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Description
2015 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2015 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 3680
Downloadable : Yes
File Type: PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
2015 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2015 XTERRA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2015 NISSAN XTERRA N50 Series Service Manual PDF DOWNLOAD
gi 1
QUICK REFERENCE INDEX 0
Table of Contents 1
HOW TO USE THIS MANUAL 3
HOW TO USE THIS MANUAL 3
Description 3
Terms 3
Units 3
Contents 3
Relation between Illustrations and Descriptions 4
Component 4
SYMBOLS 5
HOW TO FOLLOW TROUBLE DIAGNOSES 6
Description 6
How to Follow Test Groups in Trouble Diagnosis 6
Key to Symbols Signifying Measurements or Procedures 7
HOW TO READ WIRING DIAGRAMS 9
Connector symbols 9
Sample/wiring diagram -example- 10
Description 11
SWITCH POSITIONS 11
MULTIPLE SWITCH 12
ABBREVIATIONS 13
Abbreviation List 13
TIGHTENING TORQUE OF STANDARD BOLTS 18
Description 18
Tightening Torque Table (New Standard Included) 18
PREVIOUS STANDARD 18
NEW STANDARD BASED ON ISO 19
DISCRIMINATION OF BOLTS AND NUTS 20
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 21
Recommended Chemical Products and Sealants 21
VEHICLE INFORMATION 22
IDENTIFICATION INFORMATION 22
Model Variation 22
Identification Number 23
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT 23
Identification Plate 24
USA 24
CANADA 25
Engine Serial Number 25
Transfer Serial Number 25
Automatic Transmission Number 26
Manual Transmission Number 26
Dimensions 26
Wheels & Tires 26
PRECAUTION 27
PRECAUTIONS 27
Description 27
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 27
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 27
Precaution for NATS (NISSAN ANTI-THEFT SYSTEM) 27
Cautions in Removing Battery Terminal and AV Control Unit 28
General Precautions 28
Three Way Catalyst 29
Fuel 30
Multiport Fuel Injection System or Engine Control System 30
Hoses 30
HOSE REMOVAL AND INSTALLATION 30
HOSE CLAMPING 30
Engine Oils 31
HEALTH PROTECTION PRECAUTIONS 31
Air Conditioning 31
LIFTING POINT 32
Pantograph Jack 32
Garage Jack and Safety Stand 32
2-Pole Lift 32
TOW TRUCK TOWING 34
Tow Truck Towing 34
2WD MODEL 34
4WD MODEL 34
Towing Point 35
Vehicle Recovery (Freeing a stuck vehicle) 35
WIRING DIAGRAM 36
CONSULT CHECKING SYSTEM 36
Wiring Diagram 36
BASIC INSPECTION 37
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 37
Work Flow 37
WORK FLOW 37
Control Units and Electrical Parts 37
PRECAUTIONS 37
How to Check Terminal 38
HARNESS REPAIR KIT 38
HOW TO PROBE CONNECTORS 38
Probing from Harness Side 39
Probing from Terminal Side 39
How to Check Enlarged Contact Spring of Terminal 39
Waterproof Connector Inspection 40
Terminal Lock Inspection 41
Intermittent Incident 41
DESCRIPTION 41
VEHICLE VIBRATION 41
Connector & Harness 41
Hint 41
Sensor & Relay 41
Engine Compartment 42
Behind the Instrument Panel 42
Under Seating Areas 42
HEAT SENSITIVE 42
FREEZING 42
WATER INTRUSION 42
ELECTRICAL LOAD 43
COLD OR HOT START UP 43
Circuit Inspection 43
DESCRIPTION 43
TESTING FOR “OPENS” IN THE CIRCUIT 43
Continuity Check Method 44
Voltage Check Method 44
TESTING FOR “SHORTS” IN THE CIRCUIT 44
Resistance Check Method 45
Voltage Check Method 45
GROUND INSPECTION 45
VOLTAGE DROP TESTS 46
Measuring Voltage Drop – Accumulated Method 46
Measuring Voltage Drop – Step-by-Step 46
CONTROL UNIT CIRCUIT TEST 47
CASE 1 47
CASE 2 48
CONSULT CHECKING SYSTEM 49
Description 49
Function and System Application 49
CONSULT Data Link Connector (DLC) Circuit 49
INSPECTION PROCEDURE 49
acc 51
QUICK REFERENCE INDEX 0
Table of Contents 51
PRECAUTION 52
PRECAUTIONS 52
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 52
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 52
UNIT REMOVAL AND INSTALLATION 53
ACCELERATOR CONTROL SYSTEM 53
Component 53
Removal and Installation 53
REMOVAL 53
INSTALLATION 53
INSPECTION AFTER INSTALLATION 53
SERVICE DATA AND SPECIFICATIONS (SDS) 55
SERVICE DATA AND SPECIFICATIONS (SDS) 55
Accelerator Control 55
ACCELERATOR PEDAL 55
av 56
QUICK REFERENCE INDEX 0
Table of Contents 56
BASE AUDIO 61
SYSTEM DESCRIPTION 61
COMPONENT PARTS 61
Component Parts Location 61
Component Description 61
SYSTEM 63
System Diagram 63
System Description 63
AUDIO SYSTEM 63
HANDS-FREE PHONE SYSTEM 63
System Operation 63
Bluetooth 63
Steering Wheel Audio Control Switches 63
Microphone 64
Audio Unit 64
ECU DIAGNOSIS INFORMATION 65
AUDIO UNIT 65
Reference Value 65
TERMINAL LAYOUT 65
PHYSICAL VALUES 65
BLUETOOTH® CONTROL UNIT 68
Reference Value 68
TERMINAL LAYOUT 68
PHYSICAL VALUES 68
WIRING DIAGRAM 70
BASE AUDIO SYSTEM 70
Wiring Diagram 70
BASIC INSPECTION 81
DIAGNOSIS AND REPAIR WORKFLOW 81
Work Flow 81
OVERALL SEQUENCE 81
DETAILED FLOW 81
DTC/CIRCUIT DIAGNOSIS 83
POWER SUPPLY AND GROUND CIRCUIT 83
AUDIO UNIT 83
AUDIO UNIT : Diagnosis Procedure 83
BLUETOOTH® CONTROL UNIT 83
BLUETOOTH® CONTROL UNIT : 83
MICROPHONE 84
MICROPHONE : Diagnosis Procedure 84
FRONT DOOR SPEAKER 86
Description 86
Diagnosis Procedure 86
FRONT TWEETER 88
Description 88
Diagnosis Procedure 88
REAR DOOR SPEAKER 90
Description 90
Diagnosis Procedure 90
STEERING SWITCH 92
Diagnosis Procedure 92
MICROPHONE SIGNAL CIRCUIT 94
Diagnosis Procedure 94
SYMPTOM DIAGNOSIS 96
AUDIO SYSTEM 96
Symptom Table 96
AUDIO SYSTEM 96
RELATED TO HANDS-FREE PHONE 97
Check Compatibility 97
NORMAL OPERATING CONDITION 99
Description 99
NOISE 99
Type of Noise and Possible Cause 99
RELATED TO HANDS-FREE PHONE 99
PRECAUTION 101
PRECAUTIONS 101
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 101
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 101
Precaution for Trouble Diagnosis 101
AV COMMUNICATION SYSTEM 101
Precaution for Harness Repair 101
AV COMMUNICATION SYSTEM 101
Precaution for Work 102
PREPARATION 103
PREPARATION 103
Special Service Tool 103
Commercial Service Tools 103
REMOVAL AND INSTALLATION 104
AUDIO UNIT 104
Removal and Installation 104
REMOVAL 104
INSTALLATION 104
FRONT TWEETER 105
Removal and Installation 105
REMOVAL 105
INSTALLATION 105
FRONT DOOR SPEAKER 106
Removal and Installation 106
REMOVAL 106
INSTALLATION 106
REAR DOOR SPEAKER 107
Removal and Installation 107
REMOVAL 107
INSTALLATION 107
STEERING SWITCH 108
Removal and Installation 108
Removal and Installation 108
REMOVAL 108
INSTALLATION 108
BLUETOOTH CONTROL UNIT 109
Removal and Installation 109
REMOVAL 109
INSTALLATION 110
MICROPHONE 111
Removal and Installation 111
REMOVAL 111
INSTALLATION 111
AUDIO ANTENNA 112
Location of Antenna 112
Removal and Installation 112
REMOVAL 112
INSTALLATION 112
DISPLAY AUDIO 113
SYSTEM DESCRIPTION 113
COMPONENT PARTS 113
Component Parts Location 113
Component Description 113
SYSTEM 115
System Diagram 115
System Description 115
AUDIO SYSTEM 115
SATELLITE RADIO SYSTEM 115
HANDS-FREE PHONE SYSTEM 115
When A Call Is Originated 115
When Receiving A Call 115
Steering Wheel Audio Control Switches 116
Microphone 116
Audio Unit 116
USB INTERFACE FUNCTION 116
AUX IN JACK FUNCTION 116
SPEED SENSITIVE VOLUME SYSTEM 116
DIAGNOSIS SYSTEM (AUDIO UNIT) 117
Description 117
On Board Diagnosis Function 117
METHOD OF STARTING 117
SELF DIAGNOSIS MODE 117
Audio Unit Self Diagnosis 117
Audio Unit Self Diagnosis Results 118
Audio Unit Confirmation/Adjustment 118
Display Diagnosis 119
Vehicle Signals 119
Speaker Test 119
Error History 120
Delete Unit Connection Log 120
Version Information 120
Initialize Settings 121
ECU DIAGNOSIS INFORMATION 122
AUDIO UNIT 122
Reference Value 122
TERMINAL LAYOUT 122
PHYSICAL VALUES 122
WIRING DIAGRAM 125
DISPLAY AUDIO SYSTEM 125
Wiring Diagram 125
BASIC INSPECTION 136
DIAGNOSIS AND REPAIR WORKFLOW 136
Work Flow 136
OVERALL SEQUENCE 136
DETAILED FLOW 136
INSPECTION AND ADJUSTMENT 138
REGISTRATION (AUDIO UNIT) 138
REGISTRATION (AUDIO UNIT) : Description 138
AFTER REPLACEMENT 138
REGISTRATION (AUDIO UNIT) : Work Procedure 138
DTC/CIRCUIT DIAGNOSIS 140
POWER SUPPLY AND GROUND CIRCUIT 140
AUDIO UNIT 140
AUDIO UNIT : Diagnosis Procedure 140
MICROPHONE 140
MICROPHONE : Diagnosis Procedure 140
FRONT DOOR SPEAKER 142
Diagnosis Procedure 142
FRONT TWEETER 144
Diagnosis Procedure 144
REAR DOOR SPEAKER 146
Diagnosis Procedure 146
STEERING SWITCH 148
Diagnosis Procedure 148
MICROPHONE SIGNAL CIRCUIT 150
Diagnosis Procedure 150
USB CONNECTOR 152
Diagnosis Procedure 152
AUXILIARY INPUT JACK 153
Diagnosis Procedure 153
SYMPTOM DIAGNOSIS 154
AUDIO SYSTEM 154
Symptom Table 154
RELATED TO AUDIO 154
RELATED TO HANDS-FREE PHONE 155
Check Compatibility 155
NORMAL OPERATING CONDITION 157
Description 157
RELATED TO NOISE 157
Type of Noise and Possible Cause 157
RELATED TO HANDS-FREE PHONE 157
PRECAUTION 159
PRECAUTIONS 159
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 159
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 159
Precaution for Trouble Diagnosis 159
AV COMMUNICATION SYSTEM 159
Precaution for Harness Repair 159
AV COMMUNICATION SYSTEM 159
Precaution for Work 160
PREPARATION 161
PREPARATION 161
Special Service Tools 161
Commercial Service Tools 161
REMOVAL AND INSTALLATION 162
AUDIO UNIT 162
Removal and Installation 162
REMOVAL 162
INSTALLATION 162
FRONT TWEETER 163
Removal and Installation 163
REMOVAL 163
INSTALLATION 163
FRONT DOOR SPEAKER 164
Removal and Installation 164
REMOVAL 164
INSTALLATION 164
REAR DOOR SPEAKER 165
Removal and Installation 165
REMOVAL 165
INSTALLATION 165
STEERING SWITCH 166
Removal and Installation 166
REMOVAL 166
INSTALLATION 166
MICROPHONE 167
Removal and Installation 167
REMOVAL 167
INSTALLATION 167
AUDIO ANTENNA 168
Location of Antenna 168
Removal and Installation 168
REMOVAL 168
INSTALLATION 169
SATELLITE RADIO ANTENNA 170
Removal and Installation 170
REMOVAL 170
INSTALLATION 170
USB CONNECTOR 171
Removal and Installation 171
REMOVAL 171
INSTALLATION 171
AUXILIARY INPUT JACK 172
Removal and Installation 172
Removal 172
Installation 172
NAVIGATION 173
SYSTEM DESCRIPTION 173
COMPONENT PARTS 173
Component Parts Location 173
Component Description 174
SYSTEM 175
System Diagram 175
System Description 175
NAVIGATION SYSTEM FUNCTION 175
Description 175
POSITION DETECTION PRINCIPLE 175
MAP-MATCHING 176
GPS (Global Positioning System) 177
SATELLITE RADIO FUNCTION 177
AUXILIARY INPUT FUNCTION 177
REAR VIEW MONITOR FUNCTION 177
Camera Image Operation Principle 177
USB CONNECTION FUNCTION 177
SPEED SENSITIVE VOLUME SYSTEM 178
HANDS-FREE PHONE SYSTEM 178
When A Call Is Originated 178
When Receiving A Call 178
DIAGNOSIS SYSTEM (AV CONTROL UNIT) 179
Description 179
On Board Diagnosis Function 180
METHOD OF STARTING 180
CONSULT Function 181
CONSULT FUNCTIONS 181
ECU IDENTIFICATION 181
SELF DIAGNOSTIC RESULT 181
DATA MONITOR 181
CONFIGURATION 181
CAN DIAG SUPPORT MNTR 181
ECU DIAGNOSIS INFORMATION 182
AV CONTROL UNIT 182
Reference Value 182
TERMINAL LAYOUT 182
PHYSICAL VALUES 182
DTC Index 184
AUDIO AMP 186
Reference Value 186
TERMINAL LAYOUT 186
PHYSICAL VALUES 186
WIRING DIAGRAM 189
NAVIGATION SYSTEM 189
Wiring Diagram 189
BASIC INSPECTION 206
DIAGNOSIS AND REPAIR WORKFLOW 206
Work Flow 206
OVERALL SEQUENCE 206
DETAILED FLOW 206
INSPECTION AND ADJUSTMENT 208
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT 208
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Description 208
BEFORE REPLACEMENT 208
AFTER REPLACEMENT 208
ADDITIONAL SERVICE WHEN REPLACING AV CONTROL UNIT : Work Procedure 208
CONFIGURATION (AV CONTROL UNIT) 209
CONFIGURATION (AV CONTROL UNIT) : Description 209
CONFIGURATION (AV CONTROL UNIT) : Work Procedure 209
CONFIGURATION (AV CONTROL UNIT) : Configuration List 210
REGISTRATION (AV CONTROL UNIT) 210
REGISTRATION (AV CONTROL UNIT) : Description 210
AFTER REPLACEMENT 210
REGISTRATION (AV CONTROL UNIT) : Work Procedure 210
DTC/CIRCUIT DIAGNOSIS 212
U1000 CAN COMM CIRCUIT 212
DTC Logic 212
DTC DETECTION LOGIC 212
Diagnosis Procedure 212
U1010 CONTROL UNIT (CAN) 213
DTC Logic 213
DTC DETECTION LOGIC 213
U1217 AV CONTROL UNIT 214
DTC Logic 214
DTC DETECTION LOGIC 214
U1229 AV CONTROL UNIT 215
DTC Logic 215
DTC DETECTION LOGIC 215
U122F AV CONTROL UNIT 216
DTC Logic 216
DTC DETECTION LOGIC 216
U1244 GPS ANTENNA 217
DTC Logic 217
DTC DETECTION LOGIC 217
Diagnosis Procedure 217
U1258 SATELLITE RADIO ANTENNA 218
DTC Logic 218
DTC DETECTION LOGIC 218
Diagnosis Procedure 218
U1263 USB 219
DTC Logic 219
DTC DETECTION LOGIC 219
DTC CONFIRMATION PROCEDURE 219
Diagnosis Procedure 219
U1265 AUDIO AMP 220
DTC Logic 220
Diagnosis Procedure 220
U12AA CONFIGURATION ERROR 221
DTC Logic 221
DTC DETECTION LOGIC 221
Diagnosis Procedure 221
U12AB ANTENNA 222
DTC Logic 222
DTC DETECTION LOGIC 222
Diagnosis Procedure 222
U12AC AV CONTROL UNIT 223
DTC Logic 223
DTC DETECTION LOGIC 223
U12AD AV CONTROL UNIT 224
DTC Logic 224
DTC DETECTION LOGIC 224
U12AE AV CONTROL UNIT 225
DTC Logic 225
DTC DETECTION LOGIC 225
U12AF AV CONTROL UNIT 226
DTC Logic 226
DTC DETECTION LOGIC 226
U12B0 POWER SUPPLY VOLTAGE 227
DTC Logic 227
DTC DETECTION LOGIC 227
Diagnosis Procedure 227
U12B1 POWER SUPPLY VOLTAGE 228
DTC Logic 228
DTC DETECTION LOGIC 228
Diagnosis Procedure 228
U1310 AV CONTROL UNIT 229
DTC Logic 229
DTC DETECTION LOGIC 229
POWER SUPPLY AND GROUND CIRCUIT 230
AV CONTROL UNIT 230
AV CONTROL UNIT : Diagnosis Procedure 230
AUDIO AMP 230
AUDIO AMP : Diagnosis Procedure 230
FRONT DOOR SPEAKER 232
Diagnosis Procedure 232
FRONT TWEETER 235
Diagnosis Procedure 235
REAR DOOR SPEAKER 238
Diagnosis Procedure 238
REAR TWEETER 241
Diagnosis Procedure 241
SUBWOOFER 244
Diagnosis Procedure 244
AMP ON SIGNAL CIRCUIT 247
Diagnosis Procedure 247
REAR VIEW CAMERA IMAGE SIGNAL CIRCUIT 248
Diagnosis Procedure 248
STEERING SWITCH 250
Diagnosis Procedure 250
MICROPHONE SIGNAL CIRCUIT 252
Diagnosis Procedure 252
USB CONNECTOR 254
Diagnosis Procedure 254
AUXILIARY INPUT JACK 255
Diagnosis Procedure 255
SYMPTOM DIAGNOSIS 256
MULTI AV SYSTEM 256
Symptom Table 256
RELATED TO AUDIO 256
RELATED TO HANDS-FREE PHONE 259
Check Compatibility 259
RELATED TO NAVIGATION 260
RELATED TO REAR VIEW CAMERA 260
NORMAL OPERATING CONDITION 261
Description 261
RELATED TO NOISE 261
Type of Noise and Possible Cause 261
RELATED TO HANDS-FREE PHONE 261
RELATED TO NAVIGATION 262
Basic Operation 262
Vehicle Mark 262
Destination, Passing Points and Menu Items Cannot be Selected/Set 263
Voice Guide 263
Route Search 264
Examples of Current-Location Mark Displacement 264
Location Correction by Map-Matching is Slow 268
Name of Road is Not Displayed 268
Contents of Display Differ for Birdview™ and the (Flat) Map Screen 268
Vehicle Mark Shows a Position Which is Completely Wrong 268
Vehicle Mark Jumps 269
Vehicle Mark is in a River or Sea 269
Vehicle Mark Automatically Rotates 269
When Driving on Same Road, Sometimes Vehicle Mark is in Right Place and Sometimes it is in Wrong Place 269
PRECAUTION 270
PRECAUTIONS 270
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 270
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 270
Cautions in Removing Battery Terminal and AV Control Unit (Models with AV Control Unit) 270
Precaution for Trouble Diagnosis 270
AV COMMUNICATION SYSTEM 270
Precaution for Harness Repair 270
AV COMMUNICATION SYSTEM 270
Precaution for Work 271
PREPARATION 272
PREPARATION 272
Special Service Tools 272
Commercial Service Tools 272
REMOVAL AND INSTALLATION 273
AV CONTROL UNIT 273
Removal and Installation 273
REMOVAL 273
INSTALLATION 273
AUDIO AMP 274
Removal and Installation 274
REMOVAL 274
INSTALLATION 274
FRONT TWEETER 275
Removal and Installation 275
REMOVAL 275
INSTALLATION 275
FRONT DOOR SPEAKER 276
Removal and Installation 276
REMOVAL 276
INSTALLATION 276
REAR DOOR SPEAKER 277
Removal and Installation 277
REMOVAL 277
INSTALLATION 277
REAR TWEETER 278
Removal and Installation 278
REMOVAL 278
INSTALLATION 278
SUBWOOFER 279
Removal and Installation 279
REMOVAL 279
INSTALLATION 279
STEERING SWITCH 280
Removal and Installation 280
REMOVAL 280
INSTALLATION 280
MICROPHONE 281
Removal and Installation 281
REMOVAL 281
INSTALLATION 281
AUDIO ANTENNA 282
Location of Antenna 282
Removal and Installation 282
REMOVAL 282
INSTALLATION 283
AUXILIARY INPUT JACK 284
Removal and Installation 284
Removal 284
Installation 284
SATELLITE RADIO ANTENNA 285
Removal and Installation 285
REMOVAL 285
INSTALLATION 285
GPS ANTENNA 286
Removal and Installation 286
REMOVAL 286
INSTALLATION 286
USB CONNECTOR 287
Removal and Installation 287
REMOVAL 287
INSTALLATION 287
REAR VIEW CAMERA 288
Removal and Installation 288
REMOVAL 288
INSTALLATION 288
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
bcs 289
QUICK REFERENCE INDEX 0
Table of Contents 289
BASIC INSPECTION 291
INSPECTION AND ADJUSTMENT 291
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 291
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 291
BEFORE REPLACEMENT 291
AFTER REPLACEMENT 291
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Work Procedure 291
CONFIGURATION 291
CONFIGURATION : Description 292
CONFIGURATION : Work Procedure 292
CONFIGURATION : Configuration List 293
SYSTEM DESCRIPTION 294
BODY CONTROL SYSTEM 294
System Description 294
OUTLINE 294
BCM control function list 294
Component Parts Location 295
COMBINATION SWITCH READING SYSTEM 296
System Diagram 296
System Description 296
OUTLINE 296
COMBINATION SWITCH MATRIX 296
COMBINATION SWITCH READING FUNCTION 297
Description 297
Operation Example 297
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION) 298
Component Parts Location 299
SIGNAL BUFFER SYSTEM 300
System Diagram 300
System Description 300
OUTLINE 300
Signal transmission function list 300
POWER CONSUMPTION CONTROL SYSTEM 301
System Diagram 301
System Description 301
OUTLINE 301
LOW POWER CONSUMPTION CONTROL WITH BCM 301
Sleep mode activation 301
Wake-up operation 302
Component Parts Location 302
DIAGNOSIS SYSTEM (BCM) 303
COMMON ITEM 303
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 303
APPLICATION ITEM 303
SYSTEM APPLICATION 303
DOOR LOCK 303
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 304
DATA MONITOR 304
ACTIVE TEST 304
WORK SUPPORT 304
REAR DEFOGGER 304
REAR DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 304
DATA MONITOR 304
ACTIVE TEST 305
BUZZER 305
BUZZER : CONSULT Function (BCM – BUZZER) 305
DATA MONITOR 305
ACTIVE TEST 305
INT LAMP 305
INT LAMP : CONSULT Function (BCM – INT LAMP) 305
DATA MONITOR 305
ACTIVE TEST 305
WORK SUPPORT 306
MULTI REMOTE ENT 306
MULTI REMOTE ENT : CONSULT Function (BCM – MULTI REMOTE ENT) 306
DATA MONITOR 306
ACTIVE TEST 307
WORK SUPPORT 307
HEADLAMP 307
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 307
DATA MONITOR 307
ACTIVE TEST 308
WORK SUPPORT 308
WIPER 308
WIPER : CONSULT Function (BCM – WIPER) 308
DATA MONITOR 308
ACTIVE TEST 309
WORK SUPPORT 309
FLASHER 309
FLASHER : CONSULT Function (BCM – FLASHER) 309
DATA MONITOR 309
ACTIVE TEST 309
AIR CONDITIONER 309
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER) 309
DATA MONITOR 309
COMB SW 310
COMB SW : CONSULT Function (BCM – COMB SW) 310
DATA MONITOR 310
BCM 310
BCM : CONSULT Function (BCM – BCM) 310
ECU IDENTIFICATION 310
SELF DIAGNOSTIC RESULT 310
WORK SUPPORT 310
CONFIGURATION 310
CAN DIAG SUPPORT MNTR 310
IMMU 310
IMMU : CONSULT Function (BCM – IMMU) 311
SELF DIAGNOSTIC RESULT 311
DATA MONITOR 311
ACTIVE TEST 311
BATTERY SAVER 311
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER) 311
DATA MONITOR 311
ACTIVE TEST 311
WORK SUPPORT 311
TRUNK 311
TRUNK : CONSULT Function (BCM – TRUNK) 311
DATA MONITOR 311
THEFT ALM 312
THEFT ALM : CONSULT Function (BCM – THEFT ALM) 312
DATA MONITOR 312
ACTIVE TEST 312
WORK SUPPORT 312
RETAINED PWR 312
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 312
DATA MONITOR 312
ACTIVE TEST 313
WORK SUPPORT 313
SIGNAL BUFFER 313
SIGNAL BUFFER : CONSULT Function (BCM – SIGNAL BUFFER) 313
DATA MONITOR 313
ACTIVE TEST 313
AIR PRESSURE MONITOR 313
AIR PRESSURE MONITOR : CONSULT Function (BCM – AIR PRESSURE MONITOR) 313
SELF DIAGNOSTIC RESULT 313
DATA MONITOR 313
ACTIVE TEST 314
WORK SUPPORT 314
PANIC ALARM 314
PANIC ALARM : CONSULT Function (BCM – PANIC ALARM) 314
ACTIVE TEST 314
DTC/CIRCUIT DIAGNOSIS 315
U1000 CAN COMM CIRCUIT 315
Description 315
DTC Logic 315
DTC DETECTION LOGIC 315
Diagnosis Procedure 315
U1010 CONTROL UNIT (CAN) 316
DTC Logic 316
DTC DETECTION LOGIC 316
Diagnosis Procedure 316
POWER SUPPLY AND GROUND CIRCUIT 317
Diagnosis Procedure 317
COMBINATION SWITCH INPUT CIRCUIT 319
Diagnosis Procedure 319
Special Repair Requirement 319
COMBINATION SWITCH OUTPUT CIRCUIT 320
Diagnosis Procedure 320
Special Repair Requirement 321
ECU DIAGNOSIS INFORMATION 322
BCM (BODY CONTROL MODULE) 322
Reference Value 322
VALUES ON THE DIAGNOSIS TOOL 322
Terminal Layout 325
Physical Values 325
Fail Safe 330
Fail-safe index 330
DTC Inspection Priority Chart 330
DTC Index 331
WIRING DIAGRAM 333
BCM (BODY CONTROL MODULE) 333
Wiring Diagram 333
SYMPTOM DIAGNOSIS 337
COMBINATION SWITCH SYSTEM SYMPTOMS 337
Symptom Table 337
PRECAUTION 338
PRECAUTIONS 338
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 338
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 338
REMOVAL AND INSTALLATION 339
BCM (BODY CONTROL MODULE) 339
Removal and Installation 339
REMOVAL 339
INSTALLATION 339
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
br 340
QUICK REFERENCE INDEX 0
Table of Contents 340
PRECAUTION 342
PRECAUTIONS 342
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 342
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 342
Precaution for Brake System 342
PREPARATION 344
PREPARATION 344
Special Service Tool 344
Commercial Service Tool 344
SYSTEM DESCRIPTION 346
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 346
NVH Troubleshooting Chart 346
BASIC INSPECTION 347
FRONT DISC BRAKE 347
BRAKE PAD 347
BRAKE PAD : Inspection 347
PAD WEAR 347
DISC ROTOR 347
DISC ROTOR : Inspection 347
VISUAL 347
RUNOUT 347
THICKNESS 347
REAR DISC BRAKE 349
BRAKE PAD 349
BRAKE PAD : Inspection 349
PAD WEAR 349
DISC ROTOR 349
DISC ROTOR : Inspection 349
VISUAL 349
RUNOUT 349
THICKNESS 349
BRAKE BOOSTER 350
Inspection 350
OPERATION 350
AIR TIGHT 350
VACUUM LINES 351
Inspection 351
VISUAL INSPECTION 351
CHECK VALVE INSPECTION 351
Airtightness Inspection 351
BRAKE MASTER CYLINDER 352
On Board Inspection 352
LEAK INSPECTION 352
BRAKE TUBE AND HOSE 353
Hydraulic Circuit 353
FRONT BRAKE 354
FRONT BRAKE : Inspection 354
INSPECTION AFTER REMOVAL 354
REAR BRAKE 355
REAR BRAKE : Inspection 355
INSPECTION AFTER REMOVAL 355
PERIODIC MAINTENANCE 356
BRAKE PEDAL 356
Inspection and Adjustment 356
INSPECTION 356
ADJUSTMENT 356
BRAKE FLUID 358
On Board Inspection 358
LEVEL CHECK 358
Drain and Refill 358
Bleeding Brake System 358
REMOVAL AND INSTALLATION 360
BRAKE PEDAL 360
Exploded View 360
Removal and Installation 360
REMOVAL 360
INSPECTION AFTER REMOVAL 361
INSTALLATION 361
BRAKE TUBE AND HOSE 362
Hydraulic Circuit 362
Removal and Installation of Front Brake Piping and Brake Hose 363
REMOVAL 363
INSTALLATION 364
Removal and Installation of Rear Brake Piping and Brake Hose 364
REMOVAL 364
INSTALLATION 365
Inspection After Installation 365
BRAKE MASTER CYLINDER 367
Removal and Installation 367
REMOVAL 367
INSTALLATION 368
BRAKE BOOSTER 369
Removal and Installation 369
REMOVAL 370
INSTALLATION 370
VACUUM LINES 372
Removal and Installation 372
REMOVAL 372
INSTALLATION 372
FRONT DISC BRAKE 373
Exploded View of Brake Pads 373
Removal and Installation of Brake Pad 373
REMOVAL 373
INSTALLATION 374
Brake Burnishing 374
Exploded View of Brake Caliper 375
Removal and Installation of Brake Caliper and Disc Rotor 375
REMOVAL 375
INSTALLATION 376
REAR DISC BRAKE 378
Exploded View of Brake Pad 378
Removal and Installation of Brake Pad 378
REMOVAL 378
INSTALLATION 379
Brake Burnishing 379
Exploded View of Brake Caliper 380
Removal and Installation of Brake Caliper and Disc Rotor 380
REMOVAL 380
INSTALLATION 381
UNIT DISASSEMBLY AND ASSEMBLY 384
BRAKE MASTER CYLINDER 384
Disassembly and Assembly 384
DISASSEMBLY 384
ASSEMBLY 385
FRONT DISC BRAKE 386
Exploded View of Brake Caliper 386
Disassembly and Assembly 386
DISASSEMBLY 386
CALIPER INSPECTION 387
Cylinder Body 387
Torque Member 387
Piston 387
Sliding Pins, and Sliding Pin Boots 387
ASSEMBLY 387
REAR DISC BRAKE 389
Exploded View of Brake Caliper 389
Disassembly and Assembly 389
DISASSEMBLY 389
CALIPER INSPECTION 390
Cylinder Body 390
Torque Member 390
Piston 390
Sliding Pins and Sliding Pin Boots 390
ASSEMBLY 390
SERVICE DATA AND SPECIFICATIONS (SDS) 392
SERVICE DATA AND SPECIFICATIONS (SDS) 392
General Specification 392
Brake Pedal 392
Brake Booster 393
Check Valve 393
Front Disc Brake 393
Rear Disc Brake 393
brc 394
QUICK REFERENCE INDEX 0
Table of Contents 394
TYPE 1 400
BASIC INSPECTION 400
APPLICATION NOTICE 400
Application Notice 400
DIAGNOSIS AND REPAIR WORKFLOW 401
Work Flow 401
PRECAUTIONS FOR DIAGNOSIS 401
OVERALL SEQUENCE 402
DETAILED FLOW 402
Diagnostic Work Sheet 404
INSPECTION AND ADJUSTMENT 405
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 405
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 405
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 405
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 405
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description 405
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement 405
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 405
CALIBRATION OF DECEL G SENSOR 406
CALIBRATION OF DECEL G SENSOR : Description 406
CALIBRATION OF DECEL G SENSOR : Special Repair Requirement 406
CALIBRATION OF DECEL G SENSOR 406
SYSTEM DESCRIPTION 408
APPLICATION NOTICE 408
Application Notice 408
VDC 409
System Diagram 409
Hydraulic Circuit Diagram 409
System Description 410
Component Parts Location 411
Component Description 412
TCS 413
System Diagram 413
System Description 413
Component Parts Location 414
Component Description 415
ABS 416
System Diagram 416
System Description 416
Component Parts Location 417
Component Description 418
EBD 419
System Diagram 419
System Description 419
Component Parts Location 420
Component Description 421
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)] 422
CONSULT Function (ABS) 422
FUNCTION 422
SELF DIAGNOSTIC RESULT 422
Operation Procedure 422
How to Erase Self-diagnosis Results 422
Display Item List 422
DATA MONITOR 422
WORK SUPPORT 424
ACTIVE TEST 425
Test Item 425
DTC/CIRCUIT DIAGNOSIS 427
APPLICATION NOTICE 427
Application Notice 427
C1101, C1102, C1103, C1104 WHEEL SENSOR 428
DTC Logic 428
DTC DETECTION LOGIC 428
DTC CONFIRMATION PROCEDURE 428
Diagnosis Procedure 428
C1105, C1106, C1107, C1108 WHEEL SENSOR 432
DTC Logic 432
DTC DETECTION LOGIC 432
DTC CONFIRMATION PROCEDURE 432
Diagnosis Procedure 432
C1109 POWER AND GROUND SYSTEM 434
Description 434
DTC Logic 434
DTC DETECTION LOGIC 434
DTC CONFIRMATION PROCEDURE 434
Diagnosis Procedure 434
Special Repair Requirement 435
C1110, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 436
DTC Logic 436
DTC DETECTION LOGIC 436
DTC CONFIRMATION PROCEDURE 436
Diagnosis Procedure 436
Special Repair Requirement 436
C1111 ABS MOTOR, MOTOR RELAY SYSTEM 437
Description 437
PUMP 437
MOTOR 437
DTC Logic 437
DTC DETECTION LOGIC 437
DTC CONFIRMATION PROCEDURE 437
Diagnosis Procedure 437
Component Inspection 438
Special Repair Requirement 438
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR 439
Description 439
DTC Logic 439
DTC DETECTION LOGIC 439
DTC CONFIRMATION PROCEDURE 439
Diagnosis Procedure 439
Component Inspection 440
Special Repair Requirement 440
C1115 ABS SENSOR [ABNORMAL SIGNAL] 441
Description 441
DTC Logic 441
DTC DETECTION LOGIC 441
DTC CONFIRMATION PROCEDURE 441
Diagnosis Procedure 441
Component Inspection 442
Special Repair Requirement 443
C1116 STOP LAMP SWITCH 444
Description 444
DTC Logic 444
DTC DETECTION LOGIC 444
DTC CONFIRMATION PROCEDURE 444
Diagnosis Procedure 444
Special Repair Requirement 445
C1120, C1122, C1124, C1126 IN ABS SOL 446
Description 446
DTC Logic 446
DTC DETECTION LOGIC 446
DTC CONFIRMATION PROCEDURE 446
Diagnosis Procedure 446
Component Inspection 447
Special Repair Requirement 447
C1121, C1123, C1125, C1127 OUT ABS SOL 449
Description 449
DTC Logic 449
DTC DETECTION LOGIC 449
DTC CONFIRMATION PROCEDURE 449
Diagnosis Procedure 449
Component Inspection 450
Special Repair Requirement 450
C1130, C1131, C1132, C1133, C1136 ENGINE SIGNAL 452
Description 452
DTC Logic 452
DTC DETECTION LOGIC 452
DTC CONFIRMATION PROCEDURE 452
Diagnosis Procedure 452
C1140 ACTUATOR RLY 453
Description 453
DTC Logic 453
DTC DETECTION LOGIC 453
DTC CONFIRMATION PROCEDURE 453
Diagnosis Procedure 453
Component Inspection 454
Special Repair Requirement 454
C1143, C1144 STEERING ANGLE SENSOR 455
Description 455
DTC Logic 455
DTC DETECTION LOGIC 455
DTC CONFIRMATION PROCEDURE 455
Diagnosis Procedure 455
Component Inspection 456
Special Repair Requirement 456
C1155 BRAKE FLUID LEVEL SWITCH 458
Description 458
DTC Logic 458
DTC DETECTION LOGIC 458
DTC CONFIRMATION PROCEDURE 458
Diagnosis Procedure 458
Component Inspection 459
Special Repair Requirement 459
C1156 ST ANG SEN COM CIR 461
Description 461
DTC Logic 461
DTC DETECTION LOGIC 461
DTC CONFIRMATION PROCEDURE 461
