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2015 Land Rover L550 15-17 RANGE ROVER DISCOVERY SPORT Service Manual – PDF DOWNLOAD
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2015 Land Rover L550 15-17 RANGE ROVER DISCOVERY SPORT Service Manual – PDF DOWNLOAD
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Description
2015 Land Rover L550 15-17 RANGE ROVER DISCOVERY SPORT Service Manual – PDF DOWNLOAD
FILE DETAILS:
2015 Land Rover L550 15-17 RANGE ROVER DISCOVERY SPORT Service Manual – PDF DOWNLOAD
Language : English
Pages : 8624
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2015 Land Rover L550 15-17 RANGE ROVER DISCOVERY SPORT Service Manual – PDF DOWNLOAD
GENERAL INFORMATION
I N T R O D U C T I O N
- This manual has been written in a format that is designed to meet the needs of technicians worldwide. The objective is to use common formats and include similar content in each manual.
- This manual provides general descriptions for accomplishing diagnosis and testing, service and repair work with tested and effective techniques. Following them will help to ensure reliability.
IMPORTANT SAFETY INSTRUCTIONS
Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all motor vehicles as well as the personal safety of the individual carrying out the work. Anyone who departs from the instructions provided in this manual must first establish that personal safety or vehicle integrity is not compromised by the choice of method, tools or components.
TABLE OF CONTENTS:
2015 Land Rover L550 15-17 RANGE ROVER DISCOVERY SPORT Service Manual – PDF DOWNLOAD
GENERAL INFORMATION................................................................................................................................................................................................................................. 1 About This Manual............................................................................................................................................................................................................................... 1 How To Use This Manual.......................................................................................................................................................................................................................... 12 General Service Information..................................................................................................................................................................................................................... 16 IDENTIFICATION CODES DESCRIPTION AND OPERATION.................................................................................................................................................................................................. 21 Jacking and Lifting - Jacking................................................................................................................................................................................................................... 36 Vehicle Inspection.............................................................................................................................................................................................................................. 42 Jacking and Lifting - Lifting................................................................................................................................................................................................................... 45 Jacking and Lifting - Vehicle Recovery.......................................................................................................................................................................................................... 50 Road Test....................................................................................................................................................................................................................................... 57 Road_Roller Testing............................................................................................................................................................................................................................. 63 Solvents, Sealants and Adhesives................................................................................................................................................................................................................ 68 Special Tool Glossary........................................................................................................................................................................................................................... 70 Standard Workshop Practices..................................................................................................................................................................................................................... 71 Supplemental Restraint System Health and Safety Precautions..................................................................................................................................................................................... 122 Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions............................................................................................................................................................................ 125 Diesel Fuel System Health and Safety Precautions................................................................................................................................................................................................ 127 Important Safety Instructions................................................................................................................................................................................................................... 130 Health and Safety Precautions................................................................................................................................................................................................................... 131 POWERTRAIN.......................................................................................................................................................................................................................................... 160 ACCELERATION AND SPEED CONTROL.................................................................................................................................................................................................................. 160 SPEED CONTROL SPECIFICATIONS................................................................................................................................................................................................................ 160 SPEED CONTROL ACTUATOR (G1347794) REMOVAL AND INSTALLATION.................................................................................................................................................................................. 162 SPEED CONTROL DEACTIVATOR SWITCH (G1661109) REMOVAL AND INSTALLATION........................................................................................................................................................................ 163 SPEED CONTROL DESCRIPTION AND OPERATION..................................................................................................................................................................................................... 164 SPEED CONTROL SENSOR (G1780348) REMOVAL AND INSTALLATION.................................................................................................................................................................................... 190 SPEED CONTROL SENSOR ADJUSTMENT (G1780345) GENERAL PROCEDURES............................................................................................................................................................................... 194 SPEED CONTROL SPEED CONTROL DIAGNOSIS AND TESTING........................................................................................................................................................................................... 199 SPEED CONTROL SWITCH (G1780347) REMOVAL AND INSTALLATION.................................................................................................................................................................................... 203 ACCELERATOR PEDAL (G1350481) REMOVAL AND INSTALLATION....................................................................................................................................................................................... 207 AUTOMATIC TRANSMISSION _ TRANSAXLE.............................................................................................................................................................................................................. 210 SPECIFICATIONS.............................................................................................................................................................................................................................. 210 DESCRIPTION AND OPERATION................................................................................................................................................................................................................... 212 DIAGNOSIS AND TESTING....................................................................................................................................................................................................................... 271 AUTOMATIC TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS TRANSMISSION CONTROL SWITCH (G1816637) REMOVAL AND INSTALLATION......................................................................................................................... 289 AUTOMATIC TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS TRANSMISSION CONTROL SWITCH KNOB (G1816638) REMOVAL AND INSTALLATION.................................................................................................................... 292 AUTOMATIC TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS DESCRIPTION AND OPERATION................................................................................................................................................................ 294 AUTOMATIC TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS DIAGNOSIS AND TESTING.................................................................................................................................................................... 301 AUTOMATIC TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS SPECIFICATIONS........................................................................................................................................................................... 304 EMERGENCY PARK RELEASE (G1676160) GENERAL PROCEDURES........................................................................................................................................................................................ 305 FOUR-WHEEL DRIVE SYSTEMS - VEHICLES WITH- ACTIVE DRIVELINE TRANSFER CASE DRAINING AND FILLING (G1964387) GENERAL PROCEDURES................................................................................................................ 308 FOUR-WHEEL DRIVE SYSTEMS - VEHICLES WITH- ACTIVE DRIVELINE DESCRIPTION AND OPERATION........................................................................................................................................................ 313 FOUR-WHEEL DRIVE SYSTEMS - VEHICLES WITHOUT- ACTIVE DRIVELINE DESCRIPTION AND OPERATION..................................................................................................................................................... 359 LEFT HALFSHAFT SEAL (G1660833) REMOVAL AND INSTALLATION..................................................................................................................................................................................... 367 MAIN CONTROL VALVE BODY - INGENIUM I4 2.0L DIESEL (G1894396) REMOVAL AND INSTALLATION....................................................................................................................................................... 371 MAIN CONTROL VALVE BODY SOLENOIDS (G1948467) REMOVAL AND INSTALLATION....................................................................................................................................................................... 384 SELECTOR SHAFT SEAL - INGENIUM I4 2.0L DIESEL (G1894392) REMOVAL AND INSTALLATION........................................................................................................................................................... 389 SENSOR UNIT (G1948802) REMOVAL AND INSTALLATION............................................................................................................................................................................................. 393 TORQUE CONVERTER - INGENIUM I4 2.0L DIESEL (G1894240) REMOVAL AND INSTALLATION.............................................................................................................................................................. 396 TORQUE CONVERTER SEAL - INGENIUM I4 2.0L DIESEL (G1894394) REMOVAL AND INSTALLATION......................................................................................................................................................... 400 XLE......................................................................................................................................................................................................................................... 405 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD LEFT TRANSFER CASE SEAL - VEHICLES WITH- ACTIVE DRIVELINE (G1660846) REMOVAL AND INSTALLATION............................ 405 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD LEFT TRANSFER CASE SEAL - VEHICLES WITHOUT- ACTIVE DRIVELINE (G1660847) REMOVAL AND INSTALLATION......................... 416 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD POWER TRANSFER UNIT - INGENIUM I4 2.0L DIESEL, VEHICLES WITH- ACTIVE DRIVELINE (G1894415) REMOVAL AND INSTALLATION....... 427 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD POWER TRANSFER UNIT - INGENIUM I4 2.0L DIESEL, VEHICLES WITHOUT- ACTIVE DRIVELINE (G1894417) REMOVAL AND INSTALLATION.... 444 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD RIGHT TRANSFER CASE SEAL - INGENIUM I4 2.0L DIESEL (G1894416) REMOVAL AND INSTALLATION................................... 453 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE DRAINING AND FILLING (G1809469) GENERAL PROCEDURES......................................................... 462 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE FLUID LEVEL CHECK (G1809470) GENERAL PROCEDURES............................................................ 467 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE REAR SEAL - VEHICLES WITH- ACTIVE DRIVELINE (G1660845) REMOVAL AND INSTALLATION............................ 470 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE REAR SEAL - VEHICLES WITHOUT- ACTIVE DRIVELINE (G1357768) REMOVAL AND INSTALLATION......................... 482 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD SPECIFICATIONS................................................................................................................ 489 TRANSMISSION - INGENIUM I4 2.0L DIESEL (G1887785) REMOVAL................................................................................................................................................................................... 491 TRANSMISSION - INGENIUM I4 2.0L DIESEL (G1887786) INSTALLATION.............................................................................................................................................................................. 514 TRANSMISSION CONTROL MODULE - INGENIUM I4 2.0L DIESEL (G1894393) REMOVAL AND INSTALLATION................................................................................................................................................... 540 TRANSMISSION COVER (G1780374) REMOVAL AND INSTALLATION...................................................................................................................................................................................... 544 TRANSMISSION FLUID DRAIN AND REFILL (G1660818) GENERAL PROCEDURES........................................................................................................................................................................... 550 TRANSMISSION FLUID LEVEL CHECK (G1660817) GENERAL PROCEDURES................................................................................................................................................................................ 561 TRANSMISSION FLUID PAN - INGENIUM I4 2.0L DIESEL (G1894395) REMOVAL AND INSTALLATION........................................................................................................................................................ 569 TRANSMISSION OIL SUPPLY PIPE (G1707722) REMOVAL AND INSTALLATION............................................................................................................................................................................ 576 TRANSMISSION PRESSURE SENSOR (G1948803) REMOVAL AND INSTALLATION............................................................................................................................................................................ 581 TRANSMISSION_TRANSAXLE COOLING DESCRIPTION AND OPERATION.................................................................................................................................................................................... 584 TRANSMISSION_TRANSAXLE COOLING DIAGNOSIS AND TESTING........................................................................................................................................................................................ 588 TRANSMISSION_TRANSAXLE COOLING SPECIFICATIONS............................................................................................................................................................................................... 591 ENGINE.......................................................................................................................................................................................................................................... 592 ACCESSORY DRIVE - INGENIUM I4 2.0L DIESEL ACCESSORY DRIVE BELT (G1882049) REMOVAL AND INSTALLATION......................................................................................................................................... 592 ACCESSORY DRIVE - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION......................................................................................................................................................................... 596 ACCESSORY DRIVE - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING............................................................................................................................................................................. 599 ACCESSORY DRIVE - INGENIUM I4 2.0L DIESEL SPECIFICATIONS.................................................................................................................................................................................... 606 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL CAMSHAFT POSITION SENSOR (G1875922) REMOVAL AND INSTALLATION.......................................................................................................................... 607 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL CYLINDER BLOCK TEMPERATURE SENSOR (G1881168) REMOVAL AND INSTALLATION................................................................................................................. 611 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL CYLINDER HEAD TEMPERATURE SENSOR (G1875924) REMOVAL AND INSTALLATION.................................................................................................................. 614 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL DIESEL PARTICULATE FILTER DIFFERENTIAL PRESSURE SENSOR (G1890699) REMOVAL AND INSTALLATION............................................................................................ 618 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL ENGINE CONTROL MODULE (G1875928) REMOVAL AND INSTALLATION............................................................................................................................. 621 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL EXHAUST GAS TEMPERATURE SENSOR (G1875930) REMOVAL AND INSTALLATION.................................................................................................................... 628 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL HEATED OXYGEN SENSOR (G1890701) REMOVAL AND INSTALLATION.............................................................................................................................. 632 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL MANIFOLD ABSOLUTE PRESSURE AND TEMPERATURE SENSOR (G1875925) REMOVAL AND INSTALLATION................................................................................................. 635 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL MASS AIR FLOW SENSOR (G1875933) REMOVAL AND INSTALLATION.............................................................................................................................. 637 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL OIL PRESSURE AND TEMPERATURE SENSOR (G1909611) REMOVAL AND INSTALLATION............................................................................................................... 639 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL POST DPF EXHAUST GAS TEMPERATURE SENSOR (G1875932) REMOVAL AND INSTALLATION........................................................................................................... 644 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL POST SELECTIVE CATALYST REDUCTION NOX SENSOR (G1942280) REMOVAL AND INSTALLATION...................................................................................................... 648 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL PRE DPF EXHAUST GAS TEMPERATURE SENSOR (G1999840) REMOVAL AND INSTALLATION............................................................................................................ 654 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION.............................................................................................................................................................. 658 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING.................................................................................................................................................................. 717 ELECTRONIC ENGINE CONTROLS - INGENIUM I4 2.0L DIESEL SPECIFICATIONS......................................................................................................................................................................... 736 ENGINE - INGENIUM I4 2.0L DIESEL CAMSHAFTS (G1875875) REMOVAL AND INSTALLATION............................................................................................................................................................. 738 ENGINE - INGENIUM I4 2.0L DIESEL CRANKSHAFT FRONT SEAL (G1875870) REMOVAL AND INSTALLATION................................................................................................................................................. 752 ENGINE - INGENIUM I4 2.0L DIESEL CRANKSHAFT PULLEY (G1875869) REMOVAL AND INSTALLATION..................................................................................................................................................... 755 ENGINE - INGENIUM I4 2.0L DIESEL CRANKSHAFT REAR SEAL (G1875871) REMOVAL AND INSTALLATION.................................................................................................................................................. 763 ENGINE - INGENIUM I4 2.0L DIESEL CYLINDER HEAD (G1875877) REMOVAL AND INSTALLATION......................................................................................................................................................... 769 ENGINE - INGENIUM I4 2.0L DIESEL CYLINDER HEAD GASKET (G1875895) REMOVAL AND INSTALLATION.................................................................................................................................................. 771 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE (G1880413) REMOVAL................................................................................................................................................................................. 792 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE (G1880415) INSTALLATION............................................................................................................................................................................ 835 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE AND ANCILLARIES (G1977457) REMOVAL................................................................................................................................................................. 878 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE AND ANCILLARIES (G1977459) INSTALLATION............................................................................................................................................................ 915 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE FRONT COVER (G1875898) REMOVAL AND INSTALLATION.................................................................................................................................................... 957 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE MOUNT (G1913572) REMOVAL AND INSTALLATION.......................................................................................................................................................... 963 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE MOUNT ALIGNMENT (G1815586) GENERAL PROCEDURES...................................................................................................................................................... 970 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE OIL DRAINING AND FILLING (G1875867) GENERAL PROCEDURES............................................................................................................................................. 980 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE OIL VACUUM DRAINING AND FILLING (G2008758) GENERAL PROCEDURES...................................................................................................................................... 988 ENGINE - INGENIUM I4 2.0L DIESEL ENGINE UPPER SUPPORT INSULATOR (G1923644) REMOVAL AND INSTALLATION........................................................................................................................................ 