC TEST.............................................................................................................................................................................. 351 DIAGNOSIS AND TESTING > NO RESPONSE FROM ABS (ANTI-LOCK BRAKE SYSTEM) MODULE................................................................................................................... 356 DIAGNOSIS AND TESTING > NO RESPONSE FROM ABS (ANTI-LOCK BRAKE SYSTEM) MODULE > POSSIBLE CAUSES................................................................................................. 357 DIAGNOSIS AND TESTING > NO RESPONSE FROM ABS (ANTI-LOCK BRAKE SYSTEM) MODULE > DIAGNOSTIC TEST................................................................................................. 358 DIAGNOSIS AND TESTING > NO RESPONSE FROM ACC (ADAPTIVE CRUISE CONTROL) MODULE.................................................................................................................. 361 DIAGNOSIS AND TESTING > NO RESPONSE FROM ACC (ADAPTIVE CRUISE CONTROL) MODULE > POSSIBLE CAUSES................................................................................................ 362 DIAGNOSIS AND TESTING > NO RESPONSE FROM ACC (ADAPTIVE CRUISE CONTROL) MODULE > DIAGNOSTIC TEST................................................................................................ 363 DIAGNOSIS AND TESTING > NO RESPONSE FROM AMP (AMPLIFIER)....................................................................................................................................... 365 DIAGNOSIS AND TESTING > NO RESPONSE FROM AMP (AMPLIFIER) > POSSIBLE CAUSES..................................................................................................................... 365 DIAGNOSIS AND TESTING > NO RESPONSE FROM AMP (AMPLIFIER) > DIAGNOSTIC TEST..................................................................................................................... 365 DIAGNOSIS AND TESTING > NO RESPONSE FROM BCM (BODY CONTROL MODULE)............................................................................................................................. 367 DIAGNOSIS AND TESTING > NO RESPONSE FROM BCM (BODY CONTROL MODULE) > POSSIBLE CAUSES........................................................................................................... 368 DIAGNOSIS AND TESTING > NO RESPONSE FROM BCM (BODY CONTROL MODULE) > DIAGNOSTIC TEST........................................................................................................... 369 DIAGNOSIS AND TESTING > NO RESPONSE FROM CSWM (COMFORT SEAT AND WHEEL MODULE).................................................................................................................. 372 DIAGNOSIS AND TESTING > NO RESPONSE FROM CSWM (COMFORT SEAT AND WHEEL MODULE) > POSSIBLE CAUSES................................................................................................ 373 DIAGNOSIS AND TESTING > NO RESPONSE FROM CSWM (COMFORT SEAT AND WHEEL MODULE) > DIAGNOSTIC TEST................................................................................................ 373 DIAGNOSIS AND TESTING > NO RESPONSE FROM DCSM (DUAL CLUTCH SHIFTER MODULE)..................................................................................................................... 375 DIAGNOSIS AND TESTING > NO RESPONSE FROM DCSM (DUAL CLUTCH SHIFTER MODULE) > POSSIBLE CAUSES................................................................................................... 376 DIAGNOSIS AND TESTING > NO RESPONSE FROM DCSM (DUAL CLUTCH SHIFTER MODULE) > DIAGNOSTIC TEST................................................................................................... 377 DIAGNOSIS AND TESTING > NO RESPONSE FROM DTCM (DRIVE TRAIN CONTROL MODULE)..................................................................................................................... 379 DIAGNOSIS AND TESTING > NO RESPONSE FROM DTCM (DRIVE TRAIN CONTROL MODULE) > POSSIBLE CAUSES................................................................................................... 379 DIAGNOSIS AND TESTING > NO RESPONSE FROM DTCM (DRIVE TRAIN CONTROL MODULE) > DIAGNOSTIC TEST................................................................................................... 379 DIAGNOSIS AND TESTING > NO RESPONSE FROM EPS (ELECTRIC POWER STEERING MODULE).................................................................................................................. 382 DIAGNOSIS AND TESTING > NO RESPONSE FROM EPS (ELECTRIC POWER STEERING MODULE) > POSSIBLE CAUSES................................................................................................ 383 DIAGNOSIS AND TESTING > NO RESPONSE FROM EPS (ELECTRIC POWER STEERING MODULE) > DIAGNOSTIC TEST................................................................................................ 384 DIAGNOSIS AND TESTING > NO RESPONSE FROM ESL (ELECTRONIC STEERING LOCK)........................................................................................................................ 386 DIAGNOSIS AND TESTING > NO RESPONSE FROM ESL (ELECTRONIC STEERING LOCK) > POSSIBLE CAUSES...................................................................................................... 386 DIAGNOSIS AND TESTING > NO RESPONSE FROM ESL (ELECTRONIC STEERING LOCK) > DIAGNOSTIC TEST...................................................................................................... 387 DIAGNOSIS AND TESTING > NO RESPONSE FROM ESM (ELECTRONIC SHIFT MODULE)......................................................................................................................... 389 DIAGNOSIS AND TESTING > NO RESPONSE FROM ESM (ELECTRONIC SHIFT MODULE) > POSSIBLE CAUSES....................................................................................................... 390 DIAGNOSIS AND TESTING > NO RESPONSE FROM ESM (ELECTRONIC SHIFT MODULE) > DIAGNOSTIC TEST....................................................................................................... 391 DIAGNOSIS AND TESTING > NO RESPONSE FROM IPC (INSTRUMENT PANEL CLUSTER)........................................................................................................................ 393 DIAGNOSIS AND TESTING > NO RESPONSE FROM IPC (INSTRUMENT PANEL CLUSTER) > POSSIBLE CAUSES...................................................................................................... 394 DIAGNOSIS AND TESTING > NO RESPONSE FROM IPC (INSTRUMENT PANEL CLUSTER) > DIAGNOSTIC TEST...................................................................................................... 395 CAMERA MODULE)................................................................................................................................................................................. 397 DIAGNOSIS AND TESTING > NO RESPONSE FROM FFCM (FORWARD FACING CAMERA MODULE) > POSSIBLE CAUSES................................................................................................. 398 DIAGNOSIS AND TESTING > NO RESPONSE FROM FFCM (FORWARD FACING CAMERA MODULE) > DIAGNOSTIC TEST................................................................................................. 399 DIAGNOSIS AND TESTING > NO RESPONSE FROM HVAC.................................................................................................................................................. 401 DIAGNOSIS AND TESTING > NO RESPONSE FROM HVAC > POSSIBLE CAUSES................................................................................................................................ 401 DIAGNOSIS AND TESTING > NO RESPONSE FROM HVAC > DIAGNOSTIC TEST................................................................................................................................ 401 DIAGNOSIS AND TESTING > NO RESPONSE FROM LBSS (LEFT BLIND SPOT SENSOR)......................................................................................................................... 404 DIAGNOSIS AND TESTING > NO RESPONSE FROM LBSS (LEFT BLIND SPOT SENSOR) > POSSIBLE CAUSES....................................................................................................... 404 DIAGNOSIS AND TESTING > NO RESPONSE FROM LBSS (LEFT BLIND SPOT SENSOR) > DIAGNOSTIC TEST....................................................................................................... 404 DIAGNOSIS AND TESTING > NO RESPONSE FROM ORC (OCCUPANT RESTRAINT CONTROLLER)................................................................................................................... 406 DIAGNOSIS AND TESTING > NO RESPONSE FROM ORC (OCCUPANT RESTRAINT CONTROLLER) > POSSIBLE CAUSES................................................................................................. 407 DIAGNOSIS AND TESTING > NO RESPONSE FROM ORC (OCCUPANT RESTRAINT CONTROLLER) > DIAGNOSTIC TEST................................................................................................. 407 DIAGNOSIS AND TESTING > NO RESPONSE FROM PARK ASSIST MODULE (PAM).............................................................................................................................. 411 DIAGNOSIS AND TESTING > NO RESPONSE FROM PARK ASSIST MODULE (PAM) > POSSIBLE CAUSES............................................................................................................ 411 DIAGNOSIS AND TESTING > NO RESPONSE FROM PARK ASSIST MODULE (PAM) > DIAGNOSTIC TEST............................................................................................................ 411 DIAGNOSIS AND TESTING > NO RESPONSE FROM PCM (POWERTRAIN CONTROL............................................................................................................................... 413 MODULE)........................................................................................................................................................................................ 414 DIAGNOSIS AND TESTING > NO RESPONSE FROM PCM (POWERTRAIN CONTROL............................................................................................................................... 414 MODULE) > POSSIBLE CAUSES...................................................................................................................................................................... 415 DIAGNOSIS AND TESTING > NO RESPONSE FROM PCM (POWERTRAIN CONTROL MODULE) > DIAGNOSTIC TEST..................................................................................................... 415 DIAGNOSIS AND TESTING > NO RESPONSE FROM RADIO-ETM > POSSIBLE.................................................................................................................................. 418 CAUSES......................................................................................................................................................................................... 419 DIAGNOSIS AND TESTING > NO RESPONSE FROM RADIO-ETM > DIAGNOSTIC TEST........................................................................................................................... 419 DIAGNOSIS AND TESTING > NO RESPONSE FROM RBSS (RIGHT BLIND SPOT SENSOR)........................................................................................................................ 421 DIAGNOSIS AND TESTING > NO RESPONSE FROM RBSS (RIGHT BLIND SPOT SENSOR) > POSSIBLE CAUSES...................................................................................................... 421 SENSOR) > DIAGNOSTIC TEST...................................................................................................................................................................... 421 DIAGNOSIS AND TESTING > NO RESPONSE FROM RFH (RADIO FREQUENCY HUB) MODULE...................................................................................................................... 424 DIAGNOSIS AND TESTING > NO RESPONSE FROM RFH (RADIO FREQUENCY HUB) MODULE > POSSIBLE CAUSES.................................................................................................... 425 DIAGNOSIS AND TESTING > NO RESPONSE FROM RFH (RADIO FREQUENCY HUB) MODULE > DIAGNOSTIC TEST.................................................................................................... 425 DIAGNOSIS AND TESTING > NO RESPONSE FROM 9-SPEED TCM (TRANSMISSION CONTROL MODULE)............................................................................................................. 427 DIAGNOSIS AND TESTING > NO RESPONSE FROM 9-SPEED TCM (TRANSMISSION CONTROL MODULE) > POSSIBLE CAUSES........................................................................................... 428 DIAGNOSIS AND TESTING > NO RESPONSE FROM 9-SPEED TCM (TRANSMISSION CONTROL MODULE) > DIAGNOSTIC TEST........................................................................................... 429 DIAGNOSIS AND TESTING > NO RESPONSE FROM DDCT TCM (TRANSMISSION CONTROL MODULE)................................................................................................................ 431 DIAGNOSIS AND TESTING > NO RESPONSE FROM DDCT TCM (TRANSMISSION CONTROL MODULE) > POSSIBLE CAUSES.............................................................................................. 432 DIAGNOSIS AND TESTING > NO RESPONSE FROM DDCT TCM (TRANSMISSION CONTROL MODULE) > DIAGNOSTIC TEST.............................................................................................. 433 DIAGNOSIS AND TESTING > NO RESPONSE FROM TPM (TIRE PRESSURE MONITORING) MODULE................................................................................................................. 435 DIAGNOSIS AND TESTING > NO RESPONSE FROM TPM (TIRE PRESSURE.................................................................................................................................... 435 MONITORING) MODULE > POSSIBLE CAUSES........................................................................................................................................................... 436 DIAGNOSIS AND TESTING > NO RESPONSE FROM TPM (TIRE PRESSURE MONITORING) MODULE > DIAGNOSTIC TEST............................................................................................... 436 DIAGNOSIS AND TESTING > NO RESPONSE FROM TTM (TRAILER TOW MODULE).............................................................................................................................. 438 DIAGNOSIS AND TESTING > NO RESPONSE FROM TTM (TRAILER TOW MODULE) > POSSIBLE CAUSES............................................................................................................ 439 DIAGNOSIS AND TESTING > NO RESPONSE FROM TTM (TRAILER TOW MODULE) > DIAGNOSTIC TEST............................................................................................................ 440 ELECTRONIC CONTROL MODULES - SERVICE INFORMATION................................................................................................................................................... 443 STANDARD PROCEDURE > MODULE REPLACEMENT GUIDE (RF-HUB, PCM, BCM, ESL).......................................................................................................................... 443 STANDARD PROCEDURE > MODULE PROXI REQUIREMENTS................................................................................................................................................. 448 COMMUNICATION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DIGITAL NETWORKS....................................................................................................... 449 CONNECTOR, DATA LINK > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DATA LINK CONNECTOR............................................................................................. 453 CONNECTOR, DATA LINK > DESCRIPTION AND OPERATION > MICROPOD II................................................................................................................................. 464 MODULE, ADAPTIVE CRUISE CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.......................................................................................... 473 MODULE, ADAPTIVE CRUISE CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION............................................................................................ 474 MODULE, ADAPTIVE CRUISE CONTROL > REMOVAL AND INSTALLATION > ACC SENSOR / MODULE > REMOVAL - SENSOR............................................................................................ 476 MODULE, ADAPTIVE CRUISE CONTROL > REMOVAL AND INSTALLATION > ACC SENSOR / MODULE > INSTALLATION - SENSOR....................................................................................... 477 MODULE, ADAPTIVE CRUISE CONTROL > REMOVAL AND INSTALLATION > ACC BRACKET > REMOVAL - BRACKET................................................................................................... 478 MODULE, ADAPTIVE CRUISE CONTROL > REMOVAL AND INSTALLATION > ACC BRACKET > INSTALLATION - BRACKET.............................................................................................. 479 MODULE, ADAPTIVE CRUISE CONTROL > MODULE PROGRAMMING > MODULE ALIGNMENT - EMEA................................................................................................................. 480 MODULE, ADAPTIVE CRUISE CONTROL > MODULE PROGRAMMING > MODULE ALIGNMENT - NAFTA................................................................................................................ 495 MODULE, ANTI-LOCK BRAKE SYSTEM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION........................................................................................................... 512 MODULE, BODY CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..................................................................................................... 512 MODULE, BODY CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................ 516 MODULE, BODY CONTROL > REMOVAL AND INSTALLATION > LEFT HAND DRIVE > REMOVAL.................................................................................................................... 518 MODULE, BODY CONTROL > REMOVAL AND INSTALLATION > LEFT HAND DRIVE > INSTALLATION............................................................................................................... 522 MODULE, BODY CONTROL > REMOVAL AND INSTALLATION > RIGHT HAND DRIVE >........................................................................................................................... 525 REMOVAL........................................................................................................................................................................................ 526 MODULE, BODY CONTROL > REMOVAL AND INSTALLATION > RIGHT HAND DRIVE > INSTALLATION.............................................................................................................. 532 MODULE, BODY CONTROL > MODULE PROGRAMMING > PROGRAMMING........................................................................................................................................ 533 MODULE, BODY CONTROL > MODULE PROGRAMMING > PROGRAMMING KEYS TO THE BCM........................................................................................................................ 533 MODULE, COMFORT SEAT AND WHEEL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION........................................................................................... 534 MODULE, COMFORT SEAT AND WHEEL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION............................................................................................. 536 MODULE, COMFORT SEAT AND WHEEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................. 536 MODULE, COMFORT SEAT AND WHEEL > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................................ 537 AND INSTALLATION > INSTALLATION................................................................................................................................................................ 538 MODULE, DRIVETRAIN CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................... 538 MODULE, DRIVETRAIN CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................ 540 MODULE, ELECTRIC POWER STEERING > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION........................................................................................................ 541 MODULE, ELECTRONIC STEERING LOCK (ESL) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................... 541 MODULE, ELECTRONIC STEERING LOCK (ESL) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................... 543 MODULE, ELECTRONIC STEERING LOCK (ESL) > MODULE PROGRAMMING > ESL PROGRAMMING.................................................................................................................. 544 MODULE, FORWARD FACING CAMERA > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................ 544 MODULE, FORWARD FACING CAMERA > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.................................................................................................. 546 MODULE, FORWARD FACING CAMERA > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION............................................................................................. 547 MODULE, FORWARD FACING CAMERA > MODULE PROGRAMMING > LDW+ CALIBRATION PROCEDURE................................................................................................................ 548 MODULE, HVAC > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................................... 551 MODULE, HVAC > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION >........................................................................................................................... 552 INSTALLATION................................................................................................................................................................................... 553 MODULE, INSTRUMENT PANEL CLUSTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION......................................................................................... 554 MODULE, INSTRUMENT PANEL CLUSTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION........................................................................................... 557 MODULE, INSTRUMENT PANEL CLUSTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................... 558 MODULE, INSTRUMENT PANEL CLUSTER > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................................................... 560 AND INSTALLATION > INSTALLATION................................................................................................................................................................ 561 MODULE, INSTRUMENT PANEL CLUSTER > MODULE PROGRAMMING > PROGRAM THE IPC (INSTRUMENT PANEL CLUSTER)............................................................................................. 564 MODULE, OCCUPANT RESTRAINT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................... 564 MODULE, OCCUPANT RESTRAINT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION................................................................................................. 566 MODULE, OCCUPANT RESTRAINT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................... 567 MODULE, OCCUPANT RESTRAINT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................ 570 MODULE, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................... 573 MODULE, PARK ASSIST > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................. 574 MODULE, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................ 575 MODULE, PARK ASSIST > REMOVAL AND INSTALLATION > REMOVAL AND................................................................................................................................... 577 INSTALLATION > INSTALLATION.................................................................................................................................................................... 578 MODULE, POWERTRAIN CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > PCM....................................................................................................... 580 MODULE, POWERTRAIN CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION................................................................................................. 580 MODULE, POWERTRAIN CONTROL > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > 1.4L REMOVAL........................................................................................... 581 MODULE, POWERTRAIN CONTROL > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > 1.4L INSTALLATION...................................................................................... 582 MODULE, POWERTRAIN CONTROL > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > 2.4L REMOVAL........................................................................................... 583 MODULE, POWERTRAIN CONTROL > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > 2.4L INSTALLATION...................................................................................... 584 MODULE, POWERTRAIN CONTROL > MODULE PROGRAMMING > PROGRAMMING THE CUSW PCM..................................................................................................................... 585 MODULE, RADIO FREQUENCY (RF HUB) > DESCRIPTION AND OPERATION > DESCRIPTION..................................................................................................................... 586 MODULE, RADIO FREQUENCY (RF HUB) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................... 591 MODULE, RADIO FREQUENCY (RF HUB) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................... 593 MODULE, RADIO FREQUENCY (RF HUB) > MODULE PROGRAMMING > PROGRAMMING............................................................................................................................ 593 THE RF-HUB..................................................................................................................................................................................... 594 MODULE, RADIO RECEIVER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION................................................................................................... 594 MODULE, RADIO RECEIVER > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.......................................................................................... 596 MODULE, RADIO RECEIVER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................................... 596 MODULE, RADIO RECEIVER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................................... 599 MODULE, RADIO RECEIVER > MODULE PROGRAMMING > PROGRAM THE RADIO................................................................................................................................ 603 MODULE, TIRE PRESSURE MONITORING (TPM) > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION................................................................................................. 603 MODULE, TIRE PRESSURE MONITORING (TPM) > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING......................................................................................................... 604 MODULE, TIRE PRESSURE MONITORING (TPM) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................... 606 MODULE, TIRE PRESSURE MONITORING (TPM) > REMOVAL AND INSTALLATION >............................................................................................................................ 607 REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................................................................ 608 MODULE, TIRE PRESSURE MONITORING (TPM) > MODULE PROGRAMMING > PROGRAMMING...................................................................................................................... 609 MODULE, TRAILER TOW > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................... 609 MODULE, TRAILER TOW > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................. 611 MODULE, TRANSMISSION CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................. 615 MODULE, TRANSMISSION CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION............................................................................................... 615 MODULE, TRANSMISSION CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................... 616 MODULE, TRANSMISSION CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................. 619 MODULE, TRANSMISSION CONTROL > MODULE PROGRAMMING > TCM PROGRAMMING-948TE...................................................................................................................... 620 HEATED GLASS - SERVICE INFORMATION................................................................................................................................................................. 623 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - ELECTRIC BACK LIGHT (EBL) SYSTEM............................................................................................................... 623 LAMPS & LIGHTING - EXTERIOR - SERVICE INFORMATION.................................................................................................................................................. 625 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................ 625 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.............................................................................................................................. 630 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING.............................................................................................................................. 633 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING > BACKUP LAMPS............................................................................................................... 634 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING > BRAKE LAMPS................................................................................................................ 635 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING > DAYTIME RUNNING LAMPS...................................................................................................... 636 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING > FOG LAMPS.................................................................................................................. 636 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING > HAZARD WARNING LAMPS....................................................................................................... 637 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING > HEADLAMPS.................................................................................................................. 637 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING > MARKER LAMP................................................................................................................ 638 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - EXTERIOR LIGHTING >............................................................................................................................ 638 TURN SIGNAL LAMPS.............................................................................................................................................................................. 639 UNIT, FRONT LAMP > STANDARD PROCEDURE > LAMP LENS DEFOGGING.................................................................................................................................... 639 UNIT, FRONT LAMP > REMOVAL AND INSTALLATION > FRONT LAMP UNIT > REMOVAL........................................................................................................................ 640 UNIT, FRONT LAMP > REMOVAL AND INSTALLATION > FRONT LAMP UNIT > INSTALLATION................................................................................................................... 642 UNIT, FRONT LAMP > REMOVAL AND INSTALLATION > FRONT LAMP UNIT BRACKET > REMOVAL................................................................................................................ 642 UNIT, FRONT LAMP > REMOVAL AND INSTALLATION > FRONT LAMP UNIT BRACKET > INSTALLATION........................................................................................................... 643 LAMP, BACKUP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > BACKUP LAMP REMOVAL....................................................................................................... 645 LAMP, BACKUP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > BACKUP LAMP INSTALLATION.................................................................................................. 646 LAMP, CENTER HIGH MOUNTED STOP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................. 647 LAMP, CENTER HIGH MOUNTED STOP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - CHMSL.................................................................................... 652 LAMP, FOG > REMOVAL AND INSTALLATION > FRONT FOG LAMP > FRONT FOG LAMP REMOVAL................................................................................................................. 653 LAMP, FOG > REMOVAL AND INSTALLATION > FRONT FOG LAMP > FRONT FOG LAMP INSTALLATION............................................................................................................ 656 LAMP, FOG > REMOVAL AND INSTALLATION > REAR FOG LAMP > REAR FOG LAMP REMOVAL................................................................................................................... 656 LAMP, FOG > REMOVAL AND INSTALLATION > REAR FOG LAMP > REAR FOG LAMP INSTALLATION.............................................................................................................. 658 LAMP, LICENSE PLATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................ 658 LAMP, LICENSE PLATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > LICENSE PLATE LAMP - INSTALLATION.................................................................................. 659 LAMP, PARK AND TURN SIGNAL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................... 660 LAMP, PARK AND TURN SIGNAL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > TURN SIGNAL LAMP INSTALLATION............................................................................... 662 LAMP, MIRROR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > MIRROR SIGNAL LAMP REMOVAL................................................................................................ 662 LAMP, MIRROR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................. 665 LAMP, TAIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................... 665 LAMP, TAIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................................ 667 SWITCH, HEADLAMP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > HEADLAMP SWITCH REMOVAL............................................................................................... 668 SWITCH, HEADLAMP > REMOVAL AND INSTALLATION > REMOVAL AND...................................................................................................................................... 669 INSTALLATION > HEADLAMP SWITCH INSTALLATION.................................................................................................................................................... 670 SWITCH, MULTIFUNCTION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION......................................................................................... 670 SWITCH, STOP LAMP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................. 670 SWITCH, STOP LAMP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................................................... 672 SPEED CONTROL - SERVICE INFORMATION................................................................................................................................................................ 676 DESCRIPTION AND OPERATION > ADAPTIVE > ADAPTIVE CRUISE CONTROL ACC............................................................................................................................. 676 DESCRIPTION AND OPERATION > CONVENTIONAL > SPEED CONTROL....................................................................................................................................... 681 SWITCH, SPEED CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................................... 681 SWITCH, SPEED CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..................................................................................................... 687 WIPER SYSTEM & WASHER SYSTEM - SERVICE INFORMATION................................................................................................................................................. 688 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................ 688 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.............................................................................................................................. 690 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION > OPERATING MODES - FRONT.................................................................................................... 692 DIAGNOSIS AND TESTING > FRONT WIPER AND WASHER SYSTEM.......................................................................................................................................... 694 DIAGNOSIS AND TESTING > FRONT WIPER AND WASHER SYSTEM > DIAGNOSING FALSE WIPES (AUTOMATIC WIPER ONLY).......................................................................................... 696 DIAGNOSIS AND TESTING > REAR WIPER AND WASHER SYSTEM........................................................................................................................................... 697 SPECIFICATIONS > TORQUE SPECIFICATIONS......................................................................................................................................................... 699 CLEANING > FRONT WASHER SYSTEM................................................................................................................................................................. 699 CLEANING > FRONT WIPER SYSTEM.................................................................................................................................................................. 700 CLEANING > REAR WASHER SYSTEM.................................................................................................................................................................. 700 CLEANING > REAR WIPER SYSTEM................................................................................................................................................................... 701 INSPECTION > FRONT WASHER SYSTEM............................................................................................................................................................... 701 INSPECTION > FRONT WIPER SYSTEM................................................................................................................................................................ 701 INSPECTION > REAR WASHER SYSTEM................................................................................................................................................................ 703 INSPECTION > REAR WIPER SYSTEM................................................................................................................................................................. 703 ARM, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WIPER ARM > DESCRIPTION - FRONT..................................................................................... 705 ARM, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WIPER ARM > OPERATION - FRONT....................................................................................... 707 ARM, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WIPER ARM > DESCRIPTION - REAR....................................................................................... 707 ARM, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WIPER ARM > OPERATION - REAR......................................................................................... 709 ARM, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WIPER ARM > REMOVAL - FRONT........................................................................................... 709 ARM, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WIPER ARM > INSTALLATION - FRONT...................................................................................... 712 ARM, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WIPER ARM > REMOVAL - REAR............................................................................................. 715 ARM, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WIPER ARM > INSTALLATION - REAR........................................................................................ 716 BLADE, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WIPER BLADE > DESCRIPTION - FRONT................................................................................. 718 BLADE, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WIPER BLADE > OPERATION - FRONT................................................................................... 720 BLADE, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WIPER BLADE > DESCRIPTION - REAR................................................................................... 720 BLADE, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WIPER BLADE > OPERATION - REAR..................................................................................... 722 BLADE, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WIPER BLADE > REMOVAL - FRONT....................................................................................... 722 BLADE, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WIPER BLADE > INSTALLATION - FRONT.................................................................................. 724 BLADE, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WIPER BLADE > REMOVAL - REAR......................................................................................... 725 BLADE, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WIPER BLADE > INSTALLATION - REAR.................................................................................... 727 CHECK VALVE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION - FRONT.............................................................................................. 728 CHECK VALVE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION - REAR............................................................................................... 728 CHECK VALVE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATI ON > OPERATI ON - FRONT.......................................................................................... 729 CHECK VALVE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION - REAR................................................................................................. 729 CHECK VALVE, WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - REAR..................................................................................................... 730 CHECK VALVE, WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - REAR................................................................................................ 731 HOSES AND TUBES, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WASHER HOSES AND TUBES > DESCRIPTION - FRONT........................................................... 732 HOSES AND TUBES, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WASHER HOSES AND TUBES > OPERATION - FRONT............................................................. 733 HOSES AND TUBES, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WASHER HOSES AND TUBES > DESCRIPTION - REAR............................................................. 733 HOSES AND TUBES, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WASHER HOSES AND TUBES > OPERATION - REAR............................................................... 733 LINKAGE, WIPER ARM > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................................... 734 LINKAGE, WIPER ARM > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.............................................................................................. 735 LINKAGE, WIPER ARM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................. 736 LINKAGE, WIPER ARM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................ 737 MODULE, LIGHT RAIN SENSOR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION................................................................................................ 738 MODULE, LIGHT RAIN SENSOR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.................................................................................................. 740 MODULE, LIGHT RAIN SENSOR > STANDARD PROCEDURE > PROTECTIVE CAP REMOVAL........................................................................................................................ 741 MODULE, LIGHT RAIN SENSOR > STANDARD PROCEDURE > SILICONE GELATIN PAD REPLACEMENT.............................................................................................................. 743 MODULE, LIGHT RAIN SENSOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................... 747 MODULE, LIGHT RAIN SENSOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................. 748 MOTOR, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WIPER MOTOR > DESCRIPTION - FRONT................................................................................. 751 MOTOR, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATI ON - FRONT WI PER MOTOR > OPERATI ON - FRONT........................................................................ 751 MOTOR, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WIPER MOTOR > DESCRIPTION - REAR................................................................................... 751 MOTOR, WIPER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WIPER MOTOR > OPERATION - REAR..................................................................................... 753 MOTOR, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WIPER MOTOR > REMOVAL - FRONT....................................................................................... 753 MOTOR, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WIPER MOTOR > INSTALLATION - FRONT.................................................................................. 753 MOTOR, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WIPER MOTOR > REMOVAL - REAR......................................................................................... 754 MOTOR, WIPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WIPER MOTOR > INSTALLATION - REAR.................................................................................... 755 NOZZLE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WASHER NOZZLE > DESCRIPTION - FRONT............................................................................. 756 NOZZLE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - FRONT WASHER NOZZLE > OPERATION - FRONT............................................................................... 757 NOZZLE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WASHER NOZZLE > DESCRIPTION - REAR............................................................................... 757 NOZZLE, WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - REAR WASHER NOZZLE > OPERATION - REAR................................................................................. 758 NOZZLE, WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WASHER NOZZLE > REMOVAL - FRONT................................................................................... 759 NOZZLE, WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - FRONT WASHER NOZZLE > INSTALLATION - FRONT.............................................................................. 760 NOZZLE, WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WASHER NOZZLE > REMOVAL - REAR..................................................................................... 762 NOZZLE, WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR WASHER NOZZLE > INSTALLATION - REAR................................................................................ 764 PUMP, WINDSHIELD WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.................................................................................................. 766 PUMP, WINDSHIELD WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.................................................................................................... 767 PUMP, WINDSHIELD WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................................ 767 PUMP, WINDSHIELD WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................... 771 RESERVOIR, WINDSHIELD WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................. 775 RESERVOIR, WINDSHIELD WASHER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION............................................................................................... 776 RESERVOIR, WINDSHIELD WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - FILLER NECK..................................................................................... 776 RESERVOIR, WINDSHIELD WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - RESERVOIR....................................................................................... 778 RESERVOIR, WINDSHIELD WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - FILLER NECK................................................................................ 780 RESERVOIR, WINDSHIELD WASHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - RESERVOIR.................................................................................. 782 SWITCH, MULTIFUNCTION, RIGHT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................. 784 SWITCH, MULTIFUNCTION, RIGHT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION............................................................................................... 786 SWITCH, MULTIFUNCTION, RIGHT > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - RIGHT MULTIFUNCTION SWITCH...................................................................................... 788 SWITCH, MULTIFUNCTION, RIGHT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................... 789 SWITCH, MULTIFUNCTION, RIGHT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................. 789 Body & Frame........................................................................................................................................................................................... 790 BODY - INTERIOR & EXTERIOR......................................................................................................................................................................... 790 WARNING > USE OF HEAT DURING REPAIR............................................................................................................................................................ 790 WARNING > WARNINGS............................................................................................................................................................................. 790 WARNING > WARNINGS > RESTRAINT WARNINGS........................................................................................................................................................ 791 DIAGNOSIS AND TESTING > FRONT DOOR LOCK TESTING > FAILED RECOGNITION OF THE PASSIVE ENTRY KEY.................................................................................................. 793 DIAGNOSIS AND TESTING > FRONT DOOR LOCK TESTING > FAILED RETENTION OF THE EMERGENCY UNLOCKING MECHANICAL INSERT IN THE PASSIVE ENTRY KEY....................................................... 794 DIAGNOSIS AND TESTING > FRONT DOOR LOCK TESTING > KEY DOES NOT AUTOMATICALLY RETURN TO POSITION................................................................................................ 794 DIAGNOSIS AND TESTING > FRONT DOOR LOCK TESTING > KEY WILL NOT OR IS HARD TO TURN.............................................................................................................. 794 DIAGNOSIS AND TESTING > FRONT DOOR LOCK TESTING > KEY TURNS / POWER AND MECHANICAL UNLOCKING AND LOCKING DOES NOT WORK......................................................................... 795 DIAGNOSIS AND TESTING > FRONT DOOR LOCK TESTING > KEY TURNS / POWER UNLOCKING AND LOCKING DOES NOT WORK BUT MECHANICAL UNLOCKING AND LOCKING WORKS PROPERLY.................................... 795 DIAGNOSIS AND TESTING > FRONT DOOR LOCK TESTING > LOCK CYLINDER LOOSE.......................................................................................................................... 796 DIAGNOSIS AND TESTING > GLOVE BOX LOCK TESTING > KEY CANNOT BE INSERTED........................................................................................................................ 796 DIAGNOSIS AND TESTING > GLOVE BOX LOCK TESTING > KEY CANNOT BE TURNED IN LOW TEMPERATURES...................................................................................................... 797 DIAGNOSIS AND TESTING > GLOVE BOX LOCK TESTING > KEY IS HARD TO TURN........................................................................................................................... 798 DIAGNOSIS AND TESTING > ROAD TESTING > ROAD TESTING WIND NOISE-FRONT FLOOR..................................................................................................................... 799 DIAGNOSIS AND TESTING > ROAD TESTING > ROAD TESTING WIND NOISE-HOOD............................................................................................................................ 799 DIAGNOSIS AND TESTING > ROAD TESTING > ROAD TESTING WIND NOISE-REAR DOOR....................................................................................................................... 800 DIAGNOSIS AND TESTING > ROAD TESTING > ROAD TESTING WIND NOISE- WINDSHIELD..................................................................................................................... 801 DIAGNOSIS AND TESTING > ROAD TESTING > ROAD TESTING WIND-WINDSHIELD-REAR WINDOW................................................................................................................ 802 DIAGNOSIS AND TESTING > WATER LEAKS............................................................................................................................................................ 803 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK TESTS......................................................................................................................................... 803 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK DETECTION..................................................................................................................................... 803 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK DETECTION > MIRROR INSPECTION METHOD.......................................................................................................... 804 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK DETECTION > BRIGHT LIGHT LEAK TEST METHOD..................................................................................................... 804 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK DETECTION > PRESSURIZED LEAK TEST METHOD...................................................................................................... 804 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK-FRONT COMPARTMENT............................................................................................................................. 804 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK-FRONT DOOR.................................................................................................................................... 805 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK-REAR COMPARTMENT.............................................................................................................................. 806 DIAGNOSIS AND TESTING > WATER LEAKS > WATER LEAK-REAR DOOR..................................................................................................................................... 806 DIAGNOSIS AND TESTING > WIND NOISE............................................................................................................................................................. 807 DIAGNOSIS AND TESTING > WIND NOISE > WIND NOISE-ENGINE COMPARTMENT............................................................................................................................. 807 DIAGNOSIS AND TESTING > WIND NOISE > WIND NOISE-FRONT DOOR..................................................................................................................................... 809 DIAGNOSIS AND TESTING > WIND NOISE > WIND NOISE-REAR DOOR...................................................................................................................................... 810 DIAGNOSIS AND TESTING > WIND NOISE > WIND NOISE-UNDERBODY...................................................................................................................................... 