Diagnosis Procedure 461
C1160 DECEL G SEN SET 462
Description 462
DTC Logic 462
DTC DETECTION LOGIC 462
DTC CONFIRMATION PROCEDURE 462
Diagnosis Procedure 462
C1163 ST ANGLE SEN SAFE 463
Description 463
DTC Logic 463
DTC DETECTION LOGIC 463
DTC CONFIRMATION PROCEDURE 463
Diagnosis Procedure 463
C1164, C1165, C1166, C1167 CV/SV SYSTEM 464
Description 464
CV1, CV2 (CUT VALVE) 464
SV1, SV2 (SUCTION VALVE) 464
DTC Logic 464
DTC DETECTION LOGIC 464
DTC CONFIRMATION PROCEDURE 464
Diagnosis Procedure 464
Component Inspection 465
Special Repair Requirement 465
C1187 DIFFERENTIAL LOCK CONTROL UNIT 467
Description 467
DTC Logic 467
DTC DETECTION LOGIC 467
DTC CONFIRMATION PROCEDURE 467
Diagnosis Procedure 467
U1000 CAN COMM CIRCUIT 468
Description 468
DTC Logic 468
DTC DETECTION LOGIC 468
Diagnosis Procedure 468
VDC OFF SWITCH 469
Description 469
Component Function Check 469
Diagnosis Procedure 469
Component Inspection 470
Special Repair Requirement 470
ABS WARNING LAMP 471
Description 471
Component Function Check 471
Diagnosis Procedure 471
Special Repair Requirement 471
BRAKE WARNING LAMP 472
Description 472
Component Function Check 472
Diagnosis Procedure 472
Special Repair Requirement 472
VDC OFF INDICATOR LAMP 473
Description 473
Component Function Check 473
Diagnosis Procedure 473
Special Repair Requirement 474
SLIP INDICATOR LAMP 475
Description 475
Component Function Check 475
Diagnosis Procedure 475
Special Repair Requirement 475
ECU DIAGNOSIS INFORMATION 476
APPLICATION NOTICE 476
Application Notice 476
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 477
Reference Value 477
VALUES ON THE DIAGNOSIS TOOL 477
TERMINAL LAYOUT 480
Fail-Safe 480
ABS/EBD SYSTEM 480
VDC/TCS SYSTEM 480
DTC No Index 481
WIRING DIAGRAM 483
BRAKE CONTROL SYSTEM – VDC 483
Wiring Diagram – WITHOUT HILL DESCENT CONTROL/HILL START ASSIST 483
SYMPTOM DIAGNOSIS 492
APPLICATION NOTICE 492
Application Notice 492
VDC/TCS/ABS 493
Symptom Table 493
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY 494
Diagnosis Procedure 494
UNEXPECTED PEDAL REACTION 495
Diagnosis Procedure 495
THE BRAKING DISTANCE IS LONG 496
Diagnosis Procedure 496
ABS FUNCTION DOES NOT OPERATE 497
Diagnosis Procedure 497
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS 498
Diagnosis Procedure 498
VEHICLE JERKS DURING VDC/TCS/ABS CONTROL 499
Diagnosis Procedure 499
NORMAL OPERATING CONDITION 500
Description 500
PRECAUTION 501
PRECAUTIONS 501
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 501
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 501
Precaution for Brake System 501
Precaution for Brake Control 502
Precaution for CAN System 503
PREPARATION 504
PREPARATION 504
Special Service Tool 504
Commercial Service Tool 504
UNIT REMOVAL AND INSTALLATION 505
WHEEL SENSORS 505
Removal and Installation 505
REMOVAL 505
INSTALLATION 505
SENSOR ROTOR 506
Removal and Installation 506
FRONT 506
REAR (C200) 506
Removal and Installation 506
REAR (M226) 506
Removal 506
Installation 506
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) 507
Removal and Installation 507
REMOVAL 507
INSTALLATION 507
STEERING ANGLE SENSOR 509
Removal and Installation 509
REMOVAL 509
INSTALLATION 509
YAW RATE/SIDE/DECEL G SENSOR 510
Removal and Installation 510
REMOVAL 510
INSTALLATION 510
TYPE 2 511
BASIC INSPECTION 511
APPLICATION NOTICE 511
Application Notice 511
DIAGNOSIS AND REPAIR WORKFLOW 512
Work Flow 512
PRECAUTIONS FOR DIAGNOSIS 512
OVERALL SEQUENCE 513
DETAILED FLOW 513
Diagnostic Work Sheet 515
INSPECTION AND ADJUSTMENT 516
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 516
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 516
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 516
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 516
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description 516
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement 516
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION 516
CALIBRATION OF DECEL G SENSOR 517
CALIBRATION OF DECEL G SENSOR : Description 517
CALIBRATION OF DECEL G SENSOR : Special Repair Requirement 517
CALIBRATION OF DECEL G SENSOR 517
SYSTEM DESCRIPTION 519
APPLICATION NOTICE 519
Application Notice 519
Hill descent control 520
System Diagram 520
Hydraulic Circuit Diagram 520
System Description 521
Component Parts Location 522
Component Description 523
Hill start assist 524
System Diagram 524
System Description 524
Component Parts Location 525
Component Description 526
VDC 527
System Diagram 527
System Description 527
Component Parts Location 528
Component Description 529
TCS 530
System Diagram 530
System Description 530
Component Parts Location 531
Component Description 532
ABS 533
System Diagram 533
System Description 533
Component Parts Location 534
Component Description 535
EBD 536
System Diagram 536
System Description 536
Component Parts Location 537
Component Description 538
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)] 539
CONSULT Function (ABS) 539
FUNCTION 539
SELF DIAGNOSTIC RESULT 539
Operation Procedure 539
How to Erase Self-diagnosis Results 539
Display Item List 539
DATA MONITOR 539
WORK SUPPORT 541
ACTIVE TEST 542
Test Item 542
DTC/CIRCUIT DIAGNOSIS 544
APPLICATION NOTICE 544
Application Notice 544
C1101, C1102, C1103, C1104 WHEEL SENSOR 545
Description 545
DTC Logic 545
DTC DETECTION LOGIC 545
DTC CONFIRMATION PROCEDURE 545
Diagnosis Procedure 545
Component Inspection 548
Special Repair Requirement 549
C1105, C1106, C1107, C1108 WHEEL SENSOR 550
Description 550
DTC Logic 550
DTC DETECTION LOGIC 550
DTC CONFIRMATION PROCEDURE 550
Diagnosis Procedure 550
Component Inspection 551
Special Repair Requirement 551
C1109 POWER AND GROUND SYSTEM 553
Description 553
DTC Logic 553
DTC DETECTION LOGIC 553
DTC CONFIRMATION PROCEDURE 553
Diagnosis Procedure 553
Special Repair Requirement 554
C1110, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 555
DTC Logic 555
DTC DETECTION LOGIC 555
DTC CONFIRMATION PROCEDURE 555
Diagnosis Procedure 555
Special Repair Requirement 555
C1111 ABS MOTOR, MOTOR RELAY SYSTEM 556
Description 556
PUMP 556
MOTOR 556
DTC Logic 556
DTC DETECTION LOGIC 556
DTC CONFIRMATION PROCEDURE 556
Diagnosis Procedure 556
Component Inspection 557
Special Repair Requirement 557
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR 558
Description 558
DTC Logic 558
DTC DETECTION LOGIC 558
DTC CONFIRMATION PROCEDURE 558
Diagnosis Procedure 558
Component Inspection 559
Special Repair Requirement 559
C1115 ABS SENSOR [ABNORMAL SIGNAL] 560
Description 560
DTC Logic 560
DTC DETECTION LOGIC 560
DTC CONFIRMATION PROCEDURE 560
Diagnosis Procedure 560
Component Inspection 561
Special Repair Requirement 562
C1116 STOP LAMP SWITCH 563
Description 563
DTC Logic 563
DTC DETECTION LOGIC 563
DTC CONFIRMATION PROCEDURE 563
Diagnosis Procedure 563
Special Repair Requirement 564
C1120, C1122, C1124, C1126 IN ABS SOL 565
Description 565
DTC Logic 565
DTC DETECTION LOGIC 565
DTC CONFIRMATION PROCEDURE 565
Diagnosis Procedure 565
Component Inspection 566
Special Repair Requirement 566
C1121, C1123, C1125, C1127 OUT ABS SOL 568
Description 568
DTC Logic 568
DTC DETECTION LOGIC 568
DTC CONFIRMATION PROCEDURE 568
Diagnosis Procedure 568
Component Inspection 569
Special Repair Requirement 569
C1130, C1131, C1132, C1133, C1136 ENGINE SIGNAL 571
Description 571
DTC Logic 571
DTC DETECTION LOGIC 571
DTC CONFIRMATION PROCEDURE 571
Diagnosis Procedure 571
C1140 ACTUATOR RLY 572
Description 572
DTC Logic 572
DTC DETECTION LOGIC 572
DTC CONFIRMATION PROCEDURE 572
Diagnosis Procedure 572
Component Inspection 573
Special Repair Requirement 573
C1143, C1144 STEERING ANGLE SENSOR 574
Description 574
DTC Logic 574
DTC DETECTION LOGIC 574
DTC CONFIRMATION PROCEDURE 574
Diagnosis Procedure 574
Component Inspection 575
Special Repair Requirement 575
C1155 BRAKE FLUID LEVEL SWITCH 577
Description 577
DTC Logic 577
DTC DETECTION LOGIC 577
DTC CONFIRMATION PROCEDURE 577
Diagnosis Procedure 577
Component Inspection 578
Special Repair Requirement 578
C1156 ST ANG SEN COM CIR 580
Description 580
DTC Logic 580
DTC DETECTION LOGIC 580
DTC CONFIRMATION PROCEDURE 580
Diagnosis Procedure 580
C1160 DECEL G SEN SET 581
Description 581
DTC Logic 581
DTC DETECTION LOGIC 581
DTC CONFIRMATION PROCEDURE 581
Diagnosis Procedure 581
C1163 ST ANGLE SEN SAFE 582
Description 582
DTC Logic 582
DTC DETECTION LOGIC 582
DTC CONFIRMATION PROCEDURE 582
Diagnosis Procedure 582
C1164, C1165, C1166, C1167 CV/SV SYSTEM 583
Description 583
CV1, CV2 (CUT VALVE) 583
SV1, SV2 (SUCTION VALVE) 583
DTC Logic 583
DTC DETECTION LOGIC 583
DTC CONFIRMATION PROCEDURE 583
Diagnosis Procedure 583
Component Inspection 584
Special Repair Requirement 584
C1187 DIFFERENTIAL LOCK CONTROL UNIT 586
Description 586
DTC Logic 586
DTC DETECTION LOGIC 586
DTC CONFIRMATION PROCEDURE 586
Diagnosis Procedure 586
U1000 CAN COMM CIRCUIT 587
Description 587
DTC Logic 587
DTC DETECTION LOGIC 587
Diagnosis Procedure 587
Hill descent control SWITCH 588
Description 588
Component Function Check 588
Diagnosis Procedure 588
Component Inspection 589
Special Repair Requirement 589
VDC OFF SWITCH 590
Description 590
Component Function Check 590
Diagnosis Procedure 590
Component Inspection 591
Special Repair Requirement 591
ABS WARNING LAMP 592
Description 592
Component Function Check 592
Diagnosis Procedure 592
Special Repair Requirement 592
BRAKE WARNING LAMP 593
Description 593
Component Function Check 593
Diagnosis Procedure 593
Special Repair Requirement 593
Hill descent control INDICATOR LAMP 594
Description 594
Component Function Check 594
Diagnosis Procedure 594
Special Repair Requirement 594
VDC OFF INDICATOR LAMP 595
Description 595
Component Function Check 595
Diagnosis Procedure 595
Special Repair Requirement 596
SLIP INDICATOR LAMP 597
Description 597
Component Function Check 597
Diagnosis Procedure 597
Special Repair Requirement 597
ECU DIAGNOSIS INFORMATION 598
APPLICATION NOTICE 598
Application Notice 598
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) 599
Reference Value 599
VALUES ON THE DIAGNOSIS TOOL 599
TERMINAL LAYOUT 603
Fail-Safe 603
ABS/EBD SYSTEM 603
VDC/TCS SYSTEM 603
DTC No Index 603
WIRING DIAGRAM 605
BRAKE CONTROL SYSTEM – VDC 605
Wiring Diagram – WITH HILL DESCENT CONTROL/HILL START ASSIST 605
SYMPTOM DIAGNOSIS 614
APPLICATION NOTICE 614
Application Notice 614
VDC/TCS/ABS 615
Symptom Table 615
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY 616
Diagnosis Procedure 616
UNEXPECTED PEDAL REACTION 617
Diagnosis Procedure 617
THE BRAKING DISTANCE IS LONG 618
Diagnosis Procedure 618
ABS FUNCTION DOES NOT OPERATE 619
Diagnosis Procedure 619
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS 620
Diagnosis Procedure 620
VEHICLE JERKS DURING VDC/TCS/ABS CONTROL 621
Diagnosis Procedure 621
NORMAL OPERATING CONDITION 622
Description 622
PRECAUTION 623
PRECAUTIONS 623
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 623
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 623
Precaution for Brake System 623
Precaution for Brake Control 624
Precaution for CAN System 625
PREPARATION 626
PREPARATION 626
Special Service Tool 626
Commercial Service Tool 626
UNIT REMOVAL AND INSTALLATION 627
WHEEL SENSORS 627
Removal and Installation 627
REMOVAL 627
INSTALLATION 627
SENSOR ROTOR 628
Removal and Installation 628
FRONT 628
REAR 628
Removal 628
Installation 628
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) 629
Removal and Installation 629
REMOVAL 629
INSTALLATION 629
STEERING ANGLE SENSOR 631
Removal and Installation 631
REMOVAL 631
INSTALLATION 631
YAW RATE/SIDE/DECEL G SENSOR 632
Removal and Installation 632
REMOVAL 632
INSTALLATION 632
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
brm 633
QUICK REFERENCE INDEX 0
Table of Contents 633
FEATURES OF NEW MODEL 634
BODY EXTERIOR PAINT COLOR 634
Body Exterior Paint Color 634
PRECAUTION 635
PRECAUTIONS 635
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 635
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 635
HANDLING PRECAUTIONS 636
Handling Precaution for Plastics 636
HANDLING PRECAUTIONS FOR PLASTICS 636
LOCATION OF PLASTIC PARTS 637
REMOVAL AND INSTALLATION 639
BODY COMPONENT PARTS 639
Body Component Parts 639
UNDERBODY COMPONENT PARTS 639
BODY COMPONENT PARTS 641
FRAME COMPONENT PARTS 643
CORROSION PROTECTION 645
Corrosion Protection 645
DESCRIPTION 645
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL) 645
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER 645
ANTI-CORROSIVE WAX 645
UNDERCOATING 646
Precautions in undercoating 646
Body Sealing 647
DESCRIPTION 647
BODY CONSTRUCTION 651
Body Construction 651
BODY CONSTRUCTION 651
BODY ALIGNMENT 652
Body Alignment 652
BODY CENTER MARKS 652
PANEL PARTS MATCHING MARKS 652
DESCRIPTION 653
Engine Compartment 654
MEASUREMENT 655
MEASUREMENT POINTS 656
Underbody 656
MEASUREMENT 657
MEASUREMENT POINTS 658
Passenger Compartment 659
MEASUREMENT 660
MEASUREMENT POINTS 661
Rear Body 663
MEASUREMENT 664
MEASUREMENT POINTS 665
Body Mounting 665
REPAIRING HIGH STRENGTH STEEL 667
Precaution in Repairing High Strength Steel 667
High strength steel (hss) used in NISSAN vehicles 667
REPLACEMENT OPERATIONS 670
Replacement Operation 670
DESCRIPTION 670
HOODLEDGE 672
LH 672
RH 673
FRONT PILLAR 674
CENTER PILLAR 676
OUTER SILL 678
REAR FENDER 679
REAR FENDER EXTENSION 680
MAIN BACK PILLAR 681
REAR FLOOR REAR 682
REAR CROSSMEMBER 682
Rear Floor Upper Extensions 683
Crossmember 684
CRUSH HORN 684
Foam Repair 685
URETHANE FOAM APPLICATIONS 685
FILL PROCEDURES 686
ccs 687
QUICK REFERENCE INDEX 0
Table of Contents 687
PRECAUTION 688
PRECAUTIONS 688
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 688
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 688
SYSTEM DESCRIPTION 689
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 689
Information 689
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
chg 690
QUICK REFERENCE INDEX 0
Table of Contents 690
BASIC INSPECTION 691
DIAGNOSIS AND REPAIR WORKFLOW 691
Work Flow (With EXP-800 NI or GR8-1200 NI) 691
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI 691
OVERALL SEQUENCE 692
DETAILED FLOW 692
Work Flow (Without EXP-800 NI or GR8-1200 NI) 694
OVERALL SEQUENCE 694
DETAILED FLOW 695
SYSTEM DESCRIPTION 697
CHARGING SYSTEM 697
System Diagram 697
System Description 697
Component Description 697
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM 698
System Diagram 698
System Description 698
Component Description 698
DTC/CIRCUIT DIAGNOSIS 699
CHARGING SYSTEM PRELIMINARY INSPECTION 699
Diagnosis Procedure 699
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION 700
Diagnosis Procedure 700
B TERMINAL CIRCUIT 702
Description 702
Diagnosis Procedure 702
L TERMINAL CIRCUIT (OPEN) 703
Description 703
Diagnosis Procedure 703
L TERMINAL CIRCUIT (SHORT) 705
Description 705
Diagnosis Procedure 705
S TERMINAL CIRCUIT 706
Description 706
Diagnosis Procedure 706
WIRING DIAGRAM 707
CHARGING SYSTEM 707
Wiring Diagram 707
SYMPTOM DIAGNOSIS 713
CHARGING SYSTEM 713
Symptom Table 713
PRECAUTION 714
PRECAUTIONS 714
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 714
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 714
Precaution for Power Generation Variable Voltage Control System 714
PREPARATION 715
PREPARATION 715
Special Service Tool 715
Commercial Service Tool 715
REMOVAL AND INSTALLATION 716
GENERATOR 716
Exploded View 716
Removal and Installation 716
REMOVAL 716
INSTALLATION 716
SERVICE DATA AND SPECIFICATIONS (SDS) 718
SERVICE DATA AND SPECIFICATIONS (SDS) 718
Generator 718
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
cl 719
QUICK REFERENCE INDEX 0
Table of Contents 719
SYMPTOM DIAGNOSIS 720
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 720
NVH Troubleshooting Chart 720
CLUTCH 720
PRECAUTION 721
PRECAUTIONS 721
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 721
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 721
Service Notice or Precautions 721
PREPARATION 722
PREPARATION 722
Special Service Tool 722
Commercial Service Tool 722
PERIODIC MAINTENANCE 724
CLUTCH PEDAL 724
On-Vehicle Inspection and Adjustment 724
CLUTCH FLUID 725
Bleeding 725
REMOVAL AND INSTALLATION 726
CLUTCH PEDAL 726
Exploded View 726
Removal and Installation 726
REMOVAL 726
INSTALLATION 726
Inspection 726
INSPECTION AFTER REMOVAL 726
CLUTCH MASTER CYLINDER 727
Exploded View 727
Removal and Installation 727
REMOVAL 727
INSTALLATION 727
OPERATING CYLINDER 728
Exploded View 728
Removal and Installation 728
REMOVAL 728
INSTALLATION 728
CLUTCH PIPING 729
Exploded View 729
Removal and Installation 729
UNIT REMOVAL AND INSTALLATION 730
CLUTCH RELEASE MECHANISM 730
Exploded View 730
Removal and Installation 730
REMOVAL 730
INSTALLATION 730
Inspection 731
INSPECTION AFTER REMOVAL 731
CLUTCH DISC, CLUTCH COVER 733
Exploded View 733
Removal and Installation 733
REMOVAL 733
INSTALLATION 733
Inspection and Adjustment 734
INSPECTION AND ADJUSTMENT AFTER REMOVAL 734
Clutch Disc 734
Clutch Cover 734
Flywheel 735
SERVICE DATA AND SPECIFICATIONS (SDS) 736
SERVICE DATA AND SPECIFICATIONS (SDS) 736
Clutch Control System 736
Clutch Master Cylinder 736
Clutch Operating Cylinder 736
Clutch Disc 736
Clutch Cover 736
Clutch Pedal 737
co 738
QUICK REFERENCE INDEX 0
Table of Contents 738
VQ40DE 739
PRECAUTION 739
PRECAUTIONS 739
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 739
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 739
Precaution for Liquid Gasket 739
REMOVAL OF LIQUID GASKET 739
LIQUID GASKET APPLICATION PROCEDURE 739
PREPARATION 741
PREPARATION 741
Special Service Tool 741
Commercial Service Tool 741
SYSTEM DESCRIPTION 743
COOLING SYSTEM 743
Cooling Circuit 743
Schematic 744
OVERHEATING CAUSE ANALYSIS 745
Troubleshooting Chart 745
PERIODIC MAINTENANCE 747
ENGINE COOLANT 747
System Inspection 747
CHECKING COOLING SYSTEM HOSES 747
CHECKING RESERVOIR LEVEL 747
CHECKING COOLING SYSTEM FOR LEAKS 747
CHECKING RESERVOIR CAP 747
CHECKING RADIATOR CAP 748
CHECKING RADIATOR 748
Changing Engine Coolant 748
DRAINING ENGINE COOLANT 748
REFILLING ENGINE COOLANT 749
FLUSHING COOLING SYSTEM 751
REMOVAL AND INSTALLATION 752
RADIATOR 752
Exploded View 752
Removal and Installation 752
REMOVAL 752
INSTALLATION 754
INSPECTION AFTER INSTALLATION 754
ENGINE COOLING FAN 755
Exploded View 755
Removal and Installation (Crankshaft driven type) 755
REMOVAL 755
INSPECTION AFTER REMOVAL 755
Fan Coupling 755
Fan Bracket 755
INSTALLATION 756
INSPECTION AFTER INSTALLATION 756
Removal and Installation (Motor driven type) 756
REMOVAL 756
INSTALLATION 757
INSPECTION AFTER INSTALLATION 757
WATER PUMP 758
Exploded View 758
Removal and Installation 758
REMOVAL 758
INSPECTION AFTER REMOVAL 760
INSTALLATION 760
INSPECTION AFTER INSTALLATION 762
WATER INLET AND THERMOSTAT ASSEMBLY 763
Exploded View 763
Removal and Installation 763
REMOVAL 763
INSPECTION AFTER REMOVAL 763
INSTALLATION 764
INSPECTION AFTER INSTALLATION 764
WATER OUTLET AND WATER PIPING 765
Exploded View 765
Removal and Installation 765
REMOVAL 765
INSTALLATION 766
INSPECTION AFTER INSTALLATION 766
SERVICE DATA AND SPECIFICATIONS (SDS) 767
SERVICE DATA AND SPECIFICATIONS (SDS) 767
Standard and Limit 767
ENGINE COOLANT CAPACITY (APPROXIMATE) 767
RADIATOR 767
THERMOSTAT 767
def 768
QUICK REFERENCE INDEX 0
Table of Contents 768
BASIC INSPECTION 770
DIAGNOSIS AND REPAIR WORKFLOW 770
Repair Work Flow 770
DETAILED FLOW 770
SYSTEM DESCRIPTION 771
REAR WINDOW DEFOGGER SYSTEM 771
System Diagram 771
System Description 771
Operation Description 771
Timer Function 771
INPUT/OUTPUT SIGNAL CHART 771
Component Parts Location 772
Component Description 772
DIAGNOSIS SYSTEM (BCM) 773
COMMON ITEM 773
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 773
APPLICATION ITEM 773
SYSTEM APPLICATION 773
REAR DEFOGGER 773
REAR DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 774
DATA MONITOR 774
ACTIVE TEST 774
DTC/CIRCUIT DIAGNOSIS 775
REAR WINDOW DEFOGGER SWITCH 775
Description 775
Component Function Check 775
Diagnosis Procedure 775
REAR WINDOW DEFOGGER RELAY 776
Description 776
Component Function Check 776
Diagnosis Procedure 776
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT 777
Description 777
Component Function Check 777
Diagnosis Procedure 777
Component Inspection 778
DOOR MIRROR DEFOGGER LH 779
Description 779
Component Function Check 779
Diagnosis Procedure 779
Component Inspection 781
DOOR MIRROR DEFOGGER RH 782
Description 782
Component Function Check 782
Diagnosis Procedure 782
Component Inspection 784
ECU DIAGNOSIS INFORMATION 785
BCM (BODY CONTROL MODULE) 785
Reference Value 785
VALUES ON THE DIAGNOSIS TOOL 785
Terminal Layout 788
Physical Values 788
WIRING DIAGRAM 794
REAR WINDOW DEFOGGER 794
Wiring Diagram 794
SYMPTOM DIAGNOSIS 802
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE 802
Diagnosis Procedure 802
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE 803
Diagnosis Procedure 803
BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES 804
Diagnosis Procedure 804
DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 805
Diagnosis Procedure 805
PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 806
Diagnosis Procedure 806
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 807
Diagnosis Procedure 807
PRECAUTION 808
PRECAUTIONS 808
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 808
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 808
Handling for Adhesive and Primer 808
REMOVAL AND INSTALLATION 809
REAR WINDOW DEFOGGER 809
Filament Check 809
Filament Repair 809
REPAIR EQUIPMENT 809
REPAIRING PROCEDURE 810
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
dlk 811
QUICK REFERENCE INDEX 0
Table of Contents 811
BASIC INSPECTION 814
DIAGNOSIS AND REPAIR WORKFLOW 814
Work Flow 814
OVERALL SEQUENCE 814
DETAILED FLOW 814
INSPECTION AND ADJUSTMENT 817
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 817
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 817
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 817
SYSTEM DESCRIPTION 818
AUTOMATIC DOOR LOCKS 818
System Diagram 818
System Description 818
DOOR LOCK FUNCTION 818
Functions Available by Operating the Door Lock and Unlock Switches on Driver Door and Passenger Door 818
Functions Available by Operating the Key Cylinder Switch on Driver Door or Back Door 818
Selective Unlock Operation 818
AUTOMATIC DOOR LOCKS (LOCK OPERATION) 818
Vehicle Speed Sensing Auto Door Lock*1 818
Setting change of Automatic Door Locks (LOCK) Function 819
AUTOMATIC DOOR LOCKS (UNLOCK OPERATION) 819
IGN OFF Interlock Door Unlock*1 819
Setting change of Automatic Door Locks (UNLOCK) Function 819
Component Parts Location 820
Component Description 820
DOOR LOCK FUNCTION 822
DOOR LOCK AND UNLOCK SWITCH 822
DOOR LOCK AND UNLOCK SWITCH : System Diagram 822
DOOR LOCK AND UNLOCK SWITCH : System Description 822
DOOR LOCK FUNCTION 822
Functions Available by Operating the Door Lock and Unlock Switches on Driver Door and Passenger Door 822
Functions Available by Operating the Key Cylinder Switch on Driver Door or Back Door 822
Selective Unlock Operation 822
Key Reminder System 822
DOOR LOCK AND UNLOCK SWITCH : Component Parts Location 823
DOOR LOCK AND UNLOCK SWITCH : Component Description 823
REMOTE KEYLESS ENTRY 824
REMOTE KEYLESS ENTRY : System Diagram 824
REMOTE KEYLESS ENTRY : System Description 824
OPERATED PROCEDURE 824
REMOTE CONTROL ENTRY FUNCTIONS 824
REMOTE CONTROL ENTRY OPERATION CONDITIONS 824
AUTO LOCK FUNCTION 824
Operation Description 824
ACTIVE CHECK FUNCTION 825
Operation Description 825
HAZARD AND HORN REMINDER 825
INTERIOR LAMP OPERATION 825
PANIC ALARM OPERATION 825
KEYLESS POWER WINDOW DOWN (OPEN) OPERATION 825
REMOTE KEYLESS ENTRY : Component Parts Location 826
REMOTE KEYLESS ENTRY : Component Description 826
DIAGNOSIS SYSTEM (BCM) 827
COMMON ITEM 827
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 827
APPLICATION ITEM 827
SYSTEM APPLICATION 827
DOOR LOCK 827
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 828
DATA MONITOR 828
ACTIVE TEST 828
WORK SUPPORT 828
MULTI REMOTE ENT 828
MULTI REMOTE ENT : CONSULT Function (BCM – MULTI REMOTE ENT) 828
DATA MONITOR 828
ACTIVE TEST 829
WORK SUPPORT 829
DTC/CIRCUIT DIAGNOSIS 830
U1000 CAN COMM CIRCUIT 830
Description 830
DTC Logic 830
DTC DETECTION LOGIC 830
Diagnosis Procedure 830
U1010 CONTROL UNIT (CAN) 831
DTC Logic 831
DTC DETECTION LOGIC 831
Diagnosis Procedure 831
Special Repair Requirement 831
POWER SUPPLY AND GROUND CIRCUIT 832
BCM (BODY CONTROL MODULE) 832
BCM (BODY CONTROL MODULE) : Diagnosis Procedure 832
DOOR SWITCH 834
Description 834
Component Function Check 834
Diagnosis Procedure 834
DOOR LOCK AND UNLOCK SWITCH 837
Description 837
Component Function Check 837
Diagnosis Procedure 837
KEY CYLINDER SWITCH 841
DRIVER SIDE 841
DRIVER SIDE : Description 841
DRIVER SIDE : Component Function Check 841
DRIVER SIDE : Diagnosis Procedure 841
BACK DOOR 843
BACK DOOR : Description 843
BACK DOOR : Component Function Check 843
BACK DOOR : Diagnosis Procedure 843
DOOR LOCK ACTUATOR 846
DRIVER SIDE 846
DRIVER SIDE : Description 846
DRIVER SIDE : Component Function Check 846
DRIVER SIDE : Diagnosis Procedure 846
PASSENGER SIDE 847
PASSENGER SIDE : Description 847
PASSENGER SIDE : Component Function Check 847
PASSENGER SIDE : Diagnosis Procedure 847
REAR LH 848
REAR LH : Description 848
REAR LH : Component Function Check 848
REAR LH : Diagnosis Procedure 848
REAR RH 849
REAR RH : Description 849
REAR RH : Component Function Check 850
REAR RH : Diagnosis Procedure 850
BACK DOOR 851
BACK DOOR : Description 851
BACK DOOR : Component Function Check 851
BACK DOOR : Diagnosis Procedure 851
REMOTE KEYLESS ENTRY RECEIVER 853
Description 853
Component Function Check 853
Diagnosis Procedure 853
KEYFOB BATTERY AND FUNCTION 856
Description 856
Component Function Check 856
Diagnosis Procedure 856
HORN FUNCTION 858
Description 858
Component Function Check 858
Diagnosis Procedure 858
WARNING CHIME FUNCTION 860
Description 860
Component Function Check 860
Diagnosis Procedure 860
HAZARD FUNCTION 861
Description 861
Component Function Check 861
Diagnosis Procedure 861
KEY SWITCH (BCM INPUT) 862
Diagnosis Procedure 862
HEADLAMP FUNCTION 863
Diagnosis Procedure 863
MAP LAMP AND IGNITION KEYHOLE ILLUMINATION FUNCTION 864
Diagnosis Procedure 864
KEYFOB ID SET UP WITH CONSULT 865
ID Code Entry Procedure 865
KEYFOB ID SET UP WITH CONSULT 865
KEYFOB ID SET UP WITHOUT CONSULT 866
ID Code Entry Procedure 866
KEYFOB ID SET UP WITHOUT CONSULT 866
ECU DIAGNOSIS INFORMATION 868
BCM (BODY CONTROL MODULE) 868
Reference Value 868
VALUES ON THE DIAGNOSIS TOOL 868
Terminal Layout 871
Physical Values 871
Fail Safe 876
Fail-safe index 876
DTC Inspection Priority Chart 876
DTC Index 877
WIRING DIAGRAM 879
POWER DOOR LOCK SYSTEM 879
Wiring Diagram 879
REMOTE KEYLESS ENTRY SYSTEM 891
Wiring Diagram 891
SYMPTOM DIAGNOSIS 901
DOOR LOCK 901
Symptom Table 901
DOOR LOCK SYSTEM 901
REMOTE KEYLESS ENTRY SYSTEM 902
Symptom Table 902
REMOTE KEYLESS ENTRY SYSTEM 902
SQUEAK AND RATTLE TROUBLE DIAGNOSES 904
Work Flow 904
CUSTOMER INTERVIEW 904
DUPLICATE THE NOISE AND TEST DRIVE 904
CHECK RELATED SERVICE BULLETINS 905
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 905
REPAIR THE CAUSE 905
CONFIRM THE REPAIR 905
Generic Squeak and Rattle Troubleshooting 905
INSTRUMENT PANEL 905
CENTER CONSOLE 906
DOORS 906
TRUNK 906
SUNROOF/HEADLINING 906
OVERHEAD CONSOLE (FRONT AND REAR) 906
SEATS 907
UNDERHOOD 907
Diagnostic Worksheet 908
PRECAUTION 910
PRECAUTIONS 910
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 910
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 910
Precaution for Servicing Doors and locks 910
PREPARATION 911
PREPARATION 911
Special Service Tool 911
Commercial Service Tool 912
REMOVAL AND INSTALLATION 913
HOOD 913
Fitting Adjustment 913
CLEARANCE AND SURFACE HEIGHT ADJUSTMENT 913
HOOD LOCK ADJUSTMENT 914
Removal and Installation of Hood Assembly 914
REMOVAL 914
INSTALLATION 915
Removal and Installation of Hood Lock Control 915
REMOVAL 915
INSTALLATION 915
Hood Lock Control Inspection 916
DOOR 917
Fitting Adjustment 917
FRONT DOOR 917
Longitudinal clearance and surface height adjustment at front end 917
REAR DOOR 917
Longitudinal clearance and surface height adjustment at front end 917
BACK DOOR 917
Longitudinal clearance and surface height adjustment 917
STRIKER ADJUSTMENT 918
Body Side Doors 918
Back Door 919
Removal and Installation 919
FRONT DOOR 919
Removal 919
Installation 920
REAR DOOR 920
Removal 920
Installation 920
BACK DOOR 921
Removal 921
Installation 921
Back Door Stay Disposal 921
FRONT DOOR LOCK 922
Component Structure 922
Removal and Installation 922
REMOVAL 922
INSTALLATION 924
Disassembly and Assembly 924
DOOR KEY CYLINDER ASSEMBLY 924
REAR DOOR LOCK 925
Component Structure 925
Removal and Installation 925
REMOVAL 925
INSTALLATION 925
BACK DOOR LOCK 926
Component Structure 926
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
dln 927
QUICK REFERENCE INDEX 0
Table of Contents 927
TRANSFER: TX15B 933
BASIC INSPECTION 933
DIAGNOSIS AND REPAIR WORKFLOW 933
Work Flow 933
WORK FLOW 933
