2016 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

Description

2016 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

2016 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

GENERAL :

The rider’s safety depends upon proper motorcycle service and maintenance. lf а procedure in this manual is not within your capabllities or you do not have the correct tools, have а Harley-Davidson dealer perform the procedure. lmproper service or maintenance could result in death or serious injury.
This service manual has been prepared with the following purposes in mind:

• То acquaint the user with the construction of the HarleyDavidson product and assist in the performance of basic maintenance and repair.
• То introduce the professional Harley-Davidson technician to the latest field-tested and factory-approved major repair methods.

We sincerely believe that this service manual will make your association with Harley-Davidson products more pleasant and profitaЫe.

HOW ТО USE YOUR MANUAL
Refer to the tаЫе below for the content layout of this manual.
NO. CHAPTER
1 Maintenance
2 Chassis
3 Engine
4 Fuel System
5 Drive
6 Transmission
7 Electrical
А Appendix А Wiring
в Appendix В Reference

• Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Chapters and topics in this manual аге sequentially numbered for easy navigation.
• For example, а cross-reference shown as 2.2 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.2 SPECIFICATIONS.
• For quick and easy reference, all pages contain а chapter number followed Ьу а page number. For example, page 3-5 refers to page 5 in Chapter 3.
• А number of acronyms and abbreviations аге used in this document. See the В.4 GLOSSARY for а list of acronyms, abbreviations and definitions.

TABLE OF CONTENTS:

2016 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

Harley-Davidson Dyna Models - Service Manual - 99481-16
.............  1
	FOREWORD
........................................................  5
	Table of Contents
...............................................  9
		Suite... 1
.................................................. 10
		Suite... 2
.................................................. 11
		Suite... 3
.................................................. 12
		Suite... 4
.................................................. 13
		Suite... 5
.................................................. 14
		Suite... 6
.................................................. 15
		Suite... 7
.................................................. 16
		Suite... 8
.................................................. 17
		Suite... 9
.................................................. 18
	MAINTENANCE
..................................................... 19
		1.1 FASTENER TORQUE VALUES
.................................. 21
		1.2 GENERAL
................................................. 23
		1.3 FUEL AND OIL
............................................ 27
		1.4 MAINTENANCE SCHEDULE
.................................... 29
		1.5 ENGINE OIL AND FILTER
................................... 34
		1.6 AIR CLEANER AND EXHAUST SYSTEM
.......................... 36
		1.7 TIRES AND WHEELS
........................................ 39
		1.8 PRIMARY CHAINCASE LUBRICANT
............................. 43
		1.9 TRANSMISSION LUBRICANT
.................................. 45
		1.10 CLUTCH
................................................. 47
		1.11 DRIVE BELT AND SPROCKETS
............................... 49
		1.12 THROTTLE CABLES......................................... 53
		1.13 CABLE AND CHASSIS LUBRICATION
.......................... 55
		1.14 BRAKES
................................................. 56
		1.15 BRAKE PADS AND DISCS
................................... 58
		1.16 SPARK PLUGS
............................................ 61
		1.17 STEERING HEAD BEARINGS
................................. 62
		1.18 BATTERY MAINTENANCE
.................................... 64
		1.19 ENGINE MOUNTS
.......................................... 68
		1.20 HEADLAMP ALIGNMENT
..................................... 69
		1.21 SUSPENSION ADJUSTMENTS
 ................................ 71
		1.22 STORAGE
................................................ 72
		1.23 TROUBLESHOOTING
........................................ 73
	CHASSIS
......................................................... 77
		2.1 FASTENER TORQUE VALUES
.................................. 79
		2.2 SPECIFICATIONS
.......................................... 84
		2.3 VEHICLE IDENTIFICATION NUMBER (VIN)
..................... 87
		2.4 FRONT WHEEL
............................................. 89
		2.5 REAR WHEEL
.............................................. 96
		2.6 SEALED WHEEL BEARINGS
...................................100
		2.7 WHEEL LACING
............................................104
		2.8 CHECKING AND TRUING WHEELS
..............................109
		2.9 VEHICLE ALIGNMENT
.......................................115
		2.10 FRONT BRAKE MASTER CYLINDER
............................117
		2.11 FRONT BRAKE CALIPER
....................................121
		2.12 REAR BRAKE MASTER CYLINDER
.............................127
		2.13 REAR BRAKE CALIPER
.....................................132
		2.14 BRAKE LINES
............................................136
		2.15 ABS MODULE (EHCU)
......................................143
		2.16 BLEEDING BRAKES
........................................146
		2.17 TIRES
..................................................148
		2.18 FRONT FORK
.............................................152
		2.19 STEERING HEAD
..........................................163
		2.20 BELT GUARD AND DEBRIS DEFLECTOR
........................167
		2.21 THROTTLE CONTROL
.......................................169
		2.22 REAR SHOCK ABSORBERS
...................................171
		2.23 REAR FORK
..............................................172
		2.24 CLUTCH CONTROL
.........................................174
		2.25 HANDLEBAR: FLD
.........................................175
		2.26 HANDLEBAR: FXDB, FXDBC, FXDBP, FXDF AND FXDWG
..........177
		2.27 HANDLEBAR: FXDL
........................................182
		2.28 FRONT FENDER
...........................................185
		2.29 REAR FENDER
............................................186
		2.30 SEAT
...................................................195
		2.31 FOOTBOARDS AND FOOTRESTS
...............................198
		2.32 HEADLAMP NACELLE: FLD
..................................202
		2.33 WINSHIELD: FLD
.........................................203
		2.34 SADDLEBAGS: FLD
........................................206
		2.35 JIFFY STAND
............................................211
		2.36 FORK LOCK
..............................................215
		2.37 ENGINE MOUNTS
..........................................217
		2.38 SAREE GUARD: INDIA MODELS
..............................219
		2.39 MEDAILLONS, BADGES AND TANK EMBLEMS
....................220
	ENGINE
..........................................................221
		3.1 FASTENER TORQUE VALUES
..................................223
		3.2 SPECIFICATIONS
..........................................225
		3.3 SERVICE WEAR LIMITS
.....................................227
		3.4 ENGINE OIL FLOW
.........................................229
		3.5 OIL PUMP OPERATION
......................................234
		3.6 BREATHER OPERATION
......................................236
		3.7 OIL PRESSURE
............................................237
		3.8 TROUBLESHOOTING
.........................................239
		3.9 HOW TO USE THIS SECTION
.................................241
		3.10 TOP END SERVICE
........................................242
		3.11 CAM COMPARTMENT SERVICE
................................244
		3.12 STRIPPING MOTORCYCLE FOR SERVICE
.......................246
		3.13 ASSEMBLING MOTORCYCLE AFTER SERVICE
....................247
		3.14 REMOVING ENGINE FROM CHASSIS
...........................248
		3.15 INSTALLING ENGINE IN CHASSIS
...........................249
		3.16 TOP END OVERHAULL: DISASSEMBLY 
........................251
		3.17 BREATHER ASSEMBLY
......................................257
		3.18 ROCKER ARM SUPPORT PLATE
...............................258
		3.19 PUSHRODS, LIFTERS AND COVERS
...........................261
		3.20 CYLINDER HEAD
..........................................264
		3.21 CYLINDER
...............................................274
		3.22 PISTON
.................................................278
		3.23 TOP END OVERHAUL: ASSEMBLY
.............................282
		3.24 CAM COMPARTMENT AND COMPONENTS
.........................292
		3.25 OIL PUMP
...............................................305
		3.26 CRANKCASE DISASSEMBLY AND REPAIR
.......................307
		3.27 FLYWHEEL AND CONNECTING RODS
...........................315
		3.28 CRANKCASE ASSEMBLY
.....................................317
		3.29 OIL PAN
................................................319
