2015 Volkswagen Golf, Golf Variant Repair Manual – PDF DOWNLOAD

Description

2015 Volkswagen Golf, Golf Variant Repair Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

2015 Volkswagen Golf, Golf Variant Repair Manual – PDF DOWNLOAD

Safety Precautions
(Edition 04.2015)
⇒ “1.1 Safety Precautions, Working on Fuel Supply System”,
page 1 .
⇒ “1.2 Start/Stop System Safety Precautions”, page 1 .
⇒ “1.3 Safety Precautions, Road Test with Testing Equipment”,
page 1 .
⇒ “1.4 Ignition System Safety Precautions”, page 2 .
⇒ “1.5 Cooling System Safety Precautions”, page 2 .
1.1 Safety Precautions, Working on Fuel
Supply System
There Is a Risk of Injury Because the Fuel Is under High Pressure.
Fuel system is under high pressure. Injury from fuel squirting out
is possible.
– Release the fuel system before opening the fuel system.
Procedure for releasing the fuel high pressure. Refer to
⇒ “1.2 High Fuel Pressure, Reducing”, page 283 .
Burn Risk Due to Escaping Fuel.
With the battery connected, the door contact switch activates the
fuel pump when opening the driver door. Escaped fuel can ignite
and lead to fire.
– Before opening the fuel system interruption the power supply
for the fuel pump.

TABLE OF CONTENTS:

2015 Volkswagen Golf, Golf Variant Repair Manual – PDF DOWNLOAD

10-Golf Engine Mechanical Fuel Inj and Ign pdf 1
1 Safety Precautions 9
1 1 Safety Precautions, Working on Fuel Supply System 9
1 2 Start/Stop System Safety Precautions 9
1 3 Safety Precautions, Road Test with Testing Equipment 9
1 4 Ignition System Safety Precautions 10
1 5 Cooling System Safety Precautions 10
2 Identification 11
2 1 Engine Number/Engine Characteristics 11
3 Repair Information 13
3 1 Clean Working Conditions 13
3 2 Engine Contaminants 13
3 3 Contact Corrosion 13
3 4 Wire Routing and Securing 13
3 5 Cooler and Condenser Assembly 14
3 6 Vacuum System, Checking 14
4 Special Tools 15
16
1 Engine, Removing and Installing 16
1 1 Engine, Removing 16
1 2 Engine and Transmission, Separating 27
1 2 1 Engine and Transmission, Separating, Vehicles with Manual Transmission 27
29
1 3 Engine, Securing on Engine and Transmission Holder 31
1 4 Engine, Installing 32
2 Subframe Mount 37
2 1 Overview – Subframe Mount 37
2 2 Engine Mount, Removing and Installing 38
2 3 Transmission Mount, Removing and Installing 39
2 4 Pendulum Support, Removing and Installing 41
2 5 Engine, Supporting in Installed Position 41
2 6 Subframe Mount, Adjusting 44
2 7 Subframe Mount, Checking Adjustment 45
3 Engine Cover 46
3 1 Engine Cover, Removing and Installing 46
4 Special Tools 47
52
1 Cylinder Block, Belt Pulley Side 52
1 1 Overview – Cylinder Block, Belt Pulley Side 52
1 2 Ribbed Belt, Removing and Installing 54
1 3 Ribbed Belt Tensioner, Removing and Installing 55
1 4 Vibration Damper, Removing and Installing 55
1 5 Auxiliary Components Bracket, Removing and Installing 61
1 6 Engine Support, Removing and Installing 63
2 Cylinder Block, Transmission Side 65
2 1 Overview – Cylinder Block, Transmission Side 65
2 2 Flywheel, Removing and Installing 66
2 3 Sealing Flange, Removing and Installing, Transmission Side 67
3 Crankshaft 70
3 1 Overview – Crankshaft 70
3 2 Crankshaft Dimensions 72
3 3 Main Bearing Shells Allocation 72
3 4 Crankshaft Needle Bearing, Replacing 73
3 5 Crankshaft, Measuring Axial Clearance 75
3 6 Crankshaft, Measuring Radial Clearance 75
3 7 Sensor Wheel, Removing and Installing 76
4 Balance Shaft 77
4 1 Overview – Balance Shaft 77
4 2 Balance Shaft, Removing and Installing 78
4 2 1 Balance Shaft Intake Side, Removing and Installing 78
4 2 2 Balance Shaft Exhaust Side, Removing and Installing 81
4 3 Balance Shaft Sealing Ring, Replacing, Intake Side 83
5 Piston and Connecting Rod 85
5 1 Overview – Piston and Connecting Rod 85
5 2 Pistons, Removing and Installing 86
5 3 Pistons and Cylinder Bore, Checking 88
5 4 New Connecting Rod, Separating 92
5 5 Connecting Rods, Checking Radial Clearance 92
6 Special Tools 94
98
1 Cylinder Head 98
1 1 Overview – Cylinder Head 98
1 2 Overview – Camshaft Housing 101
1 3 Cylinder Head, Removing and Installing 102
1 4 Vacuum Pump, Removing and Installing 108
1 5 Compression Pressure, Checking 109
2 Timing Chain Cover 112
2 1 Overview – Timing Chain Cover 112
2 2 Timing Chain Cover, Removing and Installing 114
2 2 1 Upper Timing Chain Cover, Removing and Installing 114
2 2 2 Lower Timing Chain Cover, Removing and Installing 116
2 3 Vibration Damper Sealing Ring, Replacing 120
3 Chain Drive 122
3 1 Overview – Camshaft Timing Chain 122
3 2 Overview – Balance Shaft Drive Chain 124
3 3 Camshaft Timing Chain, Removing and Installing 126
3 4 Balance Shaft Drive Chain, Removing and Installing 138
3 5 Chain Length, Checking 138
3 6 Valve Timing, Checking 139
4 Valvetrain 141
4 1 Overview – Valvetrain 141
4 2 Camshaft, Removing and Installing 144
4 2 1 Camshaft, Removing and installing Engine Codes CXBA, CNSA, CXBB, and CNSB 144
4 2 2 Camshaft, Removing and Installing, Engine Codes CNTA, CXCA, CXCB 156
4 3 Camshaft Adjustment Valve 1 -N205-, Removing and Installing 168
4 4 Camshaft Adjustment Valve 1 -N205- and Exhaust Camshaft Adjustment Valve 1 -N318-, Removing and Installing 169
4 5 Sliding Bar Ball, Installing 170
4 6 Valve Stem Seals, Removing and Installing 171
4 6 1 Valve Stem Seals, Removing and Installing, Cylinder Head Installed 171
4 6 2 Valve Shaft Seals, Removing and Installing, Cylinder Removed 174
5 Intake and Exhaust Valves 178
5 1 Valve Guides, Checking 178
5 2 Valves, Checking 178
5 3 Valve Dimensions 178
6 Special Tools 179
187
1 Oil Pan/Oil Pump 187
1 1 Overview – Oil Pan/Oil Pump 187
1 2 Engine Oil 190
1 3 Oil Pan Lower Section, Removing and Installing 190
1 3 1 Oil Pan Lower Section, Removing and Installing, Plastic Oil Pan 190
1 3 2 Oil Pan Lower Section, Removing and Installing, Metal Oil Pan 191
1 4 Oil Pan Upper Section, Removing and Installing 193
1 5 Oil Pump, Removing and Installing 196
1 6 Oil Level Thermal Sensor -G266-, Removing and Installing 198
2 Engine Oil Cooler 200
2 1 Overview – Engine Oil Cooler 200
2 2 Engine Oil Cooler, Removing and Installing 200
2 3 Mechanical Switch Valve, Removing and Installing 202
3 Crankcase Housing Ventilation 203
3 1 Overview – Crankcase Ventilation 203
3 2 Oil Separator, Removing and Installing 204
4 Oil Filter/Oil Pressure Switch 205
4 1 Overview – Oil Filter 205
4 2 Overview – Oil Pressure Switch/Oil Pressure Regulator Valve 206
4 3 Oil Pressure Switch -F1-, Removing and Installing 207
4 4 Reduced Oil Pressure Switch -F378-, Removing and Installing 208
4 5 Oil Pressure Switch, Level 3 -F447-, Removing and Installing 209
4 6 Oil Pressure, Checking 210
4 6 1 Engine Oil Pressure, Checking 210
4 6 2 Piston Spray Nozzles Oil Pressure, Checking 212
4 7 Piston Cooling Nozzle Control Valve -N522-, Removing and Installing 213
4 8 Oil Pressure Regulation Valve -N428-, Removing and Installing 214
5 Special Tools 216
218
1 Cooling System/Coolant 218
1 1 Connection Diagram – Coolant Hoses 218
1 1 1 Coolant Hose Connection Diagram, Vehicles with Manual Transmission 218
220
221
223
1 2 Coolant System, Checking for Leaks 224
1 3 Coolant, Draining and Filling 225
2 Coolant Pump/Thermostat 231
2 1 Overview – Coolant Pump/Thermostat 231
2 2 Overview – Electric Coolant Pump 234
2 3 Overview – Engine Coolant Temperature Sensor 236
2 4 After-Run Coolant Pump -V51-, Removing and Installing 236
2 5 Coolant Shut-Off Valve -N82-, Removing and Installing 238
2 6 Transmission Coolant Valve -N488-, Removing and Installing 239
2 7 Coolant Pump, Removing and Installing 240
2 8 Coolant Pump Toothed Belt, Removing and Installing 243
2 9 Engine Temperature Control Actuator -N493-, Removing and Installing 245
2 10 Engine Coolant Temperature Sensor -G62-, Removing and Installing 246
2 11 Engine Coolant Temperature Sensor on Radiator Outlet -G83-, Removing and Installing 247
3 Coolant Pipes 249
3 1 Overview – Coolant Pipes 249
3 2 Front Coolant Pipes, Removing and Installing 249
3 3 Upper Coolant Pipes, Removing and Installing 250
4 Radiator/Coolant Fan 252
4 1 Overview – Radiator/Coolant Fan 252
4 2 Overview – Auxiliary Cooler 253
4 3 Overview – Fan Shroud and Radiator Fan 255
4 4 Radiator, Removing and Installing 255
4 5 Fan Shroud, Removing and Installing 257
4 6 Coolant Fan, Removing and Installing 258
4 6 1 Coolant Fan -V7-, Removing and Installing 258
4 6 2 Coolant Fan 2 -V177-, Removing and Installing 259
4 7 Auxiliary Cooler, Removing and Installing 259
5 Special Tools 261
264
1 Turbocharger 264
1 1 Overview – Turbocharger 264
1 2 Turbocharger, Removing and Installing 266
1 3 Charge Pressure Actuator -V465-, Adjusting 271
2 Charge Air System 272
2 1 Overview – Charge Air System 272
2 2 Overview – Charge Air Hose Connections 273
2 3 Charge Air Cooler, Removing and Installing 273
2 4 Charge Air Pressure Sensor -G31-, Removing and Installing 277
2 5 Charge Air System, Checking for Leaks 277
3 Special Tools 279
281
1 Fuel Injection System 281
1 1 Overview – Component Location, Fuel Injection System 281
1 2 High Fuel Pressure, Reducing 291
2 Fuel Injectors 293
2 1 Overview – Fuel Injector 293
2 2 Fuel Injectors, Removing and Installing 293
2 3 Intake Manifold-Fuel Injectors, Removing and Installing 295
2 4 Fuel Injector Seals, Replacing 296
2 5 Fuel Injectors, Cleaning 299
3 Air Filter 301
3 1 Overview – Air Filter Housing 301
3 2 Air Filter Housing, Removing and Installing 302
4 Intake Manifold 304
4 1 Overview – Intake Manifold 304
4 1 1 Overview – Intake Manifold, without Intake-Manifold Fuel Injection 304
4 1 2 Overview – Intake Manifold, with Intake-Manifold Fuel Injection 306
4 2 Overview – Intake Manifold Lower Section with Fuel Rail 308
4 2 1 Overview – Intake Manifold Lower Section with Fuel Rail, Direct Fuel Injection 308
4 2 2 Overview – Intake Manifold Lower Section with Fuel Rail, Multiport Fuel Injection 310
4 3 Intake Manifold, Removing and Installing 312
4 4 Fuel Rail, Removing and Installing, Direct Fuel Injection 317
4 5 Throttle Valve Control Module -GX3-, Removing and Installing 317
4 6 Throttle Valve Control Module, Cleaning 319
5 Sensors 321
5 1 Overview – Structure Borne Sound Actuator and Control Module 321
5 2 Fuel Pressure Sensor -G247-, Removing and Installing 322
5 3 Fuel Pressure Sensor -G247-, Checking 324
5 4 Low Fuel Pressure Sensor -G410-, Removing and Installing 326
6 Engine Control Module 329
6 1 Engine Control Module -J623-, Removing and Installing 329
6 1 1 Engine Control Module -J623-, Removing and Installing, without Protective Housing 329
6 1 2 Engine Control Module -J623- with Protective Housing, Removing and Installing 330
7 High Pressure Pump 333
7 1 Overview – High Pressure Pump 333
7 1 1 Overview – High Pressure Pump, Vehicles without Intake-Manifold Fuel Injection 333
7 1 2 Overview – High Pressure Pump, Vehicles with Intake-Manifold Fuel Injection 334
7 2 High Pressure Pump, Removing and Installing 336
8 Heated Oxygen Sensor 341
8 1 Overview – Heated Oxygen Sensor 341
8 2 Oxygen Sensor 1 before Catalytic Converter -GX10-, Removing and Installing 341
8 3 Oxygen Sensor 1 after Catalytic Converter -GX7-, Removing and Installing 342
9 Special Tools 344
346
1 Exhaust Pipes/Mufflers 346
1 1 Overview – Muffler 346
1 1 1 Overview – Muffler, Golf with 2 0L Engine 346
1 1 2 Overview – Muffler, Golf with 1 8L Engine 348
1 1 3 Overview – Muffler, Golf Wagon 349
1 2 Exhaust Pipes/Mufflers, Separating 350
1 2 1 Golf 350
1 2 2 Golf Wagon 350
1 3 Muffler, Removing and Installing 351
1 3 1 Golf 351
1 3 2 Golf Wagon 352
1 4 Exhaust System, Installing without Tension 353
1 5 Exhaust System, Checking for Leaks 354
1 6 Clamping Sleeve Installation Position 355
2 Emissions Control 356
2 1 Overview – Emissions Control 356
2 2 Catalytic Converter, Removing and Installing 357
3 Secondary Air Injection System 360
3 1 Overview – Secondary Air Injection System 360
3 2 Secondary Air Injection Pump Motor -V101-, Removing and Installing 361
3 3 Secondary Air Injection Solenoid Valve -N112-, Removing and Installing 361
4 Special Tools 363
364
1 Ignition System 364
1 1 Overview – Ignition System 364
1 2 Test Data and Spark Plugs 365
1 3 Ignition Coils with Power Output Stages, Removing and Installing 365
1 4 Knock Sensor 1 -G61-, Removing and Installing 367
1 5 Camshaft Position Sensor, Removing and Installing 368
1 5 1 Camshaft Position Sensor -G40-, Removing and Installing 368
1 5 2 Camshaft Position Sensor 3 -G300-, Removing and Installing 368
1 6 Engine Speed Sensor -G28-, Removing and Installing 369
2 Special Tools 370
3 Revision History 371
20-Golf Fuel Supply Gasoline Engines pdf 376
380
1 Safety Precautions 380
1 1 Safety Precautions when Working on Fuel Supply System 380
1 2 Safety Precautions during Road Test with Testing Equipment 380
1 3 Safety Precautions when Working on Vehicles with Start/Stop System 381
2 Identification 382
2 1 Engine Number/Engine Characteristics 382
3 General Information 383
3 1 Parking/Auxiliary Heater and Fuel System Clean Working Conditions 383
4 Repair Information 384
4 1 Wire Routing and Securing 384
4 2 General Repair Information 384
385
1 Fuel Tank 385
1 1 Overview – Fuel Tank 385
1 1 1 Overview – Fuel Tank, Vehicles with Multi-Link Rear Axle and FWD 385
1 1 2 Overview – Fuel Tank, Vehicles with FWD and Torsion Beam Rear Suspension 387
1 1 3 Overview – Fuel Tank, Vehicles with Fuel Tank Leak Detection 389
1 2 Fuel Tank, Removing and Installing 390
1 2 1 Fuel Tank, Removing and Installing, Vehicles with Multi-Link Rear Axle 390
1 2 2 Fuel Tank, Removing and Installing, Vehicles with Multi-Link Rear Axle and Leak Detection-Fuel Tank 396
1 2 3 Fuel Tank, Removing and Installing, Vehicles with Torsion Beam Rear Suspension 402
1 2 4 Fuel Tank, Removing and Installing, Vehicles with Torsion Beam Rear Suspension and Engine Code CWVA 408
1 3 Fuel Tank, Draining 414
1 3 1 Fuel Tank, Draining with Fuel Pump Installed 414
1 3 2 Fuel Tank, Emptying with Fuel Pump Installed, Vehicles with Engine Code CWVA 417
1 3 3 Fuel Tank, Draining When More than 3/4 Full 422
1 3 4 Fuel Tank, Draining When Less Than 3/4 Full 423
1 3 5 Fuel Tank less than 3/4 Full, Emptying, Vehicles with Engine Code CWVA 426
2 Fuel Delivery Unit/Fuel Level Sensor 430
2 1 Overview – Fuel Delivery Unit/Fuel Level Sensor 430
2 2 Fuel Delivery Unit/Fuel Level Sensor, Removing and Installing 431
2 3 Fuel Level Sensor -G-, Removing and Installing 435
3 Wiring 437
3 1 Fuel Lines, Removing and Installing 437
4 Connector Couplings 441
4 1 Connector Couplings, Disconnecting 441
5 Fuel Filter 445
6 EVAP System 446
6 1 Connection Diagram – EVAP System 446
6 1 1 Connection Diagram – EVAP System, with Fuel Tank Leak Detection 446
6 2 Overview – EVAP System 448
6 2 1 Overview – EVAP System, with Fuel Tank Leak Detection 448
6 2 2 Overview – EVAP System, without Fuel Tank Leak Detection 449
6 3 EVAP Canister, Removing and Installing 449
6 3 1 EVAP Canister, Removing and Installing, with Fuel Tank Leak Detection 449
6 3 2 EVAP Canister, Removing and Installing, without Fuel Tank Leak Detection 450
6 4 Fuel Tank, Checking Ventilation 451
6 4 1 Fuel Tank, Checking Ventilation, with Fuel Tank Leak Detection 451
6 5 Fuel System, Checking for Leaks 455
6 5 1 Fuel System, Checking for Leaks 455
7 Accelerator Mechanism 458
7 1 Overview – Accelerator Pedal Module 458
7 2 Accelerator Pedal Position Sensors -G79-/-G185-, Removing and Installing 459
8 Fuel Pump 460
8 1 Transfer Fuel Pump -G6-, Checking 460
8 1 1 Fuel Pumps, Checking Function and Power Supply 460
8 1 2 Fuel Pump, Checking Function and Power Supply, Vehicles with Engine Code CWVA 463
8 1 3 Fuel Pressure, Checking 466
8 1 4 Fuel Pressure, Checking, Vehicles with Engine Code CWVA 470
8 1 5 Residual Pressure, Checking 474
8 1 6 Residual Pressure, Checking, Vehicles with Engine Code CWVA 478
8 1 7 Fuel Delivery Rate, Checking 483
8 1 8 Fuel Delivery Rate, Checking, Vehicles with Engine Code CWVA 489
8 2 Fuel Pump Control Module -J538-, Removing and Installing 495
9 Sensors 498
9 1 Fuel Tank Pressure Sensor -G400-, Removing and Installing 498
9 2 Fuel Tank Leak Detection Control Module -J909-, Removing and Installing 499
10 Special Tools 501
11 Revision History 506
30-Golf Automatic Transmission pdf 510
514
1 Identification 514
1 1 Transmission Identification 514
1 2 Torque Converter Identification 514
2 Safety Precautions 515
2 1 General Safety Precautions 515
2 2 Road Test with Testing Equipment Safety Precautions 515
2 3 Towing Notes 516
3 Repair Information 517
3 1 General Information 517
3 2 Guidelines for Clean Working Conditions 517
3 3 General Repair Information 518
3 4 Seals, Sealing Rings 519
3 5 Bolts and Nuts 519
4 Technical Data 520
4 1 Transmission/Engine Allocation 520
4 2 Capacities 520
5 Electrical Components 521
5 1 Component Location Overview – Electrical Components 521
