2017 Arctic Cat ALTERRA TRV 500 550 700 1000 ATV Service Manual – PDF DOWNLOAD

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2017 Arctic Cat ALTERRA TRV 500 550 700 1000 ATV Service Manual

2017 ARCTIC CAT ALTERRA TRV 500 550 700 1000 ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Content:

2017 Arctic Cat ALTERRA TRV 500 550 700 1000 ATV Service Manual

General Information/Foreword ………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 2
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline – Oil – Lubricant………………………………………. 4
Preparation For Storage ……………………………………….. 5
Preparation After Storage……………………………………… 5
Periodic Maintenance/Tune-up………………………………… 7
Air Filter ……………………………………………………………… 7
Valve/Tappet Clearance………………………………………… 8
Testing Engine Compression…………………………………. 9
Spark Plug ………………………………………………………… 10
Muffler/Spark Arrester ………………………………………… 10
Engine/Transmission Oil – Filter ……………………………. 11
Front Differential/Rear Drive Lubricant ………………….. 12
Shift Lever…………………………………………………………. 13
Hydraulic Brake Systems…………………………………….. 13
Burnishing Brake Pads ……………………………………….. 15
Checking/Replacing V-Belt ………………………………….. 15
Steering/Body/Controls ………………………………………… 18
Front Body Panel/Side Panels/Rack ……………………… 18
Rear Body Panel/Rack………………………………………… 21
LCD Gauge……………………………………………………….. 24
Steering Post/Tie Rods……………………………………….. 24
Handlebar Grip ………………………………………………….. 28
Throttle Control ………………………………………………….. 28
Steering Knuckles………………………………………………. 29
Measuring/Adjusting Toe-Out ………………………………. 31
Shift Lever…………………………………………………………. 32
Front Bumper…………………………………………………….. 33
Belly Panel………………………………………………………… 33
Muffler………………………………………………………………. 33
Seat …………………………………………………………………. 33
Headlights – Taillights/Brakelights …………………………. 35
Troubleshooting …………………………………………………. 37
Engine/Transmission ……………………………………………. 38
Specifications ……………………………………………………. 38
Troubleshooting …………………………………………………. 40
Removing Engine/Transmission (500) …………………… 42
Installing Engine/Transmission (500) …………………….. 45
Servicing Engine (500) ……………………………………….. 47
Removing Engine/Transmission (550/700) …………….. 84
Installing Engine/Transmission (550/700) ………………. 87
Servicing Engine (550/700) …………………………………. 89
Removing Engine/Transmission (1000) ……………….. 130
Installing Engine/Transmission (1000) …………………. 134
Servicing Engine (1000) ……………………………………. 136
Fuel/Lubrication/Cooling…………………………………….. 182
Throttle Body…………………………………………………….182
Throttle Cable Free-Play …………………………………….185
Gas Tank ………………………………………………………….185
Oil Pump ………………………………………………………….187
Liquid Cooling System ……………………………………….189
Troubleshooting…………………………………………………192
Electrical System……………………………………………….. 193
Battery……………………………………………………………..193
Electronic Power Steering (EPS)………………………….194
Ignition Switch …………………………………………………..196
Ignition Coil ………………………………………………………197
Ignition Timing…………………………………………………..197
Accessory Receptacle/Connector ………………………..197
Switches…………………………………………………………..198
Fan Motor …………………………………………………………200
Front Differential Actuator System………………………..200
Lights……………………………………………………………….200
Power Distribution Module (PDM) ………………………..201
EFI Sensors/Components …………………………………..202
RPM Limiter ……………………………………………………..208
Stator Coil ………………………………………………………..209
Regulator/Rectifier …………………………………………….209
Starter Motor …………………………………………………….209
Starter Relay …………………………………………………….210
Electronic Control Module (ECM)…………………………210
EFI Diagnostic System……………………………………….211
Troubleshooting…………………………………………………216
Drive System/Brake System ……………………………….. 217
Front Drive Actuator/Differential Lock……………………217
Front Differential ………………………………………………..218
Drive Axles ……………………………………………………….231
Rear Gear Case ………………………………………………..233
Hub………………………………………………………………….235
Hand Brake Lever/Master Cylinder Assembly ………..236
Hydraulic Brake Caliper………………………………………237
Troubleshooting Drive System……………………………..241
Troubleshooting Brake System…………………………….241
Suspension………………………………………………………… 242
Shock Absorbers ……………………………………………….242
Front A-Arms…………………………………………………….243
Rear A-Arms …………………………………………………….245
Wheels and Tires ………………………………………………247
Troubleshooting…………………………………………………248

Description:

2017 Arctic Cat ALTERRA TRV 500 550 700 1000 ATV Service Manual

• This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2017 Arctic Cat Alterra TRV models (see cover). The complete manual is designed to aid service personnel in service- oriented applications. This manual is divided into sections.
• Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgement when determining which procedures can be completed based on skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Arctic Cat parts.
• They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information.
• Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the TRV. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]