2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
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2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
Language : English Pages : 19637
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2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
GENERAL INFORMATION Anti-Lock Brake Safety Precautions * PLEASE READ THIS FIRST *
This article is intended for general information purposes only. This information may not apply to all makes and models. If vehicle is equipped with Anti-Lock Brake System (ABS), refer to appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES section for description, operation, depressurizing, testing, system bleeding, trouble shooting and servicing of specific system. ANTI-LOCK BRAKE SAFETY PRECAUTIONS:
WARNING: Failure to depressurize ABS could lead to physical injury.
NEVER open a bleeder valve or loosen a hydraulic line while ABS is pressurized.
NEVER disconnect or reconnect any electrical connectors while ignition is on. Damage to ABS control unit may result.
DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTILOCK BRAKE SYSTEM article in the BRAKES section.
Only use specially designed brake hoses/lines on ABS equipped vehicles.
DO NOT tap on speed sensor components (sensor, sensor rings). Sensor rings must be pressed into hubs, NOT hammered into hubs. Striking these components can cause demagnetization or a loss of polarization, affecting the accuracy of the speed signal returning to the ABS control unit.
DO NOT mix tire sizes. Increasing the width, as long as tires remain close to the original diameter, is acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
DO NOT contaminate speed sensor components with grease. Only use recommended coating, when system calls for an anti-corrosion coating.
When speed sensor components have been removed, ALWAYS check sensor-to-ring air gaps when applicable. These specifications can be found in each appropriate article.
ONLY use recommended brake fluids. DO NOT use silicone brake fluids in an ABS equipped vehicle.
When installing transmission devices (CB’s, telephones, etc.) on ABS equipped vehicles, DO NOT locate the antenna near the ABS control unit (or any control unit).
Disconnect all on-board computers, when using electric welding equipment.
DO NOT expose the ABS control unit to prolonged periods of high heat (185 °F/85°C for 2 hours is generally considered a maximum limit).
TABLE OF CONTENTS:
2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
00-General Information.pdf (p.1-417)............................................................. 1
00-01 Anti-Lock Brake Safety Precautions..................................................... 1
00-02 Reminder Indicator (Reset Procedures).................................................. 382
00-03 Traction Control, 4WD, & AWD........................................................... 410
00-04 Emission Applications.................................................................. 416
01-Engine.pdf (p.418-7263)....................................................................... 418
01-00 Engine System – General Information.................................................... 418
01-01 2.7L EcoBoost.......................................................................... 476
01-01A Engine – 2.7L EcoBoost (238kW 324PS).............................................. 476
01-01B Engine Cooling System – 2.7L EcoBoost (238kW 324PS)............................... 1215
01-01C Engine Ignition – 2.7L Ecoboost (238Kw 324Ps)..................................... 1289
01-01D Exhaust System – 2.7L Ecoboost (238Kw 324Ps)...................................... 1296
01-01E Accessory Drive – 2.7L ECOBOOST (238KW 324PS)..................................... 1315
01-01F Fuel Charging And Controls – Turbocharger – 2.7L Ecoboost (238KW 324PS)........... 1323
01-01G Fuel System – General Information – 2.7L Ecoboost (238Kw 324Ps)................... 1439
01-01H Fuel Tank And Lines – 2.7L Ecoboost (238Kw3 24Ps)................................. 1461
01-01I Starting System – 2.7L Ecoboost (238Kw 324Ps)..................................... 1476
01-02 3.0L Powerstroke Diesel................................................................ 1485
01-02A1 Engine – 3.0L Power Stroke Diesel (1 of 2)....................................... 1485
01-02A2 Engine – 3.0L Power Stroke Diesel (2 of 2)....................................... 2012
01-02B Engine Cooling – 3.0L Power Stroke Diesel......................................... 2758
01-02C Exhaust System – 3.0L Power Stroke Diesel......................................... 2888
01-02D Accessory Drive – 3.0L Power Stroke Diesel........................................ 2912
01-02E Fuel Charging And Controls – Turbocharger – 3.0L Power Stroke Diesel.............. 2934
01-02F Fuel System – General Information – 3.0L Power Stroke Diesel...................... 2971
01-02G Fuel Tank And Lines – 3.0L Power Stroke Diesel.................................... 3007
01-02H Glow Plug System – 3.0L Power Stroke Diesel....................................... 3039
01-02I Starting System – 3.0L Power Stroke Diesel........................................ 3057
01-03 3.3L Duratec-V6........................................................................ 3071
01-03A Engine – 3.3L Duratec – V6........................................................ 3071
01-03B Engine Cooling – 3.3L Duratec – V6................................................ 4249
01-03C Engine Ignition – 3.3L Duratec – V6............................................... 4316
01-03D Exhaust System – 3.3L Duratec – V6................................................ 4321
01-03E Accessory Drive – 3.3L Duratec – V6............................................... 4339