6 Special Tools 525
526
1 Torque Converter 526
1 1 Overview – Torque Converter 526
1 2 Torque Converter, Removing and Installing 527
1 3 Torque Converter, Checking 528
1 4 Torque Converter, Draining 528
1 5 Torque Converter Seal, Removing and Installing 528
2 Special Tools 530
531
1 Vehicle Diagnostic Tester, Connecting 531
2 Selector Mechanism 532
2 1 Overview – Selector Mechanism 532
2 2 Selector Mechanism, Removing and Installing 534
2 2 1 Shift Mechanism with Selector Lever Cable, Removing and Installing 534
2 2 2 Selector Mechanism without Selector Lever Cable, Removing and Installing 537
2 3 Selector Lever Cable, Removing and Installing 540
2 4 Selector Lever Cable, Checking and Adjusting 543
2 5 Emergency Release from P 545
2 6 Selector Lever Handle, Removing and Installing 546
2 7 Button in Handle, Moving Into Installation Position 548
2 8 Gearshift Mechanism, Checking 549
2 9 Multifunction Switch, Removing and Installing 550
2 10 Multifunction Transmission Range Switch, Adjusting 553
2 11 Selector Shaft Seal, Replacing 554
3 Transmission, Removing and Installing 556
3 1 Transmission, Removing 556
3 1 1 Transmission, Removing, Vehicles with 1 6L – 81 kW Engine 556
3 1 2 Transmission, Removing, Vehicles with 1 8L – 125 kW Engine 567
3 2 Transmission, Installing 577
3 3 Transmission Tightening Specifications 579
4 Transmission, Transporting 581
5 Securing on Engine and Transmission Holder 582
6 ATF Circuit 583
6 1 ATF Circuit Assembly Overview 583
6 2 ATF Cooler, Removing and Installing 583
7 Automatic Transmission Fluid 586
7 1 ATF Level, Checking 586
7 2 ATF, Draining and Filling 589
8 Special Tools 592
597
1 ATF System 597
1 1 Oil Pan, Removing and Installing 597
1 2 ATF Strainer, Removing and Installing 599
2 Valve Body 600
2 1 Overview – Valve Body 600
2 2 Valve Body, Removing and Installing 603
2 3 Wire Routing, Connectors and Bracket on Valve Body 610
2 4 Solenoid Valve and Sensor Wiring Harness, Removing and Installing 612
2 4 1 Wiring Harness, Removing and Installing, Solenoid Valves 612
2 4 2 Wiring Harness, Removing and Installing, Sensors 613
2 5 Transmission Input Speed Sensor -G182-, Removing and Installing 614
2 6 Transmission Output Speed Sensor -G195-, Removing and Installing 614
3 Special Tools 616
617
1 Seals 617
1 1 Component Location Overview – Seals 617
1 2 Left Seal, Replacing 617
1 3 Right Seal, Replacing 619
2 Special Tools 622
3 Revision History 623
31-Golf Direct Shift Gearbox pdf 627
631
1 Identification 631
1 1 Transmission Identification 631
2 Safety Precautions 633
2 1 General Safety Precautions 633
2 2 Start/Stop System Safety Precautions 633
2 3 Safety Precautions when Tow Starting and Towing 634
2 4 Safety Precautions during Road Test with Testing Equipment 634
3 Repair Information 635
3 1 General Information 635
3 2 Clean Working Conditions 635
3 3 General Repair Information 636
3 4 Seals, Sealing Rings 637
3 5 Bolts and Nuts 638
4 Technical Data 639
4 1 Transmission/Engine Allocation 639
4 2 Capacities 639
4 3 Gear Ratio Calculation 640
5 Electrical Components 641
5 1 Component Location Overview – Electrical Components 641
6 Special Tools 642
643
1 Clutch 643
1 1 Overview – Dual Clutch 643
1 2 Clutch End Cover, Removing and Installing 645
649
651
2 Special Tools 657
658
1 Mechatronic 658
1 1 Overview – Mechatronic 658
1 2 Mechatronic, Removing and Installing 660
1 2 1 DSG Transmission Mechatronic -J743-, Removing and Installing, Transmission Installed 660
1 2 2 DSG Transmission Mechatronic -J743-, Removing and Installing, Transmission Removed 669
2 Selector Mechanism 677
2 1 Overview – Selector Mechanism 677
2 1 1 Overview – Selector Mechanism, ZF 677
2 1 2 Overview – Selector Mechanism, ECS 679
2 2 Emergency Release from P 680
2 2 1 Emergency Release from P, ZF 680
2 2 2 Emergency Release from P, ECS 681
2 3 Selector Lever Handle, Removing and Installing 681
2 4 Button in Handle, Moving Into Installation Position 683
2 5 Selector Mechanism, Removing and Installing 685
2 5 1 Shift Mechanism with Selector Lever Cable, Removing and Installing 685
2 5 2 Gearshift Mechanism without Selector Lever Cable, Removing and Installing, ZF 687
2 5 3 Shift Lever Mechanism without Selector Lever Cable, Removing and Installing, ECS 690
2 6 Selector Lever Cable, Removing and Installing 693
2 6 1 Selector Lever Cable, Removing and Installing, ZF 693
2 6 2 Selector Lever Cable, Removing and Installing, ECS 695
2 7 Gearshift Mechanism, Checking 697
2 8 Selector Lever Cable, Checking and Adjusting 698
2 9 Selector Shaft Seal, Replacing 699
3 Transmission, Removing and Installing 702
3 1 Transmission, Removing 702
3 1 1 Transmission, Removing, Vehicles with Gasoline Engine 702
3 1 2 Transmission, Removing, Vehicles with Turbo Diesel Engine 711
3 2 Transmission, Installing 721
3 3 Transmission Tightening Specifications 726
4 Subframe Mount 727
4 1 Overview – Subframe Mount 727
5 Transmission, Transporting 730
6 Transmission, Disassembling and Assembling 731
6 1 Overview – Transmission 731
7 Securing on Engine and Transmission Holder 734
8 Transmission Fluid Circuit 735
8 1 Transmission Fluid Cooler, Removing and Installing 735
8 2 Transmission Fluid Pump, Removing and Installing 737
8 3 Transmission Fluid Filter, Removing and Installing 740
9 Transmission Fluid 743
9 1 Transmission Fluid Level, Checking 743
9 2 Transmission Fluid, Draining and Filling 746
10 Special Tools 750
757
1 Gears and Shafts, Disassembling and Assembling 757
758
1 Seals 758
1 1 Component Location Overview – Seals 758
1 2 Left Seal, Replacing 758
1 3 Right Seal, Replacing 761
2 Special Tools 765
3 Revision History 767
35-Golf Manual Transmission 2014 pdf 771
777
1 Safety Precautions 777
1 1 Start/Stop System Safety Precautions 777
2 Identification 778
2 1 Transmission Identification 778
3 Repair Information 779
3 1 General Repair Information 779
4 Technical Data 782
4 1 Transmission/Engine Allocation 782
4 1 1 Transmission/Engine Allocation, Golf 782
4 1 2 Transmission/Engine Allocation, Golf Wagon 782
4 2 Capacities 782
4 3 Gear Ratio Calculation 783
5 Overview – Powertrain 784
5 1 Overview – Powertrain, Front Wheel Drive 784
6 Electrical Components 786
6 1 Component Location Overview – Electrical Components 786
6 1 1 Component Location Overview – Electrical Components, Manual Transmission 786
6 1 2 Component Location Overview – Electrical Components, Clutch Mechanism 786
787
1 Clutch Mechanism 787
1 1 Component Location Overview – Clutch Mechanism 787
1 2 Overview – Pedal Assembly 789
1 3 Overview – Clutch Hydraulics 791
1 3 1 Overview – Clutch Hydraulics 791
1 3 2 Overview – Clutch Hydraulics, RHD 793
1 4 Overview – Clutch Release Mechanism 794
1 5 Clutch Pedal, Removing and Installing 795
1 6 Bearing Bushing, Removing and Installing 796
1 7 Over-Center Spring, Removing and Installing 797
1 8 Return Spring, Removing and Installing 799
1 9 Mounting Bracket, Removing and Installing 802
1 10 Clutch Master Cylinder, Removing and Installing 805
1 11 Clutch Slave Cylinder, Removing and Installing 806
1 12 Clutch Mechanism Lines, Removing and Installing 807
1 13 Clutch Mechanism, Bleeding 809
1 14 Clutch Master and Clutch Slave Cylinder, Checking 810
1 15 Clutch Position Sensor -G476-, Removing and Installing 810
1 16 Clutch Release Mechanism, Servicing 811
2 Clutch 812
2 1 Overview – Clutch 812
2 1 1 Overview – Clutch, with Dual Mass Flywheel, Sachs 812
2 1 2 Overview – Clutch, with Dual Mass Flywheel, LuK 813
2 1 3 Overview – Clutch, with Single Flywheel 814
2 2 Clutch, Removing and Installing 815
2 2 1 Clutch, Removing and Installing, with Dual Mass Flywheel, Sachs 815
2 2 2 Clutch, Removing and Installing, with Dual Mass Flywheel, LuK 818
2 2 3 Clutch, Removing and Installing, with Single Flywheel 821
3 Special Tools 825
827
1 Selector Mechanism 827
1 1 Selector Mechanism Installation Position 827
1 2 Overview – Gearshift Knob and Cover 828
1 3 Overview – Selector Mechanism 829
1 4 Gearshift Knob, Removing and Installing 830
1 5 Selector Mechanism, Removing and Installing 832
1 6 Selector Mechanism, Adjusting 839
1 7 Selector Mechanism, Checking 841
1 8 Selector Shaft Seal, Replacing 841
2 Transmission, Removing and Installing 843
2 1 Transmission, Removing 843
2 2 Transmission, Installing 853
2 3 Transmission Tightening Specifications 862
3 Subframe Mount 863
3 1 Overview – Subframe Mount 863
4 Transmission, Transporting 865
5 Transmission, Disassembling and Assembling 866
5 1 Schematic Overview – Transmission 866
5 2 Overview – Transmission 868
5 3 Overview – Transmission Housing Cover and 5th Gear 869
5 4 Overview – Transmission Housing and Selector Mechanism 871
5 5 Overview – Shift Unit 872
5 6 Overview – Input Shaft, Output Shafts, Differential, Gearshift Rods 873
5 7 Overview – Shift Forks 874
5 8 Shift Unit, Servicing 875
5 9 Shift Forks, Servicing 876
5 10 Transmission Housing Cover and 5th Gear, Removing 877
5 11 Transmission, Disassembling and Assembling 881
5 12 Transmission Housing Cover and 5th Gear, Installing 890
6 Transmission Housing and Clutch Housing 895
6 1 Overview – Transmission Housing and Clutch Housing 895
6 2 Transmission Housing, Servicing 897
6 3 Clutch Housing, Servicing 898
7 Securing on Engine and Transmission Holder 900
8 Transmission Fluid 901
8 1 Transmission Fluid Level, Checking 901
8 2 Transmission Fluid, Draining and Filling 901
9 Special Tools 904
917
1 Input Shaft 917
1 1 Overview – Input Shaft 917
1 2 Input Shaft, Disassembling and Assembling 919
1 3 Input Shaft, Adjusting 924
1 4 Input Shaft Seal, Replacing 928
2 Output Shaft 930
2 1 Overview – Output Shaft 930
2 2 Output Shaft, Disassembling and Assembling 934
2 3 Output Shaft, Adjusting 942
3 Reverse Shaft 946
3 1 Overview – Reverse Shaft 946
3 2 Reverse Shaft, Disassembling and Assembling 946
4 Special Tools 949
959
1 Seals 959
1 1 Component Location Overview – Seals 959
1 2 Left Seal, Replacing 959
1 3 Right Seal, Replacing 961
2 Differential 965
2 1 Overview – Differential 965
2 2 Differential, Disassembling and Assembling 966
2 3 Differential, Adjusting 970
3 Adjustment Overview 974
4 Special Tools 975
5 Revision History 980
37-Golf Manual Transmission 2016 pdf 984
988
1 Identification 988
1 1 Transmission Identification 988
2 Safety Precautions 989
2 1 Road Test with Testing Equipment Safety Precautions 989
2 2 Start/Stop System Safety Precautions 989
3 Repair Information 990
3 1 General Repair Information 990
3 2 Contact Corrosion 993
4 Technical Data 994
4 1 Transmission/Engine Allocation 994
4 1 1 Transmission/Engine Allocation, Golf 994
4 1 2 Transmission/Engine Allocation, Golf Wagon 994
4 2 Capacities 995
4 3 Gear Ratio Calculation 995
5 Overview – Powertrain 996
5 1 Overview – Powertrain, Front Wheel Drive 996
6 Electrical Components 998
6 1 Overview – Electrical Components Location 998
6 1 1 Overview – Electrical Components Location, Manual Transmission 998
6 1 2 Overview – Electrical Components Location, Clutch Mechanism 998
7 Special Tools 999
1000
1 Clutch Mechanism 1000
1 1 Overview – Component Location, Clutch Mechanism 1000
1 2 Overview – Pedal Assembly 1002
1 3 Overview – Clutch Hydraulics 1004
1 3 1 Overview – Clutch Hydraulics 1004
1 3 2 Overview – Clutch Hydraulics, RHD 1006
1 4 Overview – Clutch Release Mechanism 1008
1 5 Over-Center Spring, Removing and Installing 1009
1 6 Return Spring, Removing and Installing 1011
1 7 Clutch Pedal, Removing and Installing 1014
1 8 Mounting Bracket, Removing and Installing 1015
1 9 Bearing Bushing, Removing and Installing 1019
1 10 Clutch Master Cylinder, Removing and Installing 1019
1 11 Clutch Slave Cylinder with Release Bearing, Removing and Installing 1020
1 12 Clutch Mechanism Lines, Removing and Installing 1021
1 13 Bleeder, Removing and Installing 1023
1 14 Clutch Master and Clutch Slave Cylinder, Checking 1023
1 15 Clutch Position Sensor -G476-, Removing and Installing 1024
1 16 Clutch Mechanism, Bleeding 1024
1 17 Clutch Release Mechanism, Servicing 1025
2 Clutch 1027
2 1 Clutch Manufacturers, Differentiating 1027
2 2 Overview – Clutch 1028
2 2 1 Overview – Clutch, with Dual Mass Flywheel, Sachs 1028
2 2 2 Overview – Clutch, with Dual Mass Flywheel, LuK 1030
2 2 3 Overview – Clutch, with Single Flywheel 1031
2 3 Clutch, Removing and Installing 1032
2 3 1 Clutch, Removing and Installing, with Dual Mass Flywheel, Sachs 1032
2 3 2 Clutch, Removing and Installing, with Dual Mass Flywheel, LuK 1035
2 3 3 Clutch, Removing and Installing, with Single Flywheel 1039
3 Special Tools 1043
1046
1 Selector Mechanism 1046
1 1 Selector Mechanism Installation Position 1046
1 2 Overview – Selector Mechanism 1047
1 3 Overview – Shift Lever Knob and Cover 1049
1 4 Gearshift Knob, Removing and Installingg 1049
1 5 Selector Mechanism, Removing and Installing 1050
1 6 Selector Mechanism, Adjusting 1058
1 7 Gearshift Mechanism, Checking 1061
1 8 Selector Shaft Seal, Replacing 1061
2 Transmission, Removing and Installing 1063
2 1 Transmission, Removing 1063
2 1 1 Transmission, Removing, Vehicles with Turbo Diesel Engine 1063
2 1 2 Transmission, Removing, Vehicles with Gasoline Engine 1070
2 2 Transmission, Installing 1079
2 2 1 Transmission, Installing, Vehicles with Turbo Diesel Engine 1079
2 2 2 Transmission, Installing, Vehicles with Gasoline Engine 1084
2 3 Transmission Tightening Specifications 1091
3 Subframe Mount 1092
3 1 Overview – Subframe Mount 1092
4 Transmission, Transporting 1095
4 1 Transmission, Transporting 1095
5 Transmission, Disassembling and Assembling 1096
5 1 Overview – Schematic, Transmission 1096
5 2 Overview – Transmission 1097
5 3 Overview – Transmission Housing and Selector Mechanism 1098
5 4 Overview – Shift Unit 1100
5 5 Overview – Input Shaft, Output Shafts, Differential, Shift Lever Rods 1101
5 6 Overview – Shift Forks 1103
5 7 Transmission, Disassembling and Assembling 1103
6 Transmission Housing and Clutch Housing 1117
6 1 Overview – Transmission Housing 1117
6 2 Overview – Clutch Housing 1119
6 3 Transmission Housing, Servicing 1121
6 4 Clutch Housing, Servicing 1126
7 Securing on Engine and Transmission Holder 1128
7 1 Securing on Engine and Transmission Holder 1128
8 Transmission Fluid 1129
8 1 Transmission Fluid Level, Checking 1129
9 Special Tools 1130
1144
1 Input Shaft 1144
1 1 Overview – Input Shaft 1144
1 2 Input Shaft, Disassembling and Assembling 1145
1 3 Input Shaft Seal, Replacing 1148
2 Output Shaft 1150
2 1 Overview – Output Shaft 1150
2 1 1 Overview – Output Shaft, 1st to 4th Gears 1150
2 1 2 Overview – Output Shaft, 5th/6th and Reverse Gears 1155
2 2 Output Shaft, Disassembling and Assembling 1159
2 2 1 Output Shaft, Disassembling and Assembling, 1st to 4th Gears 1159
2 2 2 Output Shaft, 5th, 6th and Reverse Gears, Disassembling and Assembling 1169
2 3 Output Shaft, Adjusting 1174
2 3 1 Output Shaft, Adjusting, 1st through 4th Gear 1174
2 3 2 Output Shaft, 5th, 6th and Reverse Gears, Adjusting 1177
3 Special Tools 1181
1194
1 Seals 1194
1 1 Overview – Component Location, Seals 1194
1 2 Left Seal, Replacing 1194
1 3 Right Seal, Replacing 1196
2 Differential 1199
2 1 Overview – Differential 1199
2 2 Differential, Disassembling and Assembling 1201
2 3 Differential, Adjusting 1205
3 Adjustment Overview 1208
3 1 Overview – Adjustment 1208
4 Special Tools 1209
5 Revision History 1214
39-Golf Rear Final Drive pdf 1218
1222
1 Identification 1222
1 1 Final Drive Identification 1222
1 1 1 Final Drive Identification 0CQ 1222
2 Technical Data 1223
2 1 Transmission-Engine Allocation 1223
2 2 Capacities 1223
2 2 1 Capacities, Final Drive 0CQ 1223
3 Repair Information 1224
3 1 General Repair Information 1224
3 1 1 Oil 1224
3 1 2 Fasteners 1224
3 1 3 Bearings 1224
3 1 4 Adjusting Shims 1225
3 2 Seals, Sealing Rings 1225
3 3 Bolts and Nuts 1225
4 Safety Precautions 1226
4 1 Road Test with Testing Equipment Safety Precautions 1226
4 2 Start/Stop System Safety Precautions 1227
5 Electrical Components 1228
5 1 Electrical Component Locations Overview 1228
1228
1229
1 Specifications 1229
1 1 Fastener Tightening Specifications 1229
2 Driveshaft 1230
2 1 Driveshaft Overview 1230
2 2 Driveshaft, Removing and Installing 1231
2 3 Front Flexible Disc, Removing and Installing 1234
2 4 Rear Flexible Disc, Removing and Installing 1236
3 Final Drive 1241
3 1 Final Drive, Removing and Installing 1241
4 Assembly Mounts 1248
4 1 Overview – Assembly Mounts 1248
4 2 Subframe Mount, Removing and Installing 1249
5 Seals 1252
5 1 Seals Component Location Overview 1252
5 2 Right Seal, Replacing 1253
5 2 1 Right Seal, Replacing, Rear Final Drive 0CQ 1253
5 3 Left Seal, Replacing 1254
5 3 1 Left Seal, Replacing, Rear Final Drive 0CQ 1254
5 4 Flange Shaft and Drive Axle Seal on Rear Final Drive, Replacing 1255
6 Gear Oil 1261
6 1 Gear Oil, Checking Level 1261
7 High-Performance Haldex Clutch Oil 1262
