2015 Arctic Cat DVX 90 90 Utility ATV Service Manual – PDF DOWNLOAD

Description

2015 Arctic Cat DVX 90 90 Utility ATV Service Manual

DESCRIPTION:

2015 Arctic Cat DVX 90 90 Utility ATV Service Manual 

This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2015 Arctic Cat 400 ATV model and is designed to aid in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.

• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

TABLE OF CONTENTS:

2015 Arctic Cat DVX 90 90 Utility ATV Service Manual 

General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance 6
Lubrication Points 6
Air Filter 6
Valve/Tappet Clearance 7
Testing Engine Compression 8
Spark Plug 8
Muffler/Spark Arrester 9
Adjusting Throttle Cable 9
Adjusting Engine RPM (Idle) 10
Engine/Transmission Oil – Filter 10
Front Differential/Rear Drive Lubricant 11
Tires 11
Driveshaft/Coupling 12
Nuts/Bolts/Cap Screws 12
Ignition Timing 12
Shift Lever 12
Frame/Welds/Racks 12
Hydraulic Brake Systems 13
Burnishing Brake Pads 14
Checking/Replacing V-Belt 14
Steering/Frame/Controls 17
Front Body Panel/Fender 17
Rear Body Panel/Rack 18
Steering Post/Tie Rods 20
LCD Gauge 21
Handlebar Grip 22
Throttle Control 22
Steering Knuckles 23
Measuring/Adjusting Toe-Out 25
Front Rack 25
Front Bumper Assembly 26
Exhaust System 26
Seat 26
Lights 26
Troubleshooting 29
Engine/Transmission 30
Troubleshooting 31
Removing Engine/Transmission 34
Top-Side Components 36
Removing Top-Side Components 36
Servicing Top-Side Components 39
Installing Top-Side Components 44
Left-Side Components 48
Removing Left-Side Components 48
Servicing Left-Side Components 50
Installing Left-Side Components 52
Right-Side Components 52
Removing Right-Side Components 53
Servicing Right-Side Components 56
Installing Right-Side Components 57
Center Crankcase Components 60
Separating Crankcase Halves 60
Disassembling Crankcase Half 61
Servicing Center Crankcase Components 62
Assembling Crankcase Half 67
Joining Crankcase Halves 69
Installing Engine/Transmission 70
Fuel/Lubrication/Cooling 73
Electric Choke 73
Carburetor 74
Throttle Cable Free-Play 79
Engine RPM (Idle)79
Gas Tank 80
Oil Filter/Oil Pump 82
Testing Oil Pump Pressure 82
Oil Cooler 83
Troubleshooting 83
Electrical System 84
Battery 84
RPM Limiter 85
Accessory Receptacle/Connector 85
Brakelight Switch (Pressure) 85
Oil Temperature and Cooling Fan Switches 86
Fan Motor 86
Fuse Block/Power Distribution Module 87
Ignition Coil 88
Speed Sensor 88
Ignition Switch 89
Handlebar Control Switches 90
Gear Position Switch 90
Stator Coil 90
Starter Relay 91
Starter Motor 91
CDI Unit 92
Regulator/Rectifier 92
Lights 92
Ignition Timing 94
Troubleshooting 94
Drive System 96
Front Differential 96
Drive Axles 105
Rear Gear Case 107
Hub 107
Hand Brake Lever/Master Cylinder Assembly 108
Hydraulic Brake Caliper 109
Troubleshooting Drive System 112
Troubleshooting Brake System 112
Suspension 113
Shock Absorbers 113
Front A-Arms 113
Rear A-Arms 114
Wheels and Tires 115
Troubleshooting 116

2015 ARCTIC CAT DVX 90 90 UTILITY ATV SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.