DETAILED FLOW 933
SYSTEM DESCRIPTION 935
4WD SYSTEM 935
System Diagram 935
COMPONENT DESCRIPTION 935
System Description 936
TRANSFER CONTROL DEVICE 936
Actuator Motor 936
Actuator Position Switch 936
WAIT DETECTION SWITCH 936
4LO SWITCH 936
ATP SWITCH (A/T MODELS) 936
PNP SWITCH (M/T models) 936
TRANSFER CONTROL UNIT 936
TRANSFER SHIFT HIGH AND LOW RELAYS 936
TRANSFER SHUT OFF RELAYS 936
4WD SHIFT SWITCH AND INDICATOR LAMP 936
4WD Shift Switch 937
4WD Shift Indicator Lamp 937
4LO Indicator Lamp 937
4WD WARNING LAMP 937
4WD Warning Lamp Indication 937
ATP WARNING LAMP (A/T MODELS) 937
Component Parts Location 938
CAN Communication 939
Cross-Sectional View 939
Power Transfer 940
POWER TRANSFER DIAGRAM 940
POWER TRANSFER FLOW 940
DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT) 942
CONSULT Function (ALL MODE AWD/4WD) 942
FUNCTION 942
SELF DIAGNOSTIC RESULT 942
Operation Procedure 942
How to Erase Self-diagnostic Results 942
<GRAPHIC> SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT) 942
Description 942
Diagnostic Procedure (A/T models) 942
Diagnostic Procedure (M/T models) 943
Self-diagnosis example 943
DATA MONITOR 943
Operation Procedure 943
Display Item List 943
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 945
NVH Troubleshooting Chart 945
DTC/CIRCUIT DIAGNOSIS 946
P1801, P1811 POWER SUPPLY CIRCUIT FOR TRANSFER CONTROL UNIT 946
Description 946
DTC Logic 946
DTC DETECTION LOGIC 946
DTC CONFIRMATION PROCEDURE 946
Diagnosis Procedure 946
Component Inspection 948
P1802 – P1804, P1809 TRANSFER CONTROL UNIT 949
Description 949
DTC Logic 949
DTC DETECTION LOGIC 949
DTC CONFIRMATION PROCEDURE 949
Diagnosis Procedure 949
P1807 VEHICLE SPEED SENSOR (A/T) 951
Description 951
DTC Logic 951
DTC DETECTION LOGIC 951
DTC CONFIRMATION PROCEDURE 951
Diagnosis Procedure 951
P1808 VEHICLE SPEED SENSOR (ABS) 952
Description 952
DTC Logic 952
DTC DETECTION LOGIC 952
DTC CONFIRMATION PROCEDURE 952
Diagnosis Procedure 952
P1810 4 LO SWITCH 953
Description 953
DTC Logic 953
DTC DETECTION LOGIC 953
DTC CONFIRMATION PROCEDURE 953
Diagnosis Procedure 953
Component Inspection 955
P1813 4WD SHIFT SWITCH 956
Description 956
DTC Logic 956
DTC DETECTION LOGIC 956
DTC CONFIRMATION PROCEDURE 956
Diagnosis Procedure 956
Component Inspection 958
P1814 WAIT DETECTION SWITCH 959
Description 959
DTC Logic 959
DTC DETECTION LOGIC 959
DTC CONFIRMATION PROCEDURE 959
Diagnosis Procedure 959
Component Inspection 961
P1816 TRANSMISSION RANGE SWITCH 962
Description 962
DTC Logic 962
DTC DETECTION LOGIC 962
DTC CONFIRMATION PROCEDURE 962
Diagnosis Procedure 962
P1816 PNP SWITCH (M/T) 963
Description 963
DTC Logic 963
DTC DETECTION LOGIC 963
DTC CONFIRMATION PROCEDURE 963
Diagnosis Procedure 963
Component Inspection 964
P1817 ACTUATOR MOTOR 966
Description 966
DTC Logic 966
DTC DETECTION LOGIC 966
DTC CONFIRMATION PROCEDURE 966
Diagnosis Procedure 966
Component Inspection 971
ACTUATOR MOTOR 971
TRANSFER RELAY 971
P1818 ACTUATOR POSITION SWITCH 972
Description 972
DTC Logic 972
DTC DETECTION LOGIC 972
DTC CONFIRMATION PROCEDURE 972
Diagnosis Procedure 972
P1819 TRANSFER CONTROL DEVICE 975
Description 975
DTC Logic 975
DTC DETECTION LOGIC 975
DTC CONFIRMATION PROCEDURE 975
Diagnosis Procedure 975
P1820 ENGINE SPEED SIGNAL 978
Description 978
DTC Logic 978
DTC DETECTION LOGIC 978
DTC CONFIRMATION PROCEDURE 978
Diagnosis Procedure 978
U1000 CAN COMM CIRCUIT 979
Description 979
DTC Logic 979
DTC DETECTION LOGIC 979
DTC CONFIRMATION PROCEDURE 979
Diagnosis Procedure 979
U1010 CONTROL UNIT (CAN) 980
Description 980
DTC Logic 980
DTC DETECTION LOGIC 980
DTC CONFIRMATION PROCEDURE 980
Diagnosis Procedure 980
ECU DIAGNOSIS INFORMATION 981
TRANSFER CONTROL UNIT 981
Reference Value 981
VALUE ON THE DIAGNOSIS TOOL 981
CONSULT data monitor item 981
PHYSICAL VALUES 982
Terminal Layout 983
DTC Index 984
DTC CHART 984
FLASH CODE CHART 986
WIRING DIAGRAM 988
PART TIME 4WD SYSTEM 988
Wiring Diagram 988
SYMPTOM DIAGNOSIS 997
4WD SYSTEM SYMPTOMS 997
Symptom Table 997
4WD WARNING LAMP DOES NOT TURN ON 998
Description 998
Diagnosis Procedure 998
4WD SHIFT INDICATOR LAMP AND 4LO INDICATOR LAMP DO NOT TURN ON 999
Description 999
Diagnosis Procedure 999
4WD SHIFT INDICATOR LAMP OR 4LO INDICATOR LAMP DO NOT CHANGE1000
Description1000
Diagnosis Procedure1000
ATP WARNING LAMP DOES NOT TURN ON1002
Description1002
Diagnosis Procedure1002
4WD SHIFT INDICATOR LAMP KEEPS FLASHING1003
Description1003
Diagnosis Procedure1003
4WD WARNING LAMP FLASHES SLOWLY1004
Description1004
Diagnosis Procedure1004
ATP SWITCH1005
Description1005
Diagnosis Procedure1005
Component Inspection1006
PRECAUTION1008
PRECAUTIONS1008
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1008
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1008
Precaution for Transfer Assembly and Transfer Control Unit Replacement1008
CHECK 4WD SHIFT INDICATOR PATTERN1008
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “2WD”1009
Select Adjustment Pattern1009
Pattern A1010
Pattern B1010
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “4H” OR “4LO”1010
Precaution1010
Service Notice1011
PREPARATION1012
PREPARATION1012
Special Service Tool1012
Commercial Service Tool1014
PERIODIC MAINTENANCE1015
TRANSFER FLUID1015
Replacement1015
DRAINING1015
FILLING1015
Inspection1015
FLUID LEAKAGE AND FLUID LEVEL1015
REMOVAL AND INSTALLATION1016
TRANSFER CONTROL UNIT1016
Removal and Installation1016
REMOVAL1016
INSTALLATION1016
FRONT OIL SEAL1017
Removal and Installation1017
REMOVAL1017
INSTALLATION1017
REAR OIL SEAL1019
Removal and Installation1019
REMOVAL1019
INSTALLATION1019
TRANSFER CONTROL DEVICE1021
Removal and Installation1021
REMOVAL1021
INSTALLATION1021
AIR BREATHER HOSE1023
Removal and Installation1023
COMPONENTS1023
REMOVAL1023
INSTALLATION1023
UNIT REMOVAL AND INSTALLATION1025
TRANSFER ASSEMBLY1025
Removal and Installation1025
REMOVAL1025
INSTALLATION1025
UNIT DISASSEMBLY AND ASSEMBLY1026
TRANSFER ASSEMBLY1026
Exploded View1026
COMPONENTS1026
Disassembly and Assembly1027
DISASSEMBLY1027
INSPECTION AFTER DISASSEMBLY 1033
Case1033
Sleeve1033
Gear, Shaft and Drive Chain1033
Bearing1034
ASSEMBLY1034
PLANETARY CARRIER1043
Disassembly and Assembly1043
DISASSEMBLY1043
INSPECTION AFTER DISASSEMBLY1044
Bearing1044
Planetary Carrier1044
Sun Gear1044
Internal Gear1044
ASSEMBLY1045
FRONT DRIVE SHAFT1047
Disassembly and Assembly1047
DISASSEMBLY1047
INSPECTION AFTER DISASSEMBLY1047
Front Drive Shaft1047
Bearing1047
ASSEMBLY1047
SHIFT CONTROL1049
Disassembly and Assembly1049
DISASSEMBLY (A/T MODELS)1049
DISASSEMBLY (M/T MODELS)1049
INSPECTION AFTER DISASSEMBLY1049
Shift Fork1049
Shift Rod and Fork Components1050
ASSEMBLY (A/T MODELS)1050
ASSEMBLY (M/T MODELS)1051
SERVICE DATA AND SPECIFICATIONS (SDS)1052
SERVICE DATA AND SPECIFICATIONS (SDS)1052
General Specification1052
Inspection and Adjustment1052
PINION GEAR END PLAY1052
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE1052
PROPELLER SHAFT: 2F13101053
PRECAUTION1053
PRECAUTIONS1053
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1053
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1053
PREPARATION1054
PREPARATION1054
Commercial Service Tool1054
SYSTEM DESCRIPTION1055
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING1055
NVH Troubleshooting Chart1055
BASIC INSPECTION1056
PROPELLER SHAFT ASSEMBLY1056
Inspection1056
APPEARANCE AND NOISE INSPECTION1056
PROPELLER SHAFT VIBRATION1056
UNIT REMOVAL AND INSTALLATION1057
PROPELLER SHAFT1057
Removal and Installation1057
COMPONENTS1057
REMOVAL1057
INSPECTION 1057
INSTALLATION1058
UNIT DISASSEMBLY AND ASSEMBLY1059
PROPELLER SHAFT1059
Disassembly and Assembly1059
DISASSEMBLY1059
Journal1059
ASSEMBLY1059
Journal1060
SERVICE DATA AND SPECIFICATIONS (SDS)1061
SERVICE DATA AND SPECIFICATIONS (SDS)1061
General Specification1061
PROPELLER SHAFT RUNOUT1061
PROPELLER SHAFT JOINT FLEX EFFORT1061
JOURNAL AXIAL PLAY1061
Snap Ring1061
PROPELLER SHAFT: 2S13301062
PRECAUTION1062
PRECAUTIONS1062
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1062
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1062
PREPARATION1063
PREPARATION1063
Commercial Service Tool1063
SYSTEM DESCRIPTION1064
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING1064
NVH Troubleshooting Chart1064
BASIC INSPECTION1065
PROPELLER SHAFT ASSEMBLY1065
Inspection1065
APPEARANCE AND NOISE INSPECTION1065
PROPELLER SHAFT VIBRATION1065
UNIT REMOVAL AND INSTALLATION1066
PROPELLER SHAFT1066
Removal and Installation1066
COMPONENTS1066
REMOVAL1066
INSPECTION 1066
INSTALLATION1067
UNIT DISASSEMBLY AND ASSEMBLY1068
PROPELLER SHAFT1068
Disassembly and Assembly1068
DISASSEMBLY1068
Journal1068
ASSEMBLY1068
Journal1069
SERVICE DATA AND SPECIFICATIONS (SDS)1070
SERVICE DATA AND SPECIFICATIONS (SDS)1070
General Specification1070
PROPELLER SHAFT RUNOUT1070
PROPELLER SHAFT JOINT FLEX EFFORT1070
JOURNAL AXIAL PLAY1070
Snap Ring1070
2S1330-BJ100 1071
PRECAUTION1071
PRECAUTIONS1071
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1071
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1071
PREPARATION1072
PREPARATION1072
Commercial Service Tool1072
SYSTEM DESCRIPTION1073
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING1073
NVH Troubleshooting Chart1073
BASIC INSPECTION1074
PROPELLER SHAFT ASSEMBLY1074
Inspection1074
APPEARANCE AND NOISE INSPECTION1074
PROPELLER SHAFT VIBRATION1074
UNIT REMOVAL AND INSTALLATION1075
PROPELLER SHAFT1075
Removal and Installation1075
COMPONENTS1075
REMOVAL1075
INSPECTION 1075
INSTALLATION1076
UNIT DISASSEMBLY AND ASSEMBLY1077
PROPELLER SHAFT1077
Disassembly and Assembly1077
DISASSEMBLY1077
Journal1077
ASSEMBLY1077
Journal1078
SERVICE DATA AND SPECIFICATIONS (SDS)1079
SERVICE DATA AND SPECIFICATIONS (SDS)1079
General Specification1079
PROPELLER SHAFT RUNOUT1079
PROPELLER SHAFT JOINT FLEX EFFORT1079
JOURNAL AXIAL PLAY1079
Snap Ring1079
FRONT FINAL DRIVE: R180A1080
PRECAUTION1080
PRECAUTIONS1080
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1080
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1080
Precaution for Servicing Front Final Drive1080
PREPARATION1081
PREPARATION1081
Special Service Tool1081
Commercial Service Tool1083
SYSTEM DESCRIPTION1084
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1084
NVH Troubleshooting Chart1084
DESCRIPTION1085
Cross-Sectional View1085
PERIODIC MAINTENANCE1086
DIFFERENTIAL GEAR OIL1086
Changing Differential Gear Oil1086
DRAINING1086
FILLING1086
Checking Differential Gear Oil1086
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL1086
REMOVAL AND INSTALLATION1087
FRONT OIL SEAL1087
Removal and Installation1087
REMOVAL1087
INSTALLATION1087
SIDE OIL SEAL1089
Removal and Installation1089
REMOVAL1089
INSTALLATION1089
CARRIER COVER1090
Removal and Installation1090
REMOVAL1090
INSTALLATION1090
UNIT REMOVAL AND INSTALLATION1091
FRONT FINAL DRIVE ASSEMBLY1091
Removal and Installation1091
REMOVAL1091
INSTALLATION1092
UNIT DISASSEMBLY AND ASSEMBLY1093
FRONT FINAL DRIVE1093
Disassembly and Assembly1093
COMPONENTS1093
ASSEMBLY INSPECTION AND ADJUSTMENT1094
Total Preload Torque1094
Drive Gear Runout1094
Tooth Contact1095
Backlash1096
Companion Flange Runout1096
DISASSEMBLY1096
Differential side shaft1096
Differential Assembly1098
Drive Pinion Assembly1100
INSPECTION AFTER DISASSEMBLY1101
Drive Pinion and Drive Gear1101
Bearing1101
Side Gear and Pinion Mate Gear1101
Side Gear Thrust Washer and Pinion Mate Thrust Washer1101
Gear Carrier1101
Companion Flange1101
ADJUSTING AND SELECTING WASHERS1101
Side Gear Back Clearance1101
Drive Pinion Height1102
ASSEMBLY1105
Drive Pinion Assembly1105
Differential Assembly1107
Differential side shaft1110
SERVICE DATA AND SPECIFICATIONS (SDS)1112
SERVICE DATA AND SPECIFICATIONS (SDS)1112
General Specification1112
Inspection and Adjustment1112
DRIVE GEAR RUNOUT1112
SIDE GEAR CLEARANCE1112
PRELOAD TORQUE1112
BACKLASH1112
COMPANION FLANGE RUNOUT1112
SELECTIVE PARTS1112
Drive Pinion Height Adjusting Washer1112
Side Gear Thrust Washer1113
Side Bearing Adjusting Washer1113
C2001114
PRECAUTION1114
PRECAUTIONS1114
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1114
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1114
Precaution for Servicing Rear Final Drive1114
PREPARATION1115
PREPARATION1115
Special Service Tool1115
Commercial Service Tool1117
SYSTEM DESCRIPTION1118
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1118
NVH Troubleshooting Chart1118
DESCRIPTION1119
Cross-Sectional View1119
PERIODIC MAINTENANCE1120
DIFFERENTIAL GEAR OIL1120
Changing Differential Gear Oil1120
DRAINING1120
FILLING1120
Checking Differential Gear Oil1120
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL1120
REMOVAL AND INSTALLATION1121
FRONT OIL SEAL1121
Removal and Installation1121
REMOVAL1121
INSTALLATION1121
CARRIER COVER1123
Removal and Installation1123
REMOVAL1123
INSTALLATION1123
UNIT REMOVAL AND INSTALLATION1124
REAR FINAL DRIVE1124
Removal and Installation1124
REMOVAL1124
INSTALLATION1124
UNIT DISASSEMBLY AND ASSEMBLY1125
REAR FINAL DRIVE1125
Disassembly and Assembly1125
COMPONENTS1125
ASSEMBLY INSPECTION AND ADJUSTMENT1126
Total Preload Torque1126
Drive Gear Runout1126
Tooth Contact1127
Backlash1128
Companion Flange Runout1128
DISASSEMBLY1129
Differential Assembly1129
Drive Pinion Assembly1131
INSPECTION AFTER DISASSEMBLY1132
Drive Pinion and Drive Gear1132
Bearing1133
Side Gear and Pinion Mate Gear1133
Side Gear Thrust Washer and Pinion Mate Thrust Washer1133
Gear Carrier1133
Companion Flange1133
ADJUSTING AND SELECTING WASHERS1133
Side Gear Back Clearance1133
Side Bearing Preload Torque1134
Drive Pinion Height1135
ASSEMBLY1138
Drive Pinion Assembly1138
Differential Assembly1140
SERVICE DATA AND SPECIFICATIONS (SDS)1144
SERVICE DATA AND SPECIFICATIONS (SDS)1144
General Specification1144
C2001144
Inspection and Adjustment1144
DRIVE GEAR RUNOUT1144
SIDE GEAR CLEARANCE1144
PRELOAD TORQUE1144
BACKLASH1144
COMPANION FLANGE RUNOUT1144
SELECTIVE PARTS1145
Side Gear Thrust Washer1145
Drive Pinion Height Adjusting Washer1145
Side Bearing Adjusting Washer1145
REAR FINAL DRIVE: M226 1146
PRECAUTION1146
PRECAUTIONS1146
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1146
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1146
Precaution for Servicing Rear Final Drive1146
PREPARATION1147
PREPARATION1147
Special Service Tool1147
Commercial Service Tool1148
SYSTEM DESCRIPTION1149
DESCRIPTION1149
Cross-Sectional View1149
SYMPTOM DIAGNOSIS1150
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1150
NVH Troubleshooting Chart1150
PERIODIC MAINTENANCE1151
DIFFERENTIAL GEAR OIL1151
Changing Differential Gear Oil1151
DRAINING1151
FILLING1151
Checking Differential Gear Oil1151
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL1151
REMOVAL AND INSTALLATION1152
FRONT OIL SEAL1152
Removal and Installation1152
REMOVAL1152
INSTALLATION1152
CARRIER COVER1154
Removal and Installation1154
REMOVAL1154
INSTALLATION1154
UNIT REMOVAL AND INSTALLATION1155
REAR FINAL DRIVE ASSEMBLY1155
Removal and Installation1155
REMOVAL1155
INSTALLATION1155
UNIT DISASSEMBLY AND ASSEMBLY1156
REAR FINAL DRIVE ASSEMBLY1156
Disassembly and Assembly1156
COMPONENTS1156
ASSEMBLY INSPECTION AND ADJUSTMENT1156
Total Preload Torque1157
Tooth Contact1157
Backlash1158
Companion Flange Runout1159
DISASSEMBLY1159
Differential Assembly1159
Drive Pinion Assembly1160
INSPECTION AFTER DISASSEMBLY1161
Drive Pinion and Drive Gear1162
Bearings1162
Differential Case Assembly1162
Companion Flange1162
ASSEMBLY1162
Drive Pinion Assembly1162
Differential Assembly1163
SERVICE DATA AND SPECIFICATIONS (SDS)1165
SERVICE DATA AND SPECIFICATIONS (SDS)1165
General Specification1165
Inspection and Adjustment1165
DIFFERENTIAL SIDE GEAR CLEARANCE1165
PRELOAD TORQUE1165
BACKLASH1165
COMPANION FLANGE RUNOUT1165
REAR FINAL DRIVE: M226 (ELD) 1166
BASIC INSPECTION1166
DIAGNOSIS AND REPAIR WORKFLOW1166
Work Flow1166
OVERALL SEQUENCE1166
DETAILED FLOW1166
SYSTEM DESCRIPTION1168
DIFFERENTIAL LOCK SYSTEM1168
Cross-Sectional View1168
System Diagram1169
System Description1169
DIFFERENTIAL LOCK SYSTEM OPERATION1169
DIFFERENTIAL LOCK OPERATION1169
DIFFERENTIAL LOCK INDICATOR LAMP OPERATION1170
Component Parts Location1170
Component Description1171
DIAGNOSIS SYSTEM (DIFFERENTIAL LOCK CONTROL UNIT)1172
DIFFERENTIAL LOCK CONTROL UNIT1172
DIFFERENTIAL LOCK CONTROL UNIT : CONSULT Function (DIFF LOCK)1172
APPLICATION ITEM1172
SELF DIAGNOSTIC RESULT1172
DATA MONITOR1172
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1173
NVH Troubleshooting Chart1173
DTC/CIRCUIT DIAGNOSIS1174
U1000 CAN COMM CIRCUIT1174
Description1174
DTC Logic1174
DTC DETECTION LOGIC1174
Diagnosis Procedure1174
P1833 INITIAL START1175
Description1175
DTC Logic1175
Diagnosis Procedure1175
P1834 CONTROL UNIT 11176
Description1176
DTC Logic1176
P1835 CONTROL UNIT 21177
Description1177
DTC Logic1177
P1836 CONTROL UNIT 31178
Description1178
DTC Logic1178
P1837 CONTROL UNIT 41179
Description1179
DTC Logic1179
P1838 ON SWITCH1180
Description1180
DTC Logic1180
Diagnosis Procedure1180
P1839 POSITION SWITCH ON1182
Description1182
DTC Logic1182
Diagnosis Procedure1182
P1844 RELAY1184
Description1184
DTC Logic1184
Diagnosis Procedure1184
P1847 SOLENOID CIRCUIT1185
Description1185
DTC Logic1185
P1848 SOLENOID DISCONNECT1186
Description1186
DTC Logic1186
Diagnosis Procedure1186
P1849 SOLENOID SHORT1188
Description1188
DTC Logic1188
Diagnosis Procedure1188
P1850 SOLENOID CURRENT1190
Description1190
DTC Logic1190
Diagnosis Procedure1190
C1203 ABS SYSTEM1192
Description1192
DTC Logic1192
LOCK INDICATOR LAMP1193
Description1193
Component Function Check1193
Diagnosis Procedure1193
ECU DIAGNOSIS INFORMATION1195
DIFFERENTIAL LOCK CONTROL UNIT1195
Reference Value1195
DTC Index1196
WIRING DIAGRAM1197
REAR FINAL DRIVE1197
Wiring Diagram1197
SYMPTOM DIAGNOSIS1201
DIFF LOCK INDICATOR LAMP INOPERATIVE1201
Inspection Procedure1201
DIAGNOSTIC PROCEDURE1201
DIFF LOCK INDICATOR LAMP DOES NOT TURN ON WITH DIFFERENTIAL LOCK SWITCHED ON1202
Inspection Procedure1202
DIAGNOSTIC PROCEDURE1202
DIFF LOCK INDICATOR LAMP FLASHES WHILE DRIVING1203
Description1203
Inspection Procedure1203
DIAGNOSTIC PROCEDURE1203
PRECAUTION1204
PRECAUTIONS1204
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1204
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1204
Precaution1204
Precaution for Servicing Rear Final Drive1205
PREPARATION1206
PREPARATION1206
Special Service Tool1206
Commercial Service Tool1207
PERIODIC MAINTENANCE1208
DIFFERENTIAL GEAR OIL1208
Changing Differential Gear Oil1208
DRAINING1208
FILLING1208
Checking Differential Gear Oil1208
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL1208
REMOVAL AND INSTALLATION1209
DIFFERENTIAL LOCK CONTROL UNIT1209
Removal and Installation1209
REMOVAL1209
INSTALLATION1209
DIFFERENTIAL LOCK POSITION SWITCH1210
Removal and Installation1210
REMOVAL1210
Differential Lock Position Switch1210
INSTALLATION1211
FRONT OIL SEAL1214
Removal and Installation1214
REMOVAL1214
INSTALLATION1214
CARRIER COVER1216
Removal and Installation1216
REMOVAL1216
INSTALLATION1216
UNIT REMOVAL AND INSTALLATION1217
REAR FINAL DRIVE ASSEMBLY1217
Removal and Installation1217
REMOVAL1217
INSTALLATION1217
UNIT DISASSEMBLY AND ASSEMBLY1218
REAR FINAL DRIVE1218
Disassembly and Assembly1218
COMPONENTS1218
INSPECTION AND ADJUSTMENT1219
Total Preload Torque1219
Tooth Contact1219
Backlash1220
Companion Flange Runout1221
DISASSEMBLY1221
Differential Assembly1221
Drive Pinion Assembly1223
INSPECTION AFTER DISASSEMBLY1224
Drive Pinion and Drive Gear1224
Bearings1224
Differential Case Assembly1224
Differential Lock Solenoid1224
Companion Flange1224
ASSEMBLY1224
Drive Pinion Assembly1224
Differential Assembly1226
SERVICE DATA AND SPECIFICATIONS (SDS)1228
SERVICE DATA AND SPECIFICATIONS (SDS)1228
General Specification1228
Inspection and Adjustment1228
PRELOAD TORQUE1228
BACKLASH1228
COMPANION FLANGE RUNOUT1228
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
ec1229
QUICK REFERENCE INDEX 0
Table of Contents1229
VQ40DE1236
PRECAUTION1236
PRECAUTIONS1236
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1236
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1236
Precaution for Procedure without Cowl Top Cover1236
On Board Diagnosis (OBD) System of Engine and A/T1236
Precaution1237
PREPARATION1240
PREPARATION1240
Special Service Tool1240
Commercial Service Tool1241
SYSTEM DESCRIPTION1242
ENGINE CONTROL SYSTEM1242
System Diagram1242
Engine Control Component Parts Location1243
MULTIPORT FUEL INJECTION SYSTEM1251
System Description1251
INPUT/OUTPUT SIGNAL CHART1251
SYSTEM DESCRIPTION1251
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION1251
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)1252
Open Loop Control1252
MIXTURE RATIO SELF-LEARNING CONTROL1252
FUEL INJECTION TIMING1253
Sequential Multiport Fuel Injection System1253
Simultaneous Multiport Fuel Injection System1253
FUEL SHUT-OFF1253
ELECTRIC IGNITION SYSTEM1254
System Description1254
INPUT/OUTPUT SIGNAL CHART1254
SYSTEM DESCRIPTION1254
AIR CONDITIONING CUT CONTROL1255
Input/Output Signal Chart1255
System Description1255
AUTOMATIC SPEED CONTROL DEVICE (ASCD)1256
System Description1256
INPUT/OUTPUT SIGNAL CHART1256
BASIC ASCD SYSTEM1256
SET OPERATION1256
ACCELERATE OPERATION1256
CANCEL OPERATION1256
COAST OPERATION1257
RESUME OPERATION1257
Component Description1257
ASCD STEERING SWITCH1257
BRAKE PEDAL POSITION SWITCH1257
CLUTCH PEDAL POSITION SWITCH1257
STOP LAMP SWITCH1257
ELECTRIC THROTTLE CONTROL ACTUATOR 1257
ASCD INDICATOR1257
CAN COMMUNICATION1258
System Description1258
COOLING FAN CONTROL1259
Description1259
SYSTEM DESCRIPTION1259
Cooling Fan Control1259
Cooling Fan Operation1259
Cooling Fan Relay Operation1259
EVAPORATIVE EMISSION SYSTEM1260
Description1260
SYSTEM DESCRIPTION1260
EVAPORATIVE EMISSION LINE DRAWING1261
INTAKE VALVE TIMING CONTROL1263
Description1263
SYSTEM DESCRIPTION1263
FUEL FILLER CAP WARNING SYSTEM1264
System Diagram1264
System Description1264
INPUT/OUTPUT SIGNAL CHART1264
SYSTEM DESCRIPTION1264
Reset Operation1264
INTAKE MANIFOLD RUNNER CONTROL1266
System Description1266
SYSTEM DIAGRAM1266
SYSTEM DESCRIPTION1266
VARIABLE INDUCTION AIR SYSTEM1267
Description1267
SYSTEM DESCRIPTION1267
COMPONENT DESCRIPTION1267
Power Valve1267
VIAS Control Solenoid Valve1268
Vacuum Hose Drawing1269
ON BOARD DIAGNOSTIC (OBD) SYSTEM1270
Diagnosis Description1270
GST (Generic Scan Tool)1270
DIAGNOSIS SYSTEM (ECM)1271
DIAGNOSIS DESCRIPTION1271
DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic1271
DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data1271
DTC AND 1ST TRIP DTC1271
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA1271
DIAGNOSIS DESCRIPTION : Counter System1272
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS1272
COUNTER SYSTEM CHART1272
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1272
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1273
Driving Pattern B1273
Driving Pattern C1274
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1274
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”1275
Driving Pattern A1275
Driving Pattern B1275
DIAGNOSIS DESCRIPTION : Driving Pattern1275
DRIVING PATTERN A1275
DRIVING PATTERN B1275
DRIVING PATTERN C1275
DRIVING PATTERN D1276
DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code1276
SRT SET TIMING1276
DIAGNOSIS DESCRIPTION : Permanent Diagnostic Trouble Code (Permanent DTC)1277
PERMANENT DTC SET TIMING1278
DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)1278
On Board Diagnosis Function1278
ON BOARD DIAGNOSIS ITEM1278
BULB CHECK MODE1278
Description1278
Operation Procedure1278
SRT STATUS MODE1278
Description1278
Operation Procedure1278
MALFUNCTION WARNING MODE1279
Description1279
Operation Procedure1279
SELF-DIAGNOSTIC RESULTS MODE1279
Description1279
How to Set Self-diagnostic Results Mode1279
How to Read Self-diagnostic Results1280
How to Erase Self-diagnostic Results1281
CONSULT Function1281
FUNCTION1281
SELF DIAGNOSTIC RESULT MODE1281
Self Diagnostic Item1281
How to Read DTC and 1st Trip DTC1281
How to Erase DTC and 1st Trip DTC1282
Freeze Frame Data and 1st Trip Freeze Frame Data1282
DATA MONITOR MODE1282
Monitored Item1282
WORK SUPPORT MODE1288
Work Item1288
ACTIVE TEST MODE1288
Test Item1288
DTC WORK SUPPORT1289
Test Item1290
SRT & P-DTC MODE1290
SRT STATUS Mode1290
PERMANENT DTC STATUS Mode1290
SRT WORK SUPPORT Mode1291
PERMANENT DTC WORK SUPPORT Mode1291
ECU DIAGNOSIS INFORMATION1292
ECM1292
CONSULT Reference Value in Data Monitor Mode1292
ECM Harness Connector Terminal Layout1296
ECM Terminal and Reference Value1296
PREPARATION1296
ECM INSPECTION TABLE1297
Fail-Safe Chart1306
DTC Inspection Priority Chart1307
DTC Index1308
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS1308
Test Value and Test Limit1313
WIRING DIAGRAM1321
ENGINE CONTROL SYSTEM1321
Wiring Diagram1321
BASIC INSPECTION1342
DIAGNOSIS AND REPAIR WORKFLOW1342
Trouble Diagnosis Introduction1342
INTRODUCTION1342
WORK FLOW1342
Overall Sequence1342
Detailed Flow1343
DIAGNOSTIC WORKSHEET1346
Description1346
Worksheet Sample1347
INSPECTION AND ADJUSTMENT1348
Basic Inspection1348
Idle Speed and Ignition Timing Check1352
IDLE SPEED1352
<GRAPHIC> With CONSULT1352
<GRAPHIC> With GST1352
IGNITION TIMING1352
Additional Service When Replacing ECM1352
DESCRIPTION1352
PROGRAMMING OPERATION1352
WORK PROCEDURE1352
VIN Registration1354
DESCRIPTION1354
Accelerator Pedal Released Position Learning1355
DESCRIPTION1355
OPERATION PROCEDURE1355
Throttle Valve Closed Position Learning1355
DESCRIPTION1355
OPERATION PROCEDURE1355
Idle Air Volume Learning1355
DESCRIPTION1355
PREPARATION1355
OPERATION PROCEDURE1356
<GRAPHIC> With CONSULT1356
<GRAPHIC> Without CONSULT1356
DIAGNOSTIC PROCEDURE1357
MIXTURE RATIO SELF-LEARNING VALUE CLEAR1358
Description1358
Work Procedure1358
HOW TO SET SRT CODE1359
Description1359
OUTLINE1359
SRT ITEM1359
SRT SERVICE PROCEDURE1359
SRT Set Driving Pattern1360
Work Procedure1362
HOW TO ERASE PERMANENT DTC1365
Description1365
OUTLINE1365
When a DTC is stored in ECM1365
When a DTC is not stored in ECM1365
PERMANENT DTC ITEM1365
PERMANENT DTC SERVICE PROCEDURE1366
Work Procedure (Group A)1366
Work Procedure (Group B)1368
DTC/CIRCUIT DIAGNOSIS1371
TROUBLE DIAGNOSIS – SPECIFICATION VALUE1371
Description1371
Testing Condition1371
Inspection Procedure1371
Diagnosis Procedure1371
OVERALL SEQUENCE1371
DETAILED PROCEDURE1373
POWER SUPPLY AND GROUND CIRCUIT1379
Diagnosis Procedure1379
Ground Inspection1382
U0101 CAN COMM CIRCUIT1383
Description1383
On Board Diagnosis Logic1383
DTC Confirmation Procedure1383
Diagnosis Procedure1383
U1001 CAN COMM CIRCUIT1384
Description1384
On Board Diagnosis Logic1384
DTC Confirmation Procedure1384
Diagnosis Procedure1384
P0011, P0021 IVT CONTROL1385
On Board Diagnosis Logic1385
FAIL-SAFE MODE1385
DTC Confirmation Procedure1385
<GRAPHIC> WITH CONSULT1385
<GRAPHIC> WITH GST1386
Diagnosis Procedure1386
Component Inspection1387
INTAKE VALVE TIMING CONTROL SOLENOID VALVE1387
P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER1388
Description1388
SYSTEM DESCRIPTION1388
On Board Diagnosis Logic1388
DTC Confirmation Procedure1388
Diagnosis Procedure1388
Component Inspection1390
AIR FUEL RATIO (A/F) SENSOR 1 HEATER1390
P0037, P0038, P0057, P0058 HO2S2 HEATER1391
Description1391
SYSTEM DESCRIPTION1391
OPERATION1391
On Board Diagnosis Logic1391
DTC Confirmation Procedure1391
<GRAPHIC> WITH CONSULT1391
<GRAPHIC> WITH GST1392
Diagnosis Procedure1392
Component Inspection1393
HEATED OXYGEN SENSOR 2 HEATER1393
P0075, P0081 IVT CONTROL SOLENOID VALVE1395
Component Description1395
On Board Diagnosis Logic1395
DTC Confirmation Procedure1395
Diagnosis Procedure1395
Component Inspection1396
INTAKE VALVE TIMING CONTROL SOLENOID VALVE1396
P0101 MAF SENSOR1398
Component Description1398
On Board Diagnosis Logic1398
DTC Confirmation Procedure1398
Diagnosis Procedure1399
Component Inspection1400
MASS AIR FLOW SENSOR1400
<GRAPHIC> With CONSULT1400
<GRAPHIC> Without CONSULT1401
P0102, P0103 MAF SENSOR1402
Component Description1402
On Board Diagnosis Logic1402
FAIL-SAFE MODE1402
DTC Confirmation Procedure1402
PROCEDURE FOR DTC P01021402
PROCEDURE FOR DTC P01031402
Diagnosis Procedure1403
Component Inspection1404
MASS AIR FLOW SENSOR1404
<GRAPHIC> With CONSULT1404
<GRAPHIC> Without CONSULT1405
P0111 IAT SENSOR1406
Component Description1406
On Board Diagnosis Logic1406
DTC Confirmation Procedure1406
Component Function Check1407
Diagnosis Procedure1407
Component Inspection1408
P0112, P0113 IAT SENSOR1409
Component Description1409
On Board Diagnosis Logic1409
DTC Confirmation Procedure1409
Diagnosis Procedure1409
Component Inspection1410
INTAKE AIR TEMPERATURE SENSOR1410
P0116 ECT SENSOR1412
Component Description1412
On Board Diagnosis Logic1412
DTC Confirmation Procedure1412
Component Function Check1413
Diagnosis Procedure1414
Component Inspection1414
ENGINE COOLANT TEMPERATURE SENSOR1414
P0117, P0118 ECT SENSOR1415
Component Description1415
On Board Diagnosis Logic1415
FAIL-SAFE MODE1415
DTC Confirmation Procedure1416
Diagnosis Procedure1416
Component Inspection1417
ENGINE COOLANT TEMPERATURE SENSOR1417
P0122, P0123 TP SENSOR1418