7 1 Haldex Clutch Oil, Checking Level 1262
7 2 High-Performance Haldex Clutch Oil, Draining and Filling 1263
8 Haldex Clutch 1265
8 1 Function, Checking 1265
8 2 Haldex Clutch Overview 1265
8 2 1 Haldex Clutch Overview, Generation V 1265
8 3 Haldex Clutch Pump -V181- Removing and Installing 1267
8 3 1 Haldex Clutch Pump -V181-, Removing and Installing, Generation V 1267
8 4 Haldex Clutch, Removing and Installing 1269
8 4 1 Haldex Clutch, Removing and Installing, Generation V 1269
8 5 All Wheel Drive Control Module -J492-, Removing and Installing 1273
8 5 1 All Wheel Drive Control Module -J492-, Removing and Installing, Generation V 1273
9 Special Tools 1274
10 Revision History 1281
40-Golf Suspension Wheels Steering pdf 1285
1291
1 Evaluating Vehicles in Collisions 1291
1 1 Collision Vehicle Evaluation Checklist 1291
2 Safety Precautions 1293
2 1 Start/Stop System Safety Precautions 1293
2 2 Subframe Safety Precautions 1293
3 Repair Information 1294
3 1 Shock Absorber Leaks 1294
3 2 Shock Absorber Noises 1294
3 3 Shock Absorbers, Checking when Removed 1295
3 4 Steering Gear 1295
3 5 Seals, Sealing Rings 1296
3 6 Bolts and Nuts 1296
3 7 Electrical Components 1296
3 8 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring 1296
3 8 1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle 1296
3 8 2 Wheel Bearing in Curb Weight, Rear Axle, Lifting Vehicles with Coil Spring 1298
4 Disposal 1301
4 1 Front Shock Absorbers, Venting and Emptying 1301
4 1 1 Front Shock Absorbers, Venting and Emptying, Standard Shock Absorber 1301
4 1 2 Front Shock Absorbers, Venting and Emptying, DCC Shock Absorber 1302
4 2 Rear Shock Absorbers, Venting and Emptying 1302
4 2 1 Rear Shock Absorbers, Venting and Emptying, Standard Shock Absorber 1302
4 2 2 Rear Shock Absorbers, Venting and Emptying, DCC Shock Absorber 1303
5 Special Tools 1304
1305
1 Front Axle 1305
1 1 Overview – Front Axle 1305
2 Subframe 1306
2 1 Overview – Subframe 1306
2 2 Subframe, Securing 1307
2 3 Subframe, Lowering 1310
2 4 Subframe without Steering Gear, Removing and Installing 1313
2 5 Subframe with Steering Gear, Removing and Installing 1317
2 6 Subframe, Servicing 1322
2 7 Stabilizer Bar, Removing and Installing 1328
2 8 Coupling Rod, Removing and Installing 1332
2 9 Thread in Longitudinal Member, Servicing 1333
3 Suspension Strut and Upper Control Arm 1334
3 1 Overview – Suspension Strut and Upper Control Arm 1334
3 2 Suspension Strut, Removing and Installing 1335
3 3 Suspension Strut, Servicing 1341
4 Lower Control Arm and Ball Joint 1344
4 1 Overview – Lower Control Arm and Ball Joint 1344
4 2 Lower Control Arm, Removing and Installing 1345
4 2 1 Lower Control Arm, Removing and Installing, Vehicles with Manual Transmission, DSG Transmission 0CW 1345
4 2 2 Lower Control Arm, Removing and Installing, Vehicles with DSG Transmission 0D9 1347
4 3 Ball Joint, Checking 1351
4 4 Ball Joint, Removing and Installing 1352
4 5 Front Lower Control Arm Bonded Rubber Bushing, Replacing 1355
4 6 Lower Control Arm Rear Bonded Rubber Bushing, Replacing 1357
5 Wheel Bearing 1360
5 1 Overview – Wheel Bearing 1360
5 2 Wheel Bearing Housing, Removing and Installing 1360
5 3 Wheel Bearing Unit, Removing and Installing 1365
6 Drive Axle 1369
6 1 Overview – Drive Axle 1369
6 2 Overview – Drive Axle 1370
6 2 1 Overview – Drive Axle, CV Joint VL 100 1370
6 2 2 Overview – Drive Axle, CV Joint VL 107 1372
6 2 3 Overview – Drive Axle, Triple Roller Joint AAR3300i 1374
6 3 Drive Axle, Removing and Installing 1375
6 3 1 Drive Axle, Removing and Installing, Left Drive Axle, CV Joint VL 100 and VL 107 1375
6 3 2 Drive Axle, Removing and Installing, Right Drive Axle, CV Joint VL 100 and VL 107 1379
6 3 3 Drive Axle, Removing and Installing, Triple Roller Joint AAR3300i Attached 1383
6 3 4 Drive Axle, Removing and Installing, Triple Roller Joint AAR3300i Bolted 1387
6 4 Drive Axle Threaded Connection, Loosening and Tightening 1391
6 5 Drive Axle Heat Shield, Removing and Installing 1392
6 6 Drive Axle, Disassembling and Assembling 1393
6 6 1 Drive Axle, Disassembling and Assembling, CV Joint VL100 1393
6 6 2 Drive Axle, Disassembling and Assembling, CV Joint VL107 1396
6 6 3 Drive Axle, Disassembling and Assembling, Triple Roller Joint AAR3300i 1399
6 7 Outer CV Joint, Checking 1403
6 8 Inner CV Joint, Checking 1404
7 Special Tools 1406
1422
1 Rear Axle 1422
1 1 Overview – Rear Axle 1422
1 1 1 Overview – Rear Axle, Torsion Beam Axle 1422
1 1 2 Overview – Rear Axle, Multi-Link Suspension 1423
1 1 3 Overview – Rear Axle, Multi-Link Suspension, AWD 1425
1 2 Rear Axle, Lowering 1426
1 2 1 Rear Axle, Lowering, Multi-Link Suspension 1426
1 2 2 Rear Axle, Lowering, Multi-Link Suspension, AWD 1429
1 3 Rear Axle, Removing and Installing 1432
1 3 1 Rear Axle, Removing and Installing, Torsion Beam Axle 1432
1 3 2 Rear Axle, Removing and Installing, Multi-Link Suspension, FWD 1434
1 3 3 Rear Axle, Removing and Installing, Multi-Link Suspension, AWD 1437
2 Axle Beam 1440
2 1 Overview – Axle Beam 1440
2 2 Axle Beam Bonded Rubber Bushing, Replacing 1440
3 Subframe 1447
3 1 Overview – Subframe 1447
3 1 1 Overview – Subframe, Multi-Link Suspension 1447
3 1 2 Overview – Subframe, Multi-Link Suspension, AWD 1448
3 2 Subframe, Securing 1448
3 2 1 Subframe, Securing, Multi-Link Suspension, FWD 1448
3 2 2 Subframe, Securing, Multi-Link Suspension, AWD 1452
3 3 Subframe, Servicing 1455
3 3 1 Front Bonded Rubber Bushing, Replacing 1455
3 3 2 Rear Bonded Rubber Bushing, Replacing 1461
4 Stabilizer Bar 1467
4 1 Overview – Stabilizer Bar 1467
4 1 1 Overview – Stabilizer Bar, Multi-Link Suspension, FWD 1467
4 1 2 Overview – Stabilizer Bar, Multi-Link Suspension, AWD 1468
4 2 Stabilizer Bar, Removing and Installing 1468
4 3 Coupling Rod, Removing and Installing 1469
5 Control Arm, Tie Rod 1471
5 1 Overview – Transverse Link 1471
5 1 1 Overview – Transverse Link, Multi-Link Suspension, FWD 1471
5 1 2 Overview – Transverse Link, Multi-Link Suspension, AWD 1473
5 2 Overview – Tie Rod 1474
5 2 1 Overview – Tie Rod, Multi-Link Suspension, FWD 1474
5 2 2 Overview – Tie Rod, Multi-Link Suspension, AWD 1475
5 3 Upper Transverse Link, Removing and Installing 1475
5 3 1 Upper Transverse Link, Removing and Installing 1475
5 3 2 Upper Transverse Link, Removing and Installing, All Wheel Drive 1476
5 4 Lower Transverse Link, Removing and Installing 1477
5 5 Tie Rod, Removing and Installing 1479
6 Suspension Strut/Shock Absorber, Spring 1481
6 1 Overview – Suspension Strut, Shock Absorber and Spring 1481
6 1 1 Overview – Suspension Strut, Shock Absorber and Spring, Torsion Beam Axle 1481
6 1 2 Overview – Suspension Strut, Shock Absorber and Spring, Multi-Link Suspension 1482
6 2 Shock Absorber, Removing and Installing 1483
6 2 1 Shock Absorber, Removing and Installing, Torsion Beam Axle 1483
6 2 2 Shock Absorber, Removing and Installing, Multi-Link Suspension, Left Shock Absorber 1485
6 2 3 Shock Absorber, Removing and Installing, Multi-Link Suspension, Right Shock Absorber 1487
6 3 Shock Absorber, Servicing 1490
6 4 Spring, Removing and Installing 1492
6 4 1 Spring, Removing and Installing, Torsion Beam Axle 1492
6 4 2 Spring, Removing and Installing, Multi-Link Suspension 1494
7 Wheel Bearing and Trailing Arm 1499
7 1 Overview – Wheel Bearing 1499
7 1 1 Overview – Wheel Bearing, Torsion Beam Axle 1499
7 1 2 Overview – Wheel Bearing, Multi-Link Suspension 1501
7 1 3 Overview – Wheel Bearing, Multi-Link Suspension, AWD 1502
7 2 Overview – Trailing Arm 1503
7 3 Wheel Bearing Housing, Removing and Installing 1503
7 3 1 Wheel Bearing Housing, Removing and Installing, Multi-Link Suspension, FWD 1503
7 3 2 Wheel Bearing Housing, Removing and Installing, Multi-Link Suspension, AWD 1507
7 4 Wheel Bearing Unit, Removing and Installing 1512
7 4 1 Wheel Bearing Unit, Removing and Installing, Torsion Beam Axle 1512
7 4 2 Wheel Bearing Unit, Removing and Installing, Multi-Link Suspension 1515
7 4 3 Wheel Bearing Unit, Removing and Installing, Multi-Link Suspension, AWD 1517
7 5 Wheel Bearing Housing Bonded Rubber Bushing, Replacing 1519
7 5 1 Wheel Bearing Housing Bonded Rubber Bushing, Replacing, FWD 1519
7 5 2 Wheel Bearing Housing Bonded Rubber Bushing, Replacing, AWD 1521
7 6 Trailing Arm with Mounting Bracket, Removing and Installing 1524
7 7 Trailing Arm, Servicing 1527
8 Drive Axle 1530
8 1 Overview – Drive Axle 1530
8 2 Drive Axle Threaded Connection, Loosening and Tightening 1531
8 3 Drive Axle, Removing and Installing 1532
8 4 Drive Axle, Disassembling and Assembling 1537
8 5 Outer CV Joint, Checking 1541
8 6 Inner CV Joint, Checking 1542
9 Special Tools 1545
1557
1 Electronic Damping 1557
1 1 Overview – Electronic Damping 1557
1 1 1 Overview – Electronic Damping, Torsion Beam Axle, Golf 1557
1 1 2 Overview – Electronic Damping, Multi-Link Suspension, Golf 1559
1 1 3 Overview – Electronic Damping, Multi-Link Suspension, Golf Wagon 1561
1 2 Electronic Damping Control Module -J250-, Removing and Installing 1562
1 2 1 Electronic Damping Control Module -J250-, Removing and Installing, Golf 1562
1 2 2 Electronic Damping Control Module -J250-, Removing and Installing, Golf Wagon 1563
1 3 Left/Right Front Body Acceleration Sensor -G341-/-G342-, Removing and Installing 1564
1 4 Left Rear Body Acceleration Sensor -G699-, Removing and Installing 1565
2 Level Control System Sensor 1567
2 1 Overview – Front Level Control System Sensor 1567
2 2 Overview – Rear Level Control System Sensor 1568
2 2 1 Overview – Rear Level Control System Sensor, Torsion Beam Axle 1568
2 2 2 Overview – Rear Level Control System Sensor, Multi-Link Suspension 1569
2 2 3 Overview – Rear Level Control System Sensor, Multi-Link Suspension, AWD 1570
2 3 Left/Right Front Level Control System Sensor -G78-/-G289-, Removing and Installing 1570
2 4 Left/Right Rear Level Control System Sensor -G76-/-G77-, Removing and Installing 1572
2 4 1 Left Rear Level Control System Sensor -G76-, Removing and Installing, Torsion Beam Axle 1572
2 4 2 Left Rear Level Control System Sensors -G76-, Removing and Installing, Multi-Link Suspension 1573
2 4 3 Left Rear Level Control System Sensors -G76-, Removing and Installing, Multi-Link Suspension, AWD 1574
3 Special Tools 1575
1576
1 Wheels and Tires 1576
1 1 Wheel Bolt Tightening Specifications 1576
1 2 Tires, Dismounting 1576
1 3 Tires, Dismounting 1577
1 4 Tires, Mounting 1577
1 5 Wheel, Changing 1578
1 5 1 Wheel Changing, Protecting Wheel Centering Seat Against Corrosion 1578
1 5 2 Wheel Changing 1579
1 5 3 Wheel Changing Instructions 1580
1 5 4 Wheel Changing and Wheel Installation 1581
1 5 5 Wheel Changing, Position of Anti-Theft Wheel Bolts on Steel Wheels 1581
1 6 Tire Sealant, Disposing 1582
1 7 Vehicles with Tire Mobility Kit 1582
1 7 1 Vehicles with Tire Mobility Kit, Golf 1582
1 7 2 Vehicles with Tire Mobility Kit, Golf Wagon 1582
2 Tire Pressure Monitoring System 1584
2 1 Tire Pressure Monitoring System Description 1584
3 Vehicle Alignment 1586
3 1 Axle Alignment Information 1586
3 2 Test Prerequisites 1586
3 3 Measurement Preparations 1587
3 3 1 Measurement Preparations, Axle Alignment without Driver Assistance Systems 1587
3 3 2 Measurement Preparations, Axle Alignment with Driver Assistance Systems 1588
3 4 Axle Alignment Specified Values 1588
3 4 1 Axle Alignment Specified Values, Torsion Beam Axle, Golf 1588
3 4 2 Axle Alignment Specified Values, Torsion Beam Axle, Golf Wagon 1589
3 4 3 Axle Alignment Specified Values, Multi-Link Suspension, Golf 1590
3 4 4 Axle Alignment Specified Values, Multi-Link Suspension, Golf Wagon 1591
3 5 Axle Alignment Procedure 1592
3 6 Evaluating Need for Axle Alignment 1594
3 6 1 Evaluating Need for Axle Alignment, Torsion Beam Axle 1594
3 6 2 Evaluating Need for Axle Alignment, Multi-Link Suspension 1595
3 7 Vehicle Data Label 1596
3 8 Front Axle Camber, Adjusting 1596
3 9 Rear Axle Camber, Adjusting 1597
3 9 1 Rear Axle Camber, Adjusting, Torsion Beam Axle 1597
3 9 2 Rear Axle Camber, Adjusting, Multi-Link Suspension 1597
3 10 Rear Axle Toe, Adjusting 1598
3 10 1 Rear Axle Toe, Adjusting, Torsion Beam Axle 1598
3 10 2 Rear Axle Toe, Adjusting, Multi-Link Suspension 1598
3 11 Front Axle Toe, Adjusting 1599
3 12 Wheel Run-Out Compensation 1599
3 13 Maximum Steering Angle, Checking 1600
4 Wheel/Tire Vibration, Causes and Solution 1601
4 1 Vibration Causes 1601
4 2 Road Test, Performing Before Balancing 1601
4 3 Wheel, Balancing 1602
4 3 1 Wheel, Balancing 1602
4 3 2 Wheel, Balancing on Stationary Balancing Machine 1602
4 3 3 Wheel, Balancing with Finish Balancer 1605
4 4 Vibration Control System 1606
4 5 Tire and Wheel Radial and Lateral Run-Out, Checking 1606
4 5 1 Tire and Wheel Radial and Lateral Run-Out, Checking, Tolerances 1606
4 5 2 Wheels and Tires, Radial and Lateral Run Out, Checking with Tire Dial Gauge 1607
4 6 Rim Radial and Lateral Run-Out, Checking 1607
4 7 Wheels and Tires, Matching 1608
4 8 Flat Spots in Tires From Standing, Determining 1609
5 Adaptive Cruise Control (ACC) 1611
5 1 Adaptive Cruise Control (ACC), Calibrating 1611
5 1 1 Adaptive Cruise Control (ACC), Calibrating 1611
6 Driver Assistance Systems Front Camera 1617
6 1 Driver Assistance Systems Front Camera, Calibrating 1617
7 Special Tools 1624
1626
1 Steering Wheel 1626
1 1 Overview – Steering Wheel 1626
1 2 Steering Wheel, Removing and Installing 1626
2 Steering Column 1628
2 1 Overview – Steering Column 1628
2 2 Steering Column, Checking for Damage 1629
2 3 Steering Column, Handling and Transporting 1629
2 4 Steering Column, Removing and Installing 1630
2 5 Electronic Steering Column Lock Control Module -J764-, Removing and Installing 1638
3 Steering Gear 1640
3 1 Overview – Steering Gear 1640
3 2 Steering Gear, Removing and Installing 1641
3 3 Boot, Removing and Installing 1647
3 4 Tie Rod, Removing and Installing 1649
3 5 Tie Rod End, Removing and Installing 1652
3 6 Steering Gear, Servicing 1653
4 Sensors 1655
4 1 Steering Angle Sensor -G85-, Removing and Installing 1655
5 Special Tools 1656
6 Revision History 1659
44-Golf Wheel and Tire Guide pdf 1663
1667
1 Wheel and Tire Combinations 1667
1 1 General Information 1667
1 2 Explanations about Regions 1668
1 3 Golf 2015, Mexico 1668
1 4 Golf 2015 1669
2 Wheel Allocation 1671
2 1 6 J x 15 1671
2 2 6 J x 16 1672
2 3 61/2 J x 16 1672
2 4 7 J x 17 1673
2 5 71/2 J x 17 1674
2 6 71/2 J x 18 ET 49 1674
2 7 71/2 J x 18 ET 51 1675
3 Recommended Summer Tires 1676
3 1 Recommended Summer Tires, Mexico 1676
3 2 Recommended Summer Tires 1676
4 Recommended All Season Tires 1677
4 1 Recommended All Season Tires 1677
5 Recommended Spare Tires and Emergency Wheels 1678
6 Revision History 1679
45-Golf Brake System pdf 1683
1687
1 Safety Precautions 1687
1 1 Safety Precautions during Road Test with Testing Equipment 1687
1 2 Safety Precautions when Working on Vehicles with Start/Stop System 1687
2 Identification 1688
2 1 PR Number Allocation – Brakes 1688
2 1 1 General Information 1688
2 1 2 Front Brakes 1688
2 1 3 Rear Brakes 1688
3 Technical Data 1689
3 1 Brakes Technical Data 1689
3 1 1 Brake Master Cylinder and Brake Booster 1689
4 Brakes Inspection 1695
4 1 General Information 1695
4 2 Front Wheel Drive Vehicles, Checking 1695
1696
1 General Information 1696
1 1 ABS Repair Instructions 1696
2 Component Location Overview 1699
2 1 Component Location Overview – ABS/ESP 1699
3 Control Module and Hydraulic Unit 1701
3 1 Overview – Control Module and Hydraulic Unit 1701
3 2 ABS Control Module -J104-/ABS Hydraulic Unit -N55-, Removing and Installing 1703
3 2 1 ABS Control Module -J104-/ABS Hydraulic Unit -N55-, Gasoline Engine, Removing and Installing 1703
3 2 2 ABS Control Module and ABS Hydraulic Unit, Removing and Installing 1707
3 2 3 ABS Control Module and ABS Hydraulic Unit, Removing and Installing 1712
3 3 Control Module, Separating from Hydraulic Unit 1717
3 4 Control Module, Attaching to Hydraulic Unit 1718
3 5 Brake Lines, Attaching to Hydraulic Unit 1719
4 Sensors 1721
4 1 Overview – Front Axle Speed Sensor 1721
4 2 Overview – Rear Axle Speed Sensor 1722
4 2 1 Overview – Rear Axle Speed Sensor, FWD 1722
4 2 2 Overview – Rear Axle Speed Sensor, AWD 1723
4 3 Right/Left Front ABS Wheel Speed Sensor -G45-/-G47-, Removing and Installing 1723
4 4 Right/Left Rear ABS Wheel Speed Sensor -G44-/-G46-, Removing and Installing 1724
4 5 ESP Sensor Unit -G419-, Removing and Installing 1725
4 6 Steering Angle Sensor -G85-, Removing and Installing 1725
4 7 ABS Sensor Ring, Checking 1725
5 Special Tools 1727
1729
1 Front Brakes 1729
1 1 Overview – Front Brakes 1729
1 1 1 Overview – Front Brakes (PC57 and C60) 1729
1 2 Brake Pads, Removing and Installing 1731
1 3 Brake Caliper, Removing and Installing 1733
1 4 Brake Carrier, Removing and Installing 1735
1 5 Brake Rotor, Removing and Installing 1737
1 6 Brake Shield, Removing and Installing 1738
