2017 Arctic Cat PROWLER 500 ATV Service Manual – PDF DOWNLOAD

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2017 Arctic Cat PROWLER 500 ATV Service Manual

2017 ARCTIC CAT PROWLER 500 ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Content:

2017 Arctic Cat PROWLER 500 ATV Service Manual 

General Information/Foreword ………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline – Oil – Lubricant………………………………………. 4
Preparation For Storage ……………………………………….. 5
Preparation After Storage……………………………………… 5
Periodic Maintenance/Tune-Up ……………………………….. 6
Air Inlet Pre-Filter…………………………………………………. 6
Air Filter/Housing Drain…………………………………………. 6
Valve/Tappet Clearance………………………………………… 7
Testing Engine Compression…………………………………. 8
Spark Plug ………………………………………………………….. 9
Muffler/Spark Arrester ………………………………………….. 9
Engine/Transmission Oil – Filter ……………………………… 9
Front Differential – Rear Drive Lubricant ………………… 10
Driveshaft/Coupling ……………………………………………. 11
Headlight – Taillight/ Brakelight – Reverse Light ………. 11
Shift Cable ………………………………………………………… 13
Hydraulic Brake System ……………………………………… 13
Burnishing Brake Pads ……………………………………….. 15
Checking/Replacing V-Belt ………………………………….. 15
Steering/Body/Controls ………………………………………… 18
Steering Wheel ………………………………………………….. 18
Steering System ………………………………………………… 18
Steering Knuckles………………………………………………. 22
Accelerator Pedal……………………………………………….. 24
Shift Lever…………………………………………………………. 25
Shift Cable ………………………………………………………… 25
LCD Gauge……………………………………………………….. 27
Front Wheel Alignment ……………………………………….. 27
Front Fascia/Front Bumper ………………………………….. 27
Hood/Front Storage Compartment ……………………….. 29
Front Body Panel ……………………………………………….. 29
Floor ………………………………………………………………… 30
Dashboard ………………………………………………………… 32
Belly Panel………………………………………………………… 34
Muffler………………………………………………………………. 34
Cargo Box…………………………………………………………. 34
Tailgate …………………………………………………………….. 35
Taillight Assembly ………………………………………………. 36
Seat …………………………………………………………………. 37
Troubleshooting …………………………………………………. 38
Engine/Transmission ……………………………………………. 39
Troubleshooting…………………………………………………..40
Removing Engine/Transmission …………………………….42
Servicing Engine …………………………………………………46
Installing Engine/Transmission ………………………………85
Fuel/Lubrication/Cooling………………………………………. 90
Throttle Body………………………………………………………90
Gas Tank ……………………………………………………………91
Oil Pump ……………………………………………………………93
Liquid Cooling System …………………………………………94
Troubleshooting…………………………………………………..97
Electrical System…………………………………………………. 98
Battery……………………………………………………………….98
Ignition Switch …………………………………………………….99
Ignition Coil ………………………………………………………..99
Ignition Timing…………………………………………………..100
Accessory Connector …………………………………………100
Switches…………………………………………………………..101
Fan Motor …………………………………………………………103
Power Distribution Module (PDM) ………………………..103
EFI Sensors/Components …………………………………..104
RPM Limiter ……………………………………………………..109
Stator Coil ………………………………………………………..110
Regulator/Rectifier …………………………………………….110
Starter Motor …………………………………………………….110
Starter Relay …………………………………………………….111
Electronic Control Module (ECM)…………………………111
EFI Diagnostic System……………………………………….112
Troubleshooting…………………………………………………116
Drive System……………………………………………………… 117
Front Drive Actuator …………………………………………..117
Front Differential ………………………………………………..119
Drive Axles ……………………………………………………….131
Rear Gear Case ………………………………………………..135
Hub………………………………………………………………….141
Hydraulic Brake Caliper………………………………………143
Troubleshooting Drive System……………………………..146
Troubleshooting Brake System…………………………….147
Suspension………………………………………………………… 148
Shock Absorbers ……………………………………………….148
Front A-Arms…………………………………………………….148
Rear A-Arms …………………………………………………….151
Wheels and Tires ………………………………………………153
Troubleshooting…………………………………………………154

Description:

2017 Arctic Cat PROWLER 500 ATV Service Manual 

• This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2017 Arctic Cat Prowler 500.
• The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician.
• The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools.
• NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Arctic Cat parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description.
•  All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]