2016 Arctic Cat Prowler XT Service Manual – PDF DOWNLOAD

Description

2016 Arctic Cat Prowler XT Service Manual

DESCRIPTION:

2016 Arctic Cat Prowler XT Service Manual

FOREWORD:

This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for 2016 Arctic Cat Prowler XT ROV (Recreational Off-Highway Vehicle) models. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.

• When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
• When replacement of parts is necessary, use only genuine Arctic Cat parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Parts Manual for the correct part number, quantity, and description. All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
• A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

TABLE OF CONTENTS:

2016 Arctic Cat Prowler XT Service Manual

General Information/Foreword 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline – Oil – Lubricant 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance/Tune-Up 7
Air Filter/Pre-Filter 7
Valve/Tappet Clearance 7
Testing Engine Compression 8
Spark Plug(s) 9
Muffler/Spark Arrester 9
Engine/Transmission Oil – Filter 9
Front Differential – Rear Drive Lubricant 11
Driveshaft/Coupling 11
Headlight – Taillight/Brakelight 11
Shift Lever/Shift Cable 12
Hydraulic Brake System 13
Burnishing Brake Pads 14
Checking/Replacing V-Belt 15
Steering/Body/Controls 17
Steering Wheel 17
Steering System 18
Steering Knuckles 21
Front Wheel Alignment 23
Hood 23
Fenders 24
Floor 24
Belly Panel 26
Accelerator Pedal 26
Shift Lever 26
LCD Gauge 28
Exhaust System 28
Cargo Box 28
Taillight Assembly 29
Seats 29
Troubleshooting 30
Engine/Transmission 31
Troubleshooting 32
Prowler 700 (Table of Contents) 34
Prowler 1000 (Table of Contents) 80
Fuel/Lubrication/Cooling 136
Throttle Body (700) 136
Throttle Body (1000) 137
Gas Tank 138
Oil Pump 140
Oil Cooler (1000) 141
Liquid Cooling System 141
Radiator 141
Thermostat (700) 143
Thermostat (1000) 143
Fan 144
Water Pump (700) 144
Water Pump (1000) 145
Troubleshooting 146
Electrical System147
Battery147
Electronic Power Steering (EPS)148
Ignition Switch 149
Ignition Coil 150
Ignition Timing150
Accessory Receptacle/Connector 151
Switches151
Fan Motor 152
Front Drive Actuator 152
Lights152
Power Distribution Module (PDM) 153
EFI Sensors/Components 154
RPM Limiter 158
Stator Coil 159
Regulator/Rectifier 159
Starter Motor 159
Starter Relay 160
Electronic Control Module (ECM)153
EFI Diagnostic System160
Troubleshooting165
Drive System166
Front Drive Actuator 166
Front Differential 167
Drive Axles 179
Rear Gear Case 182
Hub185
Hydraulic Brake Caliper187
Universal Joints (1000)190
Troubleshooting Drive System194
Troubleshooting Brake System194
Suspension 195
Shock Absorbers 195
Front A-Arms196
Rear A-Arms 198
Wheels and Tires 199
Troubleshooting200

2016 ARCTIC CAT PROWLER XT SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.