01-03F Fuel System – General Information – 3.3L Duratec – V6............................. 4350
01-03G Fuel Tank and Lines – 3.3L Duratec – V6........................................... 4381
01-03H Starting System – 3.3L Duratec – V6............................................... 4395
01-04 Engine – 3.5L EcoBoost (272kW 370PS)................................................... 4404
01-04A1 Engine – 3.5L EcoBoost (272kW 370PS) (1 of 2).................................... 4404
01-04A2 Engine – 3.5L Ecoboost (272KW370PS) (2 of 2)..................................... 5273
01-04B Engine Cooling – 3.5L Ecoboost (272KW 370PS)...................................... 6302
01-04C Engine Ignition – 3.5L Ecoboost (272Kw 370Ps)..................................... 6381
01-04D Exhaust System – 3.5L EcoBoost (272kW 370PS)...................................... 6389
01-04E Accessory Drive – 3.5L Ecoboost (272Kw 370Ps)..................................... 6427
01-04F Fuel Charging And Controls – Turbocharger – 3.5L Ecoboost (272Kw 370Ps)........... 6439
01-04G Fuel System – General Information – 3.5L Ecoboost (272Kw 370Ps)................... 6507
01-04H Fuel Tank And Lines – 3.5L Ecoboost (272Kw 370Ps)................................. 6540
01-04I Starting System – 3.5L Ecoboost (272Kw 370Ps)..................................... 6558
01-05 Engine – 5.0L 32V Ti-VCT............................................................... 6574
01-05A Engine – 5.0L 32V Ti-VCT.......................................................... 6574
01-05B Engine Cooling – 5.0L 32V TI-VCT.................................................. 7097
01-05C Engine Ignition – 5.0L 32V Ti-Vct................................................. 7168
01-05D Exhaust System – 5.0L 32V Ti-VCT.................................................. 7177
01-05E Accessory Drive – 5.0L 32V TI-VCT................................................. 7196
01-05F Fuel System – General Information – 5.0L 32V Ti-Vct............................... 7208
01-05G Fuel Tank and Lines – 5.0L 32V Ti-VCT............................................. 7240
01-05H Starting System – 5.0L 32V Ti-VCT................................................. 7250
02-Engine Performance.pdf (p.7264-10292)......................................................... 7264
02-01 Acceleration Control................................................................... 7264
02-02 Engine Controls – Introduction......................................................... 7271
02-02A Engine Controls – Introduction (Diesel)........................................... 7271
02-02B Engine Controls – Introduction (Except Diesel & Hybrid)........................... 7277
02-03 Engine Controls – Description & Operation.............................................. 7285
02-03A Engine Controls – Description & Operation (Diesel)................................ 7285
02-03B Engine Controls – Description & Operation (Except Diesel & Hybrid)................ 7371
02-04 Engine Controls – Diagnostic Methods................................................... 7491
02-04A Engine Controls – Diagnostic Methods (Diesel)..................................... 7491
02-04B Engine Controls – Diagnostic Methods (Except Diesel & Hybrid)..................... 7516
02-05 Engine Controls – Pinpoint Tests....................................................... 7539
02-05A Engine Controls – Pinpoint Tests (Diesel)......................................... 7539
02-05B Engine Controls – Pinpoint Tests (Except Diesel & Hybrid)......................... 7926
02-06 Engine Controls – Powertrain DTC Charts & Descriptions................................. 8483
02-06A Engine Controls – Powertrain DTC Charts & Descriptions (Diesel)................... 8483
02-6B Engine Controls – Powertrain DTC Charts & Descriptions (Except Diesel & Hybrid).... 8685
02-07 Engine Controls – Reference Values..................................................... 8915
02-07A Engine Controls – Reference Values (Diesel)....................................... 8915
02-07B Engine Controls – Reference Values (Except Diesel & Hybrid)....................... 8933
02-08 Engine Controls – Symptom Charts....................................................... 9047
02-08A Engine Controls – Symptom Charts (Diesel)......................................... 9047
02-08B Engine Controls – Symptom Charts (Except Diesel & Hybrid)......................... 9056
02-09 Electronic Engine Controls System...................................................... 9072
02-09A Electronic Engine Controls System – 2.7L EcoBoost (238kW 324PS)................... 9072
02-09B Electronic Engine Controls – 3.3L Duratec – V6.................................... 9138
02-09C Electronic Engine Controls System – 3.0L Power Stroke Diesel...................... 9200
02-09D Electronic Engine Controls System – 3.5L EcoBoost (272kW 370PS)................... 9243
02-09E Electronic Engine Controls System – 5.0L 32VTi-VCT................................ 9316
02-10 Evaporative Emissions.................................................................. 9384
02-10A Evaporative Emissions – 2.7L EcoBoost (238kW 324PS)............................... 9384
02-10B Evaporative Emissions System – 3.3L Duratec – V6.................................. 9397
02-10C Evaporative Emissions – 3.5L Ecoboost (272Kw 370Ps)............................... 9409
02-10D Evaporative Emissions – 5.0L 32V Ti-Vct........................................... 9423
02-11 Engine Emission Control................................................................ 9435
02-11A Engine Emission Control – 2.7L Ecoboost (238Kw 324Ps)............................. 9435
02-11B Engine Emission Control System – 3.0L Power Stroke Diesel......................... 9456