998 ENGINE - INGENIUM I4 2.0L DIESEL EXHAUST MANIFOLD (G1875876) REMOVAL AND INSTALLATION......................................................................................................................................................1003 ENGINE - INGENIUM I4 2.0L DIESEL FLEXPLATE (G1875884) REMOVAL AND INSTALLATION.............................................................................................................................................................1008 ENGINE - INGENIUM I4 2.0L DIESEL FLYWHEEL (G1875896) REMOVAL AND INSTALLATION..............................................................................................................................................................1016 ENGINE - INGENIUM I4 2.0L DIESEL HYDRAULIC VALVE TAPPET (G1875897) REMOVAL AND INSTALLATION................................................................................................................................................1020 ENGINE - INGENIUM I4 2.0L DIESEL INTAKE MANIFOLD (G1875868) REMOVAL AND INSTALLATION.......................................................................................................................................................1024 ENGINE - INGENIUM I4 2.0L DIESEL LEFT ENGINE MOUNT (G1875882) REMOVAL AND INSTALLATION.....................................................................................................................................................1035 ENGINE - INGENIUM I4 2.0L DIESEL LOWER TIMING CHAIN (G1875890) REMOVAL AND INSTALLATION....................................................................................................................................................1039 ENGINE - INGENIUM I4 2.0L DIESEL LOWER TIMING COVER (G1875873) REMOVAL AND INSTALLATION....................................................................................................................................................1064 ENGINE - INGENIUM I4 2.0L DIESEL OIL COOLER (G1875880) REMOVAL AND INSTALLATION............................................................................................................................................................1071 ENGINE - INGENIUM I4 2.0L DIESEL OIL FILTER ELEMENT (G1875881) REMOVAL AND INSTALLATION....................................................................................................................................................1074 ENGINE - INGENIUM I4 2.0L DIESEL OIL PAN (G1875878) REMOVAL AND INSTALLATION...............................................................................................................................................................1078 ENGINE - INGENIUM I4 2.0L DIESEL OIL PUMP (G1875879) REMOVAL AND INSTALLATION..............................................................................................................................................................1086 ENGINE - INGENIUM I4 2.0L DIESEL OIL PUMP CHAIN (G1875891) REMOVAL AND INSTALLATION........................................................................................................................................................1090 ENGINE - INGENIUM I4 2.0L DIESEL RIGHT ENGINE MOUNT (G1875883) REMOVAL AND INSTALLATION....................................................................................................................................................1095 ENGINE - INGENIUM I4 2.0L DIESEL UPPER TIMING CHAIN (G1875889) REMOVAL AND INSTALLATION....................................................................................................................................................1098 ENGINE - INGENIUM I4 2.0L DIESEL UPPER TIMING COVER (G1875872) REMOVAL AND INSTALLATION....................................................................................................................................................1118 ENGINE - INGENIUM I4 2.0L DIESEL VALVE COVER (G1875874) REMOVAL AND INSTALLATION...........................................................................................................................................................1126 ENGINE - INGENIUM I4 2.0L DIESEL VALVES (G1875887) REMOVAL AND INSTALLATION................................................................................................................................................................1144 ENGINE - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION..................................................................................................................................................................................1149 ENGINE - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING......................................................................................................................................................................................1210 ENGINE - INGENIUM I4 2.0L DIESEL SPECIFICATIONS.............................................................................................................................................................................................1218 ENGINE COOLING - INGENIUM I4 2.0L DIESEL CHARGE AIR RADIATOR (G1879559) REMOVAL AND INSTALLATION...........................................................................................................................................1227 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLANT EXPANSION TANK (G1351264) REMOVAL AND INSTALLATION........................................................................................................................................1230 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLANT PUMP - CHARGE AIR COOLER (G1879560) REMOVAL AND INSTALLATION..............................................................................................................................1233 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLANT PUMP (G1879556) REMOVAL AND INSTALLATION..................................................................................................................................................1237 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLING FAN MOTOR AND SHROUD (G1879558) REMOVAL AND INSTALLATION..................................................................................................................................1245 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLING SYSTEM CONCENTRATION CHECK (G2154751) GENERAL PROCEDURES..................................................................................................................................1251 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLING SYSTEM DRAINING, FILLING AND BLEEDING (G1879552) GENERAL PROCEDURES.......................................................................................................................1264 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1809493) GENERAL PROCEDURES..................................................................................................................1282 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLING SYSTEM PARTIAL DRAINING, FILLING AND BLEEDING (G1879553) GENERAL PROCEDURES...............................................................................................................1291 ENGINE COOLING - INGENIUM I4 2.0L DIESEL COOLING SYSTEM PRESSURE TEST (G1898875) GENERAL PROCEDURES........................................................................................................................................1307 ENGINE COOLING - INGENIUM I4 2.0L DIESEL RADIATOR (G1879557) REMOVAL AND INSTALLATION......................................................................................................................................................1312 ENGINE COOLING - INGENIUM I4 2.0L DIESEL THERMOSTAT (G1879555) REMOVAL AND INSTALLATION....................................................................................................................................................1318 ENGINE COOLING - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION..........................................................................................................................................................................1324 ENGINE COOLING - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING..............................................................................................................................................................................1342 ENGINE COOLING - INGENIUM I4 2.0L DIESEL SPECIFICATIONS.....................................................................................................................................................................................1354 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIESEL EXHAUST FLUID FILLER ASSEMBLY (G1875908) REMOVAL AND INSTALLATION.................................................................................................................1356 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIESEL EXHAUST FLUID INJECTION PUMP (G1937696) REMOVAL AND INSTALLATION..................................................................................................................1359 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIESEL EXHAUST FLUID INJECTOR (G1875907) REMOVAL AND INSTALLATION........................................................................................................................1372 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIESEL EXHAUST FLUID LEVEL CHECK AND TOP-UP (G1979040) GENERAL PROCEDURES................................................................................................................1376 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIESEL EXHAUST FLUID PIPE (G1875910) REMOVAL AND INSTALLATION............................................................................................................................1388 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIESEL EXHAUST FLUID TANK (G1875909) REMOVAL AND INSTALLATION............................................................................................................................1393 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIESEL EXHAUST FLUID TANK DRAIN AND REFILL (G1875905) GENERAL PROCEDURES.................................................................................................................1399 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL HIGH PRESSURE EXHAUST GAS RECIRCULATION COOLER (G2162458) REMOVAL AND INSTALLATION.......................................................................................................1415 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL HIGH PRESSURE EXHAUST GAS RECIRCULATION TEMPERATURE SENSOR (G1875916) REMOVAL AND INSTALLATION...........................................................................................1424 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL HIGH PRESSURE EXHAUST GAS RECIRCULATION VALVE (G1875913) REMOVAL AND INSTALLATION........................................................................................................1426 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL LOW PRESSURE EXHAUST GAS RECIRCULATION COOLER (G1875912) REMOVAL AND INSTALLATION........................................................................................................1430 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL LOW PRESSURE EXHAUST GAS RECIRCULATION TEMPERATURE SENSOR (G1875915) REMOVAL AND INSTALLATION............................................................................................1435 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL LOW PRESSURE EXHAUST GAS RECIRCULATION VALVE (G1875911) REMOVAL AND INSTALLATION.........................................................................................................1437 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL VALVE COVER VENT OIL SEPARATOR (G1875906) REMOVAL AND INSTALLATION.......................................................................................................................1442 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION.................................................................................................................................................................1446 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING.....................................................................................................................................................................1453 ENGINE EMISSION CONTROL - INGENIUM I4 2.0L DIESEL SPECIFICATIONS............................................................................................................................................................................1457 ENGINE SYSTEM - GENERAL INFORMATION BEARING INSPECTION (G61255) GENERAL PROCEDURES.........................................................................................................................................................1459 ENGINE SYSTEM - GENERAL INFORMATION CAMSHAFT BEARING JOURNAL DIAMETER (G61234) GENERAL PROCEDURES..........................................................................................................................................1461 ENGINE SYSTEM - GENERAL INFORMATION CAMSHAFT END PLAY (G61236) GENERAL PROCEDURES..........................................................................................................................................................1462 ENGINE SYSTEM - GENERAL INFORMATION CAMSHAFT LOBE LIFT (G61238) GENERAL PROCEDURES.........................................................................................................................................................1464 ENGINE SYSTEM - GENERAL INFORMATION CAMSHAFT SURFACE INSPECTION (G61237) GENERAL PROCEDURES................................................................................................................................................1465 ENGINE SYSTEM - GENERAL INFORMATION CONNECTING ROD CLEANING (G61251) GENERAL PROCEDURES....................................................................................................................................................1466 ENGINE SYSTEM - GENERAL INFORMATION CONNECTING ROD LARGE END BORE (G61252) GENERAL PROCEDURES..............................................................................................................................................1468 ENGINE SYSTEM - GENERAL INFORMATION CYLINDER BORE OUT-OF-ROUND (G61243) GENERAL PROCEDURES.................................................................................................................................................1470 ENGINE SYSTEM - GENERAL INFORMATION CYLINDER COMPRESSION TEST - INGENIUM I4 2.0L DIESEL (G1817137) GENERAL PROCEDURES......................................................................................................................1472 ENGINE SYSTEM - GENERAL INFORMATION CYLINDER HEAD DISTORTION (G1802943) GENERAL PROCEDURES.................................................................................................................................................1478 ENGINE SYSTEM - GENERAL INFORMATION EXHAUST MANIFOLD CLEANING AND INSPECTION (G61240) GENERAL PROCEDURES...................................................................................................................................1480 ENGINE SYSTEM - GENERAL INFORMATION LEAKAGE TEST USING SMOKE TEST EQUIPMENT (G1445299) GENERAL PROCEDURES..................................................................................................................................1481 ENGINE SYSTEM - GENERAL INFORMATION PISTON INSPECTION (G61244) GENERAL PROCEDURES..........................................................................................................................................................1488 ENGINE SYSTEM - GENERAL INFORMATION PISTON PIN DIAMETER (G61250) GENERAL PROCEDURES........................................................................................................................................................1490 ENGINE SYSTEM - GENERAL INFORMATION PISTON PIN TO BORE DIAMETER (G61245) GENERAL PROCEDURES................................................................................................................................................1492 ENGINE SYSTEM - GENERAL INFORMATION PISTON RING END GAP (G61248) GENERAL PROCEDURES........................................................................................................................................................1494 ENGINE SYSTEM - GENERAL INFORMATION PISTON RING-TO-GROOVE CLEARANCE (G61249) GENERAL PROCEDURES............................................................................................................................................1495 ENGINE SYSTEM - GENERAL INFORMATION VALVE SPRING FREE LENGTH (G61254) GENERAL PROCEDURES...................................................................................................................................................1496 ENGINE SYSTEM - GENERAL INFORMATION VALVE STEM DIAMETER (G61253) GENERAL PROCEDURES........................................................................................................................................................1497 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL FUEL INJECTION COMPONENT CLEANING (G1202495) GENERAL PROCEDURES.......................................................................................................................1498 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL FUEL INJECTOR FUEL RETURN LINE (G1875962) REMOVAL AND INSTALLATION....................................................................................................................1501 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL FUEL INJECTORS (G1875958) REMOVAL AND INSTALLATION....................................................................................................................................1514 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL FUEL PUMP (G1875960) REMOVAL AND INSTALLATION.........................................................................................................................................1523 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL FUEL RAIL (G1875959) REMOVAL AND INSTALLATION.........................................................................................................................................1564 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL THROTTLE BODY (G1875961) REMOVAL AND INSTALLATION.....................................................................................................................................1580 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION..............................................................................................................................................................1587 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING..................................................................................................................................................................1603 FUEL CHARGING AND CONTROLS - INGENIUM I4 2.0L DIESEL SPECIFICATIONS.........................................................................................................................................................................1613 FUEL CHARGING AND CONTROLS - TURBOCHARGER - INGENIUM I4 2.0L DIESEL TURBOCHARGER (G1875964) REMOVAL AND INSTALLATION.......................................................................................................................1615 FUEL CHARGING AND CONTROLS - TURBOCHARGER - INGENIUM I4 2.0L DIESEL TURBOCHARGER OIL RETURN HOSE (G1875965) REMOVAL AND INSTALLATION.......................................................................................................1627 FUEL CHARGING AND CONTROLS - TURBOCHARGER - INGENIUM I4 2.0L DIESEL TURBOCHARGER OIL SUPPLY TUBE (G1875966) REMOVAL AND INSTALLATION.......................................................................................................1632 FUEL CHARGING AND CONTROLS - TURBOCHARGER - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION...............................................................................................................................................1640 FUEL CHARGING AND CONTROLS - TURBOCHARGER - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING...................................................................................................................................................1645 FUEL CHARGING AND CONTROLS - TURBOCHARGER - INGENIUM I4 2.0L DIESEL SPECIFICATIONS..........................................................................................................................................................1649 GLOW PLUG SYSTEM - INGENIUM I4 2.0L DIESEL GLOW PLUG MODULE (G1999588) REMOVAL AND INSTALLATION............................................................................................................................................1650 GLOW PLUG SYSTEM - INGENIUM I4 2.0L DIESEL GLOW PLUGS (G1949796) REMOVAL AND INSTALLATION..................................................................................................................................................1653 GLOW PLUG SYSTEM - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION........................................................................................................................................................................1657 GLOW PLUG SYSTEM - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING............................................................................................................................................................................1664 GLOW PLUG SYSTEM - INGENIUM I4 2.0L DIESEL SPECIFICATIONS...................................................................................................................................................................................1669 INTAKE AIR DISTRIBUTION AND FILTERING - INGENIUM I4 2.0L DIESEL AIR CLEANER (G1877886) REMOVAL AND INSTALLATION............................................................................................................................1670 INTAKE AIR DISTRIBUTION AND FILTERING - INGENIUM I4 2.0L DIESEL AIR CLEANER ELEMENT (G1877887) REMOVAL AND INSTALLATION....................................................................................................................1675 INTAKE AIR DISTRIBUTION AND FILTERING - INGENIUM I4 2.0L DIESEL CHARGE AIR COOLER (G1875919) REMOVAL AND INSTALLATION......................................................................................................................1678 INTAKE AIR DISTRIBUTION AND FILTERING - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION...................................................................................................................................................1684 INTAKE AIR DISTRIBUTION AND FILTERING - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING.......................................................................................................................................................1696 INTAKE AIR DISTRIBUTION AND FILTERING - INGENIUM I4 2.0L DIESEL SPECIFICATIONS..............................................................................................................................................................1700 STARTING SYSTEM - INGENIUM I4 2.0L DIESEL STARTER MOTOR (G1879568) REMOVAL AND INSTALLATION................................................................................................................................................1701 STARTING SYSTEM - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION.........................................................................................................................................................................1706 STARTING SYSTEM - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING.............................................................................................................................................................................1725 STARTING SYSTEM - INGENIUM I4 2.0L DIESEL SPECIFICATIONS....................................................................................................................................................................................1732 EXHAUST SYSTEM..................................................................................................................................................................................................................................1733 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL SPECIFICATIONS.....................................................................................................................................................................................1733 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION..........................................................................................................................................................................1735 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING..............................................................................................................................................................................1742 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL CATALYTIC CONVERTER (G1880489) REMOVAL AND INSTALLATION...........................................................................................................................................1746 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL CATALYTIC CONVERTER TO TURBOCHARGER CLAMP (G1964846) REMOVAL AND INSTALLATION.....................................................................................................................1763 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL DIESEL PARTICULATE FILTER - COMPONENT LOCATION (G1881828) DESCRIPTION AND OPERATION...............................................................................................................1766 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL DIESEL PARTICULATE FILTER - SYSTEM OPERATION AND COMPONENT DESCRIPTION............................................................................................................................1769 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL DIESEL PARTICULATE FILTER - VEHICLES WITH- DIESEL EXHAUST FLUID (G1880492) REMOVAL AND INSTALLATION...............................................................................................1779 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL DIESEL PARTICULATE FILTER - VEHICLES WITHOUT- DIESEL EXHAUST FLUID (G1887685) REMOVAL AND INSTALLATION............................................................................................1788 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL Diesel Particulate Filter DIAGNOSIS AND TESTING...................................................................................................................................................1794 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL EXHAUST SYSTEM (G1880488) REMOVAL AND INSTALLATION................................................................................................................................................1825 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL REAR SILENCER (G2142885) REMOVAL AND INSTALLATION.................................................................................................................................................1829 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL Exhaust SystemDTC- Selective Catalytic Reduction (SCR) DIAGNOSIS AND TESTING.......................................................................................................................1837 EXHAUST SYSTEM - INGENIUM I4 2.0L DIESEL Selective Catalyst Reduction DIAGNOSIS AND TESTING.................................................................................................................................................2059 FUEL SYSTEM.....................................................................................................................................................................................................................................2072 GENERAL INFORMATION SPECIFICATIONS..........................................................................................................................................................................................................2072 GENERAL INFORMATION DIESEL FILTER WATER DRAIN-OFF (G1450064) GENERAL PROCEDURES............................................................................................................................................................2073 GENERAL INFORMATION FUEL SYSTEM BLEEDING - INGENIUM I4 2.0L DIESEL (G1801385) GENERAL PROCEDURES...........................................................................................................................................2077 FUEL FILTER (G1879979) REMOVAL AND INSTALLATION.............................................................................................................................................................................................2079 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL FUEL COOLER (G1885493) REMOVAL AND INSTALLATION..............................................................................................................................................2083 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL FUEL LEVEL SENSOR (G1779690) REMOVAL AND INSTALLATION........................................................................................................................................2087 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL FUEL PUMP AND SENSOR UNIT (G1779691) REMOVAL AND INSTALLATION................................................................................................................................2091 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL FUEL TANK (G1779692) REMOVAL AND INSTALLATION................................................................................................................................................2099 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL FUEL TANK FILLER PIPE (G1779674) REMOVAL AND INSTALLATION....................................................................................................................................2108 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION.....................................................................................................................................................................2113 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL DIAGNOSIS AND TESTING.........................................................................................................................................................................2133 FUEL TANK AND LINES - INGENIUM I4 2.0L DIESEL SPECIFICATIONS................................................................................................................................................................................2160 FUEL TANK DRAINING (G898063) GENERAL PROCEDURES.............................................................................................................................................................................................2162 MANUAL TRANSMISSION_TRANSAXLE AND CLUTCH........................................................................................................................................................................................................2164 CLUTCH SPECIFICATIONS.......................................................................................................................................................................................................................2164 CLUTCH DESCRIPTION AND OPERATION............................................................................................................................................................................................................2166 CLUTCH SYSTEM BLEEDING (G1353044) GENERAL PROCEDURES........................................................................................................................................................................................2172 FOUR-WHEEL DRIVE SYSTEMS - VEHICLES WITH- ACTIVE DRIVELINE DESCRIPTION AND OPERATION........................................................................................................................................................2182 FOUR-WHEEL DRIVE SYSTEMS - VEHICLES WITHOUT- ACTIVE DRIVELINE DESCRIPTION AND OPERATION.....................................................................................................................................................2228 GEARSHIFT CABLE ADJUSTMENT..................................................................................................................................................................................................................2236 MANUAL TRANSMISSION_TRANSAXLE DIAGNOSIS AND