2 Rear Brakes 1741
2 1 Overview – Rear Brakes 1741
2 1 1 Overview – Rear Brakes, Multi-Link Rear Axle 1741
2 1 2 Overview – Rear Brakes, Torsion Beam Axle 1744
2 2 Brake Pads, Removing and Installing 1746
2 2 1 Brake Pads, Multi-Link Rear Axle, Removing and Installing 1746
2 2 2 Brake Pads, Torsion Beam Axle, Removing and Installing 1749
2 3 Brake Caliper, Removing and Installing 1752
2 3 1 Brake Carrier, Multi-Link Rear Axle, Removing and Installing 1752
2 3 2 Brake Caliper, Torsion Beam Axle, Removing and Installing 1755
2 4 Brake Carrier, Removing and Installing 1758
2 5 Brake Rotor, Removing and Installing 1760
2 6 Brake Shield, Removing and Installing 1762
2 6 1 Brake Shield, Torsion Beam Axle, Removing and Installing 1762
2 6 2 Brake Shield, Multi-Link Rear Axle, Removing and Installing 1764
3 Parking Brake 1767
3 1 Overview – Parking Brake 1767
3 2 Parking Brake, Adjusting 1767
3 3 Rear Brake Cable, Removing and Installing 1768
3 3 1 Rear Brake Cable, Multi-Link Rear Axle, Removing and Installing 1768
3 3 2 Rear Brake Cable, Torsion Beam Axle, Removing and Installing 1771
4 Brake Pedal 1773
4 1 Overview – Brake Pedal 1773
4 2 Brake Pedal, Removing from Brake Booster 1774
4 3 Brake Pedal, Attaching to Brake Booster 1775
4 4 Brake Pedal, Removing and Installing 1775
4 5 Mounting Bracket, Removing and Installing 1776
5 Special Tools 1779
1783
1 Front Brake Caliper 1783
1 1 Overview – Front Brake Caliper 1783
1 2 Brake Caliper Piston, Removing and Installing 1784
2 Rear Brake Caliper 1786
2 1 Overview – Rear Brake Caliper 1786
2 1 1 Overview – Rear Brake Caliper, Multi-Link Rear Axle 1786
2 1 2 Overview – Rear Brake Caliper, Torsion Beam Axle 1788
2 2 Brake Caliper Piston, Removing and Installing 1789
2 2 1 Brake Caliper Piston, Removing and Installing 1789
2 2 2 Brake Caliper, Pre-Bleeding 1791
3 Brake Booster/Brake Master Cylinder 1792
3 1 Overview – Brake Booster/Brake Master Cylinder 1792
3 2 Brake Lamp Switch, Removing and Installing 1794
3 3 Brake Master Cylinder, Removing and Installing 1796
3 4 Brake Booster, Removing and Installing 1799
3 5 Brake Fluid Reservoir, Removing and Installing 1804
4 Vacuum System 1807
4 1 Overview – Vacuum Pump 1807
4 1 1 Overview – Vacuum Pump, 2 0L Gasoline Engine 1807
4 1 2 Brake Booster Vacuum Pump, Diesel Vehicles 1807
4 2 Check Valve, Checking 1808
4 3 Vacuum Sensor -G608-, Removing and Installing 1808
4 4 Vacuum System, Checking 1809
4 4 1 General Information 1809
4 4 2 Brake Servo Tester -VAS6721-, Connecting 1809
4 4 3 Vacuum, Checking 1810
4 4 4 Leak Test 1811
4 4 5 Vacuum, Creating with Hand Vacuum Pump -VAS6213- 1812
5 Brake Lines 1813
5 1 Brake Lines, Repairing 1813
5 1 1 General Information 1813
5 1 2 Overview – Flanging Tool 1815
5 1 3 Instructions 1815
6 Hydraulic System 1818
6 1 Brake Fluid General Information 1818
6 2 Hydraulic System, Standard Bleeding 1818
6 3 Hydraulic System, Post-Bleeding 1819
6 4 Checking for Leaks 1819
7 Special Tools 1820
8 Revision History 1823
60-Golf Body Exterior pdf 1827
1835
1 Lock Carrier 1835
1 1 Overview – Lock Carrier 1835
1 2 Lock Carrier, Removing and Installing 1836
1 3 Service Position, Implementing and Resetting 1838
1 4 Lock Carrier, Servicing 1841
1 4 1 Left Headlamp Mount 1841
1 4 2 Right Headlamp Mount 1843
2 Fender 1844
2 1 Overview – Fender 1844
2 2 Overview – Deformation Element 1845
2 3 Fender, Removing and Installing 1845
2 4 Fender Brace, Removing and Installing 1848
3 Bulkhead 1850
3 1 Overview – Bulkhead 1850
3 2 Overview – Plenum Chamber Cover 1851
3 3 Bulkhead, Removing and Installing 1851
3 4 Plenum Chamber Cover, Removing and Installing 1853
4 Special Tools 1856
1858
1 Hood 1858
1 1 Overview – Hood 1858
1 2 Overview – Release Cable 1860
1 3 Hood, Removing and Installing 1860
1 4 Hood, Adjusting 1862
1 5 Latch, Removing and Installing 1865
1 6 Latch, Adjusting 1867
1 7 Hood Release Lever, Removing and Installing 1869
1 8 Catch, Removing and Installing 1870
1 9 Catch, Adjusting 1872
1 10 Hinges, Removing and Installing 1873
1 11 Insulation, Removing and Installing 1875
1 12 Gas-Filled Strut, Removing and Installing 1878
1 13 Gas-Filled Strut, Venting 1879
1 14 Release Cable, Removing and Installing 1879
2 Rear Lid 1883
2 1 Overview – Rear Lid 1883
2 2 Rear Lid, Removing and Installing 1884
2 2 1 Rear Lid, Removing and Installing, Sedan 1884
2 2 2 Rear Lid, Removing and Installing, Wagon 1887
2 3 Rear Lid, Adjusting 1889
2 4 Adjusting Buffer, Removing and Installing 1890
2 5 Adjusting Buffer, Adjusting 1891
2 6 Latch, Removing and Installing 1892
2 7 Actuator, Removing and Installing 1894
2 7 1 Actuator, Removing and Installing, without Rearview Camera 1894
2 7 2 Actuator, Removing and Installing, with Rearview Camera 1896
2 8 Hinges, Removing and Installing 1898
2 9 Catch, Removing and Installing 1900
2 10 Catch, Adjusting 1901
2 11 Rear Lid Seal, Removing and Installing 1902
2 12 Gas-Filled Strut, Removing and Installing 1904
2 13 Gas-Filled Strut, Venting 1906
3 Fuel Filler Door Unit 1907
3 1 Overview – Fuel Filler Door Unit 1907
3 2 Fuel Filler Door Unit, Removing and Installing 1908
3 3 Fuel Filler Door, Removing and Installing 1910
3 4 Adjusting Element, Removing and Installing 1911
4 Special Tools 1912
1913
1 Door 1913
1 1 Overview – Door 1913
1 2 Inner Door Seal, Removing and Installing 1916
1 3 Outer Door Seal, Removing and Installing 1918
1 3 1 Outer Door Seal, Removing and Installing, Sedan 2-Door 1918
1 3 2 Outer Door Seal, Removing and Installing, Sedan 4-Door and Wagon 1919
1 4 Door, Removing and Installing 1920
1 5 Door, Adjusting 1923
1 6 Catch, Adjusting 1925
1 7 Door Arrester, Removing and Installing 1927
2 Door Components 1929
2 1 Overview – Door Components 1929
2 2 Overview – Window Regulator 1931
2 3 Overview – Door Handle and Door Lock 1932
2 4 Window Regulator Motor, Removing and Installing 1933
2 5 Window Regulator, Removing and Installing 1935
2 6 Door Inner Cover, Removing and Installing 1938
2 7 Catch, Removing and Installing 1940
2 8 Lock Cylinder Cap, Removing and Installing 1940
2 9 Cap without Lock Cylinder, Removing and Installing 1942
2 10 Lock Cylinder, Removing and Installing 1946
2 11 Door Handle, Removing and Installing 1948
2 12 Bracket, Removing and Installing 1950
2 13 Door Lock, Removing and Installing 1953
2 14 Window Guide, Removing and Installing 1958
2 15 Outer Window Shaft Strip, Removing and Installing 1960
2 16 Inner Window Shaft Strip, Removing and Installing 1963
2 17 Outer Cover, Removing and Installing 1964
3 Central Locking 1966
3 1 Component Location Overview – Central Locking 1966
3 1 1 Component Location Overview – Central Locking, Sedan 1966
3 1 2 Component Location Overview – Central Locking, Wagon 1969
3 2 Driver Door Control Module -J386- and Front Passenger Door Control Module -J387-, Removing and Installing 1971
3 3 Driver Side Rear Window Regulator Motor Control Module -J1016- and Front Passenger Side Rear Window Regulator Motor Control Module -J1017-, Removing and Installing 1971
3 4 Key Battery, Removing and Installing 1971
3 5 Ignition Key Cap, Removing and Installing 1974
4 Special Tools 1975
1977
1 Door 1977
1 1 Overview – Door 1977
1 2 Door, Removing and Installing 1979
1 3 Door, Adjusting 1983
1 4 Catch, Adjusting 1985
1 5 Door Arrester, Removing and Installing 1986
1 6 Inner Door Seal, Removing and Installing 1988
1 7 Outer Door Seal, Removing and Installing 1991
2 Door Components 1993
2 1 Overview – Door Components 1993
2 2 Overview – Window Regulator 1995
2 3 Overview – Door Handle and Door Lock 1996
2 4 Window Regulator Motor, Removing and Installing 1997
2 5 Window Regulator, Removing and Installing 1999
2 6 Window Crank, Removing and Installing 2002
2 7 Window Crank, Removing and Installing 2002
2 8 Door Inner Cover, Removing and Installing 2004
2 9 Catch, Removing and Installing 2006
2 10 Cap, Removing and Installing 2007
2 11 Door Handle, Removing and Installing 2010
2 12 Bracket, Removing and Installing 2011
2 13 Door Lock, Removing and Installing 2013
2 14 Window Guide, Removing and Installing 2017
2 15 Outer Window Shaft Strip, Removing and Installing 2020
2 16 Inner Window Shaft Strip, Removing and Installing 2021
2 17 Outer Cover, Removing and Installing 2022
3 Special Tools 2025
2027
1 Sunroof 2027
1 1 Characteristics – Sliding Sunroof, Sedan 2027
1 2 Overview – Sunroof 2028
1 2 1 Overview – Sunroof, Sedan through 02/2015 2028
1 2 2 Overview – Sunroof, Sedan from 03/2015 2031
1 2 3 Overview – Sunroof, Wagon 2033
1 3 Overview – Sunroof Shade 2035
1 3 1 Overview – Sunroof Shade, Sedan through 02/2015 2035
1 3 2 Overview – Sunroof Shade, Sedan from 03/2015 2036
1 3 3 Overview – Sunroof Shade, Wagon 2037
1 4 Sunroof Frame, Removing and Installing 2037
1 4 1 Sunroof Frame, Removing and Installing, Sedan 2037
1 4 2 Sunroof Frame, Removing and Installing, Wagon 2046
1 5 Wind Deflector, Removing and Installing 2049
1 5 1 Wind Deflector, Removing and Installing, Sedan through 02/2015 2049
1 5 2 Wind Deflector, Removing and Installing, Sedan from 03/2015 2051
1 5 3 Wind Deflector, Removing and Installing, Wagon 2053
1 6 Glass Panel, Removing and Installing 2057
1 6 1 Glass Panel, Removing and Installing, Sedan through 02/2015 2057
1 6 2 Glass Panel, Removing and Installing, Sedan from 03/2015 2061
1 6 3 Glass Panel, Removing, Defective Drive Motor, Sedan through 02/2015 2066
1 6 4 Glass Panel, Removing and Installing, Wagon 2067
1 7 Rear Sunroof Panel, Removing and Installing 2071
1 8 Glass Panel, Adjusting 2075
1 8 1 Glass Panel, Adjusting, Sedan 2075
1 8 2 Glass Panel, Adjusting, Wagon 2077
1 9 Rear Glass Panel, Adjusting 2078
1 10 Height Adjustment, Checking 2079
1 11 Slotted Guide Rail Guide, Removing and Installing 2080
1 11 1 Slotted Guide Rail Guide, Removing and Installing, Sedan through 02/2015 2080
1 11 2 Slotted Guide Rail Guide, Removing and Installing, Sedan from 03/2015 2084
1 12 Sunroof Front Trim, Removing and Installing 2088
1 13 Power Sunroof Control Module -J245-, Removing and Installing 2095
1 13 1 Power Sunroof Control Module -J245-, Removing and Installing, Sedan through 02/2015 2095
1 13 2 Power Sunroof Control Module -J245-, Removing and Installing, Sedan from 03/2015 2099
1 13 3 Power Sunroof Control Module -J245-, Removing and Installing, Wagon 2103
1 14 Roof Shade Control Module -J394-, Removing and Installing 2106
1 15 Sunroof Seals, Removing and Installing 2107
1 15 1 Sunroof Frame Seal, Removing and Installing, Sedan 2107
1 15 2 Glass Panel Seal, Removing and Installing, Sedan 2109
1 15 3 Sunroof Frame Seal, Removing and Installing, Wagon 2110
1 15 4 Glass Panel Seal, Removing and Installing, Wagon 2112
1 16 Sunroof Shade, Removing and Installing 2113
1 16 1 Sunroof Shade, Removing and Installing, Sedan through 02/2015 2113
1 16 2 Sunroof Shade, Removing and Installing, Sedan from 03/2015 2122
1 16 3 Sunroof Shade, Removing and Installing, Wagon 2126
1 17 Power Sunroof Control Module -J245-, Programming 2131
1 18 Roof Shade Control Module -J394-, Programming 2132
1 19 Operating without Electricity 2133
1 19 1 Operating without Electricity, Sedan through 02/2015 2133
1 19 2 Operating without Electricity, Wagon 2134
2 Water Drain Hoses 2136
2 1 Overview – Water Drain Hoses 2136
2 1 1 Overview – Water Drain Hoses, Sedan 2136
2 1 2 Overview – Water Drain Hoses, Wagon 2137
2 2 Water Drain Hoses, Cleaning 2137
2 2 1 Water Drain Hoses, Cleaning, Sedan 2137
2 2 2 Water Drain Hoses, Cleaning, Wagon 2138
2 3 Water Drain Hoses, Removing and Installing 2140
2 3 1 Water Drain Hoses, Removing and Installing, Sedan 2140
2 3 2 Water Drain Hoses, Removing and Installing, Wagon 2141
3 Special Tools 2144
2146
1 Front Bumper 2146
1 1 Overview – Bumper Cover 2146
1 2 Overview – Attachments 2147
1 2 1 Overview – Attachments, except GTI 2147
1 2 2 Overview – Attachments, GTI 2148
1 3 Overview – Impact Member 2150
1 4 Overview – Guides 2151
1 5 Bumper Cover, Removing and Installing 2151
1 6 Bumper Cover, Servicing 2154
1 7 Parking Aid Bracket, Installing 2154
1 8 Parallel Parking Assist Bracket, Installing 2158
2 Rear Bumper 2162
2 1 Overview – Bumper Cover 2162
2 1 1 Overview – Bumper Cover, Sedan 2162
2 1 2 Overview – Bumper Cover, Wagon 2164
2 2 Overview – Attachments 2165
2 2 1 Overview – Attachments, Sedan except GTI 2165
2 2 2 Overview – Attachments, Sedan GTI 2166
2 2 3 Overview – Attachments, Wagon 2167
2 3 Overview – Impact Member 2169
2 4 Overview – Guides 2170
2 4 1 Overview – Guides, Sedan 2170
2 4 2 Overview – Guides, Wagon 2171
2 5 Bumper Cover, Removing and Installing 2171
2 5 1 Bumper Cover, Removing and Installing, Sedan 2171
2 5 2 Bumper Cover, Removing and Installing, Wagon 2175
2 6 Impact Member, Removing and Installing 2177
2 7 Bumper Cover, Servicing 2179
2 8 Parking Aid Bracket, Installing 2179
2 9 Parallel Parking Assist Bracket, Installing 2183
3 Special Tools 2188
2189
1 Repair Information 2189
1 1 Minimum Curing Times for Bonded Windows 2189
1 2 Window Glass, Servicing 2189
1 3 Installation Instructions for Bonded Window Glass 2190
1 4 Undamaged Window Glass, Preparing for Installation 2191
1 5 New Window Glass, Preparing for Installation 2191
1 6 Body Flange, Preparing for Installation 2193
1 7 Adhesive, Removing 2194
2 Windshield 2196
2 1 Overview – Windshield 2196
2 2 Windshield, Removing and Installing 2197
2 2 1 Windshield, Removing and Installing 2197
2 2 2 Damaged Windshield, Removing 2201
3 Rear Window 2202
3 1 Overview – Rear Window 2202
3 1 1 Overview – Rear Window, Sedan 2202
3 1 2 Overview – Rear Window, Wagon 2203
3 2 Rear Window, Removing and Installing 2203
3 2 1 Rear Window, Removing and Installing 2203
3 2 2 Damaged Rear Window, Removing 2206
4 Side Windows 2207
4 1 Overview – Front Side Window 2207
4 2 Overview – Rear Side Window 2208
4 2 1 Overview – Rear Side Window, Sedan 2208
4 2 2 Overview – Rear Side Window, Wagon 2209
4 3 Front Side Window, Removing and Installing 2209
4 3 1 Front Side Window, Removing and Installing 2209
4 3 2 Damaged Front Side Window, Removing 2211
4 4 Rear Side Window, Removing and Installing 2211
4 4 1 Rear Side Window, Removing and Installing 2211
4 4 2 Damaged Rear Side Window, Removing 2213
5 Door Windows 2214
5 1 Overview – Front Door Window 2214
5 2 Overview – Rear Door Window 2215
5 3 Overview – Fixed Rear Door Window 2216
5 4 Front Door Window, Removing and Installing 2216
5 5 Rear Door Window, Removing and Installing 2221
5 6 Fixed Rear Door Window, Removing and Installing 2224
6 Special Tools 2226
2229
1 Radiator Grille/Front Trim 2229
1 1 Overview – Radiator Grille 2229
1 2 Radiator Grille, Removing and Installing 2230
2 Spoiler 2232
2 1 Overview – Spoiler 2232
2 2 Spoiler, Removing and Installing 2233
2 3 Side Spoiler, Removing and Installing 2235
3 Molding/Trim/Extensions/Trim Panels 2240
3 1 Overview – Drip Rail 2240
3 2 Overview – Side Sill Trim Panel 2242
3 3 Overview – Heat Shield 2243
3 4 Drip Rail, Removing and Installing 2243
3 5 Side Sill Trim Panel, Removing and Installing 2245
3 6 Front Door B-Pillar Trim, Removing and Installing 2248
3 7 Rear Door B-Pillar Trim, Removing and Installing 2249
3 8 Rear Door C-Pillar Trim, Removing and Installing 2251
3 9 Floor Heat Shield, Removing and Installing 2252
3 10 Center Exhaust System Heat Shield, Removing and Installing 2254
3 11 Rear Muffler Heat Shield, Removing and Installing 2254
4 Noise Insulation 2256
4 1 Overview – Noise Insulation 2256
4 1 1 Overview – Noise Insulation, Short 2256
4 1 2 Overview – Noise Insulation, Long 2257
4 1 3 Overview – Impact Guard 2258
5 Underbody Panel 2259
5 1 Overview – Underbody Panels 2259
5 2 Underbody Panels, Removing and Installing 2260
5 3 Center Underbody Panels, Removing and Installing 2261
5 3 1 Center Underbody Trim Panels, Removing and Installing, Underbody Trim Panels 2261
5 3 2 Center Underbody Trim Panels, Removing and Installing, Short Trim Panels 2262
5 4 Rear Underbody Panel, Removing and Installing 2263
5 5 Front Tunnel Brace, Removing and Installing 2264
5 6 Rear Tunnel Brace, Removing and Installing 2265
6 Roof Bars/Roof Rails 2267
6 1 Overview – Roof Railing 2267
6 2 Roof Railing, Removing and Installing 2268
7 Exterior Rearview Mirror 2269
7 1 Overview – Exterior Rearview Mirror 2269
7 2 Exterior Rearview Mirror, Removing and Installing 2270
7 3 Mirror Glass, Removing and Installing 2272
7 4 Mirror Adjuster, Removing and Installing 2273
7 4 1 Mirror Adjuster, Removing and Installing, Version A 2273
7 4 2 Mirror Adjuster, Removing and Installing, Version B 2274
7 5 Mirror Cap, Removing and Installing 2276
7 6 Mirror Trim, Removing and Installing 2277
8 Wheel Housing Liner 2279
8 1 Overview – Front Wheel Housing Liner 2279
8 2 Overview – Rear Wheel Housing Liner 2280
8 3 Overview – Sill Panel Cover 2281
8 4 Front Wheel Housing Liner, Removing and Installing 2281
