2018 Arctic Cat ALTERRA 150 ATV Service Manual – PDF DOWNLOAD

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2018 Arctic Cat ALTERRA 150 ATV Service Manual

2018 ARCTIC CAT ALTERRA 150 ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Content:

2018 Arctic Cat ALTERRA 150 ATV Service Manual

General Information/Foreword…………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline — Oil — Lubricant ………………………………….. 4
Preparation for Storage ………………………………………… 4
Preparation After Storage……………………………………… 5
Periodic Maintenance/Tune-Up………………………………….. 6
Air Filter ……………………………………………………………… 6
Valve/Tappet Clearance………………………………………… 7
Testing Engine Compression…………………………………. 8
Spark Plug ………………………………………………………….. 8
Muffler/Spark Arrester ………………………………………….. 9
Engine Oil — Filter ………………………………………………. 9
Transmission Lubricant……………………………………….. 10
Drive Chain ……………………………………………………….. 11
Shift Lever…………………………………………………………. 11
Brake Systems…………………………………………………… 12
Burnishing Brake Pads (Rear) ……………………………… 15
Checking/Replacing V-Belt ………………………………….. 15
Steering/Body/Controls…………………………………………… 17
Body ………………………………………………………………… 17
Steering Post Cover/Instrument Pod …………………….. 18
Steering Post/Tie Rods……………………………………….. 18
Front Wheel Alignment ……………………………………….. 20
Front Brake Lever ………………………………………………. 21
Throttle Control ………………………………………………….. 22
Headlight — Taillight/Brake Light………………………….. 22
Troubleshooting …………………………………………………. 24
Engine/Transmission………………………………………………. 25
Troubleshooting …………………………………………………. 26
Removing Engine/ Transmission ………………………….. 28
Top-Side Components ………………………………………… 30
Removing Top-Side Components …………………………. 30
Servicing Top-Side Components ………………………….. 32
Installing Top-Side Components …………………………… 36
Left-Side Components………………………………………… 37
Removing Left-Side Components…………………………. 37
Servicing Left-Side Components ………………………….. 38
Installing Left-Side Components…………………………… 42
Right-Side Components ……………………………………… 43
Removing Right-Side Components ………………………. 44
Servicing Right-Side Components………………………… 46
Installing Right-Side Components ………………………… 46
Disassembling Crankcase Half…………………………….. 49
Servicing Center Crankcase Components …………….. 51
Assembling Crankcase Half…………………………………. 53
Installing Engine/Transmission …………………………….. 55
Fuel/Lubrication/Cooling ………………………………………….58
Carburetor ………………………………………………………….58
Throttle Cable Free-Play ………………………………………61
Engine RPM (Idle) ……………………………………………….61
Gas Tank ……………………………………………………………62
Gas Tank Valve …………………………………………………..62
Oil Flow Chart …………………………………………………….63
Oil Pump ……………………………………………………………63
Troubleshooting…………………………………………………..64
Electrical System……………………………………………………..65
Battery……………………………………………………………….65
Ignition Switch …………………………………………………….66
Ignition Coil ………………………………………………………..66
Ignition Timing…………………………………………………….67
Magneto Coils …………………………………………………….67
Regulator/Rectifier ………………………………………………68
RPM Limiter ……………………………………………………….69
Starter Motor ………………………………………………………68
Starter Relay ………………………………………………………68
Brake Light Switch……………………………………………….69
Fuse Holder………………………………………………………..69
LCD Gauge Assembly………………………………………….70
Handlebar Control Switches………………………………….70
CDI Unit……………………………………………………………..71
Start-in-Gear Relay ……………………………………………..71
Lights…………………………………………………………………71
Troubleshooting…………………………………………………..73
Drive System……………………………………………………………75
Rear Drive Axle …………………………………………………..75
Rear Brake Lever/Master Cylinder Assembly…………..77
Troubleshooting Drive System……………………………….79
Suspension ……………………………………………………………..80
Front Shock Absorbers…………………………………………80
Rear Shock Absorber …………………………………………..80
Swing Arm………………………………………………………….81
Front A-Arms………………………………………………………82
Wheels and Tires ………………………………………………..84
Troubleshooting…………………………………………………..86

Description:

2018 Arctic Cat ALTERRA 150 ATV Service Manual

• This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for the 2018 Alterra 150 and is designed to aid in service-oriented applications.
• This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
• This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
• When replacement of parts is necessary, use only genuine ATV parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
• The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
• Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]