812 DIAGNOSIS AND TESTING > WIND NOISE > WIND NOISE-WINDSHIELD..................................................................................................................................... 812 STANDARD PROCEDURE > BUZZ, SQUEAKS AND RATTLES................................................................................................................................................. 814 STANDARD PROCEDURE > HEAT STAKING.............................................................................................................................................................. 815 STANDARD PROCEDURE > NET, FORM AND PIERCE REPAIR............................................................................................................................................... 815 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR................................................................................................................................................. 816 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > SAFETY PRECAUTION AND WARNINGS................................................................................................................ 816 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > RIGID PLASTICS................................................................................................................................ 817 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > SEMI-RIGID PLASTICS........................................................................................................................... 817 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > FLEXIBLE PLASTICS............................................................................................................................. 817 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > REPAIR PROCEDURE.............................................................................................................................. 817 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > ADHESION PROMOTER/ SURFACE MODI FI ER........................................................................................................ 818 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > RIGID, SEMI-RIGID, AND FLEXIBLE PLASTIC PARTS TYPES........................................................................................... 818 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > PANEL SECTIONING.............................................................................................................................. 820 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > PANEL REINFORCEMENT........................................................................................................................... 820 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > VISUAL INSPECTION............................................................................................................................. 821 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > PANEL SURFACE PREPARATION..................................................................................................................... 821 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > PATCHING PANELS............................................................................................................................... 821 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > PANEL PATCH FABRICATIONS...................................................................................................................... 821 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > PANEL PATCH INSTALLATION...................................................................................................................... 822 STANDARD PROCEDURE > PLASTIC BODY PANEL REPAIR > PATCHED PANEL SURFACING....................................................................................................................... 823 SPECIFICATIONS > BODY LUBRICATION > LUBRICATION REQUIREMENTS................................................................................................................................... 823 SPECIFICATIONS > BODY LUBRICATION > LUBRICANT APPLICATION > DOOR LOCK CYLINDERS................................................................................................................ 823 SPECIFICATIONS > BODY LUBRICATION > LUBRICANT APPLICATION > ALL OTHER BODY MECHANISMS.......................................................................................................... 824 SPECIFICATIONS > BODY LUBRICATION > LUBRICANT USAGE............................................................................................................................................ 824 SPECIFICATIONS > LOADS AND REINFORCEMENTS...................................................................................................................................................... 825 SPECIFICATIONS > THERMOPLASTIC RECYCLABLE MATERIALS............................................................................................................................................ 825 SPECIFICATIONS > THERMOSETTING ELASTOMERS...................................................................................................................................................... 826 SPECIFICATIONS > THERMOSETTING RECYCLABLE MATERIALS............................................................................................................................................ 828 SPECIFICATIONS > TORQUE SPECIFICATIONS......................................................................................................................................................... 828 SPECIFICATIONS > VEHICLE DIMENSIONS............................................................................................................................................................ 829 SPECIFICATIONS > VEHICLE DIMENSIONS > TRAILHAWK VERSION........................................................................................................................................ 830 SPECIFICATIONS > VEHICLE DIMENSIONS > LUGGAGE COMPARTMENT...................................................................................................................................... 831 SPECIFICATIONS > VEHICLE DIMENSIONS > MINIMAL HEIGHT FROM THE GROUND/ANGLE CHARACTERISTICS..................................................................................................... 832 SPECIFICATIONS > VEHICLE WEIGHT................................................................................................................................................................ 833 SPECIAL TOOLS > SPECIAL TOOLS.................................................................................................................................................................. 834 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > VEHICLE IDENTIFICATION DATA...................................................................................................... 834 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > VEHICLE TOWING POINTS............................................................................................................ 835 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK >.................................................................................................................................. 837 VEHICLE LIFTING POINTS......................................................................................................................................................................... 838 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > GENERAL SAFETY INSTRUCTIONS...................................................................................................... 838 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > VEHICLE REPAIR PROCEDURES STAGES................................................................................................. 839 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > GENERAL REPAIR INSTRUCTIONS...................................................................................................... 840 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > WELDING REPLACEMENT PARTS........................................................................................................ 848 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > PAI NT I NG...................................................................................................................... 857 BODY STRUCTURE > DESCRIPTION > GENERAL PANELS AND FRAMEWORK > RESTORI NG CORROSI ON PROTECTI ON/ SOUND I NSULATI ON/ SEALANT TREATMENTS..................................................... 870 BODY STRUCTURE > DESCRIPTION > SYMBOLS REMOVAL AND INSTALLATION................................................................................................................................ 872 BODY STRUCTURE > DESCRIPTION > SYMBOLS REMOVAL AND INSTALLATION > SYMBOLS...................................................................................................................... 874 BODY STRUCTURE > DESCRIPTION > SYMBOLS REMOVAL AND INSTALLATION > MACHINING SYMBOLS............................................................................................................ 874 BODY STRUCTURE > GAP AND FLUSH > SPECIFICATIONS > SPECIFICATIONS............................................................................................................................... 881 BODY STRUCTURE > BEAM, LOAD PATH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................... 893 BODY STRUCTURE > BEAM, LOAD PATH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................... 896 BODY STRUCTURE > BOW, ROOF > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................... 902 BODY STRUCTURE > BOW, ROOF > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................ 905 BODY STRUCTURE > PAN, FLOOR > REMOVAL AND INSTALLATION > CENTER FLOOR PAN REMOVAL AND INSTALLATION > REMOVAL................................................................................... 906 BODY STRUCTURE > PAN, FLOOR > REMOVAL AND INSTALLATION > CENTER FLOOR PAN REMOVAL AND INSTALLATION > INSTALLATION.............................................................................. 911 BODY STRUCTURE > PAN, FLOOR > REMOVAL AND INSTALLATION > REAR FLOOR PAN REMOVAL AND INSTALLATION > REMOVAL..................................................................................... 918 BODY STRUCTURE > PAN, FLOOR > REMOVAL AND INSTALLATION > REAR FLOOR PAN REMOVAL AND INSTALLATION > INSTALLATION................................................................................ 919 BODY STRUCTURE > PAN, FLOOR > REMOVAL AND INSTALLATION > REAR FLOOR PAN EXTENSION REMOVAL AND INSTALLATION > REMOVAL........................................................................... 923 BODY STRUCTURE > PAN, FLOOR > REMOVAL AND INSTALLATION > REAR FLOOR PAN EXTENSION REMOVAL AND INSTALLATION > INSTALLATION...................................................................... 925 BODY STRUCTURE > PANEL, BODY SIDE APERTURE > REMOVAL AND INSTALLATION > SILL-BODY SIDE APERTURE REMOVAL AND INSTALLATION > REMOVAL............................................................. 929 BODY STRUCTURE > PANEL, BODY SIDE APERTURE > REMOVAL AND INSTALLATION > SILL-BODY SIDE APERTURE REMOVAL AND INSTALLATION > INSTALLATION........................................................ 933 BODY STRUCTURE > PANEL, BODY SIDE APERTURE > REMOVAL AND INSTALLATION > SILL SECTION-BODY SIDE APERTURE REMOVAL AND INSTALLATION > REMOVAL..................................................... 938 BODY STRUCTURE > PANEL, BODY SIDE APERTURE > REMOVAL AND INSTALLATION > SILL SECTION-BODY SIDE APERTURE REMOVAL AND INSTALLATION > INSTALLATION................................................ 939 BODY STRUCTURE > PANEL, BODY SIDE APERTURE > REMOVAL AND INSTALLATION > UPPER-BODY SIDE APERTURE REMOVAL AND INSTALLATION > REMOVAL............................................................ 942 BODY STRUCTURE > PANEL, BODY SIDE APERTURE > REMOVAL AND INSTALLATION > UPPER-BODY SIDE APERTURE REMOVAL AND INSTALLATION > INSTALLATION....................................................... 947 BODY STRUCTURE > PANEL, QUARTER > REMOVAL AND INSTALLATION > QUARTER PANEL REMOVAL AND INSTALLATION > REMOVAL.................................................................................. 953 BODY STRUCTURE > PANEL, QUARTER > REMOVAL AND INSTALLATION > QUARTER PANEL REMOVAL AND INSTALLATION > INSTALLATION............................................................................. 960 BODY STRUCTURE > PANEL, QUARTER > REMOVAL AND INSTALLATION > QUARTER PANEL EXTENSION REMOVAL AND INSTALLATION > REMOVAL........................................................................ 967 BODY STRUCTURE > PANEL, QUARTER > REMOVAL AND INSTALLATION > QUARTER PANEL EXTENSION REMOVAL AND INSTALLATION > INSTALLATION................................................................... 970 BODY STRUCTURE > PANEL, QUARTER > REMOVAL AND INSTALLATION > QUARTER PANEL INNER REMOVAL AND INSTALLATION > REMOVAL............................................................................ 973 BODY STRUCTURE > PANEL, QUARTER > REMOVAL AND INSTALLATION > QUARTER PANEL INNER REMOVAL AND INSTALLATION > INSTALLATION....................................................................... 978 BODY STRUCTURE > PANEL, REAR CLOSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................... 984 BODY STRUCTURE > PANEL, REAR CLOSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................... 987 BODY STRUCTURE > PANEL, ROOF > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................... 996 BODY STRUCTURE > PANEL, ROOF > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................1000 BODY STRUCTURE > PANEL, TAILLAMP MOUNTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................1005 BODY STRUCTURE > PANEL, TAILLAMP MOUNTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................1008 BODY STRUCTURE > PLATE, FRONT SIDERAIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................1010 BODY STRUCTURE > PLATE, FRONT SIDERAIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................1012 BODY STRUCTURE > RAIL, FRONT FRAME > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................1015 BODY STRUCTURE > RAIL, FRONT FRAME > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................1021 BODY STRUCTURE > RAIL, FRONT FRAME > REMOVAL AND INSTALLATION > SECTIONING REMOVAL AND INSTALLATION > REMOVAL..................................................................................1029 BODY STRUCTURE > RAIL, FRONT FRAME > REMOVAL AND INSTALLATION > SECTIONING REMOVAL AND INSTALLATION > INSTALLATION.............................................................................1032 BODY STRUCTURE > RAIL, REAR FRAME > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................................1039 BODY STRUCTURE > RAIL, REAR FRAME > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................................1041 BODY STRUCTURE > RAIL, REAR FRAME > REMOVAL AND INSTALLATION > SECTIONING REMOVAL AND INSTALLATION > REMOVAL...................................................................................1045 BODY STRUCTURE > RAIL, REAR FRAME > REMOVAL AND INSTALLATION > SECTIONING REMOVAL AND INSTALLATION > INSTALLATION..............................................................................1047 BODY STRUCTURE > REINFORCEMENT, B-PILLAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................1050 BODY STRUCTURE > REINFORCEMENT, B-PILLAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..................................................................................1055 BODY STRUCTURE > REINFORCEMENT, COWL SIDE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................1063 BODY STRUCTURE > REINFORCEMENT, COWL SIDE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................1068 BODY STRUCTURE > REINFORCEMENT, FUEL FILLER DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................1080 BODY STRUCTURE > REINFORCEMENT, FUEL FILLER DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................1082 BODY STRUCTURE > TROUGH, LIFTGATE OPENING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................1086 BODY STRUCTURE > TROUGH, LIFTGATE OPENING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................1089 BODY STRUCTURE > WHEELHOUSE, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................1092 BODY STRUCTURE > WHEELHOUSE, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................1096 BODY STRUCTURE > WHEELHOUSE, REAR > REMOVAL AND INSTALLATION > INNER REAR WHEELHOUSE REMOVAL AND INSTALLATION > REMOVAL........................................................................1105 BODY STRUCTURE > WHEELHOUSE, REAR > REMOVAL AND INSTALLATION > INNER REAR WHEELHOUSE REMOVAL AND INSTALLATION > INSTALLATION...................................................................1107 BODY STRUCTURE > WHEELHOUSE, REAR > REMOVAL AND INSTALLATION > OUTER REAR WHEELHOUSE REMOVAL AND INSTALLATION > REMOVAL........................................................................1111 BODY STRUCTURE > WHEELHOUSE, REAR > REMOVAL AND INSTALLATION > OUTER REAR WHEELHOUSE REMOVAL AND INSTALLATION > INSTALLATION...................................................................1114 BODY STRUCTURE > WHEELHOUSE, REAR > REMOVAL AND INSTALLATION >.................................................................................................................................1118 REINFORCEMENT REAR WHEELHOUSE REMOVAL AND INSTALLATION > REMOVAL...............................................................................................................................1119 BODY STRUCTURE > WHEELHOUSE, REAR > REMOVAL AND INSTALLATION > REINFORCEMENT REAR WHEELHOUSE REMOVAL AND INSTALLATION > INSTALLATION...........................................................1121 DECKLID/HATCH/LIFTGATE/TAILGATE > HINGE, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................1124 DECKLID/HATCH/LIFTGATE/TAILGATE > HINGE, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................1126 DECKLID/HATCH/LIFTGATE/TAILGATE > LATCH, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................1129 DECKLID/HATCH/LIFTGATE/TAILGATE > LATCH, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................1131 DECKLID/HATCH/LIFTGATE/TAILGATE > LIFTGATE > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY.................................................................................1132 DECKLID/HATCH/LIFTGATE/TAILGATE > LIFTGATE > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY....................................................................................1135 DECKLID/HATCH/LIFTGATE/TAILGATE > LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................1139 DECKLID/HATCH/LIFTGATE/TAILGATE > LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................1141 DECKLID/HATCH/LIFTGATE/TAILGATE > PANEL, TRIM, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................1143 DECKLID/HATCH/LIFTGATE/TAILGATE > PANEL, TRIM, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................1145 DECKLID/HATCH/LIFTGATE/TAILGATE > PROP, GAS, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..........................................................................1148 DECKLID/HATCH/LIFTGATE/TAILGATE > PROP, GAS, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.....................................................................1150 DECKLID/HATCH/LIFTGATE/TAILGATE > SPOILER, DECKLID > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................1152 DECKLID/HATCH/LIFTGATE/TAILGATE > SPOILER, DECKLID > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................1154 DECKLID/HATCH/LIFTGATE/TAILGATE > STRIKER, LIFTGATE LATCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................1156 DECKLID/HATCH/LIFTGATE/TAILGATE > STRIKER, LIFTGATE LATCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................1157 DOOR - FRONT > CHECK, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................1157 DOOR - FRONT > CHECK, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................1160 DOOR - FRONT > CYLINDER, DOOR LOCK > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................1163 DOOR - FRONT > CYLINDER, DOOR LOCK > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................1165 DOOR - FRONT > DOOR > ADJUSTMENTS > ADJUSTMENTS................................................................................................................................................1166 DOOR - FRONT > DOOR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY........................................................................................................1172 DOOR - FRONT > DOOR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND...............................................................................................................................1190 ASSEMBLY > ASSEMBLY............................................................................................................................................................................1191 DOOR - FRONT > DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................1193 DOOR - FRONT > DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................................1196 DOOR - FRONT > GLASS, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................1200 DOOR - FRONT > GLASS, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................1214 DOOR - FRONT > HANDLE, EXTERIOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................1215 DOOR - FRONT > HANDLE, EXTERIOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................1218 DOOR - FRONT > HANDLE, INTERIOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................1219 DOOR - FRONT > HANDLE, INTERIOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................1220 DOOR - FRONT > HINGE, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................1222 DOOR - FRONT > HINGE, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................1224 DOOR - FRONT > LATCH, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................1227 DOOR - FRONT > LATCH, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................1228 DOOR - FRONT > PANEL, DOOR TRIM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................1229 DOOR - FRONT > PANEL, DOOR TRIM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................1235 DOOR - FRONT > PLATE, CARRIER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................1235 DOOR - FRONT > PLATE, CARRIER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................1238 DOOR - FRONT > STRIKER, DOOR LATCH > ADJUSTMENTS...............................................................................................................................................1240 DOOR - FRONT > STRIKER, DOOR LATCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................1242 DOOR - FRONT > STRIKER, DOOR LATCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................1243 DOORS - REAR > CHECK, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND............................................................................................................................1244 INSTALLATION > REMOVAL.........................................................................................................................................................................1245 DOORS - REAR > CHECK, DOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................1246 DOORS - REAR > DOOR, REAR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY..................................................................................................1248 DOORS - REAR > DOOR, REAR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY.....................................................................................................1282 DOORS - REAR > DOOR, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................................1285 DOORS - REAR > DOOR, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................................1289 DOORS - REAR > HINGE, DOOR > REMOVAL AND INSTALLATION > REMOVAL > UPPER HINGE..................................................................................................................1290 DOORS - REAR > HINGE, DOOR > REMOVAL AND INSTALLATION > REMOVAL > LOWER HINGE..................................................................................................................1292 DOORS - REAR > HINGE, DOOR > REMOVAL AND INSTALLATION > INSTALLATION > UPPER HINGE.............................................................................................................1294 DOORS - REAR > HINGE, DOOR > REMOVAL AND INSTALLATION > INSTALLATION > LOWER HINGE.............................................................................................................1296 DOORS - REAR > STRIKER, DOOR LATCH > ADJUSTMENTS > REMOVAL.....................................................................................................................................1298 DOORS - REAR > STRIKER, DOOR LATCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................1300 DOORS - REAR > STRIKER, DOOR LATCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................1301 EXTERIOR > BRACKET, FENDER MOUNTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................1302 EXTERIOR > BRACKET, FENDER MOUNTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................1303 EXTERIOR > COVER, COWL PANEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................1304 EXTERIOR > COVER, COWL PANEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................1306 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY > 1.4L TURBO MULTIAIR, 1.6L TURBO DIESEL, 2.0L TURBO DIESEL 120CV / 140C....................................1308 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY > 2.0L TURBO DIESEL 170 CV..................................................................................1316 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY > 2.4L MULTIAIR2............................................................................................1324 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > DISASSEMBLY AND ASSEMBLY > ASSEMBLY > 1.4L TURBO MULTIAIR, 1.6L TURBO DIESEL, 2.0L.................................................................1330 TURBO DIESEL 120CV / 140C......................................................................................................................................................................1331 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > DISASSEMBLY AND ASSEMBLY > ASSEMBLY > 2.0L TURBO DIESEL 170 CV.....................................................................................1331 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > DISASSEMBLY AND ASSEMBLY > ASSEMBLY > 2.4L MULTIAIR2...............................................................................................1339 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > REMOVAL AND INSTALLATION > REMOVAL > 1.4L TURBO MULTIAIR, 1.6L TURBO DIESEL........................................................................1339 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > REMOVAL AND INSTALLATION > REMOVAL > 2.0L TURBO DIESEL.............................................................................................1356 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > REMOVAL AND INSTALLATION > REMOVAL > 2.4L MULTIAIR2................................................................................................1372 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > REMOVAL AND INSTALLATION > INSTALLATION > 1.4L TURBO MULTIAIR, 1.6L TURBO DIESEL...................................................................1384 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > REMOVAL AND INSTALLATION > INSTALLATION > 2.0L TURBO DIESEL........................................................................................1386 EXTERIOR > CROSSMEMBER, HEADLAMP MOUNTING > REMOVAL AND INSTALLATION > INSTALLATION > 2.4L MULTIAIR2...........................................................................................1397 EXTERIOR > DOOR, FUEL FILL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................1400 EXTERIOR > DOOR, FUEL FILL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................1402 EXTERIOR > FENDER, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................................1402 EXTERIOR > FENDER, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND..............................................................................................................................1406 INSTALLATION > INSTALLATION....................................................................................................................................................................1407 EXTERIOR > GRILLE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................................................1407 EXTERIOR > GRILLE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................................................1408 EXTERIOR > HOUSING, FUEL FILL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................1409 EXTERIOR > HOUSING, FUEL FILL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................1411 EXTERIOR > MIRROR, OUTSIDE REARVIEW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................1411 EXTERIOR > MIRROR, OUTSIDE REARVIEW > REMOVAL AND INSTALLATION >...............................................................................................................................1416 REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................................................................1417 EXTERIOR > RACK, LUGGAGE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................................1417 EXTERIOR > RACK, LUGGAGE > REMOVAL AND INSTALLATION > REMOVAL AND..............................................................................................................................1419 INSTALLATION > INSTALLATION....................................................................................................................................................................1420 EXTERIOR > SHIELD, SPLASH, FRONT WHEELHOUSE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................1420 EXTERIOR > SHIELD, SPLASH, FRONT WHEELHOUSE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................1422 EXTERIOR > SHIELD, SPLASH, REAR WHEELHOUSE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................1422 EXTERIOR > SHIELD, SPLASH, REAR WHEELHOUSE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................1423 HOOD > CABLE, HOOD RELEASE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................1423 HOOD > CABLE, HOOD RELEASE > REMOVAL AND INSTALLATION > REMOVAL AND............................................................................................................................1424 INSTALLATION > INSTALLATION....................................................................................................................................................................1425 HOOD > HINGE, HOOD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................1426 HOOD > HINGE, HOOD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................1427 HOOD > HOOD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................................1429 HOOD > HOOD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................................1432 HOOD > LATCH, HOOD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................1435 HOOD > LATCH, HOOD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................1435 INSTRUMENT PANEL > BEZEL, INSTRUMENT CLUSTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................1436 INSTRUMENT PANEL > BEZEL, INSTRUMENT CLUSTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................1437 INSTRUMENT PANEL > CARRIER, INSTRUMENT PANEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................1439 INSTRUMENT PANEL > CARRIER, INSTRUMENT PANEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................1447 INSTRUMENT PANEL > COVER, INSTRUMENT PANEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................1456 INSTRUMENT PANEL > COVER, INSTRUMENT PANEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................1461 INSTRUMENT PANEL > COVER, STEERING COLUMN OPENING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................1467 INSTRUMENT PANEL > COVER, STEERING COLUMN OPENING > REMOVAL AND................................................................................................................................1468 INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................................................................................1469 INSTRUMENT PANEL > GLOVE BOX, INSTRUMENT PANEL > REMOVAL AND...................................................................................................................................1470 INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................................................................................1471 INSTRUMENT PANEL > GLOVE BOX, INSTRUMENT PANEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION............................................................................1473 INTERIOR > CONSOLE, FLOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................................1477 INTERIOR > CONSOLE, FLOOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................................1486 INTERIOR > CONSOLE, OVERHEAD, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................1495 INTERIOR > CONSOLE, OVERHEAD, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................1496 INTERIOR > HEADLINER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...........................................................................................................1497 INTERIOR > HEADLINER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................................................1501 INTERIOR > MIRROR, REARVIEW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................1505 INTERIOR > MIRROR, REARVIEW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................1507 INTERIOR > PANEL, A-PILLAR TRIM > REMOVAL AND INSTALLATION > REMOVAL...........................................................................................................................1509 AND INSTALLATION > REMOVAL.....................................................................................................................................................................1510 INTERIOR > PANEL, A-PILLAR TRIM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................1512 INTERIOR > PANEL, B-PILLAR TRIM, LOWER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................1514 INTERIOR > PANEL, B-PILLAR TRIM, LOWER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................1516 INTERIOR > PANEL, B-PILLAR TRIM, UPPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................1519 INTERIOR > PANEL, B-PILLAR TRIM, UPPER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................1521 INTERIOR > PANEL, COWL TRIM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................1523 INTERIOR > PANEL, COWL TRIM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................1525 INTERIOR > PANEL, QUARTER TRIM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.................................................................................................1529 INTERIOR > PANEL, QUARTER TRIM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION............................................................................................1532 INTERIOR > PLATE, SCUFF, LIFTGATE SILL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................1535 INTERIOR > PLATE, SCUFF, LIFTGATE SILL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................1537 PAINT > SPECIFICATIONS > SPECIFICATIONS........................................................................................................................................................1539 SEATS, FIRST ROW > WARNING > WARNING...........................................................................................................................................................1540 SEATS, FIRST ROW > COVER, SEAT BACK, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................1541 SEATS, FIRST ROW > COVER, SEAT BACK, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................1546 SEATS, FIRST ROW > COVER, SEAT CUSHION, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................1551 SEATS, FIRST ROW > COVER, SEAT CUSHION, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................1555 SEATS, FIRST ROW > SEAT BACK, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................1561 SEATS, FIRST ROW > SEAT BACK, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................1565 SEATS, FIRST ROW > SEAT, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.................................................................................................1567 SEATS, FIRST ROW > SEAT, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION............................................................................................1570 SEATS, FIRST ROW > SIDE SHIELDS, SEAT CUSHION, FRONT > REMOVAL AND.............................................................................................................................1572 INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................................................................................1573 SEATS, FIRST ROW > SIDE SHIELDS, SEAT CUSHION, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................1578 SEATS, FIRST ROW > TRACK, MANUAL FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................1582 SEATS, FIRST ROW > TRACK, MANUAL FRONT > REMOVAL AND INSTALLATION >............................................................................................................................1584 REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................................................................1585 SEATS, REAR > ARMREST, SECOND ROW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................................1587 SEATS, REAR > ARMREST, SECOND ROW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................................1588 SEATS, REAR > SEAT BACK, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................1590 SEATS, REAR > SEAT BACK, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................1593 SEATS, REAR > SEAT CUSHION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................1595 SEATS, REAR > SEAT CUSHION > REMOVAL AND INSTALLATION > REMOVAL AND............................................................................................................................1597 INSTALLATION > INSTALLATION....................................................................................................................................................................1598 STATIONARY GLASS > WARNING > WARNING...........................................................................................................................................................1599 STATIONARY GLASS > SPECIFICATIONS > BODYWORK GLASS AND WINDOWS.................................................................................................................................1600 STATIONARY GLASS > GLASS, LIFTGATE > REMOVAL AND INSTALLATION > REMOVAL........................................................................................................................1600 STATIONARY GLASS > GLASS, LIFTGATE > REMOVAL AND INSTALLATION > GLASS REMOVAL TOOLS............................................................................................................1608 STATIONARY GLASS > GLASS, LIFTGATE > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................................................1609 STATIONARY GLASS > GLASS, LIFTGATE > REMOVAL AND INSTALLATION > INSTALLATION > PREPARATION OF THE REMOVED GLASS................................................................................1611 STATIONARY GLASS > GLASS, LIFTGATE > REMOVAL AND INSTALLATION > INSTALLATION > NEW GLASS PREPARATION...........................................................................................1612 STATIONARY GLASS > GLASS, LIFTGATE > REMOVAL AND INSTALLATION > INSTALLATION > LIFTGATE GLASS INSTALLATION.....................................................................................1613 STATIONARY GLASS > GLASS, QUARTER > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................................................1617 STATIONARY GLASS > GLASS, QUARTER > REMOVAL AND INSTALLATION > GLASS REMOVAL TOOLS.............................................................................................................1619 STATIONARY GLASS > GLASS, QUARTER > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................................1620 STATIONARY GLASS > GLASS, QUARTER > REMOVAL AND INSTALLATION > INSTALLATION > NEW GLASS PREPARATION............................................................................................1621 STATIONARY GLASS > GLASS, QUARTER > REMOVAL AND INSTALLATION > INSTALLATION > QUARTER GLASS INSTALLATION.......................................................................................1622 STATIONARY GLASS > WINDSHIELD > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................................1625 STATIONARY GLASS > WINDSHIELD > REMOVAL AND INSTALLATION > GLASS REMOVAL TOOLS................................................................................................................1638 STATIONARY GLASS > WINDSHIELD > REMOVAL AND INSTALLATION > INSTALLATION > FENCE CLEANING.......................................................................................................1639 STATIONARY GLASS > WINDSHIELD > REMOVAL AND INSTALLATION > INSTALLATION > PREPARATION OF THE REMOVED GLASS.....................................................................................1641 STATIONARY GLASS > WINDSHIELD > REMOVAL AND INSTALLATION > INSTALLATION > NEW WINDSHIELD PREPARATION...........................................................................................1643 STATIONARY GLASS > WINDSHIELD > REMOVAL AND INSTALLATION > INSTALLATION > WINDSHIELD INSTALLATION..............................................................................................1644 WEATHERSTRIP/SEALS > CAUTION > CAUTION.........................................................................................................................................................1650 WEATHERSTRIP/SEALS > SEAL, DOOR OPENING, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.................................................................................1650 WEATHERSTRIP/SEALS > SEAL, DOOR OPENING, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION............................................................................1651 WEATHERSTRIP/SEALS > SEAL, DOOR OPENING, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................1653 WEATHERSTRIP/SEALS > SEAL, DOOR OPENING, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................1653 FRAME AND BUMPERS..................................................................................................................................................................................1656 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................1656 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................1656 BUMPERS > FASCIA, FRONT > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY....................................................................................................1657 BUMPERS > FASCIA, FRONT > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY.......................................................................................................1664 BUMPERS > FASCIA, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................................1665 BUMPERS > FASCIA, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................................1670 BUMPERS > FASCIA, REAR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY.....................................................................................................1674 BUMPERS > FASCIA, REAR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY........................................................................................................1675 BUMPERS > FASCIA, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................................1675 BUMPERS > FASCIA, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................1680 BUMPERS > REINFORCEMENT, BUMPER, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................1683 BUMPERS > REINFORCEMENT, BUMPER, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................1686 FRAME > WARNING > USE OF HEAT DURING REPAIR....................................................................................................................................................1688 FRAME > WARNING > WARNINGS.....................................................................................................................................................................1688 FRAME > WARNING > WARNINGS > RESTRAINT WARNINGS................................................................................................................................................1689 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL 120HP/140HP > REMOVAL.....................................................................................1691 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL 120HP/140HP > INSTALLATION................................................................................1708 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 2.4L MULTIAIR2, 1.4L TURBO MULTIAIR > REMOVAL...............................................................................1722 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 2.4L MULTIAIR2, 1.4L TURBO MULTIAIR > INSTALLATION..........................................................................1741 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL 170HP > REMOVAL...........................................................................................1756 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL 170HP > INSTALLATION......................................................................................1771 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 1.6L TURBO DIESEL > REMOVAL.................................................................................................1784 FRAME > CROSSMEMBER, FRONT SUSPENSION > REMOVAL AND INSTALLATION > 1.6L TURBO DIESEL > INSTALLATION............................................................................................1802 FRAME > CROSSMEMBER, REAR SUSPENSION > REMOVAL AND INSTALLATION > 2.4L MULTIAIR2, 1.4L TURBO MULTIAIR > REMOVAL - 4X2..........................................................................1817 FRAME > CROSSMEMBER, REAR SUSPENSION > REMOVAL AND INSTALLATION > 2.4L MULTIAIR2, 1.4L TURBO MULTIAIR > INSTALLATION 4X2.......................................................................1822 FRAME > CROSSMEMBER, REAR SUSPENSION > REMOVAL AND INSTALLATION > 4X4 > REMOVAL - 4X4..........................................................................................................1832 FRAME > CROSSMEMBER, REAR SUSPENSION > REMOVAL AND INSTALLATION > 4X4 > INSTALLATION 4X4.......................................................................................................1835 UNDER BODY PROTECTION > BELLY PAN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > 1.4L MULTIAIR TURBO, 1.6L TURBO DIESEL...............................................................1837 UNDER BODY PROTECTION > BELLY PAN > REMOVAL AND INSTALLATION >.................................................................................................................................1837 REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL 4X4...............................................................................................................................................1838 UNDER BODY PROTECTION > BELLY PAN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > 1.4L MULTIAIR TURBO, 1.6L TURBO DIESEL...............................................................1838 UNDER BODY PROTECTION > BELLY PAN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL 4X4................................................................................1839 UNDER BODY PROTECTION > BELLY PAN, SIDE > REMOVAL AND INSTALLATION >...........................................................................................................................1839 REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................................................................1840 UNDER BODY PROTECTION > BELLY PAN, SIDE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................1842 HEATED SEATS - SERVICE INFORMATION.................................................................................................................................................................1844 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................1844 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................1844 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HEATED SEAT SYSTEM.............................................................................................................................1847 PAD, HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > HEATED SEAT PAD - REMOVAL..................................................................................................1848 PAD, HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > HEATED SEAT PAD - INSTALLATION.............................................................................................1849 POWER LOCKS - SERVICE INFORMATION..................................................................................................................................................................1851 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................1851 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION > POWER LOCK SYSTEM........................................................................................................1851 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION > REMOTE KEYLESS ENTRY SYSTEM..............................................................................................1854 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION > POWER DOORLOCK.............................................................................................................1855 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION > REMOTE KEYLESS ENTRY SYSTEM................................................................................................1855 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER LOCKS AND REMOTE KEYLESS ENTRY SYSTEM > POWER LOCK SYSTEM................................................................................1856 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER LOCKS AND REMOTE KEYLESS ENTRY SYSTEM > POWER LOCK SYSTEM > PRELIMINARY DIAGNOSIS........................................................1856 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER LOCKS AND REMOTE KEYLESS ENTRY SYSTEM > REMOTE KEYLESS ENTRY SYSTEM......................................................................1857 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER LOCKS AND REMOTE KEYLESS ENTRY SYSTEM > REMOTE KEYLESS ENTRY SYSTEM > PRELIMINARY DIAGNOSIS..............................................1857 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > FLOOR CONSOLE > REMOVAL....................................................................................................................1857 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > FLOOR CONSOLE > INSTALLATION...............................................................................................................1858 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > LIFTGATE > LIFTGATE - REMOVAL..............................................................................................................1858 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > LIFTGATE >.................................................................................................................................1860 INSTALLATION...................................................................................................................................................................................1861 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > REAR DOOR > REMOVAL........................................................................................................................1861 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > REAR DOOR > INSTALLATION...................................................................................................................1868 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > REAR FASCIA > REMOVAL......................................................................................................................1869 ANTENNA, PASSIVE ENTRY > REMOVAL AND INSTALLATION > REAR FASCIA >..............................................................................................................................1870 INSTALLATION...................................................................................................................................................................................1871 SWITCH, LOCK > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > DRIVER DOOR GANG SWITCH - REMOVAL.........................................................................................1871 SWITCH, LOCK > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION >...........................................................................................................................1873 DRIVER DOOR GANG SWITCH - INSTALLATION.........................................................................................................................................................1874 POWER MIRRORS - SERVICE INFORMATION................................................................................................................................................................1875 SWITCH, MIRROR > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING.................................................................................................................................1875 POWER SEATS - SERVICE INFORMATION..................................................................................................................................................................1877 MOTOR, LUMBAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > SEAT BACK LUMBAR MOTOR - REMOVAL.........................................................................................1877 MOTOR, LUMBAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > SEAT BACK LUMBAR MOTOR - INSTALLATION....................................................................................1879 MOTOR, SEAT > REMOVAL AND INSTALLATION > SEAT CUSHION LIFT MOTOR > POWER SEAT CUSHION LIFT MOTOR - REMOVAL.....................................................................................1879 MOTOR, SEAT > REMOVAL AND INSTALLATION > SEAT CUSHION LIFT MOTOR > POWER SEAT CUSHION LIFT MOTOR - INSTALLATION................................................................................1880 MOTOR, SEAT > REMOVAL AND INSTALLATION > SEAT FORE - AFT MOTOR > POWER SEAT FORE-AFT MOTOR - REMOVAL...........................................................................................1881 MOTOR, SEAT > REMOVAL AND INSTALLATION > SEAT FORE - AFT MOTOR > POWER SEAT FORE-AFT MOTOR - INSTALLATION......................................................................................1883 MOTOR, SEAT > REMOVAL AND INSTALLATION > SEAT HEIGHT ADJUST MOTOR > POWER SEAT HEIGHT ADJUST MOTOR - REMOVAL...................................................................................1884 MOTOR, SEAT > REMOVAL AND INSTALLATION > SEAT HEIGHT ADJUST MOTOR > POWER SEAT HEIGHT ADJUST MOTOR - INSTALLATION..............................................................................1886 SWITCH, LUMBAR CONTROL > REMOVAL AND INSTALLATION > SEAT BACK > LUMBAR CONTROL SEAT BACK SWITCH - REMOVAL......................................................................................1886 SWITCH, LUMBAR CONTROL > REMOVAL AND INSTALLATION > SEAT BACK > LUMBAR CONTROL SEAT BACK SWITCH - INSTALLATION.................................................................................1887 SWITCH, LUMBAR