8 5 Rear Wheel Housing Liner, Removing and Installing 2282
9 Name Badges and Emblems 2285
9 1 Dimensions – Rear Lid Name Badge and Emblem 2285
9 1 1 Dimensions – Name Badge on the Rear Lid, except GTI 2285
9 1 2 Dimensions – Name Badge on the Rear Lid, GTI 2287
9 2 Dimensions – Fender Name Badges and Emblems 2288
9 3 Front Emblems, Removing and Installing 2288
9 3 1 Front Emblem, Removing and Installing, Brand Emblem 2288
9 3 2 Front Emblem, Removing and Installing, Model Name GTI 2290
9 4 Rear Emblem, Removing and Installing 2290
9 5 Name Badges, Removing and Installing 2291
10 Trailer Hitch 2293
10 1 Overview – Trailer Hitch 2293
10 1 1 Overview – Trailer Hitch, Sedan 2293
10 1 2 Overview – Trailer Hitch, Wagon 2294
10 2 Overview – Release Cable 2295
10 3 Trailer Hitch, Removing and Installing 2296
10 3 1 Trailer Hitch, Removing and Installing, Sedan 2296
10 3 2 Trailer Hitch, Removing and Installing, Wagon 2298
10 4 Release Cable, Removing and Installing 2302
11 Special Tools 2305
12 Revision History 2307
70-Golf Body Interior pdf 2311
2319
1 Safety Precautions 2319
1 1 Safety Precautions when Working on Start/Stop System 2320
1 2 Safety Precautions for Pyrotechnic Components 2321
1 3 Airbag, Belt Tensioner and Battery Cut-Out Units, Storing, Transporting and Disposing (Pyrotechnic Components) 2323
1 4 Additional Side Airbag Safety Precautions 2324
1 5 Additional Head Curtain Airbag Safety Precautions 2325
1 6 Front Side Airbag Crash Sensors (Pressure Sensors) Safety Precautions 2325
1 7 Passenger Occupant Detection System Deactivation Additional Safety Precautions, Market-Specific 2327
1 8 Restraint System Pyrotechnical, Electric and Mechanical Components, Replacing After a Collision 2327
1 9 Airbag Fasteners, Checking After a Collision 2329
1 10 Collision without Airbag Deployment 2329
1 11 Seat Belts, Checking 2330
1 12 Seat Belt Webbing, Checking 2330
1 13 Automatic Belt Retractor (Locking Function), Checking 2331
1 14 Seat Belt Latch, Visually Inspecting 2332
1 15 Seat Belt Latch, Function Test 2332
1 16 Seat Belt Relays and Belt Tongue, Checking 2332
1 17 Fasteners and Mounting Points, Checking After a Collision 2333
1 18 Seat Belt for Child Seat, Checking Child Seat Restraint Function, Market-Specific 2333
1 19 Child Seat Anchors, Checking After Collision 2333
1 20 Automatic Dimming Interior Rearview Mirror Safety Precautions 2334
2 Repair Information 2335
2 1 Contact Corrosion 2335
2 2 Wire Routing and Securing 2335
2336
1 Storage Compartments and Covers 2336
1 1 Component Location Overview – Storage Compartment/Covers 2336
1 2 Overview – Driver Side Footwell Cover 2338
1 2 1 Overview – Driver Side Footwell Cover, Vehicles with Manual Transmission 2338
1 2 2 Overview – Driver Side Footwell Cover, Vehicles without Manual Transmission 2339
1 3 Overview – Driver Side Instrument Panel Cover 2340
1 4 Overview – Steering Column Trim Panel 2341
1 5 Overview – Glove Compartment 2342
1 6 Overview – Headliner Compartment 2343
1 7 Driver Side Footwell Cover, Removing and Installing 2343
1 7 1 Driver Side Footwell Cover, Removing and Installing, Vehicles with Manual Transmission 2343
1 7 2 Driver Side Footwell Cover, Removing and Installing, Vehicles without Manual Transmission 2344
1 8 Driver Side Storage Compartment, Removing and Installing 2346
1 9 Driver Side Instrument Panel Cover, Removing and Installing 2346
1 10 Instrument Cluster Gap Cover, Removing and Installing 2348
1 11 Upper Steering Column Trim Panel, Removing and Installing 2348
1 12 Lower Steering Column Trim Panel, Removing and Installing 2349
1 13 Front Passenger Side Footwell Cover, Removing and Installing 2351
1 14 Glove Compartment Handle, Removing and Installing 2351
1 15 Glove Compartment Lid Service Position 2353
1 16 Glove Compartment Lid Dampening Mechanism, Removing and Installing 2353
1 17 Glove Compartment, Removing and Installing 2354
1 18 Glove Compartment Lid, Removing and Installing 2355
1 19 Headliner Storage Compartment, Removing and Installing 2356
1 20 Parking Brake Lever Trim, Removing and Installing 2356
1 21 Parking Brake Lever Handle, Removing and Installing 2357
2 Equipment 2359
2 1 Overview – Screen Separator 2359
2 2 Overview – Sun Visors 2361
2 3 Overview – Roof Grab Handle 2362
2 4 Screen Separator, Removing and Installing 2362
2 5 Screen Separator Mount, Removing and Installing 2363
2 6 Screen Separator Bracket, Removing and Installing 2364
2 7 Screen Separator Mount, Removing and Installing 2364
2 8 Sun Visor, Removing and Installing 2365
2 9 Sun Visor Center Support, Removing and Installing 2367
2 10 Roof Grab Handle, Removing and Installing 2368
2 11 Roof Grab Handle Bracket, Removing and Installing 2370
3 Center Console 2371
3 1 Overview – Center Console 2371
3 2 Front Ashtray, Removing and Installing 2373
3 3 Center Console Rear Trim, Removing and Installing 2373
3 4 Front Footwell Center Console Trim Panel, Removing and Installing 2373
3 5 Display and Control Unit Trim, Removing and Installing 2374
3 6 Front Center Console Storage Compartment, Removing and Installing 2375
3 7 Center Console Cover, Removing and Installing 2375
3 8 Center Console, Removing and Installing 2377
3 9 Center Console Bracket, Removing and Installing 2379
4 Front Center Armrest 2380
4 1 Overview – Front Center Armrest 2380
4 2 Front Center Armrest, Removing and Installing 2381
5 Interior Rearview Mirror 2382
5 1 Overview – Interior Rearview Mirror 2382
5 1 1 Overview – Interior Rearview Mirror with Manual Dimming, without Rain/Light Recognition Sensor -G397- and Driver Assistance Systems Front Camera -R242- 2382
5 1 2 Overview – Interior Rearview Mirror with Manual or Automatic Dimming, with Rain/Light Recognition Sensor -G397- and without Driver Assistance Systems Front Camera -R242- 2384
5 1 3 Overview – Interior Rearview Mirror with Automatic Dimming, with Rain/Light Recognition Sensor -G397- and Driver Assistance Systems Front Camera -R242- 2385
5 2 Interior Rearview Mirror, Removing and Installing 2386
5 2 1 Manual Dimming Interior Rearview Mirror, Removing and Installing, without Rain/Light Recognition Sensor -G397- and Driver Assistance Systems Front Camera -R242- 2386
5 2 2 Manual or Automatic Dimming Interior Rearview Mirror, Removing and Installing, with Rain/Light Recognition Sensor -G397- and without Driver Assistance Systems Front Camera -R242- 2387
5 2 3 Automatic Dimming Interior Rearview Mirror, Removing and Installing, with Rain/Light Recognition Sensor -G397- and Driver Assistance Systems Front Camera -R242- 2388
5 3 Retaining Plate, Removing and Installing 2388
5 3 1 Manual or Automatic Dimming Interior Rearview Mirror Retaining Plate, Removing and Installing, without Rain/Light Recognition Sensor -G397- and Driver Assistance Systems Front Camera -R242- 2388
5 3 2 Manual Dimming Interior Rearview Mirror Retaining Plate, Removing and Installing, with Rain/Light Recognition Sensor -G397- and without Driver Assistance Systems Front Camera -R242- 2390
6 Special Tools 2392
2394
1 Seat Belts 2394
1 1 Component Location Overview – Seat Belts and Mounting Points 2394
1 1 1 Component Location Overview – Seat Belts and Mounting Points, 2-Door Sedan 2394
1 1 2 Component Location Overview – Seat Belts and Mounting Points, 4-Door Sedan 2397
1 1 3 Component Location Overview – Seat Belts and Mounting Points, Wagon 2399
1 2 Overview – Front Three-Point Seat Belt 2401
1 2 1 Overview – Front Three-Point Seat Belt, without Belt End Fitting Tensioner, 2-Door Sedan 2401
1 2 2 Overview – Front Three-Point Seat Belt, without Belt End Fitting Tensioner, 4-Door Sedan and Wagon 2403
1 2 3 Overview – Front Three-Point Seat Belt, with Belt End Fitting Tensioner 2404
1 3 Overview – Outer Rear Three-Point Seat Belt 2406
1 3 1 Overview – Three-Point Seat Belt, 2-Door Sedan, without Belt Tensioner 2406
1 3 2 Overview – Three-Point Seat Belt, 2-Door Sedan, with Belt Tensioner 2407
1 3 3 Overview – Three-Point Seat Belt, 4-Door Sedan, without Belt Tensioner 2408
1 3 4 Overview – Three-Point Seat Belt, 4-Door Sedan, with Belt Tensioner 2409
1 3 5 Overview – Three-Point Seat Belt, Wagon without Belt Tensioner 2410
1 3 6 Overview – Three-Point Seat Belt, Wagon with Belt Tensioner 2411
1 4 Overview – Rear Center Three-Point Seat Belt 2412
1 5 Overview – Front Seat Belt Latch 2413
1 5 1 Overview – Front Seat Belt Latch, 2-Door Sedan 2413
1 5 2 Overview – Front Seat Belt Latch, 4-Door Sedan and Wagon 2414
1 6 Overview – Rear Seat Belt Latch 2415
1 7 Front Three-Point Seat Belt, Removing and Installing 2416
1 7 1 Front Three-Point Seat Belt, Removing and Installing, without Belt End Fitting Tensioner, 2-Door Sedan 2416
1 7 2 Front Three-Point Seat Belt, Removing and Installing, without Belt End Fitting Tensioner, 4-Door Sedan and Wagon 2419
1 7 3 Front Three-Point Seat Belt, Removing and Installing, with Belt End Fitting Tensioner 2421
1 8 Rear Three-Point Seat Belt, Removing and Installing 2424
1 8 1 Rear Three-Point Seat Belt, Removing and Installing, 2-Door Sedan, without Belt Tensioner 2424
1 8 2 Rear Three-Point Seat Belt, Removing and Installing, 2-Door Sedan, with Belt Tensioner 2425
1 8 3 Rear Three-Point Seat Belt, Removing and Installing, 4-Door Sedan, without Belt Tensioner 2426
1 8 4 Rear Three-Point Seat Belt, Removing and Installing, 4-Door Sedan, with Belt Tensioner 2427
1 8 5 Rear Three-Point Seat Belt, Removing and Installing, Wagon without Belt Tensioner 2428
1 8 6 Rear Three-Point Seat Belt, Removing and Installing, Wagon with Belt Tensioner 2429
1 8 7 Rear Three Point Seat Belt in Center, Removing and Installing 2431
1 9 Front Seat Belt Guide, Removing and Installing 2432
1 9 1 Front Seat Belt Guide, Removing and Installing, 2-Door Sedan 2432
1 9 2 Front Seat Belt Guide, Removing and Installing, 4-Door Sedan and Wagon 2432
1 10 Rear Seat Belt Guide, Removing and Installing 2433
1 11 Front Belt End Fitting, Removing and Installing 2434
1 11 1 Front Belt End Fitting, Removing and Installing, without Belt End Fitting Tensioner, 2-Door Sedan 2434
1 11 2 Front Belt End Fitting, Removing and Installing, without Belt End Fitting Tensioner, 4-Door Sedan and Wagon 2434
1 11 3 Front Belt End Fitting, Removing and Installing, with Belt End Fitting Tensioner 2435
1 12 Rear Outer Belt End Fitting, Removing and Installing 2435
1 13 Seat Belt Height Adjuster, Removing and Installing 2436
1 14 Front Seat Belt Latch, Removing and Installing 2438
1 15 Rear Seat Belt Latch, Removing and Installing 2439
2 Child Seat Anchors 2440
2 1 Overview – Rear Child Seat Anchors 2440
2 2 LATCH Child Seat Anchor Guide, Removing and Installing 2441
2 3 Top Tether, Removing and Installing 2441
3 Airbag System 2443
3 1 Component Location Overview – Airbag System 2443
4 Airbag Control Module 2445
4 1 Overview – Airbag Control Module 2445
4 2 Airbag Control Module -J234-, Removing and Installing 2445
5 Driver Side Airbag 2449
5 1 Overview – Driver Side Airbag 2449
5 2 Airbag Unit with Igniter, Removing and Installing 2450
5 3 Airbag Connector, Replacing 2454
6 Front Passenger Airbag 2456
6 1 Overview – Front Passenger Airbag 2456
6 2 Front Passenger Airbag Unit with Igniter, Removing and Installing 2457
6 3 Front Passenger Airbag Deactivation Key Switch, Removing and Installing 2459
6 4 Front Passenger Airbag -Disabled- Indicator Lamp -K145-, Removing and Installing 2460
7 Side Airbags 2461
7 1 Overview – Front Side Airbag 2461
7 2 Overview – Rear Side Airbag 2462
7 3 Front Side Airbag with Igniter, Removing and Installing 2463
7 4 Rear Side Airbag with Igniter, Removing and Installing 2464
8 Head Curtain Airbags 2465
8 1 Overview – Head Curtain Airbag 2465
8 2 Head Curtain Airbag with Igniter, Removing and Installing 2465
8 2 1 Head Curtain Airbag with Igniter, Removing and Installing, Sedan 2465
8 2 2 Head Curtain Airbag with Igniter, Removing and Installing, Wagon 2469
9 Knee Airbags 2474
9 1 Overview – Knee Airbag 2474
9 2 Knee Airbag with Igniter, Removing and Installing 2475
10 Airbag Crash Sensors 2478
10 1 Component Location Overview – Airbag Crash Sensors 2478
10 2 Driver Front Airbag Crash Sensor -G283-, Removing and Installing 2479
10 3 Passenger Side Front Airbag Crash Sensor -G284-, Removing and Installing 2482
10 4 Driver Side Airbag Crash Sensor -G179-/ Front Passenger Side Airbag Crash Sensor -G180-, Removing and Installing 2484
10 5 Driver Side Rear Side Airbag Crash Sensor -G256-/ Passenger Side Rear Side Airbag Crash Sensor -G257-, Removing and Installing 2487
11 Seat Position Sensor 2489
11 1 Overview – Seat Position Sensor 2489
11 2 Seat Position Sensor, Removing and Installing 2490
12 Belt Fastening Detection 2493
12 1 Front Passenger Occupant Detection Sensor -G128-, Removing and Installing 2493
13 Passenger Occupant Detection System 2496
13 1 Overview – Passenger Occupant Detection System 2496
13 2 Passenger Occupant Detection System Pressure Sensor, Removing and Installing 2498
13 3 Passenger Occupant Detection System Control Module -J706-, Removing and Installing 2504
13 4 Passenger Occupant Detection System Control Module -J706- Bracket, Removing and Installing 2507
13 5 Required Importer Notification 2508
14 Special Tools 2510
2511
1 Front Door Trim Panels 2511
1 1 Overview – Front Door Trim Panel 2511
1 2 Front Door Trim Panel, Removing and Installing 2512
1 3 Mirror Cover Trim, Removing and Installing 2516
1 4 Interior Door Mechanism, Removing and Installing 2516
1 5 Trim Molding, Removing and Installing 2517
2 Rear Door Trim Panels 2520
2 1 Overview – Rear Door Trim Panel 2520
2 2 Rear Door Trim Panel, Removing and Installing 2521
2 3 Interior Door Mechanism, Removing and Installing 2524
2 4 Trim Molding, Removing and Installing 2525
3 Instrument Panel 2528
3 1 Overview – Instrument Panel 2528
3 2 Instrument Panel Side Cover, Removing and Installing 2529
3 3 Instrument Panel Decorative Trim, Removing and Installing 2529
3 4 Light Switch Trim, Removing and Installing 2530
3 5 Instrument Cluster Trim, Removing and Installing 2530
3 6 Instrument Panel, Removing and Installing 2531
3 7 Instrument Panel Vent, Removing and Installing 2538
3 8 Side Defroster Vent, Removing and Installing 2541
3 9 Front Passenger Side Impact Absorber, Removing and Installing 2541
4 Instrument Panel Central Tube 2543
4 1 Overview – Instrument Panel Central Tube 2543
4 2 Overview – Driver Side Impact Absorber 2545
4 3 Crash Bolster, Removing and Installing 2546
4 4 Instrument Panel Central Tube, Removing and Installing 2547
4 5 Driver Side Impact Absorber, Removing and Installing 2550
5 Passenger Compartment Trim 2552
5 1 Component Location Overview – Vehicle Interior Trim Panel 2552
5 1 1 Component Location Overview – Vehicle Interior Trim Panel, 2-Door Sedan 2552
5 1 2 Component Location Overview – Vehicle Interior Trim Panel, 4-Door Sedan 2554
5 1 3 Component Location Overview – Passenger Compartment Trim, Wagon 2555
5 2 Overview – Sill Panel Strip 2556
5 3 Overview – A-Pillar Trim Panel 2557
5 4 Overview – B-Pillar Trim Panel 2558
5 5 Overview – C-Pillar Trim Panel 2560
5 5 1 Overview – C-Pillar Trim Panel, Sedan 2560
5 5 2 Overview – C-Pillar Trim Panel, Wagon 2562
5 6 Overview – D-Pillar Trim Panel 2562
5 7 Overview – Side Trim Panel 2564
5 8 Overview – Wheel Housing Trim Panel 2564
5 8 1 Overview – Wheel Housing Trim Panel, 4-Door Sedan 2564
5 8 2 Overview – Wheel Housing Trim Panel, Wagon 2565
5 9 Overview – Foot Rest and Carpet 2567
5 10 Sill Panel Strip, Removing and Installing 2567
5 10 1 Sill Panel Strip, Removing and Installing, 2-Door Sedan 2567
5 10 2 Sill Panel Strip, Removing and Installing, 4-Door Sedan and Wagon 2568
5 11 A-Pillar Gap Cover, Removing and Installing 2569
5 12 A-Pillar Trim Panel, Removing and Installing 2570
5 13 B-Pillar Trim Panel, Removing and Installing 2574
5 13 1 B-Pillar Trim Panel, Removing and Installing, 2-Door Sedan 2574
5 13 2 B-Pillar Trim Panel, Removing and Installing, 4-Door Sedan and Wagon 2576
5 14 C-Pillar Trim Panel, Removing and Installing 2579
5 14 1 C-Pillar-Trim Panel, Removing and Installing, Sedan 2579
5 14 2 C-Pillar-Trim Panel, Removing and Installing, Wagon 2580
5 15 D-Pillar Trim Panel, Removing and Installing 2582
5 16 Side Trim Panel, Removing and Installing 2583
5 17 Wheel Housing Trim Panel, Removing and Installing 2585
5 17 1 Wheel Housing Trim Panel, Removing and Installing, Sedan 2585
5 17 2 Wheel Housing Trim Panel, Removing and Installing, Wagon 2587
5 18 Foot Rest, Removing and Installing 2589
5 19 Carpet, Removing and Installing 2590
6 Luggage Compartment Trim Panels 2592
6 1 Component Location Overview – Luggage Compartment Trim Panels 2592
6 1 1 Component Location Overview – Luggage Compartment Trim Panels, Sedan 2592
6 1 2 Component Location Overview – Luggage Compartment Trim Panels, Wagon 2594
