2016 Arctic Cat ZR 120 Snowmobiles Service Manual – PDF DOWNLOAD

Description

2016 Arctic Cat ZR 120 Snowmobiles Service Manual

DESCRIPTION:

2016 Arctic Cat ZR 120 Snowmobiles Service Manual 

FOREWORD:

This Arctic Cat Service Manual contains service and maintenance information for the 2016 Arctic Cat ZR 120 Snowmobile. The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.

• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death.
• A CAUTION identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol  NOTE: identifies supplementary information worthy of particular attention
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.

TABLE OF CONTENTS:

2016 Arctic Cat ZR 120 Snowmobiles Service Manual 

General Information 2
Snowmobile Identification 2
Recommended Gasoline and Oil 2
Break-In Procedure 2
Genuine Parts 3
Drive Chain Lubrication 3
Preparation For Storage 3
Preparation After Storage 3
Torque Conversions (ft-lb/N-m) 4
Torque Specifications 4
Engine Torque Diagram 5
Engine Specifications 6
Carburetor Specifications 6
Track Specifications 6
Ski Shock Spring Specifications 6
Rear Arm Spring Specifications 6
Ski Shock Absorber Specifications 6
Idler Wheel Dimensions 6
Engine 7
Removing 7
Disassembling 8
Servicing Components 12
Assembling 18
Installing 23
Changing Oil 24
Recoil Starter 24
Troubleshooting Engine 26
Fuel System 27
Pre-Maintenance Checks 27
Carburetor 27
Throttle Cable 30
Troubleshooting Fuel System 32
Electrical System 33
Transistorized Ignition System 33
Testing Ignition Switches 34
Testing Electrical Resistances 34
Drive Chain and Sprockets 35
Track and Driveshaft 36
Brake System 40
Troubleshooting Track 42
Rear Suspension 43
Removing Skid Frame 43
End Cap 44
Wear Strip 44
Rear Suspension Arm/Rear Springs 45
Rear Idler Wheels and Axle 45
Upper Idler Wheels 46
Slide Rail 46
Installing Skid Frame 48
Steering and Body 49
Steering Post 49
Ski 52
Ski Wear Bar 52
Tie Rods 52
Spindle 53
Ski Alignment 54
Front Suspension A-Arms 55
Front Suspension (Ski) Shock Absorber 55
Belly Pan 56
Seat/Cushion/Taillight Housing 57
Headlight Assembly 58
Wiring Diagram 59

2016 ARCTIC CAT ZR 120 SNOWMOBILES SERVICE MANUAL – PDF DOWNLOAD:

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