CONTROL > REMOVAL AND INSTALLATION > FOUR WAY > LUMBAR CONTROL FOUR WAY SEAT SWITCH - REMOVAL...................................................................................1888 SWITCH, LUMBAR CONTROL > REMOVAL AND INSTALLATION > FOUR WAY >.................................................................................................................................1889 LUMBAR CONTROL FOUR WAY SEAT SWITCH - INSTALLATION.............................................................................................................................................1890 SWITCH, SEAT, POWER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > POWER SEAT SWITCH - REMOVAL........................................................................................1890 SWITCH, SEAT, POWER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > POWER SEAT SWITCH - INSTALLATION...................................................................................1892 POWER TOP & SUNROOF - SERVICE INFORMATION..........................................................................................................................................................1894 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................1894 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION > DESCRIPTION - M YSKY.....................................................................................................1897 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................1898 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION > OPERATI ON.................................................................................................................1902 POWER WINDOWS - SERVICE INFORMATION................................................................................................................................................................1907 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................1907 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................1912 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER WINDOWS..................................................................................................................................1913 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER WINDOWS > POWER WINDOW DIAGNOSIS.........................................................................................................1913 MOTOR, WINDOW REGULATOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > POWER WINDOW MOTOR - REMOVAL...................................................................................1913 MOTOR, WINDOW REGULATOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > POWER WINDOW MOTOR - INSTALLATION..............................................................................1915 SWITCH, POWER WINDOW > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER WINDOW SWITCHES...................................................................................................1915 SWITCH, POWER WINDOW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > DRIVER DOOR GANG SWITCH - REMOVAL.................................................................................1916 SWITCH, POWER WINDOW > REMOVAL AND INSTALLATION > REMOVAL AND..................................................................................................................................1918 INSTALLATION > DRIVER DOOR GANG SWITCH - INSTALLATION..........................................................................................................................................1919 VEHICLE THEFT SECURITY - SERVICE INFORMATION.......................................................................................................................................................1920 DESCRIPTION AND OPERATION > VEHICLE THEFT SECURITY SYSTEM > DESCRIPTION - VEHICLE THEFT SECURITY SYSTEM........................................................................................1920 DESCRIPTION AND OPERATION > VEHICLE THEFT SECURITY SYSTEM > OPERATION - VEHICLE THEFT SECURITY SYSTEM..........................................................................................1920 DESCRIPTION AND OPERATION > SENTRY KEY IMMOBILIZER SYSTEM > DESCRIPTION - SENTRY KEY IMMOBILIZER SYSTEM........................................................................................1920 DESCRIPTION AND OPERATION > SENTRY KEY IMMOBILIZER SYSTEM >....................................................................................................................................1921 OPERATION - SENTRY KEY IMMOBILIZER SYSTEM......................................................................................................................................................1922 DESCRIPTION AND OPERATION > VEHICLE THEFT ALARM > DESCRIPTION - VEHICLE THEFT ALARM............................................................................................................1922 DESCRIPTION AND OPERATION > VEHICLE THEFT ALARM > OPERATION - VEHICLE THEFT ALARM..............................................................................................................1923 DESCRIPTION AND OPERATION > VEHICLE THEFT ALARM > OPERATION - VEHICLE THEFT ALARM > OPERATING MODES - VEHICLE THEFT ALARM......................................................................1924 DIAGNOSIS AND TESTING > VEHICLE THEFT SECURITY SYSTEM..........................................................................................................................................1926 DIAGNOSIS AND TESTING > SENTRY KEY IMMOBILIZER SYSTEM..........................................................................................................................................1926 DIAGNOSIS AND TESTING > VEHICLE THEFT ALARM....................................................................................................................................................1927 ANTENNA, SENTRY KEY > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION......................................................................................................1928 ANTENNA, SENTRY KEY > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.............................................................................................1930 ANTENNA, SENTRY KEY > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................1930 ANTENNA, SENTRY KEY > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................................1933 KEY, TRANSPONDER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.........................................................................................................1935 KEY, TRANSPONDER > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON................................................................................................1936 MODULE, SENTRY KEY IMMOBILIZER (SKIM) > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................1936 MODULE, SENTRY KEY IMMOBILIZER (SKIM) > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION......................................................................................1937 MODULE, SHAFT LOCK > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.......................................................................................................1937 MODULE, SHAFT LOCK > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON..............................................................................................1938 MODULE, SHAFT LOCK > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................1939 MODULE, SHAFT LOCK > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................1942 MODULE, ULTRASONIC AND ANTI-TILT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.........................................................................................1945 MODULE, ULTRASONIC AND ANTI-TILT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION...........................................................................................1946 MODULE, ULTRASONIC AND ANTI-TILT > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - ULTRASONIC AND ANTI-TILT MODULE.............................................................................1948 MODULE, ULTRASONIC AND ANTI-TILT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................1948 MODULE, ULTRASONIC AND ANTI-TILT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................1950 SIREN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................................................1951 SIREN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON.....................................................................................................................1952 SIREN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..........................................................................................................................1953 SIREN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.....................................................................................................................1954 SWITCH, HOOD AJAR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION........................................................................................................1956 SWITCH, HOOD AJAR > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON...............................................................................................1957 SWITCH, HOOD AJAR > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HOOD AJAR SWITCH...........................................................................................................1957 SWITCH, HOOD AJAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................................................1958 SWITCH, HOOD AJAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................................................1958 Brakes.................................................................................................................................................................................................1959 ANTILOCK BRAKE SYSTEM (ABS) - SERVICE INFORMATION..................................................................................................................................................1959 WARNING > WARNING..............................................................................................................................................................................1959 CAUTION > CAUTION..............................................................................................................................................................................1959 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION..........................................................................................................................................1959 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - INSPECTION AND ROAD TEST > DIAGNOSIS AND TESTING - INSPECTION AND ROAD TEST....................................................................1962 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................1963 ELECTRICAL > SENSOR, DYNAMICS > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................1963 ELECTRICAL > SENSOR, DYNAMICS > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................1963 ELECTRICAL > SENSOR, WHEEL SPEED, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................1963 ELECTRICAL > SENSOR, WHEEL SPEED, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................1965 ELECTRICAL > SENSOR, WHEEL SPEED, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................1966 ELECTRICAL > SENSOR, WHEEL SPEED, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................1968 ELECTRICAL > SWITCH, ELECTRONIC STABILITY PROGRAM (ESP) > DESCRIPTION > DESCRIPTION AND OPERATION..............................................................................................1969 ELECTRICAL > SWITCH, ELECTRONIC STABILITY PROGRAM (ESP) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................1970 ELECTRICAL > SWITCH, ELECTRONIC STABILITY PROGRAM (ESP) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................1970 HYDRAULIC/MECHANICAL > INTEGRATED CONTROL UNIT (ICU) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...........................................................................1970 HYDRAULIC/MECHANICAL > INTEGRATED CONTROL UNIT (ICU) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................1975 BASE BRAKES - SERVICE INFORMATION..................................................................................................................................................................1981 WARNING > WARNING..............................................................................................................................................................................1981 CAUTION > CAUTION..............................................................................................................................................................................1981 DESCRIPTION > DESCRIPTION......................................................................................................................................................................1982 DESCRIPTION > DESCRIPTION > FRONT ROTORS.......................................................................................................................................................1983 DESCRIPTION > DESCRIPTION > REAR ROTORS........................................................................................................................................................1983 DESCRIPTION > DESCRIPTION > FRONT BRAKE CALIPERS...............................................................................................................................................1984 DESCRIPTION > DESCRIPTION > REAR BRAKE CALIPERS................................................................................................................................................1985 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM DIAGNOSIS CHARTS > BRAKE NOISE...............................................................................................1987 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM DIAGNOSIS CHARTS > OTHER BRAKE CONDITIONS....................................................................................1988 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM DIAGNOSIS CHARTS > RED BRAKE WARNING INDICATOR...............................................................................1990 STANDARD PROCEDURE > STANDARD PROCEDURE - BRAKE FLUID LEVEL....................................................................................................................................1990 STANDARD PROCEDURE > STANDARD PROCEDURE - BRAKE FLUID LEVEL > MANUAL BLEEDING PROCEDURE........................................................................................................1991 STANDARD PROCEDURE > STANDARD PROCEDURE - BRAKE FLUID LEVEL > PRESSURE BLEEDING PROCEDURE......................................................................................................1992 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................1993 SPECIFICATIONS > TECHNICAL SPECIFICATIONS......................................................................................................................................................1993 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................1994 ELECTRICAL > PUMP, ELECTRIC VACUUM > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BRAKE VACUUM SYSTEM.......................................................................................1995 ELECTRICAL > PUMP, ELECTRIC VACUUM > REMOVAL AND INSTALLATION >................................................................................................................................1995 REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................................................................1996 ELECTRICAL > PUMP, ELECTRIC VACUUM > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................1997 ELECTRICAL > SWITCH, BRAKE FLUID LEVEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................2000 ELECTRICAL > SWITCH, BRAKE FLUID LEVEL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................2000 HYDRAULIC/MECHANICAL > BOOSTER, POWER BRAKE > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - MASTER CYLINDER/POWER BOOSTER....................................................................2001 HYDRAULIC/MECHANICAL > BOOSTER, POWER BRAKE > REMOVAL AND INSTALLATION > LHD > REMOVAL.........................................................................................................2001 HYDRAULIC/MECHANICAL > BOOSTER, POWER BRAKE > REMOVAL AND INSTALLATION > LHD > INSTALLATION....................................................................................................2006 HYDRAULIC/MECHANICAL > BOOSTER, POWER BRAKE > REMOVAL AND INSTALLATION > RHD > REMOVAL.........................................................................................................2008 HYDRAULIC/MECHANICAL > BOOSTER, POWER BRAKE > REMOVAL AND INSTALLATION > RHD > INSTALLATION....................................................................................................2012 HYDRAULIC/MECHANICAL > CALIPER, DISC BRAKE > REMOVAL AND INSTALLATION > 1.4L - 1.6L > REMOVAL - 1.4L - 1.6L....................................................................................2012 HYDRAULIC/MECHANICAL > CALIPER, DISC BRAKE > REMOVAL AND.......................................................................................................................................2014 INSTALLATION > 1.4L - 1.6L > INSTALLATION - 1.4L - 1.6L........................................................................................................................................2015 HYDRAULIC/MECHANICAL > CALIPER, DISC BRAKE > REMOVAL AND INSTALLATION > 1.4L 4X4 - 2.0L - 2.4L > REMOVAL - 1.4L 4X4 - 2.0L - 2.4L..............................................................2016 HYDRAULIC/MECHANICAL > CALIPER, DISC BRAKE > REMOVAL AND INSTALLATION > 1.4L 4X4 - 2.0L - 2.4L > INSTALLATION - 1.4L 4X4 - 2.0L - 2.4L.........................................................2018 HYDRAULIC/MECHANICAL > CALIPER, DISC BRAKE, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................2019 HYDRAULIC/MECHANICAL > CALIPER, DISC BRAKE, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................2021 HYDRAULIC/MECHANICAL > FLUID > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BRAKE FLUID CONTAMINATION.......................................................................................2023 HYDRAULIC/MECHANICAL > FLUID > SPECIFICATIONS > SPECIFICATIONS.................................................................................................................................2024 HYDRAULIC/MECHANICAL > MASTER CYLINDER, BRAKE > REMOVAL AND INSTALLATION > LHD > REMOVAL.......................................................................................................2024 HYDRAULIC/MECHANICAL > MASTER CYLINDER, BRAKE > REMOVAL AND INSTALLATION > LHD > INSTALLATION..................................................................................................2026 HYDRAULIC/MECHANICAL > MASTER CYLINDER, BRAKE > REMOVAL AND INSTALLATION > RHD > REMOVAL.......................................................................................................2027 HYDRAULIC/MECHANICAL > MASTER CYLINDER, BRAKE > REMOVAL AND INSTALLATION > RHD > INSTALLATION..................................................................................................2031 HYDRAULIC/MECHANICAL > PADS, BRAKE, FRONT > REMOVAL AND INSTALLATION > 1.4L - 1.6L > REMOVAL 1.4L - 1.6L.......................................................................................2032 HYDRAULIC/MECHANICAL > PADS, BRAKE, FRONT > REMOVAL AND INSTALLATION > 1.4L - 1.6L > INSTALLATION 1.4L - 1.6L..................................................................................2035 HYDRAULIC/MECHANICAL > PADS, BRAKE, FRONT > REMOVAL AND INSTALLATION > 1.4L 4X4 - 2.0L - 2.4L > REMOVAL - 1.4L 4X4 - 2.0L - 2.4L...............................................................2037 HYDRAULIC/MECHANICAL > PADS, BRAKE, FRONT > REMOVAL AND INSTALLATION > 1.4L 4X4 - 2.0L - 2.4L > INSTALLATION - 1.4L 4X4 - 2.0L - 2.4L..........................................................2040 HYDRAULIC/MECHANICAL > PADS, BRAKE, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................2042 HYDRAULIC/MECHANICAL > PADS, BRAKE, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..................................................................................2046 HYDRAULIC/MECHANICAL > PEDAL(S), BRAKE AND/OR ACCELERATOR > REMOVAL AND INSTALLATION > LHD > REMOVAL...........................................................................................2050 HYDRAULIC/MECHANICAL > PEDAL(S), BRAKE AND/OR ACCELERATOR >....................................................................................................................................2058 REMOVAL AND INSTALLATION > LHD > INSTALLATION..................................................................................................................................................2059 HYDRAULIC/MECHANICAL > PEDAL(S), BRAKE AND/OR ACCELERATOR > REMOVAL AND INSTALLATION > RHD > REMOVAL...........................................................................................2060 HYDRAULIC/MECHANICAL > PEDAL(S), BRAKE AND/OR ACCELERATOR > REMOVAL AND INSTALLATION > RHD > INSTALLATION......................................................................................2068 HYDRAULIC/MECHANICAL > RESERVOIR, BRAKE MASTER CYLINDER > REMOVAL AND INSTALLATION > LHD > REMOVAL.............................................................................................2069 HYDRAULIC/MECHANICAL > RESERVOIR, BRAKE MASTER CYLINDER > REMOVAL..............................................................................................................................2072 AND INSTALLATION > LHD > INSTALLATION..........................................................................................................................................................2073 HYDRAULIC/MECHANICAL > RESERVOIR, BRAKE MASTER CYLINDER > REMOVAL AND INSTALLATION > RHD > REMOVAL.............................................................................................2073 HYDRAULIC/MECHANICAL > RESERVOIR, BRAKE MASTER CYLINDER > REMOVAL AND INSTALLATION > RHD > INSTALLATION........................................................................................2077 HYDRAULIC/MECHANICAL > ROTOR, BRAKE > REMOVAL AND INSTALLATION > FRONT > FRONT ROTOR REMOVAL...................................................................................................2077 HYDRAULIC/MECHANICAL > ROTOR, BRAKE > REMOVAL AND INSTALLATION > FRONT > FRONT ROTOR INSTALLATION..............................................................................................2079 HYDRAULIC/MECHANICAL > ROTOR, BRAKE > REMOVAL AND INSTALLATION > REAR > REAR ROTOR REMOVAL.....................................................................................................2081 HYDRAULIC/MECHANICAL > ROTOR, BRAKE > REMOVAL AND INSTALLATION > REAR > REAR ROTOR INSTALLATION................................................................................................2085 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > FRONT BRAKE FLEXIBLE HOSE > REMOVAL - FRONT BRAKE FLEXIBLE HOSE.....................................................2087 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > FRONT BRAKE FLEXIBLE HOSE > INSTALLATION - FRONT BRAKE FLEXIBLE HOSE................................................2090 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > REAR BRAKE FLEXIBLE HOSE > REMOVAL - REAR BRAKE FLEXIBLE HOSE.......................................................2092 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > REAR BRAKE FLEXIBLE HOSE > INSTALLATION - REAR BRAKE FLEXIBLE HOSE..................................................2096 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > MASTER CYLINDER TO ICU BRAKE LINE > REMOVAL - MASTER CYLINDER TO ICU BRAKE LINE.....................................2099 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > MASTER CYLINDER TO ICU BRAKE LINE > INSTALLATION - MASTER CYLINDER TO ICU BRAKE LINE................................2102 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > LEFT FRONT BRAKE TUBE > REMOVAL - LEFT FRONT BRAKE TUBE.............................................................2104 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > LEFT FRONT BRAKE TUBE > INSTALLATION - LEFT FRONT BRAKE TUBE........................................................2107 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > RIGHT FRONT BRAKE TUBE - 1.4L > REMOVAL.............................................................................2108 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > RIGHT FRONT BRAKE TUBE - 1.4L > INSTALLATION........................................................................2119 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > RIGHT FRONT BRAKE TUBE - 1.6L - 2.0L > REMOVAL......................................................................2121 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > RIGHT FRONT BRAKE TUBE - 1.6L - 2.0L > INSTALLATION.................................................................2136 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > RIGHT FRONT BRAKE TUBE - 2.4L > REMOVAL.............................................................................2138 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > RIGHT FRONT BRAKE TUBE - 2.4L > INSTALLATION........................................................................2147 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > ICU TO REAR CONNECTOR > REMOVAL - ICU TO REAR CONNECTOR.............................................................2149 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > ICU TO REAR CONNECTOR > INSTALLATION - ICU TO REAR CONNECTOR........................................................2151 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > BOTH REAR BRAKE TUBES > REMOVAL - BOTH REAR BRAKE TUBES.............................................................2152 HYDRAULIC/MECHANICAL > TUBES AND HOSES, BRAKE > REMOVAL AND INSTALLATION > BOTH REAR BRAKE TUBES > INSTALLATION - BOTH REAR BRAKE TUBES........................................................2162 PARKING BRAKE > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATI ON.........................................................................................................................2165 PARKING BRAKE > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................2166 PARKING BRAKE > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON...................................................................................................2166 PARKING BRAKE > DIAGNOSIS AND TESTING > HANDBRAKE INEFFECTIVE..................................................................................................................................2167 PARKING BRAKE > DIAGNOSIS AND TESTING > HANDBRAKE INEFFECTIVE > HANDBRAKE BLOCK................................................................................................................2168 PARKING BRAKE > ACTUATOR, ELECTRIC PARK BRAKE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................2169 PARKING BRAKE > ACTUATOR, ELECTRIC PARK BRAKE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................2170 PARKING BRAKE > SWITCH, ELECTRIC PARK BRAKE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................2170 PARKING BRAKE > SWITCH, ELECTRIC PARK BRAKE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................2172 Drivelines & Axles.....................................................................................................................................................................................2173 FRONT HALF SHAFT...................................................................................................................................................................................2173 DESCRIPTION > DESCRIPTION......................................................................................................................................................................2173 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HALF SHAFT > VEHICLE INSPECTION................................................................................................................2173 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HALF SHAFT > NOISE OR..........................................................................................................................2174 VIBRATION IN TURNS.............................................................................................................................................................................2175 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HALF SHAFT > CLUNKING NOISE DURING ACCELERATION................................................................................................2175 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HALF SHAFT > SHUDDER OR VIBRATION DURING ACCELERATION..........................................................................................2175 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HALF SHAFT > VIBRATION AT HIGHWAY SPEEDS.......................................................................................................2176 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................2176 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................2177 REMOVAL AND INSTALLATION > 1.4L TURBO MULTIAIR, WITHOUT INTERMEDIATE SHAFT > REMOVAL...........................................................................................................2177 REMOVAL AND INSTALLATION > 1.4L TURBO MULTIAIR, WITHOUT INTERMEDIATE SHAFT > INSTALLATION......................................................................................................2183 REMOVAL AND INSTALLATION > 1.6L AND 2.0L TURBO DIESEL (120 / 140 HP) WITHOUT INTERMEDIATE SHAFT > REMOVAL......................................................................................2188 REMOVAL AND INSTALLATION > 1.6L AND 2.0L TURBO DIESEL (120 / 140 HP) WITHOUT INTERMEDIATE SHAFT > INSTALLATION.................................................................................2195 REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL (170 HP), 2.4L MULTIAIR WITHOUT INTERMEDIATE SHAFT > REMOVAL......................................................................................2199 REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL (170 HP), 2.4L MULTIAIR WITHOUT INTERMEDIATE SHAFT > INSTALLATION.................................................................................2204 REMOVAL AND INSTALLATION > AWD / 4WD RIGHT SIDE, WITHOUT INTERMEDIATE SHAFT > REMOVAL..........................................................................................................2209 REMOVAL AND INSTALLATION > AWD / 4WD RIGHT SIDE, WITHOUT INTERMEDIATE SHAFT > INSTALLATION.....................................................................................................2216 REMOVAL AND INSTALLATION > 1.4L TURBO MULTIAIR WITH INTERMEDIATE SHAFT > REMOVAL...............................................................................................................2222 REMOVAL AND INSTALLATION > 1.4L TURBO MULTIAIR WITH INTERMEDIATE SHAFT > INSTALLATION..........................................................................................................2228 REMOVAL AND INSTALLATION > 1.6L TURBO DIESEL WITH INTERMEDIATE SHAFT > REMOVAL.................................................................................................................2233 REMOVAL AND INSTALLATION > 1.6L TURBO DIESEL WITH INTERMEDIATE SHAFT > INSTALLATION............................................................................................................2241 REMOVAL AND INSTALLATION > 2.4L MULTIAIR WITH INTERMEDIATE SHAFT > REMOVAL.....................................................................................................................2248 REMOVAL AND INSTALLATION > 2.4L MULTIAIR WITH INTERMEDIATE SHAFT > INSTALLATION................................................................................................................2254 PROPELLER SHAFT....................................................................................................................................................................................2260 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................2260 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................2260 REMOVAL AND INSTALLATION > 1.4 TURBO MULTIAIR > REMOVAL........................................................................................................................................2260 REMOVAL AND INSTALLATION > 1.4 TURBO MULTIAIR > INSTALLATION...................................................................................................................................2277 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -120 / 140 HP > REMOVAL............................................................................................................................2290 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -120 / 140 HP > INSTALLATION.......................................................................................................................2305 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -170 HP > REMOVAL..................................................................................................................................2317 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -170 HP > INSTALLATION.............................................................................................................................2333 REMOVAL AND INSTALLATION > 2.4 MULTIAIR > REMOVAL..............................................................................................................................................2345 REMOVAL AND INSTALLATION > 2.4 MULTIAIR > INSTALLATION.........................................................................................................................................2360 REAR DRIVELINE MODULE..............................................................................................................................................................................2373 OP E RAT I ON > OP E RAT I ON...............................................................................................................................................................2373 DIAGNOSIS AND TESTING > REAR DRIVE UNIT (RDU) OPERATION........................................................................................................................................2373 DIAGNOSIS AND TESTING > REAR DRIVE UNIT (RDU) NOISE............................................................................................................................................2373 DIAGNOSIS AND TESTING > REAR DRIVE UNIT (RDU) NOISE > REAR DRIVELINE UNIT (RDU) ASSEMBLY NOISE.................................................................................................2374 DIAGNOSIS AND TESTING > REAR DRIVE UNIT (RDU) NOISE > TIRE NOISE...............................................................................................................................2374 DIAGNOSIS AND TESTING > REAR DRIVE UNIT (RDU) NOISE > GEAR NOISE (DRIVE PINION AND RING GEAR)..................................................................................................2375 DIAGNOSIS AND TESTING > REAR DRIVE UNIT (RDU) NOISE > BEARING NOISE (DRIVE PINION AND DIFFERENTIAL)............................................................................................2375 DIAGNOSIS AND TESTING > REAR DRIVE UNIT (RDU) NOISE > ENGINE AND TRANSMISSION NOISE............................................................................................................2376 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................2376 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................2376 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................................2376 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................................2386 FLUID, DIFFERENTIAL > STANDARD PROCEDURE > DIFFERENTIAL FLUID FILL.............................................................................................................................2395 ACTUATOR, AXLE SHAFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...........................................................................................................2395 ACTUATOR, AXLE SHAFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................................................2397 REAR HALF SHAFT....................................................................................................................................................................................2399 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................................2399 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................................2401 Electrical.............................................................................................................................................................................................2404 BATTERY SYSTEM - SERVICE INFORMATION...............................................................................................................................................................2404 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................2404 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................2407 SPECIFICATIONS > BATTERY.......................................................................................................................................................................2407 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................2407 BATTERY > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..................................................................................................................2407 BATTERY > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON...................................................................................................................2408 BATTERY > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BATTERY..............................................................................................................................2408 BATTERY > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - BATTERY > MIDTRONICS GR8 BATTERY TESTER..............................................................................................2409 BATTERY > STANDARD PROCEDURE > BATTERY CHARGING................................................................................................................................................2409 BATTERY > STANDARD PROCEDURE > BATTERY CHARGING > CHARGING A COMPLETELY DISCHARGED BATTERY.....................................................................................................2411 BATTERY > STANDARD PROCEDURE > BATTERY CHARGING > CHARGING TIME REQUIRED.......................................................................................................................2412 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER....................................................................................................................................2413 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > BATTERY TESTING..................................................................................................................2413 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > QUICK REFERENCE GUIDE............................................................................................................2414 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > QUICK REFERENCE GUIDE > MAIN MENU................................................................................................2414 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > QUICK REFERENCE GUIDE > CHARGE/TEST MENU.........................................................................................2420 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > QUICK REFERENCE GUIDE > GR8 BATTERY TESTER.......................................................................................2427 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > REPLACE BATTERY DECISIONS > BATTERY DECISIONS....................................................................................2428 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > REPLACE BATTERY DECISIONS > TEST RESULTS-CHARGING SYSTEM.........................................................................2430 BATTERY > STANDARD PROCEDURE > GR8 BATTERY TESTER / CHARGER > REPLACE BATTERY DECISIONS > TEST RESULTS-STARTER SYSTEM..........................................................................2431 BATTERY > STANDARD PROCEDURE > IGNITION-OFF DRAW TEST..........................................................................................................................................2432 BATTERY > STANDARD PROCEDURE > OPEN-CIRCUIT VOLTAGE TEST.......................................................................................................................................2434 BATTERY > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > REMOVAL 1.4L..............................................................................................................2434 BATTERY > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > INSTALLATION 1.4L.........................................................................................................2437 BATTERY > REMOVAL AND INSTALLATION > 1.6L - 2.0L REMOVAL AND INSTALLATION > BATTERY REMOVAL 1.6L - 2.0L........................................................................................2440 BATTERY > REMOVAL AND INSTALLATION > 1.6L - 2.0L REMOVAL AND INSTALLATION > BATTERY INSTALLATION 1.6L - 2.0L...................................................................................2444 CABLES, BATTERY > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..........................................................................................................2448 CABLES, BATTERY > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.................................................................................................2449 CABLES, BATTERY > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > REMOVAL...........................................................................................................2449 CABLES, BATTERY > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > INSTALLATION......................................................................................................2452 CABLES, BATTERY > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > NEGATIVE BATTERY CABLE REMOVAL - 1.6L.............................................................................2455 CABLES, BATTERY > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > NEGATIVE BATTERY CABLE INSTALLATION - 1.6L........................................................................2458 CABLES, BATTERY > REMOVAL AND INSTALLATION > 2.0L 4WD REMOVAL AND INSTALLATION > NEGATIVE BATTERY CABLE REMOVAL - 2.0L.........................................................................2461 CABLES, BATTERY > REMOVAL AND INSTALLATION > 2.0L 4WD REMOVAL AND INSTALLATION > NEGATIVE BATTERY CABLE INSTALLATION - 2.0L....................................................................2465 MODULE, VOLTAGE STABILITY (VSM) > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..........................................................................................2467 MODULE, VOLTAGE STABILITY (VSM) > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION............................................................................................2468 TRAY, BATTERY > REMOVAL AND INSTALLATION > 1.6L - 2.0L REMOVAL AND INSTALLATION > 1.6L - 2.0L BATTERY TRAY REMOVAL.............................................................................2469 TRAY, BATTERY > REMOVAL AND INSTALLATION > 1.6L - 2.0L REMOVAL AND INSTALLATION > 1.6L - 2.0L BATTERY TRAY INSTALLATION........................................................................2471 TRAY, BATTERY > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > 2.4L BATTERY TRAY REMOVAL...........................................................................................2474 TRAY, BATTERY > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > 2.4L BATTERY TRAY INSTALLATION......................................................................................2478 CHARGING - SERVICE INFORMATION.....................................................................................................................................................................2480 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................2480 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................2482 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - CHARGING SYSTEM................................................................................................................................2483 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - CHARGING SYSTEM > DIAGNOSIS AND TESTING - ON-BOARD DIAGNOSTIC SYSTEM...........................................................................2484 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - CHARGING SYSTEM > INSPECTION...................................................................................................................2484 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - CHARGING SYSTEM > DIAGNOSTIC TROUBLE CODES.....................................................................................................2485 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - CHARGING SYSTEM > ERASING DIAGNOSTIC TROUBLE CODES.............................................................................................2485 SPECIFICATIONS > GENERATOR.....................................................................................................................................................................2485 SPECIFICATIONS > TORQUE SPECIFICATION..........................................................................................................................................................2486 GENERATOR > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > REMOVAL.................................................................................................................2486 GENERATOR > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND........................................................................................................................................2490 INSTALLATION > INSTALLATION....................................................................................................................................................................2491 GENERATOR > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > INSTALLATION > EMEA 1.4L PROGRAMMING....................................................................................2495 GENERATOR > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > REMOVAL.................................................................................................................2495 GENERATOR > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > INSTALLATION............................................................................................................2502 GENERATOR > REMOVAL AND INSTALLATION > 2.0L REMOVAL AND INSTALLATION > REMOVAL.................................................................................................................2508 GENERATOR > REMOVAL AND INSTALLATION > 2.0L REMOVAL AND INSTALLATION > INSTALLATION............................................................................................................2514 GENERATOR > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > REMOVAL.................................................................................................................2518 GENERATOR > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND........................................................................................................................................2521 INSTALLATION > INSTALLATION....................................................................................................................................................................2522 REGULATOR, VOLTAGE > REMOVAL AND INSTALLATION > 1.6L - 2.0L DIESEL REMOVAL AND INSTALLATION > REMOVAL..........................................................................................2525 REGULATOR, VOLTAGE > REMOVAL AND INSTALLATION > 1.6L - 2.0L DIESEL REMOVAL AND INSTALLATION > INSTALLATION.....................................................................................2528 REGULATOR, VOLTAGE > REMOVAL AND INSTALLATION > 1.6L GAS REMOVAL AND INSTALLATION > REMOVAL....................................................................................................2529 REGULATOR, VOLTAGE > REMOVAL AND INSTALLATION > 1.6L GAS REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................2531 PULLEY OR FAN, GENERATOR > REMOVAL AND INSTALLATION > 1.6L - 2.0L DIESEL REMOVAL AND INSTALLATION > GENERATOR PULLEY OR FAN REMOVAL............................................................2534 PULLEY OR FAN, GENERATOR > REMOVAL AND INSTALLATION > 1.6L - 2.0L DIESEL REMOVAL AND INSTALLATION > GENERATOR PULLEY OR FAN INSTALLATION.......................................................2535 PULLEY OR FAN, GENERATOR > REMOVAL AND INSTALLATION > 1.6L GAS REMOVAL AND INSTALLATION > REMOVAL..............................................................................................2537 PULLEY OR FAN, GENERATOR > REMOVAL AND INSTALLATION > 1.6L GAS REMOVAL AND INSTALLATION > INSTALLATION.........................................................................................2538 CIRCUIT TESTING PROCEDURES - NON-DTC-BASED DIAGNOSTICS.............................................................................................................................................2540 WARNING > GENERAL WARNINGS.....................................................................................................................................................................2540 DESCRIPTION > CIRCUIT FUNCTIONS................................................................................................................................................................2541 DESCRIPTION > CIRCUIT INFORMATION..............................................................................................................................................................2542 DIAGNOSIS AND TESTING > WIRING HARNESS TESTING > TROUBLESHOOTING TOOLS.........................................................................................................................2543 DIAGNOSIS AND TESTING > WIRING HARNESS TESTING > INTERMITTENT AND POOR CONNECTI ONS...........................................................................................................2546 DIAGNOSIS AND TESTING > WIRING HARNESS TESTING > TROUBLESHOOTING WIRING PROBLEMS...............................................................................................................2546 STANDARD PROCEDURE > CHECK A 12-VOLT FUSED BATTERY B(+) CIRCUIT FOR VOLTAGE > THEORY OF OPERATION..............................................................................................2547 STANDARD PROCEDURE > CHECK A 12-VOLT FUSED BATTERY B(+) CIRCUIT FOR VOLTAGE > DIAGNOSTIC TEST..................................................................................................2548 STANDARD PROCEDURE > CHECK A 12-VOLT SWITCHED BATTERY B(+) CIRCUIT FOR VOLTAGE > THEORY OF OPERATION...........................................................................................2552 STANDARD PROCEDURE > CHECK A 12-VOLT SWITCHED BATTERY B(+) CIRCUIT FOR VOLTAGE > DIAGNOSTIC TEST...............................................................................................2554 STANDARD PROCEDURE > CHECK A 5-VOLT SUPPLY CIRCUIT FOR VOLTAGE > THEORY OF OPERATION...........................................................................................................2557 STANDARD PROCEDURE > CHECK A 5-VOLT SUPPLY CIRCUIT FOR VOLTAGE > DIAGNOSTIC TEST...............................................................................................................2559 STANDARD PROCEDURE > CHECK A CIRCUIT FOR A SHORT TO GROUND > THEORY OF OPERATION...............................................................................................................2562 STANDARD PROCEDURE > CHECK A CIRCUIT FOR A SHORT TO GROUND > DIAGNOSTIC TEST...................................................................................................................2563 STANDARD PROCEDURE > CHECK A CIRCUIT FOR A SHORT TO VOLTAGE > THEORY OF OPERATION..............................................................................................................2565 STANDARD PROCEDURE > CHECK A CIRCUIT FOR A SHORT TO VOLTAGE > DIAGNOSTIC TEST..................................................................................................................2567 STANDARD PROCEDURE > CHECK FOR AN OPEN GROUND CIRCUIT > THEORY OF OPERATI ON...................................................................................................................2575 STANDARD PROCEDURE > CHECK FOR AN OPEN GROUND CIRCUIT > DIAGNOSTIC TEST........................................................................................................................2577 STANDARD PROCEDURE > CHECK FOR A SHORT BETWEEN MULTIPLE CIRCUITS > THEORY OF OPERATION.........................................................................................................2579 STANDARD PROCEDURE > CHECK FOR A SHORT BETWEEN MULTIPLE CIRCUITS > DIAGNOSTIC TEST.............................................................................................................2580 STANDARD PROCEDURE > CHECK THE RESISTANCE OF A CIRCUIT USING AN OHMMETER > THEORY OF OPERATI ON............................................................................................2582 STANDARD PROCEDURE > CHECK THE RESISTANCE OF A CIRCUIT USING AN OHMMETER > DIAGNOSTIC TEST.....................................................................................................2584 STANDARD PROCEDURE > CHECK FOR EXCESSIVE CURRENT DRAW > THEORY OF OPERATI ON...................................................................................................................2586 STANDARD PROCEDURE > CHECK FOR EXCESSIVE CURRENT DRAW > DIAGNOSTIC TEST........................................................................................................................2587 STANDARD PROCEDURE > CIRCUIT LOAD TESTING PROCEDURE............................................................................................................................................2589 STANDARD PROCEDURE > CIRCUIT LOAD TESTING PROCEDURE > THEORY OF OPERATI ON.....................................................................................................................2590 STANDARD PROCEDURE > CIRCUIT LOAD TESTING PROCEDURE > LOAD TESTING A GROUND CIRCUIT............................................................................................................2592 STANDARD PROCEDURE > CIRCUIT LOAD TESTING PROCEDURE > LOAD TESTING A BATTERY OR IGNITION FEED CIRCUIT..........................................................................................2594 STANDARD PROCEDURE > CIRCUIT LOAD TESTING PROCEDURE > LOAD TESTING A BATTERY OR IGNITION FEED CIRCUIT AND GROUND CIRCUIT.......................................................................2595 STANDARD PROCEDURE > CIRCUIT LOAD TESTING PROCEDURE > LOAD TESTING A CIRCUIT FOR AN OPEN OR HIGH RESISTANCE....................................................................................2596 STANDARD PROCEDURE > VOLTAGE DROP TEST PROCEDURE > THEORY OF OPERATI ON........................................................................................................................2597 STANDARD PROCEDURE > VOLTAGE DROP TEST PROCEDURE > DIAGNOSTIC TEST.............................................................................................................................2598 STANDARD PROCEDURE > ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES...........................................................................................................................2600 STANDARD PROCEDURE > WIRE SPLICING.............................................................................................................................................................2601 REMOVAL > CONNECTOR TERMINAL REMOVAL...........................................................................................................................................................2603 INSTALLATION > CONNECTOR TERMINAL INSTALLATION.................................................................................................................................................2607 