6 2 Overview – Rear Shelf Compartment 2595
6 3 Overview – Luggage Compartment Side Trim Panel 2596
6 3 1 Overview – Luggage Compartment Side Trim Panel, Sedan 2596
6 3 2 Overview – Luggage Compartment Side Trim Panel, Wagon 2597
6 4 Overview – Luggage Compartment Floor 2598
6 4 1 Overview – Luggage Compartment Floor, Sedan 2598
6 4 2 Overview – Luggage Compartment Floor, Wagon 2599
6 5 Overview – Upper Rear Lid Trim Panel 2600
6 6 Overview – Rear Lid Lower Trim Panel 2601
6 7 Luggage Compartment Cover, Removing and Installing 2601
6 8 Lock Carrier Trim Panel, Removing and Installing 2602
6 9 Rear Shelf Compartment, Removing and Installing 2603
6 10 Tie Down, Removing and Installing 2605
6 11 Luggage Compartment Floor Covering Bracket, Removing and Installing 2605
6 11 1 Luggage Compartment Floor Covering Bracket, Removing and Installing, Sedan 2605
6 11 2 Luggage Compartment Floor Covering Bracket, Removing and Installing, Wagon 2606
6 12 Luggage Compartment Side Trim Panel, Removing and Installing 2607
6 12 1 Luggage Compartment Side Trim Panel, Removing and Installing, Sedan 2607
6 12 2 Luggage Compartment Side Trim Panel, Removing and Installing, Wagon 2609
6 13 Rear Lid Upper Trim Panel, Removing and Installing 2611
6 14 Rear Lid Lower Trim Panel, Removing and Installing 2613
7 Roof Trim Panels 2615
7 1 Overview – Headliner 2615
7 1 1 Overview – Headliner, Sedan 2615
7 1 2 Overview – Headliner, Wagon 2616
7 2 Roof End Strip, Removing and Installing 2617
7 3 Headliner, Removing and Installing 2617
7 3 1 Headliner, Removing and Installing, Sedan 2617
7 3 2 Headliner, Removing and Installing, Wagon 2619
7 4 Roof Reinforcement, Attaching to Body 2621
7 4 1 Roof Reinforcement, Attaching to Body, Sedan and Wagon without Sunroof 2621
7 4 2 Roof Reinforcement, Attaching to Body, Wagon with Sunroof 2623
8 Special Tools 2625
2628
1 Overview – Seat Versions 2628
1 1 Component Location Overview – Seat Versions 2628
1 2 Front Seat, Mounting on Fixture for Seat Repair 2629
2 Front Seats 2631
2 1 Component Location Overview – Electric and Electronic Components 2632
2 1 1 Component Locations Overview – Electric and Electronic Components, Except Power Seat 2632
2 1 2 Component Locations Overview – Electric and Electronic Components, Power Seat 2634
2 2 Overview – Front Seat 2636
2 2 1 Overview – Front Seat, Except Power Seat 2636
2 2 2 Overview – Front Seat, Power Seat 2638
2 3 Overview – Backrest Release and Entry Assistance 2640
2 4 Overview – Front Backrest 2641
2 4 1 Overview – Front Backrest, Except Power Seat 2641
2 4 2 Overview – Front Backrest, Power Seat 2643
2 4 3 Overview – Front Backrest, Power Lumbar Support 2644
2 5 Overview – Seat Pan 2645
2 5 1 Overview – Seat Pan, Except Power Seat 2645
2 5 2 Overview – Seat Pan, Power 2646
2 5 3 Overview – Torsion Bar 2648
2 6 Overview – Seat Height Adjuster 2649
2 6 1 Overview – Seat Height Adjuster, Except Power Seat 2649
2 6 2 Overview – Seat Height Adjuster, Power Seat 2650
2 7 Overview – Seat Angle Adjuster 2651
2 8 Overview – Storage Compartment 2652
2 9 Overview – Fire Extinguisher 2653
2 10 Front Seat, Removing and Installing 2653
2 11 Front Seat, Removing with Faulty Driver/Front Passenger Seat Forward/Back Adjustment Motor -V28-/-V31- 2657
2 12 Airbag Adapter, Connecting and Disconnecting 2661
2 13 Tunnel-Side Seat Trim, Removing and Installing 2662
2 14 Sill-Side Seat Trim, Removing and Installing 2663
2 14 1 Door Sill Side Seat Trim, Removing and Installing, Except Power Seat 2663
2 14 2 Door Sill Side Seat Trim, Removing and Installing, Power Seat 2665
2 15 Seat Trim Bracket, Removing and Installing 2666
2 15 1 Seat Trim Bracket, Removing and Installing, Except Power Seat 2666
2 15 2 Seat Trim Bracket, Removing and Installing, Power Seat 2667
2 16 Front Backrest, Removing and Installing 2667
2 17 Seat Angle Adjuster, Removing and Installing 2669
2 18 Seat Height Adjustment Handle, Removing and Installing 2670
2 19 Seat Height Adjuster, Removing and Installing 2671
2 19 1 Seat Height Adjuster, Removing and Installing, Except Power Seat 2671
2 19 2 Seat Height Adjuster, Removing and Installing, Power Seat 2673
2 20 Seat Pan with Driver/Front Passenger Seat Forward/Back Adjustment Motor -V28-/-V31-, Removing and Installing 2675
2 21 Backrest Adjuster, Removing and Installing 2676
2 21 1 Backrest Adjuster, Removing and Installing, Except Power Seat 2676
2 21 2 Backrest Adjuster, Removing and Installing, Power Seat 2676
2 22 Lumbar Support Adjuster, Removing and Installing 2677
2 23 Headrest, Removing and Installing 2678
2 24 Headrest Guide, Removing and Installing 2679
2 25 Backrest Release Trim, Removing and Installing 2679
2 26 Backrest Release, Removing and Installing 2680
2 27 Connecting Cable, Removing and Installing 2681
2 28 Backrest Release Mount, Removing and Installing 2681
2 29 Backrest Release Cable, Removing and Installing 2682
2 30 Backrest Release Cable, Adjusting 2683
2 31 Entry Assistance Release Cable A, Removing and Installing 2685
2 32 Entry Assistance Release Cable A, Adjusting 2685
2 33 Entry Assistance Release Cable B, Removing and Installing 2687
2 34 Gliding Piece, Removing and Installing 2688
2 35 Storage Compartment, Removing and Installing 2689
2 36 Driver/Front Passenger Seat Lumbar Support Adjustment Switch -E176-/-E177-, Removing and Installing 2690
2 37 Lumbar Support Adjustment Motors -V125-/-V126-/-V129-/-V130-, Removing and Installing 2690
2 38 Driver and Front Passenger Seat Adjustment Control Head -E470-/-E471-, Removing and Installing 2691
3 Rear Seats 2693
3 1 Overview – Bench Seat/Single Seat 2693
3 2 Overview – Rear Seat Backrest 2695
3 3 Overview – Locking Mechanism 2697
3 4 Overview – Center Armrest 2698
3 5 Overview – Side Cushion 2699
3 6 Overview – Backrest Remote Release 2699
3 7 Bench Seat/Single Seat, Removing and Installing 2700
3 8 Rear Seat Backrest, Removing and Installing 2702
3 9 Locking Mechanism Trim, Removing and Installing 2704
3 10 Rear Seat Backrest Locking Mechanism, Removing and Installing 2704
3 11 Pass-Through Cover Frame, Removing and Installing 2705
3 12 Pass-Through Door, Removing and Installing 2706
3 13 Center Armrest, Removing and Installing 2707
3 14 Headrest, Removing and Installing 2708
3 15 Headrest Guide, Removing and Installing 2708
3 16 Side Cushion, Removing and Installing 2709
3 17 Release Cable for Rear Seat Backrest Remote Release, Disconnecting and Connecting 2711
3 18 Actuator for Rear Seat Backrest Remote Release, Removing and Installing 2712
3 19 Rear Seat Backrest Remote Release Cable, Removing and Installing 2713
4 Special Tools 2716
2720
1 Front Seat Covers and Cushions 2720
1 1 Overview – Seat Pan Cover and Cushion 2720
1 2 Overview – Backrest Cover and Cushion 2721
1 3 Overview – Seat Heating Element 2722
1 4 Seat Pan Cover and Cushion, Removing and Installing 2723
1 5 Backrest Cover and Cushion, Removing and Installing 2724
1 6 Seat Pan Cover and Cushion, Separating 2726
1 7 Backrest Cover and Cushion, Separating 2728
1 8 Driver/Front Passenger Seat Heating Element -Z6-/-Z8-, Removing and Installing 2732
1 8 1 Driver/Front Passenger Seat Heating Element -Z6-/-Z8-, Removing and Installing, Vehicles without Passenger Occupant Detection System 2732
1 8 2 Front Passenger Seat Heating Element – Z8-, Removing and Installing, Vehicles with Passenger Occupant Detection System 2733
1 9 Driver/Front Passenger Backrest Heating Element -Z7-/-Z9-, Removing and Installing 2733
2 Rear Seat Covers and Cushions 2735
2 1 Overview – Bench Seat Cover and Cushion 2735
2 2 Overview – Rear Seat Backrest Cover and Cushion 2736
2 3 Bench Seat Cover and Padding, Removing and Installing 2737
2 4 Rear Seat Backrest Cover and Cushion, Removing and Installing 2737
2 5 Center Cushion, Removing and Installing, Backrest with Pass-Through 2740
2 6 Bench Seat Cover and Cushion, Separating 2740
2 7 Rear Seat Backrest Cover and Cushion, Separating 2741
3 Special Tools 2742
4 Revision History 2743
80-Golf HVAC pdf 2747
2753
1 Identification 2753
1 1 Heater and A/C Unit Identification 2753
1 1 1 Heater and A/C Unit Identification, Valeo 2753
1 1 2 Heater and A/C Unit Identification, Denso 2753
2 General Information 2755
2 1 Odors in Vehicles with A/C System 2755
2 2 Vehicles with Start/Stop System General Information 2755
2 3 Repairing Vehicles Equipped with A/C and Handling Refrigerants 2756
2 4 Type Label 2756
3 Safety Precautions 2757
3 1 Handling Refrigerant Safety Precautions 2757
3 2 Start/Stop System Safety Precautions 2757
4 Repair Information 2758
4 1 Refrigerant Circuit, Specialized Repairs 2758
5 Technical Data 2760
5 1 Refrigerant R134a Capacities 2760
5 2 Refrigerant Oil 2760
5 3 Oil Distribution 2760
2761
1 Component Location Overview – Heating 2761
1 1 Component Location Overview – Components Outside of Passenger Compartment 2761
1 2 Component Location Overview – Components Inside Front Passenger Compartment 2762
2 Actuators 2764
2 1 Component Location Overview – Front Actuators 2764
2 2 Temperature Regulator Door Motor -V68- with Temperature Regulator Door Motor Position Sensor -G92-, Removing and Installing 2765
2 3 Recirculation Door Motor -V113-, Removing and Installing 2765
2 4 Air Distribution Door Motor -V428- with Position Sensor Air Distribution Door Motor Position Sensor -G645-, Removing and Installing 2765
3 Heater 2766
3 1 Overview – Heater 2766
3 2 Fresh Air Blower -V2-, Removing and Installing 2771
3 3 Fresh Air Blower Control Module -J126-, Removing and Installing 2771
3 4 Dust and Pollen Filter, Removing and Installing 2771
3 5 Heater, Removing and Installing 2771
3 6 Heater, Disassembling and Assembling 2771
3 7 Auxiliary Heater Heating Element -Z35- with Auxiliary Air Heater Control Module -J604-, Checking 2772
3 8 Auxiliary Heater Heating Element – Z35- with Auxiliary Air Heater Control Module -J604-, Removing and Installing 2772
3 9 Heater Core, Removing and Installing 2772
3 10 Partition, Removing and Installing 2772
4 Air Routing 2773
4 1 Overview – Air Routing and Air Distribution in Passenger Compartment 2773
4 2 Driver Side Footwell Vent, Removing and Installing 2773
4 3 Front Passenger Side Footwell Vent, Removing and Installing 2773
4 4 Rear Footwell Vent, Removing and Installing 2773
4 5 Fresh Air Intake, Removing and Installing 2774
4 6 Fresh Air Intake Cover, Removing and Installing 2774
4 7 Air Intake Duct, Removing and Installing 2774
4 8 Passenger Compartment Forced Air Extraction, Checking 2774
4 9 Passenger Compartment Forced Air Extraction, Removing and Installing 2774
4 10 Air Guide for the Defrost Air Vent, Removing and Installing 2774
4 11 Air Guide for Center Vent, Removing and Installing 2774
5 Display and Control Head 2775
5 1 Overview – Display and Control Head 2775
5 2 Display and Control Head, Removing and Installing 2776
6 Additional Components for Control and Regulation 2777
6 1 Outside Air Temperature Sensor -G17-, Removing and Installing 2777
2778
1 Component Location Overview – A/C System 2778
1 1 Component Location Overview – Components Outside of Passenger Compartment 2778
1 2 Component Location Overview – Components Inside Front Passenger Compartment 2781
2 Refrigerant Circuit 2784
2 1 System Overview – Refrigerant Circuit 2784
2 2 Overview – Condenser 2787
2 3 Refrigerant Circuit Pressure Sensor -G805-, Removing and Installing 2788
2 4 Expansion Valve, Removing and Installing 2789
2 5 Condenser, Removing and Installing 2792
2 6 Dryer Bag, Removing and Installing 2794
2 6 1 Dryer Bag, Removing and Installing, Denso Condenser 2794
2 6 2 Dryer Bag, Removing and Installing, Modine Condenser 2796
2 6 3 Dryer Bag, Removing and Installing, Keihin Condenser 2799
2 7 Refrigerant Lines with Inner Heat Exchanger, Removing and Installing 2804
2 8 Low Pressure Side Refrigerant Line Balance Weight, Removing and Installing 2806
2 9 Evacuating and Charging Valve, Removing and Installing, Low and High Pressure Side 2807
3 A/C Compressor 2809
3 1 Overview – A/C Compressor Power Unit 2809
3 2 Overview – Belt Pulley 2811
3 2 1 Overview – Belt Pulley, Denso A/C Compressor 2811
3 2 2 Overview – Belt Pulley, Sanden A/C Compressor 2812
3 3 A/C Compressor, Removing and Installing on Bracket 2813
3 4 A/C Compressor, Removing and Installing 2815
3 5 Pressure Relieve Valve on A/C Compressor, Checking 2819
3 6 Belt Pulley, Removing and Installing 2820
3 6 1 Belt Pulley, Removing and Installing, Denso 2820
3 6 2 Belt Pulley, Removing and Installing, Sanden 2822
4 Front Heater and A/C Unit 2824
4 1 Overview – Heater and A/C Unit 2824
4 1 1 Overview – Heater and A/C Unit, Climatronic 2824
4 2 Overview – Attachments for Heater and A/C Unit and Air Intake Housing 2829
4 3 Overview – Evaporator Housing 2831
4 4 Overview – Air Distribution Housing Doors and Partitions 2833
4 5 Heater and A/C Unit, Removing and Installing 2835
4 6 Heater and A/C Unit, Disassembling and Assembling 2839
4 7 Air Distribution Housing, Removing and Installing 2841
4 8 Heater and A/C Unit Bracket, Removing and Installing 2841
4 9 Evaporator, Removing and Installing 2842
4 10 Fresh Air Blower Control Module -J126-, Removing and Installing 2843
4 11 Dust and Pollen Filter, Removing and Installing 2844
4 12 Fresh Air Blower -V2-, Removing and Installing 2847
4 13 Auxiliary Heater Heating Element -Z35- with Auxiliary Air Heater Control Module -J604-, Checking 2848
4 14 Auxiliary Heater Heating Element – Z35- with Auxiliary Air Heater Control Module -J604-, Removing and Installing 2849
4 15 Heater Core, Removing and Installing 2850
4 15 1 Heater Core, Removing and Installing, Valeo 2850
4 15 2 Heater Core, Removing and Installing, Denso 2854
4 16 Heater Core Coolant Pipes, Removing and Installing 2858
4 16 1 Heater Core Coolant Pipes, Removing and Installing, Valeo 2858
4 16 2 Heater Core Coolant Pipes, Removing and Installing, Denso 2859
4 17 Evaporator Temperature Sensor -G308-, Removing and Installing 2860
4 18 Condensation Water Drain, Checking 2861
4 19 Condensation Water Drain, Removing and Installing 2862
4 20 Partition, Removing and Installing 2864
5 Air Routing 2865
5 1 Overview – Air Routing and Air Distribution in Passenger Compartment 2865
5 2 Fresh Air Intake, Removing and Installing 2867
5 3 Fresh Air Intake Cover, Removing and Installing 2867
5 4 Air Intake Duct, Removing and Installing 2868
5 5 Driver Side Footwell Vent, Removing and Installing 2869
5 6 Front Passenger Side Footwell Vent, Removing and Installing 2869
5 7 Rear Footwell Vent, Removing and Installing 2870
5 8 Rear Center Console Vent Air Guide Channel, Removing and Installing 2870
5 9 Passenger Compartment Forced Air Extraction, Checking 2871
5 10 Passenger Compartment Forced Air Extraction, Removing and Installing 2871
5 11 Air Guide for Defrost Air Vent, Removing and Installing 2872
5 12 Air Guide for Center Vent, Removing and Installing 2873
6 Display and Control Head 2874
6 1 Component Location Overview – Display and Control Head 2874
6 1 1 Component Location Overview – Display and Control Head, Electric-Manual Climate Control System 2874
6 1 2 Component Location Overview – Display and Control Head, Climatronic 2876
6 2 Display and Control Head, Removing and Installing 2878
7 Actuators 2880
7 1 Component Location Overview – Front Actuators 2880
7 1 1 Component Location Overview – Front Actuators, Electric-Manual Climate Control System 2880
7 1 2 Component Location Overview – Front Actuators, Climatronic 2881
7 2 Temperature Regulator Door Motor -V68- with Temperature Regulator Door Motor Position Sensor -G92-, Removing and Installing 2883
7 3 Defroster Door Motor -V107- with Defroster Door Motor Position Sensor -G135-, Removing and Installing 2884
7 4 Recirculation Door Motor -V113-, Removing and Installing 2886
7 5 Left Temperature Door Motor -V158- with Left Temperature Door Potentiometer/Actuator -G220-, Removing and Installing 2888
7 6 Right Temperature Door Motor -V159- with Right Temperature Door Potentiometer/Actuator -G221-, Removing and Installing 2890
7 7 Fresh Air/Recirculating Air/Back Pressure Door Motor -V425- with Fresh Air/Recirculating Air/Back Pressure Door Motor Position Sensor -G644-, Removing and Installing 2892
7 8 Front Air Distribution Door Motor -V426- with Air Distribution Door Motor Position Sensor -G642-, Removing and Installing 2895
7 9 Air Distribution Door Motor -V428- with Position Sensor Air Distribution Door Motor Position Sensor -G645-, Removing and Installing 2896
7 10 Air Distribution Door Adjuster, Removing and Installing 2899
7 10 1 Front Air Distribution Door Adjuster, Removing and Installing, Heater and Electric-Manual Climate Control System 2899
7 10 2 Front Air Distribution Door Adjuster, Removing and Installing, Climatronic 2900
8 Additional Components for Control and Regulation 2902
8 1 Sunlight Photo Sensor -G107-, Removing and Installing 2902
