2016 Arctic Cat Bearcat Lynx Pantera XT Ltd Service Manual – PDF DOWNLOAD

Description

2016 Arctic Cat Bearcat Lynx Pantera XT Ltd Service Manual

DESCRIPTION:

2016 Arctic Cat Bearcat Lynx Pantera XT Ltd Service Manual 

FOREWORD:

This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2015 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions.

• When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools.
• All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

TABLE OF CONTENTS:

2016 Arctic Cat Bearcat Lynx Pantera XT Ltd Service Manual 

General Information/Foreword 2
Snowmobile Identification 2
Recommended Gasoline and Oil 2
Engine Break-In 3
Drive Belt Break-In 3
Genuine Parts 3
Varying Altitude Operation 3
Preparation For Storage 4
Preparation After Storage 5
After Break-In Checkup/Checklist 6
Engine Specifications 7
Crankshaft Runout/Repair Specifications (2000) 7
Carburetor Specifications (2000) 8
Electrical Specifications 9
Drive System Specifications 10
Drive Clutch/Driven Clutch-Related Specifications 10
Chain Case Performance Calibrations 10
Track Specifications 13
Suspension Specifications 13
Torque Specifications 14
Torque Conversions 15
Engine 16
Engine Removing/Installing – Bearcat 2000/Lynx 16
Assembly Schematic – 2000 22
Engine Removing/Installing – 3000 24
Engine Removing/Installing – 7000 32
Engine Servicing – 2000 39
Engine Servicing – 3000 54
Engine Servicing – 7000 79
Troubleshooting Engine (2000) 100
Troubleshooting Engine (3000/7000) 101
Engine-Related Items 103
Water Pump (3000) 103
Water Pump (7000) 104
Pressure Testing Engine 106
Checking Compression 106
Changing Oil/Filter 107
Liquid Cooling System (3000/7000) 109
Cooling System Schematics 110
Recoil Starter (2000) 111
Air Silencer 112
Fuel Systems 114
Fuel System (Carbureted) 114
Changing Main Jets 114
Carburetor 115
Throttle Cable 122
Choke Cable 123
Fuel Pump 123
Troubleshooting 124
Fuel System (EFI) 125
Individual Components 125
Self-Diagnostic System/Codes 127
Fuel Pressure Regulator 128
Throttle Body Assembly 128
Throttle Cable 131
Fuel Filter (7000) 131
Fuel Pump 132
Troubleshooting 136
Oil-Injection Pump (2000) 137
Gas Tank 138
Electrical Systems 141
Ignition System 141
Throttle Position Sensor (3000/7000) 143
Electrical Resistance Tests 144
Voltage Regulator/CCU Tests 147
Testing Oil Level Sensor (2000)147
Testing Fuel Gauge Sender147
Emergency Stop Switch 148
Starter Relay Solenoid148
Fuse148
Ignition Switch 148
Starter Motor (2000) 149
Starter Motor (3000/7000) 151
Troubleshooting Electric Start153
Magneto153
Ignition Timing (2000)154
Brakelight Switch 155
Headlight Dimmer Switch 156
Testing Speedometer Sensor 158
Testing Gear Position Switch 158
Testing Shift Switch (2000/3000) 158
Testing Shift Actuator (3000) 159
Voltage/Resistance Chart – Air Temperature 159
Voltage/Resistance Chart – Coolant Temperature 159
Drive Train/Track/Brake Systems 160
Drive Belt 160
Drive Clutch 161
Driven Clutch 164
Drive Clutch/Driven Clutch 171
Drive Train 174
Drive Sprockets 192
Track Tension195
Track Alignment 196
Brake System (2000) 196
Brake Lever/Master Cylinder Assembly (2000) 204
Brake System (3000/7000) 205
Brake Lever/Master Cylinder Assembly (3000/7000) 210
Troubleshooting Track212
Troubleshooting Hydraulic Brake System212
Troubleshooting Drive Clutch/Driven Clutch 213
Suspension214
Suspension Setup Basics214
Pressurizing Rebuildable Shocks 217
Servicing Suspension (7000) 218
Servicing Suspension (Bearcat 2000/Lynx 2000 LT)223
Servicing Suspension (Lynx 2000) 234
Steering and Body 249
Steering Post 249
Ski253
Ski Wear Bar 254
Drag Link (2000)255
Tie Rods 256
Spindle258
Steering Tie Rod (2000) 261
Ski Alignment262
A-Arms 263
Ski Shock Absorber 266
Sway Bar (Lynx Models) 266
Front Suspension Mounting Bracket (2000) 266
Seat Assembly269
Seat Cushion271
Taillight/Brakelight Assembly 271
Rear Bumper/Snowflap 272
Headlight Assembly 273
Windshield 274
Console (2000) 275
Adjusting Headlight Aim 275

2016 ARCTIC CAT BEARCAT LYNX PANTERA XT LTD SERVICE MANUAL – PDF DOWNLOAD:

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