2017 Textron Stampede 900 4X4 ALL TERRAIN VEHICLE REPAIR AND SERVICE MANUAL – PDF

Description

2017 Textron Stampede 900 4X4 ALL TERRAIN VEHICLE REPAIR AND SERVICE MANUAL – PDF DOWNLOAD

FILE DETAILS:

2017 Textron Stampede 900 4X4 ALL TERRAIN VEHICLE REPAIR AND SERVICE MANUAL – PDF DOWNLOAD

Language : English
Pages :240
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

2017 Textron Stampede 900 4X4 ALL TERRAIN VEHICLE REPAIR AND SERVICE MANUAL – PDF DOWNLOAD

SAFETY INFORMATION
GENERAL Ill
GENERAL OPERATION Ill
MAINTENANCE IV
VENTILATION IV
GENERAL INFORMATION AND ROUTINE MAINTENANCE
SERIAL NUMBER AND VIN LOCATION 11
STARTING THE VEHICLE WITH A DISCHARGED BATTERY 12
SERVICING THE VEHICLE 12
ROUTINE MAINTENANCE 12
POWERTRAIN MAINTENANCE 12
BRAKES 12
TIRES 13
LIGHT BULB REPLACEMENT 13
CARE AND CLEANING OF VEHICLE 13
Washing the Vehicle 13
Polishing the Vehicle 13
CANOPY AND WINDSHIELD 13
TRANSPORTING THE VEHICLE 14
PROLONGED STORAGE 14
Battery 14
Engine 14
HARDWARE 15
TORQUE SPECIFICATIONS 15
SAFETY
NOTICES, CAUTIONS, WARNINGS AND DANGERS 17
IMPORTANT SAFETY WARNING 17
MODIFICATIONS TO VEHICLE 17
GENERAL MAINTENANCE 17
BEFORE SERVICING THE VEHICLE 17
LIFTING THE VEHICLE 19
Lifting Front of Vehicle 19
Lifting Rear of Vehicle 19
Lowering Vehicle 19
647695 Repair and Service Manual 1
TABLE OF CONTENTS
BODY
GENERAL 21
Painting 21
Repairing Scratches 21
Complete Panel Repair 21
Decal Replacement 21
Cowl Removal 22
Standard Brush Guard Removal 24
Premium Brush Guard Removal 25
Rocker Panel Removal 26
Side Panel and Rear Fender Liner Removal 26
Quarter Panel and Front Fender Liner Removal 26
Door Removal 27
Door Handle and Latch Assembly Removal 28
Striker Plate Removal 29
Floorboards 29
SEATING 30
Seat Bottom Removal 31
Seat Back Removal 31
Seat Closeout Removal 31
EXTENDED CAB 32
Cargo Tray Removal 33
Rear Closeout Panel Removal 33
Front Closeout Panel Removal 33
Extended Cab Door Removal 33
Skid Plate Removal 34
FRAME
GENERAL 38
Door Hinge Removal 38
Dash Support Removal 38
Hand Hold Removal 39
Front Shock Tower Brace Removal 39
Rear Shock Tower Brace Removal 39
Seat Frame Removal 41
B-Pillar Crossmember Removal 41
2 Repair and SeNice Manual 647695
TABLE OF CONTENTS
ROLLOVER PROTECTION SYSTEM (ROPS)
Removing the ROPS as a Complete Unit 44
INSTALLING ROPS COMPONENTS 44
A ROPS Side Tube Installation 44
B ROPS Extended Cab Tubes Installation 44
C Rear Cross-tube Installation 44
E Front Cross-tube Installation 46
F Seat Back Support Installation 46
G Tighten ROPS Hardware 46
SEATBELT INSTALLATION 47
Headrest Installation 48
TRUCK BED
TRUCK BED REMOVAL 52
Decal Replacement 53
WEATHER PROTECTION
GENERAL 55
CANOPY 55
Installing Mounting Brackets 55
Installing Canopy Clamps 56
Installing the Canopy 57
WHEELS AND TIRES
WHEEL AND TIRE SERVICE 59
Tire Tread Depth 60
Tire Repair 60
Tire Replacement 60
Wheel Removal 60
Wheel Installation 60
BRAKES
MAINTENANCE 64
Daily Brake Performance Test 64
Brake System Inspection 64
Brake Fluid 64
647695 Repair and Service Manual 3
TABLE OF CONTENTS
MASTER CYLINDER 65
Master Cylinder Replacement 65
Brake Pad Replacement 66
Rotor Replacement 67
BLEEDING AND FLUSHING 68
Bleeding 68
Bleeding Sequence 68
Flushing the Brake System 69
BRAKE AND ACCELERATOR PEDALS 69
Brake Pedal Removal And Installation 69
Accelerator Pedal Removal 70
FRONT CV SHAFT, SUSPENSION AND STEERING
FRONT SUSPENSION 74
Maintenance 74
Wheel Bearing Test 74
Front Hub Removal 74
Front Spindle Removal 75
FRONT AXLE 77
CV Shaft Replacement 77
CV Joint Boot Replacement 77
Front Strut Assembly Replacement 77
Lower Control Arm Assembly Replacement 78