02-11C Engine Emission Control – 3.3L Duratec – V6....................................... 9531
02-11D Engine Emission Control – 3.5L Ecoboost (272KW 370PS)............................. 9564
02-11E Engine Emission Control – 5.0L 32V Ti-VCT......................................... 9569
02-12 Fuel Charging And Controls............................................................. 9573
02-12A Fuel Charging And Controls – 2.7L Ecoboost (238KW 324PS).......................... 9573
02-12B Fuel Charging And Controls – 3.0L Power Stroke Diesel............................. 9640
02-12C Fuel Charging And Controls – 3.3L Duratec – V6.................................... 9814
02-12D Fuel Charging And Controls – 3.5L Ecoboost (272Kw 370Ps).......................... 9866
02-12E Fuel Charging And Controls – 5.0L 32V Ti-Vct...................................... 9934
02-13 Intake Air Distribution And Filtering.................................................. 9994
02-13A Intake Air Distribution And Filtering – 2.7L Ecoboost (238Kw 324Ps)............... 9994
02-13B Intake Air Distribution And Filtering – 3.0L Power Stroke Diesel..................10007
02-13C Intake Air Distribution and Filtering – 3.3L Duratec – V6.........................10019
02-13D Intake Air Distribution and Filtering – 5.0L 32V Ti-VCT...........................10023
02-14 Mode 6.................................................................................10026
02-14A Mode 6 – Diesel...................................................................10026
02-14B Mode 6 – Except Diesel............................................................10173
03-Transmissions.pdf (p.10293-11646).............................................................10293
03-01 Automatic Transmission – 10R80 (10-Speed)..............................................10293
03-02 Automatic Transmission – 6R80 (6-Speed)................................................10730
03-03 Automatic Transmission Cooling System..................................................11109
03-04 Automatic Transmission External Controls...............................................11275
03-05 Four-Wheel Drive Systems...............................................................11444
03-06 Transfer Case..........................................................................11525
04-Brakes.pdf (p.11647-11900)....................................................................11647
04-01 Brake System – General Information.....................................................11647
04-02 Anti-Lock Brake System (ABS) And Stability Control.....................................11668
04-03 Auxiliary Brake System.................................................................11719
04-04 Front Disc Brake.......................................................................11757
04-05 Hydraulic Brake Actuation..............................................................11767
04-06 Parking Brake And Actuation............................................................11803
04-07 Power Brake Actuation..................................................................11856
04-08 Rear Disc Brake........................................................................11873
05-Drivelne & Axles.pdf (p.11901-12241)..........................................................11901
05-01 Driveshaft.............................................................................11901
05-02 Front Drive Axle Differential..........................................................11927
05-03 Front Drive Halfshafts.................................................................12037
05-04 Rear Drive Axle Differential...........................................................12056
06-Steering.pdf (p.12242-12456)..................................................................12242
06-01 Electronic Power Assist Steering.......................................................12242
06-02 Power Steering.........................................................................12334
06-03 Steering Column........................................................................12372
06-04 Steering Wheel and Column Electrical Components........................................12415
07-Suspension.pdf (p.12457-12819)................................................................12457
07-01 Wheel Alignment Specifications.........................................................12457
07-02 Wheels and Tires System................................................................12553
07-03 Suspension System – General Information................................................12579
07-04 Front Suspension – 4WD.................................................................12627
07-05 Front Suspension – RWD.................................................................12706
07-06 Rear Suspension........................................................................12747
07-07 Tire Pressure Monitoring System (TPMS).................................................12785
07-08 Tire Pressure Monitoring System (TPMS) v.2.............................................12813
08-Accessories & Body, Cab.pdf (p.12820-15380)...................................................12820
08-01 APIM Hardware Testing..................................................................12820
08-02 Automatic Stop Start Disable...........................................................12825
08-03 BCM Hardware Testing...................................................................12826
08-04 Body Panel System......................................................................12945
08-05 Body Repairs...........................................................................13003