Component Description1418
On Board Diagnosis Logic1418
FAIL-SAFE MODE1418
DTC Confirmation Procedure1418
Diagnosis Procedure1418
Component Inspection1420
THROTTLE POSITION SENSOR1420
P0125 ECT SENSOR1422
Component Description1422
On Board Diagnosis Logic1422
DTC Confirmation Procedure1422
<GRAPHIC> WITH CONSULT1422
<GRAPHIC> WITH GST1423
Diagnosis Procedure1423
Component Inspection1423
ENGINE COOLANT TEMPERATURE SENSOR1423
P0127 IAT SENSOR1425
Component Description1425
On Board Diagnosis Logic1425
DTC Confirmation Procedure1425
<GRAPHIC> WITH CONSULT1425
<GRAPHIC> WITH GST1426
Diagnosis Procedure1426
Component Inspection1426
INTAKE AIR TEMPERATURE SENSOR1426
P0128 THERMOSTAT FUNCTION1428
On Board Diagnosis Logic1428
DTC Confirmation Procedure1428
Diagnosis Procedure1429
Component Inspection1429
ENGINE COOLANT TEMPERATURE SENSOR1429
P0130, P0150 A/F SENSOR 11431
Component Description1431
On Board Diagnosis Logic1431
DTC Confirmation Procedure1431
PROCEDURE FOR MALFUNCTION A1431
PROCEDURE FOR MALFUNCTION B1432
<GRAPHIC> With CONSULT1432
Overall Function Check1432
PROCEDURE FOR MALFUNCTION B1432
<GRAPHIC> With GST1432
Diagnosis Procedure1432
P0131, P0151 A/F SENSOR 11435
Component Description1435
On Board Diagnosis Logic1435
DTC Confirmation Procedure1435
<GRAPHIC> WITH CONSULT1435
<GRAPHIC> WITH GST1436
Diagnosis Procedure1436
P0132, P0152 A/F SENSOR 11438
Component Description1438
On Board Diagnosis Logic1438
DTC Confirmation Procedure1438
<GRAPHIC> WITH CONSULT1438
<GRAPHIC> WITH GST1439
Diagnosis Procedure1439
P0137, P0157 HO2S21441
Component Description1441
On Board Diagnosis Logic1441
DTC Confirmation Procedure1441
<GRAPHIC> WITH CONSULT1441
Overall Function Check1442
<GRAPHIC> WITH GST1442
Diagnosis Procedure1442
Component Inspection1444
HEATED OXYGEN SENSOR 21444
<GRAPHIC> With CONSULT1444
<GRAPHIC> Without CONSULT1445
P0138, P0158 HO2S21446
Component Description1446
On Board Diagnosis Logic1446
MALFUNCTION A1446
MALFUNCTION B1446
DTC Confirmation Procedure1447
PROCEDURE FOR MALFUNCTION A1447
<GRAPHIC> With CONSULT1447
<GRAPHIC> With GST1447
PROCEDURE FOR MALFUNCTION B1447
<GRAPHIC> With CONSULT1447
Overall Function Check1447
PROCEDURE FOR MALFUNCTION B1447
<GRAPHIC> With GST1448
Diagnosis Procedure1448
PROCEDURE FOR MALFUNCTION A1448
PROCEDURE FOR MALFUNCTION B1450
Component Inspection1452
HEATED OXYGEN SENSOR 21452
<GRAPHIC> With CONSULT1452
<GRAPHIC> Without CONSULT1453
P0139, P0159 HO2S21454
Component Description1454
On Board Diagnosis Logic1454
DTC Confirmation Procedure1454
Overall Function Check1456
<GRAPHIC> WITH GST1456
Diagnosis Procedure1456
Component Inspection1458
HEATED OXYGEN SENSOR 21458
<GRAPHIC> With CONSULT1458
<GRAPHIC> Without CONSULT1459
P014C, P014D, P014E, P014F, P015A, P015B, P015C, P015D A/F SENSOR 11460
DTC Logic1460
DTC DETECTION LOGIC1460
DTC CONFIRMATION PROCEDURE1460
Diagnosis Procedure1462
P0171, P0174 FUEL INJECTION SYSTEM FUNCTION1466
On Board Diagnosis Logic1466
DTC Confirmation Procedure1466
<GRAPHIC> WITH CONSULT1466
<GRAPHIC> WITH GST1467
Diagnosis Procedure1467
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION1472
On Board Diagnosis Logic1472
DTC Confirmation Procedure1472
<GRAPHIC> WITH CONSULT1472
<GRAPHIC> WITH GST1473
Diagnosis Procedure1473
P0181 FTT SENSOR1478
Component Description1478
On Board Diagnosis Logic1478
DTC Confirmation Procedure1478
Component Function Check1480
Diagnosis Procedure1480
Component Inspection1481
FUEL TANK TEMPERATURE SENSOR1481
P0182, P0183 FTT SENSOR1483
Component Description1483
On Board Diagnosis Logic1483
DTC Confirmation Procedure1483
Diagnosis Procedure1483
Component Inspection1485
FUEL TANK TEMPERATURE SENSOR1485
P0196 EOT SENSOR1486
DTC Logic1486
DTC DETECTION LOGIC1486
DTC CONFIRMATION PROCEDURE1486
Component Function Check1488
Diagnosis Procedure1488
Component Inspection1488
P0197, P0198 EOT SENSOR1490
DTC Logic1490
DTC DETECTION LOGIC1490
DTC CONFIRMATION PROCEDURE1490
Diagnosis Procedure1490
Component Inspection1491
P0222, P0223 TP SENSOR1492
Component Description1492
On Board Diagnosis Logic1492
FAIL-SAFE MODE1492
DTC Confirmation Procedure1492
Diagnosis Procedure1492
Component Inspection1495
THROTTLE POSITION SENSOR1495
P0300, P0301, P0302, P0303, P0304, P0305, P0306 MISFIRE1496
On Board Diagnosis Logic1496
DTC Confirmation Procedure1496
<GRAPHIC> WITH CONSULT1496
<GRAPHIC> WITH GST1497
Diagnosis Procedure1497
P0327, P0328, P0332, P0333 KS1503
Component Description1503
On Board Diagnosis Logic1503
DTC Confirmation Procedure1503
Diagnosis Procedure1503
Component Inspection1505
KNOCK SENSOR1505
P0335 CKP SENSOR (POS)1506
Component Description1506
On Board Diagnosis Logic1506
DTC Confirmation Procedure1506
Diagnosis Procedure1506
Component Inspection1508
CRANKSHAFT POSITION SENSOR (POS)1508
P0340, P0345 CMP SENSOR (PHASE)1509
Component Description1509
On Board Diagnosis Logic1509
DTC Confirmation Procedure1509
Diagnosis Procedure1510
Component Inspection1511
CAMSHAFT POSITION SENSOR (PHASE)1511
P0420, P0430 THREE WAY CATALYST FUNCTION1513
On Board Diagnosis Logic1513
DTC Confirmation Procedure1513
<GRAPHIC> WITH CONSULT1513
Overall Function Check1514
<GRAPHIC> WITH GST1514
Diagnosis Procedure1514
P0441 EVAP CONTROL SYSTEM1517
System Description1517
On Board Diagnosis Logic1517
DTC Confirmation Procedure1517
<GRAPHIC> WITH CONSULT1518
Overall Function Check1518
<GRAPHIC> WITH GST1518
Diagnosis Procedure1518
Component Inspection1521
DRAIN FILTER1521
P0442 EVAP CONTROL SYSTEM1522
On Board Diagnosis Logic1522
DTC Confirmation Procedure1523
<GRAPHIC> WITH CONSULT1523
<GRAPHIC> WITH GST1523
Diagnosis Procedure1523
Component Inspection1528
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)1528
DRAIN FILTER1528
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE1529
Description1529
SYSTEM DESCRIPTION1529
COMPONENT DESCRIPTION1529
On Board Diagnosis Logic1529
DTC Confirmation Procedure1530
PROCEDURE FOR MALFUNCTION A1530
<GRAPHIC> With CONSULT1530
<GRAPHIC> With GST1530
PROCEDURE FOR MALFUNCTION B1530
<GRAPHIC> With CONSULT1530
<GRAPHIC> With GST1530
Diagnosis Procedure1531
Component Inspection1533
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE 1533
<GRAPHIC> With CONSULT1533
<GRAPHIC> Without CONSULT1533
DRAIN FILTER1533
P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE1535
Description1535
SYSTEM DESCRIPTION 1535
COMPONENT DESCRIPTION1535
On Board Diagnosis Logic1535
DTC Confirmation Procedure1536
Diagnosis Procedure1536
Component Inspection1537
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE1537
<GRAPHIC> With CONSULT1537
<GRAPHIC> Without CONSULT1537
P0447 EVAP CANISTER VENT CONTROL VALVE1538
Component Description1538
On Board Diagnosis Logic1538
DTC Confirmation Procedure1538
Diagnosis Procedure1538
Component Inspection1540
EVAP CANISTER VENT CONTROL VALVE1540
<GRAPHIC> With CONSULT1540
<GRAPHIC> Without CONSULT1540
DRAIN FILTER1541
P0448 EVAP CANISTER VENT CONTROL VALVE1542
Component Description1542
On Board Diagnosis Logic1542
DTC Confirmation Procedure1542
<GRAPHIC> WITH CONSULT1542
<GRAPHIC> WITH GST1543
Diagnosis Procedure1543
Component Inspection1544
EVAP CANISTER VENT CONTROL VALVE1544
<GRAPHIC> With CONSULT1544
<GRAPHIC> Without CONSULT1545
DRAIN FILTER1546
P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR1547
Component Description1547
On Board Diagnosis Logic1547
DTC Confirmation Procedure1547
DTC CONFIRMATION PROCEDURE1547
Diagnosis Procedure1548
Component Inspection1549
EVAP CONTROL SYSTEM PRESSURE SENSOR1549
P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR1551
Component Description1551
On Board Diagnosis Logic1551
DTC Confirmation Procedure1551
<GRAPHIC> WITH CONSULT1551
<GRAPHIC> WITH GST1552
Diagnosis Procedure1552
Component Inspection1554
EVAP CONTROL SYSTEM PRESSURE SENSOR1554
P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR1555
Component Description1555
On Board Diagnosis Logic1555
DTC Confirmation Procedure1555
<GRAPHIC> With CONSULT1555
<GRAPHIC> With GST1556
Diagnosis Procedure1556
Component Inspection1559
EVAP CONTROL SYSTEM PRESSURE SENSOR1559
DRAIN FILTER1559
P0455 EVAP CONTROL SYSTEM1560
On Board Diagnosis Logic1560
DTC Confirmation Procedure1560
<GRAPHIC> WITH CONSULT1561
<GRAPHIC> WITH GST1561
Diagnosis Procedure1561
Component Inspection1565
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)1565
P0456 EVAP CONTROL SYSTEM1567
On Board Diagnosis Logic1567
DTC Confirmation Procedure1568
<GRAPHIC> WITH CONSULT1568
Overall Function Check1568
<GRAPHIC> WITH GST1568
Diagnosis Procedure1569
Component Inspection1574
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)1574
P0460 FUEL LEVEL SENSOR1575
Component Description1575
On Board Diagnosis Logic1575
DTC Confirmation Procedure1575
Diagnosis Procedure1575
P0461 FUEL LEVEL SENSOR1577
Component Description1577
On Board Diagnosis Logic1577
Overall Function Check1577
<GRAPHIC> WITH CONSULT1577
<GRAPHIC> WITH GST1578
Diagnosis Procedure1578
P0462, P0463 FUEL LEVEL SENSOR1579
Component Description1579
On Board Diagnosis Logic1579
DTC Confirmation Procedure1579
Diagnosis Procedure1579
P0500 VSS1581
Description1581
On Board Diagnosis Logic1581
FAIL-SAFE MODE1581
DTC Confirmation Procedure1581
<GRAPHIC> WITH CONSULT1581
Overall Function Check1582
<GRAPHIC> WITH GST1582
Diagnosis Procedure1582
P0506 ISC SYSTEM1583
Description1583
On Board Diagnosis Logic1583
DTC Confirmation Procedure1583
Diagnosis Procedure1583
P0507 ISC SYSTEM1585
Description1585
On Board Diagnosis Logic1585
DTC Confirmation Procedure1585
Diagnosis Procedure1585
P050A, P050E COLD START CONTROL1587
Description1587
On Board Diagnosis Logic1587
DTC Confirmation Procedure1587
DTC CONFIRMATION PROCEDURE1587
Diagnosis Procedure1588
P0550 PSP SENSOR1589
Component Description1589
On Board Diagnosis Logic1589
DTC Confirmation Procedure1589
Diagnosis Procedure1589
Component Inspection1590
POWER STEERING PRESSURE SENSOR1590
P0603 ECM POWER SUPPLY1592
Component Description1592
On Board Diagnosis Logic1592
DTC Confirmation Procedure1592
Diagnosis Procedure1592
P0605 ECM1594
Component Description1594
On Board Diagnosis Logic1594
FAIL-SAFE MODE1594
DTC Confirmation Procedure1594
PROCEDURE FOR MALFUNCTION A1594
PROCEDURE FOR MALFUNCTION B1594
<GRAPHIC> With CONSULT1594
PROCEDURE FOR MALFUNCTION C1594
<GRAPHIC> With CONSULT1594
Diagnosis Procedure1595
P0607 ECM1596
Description1596
On Board Diagnosis Logic1596
DTC Confirmation Procedure1596
Diagnosis Procedure1596
P0643 SENSOR POWER SUPPLY1597
On Board Diagnosis Logic1597
FAIL-SAFE MODE1597
DTC Confirmation Procedure1597
Diagnosis Procedure1597
P0850 PNP SWITCH1600
Component Description1600
On Board Diagnosis Logic1600
DTC Confirmation Procedure1600
<GRAPHIC> WITH CONSULT1600
Overall Function Check1601
<GRAPHIC> WITH GST1601
Diagnosis Procedure1601
A/T MODELS1601
M/T MODELS1602
P1148, P1168 CLOSED LOOP CONTROL1604
On Board Diagnosis Logic1604
P1212 TCS COMMUNICATION LINE1605
Description1605
On Board Diagnosis Logic1605
DTC Confirmation Procedure1605
Diagnosis Procedure1605
P1217 ENGINE OVER TEMPERATURE1606
On Board Diagnosis Logic1606
Overall Function Check1606
<GRAPHIC> WITH CONSULT1606
<GRAPHIC> WITH GST1607
Diagnosis Procedure1607
Main 12 Causes of Overheating1608
P1225 TP SENSOR1610
Component Description1610
On Board Diagnosis Logic1610
DTC Confirmation Procedure1610
Diagnosis Procedure1610
P1226 TP SENSOR1612
Component Description1612
On Board Diagnosis Logic1612
DTC Confirmation Procedure1612
Diagnosis Procedure1612
P1550 BATTERY CURRENT SENSOR1614
Component Description1614
On Board Diagnosis Logic1614
DTC Confirmation Procedure1614
Diagnosis Procedure1614
Component Inspection1616
BATTERY CURRENT SENSOR1616
P1551, P1552 BATTERY CURRENT SENSOR1617
Component Description1617
On Board Diagnosis Logic1617
DTC Confirmation Procedure1617
Diagnosis Procedure1617
Component Inspection1619
BATTERY CURRENT SENSOR1619
P1553 BATTERY CURRENT SENSOR1620
Component Description1620
On Board Diagnosis Logic1620
DTC Confirmation Procedure1620
Diagnosis Procedure1620
Component Inspection1622
BATTERY CURRENT SENSOR1622
P1554 BATTERY CURRENT SENSOR1623
Component Description1623
On Board Diagnosis Logic1623
Overall Function Check1623
<GRAPHIC> WITH CONSULT1623
<GRAPHIC> WITH GST1623
Diagnosis Procedure1623
Component Inspection1625
BATTERY CURRENT SENSOR1625
P1564 ASCD STEERING SWITCH1626
Component Description1626
On Board Diagnosis Logic1626
DTC Confirmation Procedure1626
<GRAPHIC> WITH CONSULT1626
Diagnosis Procedure1626
Component Inspection1628
ASCD STEERING SWITCH1628
P1572 BRAKE PEDAL POSITION SWITCH1629
Component Description1629
On Board Diagnosis Logic1629
DTC Confirmation Procedure1629
<GRAPHIC> WITH CONSULT1629
<GRAPHIC> WITH GST1630
Diagnosis Procedure1630
A/T MODELS1630
M/T MODELS1632
Component Inspection1635
BRAKE PEDAL POSITION SWITCH1635
CLUTCH PEDAL POSITION SWITCH1635
STOP LAMP SWITCH1635
P1574 ASCD VEHICLE SPEED SENSOR1637
Component Description1637
On Board Diagnosis Logic1637
DTC Confirmation Procedure1637
Diagnosis Procedure1637
P1715 INPUT SPEED SENSOR1639
Description1639
On Board Diagnosis Logic1639
Diagnosis Procedure1639
P1800 VIAS CONTROL SOLENOID VALVE 11640
Component Description1640
On Board Diagnosis Logic1640
DTC Confirmation Procedure1640
Diagnosis Procedure1640
Component Inspection1641
VIAS CONTROL SOLENOID VALVE1641
<GRAPHIC> With CONSULT1641
<GRAPHIC> With GST1641
P1805 BRAKE SWITCH1643
Description1643
On Board Diagnosis Logic1643
FAIL-SAFE MODE1643
DTC Confirmation Procedure1643
Diagnosis Procedure1643
Component Inspection1644
STOP LAMP SWITCH1644
P2004 INTAKE MANIFOLD RUNNER CONTROL VALVE1645
DTC Logic1645
DTC DETECTION LOGIC1645
DTC CONFIRMATION PROCEDURE1645
Diagnosis Procedure1645
Component Inspection1646
P2014, P2016, P2017, P2018 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR1648
DTC Logic1648
DTC DETECTION LOGIC1648
DTC CONFIRMATION PROCEDURE1648
Diagnosis Procedure1648
P2096, P2097, P2098, P2099 A/F SENSOR 11651
Component Description1651
On Board Diagnosis Logic1651
DTC Confirmation Procedure1651
<GRAPHIC> WITH CONSULT1652
<GRAPHIC> WITH GST1652
Diagnosis Procedure1652
P2100, P2103 THROTTLE CONTROL MOTOR RELAY1657
Component Description1657
On Board Diagnosis Logic1657
FAIL-SAFE MODE1657
DTC Confirmation Procedure1657
PROCEDURE FOR DTC P21001657
PROCEDURE FOR DTC P21031657
Diagnosis Procedure1657
P2101 ELECTRIC THROTTLE CONTROL FUNCTION1660
Description1660
On Board Diagnosis Logic1660
FAIL-SAFE MODE1660
DTC Confirmation Procedure1660
Diagnosis Procedure1660
Component Inspection1663
THROTTLE CONTROL MOTOR1663
P2118 THROTTLE CONTROL MOTOR1664
Component Description1664
On Board Diagnosis Logic1664
FAIL-SAFE MODE1664
DTC Confirmation Procedure1664
Diagnosis Procedure1664
Component Inspection1665
THROTTLE CONTROL MOTOR1665
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR1666
Component Description1666
On Board Diagnosis Logic1666
FAIL-SAFE MODE1666
DTC Confirmation Procedure1666
PROCEDURE FOR MALFUNCTION A AND B1666
PROCEDURE FOR MALFUNCTION C1667
<GRAPHIC> With CONSULT1667
Diagnosis Procedure1667
P2122, P2123 APP SENSOR1668
Component Description1668
On Board Diagnosis Logic1668
FAIL-SAFE MODE1668
DTC Confirmation Procedure1668
Diagnosis Procedure1669
Component Inspection1670
ACCELERATOR PEDAL POSITION SENSOR1670
P2127, P2128 APP SENSOR1671
Component Description1671
On Board Diagnosis Logic1671
FAIL-SAFE MODE1671
DTC Confirmation Procedure1671
Diagnosis Procedure1671
Component Inspection1673
ACCELERATOR PEDAL POSITION SENSOR1673
P2135 TP SENSOR1675
Component Description1675
On Board Diagnosis Logic1675
FAIL-SAFE MODE1675
DTC Confirmation Procedure1675
Diagnosis Procedure1675
Component Inspection1677
THROTTLE POSITION SENSOR1677
P2138 APP SENSOR1679
Component Description1679
On Board Diagnosis Logic1679
FAIL-SAFE MODE1679
DTC Confirmation Procedure1679
Diagnosis Procedure1680
Component Inspection1682
ACCELERATOR PEDAL POSITION SENSOR1682
P219A, P219B AIR FUEL RATIO1683
DTC Logic1683
DTC DETECTION LOGIC1683
DTC CONFIRMATION PROCEDURE1683
Diagnosis Procedure1684
BRAKE PEDAL POSITION SWITCH1688
Component Description1688
Diagnosis Procedure1688
A/T MODELS1688
M/T MODELS1690
Component Inspection1693
BRAKE PEDAL POSITION SWITCH1693
CLUTCH PEDAL POSITION SWITCH1693
STOP LAMP SWITCH 1693
ASCD INDICATOR1694
Component Description1694
Diagnosis Procedure1694
COOLING FAN1695
Description1695
COMPONENT DESCRIPTION1695
Cooling Fan Motor1695
Diagnosis Procedure1695
Component Inspection1696
COOLING FAN MOTOR1696
ELECTRICAL LOAD SIGNAL1697
Description1697
Diagnosis Procedure1697
FUEL INJECTOR1699
Component Description1699
Diagnosis Procedure1699
Component Inspection1701
FUEL INJECTOR1701
FUEL PUMP1703
Description1703
SYSTEM DESCRIPTION1703
COMPONENT DESCRIPTION1703
Diagnosis Procedure1703
Component Inspection1705
FUEL PUMP1705
IGNITION SIGNAL1706
Component Description1706
IGNITION COIL & POWER TRANSISTOR1706
Diagnosis Procedure1706
Component Inspection1709
IGNITION COIL WITH POWER TRANSISTOR1709
CONDENSER-11710
ON BOARD REFUELING VAPOR RECOVERY (ORVR)1711
System Description1711
Diagnosis Procedure1711
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG1711
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING1712
Component Inspection1714
REFUELING EVAP VAPOR CUT VALVE1714
<GRAPHIC> With CONSULT1714
<GRAPHIC> Without CONSULT1714
DRAIN FILTER1715
POSITIVE CRANKCASE VENTILATION1716
Description1716
SYSTEM DESCRIPTION1716
Component Inspection1716
PCV (POSITIVE CRANKCASE VENTILATION) VALVE1716
PCV VALVE VENTILATION HOSE1717
REFRIGERANT PRESSURE SENSOR1718
Component Description1718
Diagnosis Procedure1718
VIAS1721
Diagnosis Procedure1721
Component Inspection1723
VIAS CONTROL SOLENOID VALVE1723
<GRAPHIC> With CONSULT1723
<GRAPHIC> Without CONSULT1723
VACUUM TANK1723
SYMPTOM DIAGNOSIS1725
ENGINE CONTROL SYSTEM SYMPTOMS1725
Symptom Matrix Chart1725
SYSTEM – BASIC ENGINE CONTROL SYSTEM1725
SYSTEM – ENGINE MECHANICAL & OTHER1726
NORMAL OPERATING CONDITION1729
Fuel Cut Control (at No Load and High Engine Speed)1729
INPUT/OUTPUT SIGNAL CHART1729
SYSTEM DESCRIPTION1729
PERIODIC MAINTENANCE1730
FUEL PRESSURE1730
Fuel Pressure Check1730
FUEL PRESSURE RELEASE1730
<GRAPHIC> With CONSULT1730
<GRAPHIC> Without CONSULT1730
FUEL PRESSURE CHECK1730
EVAP LEAK CHECK1732
How to Detect Fuel Vapor Leakage1732
<GRAPHIC> WITH CONSULT1732
<GRAPHIC> WITHOUT CONSULT1732
SERVICE DATA AND SPECIFICATIONS (SDS)1733
SERVICE DATA AND SPECIFICATIONS (SDS)1733
Fuel Pressure1733
Idle Speed and Ignition Timing1733
Calculated Load Value1733
Mass Air Flow Sensor1733
Intake Air Temperature Sensor1733
Engine Coolant Temperature Sensor1733
Air Fuel Ratio (A/F) Sensor 1 Heater1733
Heated Oxygen sensor 2 Heater1734
Crankshaft Position Sensor (POS)1734
Camshaft Position Sensor (PHASE)1734
Throttle Control Motor1734
Fuel Injector1734
Fuel Pump1734
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
em1735
QUICK REFERENCE INDEX 0
Table of Contents1735
VQ40DE1737
PRECAUTION1737
PRECAUTIONS1737
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1737
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1737
Precaution for Drain Engine Coolant1737
Precaution for Disconnecting Fuel Piping1737
Precaution for Removal and Disassembly1737
Precaution for Inspection, Repair and Replacement1737
Precaution for Assembly and Installation1738
Parts Requiring Angle Tightening1738
Precaution for Liquid Gasket1738
REMOVAL OF LIQUID GASKET 1738
LIQUID GASKET APPLICATION PROCEDURE1738
PREPARATION1740
PREPARATION1740
Special Service Tool1740
Commercial Service Tool1742
SYSTEM DESCRIPTION1745
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1745
NVH Troubleshooting – Engine Noise1745
Use the Chart Below to Help You Find the Cause of the Symptom1745
PERIODIC MAINTENANCE1747
DRIVE BELTS1747
Exploded View1747
Checking Drive Belts1747
Adjustment1747
Removal and Installation1747
REMOVAL1747
INSTALLATION1748
Drive Belt Auto-Tensioner and Idler Pulley1748
REMOVAL1748
INSTALLATION1748
AIR CLEANER FILTER1749
Exploded View1749
Removal and Installation1749
REMOVAL1749
INSTALLATION1749
SPARK PLUG1750
Exploded View1750
Removal and Installation1750
REMOVAL1750
INSPECTION AFTER REMOVAL1750
INSTALLATION1751
CAMSHAFT VALVE CLEARANCE1752
Valve Clearance1752
INSPECTION1752
ADJUSTMENT1754
COMPRESSION PRESSURE1756
Compression Pressure1756
CHECKING COMPRESSION PRESSURE1756
REMOVAL AND INSTALLATION1758
AIR CLEANER AND AIR DUCT1758
Exploded View1758
Removal and Installation1758
REMOVAL1758
INSPECTION AFTER REMOVAL1758
INSTALLATION1758
INTAKE MANIFOLD COLLECTOR1759
Exploded View1759
Removal and Installation1759
REMOVAL1759
INSTALLATION1760
Intake Manifold Collector1760
Intake Manifold Collector Support1761
Electric Throttle Control Actuator1761
INTAKE MANIFOLD1762
Exploded View1762
Removal and Installation1762
REMOVAL1762
INSPECTION AFTER REMOVAL1762
Surface Distortion1762
INSTALLATION1763
Intake Manifold1763
EXHAUST MANIFOLD AND THREE WAY CATALYST1764
Exploded View1764
Removal and Installation (Three Way Catalyst)1764
REMOVAL 1764
INSTALLATION1765
Removal and Installation (Exhaust Manifold)1765
REMOVAL (LH)1765
INSPECTION AFTER REMOVAL (LH)1765
Surface Distortion1765
INSTALLATION (LH)1766
Exhaust Manifold Gasket1766
Exhaust Manifold1766
REMOVAL (RH)1766
INSPECTION AFTER REMOVAL (RH)1767
Surface Distortion1767
INSTALLATION (RH)1767
Exhaust Manifold Gasket1767
Exhaust Manifold1767
OIL PAN AND OIL STRAINER1768
Exploded View1768
Removal and Installation1768
REMOVAL (LOWER)1768
INSPECTION AFTER REMOVAL1769
INSTALLATION (LOWER)1769
INSPECTION AFTER INSTALLATION1770
REMOVAL (UPPER)1770
INSPECTION AFTER REMOVAL1771
INSTALLATION (UPPER)1771
INSPECTION AFTER INSTALLATION1772
IGNITION COIL1774
Exploded View1774
Removal and Installation1774
REMOVAL (LH)1774
INSTALLATION (LH)1774
REMOVAL (RH)1774
INSTALLATION (RH)1774
ROCKER COVER1775
Exploded View1775
Removal and Installation1775
REMOVAL (LH)1775
INSTALLATION (LH)1776
REMOVAL (RH)1776
INSTALLATION (RH)1777
FUEL INJECTOR AND FUEL TUBE1779
Exploded View1779
Removal and Installation1779
REMOVAL1779
INSTALLATION1781
INSPECTION AFTER INSTALLATION1783
Check on Fuel Leakage1783
INTAKE VALVE TIMING CONTROL1784
Intake Valve Timing Control Solenoid Valve (LH)1784
REMOVAL1784
INSTALLATION1784
Intake Valve Timing Control Solenoid Valve (RH)1784
REMOVAL1784
INSTALLATION1784
FRONT TIMING CHAIN CASE1785
Exploded View1785
Removal and Installation1785
REMOVAL1785
INSTALLATION1788
INSPECTION AFTER INSTALLATION1792
TIMING CHAIN1793
Exploded View1793
Removal and Installation1793
REMOVAL1793
INSPECTION AFTER REMOVAL1795
INSTALLATION1795
INSPECTION AFTER INSTALLATION1799
TIMING CHAIN TENSIONER1801
Exploded View1801
Removal and Installation (Primary Timing Chain Tensioner)1801
REMOVAL1801
INSTALLATION1802
Removal and Installation (Secondary Timing Chain Tensioner)1802
REMOVAL1802
INSTALLATION1802
Removal and Installation (Secondary Timing Chain Tensioner Shoe)1802
REMOVAL1802
INSTALLATION1803
REAR TIMING CHAIN CASE1804
Exploded View1804
Removal and Installation1804
REMOVAL1804
INSTALLATION1806
INSPECTION AFTER INSTALLATION1808
CAMSHAFT1809
Exploded View1809
Removal and Installation1810
REMOVAL1810
INSPECTION AFTER REMOVAL1811
Camshaft Runout1811
Camshaft Cam Height1811
Camshaft Journal Oil Clearance1812
Camshaft End Play1812
Camshaft Sprocket Runout1813
Valve Lifter 1813
Valve Lifter Clearance1813
INSTALLATION1814
INSPECTION AFTER INSTALLATION1817
Inspection of Camshaft Sprocket (INT) Oil Groove1817
INSPECTION AFTER INSTALLATION1818
OIL SEAL1819
Removal and Installation of Valve Oil Seal1819
REMOVAL1819
INSTALLATION1819
Removal and Installation of Front Oil Seal1819
REMOVAL1819
INSTALLATION1820
Removal and Installation of Rear Oil Seal1820
REMOVAL1820
INSTALLATION1821
CYLINDER HEAD1822
Exploded View1822
Removal and Installation1822
REMOVAL1822
INSPECTION AFTER REMOVAL1823
Cylinder Head Bolts Outer Diameter1823
Cylinder Head Distortion1823
INSTALLATION1823
INSPECTION AFTER INSTALLATION1825
Exploded View1826
Disassembly and Assembly1826
DISASSEMBLY1826
ASSEMBLY1827
Inspection After Disassembly1828
VALVE DIMENSIONS1828
VALVE GUIDE CLEARANCE1828
Valve Stem Diameter1828
Valve Guide Inner Diameter1828
Valve Guide Clearance1829
VALVE GUIDE REPLACEMENT1829
VALVE SEAT CONTACT1830
VALVE SEAT REPLACEMENT1830
VALVE SPRING SQUARENESS1831
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD1831
UNIT REMOVAL AND INSTALLATION1833
ENGINE ASSEMBLY1833
Exploded View1833
Removal and Installation1833
REMOVAL1834
Preparation1834
INSTALLATION1835
INSPECTION AFTER INSTALLATION1835
UNIT DISASSEMBLY AND ASSEMBLY1836
ENGINE UNIT1836
Exploded View1836
Disassembly and Assembly1837
DISASSEMBLY1837
ASSEMBLY1840
Inspection After Disassembly1846
CRANKSHAFT END PLAY1846
CONNECTING ROD SIDE CLEARANCE1846
PISTON TO PISTON PIN CLEARANCE1847
Piston Pin Hole Diameter1847
Piston Pin Outer Diameter1847
Piston to Piston Pin Oil Clearance1847
PISTON RING SIDE CLEARANCE1847
PISTON RING END GAP1848
CONNECTING ROD BEND AND TORSION1848
CONNECTING ROD DIAMETER (BIG END)1849
CONNECTING ROD BUSHING OIL CLEARANCE (SMALL END)1849
Connecting Rod Bushing Inside Diameter (Small End)1849
Piston Pin Diameter1849
Connecting Rod Bushing Oil Clearance (Small End)1850
CYLINDER BLOCK DISTORTION1850
MAIN BEARING HOUSING INNER DIAMETER1851
PISTON TO CYLINDER BORE CLEARANCE1851
Cylinder Bore Inner Diameter1851
Piston Skirt Diameter1851
Piston to Cylinder Bore Clearance1852
Re-boring Cylinder Bore1852
CRANKSHAFT MAIN JOURNAL DIAMETER1852
CRANKSHAFT PIN JOURNAL DIAMETER1852
OUT-OF-ROUND AND TAPER OF CRANKSHAFT1853
CRANKSHAFT RUNOUT1853
CONNECTING ROD BEARING OIL CLEARANCE1853
Method by Calculation1853
Method of Using Plastigage1854
MAIN BEARING OIL CLEARANCE1854
Method by Calculation1854
Method of Using Plastigage1854
CRUSH HEIGHT OF MAIN BEARING1854
CRUSH HEIGHT OF CONNECTING ROD BEARING1855
LOWER CYLINDER BLOCK BOLT OUTER DIAMETER1855
CONNECTING ROD BOLT OUTER DIAMETER1855
FLYWHEEL RUNOUT (M/T MODELS)1855
Flywheel Deflection1855
MOVEMENT AMOUNT OF FLYWHEEL (M/T MODELS)1856
Movement Amount of Thrust (Fore-and-Aft) Direction1856
Movement Amount in Radial (Rotation) Direction1856
DRIVE PLATE (A/T MODELS)1856
OIL JET1856
OIL JET RELIEF VALVE1856
Dowel Pin Alignment1857
REMOVAL1857
INSTALLATION (A/T MODELS)1857
INSTALLATION (M/T MODELS)1858
HOW TO SELECT PISTON AND BEARING1859
How to Select Piston and Bearing1859
DESCRIPTION1859
HOW TO SELECT PISTON1859
When New Cylinder Block is Used1859
When Cylinder Block is Reused1859
Piston Selection Table1860
HOW TO SELECT CONNECTING ROD BEARING1860
When New Connecting Rod and Crankshaft are Used1860
When Crankshaft and Connecting Rod are Reused1860
Connecting Rod Bearing Selection Table1860
Undersize Bearings Usage Guide1860
HOW TO SELECT MAIN BEARING1861
When New Cylinder Block and Crankshaft are Used1861
When Cylinder Block and Crankshaft are Reused1861
Main Bearing Selection Table1862
Main Bearing Grade Table (All Journals)1862
Undersize Bearing Usage Guide1863
SERVICE DATA AND SPECIFICATIONS (SDS)1864
SERVICE DATA AND SPECIFICATIONS (SDS)1864
Standard and Limit1864
GENERAL SPECIFICATIONS1864
DRIVE BELT1864
INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD1864
SPARK PLUG1865
CAMSHAFT AND CAMSHAFT BEARING1865
Valve Seal1865
Valve Lifter1865
Valve Clearance1866
Available Valve Lifter1866
CYLINDER HEAD1867
Valve Dimensions1867
Valve Guide1868
Valve Seat1868
Valve Spring1869
Spark Plug Tube1869
CYLINDER BLOCK1869
PISTON, PISTON RING AND PISTON PIN1870
Available Piston1870
Piston Ring1870
Piston Pin1871
CONNECTING ROD1871
CRANKSHAFT1871
MAIN BEARING1872
Undersize1873
Main Bearing Oil Clearance1873
CONNECTING ROD BEARING1873
Undersize1873
Connecting Rod Bearing Oil Clearance1873
ex1875
QUICK REFERENCE INDEX 0
Table of Contents1875
PRECAUTION1876
PRECAUTIONS1876
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1876
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1876
PREPARATION1877
PREPARATION1877
Special Service Tool1877
Commercial Service Tool1877
PERIODIC MAINTENANCE1878
EXHAUST SYSTEM1878
Checking Exhaust System1878
REMOVAL AND INSTALLATION1879
EXHAUST SYSTEM1879
Exploded View1879
Removal and Installation1879
REMOVAL1879
INSTALLATION1879
INSPECTION AFTER INSTALLATION1880
exl1881
QUICK REFERENCE INDEX 0
Table of Contents1881
BASIC INSPECTION1884
DIAGNOSIS AND REPAIR WORKFLOW1884
Work Flow1884
OVERALL SEQUENCE1884
DETAILED FLOW1885
SYSTEM DESCRIPTION1887
HEADLAMP1887
System Diagram1887
System Description1887
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION1887
Component Parts Location1887
Component Description1888
DAYTIME RUNNING LIGHT SYSTEM1889
System Diagram1889
System Description1889
OPERATION1889
Component Parts Location1890
Component Description1890
AUTO LIGHT SYSTEM1892
System Diagram1892
System Description1892
AUTO LIGHT OPERATION1892
Component Parts Location1893
Component Description1893
OFF-ROAD LAMPS1894
System Diagram1894
System Description1894
OFF ROAD LAMP OPERATION1894
Component Parts Location1894
Component Description1895
FRONT FOG LAMP1896
System Diagram1896
System Description1896
FRONT FOG LAMP OPERATION1896