TESTING.........................................................................................................................................................................................2239 MANUAL TRANSMISSION_TRANSAXLE DESCRIPTION AND OPERATION.....................................................................................................................................................................................2246 MANUAL TRANSMISSION_TRANSAXLE INPUT SHAFT SEAL (G1353055) REMOVAL AND INSTALLATION.........................................................................................................................................................2264 MANUAL TRANSMISSION_TRANSAXLE LEFT HALFSHAFT SEAL (G1353054) REMOVAL AND INSTALLATION......................................................................................................................................................2267 MANUAL TRANSMISSION_TRANSAXLE TRANSMISSION DRAINING AND FILLING (G1895259) GENERAL PROCEDURES..............................................................................................................................................2271 MANUAL TRANSMISSION_TRANSAXLE TRANSMISSION FLUID LEVEL CHECK (G2162887) GENERAL PROCEDURES.................................................................................................................................................2276 MANUAL TRANSMISSION_TRANSAXLE AND CLUTCH - GENERAL INFORMATION SPECIFICATIONS...............................................................................................................................................................2281 MANUAL TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS GEARSHIFT CABLES (G1779360) REMOVAL AND INSTALLATION.......................................................................................................................................2284 MANUAL TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS GEARSHIFT LEVER (G1781378) REMOVAL AND INSTALLATION........................................................................................................................................2293 MANUAL TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS GEARSHIFT LEVER KNOB (G1781379) REMOVAL AND INSTALLATION...................................................................................................................................2296 MANUAL TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS GEARSHIFT LINKAGE (G1781377) REMOVAL AND INSTALLATION......................................................................................................................................2299 MANUAL TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS DESCRIPTION AND OPERATION...................................................................................................................................................................2304 MANUAL TRANSMISSION_TRANSAXLE EXTERNAL CONTROLS SPECIFICATIONS..............................................................................................................................................................................2310 TCH.........................................................................................................................................................................................................................................2311 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD LEFT TRANSFER CASE SEAL - VEHICLES WITH- ACTIVE DRIVELINE (G1660846) REMOVAL AND INSTALLATION............................2311 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD LEFT TRANSFER CASE SEAL - VEHICLES WITHOUT- ACTIVE DRIVELINE (G1660847) REMOVAL AND INSTALLATION.........................2322 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD POWER TRANSFER UNIT - INGENIUM I4 2.0L DIESEL, VEHICLES WITH- ACTIVE DRIVELINE (G1894415) REMOVAL AND INSTALLATION.......2333 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD POWER TRANSFER UNIT - INGENIUM I4 2.0L DIESEL, VEHICLES WITHOUT- ACTIVE DRIVELINE (G1894417) REMOVAL AND INSTALLATION....2350 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD RIGHT TRANSFER CASE SEAL - INGENIUM I4 2.0L DIESEL (G1894416) REMOVAL AND INSTALLATION...................................2359 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE DRAINING AND FILLING (G1809469) GENERAL PROCEDURES.........................................................2368 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE FLUID LEVEL CHECK (G1809470) GENERAL PROCEDURES............................................................2373 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE REAR SEAL - VEHICLES WITH- ACTIVE DRIVELINE (G1660845) REMOVAL AND INSTALLATION............................2376 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD TRANSFER CASE REAR SEAL - VEHICLES WITHOUT- ACTIVE DRIVELINE (G1357768) REMOVAL AND INSTALLATION.........................2388 TRANSFER CASE - VEHICLES WITH- M66 6-SPEED MANUAL TRANSMISSION AWD_9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD SPECIFICATIONS............................................................................................................2395 CHASSIS.............................................................................................................................................................................................................................................2397 BRAKE SYSTEM....................................................................................................................................................................................................................................2397 GENERAL INFORMATION SPECIFICATIONS..........................................................................................................................................................................................................2397 GENERAL INFORMATION DIAGNOSIS AND TESTING...................................................................................................................................................................................................2399 ANTI-LOCK CONTROL ANTI-LOCK BRAKE SYSTEM MODULE (G1807249) REMOVAL AND INSTALLATION........................................................................................................................................................2404 ANTI-LOCK CONTROL FRONT WHEEL SPEED SENSOR (G1807250) REMOVAL AND INSTALLATION.............................................................................................................................................................2413 ANTI-LOCK CONTROL REAR WHEEL SPEED SENSOR (G1781461) REMOVAL AND INSTALLATION..............................................................................................................................................................2416 ANTI-LOCK CONTROL - STABILITY ASSIST ACCELEROMETER (G1791760) REMOVAL AND INSTALLATION.....................................................................................................................................................2419 ANTI-LOCK CONTROL - TRACTION CONTROL DESCRIPTION AND OPERATION..............................................................................................................................................................................2421 ANTI-LOCK CONTROL - TRACTION CONTROL DIAGNOSIS AND TESTING..................................................................................................................................................................................2453 ANTI-LOCK CONTROL SPECIFICATIONS............................................................................................................................................................................................................2457 FRONT DISC BRAKE BRAKE CALIPER (G1785105) REMOVAL AND INSTALLATION.........................................................................................................................................................................2458 FRONT DISC BRAKE BRAKE CALIPER ANCHOR PLATE (G1785106) REMOVAL AND INSTALLATION............................................................................................................................................................2466 FRONT DISC BRAKE BRAKE DISC (G1785104) REMOVAL AND INSTALLATION............................................................................................................................................................................2472 FRONT DISC BRAKE BRAKE PADS (G1785103) REMOVAL AND INSTALLATION............................................................................................................................................................................2478 FRONT DISC BRAKE SPECIFICATIONS.............................................................................................................................................................................................................2486 GENERAL INFORMATION BRAKE SYSTEM BLEEDING (G1785100) GENERAL PROCEDURES....................................................................................................................................................................2488 GENERAL INFORMATION BRAKE SYSTEM PRESSURE BLEEDING (G1785101) GENERAL PROCEDURES...........................................................................................................................................................2498 GENERAL INFORMATION FRONT BRAKE DISC RUNOUT CHECK (G2010035) GENERAL PROCEDURES............................................................................................................................................................2507 GENERAL INFORMATION REAR BRAKE DISC RUNOUT CHECK (G2010036) GENERAL PROCEDURES.............................................................................................................................................................2513 HYDRAULIC BRAKE ACTUATION BRAKE FLUID RESERVOIR (G1785123) REMOVAL AND INSTALLATION........................................................................................................................................................2520 HYDRAULIC BRAKE ACTUATION BRAKE MASTER CYLINDER (G1785122) REMOVAL AND INSTALLATION........................................................................................................................................................2525 HYDRAULIC BRAKE ACTUATION BRAKE PEDAL AND BRACKET (G2164230) REMOVAL AND INSTALLATION......................................................................................................................................................2530 HYDRAULIC BRAKE ACTUATION DESCRIPTION AND OPERATION.........................................................................................................................................................................................2535 HYDRAULIC BRAKE ACTUATION SPECIFICATIONS....................................................................................................................................................................................................2544 PARKING BRAKE AND ACTUATION ELECTRONIC PARKING BRAKE RELEASE WHEN THE VEHICLE HAS NO ELECTRICAL POWER (G1785116) GENERAL PROCEDURES........................................................................................................2545 PARKING BRAKE AND ACTUATION ELECTRONIC PARKING BRAKE SERVICE MODE ACTIVATION AND DEACTIVATION (G1785115) GENERAL PROCEDURES................................................................................................................2549 PARKING BRAKE AND ACTUATION PARKING BRAKE MODULE (G1785117) REMOVAL AND INSTALLATION.......................................................................................................................................................2553 PARKING BRAKE AND ACTUATION PARKING BRAKE RELEASE ACTUATOR (G1785118) REMOVAL AND INSTALLATION.............................................................................................................................................2555 PARKING BRAKE AND ACTUATION PARKING BRAKE SWITCH (G1785119) REMOVAL AND INSTALLATION.......................................................................................................................................................2559 PARKING BRAKE AND ACTUATION DESCRIPTION AND OPERATION.......................................................................................................................................................................................2563 PARKING BRAKE AND ACTUATION DIAGNOSIS AND TESTING...........................................................................................................................................................................................2578 PARKING BRAKE AND ACTUATION SPECIFICATIONS..................................................................................................................................................................................................2583 POWER BRAKE ACTUATION BRAKE BOOSTER (G1785125) REMOVAL AND INSTALLATION....................................................................................................................................................................2584 POWER BRAKE ACTUATION BRAKE VACUUM PUMP - INGENIUM I4 2.0L DIESEL (G1817249) REMOVAL AND INSTALLATION......................................................................................................................................2589 POWER BRAKE ACTUATION DESCRIPTION AND OPERATION.............................................................................................................................................................................................2591 POWER BRAKE ACTUATION SPECIFICATIONS........................................................................................................................................................................................................2599 REAR DISC BRAKE BRAKE CALIPER (G1785110) REMOVAL AND INSTALLATION..........................................................................................................................................................................2600 REAR DISC BRAKE BRAKE CALIPER ANCHOR PLATE (G1785111) REMOVAL AND INSTALLATION.............................................................................................................................................................2612 REAR DISC BRAKE BRAKE DISC (G1785109) REMOVAL AND INSTALLATION.............................................................................................................................................................................2618 REAR DISC BRAKE BRAKE PADS (G1785108) REMOVAL AND INSTALLATION.............................................................................................................................................................................2624 REAR DISC BRAKE SPECIFICATIONS..............................................................................................................................................................................................................2630 DRIVELINE.......................................................................................................................................................................................................................................2632 DRIVESHAFT SPECIFICATIONS...................................................................................................................................................................................................................2632 GENERAL INFORMATION DRIVESHAFT TO REAR DIFFERENTIAL DISCONNECTION (G2152273) GENERAL PROCEDURES............................................................................................................................................2633 DRIVESHAFT - INGENIUM I4 2.0L DIESEL, VEHICLES WITH- ACTIVE DRIVELINE (G1890848) REMOVAL AND INSTALLATION...................................................................................................................................2644 DRIVESHAFT - INGENIUM I4 2.0L DIESEL, VEHICLES WITHOUT- ACTIVE DRIVELINE (G1890849) REMOVAL AND INSTALLATION................................................................................................................................2665 FRONT DRIVE HALFSHAFTS SPECIFICATIONS.......................................................................................................................................................................................................2678 FRONT DRIVE HALFSHAFTS FRONT LEFT HALFSHAFT (G1794494) REMOVAL AND INSTALLATION............................................................................................................................................................2680 FRONT DRIVE HALFSHAFTS FRONT RIGHT HALFSHAFT - FWD (G1794496) REMOVAL AND INSTALLATION.....................................................................................................................................................2697 FRONT DRIVE HALFSHAFTS FRONT RIGHT HALFSHAFT - RHD AWD_LHD AWD (G1794495) REMOVAL AND INSTALLATION.........................................................................................................................................2713 FRONT DRIVE HALFSHAFTS INNER CONSTANT VELOCITY JOINT BOOT (G1794497) REMOVAL AND INSTALLATION..............................................................................................................................................2730 FRONT DRIVE HALFSHAFTS OUTER CONSTANT VELOCITY JOINT BOOT (G1794498) REMOVAL AND INSTALLATION..............................................................................................................................................2739 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DIFFERENTIAL CASE (G1781298) REMOVAL AND INSTALLATION.......................................................................................................................2749 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DIFFERENTIAL CONTROL MODULE (G1781294) REMOVAL AND INSTALLATION.............................................................................................................2770 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DIFFERENTIAL DRAINING AND FILLING (G1671288) GENERAL PROCEDURES.............................................................................................................2775 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DIFFERENTIAL FRONT BUSHING (G1781299) REMOVAL AND INSTALLATION..............................................................................................................2779 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DIFFERENTIAL REAR BUSHING (G1781300) REMOVAL AND INSTALLATION...............................................................................................................2785 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DIFFERENTIAL SUPPORT INSULATOR (G1781301) REMOVAL AND INSTALLATION..........................................................................................................2791 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DRIVE PINION FLANGE (G1781296) REMOVAL AND INSTALLATION.....................................................................................................................2795 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DRIVE PINION SEAL (G1781297) REMOVAL AND INSTALLATION.......................................................................................................................2816 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE ELECTRIC HYDRAULIC PUMP (G1781303) REMOVAL AND INSTALLATION.................................................................................................................2837 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE HYDRAULIC SYSTEM DRAINING, FILLING AND BLEEDING (G2058496) GENERAL PROCEDURES...............................................................................................2841 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE HYDRAULIC SYSTEM FILLING AND BLEEDING (G1671286) GENERAL PROCEDURES.........................................................................................................2848 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE HYDRAULIC SYSTEM FLUID LEVEL CHECK (G2159540) GENERAL PROCEDURES............................................................................................................2859 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE REAR DRIVE UNIT ACTUATOR (G1781295) REMOVAL AND INSTALLATION................................................................................................................2863 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE REAR HALFSHAFT SEAL (G1781302) REMOVAL AND INSTALLATION.....................................................................................................................2874 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DESCRIPTION AND OPERATION....................................................................................................................................................2878 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE DIAGNOSIS AND TESTING........................................................................................................................................................2879 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITH- ACTIVE DRIVELINE SPECIFICATIONS...............................................................................................................................................................2883 INE.........................................................................................................................................................................................................................................2885 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE ACTIVE ON-DEMAND COUPLING - VEHICLES WITH- 9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD (G1775369) REMOVAL AND INSTALLATION............................................2885 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE DIFFERENTIAL CASE - VEHICLES WITH- 9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD (G1775374) REMOVAL AND INSTALLATION....................................................2911 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE DRIVE PINION FLANGE - VEHICLES WITH- 9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD (G1775379) REMOVAL AND INSTALLATION..................................................2930 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE ACTIVE ON-DEMAND COUPLING DRIVE PINION SEAL (G1775373) REMOVAL AND INSTALLATION..........................................................................................2892 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE ACTIVE ON-DEMAND COUPLING FILLING (G1775368) GENERAL PROCEDURES..........................................................................................................2896 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE ACTIVE ON-DEMAND COUPLING MODULE (G1775371) REMOVAL AND INSTALLATION.....................................................................................................2900 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE ACTIVE ON-DEMAND COUPLING OIL PUMP (G1775372) REMOVAL AND INSTALLATION...................................................................................................2906 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE DIFFERENTIAL DRAINING AND FILLING (G1775367) GENERAL PROCEDURES..........................................................................................................2921 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE DIFFERENTIAL SUPPORT INSULATOR (G1775376) REMOVAL AND INSTALLATION.......................................................................................................2925 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE DRIVE PINION SEAL (G1775382) REMOVAL AND INSTALLATION....................................................................................................................2941 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE REAR HALFSHAFT SEAL (G1775383) REMOVAL AND INSTALLATION..................................................................................................................2947 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE DESCRIPTION AND OPERATION.................................................................................................................................................2951 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE DIAGNOSIS AND TESTING.....................................................................................................................................................2964 REAR DRIVE AXLE_DIFFERENTIAL - VEHICLES WITHOUT- ACTIVE DRIVELINE SPECIFICATIONS............................................................................................................................................................2973 REAR DRIVE HALFSHAFTS SPECIFICATIONS........................................................................................................................................................................................................2975 REAR DRIVE HALFSHAFTS INNER CONSTANT VELOCITY JOINT BOOT (G1791656) REMOVAL AND INSTALLATION...............................................................................................................................................2977 REAR DRIVE HALFSHAFTS OUTER CONSTANT VELOCITY JOINT BOOT (G1791657) REMOVAL AND INSTALLATION...............................................................................................................................................2989 REAR DRIVE HALFSHAFTS REAR LEFT HALFSHAFT (G1791654) REMOVAL AND INSTALLATION..............................................................................................................................................................3005 REAR DRIVE HALFSHAFTS REAR RIGHT HALFSHAFT (G1791655) REMOVAL AND INSTALLATION.............................................................................................................................................................3018 SUSPENSION......................................................................................................................................................................................................................................3031 FRONT SUSPENSION DESCRIPTION AND OPERATION..................................................................................................................................................................................................3031 FRONT SUSPENSION FRONT SHOCK ABSORBER (G1779642) REMOVAL AND INSTALLATION..................................................................................................................................................................3042 FRONT SUSPENSION FRONT STABILIZER BAR - AWD (G2028382) REMOVAL AND INSTALLATION............................................................................................................................................................3054 FRONT SUSPENSION FRONT STABILIZER BAR - FWD (G2028383) REMOVAL AND INSTALLATION............................................................................................................................................................3057 FRONT SUSPENSION FRONT STABILIZER BAR BUSHING (G2028384) REMOVAL AND INSTALLATION..........................................................................................................................................................3062 FRONT SUSPENSION FRONT STABILIZER BAR LINK (G1779641) REMOVAL AND INSTALLATION.............................................................................................................................................................3065 FRONT SUSPENSION FRONT WHEEL BEARING (G1348362) REMOVAL AND INSTALLATION...................................................................................................................................................................3068 FRONT SUSPENSION LOWER ARM (G2028296) REMOVAL AND INSTALLATION.............................................................................................................................................................................3077 FRONT SUSPENSION SHOCK ABSORBER AND SPRING ASSEMBLY (G1779643) REMOVAL AND INSTALLATION....................................................................................................................................................3084 FRONT SUSPENSION SPRING (G1779644) REMOVAL AND INSTALLATION................................................................................................................................................................................3113 FRONT SUSPENSION WHEEL KNUCKLE (G1778608) REMOVAL AND INSTALLATION.........................................................................................................................................................................3117 REAR SUSPENSION SPECIFICATIONS..............................................................................................................................................................................................................3147 REAR SUSPENSION DESCRIPTION AND OPERATION...................................................................................................................................................................................................3151 REAR SUSPENSION LOWER ARM (G1774719) REMOVAL AND INSTALLATION..............................................................................................................................................................................3163 REAR SUSPENSION REAR SHOCK ABSORBER (G1774678) REMOVAL AND INSTALLATION....................................................................................................................................................................3169 REAR SUSPENSION REAR STABILIZER BAR (G1779703) REMOVAL AND INSTALLATION....................................................................................................................................................................3177 