HORN SYSTEM - SERVICE INFORMATION..................................................................................................................................................................2608 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................2608 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................2608 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HORN SYSTEM....................................................................................................................................2609 HORN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.....................................................................................................................2611 HORN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON......................................................................................................................2612 HORN > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HORN....................................................................................................................................2612 HORN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...........................................................................................................................2612 HORN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................................................................2614 RELAY, HORN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..............................................................................................................2616 RELAY, HORN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON...............................................................................................................2617 RELAY, HORN > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HORN RELAY.......................................................................................................................2617 RELAY, HORN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................................2617 RELAY, HORN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................................2619 SWITCH, HORN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.............................................................................................................2620 SWITCH, HORN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION...............................................................................................................2621 SWITCH, HORN > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HORN SWITCH.....................................................................................................................2621 SWITCH, HORN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................................2622 SWITCH, HORN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................................2622 INSTRUMENT CLUSTER - SERVICE INFORMATION...........................................................................................................................................................2623 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................2623 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................2626 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - INSTRUMENT CLUSTER.............................................................................................................................2627 DIAGNOSIS AND TESTING > ABS WARNING LIGHT ON...................................................................................................................................................2628 DIAGNOSIS AND TESTING > AIRBAG INDICATOR OFF (DOES NOT CARRY OUT INITIAL TEST).................................................................................................................2629 DIAGNOSIS AND TESTING > AMBIENT TEMPERATURE DOES NOT DISPLAY...................................................................................................................................2629 DIAGNOSIS AND TESTING > CLOCK DOES NOT WORK....................................................................................................................................................2630 DIAGNOSIS AND TESTING > DOOR OPEN INDICATOR ALWAYS ON..........................................................................................................................................2631 DIAGNOSIS AND TESTING > ENGINE COOLANT TEMPERATURE LIGHT DOES NOT WORK.........................................................................................................................2632 DIAGNOSIS AND TESTING > EVIC NEVER DISPLAYS DANGER ICE WITH LOW EXTERNAL TEMPERATURE...........................................................................................................2633 DIAGNOSIS AND TESTING > EVIC SIGNALS DANGER ICE WITH ELEVATED EXTERNAL TEMPERATURE.............................................................................................................2634 DIAGNOSIS AND TESTING > FUEL WARNING LIGHT DOES NOT WORK.......................................................................................................................................2635 DIAGNOSIS AND TESTING > GENERATOR LIGHT DOES NOT WORK..........................................................................................................................................2636 DIAGNOSIS AND TESTING > LOW OIL PRESSURE LIGHT DOES NOT WORK...................................................................................................................................2636 DIAGNOSIS AND TESTING > MIL WARNING LIGHT FLASHES..............................................................................................................................................2637 DIAGNOSIS AND TESTING > ODOMETER DOES NOT WORK.................................................................................................................................................2638 DIAGNOSIS AND TESTING > SPEEDOMETER DOES NOT WORK..............................................................................................................................................2639 DIAGNOSIS AND TESTING > TACHOMETER DOES NOT WORK...............................................................................................................................................2640 STANDARD PROCEDURE > STANDARD PROCEDURE - ENHANCED SEATBELT REMINDER PROGRAMMING...............................................................................................................2641 STANDARD PROCEDURE > STANDARD PROCEDURE - ENHANCED SEATBELT REMINDER PROGRAMMING > CUSTOMER PROGRAMMING SEQUENCE...............................................................................2641 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................................2642 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................................2645 GAUGE PACK, INSTRUMENT CLUSTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...........................................................................................2648 GAUGE PACK, INSTRUMENT CLUSTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.............................................................................................2648 INDICATORS, INSTRUMENT CLUSTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...........................................................................................2649 INDICATORS, INSTRUMENT CLUSTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.............................................................................................2650 POD, SWITCH > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..............................................................................................................2651 POD, SWITCH > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATI ON...............................................................................................................2652 POD, SWITCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................................2652 POD, SWITCH > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................................2654 MESSAGE CENTER - SERVICE INFORMATION...............................................................................................................................................................2657 CENTER, ELECTRONIC VEHICLE INFORMATION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................2657 CENTER, ELECTRONIC VEHICLE INFORMATION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - ELECTRONIC VEHICLE INFORMATION CENTER.................................................................2666 CENTER, ELECTRONIC VEHICLE INFORMATION > STANDARD PROCEDURE > RESET OIL CHANGE INDICATOR.......................................................................................................2666 SWITCH, EVIC CONTROL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.....................................................................................................2667 NAVIGATION & TELECOMMUNICATION - SERVICE INFORMATION...............................................................................................................................................2669 DESCRIPTION AND OPERATION > HANDS FREE PHONE > DESCRIPTION - HANDS FREE PHONE..................................................................................................................2669 DESCRIPTION AND OPERATION > HANDS FREE PHONE > OPERATION - HANDS FREE PHONE....................................................................................................................2670 DESCRIPTION AND OPERATION > NAVIGATION > DESCRIPTION - NAVIGATION..............................................................................................................................2671 DESCRIPTION AND OPERATION > NAVIGATION > OPERATION - NAVIGATION................................................................................................................................2672 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - UCONNECT ACCESS > DESCRIPTION - UCONNECT ACCESS........................................................................................2673 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION - UCONNECT ACCESS > OPERATION - UCONNECT ACCESS..........................................................................................2677 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HANDS FREE PHONE...............................................................................................................................2678 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - NAVIGATION.....................................................................................................................................2684 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - UCONNECT ACCESS................................................................................................................................2684 STANDARD PROCEDURE > NAVIGATION SYSTEM - RESTORE OR UPDATE.....................................................................................................................................2690 STANDARD PROCEDURE > UCONNECT ACCESS SYSTEM - REINSTALL APPLICATIONS...........................................................................................................................2690 STANDARD PROCEDURE > UCONNECT ACCESS SYSTEM - REMOVE ACCOUNTS..................................................................................................................................2691 ANTENNA, NAVIGATION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION......................................................................................................2692 ANTENNA, NAVIGATION > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.............................................................................................2692 ANTENNA, NAVIGATION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - NAVIGATION ANTENNA.......................................................................................................2692 ANTENNA, NAVIGATION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................2692 ANTENNA, NAVIGATION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................................2693 MICROPHONE > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...............................................................................................................2693 MICROPHONE > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.................................................................................................................2694 MICROPHONE > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - MICROPHONE........................................................................................................................2694 MICROPHONE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................................2695 MICROPHONE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................................2696 POWER DISTRIBUTION.................................................................................................................................................................................2698 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................2698 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > POWER AND WIRING.......................................................................................................................2705 MODULE, POWER INVERTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................2706 MODULE, POWER INVERTER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.....................................................................................................2707 MODULE, POWER INVERTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > POWER INVERTER MODULE - REMOVAL.................................................................................2709 MODULE, POWER INVERTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > POWER INVERTER MODULE - INSTALLATION............................................................................2711 OUTLET, POWER > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - POWER OUTLET...................................................................................................................2711 OUTLET, POWER > REMOVAL AND INSTALLATION > FRONT POWER OUTLET > FRONT POWER OUTLET - REMOVAL...................................................................................................2711 OUTLET, POWER > REMOVAL AND INSTALLATION > FRONT POWER OUTLET > FRONT POWER OUTLET - INSTALLATION..............................................................................................2713 OUTLET, POWER > REMOVAL AND INSTALLATION > MID POWER OUTLET > MID POWER OUTLET - REMOVAL.......................................................................................................2713 OUTLET, POWER > REMOVAL AND INSTALLATION > MID POWER OUTLET > MID POWER OUTLET - INSTALLATION..................................................................................................2715 OUTLET, POWER > REMOVAL AND INSTALLATION > REAR POWER OUTLET > REAR POWER OUTLET - REMOVAL.....................................................................................................2716 OUTLET, POWER > REMOVAL AND INSTALLATION > REAR POWER OUTLET > REAR POWER OUTLET - INSTALLATION................................................................................................2717 SPECIAL TOOLS - ELECTRICAL.........................................................................................................................................................................2719 SPECIAL TOOLS..................................................................................................................................................................................2719 STARTING - NON-DTC BASED DIAGNOSTICS...............................................................................................................................................................2720 DIAGNOSIS AND TESTING > NO CRANK (BCM EQUIPPED)................................................................................................................................................2720 DIAGNOSIS AND TESTING > NO CRANK (BCM EQUIPPED) > THEORY OF OPERATI ON.........................................................................................................................2720 DIAGNOSIS AND TESTING > NO CRANK (BCM EQUIPPED) > DIAGNOSTIC TEST..............................................................................................................................2723 DIAGNOSIS AND TESTING > REMOTE START INOPERATIVE (BCM - RF HUB EQUIPPED).......................................................................................................................2727 DIAGNOSIS AND TESTING > REMOTE START INOPERATIVE (BCM - RF HUB EQUIPPED) > THEORY OF OPERATION.................................................................................................2727 DIAGNOSIS AND TESTING > REMOTE START INOPERATIVE (BCM - RF HUB.................................................................................................................................2727 EQUIPPED) > DIAGNOSTIC TEST....................................................................................................................................................................2728 STARTING - SERVICE INFORMATION.....................................................................................................................................................................2733 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................2733 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................2735 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION > OPERATI ON.................................................................................................................2755 DIAGNOSIS AND TESTING > STARTING SYSTEM........................................................................................................................................................2757 SPECIFICATIONS > STARTER.......................................................................................................................................................................2758 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................2759 SENSOR, NEUTRAL POSITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > NEUTRAL POSITION SENSOR - REMOVAL.............................................................................2759 SENSOR, NEUTRAL POSITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > NEUTRAL POSITION SENSOR - INSTALLATION........................................................................2761 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 1.4L > REMOVAL.................................................................................................................2761 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 1.4L > INSTALLATION............................................................................................................2765 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 1.6L > REMOVAL.................................................................................................................2767 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 1.6L > INSTALLATION............................................................................................................2769 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 2.0L > REMOVAL.................................................................................................................2771 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 2.0L > INSTALLATION............................................................................................................2775 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 2.4L > REMOVAL.................................................................................................................2779 STARTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - 2.4L > INSTALLATION............................................................................................................2779 SWITCH, IGNITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................................2779 SWITCH, IGNITION > REMOVAL AND INSTALLATION > REMOVAL AND......................................................................................................................................2782 INSTALLATION > INSTALLATION....................................................................................................................................................................2783 VEHICLE QUICK REFERENCE............................................................................................................................................................................2784 CAPACITIES AND RECOMMENDED FLUIDS > SPECIFICATIONS > SPECIFICATIONS............................................................................................................................2784 FUSE - RELAY LOCATIONS AND TYPES > SPECIFICATIONS > SPECIFICATIONS > FUSES AND RELAYS..........................................................................................................2787 HOISTING > STANDARD PROCEDURE > STANDARD PROCEDURE - HOISTING..................................................................................................................................2791 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING........................................................................................................................2794 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING > TO JUMP START A DISABLED VEHICLE:....................................................................................2795 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING > DISCONNECT CABLE CLAMPS AS FOLLOWS:..................................................................................2797 MAINTENANCE SCHEDULES > DESCRIPTION > SERVICE SCHEDULE (DIESEL - EMEA).........................................................................................................................2798 MAINTENANCE SCHEDULES > DESCRIPTION > SERVICE SCHEDULE (GAS - EMEA)............................................................................................................................2800 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > OIL CHANGE INDICATOR SYSTEM......................................................................................................2802 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > OIL CHANGE INDICATOR - RESET.....................................................................................................2802 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > ONCE A MONTH OR BEFORE A LONG TRIP...............................................................................................2803 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > REQUIRED MAINTENANCE INTERVALS...................................................................................................2803 MAINTENANCE SCHEDULES > INSPECTION > PERIODIC CHECKS...........................................................................................................................................2807 MAINTENANCE SCHEDULES > INSPECTION > DEMANDING USE OF THE CAR..................................................................................................................................2808 MAINTENANCE SCHEDULES > INSPECTION > 15, 000KM SERVICE (2.4L MULTIAIR2 1.4L TURBO MULTIAIR)....................................................................................................2808 MAINTENANCE SCHEDULES > INSPECTION > 20, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)...................................................................................................2810 MAINTENANCE SCHEDULES > INSPECTION > 30, 000KM SERVICE (1.4L TURBO MULTIAIR)...................................................................................................................2817 MAINTENANCE SCHEDULES > INSPECTION > 40, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)...................................................................................................2822 MAINTENANCE SCHEDULES > INSPECTION > 45, 000KM SERVICE (1.4L TURBO MULTIAIR)...................................................................................................................2829 MAINTENANCE SCHEDULES > INSPECTION > 60, 000KM SERVICE (1.4L TURBO MULTIAIR 2.0L TURBO DIESEL 1.6L TURBO DIESEL)...............................................................................2831 MAINTENANCE SCHEDULES > INSPECTION > 75, 000KM SERVICE (2.4L MULTIAIR2 1.4L TURBO MULTIAIR)....................................................................................................2843 MAINTENANCE SCHEDULES > INSPECTION > 80, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)...................................................................................................2845 MAINTENANCE SCHEDULES > INSPECTION > 90, 000KM SERVICE (1.4L TURBO MULTIAIR)...................................................................................................................2852 MAINTENANCE SCHEDULES > INSPECTION > 100, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................2856 MAINTENANCE SCHEDULES > INSPECTION > 105, 000KM SERVICE (1.4L TURBO MULTIAIR)..................................................................................................................2864 MAINTENANCE SCHEDULES > INSPECTION > 120, 000KM SERVICE (1.4L TURBO MULTIAIR 2.0L TURBO DIESEL 1.6L TURBO DIESEL)..............................................................................2866 MAINTENANCE SCHEDULES > INSPECTION > 135, 000KM SERVICE (1.4L TURBO MULTIAIR)..................................................................................................................2879 MAINTENANCE SCHEDULES > INSPECTION > 140, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................2881 MAINTENANCE SCHEDULES > INSPECTION > 150, 000KM SERVICE (1.4L TURBO MULTIAIR)..................................................................................................................2889 MAINTENANCE SCHEDULES > INSPECTION > 160, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................2893 MAINTENANCE SCHEDULES > INSPECTION > 180, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................2901 MAINTENANCE SCHEDULES > INSPECTION > 200, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................2909 NEW VEHICLE PREPARATION INSTRUCTIONS > STANDARD PROCEDURE > EMEA > STANDARD PROCEDURE - PREPARATION FOR DELIVERY OF NEW VEHICLE................................................................2916 NEW VEHICLE PREPARATION INSTRUCTIONS > STANDARD PROCEDURE > NAFTA > STANDARD PROCEDURE - NEW VEHICLE PREPARATION...............................................................................2919 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, BASE - EMEA.........................................................................................................2927 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, TRAIL HAWK - EMEA...................................................................................................2928 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > REAR, EMEA.................................................................................................................2930 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, BASE - NAFTA........................................................................................................2933 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, TRAIL HAWK - NAFTA..................................................................................................2934 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > REAR, NAFTA................................................................................................................2936 TOWING > SPECIFICATIONS > DISTRIBUTION OF WEIGHT AND LOADS ON THE AXLES........................................................................................................................2937 TOWING > SPECIFICATIONS > LOAD.................................................................................................................................................................2938 TOWING > SPECIFICATIONS > TOWING...............................................................................................................................................................2938 TOWING > SPECIFICATIONS > VEHICLE TOWING POINTS................................................................................................................................................2939 TOWING > SPECIFICATIONS > VEHICLE TOWING POINTS > FRONT........................................................................................................................................2939 TOWING > SPECIFICATIONS > VEHICLE WEIGHT.......................................................................................................................................................2939 TOWING > STANDARD PROCEDURE > STANDARD PROCEDURE - POINTS OF TOWING VEHICLE....................................................................................................................2939 TOWING > STANDARD PROCEDURE > STANDARD PROCEDURE - TOWING......................................................................................................................................2942 Engine Mechanical......................................................................................................................................................................................2945 1.6L & 2.0L DIESEL - SERVICE INFORMATION...........................................................................................................................................................2945 DIAGNOSIS AND TESTING > INTRODUCTION...........................................................................................................................................................2945 DIAGNOSIS AND TESTING > ENGINE PERFORMANCE DIAGNOSTIC TABLE....................................................................................................................................2945 DIAGNOSIS AND TESTING > NOISY OPERATION........................................................................................................................................................2948 DIAGNOSIS AND TESTING > ENGINE MECHANICAL DIAGNOSTIC TABLE.....................................................................................................................................2949 DIAGNOSIS AND TESTING > CYLINDER COMPRESSION TEST..............................................................................................................................................2951 DIAGNOSIS AND TESTING > CYLINDER LEAKAGE TEST..................................................................................................................................................2952 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS.....................................................................................................................................2953 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > OIL CONSUMPTION TEST..............................................................................................................2954 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > OIL CONSUMPTION DIAGNOSIS.........................................................................................................2955 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > TOP 18 REASONS THAT MAY LEAD TO ENGINE OIL CONSUMPTION............................................................................2955 DIAGNOSIS AND TESTING > ENGINE LUBRICATION DIAGNOSTIC TABLE....................................................................................................................................2958 STANDARD PROCEDURE > DUST COVERS AND CAPS......................................................................................................................................................2959 STANDARD PROCEDURE > ENGINE GASKET SURFACE PREPARATION.........................................................................................................................................2961 STANDARD PROCEDURE > FORM-IN-PLACE GASKETS AND SEALERS.........................................................................................................................................2963 STANDARD PROCEDURE > HYDROSTATIC LOCKED ENGINE.................................................................................................................................................2964 STANDARD PROCEDURE > REPAIR DAMAGED OR WORN THREADS............................................................................................................................................2965 SPECIFICATIONS > ENGINE SPECIFICATIONS.........................................................................................................................................................2966 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................2974 REMOVAL AND INSTALLATION > 1.6L DIESEL WITH MANUAL TRANSMISSION > REMOVAL......................................................................................................................2981 REMOVAL AND INSTALLATION > 1.6L DIESEL WITH MANUAL TRANSMISSION > INSTALLATION.................................................................................................................3004 REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL WITH AUTOMATIC TRANSMISSION > REMOVAL.............................................................................................................3013 REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL WITH AUTOMATIC TRANSMISSION > INSTALLATION........................................................................................................3044 REMOVAL AND INSTALLATION > 2.0L DIESEL WITH MANUAL TRANSMISSION > REMOVAL......................................................................................................................3053 REMOVAL AND INSTALLATION > 2.0L DIESEL WITH MANUAL TRANSMISSION > INSTALLATION.................................................................................................................3077 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 1.6L > REMOVAL..............................................................................................................3086 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 1.6L > INSTALLATION.........................................................................................................3091 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 2.0L - 120/140CV > REMOVAL..................................................................................................3094 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 2.0L - 120/140CV > INSTALLATION.............................................................................................3100 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 2.0L - 170CV > REMOVAL......................................................................................................3103 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 2.0L - 170CV > INSTALLATION.................................................................................................3105 REMOVAL AND INSTALLATION > ENGINE (MANUAL TRANSMISSION) SEPARATION AND REASSEMBLY - 1.6L TURBO DIESEL > REMOVAL................................................................................3106 REMOVAL AND INSTALLATION > ENGINE (MANUAL TRANSMISSION) SEPARATION AND REASSEMBLY - 1.6L TURBO DIESEL > INSTALLATION...........................................................................3115 REMOVAL AND INSTALLATION > ENGINE (AUTOMATIC TRANSMISSION) SEPARATION AND REASSEMBLY - 2.0L TURBO DIESEL > REMOVAL.............................................................................3120 REMOVAL AND INSTALLATION > ENGINE (AUTOMATIC TRANSMISSION) SEPARATION AND REASSEMBLY - 2.0L TURBO DIESEL > INSTALLATION........................................................................3147 REMOVAL AND INSTALLATION > ENGINE (MANUAL TRANSMISSION) SEPARATION AND REASSEMBLY - 2.0L TURBO DIESEL 120CV/140CV > REMOVAL....................................................................3156 REMOVAL AND INSTALLATION > ENGINE (MANUAL TRANSMISSION) SEPARATION AND REASSEMBLY - 2.0L TURBO DIESEL 120CV/140CV > INSTALLATION...............................................................3172 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 1.6L > DISASSEMBLY................................................................................................3179 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 1.6L > REASSEMBLY.................................................................................................3191 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 2.0L 120/140CV > DISASSEMBLY......................................................................................3221 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 2.0L 120/140CV > REASSEMBLY.......................................................................................3233 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 2.0L 170CV > DISASSEMBLY..........................................................................................3264 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 2.0L 170CV > REASSEMBLY...........................................................................................3275 DISASSEMBLY AND ASSEMBLY > REMOVE CYLINDER HEAD AND OIL PAN FOR INSPECTION - 1.6L..............................................................................................................3307 DISASSEMBLY AND ASSEMBLY > REMOVE CYLINDER HEAD AND OIL PAN FOR INSPECTION - 2.0L 120/140CV....................................................................................................3332 DISASSEMBLY AND ASSEMBLY > REMOVE CYLINDER HEAD AND OIL PAN FOR INSPECTION - 2.0L 170CV........................................................................................................3360 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................3427 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - 1.6L TURBO DIESEL..............................................................................................3430 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - 1.6L TURBO DIESEL.........................................................................................3431 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - 2.0L TURBO DIESEL 170 CV.......................................................................................3431 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - 2.0L TURBO DIESEL 170 CV..................................................................................3432 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - 2.0L TURBO DIESEL 120CV/140CV..................................................................................3432 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - 2.0L TURBO DIESEL 120CV/140CV.............................................................................3433 CYLINDER HEAD > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATI ON.........................................................................................................................3433 CYLINDER HEAD > DIAGNOSIS AND TESTING > CYLINDER HEAD GASKET...................................................................................................................................3435 CYLINDER HEAD > CLEANING > CLEANING............................................................................................................................................................3435 CYLINDER HEAD > INSPECTION > INSPECTION........................................................................................................................................................3436 CYLINDER HEAD > REMOVAL AND INSTALLATION > 1.6L AND 2.0L-120/140CV > REMOVAL...................................................................................................................3437 CYLINDER HEAD > REMOVAL AND INSTALLATION > 1.6L AND 2.0L-120/140CV > INSTALLATION..............................................................................................................3447 CYLINDER HEAD > REMOVAL AND INSTALLATION > 2.0L DIESEL 170CV > REMOVAL.........................................................................................................................3453 CYLINDER HEAD > REMOVAL AND INSTALLATION > 2.0L DIESEL 170CV > INSTALLATION....................................................................................................................3478 CYLINDER HEAD > CAMSHAFT, ENGINE > INSPECTION > INSPECTION.....................................................................................................................................3486 CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL AND INSTALLATION > 1.6L-2.0L > REMOVAL..............................................................................................................3487 CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL AND INSTALLATION >..................................................................................................................................3496 1.6L-2.0L > INSTALLATION.......................................................................................................................................................................3497 CYLINDER HEAD > LIFTER(S), HYDRAULIC > REMOVAL AND INSTALLATION > 1.6L - 2.0L > REMOVAL........................................................................................................3501 CYLINDER HEAD > LIFTER(S), HYDRAULIC > REMOVAL AND INSTALLATION > 1.6L -.......................................................................................................................3502 2.0L > INSTALLATION............................................................................................................................................................................3503 ENGINE BLOCK > STANDARD PROCEDURE > CYLINDER BORE DEGLAZING....................................................................................................................................3503 ENGINE BLOCK > STANDARD PROCEDURE > MEASURING BEARING CLEARANCE USING PLASTIGAGE...............................................................................................................3505 ENGINE BLOCK > MODULE, BALANCE SHAFT > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - 2.0L TURBO DIESEL 120CV/140CV...............................................................................3509 ENGINE BLOCK > MODULE, BALANCE SHAFT > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - 2.0L TURBO DIESEL 120CV/140CV..........................................................................3513 ENGINE BLOCK > MODULE, BALANCE SHAFT > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - 2.0L TURBO DIESEL 170CV.....................................................................................3514 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL............................................................................................................3514 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION.......................................................................................................3517 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > 2.0L DIESEL > REMOVAL............................................................................................................3518 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > 2.0L DIESEL > INSTALLATION.......................................................................................................3519 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL..............................................................................................................3520 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION.........................................................................................................3524 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > 1.6L DIESEL > PISTON ROD BUSHING...................................................................................................3525 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > 2.0L DIESEL > REMOVAL..............................................................................................................3525 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > 2.0L DIESEL > INSTALLATION.........................................................................................................3529 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > 2.0L DIESEL > PISTON ROD BUSHING...................................................................................................3530 ENGINE BLOCK > ROD, PISTON AND CONNECTING > REMOVAL AND INSTALLATION > 1.6L > REMOVAL..........................................................................................................3530 ENGINE BLOCK > ROD, PISTON AND CONNECTING > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION.....................................................................................................3532 ENGINE BLOCK > ROD, PISTON AND CONNECTING > REMOVAL AND INSTALLATION > 2.0L > REMOVAL..........................................................................................................3535 ENGINE BLOCK > ROD, PISTON AND CONNECTING > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY - 1.6L TURBO DIESEL & 2.0L TURBO DIESEL > DISASSEMBLY..........................................3535 ENGINE BLOCK > ROD, PISTON AND CONNECTING > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY - 1.6L TURBO DIESEL & 2.0L TURBO DIESEL > ASSEMBLY.............................................3536 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, REAR > REMOVAL AND INSTALLATION > 1.6L > REMOVAL - 1.6L TURBO DIESEL......................................................................................3537 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, REAR > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION - 1.6L TURBO DIESEL.................................................................................3539 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, REAR > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - 2.0L TURBO DIESEL 170 CV...............................................................................3541 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, REAR > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - 2.0L TURBO DIESEL 170 CV..........................................................................3544 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL...............................................................................................................3547 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION..........................................................................................................3550 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > REMOVAL....................................................................................................3551 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > INSTALLATION...............................................................................................3555 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > REMOVAL........................................................................................................3557 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > INSTALLATION...................................................................................................3564 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL................................................................................................................3569 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION...........................................................................................................3580 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > 2.0L DIESEL > REMOVAL................................................................................................................3582 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > 2.0L DIESEL > INSTALLATION...........................................................................................................3594 LUBRICATION > DIAGNOSIS AND TESTING > CHECKING ENGINE OIL PRESSURE.............................................................................................................................3596 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > 1.6L > REMOVAL..........................................................................................................................3600 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION.....................................................................................................................3608 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL..........................................................................................................................3611 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION.....................................................................................................................3616 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > OIL COOLER LINES > REMOVAL..............................................................................................................3617 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > OIL COOLER LINES > INSTALLATION.........................................................................................................3623 LUBRICATION > FILTER, ENGINE OIL > REMOVAL AND INSTALLATION > 1.6L TURBO DIESEL & 2.0L TURBO DIESEL............................................................................................3624 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL......................................................................................................................3632 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION.................................................................................................................3648 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > 2.0L DIESEL > REMOVAL......................................................................................................................3659 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > 2.0L DIESEL > INSTALLATION.................................................................................................................3661 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L DIESEL WARNING LIGHT > REMOVAL............................................................................................3663 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L...........................................................................................................................3665 DIESEL WARNING LIGHT > INSTALLATION............................................................................................................................................................3666 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L DIESEL HIGH PRESSURE > REMOVAL............................................................................................3667 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L DIESEL HIGH PRESSURE > INSTALLATION.......................................................................................3669 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 2.0L DIESEL WARNING LIGHT > REMOVAL............................................................................................3671 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 2.0L DIESEL WARNING LIGHT > INSTALLATION.......................................................................................3674 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 2.0L DIESEL HIGH PRESSURE > REMOVAL............................................................................................3676 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 2.0L DIESEL HIGH PRESSURE > INSTALLATION.......................................................................................3676 LUBRICATION > PUMP, ENGINE OIL > REMOVAL AND INSTALLATION > 1.6L-2.0L > REMOVAL................................................................................................................3677 LUBRICATION > PUMP, ENGINE OIL > REMOVAL AND INSTALLATION > 1.6L-2.0L > INSTALLATION...........................................................................................................3680 LUBRICATION > REGULATOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L/2.0L DIESEL > REMOVAL..................................................................................................3681 LUBRICATION > REGULATOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L/2.0L DIESEL > INSTALLATION.............................................................................................3683 TURBOCHARGER SYSTEM > COOLER AND HOSES, CHARGE AIR > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > REMOVAL...............................................................................3683 TURBOCHARGER SYSTEM > COOLER AND HOSES, CHARGE AIR > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > INSTALLATION..........................................................................3692 TURBOCHARGER SYSTEM > COOLER AND HOSES, CHARGE AIR > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > REMOVAL...................................................................................3693 TURBOCHARGER SYSTEM > COOLER AND HOSES, CHARGE AIR > REMOVAL AND...............................................................................................................................3703 INSTALLATION > 2.0L DIESEL 170 CV > INSTALLATION...............................................................................................................................................3704 TURBOCHARGER SYSTEM > SENSOR, TURBO BOOST PRESSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................3710 TURBOCHARGER SYSTEM > SENSOR, TURBO BOOST PRESSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................3711 TURBOCHARGER SYSTEM > TURBOCHARGER > REMOVAL AND INSTALLATION > TURBOCHARGER 1.6L > REMOVAL....................................................................................................3712 TURBOCHARGER SYSTEM > TURBOCHARGER > REMOVAL AND INSTALLATION > TURBOCHARGER 1.6L > INSTALLATION...............................................................................................3720 TURBOCHARGER SYSTEM > TURBOCHARGER > REMOVAL AND INSTALLATION > TURBOCHARGER 2.0L 120CV/140CV > REMOVAL........................................................................................3725 TURBOCHARGER SYSTEM > TURBOCHARGER > REMOVAL AND INSTALLATION >................................................................................................................................3731 TURBOCHARGER 2.0L 120CV/140CV > INSTALLATION...................................................................................................................................................3732 TURBOCHARGER SYSTEM > TURBOCHARGER > REMOVAL AND INSTALLATION > TURBOCHARGER 2.0L 170CV > REMOVAL..............................................................................................3734 TURBOCHARGER SYSTEM > TURBOCHARGER > REMOVAL AND INSTALLATION > TURBOCHARGER 2.0L 170CV > INSTALLATION.........................................................................................3742 VALVE TIMING > STANDARD PROCEDURE > 1.6L-2.0L - VALVE TIMING VERIFICATION......................................................................................................................3746 VALVE TIMING > BELT, TIMING > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > REMOVAL...............................................................................................3750 VALVE TIMING > BELT, TIMING > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................3762 VALVE TIMING > BELT, TIMING > REMOVAL AND INSTALLATION > 2.0L REMOVAL AND INSTALLATION > REMOVAL...............................................................................................3773 VALVE TIMING > BELT, TIMING > REMOVAL AND INSTALLATION > 2.0L REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................3785 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 1.6L - 2.0L CAMSHAFT SPROCKET > REMOVAL................................................................................3794 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 1.6L - 2.0L CAMSHAFT SPROCKET > INSTALLATION...........................................................................3795 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 1.6L CRANKSHAFT SPROCKET > REMOVAL.....................................................................................3799 