Component Parts Location1896
Component Description1896
TURN SIGNAL AND HAZARD WARNING LAMPS1898
System Diagram1898
System Description1898
TURN SIGNAL OPERATION1898
HAZARD LAMP OPERATION1898
REMOTE KEYLESS ENTRY OPERATION1898
Component Parts Location1898
Component Description1899
PARKING, LICENSE PLATE AND TAIL LAMPS1900
System Diagram1900
System Description1900
PARKING, LICENCE PLATE AND TAIL LAMPS OPERATION1900
EXTERIOR LAMP BATTERY SAVER CONTROL1900
Component Parts Location1900
Component Description1901
TRAILER TOW1902
System Diagram1902
System Description1902
TRAILER TAIL LAMP OPERATION1902
TRAILER TURN SIGNAL LAMP OPERATION1902
TRAILER HAZARD LAMP OPERATION1902
TRAILER BRAKE LAMP OPERATION1902
Component Parts Location1903
Component Description1903
COMBINATION SWITCH READING SYSTEM1904
System Diagram1904
System Description1904
OUTLINE1904
COMBINATION SWITCH MATRIX1904
COMBINATION SWITCH READING FUNCTION1905
Description1905
Operation Example1905
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION)1906
Component Parts Location1907
DIAGNOSIS SYSTEM (BCM)1908
COMMON ITEM1908
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)1908
APPLICATION ITEM1908
SYSTEM APPLICATION1908
HEADLAMP1908
HEADLAMP : CONSULT Function (BCM – HEAD LAMP)1909
DATA MONITOR1909
ACTIVE TEST1909
WORK SUPPORT1909
FLASHER1910
FLASHER : CONSULT Function (BCM – FLASHER)1910
DATA MONITOR1910
ACTIVE TEST1910
COMB SW1910
COMB SW : CONSULT Function (BCM – COMB SW)1910
DATA MONITOR1910
DIAGNOSIS SYSTEM (IPDM E/R)1912
Diagnosis Description1912
AUTO ACTIVE TEST1912
Description1912
Operation Procedure1912
Inspection in Auto Active Test Mode1912
Concept of auto active test1913
Diagnosis chart in auto active test mode1913
CONSULT Function (IPDM E/R)1914
APPLICATION ITEM1914
SELF DIAGNOSTIC RESULT1914
DATA MONITOR1914
ACTIVE TEST1915
DTC/CIRCUIT DIAGNOSIS1916
POWER SUPPLY AND GROUND CIRCUIT1916
BCM (BODY CONTROL MODULE)1916
BCM (BODY CONTROL MODULE) : Diagnosis Procedure1916
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1917
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) : Diagnosis Procedure1917
HEADLAMP (HI) CIRCUIT1919
Description1919
Component Function Check1919
Diagnosis Procedure1919
HEADLAMP (LO) CIRCUIT1922
Description1922
Component Function Check1922
Diagnosis Procedure1922
Component Inspection1925
DAYTIME LIGHT RELAY CIRCUIT1926
Description1926
Diagnosis Procedure1926
Component Inspection1927
OFF-ROAD LAMPS SWITCH CIRCUIT1928
Description1928
Component Function Check1928
Diagnosis Procedure1928
OFF-ROAD LAMP COVER SENSOR CIRCUIT1930
Description1930
Component Function Check1930
Diagnosis Procedure1930
OFF-ROAD LAMPS CIRCUIT1933
Description1933
Component Function Check1933
Diagnosis Procedure1933
Component Inspection1935
FRONT FOG LAMP CIRCUIT1936
Description1936
Component Function Check1936
Diagnosis Procedure1936
PARKING LAMP CIRCUIT1938
Description1938
Component Function Check1938
Diagnosis Procedure1938
TURN SIGNAL LAMP CIRCUIT1941
Description1941
Component Function Check1941
Diagnosis Procedure1941
OPTICAL SENSOR1944
Description1944
Diagnosis Procedure1944
ECU DIAGNOSIS INFORMATION1945
BCM (BODY CONTROL MODULE)1945
Reference Value1945
VALUES ON THE DIAGNOSIS TOOL1945
Terminal Layout1948
Physical Values1948
Fail Safe1953
Fail-safe index1953
DTC Inspection Priority Chart1953
DTC Index1954
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1956
Reference Value1956
VALUES ON THE DIAGNOSIS TOOL1956
Terminal Layout1957
Physical Values1957
PHYSICAL VALUES1957
Fail Safe1961
CAN COMMUNICATION CONTROL1961
If No CAN Communication Is Available With ECM1961
If No CAN Communication Is Available With BCM1961
IGNITION RELAY MALFUNCTION DETECTION FUNCTION1961
FRONT WIPER CONTROL1961
STARTER MOTOR PROTECTION FUNCTION1962
DTC Index1962
WIRING DIAGRAM1963
HEADLAMP1963
Wiring Diagram 1963
DAYTIME LIGHT SYSTEM1967
Wiring Diagram1967
AUTO LIGHT SYSTEM1974
Wiring Diagram1974
FRONT FOG LAMP SYSTEM1981
Wiring Diagram1981
OFF-ROAD LAMPS1985
Wiring Diagram1985
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM1990
Wiring Diagram1990
PARKING, LICENSE PLATE AND TAIL LAMPS SYSTEM1996
Wiring Diagram1996
STOP LAMP2003
Wiring Diagram2003
BACK-UP LAMP2008
Wiring Diagram2008
TRAILER TOW2013
Wiring Diagram2013
SYMPTOM DIAGNOSIS2022
EXTERIOR LIGHTING SYSTEM SYMPTOMS2022
Symptom Table2022
NORMAL OPERATING CONDITION2025
Description2025
AUTO LIGHT SYSTEM2025
BOTH SIDE HEADLAMPS DO NOT SWITCH TO HIGH BEAM2026
Description2026
Diagnosis Procedure2026
DAYTIME LIGHT SYSTEM INOPERATIVE2027
Description2027
Diagnosis Procedure2027
BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON2028
Description2028
Diagnosis Procedure2028
PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON2029
Description2029
Diagnosis Procedure2029
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON2030
Description2030
Diagnosis Procedure2030
PRECAUTION2031
PRECAUTIONS2031
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2031
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2031
Precaution for Work2031
PREPARATION2032
PREPARATION2032
Special Service Tool2032
PERIODIC MAINTENANCE2033
ADJUSTMENT AND INSPECTION2033
HEADLAMP2033
HEADLAMP : Aiming Adjustment2033
LOW BEAM AND HIGH BEAM2033
FRONT FOG LAMP2034
FRONT FOG LAMP : Aiming Adjustment2034
REMOVAL AND INSTALLATION2036
HEADLAMP2036
Bulb Replacement2036
HEADLAMP2036
Removal2036
Installation2036
FRONT TURN SIGNAL/PARKING LAMP2036
Removal2036
Installation2036
FRONT SIDE MARKER LAMP2036
Removal2036
Installation2036
Removal and Installation2036
FRONT COMBINATION LAMP2036
Removal2036
Installation2037
FRONT FOG LAMP2038
Bulb Replacement2038
Removal and Installation2038
FRONT FOG LAMP2038
Removal2038
Installation2038
LIGHTING & TURN SIGNAL SWITCH2039
Removal and Installation2039
REMOVAL2039
INSTALLATION2039
HAZARD SWITCH2040
Removal and Installation2040
REMOVAL2040
INSTALLATION2040
OPTICAL SENSOR2041
Removal and Installation2041
REMOVAL2041
INSTALLATION2041
HIGH-MOUNTED STOP LAMP2042
High-Mounted Stop Lamp2042
BULB REPLACEMENT2042
REMOVAL AND INSTALLATION2042
Removal2042
Installation2042
LICENSE PLATE LAMP2043
Bulb Replacement2043
REMOVAL2043
IINSTALLATION2043
Removal and Installation2043
REMOVAL2043
INSTALLATION2043
REAR COMBINATION LAMP2044
Bulb Replacement2044
REMOVAL2044
INSTALLATION2044
Removal and Installation2044
REMOVAL2044
INSTALLATION2045
OFF-ROAD LAMPS2046
Removal and Installation2046
OFF ROAD LAMPS2046
Removal2046
Installation2046
UNIT DISASSEMBLY AND ASSEMBLY2047
FRONT COMBINATION LAMP2047
Disassembly and Assembly2047
FRONT COMBINATION LAMP2047
DISASSEMBLY2047
ASSEMBLY2047
OFF-ROAD LAMPS2048
Disassembly and Assembly2048
Disassembly2048
Assembly 2048
SERVICE DATA AND SPECIFICATIONS (SDS)2049
BULB SPECIFICATIONS2049
Bulb Specifications2049
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
ext2050
QUICK REFERENCE INDEX 0
Table of Contents2050
PRECAUTION2051
PRECAUTIONS2051
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2051
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2051
Service Notice2051
Precaution for Procedure without Cowl Top Cover2051
Precaution for Work2051
PREPARATION2053
PREPARATION2053
Special Service Tool2053
Commercial Service Tools2053
CLIP LIST2054
Descriptions for Clips2054
SYMPTOM DIAGNOSIS2058
SQUEAK AND RATTLE TROUBLE DIAGNOSES2058
Work Flow2058
CUSTOMER INTERVIEW2058
DUPLICATE THE NOISE AND TEST DRIVE2058
CHECK RELATED SERVICE BULLETINS2059
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2059
REPAIR THE CAUSE 2059
CONFIRM THE REPAIR2059
Generic Squeak and Rattle Troubleshooting2059
INSTRUMENT PANEL2060
CENTER CONSOLE2060
DOORS2060
TRUNK2060
SUNROOF/HEADLINING2060
OVERHEAD CONSOLE (FRONT AND REAR)2060
SEATS2061
UNDERHOOD2061
Diagnostic Worksheet2062
REMOVAL AND INSTALLATION2064
FRONT BUMPER2064
Removal and Installation2064
REMOVAL2065
INSTALLATION2065
REAR BUMPER2066
Removal and Installation2066
REMOVAL2066
INSTALLATION2066
FRONT GRILLE2068
Removal and Installation2068
REMOVAL2068
INSTALLATION2068
COWL TOP2069
Removal and Installation2069
REMOVAL2069
INSTALLATION2069
FRONT FENDER2070
Removal and Installation2070
REMOVAL2070
INSTALLATION2070
FENDER PROTECTOR2071
Removal and Installation2071
FRONT FENDER PROTECTOR2071
Removal2071
Installation2071
REAR FENDER PROTECTOR2071
Removal2071
Installation2072
MUDGUARD2073
Removal and Installation2073
REMOVAL2073
INSTALLATION2073
RUNNING BOARDS2074
Removal and Installation2074
REMOVAL2074
INSTALLATION2074
ROOF RACK2075
Removal and Installation2075
REMOVAL2075
INSTALLATION2075
DOOR OUTSIDE MOLDING2076
Removal and Installation2076
REMOVAL2076
INSTALLATION2076
SIDE GUARD MOLDING2077
Removal and Installation2077
Removal2077
Installation2077
fax2078
QUICK REFERENCE INDEX 0
Table of Contents2078
PRECAUTION2079
PRECAUTIONS2079
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2079
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2079
Precautions for Driveshaft2079
PREPARATION2080
PREPARATION2080
Special Service Tool2080
Commercial Service Tool2080
SYMPTOM DIAGNOSIS2081
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2081
NVH Troubleshooting Chart2081
PERIODIC MAINTENANCE2082
WHEEL HUB2082
On-Vehicle Inspection and Service2082
WHEEL BEARING INSPECTION2082
UNIT REMOVAL AND INSTALLATION2083
DRIVE SHAFT2083
Removal and Installation2083
REMOVAL 2083
INSPECTION AFTER REMOVAL2083
INSTALLATION2083
WHEEL HUB2085
Removal and Installation2085
REMOVAL2085
INSPECTION AFTER REMOVAL2086
INSTALLATION2086
UNIT DISASSEMBLY AND ASSEMBLY2087
DRIVE SHAFT2087
Disassembly and Assembly2087
DISASSEMBLY2087
Final Drive Side2087
Wheel Side2088
INSPECTION AFTER DISASSEMBLY2088
Shaft2088
Joint Sub-assembly2088
Housing2088
Ball Cage2088
Steel Ball2088
Inner Race2088
ASSEMBLY2088
Final Drive Side2089
Wheel Side2090
SERVICE DATA AND SPECIFICATIONS (SDS)2092
SERVICE DATA AND SPECIFICATIONS (SDS)2092
Wheel Bearing2092
Drive Shaft2092
Boot Bands2092
fl2093
QUICK REFERENCE INDEX 0
Table of Contents2093
PRECAUTION2094
PRECAUTIONS2094
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2094
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2094
General Precaution2094
PREPARATION2096
PREPARATION2096
Special Service Tool2096
Commercial Service Tool2096
PERIODIC MAINTENANCE2097
FUEL SYSTEM2097
Checking Fuel Line2097
REMOVAL AND INSTALLATION2098
FUEL TANK2098
Removal and Installation2098
REMOVAL2099
INSTALLATION2102
INSPECTION AFTER INSTALLATION2102
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY2103
Removal and Installation2103
REMOVAL2104
INSTALLATION2106
INSPECTION AFTER INSTALLATION2107
EVAP CANISTER2108
Component Inspection2108
EVAP CANISTER2108
Removal and Installation2108
EVAP CANISTER2108
Removal2108
Installation2109
EVAP CANISTER CONTROL PRESSURE SENSOR2109
Removal2109
Installation2109
EVAP CANISTER VENT CONTROL VALVE2109
Removal2109
Installation2109
UNIT DISASSEMBLY AND ASSEMBLY2110
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY2110
Disassembly and Assembly2110
Disassembly2110
Assembly2110
SERVICE DATA AND SPECIFICATIONS (SDS)2111
SERVICE DATA AND SPECIFICATIONS (SDS)2111
Standard and Limit2111
fsu2112
QUICK REFERENCE INDEX 0
Table of Contents2112
PRECAUTION2113
PRECAUTIONS2113
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2113
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2113
Precaution for Front Suspension2113
PREPARATION2114
PREPARATION2114
Special Service Tool2114
Commercial Service Tool2114
SYMPTOM DIAGNOSIS2116
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2116
NVH Troubleshooting Chart2116
PERIODIC MAINTENANCE2117
ON-VEHICLE SERVICE2117
Front Suspension Parts2117
Front Wheel Alignment2117
PRELIMINARY INSPECTION2117
GENERAL INFORMATION AND RECOMMENDATIONS2117
THE ALIGNMENT PROCESS2118
CAMBER AND CASTER2118
TOE-IN2119
FRONT WHEEL TURNING ANGLE2119
UPPER BALL JOINT AND LOWER BALL JOINT2121
Inspection2121
Swinging Force 2121
Turning Torque2121
Vertical End Play2121
KNUCKLE2123
On-Vehicle Inspection and Service2123
REMOVAL AND INSTALLATION2124
FRONT SUSPENSION ASSEMBLY2124
Component2124
UNIT REMOVAL AND INSTALLATION2125
COIL SPRING AND SHOCK ABSORBER2125
Removal and Installation2125
REMOVAL2125
INSTALLATION2125
Disposal2125
STABILIZER BAR2126
Removal and Installation2126
REMOVAL2126
INSPECTION AFTER REMOVAL2126
INSTALLATION2126
UPPER LINK2127
Removal and Installation2127
REMOVAL2127
INSPECTION AFTER REMOVAL2127
Upper Link2127
Upper Link Ball Joint2127
INSTALLATION2127
LOWER LINK2129
Removal and Installation2129
REMOVAL2129
INSPECTION AFTER REMOVAL2129
Lower Link2129
Lower Link Bushing2129
INSTALLATION2129
UPPER BALL JOINT AND LOWER BALL JOINT2130
Removal and Installation2130
KNUCKLE2131
Removal and Installation2131
REMOVAL2131
INSPECTION AFTER REMOVAL2132
INSTALLATION2132
UNIT DISASSEMBLY AND ASSEMBLY2134
COIL SPRING AND SHOCK ABSORBER2134
Disassembly and Assembly2134
DISASSEMBLY2134
INSPECTION AFTER DISASSEMBLY2134
Shock Absorber Assembly2134
Mounting Insulator and Rubber Parts2134
Coil Spring2134
ASSEMBLY2134
SERVICE DATA AND SPECIFICATIONS (SDS)2136
SERVICE DATA AND SPECIFICATIONS (SDS)2136
General Specification (Front)2136
Spring Free Height2136
Wheel Alignment (Unladen*1)*62136
Ball Joint2137
Wheelarch Height (Unladen*1)2137
gw2138
QUICK REFERENCE INDEX 0
Table of Contents2138
PRECAUTION2139
PRECAUTIONS2139
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2139
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2139
Handling for Adhesive and Primer2139
Precaution for Procedure without Cowl Top Cover2139
PREPARATION2140
PREPARATION2140
Special Service Tool2140
Commercial Service Tool2140
SYMPTOM DIAGNOSIS2141
SQUEAK AND RATTLE TROUBLE DIAGNOSES2141
Work Flow2141
CUSTOMER INTERVIEW2141
DUPLICATE THE NOISE AND TEST DRIVE2141
CHECK RELATED SERVICE BULLETINS2142
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2142
REPAIR THE CAUSE 2142
CONFIRM THE REPAIR2142
Generic Squeak and Rattle Troubleshooting2142
INSTRUMENT PANEL2143
CENTER CONSOLE2143
DOORS2143
TRUNK2143
SUNROOF/HEADLINING2143
OVERHEAD CONSOLE (FRONT AND REAR)2143
SEATS2144
UNDERHOOD2144
Diagnostic Worksheet2145
UNIT REMOVAL AND INSTALLATION2147
WINDSHIELD GLASS2147
Removal and Installation2147
REMOVAL2147
INSTALLATION2147
Repairing Water Leaks for Windshield2150
FRONT DOOR GLASS AND REGULATOR2151
Front Door Glass2151
REMOVAL2151
INSTALLATION2151
FITTING INSPECTION2151
Front Door Glass Regulator2151
REMOVAL2151
DISASSEMBLY AND ASSEMBLY2152
INSPECTION AFTER REMOVAL2152
INSTALLATION2153
REAR DOOR GLASS AND REGULATOR2155
Rear Door Glass2155
REMOVAL2155
INSTALLATION2155
FITTING INSPECTION2155
Rear Door Glass Regulator2155
REMOVAL2155
INSPECTION AFTER REMOVAL2156
INSTALLATION2156
SIDE WINDOW GLASS2158
Removal and Installation2158
REMOVAL2159
INSTALLATION2159
Repairing Water Leaks for Side Window Glass2159
BACK DOOR WINDOW GLASS2160
Removal and Installation2160
REMOVAL2160
INSTALLATION 2161
ha2162
QUICK REFERENCE INDEX 0
Table of Contents2162
PRECAUTION2163
PRECAUTIONS2163
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2163
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2163
Precaution for Work2163
Precaution for Working with HFC-134a (R-134a)2163
Contaminated Refrigerant2164
General Refrigerant Precaution2164
Precaution for Leak Detection Dye2165
A/C Identification Label2165
Precaution for Refrigerant Connection2165
FEATURES OF NEW TYPE REFRIGERANT CONNECTION2165
O-RING AND REFRIGERANT CONNECTION2166
O-Ring Specifications *2167
Precaution for Service of Compressor2168
Precaution for Service Equipment2168
RECOVERY/RECYCLING EQUIPMENT2168
ELECTRONIC LEAK DETECTOR2168
VACUUM PUMP2168
MANIFOLD GAUGE SET2169
SERVICE HOSES2169
SERVICE COUPLERS2169
REFRIGERANT WEIGHT SCALE2170
CHARGING CYLINDER2170
PREPARATION2171
PREPARATION2171
Special Service Tool2171
HFC-134a (R-134a) Service Tool and Equipment2171
Commercial Service Tool2173
SYSTEM DESCRIPTION2175
REFRIGERATION SYSTEM2175
Refrigerant Cycle2175
REFRIGERANT FLOW2175
FREEZE PROTECTION2175
Refrigerant System Protection2175
REFRIGERANT PRESSURE SENSOR2175
PRESSURE RELIEF VALVE2175
PERIODIC MAINTENANCE2177
REFRIGERATION SYSTEM2177
HFC-134a (R-134a) Service Procedure2177
SETTING OF SERVICE TOOLS AND EQUIPMENT2177
Discharging Refrigerant2177
Evacuating System and Charging Refrigerant2177
OIL2179
Maintenance of Oil Quantity in Compressor2179
OIL2179
CHECKING AND ADJUSTING2179
Oil Adjusting Procedure for Components Replacement Except Compressor2179
Oil Adjustment Procedure for Compressor Replacement2179
FLUORESCENT LEAK DETECTOR2181
Checking of Refrigerant Leaks2181
PRELIMINARY CHECK2181
Checking System for Leaks Using the Fluorescent Dye Leak Detector2181
Dye Injection2181
ELECTRICAL LEAK DETECTOR2183
Checking of Refrigerant Leaks2183
PRELIMINARY CHECK2183
Electronic Refrigerant Leak Detector2183
PRECAUTIONS FOR HANDLING LEAK DETECTOR2183
CHECKING PROCEDURE2184
REMOVAL AND INSTALLATION2186
REFRIGERATION SYSTEM2186
Component2186
COMPRESSOR2188
Removal and Installation of Compressor2188
REMOVAL2188
INSTALLATION2188
Removal and Installation of Compressor Clutch2189
REMOVAL2189
INSPECTION2190
Clutch Disc2190
Pulley2190
Coil2190
INSTALLATION2190
BREAK-IN OPERATION2191
HIGH-PRESSURE FLEXIBLE HOSE2192
Removal and Installation2192
REMOVAL2192
INSTALLATION2192
HIGH-PRESSURE PIPE2193
Removal and Installation2193
REMOVAL2193
INSTALLATION2193
LOW-PRESSURE FLEXIBLE HOSE2194
Removal and Installation2194
REMOVAL2194
INSTALLATION2194
LOW-PRESSURE PIPE2195
Removal and Installation2195
REMOVAL2195
INSTALLATION2195
CONDENSER2196
Removal and Installation of Condenser2196
REMOVAL2196
INSTALLATION2196
Removal and Installation of Liquid Tank2196
REFRIGERANT PRESSURE SENSOR2197
Removal and Installation2197
REMOVAL2197
INSTALLATION2197
EXPANSION VALVE2198
Removal and Installation2198
REMOVAL2198
INSTALLATION2198
SERVICE DATA AND SPECIFICATIONS (SDS)2199
SERVICE DATA AND SPECIFICATIONS (SDS)2199
Service Data and Specification (SDS)2199
COMPRESSOR2199
OIL2199
REFRIGERANT2199
hac2200
QUICK REFERENCE INDEX 0
Table of Contents2200
MANUAL AIR CONDITIONER2202
BASIC INSPECTION2202
DIAGNOSIS AND REPAIR WORKFLOW2202
How to Perform Trouble Diagnosis For Quick And Accurate Repair2202
WORK FLOW2202
INSPECTION AND ADJUSTMENT2203
Operational Check2203
CHECKING BLOWER2203
CHECK A/C SWITCH2203
CHECKING DISCHARGE AIR2203
CHECKING RECIRCULATION2203
CHECKING TEMPERATURE DECREASE2203
CHECKING TEMPERATURE INCREASE2203
SYSTEM DESCRIPTION2204
FUNCTION INFORMATION2204
Component Part Location2204
ENGINE COMPARTMENT2204
PASSENGER COMPARTMENT2205
REFRIGERATION SYSTEM2207
Refrigerant Cycle2207
REFRIGERANT FLOW2207
FREEZE PROTECTION2207
Refrigerant System Protection2207
REFRIGERANT PRESSURE SENSOR2207
PRESSURE RELIEF VALVE2207
MANUAL AIR CONDITIONER SYSTEM2208
Control System Diagram2208
CONTROL SYSTEM2208
Control System Description2208
CONTROL OPERATION2208
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL)2209
RECIRCULATION () SWITCH2209
DEFROSTER () SWITCH2209
REAR WINDOW DEFOGGER SWITCH2209
OFF SWITCH (BLOWER SPEED DIAL)2209
A/C SWITCH 2209
MODE SWITCHES2209
FRONT BLOWER CONTROL DIAL2209
MAGNET CLUTCH CONTROL2209
Defrost latching logic2210
Discharge Air Flow2210
Switches And Their Control Function2211
SWITCHES AND THEIR CONTROL FUNCTION2211
DIAGNOSIS SYSTEM (HVAC)2212
CONSULT Function (HVAC)2212
DATA MONITOR2212
Display Item List2212
DIAGNOSIS SYSTEM (BCM)2213
COMMON ITEM2213
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2213
APPLICATION ITEM2213
SYSTEM APPLICATION2213
AIR CONDITIONER2213
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER)2214
DATA MONITOR2214
SELF-DIAGNOSIS FUNCTION2215
Front Air Control Self-Diagnosis2215
A/C SYSTEM SELF-DIAGNOSIS FUNCTION 2215
DESCRIPTION2215
SELF-DIAGNOSTIC MODE2215
Front Air Control Self-Diagnosis Chart2215
SELF-DIAGNOSTIC CHART2215
DTC/CIRCUIT DIAGNOSIS2216
MODE DOOR MOTOR2216
System Description2216
SYSTEM DESCRIPTION2216
Component Parts2216
System Operation2216
COMPONENT DESCRIPTION2216
Mode Door Motor2216
Mode Door Motor Component Function Check2216
INSPECTION FLOW2217
Mode Door Motor Diagnosis Procedure2217
SYMPTOM:2217
AIR MIX DOOR MOTOR2220
System Description2220
SYSTEM DESCRIPTION2220
Component Parts2220
System Operation2220
Air Mix Door Control Specification2220
COMPONENT DESCRIPTION2220
Air Mix Door Motor2220
Air Mix Door Motor Component Function Check2221
INSPECTION FLOW2221
Air Mix Door Motor Diagnosis Procedure2221
SYMPTOM:2221
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR2221
INTAKE DOOR MOTOR2224
System Description2224
SYSTEM DESCRIPTION2224
Component Parts2224
System Operation2224
COMPONENT DESCRIPTION2224
Intake door motor2224
Intake Door Motor Component Function Check2224
INSPECTION FLOW2224
Intake Door Motor Diagnosis Procedure2225
SYMPTOM:2225
DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR2225
BLOWER MOTOR2226
System Description2226
COMPONENT DESCRIPTION2226
Component Parts2226
System Operation2226
COMPONENT DESCRIPTION2226
Variable Blower Control2226
Front Blower Motor Component Function Check2226
INSPECTION FLOW2226
Front Blower Motor Diagnosis Procedure2227
DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR2227
Front Blower Motor Component Inspection2230
COMPONENT INSPECTION 2230
Front Blower Motor Relay2230
Front Blower Motor2231
MAGNET CLUTCH2232
System Description2232
SYSTEM DESCRIPTION2232
Low Temperature Protection Control2232
Magnet Clutch Component Function Check2232
INSPECTION FLOW2232
Magnet Clutch Diagnosis Procedure2232
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH2232
INTAKE SENSOR2237
System Description2237
COMPONENT DESCRIPTION2237
Intake Sensor2237
Intake Sensor Diagnosis Procedure2237
DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR2237
Intake Sensor Component Inspection2238
COMPONENT INSPECTION2238
Intake Sensor2238
POWER SUPPLY AND GROUND CIRCUIT FOR CONTROLLER2240
Component Description2240
COMPONENT DESCRIPTION2240
Front Air Control2240
Potentio Temperature Control (PTC)2240
Front Air Control Component Function Check2240
INSPECTION FLOW2240
Front Air Control Power and Ground Diagnosis Procedure2240
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM2240
ECU DIAGNOSIS INFORMATION2242
AIR CONDITIONER CONTROL2242
Front Air Control Terminals Reference Values2242
FRONT AIR CONTROL HARNESS CONNECTOR TERMINAL LAYOUT2242
TERMINALS AND REFERENCE VALUES FOR FRONT AIR CONTROL 2242
WIRING DIAGRAM2244
AIR CONDITIONER CONTROL2244
Wiring Diagram2244
SYMPTOM DIAGNOSIS2251
AIR CONDITIONER CONTROL2251
Symptom Matrix Chart2251
SYMPTOM TABLE2251
INSUFFICIENT COOLING2252
Component Function Check2252
INSPECTION FLOW2252
Diagnostic Work Flow2253
Performance Chart2255
TEST CONDITION2255
Testing must be performed as follows:2255
TEST READING2256
Recirculating-to-discharge Air Temperature Table2256
Trouble Diagnoses for Abnormal Pressure2256
Both High- and Low-pressure Sides are Too High2257
High-pressure Side is Too High and Low-pressure Side is Too Low2257
High-pressure Side is Too Low and Low-pressure Side is Too High2257
Both High- and Low-pressure Sides are Too Low2258
Low-pressure Side Sometimes Becomes Negative2258
Low-pressure Side Becomes Negative2258
INSUFFICIENT HEATING2260
Component Function Check2260
INSPECTION FLOW2260
NOISE2262
Component Function Check2262
INSPECTION FLOW2262
PRECAUTION2264
PRECAUTIONS2264
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2264
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2264
Working with HFC-134a (R-134a)2264
CONTAMINATED REFRIGERANT2264
Precaution for Service Equipment2265
MANIFOLD GAUGE SET2265
SERVICE HOSES2265
SERVICE COUPLERS2265
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
hrn2266
QUICK REFERENCE INDEX 0
Table of Contents2266
PRECAUTION2267
PRECAUTIONS2267
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2267
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2267
WIRING DIAGRAM2268
HORN2268
Wiring Diagram2268
REMOVAL AND INSTALLATION2270
HORN2270
Removal and Installation2270
REMOVAL2270
INSTALLATION2270
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
inl2271
QUICK REFERENCE INDEX 0
Table of Contents2271
BASIC INSPECTION2273
DIAGNOSIS AND REPAIR WORKFLOW2273
Work Flow2273
OVERALL SEQUENCE2273
DETAILED FLOW2274
SYSTEM DESCRIPTION2276
INTERIOR ROOM LAMP CONTROL SYSTEM2276
System Diagram2276
System Description2276
OUTLINE2276
ROOM LAMP TIMER OPERATION2276
INTERIOR LAMP BATTERY SAVER CONTROL2276
Component Parts Location2277
Component Description2278
ILLUMINATION CONTROL SYSTEM2279
System Diagram2279
System Description2279
BATTERY SAVER CONTROL2279
Component Parts Location2280
Component Description2280
DIAGNOSIS SYSTEM (BCM)2281
COMMON ITEM2281
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2281
APPLICATION ITEM2281
SYSTEM APPLICATION2281
INT LAMP2281
INT LAMP : CONSULT Function (BCM – INT LAMP)2282
DATA MONITOR2282
ACTIVE TEST2282
WORK SUPPORT2282
BATTERY SAVER2282
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER)2283
DATA MONITOR2283
ACTIVE TEST2283
WORK SUPPORT2283
DTC/CIRCUIT DIAGNOSIS2284
POWER SUPPLY AND GROUND CIRCUIT2284
BCM2284
BCM : Diagnosis Procedure2284
BATTERY SAVER OUTPUT/POWER SUPPLY CIRCUIT2286
Description2286
Component Function Check2286
Diagnosis Procedure2286
INTERIOR ROOM LAMP CONTROL CIRCUIT2288
Description2288
Component Function Check2288
Diagnosis Procedure2288
CARGO LAMP CONTROL CIRCUIT2290
Description2290
Component Function Check2290
Diagnosis Procedure2290
IGNITION KEYHOLE ILLUMINATION CONTROL CIRCUIT2292
Description2292
Component Function Check2292
Diagnosis Procedure2292
ECU DIAGNOSIS INFORMATION2294
BCM (BODY CONTROL MODULE)2294
Reference Value2294
VALUES ON THE DIAGNOSIS TOOL2294
Terminal Layout2297
Physical Values2297
Fail Safe2302
Fail-safe index2302
DTC Inspection Priority Chart2302
DTC Index2303
WIRING DIAGRAM2305
INTERIOR ROOM LAMP2305
Wiring Diagram2305
ILLUMINATION2316
Wiring Diagram2316
SYMPTOM DIAGNOSIS2326
INTERIOR LIGHTING SYSTEM SYMPTOMS2326
Symptom Table2326
PRECAUTION2327
PRECAUTIONS2327
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2327
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2327
Precaution for Work2327
PREPARATION2328
PREPARATION2328
Special Service Tool2328
REMOVAL AND INSTALLATION2329
INTERIOR ROOM LAMP2329
Removal and Installation2329
FRONT ROOM/MAP LAMP ASSEMBLY2329
Removal2329
Installation2329
Bulb Replacement2329
ROOM LAMP 2ND ROW2329
Removal2329
Installation2330
Bulb Replacement2330
CARGO LAMP 2330
Removal2330
Installation2331
Bulb Replacement2331
ILLUMINATION2332
Removal and Installation2332
ILLUMINATION CONTROL SWITCH2332
Removal2332
Installation2332
SHIFT SELECTOR FINISHER LAMP2332
Removal2332
Installation2332
Bulb Replacement2332
IGNITION KEYHOLE ILLUMINATION LAMP2332
Removal2332
Installation2333
Bulb Replacement2333
SERVICE DATA AND SPECIFICATIONS (SDS)2334
BULB SPECIFICATIONS2334
Bulb Specifications2334
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
int2335
QUICK REFERENCE INDEX 0
Table of Contents2335
PRECAUTION2336
PRECAUTIONS2336
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2336
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2336
Precaution for Work2336
PREPARATION2337
PREPARATION2337
Special Service Tool2337
Commercial Service Tool2337
CLIP LIST2338
Descriptions for Clips2338
SYMPTOM DIAGNOSIS2342
SQUEAK AND RATTLE TROUBLE DIAGNOSES2342
Work Flow2342
CUSTOMER INTERVIEW2342
DUPLICATE THE NOISE AND TEST DRIVE2342
CHECK RELATED SERVICE BULLETINS2343
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2343
REPAIR THE CAUSE 2343
CONFIRM THE REPAIR2343
Generic Squeak and Rattle Troubleshooting2343
INSTRUMENT PANEL2344
CENTER CONSOLE2344
DOORS2344
TRUNK2344
SUNROOF/HEADLINING2344
OVERHEAD CONSOLE (FRONT AND REAR)2344
SEATS2345
UNDERHOOD2345
Diagnostic Worksheet2346
REMOVAL AND INSTALLATION2348
DOOR FINISHER2348
Removal and Installation2348
FRONT DOOR2348
Removal2348
Installation2349
REAR DOOR2349
Removal2349
Installation2350
BODY SIDE TRIM2351
Component2351
Removal and Installation2352
LOWER DASH SIDE FINISHER2352
Removal2352
Installation2352
CENTER PILLAR LOWER FINISHER2352
Removal2352
Installation2352
CENTER PILLAR UPPER FINISHER2352
Removal2352
Installation2352
FRONT PILLAR LOWER FINISHER2352
Removal2352
Installation2352
FRONT PILLAR UPPER FINISHER2352
Removal2352
Installation2352
KICK PLATES2352
Removal2352
Installation2352
FLOOR TRIM2353
Removal and Installation2353
FRONT CARPET2353
Removal2353
Installation2353
REAR CARPET2353
Removal2353
Installation2354
HEADLINING2355
Removal and Installation2355
REMOVAL2355
INSTALLATION2356
LUGGAGE FLOOR TRIM2357
Component2357
Removal and Installation2358
REMOVAL2358
INSTALLATION2359
BACK DOOR TRIM2360
Removal and Installation2360
REMOVAL2360
INSTALLATION2360
ip2361
QUICK REFERENCE INDEX 0
Table of Contents2361
PRECAUTION2362
PRECAUTIONS2362
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2362
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2362
Precaution for Work2362
PREPARATION2363
PREPARATION2363
Special Service Tool2363
Commercial Service Tools2363
SYMPTOM DIAGNOSIS2364
SQUEAK AND RATTLE TROUBLE DIAGNOSES2364
Work Flow2364
CUSTOMER INTERVIEW2364
DUPLICATE THE NOISE AND TEST DRIVE2364