REAR SUSPENSION REAR STABILIZER BAR BUSHING (G1779704) REMOVAL AND INSTALLATION............................................................................................................................................................3182 REAR SUSPENSION REAR STABILIZER BAR LINK (G1779705) REMOVAL AND INSTALLATION...............................................................................................................................................................3184 REAR SUSPENSION REAR WHEEL BEARING (G1818219) REMOVAL AND INSTALLATION.....................................................................................................................................................................3187 REAR SUSPENSION SPRING (G1774680) REMOVAL AND INSTALLATION.................................................................................................................................................................................3197 REAR SUSPENSION TOE LINK (G1774720) REMOVAL AND INSTALLATION...............................................................................................................................................................................3205 REAR SUSPENSION UPPER ARM (G1774718) REMOVAL AND INSTALLATION..............................................................................................................................................................................3208 REAR SUSPENSION WHEEL KNUCKLE (G1775239) REMOVAL AND INSTALLATION..........................................................................................................................................................................3211 RIDE AND HANDLING OPTIMIZATION RIDE AND HANDLING OPTIMIZATION SWITCH (G1779911) REMOVAL AND INSTALLATION...................................................................................................................................3235 RIDE AND HANDLING OPTIMIZATION DESCRIPTION AND OPERATION....................................................................................................................................................................................3242 RIDE AND HANDLING OPTIMIZATION DIAGNOSIS AND TESTING........................................................................................................................................................................................3252 SUSPENSION SYSTEM - GENERAL INFORMATION SPECIFICATIONS......................................................................................................................................................................................3256 VEHICLE DYNAMIC SUSPENSION FRONT SUSPENSION HEIGHT SENSOR (G1426750) REMOVAL AND INSTALLATION..............................................................................................................................................3260 VEHICLE DYNAMIC SUSPENSION INTEGRATED SUSPENSION CONTROL MODULE (G1779914) REMOVAL AND INSTALLATION........................................................................................................................................3263 VEHICLE DYNAMIC SUSPENSION REAR SUSPENSION HEIGHT SENSOR (G1779910) REMOVAL AND INSTALLATION...............................................................................................................................................3265 VEHICLE DYNAMIC SUSPENSION RIDE HEIGHT ADJUSTMENTS (G1429624) GENERAL PROCEDURES...........................................................................................................................................................3269 VEHICLE DYNAMIC SUSPENSION DESCRIPTION AND OPERATION........................................................................................................................................................................................3273 VEHICLE DYNAMIC SUSPENSION DIAGNOSIS AND TESTING............................................................................................................................................................................................3286 WHEELS AND TIRES - SPECIFICATIONS...........................................................................................................................................................................................................3289 WHEELS AND TIRES - DESCRIPTION AND OPERATION................................................................................................................................................................................................3292 WHEELS AND TIRES - DIAGNOSIS AND TESTING....................................................................................................................................................................................................3306 WHEELS AND TIRES - TIRE LOW PRESSURE SENSOR (G1348307) REMOVAL AND INSTALLATION.............................................................................................................................................................3311 WHEELS AND TIRES - Tire Pressure Monitoring System LocSync..................................................................................................................................................................................3316 WHEELS AND TIRES - TIRE PRESSURE MONITORING SYSTEM RECEIVER (G1780281) REMOVAL AND INSTALLATION.............................................................................................................................................3331 WHEELS AND TIRES - Tire Pressure Monitoring System..........................................................................................................................................................................................3338 WHEELS AND TIRES - TIRE PRESSURE SENSOR (G2160695) REMOVAL AND INSTALLATION.................................................................................................................................................................3345 WHEELS AND TIRES - WHEEL AND TIRE (G1348306) REMOVAL AND INSTALLATION.......................................................................................................................................................................3351 STEERING SYSTEM.................................................................................................................................................................................................................................3354 POWER STEERING SPECIFICATIONS...............................................................................................................................................................................................................3354 POWER STEERING STEERING GEAR (G1778594) REMOVAL AND INSTALLATION...........................................................................................................................................................................3356 POWER STEERING DESCRIPTION AND OPERATION....................................................................................................................................................................................................3362 POWER STEERING DIAGNOSIS AND TESTING........................................................................................................................................................................................................3378 STEERING COLUMN SPECIFICATIONS..............................................................................................................................................................................................................3411 STEERING COLUMN DIAGNOSIS AND TESTING.......................................................................................................................................................................................................3412 STEERING COLUMN DESCRIPTION AND OPERATION...................................................................................................................................................................................................3431 STEERING COLUMN STEERING COLUMN (G1816641) REMOVAL AND INSTALLATION........................................................................................................................................................................3441 STEERING COLUMN STEERING WHEEL (G1775242) REMOVAL AND INSTALLATION.........................................................................................................................................................................3448 STEERING COLUMN SWITCHES SPECIFICATIONS.....................................................................................................................................................................................................3454 STEERING COLUMN SWITCHES IGNITION SWITCH (G1774960) REMOVAL AND INSTALLATION...............................................................................................................................................................3455 STEERING COLUMN SWITCHES STEERING COLUMN LOCK MODULE (G1351136) REMOVAL AND INSTALLATION...................................................................................................................................................3461 STEERING COLUMN SWITCHES STEERING COLUMN MULTIFUNCTION SWITCH (G1351134) REMOVAL AND INSTALLATION..........................................................................................................................................3463 STEERING LINKAGE SPECIFICATIONS.............................................................................................................................................................................................................3467 STEERING LINKAGE STEERING GEAR BOOT (G1360703) REMOVAL AND INSTALLATION....................................................................................................................................................................3468 STEERING LINKAGE TIE ROD (G1788230) REMOVAL AND INSTALLATION...............................................................................................................................................................................3471 STEERING LINKAGE TIE ROD END (G1360702) REMOVAL AND INSTALLATION...........................................................................................................................................................................3475 ELECTRICAL..........................................................................................................................................................................................................................................3482 BATTERY AND CHARGING SYSTEM.....................................................................................................................................................................................................................3482 AUXILIARY BATTERY (G1913471) REMOVAL AND INSTALLATION.......................................................................................................................................................................................3482 BATTERY (G1774714) REMOVAL AND INSTALLATION.................................................................................................................................................................................................3486 Battery Diagnostics - 12 Volt Midtronics EXP-1080 JLR Diagnostic Battery Charger............................................................................................................................................................3495 Battery Diagnostics - 12 Volt Midtronics GR8-1180 JLR Diagnostic Battery Charger............................................................................................................................................................3509 Battery Diagnostics - 12 Volt Midtronics GRX-3080 JLR Diagnostic Battery Charger............................................................................................................................................................3527 BATTERY TRAY (G1774741) REMOVAL AND INSTALLATION............................................................................................................................................................................................3545 BATTERY, MOUNTING AND CABLES DESCRIPTION AND OPERATION......................................................................................................................................................................................3548 BATTERY, MOUNTING AND CABLES Diagnosis and Testing Battery..................................................................................................................................................................................3562 BATTERY, MOUNTING AND CABLES SPECIFICATIONS.................................................................................................................................................................................................3568 GENERAL INFORMATION BATTERY SUPPORT UNIT CONNECTION PROCEDUR...............................................................................................................................................................................3573 GENERAL INFORMATION Battery Care Requirements...............................................................................................................................................................................................3591 GENERAL INFORMATION CHARGING SYSTEM DIAGNOSIS AND TESTING...................................................................................................................................................................................3611 GENERAL INFORMATION Quiescent Drain.........................................................................................................................................................................................................3616 GENERATOR AND REGULATOR - INGENIUM I4 2.0L DIESEL DESCRIPTION AND OPERATION.................................................................................................................................................................3621 GENERATOR AND REGULATOR - INGENIUM I4 2.0L DIESEL SPECIFICATIONS............................................................................................................................................................................3629 CLIMATE CONTROL SYSTEM..........................................................................................................................................................................................................................3630 GENERAL INFORMATION SPECIFICATIONS..........................................................................................................................................................................................................3630 GENERAL INFORMATION DIAGNOSIS AND TESTING...................................................................................................................................................................................................3634 GENERAL INFORMATION Auxiliary Climate Control DIAGNOSIS AND TESTING ........................................................................................................................................................................3649 GENERAL INFORMATION AIR CONDITIONING COMPRESSOR COMMISSIONING (G1704335) GENERAL PROCEDURES................................................................................................................................................3652 GENERAL INFORMATION AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING - INGENIUM I4 2.0L DIESEL (G1885477) GENERAL PROCEDURES......................................................................................................3654 AUXILIARY CLIMATE CONTROL AUXILIARY EVAPORATOR TEMPERATURE SENSOR (G1779507) REMOVAL AND INSTALLATION......................................................................................................................................3662 AUXILIARY CLIMATE CONTROL AUXILLIARY THERMOSTATIC EXPANSION VALVE (G1779504) REMOVAL AND INSTALLATION......................................................................................................................................3665 AUXILIARY CLIMATE CONTROL ELECTRIC BOOSTER HEATER (G1779499) REMOVAL AND INSTALLATION......................................................................................................................................................3668 AUXILIARY CLIMATE CONTROL EVAPORATOR AND BLOWER MOTOR ASSEMBLY (G1817039) REMOVAL AND INSTALLATION.........................................................................................................................................3674 AUXILIARY CLIMATE CONTROL FUEL FIRED BOOSTER HEATER FUEL PUMP (G1791379) REMOVAL AND INSTALLATION..........................................................................................................................................3685 AUXILIARY CLIMATE CONTROL FUEL FIRED BOOSTER HEATER RECEIVER UNIT (G1429610) REMOVAL AND INSTALLATION......................................................................................................................................3689 AUXILIARY CLIMATE CONTROL Auxiliary Climate Control.........................................................................................................................................................................................3691 AUXILIARY CLIMATE CONTROL Electric Booster Heater...........................................................................................................................................................................................3696 AUXILIARY CLIMATE CONTROL Fuel Fired Booster Heater.........................................................................................................................................................................................3702 AUXILIARY CLIMATE CONTROL SPECIFICATIONS....................................................................................................................................................................................................3726 CLIMATE CONTROL AIR CONDITIONING COMPRESSOR - INGENIUM I4 2.0L DIESEL (G1885406) REMOVAL AND INSTALLATION..................................................................................................................................3727 CLIMATE CONTROL AIR CONDITIONING PRESSURE TRANSDUCER (G1815596) REMOVAL AND INSTALLATION...................................................................................................................................................3731 CLIMATE CONTROL - Air Conditioning..........................................................................................................................................................................................................3734 CLIMATE CONTROL - Air Distribution and Filtering............................................................................................................................................................................................3754 CLIMATE CONTROL AMBIENT AIR QUALITY SENSOR (G1815602) REMOVAL AND INSTALLATION.............................................................................................................................................................3758 CLIMATE CONTROL AMBIENT AIR TEMPERATURE SENSOR (G1817112) REMOVAL AND INSTALLATIO..........................................................................................................................................................3763 CLIMATE CONTROL BLOWER MOTOR (G1791384) REMOVAL AND INSTALLATION...........................................................................................................................................................................3764 CLIMATE CONTROL BLOWER MOTOR RESISTOR - RHD AWD_RHD FWD (G1791386) REMOVAL AND INSTALLATION................................................................................................................................................3772 CLIMATE CONTROL CLIMATE CONTROL ASSEMBLY (G1791387) REMOVAL AND INSTALLATION...............................................................................................................................................................3774 CLIMATE CONTROL - Control Components........................................................................................................................................................................................................3782 CLIMATE CONTROL DEFROST VENT_REGISTER BLEND DOOR ACTUATOR - RHD AWD_RHD FWD (G1815601) REMOVAL AND INSTALLATION............................................................................................................................3810 CLIMATE CONTROL DEMIST DUCT (G1815603) REMOVAL AND INSTALLATION............................................................................................................................................................................3812 CLIMATE CONTROL DRIVER SIDE REGISTER (G1815591) REMOVAL AND INSTALLATION...................................................................................................................................................................3814 CLIMATE CONTROL EVAPORATOR - VEHICLES WITH- 9HP48 9-SPEED AUTOMATIC TRANSMISSION - AWD, RHD (G1779492) REMOVAL AND INSTALLATION............................................................................................................3818 CLIMATE CONTROL EVAPORATOR TEMPERATURE SENSOR (G1815595) REMOVAL AND INSTALLATION..........................................................................................................................................................3827 CLIMATE CONTROL FOOTWELL VENT_DUCT BLEND DOOR ACTUATOR - RHD AWD_RHD FWD (G1815590) REMOVAL AND INSTALLATION...............................................................................................................................3831 CLIMATE CONTROL HEATER CORE AND EVAPORATOR HOUSING (G1779498) REMOVAL AND INSTALLATION.....................................................................................................................................................3834 CLIMATE CONTROL - Heating and Ventilation...................................................................................................................................................................................................3840 CLIMATE CONTROL PASSENGER SIDE REGISTER (G1815593) REMOVAL AND INSTALLATION................................................................................................................................................................3847 CLIMATE CONTROL PLENUM CHAMBER (G1779481) REMOVAL AND INSTALLATION.........................................................................................................................................................................3853 CLIMATE CONTROL POLLEN FILTER (G1815592) REMOVAL AND INSTALLATION..........................................................................................................................................................................3862 CLIMATE CONTROL RECIRCULATION BLEND DOOR ACTUATOR (G1815594) REMOVAL AND INSTALLATION......................................................................................................................................................3867 CLIMATE CONTROL TEMPERATURE BLEND DOOR ACTUATOR LH - RHD AWD_RHD FWD (G1815598) REMOVAL AND INSTALLATION...................................................................................................................................3873 CLIMATE CONTROL TEMPERATURE BLEND DOOR ACTUATOR RH (G1815599) REMOVAL AND INSTALLATION.....................................................................................................................................................3876 CLIMATE CONTROL SPECIFICATIONS..............................................................................................................................................................................................................3878 ELECTRICAL DISTRIBUTION.........................................................................................................................................................................................................................3879 MODULE COMMUNICATIONS NETWORK SPECIFICATIONS................................................................................................................................................................................................3879 MODULE COMMUNICATIONS NETWORK BATTERY JUNCTION BOX - TD4 2.2L DIESEL_INGENIUM I4 2.0L DIESEL (G1791777) REMOVAL AND INSTALLATION...........................................................................................................3881 MODULE COMMUNICATIONS NETWORK CENTRAL JUNCTION BOX (G1791776) REMOVAL AND INSTALLATION.....................................................................................................................................................3913 MODULE COMMUNICATIONS NETWORK QUIESCENT CURRENT CONTROL MODULE (G1791779) REMOVAL AND INSTALLATION.........................................................................................................................................3918 MODULE COMMUNICATIONS NETWORK DIAGNOSIS AND TESTING.........................................................................................................................................................................................3921 Wiring Harness Overlay......................................................................................................................................................................................................................3939 WIRING HARNESSES SPECIFICATIONS.............................................................................................................................................................................................................3946 ION.........................................................................................................................................................................................................................................3947 WIRING HARNESSES ENGINE WIRING HARNESS - INGENIUM I4 2.0L DIESEL, VEHICLES WITH- AUTOMATIC TRANSMISSION (G1887666) REMOVAL AND INSTALLATION............................................................................................3947 WIRING HARNESSES FRONT DOOR WIRING HARNESS (G1805338) REMOVAL AND INSTALLATION.............................................................................................................................................................3970 WIRING HARNESSES INSTRUMENT PANEL WIRING HARNESS (G1798662) REMOVAL AND INSTALLATION.......................................................................................................................................................3975 WIRING HARNESSES LIFTGATE WIRING HARNESS (G1816851) REMOVAL AND INSTALLATION...............................................................................................................................................................3982 WIRING HARNESSES MAIN WIRING HARNESS (G1815663) REMOVAL AND INSTALLATION...................................................................................................................................................................3990 WIRING HARNESSES REAR DOOR WIRING HARNESS (G1805339) REMOVAL AND INSTALLATION..............................................................................................................................................................4016 WIRING HARNESSES DESCRIPTION AND OPERATION..................................................................................................................................................................................................4022 ELECTRONIC FEATURE GROUP........................................................................................................................................................................................................................4082 ANTI-THEFT - ACTIVE ANTI-THEFT ALARM HORN WITH INTEGRAL BATTERY (G1791765) REMOVAL AND INSTALLATION........................................................................................................................................4082 ANTI-THEFT - ACTIVE HOOD SWITCH (G1791766) REMOVAL AND INSTALLATION........................................................................................................................................................................4085 ANTI-THEFT - ACTIVE DESCRIPTION AND OPERATION...............................................................................................................................................................................................4090 ANTI-THEFT - ACTIVE DIAGNOSIS AND TESTING...................................................................................................................................................................................................4107 ANTI-THEFT - ACTIVE SPECIFICATIONS..........................................................................................................................................................................................................4110 ANTI-THEFT - PASSIVE DESCRIPTION AND OPERATION..............................................................................................................................................................................................4111 ANTI-THEFT - PASSIVE DIAGNOSIS AND TESTING..................................................................................................................................................................................................4117 DRIVER DOOR MODULE (G1815641) REMOVAL AND INSTALLATION......................................................................................................................................................................................4118 Driver Door Module DIAGNOSIS AND