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 1.6L CRANKSHAFT SPROCKET > INSTALLATION................................................................................3803 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 2.0L 120CV - 140CV CRANKSHAFT SPROCKET > REMOVAL.......................................................................3804 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 2.0L 120CV - 140CV CRANKSHAFT SPROCKET > INSTALLATION..................................................................3808 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 2.0L 170CV CRANKSHAFT SPROCKET > REMOVAL...............................................................................3809 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > 2.0L 170CV CRANKSHAFT SPROCKET > INSTALLATION..........................................................................3813 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > INSPECTION > INSPECTION...........................................................................................................................3814 VALVE TIMING > PULLEY, TIMING BELT IDLER > REMOVAL AND INSTALLATION > 2.0L TIMING BELT IDLER PULLEY > REMOVAL..................................................................................3815 VALVE TIMING > PULLEY, TIMING BELT IDLER > REMOVAL AND INSTALLATION >..........................................................................................................................3816 2.0L TIMING BELT IDLER PULLEY > INSTALLATION...................................................................................................................................................3817 VALVE TIMING > TENSIONER, ENGINE TIMING > REMOVAL AND INSTALLATION > 1.6L - 2.0L TIMING BELT TENSIONER > REMOVAL...............................................................................3817 VALVE TIMING > TENSIONER, ENGINE TIMING > REMOVAL AND INSTALLATION >...........................................................................................................................3818 1.6L - 2.0L TIMING BELT TENSIONER > INSTALLATION...............................................................................................................................................3819 1.6L GASOLINE ENGINE - SERVICE.....................................................................................................................................................................3820 DESCRIPTION > DESCRIPTION......................................................................................................................................................................3820 DESCRIPTION > DESCRIPTION > 1.6 TORQUE ENGINE..................................................................................................................................................3820 DIAGNOSIS AND TESTING > ENGINE PERFORMANCE DIAGNOSTIC TABLE....................................................................................................................................3821 DIAGNOSIS AND TESTING > ENGINE MECHANICAL DIAGNOSTIC TABLE.....................................................................................................................................3824 DIAGNOSIS AND TESTING > CYLINDER COMPRESSION TEST..............................................................................................................................................3826 DIAGNOSIS AND TESTING > CYLINDER LEAKAGE TEST..................................................................................................................................................3827 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS.....................................................................................................................................3828 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > OIL CONSUMPTION TEST..............................................................................................................3829 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > OIL CONSUMPTION DIAGNOSIS.........................................................................................................3829 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > TOP 18 REASONS THAT MAY LEAD TO ENGINE OIL CONSUMPTION............................................................................3830 DIAGNOSIS AND TESTING > ENGINE LUBRICATION DIAGNOSTIC TABLE....................................................................................................................................3833 STANDARD PROCEDURE > DUST COVERS AND CAPS......................................................................................................................................................3834 STANDARD PROCEDURE > ENGINE GASKET SURFACE PREPARATION.........................................................................................................................................3836 STANDARD PROCEDURE > FORM-IN-PLACE GASKETS AND SEALERS.........................................................................................................................................3838 STANDARD PROCEDURE > HYDROSTATIC LOCKED ENGINE.................................................................................................................................................3839 STANDARD PROCEDURE > REPAIR DAMAGED OR WORN THREADS............................................................................................................................................3840 SPECIFICATIONS > ENGINE SPECIFICATIONS.........................................................................................................................................................3841 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................3846 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................3849 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................................3853 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................................3875 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE...............................................................................................................................3882 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION > DISASSEMBLY.......................................................................................................3887 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION > REASSEMBLY........................................................................................................3898 DISASSEMBLY AND ASSEMBLY > REMOVE CYLINDER HEAD AND OIL PAN FOR INSPECTION.....................................................................................................................3906 DISASSEMBLY AND ASSEMBLY > DISASSEMBLE-REASSEMBLE-FOLLOWING- INSPECTION........................................................................................................................3956 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................4038 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................4039 AIR INTAKE SYSTEM > BODY, AIR CLEANER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..........................................................................................4039 AIR INTAKE SYSTEM > BODY, AIR CLEANER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.....................................................................................4044 AIR INTAKE SYSTEM > HOSE, CLEAN AIR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................4044 AIR INTAKE SYSTEM > HOSE, CLEAN AIR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................4046 CYLINDER HEAD > DESCRIPTION AND OPERATION > DESCRIPTION........................................................................................................................................4046 CYLINDER HEAD > DIAGNOSIS AND TESTING > CYLINDER HEAD GASKET...................................................................................................................................4047 CYLINDER HEAD > DIAGNOSIS AND TESTING > HYDRAULIC LASH ADJUSTER................................................................................................................................4048 CYLINDER HEAD > CLEANING > CLEANING............................................................................................................................................................4048 CYLINDER HEAD > INSPECTION > INSPECTION........................................................................................................................................................4049 CYLINDER HEAD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................4051 CYLINDER HEAD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................4057 CYLINDER HEAD > REMOVAL AND INSTALLATION > DISASSEMBLY AND REASSEMBLY > DISASSEMBLY............................................................................................................4060 CYLINDER HEAD > REMOVAL AND INSTALLATION > DISASSEMBLY AND REASSEMBLY > ASSEMBLY...............................................................................................................4065 CYLINDER HEAD > CAMSHAFT, ENGINE > DESCRIPTION > DESCRIPTION...................................................................................................................................4070 CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................4072 CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................4074 CYLINDER HEAD > COVER(S), CYLINDER HEAD > DESCRIPTION > DESCRIPTION............................................................................................................................4077 CYLINDER HEAD > COVER(S), CYLINDER HEAD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................4078 CYLINDER HEAD > COVER(S), CYLINDER HEAD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................4085 CYLINDER HEAD > LIFTER(S), HYDRAULIC > DESCRIPTION > DESCRIPTION...............................................................................................................................4087 CYLINDER HEAD > LIFTER(S), HYDRAULIC > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...........................................................................................4090 CYLINDER HEAD > LIFTER(S), HYDRAULIC > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................................4092 CYLINDER HEAD > VALVE GUIDES > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................4094 CYLINDER HEAD > VALVE GUIDES > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................4095 ENGINE BLOCK > DESCRIPTION > DESCRIPTION.......................................................................................................................................................4096 ENGINE BLOCK > DESCRIPTION > LOWER BLOCK.......................................................................................................................................................4097 ENGINE BLOCK > STANDARD PROCEDURE > CYLINDER BORE DEGLAZING....................................................................................................................................4099 ENGINE BLOCK > STANDARD PROCEDURE > MEASURING BEARING CLEARANCE USING PLASTIGAGE...............................................................................................................4101 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................4105 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................4108 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.................................................................................................4110 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION............................................................................................4112 ENGINE BLOCK > ROD, PISTON AND CONNECTING > DESCRIPTION > DESCRIPTION..........................................................................................................................4114 ENGINE BLOCK > ROD, PISTON AND CONNECTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................4116 ENGINE BLOCK > ROD, PISTON AND CONNECTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................4119 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................4124 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................4139 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................4140 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................4155 LUBRICATION > DESCRIPTION > DESCRIPTION........................................................................................................................................................4156 LUBRICATION > DIAGNOSIS AND TESTING > ENGINE OIL LEAK..........................................................................................................................................4159 LUBRICATION > FILTER, ENGINE OIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION.........................................................................................................4160 LUBRICATION > PAN, OIL > DESCRIPTION > DESCRIPTION.............................................................................................................................................4168 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > REMOVAL AND................................................................................................................................4168 INSTALLATION > REMOVAL.........................................................................................................................................................................4169 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................4174 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................4179 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................4181 LUBRICATION > PUMP, ENGINE OIL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...........................................................................................4183 LUBRICATION > PUMP, ENGINE OIL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.............................................................................................4183 LUBRICATION > PUMP, ENGINE OIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION...........................................................................................................4184 VALVE TIMING > DESCRIPTION AND OPERATION > DESCRIPTION-AND-OPERATION > DESCRIPTION.............................................................................................................4185 VALVE TIMING > DESCRIPTION AND OPERATION > DESCRIPTION-AND-OPERATION > OPERATION...............................................................................................................4187 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................4190 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................4207 VALVE TIMING > COVER(S), ENGINE TIMING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................4218 VALVE TIMING > COVER(S), ENGINE TIMING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................4224 VALVE TIMING > TENSIONER, ENGINE TIMING > DESCRIPTION > DESCRIPTION............................................................................................................................4234 VALVE TIMING > TENSIONER, ENGINE TIMING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................4235 VALVE TIMING > TENSIONER, ENGINE TIMING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................4237 2.4L ENGINE - SERVICE INFORMATION..................................................................................................................................................................4244 DIAGNOSIS AND TESTING > INTRODUCTION...........................................................................................................................................................4244 DIAGNOSIS AND TESTING > ENGINE PERFORMANCE DIAGNOSTIC TABLE....................................................................................................................................4244 DIAGNOSIS AND TESTING > NOISY OPERATION........................................................................................................................................................4247 DIAGNOSIS AND TESTING > ENGINE MECHANICAL DIAGNOSTIC TABLE.....................................................................................................................................4248 DIAGNOSIS AND TESTING > CYLINDER COMPRESSION TEST..............................................................................................................................................4250 DIAGNOSIS AND TESTING > CYLINDER LEAKAGE TEST..................................................................................................................................................4251 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS.....................................................................................................................................4252 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > OIL CONSUMPTION TEST..............................................................................................................4253 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > OIL CONSUMPTION DIAGNOSIS.........................................................................................................4254 DIAGNOSIS AND TESTING > OIL CONSUMPTION TEST AND DIAGNOSIS > TOP 18 REASONS THAT MAY LEAD TO ENGINE OIL CONSUMPTION............................................................................4254 DIAGNOSIS AND TESTING > ENGINE LUBRICATION DIAGNOSTIC TABLE....................................................................................................................................4257 STANDARD PROCEDURE > DUST COVERS AND CAPS......................................................................................................................................................4258 STANDARD PROCEDURE > ENGINE GASKET SURFACE PREPARATION.........................................................................................................................................4260 STANDARD PROCEDURE > FORM-IN-PLACE GASKETS AND SEALERS.........................................................................................................................................4262 STANDARD PROCEDURE > HYDROSTATIC LOCKED ENGINE.................................................................................................................................................4263 STANDARD PROCEDURE > REPAIR DAMAGED OR WORN THREADS............................................................................................................................................4264 SPECIFICATIONS > ENGINE SPECIFICATIONS.........................................................................................................................................................4265 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................4265 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................4272 REMOVAL AND INSTALLATION > 2.4L WITH AUTOMATIC TRANSMISSION > REMOVAL..........................................................................................................................4274 REMOVAL AND INSTALLATION > 2.4L WITH AUTOMATIC TRANSMISSION > INSTALLATION.....................................................................................................................4298 REMOVAL AND INSTALLATION > 2.4L WITH AUTOMATIC TRANSMISSION - 4X4 > REMOVAL....................................................................................................................4305 REMOVAL AND INSTALLATION > 2.4L WITH AUTOMATIC TRANSMISSION - 4X4 > INSTALLATION...............................................................................................................4334 REMOVAL AND INSTALLATION > ENGINE (AUTOMATIC TRANSMISSION) SEPARATION AND REASSEMBLY - 2.4L MULTIAIR > REMOVAL.................................................................................4343 REMOVAL AND INSTALLATION > ENGINE (AUTOMATIC TRANSMISSION) SEPARATION AND REASSEMBLY - 2.4L MULTIAIR > INSTALLATION............................................................................4353 REMOVAL AND INSTALLATION > ENGINE (AUTOMATIC TRANSMISSION) SEPARATION AND REASSEMBLY - 2.4L MULTIAIR 4X4.......................................................................................4360 REMOVAL AND INSTALLATION > ENGINE (AUTOMATIC TRANSMISSION) SEPARATION AND REASSEMBLY - 2.4L MULTIAIR 4X4 > REMOVAL.............................................................................4361 REMOVAL AND INSTALLATION > ENGINE (AUTOMATIC TRANSMISSION) SEPARATION AND REASSEMBLY - 2.4L MULTIAIR 4X4 > INSTALLATION........................................................................4375 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 2.4L > REMOVAL..............................................................................................................4385 REMOVAL AND INSTALLATION > ENGINE - POSITION ON STAND AND REMOVE - 2.4L > INSTALLATION.........................................................................................................4388 DISASSEMBLY AND ASSEMBLY > REMOVE CYLINDER HEAD AND OIL PAN FOR INSPECTION - 2.4L..............................................................................................................4389 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 2.4L..............................................................................................................4460 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING................................................................................................................................4460 INSPECTION - 2.4L > DISASSEMBLY................................................................................................................................................................4461 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND REASSEMBLY FOLLOWING INSPECTION - 2.4L > REASSEMBLY.................................................................................................4487 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - 2.4L MULTIAIR..................................................................................................4570 COVER, ENGINE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - 2.4L MULTIAIR.............................................................................................4571 AIR INTAKE SYSTEM > BODY, AIR CLEANER > REMOVAL AND INSTALLATION > REMOVAL - 2.4L MULTI AIR....................................................................................................4571 AIR INTAKE SYSTEM > BODY, AIR CLEANER > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................................4575 CYLINDER HEAD > DIAGNOSIS AND TESTING > CYLINDER HEAD GASKET...................................................................................................................................4576 CYLINDER HEAD > DIAGNOSIS AND TESTING > HYDRAULIC LASH ADJUSTER................................................................................................................................4576 CYLINDER HEAD > CLEANING > CLEANING............................................................................................................................................................4577 CYLINDER HEAD > INSPECTION > INSPECTION........................................................................................................................................................4577 CYLINDER HEAD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - 2.4L MULTIAIR2.................................................................................................4579 CYLINDER HEAD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - 2.4L MULTIAIR2............................................................................................4589 CYLINDER HEAD > CAMSHAFT, ENGINE > INSPECTION > INSPECTION.....................................................................................................................................4594 CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL AND INSTALLATION > REMOVAL - 2.4L...................................................................................................................4595 CYLINDER HEAD > CAMSHAFT, ENGINE > REMOVAL AND INSTALLATION > INSTALLATION - 2.4L..............................................................................................................4596 CYLINDER HEAD > COVER(S), CYLINDER HEAD > REMOVAL AND INSTALLATION > REMOVAL - 2.4L MULTIAIR2..................................................................................................4597 CYLINDER HEAD > COVER(S), CYLINDER HEAD > REMOVAL AND INSTALLATION > INSTALLATION - 2.4L MULTIAIR2.............................................................................................4605 CYLINDER HEAD > LIFTER(S), HYDRAULIC > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - LASH ADJUSTER (TAPPET) NOISE............................................................................4616 CYLINDER HEAD > LIFTER(S), HYDRAULIC > REMOVAL AND INSTALLATION > 2.4L > REMOVAL...............................................................................................................4618 CYLINDER HEAD > LIFTER(S), HYDRAULIC > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION..........................................................................................................4618 CYLINDER HEAD > ASSEMBLY, VARIABLE VALVE ACTUATION > INSPECTION > INSPECTION...................................................................................................................4619 CYLINDER HEAD > ASSEMBLY, VARIABLE VALVE ACTUATION > REMOVAL AND INSTALLATION > 2.4L > REMOVAL.................................................................................................4619 CYLINDER HEAD > ASSEMBLY, VARIABLE VALVE ACTUATION > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION............................................................................................4622 ENGINE BLOCK > STANDARD PROCEDURE > CYLINDER BORE DEGLAZING....................................................................................................................................4623 ENGINE BLOCK > STANDARD PROCEDURE > MEASURING BEARING CLEARANCE USING PLASTIGAGE...............................................................................................................4625 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > REMOVAL - 2.4L MULTI AIR.........................................................................................................4629 ENGINE BLOCK > DAMPER, VIBRATION > REMOVAL AND INSTALLATION > INSTALLATION - 2.4L MULTI AIR....................................................................................................4630 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > REMOVAL - 2.4L MULTIAIR............................................................................................................4631 ENGINE BLOCK > RING(S), PISTON > REMOVAL AND INSTALLATION > INSTALLATION - 2.4L MULTIAIR.......................................................................................................4634 ENGINE BLOCK > ROD, PISTON AND CONNECTING > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION..............................................................................................4638 ENGINE BLOCK > ROD, PISTON AND CONNECTING > STANDARD PROCEDURE > PISTON FITTING................................................................................................................4640 ENGINE BLOCK > ROD, PISTON AND CONNECTING > STANDARD PROCEDURE > CONNECTING ROD SIDE CLEARANCE > DIAL INDICATOR................................................................................4643 ENGINE BLOCK > ROD, PISTON AND CONNECTING > STANDARD PROCEDURE > CONNECTING ROD SIDE CLEARANCE > FEELER GAUGE..................................................................................4644 ENGINE BLOCK > ROD, PISTON AND CONNECTING > CLEANING > CLEANING................................................................................................................................4645 ENGINE BLOCK > ROD, PISTON AND CONNECTING > INSPECTION > INSPECTION............................................................................................................................4645 ENGINE BLOCK > ROD, PISTON AND CONNECTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................4649 ENGINE BLOCK > ROD, PISTON AND CONNECTING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................4667 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, FRONT > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL...............................................................................................4736 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, FRONT > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > INSTALLATION..........................................................................................4737 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, REAR > REMOVAL AND INSTALLATION > REMOVAL - 2.4L..........................................................................................................4738 ENGINE BLOCK > SEAL, CRANKSHAFT OIL, REAR > REMOVAL AND INSTALLATION > INSTALLATION - 2.4L.....................................................................................................4741 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL............................................................................................................4744 MANIFOLDS > MANIFOLD, EXHAUST > REMOVAL AND INSTALLATION > 2.4L MULTI..........................................................................................................................4751 AIR > INSTALLATION.............................................................................................................................................................................4752 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL.............................................................................................................4755 MANIFOLDS > MANIFOLD, INTAKE > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > INSTALLATION........................................................................................................4765 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > 2.4L > REMOVAL..........................................................................................................................4766 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION.....................................................................................................................4770 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > OIL COOLER..............................................................................................................................4770 LINES > REMOVAL................................................................................................................................................................................4771 LUBRICATION > COOLER, OIL > REMOVAL AND INSTALLATION > OIL COOLER LINES > INSTALLATION.........................................................................................................4778 LUBRICATION > FILTER, ENGINE OIL > REMOVAL AND INSTALLATION > 1.4L MULTIAIR TURBO..............................................................................................................4779 LUBRICATION > FILTER, ENGINE OIL > REMOVAL AND INSTALLATION > 2.0L TURBO DIESEL/1.6L TURBO DIESEL..............................................................................................4789 LUBRICATION > FILTER, ENGINE OIL > REMOVAL AND INSTALLATION > 2.4L MULTIAIR2...................................................................................................................4797 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL...................................................................................................................4800 LUBRICATION > PAN, OIL > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > INSTALLATION..............................................................................................................4804 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL.......................................................................................................4807 LUBRICATION > SENSOR, OIL PRESSURE > REMOVAL AND INSTALLATION > 2.4L...........................................................................................................................4808 MULTI AIR > INSTALLATION.......................................................................................................................................................................4809 LUBRICATION > PUMP, ENGINE OIL > REMOVAL AND INSTALLATION > 2.4L > REMOVAL.....................................................................................................................4810 LUBRICATION > PUMP, ENGINE OIL > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION................................................................................................................4814 LUBRICATION > SENSOR, OIL TEMPERATURE > REMOVAL AND INSTALLATION > 2.4L > REMOVAL..............................................................................................................4820 LUBRICATION > SENSOR, OIL TEMPERATURE > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION.........................................................................................................4821 VALVE TIMING > STANDARD PROCEDURE > 2.4L - VALVE TIMING VERIFICATION...........................................................................................................................4823 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > TIMING CHAIN > REMOVAL.................................................................................................4826 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > REMOVAL AND INSTALLATION > TIMING CHAIN > INSTALLATION............................................................................................4830 VALVE TIMING > CHAIN AND SPROCKETS, TIMING > INSPECTION > INSPECTION...........................................................................................................................4835 VALVE TIMING > GUIDES, TIMING CHAIN > REMOVAL AND INSTALLATION > 2.4L TIMING CHAIN GUIDE SHOE > REMOVAL........................................................................................4836 VALVE TIMING > GUIDES, TIMING CHAIN > REMOVAL AND INSTALLATION > 2.4L TIMING CHAIN GUIDE SHOE > INSTALLATION...................................................................................4837 VALVE TIMING > GUIDES, TIMING CHAIN > REMOVAL AND INSTALLATION > 2.4L TIMING CHAIN GUIDE TENSIONER > REMOVAL...................................................................................4838 VALVE TIMING > GUIDES, TIMING CHAIN > REMOVAL AND INSTALLATION > 2.4L TIMING CHAIN GUIDE TENSIONER > INSTALLATION..............................................................................4840 VALVE TIMING > COVER(S), ENGINE TIMING > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................................4840 VALVE TIMING > COVER(S), ENGINE TIMING > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................................4854 VALVE TIMING > TENSIONER, ENGINE TIMING > REMOVAL AND INSTALLATION > 2.4L ENGINE TIMING TENSIONER > REMOVAL....................................................................................4864 VALVE TIMING > TENSIONER, ENGINE TIMING > REMOVAL AND INSTALLATION > 2.4L ENGINE TIMING TENSIONER > INSTALLATION...............................................................................4865 ENGINE COOLING SYSTEM..............................................................................................................................................................................4869 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION..............................................................................................................4869 DIAGNOSIS AND TESTING > COOLING SYSTEM DIAGNOSIS...............................................................................................................................................4869 DIAGNOSIS AND TESTING > AERATION...............................................................................................................................................................4876 DIAGNOSIS AND TESTING > DEAERATION.............................................................................................................................................................4876 DIAGNOSIS AND TESTING > ENGINE COOLING SYSTEM OVERHEATING......................................................................................................................................4876 DIAGNOSIS AND TESTING > LEAK TESTING > ULTRAVIOLET LIGHT METHOD................................................................................................................................4877 DIAGNOSIS AND TESTING > LEAK TESTING > PRESSURE TESTER METHOD..................................................................................................................................4878 DIAGNOSIS AND TESTING > LEAK TESTING > INTERNAL LEAKAGE INSPECTION.............................................................................................................................4880 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > DRAINING - 1.4L MULTIAIR TURBO..................................................................................................4881 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > FILLING - 1.4L MULTIAIR TURBO...................................................................................................4883 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > DRAINING - 1.6L TURBO DIESEL....................................................................................................4885 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > FILLING - 1.6L TURBO DIESEL.....................................................................................................4889 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > DRAINING - 2.0L TURBO DIESEL....................................................................................................4891 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > FILLING - 2.0L TURBO DIESEL.....................................................................................................4896 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > DRAINING - 2.4L MULTIAIR2.......................................................................................................4898 STANDARD PROCEDURE > DRAINING AND FILLING THE COOLING SYSTEM > FILLING - 2.4L MULTIAIR2........................................................................................................4901 STANDARD PROCEDURE > STANDARD PROCEDURE - COOLANT AIR EVACUATION...............................................................................................................................4903 STANDARD PROCEDURE > ADDING ADDITIONAL COOLANT.................................................................................................................................................4910 STANDARD PROCEDURE > CLIC© HOSE CLAMP PLIERS - USAGE...........................................................................................................................................4910 STANDARD PROCEDURE > REVERSE FLUSHING..........................................................................................................................................................4912 STANDARD PROCEDURE > REVERSE FLUSHING > CHEMICAL CLEANING......................................................................................................................................4913 STANDARD PROCEDURE > REVERSE FLUSHING > REVERSE FLUSHING RADIATOR..............................................................................................................................4913 STANDARD PROCEDURE > REVERSE FLUSHING > REVERSE FLUSHING ENGINE................................................................................................................................4913 SPECIFICATIONS > FILL VOLUME...................................................................................................................................................................4914 SPECIFICATIONS > TORQUE SPECIFICATIONS - DIESEL ENGINE.........................................................................................................................................4914 SPECIFICATIONS > TORQUE SPECIFICATIONS - GAS ENGINE............................................................................................................................................4914 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................4915 ACCESSORY DRIVE > BELT, SERPENTINE > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - SERPENTINE BELT...........................................................................................4915 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 1.4L MULTIAIR > REMOVAL........................................................................................................4918 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 1.4L MULTIAIR > INSTALLATION...................................................................................................4919 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 1.6L/2.0L DIESEL > REMOVAL.....................................................................................................4920 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 1.6L/2.0L DIESEL > INSTALLATION................................................................................................4921 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 2.0L 170 CV DIESEL > REMOVAL...................................................................................................4922 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 2.0L 170 CV DIESEL > INSTALLATION..............................................................................................4924 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 2.4L MULTIAIR > REMOVAL........................................................................................................4925 ACCESSORY DRIVE > BELT, SERPENTINE > REMOVAL AND INSTALLATION > 2.4L...........................................................................................................................4925 MULTIAIR > INSTALLATION........................................................................................................................................................................4926 ENGINE > BOTTLE, PRESSURIZED COOLANT > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 1.6L/2.0L DIESEL > REMOVAL....................................................................................4926 ENGINE > BOTTLE, PRESSURIZED COOLANT > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 1.6L/2.0L DIESEL > INSTALLATION...............................................................................4929 ENGINE > BOTTLE, PRESSURIZED COOLANT > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL.....................................................................................................4932 ENGINE > BOTTLE, PRESSURIZED COOLANT > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > INSTALLATION................................................................................................4935 ENGINE > CAP, RADIATOR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATI ON................................................................................................................4938 ENGINE > CAP, RADIATOR > DIAGNOSIS AND TESTING > RADIATOR CAP..................................................................................................................................4939 ENGINE > CAP, RADIATOR > INSPECTION > INSPECTION...............................................................................................................................................4940 ENGINE > COOLANT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATI ON......................................................................................................................4941 ENGINE > COOLANT > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - COOLANT CONCENTRATION TESTING...............................................................................................4943 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 1.4 MULTIAIR TURBO > REMOVAL................................................................................................................4944 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 1.4 MULTIAIR TURBO > INSTALLATION...........................................................................................................4951 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL.......................................................................................................................4959 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION..................................................................................................................4967 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > REMOVAL............................................................................................................4975 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > INSTALLATION.......................................................................................................4983 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > REMOVAL................................................................................................................4991 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > INSTALLATION...........................................................................................................5007 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL....................................................................................................................5021 ENGINE > FAN, COOLING > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > INSTALLATION...............................................................................................................5026 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 4X2 PRIMARY > REMOVAL.........................................................................................................5031 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 4X2 PRIMARY > INSTALLATION....................................................................................................5033 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 4X4 PRIMARY > REMOVAL.........................................................................................................5037 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 4X4 PRIMARY > INSTALLATION....................................................................................................5040 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 4X4 SECONDARY > REMOVAL.......................................................................................................5045 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.4L MULTI AIR 4X4 SECONDARY > INSTALLATION..................................................................................................5046 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL........................................................................................................................5048 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION...................................................................................................................5049 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 2.0L DIESEL > REMOVAL........................................................................................................................5051 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 2.0L DIESEL > INSTALLATION...................................................................................................................5052 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL.....................................................................................................................5054 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > INSTALLATION................................................................................................................5056 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 2.4L MULTI AIR WATER PUMP BODY > REMOVAL.....................................................................................................5059 ENGINE > PUMP, WATER > REMOVAL AND INSTALLATION > 2.4L MULTI AIR WATER PUMP BODY > INSTALLATION................................................................................................5062 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 1.4L MULTIAIR TURBO > REMOVAL...................................................................................................5067 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 1.4L MULTIAIR TURBO > INSTALLATION..............................................................................................5081 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL...........................................................................................................5096 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION......................................................................................................5111 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > REMOVAL................................................................................................5126 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > INSTALLATION...........................................................................................5141 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > REMOVAL....................................................................................................5156 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > INSTALLATION...............................................................................................5159 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 2.4L MULTIAIR > REMOVAL.........................................................................................................5163 ENGINE > RADIATOR, ENGINE COOLING > REMOVAL AND INSTALLATION > 2.4L MULTIAIR > INSTALLATION....................................................................................................5173 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 1.4L TURBO MULTI AIR > REMOVAL...............................................................................................5184 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 1.4L TURBO MULTI AIR > INSTALLATION..........................................................................................5186 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL........................................................................................................5188 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION >..............................................................................................................................5189 1.6L DIESEL > INSTALLATION.....................................................................................................................................................................5190 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140 CV > REMOVAL.............................................................................................5190 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION >..............................................................................................................................5191 2.0L DIESEL 120/140 CV > INSTALLATION..........................................................................................................................................................5192 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > REMOVAL.................................................................................................5192 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L DIESEL 170 CV > INSTALLATION............................................................................................5194 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 2.4LTURBO MULTI AIR > REMOVAL................................................................................................5196 ENGINE > SENSOR, COOLANT TEMPERATURE > REMOVAL AND INSTALLATION > 2.4LTURBO MULTI AIR > INSTALLATION...........................................................................................5198 ENGINE > THERMOSTAT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATI ON...................................................................................................................5199 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 1.4L MULTI AIR TURBO > REMOVAL................................................................................................................5199 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 1.4L MULTI AIR TURBO > INSTALLATION...........................................................................................................5206 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL.........................................................................................................................5213 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION....................................................................................................................5218 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 2.0L DIESEL > REMOVAL.........................................................................................................................5221 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 2.0L DIESEL > INSTALLATION....................................................................................................................5231 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > REMOVAL......................................................................................................................5241 ENGINE > THERMOSTAT > REMOVAL AND INSTALLATION > 2.4L MULTI AIR > INSTALLATION.................................................................................................................5249 TRANSMISSION > COOLER, TRANSMISSION OIL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..................................................................................5257 TRANSMISSION > COOLER, TRANSMISSION OIL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION....................................................................................5258 TRANSMISSION > COOLER, TRANSMISSION OIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................5258 TRANSMISSION > COOLER, TRANSMISSION OIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................5262 TRANSMISSION > TUBES AND HOSES, TRANSMISSION OIL COOLER > STANDARD PROCEDURE > STANDARD PROCEDURE - TRANSMI SSI ON COOLER LI NE QUI CK CONNECT FITTING DISASSEMBLY/ASSEMBLY > DISCONNECT....5267 TRANSMISSION > TUBES AND HOSES, TRANSMISSION OIL COOLER > STANDARD PROCEDURE > STANDARD PROCEDURE - TRANSMI SSI ON COOLER LI NE QUI CK CONNECT FITTING DISASSEMBLY/ASSEMBLY > CONNECT.......5270 TRANSMISSION > TUBES AND HOSES, TRANSMISSION OIL COOLER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................5273 TRANSMISSION > TUBES AND HOSES, TRANSMISSION OIL COOLER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................5274 EXHAUST SYSTEM.....................................................................................................................................................................................5276 DIAGNOSIS AND TESTING > EXHAUST EMISSION TESTING...............................................................................................................................................5276 ADJUSTMENTS > ADJUSTMENTS......................................................................................................................................................................5276 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................5276 INSPECTION > INSPECTION........................................................................................................................................................................5277 CONVERTER, CATALYTIC > INSPECTION > INSPECTION.................................................................................................................................................5277 CONVERTER, CATALYTIC > REMOVAL AND INSTALLATION > 1.4L > REMOVAL 4.1L..........................................................................................................................5277 CONVERTER, CATALYTIC > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION 1.4L.....................................................................................................................5291 CONVERTER, CATALYTIC > REMOVAL AND INSTALLATION > 2.4L > REMOVAL 2.4L..........................................................................................................................5300 CONVERTER, CATALYTIC > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION..........................................................................................................................5300 2.4L...........................................................................................................................................................................................5301 FILTER, DIESEL PARTICULATE > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL..................................................................................................................5301 FILTER, DIESEL PARTICULATE > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION.............................................................................................................5307 FILTER, DIESEL PARTICULATE > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140CV > REMOVAL........................................................................................................5309 FILTER, DIESEL PARTICULATE > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140CV > INSTALLATION...................................................................................................5317 FILTER, DIESEL PARTICULATE > REMOVAL AND INSTALLATION > 2.0 DIESEL 170CV > REMOVAL.............................................................................................................5320 FILTER, DIESEL PARTICULATE > REMOVAL AND INSTALLATION > 2.0 DIESEL 170CV > INSTALLATION........................................................................................................5330 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > REAR > 1.4L TURBO MULTIAIR REMOVAL...............................................................................................................5333 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > REAR > 1.4L TURBO MULTIAIR INSTALLATION..........................................................................................................5336 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > REAR > 2.4L MULTIAIR2 REMOVAL....................................................................................................................5337 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > REAR > 2.4L MULTIAIR2 INSTALLATION...............................................................................................................5340 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > REAR > 2.0L TURBO DIESEL/1.6L TURBO DIESEL REMOVAL...............................................................................................5341 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > REAR > 2.0L TURBO DIESEL/1.6L TURBO DIESEL INSTALLATION..........................................................................................5344 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > FRONT > 2.4L MULTIAIR2 / 1.4L TURBO MULTIAIR.....................................................................................................5346 MUFFLER, EXHAUST > REMOVAL AND INSTALLATION > CENTER PIPE > 2.0L TURBO DIESEL/1.6L TURBO DIESEL................................................................................................5346 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 1.4L > REMOVAL......................................................................................................................................5346 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION.................................................................................................................................5358 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.4L > REMOVAL......................................................................................................................................5367 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION.................................................................................................................................5374 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.4L 4X4 > REMOVAL..................................................................................................................................5377 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.4L 4X4 > INSTALLATION.............................................................................................................................5386 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 1.6L DIESEL > REMOVAL...............................................................................................................................5393 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 1.6L DIESEL > INSTALLATION..........................................................................................................................5404 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140CV > REMOVAL.....................................................................................................................5413 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 120/140CV > INSTALLATION................................................................................................................5424 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 170CV > REMOVAL.........................................................................................................................5433 PIPE, EXHAUST > REMOVAL AND INSTALLATION > 2.0L DIESEL 170CV > INSTALLATION....................................................................................................................5442 SENSOR, DIFFERENTIAL PRESSURE > REMOVAL AND INSTALLATION > 1.6L AND 2.0L > REMOVAL.............................................................................................................5449 SENSOR, DIFFERENTIAL PRESSURE > REMOVAL AND INSTALLATION > 1.6L AND 2.0L > INSTALLATION........................................................................................................5451 SENSOR, EXHAUST TEMPERATURE > REMOVAL AND INSTALLATION > EXHAUST TEMPERATURE SENSOR > 1.6L TURBO DIESEL REMOVAL................................................................................5451 SENSOR, EXHAUST TEMPERATURE > REMOVAL AND INSTALLATION > EXHAUST TEMPERATURE SENSOR > 1.6L TURBO DIESEL INSTALLATION...........................................................................5453 SENSOR, EXHAUST TEMPERATURE > REMOVAL AND INSTALLATION > TURBO INLET TEMPERATURE SENSOR > REMOVAL..............................................................................................5455 SENSOR, EXHAUST TEMPERATURE > REMOVAL AND INSTALLATION > TURBO INLET TEMPERATURE SENSOR > INSTALLATION.........................................................................................5458 FUEL SYSTEM........................................................................................................................................................................................5461 FUEL DELIVERY > DESCRIPTION AND OPERATION > 1.4L MULTIAIR TURBO................................................................................................................................5461 FUEL DELIVERY > SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................5462 FUEL DELIVERY > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HARD TO FILL WITH FUEL.........................................................................................................5462 FUEL DELIVERY > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HARD TO FILL WITH FUEL > DIAGNOSTIC PROCEDURE..................................................................................5465 FUEL DELIVERY > DIAGNOSIS AND TESTING > DIESEL FUEL SYSTEM PRELIMINARY TESTS...................................................................................................................5466 FUEL DELIVERY > STANDARD PROCEDURE > FUEL CUTOFF RESET.........................................................................................................................................5467 FUEL DELIVERY > SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................5468 FUEL DELIVERY > FILTER, FUEL > REMOVAL AND INSTALLATION > 1.6L/2.0L > REMOVAL..................................................................................................................5468 FUEL DELIVERY > FILTER, FUEL > REMOVAL AND INSTALLATION > 1.6L/2.0L > INSTALLATION.............................................................................................................5470 FUEL DELIVERY > PUMP, FUEL INJECTION > REMOVAL AND INSTALLATION > 1.6L/2.0L > REMOVAL..........................................................................................................5470 FUEL DELIVERY > PUMP, FUEL INJECTION > REMOVAL AND INSTALLATION > 1.6L/2.0L > INSTALLATION.....................................................................................................5481 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.4L > REMOVAL - FRONT FUEL DELIVERY LINE - 1.4L......................................................................................5486 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION - FRONT FUEL DELIVERY LINE - 1.4L.................................................................................5499 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.4L > REMOVAL - REAR FUEL DELIVERY LINE - 1.4L.......................................................................................5511 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION - REAR FUEL DELIVERY LINE - 1.4L..................................................................................5521 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > REMOVAL - FRONT FUEL DELIVERY LINE - 1.6L......................................................................................5531 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION - FRONT FUEL DELIVERY LINE - 1.6L.................................................................................5541 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > REMOVAL - 1040B54 FUEL RETURN PIPE FRONT - 1.6L................................................................................5551 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION - 1040B54 FUEL RETURN PIPE FRONT - 1.6L...........................................................................5559 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > REMOVAL - REAR FUEL DELIVERY LINE - 1.6L.......................................................................................5569 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION - REAR FUEL DELIVERY LINE - 1.6L..................................................................................5577 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > REMOVAL - 1040B56 FUEL RETURN PIPE BACK - 1.6L.................................................................................5587 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION - 1040B56 FUEL RETURN PIPE BACK - 1.6L............................................................................5596 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - FRONT FUEL DELIVERY LINE - 2.0L......................................................................................5606 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - FRONT FUEL DELIVERY LINE - 2.0L.................................................................................5626 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL........................................................................................................................5645 - 1040B54 FUEL RETURN PIPE FRONT - 2.0L........................................................................................................................................................5646 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - 1040B54 FUEL RETURN PIPE FRONT - 2.0L...........................................................................5664 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - REAR FUEL DELIVERY LINE - 2.0L.......................................................................................5683 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - REAR FUEL DELIVERY LINE - 2.0L..................................................................................5691 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - 1040B56 FUEL RETURN PIPE BACK - 2.0L.................................................................................5701 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - 1040B56 FUEL RETURN PIPE BACK - 2.0L............................................................................5710 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.4L > REMOVAL - FRONT FUEL DELIVERY LINE - 2.4L......................................................................................5720 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION - FRONT FUEL DELIVERY LINE - 2.4L.................................................................................5724 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.4L > REMOVAL - INTERMEDIATE FUEL DELIVERY LINE - 2.4L...............................................................................5728 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION - INTERMEDIATE FUEL DELIVERY LINE - 2.4L..........................................................................5735 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.4L > REMOVAL - REAR FUEL DELIVERY LINE - 2.4L.......................................................................................5742 FUEL DELIVERY > LINES, FUEL > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION - REAR FUEL DELIVERY LINE - 2.4L..................................................................................5745 FUEL DELIVERY > MODULE, FUEL PUMP > REMOVAL AND INSTALLATION > 1.4L > REMOVAL..................................................................................................................5749 FUEL DELIVERY > MODULE, FUEL PUMP > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION.............................................................................................................5755 FUEL DELIVERY > MODULE, FUEL PUMP > REMOVAL AND INSTALLATION > 1.6L, 2.0L > REMOVAL............................................................................................................5757 FUEL DELIVERY > MODULE, FUEL PUMP > REMOVAL AND INSTALLATION > 1.6L, 2.0L > INSTALLATION.......................................................................................................5762 FUEL DELIVERY > MODULE, FUEL PUMP > REMOVAL AND INSTALLATION > 2.4L > REMOVAL..................................................................................................................5764 FUEL DELIVERY > MODULE, FUEL PUMP > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION.............................................................................................................5772 FUEL DELIVERY > SENSOR, FUEL RAIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L, 2.0L > REMOVAL...................................................................................................5774 FUEL DELIVERY > SENSOR, FUEL RAIL PRESSURE > REMOVAL AND INSTALLATION > 1.6L, 2.0L > INSTALLATION..............................................................................................5775 FUEL DELIVERY > SENDING UNIT AND SENSOR, FUEL LEVEL > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION....................................................................................5776 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 1.4L FWD > REMOVAL.....................................................................................................................5778 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 1.4L FWD > INSTALLATION................................................................................................................5792 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 1.4L 4X4 > REMOVAL.....................................................................................................................5796 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 1.4L 4X4 > INSTALLATION................................................................................................................5812 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 1.6L > REMOVAL.........................................................................................................................5816 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION....................................................................................................................5831 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL.........................................................................................................................5835 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION....................................................................................................................5851 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 2.4L > REMOVAL.........................................................................................................................5855 FUEL DELIVERY > TANK, FUEL > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION....................................................................................................................5870 FUEL DELIVERY > TUBE, FUEL TANK FILLER > REMOVAL AND INSTALLATION > 1.4 FWD, 1.6L, 2.0L > REMOVAL AND INSTALLATION.............................................................................5874 FUEL DELIVERY > TUBE, FUEL TANK FILLER > REMOVAL AND INSTALLATION > 1.4L 4X4 > REMOVAL.........................................................................................................5874 FUEL DELIVERY > TUBE, FUEL TANK FILLER > REMOVAL AND INSTALLATION > 1.4L 4X4 > INSTALLATION....................................................................................................5879 FUEL DELIVERY > TUBE, FUEL TANK FILLER > REMOVAL AND INSTALLATION > 2.4L > REMOVAL.............................................................................................................5879 FUEL DELIVERY > TUBE, FUEL TANK FILLER > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION........................................................................................................5884 FUEL DELIVERY > RECEPTACLE, FUEL FILL > REMOVAL AND INSTALLATION > 1.4L, 1.6L, 2.0L > REMOVAL..................................................................................................5884 FUEL DELIVERY > RECEPTACLE, FUEL FILL > REMOVAL AND INSTALLATION > 1.4L, 1.6L, 2.0L > INSTALLATION.............................................................................................5886 FUEL DELIVERY > SENSOR, WATER IN FUEL > REMOVAL AND INSTALLATION > 1.6L, 2.0L > REMOVAL........................................................................................................5892 FUEL DELIVERY > SENSOR, WATER IN FUEL > REMOVAL AND INSTALLATION > 1.6L, 2.0L > INSTALLATION...................................................................................................5894 FUEL INJECTION > SPECIFICATIONS > TORQUE SPECIFICATIONS........................................................................................................................................5897 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 1.4L > REMOVAL.................................................................................................................5898 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 1.4L >.........................................................................................................................5904 INSTALLATION...................................................................................................................................................................................5905 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 1.4L 4X4 > REMOVAL.............................................................................................................5905 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 1.4L 4X4.......................................................................................................................5913 > INSTALLATION.................................................................................................................................................................................5914 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 1.6L > REMOVAL.................................................................................................................5914 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION............................................................................................................5924 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - 2.0 L TURBO DIESEL 120 HP AND 140 HP..........................................................................5925 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - 2.0 L TURBO DIESEL 120 HP AND 140 HP.....................................................................5935 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 2.0L > REMOVAL - 2.0L TURBO DIESEL 170 HP......................................................................................5936 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 2.0L > INSTALLATION - 2.0L TURBO DIESEL 170 HP.................................................................................5943 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 2.4L > REMOVAL.................................................................................................................5945 FUEL INJECTION > INJECTOR(S), FUEL > REMOVAL AND INSTALLATION > 2.4L >.........................................................................................................................5952 INSTALLATION...................................................................................................................................................................................5953 FUEL INJECTION > SENSOR, ACCELERATOR PEDAL POSITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................5953 FUEL INJECTION > SENSOR, ACCELERATOR PEDAL POSITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................5954 FUEL INJECTION > SENSOR, AIR TEMPERATURE, INTAKE > REMOVAL AND INSTALLATION > 2.4L > REMOVAL...................................................................................................5954 FUEL INJECTION > SENSOR, AIR TEMPERATURE, INTAKE > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION..............................................................................................5956 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > DESCRIPTION AND OPERATION > 1.4L MULTIAIR TURBO (EMEA)..........................................................................................5956 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > DESCRIPTION AND OPERATION > 1.4L MULTIAIR TURBO (NAFTA).........................................................................................5957 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > DESCRIPTION AND OPERATION > 2.0L DIESEL.........................................................................................................5959 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > DESCRIPTION AND OPERATION > 2.4L MULTIAIR.......................................................................................................5961 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 1.4L - EMEA > REMOVAL................................................................................................5963 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 1.4L - EMEA > INSTALLATION...........................................................................................5964 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 1.4L - NAFTA > REMOVAL...............................................................................................5964 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 1.4L - NAFTA > INSTALLATION..........................................................................................5971 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 1.6L > REMOVAL.......................................................................................................5973 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 1.6L > INSTALLATION..................................................................................................5975 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 2.0L > REMOVAL.......................................................................................................5976 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND.....................................................................................................................................5977 INSTALLATION > 2.0L > INSTALLATION.............................................................................................................................................................5978 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 2.4L > REMOVAL.......................................................................................................5978 FUEL INJECTION > SENSOR, CRANKSHAFT POSITION > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION..................................................................................................5979 FUEL INJECTION > SENSOR, MANIFOLD AIR PRESSURE (MAP) > REMOVAL AND INSTALLATION > 1.4L > REMOVAL...............................................................................................5980 FUEL INJECTION > SENSOR, MANIFOLD AIR PRESSURE (MAP) > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION..........................................................................................5980 FUEL INJECTION > SENSOR, MANIFOLD AIR PRESSURE (MAP) > REMOVAL AND INSTALLATION > 2.4L > REMOVAL...............................................................................................5981 FUEL INJECTION > SENSOR, MANIFOLD AIR PRESSURE (MAP) > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION..........................................................................................5984 FUEL INJECTION > SENSOR, MASS AIRFLOW (MAF) > REMOVAL AND INSTALLATION > 1.6L, 2.0L > REMOVAL..................................................................................................5985 FUEL INJECTION > SENSOR, MASS AIRFLOW (MAF) > REMOVAL AND INSTALLATION > 1.6L, 2.0L > INSTALLATION.............................................................................................5986 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.4L 2WD DOWNSTREAM > 1.4L 2WD REMOVAL............................................................................................5986 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.4L 2WD DOWNSTREAM > 1.4L 2WD INSTALLATION.......................................................................................5989 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.4L 2WD UPSTREAM > 1.4L 2WD REMOVAL..............................................................................................5991 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.4L 2WD UPSTREAM > 1.4L 2WD INSTALLATION.........................................................................................5993 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.4L 4WD > 1.4L 4WD REMOVAL.......................................................................................................5994 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.4L 4WD > 1.4L 4WD INSTALLATION..................................................................................................5999 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.6L > 1.6L REMOVAL...............................................................................................................6002 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 1.6L >............................................................................................................................6005 1.6L INSTALLATION..............................................................................................................................................................................6006 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.0L - 120HP / 140 HP > 2.0L REMOVAL..............................................................................................6007 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.0L - 120HP / 140 HP > 2.0L INSTALLATION.........................................................................................6008 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.0L - 170HP > 2.0L 170HP REMOVAL.................................................................................................6009 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.0L - 170HP > 2.0L 170HP INSTALLATION............................................................................................6011 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.4L DOWNSTREAM > 2.4L REMOVAL....................................................................................................6012 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.4L DOWNSTREAM > 2.4L INSTALLATION...............................................................................................6014 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.4L UPSTREAM > 2.4L REMOVAL......................................................................................................6015 FUEL INJECTION > SENSOR, OXYGEN > REMOVAL AND INSTALLATION > 2.4L UPSTREAM > 2.4L INSTALLATION.................................................................................................6017 FUEL INJECTION > SENSOR, TMAP-INTAKE MANIFOLD > REMOVAL AND INSTALLATION > 1.4L > REMOVAL......................................................................................................6018 FUEL INJECTION > SENSOR, TMAP-INTAKE MANIFOLD > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION.................................................................................................6020 FUEL INJECTION > THROTTLE BODY > DESCRIPTION AND OPERATION > 1.4L MULTIAIR TURBO...............................................................................................................6020 FUEL INJECTION > THROTTLE BODY > REMOVAL AND INSTALLATION > 1.4L > REMOVAL.....................................................................................................................6022 FUEL INJECTION > THROTTLE BODY > REMOVAL AND INSTALLATION > 1.4L > INSTALLATION................................................................................................................6026 FUEL INJECTION > THROTTLE BODY > REMOVAL AND INSTALLATION > 1.6L, 2.0L > REMOVAL...............................................................................................................6027 FUEL INJECTION > THROTTLE BODY > REMOVAL AND INSTALLATION > 1.6L, 2.0L > INSTALLATION..........................................................................................................6032 FUEL INJECTION > THROTTLE BODY > REMOVAL AND INSTALLATION > 2.4L > REMOVAL.....................................................................................................................6033 FUEL INJECTION > THROTTLE BODY > REMOVAL AND INSTALLATION > 2.4L > INSTALLATION................................................................................................................6039 Engine Performance.....................................................................................................................................................................................6041 DRIVEABILITY - GAS - NON-DTC BASED DIAGNOSTICS - 2.4L..............................................................................................................................................6041 DIAGNOSIS AND TESTING > CHECKING THE CHARGING SYSTEM OPERATION.................................................................................................................................6041 DIAGNOSIS AND TESTING > CHECKING THE CHARGING SYSTEM OPERATION > THEORY OF OPERATION...........................................................................................................6041 DIAGNOSIS AND TESTING > CHECKING THE CHARGING SYSTEM OPERATION > DIAGNOSTIC TEST...............................................................................................................6042 DIAGNOSIS AND TESTING > CHECKING THE ENGINE MECHANICAL SYSTEM..................................................................................................................................6051 DIAGNOSIS AND TESTING > CHECKING THE ENGINE MECHANICAL SYSTEM > DIAGNOSTIC TEST................................................................................................................6051 DIAGNOSIS AND TESTING > CHECKING THE EXHAUST SYSTEM FOR LEAKS > CHECKING THE EXHAUST SYSTEM FOR LEAKS..........................................................................................6052 DIAGNOSIS AND TESTING > CHECKING THE EXHAUST SYSTEM FOR LEAKS > DIAGNOSTIC TEST................................................................................................................6052 DIAGNOSIS AND TESTING > CHECKING THE FUEL DELIVERY SYSTEM (HARD START).........................................................................................................................6054 DIAGNOSIS AND TESTING > CHECKING THE FUEL DELIVERY SYSTEM (HARD START) > ?.....................................................................................................................6054 DIAGNOSIS AND TESTING > CHECKING THE FUEL DELIVERY SYSTEM (HARD START) > DIAGNOSTIC TEST.......................................................................................................6055 DIAGNOSIS AND TESTING > CHECKING THE IGNITION COIL OPERATION...................................................................................................................................6071 DIAGNOSIS AND TESTING > CHECKING THE IGNITION COIL OPERATION > DIAGNOSTIC TEST.................................................................................................................6071 DIAGNOSIS AND TESTING > CHECKING THE MAP SENSOR OPERATION......................................................................................................................................6075 DIAGNOSIS AND TESTING > CHECKING THE MAP SENSOR OPERATION > DIAGNOSTIC TEST....................................................................................................................6076 DIAGNOSIS AND TESTING > CHECKING THE OXYGEN SENSOR OPERATION...................................................................................................................................6080 DIAGNOSIS AND TESTING > CHECKING THE OXYGEN SENSOR OPERATION > THEORY OF OPERATION.............................................................................................................6080 DIAGNOSIS AND TESTING > CHECKING THE OXYGEN SENSOR OPERATION > DIAGNOSTIC TEST.................................................................................................................6081 DIAGNOSIS AND TESTING > CHECKING THE PCM POWER AND GROUND CIRCUITS.............................................................................................................................6083 DIAGNOSIS AND TESTING > CHECKING THE PCM POWER AND GROUND CIRCUITS > DIAGNOSTIC TEST...........................................................................................................6083 DIAGNOSIS AND TESTING > ENGINE CRANKS BUT DOES NOT START.......................................................................................................................................6085 DIAGNOSIS AND TESTING > ENGINE CRANKS BUT DOES NOT START > POSSIBLE CAUSES.....................................................................................................................6085 DIAGNOSIS AND TESTING > ENGINE CRANKS BUT DOES NOT START > DIAGNOSTIC TEST.....................................................................................................................6086 DRIVEABILITY - GAS - NON-DTC BASED DIAGNOSTICS - EXCEPT 2.4L.......................................................................................................................................6090 DIAGNOSIS AND TESTING > CHECKING THE ENGINE MECHANICAL SYSTEM..................................................................................................................................6090 DIAGNOSIS AND TESTING > CHECKING THE ENGINE MECHANICAL SYSTEM > DIAGNOSTIC TEST................................................................................................................6090 DIAGNOSIS AND TESTING > CHECKING THE EXHAUST SYSTEM FOR LEAKS > CHECKING THE EXHAUST SYSTEM FOR LEAKS..........................................................................................6091 DIAGNOSIS AND TESTING > CHECKING THE EXHAUST SYSTEM FOR LEAKS > DIAGNOSTIC TEST................................................................................................................6091 DIAGNOSIS AND TESTING > CHECKING THE FUEL DELIVERY SYSTEM (HARD START).........................................................................................................................6093 DIAGNOSIS AND TESTING > CHECKING THE FUEL DELIVERY SYSTEM (HARD START) > POSSIBLE CAUSES.......................................................................................................6093 DIAGNOSIS AND TESTING > CHECKING THE FUEL DELIVERY SYSTEM (HARD START) > DIAGNOSTIC TEST.......................................................................................................6094 DIAGNOSIS AND TESTING > CHECKING THE MAP SENSOR OPERATION......................................................................................................................................6109 DIAGNOSIS AND TESTING > CHECKING THE MAP SENSOR OPERATION > DIAGNOSTIC TEST....................................................................................................................6109 DIAGNOSIS AND TESTING > CHECKING THE OXYGEN SENSOR OPERATION (6 WIRE)..........................................................................................................................6114 DIAGNOSIS AND TESTING > CHECKING THE OXYGEN SENSOR OPERATION (6 WIRE) > THEORY OF OPERATION....................................................................................................6114 DIAGNOSIS AND TESTING > CHECKING THE OXYGEN SENSOR OPERATION (6 WIRE) > DIAGNOSTIC TEST........................................................................................................6116 DIAGNOSIS AND TESTING > CHECKING THE PCM POWER AND GROUND CIRCUITS.............................................................................................................................6119 DIAGNOSIS AND TESTING > CHECKING THE PCM POWER AND GROUND CIRCUITS > DIAGNOSTIC TEST...........................................................................................................6119 DIAGNOSIS AND TESTING > ENGINE CRANKS BUT DOES NOT START.......................................................................................................................................6121 DIAGNOSIS AND TESTING > ENGINE CRANKS BUT DOES NOT START > POSSIBLE CAUSES.....................................................................................................................6121 DIAGNOSIS AND TESTING > ENGINE CRANKS BUT DOES NOT START > DIAGNOSTIC TEST.....................................................................................................................6121 EMISSION APPLICATIONS..............................................................................................................................................................................6125 EMISSION APPLICATIONS..........................................................................................................................................................................6125 EMISSION CONTROL ABBREVIATIONS.....................................................................................................................................................................6126 "A"............................................................................................................................................................................................6126 "B"............................................................................................................................................................................................6131 "C"............................................................................................................................................................................................6134 "D"............................................................................................................................................................................................6136 "E"............................................................................................................................................................................................6137 "F"............................................................................................................................................................................................6153 "G"............................................................................................................................................................................................6155 "H"............................................................................................................................................................................................6155 "I"............................................................................................................................................................................................6156 "K"............................................................................................................................................................................................6157 "L"............................................................................................................................................................................................6157 "M"............................................................................................................................................................................................6157 "N"............................................................................................................................................................................................6158 "O"............................................................................................................................................................................................6158 "P"............................................................................................................................................................................................6160 "R"............................................................................................................................................................................................6162 "S"............................................................................................................................................................................................6163 "T"............................................................................................................................................................................................6169 "V"............................................................................................................................................................................................6171 "W"............................................................................................................................................................................................6172 EMISSIONS CONTROL..................................................................................................................................................................................6173 SPECIFICATIONS > EMISSION CONTROL SYSTEM.......................................................................................................................................................6173 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................6173 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > EMISSIONS DIAGNOSIS > EMI SSI ONS CO OR HC TOO HI GH........................................................................................6174 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > EMISSIONS DIAGNOSIS > EMISSIONS CO LOW / NOX HIGH..............................................................................................6176 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > CHECKING C.O. LEVEL > 1.4 TURBO MULTIAIR.......................................................................................................6178 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > CHECKING C.O. LEVEL > 1.4 TURBO MULTIAIR AUTOMATIC TRANSMISSION................................................................................6178 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > CHECKING C.O. LEVEL > 1.4 TURBO MULTIAIR TCT TRANSMISSION......................................................................................6179 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > CHECKING C.O. LEVEL > 1.6 E-TORQUE.............................................................................................................6179 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > CHECKING C.O. LEVEL > 1.6 TURBO DIESEL.........................................................................................................6180 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > CHECKING C.O. LEVEL > 2.0L TURBO DIESEL........................................................................................................6180 EVAPORATIVE EMISSIONS > DIAGNOSIS AND TESTING > CHECKING C.O. LEVEL > 2.0L TURBO DIESEL AUTOMATIC TRANSMISSION.................................................................................6181 EVAPORATIVE EMISSIONS > CANISTER, VAPOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................6181 EVAPORATIVE EMISSIONS > CANISTER, VAPOR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................6184 EVAPORATIVE EMISSIONS, DIESEL > TUBE, CRANKCASE BREATHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL 1.6L DIESEL...........................................................6186 EVAPORATIVE EMISSIONS, DIESEL > TUBE, CRANKCASE BREATHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION 1.6L DIESEL......................................................6188 EVAPORATIVE EMISSIONS, DIESEL > TUBE, CRANKCASE BREATHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL 2.0L DIESEL...........................................................6189 EVAPORATIVE EMISSIONS, DIESEL > TUBE, CRANKCASE BREATHER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION 2.0L DIESEL......................................................6191 EXHAUST GAS RECIRCULATION > COOLER, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................6192 EXHAUST GAS RECIRCULATION > COOLER, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................6199 EXHAUST GAS RECIRCULATION > COOLER, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > VACUUM TANK...................................................................................6201 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > EXHAUST GAS TEMPERATURE SENSOR ON EGR SOLENOID VALVE TO INTAKE MANIFOLD > REMOVAL.............................6201 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > EXHAUST GAS TEMPERATURE SENSOR ON EGR SOLENOID VALVE TO INTAKE MANIFOLD > INSTALLATION........................6205 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 120HP / 140HP EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF CATALYST > REMOVAL..............................6205 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 120HP / 140HP EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF CATALYST > INSTALLATION.........................6206 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 120HP / 140HP EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF DPF > REMOVAL...................................6206 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 120HP / 140HP EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF DPF > INSTALLATION..............................6208 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND..............................................................................................................................6208 INSTALLATION > 2.0L 120HP / 140HP EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF DPF > REMOVAL.....................................................................................................6209 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 120HP / 140HP EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF DPF > INSTALLATION..............................6210 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 170HP EXHAUST GAS TEMPERATURE UPSTREAM OF CATALYST > REMOVAL.............................................6210 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 170HP EXHAUST GAS TEMPERATURE UPSTREAM OF CATALYST > INSTALLATION........................................6211 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 170CV EXHAUST GAS TEMPERATURE SENSOR TO DPF > REMOVAL....................................................6212 EXHAUST GAS RECIRCULATION > SENSOR, EGR TEMPERATURE > REMOVAL AND INSTALLATION > 2.0L 170CV EXHAUST GAS TEMPERATURE SENSOR TO DPF > INSTALLATION...............................................6215 EXHAUST GAS RECIRCULATION > SOLENOID, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > EGR SOLENOID................................................................................6216 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > EGR VALVE DISASSEMBLY AND ASSEMBLY > DISASSEMBLY...............................................6217 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > EGR VALVE DISASSEMBLY AND ASSEMBLY > ASSEMBLY..................................................6228 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 1.6L EGR VALVE ASSEMBLY > 1.6L REMOVAL.........................................................6232 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 1.6L EGR VALVE ASSEMBLY > 1.6L INSTALLATION....................................................6246 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L EGR VALVE ASSEMBLY > 2.0L REMOVAL.........................................................6248 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L EGR VALVE ASSEMBLY > 2.0L INSTALLATION....................................................6259 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L HIGH PRESSURE EGR VALVE > REMOVAL.........................................................6260 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) >...........................................................................................................................6262 REMOVAL AND INSTALLATION > 2.0L HIGH PRESSURE EGR VALVE > INSTALLATION.........................................................................................................................6263 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L HIGH PRESSURE EGR VALVE MOUNTING > REMOVAL................................................6263 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L HIGH PRESSURE EGR VALVE MOUNTING > INSTALLATION...........................................6273 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) >...........................................................................................................................6275 REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EGR VALVE > REMOVAL...............................................................................................................................6276 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EGR VALVE >..................................................................6279 INSTALLATION...................................................................................................................................................................................6280 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EGR VALVE MOUNTING > REMOVAL.................................................6282 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EGR VALVE MOUNTING > INSTALLATION............................................6283 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EGR VALVE SENSOR > REMOVAL...................................................6285 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) >...........................................................................................................................6286 REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EGR VALVE SENSOR > INSTALLATION...................................................................................................................6287 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EXHAUST COOLER > REMOVAL.....................................................6287 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L LOW PRESSURE EXHAUST COOLER > INSTALLATION................................................6294 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L EGR SUPPLY AND RETURN DUPLEX PIPE > REMOVAL...............................................6296 EXHAUST GAS RECIRCULATION > VALVE, EXHAUST GAS RECIRCULATION (EGR) > REMOVAL AND INSTALLATION > 2.0L EGR SUPPLY AND RETURN DUPLEX PIPE > INSTALLATION..........................................6302 IGNITION SYSTEM - SERVICE INFORMATION..............................................................................................................................................................6306 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................6306 COIL, IGNITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.................................................................................................................6306 COIL, IGNITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION >.........................................................................................................................6307 INSTALLATION...................................................................................................................................................................................6308 PLUG, GLOW > DIAGNOSIS AND TESTING > DIESEL COLD START SYSTEM..................................................................................................................................6308 PLUG, GLOW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................................6309 PLUG, GLOW > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION >.............................................................................................................................6310 INSTALLATION...................................................................................................................................................................................6311 SPARK PLUG > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > REMOVAL................................................................................................................6311 SPARK PLUG > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................................6313 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > 1.4L REMOVAL............................................................................................6313 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > 1.4L INSTALLATION.......................................................................................6317 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > REMOVAL.................................................................................................6318 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 1.6L REMOVAL AND INSTALLATION > INSTALLATION............................................................................................6318 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 2.0L REMOVAL AND INSTALLATION > 2.0L REMOVAL............................................................................................6319 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 2.0L REMOVAL............................................................................................................................6321 AND INSTALLATION > 2.0L INSTALLATION...........................................................................................................................................................6322 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > 