2016 Arctic Cat 500 700 TBX 700 TRV 700 MUD PRO 1000 ATV Service Manual – PDF DOWNLOAD

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2016 Arctic Cat 500 700 TBX 700 TRV 700 MUD PRO 1000 ATV Service Manual

2016 ARCTIC CAT 500 700 TBX 700 TRV 700 MUD PRO 1000 ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Content:

2016 Arctic Cat 500 700 TBX 700 TRV 700 MUD PRO 1000 ATV Service Manual

General Information/Foreword ………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline – Oil – Lubricant………………………………………. 4
Preparation For Storage ……………………………………….. 5
Preparation after Storage ……………………………………… 5
Periodic Maintenance/Tune-Up ……………………………….. 6
Air Filter ……………………………………………………………… 6
Valve/Tappet Clearance………………………………………… 7
Testing Engine Compression…………………………………. 8
Spark Plug(s) ………………………………………………………. 8
Muffler/Spark Arrester ………………………………………….. 9
Engine/Transmission Oil – Filter …………………………….. 9
Front Differential/Rear Drive Lubricant ………………….. 10
Shift Lever…………………………………………………………. 11
Hydraulic Brake Systems…………………………………….. 12
Burnishing Brake Pads ……………………………………….. 14
Checking/Replacing V-Belt ………………………………….. 14
Steering/Body/Controls ………………………………………… 16
Front Body Panel/Side Panels ……………………………… 16
Rear Body Panel/Rack………………………………………… 19
LCD Gauge……………………………………………………….. 20
Steering Post/Tie Rods……………………………………….. 20
Handlebar Grip ………………………………………………….. 24
Throttle Control ………………………………………………….. 25
Steering Knuckles………………………………………………. 26
Front Wheel Alignment ……………………………………….. 27
Shift Lever…………………………………………………………. 28
Front Rack ………………………………………………………… 28
Front Bumper Assembly ……………………………………… 28
Footrests…………………………………………………………… 29
Belly Panel………………………………………………………… 29
Muffler………………………………………………………………. 29
Taillight Assembly ………………………………………………. 29
Seat …………………………………………………………………. 30
Side Storage Box (TBX) ……………………………………… 31
Cargo Box (TBX) ……………………………………………….. 31
Headlights – Taillight/ Brakelight……………………………. 32
Troubleshooting …………………………………………………. 33
Engine/Transmission ……………………………………………. 34
Specifications (500) ……………………………………………. 34
Specifications (700/1000) ……………………………………. 35
Troubleshooting …………………………………………………. 36
Removing Engine/Transmission (500) …………………… 38
Servicing Engine (500) ……………………………………….. 40
Installing Engine/Transmission (500) …………………….. 76
Removing Engine/Transmission (700) …………………… 78
Servicing Engine (700) ……………………………………….. 81
Installing Engine/Transmission (700) …………………… 121
Removing Engine/Transmission (1000) ……………….. 124
Servicing Engine (1000) ……………………………………. 128
Installing Engine/Transmission (1000) …………………. 174
Fuel/Lubrication/ Cooling……………………………………. 177
Throttle Body…………………………………………………….177
Throttle Cable Free-Play …………………………………….179
Gas Tank ………………………………………………………….180
Oil Pump ………………………………………………………….180
Oil Cooler (1000)……………………………………………….181
Liquid Cooling System ……………………………………….183
Troubleshooting…………………………………………………187
Electrical System……………………………………………….. 188
Battery……………………………………………………………..188
Electronic Power Steering (EPS)………………………….189
Ignition Switch …………………………………………………..191
Ignition Coil ………………………………………………………192
Accessory Receptacle/Connector ………………………..192
Switches…………………………………………………………..192
Fan Motor …………………………………………………………195
Front Drive/Differential Lock Actuator……………………195
Lights……………………………………………………………….195
Power Distribution Module (PDM) ………………………..196
EFI Sensors/Components …………………………………..196
RPM Limiter ……………………………………………………..202
Stator Coil ………………………………………………………..203
Regulator/Rectifier …………………………………………….203
Starter Motor …………………………………………………….203
Starter Relay …………………………………………………….204
Electronic Control Module (ECM)…………………………204
EFI Diagnostic System……………………………………….204
Troubleshooting…………………………………………………210
Drive System/Brake System ……………………………….. 211
Front Drive Actuator/Differential Lock……………………211
Front Differential ………………………………………………..212
Drive Axles ……………………………………………………….223
Rear Gear Case ………………………………………………..226
Hub………………………………………………………………….229
Hand Brake Lever/Master Cylinder Assembly ………..231
Hydraulic Brake Caliper………………………………………232
Troubleshooting Drive System……………………………..235
Troubleshooting Brake System…………………………….235
Suspension………………………………………………………… 236
Shock Absorbers ……………………………………………….236
Front A-Arms…………………………………………………….237
Rear A-Arms …………………………………………………….239
Wheels and Tires ………………………………………………240
Troubleshooting…………………………………………………242

Description:

2016 Arctic Cat 500 700 TBX 700 TRV 700 MUD PRO 1000 ATV Service Manual

• This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2016 Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
• Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
• When replacement of parts is necessary, use only genuine Arctic Cat ATV parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death.
• A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]