TESTING....................................................................................................................................................................................................4120 DRIVER SEAT MODULE (G1791770) REMOVAL AND INSTALLATION......................................................................................................................................................................................4123 KEYLESS VEHICLE MODULE (G2006704) REMOVAL AND INSTALLATION..................................................................................................................................................................................4129 MULTIFUNCTION ELECTRONIC MODULES SPECIFICATIONS.............................................................................................................................................................................................4135 NAVIGATION SYSTEM DIAGNOSIS AND TESTING.....................................................................................................................................................................................................4136 Passenger Door Module DIAGNOSIS AND TESTING.................................................................................................................................................................................................4143 REAR DOOR MODULE (G1791769) REMOVAL AND INSTALLATION........................................................................................................................................................................................4146 Remote Keyless Entry Module DIAGNOSIS AND TESTING...........................................................................................................................................................................................4148 INSTRUMENT AND WARNING SYSTEMS..................................................................................................................................................................................................................4151 HORN SPECIFICATIONS.........................................................................................................................................................................................................................4151 HORN (G1774485) REMOVAL AND INSTALLATION....................................................................................................................................................................................................4152 INFORMATION AND MESSAGE CENTER HEAD UP DISPLAY CONTROL MODULE (G1780342) REMOVAL AND INSTALLATION..........................................................................................................................................4155 INFORMATION AND MESSAGE CENTER HEAD UP DISPLAY COOLING FAN CONTROL MODULE (G1780343) REMOVAL AND INSTALLATION..............................................................................................................................4158 INFORMATION AND MESSAGE CENTER HEAD UP DISPLAY COOLING FAN MOTOR (G1780344) REMOVAL AND INSTALLATION.......................................................................................................................................4161 INFORMATION AND MESSAGE CENTER DESCRIPTION AND OPERATION....................................................................................................................................................................................4165 INFORMATION AND MESSAGE CENTER DIAGNOSIS AND TESTING........................................................................................................................................................................................4171 INFORMATION AND MESSAGE CENTER SPECIFICATIONS...............................................................................................................................................................................................4174 INSTRUMENT CLUSTER SPECIFICATIONS...........................................................................................................................................................................................................4175 INSTRUMENT CLUSTER INSTRUMENT CLUSTER LENS (G1791763) REMOVAL AND INSTALLATION.............................................................................................................................................................4176 INSTRUMENT CLUSTER (G1791762) REMOVAL AND INSTALLATION......................................................................................................................................................................................4180 INSTRUMENT CLUSTER DESCRIPTION AND OPERATION................................................................................................................................................................................................4187 INSTRUMENT CLUSTER DIAGNOSIS AND TESTING....................................................................................................................................................................................................4201 PARKING AID SPECIFICATIONS..................................................................................................................................................................................................................4205 PARKING AID DIAGNOSIS AND TESTING...........................................................................................................................................................................................................4206 PARKING AID DESCRIPTION AND OPERATION.......................................................................................................................................................................................................4217 PARKING AID FRONT INNER PARKING AID SENSOR (G1780349) REMOVAL AND INSTALLATION.............................................................................................................................................................4257 PARKING AID FRONT OUTER PARKING AID SENSOR (G1780350) REMOVAL AND INSTALLATION.............................................................................................................................................................4260 PARKING AID FRONT PARKING AID CAMERA (G1780351) REMOVAL AND INSTALLATION...................................................................................................................................................................4263 PARKING AID PARKING AID CAMERA (G1780352) REMOVAL AND INSTALLATION.........................................................................................................................................................................4267 PARKING AID PARKING AID CAMERA MODULE (G1780353) REMOVAL AND INSTALLATION..................................................................................................................................................................4272 PARKING AID PARKING AID MODULE (G1780354) REMOVAL AND INSTALLATION.........................................................................................................................................................................4278 PARKING AID REAR INNER PARKING AID SENSOR (G1780355) REMOVAL AND INSTALLATION..............................................................................................................................................................4281 PARKING AID REAR OUTER PARKING AID SENSOR (G1780356) REMOVAL AND INSTALLATION..............................................................................................................................................................4284 PARKING AID SIDE PARKING AID CAMERA (G1780357) REMOVAL AND INSTALLATION....................................................................................................................................................................4287 PARKING AID PROXIMITY CAMERA DIAGNOSIS AND TESTING..........................................................................................................................................................................................4291 WARNING DEVICES DIAGNOSIS AND TESTING.......................................................................................................................................................................................................4297 WARNING DEVICES BLIND SPOT MONITORING CONTROL MODULE (G1817887) REMOVAL AND INSTALLATION...................................................................................................................................................4301 WARNING DEVICES GENERAL PROXIMITY SENSOR MODULE (G1817890) REMOVAL AND INSTALLATION........................................................................................................................................................4304 WARNING DEVICES IMAGE PROCESSING CONTROL MODULE (G1881161) REMOVAL AND INSTALLATION........................................................................................................................................................4307 WARNING DEVICES SERVICE INDICATOR RESET (G1702687) GENERAL PROCEDURES......................................................................................................................................................................4312 WARNING DEVICES DESCRIPTION AND OPERATION...................................................................................................................................................................................................4314 INFORMATION AND ENTERTAINMENT SYSTEM............................................................................................................................................................................................................4335 Antenna.....................................................................................................................................................................................................................................4335 Audio System................................................................................................................................................................................................................................4342 AUDIO UNIT (G1785533) REMOVAL AND INSTALLATION..............................................................................................................................................................................................4391 AUDIO UNIT AMPLIFIER (G1785142) REMOVAL AND INSTALLATION....................................................................................................................................................................................4399 Cellular Phone..............................................................................................................................................................................................................................4404 Diagnosis and Testing Cellular Phone........................................................................................................................................................................................................4419 Diagnosis and Testing Information and Entertainment System..................................................................................................................................................................................4429 Diagnosis and Testing Navigation System.....................................................................................................................................................................................................4485 Diagnosis and Testing SPEAKERS..............................................................................................................................................................................................................4519 DIAGNOSIS AND TESTING TELEMATICS............................................................................................................................................................................................................4532 FRONT DOOR SPEAKER (G1785139) REMOVAL AND INSTALLATION......................................................................................................................................................................................4551 GENERAL INFORMATION INCONTROL TOUCH SD MEMORY CARD ACTIVATION..............................................................................................................................................................................4553 GENERAL INFORMATION INCONTROL TOUCH SOFTWARE UPDATE........................................................................................................................................................................................4556 GENERAL INFORMATION.........................................................................................................................................................................................................................4563 INFORMATION AND ENTERTAINMENT DISPLAY (G1785534) REMOVAL AND INSTALLATION...................................................................................................................................................................4589 INFORMATION AND ENTERTAINMENT SYSTEM SPECIFICATIONS.........................................................................................................................................................................................4601 NAVIGATION SYSTEM MODULE (G1785187) REMOVAL AND INSTALLATION................................................................................................................................................................................4603 Navigation System...........................................................................................................................................................................................................................4607 REAR DOOR SPEAKER (G1785140) REMOVAL AND INSTALLATION.......................................................................................................................................................................................4637 ROOF POD (G1785332) REMOVAL AND INSTALLATION................................................................................................................................................................................................4639 SATELLITE RADIO TUNER (G1785144) REMOVAL AND INSTALLATION...................................................................................................................................................................................4649 Speakers....................................................................................................................................................................................................................................4653 SUBWOOFER SPEAKER (G1785143) REMOVAL AND INSTALLATION.......................................................................................................................................................................................4669 TELEMATICS CONTROL MODULE (G1785146) REMOVAL AND INSTALLATION...............................................................................................................................................................................4671 Telematics..................................................................................................................................................................................................................................4675 TELEPHONE INTERFACE MODULE (G1785535) REMOVAL AND INSTALLATION..............................................................................................................................................................................4694 VIDEO DISPLAY (G1519956) REMOVAL AND INSTALLATION...........................................................................................................................................................................................4696 Video System................................................................................................................................................................................................................................4700 Voice Control...............................................................................................................................................................................................................................4725 LIGHTING........................................................................................................................................................................................................................................4747 Autolamps...................................................................................................................................................................................................................................4747 DAYTIME RUNNING LAMPS DESCRIPTION AND OPERATION.............................................................................................................................................................................................4750 DAYTIME RUNNING LAMPS DIAGNOSIS AND TESTING.................................................................................................................................................................................................4754 EXTERIOR LIGHTING FRONT FOG LAMP ADJUSTMENT................................................................................................................................................................................................4757 EXTERIOR LIGHTING HEADLAMP ADJUSTMENT......................................................................................................................................................................................................4760 EXTERIOR LIGHTING DESCRIPTION AND OPERATION.................................................................................................................................................................................................4762 EXTERIOR LIGHTING SPECIFICATIONS............................................................................................................................................................................................................4806 Fog Lamps...................................................................................................................................................................................................................................4807 FRONT FOG LAMP (G1785314) REMOVAL AND INSTALLATION..........................................................................................................................................................................................4811 FRONT TURN SIGNAL LAMP BULB (G1785540) REMOVAL AND INSTALLATION.............................................................................................................................................................................4815 HEADLAMP ASSEMBLY (G1785269) REMOVAL AND INSTALLATION.......................................................................................................................................................................................4820 HEADLAMP BULB (G1785270) REMOVAL AND INSTALLATION...........................................................................................................................................................................................4828 Headlamp Leveling...........................................................................................................................................................................................................................4833 HEADLAMP LEVELLING CONTROL MODULE (G1785272) REMOVAL AND INSTALLATION.......................................................................................................................................................................4837 Headlamps...................................................................................................................................................................................................................................4840 HIGH MOUNTED STOPLAMP (G1785271) REMOVAL AND INSTALLATION...................................................................................................................................................................................4852 INNER TAIL LAMP ASSEMBLY (G1818088) REMOVAL AND INSTALLATION................................................................................................................................................................................4855 INTERIOR LIGHTING REAR INTERIOR LAMP (G1815479) REMOVAL AND INSTALLATION...................................................................................................................................................................4858 INTERIOR LIGHTING DESCRIPTION AND OPERATION.................................................................................................................................................................................................4861 INTERIOR LIGHTING DIAGNOSIS AND TESTING.....................................................................................................................................................................................................4879 LICENSE PLATE LAMP (G1982981) REMOVAL AND INSTALLATION......................................................................................................................................................................................4893 OUTER TAIL LAMP ASSEMBLY (G1817630) REMOVAL AND INSTALLATION................................................................................................................................................................................4895 Parking, Rear and License Plate Lamps.......................................................................................................................................................................................................4899 REAR FOG LAMP (G1781467) REMOVAL AND INSTALLATION...........................................................................................................................................................................................4910 Reversing Lamps.............................................................................................................................................................................................................................4912 STOPLAMP SWITCH (G1347951) REMOVAL AND INSTALLATION.........................................................................................................................................................................................4916 Stoplamps...................................................................................................................................................................................................................................4918 Trailer Lamps...............................................................................................................................................................................................................................4922 Turn Signal and Hazard Lamps................................................................................................................................................................................................................4929 BODY AND PAINT......................................................................................................................................................................................................................................4934 BODY CLOSURES...................................................................................................................................................................................................................................4934 BODY CLOSURES SPECIFICATIONS................................................................................................................................................................................................................4934 BODY CLOSURES FRONT DOOR (G1785716) REMOVAL AND INSTALLATION...............................................................................................................................................................................4936 BODY CLOSURES FUEL FILLER DOOR (G1393670) REMOVAL AND INSTALLATION.........................................................................................................................................................................4946 BODY CLOSURES FUEL FILLER DOOR ASSEMBLY (G1393672) REMOVAL AND INSTALLATION................................................................................................................................................................4948 BODY CLOSURES LIFTGATE (G1785717) REMOVAL AND INSTALLATION.................................................................................................................................................................................4953 BODY CLOSURES POWER LIFTGATE SWITCH (G1889733) REMOVAL AND INSTALLATION....................................................................................................................................................................4979 BODY CLOSURES REAR DOOR (G1785718) REMOVAL AND INSTALLATION................................................................................................................................................................................4981 BODY REPAIRS AND GENERAL INFORMATION............................................................................................................................................................................................................4992 BODY REPAIRS - GENERAL INFORMATION..........................................................................................................................................................................................................4992 GENERAL INFORMATION DIAGNOSIS AND TESTING...................................................................................................................................................................................................5031 BODY CLOSURE _ NOISE VIBRATION AND HARSHNESS SEALING........................................................................................................................................................................................5043 BODY REPAIRS - CORROSION PROTECTION.........................................................................................................................................................................................................5048 FRONT END SHEET METAL REPAIRS FENDER APRON LOWER PANEL (G1775678) REMOVAL AND INSTALLATION.................................................................................................................................................5072 FRONT END SHEET METAL REPAIRS FENDER APRON PANEL (G1770873) REMOVAL AND INSTALLATION.......................................................................................................................................................5081 FRONT END SHEET METAL REPAIRS FENDER APRON PANEL FRONT REINFORCEMENT (G1775679) REMOVAL AND INSTALLATION...................................................................................................................................5087 FRONT END SHEET METAL REPAIRS FENDER APRON PANEL FRONT SECTION (G1775681) REMOVAL AND INSTALLATION.........................................................................................................................................5098 FRONT END SHEET METAL REPAIRS FENDER APRON PANEL REINFORCEMENT (G1770870) REMOVAL AND INSTALLATION.........................................................................................................................................5108 FRONT END SHEET METAL REPAIRS FRONT BUMPER MOUNTING (G1775677) REMOVAL AND INSTALLATION....................................................................................................................................................5115 FRONT END SHEET METAL REPAIRS FRONT FENDER MOUNTING PANEL (G1770874) REMOVAL AND INSTALLATION..............................................................................................................................................5121 FRONT END SHEET METAL REPAIRS FRONT SIDE MEMBER (G1770867) REMOVAL AND INSTALLATION........................................................................................................................................................5126 FRONT END SHEET METAL REPAIRS FRONT SIDE MEMBER AND SUSPENSION TOP MOUNT ASSEMBLY (G1770869) REMOVAL AND INSTALLATION......................................................................................................................5138 FRONT END SHEET METAL REPAIRS SUSPENSION TOP MOUNT (G1770868) REMOVAL AND INSTALLATION.....................................................................................................................................................5170 FRONT END SHEET METAL REPAIRS...............................................................................................................................................................................................................5185 REAR END SHEET METAL REPAIRS BACK PANEL INNER (G1770945) REMOVAL AND INSTALLATION..........................................................................................................................................................5188 REAR END SHEET METAL REPAIRS BACK PANEL OUTER (G1770946) REMOVAL AND