2.4L REMOVAL............................................................................................6322 SENSOR, CAMSHAFT POSITION > REMOVAL AND INSTALLATION > 2.4L REMOVAL............................................................................................................................6324 AND INSTALLATION > 2.4L INSTALLATION...........................................................................................................................................................6325 SENSOR, KNOCK > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................6325 SENSOR, KNOCK > REMOVAL AND INSTALLATION > 1.4L REMOVAL AND....................................................................................................................................6326 INSTALLATION > INSTALLATION....................................................................................................................................................................6327 SENSOR, KNOCK > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................6328 SENSOR, KNOCK > REMOVAL AND INSTALLATION > 2.4L REMOVAL AND....................................................................................................................................6331 INSTALLATION > INSTALLATION....................................................................................................................................................................6332 SWITCH, IGNITION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING > FAILED RECOGNITION OF THE IGNITION KEY IMMOBILIZER CODE.....................................................................6332 SWITCH, IGNITION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING > KEY INSERTION IN THE IGNITION BARREL BARRED.................................................................................6332 SWITCH, IGNITION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING > KEY ROTATION IN THE IGNITION BARREL HARDENED AT LOW TEMPERATURE.............................................................6333 SWITCH, IGNITION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING > KEY OPERATING MECHANISM BLOCKED OR HARDENED DURING USE......................................................................6334 SWITCH, IGNITION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING > THE IGNITION KEY COMES OUT FROM THE IGNITION BARREL AT A POSITION OTHER THAN STOP...........................................6335 SWITCH, IGNITION > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING > THE STEERING LOCK DOES NOT ENGAGE WITH KEY REMOVED..........................................................................6335 SWITCH, IGNITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................................6336 SWITCH, IGNITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................................6338 STATE EMISSION STANDARDS - DIESEL..................................................................................................................................................................6339 ARIZONA........................................................................................................................................................................................6339 COLORADO.......................................................................................................................................................................................6339 CONNECTICUT....................................................................................................................................................................................6340 IDAHO..........................................................................................................................................................................................6340 KENTUCKY.......................................................................................................................................................................................6340 MASSACHUSETTS..................................................................................................................................................................................6340 NEW YORK.......................................................................................................................................................................................6341 OHI O..........................................................................................................................................................................................6341 RHODE ISLAND...................................................................................................................................................................................6341 UTAH...........................................................................................................................................................................................6342 WASHINGTON.....................................................................................................................................................................................6342 STATE EMISSION STANDARDS - GAS.....................................................................................................................................................................6344 ALASKA.........................................................................................................................................................................................6344 ARIZONA........................................................................................................................................................................................6345 CALIFORNIA > CALIFORNIA EMISSION STANDARDS ASM TESTS...........................................................................................................................................6348 CALIFORNIA > LEGEND............................................................................................................................................................................6349 CALIFORNIA > PASS/FAIL EMISSION STANDARDS = A+B / VTW..........................................................................................................................................6349 COLORADO.......................................................................................................................................................................................6350 CONNECTICUT....................................................................................................................................................................................6352 DELAWARE.......................................................................................................................................................................................6352 DISTRICT OF COLUMBIA...........................................................................................................................................................................6353 GEORGIA........................................................................................................................................................................................6353 IDAHO..........................................................................................................................................................................................6354 ILLINOIS.......................................................................................................................................................................................6354 INDIANA........................................................................................................................................................................................6356 KENTUCKY.......................................................................................................................................................................................6357 MARYLAND.......................................................................................................................................................................................6359 MASSACHUSETTS..................................................................................................................................................................................6361 MISSOURI.......................................................................................................................................................................................6362 NEVADA.........................................................................................................................................................................................6363 NEW JERSEY.....................................................................................................................................................................................6363 NEW MEXICO.....................................................................................................................................................................................6364 NEW YORK.......................................................................................................................................................................................6365 NORTH CAROLINA.................................................................................................................................................................................6366 OHI O..........................................................................................................................................................................................6366 OREGON.........................................................................................................................................................................................6367 PENNSYLVANIA...................................................................................................................................................................................6368 RHODE ISLAND...................................................................................................................................................................................6369 TENNESSEE......................................................................................................................................................................................6370 TEXAS..........................................................................................................................................................................................6372 UTAH...........................................................................................................................................................................................6372 VIRGINIA.......................................................................................................................................................................................6375 WASHINGTON.....................................................................................................................................................................................6376 WISCONSIN......................................................................................................................................................................................6377 U. S. EPA ASM2525 & ASM5015 START-UP EMISSION STANDARDS........................................................................................................................................6380 U. S. EPA REVISED FINAL ASM EMISSI ON STANDARDS (ASM5015 & ASM2525)............................................................................................................................6420 U.S. EPA IM240 EMISSION STANDARDS > START-UP STANDARDS.........................................................................................................................................6421 U.S. EPA IM240 EMISSION STANDARDS > FINAL STANDARDS............................................................................................................................................6425 Heating, Ventilation & A & C (HVAC)....................................................................................................................................................................6430 HEATING & AIR CONDITIONING - SERVICE INFORMATION...................................................................................................................................................6430 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................6430 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................6435 DIAGNOSIS AND TESTING > A/C BLOWER MOTOR DOES NOT WORK AT DIFFERENT SPEEDS - ATC...............................................................................................................6437 DIAGNOSIS AND TESTING > A/C BLOWER MOTOR DOES NOT WORK AT DIFFERENT SPEEDS - MTC...............................................................................................................6438 DIAGNOSIS AND TESTING > A/C BLOWS AIR IRREGULARLY - ATC........................................................................................................................................6439 DIAGNOSIS AND TESTING > A/C BLOWS AIR IRREGULARLY - MTC........................................................................................................................................6442 DIAGNOSIS AND TESTING > A/C DOES NOT COOL - ATC................................................................................................................................................6443 DIAGNOSIS AND TESTING > A/C DOES NOT COOL - MTC................................................................................................................................................6448 DIAGNOSIS AND TESTING > A/C DOES NOT COOL TO DESIRED TEMPERATURE - AT C........................................................................................................................6451 DIAGNOSIS AND TESTING > A/C DOES NOT COOL TO DESIRED TEMPERATURE - MTC.........................................................................................................................6454 DIAGNOSIS AND TESTING > A/C DOES NOT WORK IN ANY MODE - ATC....................................................................................................................................6456 DIAGNOSIS AND TESTING > A/C DOES NOT WORK IN ANY MODE - MTC....................................................................................................................................6459 DIAGNOSIS AND TESTING > A/C NOISE FROM ENGINE COMPARTMENT......................................................................................................................................6461 DIAGNOSIS AND TESTING > A/C RECIRCULATION DOES NOT WORK........................................................................................................................................6466 DIAGNOSIS AND TESTING > ODORS FROM A/C.........................................................................................................................................................6468 DIAGNOSIS AND TESTING > HEATER PERFORMANCE.....................................................................................................................................................6470 DIAGNOSIS AND TESTING > HEATER PERFORMANCE > HEATER PERFORMANCE TEST...........................................................................................................................6471 DIAGNOSIS AND TESTING > HEATER PERFORMANCE > OBSTRUCTED COOLANT FLOW...........................................................................................................................6471 STANDARD PROCEDURE > STANDARD PROCEDURE - A/C EVAPORATOR CLEANING..............................................................................................................................6472 SPECIFICATIONS > A/C SYSTEM....................................................................................................................................................................6475 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................6475 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................6476 CONTROLS > ACTUATOR, BLEND DOOR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..........................................................................................6476 CONTROLS > ACTUATOR, MODE DOOR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...........................................................................................6476 CONTROLS > ACTUATOR, RECIRCULATION DOOR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..................................................................................6477 CONTROLS > CONTROL, A/C AND HEATER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.......................................................................................6477 CONTROLS > CONTROL, A/C AND HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................6481 CONTROLS > CONTROL, A/C AND HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................6483 CONTROLS > MODULE, POWER, BLOWER MOTOR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................6485 CONTROLS > SENSOR, AMBIENT TEMPERATURE > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................6485 CONTROLS > SENSOR, EVAPORATOR TEMPERATURE > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION................................................................................6485 CONTROLS > SENSOR, HUMIDITY > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..............................................................................................6485 CONTROLS > SENSOR, HUMIDITY > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................6486 CONTROLS > SENSOR, HUMIDITY > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................6490 CONTROLS > SENSOR, SUN > DESCRIPTION AND OPERATION > DESCRIPTION...............................................................................................................................6493 CONTROLS > SENSOR, SUN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................................6493 CONTROLS > SENSOR, SUN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................6496 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...............................................................................6498 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - LOWER LEFT > REMOVAL...................................................................6499 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - LOWER LEFT > INSTALLATION..............................................................6501 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - LOWER RIGHT > REMOVAL..................................................................6503 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - LOWER RIGHT > INSTALLATION.............................................................6505 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - UPPER LEFT > REMOVAL...................................................................6506 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - UPPER LEFT > INSTALLATION..............................................................6509 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - UPPER RIGHT > REMOVAL..................................................................6512 CONTROLS > SENSOR, TEMPERATURE, AIR OUTLET > REMOVAL AND INSTALLATION > AIR OUTLET TEMPERATURE SENSOR - UPPER RIGHT > INSTALLATION.............................................................6514 CONTROLS > SENSOR, TEMPERATURE, IN-CAR > DESCRIPTION AND OPERATION > DESCRIPTION...............................................................................................................6515 CONTROLS > SENSOR, TEMPERATURE, IN-CAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................6515 CONTROLS > SENSOR, TEMPERATURE, IN-CAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................6517 DISTRIBUTION > FILTER, CABIN AIR > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION.......................................................................................................6520 DISTRIBUTION > FILTER, CABIN AIR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................6521 DISTRIBUTION > FILTER, CABIN AIR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................6523 DISTRIBUTION > HOUSING, HVAC > REMOVAL AND INSTALLATION > HOUSING-HVAC > REMOVAL...............................................................................................................6525 DISTRIBUTION > HOUSING, HVAC > REMOVAL AND INSTALLATION > HOUSING-HVAC > INSTALLATION..........................................................................................................6529 DISTRIBUTION > HOUSING, HVAC > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY - GEARS AND LEVERS > DISASSEMBLY............................................................................6533 DISTRIBUTION > HOUSING, HVAC > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY - GEARS AND LEVERS > ASSEMBLY...............................................................................6536 DISTRIBUTION > MOTOR, BLOWER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................6540 DISTRIBUTION > MOTOR, BLOWER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................6542 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLETS - CENTER > REMOVAL.........................................................................................................6543 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLETS - CENTER > INSTALLATION....................................................................................................6545 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLETS - DEMISTER > REMOVAL.......................................................................................................6547 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLETS - DEMISTER > INSTALLATION..................................................................................................6548 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLETS - FRONT FLOOR > REMOVAL....................................................................................................6549 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLETS - FRONT FLOOR > INSTALLATION...............................................................................................6553 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLET - LEFT OUTER > REMOVAL......................................................................................................6556 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLET - LEFT OUTER > INSTALLATION.................................................................................................6558 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLET - RIGHT OUTER > REMOVAL.....................................................................................................6560 DISTRIBUTION > OUTLET, AIR > REMOVAL AND INSTALLATION > AIR OUTLET - RIGHT OUTER > INSTALLATION................................................................................................6563 PLUMBING > WARNING > WARNING...................................................................................................................................................................6566 PLUMBING > CAUTION > CAUTION...................................................................................................................................................................6566 PLUMBING > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REFRIGERANT SYSTEM LEAKS............................................................................................................6568 PLUMBING > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REFRIGERANT SYSTEM LEAKS > LEAK TEST................................................................................................6569 PLUMBING > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - REFRIGERANT SYSTEM LEAKS > LOW OR EMPTY REFRIGERANT SYSTEM..........................................................................6570 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM RECOVERY...........................................................................................................................6571 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM RECOVERY > R-1234YF RECOVERY PROCEDURE.............................................................................................6573 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM....................................................................................................................................6573 EVACUATE.......................................................................................................................................................................................6574 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM EVACUATE > R-1234YF EVACUATION PROCEDURE...........................................................................................6575 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM CHARGE.............................................................................................................................6576 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM CHARGE > R-1234YF CHARGING PROCEDURE...............................................................................................6577 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM RECOVERY - EMEA....................................................................................................................6579 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM RECOVERY - EMEA > R-1234YF RECOVERY PROCEDURE - EMEA...............................................................................6581 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM CHARGE - EMEA......................................................................................................................6585 PLUMBING > STANDARD PROCEDURE > R-1234YF REFRIGERANT SYSTEM CHARGE - EMEA > R-1234YF CHARGING PROCEDURE - EMEA.................................................................................6587 PLUMBING > COMPRESSOR, A/C > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > A/C COMPRESSOR............................................................................................6588 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 1.4L > REMOVAL........................................................................................................6590 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 1.4L > INSTALLATION...................................................................................................6596 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 1.6L TURBO DIESEL > REMOVAL...........................................................................................6604 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 1.6L TURBO DIESEL > INSTALLATION......................................................................................6610 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 2.0L TURBO DIESEL 120 HP/ 140 HP > REMOVAL............................................................................6616 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 2.0L TURBO DIESEL 120 HP/ 140 HP > INSTALLATION.......................................................................6621 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 2.0L TURBO DIESEL 170 HP > REMOVAL....................................................................................6626 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 2.0L TURBO DIESEL 170 HP > INSTALLATION...............................................................................6632 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 2.4L > REMOVAL........................................................................................................6638 PLUMBING > COMPRESSOR, A/C > REMOVAL AND INSTALLATION > A/C COMPRESSOR - 2.4L > INSTALLATION...................................................................................................6641 PLUMBING > CONDENSER, A/C > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION................................................................................................6646 PLUMBING > CONDENSER, A/C > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..................................................................................................6647 PLUMBING > CONDENSER, A/C > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................................6647 PLUMBING > CONDENSER, A/C > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................................6651 PLUMBING > CORE, HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................................6655 PLUMBING > CORE, HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................................6658 PLUMBING > EVAPORATOR, A/C > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...............................................................................................6660 PLUMBING > EVAPORATOR, A/C > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.................................................................................................6660 PLUMBING > LINE, A/C DISCHARGE > REMOVAL AND INSTALLATION > A/C DISCHARGE LINE - 1.4L > REMOVAL................................................................................................6661 PLUMBING > LINE, A/C DISCHARGE > REMOVAL AND INSTALLATION > A/C DISCHARGE LINE - 1.4L > INSTALLATION...........................................................................................6663 PLUMBING > LINE, A/C DISCHARGE > REMOVAL AND INSTALLATION > A/C DISCHARGE LINE - 2.4L > REMOVAL................................................................................................6666 PLUMBING > LINE, A/C DISCHARGE > REMOVAL AND INSTALLATION > A/C DISCHARGE LINE - 2.4L > INSTALLATION...........................................................................................6668 PLUMBING > LINE, A/C DISCHARGE JUMPER > REMOVAL AND INSTALLATION > A/C DISCHARGE JUMPER LINE - 1.4L > REMOVAL..................................................................................6671 PLUMBING > LINE, A/C DISCHARGE JUMPER > REMOVAL AND INSTALLATION > A/C DISCHARGE JUMPER LINE - 1.4L > INSTALLATION.............................................................................6672 PLUMBING > LINE, A/C LIQUID > REMOVAL AND INSTALLATION > A/C LIQUID LINE - 1.4L > REMOVAL......................................................................................................6674 PLUMBING > LINE, A/C LIQUID > REMOVAL AND INSTALLATION > A/C LIQUID LINE - 1.4L > INSTALLATION.................................................................................................6677 PLUMBING > LINE, A/C LIQUID > REMOVAL AND INSTALLATION > A/C LIQUID LINE - 2.4L > REMOVAL......................................................................................................6680 PLUMBING > LINE, A/C LIQUID > REMOVAL AND INSTALLATION > A/C LIQUID LINE - 2.4L > INSTALLATION.................................................................................................6685 PLUMBING > LINE, A/C SUCTION > REMOVAL AND INSTALLATION > A/C SUCTION LINE - 1.4L > REMOVAL....................................................................................................6690 PLUMBING > LINE, A/C SUCTION > REMOVAL AND INSTALLATION > A/C SUCTION LINE - 1.4L > INSTALLATION...............................................................................................6692 PLUMBING > LINE, A/C SUCTION > REMOVAL AND INSTALLATION > A/C SUCTION LINE - 2.4L > REMOVAL....................................................................................................6694 PLUMBING > LINE, A/C SUCTION > REMOVAL AND INSTALLATION > A/C SUCTION LINE - 2.4L > INSTALLATION...............................................................................................6698 PLUMBING > LINE, A/C SUCTION JUMPER > REMOVAL AND INSTALLATION > A/C SUCTION JUMPER LINE - 1.4L > REMOVAL......................................................................................6702 PLUMBING > LINE, A/C SUCTION JUMPER > REMOVAL AND INSTALLATION > A/C SUCTION JUMPER LINE - 1.4L > INSTALLATION.................................................................................6703 PLUMBING > OIL, REFRIGERANT > STANDARD PROCEDURE > COMPRESSOR OIL DRAIN PROCEDURE..............................................................................................................6705 PLUMBING > OIL, REFRIGERANT > STANDARD PROCEDURE > STANDARD PROCEDURE - REFRIGERANT OIL LEVEL..................................................................................................6706 PLUMBING > REFRIGERANT > SPECIFICATIONS > SPECIFICATIONS.......................................................................................................................................6707 PLUMBING > TUBE, CONDENSATION DRAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................6708 PLUMBING > TUBE, CONDENSATION DRAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................6710 CABIN HEATER > UNIT, HEATER > DESCRIPTION AND OPERATION > DESCRIPTION..........................................................................................................................6713 CABIN HEATER > UNIT, HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................6714 CABIN HEATER > UNIT, HEATER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................6718 Maintenance............................................................................................................................................................................................6721 MAINTENANCE REMINDER LIGHT (RESET PROCEDURES)......................................................................................................................................................6721 ENGINE OIL REPLACEMENT REMINDER................................................................................................................................................................6721 ENGINE OIL REPLACEMENT REMINDER > ENGINE OIL REPLACEMENT REMINDER RESET - PROCEDURE 1 > MANUAL RESET...........................................................................................6721 ENGINE OIL REPLACEMENT REMINDER > ENGINE OIL REPLACEMENT REMINDER RESET - PROCEDURE 1 > ELECTRONIC VEHICLE INFORMATION CENTER (EVIC) RESET.....................................................6722 ENGINE OIL REPLACEMENT REMINDER > ENGINE OIL REPLACEMENT REMINDER RESET - PROCEDURE 2..........................................................................................................6722 EMISSIONS MAINTENANCE REMINDER (EMISS MAINT)...................................................................................................................................................6723 EMISSIONS MAINTENANCE REMINDER (EMISS MAINT) > EMISSIONS MAINTENANCE REMINDER RESET - PROCEDURE 1..............................................................................................6723 EMISSIONS MAINTENANCE REMINDER (MAINT REQD)....................................................................................................................................................6724 EMISSIONS MAINTENANCE REMINDER (MAINT REQD) > EMISSIONS MAINTENANCE REMINDER RESET - PROCEDURE 1...............................................................................................6724 MAINTENANCE SERVICE REMINDER...................................................................................................................................................................6725 MAINTENANCE SERVICE REMINDER > MAINTENANCE SERVICE REMINDER RESET - PROCEDURE 1................................................................................................................6725 MAINTENANCE SERVICE REMINDER > MAINTENANCE SERVICE REMINDER RESET - PROCEDURE 2................................................................................................................6725 TIRE PRESSURE MONITOR SYSTEM REMINDER..........................................................................................................................................................6726 TIRE PRESSURE MONITOR SYSTEM REMINDER > TPMS REMINDER RESET - PROCEDURE 1......................................................................................................................6727 TIRE PRESSURE MONITOR SYSTEM REMINDER > TPMS REMINDER RESET - PROCEDURE 2......................................................................................................................6727 VEHICLE QUICK REFERENCE............................................................................................................................................................................6729 CAPACITIES AND RECOMMENDED FLUIDS > SPECIFICATIONS > SPECIFICATIONS............................................................................................................................6729 FUSE - RELAY LOCATIONS AND TYPES > SPECIFICATIONS > SPECIFICATIONS > FUSES AND RELAYS..........................................................................................................6732 HOISTING > STANDARD PROCEDURE > STANDARD PROCEDURE - HOISTING..................................................................................................................................6736 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING........................................................................................................................6739 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING > TO JUMP START A DISABLED VEHICLE:....................................................................................6740 JUMP STARTING > STANDARD PROCEDURE > STANDARD PROCEDURE - JUMP STARTING > DISCONNECT CABLE CLAMPS AS FOLLOWS:..................................................................................6742 MAINTENANCE SCHEDULES > DESCRIPTION > SERVICE SCHEDULE (DIESEL - EMEA).........................................................................................................................6743 MAINTENANCE SCHEDULES > DESCRIPTION > SERVICE SCHEDULE (GAS - EMEA)............................................................................................................................6745 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > OIL CHANGE INDICATOR SYSTEM......................................................................................................6747 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > OIL CHANGE INDICATOR - RESET.....................................................................................................6747 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > ONCE A MONTH OR BEFORE A LONG TRIP...............................................................................................6748 MAINTENANCE SCHEDULES > DESCRIPTION > NAFTA AND PUERTO RICO > REQUIRED MAINTENANCE INTERVALS...................................................................................................6748 MAINTENANCE SCHEDULES > INSPECTION > PERIODIC CHECKS...........................................................................................................................................6752 MAINTENANCE SCHEDULES > INSPECTION > DEMANDING USE OF THE CAR..................................................................................................................................6753 MAINTENANCE SCHEDULES > INSPECTION > 15, 000KM SERVICE (2.4L MULTIAIR2 1.4L TURBO MULTIAIR)....................................................................................................6753 MAINTENANCE SCHEDULES > INSPECTION > 20, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)...................................................................................................6755 MAINTENANCE SCHEDULES > INSPECTION > 30, 000KM SERVICE (1.4L TURBO MULTIAIR)...................................................................................................................6762 MAINTENANCE SCHEDULES > INSPECTION > 40, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)...................................................................................................6767 MAINTENANCE SCHEDULES > INSPECTION > 45, 000KM SERVICE (1.4L TURBO MULTIAIR)...................................................................................................................6774 MAINTENANCE SCHEDULES > INSPECTION > 60, 000KM SERVICE (1.4L TURBO MULTIAIR 2.0L TURBO DIESEL 1.6L TURBO DIESEL)...............................................................................6776 MAINTENANCE SCHEDULES > INSPECTION > 75, 000KM SERVICE (2.4L MULTIAIR2 1.4L TURBO MULTIAIR)....................................................................................................6788 MAINTENANCE SCHEDULES > INSPECTION > 80, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)...................................................................................................6790 MAINTENANCE SCHEDULES > INSPECTION > 90, 000KM SERVICE (1.4L TURBO MULTIAIR)...................................................................................................................6797 MAINTENANCE SCHEDULES > INSPECTION > 100, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................6801 MAINTENANCE SCHEDULES > INSPECTION > 105, 000KM SERVICE (1.4L TURBO MULTIAIR)..................................................................................................................6809 MAINTENANCE SCHEDULES > INSPECTION > 120, 000KM SERVICE (1.4L TURBO MULTIAIR 2.0L TURBO DIESEL 1.6L TURBO DIESEL)..............................................................................6811 MAINTENANCE SCHEDULES > INSPECTION > 135, 000KM SERVICE (1.4L TURBO MULTIAIR)..................................................................................................................6824 MAINTENANCE SCHEDULES > INSPECTION > 140, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................6826 MAINTENANCE SCHEDULES > INSPECTION > 150, 000KM SERVICE (1.4L TURBO MULTIAIR)..................................................................................................................6834 MAINTENANCE SCHEDULES > INSPECTION > 160, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................6838 MAINTENANCE SCHEDULES > INSPECTION > 180, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................6846 MAINTENANCE SCHEDULES > INSPECTION > 200, 000KM SERVICE (2.0L TURBO DIESEL 1.6L TURBO DIESEL)..................................................................................................6854 NEW VEHICLE PREPARATION INSTRUCTIONS > STANDARD PROCEDURE > EMEA > STANDARD PROCEDURE - PREPARATION FOR DELIVERY OF NEW VEHICLE................................................................6861 NEW VEHICLE PREPARATION INSTRUCTIONS > STANDARD PROCEDURE > NAFTA > STANDARD PROCEDURE - NEW VEHICLE PREPARATION...............................................................................6864 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, BASE - EMEA.........................................................................................................6872 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, TRAIL HAWK - EMEA...................................................................................................6873 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > REAR, EMEA.................................................................................................................6875 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, BASE - NAFTA........................................................................................................6878 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > FRONT, TRAIL HAWK - NAFTA..................................................................................................6879 NEW VEHICLE PREPARATION INSTRUCTIONS > LICENSE PLATE INSTALLATION > REAR, NAFTA................................................................................................................6881 TOWING > SPECIFICATIONS > DISTRIBUTION OF WEIGHT AND LOADS ON THE AXLES........................................................................................................................6882 TOWING > SPECIFICATIONS > LOAD.................................................................................................................................................................6883 TOWING > SPECIFICATIONS > TOWING...............................................................................................................................................................6883 TOWING > SPECIFICATIONS > VEHICLE TOWING POINTS................................................................................................................................................6884 TOWING > SPECIFICATIONS > VEHICLE TOWING POINTS > FRONT........................................................................................................................................6884 TOWING > SPECIFICATIONS > VEHICLE WEIGHT.......................................................................................................................................................6884 TOWING > STANDARD PROCEDURE > STANDARD PROCEDURE - POINTS OF TOWING VEHICLE....................................................................................................................6884 TOWING > STANDARD PROCEDURE > STANDARD PROCEDURE - TOWING......................................................................................................................................6887 Restraints.............................................................................................................................................................................................6890 RESTRAINTS - SERVICE INFORMATION...................................................................................................................................................................6890 WARNING > WARNING..............................................................................................................................................................................6890 DESCRIPTION AND OPERATION > SUPPLEMENTAL RESTRAINT SYSTEM > DESCRIPTION - SUPPLEMENTAL RESTRAINT SYSTEM........................................................................................6892 DESCRIPTION AND OPERATION > SUPPLEMENTAL RESTRAINT SYSTEM > OPERATION - SUPPLEMENTAL RESTRAINT SYSTEM..........................................................................................6893 DESCRIPTION AND OPERATION > ACTIVE RESTRAINTS > DESCRIPTION - ACTIVE RESTRAINTS................................................................................................................6893 DESCRIPTION AND OPERATION > ACTIVE RESTRAINTS > OPERATION - ACTIVE RESTRAINTS..................................................................................................................6894 DESCRIPTION AND OPERATION > PASSIVE RESTRAINTS > DESCRIPTION - PASSIVE RESTRAINTS..............................................................................................................6894 DESCRIPTION AND OPERATION > PASSIVE RESTRAINTS > OPERATION - PASSIVE RESTRAINTS................................................................................................................6898 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - SUPPLEMENTAL RESTRAINT SYSTEM..................................................................................................................6900 STANDARD PROCEDURE > HANDLING NON-DEPLOYED SUPPLEMENTAL RESTRAINTS.............................................................................................................................6901 STANDARD PROCEDURE > SERVICE AFTER A SUPPLEMENTAL RESTRAINT SYSTEM DEPLOYMENT..................................................................................................................6901 STANDARD PROCEDURE > SERVICE AFTER A SUPPLEMENTAL RESTRAINT SYSTEM DEPLOYMENT > AIRBAG SQUIB STATUS (NAFTA ONLY)...............................................................................6902 STANDARD PROCEDURE > SERVICE AFTER A SUPPLEMENTAL RESTRAINT SYSTEM DEPLOYMENT > CLEANUP PROCEDURE..............................................................................................6904 STANDARD PROCEDURE > SERVICE AFTER A SUPPLEMENTAL RESTRAINT SYSTEM DEPLOYMENT > FUEL SYSTEM REACTIVATION AFTER AIRBAG DEPLOYMENT...............................................................6906 STANDARD PROCEDURE > SERVICE AFTER A SUPPLEMENTAL RESTRAINT SYSTEM DEPLOYMENT > SQUIB CIRCUIT DAMAGE...........................................................................................6907 STANDARD PROCEDURE > SUPPLEMENTAL RESTRAINT STORAGE............................................................................................................................................6907 STANDARD PROCEDURE > SUPPLEMENTAL RESTRAINT SYSTEM VERIFICATION TEST...........................................................................................................................6907 STANDARD PROCEDURE > SUPPLEMENTAL RESTRAINT SYSTEM WIRING REPAIRS..............................................................................................................................6908 STANDARD PROCEDURE > SUPPLEMENTAL RESTRAINT SYSTEM WIRING REPAIRS > REPAIR PROCEDURE...........................................................................................................6909 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................6911 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................6912 ADJUSTER, SEAT BELT TURNING LOOP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................6912 ADJUSTER, SEAT BELT TURNING LOOP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..........................................................................................6914 AIR BAG, DRIVER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..........................................................................................................6916 AIR BAG, DRIVER > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON.................................................................................................6916 AIR BAG, DRIVER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................................6917 AIR BAG, DRIVER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................................6921 AIR BAG, KNEE BLOCKER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................................6924 AIR BAG, KNEE BLOCKER > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON...........................................................................................6925 AIR BAG, KNEE BLOCKER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..........................................................................................................6925 AIR BAG, KNEE BLOCKER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.....................................................................................................6928 AIR BAG, PASSENGER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.......................................................................................................6930 AIR BAG, PASSENGER > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON..............................................................................................6931 AIR BAG, PASSENGER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.............................................................................................................6932 AIR BAG, PASSENGER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................6937 AIR BAG, SEAT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................6941 AIR BAG, SEAT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................6941 AIR BAG, SEAT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................6942 AIR BAG, SEAT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................6946 AIR BAG, SIDE CURTAIN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................................6950 AIR BAG, SIDE CURTAIN > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON...........................................................................................6951 AIR BAG, SIDE CURTAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - AIRBAG.................................................................................................6951 AIR BAG, SIDE CURTAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - DEPLOY BRACKET - B-PILLAR..............................................................................6956 AIR BAG, SIDE CURTAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - DEPLOY BRACKET - C-PILLAR..............................................................................6957 AIR BAG, SIDE CURTAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - AIRBAG............................................................................................6958 AIR BAG, SIDE CURTAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - DEPLOY BRACKET - B-PILLAR.........................................................................6961 AIR BAG, SIDE CURTAIN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - DEPLOY BRACKET - C-PILLAR.........................................................................6963 ANCHOR, CHILD SEAT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.......................................................................................................6964 ANCHOR, CHILD SEAT > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON..............................................................................................6966 BUCKLE, SEAT BELT > STANDARD PROCEDURE > STANDARD PROCEDURE - REAR CENTER SEAT BELT LOWER ANCHOR BUCKLE RELEASE................................................................................6966 BUCKLE, SEAT BELT > REMOVAL AND INSTALLATION > SEAT BELT BUCKLE, FRONT > REMOVAL - FRONT SEAT..................................................................................................6967 BUCKLE, SEAT BELT > REMOVAL AND INSTALLATION > SEAT BELT BUCKLE, FRONT > INSTALLATION - FRONT SEAT.............................................................................................6970 BUCKLE, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR SEAT BELT BUCKLE > REMOVAL - REAR SEAT..........................................................................6972 BUCKLE, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - REAR SEAT BELT BUCKLE > INSTALLATION - REAR SEAT.....................................................................6974 CLOCKSPRING > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..............................................................................................................6976 CLOCKSPRING > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION................................................................................................................6977 CLOCKSPRING > STANDARD PROCEDURE > STANDARD PROCEDURE - CLOCKSPRING CENTERING..................................................................................................................6978 CLOCKSPRING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................................6980 CLOCKSPRING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................................6982 INDICATOR, PASSENGER AIR BAG > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.............................................................................................6985 INDICATOR, PASSENGER AIR BAG > DESCRIPTION AND OPERATION >.....................................................................................................................................6986 DESCRIPTION AND OPERATION > OPERATION..........................................................................................................................................................6987 INDICATOR, SEAT BELT REMINDER (SBR) > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION......................................................................................6988 MODULE, OCCUPANT RESTRAINT CONTROLLER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION....................................................................................6989 MODULE, OCCUPANT RESTRAINT CONTROLLER > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION......................................................................................6990 MODULE, OCCUPANT RESTRAINT CONTROLLER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..........................................................................................6992 MODULE, OCCUPANT RESTRAINT CONTROLLER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.....................................................................................6995 