2015 Arctic Cat ZR XF M PANTERA 5000 7000 9000 ATV Service Manual – PDF DOWNLOAD

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2015 Arctic Cat ZR XF M PANTERA 5000 7000 9000 ATV Service Manual

2015 ARCTIC CAT ZR XF M PANTERA 5000 7000 9000 ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

2015 Arctic Cat ZR XF M PANTERA 5000 7000 9000 ATV Service Manual

General Information……………………………………………… 2
Snowmobile Identification …………………………………………. 2
Recommended Gasoline and Oil ……………………………….. 2
Engine Break-In ………………………………………………………. 2
Drive Belt Break-In…………………………………………………… 3
Genuine Parts …………………………………………………………. 3
Varying Altitude Operation ………………………………………… 3
Preparation For Storage……………………………………………. 5
Preparation After Storage …………………………………………. 5
After Break-In Checkup/Checklist ………………………………. 6
Engine Specifications……………………………………………….. 6
Electrical Specifications ……………………………………………. 7
Drive System Specifications………………………………………. 8
Drive Clutch/Driven Clutch-Related Specifications ……….. 8
Drive System Components ……………………………………….. 8
Chain Case Performance Calibrations………………………… 9
Track Specifications …………………………………………………11
Suspension Specifications ………………………………………..11
Torque Conversions ……………………………………………….. 12
Torque Specifications ……………………………………………… 12
Steering and Body ……………………………………………… 13
Steering Post…………………………………………………………. 13
Ski ……………………………………………………………………….. 17
Ski Wear Bar…………………………………………………………. 18
Spindle …………………………………………………………………. 18
Steering Tie Rod ……………………………………………………. 18
Ski Alignment ………………………………………………………… 20
A-Arms…………………………………………………………………. 21
Ski Shock Absorber ……………………………………………….. 22
Sway Bar………………………………………………………………. 23
Front Bumper ………………………………………………………… 23
Seat Assembly ………………………………………………………. 23
Seat Cushion ………………………………………………………… 24
Taillight/Brakelight Assembly …………………………………… 24
Rear Bumper/Snowflap…………………………………………… 25
Windshield/Console/Headlight …………………………………. 25
Headlight Bulb……………………………………………………….. 27
Adjusting Headlight Aim …………………………………………. 27
Engine ……………………………………………………………….. 28
Engine Removing Installing – 5000/9000 …………………… 28
Engine Removing Installing – 7000 …………………………… 44
Engine Servicing – 5000/9000………………………………….. 51
Assembly Schematic – 5000/9000 ……………………………. 74
Engine Servicing – 7000………………………………………….. 77
Assembly Schematic – 7000 ……………………………………. 95
Troubleshooting Engine ………………………………………….. 97
Engine-Related Items …………………………………………. 99
Water Pump ………………………………………………………….. 99
Pressure Testing Engine ……………………………………….. 102
Checking Compression…………………………………………. 102
5000/9000 …………………………………………………………… 102
Testing Oil Pressure……………………………………………… 104
Liquid Cooling System (5000/9000)………………………… 105
Liquid Cooling System (7000)………………………………… 106
Cooling System Schematics ………………………………….. 107
Air Silencer (5000) ……………………………………………….. 109
Air Silencer (7000) ……………………………………………….. 109
Air Silencer (9000) ……………………………………………….. 109
Turbocharger/Intercooler (9000) …………………………….. 109
Fuel Systems ……………………………………………………. 114
Fuel System…………………………………………………………. 114
Individual Components ………………………………………….. 114
Self-Diagnostic System/Codes ……………………………….. 117
Fuel Pressure Regulator…………………………………………118
Throttle Body Assembly…………………………………………. 118
Throttle Cable ……………………………………………………….124
Fuel Filter……………………………………………………………..124
Fuel Pump ……………………………………………………………125
Troubleshooting …………………………………………………….129
Gas Tank ……………………………………………………………..129
Electrical Systems …………………………………………….131
Ignition System ……………………………………………………..131
Throttle Position Sensor …………………………………………131
Electrical Resistance Tests (5000/9000)……………………133
Electrical Resistance Tests (7000)……………………………134
Voltage Regulator Tests………………………………………….134
Testing Fuel Gauge Sender…………………………………….135
Emergency Stop Switch………………………………………….135
Starter Relay Solenoid……………………………………………135
Fuse…………………………………………………………………….136
Ignition Switch ………………………………………………………136
Starter Motor…………………………………………………………136
Troubleshooting Electric Start………………………………….140
Magneto……………………………………………………………….140
Brakelight Switch …………………………………………………..143
Headlight Dimmer Switch ……………………………………….143
Testing Handlebar Warmer Elements ………………………144
Testing Thumb Warmer Element ……………………………..144
Testing Handlebar Warmer/Thumb Warmer Switch…….144
Testing Passenger Handwarmer Switch……………………145
Testing Passenger Handwarmer Elements ……………….145
Testing Seat Heater Switches………………………………….145
Testing Speedometer Sensor ………………………………….145
Testing Gear Position Switch…………………………………..146
Testing Shift Switch ……………………………………………….146
Testing Shift Actuator……………………………………………..146
Voltage/Resistance Chart – Air Temperature ……………..147
Voltage/Resistance Chart – Coolant Temperature ………147
Wiring Diagrams
Drive Train/Track/Brake Systems ……………………….148
Drive Belt ……………………………………………………………..148
Drive Clutch ………………………………………………………….148
Driven Clutch ………………………………………………………..150
Drive Clutch/Driven Clutch ……………………………………..152
Drive Train ……………………………………………………………153
Drive Sprockets …………………………………………………….159
Track Tension ……………………………………………………….161
Track Alignment…………………………………………………….161
Brake System (Hydraulic)……………………………………….162
Brake Lever/Master Cylinder Assembly ……………………168
Troubleshooting Track ……………………………………………169
Troubleshooting Hydraulic Brake System………………….169
Troubleshooting Drive Clutch/Driven Clutch………………170
Suspension……………………………………………………….171
Suspension Setup Basics……………………………………….171
Servicing Suspension …………………………………………….177
Wiring Diagrams………………………………………………..195

Description:

2015 Arctic Cat ZR XF M PANTERA 5000 7000 9000 ATV Service Manual

• This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2015 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
• The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
• All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death.
• A CAUTION identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
• All materials and specifications are subject to change without notice.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]