INSTALLATION..........................................................................................................................................................5196 REAR END SHEET METAL REPAIRS INNER QUARTER PANEL ASSEMBLY (G1770950) REMOVAL AND INSTALLATION..............................................................................................................................................5206 REAR END SHEET METAL REPAIRS INNER QUARTER PANEL UPPER (G1770949) REMOVAL AND INSTALLATION.................................................................................................................................................5230 REAR END SHEET METAL REPAIRS QUARTER PANEL (G1770932) REMOVAL AND INSTALLATION.............................................................................................................................................................5236 REAR END SHEET METAL REPAIRS QUARTER PANEL LOWER EXTENSION (G1771164) REMOVAL AND INSTALLATION.............................................................................................................................................5249 REAR END SHEET METAL REPAIRS REAR BUMPER MOUNTING LOWER (G1780739) REMOVAL AND INSTALLATION................................................................................................................................................5254 REAR END SHEET METAL REPAIRS REAR BUMPER MOUNTING UPPER (G1780738) REMOVAL AND INSTALLATION................................................................................................................................................5259 REAR END SHEET METAL REPAIRS REAR BUMPER RETAINING RAIL (G1770947) REMOVAL AND INSTALLATION................................................................................................................................................5264 REAR END SHEET METAL REPAIRS REAR FLOOR SIDE EXTENSION (G1770934) REMOVAL AND INSTALLATION.................................................................................................................................................5270 REAR END SHEET METAL REPAIRS REAR LAMP PANEL OUTER (G1771163) REMOVAL AND INSTALLATION.....................................................................................................................................................5279 REAR END SHEET METAL REPAIRS REAR SIDE MEMBER CLOSING PANEL (G1780740) REMOVAL AND INSTALLATION............................................................................................................................................5286 REAR END SHEET METAL REPAIRS REAR SIDE MEMBER LOWER SIDE EXTENSION (G1771166) REMOVAL AND INSTALLATION.....................................................................................................................................5295 REAR END SHEET METAL REPAIRS REAR SIDE MEMBER SECTION (G1770933) REMOVAL AND INSTALLATION..................................................................................................................................................5301 REAR END SHEET METAL REPAIRS REAR WHEELHOUSE OUTER (G1770944) REMOVAL AND INSTALLATION.....................................................................................................................................................5316 REAR END SHEET METAL REPAIRS SPARE WHEEL WELL - VEHICLES WITH- 7 SEATS (G1770930) REMOVAL AND INSTALLATION.................................................................................................................................5329 REAR END SHEET METAL REPAIRS SPARE WHEEL WELL - VEHICLES WITHOUT- 7 SEATS (G1770929) REMOVAL AND INSTALLATION..............................................................................................................................5338 REAR END SHEET METAL REPAIRS WATER DRAIN PANEL (G1770948) REMOVAL AND INSTALLATION.........................................................................................................................................................5348 REAR END SHEET METAL REPAIRS DESCRIPTION AND OPERATION......................................................................................................................................................................................5355 ROOF SHEET METAL REPAIRS ROOF FRONT PANEL (G1770881) REMOVAL AND INSTALLATION..............................................................................................................................................................5359 ROOF SHEET METAL REPAIRS ROOF PANEL (G1770876) REMOVAL AND INSTALLATION....................................................................................................................................................................5367 ROOF SHEET METAL REPAIRS ROOF REAR HEADER PANEL (G1770882) REMOVAL AND INSTALLATION........................................................................................................................................................5382 ROOF SHEET METAL REPAIRS ROOF REAR PANEL (G1770883) REMOVAL AND INSTALLATION...............................................................................................................................................................5388 ROOF SHEET METAL REPAIRS WINDSHIELD HEADER PANEL (G1770878) REMOVAL AND INSTALLATION.......................................................................................................................................................5399 ROOF SHEET METAL REPAIRS DESCRIPTION AND OPERATION..........................................................................................................................................................................................5405 SIDE PANEL SHEET METAL REPAIRS 'A' PILLAR OUTER PANEL (G1770902) REMOVAL AND INSTALLATION..................................................................................................................................................5408 SIDE PANEL SHEET METAL REPAIRS 'A' PILLAR REINFORCEMENT (G1770903) REMOVAL AND INSTALLATION................................................................................................................................................5425 SIDE PANEL SHEET METAL REPAIRS 'B' PILLAR OUTER PANEL (G1770904) REMOVAL AND INSTALLATION..................................................................................................................................................5441 SIDE PANEL SHEET METAL REPAIRS B-PILLAR INNER PANEL (G1770906) REMOVAL AND INSTALLATION....................................................................................................................................................5455 SIDE PANEL SHEET METAL REPAIRS B-PILLAR REINFORCEMENT (G1770905) REMOVAL AND INSTALLATION..................................................................................................................................................5461 SIDE PANEL SHEET METAL REPAIRS ROCKER PANEL (G1770907) REMOVAL AND INSTALLATION............................................................................................................................................................5472 SIDE PANEL SHEET METAL REPAIRS ROCKER PANEL AND B PILLAR INNER (G1770926) REMOVAL AND INSTALLATION.........................................................................................................................................5484 SIDE PANEL SHEET METAL REPAIRS ROCKER PANEL AND 'B' PILLAR OUTER PANEL (G1770927) REMOVAL AND INSTALLATION.................................................................................................................................5498 SIDE PANEL SHEET METAL REPAIRS SIDE PANEL (G1770901) REMOVAL AND INSTALLATION..............................................................................................................................................................5514 SIDE PANEL SHEET METAL REPAIRS DESCRIPTION AND OPERATION....................................................................................................................................................................................5540 VEHICLE SPECIFIC INFORMATION AND TOLERANCE CHECKS FENDER ALIGNMENT.........................................................................................................................................................................5543 VEHICLE SPECIFIC INFORMATION AND TOLERANCE CHECKS FRONT DOOR ALIGNMENT.....................................................................................................................................................................5552 VEHICLE SPECIFIC INFORMATION AND TOLERANCE CHECKS HOOD ALIGNMENT...........................................................................................................................................................................5562 VEHICLE SPECIFIC INFORMATION AND TOLERANCE CHECKS REAR DOOR ALIGNMENT......................................................................................................................................................................5566 VEHICLE SPECIFIC INFORMATION AND TOLERANCE CHECKS TAILGATE ALIGNMENT.......................................................................................................................................................................5576 VEHICLE SPECIFIC INFORMATION AND TOLERANCE CHECKS...........................................................................................................................................................................................5579 BUMPERS.........................................................................................................................................................................................................................................5608 BUMPERS SPECIFICATIONS......................................................................................................................................................................................................................5608 FRONT ARMATURE (G1780370) REMOVAL AND INSTALLATION..........................................................................................................................................................................................5609 FRONT BUMPER COVER (G1780369) REMOVAL AND INSTALLATION......................................................................................................................................................................................5614 REAR ARMATURE (G1780372) REMOVAL AND INSTALLATION...........................................................................................................................................................................................5628 REAR BUMPER COVER (G1780371) REMOVAL AND INSTALLATION.......................................................................................................................................................................................5631 EXTERIOR TRIM AND ORNAMENTATION.................................................................................................................................................................................................................5641 EXTERIOR TRIM AND ORNAMENTATION SPECIFICATIONS..............................................................................................................................................................................................5641 EXTERIOR TRIM AND ORNAMENTATION FRONT DOOR LOWER MOULDING (G1796376) REMOVAL AND INSTALLATION..............................................................................................................................................5642 EXTERIOR TRIM AND ORNAMENTATION FRONT FENDER MOULDING (G1655196) REMOVAL AND INSTALLATION..................................................................................................................................................5645 EXTERIOR TRIM AND ORNAMENTATION FRONT FENDER TRIM PANEL (G1785263) REMOVAL AND INSTALLATION................................................................................................................................................5647 EXTERIOR TRIM AND ORNAMENTATION HOOD BADGE (G1791771) REMOVAL AND INSTALLATION.............................................................................................................................................................5650 EXTERIOR TRIM AND ORNAMENTATION REAR DOOR LOWER MOULDING (G1796253) REMOVAL AND INSTALLATION...............................................................................................................................................5652 EXTERIOR TRIM AND ORNAMENTATION REAR SPOILER (G1791772) REMOVAL AND INSTALLATION...........................................................................................................................................................5655 EXTERIOR TRIM AND ORNAMENTATION REAR WHEEL ARCH LINER (G1817669) REMOVAL AND INSTALLATION..................................................................................................................................................5667 EXTERIOR TRIM AND ORNAMENTATION ROCKER PANEL MOULDING (G1785265) REMOVAL AND INSTALLATION..................................................................................................................................................5672 EXTERIOR TRIM AND ORNAMENTATION ROOF MOULDING (G1785264) REMOVAL AND INSTALLATION..........................................................................................................................................................5676 EXTERIOR TRIM AND ORNAMENTATION TAILGATE MOULDING (G1785266) REMOVAL AND INSTALLATION......................................................................................................................................................5679 FRAME AND MOUNTING..............................................................................................................................................................................................................................5682 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM SPECIFICATIONS.......................................................................................................................................................................................5682 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM FRONT SUBFRAME (G2028440) REMOVAL AND INSTALLATION..................................................................................................................................................5684 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM FRONT SUBFRAME FRONT BUSHING (G1348232) REMOVAL AND INSTALLATION....................................................................................................................................5707 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM FRONT SUBFRAME REAR BUSHING (G1348233) REMOVAL AND INSTALLATION.....................................................................................................................................5711 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM REAR SUBFRAME - AWD (G1779461) REMOVAL AND INSTALLATION.............................................................................................................................................5715 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM REAR SUBFRAME - FWD (G1799046) REMOVAL AND INSTALLATION.............................................................................................................................................5749 UNI-BODY, SUBFRAME AND MOUNTING SYSTEM REAR SUBFRAME BUSHING (G1779466) REMOVAL AND INSTALLATION...........................................................................................................................................5773 FRONT END BODY PANELS...........................................................................................................................................................................................................................5784 FRONT END BODY PANELS SPECIFICATIONS........................................................................................................................................................................................................5784 FRONT END BODY PANELS ENGINE UNDERSHIELD (G1660881) REMOVAL AND INSTALLATION...............................................................................................................................................................5785 FRONT END BODY PANELS FENDER (G1780778) REMOVAL AND INSTALLATION...........................................................................................................................................................................5788 FRONT END BODY PANELS FENDER SPLASH SHIELD (G1780779) REMOVAL AND INSTALLATION.............................................................................................................................................................5794 FRONT END BODY PANELS HOOD (G1780780) REMOVAL AND INSTALLATION.............................................................................................................................................................................5798 FRONT END BODY PANELS HOOD LATCH PANEL (G1780781) REMOVAL AND INSTALLATION.................................................................................................................................................................5807 FRONT END BODY PANELS SECONDARY BULKHEAD CENTRE PANEL - INGENIUM I4 2.0L DIESEL (G1893371) REMOVAL AND INSTALLATION........................................................................................................................5818 GLASS, FRAMES AND MECHANISMS....................................................................................................................................................................................................................5824 SPECIFICATIONS..............................................................................................................................................................................................................................5824 DESCRIPTION AND OPERATION...................................................................................................................................................................................................................5825 DIAGNOSIS AND TESTING.......................................................................................................................................................................................................................5845 DOOR WINDOW MOTOR INITIALIZATION............................................................................................................................................................................................................5858 DRIVER DOOR WINDOW CONTROL SWITCH (G1805059) REMOVAL AND INSTALLATION.......................................................................................................................................................................5860 Fixed Window Glass..........................................................................................................................................................................................................................5862 FRONT DOOR WINDOW GLASS (G1805060) REMOVAL AND INSTALLATION.................................................................................................................................................................................5871 FRONT DOOR WINDOW REGULATOR AND MOTOR (G1805061) REMOVAL AND INSTALLATION...................................................................................................................................................................5875 GLASS ROOF PANEL (G1805062) REMOVAL AND INSTALLATION........................................................................................................................................................................................5880 GLASS ROOF PANEL BLIND (G1805063) REMOVAL AND INSTALLATION..................................................................................................................................................................................5891 GLASS ROOF PANEL BLIND MOTOR (G1805064) REMOVAL AND INSTALLATION............................................................................................................................................................................5905 LIFTGATE WINDOW GLASS (G1805065) REMOVAL AND INSTALLATION...................................................................................................................................................................................5914 PASSENGER DOOR WINDOW CONTROL SWITCH (G1805066) REMOVAL AND INSTALLATION....................................................................................................................................................................5923 REAR DOOR WINDOW GLASS (G1805067) REMOVAL AND INSTALLATION..................................................................................................................................................................................5925 REAR DOOR WINDOW REGULATOR AND MOTOR (G1805068) REMOVAL AND INSTALLATION....................................................................................................................................................................5931 REAR QUARTER WINDOW GLASS (G1805069) REMOVAL AND INSTALLATION...............................................................................................................................................................................5936 WINDSHIELD GLASS (G1805070) REMOVAL AND INSTALLATION........................................................................................................................................................................................5942 HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS.......................................................................................................................................................................................................5949 DOOR LOCK CYLINDER (G1348139) REMOVAL AND INSTALLATION......................................................................................................................................................................................5949 EXTERIOR FRONT DOOR HANDLE (G1794532) REMOVAL AND INSTALLATION..............................................................................................................................................................................5952 EXTERIOR REAR DOOR HANDLE (G1794533) REMOVAL AND INSTALLATION...............................................................................................................................................................................5961 FRONT DOOR LATCH (G1791773) REMOVAL AND INSTALLATION........................................................................................................................................................................................5965 HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS DESCRIPTION AND OPERATION.........................................................................................................................................................................5972 HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS DIAGNOSIS AND TEST................................................................................................................................................................................5999 HANDS FREE TAILGATE SENSOR (G1890141) REMOVAL AND INSTALLATION..............................................................................................................................................................................6016 LIFTGATE LATCH (G1794531) REMOVAL AND INSTALLATION..........................................................................................................................................................................................6020 LIFTGATE STRIKER ADJUSTMENT.................................................................................................................................................................................................................6022 REAR DOOR LATCH (G1791774) REMOVAL AND INSTALLATION.........................................................................................................................................................................................6027 INSTRUMENT PANEL AND CONSOLE....................................................................................................................................................................................................................6032 INSTRUMENT PANEL AND CONSOLE SPECIFICATIONS.................................................................................................................................................................................................6032 INSTRUMENT PANEL UPPER SECTION (G1785721) REMOVAL AND INSTALLATION..........................................................................................................................................................................6033 FLOOR CONSOLE (G1785544) REMOVAL AND INSTALLATION...........................................................................................................................................................................................6050 FLOOR CONSOLE UPPER SECTION (G1785545) REMOVAL AND INSTALLATION.............................................................................................................................................................................6059 GLOVE COMPARTMENT (G1785546) REMOVAL AND INSTALLATION.......................................................................................................................................................................................6067 OVERHEAD CONSOLE (G1348119) REMOVAL AND INSTALLATION........................................................................................................................................................................................6076 INTERIOR TRIM AND ORNAMENTATION.................................................................................................................................................................................................................6082 INTERIOR TRIM AND ORNAMENTATION SPECIFICATIONS..............................................................................................................................................................................................6082 INTERIOR TRIM AND ORNAMENTATION 'A' PILLAR TRIM PANEL (G1785128) REMOVAL AND INSTALLATION..................................................................................................................................................6084 INTERIOR TRIM AND ORNAMENTATION 'B' PILLAR LOWER TRIM PANEL (G1785130) REMOVAL AND INSTALLATION............................................................................................................................................6086 INTERIOR TRIM AND ORNAMENTATION 'B' PILLAR UPPER TRIM PANEL (G1785129) REMOVAL AND INSTALLATION............................................................................................................................................6089 INTERIOR TRIM AND ORNAMENTATION 'C' PILLAR UPPER TRIM PANEL (G1785132) REMOVAL AND INSTALLATION............................................................................................................................................6094 INTERIOR TRIM AND ORNAMENTATION COWL SIDE TRIM PANEL (G1348030) REMOVAL AND INSTALLATION...................................................................................................................................................6096 INTERIOR TRIM AND ORNAMENTATION 'D' PILLAR TRIM PANEL (G1785133) REMOVAL AND INSTALLATION..................................................................................................................................................6098 INTERIOR TRIM AND ORNAMENTATION ENGINE COVER - INGENIUM I4 2.0L DIESEL (G1877872) REMOVAL AND INSTALLATION.................................................................................................................................6101 INTERIOR TRIM AND ORNAMENTATION FRONT DOOR TRIM PANEL (G1785135) REMOVAL AND INSTALLATION..................................................................................................................................................6104 INTERIOR TRIM AND ORNAMENTATION FRONT SCUFF PLATE TRIM PANEL (G1785137) REMOVAL AND INSTALLATION...........................................................................................................................................6111 INTERIOR TRIM AND ORNAMENTATION HEADLINER (G1785136) REMOVAL AND INSTALLATION..............................................................................................................................................................6114 INTERIOR TRIM AND ORNAMENTATION LIFTGATE TRIM PANEL (G1785262) REMOVAL AND INSTALLATION....................................................................................................................................................6124 INTERIOR TRIM AND ORNAMENTATION LOADSPACE TRIM PANEL (G1785138) REMOVAL AND INSTALLATION...................................................................................................................................................6128 INTERIOR TRIM AND ORNAMENTATION REAR DOOR TRIM PANEL (G1785134) REMOVAL AND INSTALLATION...................................................................................................................................................6137 MIRRORS.........................................................................................................................................................................................................................................6144 REAR VIEW MIRRORS SPECIFICATIONS............................................................................................................................................................................................................6144 REAR VIEW