CHECK RELATED SERVICE BULLETINS2365
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2365
REPAIR THE CAUSE 2365
CONFIRM THE REPAIR2365
Generic Squeak and Rattle Troubleshooting2365
INSTRUMENT PANEL2366
CENTER CONSOLE2366
DOORS2366
TRUNK2366
SUNROOF/HEADLINING2366
OVERHEAD CONSOLE (FRONT AND REAR)2366
SEATS2367
UNDERHOOD2367
Diagnostic Worksheet2368
REMOVAL AND INSTALLATION2370
INSTRUMENT PANEL ASSEMBLY2370
Exploded View2370
Removal and Installation2371
REMOVAL2371
INSTALLATION2371
STEERING COLUMN COVERS2372
Removal and Installation2372
REMOVAL2372
INSTALLATION2372
CLUSTER LID A2373
Removal and Installation2373
REMOVAL2373
INSTALLATION2373
INSTRUMENT LOWER PANEL LH2374
Removal and Installation2374
REMOVAL2374
INSTALLATION2374
CLUSTER LID C2375
Removal and Installation2375
Removal2375
Installation2375
CLUSTER LID D2376
Removal and Installation2376
TYPE 12376
Removal2376
Installation2376
TYPE 22376
Removal2376
Installation2377
UPPER GLOVE BOX2378
Removal and Installation2378
REMOVAL2378
INSTALLATION2378
INSTRUMENT LOWER PANEL RH AND GLOVE BOX2379
Removal and Installation2379
REMOVAL2379
INSTALLATION2379
A/T FINISHER2380
Removal and Installation2380
REMOVAL2380
INSTALLATION2380
CENTER CONSOLE2381
Removal and Installation2381
CENTER CONSOLE2381
Removal2381
Installation2381
UNIT DISASSEMBLY AND ASSEMBLY2382
INSTRUMENT LOWER PANEL RH AND GLOVE BOX2382
Exploded View2382
Disassembly and Assembly2382
INSTRUMENT LOWER PANEL RH AND GLOVE BOX2382
Disassembly2382
Assembly2382
UPPER GLOVE BOX2382
Disassembly2382
Assembly2383
CENTER CONSOLE ASSEMBLY 2384
Exploded View2384
Disassembly and Assembly2384
DISASSEMBLY2384
ASSEMBLY2385
lan2386
QUICK REFERENCE INDEX 0
Table of Contents2386
CAN FUNDAMENTAL2388
PRECAUTION2388
PRECAUTIONS2388
Precaution for Trouble Diagnosis2388
Precaution for Harness Repair2388
SYSTEM DESCRIPTION2389
CAN COMMUNICATION SYSTEM2389
System Description2389
System Diagram2389
CAN Communication Control Circuit2390
DIAG ON CAN2391
Description2391
System Diagram2391
TROUBLE DIAGNOSIS2392
Condition of Error Detection2392
CAN COMMUNICATION SYSTEM ERROR2392
WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL2392
Symptom When Error Occurs in CAN Communication System2392
ERROR EXAMPLE2392
Example: TCM branch line open circuit2392
Example: Data link connector branch line open circuit2393
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit2394
Example: CAN-H, CAN-L Harness Short Circuit2394
Self-Diagnosis2395
CAN Diagnostic Support Monitor2395
MONITOR ITEM (CONSULT)2395
Without PAST2396
With PAST2396
MONITOR ITEM (ON-BOARD DIAGNOSIS)2396
BASIC INSPECTION2398
DIAGNOSIS AND REPAIR WORKFLOW2398
Information Needed for Trouble Diagnosis2398
How to Use CAN Communication Signal Chart2398
Trouble Diagnosis Flow Chart2399
Trouble Diagnosis Procedure2399
INTERVIEW WITH CUSTOMER2399
INSPECTION OF VEHICLE CONDITION2400
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART)2400
CAN System Type Specification Chart (Style A)2400
CAN System Type Specification Chart (Style B)2401
CREATE INTERVIEW SHEET2402
Interview Sheet (Example)2403
COLLECT DATA2403
Collect CONSULT Data2403
Create On-board Diagnosis Copy Sheet2404
CREATE DIAGNOSIS SHEET2405
Print Diagnosis Sheet2405
Check Collected Data2405
DETECT THE ROOT CAUSE2406
Present Error – Open Circuit -2406
Present Error – Short Circuit -2412
Past Error – Open Circuit -2413
Past Error – Short Circuit -2419
CAN2421
HOW TO USE THIS MANUAL2421
HOW TO USE THIS SECTION2421
Caution2421
Abbreviation List2421
PRECAUTION2422
PRECAUTIONS2422
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2422
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2422
Precautions for Trouble Diagnosis2422
Precautions for Harness Repair2422
BASIC INSPECTION2424
DIAGNOSIS AND REPAIR WORKFLOW2424
Interview Sheet2424
Diagnosis Sheet (CAN Type 1)2425
Diagnosis Sheet (CAN Type 2)2426
Diagnosis Sheet (CAN Type 3)2427
Diagnosis Sheet (CAN Type 4)2428
Diagnosis Sheet (CAN Type 5)2429
SYSTEM DESCRIPTION2430
CAN COMMUNICATION SYSTEM2430
CAN System Specification Chart2430
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION2430
CAN Communication Signal Chart2430
TROUBLE DIAGNOSIS2433
CAN Diagnostic Support Monitor2433
MONITOR ITEM LIST (CONSULT)2433
ECM2433
TCM2433
Front Air Control2433
AV Control Unit2434
Transfer Control Unit2434
Air Bag Diagnosis Sensor Unit2435
BCM2435
Differential Lock Control Unit2435
Combination Meter2436
ABS Actuator and Electric Unit (Control Unit)2436
IPDM E/R2436
DTC Index2437
WIRING DIAGRAM2438
CAN SYSTEM2438
Wiring Diagram2438
DTC/CIRCUIT DIAGNOSIS2444
CAN COMMUNICATION SYSTEM2444
Component Parts Location2444
MALFUNCTION AREA CHART2445
Main Line2445
Branch Line2445
Short Circuit2445
MAIN LINE BETWEEN TCM AND HVAC CIRCUIT2446
Diagnosis Procedure2446
MAIN LINE BETWEEN HVAC AND DLC CIRCUIT2448
Diagnosis Procedure2448
MAIN LINE BETWEEN DLC AND ABS CIRCUIT2449
Diagnosis Procedure2449
ECM BRANCH LINE CIRCUIT2450
Diagnosis Procedure2450
TCM BRANCH LINE CIRCUIT2451
Diagnosis Procedure2451
HVAC BRANCH LINE CIRCUIT2452
Diagnosis Procedure2452
AV BRANCH LINE CIRCUIT2453
Diagnosis Procedure2453
4WD BRANCH LINE CIRCUIT2454
Diagnosis Procedure2454
A-BAG BRANCH LINE CIRCUIT2455
Diagnosis Procedure2455
BCM BRANCH LINE CIRCUIT2456
Diagnosis Procedure2456
DIFF BRANCH LINE CIRCUIT2457
Diagnosis Procedure2457
DLC BRANCH LINE CIRCUIT2458
Diagnosis Procedure2458
M&A BRANCH LINE CIRCUIT2459
Diagnosis Procedure2459
STRG BRANCH LINE CIRCUIT2460
Diagnosis Procedure2460
ABS BRANCH LINE CIRCUIT2461
Diagnosis Procedure2461
IPDM-E BRANCH LINE CIRCUIT2462
Diagnosis Procedure2462
CAN COMMUNICATION CIRCUIT2463
Diagnosis Procedure2463
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
lu2465
QUICK REFERENCE INDEX 0
Table of Contents2465
VQ40DE2466
PRECAUTION2466
PRECAUTIONS2466
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2466
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2466
Precaution for Liquid Gasket2466
REMOVAL OF LIQUID GASKET 2466
LIQUID GASKET APPLICATION PROCEDURE2466
PREPARATION2468
PREPARATION2468
Special Service Tool2468
Commercial Service Tool2468
SYSTEM DESCRIPTION2470
LUBRICATION SYSTEM2470
Lubrication Circuit2470
System Chart2470
PERIODIC MAINTENANCE2471
ENGINE OIL2471
Inspection2471
OIL LEVEL2471
OIL APPEARANCE2471
OIL LEAKAGE2471
OIL PRESSURE CHECK2471
Changing Engine Oil2472
OIL FILTER2474
Removal and Installation2474
REMOVAL2474
INSTALLATION2474
INSPECTION AFTER INSTALLATION2474
REMOVAL AND INSTALLATION2475
OIL COOLER2475
Exploded View2475
Removal and Installation2475
REMOVAL2475
INSPECTION AFTER REMOVAL2476
Oil Cooler2476
Relief Valve2476
INSTALLATION2476
INSPECTION AFTER INSTALLATION2476
OIL PUMP2478
Exploded View2478
Removal and Installation2478
REMOVAL2478
INSTALLATION2478
INSPECTION AFTER INSTALLATION2478
UNIT DISASSEMBLY AND ASSEMBLY2480
OIL PUMP2480
Disassembly and Assembly2480
DISASSEMBLY2480
INSPECTION AFTER DISASSEMBLY 2480
Clearance of Oil Pump Parts2480
Regulator Valve Clearance2481
ASSEMBLY2481
SERVICE DATA AND SPECIFICATIONS (SDS)2482
SERVICE DATA AND SPECIFICATIONS (SDS)2482
Standard and Limit2482
OIL PRESSURE2482
OIL PUMP2482
REGULATOR VALVE2482
ENGINE OIL CAPACITY (APPROXIMATE)2482
ma2483
QUICK REFERENCE INDEX 0
Table of Contents2483
PRECAUTION2485
PRECAUTIONS2485
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2485
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2485
PREPARATION2486
PREPARATION2486
Special Service Tool2486
Commercial Service Tool2486
PERIODIC MAINTENANCE2487
GENERAL MAINTENANCE2487
General Maintenance2487
PERIODIC MAINTENANCE2490
Introduction of Periodic Maintenance2490
Emission Control System Maintenance2490
Chassis and Body Maintenance2491
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS2492
RECOMMENDED FLUIDS AND LUBRICANTS2494
Fluids and Lubricants2494
SAE Viscosity Number2495
Anti-Freeze Coolant Mixture Ratio2496
ENGINE MAINTENANCE2497
DRIVE BELT2497
DRIVE BELT : Exploded View2497
DRIVE BELT : Checking Drive Belts2497
DRIVE BELT : Adjustment2497
ENGINE COOLANT2497
ENGINE COOLANT : System Inspection2497
CHECKING RESERVOIR LEVEL2498
ENGINE COOLANT : Changing Engine Coolant2498
DRAINING ENGINE COOLANT2498
REFILLING ENGINE COOLANT2499
FUEL LINES2500
FUEL LINES : Checking Fuel Line2500
FUEL FILTER2500
FUEL FILTER : Changing Fuel Filter2500
AIR CLEANER FILTER2501
AIR CLEANER FILTER : Exploded View2501
AIR CLEANER FILTER : Removal and Installation2501
REMOVAL2501
INSTALLATION2501
ENGINE OIL2501
ENGINE OIL : Inspection2501
OIL LEVEL2501
ENGINE OIL : Changing Engine Oil2502
OIL FILTER2502
OIL FILTER : Removal and Installation2502
REMOVAL2502
INSTALLATION2503
INSPECTION AFTER INSTALLATION2503
SPARK PLUG2503
SPARK PLUG : Exploded View2504
SPARK PLUG : Removal and Installation2504
REMOVAL2504
INSPECTION AFTER REMOVAL2504
INSTALLATION2505
EVAP VAPOR LINES2505
EVAP VAPOR LINES : Checking EVAP Vapor Line2505
CHASSIS AND BODY MAINTENANCE2506
IN-CABIN MICROFILTER2506
IN-CABIN MICROFILTER : Removal and Installation2506
REPLACEMENT PROCEDURE2506
EXHAUST SYSTEM2506
EXHAUST SYSTEM : Checking the Exhaust System2507
A/T FLUID2507
A/T FLUID : Checking the A/T Fluid (ATF)2507
A/T FLUID : Changing the A/T Fluid (ATF)2509
M/T OIL2510
M/T OIL : Checking Manual Transmission Fluid (MT)2510
OIL LEAKAGE AND OIL LEVEL2510
M/T OIL : Changing Manual Transmission Fluid (MT)2510
DRAINING2510
FILLING2510
TRANSFER FLUID2510
TRANSFER FLUID : Checking Transfer Fluid (TX15B)2510
FLUID LEAKAGE AND FLUID LEVEL2510
TRANSFER FLUID : Changing Transfer Fluid (TX15B)2511
DRAINING2511
FILLING2511
PROPELLER SHAFT2511
PROPELLER SHAFT : Checking Propeller Shaft2511
DIFFERENTIAL GEAR OIL2511
DIFFERENTIAL GEAR OIL : Checking Front Final Drive Oil (R180A)2512
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL2512
DIFFERENTIAL GEAR OIL : Changing Front Final Drive Oil (R180A)2512
DRAINING2512
FILLING2512
DIFFERENTIAL GEAR OIL : Checking Rear Final Drive Oil (C200)2512
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL2512
DIFFERENTIAL GEAR OIL : Changing Rear Final Drive Oil (C200)2513
DRAINING2513
FILLING2513
DIFFERENTIAL GEAR OIL : Checking Rear Final Drive Oil (M226)2513
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL2513
DIFFERENTIAL GEAR OIL : Changing Rear Final Drive Oil (M226)2514
DRAINING2514
FILLING2514
WHEELS2514
WHEELS : Adjustment2514
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)2514
Preparation Before Adjustment2514
Wheel Balance Adjustment2514
TIRE ROTATION2515
BRAKE FLUID LEVEL AND LEAKS2516
BRAKE FLUID LEVEL AND LEAKS : Checking Brake Fluid Level and Leaks2516
BRAKE LINES AND CABLES2516
BRAKE LINES AND CABLES : Checking Brake Line and Cables2516
DISC BRAKE2516
DISC BRAKE : Checking Disc Brake2516
ROTOR2516
CALIPER2517
PAD2517
STEERING GEAR AND LINKAGE2517
STEERING GEAR AND LINKAGE : Checking Steering Gear and Linkage2517
STEERING GEAR2517
STEERING LINKAGE2517
POWER STEERING FLUID AND LINES2517
POWER STEERING FLUID AND LINES : Checking Power Steering Fluid and Line2518
CHECKING FLUID LEVEL2518
CHECKING LINES2518
AXLE AND SUSPENSION PARTS2518
AXLE AND SUSPENSION PARTS : Checking Axle and Suspension Parts2518
FRONT AND REAR AXLE AND SUSPENSION PARTS2518
FRONT DRIVE SHAFT2518
LOCKS, HINGES AND HOOD LATCH2519
LOCKS, HINGES AND HOOD LATCH : Lubricating Locks, Hinges and Hood Latches2520
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS2520
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters2520
mir2522
QUICK REFERENCE INDEX 0
Table of Contents2522
WIRING DIAGRAM2523
DOOR MIRROR2523
Wiring Diagram – With Heated Mirrors2523
Wiring Diagram – Without Heated Mirrors2526
INSIDE MIRROR2529
Wiring Diagram2529
DTC/CIRCUIT DIAGNOSIS2532
DOOR MIRROR REMOTE CONTROL SWITCH2532
Component Inspection2532
PRECAUTION2533
PRECAUTIONS2533
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2533
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2533
Precaution for Work2533
PREPARATION2534
PREPARATION2534
Special Service Tool2534
Commercial Service Tools2534
SYMPTOM DIAGNOSIS2535
SQUEAK AND RATTLE TROUBLE DIAGNOSES2535
Work Flow2535
CUSTOMER INTERVIEW2535
DUPLICATE THE NOISE AND TEST DRIVE2535
CHECK RELATED SERVICE BULLETINS2536
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2536
REPAIR THE CAUSE 2536
CONFIRM THE REPAIR2536
Generic Squeak and Rattle Troubleshooting2536
INSTRUMENT PANEL2537
CENTER CONSOLE2537
DOORS2537
TRUNK2537
SUNROOF/HEADLINING2537
OVERHEAD CONSOLE (FRONT AND REAR)2537
SEATS2538
UNDERHOOD2538
Diagnostic Worksheet2539
UNIT REMOVAL AND INSTALLATION2541
INSIDE MIRROR2541
Exploded view2541
Removal and Installation2541
REMOVAL2541
INSTALLATION2541
DOOR MIRROR2542
Door Mirror Assembly2542
EXPLODED VIEW2542
MANUAL MIRROR2542
Removal2542
Installation2542
POWER MIRROR2542
Removal2542
Installation2542
Door Mirror Glass2543
REMOVAL 2543
INSTALLATION2543
UNIT DISASSEMBLY AND ASSEMBLY2544
DOOR MIRROR2544
Mirror Actuator2544
DISASSEMBLY AND ASSEMBLY2544
Disassembly2544
Assembly2544
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
mwi2545
QUICK REFERENCE INDEX 0
Table of Contents2545
BASIC INSPECTION2548
DIAGNOSIS AND REPAIR WORKFLOW2548
Work Flow2548
DETAILED FLOW2548
SYSTEM DESCRIPTION2549
METER SYSTEM2549
METER SYSTEM2549
METER SYSTEM : System Diagram2549
METER SYSTEM : System Description2549
COMBINATION METER2549
METER SYSTEM : Arrangement of Combination Meter2550
METER SYSTEM : Component Parts Location2551
METER SYSTEM : Component Description2551
SPEEDOMETER2552
SPEEDOMETER : System Diagram2552
SPEEDOMETER : System Description2552
SPEEDOMETER : Component Parts Location2552
SPEEDOMETER : Component Description2553
TACHOMETER2553
TACHOMETER : System Diagram2553
TACHOMETER : System Description2553
TACHOMETER : Component Parts Location2554
TACHOMETER : Component Description2554
ENGINE COOLANT TEMPERATURE GAUGE2554
ENGINE COOLANT TEMPERATURE GAUGE : System Diagram2554
ENGINE COOLANT TEMPERATURE GAUGE : System Description2555
ENGINE COOLANT TEMPERATURE GAUGE : Component Parts Location2555
ENGINE COOLANT TEMPERATURE GAUGE : Component Description2555
FUEL GAUGE2555
FUEL GAUGE : System Diagram2556
FUEL GAUGE : System Description2556
FUEL GAUGE : Component Parts Location2556
FUEL GAUGE : Component Description2557
ENGINE OIL PRESSURE GAUGE2557
ENGINE OIL PRESSURE GAUGE : System Diagram2557
ENGINE OIL PRESSURE GAUGE : System Description2557
ENGINE OIL PRESSURE GAUGE : Component Parts Location2557
ENGINE OIL PRESSURE GAUGE : Component Description2558
VOLTAGE GAUGE2558
VOLTAGE GAUGE : System Diagram2558
VOLTAGE GAUGE : System Description2558
VOLTAGE GAUGE : Component Parts Location2559
VOLTAGE GAUGE : Component Description2559
ODO/TRIP METER2559
ODO/TRIP METER : System Diagram2559
ODO/TRIP METER : System Description2560
LOOSE FUEL CAP WARNING2560
CHECK TIRE PRESSURE WARNING2560
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER2560
ODO/TRIP METER : Component Parts Location2560
ODO/TRIP METER : Component Description2561
SHIFT POSITION INDICATOR2561
SHIFT POSITION INDICATOR : System Diagram2561
SHIFT POSITION INDICATOR : System Description2561
SHIFT POSITION INDICATOR : Component Parts Location2561
SHIFT POSITION INDICATOR : Component Description2562
WARNING LAMPS/INDICATOR LAMPS2562
WARNING LAMPS/INDICATOR LAMPS : System Diagram2562
WARNING LAMPS/INDICATOR LAMPS : System Description2562
OIL PRESSURE WARNING LAMP2562
WARNING LAMPS/INDICATOR LAMPS : Component Parts Location2563
WARNING LAMPS/INDICATOR LAMPS : Component Description2563
TRIP COMPUTER2563
TRIP COMPUTER : System Diagram2564
TRIP COMPUTER : System Description2564
FUNCTION2564
DTE (DISTANCE TO EMPTY) INDICATION2564
TRIP DISTANCE2564
TRIP TIME2564
AVERAGE FUEL CONSUMPTION2564
AVERAGE VEHICLE SPEED2564
HOW TO CHANGE/RESET INDICATION2564
TRIP COMPUTER : Component Parts Location2565
TRIP COMPUTER : Component Description2565
COMPASS2566
Description2566
DESCRIPTION2566
ZONE VARIATION SETTING PROCEDURE2566
CALIBRATION PROCEDURE2566
DIAGNOSIS SYSTEM (METER)2568
Diagnosis Description2568
SELF-DIAGNOSIS MODE2568
OPERATION PROCEDURE2568
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS2568
CONSULT Function (METER/M&A)2569
SELF-DIAG RESULTS2570
Display Item List2570
DATA MONITOR2570
Display Item List2570
WORK SUPPORT2571
DTC/CIRCUIT DIAGNOSIS2572
DTC U1000 CAN COMMUNICATION2572
DTC Logic2572
DTC DETECTION LOGIC2572
Diagnosis Procedure2572
DTC B2205 VEHICLE SPEED CIRCUIT2573
Description2573
DTC Logic2573
Diagnosis Procedure2573
POWER SUPPLY AND GROUND CIRCUIT2574
COMBINATION METER2574
COMBINATION METER : Diagnosis Procedure2574
BCM (BODY CONTROL MODULE)2574
BCM (BODY CONTROL MODULE) : Diagnosis Procedure2575
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2575
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) : Diagnosis Procedure2576
FUEL LEVEL SENSOR SIGNAL CIRCUIT2577
Description2577
Component Function Check2577
Diagnosis Procedure2577
Component Inspection2578
OIL PRESSURE SWITCH SIGNAL CIRCUIT2580
Description2580
Component Function Check2580
Diagnosis Procedure2580
Component Inspection2580
ECU DIAGNOSIS INFORMATION2582
COMBINATION METER2582
Reference Value2582
TERMINAL LAYOUT2582
PHYSICAL VALUES2582
Fail Safe2583
DTC Index2584
BCM (BODY CONTROL MODULE)2585
Reference Value2585
VALUES ON THE DIAGNOSIS TOOL2585
Terminal Layout2588
Physical Values2588
Fail Safe2593
Fail-safe index2593
DTC Inspection Priority Chart2593
DTC Index2594
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2596
Reference Value2596
VALUES ON THE DIAGNOSIS TOOL2596
Terminal Layout2597
Physical Values2597
PHYSICAL VALUES2597
Fail Safe2601
CAN COMMUNICATION CONTROL2601
If No CAN Communication Is Available With ECM2601
If No CAN Communication Is Available With BCM2601
IGNITION RELAY MALFUNCTION DETECTION FUNCTION2601
FRONT WIPER CONTROL2601
STARTER MOTOR PROTECTION FUNCTION2602
DTC Index2602
WIRING DIAGRAM2603
COMPASS2603
Wiring Diagram2603
METER2605
Wiring Diagram2605
SYMPTOM DIAGNOSIS2621
THE FUEL GAUGE POINTER DOES NOT MOVE2621
Description2621
Diagnosis Procedure2621
THE FUEL GAUGE POINTER DOES NOT MOVE TO “F” WHEN REFUELING2622
Description2622
Diagnosis Procedure2622
THE OIL PRESSURE WARNING LAMP DOES NOT TURN ON2623
Description2623
Diagnosis Procedure2623
THE OIL PRESSURE WARNING LAMP DOES NOT TURN OFF2624
Description2624
Diagnosis Procedure2624
NORMAL OPERATING CONDITION2625
COMPASS2625
COMPASS : Description2625
COMPASS2625
PRECAUTION2626
PRECAUTIONS2626
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2626
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2626
PREPARATION2627
PREPARATION2627
Commercial Service Tools2627
REMOVAL AND INSTALLATION2628
COMBINATION METER2628
Removal and Installation2628
REMOVAL2628
INSTALLATION2628
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
pb2629
QUICK REFERENCE INDEX 0
Table of Contents2629
PRECAUTION2630
PRECAUTIONS2630
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2630
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2630
PREPARATION2631
PREPARATION2631
Commercial Service Tool2631
REMOVAL AND INSTALLATION2632
PARKING BRAKE SYSTEM2632
On-Vehicle Service2632
LEVER STROKE2632
INSPECTION2632
ADJUSTMENT2632
UNIT REMOVAL AND INSTALLATION2633
PARKING BRAKE CONTROL2633
Component2633
Removal and Installation2634
REMOVAL2634
INSTALLATION2634
PARKING BRAKE SHOE2635
Component2635
Removal and Installation2635
REMOVAL2635
INSPECTION AFTER REMOVAL2636
Lining Thickness Inspection2636
Drum Inner Diameter Inspection2636
Other Inspections2636
INSTALLATION2636
SERVICE DATA AND SPECIFICATIONS (SDS)2638
SERVICE DATA AND SPECIFICATIONS (SDS)2638
Parking Drum Brake2638
Parking Brake Control2638
pcs2639
QUICK REFERENCE INDEX 0
Table of Contents2639
IPDM E/R2640
SYSTEM DESCRIPTION2640
RELAY CONTROL SYSTEM2640
System Diagram2640
System Description2641
Component Parts Location2642
POWER CONTROL SYSTEM2643
System Diagram2643
System Description2643
COOLING FAN CONTROL2643
SIGNAL BUFFER SYSTEM2644
System Diagram2644
System Description2644
POWER CONSUMPTION CONTROL SYSTEM2645
System Diagram2645
System Description2645
OUTLINE2645
SLEEP MODE ACTIVATION2645
WAKE-UP OPERATION2645
Component Parts Location2646
DIAGNOSIS SYSTEM (IPDM E/R)2647
Diagnosis Description2647
AUTO ACTIVE TEST2647
Description2647
Operation Procedure2647
Inspection in Auto Active Test Mode2647
Concept of auto active test2648
Diagnosis chart in auto active test mode2648
CONSULT Function (IPDM E/R)2649
APPLICATION ITEM2649
SELF DIAGNOSTIC RESULT2649
DATA MONITOR2649
ACTIVE TEST2650
DTC/CIRCUIT DIAGNOSIS2651
U1000 CAN COMM CIRCUIT2651
Description2651
DTC Logic2651
DTC DETECTION LOGIC2651
DTC CONFIRMATION PROCEDURE2651
Diagnosis Procedure2651
POWER SUPPLY AND GROUND CIRCUIT2652
Diagnosis Procedure2652
ECU DIAGNOSIS INFORMATION2653
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2653
Reference Value2653
VALUES ON THE DIAGNOSIS TOOL2653
Terminal Layout2654
Physical Values2655
PHYSICAL VALUES2655
Fail Safe2658
CAN COMMUNICATION CONTROL2658
If No CAN Communication Is Available With ECM2658
If No CAN Communication Is Available With BCM2658
IGNITION RELAY MALFUNCTION DETECTION FUNCTION2658
FRONT WIPER CONTROL2658
STARTER MOTOR PROTECTION FUNCTION2659
DTC Index2659
WIRING DIAGRAM2660
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2660
Wiring Diagram2660
PRECAUTION2664
PRECAUTIONS2664
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2664
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2664
UNIT REMOVAL AND INSTALLATION2665
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2665
Removal and Installation2665
REMOVAL2665
INSTALLATION2665
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
pg2666
QUICK REFERENCE INDEX 0
Table of Contents2666
PRECAUTION2667
PRECAUTIONS2667
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2667
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2667
Precaution for Power Generation Variable Voltage Control System2667
PREPARATION2668
PREPARATION2668
Special Service Tool2668
Commercial Service Tool2668
SYSTEM DESCRIPTION2669
ELECTRICAL UNITS LOCATION2669
Electrical Units Location2669
ENGINE COMPARTMENT2669
PASSENGER COMPARTMENT2670
COMPONENT PARTS2672
Circuit Breaker (Built Into BCM)2672
Harness Connector2672
HARNESS CONNECTOR (TAB-LOCKING TYPE)2672
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)2673
HARNESS CONNECTOR (LEVER LOCKING TYPE)2674
HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE)2675
Standardized Relay2675
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS2675
TYPE OF STANDARDIZED RELAYS2676
WIRING DIAGRAM2678
POWER SUPPLY ROUTING CIRCUIT2678
Wiring Diagram-Battery Power Supply2678
Wiring Diagram-Accessory Power Supply2687
Wiring Diagram-Ignition Power Supply2690
GROUND CIRCUIT2696
Ground Distribution2696
Main Harness2696
Engine Room Harness2699
Engine Control Harness2702
Body Harness2703
Body No 2 Harness2704
Back Door No 2 and Back Door Harness2705
HARNESS2706
Harness Layout2706
HOW TO READ HARNESS LAYOUT 2706
OUTLINE 2707
MAIN HARNESS2708
ENGINE ROOM HARNESS (RH VIEW)2710
ENGINE ROOM HARNESS (PASSENGER COMPARTMENT)2712
ENGINE ROOM HARNESS (LH VIEW)2714
ENGINE CONTROL HARNESS2715
CHASSIS HARNESS2717
BODY HARNESS2718
BODY NO 2 HARNESS2720
ROOM LAMP HARNESS2722
FRONT DOOR LH HARNESS2723
FRONT DOOR RH HARNESS2724
REAR DOOR LH HARNESS2725
REAR DOOR RH HARNESS2726
BACK DOOR HARNESS2727
FUSE BLOCK-JUNCTION BOX (J/B)2729
Terminal Arrangement2729
FUSE AND FUSIBLE LINK BOX2730
Terminal Arrangement2730
FUSE AND RELAY BOX2731
Terminal Arrangement2731
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2732
IPDM E/R Terminal Arrangement2732
BASIC INSPECTION2733
BATTERY2733
How to Handle Battery2733
METHODS OF PREVENTING OVER-DISCHARGE2733
Work Flow2733
BATTERY DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI2733
BATTERY DIAGNOSIS WITHOUT EXP-800 NI OR GR8-1200 NI2733
Checking Electrolyte Level2733
Specific Gravity Check2734
Charging The Battery2735
INSPECTION AND ADJUSTMENT2736
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL2736
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Special Repair Requirement2736
FUSE INSPECTION2737
How To Check2737
EXTENDED STORAGE FUSE SWITCH (IF EQUIPPED)2737
How To Extended Storage Fuse Switch ON/OFF 2737
How To Remove Extended Storage Fuse Switch2738
FUSIBLE LINK INSPECTION2741
Fusible Link2741
REMOVAL AND INSTALLATION2742
BATTERY2742
Removal and Installation2742
REMOVAL2742
INSTALLATION2742
BATTERY TERMINAL WITH FUSIBLE LINK2743
Exploded View2743
Removal and Installation2743
REMOVAL2743
INSTALLATION2743
SERVICE DATA AND SPECIFICATIONS (SDS)2744
BATTERY2744
Battery2744
pwc2745
QUICK REFERENCE INDEX 0
Table of Contents2745
BASIC INSPECTION2747
DIAGNOSIS AND REPAIR WORKFLOW2747
Work Flow2747
DETAILED FLOW2747
SYSTEM DESCRIPTION2748
POWER WINDOW SYSTEM2748
System Diagram2748
FRONT WINDOW ANTI-PINCH SYSTEM2748
System Description2748
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH2748
POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH RH2748
POWER WINDOW OPERATION2749
POWER WINDOW AUTO DOWN OPERATION (FRONT LH)2749
RETAINED POWER OPERATION 2749
POWER WINDOW LOCK2749
Component Parts Location2749
Component Description2750
FRONT WINDOW ANTI-PINCH SYSTEM2750
DIAGNOSIS SYSTEM (BCM)2751
COMMON ITEM2751
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2751
APPLICATION ITEM2751
SYSTEM APPLICATION2751
RETAINED PWR2751
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR)2752
DATA MONITOR2752
ACTIVE TEST2752
WORK SUPPORT2752
DTC/CIRCUIT DIAGNOSIS2753
POWER SUPPLY AND GROUND CIRCUIT2753
BCM2753
BCM : Diagnosis Procedure2753
POWER WINDOW MAIN SWITCH2754
POWER WINDOW MAIN SWITCH : Description2754
POWER WINDOW MAIN SWITCH : Component Function Check2754
Main Power Window And Door Lock/Unlock Switch 2754
POWER WINDOW MAIN SWITCH : Diagnosis Procedure2754
POWER WINDOW MAIN SWITCH : Component Inspection2757
FRONT POWER WINDOW SWITCH2758
FRONT POWER WINDOW SWITCH : Description2758
FRONT POWER WINDOW SWITCH : Component Function Check2758
Power Window And Door Lock/Unlock Switch RH 2758
FRONT POWER WINDOW SWITCH : Diagnosis Procedure2759
REAR POWER WINDOW SWITCH2760
REAR POWER WINDOW SWITCH : Description2760
REAR POWER WINDOW SWITCH : Component Function Check2760
Rear Power Window Switch 2760
REAR POWER WINDOW SWITCH : Diagnosis Procedure2760
REAR POWER WINDOW SWITCH : Component Inspection2762
COMPONENT INSPECTION2762
POWER WINDOW MOTOR2764
DRIVER SIDE2764
DRIVER SIDE : Description2764
DRIVER SIDE : Component Function Check2764
DRIVER SIDE : Diagnosis Procedure2764
DRIVER SIDE : Component Inspection2765
COMPONENT INSPECTION2765
PASSENGER SIDE2765
PASSENGER SIDE : Description2765
PASSENGER SIDE : Component Function Check2765
PASSENGER SIDE : Diagnosis Procedure2765
PASSENGER SIDE : Component Inspection2766
COMPONENT INSPECTION2766
REAR LH2767
REAR LH : Description2767
REAR LH : Component Function Check2767
REAR LH : Diagnosis Procedure2767
REAR LH : Component Inspection2768
COMPONENT INSPECTION2768
REAR RH2768
REAR RH : Description2768
REAR RH : Component Function Check2768
REAR RH : Diagnosis Procedure2769
REAR RH : Component Inspection2770
COMPONENT INSPECTION2770
DOOR SWITCH2771
Description2771
Component Function Check2771
Diagnosis Procedure2771
POWER WINDOW LOCK SWITCH2774
Description2774
Component Function Check2774
ECU DIAGNOSIS INFORMATION2775
POWER WINDOW SYSTEM2775
Terminal Layout2775
Physical Values2775
BCM (BODY CONTROL MODULE)2776
Reference Value2776
VALUES ON THE DIAGNOSIS TOOL2776
Terminal Layout2779
Physical Values2779
Fail Safe2784
Fail-safe index2784
DTC Inspection Priority Chart2784
DTC Index2785
WIRING DIAGRAM2787
POWER WINDOW SYSTEM2787
Wiring Diagram2787
SYMPTOM DIAGNOSIS2795
NONE OF THE POWER WINDOWS CAN BE OPERATED USING ANY SWITCH2795
Diagnosis Procedure2795
DRIVER SIDE POWER WINDOW ALONE DOES NOT OPERATE2796
Diagnosis Procedure2796
FRONT PASSENGER SIDE POWER WINDOW ALONE DOES NOT OPERATE2797
Diagnosis Procedure2797
REAR LH SIDE POWER WINDOW ALONE DOES NOT OPERATE2798
Diagnosis Procedure2798
REAR RH SIDE POWER WINDOW ALONE DOES NOT OPERATE2799
Diagnosis Procedure2799
AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (DRIVER SIDE)2800
Diagnosis Procedure2800
POWER WINDOW RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY2801
Diagnosis Procedure2801
POWER WINDOW LOCK SWITCH DOES NOT FUNCTION2802
Diagnosis Procedure2802
PRECAUTION2803
PRECAUTIONS2803
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2803
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2803
Precaution for Work2803
PREPARATION2804
PREPARATION2804
Special Service Tool2804
REMOVAL AND INSTALLATION2805
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH2805
Removal and Installation2805
REMOVAL2805
INSTALLATION2805
POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH2806
Removal and Installation2806
REMOVAL2806
INSTALLATION2806
REAR POWER WINDOW SWITCH 2807
Removal and Installation – Rear Door Switch2807
REMOVAL2807
INSTALLATION2807
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
pwo2808
QUICK REFERENCE INDEX 0
Table of Contents2808
PRECAUTION2809
PRECAUTIONS2809
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2809