RESTRAINT, ACTIVE HEAD > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...................................................................................................6998 RESTRAINT, ACTIVE HEAD > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON..........................................................................................7000 RESTRAINT, ACTIVE HEAD > STANDARD PROCEDURE > STANDARD PROCEDURE - ACTIVE HEAD RESTRAINT RESET.................................................................................................7000 RETRACTOR, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION.....................................................................................................7000 RETRACTOR, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................7001 RETRACTOR, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - FRONT...................................................................................................7001 RETRACTOR, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - REAR SEAT CENTER........................................................................................7007 RETRACTOR, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL - REAR OUTBOARD...........................................................................................7010 RETRACTOR, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - FRONT SEAT.........................................................................................7013 RETRACTOR, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - REAR SEAT CENTER...................................................................................7018 RETRACTOR, SEAT BELT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION - REAR OUTBOARD......................................................................................7021 SENSOR, IMPACT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > IMPACT SENSORS........................................................................................................7024 SENSOR, IMPACT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > IMPACT SENSORS > ACCELERATION TYPE....................................................................................7026 SENSOR, IMPACT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > IMPACT SENSORS > PRESSURE TYPE........................................................................................7028 SENSOR, IMPACT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > IMPACT SENSORS........................................................................................................7029 SENSOR, IMPACT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > IMPACT SENSORS > ACCELERATION-TYPE....................................................................................7029 SENSOR, IMPACT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > IMPACT SENSORS > PRESSURE-TYPE........................................................................................7030 SENSOR, IMPACT > REMOVAL AND INSTALLATION > IMPACT SENSOR, FRONT > REMOVAL - FRONT - EMEA MARKETS..............................................................................................7030 SENSOR, IMPACT > REMOVAL AND INSTALLATION > IMPACT SENSOR, FRONT > REMOVAL - FRONT - NAFTA MARKETS.............................................................................................7032 SENSOR, IMPACT > REMOVAL AND INSTALLATION > IMPACT SENSOR, FRONT > INSTALLATION - FRONT - EMEA MARKETS.........................................................................................7034 SENSOR, IMPACT > REMOVAL AND INSTALLATION > IMPACT SENSOR, FRONT > INSTALLATION - FRONT - NAFTA MARKETS........................................................................................7036 SENSOR, IMPACT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - SIDE IMPACT SENSOR > REMOVAL - SIDE - B-PILLAR..........................................................................7038 SENSOR, IMPACT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - SIDE IMPACT SENSOR > REMOVAL - SIDE - FRONT DOOR........................................................................7040 SENSOR, IMPACT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - SIDE IMPACT SENSOR > INSTALLATION - SIDE - B-PILLAR.....................................................................7041 SENSOR, IMPACT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION - SIDE IMPACT SENSOR > INSTALLATION - SIDE - FRONT DOOR...................................................................7043 SENSOR, OCCUPANT DETECTION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION...............................................................................................7044 SENSOR, OCCUPANT DETECTION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION.................................................................................................7046 SENSOR, OCCUPANT DETECTION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................7047 SENSOR, OCCUPANT DETECTION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................7049 SENSOR, SEAT TRACK POSITION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION..............................................................................................7053 SENSOR, SEAT TRACK POSITION > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION................................................................................................7054 SENSOR, SEAT TRACK POSITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................7054 SENSOR, SEAT TRACK POSITION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...............................................................................................7056 SWITCH, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION........................................................................................................7058 SWITCH, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON...............................................................................................7059 TENSIONER, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION - SEAT BELT TENSIONERS..............................................................................7059 TENSIONER, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION - SEAT BELT TENSIONERS > LOAD LIMITER...............................................................7060 TENSIONER, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION - SEAT BELT TENSIONERS > LOWER ANCHOR TENSIONER.....................................................7061 TENSIONER, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION - SEAT BELT TENSIONERS > RETRACTOR TENSIONER........................................................7062 TENSIONER, SEAT BELT > DESCRIPTION AND OPERATION > DESCRIPTION AND OP E RAT I ON > OP E RAT I ON............................................................................................7063 Steering...............................................................................................................................................................................................7064 STEERING SYSTEM....................................................................................................................................................................................7064 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................7064 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................7064 DIAGNOSIS AND TESTING > STEERING SYSTEM DIAGNOSIS CHARTS.......................................................................................................................................7064 DIAGNOSIS AND TESTING > STEERING SYSTEM DIAGNOSIS CHARTS > PERFORMANCE ISSUES..................................................................................................................7064 DIAGNOSIS AND TESTING > STEERING SYSTEM DIAGNOSIS CHARTS > NOISE, VIBRATION AND HARSHNESS (NVH) ISSUES.........................................................................................7068 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................7071 SPECIFICATIONS > TECHNICAL SPECIFICATIONS......................................................................................................................................................7071 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................7072 COLUMN > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION.................................................................................................................................7072 COLUMN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................................................7075 COLUMN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................................7079 COLUMN > SHROUD, STEERING COLUMN > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...............................................................................................7082 COLUMN > SHROUD, STEERING COLUMN > REMOVAL AND INSTALLATION >..................................................................................................................................7084 REMOVAL AND INSTALLATION > INSTALLATION........................................................................................................................................................7085 COLUMN > WHEEL, STEERING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.......................................................................................................7085 COLUMN > WHEEL, STEERING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..................................................................................................7087 GEAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...........................................................................................................................7090 GEAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................................................................7090 STEERING WHEEL.....................................................................................................................................................................................7091 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > DESCRIPTION............................................................................................................................7091 DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION > OPERATION..............................................................................................................................7091 Suspension.............................................................................................................................................................................................7095 FRONT SUSPENSION & WHEEL ALIGNMENT.................................................................................................................................................................7095 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................7095 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING..................................................................................................................................................7095 FRONT > WARNING > WARNING......................................................................................................................................................................7096 FRONT > DESCRIPTION > DESCRIPTION..............................................................................................................................................................7097 FRONT > SPECIFICATIONS > TECHNICAL SPECIFICATIONS..............................................................................................................................................7099 FRONT > SPECIFICATIONS > TORQUE SPECIFICATIONS.................................................................................................................................................7100 FRONT > ARM, LOWER CONTROL > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - LOWER CONTROL ARM.................................................................................................7101 FRONT > ARM, LOWER CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.....................................................................................................7101 FRONT > ARM, LOWER CONTROL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION................................................................................................7104 FRONT > HUB AND BEARING > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HUB BEARING - NOISE..................................................................................................7108 FRONT > HUB AND BEARING > DIAGNOSTIC PROCEDURE.................................................................................................................................................7109 FRONT > HUB AND BEARING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL........................................................................................................7111 FRONT > HUB AND BEARING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...................................................................................................7115 FRONT > KNUCKLE, STEERING > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - KNUCKLE............................................................................................................7118 FRONT > KNUCKLE, STEERING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................................7118 FRONT > KNUCKLE, STEERING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................................7122 FRONT > LINK, STABILIZER BAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................7124 FRONT > LINK, STABILIZER BAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................7125 FRONT > STABILIZER BAR, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................7125 FRONT > STABILIZER BAR, FRONT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................7125 FRONT > STRUT, SUSPENSION, ASSEMBLY > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - STRUT ASSEMBLY...........................................................................................7125 FRONT > STRUT, SUSPENSION, ASSEMBLY > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................7126 FRONT > STRUT, SUSPENSION, ASSEMBLY > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................7136 WHEEL ALIGNMENT > STANDARD PROCEDURE > WHEEL ALIGNMENT > FRONT WHEEL ALIGNMENT.................................................................................................................7140 WHEEL ALIGNMENT > STANDARD PROCEDURE > WHEEL ALIGNMENT > REAR WHEEL ALIGNMENT..................................................................................................................7142 WHEEL ALIGNMENT > SPECIFICATIONS > SPECIFICATIONS..............................................................................................................................................7142 REAR SUSPENSION....................................................................................................................................................................................7146 WARNING > WARNING..............................................................................................................................................................................7146 DESCRIPTION > DESCRIPTION......................................................................................................................................................................7146 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................7147 SPECIFICATIONS > TECHNICAL SPECIFICATIONS......................................................................................................................................................7148 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................7149 ARM, LOWER CONTROL > REMOVAL AND INSTALLATION > FRONT > REMOVAL................................................................................................................................7150 ARM, LOWER CONTROL > REMOVAL AND INSTALLATION > FRONT > INSTALLATION...........................................................................................................................7151 ARM, LOWER CONTROL > REMOVAL AND INSTALLATION > REAR > REMOVAL.................................................................................................................................7153 ARM, LOWER CONTROL > REMOVAL AND INSTALLATION > REAR > INSTALLATION............................................................................................................................7155 HUB AND BEARING > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - HUB BEARING - NOISE..........................................................................................................7158 HUB AND BEARING > REMOVAL AND INSTALLATION > 4X2 > REMOVAL - 4X2...............................................................................................................................7160 HUB AND BEARING > REMOVAL AND INSTALLATION > 4X2 > INSTALLATION - 4X2..........................................................................................................................7163 HUB AND BEARING > REMOVAL AND INSTALLATION > 4X4 > REMOVAL - 4X4...............................................................................................................................7165 HUB AND BEARING > REMOVAL AND INSTALLATION > 4X4 > INSTALLATION - 4X4..........................................................................................................................7170 KNUCKLE, REAR > REMOVAL AND INSTALLATION > 4X2 > REMOVAL.......................................................................................................................................7175 KNUCKLE, REAR > REMOVAL AND INSTALLATION > 4X2 > INSTALLATION..................................................................................................................................7177 KNUCKLE, REAR > REMOVAL AND INSTALLATION > 4X4 > REMOVAL.......................................................................................................................................7182 KNUCKLE, REAR > REMOVAL AND INSTALLATION > 4X4 > INSTALLATION..................................................................................................................................7186 LINK, TRAILING, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...........................................................................................................7192 LINK, TRAILING, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION......................................................................................................7194 STABILIZER BAR, REAR SUSPENSION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................7199 STABILIZER BAR, REAR SUSPENSION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................7201 STRUT, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL....................................................................................................................7203 STRUT, REAR > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION >............................................................................................................................7209 INSTALLATION...................................................................................................................................................................................7210 TIRES & WHEELS - SERVICE INFORMATION...............................................................................................................................................................7214 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - TIRE AND WHEEL VIBRATION.......................................................................................................................7214 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - TIRE AND WHEEL VIBRATION > VISUAL INSPECTION...................................................................................................7215 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - TIRE AND WHEEL VIBRATION > ROAD TEST...........................................................................................................7215 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - TIRE AND WHEEL VIBRATION > TIRE/WHEEL BALANCE AND ROAD FORCE VARIATION.........................................................................7216 STANDARD PROCEDURE > TIRE AND WHEEL BALANCE....................................................................................................................................................7216 STANDARD PROCEDURE > TIRE AND WHEEL ROTATION...................................................................................................................................................7220 SPECIFICATIONS > TECHNICAL SPECIFICATIONS......................................................................................................................................................7222 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................7223 REMOVAL AND INSTALLATION > LEFT FRONT WHEEL > REMOVAL - LEFT FRONT.............................................................................................................................7223 REMOVAL AND INSTALLATION > LEFT FRONT WHEEL > INSTALLATION - LEFT FRONT........................................................................................................................7224 REMOVAL AND INSTALLATION > RIGHT FRONT WHEEL > REMOVAL - RIGHT FRONT...........................................................................................................................7225 REMOVAL AND INSTALLATION > RIGHT FRONT WHEEL > INSTALLATION - RIGHT FRONT......................................................................................................................7225 REMOVAL AND INSTALLATION > LEFT REAR WHEEL > REMOVAL - LEFT REAR...............................................................................................................................7226 REMOVAL AND INSTALLATION > LEFT REAR WHEEL > INSTALLATION - LEFT REAR..........................................................................................................................7226 REMOVAL AND INSTALLATION > RIGHT REAR WHEEL > REMOVAL - RIGHT REAR.............................................................................................................................7227 REMOVAL AND INSTALLATION > RIGHT REAR WHEEL > INSTALLATION - RIGHT REAR........................................................................................................................7227 REMOVAL AND INSTALLATION > FRONT WHEELS (TWO) > REMOVAL - TWO FRONT WHEELS.....................................................................................................................7228 REMOVAL AND INSTALLATION > FRONT WHEELS (TWO) > INSTALLATION - FRONT TWO WHEELS................................................................................................................7228 REMOVAL AND INSTALLATION > REAR WHEELS (TWO) > REMOVAL - TWO REAR WHEELS.......................................................................................................................7228 REMOVAL AND INSTALLATION > REAR WHEELS (TWO) > INSTALLATION - TWO REAR WHEELS..................................................................................................................7228 REMOVAL AND INSTALLATION > WHEELS (FOUR) > REMOVAL - ALL WHEELS................................................................................................................................7228 REMOVAL AND INSTALLATION > WHEELS (FOUR) > INSTALLATION - ALL WHEELS...........................................................................................................................7228 TIRE PRESSURE MONITORING > DESCRIPTION AND OPERATION > DESCRIPTION AND OPERATION...............................................................................................................7228 TIRE PRESSURE MONITORING > SENSOR, TIRE PRESSURE MONITORING (TPM) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................7232 TIRE PRESSURE MONITORING > SENSOR, TIRE PRESSURE MONITORING (TPM) > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................7234 TIRES > DESCRIPTION > TIRE.....................................................................................................................................................................7239 TIRES > DESCRIPTION > TIRE > TIRE IDENTIFICATION...............................................................................................................................................7239 TIRES > DESCRIPTION > TIRE > TIRE CHAINS.......................................................................................................................................................7242 TIRES > DESCRIPTION > REPLACEMENT TIRES........................................................................................................................................................7242 TIRES > DESCRIPTION > SPARE TIRE...............................................................................................................................................................7243 TIRES > DIAGNOSIS AND TESTING > TIRE NOISE.....................................................................................................................................................7243 TIRES > DIAGNOSIS AND TESTING > TIRE/VEHICLE LEAD..............................................................................................................................................7243 TIRES > DIAGNOSIS AND TESTING > TIRE WEAR PATTERNS.............................................................................................................................................7243 TIRES > DIAGNOSIS AND TESTING > TREAD WEAR INDICATORS..........................................................................................................................................7244 TIRES > STANDARD PROCEDURE > TIRE INFLATION PRESSURES..........................................................................................................................................7244 TIRES > STANDARD PROCEDURE > TIRE LEAK REPAIRING...............................................................................................................................................7247 WHEELS > DESCRIPTION > DESCRIPTION.............................................................................................................................................................7248 WHEELS > DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - WHEEL INSPECTION......................................................................................................................7249 WHEELS > CLEANING > CLEANING...................................................................................................................................................................7251 Transmission...........................................................................................................................................................................................7252 948TE AUTOMATIC TRANSMISSION - SERVICE INFORMATION.................................................................................................................................................7252 DIAGNOSIS AND TESTING > DIAGNOSIS AND TESTING - AUTOMATIC TRANSMISSION - GENERAL CONDITIONS....................................................................................................7252 DIAGNOSIS AND TESTING > PRELIMINARY DIAGNOSIS > VEHICLE IS DRIVABLE............................................................................................................................7252 DIAGNOSIS AND TESTING > PRELIMINARY DIAGNOSIS > VEHICLE IS DISABLED............................................................................................................................7252 DIAGNOSIS AND TESTING > ROAD TEST..............................................................................................................................................................7253 DIAGNOSIS AND TESTING > EMERGENCY RUNNING FUNCTION - LIMP IN MODE..............................................................................................................................7254 STANDARD PROCEDURES > BEARING TURNING TORQUE MEASUREMENT.......................................................................................................................................7254 STANDARD PROCEDURES > INPUT SHAFT END PLAY MEASUREMENT.........................................................................................................................................7261 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................7263 SPECIFICATIONS > CLUTCH SPECIFICATIONS.........................................................................................................................................................7264 SPECIFICATIONS > TRANSMISSION GEAR RATIOS......................................................................................................................................................7266 SCHEMATICS AND DIAGRAMS > INTERNAL HYDRAULIC PASSAGES..........................................................................................................................................7266 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................7269 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................................7270 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................................7270 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY..............................................................................................................................7270 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY.................................................................................................................................7330 BEARINGS, DIFFERENTIAL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > DIFFERENTIAL BEARING REMOVAL....................................................................................7407 BEARINGS, DIFFERENTIAL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > DIFFERENTIAL BEARING INSTALLATION...............................................................................7410 BEARINGS, DIFFERENTIAL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > DIFFERENTIAL BEARING RACE REMOVAL...............................................................................7412 BEARINGS, DIFFERENTIAL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > DIFFERENTIAL BEARING RACE INSTALLATION..........................................................................7414 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR INNER BEARING > TRANSFER GEAR INNER BEARING REMOVAL.........................................................................7418 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR INNER BEARING > TRANSFER GEAR INNER BEARING INSTALLATION....................................................................7429 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR INNER BEARING RACE > TRANSFER GEAR INNER BEARING RACE REMOVAL...............................................................7443 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR INNER BEARING RACE > TRANSFER GEAR INNER BEARING RACE INSTALLATION..........................................................7449 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR OUTER BEARING > TRANSFER GEAR OUTER BEARING REMOVAL.........................................................................7457 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR OUTER BEARING > TRANSFER GEAR OUTER BEARING INSTALLATION....................................................................7463 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR.............................................................................................................................7470 OUTER BEARING RACE > TRANSFER GEAR OUTER BEARING RACE REMOVAL..................................................................................................................................7471 BEARINGS, TRANSFER GEAR > REMOVAL AND INSTALLATION > TRANSFER GEAR OUTER BEARING RACE > TRANSFER GEAR OUTER BEARING RACE INSTALLATION..........................................................7471 BELLHOUSING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > BELLHOUSING REMOVAL........................................................................................................7472 BELLHOUSING > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > BELLHOUSING INSTALLATION...................................................................................................7483 CABLE, SHIFT > ADJUSTMENTS > ADJUSTMENTS > ADJUSTMENT..........................................................................................................................................7501 CABLE, SHIFT > ADJUSTMENTS > ADJUSTMENTS > VERIFICATION........................................................................................................................................7504 CABLE, SHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL...................................................................................................................7505 CABLE, SHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION..............................................................................................................7513 CLUTCH, B > ADJUSTMENTS > B-CLUTCH MEASUREMENT.................................................................................................................................................7523 CLUTCH, B > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > B-CLUTCH DISASSEMBLY.........................................................................................................7524 CLUTCH, B > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > B-CLUTCH ASSEMBLY............................................................................................................7536 CLUTCH, C > ADJUSTMENTS > C-CLUTCH MEASUREMENT.................................................................................................................................................7549 CLUTCH, D > ADJUSTMENTS > D-CLUTCH MEASUREMENT.................................................................................................................................................7552 CLUTCH, E > ADJUSTMENTS > E-CLUTCH MEASUREMENT.................................................................................................................................................7556 CLUTCH, E > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > E-CLUTCH DISASSEMBLY.........................................................................................................7560 CLUTCH, E > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > E-CLUTCH ASSEMBLY............................................................................................................7568 CLUTCH, F DOG > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > F-CLUTCH, DOG DISASSEMBLY................................................................................................7576 CLUTCH, F DOG > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > F-CLUTCH, DOG ASSEMBLY...................................................................................................7587 DIFFERENTIAL AND RING GEAR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY.................................................................................................7602 DIFFERENTIAL AND RING GEAR > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY....................................................................................................7613 FLUID AND FILTER > STANDARD PROCEDURE > FLUID LEVEL CHECK......................................................................................................................................7625 FLUID AND FILTER > STANDARD PROCEDURE > FLUID AND FILTER SERVICE...............................................................................................................................7628 FLUID AND FILTER > REMOVAL AND INSTALLATION > REMOVAL AND......................................................................................................................................7628 INSTALLATION > TRANSMISSION FLUID FILTER REMOVAL...............................................................................................................................................7629 FLUID AND FILTER > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > TRANSMISSION FLUID FILTER INSTALLATION................................................................................7631 MANUAL LEVER AND PARK ROD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > PARK DETENT AND M ANUAL SHAFT REMOVAL........................................................................7633 MANUAL LEVER AND PARK ROD > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > PARK DETENT AND MANUAL SHAFT INSTALLATION....................................................................7638 NEEDLE BEARING, OIL PUMP SPROCKET > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > OIL PUMP SPROCKET NEEDLE BEARING REMOVAL.............................................................7644 NEEDLE BEARING, OIL PUMP SPROCKET > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > OIL PUMP SPROCKET NEEDLE BEARING INSTALLATION........................................................7653 PARKING SPRAG AND GUIDE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > PARK ROD GUIDE AND PAWL REMOVAL................................................................................7663 PARKING SPRAG AND GUIDE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > PARK ROD GUIDE AND PAWL INSTALLATION...........................................................................7665 PUMP, FLUID > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > OIL PUMP REMOVAL...........................................................................................................7667 PUMP, FLUID > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > OIL PUMP INSTALLATION......................................................................................................7678 SENSOR, FLUID PRESSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > FLUID PRESSURE SENSOR REMOVAL...................................................................................7690 SENSOR, FLUID PRESSURE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > FLUID PRESSURE SENSOR INSTALLATION..............................................................................7693 SEAL, AXLE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > AXLE SEAL REMOVAL...........................................................................................................7697 SEAL, AXLE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > AXLE SEAL INSTALLATION......................................................................................................7699 SEAL, INPUT SHAFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..............................................................................................................7701 SEAL, INPUT SHAFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.........................................................................................................7702 SENSORS, SPEED > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.................................................................................................................7703 SENSORS, SPEED > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION............................................................................................................7705 SHAFT, REACTION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................................7707 SHAFT, REACTION > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................................7711 SHIFTER, FLOOR CONSOLE > REMOVAL AND INSTALLATION > SHIFTER BEZEL > REMOVAL....................................................................................................................7715 SHIFTER, FLOOR CONSOLE > REMOVAL AND INSTALLATION > SHIFTER BEZEL >............................................................................................................................7717 INSTALLATION...................................................................................................................................................................................7718 SHIFTER, FLOOR CONSOLE > REMOVAL AND INSTALLATION > SHIFTER KNOB > REMOVAL.....................................................................................................................7718 SHIFTER, FLOOR CONSOLE > REMOVAL AND INSTALLATION > SHIFTER KNOB > INSTALLATION................................................................................................................7720 SHIFTER, FLOOR CONSOLE > REMOVAL AND INSTALLATION > GEAR SHIFTER > REMOVAL.....................................................................................................................7721 SHIFTER, FLOOR CONSOLE > REMOVAL AND INSTALLATION > GEAR SHIFTER > INSTALLATION................................................................................................................7724 TUBE, OIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL......................................................................................................................7728 TUBE, OIL > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.................................................................................................................7729 VALVE BODY > REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -170 HP > REMOVAL.....................................................................................................................7732 VALVE BODY > REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -170 HP > INSTALLATION................................................................................................................7749 VALVE BODY > REMOVAL AND INSTALLATION > 2.4L MULTIAIR > REMOVAL................................................................................................................................7752 VALVE BODY > REMOVAL AND INSTALLATION > 2.4L MULTIAIR > INSTALLATION...........................................................................................................................7765 VALVE BODY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY.................................................................................................................7768 VALVE BODY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > VALVE BODY CLEANING AND INSPECTION..........................................................................................7778 VALVE BODY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY....................................................................................................................7778 C510 MANUAL TRANSMISSION - SERVICE.................................................................................................................................................................7789 DESCRIPTION > DESCRIPTION C510 M ANUAL.........................................................................................................................................................7789 DESCRIPTION > DESCRIPTION C510 M ANUAL > GEARSHIFT PATTERN.....................................................................................................................................7789 DIAGNOSIS AND TESTING > COMMON PROBLEM CAUSES..................................................................................................................................................7790 DIAGNOSIS AND TESTING > COMMON PROBLEM CAUSES > NOISY OPERATION................................................................................................................................7791 DIAGNOSIS AND TESTING > COMMON PROBLEM CAUSES > LOW LUBRICANT LEVEL............................................................................................................................7791 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................7791 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..................................................................................................................................7792 REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.............................................................................................................................7813 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY..............................................................................................................................7825 DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY.................................................................................................................................7872 DISASSEMBLY AND ASSEMBLY > FIFTH GEAR DISASSEMBLY AND ASSEMBLY > DISASSEMBLY...................................................................................................................7918 DISASSEMBLY AND ASSEMBLY > FIFTH GEAR DISASSEMBLY AND ASSEMBLY > ASSEMBLY......................................................................................................................7923 SPECIAL TOOLS > SPECIAL TOOLS..................................................................................................................................................................7928 BOOT, GEARSHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................................7929 BOOT, GEARSHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................................7931 DIFFERENTIAL, TRANSAXLE > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY....................................................................................................7931 DIFFERENTIAL, TRANSAXLE > DISASSEMBLY AND ASSEMBLY > DISASSEMBLY AND ASSEMBLY > ASSEMBLY.......................................................................................................7935 FLUID > STANDARD PROCEDURE > FLUID DRAIN AND FILL..............................................................................................................................................7938 KNOB, GEARSHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL................................................................................................................7942 KNOB, GEARSHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION...........................................................................................................7944 SEAL, AXLE DRIVE SHAFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL.........................................................................................................7944 SEAL, AXLE DRIVE SHAFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION....................................................................................................7946 SWITCH, BACKUP LAMP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL............................................................................................................7948 SWITCH, BACKUP LAMP > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.......................................................................................................7949 POWER TRANSFER UNIT - SERVICE INFORMATION..........................................................................................................................................................7950 STANDARD PROCEDURE > POWER TRANSFER UNIT (PTU) FLUID FILL......................................................................................................................................7950 SPECIFICATIONS > TORQUE SPECIFICATIONS.........................................................................................................................................................7951 REMOVAL AND INSTALLATION > 1.4 TURBO MULTIAIR > REMOVAL........................................................................................................................................7951 REMOVAL AND INSTALLATION > 1.4 TURBO MULTIAIR > INSTALLATION...................................................................................................................................7957 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -120/140 HP > REMOVAL..............................................................................................................................7960 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -120/140 HP > INSTALLATION.........................................................................................................................7965 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -170 HP > REMOVAL..................................................................................................................................7968 REMOVAL AND INSTALLATION > 2.0 TURBO DIESEL -170 HP > INSTALLATION.............................................................................................................................7974 REMOVAL AND INSTALLATION > 2.4L MULTIAIR > REMOVAL.............................................................................................................................................7977 REMOVAL AND INSTALLATION > 2.4L MULTIAIR > INSTALLATION........................................................................................................................................7984 ACTUATOR, SHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > SHIFT ACTUATOR REMOVAL.................................................................................................7988 ACTUATOR, SHIFT > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > SHIFT ACTUATOR INSTALLATION............................................................................................7989 SWITCH, TRANSFER CASE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > REMOVAL..........................................................................................................7989 SWITCH, TRANSFER CASE > REMOVAL AND INSTALLATION > REMOVAL AND INSTALLATION > INSTALLATION.....................................................................................................7991 Wiring Diagrams........................................................................................................................................................................................7992 Wiring Diagrams....................................................................................................................................................................................7992 AIR CONDITIONING...............................................................................................................................................................................7992 ANTI-LOCK BRAKES...............................................................................................................................................................................8002 ANTI-THEFT.....................................................................................................................................................................................8004 BODY CONTROL MODULES...........................................................................................................................................................................8007 COMPUTER DATA LINES............................................................................................................................................................................8010 COOLING FAN....................................................................................................................................................................................8013 CRUISE CONTROL.................................................................................................................................................................................8014 DEFOGGERS......................................................................................................................................................................................8016 ELECTRONIC POWER STEERING......................................................................................................................................................................8017 ENGINE PERFORMANCE > 1.4L......................................................................................................................................................................8018 ENGINE PERFORMANCE > 2.4L......................................................................................................................................................................8024 EXTERIOR LIGHTS................................................................................................................................................................................8030 GROUND DISTRIBUTION............................................................................................................................................................................8034 HEADLIGHTS.....................................................................................................................................................................................8037 HORN...........................................................................................................................................................................................8038 INSTRUMENT CLUSTER.............................................................................................................................................................................8039 INTERIOR LIGHTS................................................................................................................................................................................8042 NAVIGATION.....................................................................................................................................................................................8045 POWER DISTRIBUTION.............................................................................................................................................................................8051 POWER DOOR LOCKS...............................................................................................................................................................................8057 POWER MIRRORS..................................................................................................................................................................................8059 POWER SEATS....................................................................................................................................................................................8061 POWER TOP/SUNROOF..............................................................................................................................................................................8068 POWER WINDOWS..................................................................................................................................................................................8069 RADIO..........................................................................................................................................................................................8071 SHIFT INTERLOCK................................................................................................................................................................................8076 STARTING/CHARGING..............................................................................................................................................................................8077 SUPPLEMENTAL RESTRAINTS........................................................................................................................................................................8080 TRANSMISSION...................................................................................................................................................................................8083 TRUNK, TAILGATE, FUEL DOOR.....................................................................................................................................................................8087 WARNING SYSTEMS................................................................................................................................................................................8088 WIPER/WASHER...................................................................................................................................................................................8090
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