MIRRORS DESCRIPTION AND OPERATION.................................................................................................................................................................................................6145 REAR VIEW MIRRORS DIAGNOSIS AND TESTING.....................................................................................................................................................................................................6170 REAR VIEW MIRRORS EXTERIOR MIRROR (G1785542) REMOVAL AND INSTALLATION......................................................................................................................................................................6177 REAR VIEW MIRRORS EXTERIOR MIRROR COVER (G1785543) REMOVAL AND INSTALLATION................................................................................................................................................................6185 REAR VIEW MIRRORS EXTERIOR MIRROR GLASS (G1348045) REMOVAL AND INSTALLATION................................................................................................................................................................6188 REAR VIEW MIRRORS EXTERIOR MIRROR MOTOR (G1796587) REMOVAL AND INSTALLATION................................................................................................................................................................6191 REAR VIEW MIRRORS INTERIOR REAR VIEW MIRROR (G1785541) REMOVAL AND INSTALLATION............................................................................................................................................................6194 SEATBELT AND SUPPLEMENTAL RESTRAINT SYSTEM......................................................................................................................................................................................................6198 SEATBELT SYSTEM SPECIFICATIONS..............................................................................................................................................................................................................6198 SEATBELT SYSTEM DESCRIPTION AND OPERATION...................................................................................................................................................................................................6199 SEATBELT SYSTEM DIAGNOSIS AND TESTING.......................................................................................................................................................................................................6219 Airbag and Safety Belt Pretensioner Supplemental Restraint System...........................................................................................................................................................................6232 FRONT SAFETY BELT BUCKLE (G1780743) REMOVAL AND INSTALLATION................................................................................................................................................................................6242 FRONT SAFETY BELT RETRACTOR (G1780631) REMOVAL AND INSTALLATION.............................................................................................................................................................................6246 PEDESTRIAN PROTECTION SYSTEM PEDESTRIAN IMPACT SENSOR (G2158916) REMOVAL AND INSTALLATION..................................................................................................................................................6256 PEDESTRIAN PROTECTION SYSTEM PEDESTRIAN PROTECTION SYSTEM AIRBAG (G2158917) REMOVAL AND INSTALLATION.......................................................................................................................................6261 PEDESTRIAN PROTECTION SYSTEM DESCRIPTION AND OPERATION......................................................................................................................................................................................6265 PEDESTRIAN PROTECTION SYSTEM DIAGNOSIS AND TESTING..........................................................................................................................................................................................6272 REAR CENTER SAFETY BELT BUCKLE (G1780795) REMOVAL AND INSTALLATION..........................................................................................................................................................................6277 REAR CENTER SAFETY BELT RETRACTOR (G1808246) REMOVAL AND INSTALLATION.......................................................................................................................................................................6286 REAR SAFETY BELT BUCKLE (G1814165) REMOVAL AND INSTALLATION.................................................................................................................................................................................6301 REAR SAFETY BELT RETRACTOR (G1809589) REMOVAL AND INSTALLATION..............................................................................................................................................................................6307 SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG DISPOSAL..............................................................................................................................................................................................6324 SUPPLEMENTAL RESTRAINT SYSTEM 'C' PILLAR SIDE IMPACT SENSOR (G1785149) REMOVAL AND INSTALLATION............................................................................................................................................6338 SUPPLEMENTAL RESTRAINT SYSTEM CLOCKSPRING (G1785538) REMOVAL AND INSTALLATION..............................................................................................................................................................6341 SUPPLEMENTAL RESTRAINT SYSTEM DRIVER AIRBAG MODULE (G1785722) REMOVAL AND INSTALLATION.....................................................................................................................................................6345 SUPPLEMENTAL RESTRAINT SYSTEM DRIVER LOWER AIRBAG MODULE (G1785723) REMOVAL AND INSTALLATION...............................................................................................................................................6352 SUPPLEMENTAL RESTRAINT SYSTEM FRONT DOOR SIDE IMPACT SENSOR (G1785148) REMOVAL AND INSTALLATION............................................................................................................................................6364 SUPPLEMENTAL RESTRAINT SYSTEM FRONT IMPACT SEVERITY SENSOR (G1785539) REMOVAL AND INSTALLATION.............................................................................................................................................6367 SUPPLEMENTAL RESTRAINT SYSTEM OCCUPANT CLASSIFICATION SENSOR (G1791885) REMOVAL AND INSTALLATION...........................................................................................................................................6369 SUPPLEMENTAL RESTRAINT SYSTEM OCCUPANT DETECTION SENSOR (G1791884) REMOVAL AND INSTALLATION................................................................................................................................................6378 SUPPLEMENTAL RESTRAINT SYSTEM PASSENGER AIRBAG MODULE (G1785724) REMOVAL AND INSTALLATION..................................................................................................................................................6382 SUPPLEMENTAL RESTRAINT SYSTEM RESTRAINTS CONTROL MODULE (G1785536) REMOVAL AND INSTALLATION................................................................................................................................................6385 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG MODULE (G1785147) REMOVAL AND INSTALLATION......................................................................................................................................................6387 SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR CURTAIN MODULE (G1785537) REMOVAL AND INSTALLATION..................................................................................................................................................6398 SUPPLEMENTAL RESTRAINT SYSTEM DESCRIPTION AND OPERATION.....................................................................................................................................................................................6403 SUPPLEMENTAL RESTRAINT SYSTEM SPECIFICATIONS................................................................................................................................................................................................6430 THIRD ROW SAFETY BELT BUCKLE (G1815474) REMOVAL AND INSTALLATION............................................................................................................................................................................6431 THIRD ROW SAFETY BELT RETRACTOR (G1815473) REMOVAL AND INSTALLATION.........................................................................................................................................................................6435 SEATING.........................................................................................................................................................................................................................................6440 SEATING SPECIFICATIONS......................................................................................................................................................................................................................6440 FRONT ROW PASSENGER SEAT CUSHION - VEHICLES WITH- POWER SEATS (G1780415) REMOVAL AND INSTALLATION...........................................................................................................................................6442 FRONT ROW PASSENGER SEAT CUSHION - VEHICLES WITH- POWER SEATS (G1780416) REMOVAL AND INSTALLATION...........................................................................................................................................6446 FRONT ROW PASSENGER SEAT CUSHION HEATER ELEMENT - VEHICLES WITH- POWER SEATS (G1780412) REMOVAL AND INSTALLATION............................................................................................................................6455 FRONT ROW PASSENGER SEAT CUSHION HEATER ELEMENT - VEHICLES WITH- POWER SEATS (G1780413) REMOVAL AND INSTALLATION............................................................................................................................6464 FRONT ROW SEAT - VEHICLES WITH- POWER SEATS (G1780390) REMOVAL AND INSTALLATION.............................................................................................................................................................6466 FRONT ROW SEAT BACKREST BLOWER (G1780403) REMOVAL AND INSTALLATION..........................................................................................................................................................................6479 FRONT ROW SEAT BACKREST COVER - VEHICLES WITH- POWER SEATS (G1780396) REMOVAL AND INSTALLATION..............................................................................................................................................6485 FRONT ROW SEAT BACKREST CUSHION - VEHICLES WITH- POWER SEATS (G1780400) REMOVAL AND INSTALLATION............................................................................................................................................6509 FRONT ROW SEAT CONTROL SWITCHPACK (G1780397) REMOVAL AND INSTALLATION.......................................................................................................................................................................6511 FRONT ROW SEAT CUSHION BLOWER (G1780402) REMOVAL AND INSTALLATION...........................................................................................................................................................................6517 FRONT ROW SEAT CUSHION COVER - VEHICLES WITH- POWER SEATS (G1780407) REMOVAL AND INSTALLATION...............................................................................................................................................6522 FRONT ROW SEAT DRIVER CUSHION HEATER ELEMENT - VEHICLES WITH- POWER SEATS (G1780410) REMOVAL AND INSTALLATION...............................................................................................................................6536 FRONT ROW SEAT HEAD RESTRAINT (G1780398) REMOVAL AND INSTALLATION...........................................................................................................................................................................6538 FRONT ROW SEAT TRACK - VEHICLES WITH- POWER SEATS (G1780408) REMOVAL AND INSTALLATION.......................................................................................................................................................6544 FRONT SEAT BACKREST HEATER MAT - VEHICLES WITH- POWER SEATS (G1780409) REMOVAL AND INSTALLATION.............................................................................................................................................6568 FRONT SEAT HEIGHT ADJUSTMENT MOTOR (G1780406) REMOVAL AND INSTALLATION......................................................................................................................................................................6570 FRONT SEAT RECLINER MOTOR (G1780405) REMOVAL AND INSTALLATION...............................................................................................................................................................................6589 FRONT SEAT TILT MOTOR (G1780404) REMOVAL AND INSTALLATION...................................................................................................................................................................................6594 FRONT SEAT TRACK MOTOR (G1780401) REMOVAL AND INSTALLATION..................................................................................................................................................................................6614 Heater Mats.................................................................................................................................................................................................................................6628 LUMBAR ASSEMBLY - VEHICLES WITH- POWER SEATS (G1780414) REMOVAL AND INSTALLATION............................................................................................................................................................6638 REAR SEAT (G1817116) REMOVAL AND INSTALLATION...............................................................................................................................................................................................6657 REAR SEAT BACKREST COVER (G1796021) REMOVAL AND INSTALLATION................................................................................................................................................................................6668 REAR SEAT BACKREST HEATER MAT (G1796020) REMOVAL AND INSTALLATION...........................................................................................................................................................................6679 REAR SEAT CUSHION HEATER MAT (G1796019) REMOVAL AND INSTALLATION............................................................................................................................................................................6681 SEAT SMOOTHING..............................................................................................................................................................................................................................6683 SEATING DESCRIPTION AND OPERATION...........................................................................................................................................................................................................6692 SEATING SEAT COVER INSPECTION DESCRIPTION AND OPERATION.....................................................................................................................................................................................6723 Seats - Vehicles With- Climate Controlled Seats.............................................................................................................................................................................................6737 Seats.......................................................................................................................................................................................................................................6752 THIRD ROW SEAT (G1808245) REMOVAL AND INSTALLATION..........................................................................................................................................................................................6763 THIRD ROW SEAT BACKREST COVER (G1808263) REMOVAL AND INSTALLATION...........................................................................................................................................................................6775 THIRD ROW SEAT CUSHION COVER (G1808262) REMOVAL AND INSTALLATION............................................................................................................................................................................6784 THIRD ROW SEAT HEAD RESTRAINT (G1808277) REMOVAL AND INSTALLATION...........................................................................................................................................................................6789 WIPERS AND WASHERS..............................................................................................................................................................................................................................6795 WIPERS AND WASHERS SPECIFICATIONS...........................................................................................................................................................................................................6795 HEADLAMP WASHER JET (G1780361) REMOVAL AND INSTALLATION.....................................................................................................................................................................................6797 HEADLAMP WASHER PUMP (G1780366) REMOVAL AND INSTALLATION....................................................................................................................................................................................6800 RAIN SENSOR (G1780360) REMOVAL AND INSTALLATION.............................................................................................................................................................................................6802 REAR WINDOW WIPER MOTOR (G1780359) REMOVAL AND INSTALLATION.................................................................................................................................................................................6805 REAR WINDOW WIPER PIVOT ARM (G1780367) REMOVAL AND INSTALLATION.............................................................................................................................................................................6808 WINDSHIELD WASHER PUMP (G1780364) REMOVAL AND INSTALLATION..................................................................................................................................................................................6811 WINDSHIELD WASHER RESERVOIR (G1780365) REMOVAL AND INSTALLATION.............................................................................................................................................................................6813 WINDSHIELD WIPER MOTOR (G1780358) REMOVAL AND INSTALLATION..................................................................................................................................................................................6817 WIPER PIVOT ARM (G1780362) REMOVAL AND INSTALLATION.........................................................................................................................................................................................6819 WIPERS AND WASHERS DESCRIPTION AND OPERATION................................................................................................................................................................................................6823 WIPERS AND WASHERS DIAGNOSIS AND TESTING....................................................................................................................................................................................................6851 DIAGNOSTIC TROUBLE CODES............................................................................................................................................................................................................................6856 Diagnostic Trouble Code Index...................................................................................................................................................................................................................6856 Diagnostic Trouble Code Index- Gateway Module...................................................................................................................................................................................................6867 Diagnostic Trouble Code IndexDTC- All Wheel Drive Control Module (AWDCM)........................................................................................................................................................................6887 Diagnostic Trouble Code IndexDTC- Anti-lock Braking System Control Module (ABS..................................................................................................................................................................6915 Diagnostic Trouble Code IndexDTC- Audio Amplifier Module (AAM)..................................................................................................................................................................................6947 Diagnostic Trouble Code IndexDTC- Audio Head Unit (AHU).........................................................................................................................................................................................6980 Diagnostic Trouble Code IndexDTC- Automatic Temperature Control Module (ATCM)...................................................................................................................................................................7006 Diagnostic Trouble Code IndexDTC- Blindspot Monitoring Control Module (BMCM) - (Left_Right).....................................................................................................................................................7091 Diagnostic Trouble Code IndexDTC- Central Junction Box (CJB)....................................................................................................................................................................................7097 Diagnostic Trouble Code IndexDTC- Deployable Towbar Control Module (DTCM).......................................................................................................................................................................7153 Diagnostic Trouble Code IndexDTC- Digital Radio Control Module (DRCM)...........................................................................................................................................................................7164 Diagnostic Trouble Code IndexDTC- Driver _ Passenger _ Rear Left _ Rear Right Door Module (DDM_PDM_RLDM_RRDM)...................................................................................................................................7171 Diagnostic Trouble Code IndexDTC- Driver_Passenger Seat Module (DSM_PSM)........................................................................................................................................................................7184 Diagnostic Trouble Code IndexDTC- Electric Steering Column Lock Control Module (ESCL)...........................................................................................................................................................7197 Diagnostic Trouble Code IndexDTC- General Proximity Sensor Module (GPSM)........................................................................................................................................................................7207 Diagnostic Trouble Code IndexDTC- Head Up Display Cooling Fan Control Module (HUDCFCM)..........................................................................................................................................................7216 Diagnostic Trouble Code IndexDTC- Headlamp Leveling Control Module (HLCM).......................................................................................................................................................................7220 Diagnostic Trouble Code IndexDTC- Head-Up Display (HUD).........................................................................................................................................................................................7229 Diagnostic Trouble Code IndexDTC- Image Processing Module (IPMA)................................................................................................................................................................................7234 Diagnostic Trouble Code IndexDTC- Instrument Cluster (IC).......................................................................................................................................................................................7244 Diagnostic Trouble Code IndexDTC- Integrated Audio Module (IAM).................................................................................................................................................................................7253 Diagnostic Trouble Code IndexDTC- Keyless Vehicle Module (KVM)..................................................................................................................................................................................7267 Diagnostic Trouble Code IndexDTC- Navigation Control Module (NCM) - Extended Markets............................................................................................................................................................7298 Diagnostic Trouble Code IndexDTC- Occupant Classification Sensor Control Module (OCSCM).........................................................................................................................................................7303 Diagnostic Trouble Code IndexDTC- Parking Aid Control Module (PACM).............................................................................................................................................................................7310 Diagnostic Trouble Code IndexDTC- Power Steering Control Module.................................................................................................................................................................................7344 Diagnostic Trouble Code IndexDTC- Rear Seat Entertainment Control Module (RSECM)................................................................................................................................................................7362 Diagnostic Trouble Code IndexDTC- Rear View Camera (RVC)........................................................................................................................................................................................7377 Diagnostic Trouble Code IndexDTC- Restraints Control Module (RCM)...............................................................................................................................................................................7383 Diagnostic Trouble Code IndexDTC- Satellite Radio Control Module (SRCM).........................................................................................................................................................................7501 Diagnostic Trouble Code IndexDTC- Steering Angle Sensor Module (SASM)...........................................................................................................................................................................7505 Diagnostic Trouble Code IndexDTC- Suspension Control Module (SUM)...............................................................................................................................................................................7510 Diagnostic Trouble Code IndexDTC- Tailgate Control Module (TGCM)................................................................................................................................................................................7538 Diagnostic Trouble Code IndexDTC- Telematic Control Module (TCU)................................................................................................................................................................................7549 Diagnostic Trouble Code IndexDTC- Telephone Interface Module (TIM)..............................................................................................................................................................................7559 Diagnostic Trouble Code IndexDTC- Terrain Response Switchpack (TR)..............................................................................................................................................................................7567 Diagnostic Trouble Code IndexDTC- Tire Pressure Monitoring System Control Module (TPMSCM).......................................................................................................................................................7572 Diagnostic Trouble Code IndexDTC- Touch Screen (TS).............................................................................................................................................................................................7585 Diagnostic Trouble Code IndexDTC- Transmission Control Module (TCM).............................................................................................................................................................................7602 Diagnostic Trouble Code IndexDTC- Transmission Control Switch (TCS).............................................................................................................................................................................7704 Diagnostic Trouble Code IndexDTC- TV Control Module (TVCM) - Conditional Access System..........................................................................................................................................................7712 Diagnostic Trouble Code IndexDTC- TV Control Module (TVCM) - Digital............................................................................................................................................................................7723 Diagnostic Trouble Code IndexDTC- TV Control Module (TVCM) - Hybrid.............................................................................................................................................................................7729 Diagnostic Trouble Code IndexINGENIUM I4 2.0L Diesel, DTC- Engine Control Module (ECM) B10A2-07 to P034B-76.....................................................................................................................................7734 Diagnostic Trouble Code IndexINGENIUM I4 2.0L Diesel, DTC- Engine Control Module (ECM) P06DA-13 to P22FE-85.....................................................................................................................................7862 Diagnostic Trouble Code IndexINGENIUM I4 2.0L Diesel, DTC- Engine Control Module (ECM) P0401-00 to P06D1-9A.....................................................................................................................................8034 Diagnostic Trouble Code IndexINGENIUM I4 2.0L Diesel, DTC- Engine Control Module (ECM) P2380-23 to U300F-00.....................................................................................................................................8159 WIRING DIAGRAM......................................................................................................................................................................................................................................8318 ANTI-LOCK CONTROL...............................................................................................................................................................................................................................8318 ANTI-THEFT SYSTEM Passive entry system..........................................................................................................................................................................................................8320 ANTI-THEFT SYSTEM Passive start.................................................................................................................................................................................................................8324 ANTI-THEFT SYSTEM...............................................................................................................................................................................................................................8326 AUTOMATIC TRANSMISSION D4.......................................................................................................................................................................................................................8328 AUTOMATIC TRANSMISSION DI4......................................................................................................................................................................................................................8330 AUTOMATIC TRANSMISSION P4.......................................................................................................................................................................................................................8332 AUXILIARY CLIMATE CONTROL Heated windows Electric booster heater................................................................................................................................................................................8334 AUXILIARY CLIMATE CONTROL Heated windows Engine cooling system heater...........................................................................................................................................................................8335 AUXILIARY CLIMATE CONTROL Heated windows........................................................................................................................................................................................................8336 BATTERY, MOUNTING AND CABLES Battery junction box - D4..........................................................................................................................................................................................8338 BATTERY, MOUNTING AND CABLES Battery junction box - DI4.........................................................................................................................................................................................8343 BATTERY, MOUNTING AND CABLES Battery junction box - P4..........................................................................................................................................................................................8349 BATTERY, MOUNTING AND CABLES Central junction box...............................................................................................................................................................................................8354 BATTERY, MOUNTING AND CABLES Ground distribution................................................................................................................................................................................................8365 BATTERY, MOUNTING AND CABLES Quiescent current control module...................................................................................................................................................................................8376 BATTERY, MOUNTING AND CABLES Rear junction box..................................................................................................................................................................................................8381 CLIMATE CONTROL Automatic.......................................................................................................................................................................................................................8387 CLIMATE CONTROL Di4.............................................................................................................................................................................................................................8392 CLIMATE CONTROL Manual..........................................................................................................................................................................................................................8396 CLIMATE CONTROL Rear............................................................................................................................................................................................................................8400 CONSUMER ELECTRONICS INTERFACE Power, charging and accessory connections........................................................................................................................................................................8402 Diagnostic connector............................................................................................................................................................................................................................8404 ELECTRONIC ENGINE CONTROLS - D4.................................................................................................................................................................................................................8405 ELECTRONIC ENGINE CONTROLS - DI4................................................................................................................................................................................................................8412 ELECTRONIC ENGINE CONTROLS - P4.................................................................................................................................................................................................................8426 ENGINE COOLING D4...............................................................................................................................................................................................................................8433 ENGINE COOLING DI4..............................................................................................................................................................................................................................8434 ENGINE COOLING P4...............................................................................................................................................................................................................................8435 ENGINE EMISSION CONTROL - DI4 Selective Catalytic Reduction (SCR) System........................................................................................................................................................................8436 EXTERIOR LIGHTING Headlamps - Adaptive front lighting system....................................................................................................................................................................................8438 EXTERIOR LIGHTING Headlamps - High intensity discharge..........................................................................................................................................................................................8441 EXTERIOR LIGHTING Headlamps.....................................................................................................................................................................................................................8448 EXTERIOR LIGHTING Trailer socket - 13 PIN (5-seat vehicles).....................................................................................................................................................................................8454 EXTERIOR LIGHTING Trailer socket - 13 PIN (7-seat vehicles).....................................................................................................................................................................................8455 FUEL TANK AND FUEL LINES D4.....................................................................................................................................................................................................................8456 FUEL TANK AND FUEL LINES DI4....................................................................................................................................................................................................................8458 FUEL TANK AND FUEL LINES P4.....................................................................................................................................................................................................................8460 GENERATOR AND REGULATOR D4......................................................................................................................................................................................................................8462 GENERATOR AND REGULATOR DI4.....................................................................................................................................................................................................................8463 GENERATOR AND REGULATOR P4......................................................................................................................................................................................................................8464 GLASS, FRAMES AND MECHANISMS Window lift........................................................................................................................................................................................................8465 HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Central locking system................................................................................................................................................................................8468 HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Doors, windows, mirrors...............................................................................................................................................................................8473 HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Tailgate - Powered....................................................................................................................................................................................8477 HORN............................................................................................................................................................................................................................................8480 INFORMATION AND ENTERTAINMENT SYSTEM 6-Speaker system...........................................................................................................................................................................................8481 INFORMATION AND ENTERTAINMENT SYSTEM Cellular phone.............................................................................................................................................................................................8486 INFORMATION AND ENTERTAINMENT SYSTEM InControl Touch - 10 and 11-Speaker system.................................................................................................................................................................8488 INFORMATION AND ENTERTAINMENT SYSTEM InControl Touch Plus - 11-Speaker system...................................................................................................................................................................8490 INFORMATION AND ENTERTAINMENT SYSTEM InControl Touch Plus Audio Systems.........................................................................................................................................................................8493 INFORMATION AND ENTERTAINMENT SYSTEM Meridian sound systems including surround..................................................................................................................................................................8500 INFORMATION AND ENTERTAINMENT SYSTEM Television - Digital.......................................................................................................................................................................................8503 INFORMATION AND MESSAGE CENTER Head-Up Display..................................................................................................................................................................................................8505 INFORMATION AND MESSAGE CENTER..................................................................................................................................................................................................................8506 INSTRUMENT CLUSTER AND PANEL ILLUMINATION.......................................................................................................................................................................................................8508 INSTRUMENT PANEL AND CONSOLE Accessory socket(s)................................................................................................................................................................................................8512 INSTRUMENT PANEL AND CONSOLE Overhead console...................................................................................................................................................................................................8513 INSTRUMENT PANEL AND CONSOLE Switch pack - Instrument panel (outboard)..........................................................................................................................................................................8515 INTERIOR LIGHTING - Ambience lighting...........................................................................................................................................................................................................8516 INTERIOR LIGHTING...............................................................................................................................................................................................................................8519 MODULE COMMUNICATIONS NETWORK CAN bus - High speed - Chassis systems............................................................................................................................................................................8522 MODULE COMMUNICATIONS NETWORK CAN bus - High speed - Powertrain systems.........................................................................................................................................................................8524 MODULE COMMUNICATIONS NETWORK CAN bus - Medium speed - Body systems.............................................................................................................................................................................8527 MODULE COMMUNICATIONS NETWORK CAN bus - Medium speed - Comfort and convenience systems..........................................................................................................................................................8529 MODULE COMMUNICATIONS NETWORK Gateway Module....................................................................................................................................................................................................8531 MODULE COMMUNICATIONS NETWORK LIN bus...........................................................................................................................................................................................................8532 MODULE COMMUNICATIONS NETWORK Low-voltage differential signaling (LVDS).........................................................................................................................................................................8535 MODULE COMMUNICATIONS NETWORK MOST..............................................................................................................................................................................................................8536 PARKING AID Multiple cameras....................................................................................................................................................................................................................8539 PARKING AID Sheet Rear View Camera..............................................................................................................................................................................................................8541 PARKING AID.....................................................................................................................................................................................................................................8542 PARKING BRAKE AND ACTUATION.....................................................................................................................................................................................................................8545 PEDESTRIAN PROTECTION SYSTEM....................................................................................................................................................................................................................8547 POWER STEERING D4...............................................................................................................................................................................................................................8548 POWER STEERING DI4..............................................................................................................................................................................................................................8549 POWER STEERING P4...............................................................................................................................................................................................................................8550 REAR DRIVE AXLE AND DIFFERENTIAL Active driveline...............................................................................................................................................................................................8551 REAR DRIVE AXLE AND DIFFERENTIAL Without active driveline.......................................................................................................................................................................................8553 REAR VIEW MIRRORS Blind spot monitoring.........................................................................................................................................................................................................8554 REAR VIEW MIRRORS Electrochromic................................................................................................................................................................................................................8555 REAR VIEW MIRRORS Mirror movement...............................................................................................................................................................................................................8556 RIDE AND HANDLING OPTIMIZATION Terrain Response.................................................................................................................................................................................................8557 RIDE AND HANDLING OPTIMIZATION Wade sensing system..............................................................................................................................................................................................8558 ROOF OPENING PANEL Roof blind...................................................................................................................................................................................................................8559 SEAT BELT SYSTEM Occupant sensing...............................................................................................................................................................................................................8560 SEATING Driver - Memory.........................................................................................................................................................................................................................8562 SEATING Fold back...............................................................................................................................................................................................................................8565 SEATING Front - Climate controlled..............................................................................................................................................................................................................8566 SEATING Heated - Manual positioning.............................................................................................................................................................................................................8568 SEATING Heated - Power positioning..............................................................................................................................................................................................................8570 SEATING Non-memory..............................................................................................................................................................................................................................8572 SEATING Passenger - Memory......................................................................................................................................................................................................................8574 SEATING Rear - Heated...........................................................................................................................................................................................................................8577 SPEED CONTROL...................................................................................................................................................................................................................................8579 STARTING SYSTEM - D4 Stop-Start.................................................................................................................................................................................................................8580 STARTING SYSTEM - D4 Without Stop-Start.........................................................................................................................................................................................................8584 STARTING SYSTEM - D4............................................................................................................................................................................................................................8586 STARTING SYSTEM - DI4 Stop-Start................................................................................................................................................................................................................8587 STARTING SYSTEM - DI4 Without Stop-Start........................................................................................................................................................................................................8591 STARTING SYSTEM - DI4...........................................................................................................................................................................................................................8593 STARTING SYSTEM - P4 Stop-Start.................................................................................................................................................................................................................8594 STARTING SYSTEM - P4 Without Stop-Start.........................................................................................................................................................................................................8597 STARTING SYSTEM - P4............................................................................................................................................................................................................................8599 STEERING COLUMN Clock spring....................................................................................................................................................................................................................8600 SUPPLEMENTAL RESTRAINT SYSTEM...................................................................................................................................................................................................................8603 TELEMATICS......................................................................................................................................................................................................................................8607 TOWING AND RECOVERY ATTACHMENTS 5-seat vehicles (fixed).........................................................................................................................................................................................8609 TOWING AND RECOVERY ATTACHMENTS 5-seat vehicles (moveable)......................................................................................................................................................................................8611 TOWING AND RECOVERY ATTACHMENTS 7-seat vehicles.................................................................................................................................................................................................8613 VEHICLE DYNAMIC SUSPENSION......................................................................................................................................................................................................................8617 WARNING DEVICES Image processing................................................................................................................................................................................................................8619 WHEELS AND TIRES Tire pressure monitoring system................................................................................................................................................................................................8620 WIPERS AND WASHERS..............................................................................................................................................................................................................................8621
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