	FUEL SYSTEM
.....................................................321
		4.1 FASTENER TORQUE VALUES
..................................323
		4.2 SPECIFICATIONS: FUEL SYSTEM
.............................326
		4.3 AIR CLEANER ASSEMBLY
....................................327
		4.4 FUEL TANK
...............................................331
		4.5 THROTTLE POSITION SENSOR (TPS)
..........................334
		4.6 INTAKE AIR TEMPERATURE SENSOR (IAT)
.....................335
		4.7 ENGINE TEMPERATURE SENSOR (ET)
..........................336
		4.8 INDUCTION MODULE
........................................338
		4.9 IDLE AIR CONTROL (IAC)
..................................340
		4.10 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP)
................341
		4.11 OXYGEN SENSOR
..........................................342
		4.12 FUEL INECTORS
..........................................343
		4.13 FUEL PUMP
..............................................345
		4.14 FUEL PRESSURE TEST
.....................................352
		4.15 EXHAUST SYSTEM
.........................................354
		4.16 INTAKE LEAK TEST
.......................................366
		4.17 EVAPORATIVE EMISSIONS CONTROL
..........................368
	DRIVE
...........................................................371
		5.1 FASTENER TORQUE VALUES
..................................373
		5.2 SPECIFICATIONS: DRIVE
...................................374
		5.3 PRIMARY CHAINCASE COVER
.................................375
		5.4 DRIVE COMPONENTS
........................................377
		5.5 PRIMARY CHAINCASE HOUSING
...............................382
		5.6 CLUTCH
..................................................386
		5.7 TRANSMISSION SPROCKET
...................................390
		5.8 DRIVE BELT
..............................................393
	TRANSMISSION
....................................................395
		6.1 FASTENER TORQUE VALUES
..................................397
		6.2 SPECIFICATIONS: TRANSMISSION
............................398
		6.3 TRANSMISSION
............................................400
		6.4 SHIFTER LINKAGE
.........................................402
		6.5 CLUTCH RELEASE COVER
....................................403
		6.6 TRANSMISSION ASSEMBLY
...................................405
		6.7 MAIN DRIVE GEAR AND BEARING
.............................418
		6.8 TRANSMISSION CASE
.......................................425
	ELECTRICAL
......................................................429
		7.1 FASTENER TORQUE VALUES
..................................431
		7.2 SPECIFICATIONS: ELECTRICAL
..............................434
		7.3 ELECTRICAL CADDY
........................................435
		7.4 ELECTRONIC CONTROL MODULE (ECM)
.........................438
		7.5 BODY CONTROL MODULE (BCM)
...............................439
		7.6 SECURITY SIREN
..........................................441
		7.7 SPARK PLUG CABLES
.......................................442
		7.8 FUSES
...................................................443
		7.9 IGNITION SWITCH
.........................................444
		7.10 BATTERY TRAY AND BATTERY CABLES
........................447
		7.11 STARTER
................................................450
		7.12 HEADLAMP
...............................................454
		7.13 TAIL LAMP
..............................................461
		7.14 TURN SIGNALS
...........................................466
		7.15 CRANK POSITION SENSOR (CKP)
............................473
		7.16 AUTOMATIC COMPRESSION RELEASE (ACR)
....................474
		7.17 VOLTAGE REGULATOR
......................................476
		7.18 ALTERNATOR
.............................................477
		7.19 FUEL GAUGE
.............................................479
		7.20 FUEL GAUGE SENDER
......................................480
		7.21 INSTRUMENTS: FXDF AND FLD
..............................483
		7.22 INSTRUMENTS: FXDB, FXDBC, FXDBP AND FXDWG
..............484
		7.23 INSTRUMENTS: FXDL
......................................486
		7.24 VEHICLE SPEED SENSOR (VSS)
.............................487
		7.25 WHEEL SPEED SENSORS
....................................488
		7.26 INDICATOR LAMPS
........................................492
		7.27 NEUTRAL SWITCH
.........................................494
		7.28 OIL PRESSURE SWITCH
....................................495
		7.29 REAR STOPLAMP SWITCH
...................................496
		7.30 HORN
...................................................497
		7.31 ACTIVE EXHAUST: HDI
....................................499
		7.32 MAIN WIRING HARNESS
....................................501
		7.33 HANDLEBAR CONTROL MODULES
..............................507
		7.34 LEFT HANDLEBAR CONTROL MODULE
..........................508
		7.35 RIGHT HANDLEBAR CONTROL MODULE
.........................510
		7.36 H-DSSS MAINTENANCE
.....................................513
		7.37 PERSONAL IDENTIFICATION NUMBER (PIN)
...................514
		7.38 H-DSSS ACTUATION
.......................................516
	APPENDIX A - WIRING
.............................................517
		A.1 CONNECTORS
..............................................519
		A.2 WIRING DIAGRAMS
.........................................524
			A.3 Battery Power Distribution...........................525
			A.4 Ignition and Accessory Power Distribution: 1 of 3....526
			A.5 Ignition and Accessory Power Distribution: 2 of 3....527
			A.6 Ignition and Accessory Power Distribution: 3 of 3....528
			A.7 Sensor Grounds
......................................529
			A.8 Ground Circuit 1 of 3
...............................530
			A.9 Ground Circuit 2 of 3
...............................531
			A.10 Ground Circuit 3 of 3
..............................532
			A.11 Front Lighting and Hands Controls
..................534
			A.12 Main Harness 1 of 3 (Except FXDL)
..................536
			A.13 Main Harness 2 of 3 (Except FXDL) 
.................538
			A.14 Main Harness 3 of 3 (Except FXDL) 
.................540
			A.15 Rear Lighting
......................................542
	APPENDIX B - REFERENCE
..........................................543
		B.1 LENGTH CONVERSION
.......................................545
		B.2 FLUID CONVERSION
........................................546
		B.3 TORQUE CONVERSION
.......................................547
		B.4 GLOSSARY
................................................548
	TOOLS
...........................................................553
	TORQUE VALUES
...................................................559
	INDEX
...........................................................573
		C to F
......................................................574
		F to L
......................................................575
		L to R
......................................................576
		R to S
......................................................577
		S to T
......................................................578
		T to W
......................................................579

2016 HARLEY DAVIDSON DYNA MODELS SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

 S.V