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2809
PREPARATION2810
PREPARATION2810
Special Service Tool2810
WIRING DIAGRAM2811
POWER SOCKET2811
Wiring Diagram2811
REMOVAL AND INSTALLATION2815
POWER SOCKET2815
Front, Console, or Rear Cargo Power Socket2815
POWER SOCKET2815
Removal2815
Installation2815
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
rax2816
QUICK REFERENCE INDEX 0
Table of Contents2816
C2002818
PRECAUTION2818
PRECAUTIONS2818
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2818
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2818
Precaution2818
PREPARATION2819
PREPARATION2819
Special Service Tool2819
Commercial Service Tool2819
SYMPTOM DIAGNOSIS2821
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2821
NVH Troubleshooting Chart2821
REMOVAL AND INSTALLATION2822
ON-VEHICLE SERVICE2822
Rear Axle Parts2822
Rear Axle Bearing2822
UNIT REMOVAL AND INSTALLATION2823
AXLE SHAFT2823
Removal and Installation2823
REMOVAL2824
INSPECTION AFTER REMOVAL2825
Axle Shaft2825
Axle Case2825
INSTALLATION2825
AXLE BEARING2828
Removal and Installation2828
AXLE OIL SEAL2829
Removal and Installation2829
SERVICE DATA AND SPECIFICATIONS (SDS)2830
SERVICE DATA AND SPECIFICATIONS (SDS)2830
Axle Specification2830
Shim Washers2830
M2262831
PRECAUTION2831
PRECAUTIONS2831
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2831
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2831
Precaution2831
PREPARATION2832
PREPARATION2832
Special Service Tool2832
Commercial Service Tool2832
SYMPTOM DIAGNOSIS2833
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2833
NVH Troubleshooting Chart2833
REMOVAL AND INSTALLATION2834
ON-VEHICLE SERVICE2834
Rear Axle Parts2834
Rear Axle Bearing2834
UNIT REMOVAL AND INSTALLATION2835
AXLE SHAFT2835
Removal and Installation2835
REMOVAL2836
INSPECTION AFTER REMOVAL2837
Axle Shaft2837
Axle Shaft Bearing and Cup2837
Axle Shaft Bearing Cage2837
Axle Shaft Housing2837
INSTALLATION2837
AXLE BEARING2839
Removal and Installation2839
AXLE OIL SEAL2840
Removal and Installation2840
SERVICE DATA AND SPECIFICATIONS (SDS)2841
SERVICE DATA AND SPECIFICATIONS (SDS)2841
Axle Bearing2841
rsu2842
QUICK REFERENCE INDEX 0
Table of Contents2842
PRECAUTION2843
PRECAUTIONS2843
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2843
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2843
Precaution for Rear Suspension2843
PREPARATION2844
PREPARATION2844
Commercial Service Tool2844
SYMPTOM DIAGNOSIS2845
NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING2845
NVH Troubleshooting Chart2845
PERIODIC MAINTENANCE2846
REAR SUSPENSION ASSEMBLY2846
On-Vehicle Inspection and Service2846
STABILIZER BAR2847
Inspection2847
REMOVAL AND INSTALLATION2848
REAR SUSPENSION ASSEMBLY2848
Component2848
UNIT REMOVAL AND INSTALLATION2850
SHOCK ABSORBER2850
Removal and Installation2850
REMOVAL2850
INSPECTION AFTER REMOVAL2850
INSTALLATION2850
Disposal2850
LEAF SPRING2851
Removal and Installation2851
REMOVAL2852
INSPECTION AFTER REMOVAL2852
INSTALLATION2852
STABILIZER BAR2855
Removal and Installation2855
REMOVAL2855
INSTALLATION2855
SERVICE DATA AND SPECIFICATIONS (SDS)2857
SERVICE DATA AND SPECIFICATIONS (SDS)2857
General Specification (Rear)2857
Wheelarch Height (Unladen*1)2857
sb2858
QUICK REFERENCE INDEX 0
Table of Contents2858
BASIC INSPECTION2859
COMPONENT INSPECTION2859
Inspection2859
AFTER A COLLISION2859
PRELIMINARY CHECKS2859
SEAT BELT RETRACTOR ON-VEHICLE CHECK2860
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)2860
ELR Function Stationary Check2860
ALR Function Stationary Check2860
ELR Function Moving Check2860
FRONT SEAT BELT RETRACTOR OFF-VEHICLE CHECK2860
REAR SEAT BELT RETRACTOR OFF-VEHICLE CHECK2860
REAR SEAT BELT CENTER RETRACTOR OFF-VEHICLE CHECK2861
PRECAUTION2862
PRECAUTIONS2862
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2862
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2862
Precaution for Seat Belt Service2862
REMOVAL AND INSTALLATION2863
SEAT BELTS2863
Removal and Installation of Front Seat Belt2863
REMOVAL OF SEAT BELT RETRACTOR 2863
INSTALLATION OF SEAT BELT RETRACTOR2864
REMOVAL OF SEAT BELT BUCKLE2864
INSTALLATION OF SEAT BELT BUCKLE2864
Removal and Installation of Rear Seat Belt2865
REMOVAL OF SEAT BELT RETRACTOR – OUTBOARD2866
INSTALLATION OF SEAT BELT RETRACTOR – OUTBOARD2866
REMOVAL OF SEAT BELT RETRACTOR – CENTER2866
INSTALLATION OF SEAT BELT RETRACTOR – CENTER2867
REMOVAL OF SEAT BELT BUCKLE2867
INSTALLATION OF SEAT BELT BUCKLE2867
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM2868
Removal and Installation2868
TOP TETHER STRAP CHILD RESTRAINT2869
Removal and Installation2869
se2870
QUICK REFERENCE INDEX 0
Table of Contents2870
PRECAUTION2871
PRECAUTIONS2871
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2871
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2871
Precaution for Work2871
PREPARATION2872
PREPARATION2872
Special Service Tool2872
Commercial Service Tools2872
CLIP LIST2873
Descriptions for Clips2873
WIRING DIAGRAM2877
HEATED SEAT2877
Wiring Diagram2877
SYMPTOM DIAGNOSIS2881
SQUEAK AND RATTLE TROUBLE DIAGNOSES2881
Work Flow2881
CUSTOMER INTERVIEW2881
DUPLICATE THE NOISE AND TEST DRIVE2881
CHECK RELATED SERVICE BULLETINS2882
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE2882
REPAIR THE CAUSE 2882
CONFIRM THE REPAIR2882
Generic Squeak and Rattle Troubleshooting2882
INSTRUMENT PANEL2883
CENTER CONSOLE2883
DOORS2883
TRUNK2883
SUNROOF/HEADLINING2883
OVERHEAD CONSOLE (FRONT AND REAR)2883
SEATS2884
UNDERHOOD2884
Diagnostic Worksheet2885
REMOVAL AND INSTALLATION2887
FRONT SEAT2887
Exploded View2887
Removal and Installation2890
SEAT ASSEMBLY2890
Removal2890
Installation2890
SEATBACK ASSEMBLY – DRIVER’S SEAT2890
Removal2890
Installation2891
SEATBACK ASSEMBLY – PASSENGER’S SEAT, WITH SOFT SEATBACK2891
Removal2891
Installation2892
SEATBACK ASSEMBLY – PASSENGER’S SEAT, WITH HARD SEATBACK2892
Removal2892
Installation2893
SEATBACK ASSEMBLY – PASSENGER’S FOLD FLAT SEAT2893
Removal2893
Installation2894
SEAT CUSHION ASSEMBLY2894
Removal2894
Installation2894
Front Heated Seat Switch2894
REMOVAL2894
INSTALLATION2894
SIDE AIR BAG MODULE2895
DRIVER SIDE2895
DRIVER SIDE : Side Air Bag Module2895
REMOVAL2895
INSTALLATION2895
PASSENGER SIDE2896
PASSENGER SIDE : Side Air Bag Module2896
REMOVAL2896
INSTALLATION2896
REAR SEAT2898
Removal and Installation2898
SEAT CUSHION ASSEMBLY2898
Removal2898
Installation2898
SEATBACK ASSEMBLY2898
Removal2898
Installation2898
UNIT DISASSEMBLY AND ASSEMBLY2899
FRONT SEAT2899
Exploded View2899
Disassembly and Assembly2902
SEATBACK 2902
Disassembly2902
Assembly2902
SEAT CUSHION TRIM AND PAD2902
Disassembly2902
Assembly2902
PASSENGER SEATBACK BOARD – SOFT SEATBACK2903
Removal2903
Installation2903
PASSENGER SEATBACK BOARD – HARD SEATBACK2903
Removal2903
Installation2904
REAR SEAT2905
Disassembly and Assembly2905
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
sec2909
QUICK REFERENCE INDEX 0
Table of Contents2909
BASIC INSPECTION2911
DIAGNOSIS AND REPAIR WORKFLOW2911
Work Flow2911
OVERALL SEQUENCE2911
DETAILED FLOW2911
PRE-INSPECTION FOR DIAGNOSTIC2914
Basic Inspection2914
INSPECTION AND ADJUSTMENT2915
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT2915
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement2915
ECM RE-COMMUNICATING FUNCTION2915
ECM RE-COMMUNICATING FUNCTION : Description2915
ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement2915
SYSTEM DESCRIPTION2916
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)2916
System Diagram2916
System Description2916
INPUT/OUTPUT SIGNAL CHART2916
BCM2916
SYSTEM DESCRIPTION2916
PRECAUTIONS FOR KEY REGISTRATION2917
SECURITY INDICATOR2917
MAINTENANCE INFORMATION2917
Component Parts Location2917
Component Description2918
VEHICLE SECURITY SYSTEM2919
System Diagram2919
System Description2919
DESCRIPTION2919
OPERATION FLOW2919
Disarmed Phase2919
Pre-Armed Phase And Armed Phase2919
Condition of Activating The System2919
Condition of Deactivating The System2920
Component Parts Location2920
Component Description2920
DIAGNOSIS SYSTEM (BCM)2922
COMMON ITEM2922
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)2922
APPLICATION ITEM2922
SYSTEM APPLICATION2922
IMMU2922
IMMU : CONSULT Function (BCM – IMMU)2923
SELF DIAGNOSTIC RESULT2923
DATA MONITOR2923
ACTIVE TEST2923
THEFT ALM2923
THEFT ALM : CONSULT Function (BCM – THEFT ALM)2923
DATA MONITOR2923
ACTIVE TEST2923
WORK SUPPORT2923
DTC/CIRCUIT DIAGNOSIS2924
U1000 CAN COMM CIRCUIT2924
Description2924
DTC Logic2924
DTC DETECTION LOGIC2924
Diagnosis Procedure2924
U1010 CONTROL UNIT (CAN)2925
DTC Logic2925
DTC DETECTION LOGIC2925
Diagnosis Procedure2925
Special Repair Requirement2925
B2190, P1614 NATS ANTENNA AMP2926
Description2926
DTC Logic2926
DTC DETECTION LOGIC2926
DTC CONFIRMATION PROCEDURE2926
Diagnosis Procedure2926
B2191, P1615 DIFFERENCE OF KEY2929
Description2929
DTC Logic2929
DTC DETECTION LOGIC2929
DTC CONFIRMATION PROCEDURE2929
Diagnosis Procedure2929
B2192, P1611 ID DISCORD, IMMU-ECM2930
Description2930
DTC Logic2930
DTC DETECTION LOGIC2930
DTC CONFIRMATION PROCEDURE2930
Diagnosis Procedure2930
B2193, P1612 CHAIN OF ECM-IMMU2932
Description2932
DTC Logic2932
DTC DETECTION LOGIC2932
DTC CONFIRMATION PROCEDURE2932
Diagnosis Procedure2932
P1610 LOCK MODE2933
Description2933
DTC Logic2933
DTC DETECTION LOGIC2933
DTC CONFIRMATION PROCEDURE2933
Diagnosis Procedure2933
POWER SUPPLY AND GROUND CIRCUIT2934
BCM2934
BCM : Diagnosis Procedure2934
KEY CYLINDER SWITCH2936
DRIVER SIDE2936
DRIVER SIDE : Description2936
DRIVER SIDE : Component Function Check2936
DRIVER SIDE : Diagnosis Procedure2936
BACK DOOR2938
BACK DOOR : Description2938
BACK DOOR : Component Function Check2938
BACK DOOR : Diagnosis Procedure2938
HORN FUNCTION2941
Symptom Table2941
HAZARD AND HORN REMINDER FUNCTION MALFUNCTION2941
Conditions of Vehicle (Operating Conditions)2941
VEHICLE SECURITY INDICATOR2942
Description2942
Component Function Check2942
Diagnosis Procedure2942
ECU DIAGNOSIS INFORMATION2944
BCM (BODY CONTROL MODULE)2944
Reference Value2944
VALUES ON THE DIAGNOSIS TOOL2944
Terminal Layout2947
Physical Values2947
Fail Safe2952
Fail-safe index2952
DTC Inspection Priority Chart2952
DTC Index2953
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)2955
Reference Value2955
VALUES ON THE DIAGNOSIS TOOL2955
Terminal Layout2956
Physical Values2956
PHYSICAL VALUES2956
Fail Safe2960
CAN COMMUNICATION CONTROL2960
If No CAN Communication Is Available With ECM2960
If No CAN Communication Is Available With BCM2960
IGNITION RELAY MALFUNCTION DETECTION FUNCTION2960
FRONT WIPER CONTROL2960
STARTER MOTOR PROTECTION FUNCTION2961
DTC Index2961
WIRING DIAGRAM2962
VEHICLE SECURITY SYSTEM2962
Wiring Diagram2962
NVIS2973
Wiring Diagram2973
SYMPTOM DIAGNOSIS2977
VEHICLE SECURITY SYSTEM SYMPTOMS2977
Symptom Table2977
NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS SYMPTOMS2978
Symptom Table2978
CONDITIONS OF VEHICLE (OPERATING CONDITIONS)2978
PRECAUTION2979
PRECAUTIONS2979
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2979
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2979
REMOVAL AND INSTALLATION2980
NATS ANTENNA AMP2980
Removal and Installation2980
REMOVAL2980
INSTALLATION2980
REMOTE KEYLESS ENTRY RECEIVER2981
Removal and Installation2981
REMOVAL2981
INSTALLATION2981
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
sr2982
QUICK REFERENCE INDEX 0
Table of Contents2982
BASIC INSPECTION2983
COLLISION DIAGNOSIS2983
For Frontal Collision2983
FOR FRONTAL COLLISION: When SRS is activated in a collision2983
WORK PROCEDURE2983
SRS INSPECTION (FOR FRONTAL COLLISION)2983
FOR FRONTAL COLLISION: When SRS is not activated in a collision2984
WORK PROCEDURE2984
SRS INSPECTION (FOR FRONTAL COLLISION)2984
For Side and Rollover Collision2985
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision2985
WORK PROCEDURE2985
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)2986
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision2986
WORK PROCEDURE2986
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)2987
PRECAUTION2990
PRECAUTIONS2990
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”2990
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS2990
Service2990
Occupant Classification System Precaution2990
PREPARATION2991
PREPARATION2991
Special Service Tool2991
REMOVAL AND INSTALLATION2992
DRIVER AIR BAG MODULE2992
Removal and Installation2992
REMOVAL2992
INSTALLATION2993
SPIRAL CABLE2994
Removal and Installation2994
REMOVAL2994
INSTALLATION2995
FRONT PASSENGER AIR BAG MODULE2996
Removal and Installation2996
REMOVAL2996
INSTALLATION2997
Original Passenger Air Bag Module2997
Service Replacement Passenger Air Bag Module2997
WIRING HARNESS MODIFICATION2997
SIDE CURTAIN AIR BAG MODULE2999
Removal and Installation2999
REMOVAL2999
INSTALLATION2999
SIDE AIR BAG MODULE3000
Removal and Installation3000
CRASH ZONE SENSOR3001
Removal and Installation3001
REMOVAL3001
INSTALLATION3001
FRONT SEAT BELT PRE-TENSIONER3002
Removal and Installation3002
DIAGNOSIS SENSOR UNIT3003
Removal and Installation3003
REMOVAL3003
INSTALLATION3003
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT3005
Removal and Installation3005
SATELLITE SENSOR3006
Removal and Installation – Side Air Bag (Satellite) Sensor3006
EXPLODED VIEW3006
REMOVAL3006
INSTALLATION3006
Removal and Installation – Front Door Satellite Sensor3007
EXPLODED VIEW3007
REMOVAL3007
INSTALLATION3007
src3008
QUICK REFERENCE INDEX 0
Table of Contents3008
BASIC INSPECTION3010
DIAGNOSIS AND REPAIR WORK FLOW3010
Work Flow3010
OVERALL SEQUENCE3010
DETAILED WORK FLOW3010
INTERMITTENTS INCIDENT3012
Inspection Procedure3012
INTERMITTENT TROUBLE3012
Trouble Diagnosis with CONSULT3012
DIAGNOSTIC PROCEDURE 43012
Check SRS Repair History3012
SYSTEM DESCRIPTION3013
SRS AIR BAG SYSTEM3013
SRS Configuration3013
SRS Component Parts Location3014
Driver Air Bag Module3014
Front Passenger Air Bag Module3015
Front Side Air Bag3015
Side Curtain Air Bag3015
Front Seat Belt Pre-tensioner with Load Limiter3015
Front Door Satellite Sensor3016
Direct-connect SRS Component Connectors3016
OCCUPANT CLASSIFICATION SYSTEM3017
System Diagram3017
Occupant Classification System (OCS)3017
PASSENGER SEAT BELT WARNING SYSTEM3019
System Diagram3019
System Description3019
Component Parts Location3019
ON BOARD DIAGNOSTIC (OBD) SYSTEM3020
Trouble Diagnosis Introduction3020
DIAGNOSIS FUNCTION3020
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR3020
Information From Customer3020
Preliminary Check3020
SRS Operation Check3020
DIAGNOSTIC PROCEDURE 13020
Checking SRS Operation Using “AIR BAG” Warning Lamp-User Mode3020
DIAGNOSTIC PROCEDURE 23021
Trouble Diagnosis without CONSULT3022
DIAGNOSTIC PROCEDURE 63022
Inspect SRS Malfunction Using “AIR BAG” Warning Lamp-Diagnosis Mode3022
CONSULT Function (AIR BAG)3022
Self-Diagnosis Function (Without CONSULT)3022
HOW TO CHANGE SELF-DIAGNOSIS MODE 3023
DIAGNOSTIC PROCEDURE 33023
Final Check of SRS Using CONSULT-Diagnosis Mode3023
DIAGNOSTIC PROCEDURE 43023
Check SRS Repair History3023
DTC/CIRCUIT DIAGNOSIS3024
B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE3024
Description3024
DTC B1049 – B1052, B1054 – B1057 DRIVER AIRBAG MODULE3024
PART LOCATION3024
DTC Logic3024
DTC DETECTION LOGIC 3024
With CONSULT3024
DTC CONFIRMATION PROCEDURE (With CONSULT)3024
DTC CONFIRMATION PROCEDURE (Without CONSULT)3025
Diagnosis Procedure3025
B1065 – B1068, B1070 – B1073 PASSENGER AIRBAG MODULE3027
Description3027
DTC B1065 – B1068, B1070 – B1073 PASSENGER AIR BAG MODULE3027
PART LOCATION3027
DTC Logic3027
DTC DETECTION LOGIC 3027
With CONSULT3027
DTC CONFIRMATION PROCEDURE (With CONSULT)3027
DTC CONFIRMATION PROCEDURE (Without CONSULT)3027
Diagnosis Procedure3028
B1134 – B1137 SIDE AIRBAG MODULE LH3030
Description3030
DTC B1134 – B1137 FRONT LH SIDE AIR BAG MODULE3030
PART LOCATION3030
DTC Logic3030
DTC DETECTION LOGIC 3030
With CONSULT3030
DTC CONFIRMATION PROCEDURE (With CONSULT)3030
DTC CONFIRMATION PROCEDURE (Without CONSULT)3030
Diagnosis Procedure3030
B1129 – B1132 SIDE AIRBAG MODULE RH3032
Description3032
DTC B1129 – B1132 FRONT RH SIDE AIR BAG MODULE3032
PART LOCATION3032
DTC Logic3032
DTC DETECTION LOGIC 3032
With CONSULT3032
DTC CONFIRMATION PROCEDURE (With CONSULT)3032
DTC CONFIRMATION PROCEDURE (Without CONSULT)3032
Diagnosis Procedure3032
B1150 – B1153 SIDE CURTAIN AIR BAG MODULE LH3034
Description3034
DTC B1150 – B1153 LH SIDE CURTAIN AIR BAG MODULE3034
PART LOCATION3034
DTC Logic3034
DTC DETECTION LOGIC 3034
With CONSULT3034
DTC CONFIRMATION PROCEDURE (With CONSULT)3034
DTC CONFIRMATION PROCEDURE (Without CONSULT)3034
Diagnosis Procedure3034
B1145 – B1148 SIDE CURTAIN AIR BAG MODULE RH3036
Description3036
DTC B1145 – B1148 RH SIDE CURTAIN AIR BAG MODULE3036
PART LOCATION3036
DTC Logic3036
DTC DETECTION LOGIC 3036
With CONSULT3036
DTC CONFIRMATION PROCEDURE (With CONSULT)3036
DTC CONFIRMATION PROCEDURE (Without CONSULT)3036
Diagnosis Procedure3036
B1086 – B1089 SEAT BELT PRE-TENSIONER LH3038
Description3038
DTC B1086 – B1089 SEAT BELT PRE-TENSIONER LH3038
PART LOCATION3038
DTC Logic3038
DTC DETECTION LOGIC 3038
With CONSULT3038
DTC CONFIRMATION PROCEDURE (With CONSULT)3038
DTC CONFIRMATION PROCEDURE (Without CONSULT)3038
Diagnosis Procedure3038
B1081 – B1084 SEAT BELT PRE-TENSIONER RH3040
Description3040
DTC B1081 – B1084 SEAT BELT PRE-TENSIONER RH3040
PART LOCATION3040
DTC Logic3040
DTC DETECTION LOGIC 3040
With CONSULT3040
DTC CONFIRMATION PROCEDURE (With CONSULT)3040
DTC CONFIRMATION PROCEDURE (Without CONSULT)3040
Diagnosis Procedure3040
B1033 – B1035 CRASH ZONE SENSOR3042
Description3042
DTC B1033 – B1035 CRASH ZONE SENSOR3042
PART LOCATION3042
DTC Logic3042
DTC DETECTION LOGIC 3042
With CONSULT3042
DTC CONFIRMATION PROCEDURE (With CONSULT)3042
DTC CONFIRMATION PROCEDURE (Without CONSULT)3042
Diagnosis Procedure3042
B1118 – B1120 SATELLITE SENSOR LH3044
Description3044
DTC B1118 – B1120 SATELLITE SENSOR LH3044
PART LOCATION3044
DTC Logic3044
DTC DETECTION LOGIC 3044
With CONSULT3044
DTC CONFIRMATION PROCEDURE (With CONSULT)3044
DTC CONFIRMATION PROCEDURE (Without CONSULT)3044
Diagnosis Procedure3044
B1113 – B1115 SATELLITE SENSOR RH3046
Description3046
DTC B1113 – B1115 SATELLITE SENSOR RH3046
PART LOCATION3046
DTC Logic3046
DTC DETECTION LOGIC 3046
With CONSULT3046
DTC CONFIRMATION PROCEDURE (With CONSULT)3046
DTC CONFIRMATION PROCEDURE (Without CONSULT)3046
Diagnosis Procedure3046
B1343 – B1349 FRONT DOOR SATELLITE SENSOR LH3048
Description3048
DTC B1343 – B1349 FRONT DOOR SATELLITE SENSOR LH3048
PART LOCATION3048
DTC Logic3048
DTC DETECTION LOGIC 3048
With CONSULT3048
DTC CONFIRMATION PROCEDURE (With CONSULT)3048
DTC CONFIRMATION PROCEDURE (Without CONSULT)3048
Diagnosis Procedure3049
B1336 – B1342 FRONT DOOR SATELLITE SENSOR RH3051
Description3051
DTC B1336 – B1342 FRONT DOOR SATELLITE SENSOR RH3051
PART LOCATION3051
DTC Logic3051
DTC DETECTION LOGIC 3051
With CONSULT3051
DTC CONFIRMATION PROCEDURE (With CONSULT)3051
DTC CONFIRMATION PROCEDURE (Without CONSULT)3051
Diagnosis Procedure3052
B1350 FRONT DOOR SATELLITE SENSORS3054
Description3054
DTC B1350 FRONT DOOR SATELLITE SENSORS LH/RH3054
PART LOCATION3054
DTC Logic3054
DTC DETECTION LOGIC 3054
With CONSULT3054
DTC CONFIRMATION PROCEDURE (With CONSULT)3054
DTC CONFIRMATION PROCEDURE (Without CONSULT)3054
Diagnosis Procedure3054
B1XXX AIR BAG DIAGNOSIS SENSOR UNIT3056
Description3056
DTC B1XXX AIR BAG DIAGNOSIS SENSOR UNIT3056
PART LOCATION3056
DTC Logic3056
DTC DETECTION LOGIC 3056
With CONSULT3056
DTC CONFIRMATION PROCEDURE (With CONSULT)3056
DTC CONFIRMATION PROCEDURE (Without CONSULT)3056
Diagnosis Procedure3056
B1023 PASSENGER AIR BAG OFF INDICATOR3058
Description3058
DTC B1023 FRONT PASSENGER AIR BAG OFF INDICATOR3058
PART LOCATION3058
DTC Logic3058
DTC DETECTION LOGIC 3058
With CONSULT3058
DTC CONFIRMATION PROCEDURE (With CONSULT)3058
DTC CONFIRMATION PROCEDURE (Without CONSULT)3058
Diagnosis Procedure3058
B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM3060
Description3060
DTC B1017 – B1022 OCCUPANT CLASSIFICATION SYSTEM (OCS)3060
PART LOCATION3060
DTC Logic3060
DTC DETECTION LOGIC 3060
With CONSULT3060
DTC CONFIRMATION PROCEDURE (With CONSULT)3060
DTC CONFIRMATION PROCEDURE (Without CONSULT)3060
Diagnosis Procedure3061
B1209 – B1211 COLLISION DETECTION3063
Description3063
DTC B1209 – B1211 COLLISION DETECTION3063
PART LOCATION3063
DTC Logic3063
DTC DETECTION LOGIC 3063
With CONSULT3063
DTC CONFIRMATION PROCEDURE (With CONSULT)3063
Diagnosis Procedure3063
ECU DIAGNOSIS INFORMATION3064
DIAGNOSIS SENSOR UNIT3064
Trouble Diagnosis with CONSULT3064
DIAGNOSTIC CODE CHART3064
Trouble Diagnosis without CONSULT3067
WARNING LAMP FLASH CODE CHART3067
WIRING DIAGRAM3071
SRS AIR BAG CONTROL SYSTEM3071
Wiring Diagram3071
SYMPTOM DIAGNOSIS3082
SRS AIR BAG SYSTEM3082
“AIR BAG” Warning Lamp Does Not Turn Off3082
DIAGNOSTIC PROCEDURE 3082
“AIR BAG” Warning Lamp Does Not Turn On3082
DIAGNOSTIC PROCEDURE 3082
PASSENGER SEAT BELT WARNING SYSTEM3084
Seat Belt Warning System Does Not Function3084
PRECAUTION3085
PRECAUTIONS3085
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3085
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3085
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service3085
Occupant Classification System Precaution3085
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
st3086
QUICK REFERENCE INDEX 0
Table of Contents3086
PRECAUTION3087
PRECAUTIONS3087
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3087
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3087
Precaution for Steering System3087
PREPARATION3088
PREPARATION3088
Special Service Tool3088
Commercial Service Tool3089
SYMPTOM DIAGNOSIS3090
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING3090
NVH Troubleshooting Chart3090
PERIODIC MAINTENANCE3091
POWER STEERING FLUID3091
Checking Fluid Level3091
Checking Fluid Leakage3091
Air Bleeding Hydraulic System3091
STEERING WHEEL3093
On-Vehicle Inspection and Service3093
CHECKING CONDITION OF INSTALLATION3093
CHECKING STEERING WHEEL PLAY3093
CHECKING NEUTRAL POSITION ON STEERING WHEEL3093
CHECKING STEERING WHEEL TURNING FORCE3093
CHECKING FRONT WHEEL TURNING ANGLE 3094
POWER STEERING OIL PUMP3095
On-Vehicle Inspection and Service3095
CHECKING RELIEF OIL PRESSURE3095
REMOVAL AND INSTALLATION3096
STEERING WHEEL3096
Removal and Installation3096
REMOVAL3096
INSTALLATION3096
STEERING COLUMN3097
Removal and Installation3097
REMOVAL3097
INSPECTION AFTER REMOVAL3098
INSTALLATION3098
INSPECTION AFTER INSTALLATION3099
POWER STEERING GEAR AND LINKAGE3100
Removal and Installation3100
REMOVAL3100
INSTALLATION3101
INSPECTION AFTER INSTALLATION3101
POWER STEERING OIL PUMP3102
Component3102
Removal and Installation3102
REMOVAL3102
INSTALLATION3102
POWER STEERING OIL PUMP BRACKET3103
Removal3103
Installation3103
HYDRAULIC LINE3104
Removal and Installation3104
UNIT DISASSEMBLY AND ASSEMBLY3106
STEERING COLUMN3106
Disassembly and Assembly3106
DISASSEMBLY3106
ASSEMBLY3106
INSPECTION AFTER ASSEMBLY3107
POWER STEERING OIL PUMP3108
Disassembly and Assembly3108
INSPECTION BEFORE DISASSEMBLY3108
DISASSEMBLY3108
INSPECTION AFTER DISASSEMBLY3108
Body Assembly Inspection3108
ASSEMBLY3108
STEERING GEAR AND LINKAGE3110
Disassembly and Assembly3110
DISASSEMBLY3110
INSPECTION AFTER DISASSEMBLY3110
Boot3110
Gear Housing Assembly3111
Outer Socket and Inner Socket3111
ASSEMBLY3111
SERVICE DATA AND SPECIFICATIONS (SDS)3113
SERVICE DATA AND SPECIFICATIONS (SDS)3113
Steering Wheel3113
Steering Column3113
Tie-rod3113
Steering Gear3114
Oil Pump3114
Steering Fluid3114
str3115
QUICK REFERENCE INDEX 0
Table of Contents3115
BASIC INSPECTION3117
DIAGNOSIS AND REPAIR WORKFLOW3117
Work Flow (With GR8-1200 NI)3117
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI3117
OVERALL SEQUENCE3118
DETAILED FLOW3118
Work Flow (Without GR8-1200 NI)3121
OVERALL SEQUENCE3121
DETAILED FLOW3121
SYSTEM DESCRIPTION3123
STARTING SYSTEM3123
A/T3123
A/T : System Diagram3123
A/T : System Description3123
A/T : Component Parts Location3123
A/T : Component Description3124
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM3124
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : System Diagram3124
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : System Description3124
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : Component Parts Location3125
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : Component Description3125
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM3125
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : System Diagram3126
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : System Description3126
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : Component Parts Location3126
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : Component Description3127
DTC/CIRCUIT DIAGNOSIS3128
B TERMINAL CIRCUIT3128
Description3128
Diagnosis Procedure3128
1 CHECK TERMINAL 2 POWER SUPPLY VOLTAGE3128
1 CHECK TERMINAL 2 POWER SUPPLY VOLTAGE3128
S CONNECTOR CIRCUIT3130
Description3130
Diagnosis Procedure3130
1 CHECK STARTER MOTOR MAGNETIC SWITCH CIRCUIT3130
1 CHECK STARTER MOTOR MAGNETIC SWITCH CIRCUIT3130
WIRING DIAGRAM3132
STARTING SYSTEM3132
Wiring Diagram – With Clutch Interlock Cancel System3132
Wiring Diagram – Without Clutch Interlock Cancel System3138
SYMPTOM DIAGNOSIS3142
STARTING SYSTEM3142
Symptom Table3142
PRECAUTION3143
PRECAUTIONS3143
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3143
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3143
Precaution for Power Generation Variable Voltage Control System3143
PREPARATION3144
PREPARATION3144
Special Service Tool3144
Commercial Service Tool3144
REMOVAL AND INSTALLATION3145
STARTER MOTOR3145
Exploded View3145
Removal and Installation3145
REMOVAL3145
INSTALLATION3145
SERVICE DATA AND SPECIFICATIONS (SDS)3147
STARTER MOTOR3147
Starter3147
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
tm3148
QUICK REFERENCE INDEX 0
Table of Contents3148
6MT: FS6R31A3153
SYMPTOM DIAGNOSIS3153
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING3153
NVH Troubleshooting Chart3153
DESCRIPTION3154
Cross-Sectional View3154
DOUBLE-CONE SYNCHRONIZER3154
TRIPLE-CONE SYNCHRONIZER 3154
PRECAUTION3156
PRECAUTIONS3156
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3156
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3156
Service Notice or Precaution3156
Precaution for Work3156
PREPARATION3158
PREPARATION3158
Special Service Tool3158
Commercial Service Tool3160
PERIODIC MAINTENANCE3162
M/T OIL3162
Changing3162
DRAINING3162
FILLING3162
Checking3162
OIL LEAKAGE AND OIL LEVEL3162
REMOVAL AND INSTALLATION3163
REAR OIL SEAL3163
Removal and Installation3163
REMOVAL3163
INSTALLATION3163
Check the transmission oil level after installation Refer to TM-15, “Checking”3163
POSITION SWITCH3164
Checking3164
BACK-UP LAMP SWITCH3164
PARK/NEUTRAL POSITION SWITCH3164
SHIFT CONTROL3165
Removal and Installation3165
COMPONENTS3165
REMOVAL3165
INSTALLATION3165
INSPECTION AFTER INSTALLATION3166
AIR BREATHER HOSE3167
Removal and Installation3167
COMPONENTS3167
REMOVAL3167
INSTALLATION3167
UNIT REMOVAL AND INSTALLATION3168
TRANSMISSION ASSEMBLY3168
Removal and Installation from Vehicle 3168
COMPONENTS3168
REMOVAL3169
INSTALLATION3169
UNIT DISASSEMBLY AND ASSEMBLY3171
TRANSMISSION ASSEMBLY3171
Overhaul3171
COMPONENTS3171
Case Components3171
Gear Components3172
Shift Control Components3174
CASE COMPONENTS3177
Disassembly3177
CASE COMPONENTS3177
Assembly3180
CASE COMPONENTS3180
SHIFT CONTROL COMPONENTS3187
Disassembly3187
SHIFT CONTROL COMPONENTS3187
Inspection3190
SHIFT CONTROL COMPONENTS3190
Assembly3190
SHIFT CONTROL COMPONENTS3190
GEAR COMPONENTS3195
Disassembly3195
GEAR COMPONENTS3195
Inspection3201
GEAR AND SHAFT3201
SYNCHRONIZERS3201
BAULK RING CLEARENCE3202
BEARINGS3204
Assembly3204
GEAR COMPONENTS3204
SERVICE DATA AND SPECIFICATIONS (SDS)3218
SERVICE DATA AND SPECIFICATIONS (SDS)3218
General Specification3218
Gear End Play3219
Snap Rings3219
Baulk Ring Clearance3219
5AT: RE5R05A3221
BASIC INSPECTION3221
DIAGNOSIS AND REPAIR WORKFLOW3221
How to Perform Trouble Diagnosis for Quick and Accurate Repair3221
INTRODUCTION3221
DETAILED FLOW3221
Diagnostic Work Sheet3222
INFORMATION FROM CUSTOMER3222
DIAGNOSTIC WORK SHEET3223
INSPECTION AND ADJUSTMENT3224
ADDITIONAL SERVICE WHEN REPLACING TRANSMISSION ASSEMBLY3224
ADDITIONAL SERVICE WHEN REPLACING TRANSMISSION ASSEMBLY : Description3224
ADDITIONAL SERVICE WHEN REPLACING TRANSMISSION ASSEMBLY : Special Repair Requirement3224
SYSTEM DESCRIPTION3225
A/T CONTROL SYSTEM3225
Cross-Sectional View3225
Shift Mechanism3226
CONSTRUCTION 3226
FUNCTION OF CLUTCH AND BRAKE 3227
CLUTCH AND BAND CHART 3227
POWER TRANSMISSION 3228
“N” Position3228
“P” Position3228
“D1″, “31” and “21” Positions 3229
“11” Position3230
“D2” and “32” Positions3231
“22” and “12” Positions3232
“D3” and “33” Positions3233
“D4” Position 3234
“D5” Position 3235
“R” Position3236
TCM Function3237
CONTROL SYSTEM OUTLINE3237
CONTROL SYSTEM DIAGRAM 3238
CAN Communication3238
SYSTEM DESCRIPTION3238
Input/Output Signal of TCM3239
Line Pressure Control3239
LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN 3240
Normal Control3240
Back-up Control (Engine Brake)3240
During Shift Change3240
At Low Fluid Temperature3241
Shift Control3241
SHIFT CHANGE 3241
Shift Change System Diagram3241
Lock-up Control3242
TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL 3242
Lock-up Control System Diagram3242
Lock-up Released 3242
Lock-up Applied3242
SMOOTH LOCK-UP CONTROL 3242
Half-clutched State3243
Slip Lock-up Control3243
Engine Brake Control3243
Control Valve3243
FUNCTION OF CONTROL VALVE 3243
FUNCTION OF PRESSURE SWITCH 3244
A/T Electrical Parts Location3245
A/T SHIFT LOCK SYSTEM3247
System Description3247
Component Parts Location3247
ON BOARD DIAGNOSTIC (OBD) SYSTEM3248
Introduction3248
OBD-II Function for A/T System3248
One or Two Trip Detection Logic of OBD-II3248
ONE TRIP DETECTION LOGIC3248
TWO TRIP DETECTION LOGIC3248
OBD-II Diagnostic Trouble Code (DTC)3248
HOW TO READ DTC AND 1ST TRIP DTC3248
Freeze Frame Data and 1st Trip Freeze Frame Data3248
HOW TO ERASE DTC3249
<GRAPHIC> HOW TO ERASE DTC (WITH CONSULT)3249
<GRAPHIC> HOW TO ERASE DTC (WITH GST)3249
<GRAPHIC> HOW TO ERASE DTC (NO TOOLS)3249
Malfunction Indicator Lamp (MIL)3249
DESCRIPTION 3249
DIAGNOSIS SYSTEM (TCM)3250
CONSULT Function (TRANSMISSION)3250
FUNCTION3250
SELF-DIAGNOSTIC RESULT MODE3250
Display Items List3250
DATA MONITOR MODE3252
Display Items List3252
DTC WORK SUPPORT3255
Display Items List3255
Diagnosis Procedure without CONSULT3255
<GRAPHIC> OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)3255
<GRAPHIC> TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)3255
Description3255
Diagnostic Procedure3256
Judgment Self-diagnosis Code3256
Erase Self-diagnosis3257
DTC/CIRCUIT DIAGNOSIS3258
U0100 LOST COMMUNICATION (ECM A)3258
Description3258
On Board Diagnosis Logic3258
Possible Cause3258
DTC Confirmation Procedure3258
<GRAPHIC> WITH CONSULT3258
<GRAPHIC> WITH GST3258
Diagnosis Procedure3258
U1000 CAN COMM CIRCUIT3259
Description3259
On Board Diagnosis Logic3259
Possible Cause3259
DTC Confirmation Procedure3259
<GRAPHIC> WITH CONSULT3259
Diagnosis Procedure3259
P0615 STARTER RELAY3260
Description3260
CONSULT Reference Value in Data Monitor Mode3260
On Board Diagnosis Logic3260
Possible Cause3260
DTC Confirmation Procedure3260
<GRAPHIC> WITH CONSULT3260
Diagnosis Procedure3260
P0700 TRANSMISSION CONTROL3262
Description3262
On Board Diagnosis Logic3262
Possible Cause3262
DTC Confirmation Procedure3262
<GRAPHIC> WITH CONSULT3262
<GRAPHIC> WITH GST3262
Diagnosis Procedure3262
P0705 TRANSMISSION RANGE SENSOR A3263
Description3263
CONSULT Reference Value in Data Monitor Mode3263
On Board Diagnosis Logic3263
Possible Cause3263
DTC Confirmation Procedure3263
<GRAPHIC> WITH CONSULT3263
<GRAPHIC> WITH GST3263
Diagnosis Procedure3263
P0717 INPUT SPEED SENSOR A3265
Description3265
CONSULT Reference Value in Data Monitor Mode3265
On Board Diagnosis Logic3265
Possible Cause3265
DTC Confirmation Procedure3265
<GRAPHIC> WITH CONSULT3265
<GRAPHIC> WITH GST3265
Diagnosis Procedure3265
P0720 OUTPUT SPEED SENSOR3267
Description3267
CONSULT Reference Value in Data Monitor Mode3267
On Board Diagnosis Logic3267
Possible Cause3267
DTC Confirmation Procedure3267
<GRAPHIC> WITH CONSULT3267
<GRAPHIC> WITH GST3268
Diagnosis Procedure3268
P0725 ENGINE SPEED3270
Description3270
CONSULT Reference Value in Data Monitor Mode3270
On Board Diagnosis Logic3270
Possible Cause3270
DTC Confirmation Procedure3270
<GRAPHIC> WITH CONSULT3270
Diagnosis Procedure3270
P0731 1GR INCORRECT RATIO3272
Description3272
On Board Diagnosis Logic3272
Possible Cause3272
DTC Confirmation Procedure3272
<GRAPHIC> WITH CONSULT3272
<GRAPHIC> WITH GST3272
Diagnosis Procedure3273
P0732 2GR INCORRECT RATIO3274
Description3274
On Board Diagnosis Logic3274
Possible Cause3274
DTC Confirmation Procedure3274
<GRAPHIC> WITH CONSULT3274
<GRAPHIC> WITH GST3274
Diagnosis Procedure3275
P0733 3GR INCORRECT RATIO3276
Description3276
On Board Diagnosis Logic3276
Possible Cause3276
DTC Confirmation Procedure3276
<GRAPHIC> WITH CONSULT3276
<GRAPHIC> WITH GST3276
Diagnosis Procedure3277
P0734 4GR INCORRECT RATIO3278
Description3278
On Board Diagnosis Logic3278
Possible Cause3278
DTC Confirmation Procedure3278
<GRAPHIC> WITH CONSULT3278
<GRAPHIC> WITH GST3278
Diagnosis Procedure3279
P0735 5GR INCORRECT RATIO3280
Description3280
On Board Diagnosis Logic3280
Possible Cause3280
DTC Confirmation Procedure3280
<GRAPHIC> WITH CONSULT3280
<GRAPHIC> WITH GST3280
Diagnosis Procedure3281
P0740 TORQUE CONVERTER3282
Description3282
CONSULT Reference Value in Data Monitor Mode3282
On Board Diagnosis Logic3282
Possible Cause3282
DTC Confirmation Procedure3282
<GRAPHIC> WITH CONSULT3282
<GRAPHIC> WITH GST3282
Diagnosis Procedure3282
P0744 TORQUE CONVERTER3284
Description3284
CONSULT Reference Value in Data Monitor Mode3284
On Board Diagnosis Logic3284
Possible Cause3284
DTC Confirmation Procedure3284
<GRAPHIC> WITH CONSULT3284
<GRAPHIC> WITH GST3284
Diagnosis Procedure3284
P0745 PRESSURE CONTROL SOLENOID A3286
Description3286
CONSULT Reference Value in Data Monitor Mode3286
On Board Diagnosis Logic3286
Possible Cause3286
DTC Confirmation Procedure3286
<GRAPHIC> WITH CONSULT3286
<GRAPHIC> WITH GST3286
Diagnosis Procedure3286
P1705 TP SENSOR3288
Description3288
CONSULT Reference Value in Data Monitor Mode3288
On Board Diagnosis Logic3288
Possible Cause3288
DTC Confirmation Procedure3288
<GRAPHIC> WITH CONSULT3288
Diagnosis Procedure3288
P1710 TRANSMISSION FLUID TEMPERATURE SENSOR3290
Description3290
CONSULT Reference Value in Data Monitor Mode3290
On Board Diagnosis Logic3290
Possible Cause3290
DTC Confirmation Procedure3290
<GRAPHIC> WITH CONSULT3290
<GRAPHIC> WITH GST3291
Diagnosis Procedure3291
Component Inspection3292
A/T FLUID TEMPERATURE SENSOR3292
P1721 VEHICLE SPEED SIGNAL3293
Description3293
CONSULT Reference Value in Data Monitor Mode3293
On Board Diagnosis Logic3293
Possible Cause3293
DTC Confirmation Procedure3293
<GRAPHIC> WITH CONSULT3293
Diagnosis Procedure3293
P1730 INTERLOCK3295
Description3295
On Board Diagnosis Logic3295
Possible Cause3295
DTC Confirmation Procedure3295
<GRAPHIC> WITH CONSULT3295
<GRAPHIC> WITH GST3295
Judgment of Interlock3295
Diagnosis Procedure3295
P1731 1ST ENGINE BRAKING3297
Description3297
CONSULT Reference Value in Data Monitor Mode3297
On Board Diagnosis Logic3297
Possible Cause3297
DTC Confirmation Procedure3297
<GRAPHIC> WITH CONSULT3297
Diagnosis Procedure3297
P1752 INPUT CLUTCH SOLENOID3299
Description3299
CONSULT Reference Value in Data Monitor Mode3299
On Board Diagnosis Logic3299
Possible Cause3299
DTC Confirmation Procedure3299
<GRAPHIC> WITH CONSULT3299
<GRAPHIC> WITH GST3299
Diagnosis Procedure3299
P1757 FRONT BRAKE SOLENOID3301
Description3301
CONSULT Reference Value in Data Monitor Mode3301
On Board Diagnosis Logic3301
Possible Cause3301
DTC Confirmation Procedure3301
<GRAPHIC> WITH CONSULT3301
<GRAPHIC> WITH GST3301
Diagnosis Procedure3301
P1762 DIRECT CLUTCH SOLENOID3303
Description3303
CONSULT Reference Value in Data Monitor Mode3303
On Board Diagnosis Logic3303
Possible Cause3303
DTC Confirmation Procedure3303
<GRAPHIC> WITH CONSULT3303
<GRAPHIC> WITH GST3303
Diagnosis Procedure3303
P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID3305
Description3305
CONSULT Reference Value in Data Monitor Mode3305
On Board Diagnosis Logic3305
Possible Cause3305
DTC Confirmation Procedure3305
<GRAPHIC> WITH CONSULT3305
<GRAPHIC> WITH GST3305
Diagnosis Procedure3305
P1772 LOW COAST BRAKE SOLENOID3307
Description3307
CONSULT Reference Value in Data Monitor Mode3307
On Board Diagnosis Logic3307
Possible Cause3307
DTC Confirmation Procedure3307
<GRAPHIC> WITH CONSULT3307
<GRAPHIC> WITH GST3307
Diagnosis Procedure3307
P1774 LOW COAST BRAKE SOLENOID3309
Description3309
CONSULT Reference Value in Data Monitor Mode3309
On Board Diagnosis Logic3309
Possible Cause3309
DTC Confirmation Procedure3309
<GRAPHIC> WITH CONSULT3309
<GRAPHIC> WITH GST3309
Diagnosis Procedure3310
MAIN POWER SUPPLY AND GROUND CIRCUIT3311
Diagnosis Procedure3311
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIRCUIT3313
CONSULT Reference Value in Data Monitor Mode3313
Diagnosis Procedure3313
BRAKE SIGNAL CIRCUIT3314
CONSULT Reference Value in Data Monitor Mode3314
Diagnosis Procedure3314
A/T SHIFT LOCK SYSTEM3315
Description3315
Diagnosis Procedure3315
OVERDRIVE CONTROL SWITCH3317
CONSULT Reference Value in Data Monitor Mode3317
Diagnosis Procedure3317
1ST POSITION SWITCH3319
CONSULT Reference Value in Data Monitor Mode3319
Diagnosis Procedure3319
ECU DIAGNOSIS INFORMATION3321
TCM3321
Reference Value3321
VALUES ON THE DIAGNOSIS TOOL3321
TERMINAL LAYOUT3322
PHYSICAL VALUES3322
Fail-Safe3323
FAIL-SAFE FUNCTION 3323
Output Speed Sensor3323
Accelerator Pedal Position Sensor3323
Throttle Position Sensor3323
Transmission Range Switch3323
Starter Relay3323
Interlock3323
1st Engine Braking3323
Line Pressure Solenoid3323
Torque Converter Clutch Solenoid3323
Low Coast Brake Solenoid3323
Input Clutch Solenoid3323
Direct Clutch Solenoid3323
Front Brake Solenoid3324
High and Low Reverse Clutch Solenoid3324
Input Speed Sensor 1 or 23324
DTC Inspection Priority Chart3324
DTC No Index3324
WIRING DIAGRAM3326
A/T CONTROL SYSTEM3326
Wiring Diagram3326
A/T SHIFT LOCK SYSTEM3333
Wiring Diagram3333
SYMPTOM DIAGNOSIS3335
SYSTEM SYMPTOM3335
Symptom Chart3335
PRECAUTION3357
PRECAUTIONS3357
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3357
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3357
Precaution for Work3357
Precaution for On Board Diagnosis (OBD) System of A/T and Engine3357
Precaution3358
Service Notice or Precaution3359
ATF COOLER SERVICE3359
OBD-II SELF-DIAGNOSIS3359
PREPARATION3360
PREPARATION3360
Special Service Tool3360
Commercial Service Tool3361
PERIODIC MAINTENANCE3362
A/T FLUID3362
Checking the A/T Fluid (ATF)3362
Changing the A/T Fluid (ATF)3364
A/T Fluid Cooler Cleaning3365
A/T FLUID COOLER CLEANING PROCEDURE3365
A/T FLUID COOLER DIAGNOSIS PROCEDURE3366
A/T FLUID COOLER INSPECTION PROCEDURE3367
A/T FLUID COOLER FINAL INSPECTION3367
INSPECTIONS BEFORE TROUBLE DIAGNOSIS3368
Fluid Condition Check3368
A/T FLUID CHECK3368
Fluid Leakage and Fluid Level Check 3368
Fluid Condition Check3368
Stall Test3368
STALL TEST3368
Stall Test Procedure3368
Judgment of Stall Test3369
Line Pressure Test3369
LINE PRESSURE TEST3369
Line Pressure Test Port3369
Line Pressure Test Procedure3369
Line Pressure3370
Judgment of Line Pressure Test3370
ROAD TEST3372
Description3372
ROAD TEST 3372
Check Before Engine Is Started3372
Check at Idle3372
Cruise Test – Part 13373
Cruise Test – Part 23375
Cruise Test – Part 33375
REMOVAL AND INSTALLATION3377
SHIFT CONTROL SYSTEM3377
Exploded view3377
Removal and Installation3377
REMOVAL3377
INSTALLATION3378
Inspection and Adjustment3378
INSPECTION3378
ADJUSTMENT3378
OIL PAN3379
Removal and Installation3379
REMOVAL AND INSTALLATION3379
Removal3379
Installation3379
CONTROL VALVE WITH TCM3381
Removal and Installation3381
COMPONENTS3381
REMOVAL3381
INSTALLATION3384
REAR OIL SEAL3389
Removal and Installation3389
REMOVAL3389
INSTALLATION3389
KEY INTERLOCK CABLE3391
Component3391
Removal and Installation3391
REMOVAL3391
INSTALLATION3392
AIR BREATHER HOSE3394
Removal and Installation3394
COMPONENTS (2WD MODELS)3394
REMOVAL (2WD MODELS)3394
INSTALLATION (2WD MODELS)3394
COMPONENTS (4WD MODELS)3394
REMOVAL (4WD MODELS)3395
INSTALLATION (4WD MODELS)3395
A/T FLUID COOLER3396
Removal and Installation3396
COMPONENTS3396
REMOVAL3396
INSTALLATION3396
UNIT REMOVAL AND INSTALLATION3397
TRANSMISSION ASSEMBLY3397
Removal and Installation (2WD)3397
COMPONENTS3397
REMOVAL3397
INSPECTION3398
Installation and Inspection of Torque Converter3398
INSTALLATION3399
Removal and Installation (4WD)3399
COMPONENTS3399
REMOVAL3400
INSPECTION3401
Installation and Inspection of Torque Converter3401
INSTALLATION3402
UNIT DISASSEMBLY AND ASSEMBLY3403
OVERHAUL3403
Exploded View3403
Oil Channel3410
2WD models3410
4WD models3411
Location of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings3412
2WD models3412
4WD models3413
DISASSEMBLY3414
Disassembly3414
OIL PUMP3432
Exploded View3432
Oil Pump3432
Disassembly and Assembly3432
DISASSEMBLY3432
ASSEMBLY3433
FRONT SUN GEAR, 3RD ONE-WAY CLUTCH3435
Exploded View3435
Disassembly and Assembly3435
DISASSEMBLY3435
INSPECTION3435
3rd One-way Clutch3435
Front Sun Gear Snap Ring3436
Front Sun Gear3436
ASSEMBLY3436
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR3437
Exploded View3437
Disassembly and Assembly3437
DISASSEMBLY3437
INSPECTION3439
Front Carrier Snap Ring3439
Input Clutch Snap Ring3439
Input Clutch Drum3439
Input Clutch Drive Plates3439
Input Clutch Retaining Plate and Driven Plates3439
Front Carrier3439
Rear Internal Gear3439
ASSEMBLY3439
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB3442
Exploded View3442
VQ40DE models3442
Disassembly and Assembly3442
DISASSEMBLY3442
INSPECTION3444
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring3444
1st One-way Clutch3444
Mid Sun Gear3444
Rear Sun Gear3444
High and Low Reverse Clutch Hub3444
ASSEMBLY3444
HIGH AND LOW REVERSE CLUTCH3447
Exploded View3447
Disassembly and Assembly3447
DISASSEMBLY3447
INSPECTION3447
High and Low Reverse Clutch Snap Ring3447
High and Low Reverse Clutch Drive Plates3447
High and Low Reverse Clutch Retaining Plate and Driven Plates3448
ASSEMBLY3448
DIRECT CLUTCH3449
Exploded View3449
Disassembly and Assembly3449
DISASSEMBLY3449
INSPECTION3449
Direct Clutch Snap Ring3449
Direct Clutch Drive Plates3449
Direct Clutch Retaining Plate and Driven Plates3449
Direct Clutch Dish Plate3449
ASSEMBLY3449
ASSEMBLY3451
Assembly (1)3451
Adjustment3464
TOTAL END PLAY3464
Assembly (2)3466
SERVICE DATA AND SPECIFICATIONS (SDS)3473
SERVICE DATA AND SPECIFICATIONS (SDS)3473
General Specification3473
Vehicle Speed at Which Gear Shifting Occurs3473
2WD MODELS3473
4WD MODELS3473
Vehicle Speed at Which Lock-up Occurs/Releases3473
2WD MODELS3473
4WD MODELS3474
Stall Speed3474
Line Pressure3474
A/T Fluid Temperature Sensor3474
Input Speed Sensor3474
Output Speed Sensor3474
Reverse brake3474
Total End Play3475
BEARING RACE FOR ADJUSTING TOTAL END PLAY3475
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
vtl3476
QUICK REFERENCE INDEX 0
Table of Contents3476
PRECAUTION3477
PRECAUTIONS3477
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3477
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3477
Precaution for Working with HFC-134a (R-134a)3477
Precaution for Work3478
PREPARATION3479
PREPARATION3479
Special Service Tool3479
Commercial Service Tool3479
SYSTEM DESCRIPTION3480
IN-CABIN MICROFILTER3480
Description3480
FUNCTION3480
REPLACEMENT TIMING3480
PERIODIC MAINTENANCE3481
IN-CABIN MICROFILTER3481
Removal and Installation3481
REPLACEMENT PROCEDURE3481
REMOVAL AND INSTALLATION3482
CONTROL UNIT3482
Removal and Installation3482
FRONT AIR CONTROL3482
Removal3482
Installation3482
INTAKE SENSOR3483
Removal and Installation3483
REMOVAL3483
INSTALLATION3483
BLOWER MOTOR3484
Component3484
Removal and Installation3484
FRONT BLOWER MOTOR3484
Removal3484
Installation3484
VARIABLE BLOWER CONTROL3485
Removal and Installation3485
REMOVAL3485
INSTALLATION3485
FRONT BLOWER MOTOR RESISTOR3486
Removal and Installation3486
REMOVAL3486
INSTALLATION3486
HEATER & COOLING UNIT ASSEMBLY3487
Component3487
Removal and Installation3487
HEATER AND COOLING UNIT ASSEMBLY3487
Removal3487
Installation3488
EVAPORATOR3489
Removal and Installation3489
REMOVAL3490
INSTALLATION3490
EXPANSION VALVE3491
Removal and Installation3491
REMOVAL AND INSTALLATION3491
HEATER CORE3492
Component3492
Removal and Installation3492
HEATER CORE3492
Removal3492
Installation3492
INTAKE DOOR MOTOR3493
Removal and Installation3493
REMOVAL3493
INSTALLATION3493
MODE DOOR MOTOR3494
Removal and Installation3494
REMOVAL3494
INSTALLATION3494
AIR MIX DOOR MOTOR3495
Removal and Installation3495
REMOVAL3495
INSTALLATION3495
DUCTS AND GRILLES3496
Component3496
Removal and Installation3497
DEFROSTER NOZZLE3497
Removal3497
Installation3497
RH AND LH SIDE DEMISTER DUCT3497
Removal3497
Installation3498
RH AND LH VENTILATOR DUCT3498
Removal3498
Installation3498
CENTER VENTILATOR DUCT3498
Removal3498
Installation3498
FLOOR CONNECTOR DUCT3498
Removal3498
Installation3498
FRONT AND REAR FLOOR DUCTS3498
Removal3498
Installation3498
GRILLES3498
Removal3498
Installation3498
wcs3499
QUICK REFERENCE INDEX 0
Table of Contents3499
BASIC INSPECTION3501
DIAGNOSIS AND REPAIR WORKFLOW3501
Work Flow3501
DETAILED FLOW3501
SYSTEM DESCRIPTION3502
WARNING CHIME SYSTEM3502
WARNING CHIME SYSTEM3502
WARNING CHIME SYSTEM : System Diagram3502
WARNING CHIME SYSTEM : System Description3502
COMBINATION METER3502
BCM3502
WARNING CHIME SYSTEM : Component Parts Location3503
WARNING CHIME SYSTEM : Component Description3503
LIGHT REMINDER WARNING CHIME3503
LIGHT REMINDER WARNING CHIME : System Diagram3504
LIGHT REMINDER WARNING CHIME : System Description3504
DESCRIPTION3504
WARNING OPERATION CONDITIONS3504
WARNING CANCEL CONDITIONS3504
LIGHT REMINDER WARNING CHIME : Component Parts Location3505
LIGHT REMINDER WARNING CHIME : Component Description3505
SEAT BELT WARNING CHIME3505
SEAT BELT WARNING CHIME : System Diagram3505
SEAT BELT WARNING CHIME : System Description3506
DESCRIPTION3506
WARNING OPERATION CONDITIONS3506
WARNING CANCEL CONDITIONS3506
SEAT BELT WARNING CHIME : Component Parts Location3506
SEAT BELT WARNING CHIME : Component Description3507
KEY WARNING CHIME3507
KEY WARNING CHIME : System Diagram3507
KEY WARNING CHIME : System Description3507
KEY WARNING CHIME : Component Parts Location3508
KEY WARNING CHIME : Component Description3508
DIAGNOSIS SYSTEM (METER)3509
Diagnosis Description3509
SELF-DIAGNOSIS MODE3509
OPERATION PROCEDURE3509
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS3509
CONSULT Function (METER/M&A)3510
SELF-DIAG RESULTS3511
Display Item List3511
DATA MONITOR3511
Display Item List3511
WORK SUPPORT3512
DIAGNOSIS SYSTEM (BCM)3513
COMMON ITEM3513
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)3513
APPLICATION ITEM3513
SYSTEM APPLICATION3513
BUZZER3513
BUZZER : CONSULT Function (BCM – BUZZER)3514
DATA MONITOR3514
ACTIVE TEST3514
DTC/CIRCUIT DIAGNOSIS3515
POWER SUPPLY AND GROUND CIRCUIT3515
COMBINATION METER3515
COMBINATION METER : Diagnosis Procedure3515
BCM (BODY CONTROL MODULE)3515
BCM (BODY CONTROL MODULE) : Diagnosis Procedure3516
METER BUZZER CIRCUIT3517
Description3517
Component Function Check3517
Diagnosis Procedure3517
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT3518
Description3518
Component Function Check3518
Diagnosis Procedure3518
Component Inspection3519
KEY SWITCH SIGNAL CIRCUIT3520
Description3520
Component Function Check3520
Diagnosis Procedure3520
Component Inspection3521
ECU DIAGNOSIS INFORMATION3522
COMBINATION METER3522
Reference Value3522
TERMINAL LAYOUT3522
PHYSICAL VALUES3522
Fail Safe3523
DTC Index3524
BCM (BODY CONTROL MODULE)3525
Reference Value3525
VALUES ON THE DIAGNOSIS TOOL3525
Terminal Layout3528
Physical Values3528
Fail Safe3533
Fail-safe index3533
DTC Inspection Priority Chart3533
DTC Index3534
WIRING DIAGRAM3536
WARNING CHIME SYSTEM3536
Wiring Diagram3536
SYMPTOM DIAGNOSIS3542
THE LIGHT REMINDER WARNING DOES NOT SOUND3542
Description3542
Diagnosis Procedure3542
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND3543
Description3543
Diagnosis Procedure3543
THE KEY WARNING DOES NOT SOUND3544
Description3544
Diagnosis Procedure3544
PRECAUTION3545
PRECAUTIONS3545
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3545
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3545
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
wt3546
QUICK REFERENCE INDEX 0
Table of Contents3546
BASIC INSPECTION3548
DIAGNOSIS AND REPAIR WORKFLOW3548
Repair Work Flow3548
WORK FLOW3548
DETAILED FLOW3548
INSPECTION AND ADJUSTMENT3550
Preliminary Check3550
ID REGISTRATION PROCEDURE3551
Description3551
Work Procedure3551
TPMS REGISTRATION WITH TRANSMITTER ACTIVATION TOOL [KV48105501 (J-45295-A)]3551
<GRAPHIC> With CONSULT3551
TPMS REGISTRATION WITH SIGNAL TECH II TOOL [- (J-50190)] 3551
<GRAPHIC> With CONSULT3551
<GRAPHIC> Without CONSULT3552
TPMS REGISTRATION WITH CONSULT ONLY3552
<GRAPHIC> With CONSULT3552
SYSTEM DESCRIPTION3554
TPMS3554
System Diagram3554
System Description3554
DESCRIPTION3554
FUNCTION3554
BODY CONTROL MODULE (BCM)3554
TRANSMITTER3554
REMOTE KEYLESS ENTRY RECEIVER3555
COMBINATION METER3555
TIRE PRESSURE WARNING CHECK CONNECTOR3555
System Component3556
DIAGNOSIS SYSTEM (BCM)3557
CONSULT Function (BCM – COMMON ITEM)3557
APPLICATION ITEM3557
SYSTEM APPLICATION3557
CONSULT Function (BCM – AIR PRESSURE MONITOR)3558
SELF DIAGNOSTIC RESULT3558
DATA MONITOR3558
ACTIVE TEST3558
WORK SUPPORT3558
Self-Diagnosis (Without CONSULT)3558
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)3559
DTC/CIRCUIT DIAGNOSIS3560
C1708 – C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED3560
Description3560
DTC Logic3560
DTC DETECTION LOGIC3560
DTC CONFIRMATION PROCEDURE3560
Diagnosis Procedure3560
MALFUNCTION CODE NO 21, 22, 23 OR 24 (DTC C1708, C1709, C1710 OR C1711)3560
Special Repair Requirement3561
C1712 – C1715, C1720 – C1723, C1724 – C1727 TRANSMITTER MALFUNCTION3562
Description3562
DTC Logic3562
DTC DETECTION LOGIC3562
DTC CONFIRMATION PROCEDURE3562
Diagnosis Procedure3562
MALFUNCTION CODE NO 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48 (DTC C1712, C1713, C1714, C1715, C1720, C1721, C1722, C1723, C1724, C1725, C1726 OR C1727)3562
Special Repair Requirement3563
C1716 – C1719 TRANSMITTER PRESSURE MALFUNCTION3564
Description3564
DTC Logic3564
DTC DETECTION LOGIC3564
DTC CONFIRMATION PROCEDURE3564
Diagnosis Procedure3564
MALFUNCTION CODE NO 35, 36, 37 OR 38 (DTC C1716, C1717, C1718 OR C1719)3564
Special Repair Requirement3565
C1729 VEHICLE SPEED SIGNAL3566
Description3566
DTC Logic3566
DTC DETECTION LOGIC3566
DTC CONFIRMATION PROCEDURE3566
Diagnosis Procedure3566
MALFUNCTION CODE NO 52 (DTC C1729)3566
Special Repair Requirement3566
C1735 IGNITION SIGNAL3567
Description3567
DTC Logic3567
DTC DETECTION LOGIC3567
DTC CONFIRMATION PROCEDURE3567
Diagnosis Procedure3567
MALFUNCTION CODE NO 54 (DTC C1735)3567
Special Repair Requirement3568
ECU DIAGNOSIS INFORMATION3569
BCM (BODY CONTROL MODULE)3569
Reference Value3569
VALUES ON THE DIAGNOSIS TOOL3569
Terminal Layout3572
Physical Values3572
Self-Diagnosis (With CONSULT)3577
FUNCTION3577
Self-Diagnostic Results Mode3577
Self-Diagnosis (Without CONSULT)3578
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)3578
WIRING DIAGRAM3580
TIRE PRESSURE MONITORING SYSTEM3580
Wiring Diagram3580
SYMPTOM DIAGNOSIS3583
TPMS3583
Symptom Table3583
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON3584
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On3584
LOW TIRE PRESSURE WARNING LAMP STAYS ON3585
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On3585
LOW TIRE PRESSURE WARNING LAMP BLINKS3586
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On3586
HAZARD WARNING LAMPS FLASH3587
Hazard Warning Lamps Flash When Ignition Switch Is Turned On3587
ID REGISTRATION CANNOT BE COMPLETED3588
ID Registration Cannot Be Completed3588
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING3589
NVH Troubleshooting Chart3589
PRECAUTION3590
PRECAUTIONS3590
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3590
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3590
Precaution for Road Wheel3590
PREPARATION3591
PREPARATION3591
Special Service Tool3591
Commercial Service Tool3591
PERIODIC MAINTENANCE3592
WHEEL3592
Inspection3592
ALUMINUM WHEEL3592
STEEL WHEEL3592
WHEEL AND TIRE ASSEMBLY3593
Adjustment3593
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)3593
Preparation Before Adjustment3593
Wheel Balance Adjustment3593
TIRE ROTATION3594
UNIT REMOVAL AND INSTALLATION3595
TRANSMITTER3595
Exploded View3595
Removal and Installation3595
REMOVAL3595
INSTALLATION3596
Disposal3598
SERVICE DATA AND SPECIFICATIONS (SDS)3599
SERVICE DATA AND SPECIFICATIONS (SDS)3599
Road Wheel3599
Tire3599
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
ww3600
QUICK REFERENCE INDEX 0
Table of Contents3600
BASIC INSPECTION3602
DIAGNOSIS AND REPAIR WORKFLOW3602
Work Flow3602
DETAILED FLOW3602
SYSTEM DESCRIPTION3603
FRONT WIPER AND WASHER SYSTEM3603
System Diagram3603
System Description3603
OUTLINE3603
FRONT WIPER BASIC OPERATION3603
FRONT WIPER LO OPERATION3603
FRONT WIPER HI OPERATION3603
FRONT WIPER INT OPERATION (LINKED WITH VEHICLE SPEED)3603
FRONT WIPER AUTO STOP OPERATION3604
FRONT WIPER OPERATION LINKED WITH WASHER3605
FRONT WIPER DROP WIPE OPERATION3605
FRONT WIPER FAIL-SAFE OPERATION3605
Component Parts Location3606
Component Description3606
REAR WIPER AND WASHER SYSTEM3607
System Diagram3607
System Description3607
OUTLINE3607
REAR WIPER BASIC OPERATION3607
REAR WIPER ON OPERATION3607
REAR WIPER INT OPERATION3607
REAR WIPER AUTO STOP OPERATION3607
REAR WIPER OPERATION LINKED WITH WASHER 3608
REAR WIPER DROP WIPE OPERATION3608
REAR WIPER FAIL-SAFE OPERATION3608
Component Parts Location3609
Component Description3609
DIAGNOSIS SYSTEM (BCM)3610
COMMON ITEM3610
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)3610
APPLICATION ITEM3610
SYSTEM APPLICATION3610
WIPER3610
WIPER : CONSULT Function (BCM – WIPER)3611
DATA MONITOR3611
ACTIVE TEST3611
WORK SUPPORT3611
DIAGNOSIS SYSTEM (IPDM E/R)3612
Diagnosis Description3612
AUTO ACTIVE TEST3612
Description3612
Operation Procedure3612
Inspection in Auto Active Test Mode3612
Concept of auto active test3613
Diagnosis chart in auto active test mode3613
CONSULT Function (IPDM E/R)3614
APPLICATION ITEM3614
SELF DIAGNOSTIC RESULT3614
DATA MONITOR3614
ACTIVE TEST3615
DTC/CIRCUIT DIAGNOSIS3616
WIPER AND WASHER FUSE3616
Description3616
Diagnosis Procedure3616
FRONT WIPER MOTOR LO CIRCUIT3617
Component Function Check3617
Diagnosis Procedure3617
FRONT WIPER MOTOR HI CIRCUIT3619
Component Function Check3619
Diagnosis Procedure3619
FRONT WIPER AUTO STOP SIGNAL CIRCUIT3621
Component Function Check3621
Diagnosis Procedure3621
FRONT WIPER MOTOR GROUND CIRCUIT3623
Diagnosis Procedure3623
WASHER SWITCH3624
Description3624
Component Inspection3624
WASHER MOTOR CIRCUIT3626
Diagnosis Procedure3626
REAR WIPER MOTOR CIRCUIT3628
Component Function Check3628
Diagnosis Procedure3628
REAR WIPER AUTO STOP SIGNAL CIRCUIT3630
Component Function Check3630
Diagnosis Procedure3630
ECU DIAGNOSIS INFORMATION3631
BCM (BODY CONTROL MODULE)3631
Reference Value3631
VALUES ON THE DIAGNOSIS TOOL3631
Terminal Layout3634
Physical Values3634
Fail Safe3639
Fail-safe index3639
DTC Inspection Priority Chart3639
DTC Index3640
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)3642
Reference Value3642
VALUES ON THE DIAGNOSIS TOOL3642
Terminal Layout3643
Physical Values3643
PHYSICAL VALUES3643
Fail Safe3647
CAN COMMUNICATION CONTROL3647
If No CAN Communication Is Available With ECM3647
If No CAN Communication Is Available With BCM3647
IGNITION RELAY MALFUNCTION DETECTION FUNCTION3647
FRONT WIPER CONTROL3647
STARTER MOTOR PROTECTION FUNCTION3648
DTC Index3648
WIRING DIAGRAM3649
FRONT WIPER AND WASHER SYSTEM3649
Wiring Diagram3649
REAR WIPER AND WASHER SYSTEM3654
Wiring Diagram3654
SYMPTOM DIAGNOSIS3659
WIPER AND WASHER SYSTEM SYMPTOMS3659
Symptom Table3659
NORMAL OPERATING CONDITION3662
Description3662
FRONT WIPER MOTOR PROTECTION FUNCTION3662
REAR WIPER MOTOR PROTECTION FUNCTION3662
FRONT WIPER DOES NOT OPERATE3663
Description3663
Diagnosis Procedure3663
PRECAUTION3665
PRECAUTION3665
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”3665
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS3665
Precaution for Procedure without Cowl Top Cover3665
REMOVAL AND INSTALLATION3666
FRONT WIPER ARM3666
Removal and Installation3666
REMOVAL3666
INSTALLATION3666
FRONT WIPER ARM ADJUSTMENT3666
FRONT WIPER DRIVE ASSEMBLY3667
Removal and Installation3667
REMOVAL3667
INSTALLATION3667
FRONT WASHER TUBE3668
Washer Tube Layout3668
FRONT WASHER NOZZLE3669
Removal and Installation3669
REMOVAL3669
INSTALLATION3669
Washer Nozzle Adjustment3669
REAR WIPER ARM3670
Removal and Installation3670
REAR WIPER ARM3670
Removal3670
Installation3670
REAR WIPER ARM ADJUSTMENT3671
REAR WIPER MOTOR3672
Removal and Installation3672
REMOVAL3672
INSTALLATION3672
REAR WASHER TUBE3674
Removal and Installation3674
REAR WASHER HOSE LAYOUT3674
REAR WASHER NOZZLE3675
Removal and Installation3675
REMOVAL3675
INSTALLATION3675
Rear Washer Nozzle Adjustment3675
WASHER TANK3676
Removal and Installation3676
REMOVAL3676
INSTALLATION3676
WASHER PUMP3677
Removal and Installation3677
REMOVAL3677
INSTALLATION3677
WIPER & WASHER SWITCH3678
Removal and Installation3678
REMOVAL3678
INSTALLATION3678
WASHER LEVEL SWITCH3679
Removal and Installation3679
SERVICE DATA AND SPECIFICATIONS (SDS)3680
SERVICE DATA AND SPECIFICATIONS (SDS)3680
Specifications3680
Windshield Washer Fluid3680
POWER SUPPLY ROUTING CIRCUIT 12
FUSE BLOCK- JUNCTION BOX (J/B) 63
FUSE AND FUSIBLE LINK BOX 64
FUSE AND RELAY BOX 65
IPDM E\R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 66
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