08-06 Body System – Full Frame and Mounting..................................................13040
08-07 Bumpers................................................................................13137
08-08 Cruise Control.........................................................................13156
08-09 Exterior Trim and Ornamentation........................................................13225
08-10 Front End Body Panels..................................................................13305
08-11 Front Seats............................................................................13350
08-12 FCIM Hardware Testing..................................................................13462
08-13 Handles, Locks, Latches and Entry Systems..............................................13479
08-14 Horn...................................................................................13535
08-15 Information And Entertainment System (1 of 2)..........................................13547
08-16 Information And Entertainment System (2 of 2)..........................................13663
08-17 Instrumentation, Message Center And Warning Chimes.....................................13871
08-18 Instrument Panel And Console...........................................................14012
08-19 Interior Lighting System...............................................................14079
08-20 Exterior Lighting System...............................................................14136
08-21 Interior Trim and Ornamentation.......................................................14384
08-22 IPC Hardware Testing...................................................................14467
08-23 Lane Keeping System....................................................................14476
08-24 Module Communications Network..........................................................14534
08-25 Module Configuration...................................................................14694
08-26 Multifunction Electronic Modules.......................................................14702
08-27 Parking Aid............................................................................14734
08-28 Passive Anti-Theft System (PATS).......................................................14950
08-29 PCM Hardware Testing...................................................................14988
08-30 Perimeter Anti-Theft Alarm.............................................................14991
08-31 Pickup Bed And Platform Body...........................................................15006
08-32 Rear Seats.............................................................................15029
08-33 Rear View Mirrors......................................................................15054
08-34 Remote Convenience.....................................................................15092
08-35 Roof Opening Panel.....................................................................15094
08-36 Side and Rear Vision System............................................................15172
08-37 Windows and Glass, Frames and Mechanisms...............................................15222
08-38 Wiper System and Washer System.........................................................15333
09-HVAC.pdf (p.15381-15784)......................................................................15381
09-01 Climate Control System – General Information...........................................15381
09-02 Supplemental Climate Control...........................................................15781
10-Restraints.pdf (p.15785-17220)................................................................15785
10-01 Restraints Control Module (RCM)........................................................15785
10-02 Safety Belt System.....................................................................16808
10-03 Supplemental Restraint System..........................................................16883
11-Electrical.pdf (p.17221-19637)................................................................17221
11-01 Aluminum Ground Repair Procedure.......................................................17221
11-02 Battery, Mounting And Cables...........................................................17222
11-03 Charging System........................................................................17248
11-04 Generator and Regulator................................................................17309
11-05 OEM Component Harness Location Charts..................................................17325
11-06 OEM Component Harness Location Views...................................................17703
11-07 OEM Connector End Views................................................................17741
11-08 OEM Connector Repair Procedures........................................................19344
11-09 OEM Fuse And Relay Location............................................................19349
11-10 OEM Ground Distribution................................................................19354
11-11 OEM Vehicle Repair Location Charts.....................................................19368
11-12 OEM Wiring Diagram Symbols.............................................................19369
11-13 OEM Wiring Diagrams....................................................................19372
11-14 OEM Wiring Diagrams Component Testing..................................................19616
11-15 Voltage Converter Inverter.............................................................19622
2018-2020 FORD F-150 & RAPTOR COMPLETE SERVICE MANUAL – PDF DOWNLOAD:
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2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
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