8 2 Air Quality Sensor -G238-, Removing and Installing 2903
8 3 Function of Air Quality Sensor -G238- 2903
8 4 Outside Air Temperature Sensor -G17-, Removing and Installing 2905
8 5 A/C Humidity Sensor -G260-, Removing and Installing 2905
8 6 Left Vent Temperature Sensor -G150-, Removing and Installing 2905
8 7 Right Vent Temperature Sensor -G151-, Removing and Installing 2906
8 8 Footwell Vent Temperature Sensor -G192-, Removing and Installing 2907
9 Special Tools 2909
10 Revision History 2911
90-Golf Electrical Equipment pdf 2915
2923
1 Safety Precautions 2923
1 1 Start/Stop System Safety Precautions 2923
1 2 Safety Precautions, Road Test with Testing Equipment 2923
1 3 HID Headlamps Usage and Safety Precautions 2924
2 Repair Information 2926
2 1 Contact Corrosion 2926
2 2 Wire Routing and Securing 2926
3 Battery 2927
3 1 Battery, General Information 2927
3 2 Battery Types 2927
2928
1 Battery 2928
1 1 Overview – Battery 2928
1 2 Battery, Removing and Installing 2929
1 3 Battery, Disconnecting and Connecting 2931
1 4 Battery Tray, Removing and Installing 2932
1 5 Battery, Checking 2933
1 6 Battery, Charging 2933
1 7 Ground Cable with Battery Monitoring Control Module -J367-, Removing and Installing 2933
1 8 Battery Monitoring Control Module -J367-, Adapting 2934
2 Generator 2935
2 1 Overview – Generator 2935
2 1 1 Overview – Generator without Bushings 2935
2 1 2 Overview – Generator with Bushings 2936
2 2 Generator, Removing and Installing 2937
2 2 1 Generator, Removing and Installing, 1 4L TSI Engine 2937
2 2 2 Generator, Removing and Installing, Vehicles with 2 0L TSI Engine 2938
2 2 3 Generator, Removing and Installing, Vehicles with 1 8L TSI-Engine 2940
2 2 4 Generator, Removing and Installing, Vehicles with 1 6L MPI Engine 2941
2 2 5 Generator, Removing and Installing, Vehicles with TDI Engine 2942
2 3 Generator, Checking 2944
2 4 Ribbed Belt Pulley, Removing and Installing 2944
2 4 1 Ribbed Belt Pulley without Freewheel, Removing and Installing 2944
2 4 2 Ribbed Belt Pulley with Freewheel, Removing and Installing, Bosch 2944
2 4 3 Ribbed Belt Pulley with Freewheel, Removing and Installing, Valeo 2946
2 4 4 Decoupling Belt Pulley with Freewheel, Removing and Installing 2947
2 5 Voltage Regulator, Removing and Installing 2949
2 5 1 Voltage Regulator, Removing and Installing, Bosch 2949
2 5 2 Voltage Regulator, Removing and Installing, Valeo 2950
3 Starter 2952
3 1 Overview – Starter 2952
3 1 1 Overview – Starter, Vehicles with Manual Transmission 2952
2953
3 1 3 Overview – Starter, Vehicles with DSG Transmission DQ250-6F 2954
3 1 4 Overview – Starter, Vehicles with Automatic Transmission 2955
3 2 Starter, Removing and Installing 2955
3 2 1 Starter, Removing and Installing, Vehicles with Manual Transmission 2955
2957
3 2 3 Starter, Removing and Installing, Vehicles with DSG Transmission DQ250-6F 2958
3 2 4 Starter, Removing and Installing, Vehicles with Automatic Transmission 2959
4 Cruise Control System 2961
5 Start/Stop System 2962
5 1 General Description for Start/Stop System 2962
5 2 Component Location Overview – Start/Stop System 2962
6 Adaptive Cruise Control 2963
6 1 Component Location Overview – Adaptive Cruise Control (ACC) 2963
6 2 Control Module for Adaptive Cruise Control, Removing and Installing 2964
6 2 1 Adaptive Cruise Control Module, Removing and Installing, with Retaining Plate 2964
6 2 2 Adaptive Cruise Control Module, Removing and Installing, from the Retaining Plate 2965
6 2 3 Control Module for Adaptive Cruise Control, Removing and Installing at Adapter Frame 2966
6 3 Adaptive Cruise Control, Calibrating 2967
7 Special Tools 2968
2971
1 Instrument Cluster 2971
1 1 Overview – Instrument Cluster 2971
1 2 Instrument Cluster -KX2-, Removing and Installing 2971
2 Horn 2973
2 1 Overview – Horn 2973
2 2 High Tone Horn -H2-/Low Tone Horn -H7-, Removing and Installing 2973
2975
1 Windshield Wiper System 2975
1 1 Overview – Windshield Wiper System 2975
1 1 1 Overview – Windshield Wiper System 2975
1 1 2 Overview – Windshield Wiper Motor and Windshield Wiper Frame 2977
1 2 Wiper, Moving Into Service Position 2978
1 3 Wiper Blade, Removing and Installing 2978
1 4 Windshield Wiper Arms, Removing and Installing 2979
1 5 Windshield Wiper Arms, Adjusting 2980
1 6 Windshield Wiper Motor -V-, Removing and Installing 2981
1 7 Windshield Wiper Motor, Replacing 2982
1 8 Windshield Wiper Motor, Deactivating Alternating Park Position Function 2983
1 9 Rain/Light Recognition Sensor, Removing and Installing 2984
1 9 1 Rain/Light Recognition Sensor, Removing and Installing, Vehicles with Front Camera for Assistance Systems 2984
1 9 2 Rain/Light Recognition Sensor, Removing and Installing, Vehicles without Front Camera for Assistance Systems 2986
1 10 Rain/Light Recognition Sensor, Servicing 2988
1 10 1 Rain/Light Recognition Sensor, Servicing, TRW 2988
1 10 2 Rain/Light Recognition Sensor, Servicing, Valeo 2989
2 Windshield Washer System 2991
2 1 Overview – Windshield Washer System 2991
2 1 1 Overview – Windshield Washer System, with Headlamp Washer System 2991
2 1 2 Overview – Windshield Washer System, without Headlamp Washer System 2993
2 2 Washer Fluid Reservoir, Removing and Installing 2994
2 3 Windshield Washer Fluid Level Sensor, Removing and Installing 2995
2 4 Windshield Washer Pump, Removing and Installing 2996
2 5 Spray Nozzles, Removing and Installing 2996
2 6 Spray Nozzles, Adjusting 2997
3 Rear Window Wiper System 2998
3 1 Overview – Rear Window Wiper System 2998
3 2 Wiper Blade, Removing and Installing 2999
3 3 Windshield Wiper Arm, Removing and Installing 2999
3 4 Wiper Arm, Adjusting 3000
3 5 Rear Window Wiper Motor -V12-, Removing and Installing 3000
4 Rear Window Washer System 3002
4 1 Overview – Rear Window Washer System 3002
4 1 1 Overview – Rear Window Washer System, Sedan, Except GTI 3002
4 1 2 Overview – Rear Window Washer System, Sedan, GTI 3003
4 1 3 Overview – Rear Window Washer System, Wagon 3004
4 2 Washer Fluid Reservoir, Removing and Installing 3004
4 3 Rear Window Washer Pump, Removing and Installing 3004
4 4 Spray Nozzle, Removing and Installing 3005
4 4 1 Spray Nozzle, Removing and Installing, Except GTI 3005
4 4 2 Spray Nozzle, Removing and Installing, Only GTI 3005
4 5 Spray Nozzle, Adjusting 3006
5 Headlamp Washer System 3007
5 1 Overview – Headlamp Washer System 3007
5 2 Washer Fluid Reservoir, Removing and Installing 3007
5 3 Headlamp Washer Pump -V11-, Removing and Installing 3008
5 4 Spray Nozzles, Removing and Installing 3008
5 5 Spray Nozzles, Adjusting 3009
5 6 Lift Cylinder, Removing and Installing 3009
6 Washer Fluid Hoses 3011
6 1 Washer Fluid Hoses, Servicing 3011
7 Special Tools 3012
3013
1 Headlamp 3014
1 1 Overview – Headlamp 3014
1 1 1 Overview – Halogen Dual Headlamp 3015
1 1 2 Overview – HID Headlamp 3017
1 1 3 Overview – HID Headlamp for Cornering Lamp and LED Daytime Running Lamp 3019
1 1 4 Overview – HID Headlamp with Dynamic High Beam Control and LED-Daytime Running Lamps 3021
1 1 5 Overview – Headlamp Housing Repair Set 3023
1 2 Headlamp, Removing and Installing 3023
1 3 Headlamp, Adjusting 3027
1 3 1 Halogen Twin Headlamp, Adjusting 3027
1 3 2 HID Headlamp, Adjusting 3027
1 3 3 Fog Lamp, Adjusting 3027
1 3 4 Auxiliary Headlamps, Adjusting 3027
1 4 Headlamp Installation Position, Correcting 3027
1 5 Left/Right Front Turn Signal Bulb -M5- /-M7-, Removing and Installing 3029
1 5 1 Left/Right Front Turn Signal Bulb -M5-/-M7-, Removing and Installing, Halogen Dual Headlamp 3029
1 5 2 Left/Right Front Turn Signal Bulb -M5-/-M7-, Removing and Installing, HID Headlamps 3030
1 6 Headlamp Housing Repair Kit, Installing 3031
1 7 Headlamp, Changing from LHD to RHD 3032
1 7 1 Headlamp, Changing from LHD to RHD, Halogen Dual Headlamp 3032
1 7 2 Headlamp, Changing from LHD to RHD, Except Halogen Dual Headlamp 3033
1 8 Left/Right Headlamp Beam Adjustment Motor – V48-/-V49-, Removing and Installing 3033
1 8 1 Left/Right Headlamp Beam Adjustment Motor – V48-/-V49-, Removing and Installing, Halogen Dual Headlamps 3033
1 8 2 Left/Right Headlamp Beam Adjustment Motor – V48-/-V49-, Removing and Installing, HID Headlamps 3034
1 9 Low Beam Headlamp Bulb, Removing and Installing 3035
1 10 Left/Right High Beam Headlamp Bulb – M30-/-M32-, Removing and Installing 3036
1 11 Left/Right HID Headlamp Bulb – L13-/-L14-, Removing and Installing 3037
1 12 Left/Right Position Lamp Bulb – M1-/-M3-, Removing and Installing 3039
1 12 1 Left/Right Position Lamp Bulb – M1-/-M3-, Removing and Installing, Halogen Dual Headlamp 3039
1 12 2 Left/Right Position Lamp Bulb – M1-/-M3-, Removing and Installing, HID Headlamp 3040
1 13 Left/Right Daytime Running Lamp Bulb – L174-/-L175-, Removing and Installing 3040
1 13 1 Left/Right Daytime Running Lamp Bulb – L174-/-L175-, Removing and Installing, Halogen Dual Headlamp 3040
1 13 2 Left/Right Daytime Running Lamp Bulb -L174-/-L175-, Removing and Installing, HID Headlamp 3040
1 14 Left/Right Daytime Running Lamp and Position Lamp LED Module – L176-/-L177-, Removing and Installing 3041
1 15 Left/Right Low Beam Headlamp Reflector Motor -V294-/-V295-, Removing and Installing 3041
1 16 Left/Right Cornering Lamp Bulb – L148-/-L149-, Removing and Installing 3041
1 17 Left/Right HID Headlamp Control Module – J343-/-J344-, Removing and Installing 3042
1 18 Left/Right Headlamp Power Output Stage -J667-/-J668-, Removing and Installing 3043
1 19 Left/Right Daytime Running Lamp and Position Lamp Control Module – J860-/-J861-, Removing and Installing 3044
1 20 Sensor for Left/Right Variable Headlamp Positioning Motor – G695-/-G696-, Removing and Installing 3045
1 21 Left/Right Variable Headlamp Positioning Motor -V446-/-V447-, Removing and Installing 3045
1 22 Left/Right Swivel Module Position Sensor -G474-/-G475-, Removing and Installing 3045
1 23 Left/Right Adaptive Cornering Lamp Motor – V318-/-V319-, Removing and Installing 3046
2 Fog Lamps 3047
2 1 Overview – Fog Lamps 3047
2 1 1 Overview – Fog Lamps, Except GTI 3047
2 1 2 Overview – Fog Lamps, GTI 3048
2 2 Fog Lamp, Removing and Installing 3048
2 2 1 Fog Lamp, Removing and Installing, Except GTI 3048
2 2 2 Fog Lamp, Removing and Installing, GTI 3049
2 3 Left/Right Front Fog Lamp Bulb – L22-/-L23-, Removing and Installing 3049
3 Lamps in Exterior Rearview Mirror 3051
3 1 Overview – Lamps in Exterior Rearview Mirror 3051
3 2 Turn Signal, Removing and Installing 3052
3 3 Exterior Rearview Mirror Entry Lamp, Removing and Installing 3054
4 Tail Lamps 3055
4 1 Overview – Body Tail Lamps 3055
4 1 1 Overview – Body Tail Lamps, Sedan, with Bulbs 3055
4 1 2 Overview – Body Tail Lamps, Sedan, with LED 3057
4 1 3 Overview – Body Tail Lamps, Wagon 3058
4 2 Overview – Rear Lid Tail Lamps 3059
4 2 1 Overview – Rear Lid Tail Lamps, Sedan, with Bulbs 3059
4 2 2 Overview – Rear Lid Tail Lamps, Sedan, with LED 3060
4 2 3 Overview – Rear Lid Tail Lamps, Wagon 3061
4 3 Rear Lid Tail Lamp, Removing and Installing 3062
4 3 1 Rear Lid Tail Lamp, Removing and Installing, Sedan 3062
4 3 2 Rear Lid Tail Lamp, Removing and Installing, Wagon 3063
4 4 Tail Lamp, Correcting Installed Position 3064
4 4 1 Tail Lamp, Correcting Installed Position, Sedan 3064
4 4 2 Tail Lamp, Correcting Installed Position, Wagon 3065
4 5 Tail Lamp, Removing and Installing 3066
4 5 1 Tail Lamp, Removing and Installing, Sedan 3066
4 5 2 Tail Lamp, Removing and Installing, Wagon 3067
4 6 Right and Left Tail Lamp Bulb – M2-/-M4-, Removing and Installing 3067
4 6 1 Right and Left Tail Lamp Bulb – M2-/-M4-, Removing and Installing, Sedan 3067
4 6 2 Right and Left Tail Lamp Bulb – M2-/-M4-, Removing and Installing, Wagon 3068
4 7 Left/Right Rear Fog Lamp Bulb – L46-/-L47-, Removing and Installing 3070
4 7 1 Left/Right Rear Fog Lamp Bulb – L46-/-L47-, Removing and Installing, Sedan 3070
4 7 2 Left/Right Rear Fog Lamp Bulb -L46-/-L47-, Removing and Installing, Wagon 3071
4 8 Left/Right Brake/Tail Lamp Bulb -M21-/-M22-, Removing and Installing 3072
4 8 1 Left/Right Brake/Tail Lamp Bulb – M21-/-M22-, Removing and Installing, Sedan 3072
4 8 2 Left/Right Brake/Tail Lamp Bulb – M21-/-M22-, Removing and Installing, Wagon 3073
4 9 Back-Up Lamp, Removing and Installing 3074
4 9 1 Back-Up Lamp Bulb, Removing and Installing, Sedan 3074
4 9 2 Back-Up Lamp Bulb, Removing and Installing, Wagon 3075
4 10 Turn Signal Bulb, Removing and Installing 3076
4 10 1 Turn Signal Bulb, Removing and Installing, Sedan 3076
4 10 2 Turn Signal Bulb, Removing and Installing, Wagon 3077
5 High-Mounted Brake Lamp 3079
5 1 Overview – High-Mounted Brake Lamp 3079
5 1 1 Overview – High-Mounted Brake Lamp, Except GTI 3079
5 1 2 Overview – High-Mounted Brake Lamp, GTI 3080
5 2 High-Mounted Brake Lamp, Removing and Installing 3080
5 2 1 High-Mounted Brake Lamp, Removing and Installing, Except GTI 3080
5 2 2 High-Mounted Brake Lamp, Removing and Installing, GTI 3081
6 License Plate Lamp 3083
6 1 Left/Right License Plate Lamp – X4-/-X5-, Removing and Installing 3083
6 1 1 Left/Right License Plate Lamp -X4-/-X5-, Removing and Installing, Sedan 3083
6 1 2 Left/Right License Plate Lamp -X4-/-X5-, Removing and Installing, Wagon with LED 3083
6 1 3 Left/Right License Plate Lamp -X4-/-X5-, Removing and Installing, Wagon with Bulb 3084
6 2 Left/Right License Plate Lamp Bulb – X4-/-X5-, Removing and Installing 3085
6 2 1 Left/Right License Plate Lamp Bulb – X4-/-X5-, Removing and Installing, Sedan 3085
6 2 2 Left/Right License Plate Lamp Bulb – X4-/-X5-, Removing and Installing, Wagon 3086
7 Access/Start Authorization 3088
7 1 Component Location Overview – Access/Start Authorization System 3088
7 2 Component Location Overview – Keyless Access Authorization System 3090
7 2 1 Component Location Overview – Front Keyless Access Authorization System 3090
7 2 2 Component Location Overview – Rear Keyless Access Authorization System, Sedan 3091
7 2 3 Component Location Overview – Rear Keyless Access Authorization System, Wagon 3092
7 3 Access/Start System Interface -J965-, Removing and Installing 3092
7 3 1 Access/Start System Interface -J965-, Removing and Installing, Except North America 3092
7 3 2 Access/Start System Interface -J965-, Removing and Installing 3093
7 4 Driver Exterior and Front Passenger Exterior Door Handle Touch Sensor – G415-/-G416-, Removing and Installing 3094
7 5 Access/Start System Antenna 1 in Vehicle Interior -R138-, Removing and Installing 3095
7 6 Driver Access/Start System Antenna -R134-, Removing and Installing 3095
7 7 Front Passenger Access/Start System Antenna -R135-, Removing and Installing 3095
7 8 Access/Start System Antenna in Luggage Compartment -R137-, Removing and Installing 3096
7 8 1 Access/Start System Antenna in Luggage Compartment -R137-, Removing and Installing, Sedan 3096
7 8 2 Access/Start System Antenna in Luggage Compartment -R137-, Removing and Installing, Wagon 3096
7 9 Access/Start System Antenna in Rear Bumper -R136-, Removing and Installing 3097
8 Steering Column Switch Module 3098
8 1 Overview – Steering Column Switch Module 3098
8 1 1 Overview – Steering Column Switch Module with Mechanical Ignition Switch 3098
8 1 2 Overview – Steering Column Switch Module and Electronic Ignition Switch 3100
8 2 Lock Cylinder, Removing and Installing 3101
8 3 Ignition Switch Key Lock Solenoid -N376-, Removing and Installing 3102
8 4 Ignition/Starter Switch, Removing and Installing 3103
8 5 Steering Column Switch Module, Removing and Installing 3104
8 5 1 Steering Column Switch Module, Removing and Installing, Kostal 3104
8 5 2 Steering Column Switch Module, Removing and Installing, Valeo 3106
8 6 Steering Column Electronics Control Module -J527-, Removing and Installing 3109
8 6 1 Steering Column Electronics Control Module -J527-, Removing and Installing, Kostal 3109
8 6 2 Steering Column Electronics Control Module -J527-, Removing and Installing, Valeo 3111
8 7 Turn Signal Switch -E2-, Removing and Installing 3114
8 7 1 Turn Signal Switch -E2-, Removing and Installing, Kostal 3114
8 7 2 Turn Signal Switch -E2-, Removing and Installing, Valeo 3115
8 8 Cruise Control Switch -E45-, Removing and Installing 3116
8 9 Windshield Wiper Intermittent Mode Switch -E22-, Removing and Installing 3116
8 10 Anti-Theft Immobilizer Reader Coil -D2-, Removing and Installing 3116
8 10 1 Anti-Theft Immobilizer Reader Coil -D2-, Removing and Installing, Vehicles with Ignition Key 3116
8 10 2 Anti-Theft Immobilizer Reader Coil -D2-, Removing and Installing, Vehicles with Keyless Access 3116
8 11 Steering Lock Housing, Removing and Installing 3117
9 Parking Aid 3119
9 1 Overview – Parking Aid 3119
9 1 1 Overview – Front Parking Aid 3119
9 1 2 Overview – Rear Parking Aid, Sedan 3121
9 1 3 Overview – Rear Parking Aid, Wagon 3122
9 2 Parking Aid Control Module -J446-, Removing and Installing 3122
