2017 Arctic Cat 500 700 TBX MUD PRO 1000 XT ATV Service Manual – PDF DOWNLOAD

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2017 Arctic Cat 500 700 TBX MUD PRO 1000 XT ATV Service Manual

2017 ARCTIC CAT 500 700 TBX MUD PRO 1000 XT ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Content:

2017 Arctic Cat 500 700 TBX MUD PRO 1000 XT ATV Service Manual

General Information/Foreword ………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline – Oil – Lubricant………………………………………. 4
Preparation For Storage ……………………………………….. 5
Preparation after Storage ……………………………………… 5
Periodic Maintenance/Tune-Up ……………………………….. 6
Air Filter ……………………………………………………………… 6
Valve/Tappet Clearance………………………………………… 7
Testing Engine Compression…………………………………. 8
Spark Plug(s) ………………………………………………………. 9
Muffler/Spark Arrester ………………………………………….. 9
Engine/Transmission Oil – Filter …………………………….. 9
Front Differential/Rear Drive Lubricant ………………….. 11
Shift Lever…………………………………………………………. 11
Hydraulic Brake Systems…………………………………….. 12
Burnishing Brake Pads ……………………………………….. 14
Checking/Replacing V-Belt ………………………………….. 14
Steering/Body/Controls ………………………………………… 17
Front Body Panel/Side Panels ……………………………… 17
Rear Body Panel/Rack………………………………………… 21
LCD Gauge……………………………………………………….. 23
Steering Post/Tie Rods……………………………………….. 23
Handlebar Grip ………………………………………………….. 28
Throttle Control ………………………………………………….. 28
Steering Knuckles………………………………………………. 29
Front Wheel Alignment ……………………………………….. 30
Shift Lever…………………………………………………………. 31
Front Rack ………………………………………………………… 31
Front Bumper Assembly ……………………………………… 31
Footrests…………………………………………………………… 32
Belly Panel………………………………………………………… 32
Muffler………………………………………………………………. 33
Taillight Assembly ………………………………………………. 33
Seat …………………………………………………………………. 33
Side Storage Box (TBX) ……………………………………… 33
Cargo Box (TBX) ……………………………………………….. 34
Headlights – Taillight/ Brakelight……………………………. 35
Troubleshooting …………………………………………………. 36
Engine/Transmission ……………………………………………. 37
Specifications (500) ……………………………………………. 37
Specifications (700/1000) ……………………………………. 38
Troubleshooting …………………………………………………. 39
Removing Engine/Transmission (500) …………………… 41
Servicing Engine (500) ……………………………………….. 43
Installing Engine/Transmission (500) …………………….. 79
Removing Engine/Transmission (700) …………………… 81
Servicing Engine (700) ……………………………………….. 85
Installing Engine/Transmission (700) …………………… 125
Removing Engine/Transmission (1000) ……………….. 129
Servicing Engine (1000) ……………………………………. 133
Installing Engine/Transmission (1000) …………………. 179
Fuel/Lubrication/ Cooling……………………………………. 183
Throttle Body…………………………………………………….183
Throttle Cable Free-Play …………………………………….187
Gas Tank ………………………………………………………….187
Oil Pressure ……………………………………………………..188
Oil Cooler (1000)……………………………………………….188
Liquid Cooling System ……………………………………….191
Troubleshooting…………………………………………………195
Electrical System……………………………………………….. 196
Battery……………………………………………………………..196
Electronic Power Steering (EPS)………………………….197
Ignition Switch …………………………………………………..199
Ignition Coil ………………………………………………………200
Accessory Receptacle/Connector ………………………..200
Switches…………………………………………………………..201
Fan Motor …………………………………………………………203
Front Drive/Differential Lock Actuator……………………203
Lights……………………………………………………………….203
Power Distribution Module (PDM) ………………………..204
EFI Sensors/Components …………………………………..204
RPM Limiter ……………………………………………………..212
Stator Coil ………………………………………………………..212
Regulator/Rectifier …………………………………………….213
Starter Motor …………………………………………………….213
Starter Relay …………………………………………………….214
Electronic Control Module (ECM)…………………………214
EFI Diagnostic System……………………………………….214
Troubleshooting…………………………………………………220
Drive System/Brake System ……………………………….. 221
Front Drive Actuator/Differential Lock……………………221
Front Differential ………………………………………………..222
Drive Axles ……………………………………………………….234
Rear Gear Case ………………………………………………..237
Hub………………………………………………………………….240
Hand Brake Lever/Master Cylinder Assembly ………..241
Hydraulic Brake Caliper………………………………………243
Troubleshooting Drive System……………………………..246
Troubleshooting Brake System…………………………….246
Suspension………………………………………………………… 247
Shock Absorbers ……………………………………………….247
Front A-Arms…………………………………………………….248
Rear A-Arms …………………………………………………….250
Wheels and Tires ………………………………………………251
Troubleshooting…………………………………………………253

Description:

2017 Arctic Cat 500 700 TBX MUD PRO 1000 XT ATV Service Manual

• This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2017 Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
• Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Arctic Cat ATV parts.
• They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information.
• Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]