Upper Control Arm Assembly Replacement 79
Stabilizer Bar Removal 80
FRONT DIFFERENTIAL 80
Front Differential Oil Check 80
Front Differential Oil Replacement 81
Front Differential Replacement 81
STEERING 82
Steering Wheel Replacement 84
Steering Column Removal 85
Steering Shaft Replacement (Non-EPAS) 85
Electric Power Assist System (EPAS) (If Equipped) 86
Steering Rack Replacement 87
Rack Ball Joint Replacement 87
4 Repair and SeNice Manual 647695
TABLE OF CONTENTS
MAINTENANCE 88
Wheel Alignment 88
STEERING WHEEL 89
RIDE HEIGHT ADJUSTMENT 89
REAR AXLE AND SUSPENSION
REAR SUSPENSION 92
Maintenance 92
Wheel Bearing Test 92
Hub Removal 92
Rear Spindle Removal 93
CV Shaft Replacement 94
CV Joint Boot Replacement 94
Rear Strut Assembly Replacement 95
Lower Control Arm Assembly Replacement 95
Upper Control Arm Assembly Replacement 96
Stabilizer Bar Removal 96
REAR DIFFERENTIAL 97
Oil Change 97
Rear Differential Oil Check 97
Rear Differential Oil Replacement (Upper Chamber) 97
Rear Differential Oil Replacement (Lower Chamber) 98
Rear Differential Replacement 99
Adjusting the Shift Lever Cable 102
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)
GENERAL 105
CLUTCHES 105
Primary Clutch 105
Secondary Clutch 105
Increased Load 105
Equilibrium 105
CVT BELT 107
CVT Belt Break-in 107
CVT Belt Inspection 107
CVT Belt Replacement 107
Primary Clutch Removal 107
647695 Repair and Service Manual 5
TABLE OF CONTENTS
Primary Clutch Installation 108
Secondary Clutch Removal 109
Secondary Clutch Installation 109
Draining the CVT 109
PROP-SHAFT
GENERAL 112
Prop-shaft Maintenance 112
Prop-shaft Removal 112
ENGINE
GENERAL 116
ENGINE DESCRIPTION 116
Engine Specifications 116
ENGINE BREAK-IN 116
ENGINE MAINTENANCE 116
ENGINE OIL 116
Engine Oil Type and Capacity 116
Checking the Engine Oil Level 116
CHANGING ENGINE OIL AND FILTER 117
Remove Engine Oil 117
Replace the Oil Filter 118
Refill Engine Oil 118
AIR FILTER MAINTENANCE 118
SPARK PLUGS 119
Spark Plug Inspection and Replacement 119
ENGINE COMPRESSION TEST 120
ENGINE REMOVAL 121
EXHAUST SYSTEM REMOVAL 123
AIR INTAKE
ENGINE AIR INTAKE 128
Air Filter Maintenance 128
Air Filter Housing Removal 128
6 Repair and SeNice Manual 647695
TABLE OF CONTENTS
COOLING SYSTEM
COOLING SYSTEM 132
Coolant 132
Reservoir Coolant Level 132
Radiator Coolant Level 132
Coolant Replacement 133
Coolant Reservoir Removal 133
Radiator and Cooling Fan 133
Radiator Removal 134
Thermostat and Water Pump 135
FUEL SYSTEM
GENERAL 138
FUEL 138
FUEL SYSTEM SERVICE 138
Fuel Tank Removal 138
Fuel Pump Assembly 139
ELECTRICAL SYSTEM
MAIN HARNESS 141
Power Supply 141
Circuits and Controls 141
Testing Engine Starting Circuit 141
VOLTAGE TEST FOR BATTERY 142
BATTERY 142
Battery Cleaning 142
Battery Charging 142
Battery Storage 142
Battery Removal 143
LIGHTS 143
Headlight Bulb Replacement 143
Headlight Beam Adjustment 144
Brake Light Bulb Replacement 144
Information Display Removal 145
Engine Control Unit (ECU) 145
Voltage Regulator Removal 149
Solenoid Controller Removal 149
647695 Repair and Service Manual 7
TABLE OF CONTENTS
WIRING DIAGRAMS 150
FAULT TESTING
General 161
Voltmeter 161
Continuity Check 161
Testing a Switch for Continuity 161
Testing the Ignition System 161
Testing Fuses 161
Powertrain Performance 162
STARTER FAULT TESTING 164
SUSPENSION AND STEERING FAULT TESTING 164
GENERAL SPECIFICATIONS
SCHEDULED MAINTENANCE
Initial Service Requirements 171
Severe Use Conditions 171
SCHEDULED MAINTENANCE CHART 172
RECOMMENDED LUBRICANTS AND FLUIDS 174
REPLACEMENT OF MAINTENANCE ITEMS 174
APPENDIX A
FAULT CODES A
DIAGNOSTIC MANUAL A
EPAS FAULT CODES C

S.M 12/24