9 3 Front Parking Aid Warning Buzzer -H22-, Removing and Installing 3123
9 4 Rear Parking Aid Warning Buzzer -H15-, Removing and Installing 3124
9 4 1 Rear Parking Aid Warning Buzzer -H15-, Removing and Installing, Sedan 3124
9 4 2 Rear Parking Aid Warning Buzzer -H15-, Removing and Installing, Wagon 3124
9 5 Front Parking Aid Sensor, Removing and Installing 3125
9 6 Rear Parking Aid Sensor, Removing and Installing 3127
10 Parallel Parking Assist 3128
10 1 Overview – Parallel Parking Assist 3128
10 1 1 Overview – Parallel Parking Assist, Sedan 3128
10 1 2 Overview – Parallel Parking Assist, Wagon 3129
10 2 Control Module, Removing and Installing 3129
10 3 Front Sensor, Removing and Installing 3130
10 4 Rear Sensor, Removing and Installing 3130
11 Automatic Headlamp Range Control 3131
11 1 Overview – Automatic Headlamp Range Control 3131
11 1 1 Overview – Automatic Headlamp Range Control, Sedan 3131
11 1 2 Overview – Automatic Headlamp Range Control, Wagon 3132
11 2 Control Module for Headlamp Range/Cornering Lamp and Headlamp Range, Removing and Installing 3133
12 Trailer Hitch 3135
12 1 Overview – Trailer Hitch Socket 3135
12 1 1 Overview – Trailer Hitch Socket, Sedan 3135
12 1 2 Overview – Trailer Hitch Socket, Wagon 3136
12 2 Trailer Socket -U10- 3136
12 3 Towing Recognition Control Module -J345-, Removing and Installing 3137
12 3 1 Towing Recognition Control Module -J345-, Removing and Installing, Sedan 3137
12 3 2 Towing Recognition Control Module -J345-, Removing and Installing, Wagon 3137
13 Blind Spot Detection 3139
13 1 Overview – Blind Spot Detection 3139
13 1 1 Overview – Blind Spot Detection, Sedan 3139
13 1 2 Overview – Blind Spot Detection, Wagon 3140
13 2 Blind Spot Detection Warning Lamp in Left/Right Exterior Mirror – K303-/-K304-, Removing and Installing 3141
13 3 Blind Spot Detection Control Module -J1086-/Blind Spot Detection Control Module 2 -J1087-, Removing and Installing 3142
13 3 1 Blind Spot Detection Control Module -J1086-/Blind Spot Detection Control Module 2 -J1087-, Removing and Installing, Sedan 3142
13 3 2 Blind Spot Detection Control Module -J1086-/Blind Spot Detection Control Module 2 -J1087-, Removing and Installing, Wagon 3143
13 4 Blind Spot Detection, Calibrating 3144
13 4 1 Preparing for Calibration 3144
13 4 2 Calibration Preparation Work 3146
13 4 3 Blind Spot Detection Control Module -J1086-/Blind Spot Detection Control Module 2 -J1087-, Calibrating 3149
14 Special Tools 3151
3153
1 Lamps 3154
1 1 Component Location Overview – Instrument Panel Lamps 3155
1 2 Component Location Overview – Front Door Lamps 3156
1 3 Component Location Overview – Rear Door Lamps 3157
1 4 Component Location Overview – Center Console Lamps 3158
1 5 Component Location Overview – Luggage Compartment Lamps 3159
1 5 1 Component Location Overview – Luggage Compartment Lamps, Sedan 3159
1 5 2 Component Location Overview – Luggage Compartment Lamps, Wagon 3160
1 6 Component Location Overview – Roof Trim Panel Lamps 3161
1 6 1 Component Location Overview – Roof Trim Panel Lamps, Sedan 3161
1 6 2 Component Location Overview – Roof Trim Panel Lamps, Wagon, without Panorama Roof 3162
1 6 3 Component Location Overview – Roof Trim Panel Lamps, Wagon, with Panorama Roof 3163
1 7 Glove Compartment Lamp -W6-, Removing and Installing 3163
1 8 Bulb for Glove Compartment Lamp -W6-, Replacing 3164
1 9 Left/Right Front Footwell Lamp -K268-/-K269-, Removing and Installing 3165
1 9 1 Left Front Footwell Lamp -K268-, Removing and Installing, Driver Side 3165
1 9 2 Right Front Footwell Lamp -K269-, Removing and Installing, Front Passenger Side 3165
1 10 Left/Right Front Footwell Illumination Bulb -L151-/-L152-, Removing and Installing 3166
1 11 Central Locking -Safe- Indicator Lamp -K133-, Removing and Installing 3166
1 12 Left/Right Front Entry Lamp -W31-/-W32-, Removing and Installing 3167
1 13 Entry Lamp Bulb, Removing and Installing 3168
1 14 Driver/Front Passenger Door Warning Lamp -W30-/-W36-, Removing and Installing 3168
1 15 Driver/Front Passenger Door Opener Illumination Bulb -L108-/-L109-, Removing and Installing 3168
1 16 Left/Right Front Door Ambient Lighting Bulb 2 – L203-/-L204-, Removing and Installing 3169
1 17 Left/Right Rear Entry Lamp -W33-/-W34-, Removing and Installing 3169
1 18 Left/Right Rear Door Warning Lamp – W37-/-W38-, Removing and Installing 3170
1 19 Selector Lever Transmission Range Position Display Unit -Y26-, Removing and Installing 3170
1 20 Luggage Compartment Lamp -W3-, Removing and Installing 3170
1 20 1 Luggage Compartment Lamp -W3-, Removing and Installing, Sedan 3170
1 20 2 Luggage Compartment Lamp -W3-, Removing and Installing, Wagon 3171
1 21 Bulb for Luggage Compartment Lamp -W3-, Removing and Installing 3171
1 21 1 Bulb for Luggage Compartment Lamp -W3-, Removing and Installing, Sedan 3171
1 21 2 Bulb for Luggage Compartment Lamp -W3-, Removing and Installing, Wagon 3172
1 22 Driver/Front Passenger Vanity Mirror Lamp -W20-/-W14-, Removing and Installing 3172
1 23 Driver/Front Passenger Vanity Mirror Lamp -W20-/-W14- Bulb, Removing and Installing 3173
1 24 Front Interior Lamp -W1- Bulb, Removing and Installing 3174
1 24 1 Front Interior Lamp -W1- Bulb, Removing and Installing, LED 3174
1 24 2 Front Interior Lamp -W1- Bulb, Removing and Installing, with Bulbs 3174
1 25 Rear Interior Lamp -W43- Bulb, Removing and Installing 3175
1 25 1 Rear Interior Lamp -W43- Bulb, Removing and Installing, with Bulbs 3175
1 25 2 Rear Interior Lamp -W43- Bulb, Removing and Installing, LED 3176
1 26 Left/Right Rear Reading Lamp -W11-/-W12-, Removing and Installing 3176
1 27 Left/Right Rear Interior Lamp -W47-/-W48-, Replacing 3176
2 Controls 3180
2 1 Component Location Overview – Instrument Panel Controls 3181
2 2 Component Location Overview – Controls in Front Doors 3182
2 3 Component Location Overview – Controls in Rear Doors 3183
2 4 Component Location Overview – Controls in Center Console 3184
2 5 Component Location Overview – Controls in Luggage Compartment 3185
2 6 Component Location Overview – Controls in Roof Trim Panel 3186
2 7 Rotary Light Switch -EX1-, Removing and Installing 3187
2 8 Headlamp Range Control Adjuster -E102-, Removing and Installing 3187
2 9 Driving Profile Selection Button -E735-, Removing and Installing 3188
2 10 Start/Stop Mode Button -E693-, Removing and Installing 3188
2 11 ASR/ESP Button -E256-, Removing and Installing 3188
2 12 Parking Aid Button -E266-, Removing and Installing 3188
2 13 Parallel Parking Assistance Button -E581-, Removing and Installing 3188
2 14 Center Console Switch Module 1 and 2 -EX23-/-EX30-, Removing and Installing 3189
2 15 Emergency Flasher Switch -EX3-, Removing and Installing 3190
2 16 Left/Right Seat Heating Button -E653-/-E654-, Removing and Installing 3191
2 17 Glove Compartment Lamp Switch -E26-, Removing and Installing 3191
2 18 Exterior Rearview Mirror Adjuster -EX11-, Removing and Installing 3191
2 19 Power Window Control Head in Driver Door -E512-, Removing and Installing 3192
2 20 Front Passenger Power Window Button -E716-, Removing and Installing 3193
2 21 Driver Interior Locking Button -E308-, Removing and Installing 3193
2 22 Interior Monitoring And Vehicle Inclination Deactivation Button -E616-, Removing and Installing 3194
2 23 Driver and Front Passenger Door Contact Switch – F2-/-F3-, Removing and Installing 3195
2 24 Driver and Passenger Side Rear Power Window Button -E711-/-E713-, Removing and Installing 3195
2 25 Left/Right Rear Door Contact Switch -F10-/-F11-, Removing and Installing 3195
2 26 Start System Button -E378-, Removing and Installing 3195
2 27 Rear Lid Contact Switch, Removing and Installing 3196
2 28 Driver and Front Passenger Vanity Mirror Lamp Contact Switch – F147-/-F148-, Removing and Installing 3196
2 29 Sunroof Button -E325-, Removing and Installing 3196
2 30 Front Interior Lamp/Reading Lamp, Removing and Installing 3197
2 31 Rear Interior Lamp/Reading Lamp, Removing and Installing 3197
2 32 Left/Right Front Reading Lamp Button – E633-/-E634-, Removing and Installing 3199
3 Anti-Theft Alarm System 3200
3 1 Overview – Interior Monitoring 3200
3 2 Alarm Horn -H12-, Removing and Installing 3201
3 3 Anti-Theft Alarm System Sensor -G578-, Removing and Installing 3201
3 3 1 Anti-Theft Alarm System Sensor -G578-, Removing and Installing, Version with Two Screws 3201
3 3 2 Anti-Theft Alarm System Sensor -G578-, Removing and Installing, Version with Four Screws 3203
4 Driver Assistance Systems Front Camera 3205
4 1 Driver Assistance Systems Front Camera, Removing and Installing 3205
5 Cigarette Lighter and Socket 3206
5 1 Overview – Converter with Socket, 12 V-230 V 3206
5 2 Cigarette Lighter -U1-, Removing and Installing 3207
5 3 Socket Illumination Bulb -L42-, Removing and Installing 3207
5 4 Rear Cigarette Lighter Illumination Bulb -L32-, Removing and Installing 3207
5 5 Socket -U-, Removing and Installing 3207
5 6 Converter with Socket, 12 V-230 V -U13-, Removing and Installing 3207
6 Special Tools 3209
3210
1 Relay Carriers, Fuse Panels and E-Boxes 3210
1 1 Component Location Overview – Relay Carriers, Fuse Panels and E-Boxes 3210
1 1 1 Relay Carriers, Fuse Panels and E-Boxes 3210
1 1 2 Relay Carrier and Instrument Panel/A-Pillar Fuse Panel 3212
1 2 E-Box, Removing and Installing 3212
1 3 E-Box Relay and Fuse Panels, Removing and Installing 3214
1 3 1 Fuse Panel B -SB-, Removing and Installing 3214
1 3 2 Fuse Panel A -SA-, Removing and Installing 3215
1 4 Relay and Fuse Carrier Behind Instrument Panel on Driver Side, Removing and Installing 3216
2 Control Modules 3217
2 1 Component Location Overview – Control Modules 3217
2 1 1 Component Location Overview – Front Control Modules 3217
2 1 2 Component Location Overview – Rear Control Modules 3219
2 2 Overview – Control Modules 3220
2 3 Overview – Data Bus On Board Diagnostic Interface 3221
2 4 Vehicle Electrical System Control Module -J519-, Removing and Installing 3221
2 5 Data Bus On Board Diagnostic Interface -J533-, Removing and Installing 3222
2 6 Vehicle Electrical System Control Module -J519- Bracket, Removing and Installing 3223
2 7 Vehicle Electrical System Control Module -J519- Bracket, Replacing 3224
2 8 Parking Aid Control Module -J446-/Parallel Parking Assistance Control Module -J791- Bracket, Removing and Installing 3224
3 Connectors 3226
3 1 Wiring Harnesses and Connectors, Repairing 3226
3 1 1 Electric Wiring Harnesses and Connectors, Repairing 3226
3 1 2 Connector Housings and Connectors, Repairing 3226
4 Connector Housings, Releasing and Disassembling 3227
5 Antenna Wires, Repairing 3228
6 Fiber-Optic Cable 3229
7 Vehicle Diagnostic Tester 3230
8 Revision History 3231
91-Golf Communication pdf 3235
3239
1 Repair Information 3239
1 1 General Repair Information 3239
1 2 CAN Bus Wires Repair Information 3239
1 3 Transmitted Output, Antenna Installation Locations 3239
3241
1 Infotainment System 3242
1 1 General Information- Infotainment System 3242
1 2 Component Location Overview – Infotainment System 3247
1 2 1 Component Location Overview – Infotainment System, Sedan 3247
1 2 2 Component Location Overview – Infotainment System, Wagon 3249
1 3 Infotainment System Display, Removing and Installing 3250
1 4 Information Electronics Control Module 1 -J794-, Removing and Installing 3251
2 Sound System 3252
2 1 Overview – Sound System 3252
2 1 1 Overview – Sound System, 8 Speakers, 8RM 3252
2 1 2 Overview – Sound System, Branded Sound, 8RU 3253
2 2 Component Location Overview – Sound System 3254
2 2 1 Component Location Overview – Sound System, 8 Speakers, 8RM 3254
2 2 2 Component Location Overview – Sound System, Branded Sound, 8RU, Sedan 3256
2 2 3 Component Location Overview – Sound System, Branded Sound, 8RU, Wagon 3257
2 3 Control Module/Digital Sound System Amplifier, Removing and Installing 3258
2 3 1 Digital Sound System Control Module -J525-, Removing and Installing 3258
2 3 2 Digital Sound System Control Module -J525- Bracket, Removing and Installing 3259
2 4 Left/Right Rear Treble Speaker -R14-/-R16-, Removing and Installing 3260
2 4 1 Left/Right Rear Treble Speaker -R14-/-R16-, 2-Door Vehicles, Removing and Installing 3260
2 4 2 Left/Right Rear Treble Speaker -R14-/-R16-, 4-Door Vehicles, Removing and Installing 3261
2 5 Left/Right Front Treble Speaker -R20-/-R22-, Removing and Installing 3261
2 6 Left/Right Rear Bass Speaker -R15-/-R17-, Removing and Installing 3262
2 6 1 Left/Right Rear Bass Speaker -R15-/-R17-, 2-Door Vehicles, Removing and Installing 3262
2 6 2 Left/Right Rear Bass Speaker -R15-/-R17-, 4-Door Vehicles, Removing and Installing 3263
2 7 Left/Right Front Bass Speaker -R21-/-R23-, Removing and Installing 3263
2 8 Subwoofer -R211-, Removing and Installing 3264
2 8 1 Subwoofer -R211-, Removing and Installing, Sedan 3264
2 8 2 Subwoofer -R211-, Removing and Installing, Wagon 3265
3 Antenna Systems 3266
3 1 Component Location Overview – Antenna Systems 3266
3 1 1 Component Location Overview – Antenna Systems, Sedan 3266
3 1 2 Component Location Overview – Antenna Systems, Wagon 3268
3 2 AM Frequency Filter -R177-, Removing and Installing 3269
3 3 FM Frequency Filter in the Negative Wire -R178-/FM Frequency Filter in the Positive Wire -R179-, Removing and Installing 3270
3 4 Antenna Module, Removing and Installing 3270
3 4 1 Left Antenna Module -R108-, Removing and Installing 3270
3 4 2 Right Antenna Module -R109-, Removing and Installing 3271
3 5 Roof Antenna, Removing and Installing 3273
3 5 1 Roof Antenna, Removing and Installing, Sedan 3273
3 5 2 Roof Antenna, Removing and Installing, Wagon 3273
3 6 Vehicle GPS Antennas, Removing and Installing 3274
3 6 1 Vehicle GPS Antenna 1 -R259- Removing and Installing, GPS 3274
3 6 2 Vehicle GPS Antenna 2 -R260-, Removing and Installing, GSM 3275
4 Radio 3276
4 1 Overview – Radio 3276
4 1 1 Overview – Radio, Composition Media, I8D 3276
4 1 2 Overview – Radio, Discover Pro, I8G 3276
4 2 Radio, Removing and Installing 3276
4 2 1 Radio -R- Composition Media and Discover Pro, Removing and Installing 3276
5 Telephone System 3277
5 1 Cell Phone Preparation 3277
5 1 1 Cell Phone Preparation, Bluetooth Hand-Free Calling, 9ZX 3277
5 2 Component Location Overview – Telephone System 3278
5 2 1 Component Location Overview – Telephone System, Sedan 3278
5 2 2 Component Location Overview – Telephone System, Wagon 3279
5 3 Mobile Communication 2-Way Signal Amplifier -J984-, Removing and Installing 3280
5 3 1 Mobile Communication 2-Way Signal Amplifier -J984-, Removing and Installing, Sedan 3280
5 3 2 Mobile Communication 2-Way Signal Amplifier -J984-, Removing and Installing, Wagon 3280
5 4 Telephone Microphone -R38-, Removing and Installing 3281
5 5 Storage Compartment with Cell Phone Interface -R265-, Removing and Installing 3282
6 Navigation System 3283
6 1 Overview – Navigation System 3283
6 2 Component Location Overview – Navigation System 3283
6 2 1 Component Location Overview – Navigation System, Sedan 3283
6 2 2 Component Location Overview – Navigation System, Wagon 3285
6 3 Navigation System Control Module, Removing and Installing 3285
6 4 Anti-Theft Protection and GPS Control Module, Removing and Installing 3286
6 5 GPS Relay -J1028-, Removing and Installing 3286
7 Rearview Camera System 3287
7 1 System Overview – Rearview Camera 3287
7 2 Component Location Overview – Rearview Camera System 3287
7 2 1 Component Location Overview – Rearview Camera System, Sedan 3287
7 2 2 Component Location Overview – Rearview Camera System, Wagon 3289
7 3 Overview – Rearview Camera System 3290
7 4 Rearview Camera -R189-, Removing and Installing 3290
8 Multifunction Steering Wheel 3293
8 1 Overview – Multifunction Steering Wheel 3293
8 2 Overview – Multifunction Steering Wheel 3293
8 3 Right/Left Multifunction Buttons On Steering Wheel -E441-/-E440-, Removing and Installing 3294
8 4 Tiptronic Downshift Button on Steering Wheel -E439-/Tiptronic Upshift Button on Steering Wheel -E438-, Removing and Installing 3296
9 Connection for External Multimedia Devices 3298
9 1 Overview – Connection for External Multimedia Devices 3298
9 2 External Audio Source Connection -R199-, Removing and Installing 3299
9 2 1 External Multimedia Device Interface -R215-, Removing and Installing 3299
9 2 2 External Audio Source Connection -R199-, Removing and Installing 3299
9 3 USB Distributor -R293-, Removing and Installing 3300
9 4 USB Charging Socket 1 -U37-, Removing and Installing 3300
10 Mobile Online Services 3302
10 1 Overview – Mobile Online Services 3302
10 2 Component Location Overview – Mobile Online Services 3303
10 3 Control Module for Emergency Call Module and Communication Unit -J949-, Removing and Installing 3304
11 Special Tools 3305
12 Revision History 3307

Contact us: [email protected]

https://vimeo.com/765418124

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V